Real Fires Standard Range Installation Instructions Model 700
Contents
1. AOR vary but in all cases ensure firebox to remain at the same level of hearth or above aan Title Model RF700 into New Masonry Block Dwg Scale 1 10 A3 Date 01 05 06 Drawn AD AD Rev Z O 200mm Min 2000mm Min 900mm Min gt A 200mm Min 2000mm Min 900mm Min a NOTE The Real Fire gas fireplace flue is required to be 900mm minimum above the roof line and the cowl requires a clearance of 2000mm minimum to all sides Title Real Fires Flue Termination Requirements Dwg No Scale N T S Date 01 05 06 em ACAD Rev neal FIR ES Real Fires Log and Coal Layout This drawing is a typical example of the log and coal layout on a Real Fire 800 The layout is basically the same for all models with logs and coals decreased or increased in width to suit the size of fire The pilot ignition assembly has been omitted from the drawing It is important to ensure that the logs and coals are not too tightly placed as this will affect heat output Do not plac2. Min 25mm Min 200mm Galvanized outer flue 24 A internal lining fixing Finishing Trim Heat 1200mm Min Radiant Heat Convected 25mm Min ees IY SOCEECOOD 5 CEN Q AY YYW Q 25mm Min ESLLS 300mm Min 440mm Min a Non Combustible Hearth to _ be provided Height of hearth may vary but in all cases ensure firebox to remain at the same level of hearth or above Platform Hearth measured 300mm from face of firebox Allow additional depth of hearth to rear of selected wall linings Firebox and flue should be secured by fixing with seismic strapping and or brackets to framing Insulation kit Suitable Gas supply will be required at right hand rear corner of timber frame cavity Piping to be reduced down to 10mm copper pipe at fireplace location and left with a coil of approx 1 metre to feed into firebox Fan and electric on off option if selected Electrical supply will be required preferably on left side of fireplace Switches to be outside of cavity framing Raised level platform O O lt gt 5 Q we co 150 y o o 150 gt gt Fan and electric on off option if Insulation kit 4 150mm Stainless Firebox and flue should b
3. heat output Do not place Logs and Coals close to the pilot and ensure that the burner lights easily and flame travels easily across the burner Reposition if required Real Fires Standard Range installation instructions Model 700 INSTALLATION INTO TIMBER FRAMING AND NEW MASONRY BLOCK CONSTRUCTION New Masonry Block The following instructions are for installation into timber frame The method of installation is the same for New Masonry Block See Masonry Block Drawing Ventilation Ventilation to the room that houses the fire must meet the requirements of NZS5261 Framing Details Prior to installation timber framing needs to be provided to suit the selected Real Fire See installation drawing Hearth A non combustible Hearth must be provided in front of the Real Fire unless the flooring in front of the fire is non combustible The minimum size is 300mm out from the fire and 150mm each side wider than the fire Height of fire from floor It is important to confirm the height the fire 1s to be installed from the floor level This is usually the hearth height For example 1f the hearth is 100mm high then the fire needs to be installed 100mm high note some elevated installations specify the fire higher than the hearth Once the height is confirmed a platform needs to be built to support the firebox The platform can be of timber construction It needs to be sturdy and level Gas Supply A suitable gas supply needs to be provided at
4. installation Existing Masonry chimney structure Flange of Firebox to be sealed to face of masonry Apply a high temperature sealant to back of flange and ensure a good seal is made Y Heat Convected Prior to installation the fireplace should be measured and a suitable sized Real Fire selected Radiant Heat 620 Air le Varies 300mm Min Hearth Existing Hearth If installing a new Hearth material used must be non combustible Min depth 400mm Remove fire bricks gather and throat as required to allow for installation shaded Do not remove any load bearing masonry and or any structural supporting members Please seek professional advice before construction demolition Suitable Gas supply will be required at right hand rear corner of Concrete Masonry cavity Piping to be reduced down to 10mm copper pipe at fireplace location and left with a coil of approx 1 metre to feed into firebox Fan and electric on off option if selected Electrical supply will be required preferably on left side of fireplace Switches to be outside of cavity framing Ensure rear of existing hearth is at least the same level as the front or build up as required Existing flooring 400mm Min 675mm to top of trim l 150 Selected mantle piece Refer to mantle clearances for more information s
