user`s manual - MaxPower Corporation
Contents
1. AC SURGE MAX SPIKE CURRENT 6500A ENERGY DISSIPATION 114 Joules 220 Joules MAX CLAMPING VOLTAGE 330V 715V INDICATORS UPS AVAILABLE RED LED UTILITY AVAILABLE ORANGE LED SURGE PROTECTION GREEN LED PHYSICAL SIZE 1U WxDxH 17 x3 5 x 1 75 WEIGHT 3 5 LBS Note XBDM 1020HV has two different part s Please see Shipping List on next page Xtreme Power Conversion Corporation Rev 8 29 13 Page 19 XBDM USER S MANUAL BYPASS DISTRIBUTION MODULE SHIPPING LIST 1 1 XBDM 2 Standard 19 rack mounting hardware 3 User s Manual 4 For XBDM 1020HV A FOR USE WITH NXRTi 1000 XBDM1020HV1 I 1 IEC C19 to SCHUKO Il 1 IEC C13 to C20 I 1 IEC C14 to C19 B FOR USE WITH NXRTi 2000 3000 XBDM1020HV2 I 2 IEC C19 to C20 Il 1 IEC C19 to SCHUKO aa au i Ei Xtreme Povver Conversion Corporation Rev 8 29 13 Page 20 XBDM USER S MANUAL BYPASS DISTRIBUTION MODULE OBTAINING SERVICE If the XBDM requires Service 1 Use the TROUBLESHOOTING section in this manual to eliminate obvious causes 2 Verify there are no circuit breakers tripped 3 Call your dealer for assistance If you cannot reach your dealer or if they cannot resolve the problem call Xtreme Power Conversion Corp Technical Support at 800 582 4524 or 1 720 292 1217 Technical support inquires can also be made at support xpcc com Please have the following information available BEFORE calling the Technical Supp2. covered Xtreme Power Conversion Corporation Rev 8 29 13 Page 21 XBDM USER S MANUAL BYPASS DISTRIBUTION MODULE XTREME POWER CONVERSION CORPORATION LIMITED WARRANTY Xtreme Power Conversion XPC Corporation warrants Xtreme Power Conversion equipment when properly applied and operated within specified conditions against faulty materials or workmanship excluding batteries for a period of three years for XBDM Series products from the date of purchase For equipment sites within the United States and Canada this warranty covers repair or replacement at the sole discretion of XPC Corporation The customer is responsible for the costs of shipping the defective product to XPC Corporation XPC Corporation will pay for ground shipment of the repaired or replacement product This warranty applies only to the original purchaser If equipment provided by XPC Corporation is found to be Dead on Arrival DOA XPC Corporation will be responsible for the costs of shipping product to and returning equipment from the customer in a timely manner as agreed to with the customer once the customer has requested and received a Return Material Authorization RMA number DOA equipment is defined as equipment that does not properly function according to user documentation when initially received and connected in conjunction with proper procedures as shown in the user documentation or via support provided by XPC Corporation personnel or authorized agents T
3. CTREME Power Conversion BYPASS DISTRIBUTION MODULE XBDM 1015LV 1020LV 1030LV 1020HV Models USER amp INSTALLATION MANUAL WWW Xpcc com 2013 Xtreme Power Conversion Corporation All rights reserved XBDM USER S MANUAL BYPASS DISTRIBUTION MODULE Table of Contents IMPORTANT SAFETY INSTRUCTIONS nnne 4 INTRODUGTION cscsciv dodi n cie FERES ar ana 6 PRODUCT DESCRIPTION csi pe ccn santa 6 Bypass Distribution D SCFIDHON dee ien a occu ament censu ecu nner aod ade te de 6 SYSTEM CONEIGURA LION iniiisses cxud anus vid YCE PCR EVEE Co dE dE EE cR DOLO n ri PY ra x i i 8 EED DESCIIDUON RS A ce inertie dette di rch ime elite et dt ein 9 HARDWARE INSTALLATION GUIDE eene 10 INSTANAtION saco ec be Se tavola rato re ds c bte Madres dan 10 Hokizontalinstalldtiol ER Re ed mirae avro d nod cox eem tedtete uad one 10 Vertical Installation OW 22 die redis pcm Etre DH t e be com IA TE TE tM Lem MM ADM d i IE 11 CONNECTING a rte a conan a XE DNEMTU 12 Initial Connection and Startup Sequere EUR bw e Ub oh Sn ane 12 USER S OPERATIONS a names eae 15 Normal OD Ci aU el ELTE 16 Bypass Operati e TIT TL 16 SPECIFICA TIONS sr nte rcr eli vea abii dua ERN cereus Evan 19 SHIPPING LIST en Re aie aa 20 OBTAINING SERVIGE iscscsbnsd divin RR ee care nus 21 XTREME POWER CONVERSION CORPORATION LIMITED WARRANTY E 22 Xtreme Povver Conversion Corporation Rev 8 29 13 Page 2 XBDM USER S MANUAL BY
