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6.9 Pressure circulating system (DUS) (optional)

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2. Determine the dimension to be set between the pivot point and the lower link connection of the drawbar C a d Release and remove the securing screws Screw on the lower link arms or drawbar as per distance c Tighten the securing screws to tightening torque 360 Nm with M 20 screws 450 Nm with M 22 screws 129 Coupling and uncoupling the machine 8 Coupling and uncoupling the machine When coupling and decoupling the machine comply with the section Safety information for the user page 27 WARNING Risk of crushing from unintentional starting and rolling of the tractor and machine when coupling or uncoupling the machine When coupling or decoupling the machine secure the tractor and machine against unintentional start up and rolling before entering the danger area between the tractor and machine refer to page 124 WARNING Risk of crushing between the rear of the tractor and the machine when coupling and uncoupling the machine Only actuate the operator controls for the tractor s three point linkage from the intended workstation if you are outside of the danger area between the tractor and the machine 8 1 Coupling the machine WARNING Risk of breaking during operation insufficient stability and in sufficient tractor steering and braking power from improper use of the tractor You may only connect the machine to tractors suitable for this pur pose Refer to the section Checking th
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4. be damaged o show any outward signs of corrosion damage Checking the brake drum for dirt workshop work 1 Unscrew the two cover plates Fig 130 1 on the inside of the brake drum 2 Remove any dirt and plant debris which may have entered the drum 3 Refit the cover plates CAUTION Dirt entering the drums may be deposited on the brake pads Fig 130 2 and thus die appreciably reduce brake performance Risk of accident If dirt is discovered in the brake drum the brake pads must be inspected by a specialist workshop For this to happen the wheel and brake drum must be removed Fig 130 184 BAG0021 5 11 11 Checking wheel hub bearing clearance workshop work Cleaning maintenance and repair To check the play on wheel hub bearings raise the axle until the wheels turn freely Release the brake Place a lever between the tyre and the ground and check the play If bearing play can be detected Adjust the bearing play Remove the dust cup or hub Remove the split pin from the axle nut Tighten the wheel nut while turning the wheel at the same time until the wheel hub is lightly braked as it turns Turn axle nut back to the next available split pin hole To the next matching hole max 30 Fit split pin and bend slightly open up the dust with high melting point grease and drive it into or screw it onto the wheel hub Fig 132 Brake
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6. the system setting screw must be screwed out up to the stop factory setting on tractors with open centre hydraulic system con stant flow system geared pump hy draulics setting pump with adjustable oil extrac tion via the control unit screwed in up to the stop in contrast to the factory setting on tractors with o closed centre hydraulic system con stant pressure system pressure regu lated setting pump load sensing hydraulic system pres sure and power controlled setting pump with direct load sensing pump connection Using the flow control valve on the tractor adjust the actual flow rate to the required flow rate The machine must be depressurised before making adjustments The hydraulic block be found at the front the right of the machine behind the cover plate 126 BAG0021 5 11 11 7 7 Trail Tron position encoder If using Trail Tron drawbar a holder for the posi tion encoder Fig 98 1 must be fitted to the trac tor The holder must be made according to the actual circumstances of the tractor with the sleeve with locking screw Fig 98 2 and metal plate Fig 98 3 provided When installed the position encoder must be directly above the pivot point of the tractor pin coupling Fig 98 4 Keep the distance between the coupling point and position encoder Fig 99 X as small as possible particularly with the hitch drawbar In neutral pos
7. 5 11 11 12 7 Parking brake Cleaning maintenance and repair On new machines the brake cables of the parking brake may stretch Readjust the parking brake if three quarters of the spindle tensioning distance is required to firmly apply the parking brake if you have just fitted new brake pads Adjusting the parking brake When the parking brake is off the brake cable must be slightly slack However the brake cable must not rest or chafe against other parts of the vehicle 1 Release the cable clamps 2 Shorten the brake cable as appropriate and retighten the cable clamps 3 Check for the correct braking effect from the parking brake when applied BAG0021 5 11 11 189 Cleaning maintenance and repair 128 Tyres wheels Required tightening torque for wheel nuts or bolts 450 Nm Regularly check the o wheel nuts for firm seating o tyre pressure for information on this see below Only use the tyres and wheels which we have specified see on page 49 Repair work on tyres must only be carried out by specialists us ing suitable assembly tools Tyre fitting requires sufficient skills and proper assembly tools Use the jack only at the jacking points indicated 12 8 1 Tyre pressures The required tyre pressure is dependent on tyre size o tyre loading capacity speed The operational performance of the tyres is reduced by overloading if tyre pressure is too lo
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9. brake performance with a minimum of wear we recom mend that the brakes on the tractor are balanced with those on the trailed sprayer After the service braking system has been run in fora suitable period arrange for the brakes to be balanced by a specialist workshop Have the balancing process carried out before these empirical values are reached if you discover excessive wear on the brake pads To avoid problems with the brakes adjust all vehicles in accordance with EC Directive 71 320 EEC WARNING e Repair and adjustment work on the service braking system should only be carried out by trained specialist personnel Special care is required for welding torch cutting and drill ing work in the vicinity of brake lines Always perform a braking test after any adjusting or repair work on the braking system BAG0021 5 11 11 183 Cleaning maintenance and repair General visual inspection WARNING Carry out a general visual inspection of the brake system Ob serve and check the following criteria e Pipe lines hose lines and coupler heads must not be exter nally damaged or corroded Hinges e g on fork heads must be properly secured easy to move and not worn out Ropes and cables o must be properly run not have any visible cracks not be knotted Check the piston stroke on the brake cylinders and adjust as necessary The air reservoir must not move around in the tensioning belts
10. brake pulling cable from tractor BAG0021 5 11 11 133 Coupling and uncoupling the machine 8 2 1 Manoeuvring the uncoupled machine DANGER You must be particularly careful when shunting the machine with the service brake system released since only the manoeuvring vehicle is now braking the trailed sprayer The machine must be connected to the manoeuvring vehicle before you actuate the release valve on the trailer brake valve The manoeuvring vehicle must be braked The service brake system cannot be released using the release valve if the air pressure in the air reservoir drops below 3 bar e g if the release valve has been actuated multiple times or if there are leaks in the brake system To release the service brake fill the air reservoir Remove all air from the braking system at the drain valve on the air reservoir Connect the machine to the manoeuvring vehicle Brake the manoeuvring vehicle Remove the wheel chocks and release the parking brake T E pneumatic braking system only 4 1 Press the actuator button on the release valve as far as it will go see page 64 service brake system is released and the machine can be manoeuvred 4 2 Once the manoeuvring procedure is finished pull out the actuator button on the release valve as far as it will go pressure from the air reservoir brakes the trailed sprayer again 5 Actuate the brakes on the manoeuvring vehicle again
11. not achieved There has been a deviation from the permissible spray pressure range for the nozzle fitted to the sprayer boom 172 Blockage on the suction side Remove the blockage suction filter filter insert suction hose Check the hose connection of the suction hose optional on the suction port for leak tightness Suction filter and filter insert dirty Clean suction filter and filter in sert The valves are jammed or dam Change the valves aged Pump is sucking in air recognis Check the hose connections on able from the air bubbles in the the suction hose for leak tight spray liquid tank ness Pump is sucking in air Check and if necessary replace the suction and pressure side valves see on page 200 Irregular delivery flow from the pump Change all six piston diaphragms Pump diaphragm defective see 202 Reduce travel speed and in crease the pump drive speed until the fault message goes off High operational speed low pump drive speed Alter your operational speed to return to the prescribed opera tional speed range set for spray ing operation Deviation from the prescribed operational speed which has an effect on the spray pressure BAG0021 5 11 11 12 Cleaning maintenance and repair Cleaning maintenance and repair WARNING Risk of crushing shearing cutting being caught and or drawn in or impact through unintentional falling of the machine raise
12. once you have finished manoeuvring the machine 6 Tighten the parking brake again and secure the machine against rolling with wheel chocks 7 Uncouple the machine and manoeuvring vehicle 134 BAG0021 5 11 11 9 Transportation Transportation During transportation follow the instructions given in the section Safety instructions for the operator page 29 Before moving off check o thatthe supply lines are connected correctly lighting system for damage proper operation and cleanliness the braking and hydraulic systems for obvious defects that the parking brake is completely released the function of the brake system WARNING Risk of crushing shearing cutting being caught and or drawn in or impact when making interventions in the machine through unintentional machine movements On foldable machines check that the transport locks are rectly locked Secure the machine against unintentional movements before starting transportation WARNING Risk of crushing cutting being caught and or drawn in or im pact from tipping and insufficient stability Drive in such a way that you always have full control over the tractor with the attached machine In so doing take your personal abilities into account as well as the road traffic visibility and weather conditions the driving characteristics of the tractor and the connected machine Before transportation fasten the side locking d
13. removed from the water extraction point uncouple the suction hose from the suction port The total suction power is 500 I min Pump 250l min injector 250 I min 10 4 Filling the fresh water tank WARNING Unauthorised contamination of the fresh water tank with crop protection agent or spray liquid Only fill the fresh water tank with clear fresh water never with crop protection agent or spray liquid When using the field sprayer ensure that there is always an ade quate supply of clear fresh water When filling the spray liquid tank also check and fill the fresh water tank 150 BAG0021 5 11 11 10 5 Inducting agents Using the machine DANGER While inducting agents wear appropriate protective clothing as prescribed by the crop protection agent manufacturer The agitators normally remain switched on from filling to the end of spraying operation On this account the instructions of the agent manufacturer are decisive With the agitator running insert the water soluble plastic film bag straight into the spray liquid tank Induct the respective agent via the induction bowl Fig 105 1 into the water of the spray liquid tank A distinction is drawn here between the induction of agents in liquid and powder form and of urea Fig 105 BAG0021 5 11 11 151 Using the machine 10 5 1 Inducting liquid agents Fig 106 1 Fill the spray liquid tank halfway with water 2 Move switch tap F to