5. the firebox at the factory It is controlled by a wall switch which should be fitted by an electrician There is no switching on the fire and the wall switch is not suppled by Real Fires Fitting Trim to firebox Fit the Stainless Steel or Black trim to the firebox The trim brackets are designed to hang over the flange on the front of the firebox The flange has provision to be moved slightly in or out to allow the bracket to fit The flange on each side of the firebox has raised square near the base of the fire The Velcro pad is fixed to this by removing the backing from one side one side of the pad and pushing firmly in place Then remove the backing from the other side Repeat on opposite side Hang trim on brackets and check for level then push firmly onto Velcro pad Instruct User Once the installation is complete instruct the user on the operation of the fire and complete commissioning details in the Real Fires user manual All installations must be certified Installation must meet requirements of NZS5261 In most situations the fireplace will require masonry alteration to accommodate the firebox Do not remove any load bearing masonry and or any structural supporting members Please seek professional advice before construction demolition The chimney will need to be inspected for suitability and checked for draw Ensure it complies with a minimum height of 2 4 metres The chimney should be swept prior to
6. 50mm Cowl 650mm Fire 150mm Cowl 700mm Fire 150mm Cowl 800mm Fire 200mm Cowl 900mm Fire 200mm Cowl 1000mm Fire 200mm Cowl 1200mm Fire 250mm Cowl Installation instructions Firebox Once the fireplace cavity has been prepared and the gas supply pipe is positioned at the rear right hand side The firebox can be installed Note Electrical options The firebox will have two electrical leads from the rear of the firebox All fireboxes are pre wired for electrical options Fan and Electric On Off The leads are approximately 1 2 metre long they are intended to be connected by an electrician to a wall switch for the user near the fireplace The lead s will need to be left accessible after the firebox 1s installed This will mean drilling through the masonry cavity base side or rear as appropriate Feed the lead s through as the firebox is positioned into the masonry cavity The leads s must be positioned low and not touching the back of the firebox Installation instructions Firebox continued As the fire is positioned into the masonry cavity the 10mm copper gas pipe 1s pushed through the hole at the right hand rear of the firebox RH from the front of the fire This pipe is to be connected to the burner after firebox installation Apply high temperature sealant to the back of the flange around the front of the firebox Push the firebox into position carefully and ensure a good seal 1s made between the flange and the masonry If required t
7. Real Fire s sealant to back of flange selected z and ensure a good seal is A tes Qt foe made K Ar 690 10mm za m mm Ar A 90 810mm to outside of trim 90 Title e Dwg No Model RF700 into Existing Masonry Brick Scale Date Drawn Rev 1 10 A3 01 05 06 AR AD 200mm Min 2000mm Min 900mm Min gt A 200mm Min 2000mm Min 900mm Min a NOTE The Real Fire gas fireplace flue is required to be 900mm minimum above the roof line and the cowl requires a clearance of 2000mm minimum to all sides Title Real Fires Flue Termination Requirements Dwg No Scale N T S Date 01 05 06 em ACAD Rev neal FIR ES Real Fires Log and Coal Layout This drawing is a typical example of the log and coal layout on a Real Fire 800 The layout is basically the same for all models with logs and coals decreased or increased in width to suit the size of fire The pilot ignition assembly has been omitted from the drawing It is important to ensure that the logs and coals are not too tightly placed as this will affect
8. Real Fires Standard Range Installation Instructions Model 700 INSTALLATION INTO EXISTING MASONRY FIREPLACE Ventilation Ventilation to the room that houses the fire must meet the requirements of NZS5261 Fireplace cavity and chimney inspection Real Fires are designed for installation into an existing masonry fireplace and chimney Prior to installation the fireplace should be measured and a suitable size Real Fire selected In most situations the fireplace will require masonry alteration to accommodate the firebox See installation drawing The chimney will need to be inspected for suitability and checked for draw Ensure it complies with a minimum height of 2 4 Metres The top of the chimney is a minimum vertical clearance of 900mm from the roofline and 2 Metre horizontal clearance from any roofline or any other part of the building see cowl clearance drawing The chimney should be swept prior to installation New Masonry Block Chimney Installation of a Real Fire into a new masonry chimney may require installation with an insulation kit and flue kit This will also involve leaving the fireplace opening 1200mm high to allow installation The method of installation is as per timber frame installations Please consult Real Fires in this situation for advice prior to installation Hearth A non combustible Hearth must be provided in front of the Real Fire unless the flooring in front of the fire is non combustible The minimum size 1s 300mm