4. LOAD GROUP 2 Front View POWER OUTPUT RECEPTACLES Back View Figure 18 XBDM 1015 1020LV Output Receptacles A W PN A Figure 19 XBDM 1030LV Output Receptacles Xtreme Power Conversion Corporation Rev 8 29 13 Page 14 XBDM USER S MANUAL BYPASS DISTRIBUTION MODULE Figure 20 XBDM 1020HV Output Receptacles 11 Plug the UPS INPUT power cord into the UPS INPUT RECEPTACLE on the XBDM Depending upon the UPS operation once the XBDM is connected to AC INPUT the UPS may begin its startup procedure UPS INPUT RECEPTACLE PAIE Back View Figure 21 XBDM UPS Input Receptacle 12 Press the ON BUTTON on the UPS All indicators on the UPS should operate normally and output power should be provided to LOADs connected to the XBDM OUTPUT The red UPS available light should illuminate on the Bypass Distribution Module USER S OPERATIONS The purpose of this BYPASS DISTRIBUTION MODULE is to allow servicing of the UPS so as not to affect the LOADs connected and protected To transfer between UPS and utility sources swiftly actuate the mm ERE Xtreme Power Conversion Corporation Rev 8 29 13 Page 15 XBDM USER S MANUAL BYPASS DISTRIBUTION MODULE bypass switch to the opposite position Both the UPS and Utility lights available must be illuminated to prevent transferring to a non powered source Normal Operation When operating in NORMAL mode the switch on the front of the XBDM will be in the UPS
5. PASS DISTRIBUTION MODULE Thank you for selecting this bypass distribution module It is designed to work in conjunction with a UPS to provide you with protection for connected equipment Please read this manual before installing the XBDM Series models XBDM 1015LV XBDM 1020LV XBDM 1030LV and XBDM 1020HV as it provides important information that should be followed during installation allowing you to correctly set up your system for the maximum safety and performance Included is information on customer support and service If you experience a problem with the XBDM please contact technical support WARNING incorrect installation operation and or modifications made to the XBDM will void the manufactures warranty Xtreme Power Conversion is not liable for personnel or equipment damages as a result Xtreme Power Conversion Corporation Rev 8 29 13 Page 3 XBDM USER S MANUAL BYPASS DISTRIBUTION MODULE IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS CAUTION Two sources of power are present in the XBDM UPS power and Utility power CAUTION UPS has Internal Batteries Risk of electrical shock Hazardous live parts inside the UPS are energized from the battery supply even when the input AC power is disconnected CAUTION No User serviceable Parts Risk of electrical shock do not remove cover No user serviceable parts inside Refer servicing to qualified service personnel WARNING unit intended for installation
6. Y CONNECTED INPUT LOADS Figure 2 Block Diagram without UPS C Xtreme Power Conversion Corporation Rev 8 29 13 Page 7 XBDM USER S MANUAL BYPASS DISTRIBUTION MODULE SYSTEM CONFIGURATION The diagrams shown give front top and rear view of the XBDM Uai i h h Ose Figure 8 XBDM 1030LV Rear View Xtreme Power Conversion Corporation Rev 8 29 13 Page 8 XBDM USER S MANUAL BYPASS DISTRIBUTION MODULE CAL TE i Cam ar Bein TS TEE dE L DES ET a sag rjj st kam d dE pri EL ori 4 Cami uer B a d C D Un lao in n id Ui d m Ba Pr De Ep a ET n LE CIE Top View Figure 11 XBDM 1015LV Top View LED Description The XBDM has three LED s on the front control panel These LED s allow the user to quickly understand the status of the unit Red LED UPS power is available Orange LED Utility is available for Bypass operation Green LED Surge Protection is available E E a a l Xtreme Power Conversion Corporation Rev 8 29 13 Page 9 XBDM USER S MANUAL BYPASS DISTRIBUTION MODULE Qo Te REN RED ORANGE LED LED Figure 12 XBDM Front Panel LED s CAUTION The Orange LED must be illuminated before transferring to BYPASS power The Red LED must be illuminated before transferring to UPS power HARDWARE INSTALLATION GUIDE Inspect the XBDM upon receipt The packaging is recyclable keep it for reuse or dispose of properly Installation The XBDM supports horizontal 1U