14. the position 3 Move switch tap E to the position 4 Move switch tap D optional to the position 5 Move switch tap B to the position Move switch tap A to the position UG Super Switch on agitator G Open the induction bowl lid O p N 2 Pour the quantity of agent calculated and measured for filling the tank into the induc tion bowl max 60 1 10 Run the pump at approx 400 rpm Fully evacuate the contents from the induc tion bowl 11 Move switch tap E to position 0 12 Move switch tap F to position 0 13 Close the induction bowl lid 14 Top up with water For simultaneous filling of the spray liquid tank via the suction port on u the control terminal Move switch tap A to the position 152 BAG0021 5 11 11 10 5 2 Inducting agents in powder form and urea Using the machine Before spraying fully dissolve the urea by circulating liquid When dissolving large quantities of urea the temperature of spray liquid will fall more sharply meaning that the urea will only dissolve slowly The warmer the water the faster and more completely the urea will dis solve Fig 107 1 Fill the spray liquid tank halfway with water 2 Move switch tap F to position 0 3 Move switch tap E to position 0 4 Move switch tap D optional to the position 5 Move switch tap B to the position Move switch tap A to the position UG Super Switch on agitator G Open the ind
15. the pump housing 4 Clean the pump housing by flushing it thoroughly with diesel oil or paraffin 5 Clean all sealing faces 6 Insert the cylinder Fig 150 10 back into the pump housing 7 Fit the piston diaphragm Fig 150 8 8 Mount the cylinder head Fig 150 7 on the pump housing and tighten the screws Fig 150 6 an equal amount in a crosswise fashion Use adhesive for medium tight screw connections for the screw connection 9 After testing and cleaning fit the valve groups Fig 150 5 10 Insert new O rings 11 Mount the suction Fig 150 3 and pressure port Fig 150 4 on the pump housing 12 Tighten the nuts Fig 150 1 2 in a crosswise fashion using a torque of 11 Nm 12 12 Calibrate the flow meter For information on this observe the AMATRON operating man u ual section Impulses per litre 202 BAG0021 5 11 11 Cleaning maintenance and repair 12 13 Field sprayer calibration Calibration equipment 1 Quick check beaker 2 Stopwatch Test the field sprayer by carrying out calibration before the start of the season each time a nozzle is changed to check the setting information in the spray tables in the case of deviations between the actual and required spray rate l ha Any deviations between the actual and required spray rate l ha may be caused by the difference between the actual operational speed and that indicated on the tractor meter and or natural wear to th
16. this undiluted resi due can be found in the section Technical Data spray lines page 104 The residue contained in the spray line is dependent on the sprayer boom working width Switch on the agitator for spraying the spray liquid tank empty when the residue in the spray liquid tank is only 5 of the nomi nal volume With the agitator switched on the technical residue increases compared to the specified values Measures intended for the user s protection apply when empty ing residues Observe the instructions from the crop protection agent manufacturer and wear appropriate protective clothing BAG0021 5 11 11 161 10 71 Diluting the residue in the spray liquid tank and spraying the diluted residue at the end of spraying operation Using the machine AMATRON For machines with comfort equipment see operating manual for Fig 111 1 Switch off the sprayer boom 2 Move switch tap F to position 0 3 Move switch tap E to position 0 4 Move switch tap D to the position 5 Move switch tap B to the position Move switch tap A to the position Run the pump at approx 400 rpm Dilute the residue in the spray liquid tank with approx 200 litres from the flushing wa ter tank 10 Move switch tap B to the position 11 Move switch tap D to the position 12 Spray the diluted residue onto an untreated area 13 When the residue in the spray liquid tank Fig 11 falls below 50 litres switch
17. until it is needed again 13 Remove all the spray lines from the part width section valves Fig 124 1 and blow out with compressed air 14 Remove all the nozzles 15 Move the VARIO switch tap on the suction side Fig 120 A and the VARIO switch tap on the pressure side Fig 120 B several times between all their switch positions 16 Move all remaining switch levers several times between all their switch positions Store the removed suction filter until it is needed again in the field sprayer filling sieve 17 Cover the pump pressure connection to protect it from dirt 18 Ifthe sprayer is also equipped with a pres sure circulating system o Remove the drain plug Fig 125 1 from the pressure relief valve o Open the DUS switchover tap Fig 125 2 19 Lubricate the universal joints on the PTO shaft and for longer periods out of opera tion grease the section tube 20 Before winter storage change the oil in the pump 4 ht At temperatures below freezing Ngga au 222 Tag hand crank the piston diaphragm Sea pumps before starting to prevent residual ice from damaging the piston and piston diaphragm Keep electronic equipment free from frost BAG0021 5 11 11 177 Cleaning maintenance and repair Empty the flushing water tank 1 Remove the screw lid from the emptying opening under the flushing water tank and drain
18. 0s Nozzle output on the right boom 0 86 1 30s Calculated average value 0 85 30s gt 1 7 l min 1 Calculate the individual nozzle output l ha using the quick check beaker ee 1 AMAZONE 6c g 51 210 34 26 2 8 170 w A systa al Nr Air fe x j 9 1 calculated spread rate 290 I ha 2 calculated spray pressure 1 6 bar 2 Calculate individual nozzle output l ha l min x 1200 Spread ratell ha e km h d Nozzle output calculated average value l min Operational speed km h 1 7 l min x 1200 291 7 km h Read the individual nozzle output l ha from the spray table From the spray table see page 214 Spread rate 291 I ha Spray pressure 1 6 bar If the calculated values for spread rate spray pressure do not agree with the set values Calibrate the flow meter see the operating manual for the op erator control terminal Check all nozzles for wear and blockages 204 BAG0021 5 11 11 12 14 Nozzles Cleaning maintenance and repair From time to time check the seating of the slider Fig 151 7 do this insert the slider into the nozzle body Fig 151 2 as far as possible using moderate thumb pressure Do not insert the slider up to the stop when ina new condition under any circumstances Fig 151 12 14 1 Fitting the nozzle 1 Insert the nozzle filter Fig 151 1 into the noz
19. 1 11 AMAZONE spray table for dosing disc 4916 55 dia 1 4 mm Spray table Nozzle output AUS spray rate l ha per dosing disc km h Water AUS 9 10 11 l min 0 86 0 76 0 93 0 82 1 05 0 93 1 15 1 02 1 22 1 08 1 27 1 12 1 39 1 19 1 43 1 27 1 47 1 30 1 59 1 41 1 69 1 50 BAG0021 5 11 11 221 AMAZONE trate urea solution AUS Ing ammonium ni Conversion table for spray Spray table 13 3 N 108 N 108 105 105 N 108 N 108 105 G ye JesijiMaj p nb j JO 001 10 N 9E 40 Aas ll1a 001 104 N 5x gg xoadde 46 8271 BAG0021 5 11 11 222 14 Combination matrix Combination matrix KOMBINATIONSMATRIX UG 2200 BBA E Nummer 5 0 See a Ed ad Ed Ea Mia EEE Kai Bd Bel el ei Hei eee eee 2 10 wnz aa 5 Jadioyue snpyse jul ee ee LU UL E E EGE EEEE E x x EGEE E E E Tt LANIIIIIIII III ll LL py BE E EEE E E IBI Et tt DO NA DI HE HE HE HE EEE HE ER HE ER ES HE
20. 1 11 BAG0021 5 11 11 Using the machine Refrain from use if average wind speeds top 5 m s leaves and thin twigs move Only switch the sprayer boom on and off during travel to avoid the application of excessive doses Avoid the application of excessive doses through overlapping caused by imprecise bout tracking from one spray path to the next and or when cornering on the headland with the sprayer boom switched on When increasing operational speed make sure that the maxi mum permissible pump drive speed of 550 rpm is not exceeded During spraying operation constantly check actual spray liquid consumption with reference to the area treated Calibrate the flow meter if there are any differences between the actual and displayed spray rate Calibrate the distance sensor impulses per 100 m if there are differences between the actual distance covered and that dis played See AMATRON AMASPRAY operating manual If spraying operation is interrupted due to bad weather clean the suction filter the pump the valve chest and the spray lines See page 171 Spray pressure and nozzle size influence drop size and the vol ume of liguid sprayed The higher the spray pressure the smaller the droplet diameter of the spray liguid The smaller droplets are subject to increased undesirable drifting If the spray pressure is increased the spray rate also increases If the spray pressure is decreased the spray rate also de crease
21. 1 5 11 11 10 5 4 Cleaning the canister with flushing water Using the machine Cleaning the canister with flushing water dilutes the concentration of the spray liquid Fig 109 1 Move switch tap F to position 0 2 Move switch tap E to position 0 3 Move switch tap D optional to position 0 4 Move switch tap B to the position TA Move switch tap to the x position UG Super Switch on agitator G Open the induction bowl lid Run the pump at approx 400 rpm Sem S amp S Aa Wash the canister or other containers using canister flushing 7 Move switch tap to the position 10 Press the canister down for at least 30 secs and wash it 11 Move switch tap E to position and move canister 12 Move switch tap A to the position 2 13 Move switch tap D to the position 14 Move switch tap F to the position until the contents have been fully evacuated from the induction bowl BAG0021 5 11 11 155 Using the machine 10 6 Spraying operation Observe the separate operating manual for the operating terminal Special instructions for spraying operation e Test the field sprayer by carrying out calibration o before the start of the season o In the case of deviations between the actual indicated spray pressure and the spray pressure prescribed in the spray table e Before starting spraying determine the exact spray rate re quired referring to the instruction
22. 1 Flat fan anti drift injector and airmix nozzles spraying height 50 cm The spray rates l ha listed in the spray tables are only valid for water To convert the spray rates given into AUS multiply these by 0 88 and for NP solutions by 0 85 Fig 156 helps with the selection of the right nozzle type The nozzle type is determined by o the intended operational speed o required spray rate and o required atomisation characteristic fine medium or coarse dropped of the crop protection agent used for the crop protection measure Fig 157 is used to o determine the nozzle size o determine the required spray pressure o determine the required individual nozzle output for calibrat ing the field sprayer Permissible pressure ranges for different nozzle types and sizes Nozzle type Permissible pres sure range bar ee er De ha Game aa IDK IDKN le EBEN ESES TeeJet O wm ee For further information about the nozzle characteristics see the noz zle manufacturer s website a www agrotop com www lechler agri de www teejet com BAG0021 5 11 11 211 Spray table Selecting the nozzle type Example Required spray rate 200 I ha Intended operational speed 8 km h Required atomisation characteristic for coarse dropped fine drift the crop protection measure ing Required nozzle type Required nozzle size Required spray pressure bar Required individ
23. 20 1 see on page 167 Run the pump at a universal joint shaft speed of 300 rpm and let it pump dry when flushing is complete and liquid is no longer coming out of the spraying nozzles Switch off the universal joint shaft Agitator 5 1 Drain the pressure filter Fig 120 2 via tap C Setting tap C to position 5 2 Unscrew the agitator hose Fig 121 4 which comes out of tap C from the spray liquid tank Unscrew the supply hose Fig 121 1 from the control valve The supply hose connects the VARIO switch tap on the pressure side Fig 120 B with the suction chest Unscrew the return hose Fig 121 2 for the part width section valve from the VARIO switch tap on the suction side Fig 120 Detach the hose Fig 122 1 from the switch tap Swivel the switch tap F Fig 122 2 to posi tion Remove the internal cleaning hose Fig 121 3 for the VARIO switch tap on the pressure side Fig 120 B Remove the pressure hose Fig 123 1 for the pump so that any re maining water can flow out of the pressure hose and VARIO switch tap on pressure side B Also remove the external cleaning hose even if there is no external cleaning Fig 1574 Fig 121 BAG0021 5 11 11 Cleaning maintenance and repair 12 Switch the universal joint shaft back on and run the pump for approx 2 a minute until liquid is no longer coming out of the pres sure side connection Do not refit the pressure hose
