FTM 1200 1500 MODULAR - NH
Contents
1. For example Counter position 99950 gt 5 mm clearance from digging or scarification rotor V01 2011 er User Manual FTM 1200 1500 Modular imants 8 7 Blocking of the machine by obstacles The machine may come to a halt if it encounters stones or other obstacles To prevent damage to the transmission the PTO drive shaft is fitted with an overload protection Removing the obstructions is not allowed When the machine is moving As long as the tractor engine is running and the PTO is engaged When the tractor is not secured against accidental roll off by means of the handbrake The lifted machine is not clearly supported Torque limiter When the torque limiter is engaged one hears a rattling noise Immediately disengage the PTO drive shaft Fully raise the machine Place the support legs under the machine Place the machine on the ground and turn off the tractor engine Remove the obstacle from the ground or the machine d aA A O No Resume working V01 2011 28 User Manual FTM 1200 1500 Modular imants 9 Maintenance 9 1 1 General maintenance and lubrification schedule Item Maintenance interval in months hours Digging blades Scarifying blaes Support rollers Screening caps PTO drive shaft protection Warning stickers Hydraulic connections Scrapers Conveyor belts Gear box oil level Change gear box oil e Check bleed nipples O Lubricate PTO drive shaft aS See PTO2. designated workplace and never when you are within the lift range between tractor and machine Do not go under the machine Danger of the whole body being crushed if the machine comes down unexpectedly This danger can cause very serious injury or even death e It is forbidden to go under the machine while it has not been brought back on the ground or while the lifted machine has not been secured against a sudden fall V01 2011 IV User Manual FTM 1200 1500 Modular imants The maximum hydraulic system pressure should not exceed 200 bar 4 Operating pictograms used in the manual but not present on the machine in the form of stickers Hitch Tractive power Downwards Working depth control S PTO Tractor Front wheel Direction of Engage gear Engine speed Engine speed drive travel up down i ras Hydraulics Cylinder in Cylinder in Cylinder out Pressure floating gauge position General On Recycle me 8 i S V01 2011 V User Manual FTM 1200 1500 Modular imants 1 Introduction The Koro by Imants modular Field TopMaker has been developed for use in the professional restoration and maintenance of grass fields such as golf courses and sports fields The machine has a modular structure The basic frame 1 can be equipped with a digging rotor 2 or scarification rotor 3 The material to be removed is collected in a collector box unit 5 or removed via a side arm conveyor 4 This machine
3. jr gt gt IA FG TEK og Ty AY E S 4 V01 2011 FTM 1200 1500 Modular imants User Manual 8 Machine operation 8 1 Loading and unloading OTddW TZIAV 971 866 Especificaciones pecificafies Specificafions Sp cificafions 1 Angaben 5 y N h LIV OY Na S e ZU A GE A 4 f J gt y N xy E AS V01 2011 User Manual FTM 1200 1500 Modular imants 8 2 Commissioning e Before any intervention on the machine secure the tractor and machine against accidental start up and roll off e Read the relevant sections in the user manual and follow the instructions 1 Couple the machine to the tractor see Section on coupling and uncoupling 2 Do not connect the PTO drive shaft yet 3 Carefully read the manufacturer s instructions for the PTO drive shaft 4 Shorten the PTO drive shaft 5 Connect the overload or freewheel clutch on the machine side 6 Connect the PTO shaft to the tractor If not shortened correctly a PTO drive shaft can cause serious damage to the tractor and machine This means that the CE marking of the PTO drive shaft is no longer valid Connect the overload clutch in accordance with the requirements of the PTO drive shaft manufacturer Check whether the clearance around the PTO drive shaft is sufficient whatever the operating conditions The PTO drive shaft will sustain damage if th
4. neutral The machine can actually push the tractor forward which can lead to dangerous situations A Take into account the permissible angle rotations of the rotating PTO drive shaft Turn off the PTO immediately if the lifted machine is running erratically See operating instructions for the PTO drive shaft Unloading A During unloading machine should stand on firm flat soil Never drive with tipped machine V01 2011 FTM 1200 1500 Modular E 800 1400 rom imants 18 User Manual FTM 1200 1500 Modular imants 8 5 2 Setting work depth 8 5 2 1 Scarification collector box unit 1 Contour trackers mounted 2 Front and rear rollers at the same depth p 0 jpo Switch off tractor when setting is changed For example Counter position 99950 gt 5 mm clearance from digging or scarification rotor V01 2011 19 User Manual FTM 1200 1500 Modular imants 8 5 2 2 Fraise mowing collector box unit 1 Remove contour trackers 2 Set rear roller B to zero 3 Front roller A indicates fraise mowing depth Switch off tractor when setting is chang