7. ardware and equipment malfunctions the UPS maintains constant voltage isolating critical load output and cleaning the utility AC power When a UPS fails or needs maintenance many times it is necessary to turn off the UPS and disconnect it from incoming electrical circuits With the XBDM installed between the incoming Utility and the UPS you can replace the UPS and or Batteries without dropping the load You simply switch the XBDM from UPS power to Utility power and remove the UPS while the load connected to the XBDM continues to operate temporarily from Utility power Bypass Distribution Description The Xtreme Bypass Distribution Module XBDM is designed to operate with a single phase UPS up to 30Amps in output capacity The XBDM allows you to e Replace or upgrade the UPS without losing power to the protected equipment e Provide surge protection if the UPS is not present e Provide extra surge protection when the UPS is present As shown in fig 1 block diagram aa i Xtreme Povver Conversion Corporation Rev 8 29 13 Page 6 XBDM USER S MANUAL BYPASS DISTRIBUTION MODULE e Under normal operation the UTILITY INPUT flows through the XBDM to the UPS and then out to the CONNECTED LOADS UTILITY CONNECTED INPUT LOADS Figure 1 Block Diagram with UPS As shown in fig 2 block diagram e Under maintenance operation the UTILITY INPUT flows through the XBDM to the CONNECTED LOADS the UPS is not in the circuit UTILIT
8. bed herein and installation must be carried out in accordance with this manual Refer to the associated UPS manual for UPS operating instructions Electrical installation must also carefully follow local legislation and regulations Only qualified personnel should conduct these installations as failure to acknowledge electrical hazards could prove to be fatal PRODUCT DESCRIPTION Many different kinds of sensitive electrical equipment can be protected by an Uninterruptible Power Supply UPS including computers workstations process control systems telecommunications systems sales terminals other critical instrumentation etc The purpose of the XBDM is to provide an extra level of protection in allowing for the replacement of a UPS without powering down the loads connected The XBDM can work with most single phase topologies It will not work with topologies that have a phase shift between input and output like ferro of UPS with an isolation transformer Electrical interference exists in many forms causing problems in AC power from lightning power company accidents and radio transmission motors air conditioners and vending machines Protection of sensitive electrical equipment is vital to protect against power outages low or high voltage conditions slow voltage fluctuations frequency variations differential and common mode noise transients etc To prevent power line problems from reaching critical systems causing damage to software h
9. e circuit breaker on the battery back or module if applicable per the UPS manufacturers documentation 2 Connect the UPS output cord from the XBDM to a UPS output receptacle 3 Plug the UPS INPUT POWER CORD into the XBDM UPS INPUT RECEPTACLE 4 Start the UPS per the manufactures instructions The red UPS available light should illuminate on the Bypass Distribution Module 5 Toggle the Bypass Switch on the XBDM to UPS position The XBDM is now powering your equipment from UPS power Note XBDM 1030LV has two BYPASS SWITCHES each controlling a separate group of receptacles Please assure you have operated both BYPASS SWITCHES prior to removing the UPS from the XBDM A label is placed on the top of each XBDM to highlight the proper connectivity of the INPUT and OUTPUT of the XBDM and UPS CAU TION 1 Connect INPUT AC UTILITY TO THE BYPASS DISTRIBUTION MODULE using the properly labeled input cord 2 Connect the UPS OUTPUT cord from the BYPASS DISTRIBUTION MODULE to he OUTPUT OF TRE UPS 3 Connect the UPS INPUT CORD to the receptacle labeled UPS INPUT on the BYPASS DISTRIBUTION MODULE l y p Wt pi all PRURIT E For addition information reference the users quide for this product Figure 24 XBDM 1015 1020LV Top Unit Label Xtreme Power Conversion Corporation Rev 8 29 13 Page 17 XBDM USER S MANUAL BYPASS DISTRIBUTION MODULE CAUTION 1 Connect INPUT AC UTILITY TO THE BYPASS DISTRIBUTION MODULE using the pr
