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fx2n-10pg pulse generator block installation manual

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1. HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN HIMEJI WORKS 840 CHIYODA CHO HIMEuI JAPAN Effective SEP 2007 Specifications are subject to change without notice JY992D91901C
2. Power START DOG X0 X1 can connect service power supply of programmable supply controller main unit 24 terminal D 5V DC consumption current 120mA from PLC main unit FP RP Supply the power supply by the terminal of VIN 5 to 24V DC Have Output the current to 25mA or less signal CLR 5 to 24V DC have the consumption current to 20mA or less Power from servo amplifier or external power supply e Refer to the USER S MANUAL for the performance specification and the I O specification 5 Diagnostics 5 1 Preliminary Checks Check Wiring and Program of the PLC main unit when FX2n 10PG does not operate normally FX2n 10PG will not operate normally if the FROM TO instruction is executed when an abnormality occurs in the PLC main unit Correspond according to the content when an abnormality occurs in the main unit off POWER LED and blinking ERROR LED Lit ERROR LED Refer to the HARDWARE MANUAL PROGRAMMING MANUAL II for PLC ERROR LED is lit when an operation error occurs in the PLC main unit while turned off The instruction where the operation error occurs is not executed Check the ON OFF status of M8067 with external programming equipment and correct any errors 5 2 LED check LED State name display When the LED does not lit even if the power supply is supplied PLC Connect the extension cable between the PLC main unit and FX2y 10PG correctly POWER Sar Blinking Supply power to the PLC main unit correctly PLC s
3. YY St 2 Direct mounting to back walls The FX2n 10PG can be mounted with M4 screws using the direct mounting holes An interval space between each unit of 1 2 mm is necessary 4 Specifications 4 1 General Specifications General So Specifications eee other than the Same as general specification of the PLC main unit following Refer to the PLC MANUAL neal wstanie AC 500V 1 minute between each terminal and earth terminal 4 2 Power Supply Specifications Power Supply Specifications START DOG X0 X1 24V DC 10 10 Consumption current 32mA or less PGO 3 to 5 5V DC Consumption current 20mA or less VIN 5 to 24V DC The consumption current when the power supply is used 5V DC is 100mA or less The consumption current when the power supply is used 24V DC is 70mA or less Power from external power supply START DOG X0 X1 can connect service power supply of programmable controller main unit 24 terminal pels 5V DC consumption current 120mA from PLC main unit FP RP Supply the power supply by the terminal of VIN 5 to 24V DC Have the current to 25mA or less CLR 5 to 24V DC have the consumption current to 20mA or less Power from servo amplifier or external power supply Power supply Output signal e Refer to the USER S MANUAL for the performance specification and the I O specification 5 Diagnostics 5 1 Preliminary Checks Check Wiring and Program of the PLC main unit w
4. D ERROR Y000 to Y017 Special Special Y020 to Y037 Special block block block No 0 No 1 No 2 e Up to 8 FX2N 10PG can be connected to an FX2N FX3u FX3uc series PLC Up to 4 units can be connected to an FX2nc series PLC e When connected to an FX2Nc Series PLC the FX2Nc CNV IF is required When connected to an FX3uc Series PLC the FX2Nc CNV IF or FX3uc 1PS 5V is required e Optional cables FXoN 65EC or FXoN 30EC can be used to extend the distance from the host PLC Only one extension cable can be used per system 1 Up to 7 units can be connected to the FX3Uc 32MT LT series PLC 2 1 Applicable PLC Series name Applicable version FX2N series All versions First release FX3uU series All versions First release FX3UC series All versions First release FXen series All versions First release FXsu series 3 Installation A Caution 1 Do not lay signal cable near to high voltage power cable or house them in the same trunking duct Effects of noise or surge induction may occur Keep signal cables a safe distance of more than 100 mm 3 94 from these power cables 2 Ground the shied wire or the shield of a shielded cable at one point on the PLC Do not however ground at the same point as high voltage lines 3 Cut off all phases of power source before installing removing or performing wiring work on the unit in order to avoid electric shock or damage of product 4