5. 1 7 1 Tensioning lateral conveyor VAN 3 Undo nuts 1 on both sides 4 Tension the tensioning roller 3 evenly with both bolts 2 Switch off tractor when setting is changed V01 2011 3 User Manual FTM 1200 1500 Modular imants 9 1 7 2Tensioning supply conveyor 5 Undo nuts 1 on both sides 6 Tension the tensioning roller 3 evenly with both nuts 2 Switch off tractor when setting is changed V01 2011 38 User Manual FTM 1200 1500 Modular imants 9 1 8 Cleaning Check hydraulic hoses and electrical cables carefully Never treat hydraulic hoses and electric cables with gasoline benzene petroleum or mineral oils Lubricate the machine after cleaning Especially after cleaning with a high pressure cleaner steamer or fat soluble agents Observe the legal requirements for the use and disposal of cleaning agents When cleaning with a high pressure cleaner you must absolutely follow the instructions below Maximum pressure 100 bar Maximum temperature 50 Celsius Do not clean any electrical components KR O N a Never direct the flow of the high pressure cleaner or steamer directly at the stickers lubricating points and bearings 5 Keep a minimum distance of 600 mm between the high pressure cleaner steamer and the machine 6 Observe the safety regulations for the use of high pressure cleaners Never clean a machine in operation Risk of death or serious inj
6. 3e Uncoupling 1 V01 2011 NSD GA KR WwW LW Slide legs downwards and secure them 3e Position the machine on a flat and firm surface Secure the tractor and the machine so that they wont start up or roll off unexpectedly Open the soil collection cover 3c Undo the bolt connection 3d Undo the bolt connection 3b Allow the basic machine to lower ensuring that the digging scarification rotor does not touch the ground 14 User Manual FTM 1200 1500 Modular imants 8 Drive the tractor forwards 01 2011 15 User Manual FTM 1200 1500 Modular imants 8 4 Transport You must collect information on local road traffic regulations This information may concern e The transport width e Axle load e Lighting e Use of warning signs e Etc AN Before you go on public roads check the following The top link and draw bar pins are secured with a linch pin The legs are raised and secured The lighting works is undamaged and easily visible The braking system works NA O N gt The power cables are connected properly Risk of getting jammed cut or hit due to lack of stability and overturning Maintain a driving style allowing you to keep the tractor and the coupled machine under control at all times Take into account your personal abilities road conditions traffic your visibility the weather and the driveability of the tr
7. 4 1R K64 1R Set torque Nm 1100 1100 Hydraulic connections Max operating pressure bar 150 150 Max oil yield L min 20 20 Noise level Noise level dB A 80 80 V01 2011 4 User Manual FTM 1200 1500 Modular imants 5 Specifications for side arm conveyor combination FTM 1200 FTM 1500 Dimensions Working width mm 1200 1500 Machine witdth mm 2375 2675 Machine length mm 1425 1425 Height mm 2060 2460 Distance centre of gravity mm 605 605 Machine witdth transport mm 2375 2675 Machine witdth work mm 3350 3550 Machine length tipped mm Height transport mm 2060 2460 Height tipped mm Machine weight Weight kg 695 790 Working speed Max working speed km h 1 5 1 5 Working depth Max workingdepth mm 50 50 Power Min Power kW pk 15 20 22 30 Max power kW pk 22 30 30 40 PTO drive shaft Driving speed min 1 540 540 PTO drive shaft type W 2300 W 2300 Torque limiter protection K64 1R K64 1R Set torque Nm 1100 1100 Hydraulic connections Max operating pressure bar 150 150 Max oil yield L min 20 20 Noise level Noise level dB A 80 80 V01 2011 User Manual FTM 1200 1500 Modular imants 6 Warning stickers Risk of tractor and machine unexpectedly starting up and rolling off while carrying out work on the machine such as installation setup troubleshooting cleaning maintenance and repairs This danger can cause very serious injury or even death e Before any i
