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1. TB11 TB1 4 Relay A COM Relay BCOM TB1 2 Cl TB15 Relay A N C Relay B N C TB13 TB16 RA z Relay A N O Relay B N O KS Ss J K1 K2 COILS TB2 3 e CBL100 Connector To 2 I 1N4004 1N4004 5 O D1 7 1 3K 1 3K Q Ger ES DS1 DG DESS S gt A TB21 d Kidda OFF TB3 2O o a ol Auto OFF Hand HOA COM TB3 39 B TB2 2 T Hee AS UL O Auto OFF Hand HAND TB3 1 l TRIAC TB2 4O l To COM RLYWIF Figure 28 Schematic Diagram of the Relay Module Table 17 Relay Module a Relay control from BO switched 24 VAG or common Device Dependent B Relay Control from BO switched 24 VAC or common Device Dependent Triac voltage supply used to energize relay in hand switch position 24 VAC or common Must be opposite coil voltage Hand Binary Contact Feedback closed indicates when either HOA switch is in the Hand postion For Binary Contact Feedback closed indicates when either HOA switch is in the Off positon 42 Auxiliary Gear Auxiliary Gear UNT Relay The UNT110 111 can be wired to an RLY050 002 with no BOs isolated Wiring from earth ground Examples ANALOG INPUTS2. BINARY IN O BINARY OUTPUTS z 2 f l zN lll SIBISI ISI SISI 4 Wim 4 lel sll sl sl alfstel als SEEERERER j A Jumper L Voltage Ee See Note 1 E mee OCH Q S Bai COM Tl NC 27 OJ No CAR at B ml com COILS 0 OU TRIG Can Ti IN A L NO l OFF Hu HOA GE COM Note 1 Note 2 Note 3 Note 4 AS RLY050 0 AS RLY 002 0 Separate low voltage wiring on the left from line voltage wiring on the right Hand operation using the H O A switch requires common to the COILS terminal and 24 VAC to the TRIAC terminal to energize the relay The Hand or Off position signals the binary input connected to those terminals These switches can be hardwire OR ed and connected to one BI This switch uses the HOA COM terminal which is isolated from the relays Your application will determine exact connections to UNT unt1ahu Figure 29 UNT110 111 Wired to RLY050 002 Figure 29 shows a jumper between 24 VAC and the triac If the jumper is between the triac and common make the following changes 1 2 Disconnect TRIAC from HOA COM Reverse the COILS and TRIAC wires from RLY050 to the UNT Run a separate wire from HOA COM to 24 VAC at the Binary In terminal section Auxiliary Gear Auxiliary Gear 43 Figure 30 shows a UNT110 111 wired to an RLY050 002 with all BOs isolated from earth ground ANALOG INPUT N om ooo l m WOO
3. Figure 8 Front of CVTPRO 16 Auxiliary Gear Auxiliary Gear Figure 9 shows the terminations of the 6 pin phone cable used by the CVTPRO for N2 Bus communication For Zone Bus communication always use standard Zone Bus cables Blue N2 j White N2 Red N2 REF phonewire Figure 9 N2 6 Pin Phone Cable Terminations AS Figure 10 is a diagram of the connections possible between the CVTPRO CVTPROx00 0 and other devices Refer to Table 9 for more information on the cables Connection used with the CVTPRO Notes Do not connect the CVTPRO to the Palm device and the laptop or PC at the same time Palm Ill or Adapter for Palm V TE 6x00 TMZ Unplug the Palm device from the Room Sensor CVTPRO when not in use to RJ11 Jack conserve battery power 6 Pin Compatible Controller External Power Source PC Port Zone Bus N2 Bus Port RJ11 Jack 6 Pin RJ45 Jack 8 Pin DB9 Port N2 Bus Interface 4 Pin N2 Socket 3 Pin N2 Plug with Tab Personal Computer and Extra 4 Pin N2 Socket cvtschematic Figure 10 Overview of Possible CVTPRO Connections Auxiliary Gear Auxiliary Gear 17 Compatibility The following table lists compatible tools OSs and controllers used over the Zone Bus and N2 Bus with the CVTPRO converter Table 8 Compatibility Chart Tool HVAC PRO So
4. Power Requirements Input Coil Ratings 24 VAC maximum 0 05 amperes Output Coil Ratings general purpose 250 VAC maximum 5 0 amperes or pilot duty 120 VAC maximum 345 VA Electrical Rating AS RLY100 1 4 Triac to 24 VAC Single Pole Double Throw SPDT relays AS RLY050 0 AS RLYO50 0 2 Triac to 24 VAC SPDT relays AS RLY002 0 RLY002 0 Ambient Operating 0 to 50 C 32 to 120 F Conditions Ambient Storage 40 to 69 C 40 to 158 F Conditions Dimensions H x W x D AS RLY100 1 RLY100 1 AS RLY100 1 171 5 x 187 2 x 117 3 mm AS RLY050 0 6 75 x 7 37 x 4 62 in 2 62 x 3 87 x 1 87 in Shipping Weight Agency Compliance UL 864 916 and CSA C22 2 No 205 Agency Listing o UL Listed and CSA Certified The performance specifications are nominal and conform to acceptable industry standards For application at conditions beyond these specifications consult the local Johnson Controls office Johnson Controls Inc shall not be liable for damages resulting from misapplication or misuse of its products Auxiliary Gear Auxiliary Gear 45 46 Auxiliary Gear Auxiliary Gear Transformer Module Description Transformer Modules Transformer modules provide 120 VAC to 24 VAC isolation It is a device used to power digital controllers and input output loads All models include a split bobbin for added noise immunity and a manually resetable breaker on the secondary connection All models also have a mod
5. 2 AIM 24 Ach 2 7 Bo 2 E A A AS CBL100 g L A Z Aug E Bif q Se BO5 a f 8 Ji 24 ACA BO 6 gt A as AS AHU100 8 5 OG o h G H pl 7 KR o A eil Dik e D S BI 7 m HAND e g p 7 I BICOM Wei FF o D Kl Elte eem Succ a AS RLY100 1 AS RLY002 0 RLYDIA2 Figure 24 Relay Wiring Examples 38 Auxiliary Gear Auxiliary Gear Connect power to the relay module and the transformer through the conduit knockouts in each box Wire the module according to the following diagrams HAV IVAN TB1 Or A COM M Siipi Z otor upply LI NC Starter Fan M NO B al COM BD e NC 2 NO Motor Return Se Starter Fan L1 L2 o O O 120 VAC 220 VAC rlywirhv Figure 25 Starter Interlock Wiring Example IMPORTANT Chattering Relays Driven By Binary Outputs Chattering may occasionally occur in relays from manufacturers other than Johnson Controls This is due to a low load current through the binary output triac The chattering relays are audible and arcing may be visible at the contacts The minimum holding current for the triac is 50 mA The maximum triac current is 500 mA To eliminate chattering use a 360 ohm 5 watt resi