9. e selected Electrical supply will be required preferably on left side of fireplace Switches to be outside of cavity framing Steel inner flue secured by fixing with 200mm Galvanized seismic strapping and or outer flue brackets to framing 25mm Min i Selected mantle piece Refer to mantle clearances for more information O X t a 4 te Mantle Clearances Finishing Trim Non Combustible Hearth to be provided Height of hearth may vary but in all cases ensure firebox to remain at the same level of hearth or above Suitable Gas supply will be required at Firebox positioned centrally and flange around firebox opening is left forward of the timber framing by 10mm to allow for internal lining fixing 150 25mm Min right hand rear corner of timber frame cavity Piping to be reduced down to 10mm copper pipe at fireplace location and left with a coil of approx 1 metre to feed into firebox Min depth 440mm Framing above dashed X Hearth measured 300mm Finis
10. e Logs and Coals close to the pilot and ensure that the burner lights easily and flame travels easily across the burner Reposition if required
11. e for recessed installation Please contact Real Fires for advice prior to installation Flue requirements The minimum flue height is 2 4 metres The flue cowl should be no lower than 900mm vertically from the roof line and a 2 metre horizontal clearance from any part of the building see cowl clearance drawing Flue and Cowl Size Real Fire 650 150mm inner flue 200mm outer flue 150 200 Cowl Real Fire 700 150mm inner flue 200mm outer flue 150 200 Cowl Real Fire 800 200mm inner flue 250mm outer flue 200 250 Cowl Real Fire 900 200mm inner flue 250mm outer flue 200 250 Cowl Real Fire 1000 200mm inner flue 250mm outer flue 200 250 Cowl Real Fire 1200 250mm inner flue 300mm outer flue 250 300 Cowl The Real Fire 1500 has Two Flues There are two flue spigots on top of the insulation kit Two 150mm 200mm x 1200mm long sections of flue are connected to the spigots The two flues are then connected to a special Y piece this is a transition to join the two flues into one From the Y piece a single 250 300mm flue kit is used with a 250 300 cowl Installation instructions Firstly the firebox and flue are installed and then the burner 1s installed The burner may be installed at a later date when all the construction work is complete and the hearth is in place The firebox is placed on the platform provided and the gas pipe is pushed through the hole at the right hand rear of the firebox RH from the front of the fire This pipe is to be co
12. he firebox can be secured in place by drilling the flange and securing to the masonry with screws Installation instructions Cowl A cowl spigot plate is fixed to the chimney by masonry screws or mortar The cowl is then pushed firmly onto the spigot Installation instructions Burner into firebox The burner is supplied boxed complete with firebox reflectors grate ash cover vermiculite logs amp coals To make the gas connection place the burner in the firebox so that the back of the burner is touching the back of the firebox and is positioned central The gas pipe should be bent into position and marked for cutting Remove the burner cut the pipe and make a flare connection Re fit the burner into the firebox ensuring it 1s touching the back of the firebox Connect the gas pipe Test for soundness Remove plastic protective film from side reflectors Position reflectors each side of firebox and fit the front grate onto the brackets at the front of the burner The Grate holds the reflectors in place Natural Gas burner Fill the burner tray with the vermiculite supplied ensuring the burner tube 1s completely covered Lay logs and coals on top of the vermiculite as shown in the log coal layout drawing Note that the shelf at the back of the burner is also used Do not place logs or coals close to the pilot It is important that the coals are not too tightly placed as this will affect heat output The flame picture and radiant glow