8. FTM 1200 1500 MODULAR User Manual KORO by imants distributed exclusively by Aqua Aid inc North America Campey Turfcare Systems Europe Middle East Asia amp Africa Sustainable Turf Renovations Australia contact details see next page Details Distributor Dealer Europe Middle East Asia amp Africa Campey Turfcare Systems Marton Hall Lane SK11 9HG Marton Macclesfield UK Tel 0044 0 1260 224568 Fax 0044 0 1260 224791 E mail info campeyturfcare com Internet www campeyturfcare com North America Aqua Aid ING 5484 S Old Carriage Road NC27803 Rocky Mount NC Tel 001 800 3941551 Fax 001 252 4430320 E mail info aquaaid com Internet www aquaaid com Australia Sustainable Turf Renovations 264 Mc Kee Rd 2570 Theresa Park Tel 0061 0 24651 2507 Fax 0061 0 24651 2626 E mail info sustainableturf com au Internet www sustainableturf com au imants Turnhoutseweg 29 5541 NV REUSEL The Netherlands Tel 31 0 497 642 433 Fax 31 0 497 643 205 e mail info imants nl Internet www imants com User Manual FTM 1200 1500 Modular imants Index LON 1 2 SEG Soret MMS UCONN JE 2 PR 0 NSS cece ect ct ec eater ci saci ate NN NN 3 4 Specifications for collector box unit combination oocccoccccoccccccnncconnnonnnnnanonnnnonnnnnnnnnnnnnnnonaninnnos 4 5 Specifications for side arm conveyor combination cccoccconnccnnccncncnnncnnnonanocconnnonnnnonanonar
9. actor and the influence of the coupled machine Lock the draw bars of the tractor to prevent the towed machine from swinging Risk of getting jammed cut grabbed and hit as a result of the machine uncoupling accidentally e It is forbidden to allow people onto the machine when driving and or to step onto the machine 20 of the unladen weight of the tractor must always rest on the front axle V01 2011 16 User Manual FTM 1200 1500 Modular imants 8 5 Machine opertion collector box unit 8 5 1 Starting stopping and unloading Starting A i 800 1400 rpm Standing on or within the range of the machine during work is prohibited The machine should be brought to a halt when someone is on or within reach of the working machine A Engage the PTO only if there is nobody in the danger area of the machine The machine should be brought to a halt when someone is on or within reach of the working machine gt OG Damage to turf surface Knives are bent Knives are not aligned You are not driving straight The machine works best in moist soil V01 2011 17 User Manual Stopping A While working never push in the clutch pedal of the tractor or let the tractor slip out of gear into
10. can be used to perform work including e Fraise mowing e Aerating e Scarifying The machine is only suitable for treating grass fields with no obstacles such as stones tree stumps etc The most common and recommended configurations are e Basic frame with digging rotor and side arm conveyor 1 2 4 e Basic frame with scarification rotor and collector box unit 1 3 5 A tractor provides the power needed to drive and tow the machine The mechanical power of the tractor is transferred to the gear box of the machine via a PTO drive shaft and must reach a speed of 540 rpm The oil to power the side arm conveyor and to tip the collector box unit is provided by the tractor The machine is controlled by the driver of the tractor from the driver s seat The machine is provided with coupling points for a tractor with category or II hitch V01 2011 1 User Manual FTM 1200 1500 Modular imants 2 General safety instructions The user must hold a valid tractor driving licence in order to operate the machine The user must have reached the minimum age of 16 years unless the local law requires that the minimum age should be higher The highest age limit shall prevail The user of the machine is responsible at all times for compliance with local safety regulations and guidelines The user must have read through the whole contents of this manual and must follow to the letter the instructions therein Keep th
11. drive shaft manual The first change after 50 hours In dusty conditions maintenance must take place at shorter intervals 2 Pay additional attention to the PTO drive shaft e Keep the PTO drive shaft clean Lubricate sliding parts so that the PTO drive shaft can slide in and out easily Avoid dangerous situations Repair broken or worn parts before using the machine V01 2011 29 User Manual FTM 1200 1500 Modular imants 9 1 2 Gearbox 9 1 2 1 Check the oil 1 Set the gear box horizontally 2 The oil level should come to the lower side of the level plug e 1 Vent plug filler plug 2 Level plug 3 Drain plug 9 1 2 2Change the oil Draining the oil Place a receiving pan under the gear box 2 Check that the vent plug is working 3 Open the drain plug 1 Vent plug filler plug 2 Level plug e 3 Drain plug 4 Dispose of the waste oil in an environmentally responsible manner To do so follow the statutory Va A regulations in force where you are Filling up with oil 1 Turn back the drain plug and fill up with 2 Turn back the vent plug 1 70 L Mobilube HD N 80W140 V01 2011 30 User Manual FTM 1200 1500 Modular imants 9 1 3 Changing scarifying blades 1300 RPM Y Dispose of the worn parts in an environmentally responsible manner To do so follow the statutory regulations in force where you are For reasons of quality and safety us