6. FAN 636 Table 12 AS FMK102 0 Specifications Product AS FMK102 00 o None supplied by controller Ambient Operating 32 to 122 F 0 to 50 C Conditions Ambient Storage 40 to 158 F 40 to 70 C Conditions The performance specifications are nominal and conform to acceptable industry standards For application at conditions beyond these specifications consult the local Johnson Controls office Johnson Controls Inc shall not be liable for damages resulting from misapplication or misuse of its products Auxiliary Gear Auxiliary Gear 29 30 Auxiliary Gear Auxiliary Gear MM CVT101 0 Description I Plug End to 120 VAC Power Supply MM CVT101 0 Since PC serial ports use RS 232 signals and the N2 Bus uses RS 485 signals it is necessary to connect a converter module between the serial port and the ASC DX 9100 TC 9102 XTM or XT 9100 The MM CVT101 0 in Europe U 9100 is the device that converts RS 232 to RS 485 for the N2 Bus It connects a Facilitator Companion system PC Version or a PC with the Configuration Tools directly to the N2 Bus This allows downloading uploading and commissioning of an ASC DX 9100 TC 9102 XTM or XT 9100 via the N2 Bus In addition the End of Line EOL termination jumpers for the PC Version Companion system are located in the MM CVT101 0 N2 Bus converter To set the PC as the terminating device as required for the Companion system or for the second N2 Bus on
7. IL 61350 Phone 815 433 5100 www bb elec com See the footnote under Table 13 for special ordering instructions Table 13 B amp B Electronics Products and Model Numbers B amp B Electronics Product Model Number RS 232 to RS 485 Converter 485TBLED RS 232 to RS 485 Power Supply for Converter 485PS2 N2 devices require a faster converter turnaround time Resistor R9 must be changed from the standard 100K ohm to a 68K ohm 1 1 8 watt resistor B amp B Electronics provides the change for a 15 charge Request a modification line item change R9 to a 68K ohm 1 resistor when placing your order The B amp B converter uses the same cable as the MM CVT101 to connect to the PC The B amp B converter has two jumpers see Figure 21 Several changes are required for use with Johnson Controls N2 devices The B amp B converter has separate connections for the transmitting and the receiving N2 lines see Figure 21 These connections must be connected together to provide a 3 wire communication trunk Setting up the B amp B converter for use with Johnson Controls N2 devices 1 Using Figure 21 insert one jumper in the CONTROL SD location and insert the other jumper in the ECHO OFF location The SD position causes a timed internal RTS signal to be generated when the TD signal is active 2 Insert an external 100 ohm resistor between the GND terminal and the N2 cable reference wire Note The external power supply comm
8. BO using CBL100 BorD Ge control switched 24 VAC from Binary Output even number BO using CBL100 Relay coil supply connected to both relay coils typically 24 VAC Triacs Triac voltage common used to energize Relay in Hand switch position Binary contact feedback closed indicates when HOA relay switch is in the Hand position Binary contact feedback closed indicates when either HOA switch is in the Off position HOA Com Binary Input common for Hand Off feedback Table 16 Wiring Terminals Line voltage 240 VAC 5 Ampere Maximum Normally Closed Relay Contact Mo Normally Open Contact Auxiliary Gear Auxiliary Gear 37 AHU Relay Wiring Examples AS AHU100 or VAV BO 1 Se kl Q ia N Motor 24V JAIN COM Starter BO2 o 7 yt Ne Ee R A A HI NO TI O SE de zijem 0 e BI7 f Hann 7 OFFA Hi sir of fie tal No we BI8 a ron o Var a ae Li L2 JA 120 220 AS RLY050 0 AS RLYOO2 0 we BO 1f
9. OAP 102 103 module into the two middle slots B and C of the FMK Refer to Table 8 for slot allocation either hardwire the FMK termination block Terminal B of the FMK for the top OAP module and hardwire terminal block Terminal D on the FMK for the bottom OAP or use the 0 9 m 3 ft AS CBL100 0 Quick Connect Cable to connect consecutive AOs for example AO1 and AO2 to both FM OAP103 0 transducers by connecting the center connector J3 on the FMK Refer to Figure 15 for terminal locations when using one FM OAP 103 102 with the FMK Refer to Table 8 for slot allocation either hardwire from the AS AHU100 Analog Output Terminal Block if the FM OAP103 102 is installed in the top half Slot AB of the FMK use Terminals B and B on the FMK Use Terminals D and D if the FM OAP103 102 is installed in the bottom half Slot CD of the FMK The B or D connect to AO n The B or D connects to AOCOM Auxiliary Gear Auxiliary Gear 25 e or use an AS CBL100 Quick Connect Cable to connect the odd numbered AOs to the top quick connector J2 of the FMK with the FM OAP103 102 in Slots A and B The next even numbered analog output is available for termination elsewhere Use the bottom quick connector J4 of the FMK with the FM OAP in Slots C and D for even numbered AOs The previous odd numbered analog output is available for termination elsewhere For example if you plug a CBL100 into AO3 and AO4 and into J4 of the FMK then AO4 contro
10. Recognized File E27734 Guide XAPX2 CSA Certified Temperature Indicating and Regulating Equipment The performance specifications are nominal and conform to acceptable industry standards For application at conditions beyond these specifications consult the local Johnson Controls office Johnson Controls Inc shall not be liable for damages resulting from misapplication or misuse of its products 8 Auxiliary Gear Auxiliary Gear AS CBLPRO 2 Description AS CBLPRO 2 The AS CBLPRO 2 Cable PRO is an interface device for use between a computer running Configuration Tools software and Application Specific Controllers ASCs or Lab and Central Plant LCPs controllers Exceptions to these are the DX 9100 TC 9100 XT 9100 XTM and DT 9100 It is used for downloading uploading or commissioning a configuration via the Zone Bus communication port on the controller When used with a Zone Bus device such as the ASC or Zone Terminal Unit ZTU the Cable PRO is strictly an electrical interface between the serial RS 232 port of the computer and the Zone Bus The Cable PRO uses either a 6 pin to 8 pin cable or a 6 pin to 6 pin cable to connect to an AHU VAV and UNT The Cable PRO operates on 24 VAC drawn from the controller over the wire used to make the Zone Bus connections The data rate on both the RS 232 and the Zone Bus is 1200 baud The connection to the RS 232 COM port of the computer is by means of a DB9 or DB25 connector sup