5. Replace the provided terminal cover before supplying power and operating the unit after installation or wiring work in order to avoid electric shock 3 1 Mounting The FX yn 10PG can be DIN rail direct wall mounted 1 DIN rail mounting a Align the upper side of the DIN rail mounting groove of the FX2n 10PG with a DIN rail 1 and push it on the DIN rail See Figure 3 1 b When removing the FXaxy 10PG from the DIN rail the hook for DIN rail is pulled and the FXan 10PG is removed See Figure 3 1 1 Uses DIN 46277 lt 35mm 1 38 gt Attach to DIN Rail and Remove from DIN Rai 2 Direct mounting to back walls The FX2n 10PG can be mounted with M4 screws using the direct mounting holes An interval space between each unit of 1 2 mm is necessary 4 Specifications 4 1 General Specifications General SS Specifications cae other than the Same as general specification of the PLC main unit following Refer to the PLC MANUAL tien witistane AC 500V 1 minute between each terminal and earth terminal 4 2 Power Supply Specifications Power Supply Specifications START DOG X0 X1 24V DC 10 10 Consumption current 32mA or less PGO 3 to 5 5V DC Consumption current 20mA or less VIN 5 to 24V DC The consumption current when the power supply is used 5V DC is 100mA or less The consumption current when the power supply is used 24V DC is 70mA or less Power from external power supply
6. s on the Symbols Used in this Manual At various times through out this manual certain symbols will be used to highlight points of information which are intended to ensure the users personal safety and protect the integrity of equipment 1 Indicates that the identified danger WILL cause physical and property damage A 2 Indicates that the identified danger could POSSIBLY cause physical and property damage e Under no circumstances will Mitsubishi Electric be liable responsible for any consequential damage that may arise as a result of the installation or use of this equipment e All examples and diagrams shown in this manual are intended only as an aid to understanding the text not to guarantee operation Mitsubishi Electric will accept no responsibility for actual use of the productbased on these illustrative examples e Owing to the very great variety in possible application of this equipment you must satisfy yourself as to its suitability for your specific application Further Information Manual Lists FX2N 10PG JY992D93401 m specifications wiring installation handling USER S MANUAL etc of FX2N 10PG Schedule in February 2001 FX2N JY992D66301 Describes contents related to hardware of FX2N series HARDWARE MANUAL PLC such as specifications wiring and installation FX3u Series User s Manual JY997D16501 Hardware Edition Describes the specification wiring and installation of FX3u series PLC FX2NC JY992D76401 Descr
7. Changes for the Better a MITSUBISHI PROGRAMMABLE CONTROLLERS MELSEGF FX2n 10PG PULSE GENERATOR BLOCK INSTALLATION MANUAL JY992D91901C This manual contains text diagrams and explanations which will guide the reader in the correct installation safe use and operation of the FX2N 10PG PULSE GENERATOR BLOCK and should be read and understood before attempting to install or use the unit Further information can be found in the manuals listed under further information Specifications are subject to change without notice Guidelines for the Safety of the User and Protection of FX2y 10PG PULSE GENERATOR BLOCK This manual has been written to be used by trained and competent personnel The definition of such a person or persons is as follows a Any engineer using the product associated with this manual should be of a competent nature trained and qualified to the local and national standards These engineers should be fully aware of all aspects of safety with regards to automated equipment b Any commissioning or service engineer must be of a competent nature trained and qualified to the local and national standards c All operators of the completed equipment should be trained to use that product in a safe and coordinated manner in compliance to established safety practices Note The term completed equipment refers to a third party constructed device which contains or uses the product associated with this manual Note