24. 6 9 Pressure circulating system DUS optional Construction and function of the sprayer boom For normal spraying operation the pressure circulating system should usually be switched on When using drag hoses the pressure circulating system should usually be switched off The pressure circulating system enables the constant circulation of liquid in the spray line For these purposes a suc tion port hose Fig 89 1 is assigned to each part width section enables operation using spray liquid or flushing water as desired reduces the undiluted residue for all spray lines to 2 The constant circulation of liquid enables production of an even spray pattern right from the start because spray liquid is available at every spraying nozzle immedi ately after the sprayer boom is switched on with no delay Fig 89 prevents damage to the spray line The principal components of the pressure circulating system are suction port hose Fig 89 1 per part width section the DUS switchover tap Fig 90 1 e the DUS pressure relief valve Fig 90 2 The DUS pressure relief valve is permanently set at the factory and reduces the pressure in the pressure circulating sys tem to 1 bar If the DUS switchover tap is in position Fig 90 A the pressure circulating system is switched on If the DUS switchover tap is in position Fig 90 B the pressure circulating syst
25. 65 Using the machine 10 8 2 Draining the final residues On the field Spread the final residues over the field In the courtyard Place a suitable collecting container under the drain open ing of the suction chest and the drain hose for the pressure filter and collect the final residues Dispose of the collected spray liquid residue in accordance with the corresponding legal guidelines Collect the spray liquid residues in suitable containers 1 Place a suitable collection vessel under the outlet opening of the VARIO switch tap on the suction side 2 Move switch tap A to the 9 position and dump the final residue from the spray liquid tank into a suitable collection vessel 3 Move switch tap A to the position and dump the final residue from the suction chest into a suitable collection vessel 4 Place a suitable collection vessel under the outlet opening of the pressure filter position and drain the final residue from the pressure filter 166 BAG0021 5 11 11 10 8 3 Cleaning the suction filter when tank is empty Using the machine field sprayer Clean the suction filter Fig 115 on daily basis after cleaning the 1 Unscrew the cover of the suction filter Fig 115 2 2 Remove the cover with suction filter Fig 115 3 and clean with water 3 Reassemble the suction filter in the reverse sequence 4 Check the filter housing for leaks Fig 115 10 8 4 Cleaning
26. 65 mm Nozzle output AUS spray rate l ha per dosing disc km h Water AUS 9 10 11 bar l min 1 0 0 20 0 18 47 43 37 1 2 0 22 0 19 52 47 43 1 5 0 24 0 21 57 51 47 1 8 0 26 0 23 61 55 50 2 0 0 28 0 25 66 60 54 2 2 0 29 0 26 68 62 56 2 5 0 31 0 27 73 66 60 2 8 0 32 0 28 76 68 62 3 0 0 34 0 30 80 72 66 3 5 0 36 0 32 85 77 70 4 0 0 39 0 35 92 83 76 BAG0021 5 11 11 219 Spray table AMAZONE spray table with dosing disc 4916 32 dia 0 8 mm Nozzle output per dosing disc Water AUS l min 0 31 0 27 0 34 0 30 0 38 0 34 0 41 0 36 0 43 0 38 0 45 0 40 0 48 0 42 0 51 0 45 0 53 0 47 0 57 0 50 0 61 0 54 Nozzle output per dosing disc Water AUS bar l min 1 0 0 43 0 38 1 2 0 47 0 41 1 5 0 53 0 47 1 8 0 58 0 51 2 0 0 61 0 53 2 2 0 64 0 56 2 5 0 68 0 59 2 8 0 71 0 62 3 0 0 74 0 64 0 79 0 69 0 85 0 74 AUS spray rate l ha km h 9 10 11 73 66 60 80 12 66 90 81 14 97 87 79 92 83 96 87 93 98 AUS spray rate I ha km h 9 10 11 92 84 91 AMAZONE spray table for dosing disc 4916 45 dia 1 2 mm Nozzle output per dosing disc Water AUS bar l min 1 0 0 57 0 50 1 2 0 62 0 55 1 5 0 70 0 62 1 8 0 77 0 68 2 0 0 81 0 72 2 2 0 86 0 76 2 5 0 92 0 81 2 8 0 96 0 85 3 0 1 00 0 89 33 1 10 0 97 4 0 1 16 1 03 220 AUS spray rate l ha km h 9 10 11 121 110 132 120 149 135 164 148 172 157 183 166 196 178 204 186 213 193 234 213 246 224 BAG0021 5 1
27. K KAKAK EA ee 791515899799 o oona ro e s 8 9040404 s ase seen anna nano 10 11 12 13 14 16 17 18 19 20 22 23 24 reo o ei ii a a a reo 2 4 6 7 22 22 9 9 14 15 16 18 22 24 25 2 29 30 32 34 36 roo a 18 16 18 i 22 a 25 2 9 ae 0 15 16 18 20 at a a7 28 se a3 36 8 40 30 32 36 40 52 a8 sa sej 60 6a 66 72 74 e0 45 sa 60 72 et saf 00 96 59 108734 720 a0 60 ea v2 a0 sa o6 108 112 120 128 132 744 152 160 75 80 90 100 10 120 195 140 150 160 16s 180 190 200 Fig 103 146 BAG0021 5 11 11 10 3 Filling with water Using the machine WARNING Danger for people and animals from accidental contact with spray liquid while filling of the spray liquid tank is underway e When filling the spray liquid tank using a mains water supply never allow the filling hose and the contents of the spray liquid tank to come into direct contact This is the only way to prevent spray liquid from being sucked or pushed into the mains supply Secure the end of the filling hose at least 10 cm above the filling opening on the spray liquid tank The free flow which this cre ates offers the absolute maximum levels of safety against the backflow of spray liquid into the mains water supply Avoid the formation of froth No f
28. TO shaft has not been adjusted properly being caught and drawn in if the PTO shaft is installed in correctly or if unauthorised design changes are made Have the length of the PTO shaft checked in all operating positions by a specialist workshop and if necessary adjusted before coupling the PTO shaft to your tractor for the first time Always observe the operating manual supplied with the PTO shaft when adjusting the PTO shaft This adjustment of the PTO shaft applies only for the current tractor type You may need to readjust the PTO shaft if you couple the ma chine to another tractor WARNING Risk of being caught and drawn in if the PTO shaft is installed incorrectly or if unauthorised design changes are made Only a specialist workshop may make design changes to the PTO shaft When doing so read and follow the operating manual from the manufacturer Adjusting the length of the PTO shaft is permitted with consideration of the minimum profile overlap Design changes to the PTO shaft that are not described in the operat ing manual from the PTO shaft manufacturer are not permitted WARNING Risk of crushing between the rear of the tractor and the machine when raising and lowering the machine to determine the short est and longest operating position of the PTO shaft Only actuate the operator controls for the tractor s three point linkage from the intended workstation if you are outside of the danger area bet
29. a x 2 5ha 3 5kg Agent B 1 0 I ha x 25 ha 2 5 Example 2 The following are given Tank nominal volume 3000 Residue in the tank 200 Water consumption 500 I ha Recommended concentration 0 15 Question 1 How many litres or kg of agent are needed to fill the tank Question 2 How large is the area to be treated in ha if a residue of 20 remains in the tank after spraying 144 BAG0021 5 11 11 Formula and answer to Question 1 Refill amount of water I x Concentration Addition of agentfl or kg 100 Using the machine 3000 200 I x 0 15 4 2 l or kg 100 Formula and answer to Question 2 Quantity of liquid available I Residue I Area to be treated ha Water consumption l ha 3000 I tank nominal volume 20 I residue 5 96 ha 500 l ha Water consumption BAG0021 5 11 11 145 Using the machine 10 2 2 Filling table for remaining spray area To calculate the required re fill quantity for final filling of the spray liquid tank use the Filling table for remaining spray area Deduct the residue in the spray line from the calculated re fill quantity See Spray lines section page 104 The specified re fill quantities apply for a spray rate of 100 I ha For other spray rates the re fill quantity increases by a multiple Re fill quantities I for sprayer booms with working widths m of 18 20 21 24 27 28 30 32 33 36 39 40 KAKA
30. abneh men 3 Unscrew the valve rod Fig 141 3 with valve seats and clean with compressed air or hydraulic fluid CAUTION Beforehand depressurise the hy draulic system Otherwise there is a risk of injury from hydraulic fluid escaping at high pres sure BAG0021 5 11 11 Fig 140 Cleaning maintenance and repair 195 Cleaning maintenance and repair 12 9 7 Adjusting the hydraulic throttle valve The operating speeds for the individual hydraulic functions are set at the factory from the valve block using the respective hy draulic throttle valves fold unfold sprayer boom lock unlock the swing compensation etc However depending on the type of tractor it may be necessary to correct these speed settings The operating speed for a hydraulic function associated with a par ticular throttle pair can be adjusted by screwing the hexagon socket head screw on the corresponding throttle in or out Reduce operating speed screw in hexagon socket head screw Increase operating speed screw out hexagon socket head screw Always adjust the two throttles in a throttle pair equally when correct ing the operating speed of a hydraulic function Folding via the tractor control unit Fig 142 1 Hydraulic throttle valve Height adjustment 2 Hydraulic throttle valve Fold in the left boom extension 3 Hydraulic throttle valve Fold in the right boom extension 4 Hydraulic thro
31. act through insufficient stability and tipping of the tractor and or the attached machine Drive in such a way that you always have full control over the tractor whether the machine is attached or unattached In so doing take your personal abilities into account as well as the road traffic visibility and weather conditions the driving characteris tics of the tractor and the connected machine WARNING Risk of crushing shearing cutting being caught and or drawn in or impact through e unintentional falling of raised unsecured machine parts unintentional start up and rolling of the tractor machine combination Secure the tractor and the machine against unintentional start up and rolling before eliminating faults on the machine See page 124 Wait for the machine to stop before entering the machine danger area WARNING Danger for the operator or third parties from damaged compo nents being ejected due to impermissibly high drive speeds of the tractor universal joint shaft Observe the permissible machine drive speed before switching on the tractor universal joint shaft 137 Using the machine WARNING Risk of being caught and drawn in and danger from foreign ob jects being caught and thrown out in the danger area of the driven PTO shaft Whenever the machine is used first check to ensure that the safety devices and guards of the PTO shaft are fully intact and functional Have damaged safety devic
32. aged filter inserts Parking brake Check the braking effect with the 189 brake on Annually 1000 operating hours Spraying pump Changing the Check valves replace as neces sary Check the piston diaphragm if necessary replace Flow meter and return flow e Calibrate the flow meter meter e Align the return flow meter Calibrate the field sprayer and 205 check the lateral distribution if necessary replace worn nozzles Automatic linkage adjuster Check function Brake settings As necessary Super S boom Correct the settings 182 BAG0021 5 11 11 12 5 Drawbars Cleaning maintenance and repair DANGER e Replace damaged drawbars immediately on road safety grounds Repairs may only be carried out by the manufacturing fac tory For reasons of safety performing welding and drilling work on the drawbar is prohibited Regularly lubricate the drawbar Yoke bar The pulling eye diameter of the yoke bar when new is 40 or 50 mm Wear to the pulling eye is permissible this will increase the pulling eye diameter by up to 1 5 mm If wear is greater than this the wearing bushing on the pulling eye must be promptly replaced Hitch drawbar Wear to the pulling eye is permissible this will increase the pulling eye diameter by up to 1 5 mm If wear is greater than this the ball point coupling on the eye must be promptly replaced 12 6 Axle and brake For optimum
33. agitator C and G UG Super to 0 14 Flush the bypass line and pressure relief by switching spraying on and off five times Keep spraying switched off for at least 10 seconds each time The spray pressure should be at least 5 bar 15 Repeat steps 3 to 14 162 BAG0021 5 11 11 10 7 2 Draining the spray liquid tank using the pump Using the machine Fig 112 1 Connect the drainage hose to the drainage connection on the machine side using a two inch camlock coupling 2 Push the guard plate to the side and move switch tap D to the position 3 Move switch tap B to the position 4 Move switch tap A to the position 5 Run the pump at pump operating speed 540 rpm BAG0021 5 11 11 163 Using the machine 10 8 Cleaning the field sprayer Keep the exposure time as short as possible for example by daily cleaning after the spraying operation is complete Do not leave the spray liquid in the spray liquid tank for an excessively long period i e overnight The service life and reliability of the field sprayer mainly depend on the exposure time of the crop protection agent on the materi als of the field sprayer Clean the field sprayer thoroughly before applying a different crop protection agent Carry out the cleaning process on the field where you last car ried out the treatment Carry out the cleaning process using water from the flushing water tank You can carry out the cleaning process