10. his warranty shall be void if a the equipment is repaired or modified by anyone other than XPC Corporation or a XPC Corporation approved third party b the equipment is damaged by the customer is improperly used or stored is subjected to an adverse operating environment or is operated outside the limits of its electrical specifications or c the equipment has been used or stored in a manner contrary to the equipment s operating manual intended use or other written instructions Any technical advice furnished by XPC Corporation or a XPC Corporation authorized representative before or after delivery with regard to the use or application of Xtreme Power Conversion equipment is furnished on the basis that it represents XPC Corporations best judgment under the situation and circumstances but it is used at the recipient s sole risk EXCEPT AS STATED ABOVE XPC Corporation DISCLAIMS ALL WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE EXCEPT AS STATED ABOVE IN NO EVENT WILL XPC Corporation BE LIABLE FOR DIRECT INDIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OF Xtreme Power Conversion EQUIPMENT including but not limited to any costs lost profits or revenue loss of equipment loss of use of equipment loss of software loss of data cost of substitutes or claims by third parties Purchaser s sole and exclusive remedy for breach of any warranty expressed o
11. in a controlled environment per installation instructions CAUTION if flammable substances such as gases or fumes are present or if the room is airtight a hazardous situation may exist in which no electrical equipment should be operated LN WARNING It is strongly recommended that the XBDM not be opened as components have very high voltage and touching those components may be fatal Only a qualified technician or authorized agent may service the unit The XBDM unit s output receptacles can carry live voltage even when not connected to an input voltage source The UPS has its own internal energy source CEE i Xtreme Povver Conversion Corporation Rev 8 29 13 Page 4 XBDM USER S MANUAL BYPASS DISTRIBUTION MODULE CAUTION The unit has a dangerous amount of voltage If either the UPS or BYPASS indicator is on the unit s outlets may have a dangerous amount of voltage even when not plugged into the wall outlet because the battery from the UPS may continue to supply power Care should be taken to undertake installation indoors free from electrically conductive particles which are under temperature and humidity control in order to reduce the risk of electric shock It is best to disconnect the device using the power supply cord Ensure that the equipment is placed in a position near the outlet where easily accessible All servicing on this equipment must be carried out by qualified service personnel The Xtreme By
12. operly labeled input cord 2 Connect the UPS OUTPUT cord from the BYPASS DISTRIBUTION MODULE to the OUTPUT OF THE UPS 3 Connect the UPS INPUT CORD to the receptacle labeled UPS INPUT on the BYPASS DISTRIBUTION MODULE For addition information reference the user s guide for this product Figure 25 XBDM 1030LV Top Unit Label CAUTION 1 Connect INPUT AC UTILITY TO THE BYPASS DISTRIBUTION MODULE using the properly labeled input cord 2 Connect the UPS OUTPUT cord from the BYPASS DISTRIBUTION MODULE to the OUTPUT OF THE UPS 3 Connect the UPS INPUT CORD to the receptacle labeled UPS INPUT on the BYPASS DISTRIBUTION MODULE For addition information reference the user s guide