8. PG or pulse generator block outputs pulses of 1MHz or less It is a special function block to drive amplifiers for servo motors or stepper motors It is connected to an FX2N FX2NC FX3uU FX3uc series Programmable controller Hereafter referred to as PLC and used 1 1 Features of the FX2n 10PG 1 Positioning control with a stepper motor or servo motor 1 FX2N 10PG can control 1 positioning axis 2 Can be connected to an FX2N FX2NC FX3U FX3uc series PLC Data is read written using FROM TO instructions 3 Pulses at up to 1MHz can be output 1 2 External Dimensions and Each Part Name Dimensions mm inches MASS Weight Approx 0 2kg 0 44 Ibs Accessory Special block No label 43 1 68 87 3 43 Ve 4 0 16 A FE CoO Sie 0 V 2 p4 5 0 18 Extension cable and connector Mounting hole 2 04 5 0 18inch Extension port I O port DIN rail clip Oo amp 2 oO ff Attachment groove for 35mm 1 38inch wide DIN rail 1 3 LED display LEDname State Contentofdispay POWER OFF No 5V DC power from PLC main unit by way of the extension cable Lit 5V DC is fed from the PLC main unit by way of the extension cable START input OFF Lit START input ON OFF Normal operation START ERROR Blinking Error has occurred Lit CPU error OFF Forward pulse or pulses not output Blinking Forward pulse or pulses output OFF Reverse pulse or direction command n
9. T LT series PLC 2 1 Applicable PLC Series name Applicable version FX2N series All versions First release FX3U series FXen series All versions First release FX u series FX3uc series All versions First release All versions First release 3 Installation A Caution 1 Do not lay signal cable near to high voltage power cable or house them in the same trunking duct Effects of noise or surge induction may occur Keep signal cables a safe distance of more than 100 mm 3 94 from these power cables 2 Ground the shied wire or the shield of a shielded cable at one point on the PLC Do not however ground at the same point as high voltage lines 3 Cut off all phases of power source before installing removing or performing wiring work on the unit in order to avoid electric shock or damage of product 4 Replace the provided terminal cover before supplying power and operating the unit after installation or wiring work in order to avoid electric shock 3 1 Mounting The FX yn 10PG can be DIN rail direct wall mounted 1 DIN rail mounting a Align the upper side of the DIN rail mounting groove of the FX2n 10PG with a DIN rail 1 and push it on the DIN rail See Figure 3 1 b When removing the FXaxy 10PG from the DIN rail the hook for DIN rail is pulled and the FXan 10PG is removed See Figure 3 1 1 Uses DIN 46277 lt 35mm 1 38 gt Attach to DIN Rail and Remove from DIN Rai
10. ard reversal mode A C C pA R Reversal pulse output terminal e Pulse direction mode oB C O oB Direction output terminal DOG C C START Zero point signal input terminal ss C S S a9 Q Q X1 r A phase input terminal of manual pulse generator b B phase input terminal of manual pulse generator s Power supply input terminal S START DOG X0 X1 24V DC Pins S S are short circuited internally x0 Interuption inputtermin RP Common terminalforAPs b Common terminal of A phase input for manual pulse generator Common terminal of B phase input for manual pulse generator START START input terminal Interruption input terminal P P LR A B DOG input terminal X0 P A B CLR Output terminal to clear collecting deflection counter pulse of servo amplifier G S 1 2 System configuration The FX2N 10PG connects on the right side of a PLC main unit or extension unit block including special function blocks FX2N 10PG connects by extension cable from the PLC main unit It is not possible to use the FX2N 10PG as a stand alone unit FX2N 10PG is a special function block A special function unit number 0 7 is automatically assigned from the PLC corresponding to its location on the communication lous Specified by FROM TO instruction The FX2N 10PG occupies eight points of I O Refer to the hardware manual of the connected main unit FX2N 32MR FX2N 2LC FX2N 32ER FX2N 10PG PG wer