12. e original Imants parts exclusively V01 2011 31 User Manual FTM 1200 1500 Modular imants 9 1 4 Changing brushes NOE Remove plate 1a and strips 1b Remove the brushes Use opening in side wall Use old brush as a mould to drill a hole in the new brush 2 Mount new brushes in position 1 2 3 3 secure with strips 1b ROMS Position 1 2 3 depends on scarification depth and wear of brushes YY Dispose of any worn components in an environmentally responsible manner To do so follow Van ihe statutory regulations in force where you are For reasons of quality and safety use original Imants parts exclusively V01 2011 32 User Manual FTM 1200 1500 Modular imants 9 1 5 Changing the digging blades Y Dispose of the worn parts in an environmentally responsible manner To do so follow the statutory regulations in force where you are For reasons of quality and safety use original Imants parts exclusively V01 2011 33 User Manual FTM 1200 1500 Modular imants 9 1 6 Digging and scarification rotor 9 1 6 1 Assembly of timing belt pulleys DE Changing timing belt pulleys when changing from digging to scarifying rotor and vice versa Note the number of teeth of the timing belt pulleys See figure Assembly and disassembly of clamping bush see appendix p T f N oe ES 815 RPM ay Dispose of any worn components in an environmentally re
13. ed For example Counter position gt 5 mm clearance from digging or scarification rotor 99950 V01 2011 20 User Manual FTM 1200 1500 Modular imants 8 6 Machine operation side arm conveyor 8 6 1 Conveyor belt transport position work position Transport position to operating position 1 Remove the cotter pin A from position 1 A 2 Positioning discharge belt to the correct height 2 Three positions are possible 3 Secure the cotter pin A in one of the three positions 2 Work position to transport position 1 Remove the cotter pin A from position 2 2 Place the discharge belt in the transport position 1 3 Secure the cotter pin A in position 1 Switch off tractor when setting is changed V01 2011 21 User Manual FTM 1200 1500 Modular imants 8 6 2 Discharge limiter transport position work position Transport position to operating position 4 Remove the cotter pin A from position 1 both left and right This is the transport position blue 5 Position the discharge limiter to the correct working position green Five positions are possible 6 Secure the cotter pin A in position 2 both left and right Work position to transport position 4 Remove the cotter pin A from position 2 both left and right 5 Place the discharge limiter to the in transport position blue 6 Secure the cotter pin A in positio
14. ere is too little clearance Take into account the maximum drive capacity of your tractor for the gear box of your machine Only this will prevent damage from overload Please refer to the machine specifications The adjustment of the PTO drive shaft only applies to the current type of tractor You may need to readjust the PTO drive shaft when you couple the machine to another tractor V01 2011 10 User Manual FTM 1200 1500 Modular imants 8 3 Coupling and uncoupling the machine 8 3 1 Connection and disconnection of basic frame or complete machine Coupling 1 Set the tractor lift arms at equal height 2 Check that the PTO drive shaft slides in and out easily lubricate 3 Steer people away from the danger area between the tractor and machine 4 Drive the tractor towards the machine leaving a space approx 25 cm between the tractor and the machine a Secure the tractor so that it won t start up or roll off unexpectedly 6 Connect the PTO drive shaft and the power supply lines Reverse a little closer to the machine with the tractor Couple the three point linkage on the tractor to the machine Use the three pins and lock them with a linch pin 8 Secure the lift arms of the tractor with the stabilizer bars 9 Raise the machine so that it is in the transport position Be aware of the max lifting height 10 Check whether the clearance around the PTO drive shaft is sufficient whatever the operating condi