11. an NCM set the jumpers to In by placing them on Pins 1 and 2 of W1 and W2 To set the PC as the non terminating device set the jumpers to Out by placing them on Pins 2 and 3 of W1 and W2 Refer to Figure 19 for the MM CVT101 0 components The MM CVT101 converter has a 25 pin female connector on the body of the converter that plugs into a 25 pin serial port on the PC directly PCs with only 9 pin serial ports require a 9 pin female to 25 pin male straight through cable or converter plug between the serial port and the MM CVT1O01 Note If you are using Windows NT software with HVAC PRO software see the MM CVT101 0 with Windows NT and HVAC PRO Software section Mmcvt101 Figure 18 MM CVT101 Note Pins 20 and 22 must be jumped when using the MM CVT101 0 with LCPs Refer to the LCP Commissioning Tool Technical Bulletin LIT 636069e in the System 9100 Technical Manual FAN 636 4 for wiring details Auxiliary Gear Auxiliary Gear 31 Connection for Download and Upload Refer to Figure 19 for illustration of the following J1 Jumpers for changing the transmit receive communication of Pins 2 and 3 on the 25 pin Electronic Industries Association EIA female connector P1 25 pin female connector for connection to a PC via cable or direct P2 Screw terminal for trunk connections P3 Screw terminal for power connections W1 Ju
12. conditions beyond these specifications consult the local Johnson Controls office Johnson Controls Inc shall not be liable for damages resulting from misapplication or misuse of its products Auxiliary Gear Auxiliary Gear 49 50 Auxiliary Gear Auxiliary Gear Johnson Controls Code Numbers Ordering Information Table 15 Auxiliary Gear Code Number A 4000 137 Pneumatic replacement filter kit for FM OAP102 AS CBL100 0 Cable Kit RLY050 100 020 and FMK100 interconnect cables bag of 10 Three 6 pin and two 8 pin phone jacks with a Zone Bus screw terminal block and ZT download switch Interface converter kit for HVAC PRO software on a PC to the Zone Bus Replacement Cable for ZTU 6 pin to 6 pin pin Replacement Cable for CBLCON 6 pin to 8 pin i North American version i ion gt Wu O D E OH O Z o gt wn O Ww E v D e N gt p O D E N j D Ed EI P DG PEES DI Le N z Oe ojo La OH lt j 0 Bs ech N fe 5 D E Z N W Oo 5 oO 3 D O bo O 5 oO 3 oO gt ke fo oO 0 ZoneiN2 Bus Interface Converter without power European version AS ENCI00 Function Module Kit for UPMs enclosure for FMs order FMs separately AS XFR100 1 Transformer Kit box mounted split bobbin transformer for site power isolation of 120 VAC to 24 VAC with cables outlet and power switch Zone Terminal Unit Use AS CBLP
13. office Johnson Controls Inc shall not be liable for damages resulting from misapplication or misuse of its products 34 Auxiliary Gear Auxiliary Gear Relay Module Description AS RLY050 0 AS RLY100 1 AS RLY002 0 Remote Relay Enclosure Relays The relay module is a self contained relay device that provides an interface between the 24 VAC low voltage input triac circuitry and the 240 VAC 5 ampere line voltage output devices These relays are used when the triac output is not compatible with the device or the device exceeds the load rating of the triac The AS RLY050 0 and AS RLY 100 1 are primarily used with application specific controllers or in applications that require a metal relay enclosure AS RLY050 0 has two 24 VAC relays AS RLY 100 1 has four 24 VAC relays Both come with enclosures The AS RLY002 0 is the same relay module used in the AS RLY050 0 and AS RLY 100 1 You can use the AS RLY002 0 as a replacement board for either of these modules The AS RLY002 0 has two 24 VAC relays E S Z AS RLY002 0 AS RLY050 0 AS RLY100 1 relays Figure 22 Relay RLY Modules Position the relay module remotely next to the line voltage device on the DIN rail The enclosure can be mounted with DIN rail or directly mounted to a wall The enclosure supports multiple 3 4 in and 1 1 2 in conduit connections Position the Remote Relay Enclosure RLY050 1
14. the AHU Two different mounting position options UPM or perpendicular are available when installing the FMK102 Function Module Kit Built in screw holes are provided for mounting the unit in the angled position These holes are compatible with the Universal Packaging Module UPM enclosure Use perpendicular mounting when replacing the FMK100 or in confined areas on various surfaces Note Versions previous to the FMK102 are not supported in the UPM Angle Mounted FMKs L 222 3 mm 8 3 4 in gt LU Dn Exterior e FM d SS 146 0 mm 5 3 4 in Exterior Angled Position H 198 4 mm 7 13 16 in Exterior e 158 8 mm 6 1 4 in Exterior S Perpendicular Position ahut03c Figure 11 FMK Mounted in AHU103 Auxiliary Gear Auxiliary Gear 21 FMK Mounting J Holes Write on FM Identification Labels Velcro M Mounting a Pad Pull Off Cover Screw Terminals lt _ _ Wiring Terminal Cover fmk1 Figure 12 Function Modul
15. 00 as close as possible to the devices it operates The Remote Relay Enclosure measures Hx W x D 173 x 186 x 124 mm 6 13 16 x 7 5 16 x 4 7 8 in Auxiliary Gear Auxiliary Gear 35 Wiring the h Relays CAUTION Possible Equipment Damage or Electrical Shock AS RLY050 0 Disconnect power circuit before wiring Relay Kit AS RLY100 1 AS RLY002 0 Refer to Figure 14 when wiring a AS RLY002 0 To ensure separation of line and control wiring route all low voltage wiring from the controller on the left hand side of the UPM and route all line voltage wiring to the right hand side as shown in Figure 23 Connect control and binary feedback wires according to the examples in Figure 24 For ease of wiring use the AS CBL100 0 with the AHU when the AHU is within three feet of the relay Line Voltage Low Voltage Conduit from Wiring Conduit 120 VAC Supply l Power Supply Transformer f AHU100 Termination le 4 Board 8 Relay AS Module AHU102 Controller Board 2 FM Kit o Aj o l Zone Terminal o AHU103 Figure 23 Low Voltage and Line voltage Wiring 36 Auxiliary Gear Auxiliary Gear Tables 3 and 4 describe the relay terminals for low voltage and line voltage wiring Table 15 Wiring Terminals Low Voltage Relay Terminal Aorc Relay control switched 24 VAC from Binary Output BO odd number
16. 121347 Technical Bulletin located in the Installation Sheets Manual FAN 121 for complete address selection options A CAUTION Disconnect the electrical power supply before attempting to adjust the switch settings AHU UNT VAV controllers use the Zone Bus Set Switch 4 to the On position to allow up to eight zone actuators to communicate with the AHU UNT VAV controllers 6 Auxiliary Gear Auxiliary Gear Zone Bus Address Selection AHU UNT VAV Controller Zone Bus Address Selection An address is a numeric code that precedes a controller s command to a controlled device The controlled device will respond only to a command preceded by its assigned address code number The positioning of Switches 5 6 7 and 8 provides address information to the controller The switches are each positioned such that the sum of their individual values provides the desired address value Configure multiple actuators with a separate address when each one performs a different function When they all perform the same function set one unit as the master with the remaining units on that address set as slaves The Zone Bus addresses used by the AHU UNT VAV controller are 20 through 27 Make the address assignment during the HVAC PRO configuration process for Analog Outputs AOs Refer to the HVAC PRO User s Manual FAN 637 or 1637 5 for details A CAUTION The phone jack connector on the terminal board is for easy single point conne