11. been written to be used by trained and competent personnel The definition of such a person or persons is as follows a Any engineer using the product associated with this manual should be of a competent nature trained and qualified to the local and national standards These engineers should be fully aware of all aspects of safety with regards to automated equipment b Any commissioning or service engineer must be of a competent nature trained and qualified to the local and national standards c All operators of the completed equipment should be trained to use that product in a safe and coordinated manner in compliance to established safety practices Note The term completed equipment refers to a third party constructed device which contains or uses the product associated with this manual Note s on the Symbols Used in this Manual At various times through out this manual certain symbols will be used to highlight points of information which are intended to ensure the users personal safety and protect the integrity of equipment 1 Indicates that the identified danger WILL cause physical and property damage A 2 Indicates that the identified danger could POSSIBLY cause physical and property damage e Under no circumstances will Mitsubishi Electric be liable responsible for any consequential damage that may arise as a result of the installation or use of this equipment e All examples and diagrams shown in this manual are int
12. ended only as an aid to understanding the text not to guarantee operation Mitsubishi Electric will accept no responsibility for actual use of the productbased on these illustrative examples e Owing to the very great variety in possible application of this equipment you must satisfy yourself as to its suitability for your specific application Further Information Manual Lists FX2N 10PG JY992D93401 Describes specifications wiring installation handling USER S MANUAL etc of FX2N 10PG Schedule in February 2001 FX2N JY992D66301 Describes contents related to hardware of FX2N series HARDWARE MANUAL PLC such as specifications wiring and installation FX3u Series User s Manual Hardware Edition Describes the specification wiring and installation of JY997D16501 FX3u series PLC FX2NC JY992D76401 Describes contents related to hardware of FX2NC series HARDWARE MANUAL PLC such as specifications wiring and installation FX3uc Series User s Manual Hardware Edition FX SERIES PROGRAMMING MANUAL II FX3U FX3uc Series Programming Manual Basic amp Applied Instruction Edition Describes the specification wiring and installation of J 997D28701 FX3uc series PLC Describes instructions of FX1S FX1N FX2N FX2NC series JY992D88101 PLC This manual explains the installations of FX3u FX3uc JY997D16601 series PLC 1 Introduction The FX2N 10PG pulse generator block Hereafter referred to as FX2N 10
13. ervice power supply capacity is exceeded Remove wiring from the terminal of the service power supply At START input ON START OFF e Check the input wiring An external power supply is necessary for the terminal START 24V DC e Error occurs in FX2n 10PG Do measures corresponding to the content after Blinking checking the content of buffer memory BFM 37 ERROR Refer to Specific manual name for details of BFM 37 e Please contact a service representative When output forward pulses and reverse pulses e Dependent on PLC program start each drive or check e Do not output the pulse when there are stop forward limit and reversal limit instruction When Home position return is completed e Home position return drive the data set type Home position return and the compulsion output of the CLR signal must be executed by programming the PLC main unit or check When a clear signal is not input with the servo amplifier e Check the output wiring An external power supply is necessary for the terminal CLR output 5 to 24V DC At DOG input ON e Check the input wiring An external power supply is necessary for the terminal DOG 24V DC At PGO input ON e Check the input wiring When NPN PNP opening collector transistor is used an external power supply is necessary for the terminal PGO 5V DC At oA 6B input ON e Check the input wiring When manual pulse generator of opening collector output type is used an external p