15. fore you insert your foot into the hazardous area Danger of fingers and hands sustaining cuts or being amputated Keep away from accessible moving parts that are part of the work process This danger can cause very severe injury possibly leading to the loss of body parts e Never insert your hands or arms into the hazardous area while the tractor engine is running in connection with the PTO hydraulic electronic system e Wait until the moving parts of the machine have come to a complete halt before you reach into the hazardous area with your hand and or arm Do not stand in the danger area of the machine Risk of materials or objects being hurled around by the machine or ejected out of the machine These hazards can cause very serious bodily injury e Keep at a proper distance from the danger area of the machine e Make sure that people remain at a safe distance from the machine while the tractor engine is running Crush hazard Keep fingers or hands away from the moving accessible parts of the machine This danger causes serious bodily injury with loss of body parts on arm or hand Never insert your hands or arms into the hazardous area while the tractor engine is running in connection with the PTO drive shaft hydraulic system V01 2011 7 imants FTM 1200 1500 Modular User Manual ickers on ing st ion of the nameplate and warn the machine 7 Locat NY ban
16. is manual and that of the PTO drive shaft within reach Use the machine solely for the purpose it was intended for coupled or uncoupled All safety devices are to be mounted on the machine and must function properly Never remove or open a cover when machine is rotating Always follow the specifications and requirements set by the manufacturer of the tractor in relation to its use Please refer to Tractor manual Hie No one should be standing between the machine and the tractor while these are being Always comply with the requirements regarding the minimum load of the front and rear axles given by the tractor manufacturer Standing on or within the range of the machine during work is prohibited This also includes transport The maximum load of the tractor tyres given by the tyre manufacturer should not be exceeded in the operation of the machine Warning labels should always be legible Modifications additions or developments on or to the machine are not allowed without the written permission of Imants BV This includes welding on load bearing parts Without this written authorisation Imants BV s responsibility for the CE marking will lapse and go over to the buyer Maintain the machine as indicated further in this manual Only perform this work when the machine is at a complete stop Remove the key from the ignition lock of the tractor Work under a lifted machine may only take place if the machine is properly supp
17. n 1 both left and right Switch off tractor when setting is changed V01 2011 22 User Manual FTM 1200 1500 Modular imants 8 6 3 Direction of rotation of conveyor belts 7 Check that the discharge belts run in the correct direction Make sure that the area of the machine is free of people Only activate the side arm conveyor then V01 2011 23 User Manual FTM 1200 1500 Modular 8 6 4 Starting and stopping Starting A Standing on or within the range of the machine during work is prohibited The machine should be brought to a halt when someone is on or within reach of the working 800 1400 rpm machine A Engage the PTO only if there is nobody in the danger area of the machine The machine should be brought to a halt when someone is on or within reach of the working machine ae O The cover of the lateral conveyor belt should be closed and locked during work DE V01 2011 imants 24 User Manual FTM 1200 1500 Modular imants Stopping A Keep clearance to t
18. nanonanonos 36 9 1 7 Conveyor De S oocccooccccocnccccnccccnononnnnncnnnncnnnncnnnnnnonnnnnnnnnnnnnnnnnnnnnnnnrnnnnnnnnnnnnnnnnaninnans 37 9 1 7 1 Tensioning lateral CONVCYOL cccccccsscceeeceeeneeceeeceeeneeceeeseeeseeseeeseeeaueseeeneeeeeseeenaes 37 9 1 7 2 Tensioning supply CONVEYOY cscri e 38 9 1 8 EE 39 TENG e bows cuunenansannbusteunaeuenereeanmenenereiemannaneeantunnens 40 IO rtr trr nnar tnn trr AAAEErEE DEE CEE DAADAA EEEECEECEEDEEDAEEAEECEE CEECEE EEEE emeren 41 11 1 Installing removing clamping DUSN ccooccncncnccccncocncocononcnconoconanoncnnnronnnnnronaronannnrnnarenanennnnanos 41 11 2 Installing removing belt tensioner oooccocccoccccncccnnococoncnconononanoncnnnconnnonnnnnronnnonronarenanennnnanos 42 V01 2011 ii User Manual FTM 1200 1500 Modular imants Foreword We would like to start by congratulating you on purchasing an Koro by Imants machine By opting for this machine you have chosen a quality product Your machine will bring you years of enjoyment if used properly This user manual is an important document for the proper use of the machine You will find in it all the information required to use the machine safely and optimally We recommend that you read this manual thoroughly and that you study and follow all the instructions before starting up the machine Illustrations in this manual may differ from the configuration of your machine they are designed to be used as diagrams to e