34. ance Manufacturers of mineral fertiliser spreaders field sprayers seed drills soil cultivation machines mul tipurpose warehouses and communal units
35. ank Disconnect the machine cable and power supply from the on board computer when carrying out any cleaning or maintenance work This applies especially to welding on the machine BAG0021 5 11 11 12 1 Cleaning Cleaning maintenance and repair Pay particular attention to the brake air and hydraulic hose lines Never treat brake air or hydraulic hose lines with benzin ben zene petroleum or mineral oils After cleaning grease the machine in particular after cleaning with a pressure washer steam jet or liposoluble agents Observe the statutory requirements for the handling and removal of cleaning agents Cleaning with a pressure washer steam jet Always observe the following points when using a pressure washer steam jet for cleaning Do not clean any electrical components Do not clean any chromed components o Never aim the cleaning jet from the cleaning nozzle of the pressure washer steam jet directly on lubrication and bearing points Always maintain a minimum jet distance of 300 mm be tween the pressure washer or steam jet cleaning nozzle and the machine Comply with safety regulations when working with pressure washers BAG0021 5 11 11 175 Cleaning maintenance and repair 12 2 Winter storage and long periods out of operation 10 11 176 Clean the field sprayer thoroughly before placing it in winter storage see on page 175 Remove and clean the suction filter Fig 1
36. at no hydraulic fluid enters the soil or waterways BAG0021 5 11 11 12 9 1 Labelling hydraulic hose lines Cleaning maintenance and repair Valve chest identification provides the follow ing information Fig 139 1 Manufacturer s marking the hydraulic A _ AIH 04 02 _ hose line A1HF X HD 210 ENG 2 Date of manufacture of hydraulic hose line 04 02 year month February 2004 3 Maximum approved operating pressure 210 BAR Fig 139 12 9 2 Maintenance intervals After the first 10 operating hours and then every 50 operating hours 1 Check all the components of the hydraulic system for tightness 2 If necessary tighten screw unions Before each start up 1 Check the hydraulic hose lines for visible damage 2 Repair any areas of chafing on hydraulic hose lines and pipes 3 Replace any worn or damaged hydraulic hose lines immediately 12 9 3 Inspection criteria for hydraulic hose lines For your own safety and in order to reduce pollution ensure the fol lowing inspection criteria Replace hoses if the respective hose fulfils at least one of the follow ing Criteria Damage to the outer layer to the ply e g scouring points cuts cracks Brittleness of the outer layer crack formation of the hose mate rial Deformations which do not match the natural shape of the hose Both in a depressurised and pressurised state or when bent e g layer separati
37. ation with crop protection agent and or spray liquid through appropriate conduct and wearing appropri ate physical protection equipment To avert risks to third parties do not leave the prepared spray liquid unused crop protection agent or used crop protection agent canisters and the uncleaned field sprayer unattended Protect contaminated crop protection agent canisters and the contaminated field sprayer from precipitation During and after preparing the spray liquid ensure sufficient cleanliness in order that risks may be kept as low as possible e g thoroughly wash used gloves before removing them and dispose of the washing water and cleaning fluid in the proper manner The prescribed water and agent spray rate can be found in the directions for use for the crop protection agent Read the directions for use for the agents and observe the specified precautions 140 BAG0021 5 11 11 Using the machine WARNING Danger for people and animals from accidental contact with spray liquid while filling of the spray liquid tank is underway Wear personal protective equipment when handling crop protec tion agent dumping spray liquid from the spray liquid tank The type of personal protective equipment required depends on the manufacturer s instructions the product information the direc tions for use the safety datasheet or the user manual for the crop protection agent in question Never leave the field sprayer unattende
38. ay liquid 7 Then spray the undiluted residue out of the sprayer boom onto an untreated area 8 Then spray the residue which has been diluted with water from the flushing water tank out of the suction filter pump valve chest and spray line on to an untreated area 9 Dump the technical residue from the valve chest into a suitable collection vessel see on page 166 10 Clean the suction filter see on page 167 11 Switch off pump drive 12 Reopen the DUS tap Continuing the spraying operation Before continuing with the spraying operation activate the pump for five minutes at 540 and switch on the agitators completely BAG0021 5 11 11 171 Faults 11 Faults WARNING Risk of crushing shearing cutting being caught and or drawn in or impact through unintentional falling of the machine raised using the trac tor s three point linkage unintentional falling of raised unsecured machine parts unintentional start up and rolling of the tractor machine combination Secure the tractor and the machine against unintentional start up and rolling before eliminating faults on the machine See page 124 Wait for the machine to stop before entering the machine danger area There is no suction from the pump The pump does not have any power The spray cone vibrates Oil spray liquid mixture in the oil filler neck or clearly visible consumption of the oil The required spray rate en tered is
39. ay table for three ray nozzles blue Nozzle output AUS spray rate l ha km h Water AUS 9 10 11 bar l min 1 0 0 86 0 76 91 83 1 2 0 94 0 83 99 91 1 5 t03 95 1 8 1 11 0 98 2 0 1 15 1 01 2 2 1 20 1 06 2 5 1 26 1 12 2 8 1 32 1 17 1 36 1 20 AMAZONE spray table for three ray nozzles white Nozzle output AUS spray rate l ha km h Water AUS 9 10 11 bar l min 1 0 1 16 1 03 124 213 1 2 1 27 1 12 134 222 1 5 1 42 1 26 151 138 1 8 1 56 1 38 166 151 2 0 1 64 1 45 174 158 2 2 1 73 1 54 185 168 25 1 84 1 62 195 178 2 8 1 93 1 71 205 187 3 0 2 01 1 78 214 194 13 2 2 Spray table for 7 hole nozzles AMAZONE spray table for 7 hole nozzle SJ7 02VP yellow Pressur Nozzle output AUS spray rate I ha e km h per nozzle Water AUS bar l min 216 BAG0021 5 11 11 Spray table AMAZONE spray table for 7 hole nozzle SJ7 03VP blue Pressur Nozzle output e per nozzle Water AUS bar l min Pressur Nozzle output e per nozzle Water AUS bar l min Pressur Nozzle output e per nozzle Water AUS l min Pressur Nozzle output per nozzle Water AUS bar l min 1 77 1 97 2 01 1 78 2 19 1 94 2 35 2 08 2 61 2 31 BAG0021 5 11 11 AUS spray rate I ha km h AUS spray rate l ha km h AUS spray rate I ha km h AUS spray rate l ha km h 10 11 217 Spray table AMAZONE spray table for 7 hole nozzle SJ7 08VP white Pressur Nozzle
40. ayer boom from the calculated re fill quantity Refer to the section Filling table for remaining areas page146 Method 1 Determine the required water and agent spray rate by consulting the directions for use of the crop protection agent 2 Calculate the filling quantity or refill quantity for the area to be treated Fill the machine and blend in the agent 4 Agitate the spray liquid before commencing spraying operations in accordance with the instructions of the spraying agent manu facturer Fill the machine preferably using a suction hose and blend in the agent while filling The induction area is thereby flushed with water constantly During the filling process start blending in the agent once the tank filling level has reached more than 20 When using more than one agent o Clean the canister immediately after each induction of an agent o Flush the induction port after each induction of an agent When filling no foam must escape from the spray liquid tank The addition of a froth inhibiting agent also prevents the spray liquid tank from frothing over The agitators normally remain switched on from the initial filling to the end of the spraying operation The instructions of the agent manufac turer however have priority 142 BAG0021 5 11 11 BAG0021 5 11 11 Using the machine With the agitator running feed the water soluble plastic film bag directly into the spray liquid tank Befor
41. ays swivel the piston to be checked upwards so that the oil in the pump housing does not run out As a rule replace all piston diaphragms Fig 150 8 even if only one piston diaphragm distorted punctured or porous Remove the pump Release the screws Fig 150 1 and remove the tensioning clamp Fig 150 2 Remove the suction and pressure ports Fig 150 3 Fig 150 4 including the valve groups Fig 150 5 Pay attention to the installation position of the valves on the suc 4 BAG0021 5 11 11 tion and pressure sides After removing the screws Fig 150 6 remove the cylinder head Fig 150 7 Check the piston diaphragm Fig 150 8 201 Cleaning maintenance and repair Replacing the piston diaphragm Ensure the correct position for the recesses and or holes on the hydraulic cylinders Secure the piston diaphragm Fig 150 8 with a washer disc and a screw Fig 150 11 on the piston Fig 150 9 so that the rim shows on the cylinder head side Fig 150 7 Always tighten the nuts Fig 150 1 2 in a crosswise fashion using the specified torque Improper tightening of the screws causes warping which results in leaks 1 Undo the screw Fig 150 11 and remove the piston diaphragm Fig 150 8 and the washer disc from the piston Fig 150 9 2 If the piston diaphragm has been punctured drain the oil spray liquid mixture from the pump housing 3 Remove the hydraulic cylinder Fig 150 10 from
42. be sufficient You can find this data on the rating plate or in the vehicle docu mentation and in the tractor operating manual The front axle of the tractor must always be subjected to at least 20 of the dead weight of the tractor The tractor must achieve the brake rate specified by the tractor manu facturer even with the machine connected 7 1 1 Calculating the actual values for the total tractor weight tractor axle loads and tyre load capacities as well as the minimum ballast The permissible total tractor weight specified in the vehicle documen tation must be greater than the sum of the Tractor empty weight Ballast weight and Total weight of the connected machine or drawbar load of the connected machine This information is only valid for the Federal Republic of Ger many If having tried all possible alternatives it is not possible to comply with the axle loads and or the permissible total weight then a survey by an officially recognised motor vehicle traffic expert can with the approval of the tractor manufacturer be used as a basis for the au thority responsible to issue an exceptional approval according to 70 of the German Regulations Authorising the Use of Vehicles for Road Traffic and the required approval according to 29 paragraph 3 of the German Road Traffic Regulations rrr 7 1 1 1 Data required for the calculation Commissioning Fig 93 kg Tractor empty weight See
43. because the risk of drifting rises very sharply as the distance between the nozzles increases Reduce operational speed to below 8 km h Use so called anti drift AD nozzles or injector ID nozzles nozzles which produce a high proportion of coarse drops Observe the distance requirements of the respective crop pro tection agent 160 BAG0021 5 11 11 10 7 Residues Using the machine There are three types of residue excessive residue remaining in the spray liquid tank when the spraying operation is finished This excessive residue is discharged diluted or pumped out and disposed of technical residue that remains the spray liquid tank the suction chest and the spray line when the spray pressure drops off by 25 The suction chest is composed of the suction filter pump and pressure controller sub assemblies Observe the values for the technical residues given on page 104 This technical residue is discharged diluted onto the field while cleaning the field sprayer The final residue that remains the spray liquid tank the tion chest and the spray line after being cleaned with air dis charge from the nozzles This final diluted residue is drained off after cleaning Disposing of residues Ensure that the residue in the spray line is still being sprayed at an undiluted concentration Always spray this residue on an un treated area The distance needed to use up