14. hen FX2n 10PG does not operate normally FX2n 10PG will not operate normally if the FROM TO instruction is executed when an abnormality occurs in the PLC main unit Correspond according to the content when an abnormality occurs in the main unit off POWER LED and blinking ERROR LED Lit ERROR LED Refer to the HARDWARE MANUAL PROGRAMMING MANUAL II for PLC ERROR LED is lit when an operation error occurs in the PLC main unit while turned off The instruction where the operation error occurs is not executed Check the ON OFF status of M8067 with external programming equipment and correct any errors 5 2 LED check LED State name display When the LED does not lit even if the power supply is supplied PLC Connect the extension cable between the PLC main unit and FX2y 10PG correctly POWER a l Blinking Supply power to the PLC main unit correctly PLC service power supply capacity is exceeded Remove wiring from the terminal of the service power supply At START input ON START OFF e Check the input wiring An external power supply is necessary for the terminal START 24V DC e Error occurs in FX2n 10PG Do measures corresponding to the content after Blinking checking the content of buffer memory BFM 37 ERROR Refer to Specific manual name for details of BFM 37 e Please contact a service representative When output forward pulses and reverse pulses e Dependent on PLC program start each drive or check e Do not output the pulse
15. ibes contents related to hardware of FX2NC series HARDWARE MANUAL PLC such as specifications wiring and installation FX3uc Series User s Manual JY997D28701 Hardware Edition FX SERIES PROGRAMMING JY992D88101 MANUAL II FX3U FX3uc Series Programming Manual JY997D16601 This manual explains the installations of FX3u FX3uc Basic amp Applied series PLC Instruction Edition Describes the specification wiring and installation of FX3uc series PLC Describes instructions of FX1S FX1N FX2N FX2NC series PLC 1 Introduction The FX2N 10PG pulse generator block Hereafter referred to as FX2N 10PG or pulse generator block outputs pulses of 1MHz or less It is a special function block to drive amplifiers for servo motors or stepper motors It is connected to an FX2N FX2NC FX3uU FX3uc series Programmable controller Hereafter referred to as PLC and used 1 1 Features of the FX2n 10PG 1 Positioning control with a stepper motor or servo motor 1 FX2N 10PG can control 1 positioning axis 2 Can be connected to an FX2N FX2NC FX3U FX3uUc series PLC Data is read written using FROM TO instructions 3 Pulses at up to 1MHz can be output 1 2 External Dimensions and Each Part Name Dimensions mm inches MASS Weight Approx 0 2kg 0 44 Ibs Accessory Special block No label ab 43 1 68 87 3 43 4 0 16 A TIO LO 69 69 olo V 2 04 5 0 18 a 74 2 91 a Ex
16. ot output Blinking or lit Reverse pulse or direction command output OFF CLR signal idle Lit CLR signal output It completes Home position return OFF DOG input OFF Lit DOG input ON OFF Zero point signal input OFF Lit Zero point signal input ON OFF A phase input of manual pulse generator OFF A phase input of manual pulse generator ON OFF B phase input of manual pulse generator OFF Blinking OFF Interrupt input OFF Lit Interrupt input ON B phase input of manual pulse generator ON 1 4 Array and allocation of pin I O port Terminal E Content VIN C C VIN Power supply input terminal for pulse output eO O r ae RP C RP e Forward reversal mode Forward pulse output terminal PGO C C PGO e Pulse direction mode Pulse output terminal RO Of ar e Forward reversal mode A C pA R Reversal pulse output terminal e Pulse direction mode oB C QO oB Direction output terminal DOG C C START Zero point signal input terminal ss O ss AO 2 Q X1 A phase input terminal of manual pulse generator i B phase input terminal of manual pulse generator s Power supply input terminal S START DOG X0 X1 24V DC Pins S S are short circuited internally xo Interuption inputtermina Re Common terminaltor Ps Common terminal of A phase input for manual pulse generator Common terminal of B phase input for manual pulse generator START START input terminal Interru
17. ower supply is necessary for the terminals oA 6B 5V DC At X0 X1 input ON e Check the input wiring An external power supply is necessary for the terminal X0 X1 24V DC This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual Manual number JY992D91901 Manual revision C Date SEPTEMBER 2007 Aa MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN HIMEJI WORKS 840 CHIYODA CHO HIMEJI JAPAN Effective SEP 2007 Specifications are subject to change without notice JY992D91901C Changes for the Better a MITSUBISHI PROGRAMMABLE CONTROLLERS MELSEGF FX2n 10PG PULSE GENERATOR BLOCK INSTALLATION MANUAL JY992D91901C This manual contains text diagrams and explanations which will guide the reader in the correct installation safe use and operation of the FX2N 10PG PULSE GENERATOR BLOCK and should be read and understood before attempting to install or use the unit Further information can be found in the manuals listed under further information Specifications are subject to change without notice Guidelines for the Safety of the User and Protection of FX2y 10PG PULSE GENERATOR BLOCK This manual has