19. ntervention on the machine secure the tractor and machine against accidental start up and roll off e Read the relevant sections in the user manual and follow the instructions Danger of hand or arm being pulled inward or gripped by powered unsecured chain or belt drive This danger causes serious bodily injury with loss of body parts on arm or hand Never open or remove the protections of chain or belt drives while the tractor engine is running in connection with the powered PTO drive shaft coupled hydraulic drive Danger of the whole body being crushed Do not stand in the path of the backward swivel range of the machine s moving parts This danger can cause very serious injury and even death e Keep a safe distance from the moving parts of the machine while the tractor engine is running e Ensure that people take into account that they have to be at a Suitably safe distance from the moving parts of the machine V01 2011 6 User Manual FTM 1200 1500 Modular imants Danger of feet sustaining cuts or being amputated Keep away from accessible moving parts that are part of the work process This danger can cause very severe injury possibly leading to the loss of body parts e Do not insert your feet into the hazardous area while the tractor engine is running in connection with the PTO drive shaft hydraulic electronic system e Wait until the moving parts of the machine have come to a complete halt be
20. ononinnnnos 5 JG AFI STIG ICC SE NE 6 7 Location of the nameplate and warning stickers on the machine oocooccccccccccnconconcccnonnnanenncnnnns 8 EMP 9 8 1 Loading ama PP o ens 9 8 2 NNN 10 8 3 Coupling and uncoupling the MachinNe ooccccoccccoccnccccncnncnnnnnnnnnnnnnnnnonanonnncnnnnrnnonnnnnannnnanoss 11 8 3 1 Connection and disconnection of basic frame or complete machine occoccccocccncc 11 8 3 1 1 Hanging machine Off Centre cccccccsecceecceeceeeceeeceeceeeceecceeseeseeeeeeseeesaeeeeeseeenass 12 8 3 2 Connecting collector box unit to basic raMe oocccoccccocnccocnncconnnonnnnonnnnnnnonnnnnonanonnnos 13 8 3 3 Connecting side arm conveyor to basic frame coocccooccccncocnconcccnconnconononcononanonnnnononanos 14 8 4 A e zo o A 16 8 5 Machine opertion Collector box Unit cooocccocncocncocnccococnconncnononcnnnonnronnnnnnnnnnnnonnrnnnrnonanenass 17 8 5 1 Starting stopping and UMlOAGING escasos 17 8 5 2 SETING WOrk GODIN seors re 19 0521 Ne Cole Clore Nr 19 90522 False MOWING colector Dox UNM Lasses 20 8 6 Machine operation side arm CONVEYOF cooccoccccncnnccncoonconcncncnnnonnnnnnnnnnnncnnnnnnnnnnnnnnnnrnnnanenanennss 21 8 6 1 Conveyor belt transport position work poOSITION oocoocccoccconcccncocnconoconconncanonanonnnnnnos 21 8 6 2 Discharge limiter transport position work POSITION occooccocncocnconccnncoconanonnnnnconanonannnos 22 8 6 3 Direction of rotation of conve
21. orted For reasons of quality and safety use original Imants parts exclusively V01 2011 2 User Manual FTM 1200 1500 Modular imants 3 Residual risks VAN Even if all the safety precautions are met and the machine is used in accordance with the requirements there are still residual risks due to Contact with rotating parts of the machine Injury caused by ejected material Pinching by hinged parts Human errors e g fatigue mental overload etc Every machine has inherent hazards It is therefore always recommended to exercise the greatest caution while performing work Working safely depends on the staff that operates the machine V01 2011 3 User Manual FTM 1200 1500 Modular imants 4 Specifications for collector box unit combination FTM 1200 FTM 1500 Dimensions Working width mm 1200 1500 Machine witdth mm 1715 2015 Machine length mm 1795 1795 Height mm 1045 1045 Distance centre of gravity mm 605 605 Machine witdth transport mm 1715 2015 Machine witdth work mm 1715 2015 Machine length tipped mm 2725 2725 Height transport mm 1045 1045 Height tipped mm 1985 1985 Machine weight Weight kg 655 735 Working speed Max working speed km h 1 5 1 5 Working depth Max workingdepth mm 50 50 Power Min Power kW pk 15 20 22 30 Max power kW pk 22 30 30 40 PTO drive shaft Driving speed min 1 540 540 PTO drive shaft type W 2300 W 2300 Torque limiter protection K6