17. 809g WOO 0g R BINARY IN BIN Valea O Was A lel WOlv SIV Voltage Voltage See Note 1 d Y NC z NO COM g NC Low High ARRON Notes 7T oO CZ OU w COILS TRIAC eed ali AND OFF ie COM AS RLY050 0 AS RLY 002 0 CC NO unt2ahu Note 1 Separate low voltage wiring on the left from line voltage wiring on the right Note 2 Hand operation using the H O A switch requires common to the COILS terminal and 24 VAC to the TRIAC terminal to energize the relay Note 3 The Hand or Off position signals the binary input connected to those terminals These switches can be hardwire OR ed and connected to one BI This switch uses the HOA COM terminal which is isolated from the relays Note 4 Your application will determine exact connections to UNT Figure 30 UNT110 111 Wired to RLY050 002 with Isolated BOs Obtain a Double Pole Double Throw DPDT relay configuration by connecting the BO signal to two terminals on the relay kit terminal block e g B and C If you require a phone jack at a remote relay kit add an AS CBLCON 0 44 Auxiliary Gear Auxiliary Gear RLY Specifications Table 18 RLY Specifications AS RLY100 1 4 Relays AS RLY050 0 2 Relays AS RLY002 0 2 Relays
18. C Actuator to the Zone Bus its own 24 VAC Volts Alternating Current transformer must power it Multiple M100s each require an individual transformer The only connections between the AHU UNT VAV and M100C are from the ZBUS and COM terminals of the AHU UNT VAV to the BUS and COM terminals in the M100C A separate 24 VAC transformer is required to power the M100C Refer to Figure for terminal locations when wiring an M100 Actuator Note Zone Bus address switch settings are determined by the controller configuration The Zone Bus address is set to match the address assigned in the HVAC PRO software Auxiliary Gear Auxiliary Gear 5 Switch Settings Zone Bus A CAUTION Equipment Damage Hazard Connecting the 24 VAC of the terminal block from the ASC AHU UNT VAV to the M100C can possibly damage the transformers 12 3 45 67 8 Jddeiieldde M100c09 Figure 2 Digital Circuit Board Make field adjustments using the 8 position DIP switch located on the cover mounted circuit board as shown in Figure 12 The position of these switches specifies the operating parameters as shown in Table 1 Table 1 Switch Settings ESCH D L nsen Dreain O SEELEN s hms L ies Seier fs hares Selection Aderess Selecion fa Adress Selection Address Seier Refer to the Master Slave section in the M100C Series of Motor Actuators with Proportional Digital Control Signal Input and R81C Interface Board LIT
19. FANs 636 3 1628 2 Auxiliary Gear Section HNSON Technical Bulletin CONTR LS Issue Date 0401 TECHNICAL BULLETIN Auxiliary Gear Introduction Page 3 Actuators 5 e M100C Actuator Description 5 e Wiring M100C Actuators Ke e M100C Specifications 8 AS CBLPRO 2 9 e AS CBLPRO 2 Description 9 e AS CBLPRO 2 Connection 11 e AS CBLPRO 2 Specifications 12 AS CBLCON 0 13 e AS CBLCON O Description 13 e AS CBLCON 0 Connection 14 e AS CBLCON O Specifications 14 AS CVTPROx00 0 15 e AS CVTPROx00 0 Description WE e AS CVTPROx00 0 Connection 17 e AS CVTPROx0 00 Specifications 19 Indicates those sections where changes have occurred since the last printing 2001 Johnson Controls Inc 1 Code No LIT 6363080 www johnsoncontrols com Function Module Kit FMK e FMK Description AS FMK102 0 e Function Module Kit Wiring AS FMK102 0 e AS FMK102 0 Specifications MM CVT101 0 e MM CVT101 0 Description e Connection for Download and Upload e MM CVT101 0 with Windows NT and HVAC PRO Software e MM CVT101 0 Specifications Relays e Relay Module Description e Wiring the Relays AS RLY050 0 AS RLY100 1 AS RLY002 0 e AHU Relay Wiring Examples e UNT Relay Wiring Examples e RLY Specifications Transformer Modules e Transformer Module Description e Transformer Module Wiring AS XFR100 1 AS XFRO50 0 AS XFRO10 1 e Transformer Modules Specifications Ordering Information e Johnson Controls Code Numbers Indicate
20. K102 to COM on the AHU100 if you use the Zone Bus Hardwire from COM on the FMK102 to BICOM on the AHU100 controller board if you do not use the Zone Bus Note Refer to Table 11 for complete wiring information Auxiliary Gear Auxiliary Gear 27 Application In Figure 17 the AHU ALT connects to FMK connector CD for Input Examples Differential Pressure IDP Function Module Likewise AI 2 connects to the Input Analog Pneumatic IAP Function Module in Slot D with the same CBL100 AHU100 0 AS CBL100 Cables lt RLY050 or RLY002 BO1 and 2 D P lt FMK100 1 or FMK102 0 Slot D P lt _ FMK102 0 Cc D Jumper Al1 and 2 for current AHU101A Figure 17 Application Example Interconnect of AHU100 0 to FMK102 1 CBL100 Rules Table 11 lists the general rules to remember when wiring the AHU to the for Wiring the FMK102 AHU to FMK102 Table 11 General Rules for AHU to FMK102 Wiring Function Module Function FMK Cable 100 ee nein e IDPIAP O O AB J2 IDP IAP D J4 Al C E A a 5 05 You can separately hardwire the other output to another device 28 Auxiliary Gear Auxiliary Gear Pneumatic Connection AS FMK102 0 Specifications For complete information on installing pneumatic function modules refer to the Output Analog Pneumatic OAP Technical Bulletin LIT 636045 in the Metasys Network Technical Manual
21. RO 2 to communicate with FA ZTU100 1 ZTUs AS CVTPROx00 0 is incompatible with ZTUs at this time gt gt FEP lt lt EIS v U J I 2 8 Nilo Sle EI N o ss OD Q z N ke ES n 3 D D O bo O O lt D gt O S ke O 2 gt P i lt j i i E N E gt Ha A A wh E ai EI gt n JI m lt e Qi o CH PIP HO x I T m J lt o o ojo sch ech gt Y N j Cc e om e E gt 0 o o 71 7 7 AER 9 v v ec COOC or hp ojojo E el pe o oO CO T gt is pe CH Co Function Module input 0 to 5 in W C 4 to 20 mA Function Module input 0 to 10 in W C 4 to 20 mA Function Module manual override kit includes pneumatic air line filter kit requires FM OAP103 0 Function Module output 0 to 20 mA psi rangs user selectable o TO pack of barbed fiting for IDPs ard APs AS indicates the Metasys system and FA indicates the Facilitator system Function Module input 0 to 3 in W C 4 to 20 mA Ty 7 7 9 5 55 gt d i Sioje i 7 Oo gt U wech e Gi EI E 0 O o CO gt CH lt fe wech CH wech o Auxiliary Gear Auxiliary Gear 51 JAHNSON CONTRELS Controls Group 507 E Michigan Street P O Box 423 Milwaukee WI 53201 Notes www johnsoncontrols com Printed in U S A 52 A