13. hing __ Trim from face of firebox Allow additional depth of hearth to rear of selected wall linings 150 300mm Min Non Combustible Hearth to be provided Height of hearth may ae 770 vary but in all cases ensure firebox to remain at the same 10mm 10mm 790mm level of hearth or above 90 810mm to outside of trim 90 Title Model RF700 into Timber Framing Scale 1 10 A3 Date Drawn AD AD Rev f 01 05 06 Dwg No aea rines Installation must meet requirements of NZS5261 150mm Stainless Steel inner flue 200mm Galvanized outer flue bs fo Allow an opening of 1200mm for installation The method 170 K of installation is as per timber frame installations Selected finish to Concrete Masonry ss Firebox positioned centrally and flange around firebox opening is left forward of the masonry T a s wall by the depth of the selected lining PXXKX A lt N S E Bo Convected es Heat es Se ee S S e sS lt E ss Radiant Ss aalan lt Heat PS ge lt ss ss S en oe lt Air S lt A amp 300mm Min 415mm Firebox Hearth Allow additional depth for offset of flue No
14. is also used Do not place coals or logs close to the pilot It is important that the coals are not too tightly placed as this will affect the heat output The flame picture and radiant glow is better when there is good spacing between the coals L P G Burner The L P G burner is a flat steel burner This burner 1s supplied with a bag of coarse vermiculite spread this thinly 5 to 10mm over the surface of the burner Follow instructions for coal placement as with Natural Gas burner Optional Electric On Off Option If the burner is fitted with an electric on off solenoid there will be an electrical lead with a connector plug in the base of the fire The plug connects to the solenoid The electrical lead should be connected to a wall switch by an electrician The burner will not operate without the solenoid on Commissioning of the Burner Turn the control knob to ignite the pilot this may take several attempts until air has been purged Once the pilot is alight keep the control knob depressed for about 20 seconds Then release and turn on the main burner Check that the flame travels easily across the burner and that coal placement does not affect ignition Re position coals if required Burner Gas pressure Check burner gas pressure from the test point on the burner supply pipe on the Natural Gas Model and on the injector elbow on the L P G model See appliance data badge for pressure settings Adjust the pressure at the regulat
15. is better when there is good spacing between the coals L P G Burner The L P G burner is a flat steel burner This burner is supplied with a bag of coarse vermiculite spread this thinly 5 to 10mm over the surface of the burner Follow instructions for coal placement as with Natural Gas burner Optional Electric On Off option If the burner is fitted with an electric On Off solenoid there will be an electrical lead with a connector plug in the base of the fire The plug connects to the solenoid The electrical lead should be wired to a wall switch by an electrician The burner will not operate without electrical supply to the solenoid Burner Commissioning Turn the control knob to ignite the pilot this may take several attempts until air has been purged Once the pilot is alight keep the control knob depressed for about 20 seconds Then release and turn on the main burner Check that the flame travels easily across the burner and that coal placement does not affect ignition Re position coals if required Burner Gas pressure Check burner gas pressure from the test point on the burner supply pipe on the Natural Gas Model and on the injector elbow on the L P G model See appliance data badge for pressure settings Adjust the pressure at the regulator 1f required Check the fire is operating correctly and test for spillage of combustion products Optional Fan If a fan has been selected with the fire it will already be fitted in
16. n Combustible Hearth to Hearth measured 300mm be provided Height of hearth may vary but in all cases ensure firebox to remain at the same level of hearth or above from face of firebox Allow additional depth of hearth to rear of selected wall linings If complete chimney and cavity is constructed from blockwork then a single skin flue may be utilized 2x 150 200 45 Flue offsets Firebox and flue should be secured by fixing with seismic strapping and or brackets to masonry Insulation kit Suitable Gas supply will be required at right hand rear corner of Concrete Masonry cavity Piping to be reduced down to 10mm copper pipe at fireplace location and left with a coil of approx 1 metre to feed into firebox Fan and electric on off option if selected Electrical supply will be required preferably on left side of fireplace Switches to be outside of cavity framing Raised level platform 400mm Min 675mm to top of trim Varies Fan and electric on off option if selected Electrical supply will be required preferably on left side of fireplace Switches to be outside of cavity framing TEETER 150mm Stainless Steel inner flue 200mm Galvanized outer flue Insulation kit Selected finish to Concrete Masonry Firebox positioned centrally and flange around firebox opening is left f