22. railer Damage to conveyor belt may be the result 800 1400 rpm A Take into account the permissible angle rotations of the rotating PTO drive shaft Turn off the PTO immediately if the lifted machine is running erratically See operating instructions for the PTO drive shaft V01 2011 25 User Manual FTM 1200 1500 Modular imants 8 6 5 Setting work depth 8 6 5 1 Fraise mowing side arm conveyor 8 Set rear roller B to zero 9 Front roller A indicates fraise mowing depth B mm 5 a j j d s al 4 iby EN CY Gap YZ i IMAM 00000 10 il OS Al st Ph 8 tg i A N I k IN ST pl yl 1 CN 0000 Switch off tractor when setting is changed For example Counter position 99950 5 mm clearance from digging or scarification rotor V01 2011 26 User Manual FTM 1200 1500 Modular imants 8 6 5 2Scarification side arm conveyor 1 Front and rear rollers at the same depth VP OWE NG LD KO X apa OO El E a Nf wt Y i w WW DNA NL MN a m fa x Re N ad 1 D D Switch off tractor when setting is changed
23. sponsible manner To do so follow ey the statutory regulations in force where you are For reasons of quality and safety use original Imants parts exclusively V01 2011 34 User Manual FTM 1200 1500 Modular imants 9 1 6 2Switching digging rotor for scarification rotor i 1 2 Disassemble Attention the belt tensioner is under tension Assemble and disassemble the belt tensioner see the appendix The components inside the dashed line must be disassembled at the same time li 3 Change using lifting equipment Mount front brush ili 4 5 Assemble The components inside the dashed line must be assembled at the same time For reasons of quality and safety use original Imants parts exclusively V01 2011 35 User Manual FTM 1200 1500 Modular imants 9 1 6 3 Switching scarification rotor for digging rotor i 1 2 Disassemble Attention the belt tensioner is under tension Assemble and disassemble the belt tensioner see the appendix The components inside the dashed line must be disassembled at the same time li 3 Change using lifting equipment Remove front brush ili 4 5 Assemble The components inside the dashed line must be assembled at the same time For reasons of quality and safety use original Imants parts exclusively V01 2011 36 User Manual FTM 1200 1500 Modular imants 9 1 7 Conveyor belts 9
24. th the clamping bush and pulley are now loose and can be removed from the shaft V01 2011 41 User Manual FTM 1200 1500 Modular 11 2 Installing removing belt tensioner Installing belt tensioner SE 38 Fasten tensioner on side wall Tighten Bolt A by hand Use a wrench to turn the outer housing in the correct direction Position the opening P above the side wall of the threaded hole Tighten Bolt A to 210 Nm Fasten bolt in opening P Removing belt tensioner SE 38 5 Remove bolt from opening P 6 Carefully undo Bolt A slightly the tensioner will loosen 7 Remove tensioner A Element is under tension Pinching hazard for hands or fingers V01 2011 imants 42
25. that it won t start up or roll off unexpectedly Push the collector box unit towards the tractor 2 9 Allow the collector box unit to lower 3a 10 Secure the bolt connection 3b 3c Secure the tracking wheels 3d for scarification only M10 x 30 Uncoupling No NOONA Q V01 2011 Position the machine on a flat and firm surface Secure the tractor and the machine so that they won t start up or roll off unexpectedly Remove the contour trackers 3d for scarification only Support the collector box unit at the rear 2 Remove the bolt connection 3b 3c Rotate the collector box unit upwards Drive the collector box unit backwards 13 User Manual FTM 1200 1500 Modular imants 8 3 3 Connecting side arm conveyor to basic frame Coupling 1 AN Flap in the lowest position do not install yet 1 Steer people away from the danger area between the tractor and machine Drive the tractor with the basic machine to line up with the machine Allow the basic machine to lower ensuring that the digging scarification rotor does not touch the ground Drive the tractor carefully backwards 2 Raise the basic frame upwards slightly 3a Fasten the bolt connection 3b Open the soil collection cover 3c Fasten the flap 1 together with side arm conveyor with the bolt fastening 3d Slide legs upwards and secure them
26. tions The PTO drive shaft will sustain damage if there is too little clearance 11 By performing a visual inspection check that the three point linkage is properly locked before driving away Uncoupling Lower rollers ensuring that digging scarification rotor can t touch the ground Position the machine on a flat and firm surface Release the pressure from the hydraulic system Disconnect the three point linkage Drive the tractor forward about 25 cm d aA A O Na Secure the tractor and the machine so that they won t start up or roll off unexpectedly Disconnect the PTO drive shaft Place the PTO drive shaft in the appropriate chain 9 Disconnect the power supply lines V01 2011 11 User Manual FTM 1200 1500 Modular imants 8 3 1 1 Hanging machine off centre Finishing edges The machine can be hung off centre for this 1 See connecting and disconnecting the machine 2 Green is the configuration in which the machine hangs off centre A 92 Him PT V01 2011 12 User Manual FTM 1200 1500 Modular imants 8 3 2 Connecting collector box unit to basic frame Coupling 3 Mount the flap in the top position 1a 4 Steer people away from the danger area between the tractor and machine 5 Drive the tractor with the basic machine to line up with the machine 6 Allow the basic machine to lower ensuring that the digging scarification rotor does not touch the ground Secure the tractor so