for this product Figure 26 XBDM 1020HV Top Unit Label E Xtreme Power Conversion Corporation Rev 8 29 13 Page 18 XBDM USER S MANUAL BYPASS DISTRIBUTION MODULE SPECIFICATIONS XBDM MODEL XBDM 1015LV XBDM 1020LV XBDM 1030LV XBDM 1020HV POWER RATING 15A 120VAC 20A 120VAC 30A 120VAC 20A 230VAC UTILITY INPUT 5 15P 12FT 5 20P 12FT L5 30P 6FT IEC C20 AC FREQUENCY 50 60 HZ RECEPTACLES 2 IEC C19 4 FRONT OUTPUT 6 5 15R 6 5 20R 5 5 20R IEC C13 REAR OUTPUT 4 5 15R 4 5 20R 5 5 20R 4 IEC C13 REAR UPS INPUT 1 5 15R 1 5 20R 1 L 5 30R 1 IEC C19 UPS OUTPUT 5 15P 3FT 5 20P 3FT L5 30P 3FT IEC C20 1 20A TRANSFER SWITCH BREAK BEFORE MAKE TWO POLE 1 15A 2 20A 1 20A MAX 8ms TRANSFER TIME
13. ort Department a mones Your name and address The serial number of the unit Where and when the unit was purchased All of the model information about your UPS Any information on the failure including LED s that may or may not be illuminated A description of the protected equipment including model numbers if possible A technician will ask you for the above information and if possible help solve your problem over the phone In the event that the unit requires factory service the technician vvill issue you a Return Material Authorization number RMA If you are returning the XBDM to Xtreme Power for service please follow these procedures 1 4 Pack the XBDM in its original packaging If the original packaging is no longer available as the Technical Support Technician about obtaining a replacement set of packaging material It is important to pack the XBDM properly in order to avoid damage in transit Never use Styrofoam beads for a packing material Include a letter with your name address daytime phone number RMA number a copy of your original sales receipt and a brief description of the problem Mark the RMA number on the outside of all packages Xtreme Power cannot accept any package without the RMA number marked on the outside of the boxes Return the XBDM by insured prepaid carrier to the address provided by the Technician Refer to the Warranty statements in this manual for additional details on what is
14. pass Distribution Module XBDM is intended to allow replacement of the UPS connected without having to shut down the equipment connected to the load circuits on the XBDM Caution should be observed as the XBDM is always supplied with power by either the UPS or UTILITY Environment Ensure that all environmental concerns and requirements are met according to specifications listed in this document otherwise the safety of installation personnel cannot be guaranteed and the unit may malfunction Ensure that you remember the following when locating the XBDM e Avoid extremes of temperature and humidity O Operating temperature 0 C to 50 C 32 to 122 F O Operating elevation O to 3000m 0 10 0000 ft O Relative humidity 0 90 non condensing O Storage temperature 0 65 C 32 to 149 F O Storage elevation O to 15 000m 0 to 50 0000 ft e Provide protection for the equipment from moisture e Space and ventilation requirements must be met TS au i EE Xtreme Povver Conversion Corporation Rev 8 29 13 Page 5 XBDM USER S MANUAL BYPASS DISTRIBUTION MODULE INTRODUCTION The information provided in this manual covers single phase 15A 20A and 30A bypass distribution modules their basic functions operating procedures options available and emergency situations It also includes information on how to ship store handle and install the equipment Only detailed requirements of the XBDM units are descri