18. ption input terminal CLR Output terminal to clear collecting deflection counter pulse of servo amplifier G P P LR A B DOG input terminal XO P A B S 1 2 System configuration The FX2N 10PG connects on the right side of a PLC main unit or extension unit block including special function blocks FX2N 10PG connects by extension cable from the PLC main unit It is not possible to use the FX2N 10PG as a stand alone unit FX2N 10PG is a special function block A special function unit number 0 7 is automatically assigned from the PLC corresponding to its location on the communication lous Specified by FROM TO instruction The FX2N 10PG occupies eight points of I O Refer to the hardware manual of the connected main unit FX2N 2LC FX2N 10PG FX2N 32MR X000 to X01 17 FX2N 32ER bu to SEL FX2N 10PG Y000 to Y017 Special Special Y020 to Y037 Special block block block No 0 No 1 No 2 e Up to 8 FX2N 10PG can be connected to an FX2N FX3u FX3uc series PLC Up to 4 units can be connected to an FX2nc series PLC e When connected to an FX2Nc Series PLC the FX2Nc CNV IF is required When connected to an FX3uc Series PLC the FX2Nc CNV IF or FX3uc 1PS 5V is required e Optional cables FXoN 65EC or FXoN 30EC can be used to extend the distance from the host PLC Only one extension cable can be used per system 1 Up to 7 units can be connected to the FX3Uc 32M
19. tension cable and connector b Mounting hole 2 04 5 0 18inch c Extension port d I O port e DIN rail clip Attachment groove for 35mm 1 38inch wide DIN rail 1 3 LED display LED name Ste Contentofdispay JONED OFF No 5V DC power from PLC main unit by way of the extension cable Lit 5V DC is fed from the PLC main unit by way of the extension cable START input OFF START Lit START input ON OFF Normal operation ERROR Blinking Error has occurred Lit CPU error OFF Forward pulse or pulses not output Blinking Forward pulse or pulses output OFF Reverse pulse or direction command not output Blinking or lit Reverse pulse or direction command output OFF CLR signal idle Lit CLR signal output It completes Home position return OFF DOG input OFF Lit DOG input ON OFF Zero point signal input OFF Lit Zero point signal input ON OFF A phase input of manual pulse generator OFF Blinking A phase input of manual pulse generator ON OFF B phase input of manual pulse generator OFF Blinking B phase input of manual pulse generator ON OFF Interrupt input OFF Lit Interrupt input ON 1 4 Array and allocation of pin I O port Terminal a Content VIN C VIN Power supply input terminal for pulse output eO O r o RP C RP e Forward reversal mode Forward pulse output terminal PGO C C PGO z e Pulse direction mode Pulse output terminal RO Of ar e Forw
20. when there are stop forward limit and reversal limit instruction When Home position return is completed e Home position return drive the data set type Home position return and the compulsion output of the CLR signal must be executed by programming the PLC main unit or check When a clear signal is not input with the servo amplifier e Check the output wiring An external power supply is necessary for the terminal CLR output 5 to 24V DC At DOG input ON e Check the input wiring An external power supply is necessary for the terminal DOG 24V DC At PGO input ON e Check the input wiring When NPN PNP opening collector transistor is used an external power supply is necessary for the terminal PGO 5V DC At oA 6B input ON e Check the input wiring When manual pulse generator of opening collector output type is used an external power supply is necessary for the terminals oA B 5V DC At X0 X1 input ON e Check the input wiring An external power supply is necessary for the terminal X0 X1 24V DC This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual Manual number JY992D91901 Manual revision C Date SEPTEMBER 2007 a MITSUBISHI ELECTRIC CORPORATION

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