27. ury V01 2011 39 User Manual FTM 1200 1500 Modular imants 10Dismantling When dismantling the machine the parts can be sorted as follows 1 Metals 2 Plastics 3 Oils and greases 4A Dispose of the sorted materials in an environmentally responsible manner To do so follow an fv the statutory regulations in force where you are V01 2011 40 User Manual FTM 1200 1500 Modular imants 11Annexes 11 1 Installing removing clamping bush Installation of clamping bush type 1008 3020 Clean the following surfaces before installing the clamping bush a Bore hole b Taper clamping bush c Tapered ring d Shaft ensure no burrs Position the clamping bush in such a way in the pulley that all the holes line up Note half threaded holes must be opposite unthreaded holes First tighten the adjustment bolts 1 by hand do not yet tighten fully If a spline is used begin by placing this in the slot then place the pulley at the correct distance on the shaft Now tighten the adjustment bolts 1 one by one to the correct torque see table below After running for veto 1 hour check the torque again Torque Nm 1008 1108 1210 1215 1310 1315 20 1610 1615 2012 2517 3020 3030 Disassembly of clamping bush type 1008 3020 Undo adjustment screws and remove completely Then put one adjustment screw in the blind hole 2 Turn this adjustment screw evenly until the ring loosens Bo
28. xplain a working principle Please contact your point of sale dealer should there be any questions or ambiguities as regards this manual We update our manuals regularly Your suggestions help us make our manuals even more user friendly You can e mail your suggestions to info imants nl with manuals as the subject line Imants BV accepts no liability for any direct or consequential damage resulting from the improper use of the machine V01 2011 ii User Manual FTM 1200 1500 Modular imants Use this manual 1 Instructions used in this manual are always printed in italic 2 In this guide some sections of text requiring special attention are framed with a border Text bordered in red warns of dangerous situations which must be avoided at any cost Text bordered in orange cautions on some aspects which are not immediately dangerous but should ideally be avoided Text bordered in blue provides additional information aimed at facilitating or improving the use of the machine 3 Warning pictograms used in the manual but not present on the machine in the form of stickers Do not stay within the lift range of the three point hitch when operating it Danger of the whole body being crushed This danger can cause very serious injury or even death e tis forbidden to stay within the lift range of the three point hitch when operating it e Operate the control handles for the three point hitch only from the
29. yor DeltS cooccconcccocccocncocnononocnconnnnonnnonanoonrnnnnnonannnnos 23 8 6 4 Slaning and Aa 24 8 6 5 SENO WOK GED PU 00o OOEOEO C oO 26 8 6 5 1 Fraise MOWING side arm CONVEYOT cccsecesececeeeceeeeseeeseeeseeeeeueeseeeseeeseeesaueeaeeeaes 26 8 6 5 2 Scarification side arm CONVEYOL ccccccccseccceeeeceeeeeeeeeseeeesauceseueeseeeeseueeseeeesaeeeeaes 27 V01 2011 User Manual FTM 1200 1500 Modular imants 8 7 Blocking of the machine by Obstacles ccoocccoocccoocncoocnconcnconcncononcnnnnconnnnonnnconnnconancnnnns 28 EE ELG Aa on gt an A bent cbtderbtde besa onmesentensertmeertebeeteaee 29 9 1 1 General maintenance and lubrification schedule rrrnrrnnnrrrnnrrnnnnrnnnrrrnnrernnrennnrennnee 29 9 1 2 MAC AIO SE REN 30 A O a 30 EE TENNENE 30 9 1 3 Changing SN ENE incaico 31 9 1 4 Sp o ee PP 32 9 1 5 Changing the digging D ades ccoocccccccocncocncnconconcncncnnncnnnonconnnoncnoncnnnnnnnnnnonnonnnonos 33 9 1 6 Digging and scarification rotor ocooonccocncocnnocnconnnnononncnnnnncnnnonnnnnnrnnnnnnnnnnnnrnnnnnnnanennos 34 9 1 6 1 Assembly of timing belt pulleyS oocccocccocncocnocococococonnonanonaconnnonnnnnnnnonanonanonos 34 9 1 6 2 Switching digging rotor for scarification rOTOF ccoocccocncocnconnccaninnconcnncnnnonanonanonos 35 9 1 6 3 Switching scarification rotor for digging FOTOF oocococccocncocnccnnccaconocononnnonno
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