22. ar AS CBLCON 0 Description AS CBLCON 0 The AS CBLCON 0 Cable Connector Figure 6 is a cable connecting device that accepts the different sizes of telephone cable connectors used with the controller products so that they are able to communicate It also monitors Zone Bus communications to the ASC or ZTU by red and green Light Emitting Diodes LEDs described in Table 6 It has a terminal strip and a ZT download switch To download the ZTU slide the switch on the AS CBLCON 0 to the download position The red LED is indication of 24 VAC power The green LED shows Zone Bus transmissions from the controller If the green LED is off the Zone Bus wire is open If this LED is on solid the Zone Bus is shorted to Common For details refer to the Zone Terminal Technical Bulletin LIT 6363014 or LIT 1628330 in FAN 636 3 or 1628 2 The AS CBLCON 0 also extends the ZTU from 15 2 m 50 ft to 154 2 m 500 ft with 18 AWG wire size Table 6 AS CBLCON 0 LEDs liom ogame eager Power Comm Cause FON fo Zone Buswire open ON Zone Bus wire shorted to Common or CBLCON 0 switch in download position ON O Blinking Normal communications OWA tz SNE INOZ Q Green LED Red LED F cblcon Figure 6 AS CBLCON 0 LEDs Auxiliary Gear Auxiliary Gear 13 AS CBLCON 0 Connection AS CBLCON 0 Specifications Figure 5 in the AS CBLPRO 2 Connection section of this document shows an example connection usin
23. cept it has twice the width Therefore the output FM occupies two slots in the FM kit An FM OAP102 Pneumatic Manual Module must be ordered with each FM OAP103 Electronic Module Perpendicular The FMK102 cannot be mounted on a DIN rail Therefore when you Mounting and replace a DIN rail mounted FMK100 you must remove the DIN rail or FMK100 install 1 4 inch mounting spacers so the FMK102 clears the DIN rail Replacement Refer to Figure 13 and follow the steps below when mounting an FMK102 D Vv Y CO Zeg Plastic Latch C ET a g SCH Connection i LEP LEP LEE Mounting LEY BEY BEE HES Base Sg EE Pull Off EBE Cover Wiring gt Ce Terminal Pull Out Goyer Circuit Board MtFMK Figure 13 Mounting the FMK To mount the FMK perpendicular on a wall or in an enclosure 1 Remove the wiring terminal cover pulling it off the unit Figure 13 2 Remove the printed circuit board from the unit by simultaneously pressing down on the plastic latch and pulling the board out of the unit Auxiliary Gear Auxiliary Gear 23 3 Determine the required anchors and mounting screws for the mounting surface Use three or four size No 8 to No 12 mounting screws Note Ensure the screw heads do not interfere wit
24. ction of the HVAC PRO service device laptop PC Personal Computer Do not connect any other device at the phone jack Connection of another device at the phone jack may result in damage to the equipment or wiring 4 5 67 8 4 5 67 8 45 67 8 OFF g fa a OFF E Address 20 Address 21 Address 22 4 5 67 8 4 5 67 8 4 5 67 8 OFF E n n fa ls E n Address 23 Address 24 Address 25 m100c13 Figure 3 AHU UNT VAV Zone Bus Address Switch Settings Table 2 AHU UNT VAV Address Switch Values Switch Number ______ onveiue TI otvaiue be Auxiliary Gear Auxiliary Gear 7 For selection of Zone Bus Switch 5 must be On and an additional value of 20 added to the total of the switch settings For example to select L1 Address 25 set Switches 6 and 8 Off and Switches 5 and 7 On 25 0 4 0 1 from the switch settings and 20 because of Zone Bus selection Use the switches to select any Zone address between 20 and 27 M100C Table 3 M100C Specifications Specifications Product M100C MotorActuator Power Requirements 24 VAC at 50 60 Hz 25 VA spring return 20 VA non spring return Rotation Timing 60 seconds for 160 travel 38 seconds for 90 travel Ambient Operating 40 to 52 C 40 to 125 F 90 RH non spring return Conditions 37 to 52 C 35 to 125 F 90 RH spring return Ambient Storage 40 to 52 C 40 to 125 F 90 RH Conditions Enciosue If Agency Listing UL
25. e Kit Refer to Figure 12 and follow the steps below when installing an FMK102 into the UPM or mounting in the horizontal position 1 Remove all Function Modules FMs from the FMK102 The mounting holes are accessible through this area 2 Position the FMK in the desired area of the UPM Align the small end of the slotted mounting holes in the FMK with the grid pattern holes in the UPM Mark these holes to reference the mounting area Note Ensure your selected mounting position will not interfere with door closure 3 Set the FMK aside and install the two provided mounting screws in the desired holes Insert the screws so there is approximately 1 2 inch thread visible 4 Install the FMK mounting slots over the mounting screws Slide the FMK into place Position the screws at the small end of the slot Tighten the screws to secure the FMK102 5 When you have completed mounting the FMK102 you may go on to wire the unit Remove the wiring cover to access the wiring terminals by firmly pulling the cover away from the unit To reinstall the cover align the cover and the unit and press firmly into place 22 Auxiliary Gear Auxiliary Gear Function The types of FMs provided for use in the FM kit are eee ere e Input The input FMs consist of the FM IAP and various models of the FM IDP modules Each occupies one slot in the FM kit e Output The output FM FM OAP has the same dimensions as the input FMs ex