15. position Figure 22 XBDM Bypass Switch UPS CAUTION The red LED on the bypass module must be illuminated before transferring to the UPS position Bypass Operation To transfer your equipment to Maintenance Bypass AC Line operation and remove the UPS 1 Toggle the Bypass Switch on the XBDM to UTILITY position The XBDM is now powering your equipment from Utility power Figure 23 XBDM Bypass Switch UTILITY CAUTION The Orange LED must be illuminated before transferring to BYPASS operation CAUTION When the XBDM is operating in UTILITY MODE the LOAD connected is not protected from power outages 2 Press the OFF BUTTON on the UPS per the UPS manufacturers documentation 3 f any optional Extended Battery Packs or Modules are connected to the UPS turn off the circuit breaker on the battery pack or module if applicable and disconnect the cable from the battery pack or module to the UPS 4 Disconnect the UPS output cord from the XBDM to the UPS output receptacle 5 Disconnect the UPS INPUT CORD from the UPS INPUT RECEPTACLE on the XBDM 6 Remove the UPS SSS Xtreme Power Conversion Corporation Rev 8 29 13 Page 16 XBDM USER S MANUAL BYPASS DISTRIBUTION MODULE To reinstall the UPS and transfer your equipment from Maintenance Bypass AC Line operation to the UPS 1 If optional Extended Battery Packs or Modules are installed reconnect the cable from the battery pack or module to the UPS and turn on th
16. r implied concerning Xtreme Power Conversion equipment and the only obligation of XPC Corporation under this warranty shall be the repair or replacement of defective equipment components or parts or at XPC Corporations sole discretion refund of the purchase price or substitution of an equivalent replacement product S99 Xtreme Power Conversion Corporation Rev 8 29 13 Page 22
17. rack mount and vertical rack mount installation Horizontal Installation 1U 1 Attach the two 2 XBDM horizontal mounting brackets included on each end of the XBDM using four 4 retaining screws included see Figure 1 Figure 13 XBDM Horizontal Mounting a P Xtreme Power Conversion Corporation Rev 8 29 13 Page 10 XBDM USER S MANUAL BYPASS DISTRIBUTION MODULE 2 Install the XBDM in a suitable horizontal location in the rack rail using four 4 user provided mounting screws Vertical Installation OU 1 Attach the two 2 XBDM horizontal mounting brackets included on each end of the XBDM using four 4 retaining screws included see Figure 2 ES SB En En G Ux Es Es Es LS LL Uno BSB BB Ux 0 ss GG LS SES Es ES amp 7 amp Y bs Figure 14 XBDM Vertical Mounting 2 Attach the two vertical mounting brackets included to the horizontal rack mounting brackets on each end of the XBDM using four 4 retaining screws included see Figure 2 3 Install the XBDM in a suitable vertical location on the side of the rack rail with four 4 user provided mounting screws OU Xtreme Power Conversion Corporation Rev 8 29 13 Page 11 XBDM USER S MANUAL BYPASS DISTRIBUTION MODULE CONNECTING Initial Connection and Startup Sequence 1 If the UPS is already installed and operating continue to Step 3 2 Install the UPS and any optional Extended Battery Packs or Modules according to UPS manufactu
18. rers documentation Do not connect loads to the UPS Proceed to step 5 3 Prepare your equipment for shutdown 4 Turn the UPS OFF in accordance with UPS manufacturers documentation 5 Unplug the UPS Depending on the model of UPS it may take a few seconds for the UPS to completely shut down All indicators on the UPS front panel should shutdown 6 Disconnect the protected equipment power cord s from the UPS 7 Verify that the BYPASS switch on the XBDM is in the UPS position Figure 15 XBDM Bypass Switch UPS Position Xtreme Power Conversion Corporation Rev 8 29 13 Page 12 XBDM USER S MANUAL BYPASS DISTRIBUTION MODULE 8 Plug the XBDM into a properly wired utility outlet CORD FROM XBDM INPUT RECEPTACLE NPUT TO Wurr N E Se TO UPS OUTPUT Figure 16 XBDM to AC Input Receptacle The orange bypass available light should illuminate on the Bypass Distribution Module 9 Plug the UPS OUTPUT cord from the XBDM into an OUTPUT RECEPTACLE on the UPS CORD TO UPS OUTPUT RECEPTACLE Figure 17 XBDM Cord to UPS Output Receptacle E E Ta RE Xtreme Power Conversion Corporation Rev 8 29 13 Page 13 XBDM USER S MANUAL BYPASS DISTRIBUTION MODULE 10 Plug the equipment to be protected into the appropriate XBDM output receptacles Note XBDM 1030LV has two LOAD GROUPS If you have a combination of loads greater than 20A split the loads by plugging some cords into LOAD GROUP 1 and the others into
Download Pdf Manuals
Related Search