44. d during filling O Never fill the spray liquid tank beyond the nominal volume o When filling the spray liquid tank never exceed the permis sible load of the field sprayer Pay attention to the respec tive specific weight of the liquid in question During filling always watch the fill level indicator to avoid overfilling the spray liquid tank Pay particular attention while filling the spray liquid tank to sealed surfaces no spray liquid may be allowed to get into the sewerage system Before each filling check the field sprayer for damage e g for leaking tanks and hoses as well as for the correct positioning of all control elements field sprayer Always take into account when filling your field sprayer During filling pay attention to the permissible load capacity for your the differing specific weights kg l for individual liquids Specific weights of different liquids a f e AMATRON Call up the fill indicator from the Work menu in the AMATRON BAG0021 5 11 11 141 As it is difficult to dispose of residues in an environmentally friendly manner carefully calculate the required filling quantity or re fill quantity to avoid leaving any residue at the end of spraying operation Using the machine To calculate the required re fill quantity for topping up the spray liquid tank use the Filling table for remaining spray area To do this subtract the technical undiluted residue in the spr
45. d halves of the PTO shaft back together Grease the universal joint shaft of the tractor and the gearbox input shaft before connecting the PTO shaft The tractor symbol on the protective tube of the PTO shaft identi fies the tractor side connection of the PTO shaft BAG0021 5 11 11 123 Commissioning 7 3 Securing tractor machine against accidental starting and rolling WARNING Risk of crushing shearing cutting being caught and or drawn in or impact when making interventions in the machine through e unintentional falling of the unsecured machine raised using the tractor s three point linkage unintentional falling of raised unsecured machine parts unintentional start up and rolling of the tractor machine combination Secure the tractor and the machine against unintentional start up and rolling before making any intervention in the machine It is forbidden to make any intervention in the machine such as installation adjustment troubleshooting cleaning maintenance and repairs o when the machine is running o foras long as the tractor engine is running with a con nected PTO shaft hydraulic system when the ignition key is inserted in the tractor and the trac tor engine with the connected PTO shaft hydraulic system could be started unintentionally when the tractor and machine are not secured against un intentional rolling using their parking brakes and or wheel chocks when moving parts are not lock
46. d repair Axle Fig 129 Brake shaft bearing outer and inner Caution no grease or oil should be allowed to get into the brakes Depending on the model series the cam bearing for the brakes may not be sealed Only use lithium saponified grease with a dropping point greater than 190 C Renewing the wheel hub bearing grease 1 Jack up the vehicle securely and release the brakes 2 Remove the wheels and dust caps 3 Remove the lynch pin and unscrew the axle nut 4 Use a suitable extraction device to remove the wheel hub and brake drum taper roller bearing and sealing elements from the axle stub 5 Label the removed wheel hubs and bearing cages so that you do not confuse them when refitting 6 Clean the brakes check for wear sound condition and function and replace worn parts The interior of the brake must be kept free from lubricants and dirt 7 Thoroughly clean the interior and exterior of the wheel hubs Remove all traces of old grease Thoroughly clean the bearings and seals diesel oil and check for reusability Before refitting the bearings lightly grease the bearing carrier and then refit all parts in the reverse order Carefully fit parts with press fits and pipe bushings so that they are not twisted or dam aged The bearings the wheel hub cavity between the bearings and the dust cap must be smeared with grease before fitting The grease should fill approximately a quarter to a third of the space
47. d using the trac tor s three point linkage unintentional falling of raised unsecured machine parts unintentional start up and rolling of the tractor machine combination Secure the tractor and machine against unintentional start up and rolling before carrying out cleaning maintenance or repair work on the machine see page 124 WARNING Risk of crushing shearing cutting being caught and or drawn in or impact through unprotected danger points Mount protective equipment removed when cleaning maintain ing and repairing the machine Replace defective protective equipment with new equipment DANGER e When carrying out maintenance and repair observe the safety instructions particularly Field sprayer operation section on page 35 You may only carry out maintenance or repair work under moving machine parts that are in a raised position if such parts are secured with suitable positive fit locking devices against accidental lowering Before each start up 1 Check hoses tubes and connection pieces for any visually obvi ous defects leaking connections Repair any areas of chafing on hoses and pipes Immediately replace worn or damaged hoses and pipes Immediately repair leaking connections BAG0021 5 11 11 173 Cleaning maintenance and repair 174 Regular and proper maintenance will keep your trailed sprayer in good condition for a long time and will prevent early signs of wear Regular and p
48. diately after contact with crop protection agent o before removing the gloves To use Trail Tron open the stop tap on the hydraulic cylinder 10 1 Preparing for spraying operation The field sprayer must be operating properly in order to guaran tee correct application of the crop protection agent Have the field sprayer tested regularly on a test rig Rectify any deficien cies immediately Make sure of using the correct filter equipment see page 86 Clean the field sprayer thoroughly before spreading a different crop protection agent Flush the nozzle line before each time changing a nozzle o before rotating the multiple nozzle head to another nozzle See the section on Cleaning page 175 Fill the flushing water tank and the clear water tank BAG0021 5 11 11 139 Using the machine 10 2 Preparing the spray liquid WARNING Risk of accidental contact with crop protection agent and or spray liquid Always induct the crop protection agent into the spray liquid tank using the induction bowl Swivel the induction bowl into the filling position before pouring in crop protection agent Observe the safety regulations on physical protective equipment and breathing apparatus for use when handling crop protection agent and preparing the spray liquid in the instructions for use of the crop protection agent Do not prepare the spray liquid in the vicinity of wells or surface water Avoid leaks and contamin
49. e output for calibrating the field sprayer 1 3 I min 213 Spray table B 7 03 hen m a a TT 1 7 baie 5 5 TF S 28 No Ean Im au ni Fx km h 80174168 64 60 56 Jospa T SO ie xose 808 570 53 H20 ZAHL 1 14 50 cm 6 65 se 96 75 74 er Leo EA 304 eos Tere 80 604 592 555 522 Fig 157 BAG0021 5 11 11 214 13 2 Spraying nozzles for liquid manure min max Nozzle type pressure pressure COo eee Ce fiwe je 13 2 1 Spray table for three ray nozzles spraying height 120 cm Spray table Manufacturer Permissible pres sure range bar AMAZONE spray table for three ray nozzles yellow Nozzle output AUS spray rate l ha km h Water AUS 10 11 l min 0 36 0 32 39 35 0 39 0 35 42 38 0 44 0 39 47 43 0 48 0 42 51 47 0 50 0 44 53 48 0 52 0 46 55 50 0 55 0 49 57 54 0 58 0 52 62 56 0 60 0 53 64 58 AUS spray rate I ha km h Water AUS 9 10 11 bar l min 10 0 61 0 54 72 65 59 12 067 059 78 70 64 1 5 0 75 0 66 88 79 12 1 8 0 79 0 69 92 83 16 2 0 0 81 0 71 95 85 18 2 2 0 84 0 74 98 88 80 29 0 89 0 78 93 84 2 8 0 93 0 82 98 87 3 0 0 96 0 84 92 BAG0021 5 11 11 215 Spray table AMAZONE spr
50. e spraying fully dissolve the urea by circulating the liquid When dissolving large quantities of urea the temperature of the spray liquid falls more sharply the urea consequently dissolves more slowly The warmer the water the faster and more com pletely the urea can dissolve Carefully wash the empty agent canisters render them unus able collect and dispose of them in a proper manner Do not re use them for other purposes If only spray liquid is available for washing the agent canisters first use this to carry out preliminary cleaning Then wash them meticulously when clear fresh water is available e g before pre paring the next load for the spray liquid tank or when diluting the residue from the last load Carefully wash out the empty agent tank e g using canister flushing and add the flushing water to the spray liquid 143 Using the machine 10 2 1 Calculating the filling and re fill quantity To calculate the required re fill quantity for final filling of the spray liquid tank use the Filling table for remaining spray area page 146 Example 1 The following are given Tank nominal volume 3000 Residue in the tank Ol Water consumption 400 I ha Agent required per ha Agent A 1 5 kg Agent B 1 0 Question How many litres of water how many kg of Agent A and how many litres of Agent B must be used to treat a surface of 2 5 ha in area Answer Water 400 I ha x 2 5ha 1000 Agent A 1 5 kg h
51. e spraying nozzles D 2 7 Determining the actual spray rate while stationary via the individual nozzle output BAG0021 5 11 11 Determine the nozzle output from at least 3 different nozzles To do this check one nozzle on the left boom one on the right boom and one in the middle of the sprayer boom as described below 1 S 409 O Determine the precise spray rate l ha required for the crop pro tection measure Determine the required spray pressure AMATRON AMASPRAY 3 1 Enter the required spray rate into the operating terminal 3 2 Enter the permissible spray pressure range for the spraying nozzles fitted to the sprayer boom on the operating termi nal 3 3 Switch the operating terminal from AUTOMATIC mode over to the MANUAL mode Fill the spray liquid tank with water Switch on the agitator Manually set the required spray pressure Switch on spraying and check that all nozzles are functioning perfectly Calculate the individual nozzle output l min at several nozzles To do so hold the quick check beaker under a nozzle for pre cisely 30 seconds Switch off spraying Calculate the average individual nozzle output l ha Using the table on the guick check beaker By calculation Using the spray table 203 Cleaning maintenance and repair Example Nozzle size 06 Intended operational speed 7 km h Nozzle output on the left boom 0 85 1 30s Nozzle output in the centre 0 84 1 3
52. e suitability of the tractor page 116 WARNING Risk of crushing when coupling the machine and standing be tween the tractor and the machine Instruct people to leave the danger area between the tractor and the machine before you approach the machine Any helpers may only act as guides standing next to the tractor and the machine and may only move between the vehicles when both are at a standstill 130 BAG0021 5 11 11 Coupling and uncoupling the machine WARNING Risk of contusions cutting catching drawing in and knocks when the machine unexpectedly releases from the tractor Use the intended equipment to connect the tractor and the ma chine in the proper way When coupling the machine to the tractor s three point hydraulic system ensure that the attachment categories of the tractor and the machine are the same You must upgrade the machine s cat II upper and lower links to cat Ill with the aid of adapter sleeves if your tractor has a cat III three point hydraulic system Only use the upper and lower link pins provided for coupling the machine Check the upper and lower link pins for visible defects whenever the machine is coupled Replace the upper and lower link pins in the event of clearly visible wear Secure the upper link pin and lower link pin in the attachment points of the three point attachment frame against unintentional detachment using a linchpin Perform a visual inspection to ensure t