26. eral Specifications for the AS CVTPROx00 0 CVTP ROx0 00 Zone Bus N2 Bus Interface Converter Se Zone Bus Controller or thermostat 15 VDC Volts Direct Current or 24 VAC N2 Bus External Adapter 120 VAC to 3 VDC 200 mA milliamperes included with CVTPRO converter in North America or Batteries 2 AAA not included Ambient Operating O to 50 C 32 to 122 F Temperature Ambient Operating 20 80 RH Relative Humidity Humidity 30 C 86 F maximum dew point Ambient Storage 40 to 60 C 40 to 140 F Temperature Ambient Storage 5 95 RH Humidity 30 C 86 F maximum dew point Battery 2 AAA batteries Battery Life Approximately 7 5 hours Serial Interfaces DB 9 PC Port for RS 232 Connector Zone Bus N2 Bus RJ11 Jack 6 Pin Dimensions 79 38 x 60 33 x 22 23 mm 3 125 x 2 375 x 0 875 in H x W x D Shipping Weight 0 227 kg 0 5 Ib Agency Listings UL listed and CE Mark Agency UL 916 UL 864 Compliance Plastic housing meets UL 94 5V CSA 22 2 No 205 FCC Part 15 Subpart B Class A CE Mark EN50081 1 Electromagnetic Compatibility EN55011 Class B EN50082 2 Electromagnetic Compatibility EN61000 3 2 and EN61000 3 3 Auxiliary Gear Auxiliary Gear 19 20 Auxiliary Gear Auxiliary Gear FMK Description AS FMK102 0 FMK Mounting Procedures Function Module Kit FMK The Function Module Kit FMK provides the enclosure and termination board to connect up to four single slot function modules to
27. ftware Release 8 01 VBT1400 VBT1200 GX 9100 DX 9100 Configuration Tool XTM Configuration Tool NDM Configuration Tool Bus N2 Bus Zone Bus Zone Bus Zone Bus N2 Bus N2 Bus N2 Bus N2 Bus Os Windows 98SE Windows NT Windows 98SE Palm IIl or V with adapter with OS Version 2 x or later Palm IIl or V with adapter with OS Version 2 x or later Windows 98SE Windows NT Windows 98SE Windows NT Windows 98SE Windows NT Windows 98SE Windows NT Compatible Controller AHU1xx UNT1xx UNT11xx VAV10x VMA14x0 TMZ1600 VMA14x0 VMA12x0 DT 9100 DX 9100 XP91 xx XTM 905 XPX xxx XT9100 DX 9100 XTM 105 XPX xxx NDM Note The CVTPRO converter is not compatible with Zone Terminal Units ZTUs at this time For ZTUs use the CBLPRO 2 converter 18 Auxiliary Gear Auxiliary Gear Cables Table 9 Cables Included with the CVTPRO To Connect the CVTPRO to This Use the Cable with These Terminations PC DB9 and RMC 9 457 mm 18 inches Palm II Compatible Device No cable needed Controller via the Zone Bus 8 pin RJ45 and 6 pin RJ11 phone cable 1 8 mm 6 ft Coniroller via the N2 Bus 4 pin N2 socket 3 pin N2 plug with tab and 6 pin RJ11 phone cable 1 8 m 6 ft Note Extra CVTPRO 4 pin N2 socket required for older AHUs and similar devices TE 6x00 TMZ Room Sensor via the 6 pin and 6 pin RJ11 phone cable Zone Bus 1 8 m 6 ft AS Table 10 Gen
28. g the AS CBLCON 0 Table 7 AS CBLCON 0 Specifications Product AS CBLCON 0 Ambient Operating 0 to 32 to EC Conditions Ambient Storage 40 to 60 C 40 to 140 F Conditions The performance specifications are nominal and conform to acceptable industry standards For application at conditions beyond these specifications consult the local Johnson Controls office Johnson Controls Inc shall not be liable for damages resulting from misapplication or misuse of its products 14 Auxiliary Gear Auxiliary Gear AS CVTPROx00 0 Description AS CVTPROx00 0 The AS CVTPROx00 0 Zone Bus N2 Bus Interface Converter serves as a converter between room sensors controllers communicating over the Zone Bus or N2 Bus and a user interface The interface is either a Palm III family compatible handheld device or a PC Notes An adapter is required to use Palm V devices The Dock V PRO adapter is available from Solvepoint Corporation at www palmdock com and local retailers Other Palm models have not been fully tested with the CVTPRO and should not be used The CVTPRO Zone Bus N2 Bus Interface converter comes complete with four connection cables There are two external power options available for N2 communication 120 VAC to 3 VDC Volts Direct Current adapter included with the CVTPRO in North America and 2 AAA batteries not included The CVTPRO is proven to be compatible with TC 9102 s AHUs VAVs UNT1xxs VMA 12x0 14x0 Se
29. h the FMK printed circuit board 4 Position the FMK so there is clearance to install the FMs and wire the terminals Refer to Figure 11 for dimensions 5 Drill four holes in the corners of the FMK base Remove the FMK and install the wall anchors if required Reposition the FMK frame over the mounting holes and install the screws 6 Reinsert the printed circuit board into the FMK frame Ensure the board aligns into the guide slots and that the wiring terminals face the front of the unit Push the board into the FMK until the plastic latch snaps into the board 24 Auxiliary Gear Auxiliary Gear Function Module Kit Wiring AS FMK102 0 AHU100 Analog Outputs AHU100 Termination Board AO1 AOCOM AO 2 AO 20 AOCOM AO 4 AO 2 Controls FM OAP103 gt in Slots C and D _ Q9OOOO9 OO T v EV FMoaP1os d ale ZI NT A gt eis j S S FM OAP102 SSeS 9999 i N a ee ana Pea L KR ei S E FM OAP102 i SH SEN D AS FMK102 0 fmkwir Figure 14 AO1 AO2 Controlling Two FM OAP103 Function Modules Refer to Figure 14 for terminal locations when using two FM OAP103 0s with the FMK The FM OAP 103 0 must use adjacent Slots A B or C D in the FMK 102 0 Note Do not insert the FM
30. lay configuration by connecting the BO signal to two terminals on the Relay Kit terminal block e g B and C To supply a Zone Bus jack at a remote RLY kit add an AS CBLCON O 40 Auxiliary Gear Auxiliary Gear Bo 1f 2 p ai 24 Ac DIS H BO 2 024 A AE lt AS CBL100 1 3 8 j ar Al B Y posi Bs OG i 24 AC S g el BO6 D a AS AHU100 0 E Cde MA PREZ J cfs dild amp ia BI 7 a Hann A BICOM 9 Bie Bl i ROA Te COM v ahurly2 AS RLY100 1 Figure 27 Wiring Binary Outputs with AS CBL100 Quick Connect Cable Use the AS CBL100 0 Quick Connect Cable to connect AHU binary outputs to relays within three feet Each cable can connect two binary outputs to two relays Figure 27 shows e BO l and BO 2 controlling Relays A and B e BO 5 and BO 6 controlling Relays C and D Auxiliary Gear Auxiliary Gear 41 You will however need to hardwire Hand and Off terminals on the relay kit to the BI terminals on the controller Figure 28 is a schematic diagram of the relay module with an AHU controller
31. ls Note In Figure 31 the Switch controls power to the transformer The utility outlet is not switched 48 Auxiliary Gear Auxiliary Gear Transformer Modules Specifications Table 19 Transformer Module Specifications AS XFR100 1 AS XFRO050 0 AS XFRO10 1 Split Bobbin Transformers Wiring Connections AS XFR100 1 Primary 18 AWG 12 in black AS XFR010 1 while green yellow striped 3 8 in Secondary 16 AWG 20 in brown orange Molex connector AS XFR050 0 Primary 18 AWG 12 in black while green yellow striped 3 8 in Secondary 18 AWG 20 in brown orange green yellow Molex connector Electrical Rating AS XFR100 1 92 VA primary 120 VAC 60 Hz AS XFR010 1 and secondary 24 VAC 60 Hz AS XFR050 0 50 VA primary 120 VAC 60 Hz and secondary 24 VAC 60 Hz Ambient Operating Conditions Kg 0 to 50 C 32 to 120 F Ambient Storage 40 to 70 C 40 to 158 F Conditions Dimensions H x W x D AS XFR100 1 171 5 x 187 2 x 117 3 mm 6 75 x 7 37 x 4 62 in AS XFR050 0 71 1 x 114 3 x 82 5 mm 2 8 x 4 5 x 3 25 in AS XFR010 1 95 2 x 95 2 x 79 4 mm 3 75 x 3 75 x 3 125 in Shipping Weight AS XFR100 1 3 05 kg 6 7 Ib AS XFR050 0 2 15 kg 2 6 Ib AS XFR010 1 2 22 kg 4 9 Ib FEnciosure Lena ASENC100 Agency Compliance UL 864 916 and CSZ C22 2 No 205 Agency Listing Sege UL Listed and CSA Certified The performance specifications are nominal and conform to acceptable industry standards For application at