17. nnected to the burner but may be left sealed if the burner is to be installed later Leave enough pipe to connect the burner Once the firebox is in place ensure it 1s level Usually the firebox is positioned centrally and so that the flange around the firebox opening is left forward of the timber framing by 10mm this 1s to allow for giboard to be fixed behind the flange From the positioned firebox the flue can be assembled The flue is in 1200mm lengths with both inner and outer flue Each flue length has a crimped end to join tightly to the next length Each joint must be securely fixed by at least three stainless steel rivets The firebox has a spigot for the flue to locate over The flue lengths should be installed with the crimped end facing up The Firebox and flue should be secured by fixing with seismic strapping and or brackets to framing Flue bends are available from Real Fires if the flue needs to be offset Appropriate weatherproof roof flashing chimney capping must be used to comply with NZS 5261 Once the installation of the firebox and flue is complete the building work around the fireplace can continue A timber cross frame is usually fixed above the firebox for gib fixing This must be at least 25mm from the firebox The firebox will have two electrical leads from the rear of the firebox All fireboxes are pre wired for the electrical options Fan and Electric On Off The leads are approximately 1 2m long and are intended
18. or if required Check the fire is operating correctly and test for spillage of combustion products Fitting Trim to Firebox Fit the Stainless Steel or Black trim to the firebox The trim brackets are designed to hang over the flange on the front of the firebox The flange has provision to be moved slightly in or out to allow the bracket to fit The flange on each side of the firebox has a raised square near the base of the fire The Velcro pad is fixed to this by removing the backing from one side of the pad and pushing firmly in place Then remove backing from other side Repeat on opposite side Hang trim on brackets and check for level then push firmly onto Velcro pad Optional Fan If a fan has been selected with the fire it will be already fitted in the firebox at the factory It is controlled by a wall switch which should be fitted by an electrician There is no electrical switching within the fire and the wall switch is not supplied by Real Fires Once the installation is complete instruct the user on the operation of the fire and complete commissioning details in Real Fires user manual All installations must be Certified Installation must meet requirements of NZS5261 Timber lintel fixed at 1200mm min height to allow for installation of firebox 150mm Stainless Timber cross frame to be fixed above after installation of firebox for Steel inner flue i l 25mm
19. orward of the masonry wall by the depth of the selected lining 150 2 Selected mantle piece Refer to mantle clearances for more information X a X t a N te Mantle Clearances Finishing Trim Non Combustible Hearth to be provided Height of hearth may vary but in all cases ensure firebox to remain at the same level of hearth or above Suitable Gas supply will be required at right hand rear corner of Concrete Masonry cavity Piping to be reduced down to 10mm copper pipe at fireplace location and left with a coil of approx 1 metre to feed into firebox t If complete chimney and cavity is constructed from blockwork then a single skin flue may be utilized Firebox and flue should be secured by fixing with seismic strapping Concrete masonry above o dashed Allow an opening of 1200mm for installation The method of installation is as per timber frame installations Finishing o Trim 150 415mm Firebox and or brackets to masonry Allow additional depth for offset of flue 2x 150 200 45 Flue offsets Hearth measured 300mm from face of firebox Allow additional depth of hearth to rear of selected wall linings Non Combustible Hearth to be provided Height of hearth may 300mm Min Hearth 770 10mm 790mm 10mm 90 810mm to outside of trim ae
20. out from the fire and 150mm each side wider than the fire Height of fire from floor It is important to confirm the height the fire is going to be installed above the floor This is usually the hearth height For example if the hearth is going to be 100mm high then the base of the fireplace cavity usually needs to be the same height note some elevated installations specify the fire higher than the hearth It is important that the base of the cavity is plastered smooth and level Gas supply A suitable gas supply needs to be provided at the right hand rear corner of the fireplace cavity The pipe sizing should be calculated to supply gas to suit the megajoule rating of the fire See rating chart The gas supply should be reduced down to 10mm copper pipe at the fireplace location and left with a 10mm coil of approx Imetre to feed into the firebox Gas Rate Chart Model LPG Natural Gas 650 36 MJ h 38 MJ h 700 34 MJ h 39 MJ h 800 42 MJ h 40 MJ h 900 50 MJ h 40 MJ h 1000 51 MJ h 47 MJ h 1200 65 MJ h 53 MJ h Electrical supply An electrical supply will required for fires fitted with the optional Fan Set or Electric On Off This should be by means of a wall switch provided by an electrician and located near the fireplace Not inside the fireplace cavity Recommendation Performance of the fire will be improved if the fireplace cavity is lined with a suitable insulating fire rated product such as Rockwool Cowl Requirements 600mm Fire 1