53. ease observe the relevant instructions when filling the spray liquid tank via the suction hose from public water points please also see the section Use of the machine page 141 At the latest you should stop filling the spray liquid tank Always attention to the fill level indicator during filling o when the pointer on the fill level indicator reaches the fill limit mark before the field sprayer s authorised load is exceeded by the quantity of liquid poured in Fig 104 1 Connect the suction hose to the filling con nection 2 Place the suction hose in the extraction point 3 Move switch tap D optional to the position 4 Move switch tap B to the position 5 Move switch tap A to the position 6 Run the pump 7 Ifthe tank is full 7 1 Remove the suction hose from the ex traction point so that the pump is able to suck up all remaining liguid in the suction hose 1 2 Switch tap A in position 8 Close the filling opening properly using the hinged screw lid BAG0021 5 11 11 149 Using the machine Increasing the suction power by cutting in the injector Switch tap F in position The injector must not be cut in until the pump has drawn water Comfort equipment with filling stop The auxiliary injector must not be switched on otherwise the automatic filling stop will not work First of all place suction chest lever A in position then if the suction hose has not been
54. ed against unintentional movement When carrying out such work there is a high risk of contact with unsecured components 1 Lower the raised unsecured machine raised unsecured parts of the machine This is how to prevent unintentional falling Shut down the tractor engine Remove the ignition key Apply the tractor s parking brake aR wm Secure the machine against unintentional rolling only attached machine flat ground using the parking brake if present or wheel chocks uneven ground or slopes using the parking brake and wheel chocks 124 BAG0021 5 11 11 7 4 Fitting wheels Specialist workshop Commissioning If the machine is fitted with inflatable spare tyres running wheels must be fitted before putting into operation WARNING Only one permitted set of tyres may be used as specified in the technical data see page 49 Wheel rims that are suitable for the tyres used must have a rim that has been fully welded all the way round 1 Lift machine slightly using lifting crane DANGER Use the attachment points marked for lifting belts See also Loading section page 37 2 Loosen wheel nuts on the inflatable spare tyres 3 Remove inflatable spare tyres CAUTION Take care when removing the inflatable spare tyres and putting the running wheels in place 4 Place the running wheels on threaded bolts 5 Tighten wheel nuts Required tightening torque for wheel n
55. em is switched off if the DUS switchover tap is in position Fig 90 C liquid is released from the field sprayer BAG0021 5 11 11 113 Construction and function of the sprayer boom Overview pressure circulating system DUS et et aa am Fig 91 1 Pressure circulating system DUS 2 DUS switchover tap 3 DUS pressure limiting valve 4 DUS return valve 6 10 Line filter for spray lines optional Line filters Fig 92 1 are fitted in the spray lines in each part width section an additional measure to avoid contamina tion of the spraying nozzles Overview of the filter inserts Filter insert with 50 mesh inch series blue Filter insert with 80 mesh inch grey Filter insert with 100 mesh inch red Fig 92 m4 BR60021 5 11 11 7 Commissioning Commissioning This section contains information on commissioning your machine on checking if it is possible to connect the machine to your trac tor Before operating the machine for the first time the operator must have read and understood the operating manual Comply with the section Safety information for the user starting on page 27 when o coupling and uncoupling the machine o transporting the machine o using the machine Only couple and transport the machine to a tractor which is suit able for the task The tractor and machine must meet the national road traffic regulations The op
56. erator and the user shall be responsible for compliance with the statutory road traffic regulations WARNING Risk of crushing shearing cutting and being drawn in or trapped in the vicinity of hydraulically or electrically actuated components Do not block the operator controls on the tractor which are used for hydraulic and electrical movements of components e g folding swivelling and pushing movements The movement must stop auto matically when you release the appropriate control This does not apply to eguipment movements that continuous or are automatically locked or due to their function require a float position or pressure position BAG0021 5 11 11 115 Commissioning 7 1 Checking the suitability of the tractor WARNING Risk of breaking during operation insufficient stability and in sufficient tractor steering and braking power from improper use of the tractor Check the suitability of your tractor before connecting the ma chine to the tractor You may only connect the machine to tractors suitable for the purpose Carry out a brake test to check whether the tractor achieves the required braking rate with the machine connected Requirements for the suitability of a tractor are in particular Permissible total weight Permissible approved axle loads e Permissible drawbar load at the tractor coupling point Load capacity of the tyres fitted e The approved trailer load must
57. es and guards of the PTO shaft re placed immediately by a specialist workshop Check that the PTO shaft guard is secured against rotation by the supporting chain Maintain a sufficient safety clearance between you and the driven PTO shaft Direct people out of the danger area of the driven PTO shaft Shut down the tractor engine immediately in case of danger WARNING Risk of accidental contact with crop protection agents spray liquid Wear personal protective equipment when preparing the spray liquid when cleaning replacing the spraying nozzles during spraying operation for all cleaning work carried out on the field sprayer after spraying operation When wearing the required protective clothing always observe the manufacturer s instructions the product information the user manual the safety datasheet or the operating manual for the crop protection agent to be used For example use Chemical resistant gloves Chemical resistant overalls Water resistant footwear A face mask Breathing apparatus Safety glasses Skin protection agents etc 138 BAG0021 5 11 11 Using the machine WARNING Risk to health from accidental contact with crop protection agents or spray liquid Put on protective gloves before using crop protection agent o carrying out work on a contaminated field sprayer or cleaning the field sprayer Wash the gloves with clear fresh water from the fresh water tank o imme
58. evice of the trac tor lower link so that the connected or coupled machine cannot swing back and forth WARNING Risk of breaking during operation insufficient stability and in sufficient tractor steering and braking power from improper use of the tractor These risks pose serious injuries or death Comply with the maximum load of the connected machine and the permissible axle and drawbar loads of the tractor If necessary drive only with a partially filled tank BAG0021 5 11 11 135 Transportation 136 WARNING Risk of falling when riding on the machine contrary to instruc tions It is forbidden to ride on the machine and or climb the machine while it is running Instruct people to leave the loading site before approaching the ma chine CAUTION During transportation follow the instructions given in the section Safety instructions for the operator page 29 Transportation while Trail Tron is switched on is prohibited Transportation is prohibited with a locked control unit As a gen eral rule put the control unit on the tractor into neutral for trans portation Use transport locking for locking the folded in sprayer boom in its transport position to prevent it from folding out unintentionally Use the transport safety catch to secure the induction bowl when it has been swivelled up into its transport position to prevent it from swivelling down again accidentally Securing elements engage in
59. h tap D optional to the L 4 Move switch tap B to the position Move switch tap A to the J position 6 Run the pump at pump operating speed at least 400 rpm 7 Clean the field sprayer and the sprayer boom with the spray gun BAG0021 5 11 11 169 Using the machine 10 8 8 Cleaning the sprayer during a critical agent change 1 2 3 4 170 Clean the sprayer in three runs as always see page 165 Fill up the flushing water tank Clean the sprayer two runs see page 165 If the sprayer has been previously filled via the pressure connec tor Clean the induction bowl using the spray pistol and extract the content of the induction bowl Drain the final residue see page 166 By all means clean the suction filter and pressure filter see page 167 Clean the sprayer one run see page 165 Drain the final residue see page 166 BAG0021 5 11 11 10 8 9 Cleaning the sprayer with a full tank work interruption Using the machine suction filter pumps pressure controller and spray line If spraying is interrupted due to bad weather clean the suction chest Fig 119 1 Switch off spraying at operator control ter minal 2 Switch off agitator C 3 Move switch tap B to the 4 Move switch tap A to the Run the pump at pump operating speed at least 400 rpm 6 Approx 20 seconds after switching on the pump close the DUS tap DUS option to avoid separation of the spr
60. hand or fingers Escaping high pressure fluid hydraulic fluid may pass through the skin and ingress into the body causing serious injuries If you are injured by hydraulic fluid contact a doctor immedi ately Risk of infection When connecting the hydraulic hose lines to the hydraulic sys tem of connected machines ensure that the hydraulic system is depressurised on both the drawing vehicle and the trailer Ensure that the hydraulic hose lines are connected correctly Regularly check all the hydraulic hose lines and couplings for damage and impurities Have the hydraulic hose lines checked at least once a year by a specialist for proper functioning Replace the hydraulic hose lines if they are damaged or worn Only use original AMAZONE hydraulic hose lines The hydraulic hose lines should not be used for longer than six years This period includes any storage time of a maximum of two years Even with proper storage and approved use hoses and hose connections are subject to natural ageing thus limiting the length of use However it may be possible to specify the length of use from experience values in particular when taking the risk potential into account In the case of hoses and hose connections made from thermoplastics other guide values may be decisive Dispose of old oil in the correct way If you have problems with disposal contact your oil supplier Keep hydraulic fluid out of the reach of children Ensure th
61. hat the upper and lower link hooks are correctly locked before reversing the tractor WARNING Risk of energy supply failure between the tractor and the ma chine due to damaged power supply lines During coupling check the course of the power supply lines The power supply lines must give slightly to all movement of the connected machine without tensioning kinking or rubbing must not chafe against other parts CAUTION Lower link hitch Damage to the PTO shaft when braking suddenly after driving in reverse because the machine bangs up Secure the lower link connection upwards to prevent a release BAG0021 5 11 11 131 1 Direct people away from the danger area between the tractor and machine before you approach the machine with the tractor Coupling and uncoupling the machine 2 Couple the supply lines first before coupling the machine with the tractor 2 1 Drive the tractor up to the machine leaving a clearance of approximately 25 cm between tractor and machine 2 2 Secure the tractor against unintentional starting and unin tentional rolling 2 3 Check whether the universal joint shaft of the tractor is switched off 2 4 Couple the PTO shaft and supply lines with the tractor 2 5 Hydraulic brake fasten the parking brake pulling cable to the tractor 3 Now reverse the tractor towards the machine so that the con nection fitting can be coupled 4 Couple the connection fitting Lift the stand int