32. ls the OAP in Slot C and D AO3 is available for hardwiring to another device AHU100 Termination Board AHU101 Analog E AO 1 Controls FM OAP103 Outputs O 7 in Slots A and B 5 coe S S FM OAP 103 doc a goe FM OAP102 AHU101 Analog 2 eg Inputs do FM IAP101 R J3 a SET ve fig e FM IAP101 ol ed A Unregulated 30 VDO AS FMK 102 0 fmkwirqc Power Supply Figure 15 Single AO Controlling FM OAP103 102 with AS CBL100 and Hardwired Input Function Modules A CAUTION The FM IDP or FM IAP uses the 30 VDC unregulated power supply This supply voltage must be connected to a positive terminal corresponding to the FMK slot holding the function module Reversing this connection will damage the AS AHU100 electronic board When using FM IDP or FM IAP modules the AS AHU102 will continually reset if you forget to install the current C jumper for the appropriate Analog Input AI 26 Auxiliary Gear Auxiliary Gear Wiring Input FM IAP and FM IDP Modules Refer to Figure 16 for terminal locations when wiring input modules Wire from the VDC terminal on the AHU controller board to either
33. mper 1 for EOL termination In Out W2 Jumper 1 for EOL termination In Out O Ec 7 CoM Als fr P3 1 Ss 9V ce 2 WI 20 1 Power s i c Light a 321 a o El N CH we DCL 9 REF _ gt O O Ne Sou O T J Resistor Capacitor CLIN Pe Resistor mmcevt_tpyw Figure 19 MM CVT101 0 Components AHU VAV UNT VMA N2 N2 REF N2 Bus DX XTM RT RT COM 32 Auxiliary Gear Auxiliary Gear REF N2 REF CVT PC N2 N2 REF CVT Cable PC Figure 20 MM CVT101 0 Connections CVT MM CVT101 0 with Windows NT and HVAC PRO Software Solution B amp B Converter HVAC PRO software Release 7 03 or later running on Windows NT operating system does not support the MM CVT101 converter for direct connections to the N2 Bus Windows NT system does not create the proper Request to Send RTS signal for Johnson Controls devices Without the proper RTS signal N2 Bus communication is not established and downloading fails Replace the MM CVT101 0 converter with the B amp B Electronics converter and power supply shown in Table 13 These parts are available from B amp B Electronics 707 Dayton Rd P O Box 1040 Ottawa
34. on is also connected to the GND terminal No connection is made to the FR GND SHIELD terminal on the B amp B converter Auxiliary Gear Auxiliary Gear 33 3 Connect terminals TD A and RD A together with an external jumper wire to form the N2 line connection point 4 Connect terminals TD B and RD B together with an external jumper wire to form the N2 connection point Note the B amp B converter does not have provisions for an End of Line Resistor EOLR therefore increased Retries and Offlines occur Hg B amp B Electronics O TD A Model 485TBLED O TD B O RD A N2 O RD B N2 O GND REF O 12VDC 100 ohm c lo Oo o ORY ECHO CONTROL GS OFF oo RTS SD o ON 485PS2 bbevt Figure 21 B amp B Electronics Converter and Power Supply MM CVT101 0 Table 14 General Specifications Specifications Ka MM CVT101 0 RS 232 to RS 485 Protocol Converter Power Requirements 9 VDC transformer that plugs into a 120 VAC wall outlet Ambient Operating 0 to 50 C 32 to 120 F Conditions 10 to 90 non condensing relative humidity Ambient Storage 40 to 70 C 40 to 158 F Conditions Dimensions H x W x D 25 4 x 53 3 x 114 mm 1 0 x 2 1 x 4 5 in Shipping Weight 0 54 kg 1 2 Ib The performance specifications are nominal and conform to acceptable industry standards For application at conditions beyond these specifications consult the local Johnson Controls
35. plied with the AS CBLPRO 2 After connecting it make sure the Cable PRO is 0 3 meters 1 foot or more away from the computer monitor and system unit IMPORTANT Do not position the Cable PRO near the computer monitor or Personal Computer PC Communication can be disrupted by the electromagnetic noise emitted from that equipment Auxiliary Gear Auxiliary Gear 9 Zone Terminal Zone Sensor To Power ZB LCP LCP 100 Ext Power Zone BUS LED LED Service Port 12 vac vde a ow To Controller Y To Service Port To Laptop PC Figure 4 AS CBLPRO 2 The AS CBLPRO 2 Figure 4 is an improved model of the original Cable PRO AS CBLPRO 0O 1 It has the following improvements e The laptop PC cable is permanently attached to the Cable PRO making PC attachment more convenient e The unit has protection against earth ground faults that may be introduced into the system e A diagnostic Light Emitting Diode LED indicates the status of communication of the Zone Bus Descriptions of this LED is printed on the unit and summarized in Table 4 10 Auxiliary Gear Auxiliary Gear Table 4 AS CBLPRO 2 LEDs 2 Flashes per Connected to the Zone Bus Normal Ge Communication 2 Flashes per Connected to the LCP Normal Communication Ge 1 Flash per Connected to the Zone Bus via RS 232 Second Communication or 24 VAC Shorted to Zone Bus 5 Flashes per 5 Flashes per 24 VAC High Side Shorted to Ea
36. ries controllers UNT1100s TMZs TE 6x00 sensors GX 9100 tools DX 9100 tools DT 9100 displays XTMs and Network Dialer Modules NDMs CVTPROs work with VMA Balancing Tool VBT software for the VMA1200 and VMA1400 Windows 98 and Windows NT and Palm Operating System OS Version 2 x or later The CVTPRO converter is not compatible with the Zone Terminal Unit ZTU See the AS CVTPROx00 0 Zone Bus N2 Bus Interface Converter Technical Bulletin Part No 24 9544 0 shipped with the product for specific interoperability information Auxiliary Gear Auxiliary Gear 15 Physical The back of the CVTPRO converter has ports for connection with a PC Description via the Rigid Metal Conduit RMC 9 port incoming power source and the Zone Bus N2 Bus RJ11 jack Figure 7 This view also shows the back of the RS 232 connector that slides into the Palm device or adapter RS 232 Connector to Palm III Device or Adapter for Palm V N2 Bus Port PC Port RJ11 Jack Power Input 6 Pin cvtdorsal Figure 7 Back of CVTPRO The front of the CVTPRO converter shows another view of the RS 232 connector Figure 8 The Light Emitting Diodes LEDs display the status of the unit relative to the field device RS 232 Connector to Palm Ill Device or Adapter for Palm V Device 5 gt eA D A E D Yellow LED Receiving Green LED gt Transmitting H Red LED pt Power lt Y_ Battery Cover cvtfron