21. t a x t aS N te Mantle Clearances 150 Finishing Trim Fan and electric on off option if selected Electrical supply will be required preferably on left side of fireplace Switches to be outside of cavity framing The chimney will need to be inspected for suitability and checked for draw Ensure it complies with a minimum height of 2 4 metres The chimney should be swept prior to installation Firebox Existing Hearth If installing a new Hearth material used must be non combustible Suitable Gas supply will be required at right hand rear corner of Concrete Masonry cavity Piping to be reduced down to 10mm copper pipe at fireplace location and left with a coil of approx 1 metre to feed into firebox Remove fire bricks gather and throat as required to allow for installation shaded Do not remove any load bearing masonry and or any structural supporting members Please seek professional advice before construction demolition Existing Hearth If installing a new Hearth material used must be non combustible i Existing Masonry chimney structure lt Q O J Flange of Firebox to be Prior to installation the o sealed to face of masonry fireplace should be measured c Apply a high temperature and a suitable sized
22. the right hand rear corner of the timber frame cavity The pipe sizing should be calculated to supply gas to suit the megajoule rating of the fire See rating chart The gas supply should be reduced down to 10mm copper pipe at the fireplace location and left with a coil of approx Imetre to feed into the firebox Gas Rate Chart Model LPG Natural Gas 650 36 MJ h 38 MJ h 700 34 MJ h 39 MJ h 800 42 MJ h 40 MJ h 900 50 MJ h 40 MJ h 1000 51 MJ h 47 MJ h 1200 65 MJ h 53 MJ h 1500 65 MJ h 51 MJ h Electrical supply An electrical supply will be required for fires fitted with the optional Fan Set or Electric On Off This should be by means of a wall switch provided by an electrician located preferably at the left side of the fireplace Not inside the framing cavity See installation drawing for preferred location of switch Insulation Kit amp Timber Clearance When installed into timber framing the Real Fire must be installed with an insulation kit This must be ordered with the fire and fitted in the factory by Real Fires The insulation kit allows the firebox to be installed with minimal timber clearances 10mm clearance on sides of firebox and 25mm clearance from rear and top of firebox The timber clearance from the twin wall flue is also 25mm There is no requirement for any additional fireproof materials within the fireplace cavity providing minimum clearances are allowed Recessed firebox installation Standard wall linings are not suitabl
23. to be connected by an electrician to a switch positioned facing the room preferably on the left hand side of the fireplace cavity See installation drawing Please ensure the electrical leads are not left behind the firebox and overlooked It is difficult to gain access once the giboard 1s fixed Timber surround If a timber surround is to be fitted ensure it complies with Real Fires minimum clearance dimensions See installation drawing Installation of Real Fires burner into firebox The burner is supplied boxed complete with firebox reflectors grate ash cover vermiculite logs amp coals To make the gas connection place the burner in the firebox so that the back of the burner is touching the firebox and it is positioned central The gas pipe should be bent into position amp marked for cutting Remove the burner cut the pipe and make a flare connection Re fit the burner into the firebox ensuring it 1s touching the back of the firebox Connect the gas pipe Test for soundness Remove plastic protective film from side reflectors Position reflectors each side of firebox and fit the front Grate onto the brackets at the front of the burner The Grate holds the reflectors in place Natural Gas Burner Fill the burner tray with the vermiculite supplied ensuring the burner tube 1s completely covered Lay logs and coals on top of the vermiculite as shown in the Log coal layout drawing Note that the shelf at the back of the burner
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