62. he outer edge of the base frame Fig 84 1 to the centre of the sprayer wheel and extend or retract the axle half accordingly Desired wheelmark spacing mm 1 200 mm 2 7 Tighten the clamping screws to tightening torque 410 Nm for M 20 screws 8 Extend or retract the axle half on the oppo site side in the same way 128 BAG0021 5 11 11 Commissioning 7 9 Adjusting the steering geometry for track follow drawbar or universal drawbar to the tractor Specialist workshop BAG0021 5 11 11 Der Boy GW Se 102 Distance between the tractor s rear axle and the pivot point of the drawbar Distance between the machine s axle and the pivot point of the drawbar Distance between the pivot point and lower link connection of the drawbar Distance between the centre of the tractor s rear axle and the tractor s lower link connection Exact as possible track follow up of the sprayer behind the tractor is achieved if the pivot point of the drawbar is exactly in the centre be tween the tractor s rear axle Fig 102 2 and the machine s axle a b For this purpose the distance between the pivot point and the lower link connections is adjustable as follows with the track follow drawbar from 1020 to 1260 mm 4 x in steps of 80 mm with the universal drawbar from 1100 to 1260 mm 3 x in steps of 80 mm Adjust the steering geometry of a non installed machine placed on the stand as follows
63. ic hose lines using protective covers Cover sharp edged components The approved bending radii may not be exceeded When connecting a hydraulic hose line to moving parts the hose length must be appropriate so that the smallest approved bend ing radius is not undershot over the whole area of movement and or the hydraulic hose line is not overtensioned Fix the hydraulic hose lines at the specified fixing points There avoid hose clips which impair the natural movement and length changes of the hose The coating of hydraulic hose lines is not permitted 194 BAG0021 5 11 11 12 9 5 Fluid filter Oil filter for Profi folding Hydraulic fluid filter Fig 140 1 with contamina tion indicator Fig 140 2 Green Filter fully functional Red Replace filter To remove the filter twist off the filter cover and remove the filter CAUTION Beforehand depressurise the hy draulic system Otherwise there is a risk of injury from hydraulic fluid escaping at high pres sure After replacing the filter press the contamination indicator back into place Green ring again visible 12 9 6 Cleaning the solenoid valves hydraulic block for Profi folding To eliminate impurities from the solenoid valves they must be flushed through This may be nec essary if deposit prevent the slider fully opening or closing 1 Unscrew the magnetic cap Fig 141 1 abschrauben 2 Remove the solenoid Fig 141 2
64. in the courtyard if you have a collecting facility installed e g a Biobed Observe all national regulations involved When spreading residues on areas already treated observe the maximum permissible spray rate of the agents For machines with comfort equipment see operating manual for AMATRON 164 BAG0021 5 11 11 10 8 1 Cleaning the sprayer with the tank empty Using the machine Clean the spray liquid tank on a daily basis The flushing water tank must be filled completely The cleaning process should be carried out in a threefold reduc tion procedure Fig 113 1 Spray the empty spray liquid tank with a strong jet of water 2 Fill the spray liquid tank with approx 400 of water 3 Completely open agitator s C l G to eliminate deposits in the hose 4 Move switch tap B to the position 5 Move switch tap A to the position 6 Run the pump at approx 400 rpm Circulate the water from the spray liquid tank for several minutes in the closed cir cuit 7 Move switch tap B several times between the 69 positions This will flush all the valve chest components with clean water 8 Change the stirring stage several times using the setting tap 9 Move switch tap B to the position Spray out the contents of the spray liquid Fig 113 tank 10 Dump the technical residue see on page 172 11 Clean the suction filter see on page 167 BAG0021 5 11 11 1
65. in the fitted hub 8 Fit the axle nut and adjust the bearing and brake Finally carry out a function check and an appropriate test run and rectify any detected faults 180 BAG0021 5 11 11 12 4 Service plan overview Cleaning maintenance and repair Carry out maintenance work when the first interval is reached The times continuous services or maintenance intervals of any third party documentation shall have priority After the first working run page Hydraulic system e Check for leak tightness 192 0 Spraying pump e Check the oil level 199 On a daily basis i nnna Whole machine Visual check for faults Fluid filter Profi folding 5 2 Check the clogging indicator If necessary replace Spraying pump Spray liquid tank Line filter in the nozzle lines Cleaning flushing if present Spraying nozzle Weekly every 50 working hours page Hydraulic system e Check for leak tightness Wheels Check the air pressure BAG0021 5 11 11 181 Cleaning maintenance and repair Every three months 200 operating hours Check for leak tightness 188 Check pressure the air reser voir Check brake cylinder pressure Visual inspection of brake cylin der Joints on brake valves brake cylinders and brake linkages Linkage adjuster brake settings Brake pad check Wheels e play on wheel hub bear 185 X ings i 206 Line filter Clean Replace dam
66. issible total weight of your tractor in t see tractor operat ing manual or vehicle documents C Axle load of the machine loaded with the permitted mass pay load in t without drawbar load g Acceleration due to gravity 9 81 m s Actual calculated D value given on the tractor for the connec Dc value for the combination tion fitting You can find the Dc value for the connection fitting on the connection fitting itself in the operating manual for your tractor 7 1 3 Machines without their own brake system WARNING Risk of crushing cutting being caught or drawn in or impact through inadequate brake power of your tractor The tractor must achieve the brake rate specified by the tractor manu facturer even with the machine connected If the machine does not possess its own brake system Then the actual tractor weight must be greater than or equal to 2 the actual weight of the connected machines In many countries other regulations apply In Russia for exam ple the weight of the tractor must be double that of the attached machine The maximum operational speed is 25 km h BAG0021 5 11 11 121 Commissioning 7 2 Adjusting the length of the PTO shaft to the tractor WARNING Danger from damaged and or destroyed flying parts for the operator third party if the PTO shaft is compressed or pulls apart while the machine coupled to the tractor is being raised lowered because the length of the P
67. ities in the tractor registration papers The actually calculated values must be less than or equal to lt the permissible values WARNING Risk of crushing cutting being caught or drawn in or impact through insufficient stability and insufficient tractor steering and brake power It is forbidden to couple the machine to the tractor used as the basis for calculation if of the actual calculated values is greater than the permissi ble value there is no front ballast if required attached to the tractor for the minimum front ballast Gy min You must use a front weight which is equal to at least the required minimum front ballast Gy min BAG0021 5 11 11 119 Commissioning 7 1 2 Requirements for tractor operation with attached machines WARNING Risk of breakage during operation of components through unap proved combinations of connecting equipment o thatthe connection fitting on the tractor possesses a per missible drawbar load sufficient for the actual drawbar load that the axle loads and weights of the tractor altered by the drawbar load are within the approved limits If necessary weigh them that the tractor s actual static rear axle weight does not ex ceed the permissible rear axle weight that the permissible total weight of the tractor is observed that the approved load capacities of the tractor tyres are not exceeded 7 1 2 1 Combination options for connectio
68. ition with the machine cou pled the rod of the position encoder must be pulled approximately 100 mm out of the holder If necessary fasten the holder in an alterna tive position BAG0021 5 11 11 Fig 98 Commissioning 127 Commissioning 7 8 Track setting Specialist workshop Set the wheelmark spacing of the machine so that the wheels of the sprayer run in the middle of the tractor wheel tracks The wheelmark spacing for 9 5 R 44 tyres is steplessly adjustable from 1 500 mm to 2 200 mm The adjustable wheelmark spacings depend on the wheel installation Stepless from 1 500 mm to 1 960 mm for wheel installation as per position 1 Fig 100 e Stepless from 1 700 mm to 2 250 mm for wheel installation as per position 2 Fig 100 vr 7 Bs Sacre en 3 Se 5227 min 1500 mm Tighten the wheel bolts to tightening torque 450 Nm mm max 2250 mm Carry out wheelmark spacing adjustment as follows 1 Attach the sprayer to the tractor 2 Apply the tractor s parking brake 3 Secure the sprayer against rolling away with chocks 4 Raise the sprayer on one side with a jack until the respective wheel is raised from the ground Warning Position the jack on the sprayer frame not on the axle Release the clamping screws Fig 100 1 Extend or retract the axle half to the desired position For this purpose determine di mension x from t
69. l is visible at the mark Fig 148 1 with the pump not running and standing on a flat surface Fig 148 2 Ifthe oil level is not visible at the mark Fig 148 1 remove the lid Fig 148 2 and top up with oil 12 11 2 Changing the oil After few operating hours check the oil level top if necessary Remove the pump Remove the lid Fig 148 2 Drain the oil 3 1 Turn the pump on its head 3 2 Rotate the drive shaft by hand until the used oil has all run out The option also exists to drain the oil from the drain plug However with this procedure a slight oil residue remains in the pump we therefore recommend the first approach Place the pump on an even surface Turn the drive shaft left and right alternately and slowly fill with new oil The right quantity of oil has been reached when the oil is visible at the mark Fig 148 1 12 11 3 Cleaning fresh water for several minutes After each use thoroughly clean the pump by pumping clea BAG0021 5 11 11 199 Cleaning maintenance and repair 12 11 4 Check and replace suction and pressure valves workshop work Pay attention to the respective installation positions of the valves on the suction and pressure sides before removing the valve groups Fig 149 5 When reassembling ensure that the valve guide Fig 149 9 is not damaged Damage may cause the valves to jam Always tighten the nuts Fig 149 1 2 in a crosswise fashion usi
70. m ballast Gy min required on the front side of the tractor in the table Section 7 1 1 7 Calculation of the actual front axle load of the tractor Ty ia e at b T eb F ec V tat b Enter the numeric value for the calculated actual front axle load and the approved tractor front axle load specified in the tractor operating manual in the table Section 7 1 1 7 Calculation of the actual total weight of the combined tractor and machine Guar G T Fy Enter the numeric value for the calculated actual total weight and the approved total tractor weight specified in the tractor operating manual in the table Section 7 1 1 7 Calculation of the actual rear axle load of the tractor Ty ta H ta ta u V tat Enter the numeric value for the calculated actual rear axle load and the approved tractor rear axle load specified in the tractor operating manual in the table Section 7 1 1 7 Tyre load capacity Enter the double value two tyres of the approved load capacity see for example tyre manufacturer s documentation in the table Section 7 1 1 7 BAG0021 5 11 11 Commissioning 7 1 1 7 Table Actual value according to Permissible value Double the permis calculation according to tractor sible load capacity operating manual two tyres Minimum ballast front k g au Rear axle load kg lt kg lt kg You can find the permissible values for the total tractor weight axle loads and load capac
71. n fittings and towing eyes Fig 94 shows permitted combination options for joining the connec tion fitting on the tractor and the towing eye on the machine in relation to the maximum permitted drawbar load You will find the maximum permitted drawbar load in the vehicle documentation or on the rating plate on the connection fitting of your tractor Maximum permissible Connection fitting Towing eye drawbar load on the tractor on the fixed drawbar trailer 2000 kg Pin coupling Towing eye 40 for hydraulic high DIN 11028 ISO 6489 2 lift drawbar DIN 11043 Non automatic pin coupling DIN 11025 3000 kg lt 40 km h Trailer hook hitch hook Towing eye hitch ring ISO 5692 1 2000 kg gt 40 km h oe Trailer peg Piton fix ISO 6489 4 Ball coupling 80 Ball bracket 80 Fig 94 7 1 2 2 Calculating the actual Dc value for the combination to be coupled WARNING Risk of breakage of the connection fitting between tractor and machine due to improper use of the tractor Calculate the actual D value for your combination made up of trac tor and machine to check whether the connection fitting on your trac tor displays the required Dc value The actual calculated Dc value for the combination must be less than or equal to lt the given Dc value of the connection fitting of your tractor 120 BAG0021 5 11 11 Commissioning The actual D value of a coupling combination is calculated as fol lows Fig 95 T Perm