37. rth Ground Second Second Note Remove ground fault and cycle CBLPRO power to eliminate this fault condition Controller Common Shorted to Zone Bus Off On LCP Common Shorted to LCP Data Terminal or Interrupted Communication Off Off No Power or No Connection to Active Zone Bus or No Power or No Communication for LCP Note With the VMA the LEDs only flash when sending or receiving data Transformer AS CBLPRO 2 Connection Green Z Hi Orange l 24 VAC HVAC PRO Splice Here Splice Here Reset Button Software AS CBLCON 0 X AS CBLPRO 2 Pin 1 Molex Connector m l aS LZ Pin 3 COM a DERK L e y MEA O Pin 2 24 VAC 6 pin RJ12 bzw Gei ep Zone Terminal Phone Plug Switch must be in download position cblconnect Figure 5 AS CBLPRO 2 Connection Example Auxiliary Gear Auxiliary Gear 11 AS CBLPRO 2 Specifications Table 5 AS CBLPRO 2 Specifications Product AS CBLPRO 2 Ambient Operating N A Test equipment only Conditions Ambient Storage 18 to 50 C 0 to 120 F Conditions The performance specifications are nominal and conform to acceptable industry standards For application at conditions beyond these specifications consult the local Johnson Controls office Johnson Controls Inc shall not be liable for damages resulting from misapplication or misuse of its products 12 Auxiliary Gear Auxiliary Ge
38. s those sections where changes have occurred since the last printing 2 Auxiliary Gear Auxiliary Gear 21 EA 25 29 31 SU 32 33 34 35 35 38 43 45 47 47 49 51 51 Introduction This document describes accessories used with various Johnson Controls Application Specific Controllers ASCs such as the Air Handling Unit AHU controller Unitary UNT controller Variable Air Volume VAV controller Variable Air Modular Assembly VMA DX 9100 TC 9100 XTM and XT 9100 The accessories in this document include Actuators AS CBLPRO 2 AS CBLCON O AS CVTPROx00 0 Function Module Kit FMK MM CVT101 0 Relays Transformer Modules Auxiliary Gear Auxiliary Gear 3 4 Auxiliary Gear Auxiliary Gear M100C Actuator Description Wiring M100C Actuators Actuators The M100C Series Motor Actuator is used in damper and valve applications where proportional control from a digital controller is required The M100C communicates with AHU UNT VAV controllers depending on the position of the 8 pin DIP switch gt COM T1 l 24V AHU UNT O COM separate 24 VAC Transformer Terminals l 24 VA BUS T2 M100C Motor with R81CAA 2 Board HVAC PRO software defines the address for the M100C Zone Bus Address Switch ahum100a Figure 1 M100 Motor Zone Bus Connection Using R81CAA 2 Board When you connect an M100
39. stor across the binary output or use the AS RLY100 Relay Kit There have been a few instances where loads have met the 50 mA current requirements but still chattered To date the exceptions are Honeywell damper actuator Model MC6161 and Finder relay Model 60 12 In these instances use a 1K ohm 2 watt resistor in parallel with the load Auxiliary Gear Auxiliary Gear 39 AS AHU100 vs s01 A OLE OD com 24V 0 e JA A D BO 2 D dal R Es NO COILS 0 B HI COM ei rTriac 7 pe CAD cl 1 Te BI7 HAND q s NO BICOM OFF 9 H BIG HOA Yo an O COM Ges AS RLY050 0 AS RLY002 0 ahurly Figure 26 Wiring Example AHU to RLY050 or RLY002 Important points to remember while wiring relays e Separate low voltage and line wiring with line voltage on the right e Hand operation using the H O A switch requires 24 VAC to the COILS terminal and COM to the TRIAC terminal to energize the relay e The Hand or Off position signals the binary input connected to those terminals These switches can be a hardware or connected to one BI This switch uses the HOA COM terminal which is isolated from the relays e Obtain a Double Pole Double Throw DPDT re
40. the A B C or D terminal on the FMK All four terminals are electrically connected on the FMK Wire from each AI terminal on the controller board to the A B C or D terminal on the FMK Set the AI jumper on the AHU102 board to the current C position One VDC wire is sufficient per FMK but it must be run in the same bundle as the AI wires and be large enough to carry current for all four inputs 80 mA maximum AHU100 Termination Board 24V COM ZBUS BI 1 BICOM BI 2 BI 3 BICOM BI 4 BI 5 BICOM BI 6 BI 7 BCOM BI 8 D fe GZ OOOO Function Module Slots VDC 80S8SO8DESDO RR 2 el Ka E AS FMK102 0 Fmkwirzb Figure 16 Zone Bus Connection with Manual Override Status Indication Wire the 24V COM and ZBUS terminals from the AHU100 to the FMK 102 to connect the Zone Bus from the AHU controller to the FMK 102 You can use this common for the Hand Manual Override Indicator Common The Hand Manual Override Binary Indicator can be connected to a Binary Input BI and BICOM on the AHU controller board Refer to Figure 16 for terminal locations when monitoring Auto Manual switch status 1 Hardwire from the Hand terminal on the FMK102 to a BI point on the AHU100 controller board 2 Hardwire from COM on the FM
41. ular connector on the secondary connection for use with AHU controller and Companion products The AS XFR100 1 is a 92 VA transformer that is pre mounted in an AS ENC100 enclosure it includes a power switch and a utility outlet The enclosure can be mounted with a DIN rail or directly mounted to a wall The enclosure supports multiple 3 4 in and 1 1 2 in conduit connections The AS XFRO50 0 is a 50 VA transformer without an enclosure It can be used in any appropriate UL Listed enclosure and is used as a replacement transformer The same transformer that is provided in the AS XFR100 1 and the UPM enclosure series is available as a separate item The AS XFRO10 1 is a 92 VA transformer without any enclosure and it is wired the same way as the AS XFR100 1 and AS XFRO50 0 Auxiliary Gear Auxiliary Gear 47 Transformer Module Wiring AS XFR100 1 AS XFR050 0 AS XFR010 1 To wire the power source e Connect the green ground wire pulled with the power to the ground screw in the AS XFR100 1 enclosure The green outlet wire must also be attached there e Bring 120 VAC 60 Hz into top right portion of the transformer module enclosure Connect the black hot white neutral and green ground wires DIN Rail Clamp f Machine Screw Switch Transformer 24 VAC Reset Button Molex Connector Orange Green Brown 24 VAC Ground Common XFRWIRLow Figure 31 Transformer Wiring Detai
42. uxiliary Gear Auxiliary Gear
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