72. ng the specified torque Improper tightening of the screws causes warping which results in leaks Fig 149 1 Remove the pump 2 Release the screws Fig 149 1 and remove the tensioning clamp Fig 149 2 3 Remove the suction and pressure ports Fig 149 3 and Fig 149 4 4 Remove the valve groups Fig 149 5 5 Check the valve seat Fig 149 6 valve Fig 149 7 valve spring Fig 149 8 and valve guide Fig 149 9 for damage or wear 6 Remove the O ring Fig 149 10 7 Replace defective parts 8 After testing and cleaning fit the valve groups Fig 149 5 9 Fit new O rings Fig 149 10 10 Mount the suction Fig 149 3 and pressure ports Fig 149 4 on the pump housing and fit the tensioning clamp Fig 149 2 11 Tighten the screws Fig 149 1 crosswise to 11 Nm torque 200 BAG0021 5 11 11 Cleaning maintenance and repair 12 11 5 Checking and replacing piston diaphragms workshop work Fig 150 Checking the piston diaphragm 1 2 At least once a year check that the piston diaphragm Fig 150 8 is in perfect condition by removing it Pay attention to the respective installation positions of the valves on the suction and pressure sides before removing the valve groups Fig 150 5 Check and replace the piston diaphragm for each piston indi vidually Only remove the next piston in sequence after the cur rently removed piston has been completely checked and refitted Alw
73. nozzles must be of the same parallel distance to the ground If this is not the case with the swing compensa tion unlocked align the folded out sprayer boom by means of counterweights Fig 146 1 Secure the counterweights to the boom extension ac cordingly Horizontal alignment Viewed in the direction of travel all boom sec tions of the sprayer boom must be flush in line Horizontal alignment may be necessary e after a long period of use the event of rough contact between the ground and the sprayer boom Inner boom section 1 Release the lock nut of the adjusting screw Fig 147 1 2 Turn the adjusting screw against the stops until the inner boom is flush with the sprayer boom middle section Fig 147 Tighten the lock nut Outer boom section 1 Release the screws Fig 146 2 of the se curing link Fig 146 3 The boom is aligned directly at the plastic catch Fig 146 4 through the slotted holes of the securing link 2 Align the boom section 3 Tighten the screws Fig 146 2 198 BAG0021 5 11 11 1211 Pump Cleaning maintenance and repair 12 11 1 Check the oil level Only use 20W30 branded oil or 15W40 multi purpose oil Ensure the correct oil level Dam age may be caused both by the oil level being too low or too high The read off oil level can be av eraged from the non horizontal orientation of the pump in the hitch drawbar 1 Check whether the oil leve
74. o transport position Remove wheel chocks release parking brake the first time make sure that no tractor attachments collide with the machine When driving the tractor with the machine coupled round curve for 132 BAG0021 5 11 11 8 2 Uncoupling the machine Coupling and uncoupling the machine WARNING Risk of crushing cutting being caught or drawn in or impact through inadequate stability and tipping over of the uncoupled machine Park the empty machine on a horizontal space with a hard surface When uncoupling the machine there must always be enough space in front of the machine so that you can align the tractor with the ma chine if necessary 1 Park the empty machine on a horizontal space with a hard sur face 2 Uncouple the machine from the tractor 2 1 Secure the machine against unintentionally rolling See page 124 2 1 Lower the stand to the parking position 2 2 Uncouple the connection fitting 2 3 Draw the tractor forwards by approximately 25 cm space created between the tractor and the machine al lows better access for decoupling the PTO shaft and the power supply lines 2 4 Secure the tractor and machine against unintentional start ing and unintentional rolling 2 5 Decouple the PTO shaft 2 6 Place the PTO shaft in the holder 2 7 Uncouple the supply lines 2 8 Fasten the supply lines in the corresponding parking sock ets 2 9 Hydraulic brake detach parking
75. off the flushing water 2 Then screw the cover plate back on again 12 3 Lubrication instructions Lubricate all grease nipples keep gaskets clean Lubricate grease the machine at the specified intervals Lubrication points on the machine are indicated with the foil Fig 126 Carefully clean the lubrication points and grease 4 gun before lubrication so that no dirt is pressed into the bearings Press the dirty grease out of the bearings completely and replace it with new grease MD114 Fig 126 12 31 Lubricants For lubrication use a lithium saponified multipurpose grease with EP additives Normal use conditions Extreme use conditions to pa jem 178 BAG0021 5 11 11 12 3 2 Lubrication point overview Cleaning maintenance and repair Fig 127 Lubrication point Interval Number of Type of lubrication h lubrication points a o 3 Parking brake 100 1 Grease the cables and guide rollers Grease the spindle using the grease nipple Fig 128 PTO shaft see below 5 Fig 129 Axle bearing grease check taper roller bearings for wear Renew wheel hub PTO shaft For winter operation grease the protective tubes to prevent them from freezing Also observe the installation and service instruc tions from the PTO shaft manufacturer which are fastened to the PTO shaft BAG0021 5 11 11 179 Cleaning maintenance an
76. on bubble formation pinching bends Leak points Installation requirements not complied with Life span of 6 years has been exceeded The date of manufacture of the hydraulic hose line on the as sembly is decisive for determining these six years If the date of manufacture on the assembly is 2004 then the hose should not be used beyond February 2010 See also Labelling of hy draulic hose lines BAG0021 5 11 11 193 Common causes for leaking hoses pipes and connection pieces include missing O rings or seals Cleaning maintenance and repair e damaged or badly fitting O rings brittle or deformed O rings or seals foreign bodies badly fitting hose clips 12 9 4 Installation and removal of hydraulic hose lines Use e only genuine AMAZONE replacement hoses These hoses stand up to chemical mechanical and thermal loads hose clips made from V2A for fitting hoses as a rule When installing and removing hydraulic hose lines always observe the following information Ensure cleanliness e Always install the hydraulic hose lines to ensure the following in all operating positions o There is no tension apart from the hose s own weight o There is no possibility of jolting on short lengths o External mechanical influences on the hydraulic hose lines are avoided Use appropriate arrangements and fixing to prevent any scouring of the hoses on components or on each other If necessary secure hydraul
77. on valve with the help of the turned socket Screw the check gauge 1 4 of an inch into the inside thread Switch on spraying 12 17 Electric lighting system Replacement of light bulbs 1 Unscrew the safety glass 2 Remove the defective bulb 3 Insert the replacement bulb note the correct voltage and watt age 4 Insert and screw on the sight glass 208 BAG0021 5 11 11 12 18 Screw tightening torques Cleaning maintenance and repair i 6 8 16 17 18 19 290 405 485 325 460 550 Fr 550 780 930 7 a e ee ee M 30x2 iejeleiwiejelaimnjeleim BAG0021 5 11 11 209 Cleaning maintenance and repair 12 19 Disposing of the field sprayer Carefully clean the whole field sprayer inside and out before dispos ing of the field sprayer The following components are eligible for energy recovery spray liquid tank induction bowl flushing water tank fresh water tank hoses and plastic fittings Metal parts can be scrapped Follow the statutory requirements for each individual material Energy recovery is the process of reclaiming the energy contained in plastics by burn ing them and using the energy released to generate electricity and or steam or to supply process heat Energy recovery is suitable for mixed and contaminated plastics in particular for any plastics which have come into contact with pollutants 210 BAG0021 5 11 11 13 Spray table Spray table 13
78. ot Insert the locking piece with O ring pres sure spring and filter insert When inserting the locking piece make sure that the O ring is not twisted in the guide slot BAG0021 5 11 11 Cleaning maintenance and repair 187 12 6 1 Inspection instructions for dual line service brake system workshop work Cleaning maintenance and repair 1 Leak tightness check Check all connections pipe lines hose lines and screw connec tions for leak tightness Remedy leakages Repair any areas of chafing on pipes and hoses Replace porous and defective hoses a w e a The dual circuit service brake system may be considered leak proof if the drop in pressure is no more than 0 15 bar after 10 minutes 6 Seal any leaking areas or replace leaking valves 2 Checking the pressure in the air reservoir 1 Connect a pressure gauge to the test connection on the air res ervoir Set value 6 0 to 8 1 9 2 bar 3 Checking the brake cylinder pressure 1 Connect a pressure gauge to the test connection on the brake cylinder Set value with brake not applied 0 0 bar 4 Visual inspection of the brake cylinder 1 Check the dust sleeves or gaiters Fig 136 5 for damage 2 Replace damaged parts 5 Joints on brake valves brake cylinders and brake linkages Joints on brake valves brake cylinders and brake linkages must move freely Grease or lightly oil if necessary 188 BAG0021
79. output AUS spray rate I ha e km h per nozzle Water AUS 11 12 14 bar l min 202 173 235 201 260 223 219 239 306 262 13 2 3 Spray table for FD nozzles AMAZONE spray table for FD 04 nozzle Druck D senaussto Aufwandmenge AHL I ha km h pro Duse Wasser AHL 6 7 8 9 10 11 12 14 16 bar l min 1 9 Ils 1 00 200 171 150 133 120 109 100 86 19 2 0 1 31 1 15 230 197 173 153 138 125 115 99 86 2 9 1 46 1 29 258 221 194 172 155 141 129 111 97 3 0 1 60 1 41 282 241 211 188 169 154 141 121 106 4 0 1 85 1 63 326 279 245 217 196 178 163 140 122 AMAZONE spray table for FD 05 nozzle Druck D senaussto Aufwandmenge AHL l ha km h pro Duse Wasser AHL 10 11 12 14 16 bar l min 1 9 1 41 1 24 124 106 93 2 0 1 63 1 44 144 123 108 2 9 1 83 1 61 161 138 121 3 0 2 00 1 76 176 151 132 4 0 2 31 2 03 203 174 152 AMAZONE spray table for FD 06 nozzle Pressur Nozzle output AUS spray rate I ha e km h per nozzle Water AUS 12 14 16 bar l min 149 128 112 172 147 129 193 165 145 211 181 158 244 209 183 218 BAG0021 5 11 11 AMAZONE spray table for FD 08 nozzle Spray table Pressur Nozzle output AUS spray rate I ha e km h per nozzle Water AUS 10 bar l min 199 Pressur Nozzle output AUS spray rate l ha e km h per nozzle Water AUS 6 7 8 9 10 11 12 14 16 bar l min 13 2 4 Spray table fur drag hose unit AMAZONE spray table for dosing disc 4916 26 dia 0
80. pad check Open the inspection hole Fig 133 1 by pulling out the rubber stopper if present At a residual thickness a for riveted pads 5mm N 2504 3mm b for adhesive pads 2mm the brake pad must be replaced Reinsert the rubber tab Brake adjustment Depending on use the wear and function of the brakes must be constantly checked and if nec essary readjustment must be carried out Read justment is required after using approx 2 3 of the max cylinder stroke for emergency braking To do this jack up the axle and secure it against unintended movement BAG0021 5 11 11 185 Cleaning maintenance and repair Adjustment on linkage adjuster workshop work Move the linkage adjuster by hand in the pres sure direction If the free travel of the long stroke diaphragm cylinder pressure rod is max 35 mm the wheel brake must be readjusted Adjustments are made using the readjustment hexagon bolt on the linkage adjuster Set the free travel a to 10 12 of the connected brake lever length B e g lever length 150 mm free travel 15 18 mm Fig 134 Adjustment on automatic linkage adjuster workshop work Basic settings are made in the same way as for the standard linkage adjuster Readjustment occurs automatically at a cam rotation of approx 15 The ideal lever position which cannot be altered owing to the attach ment of the cylinder is approx 15 before perpendicularity and the same in the ac
81. roper maintenance is a requirement of our warranty conditions Use only genuine AMAZONE spare parts see Spare and wear parts and aids section page 17 Use only genuine AMAZDNE replacement hoses and hose clamps made of V2A for assembly Specialist knowledge is the requirement for carrying out testing and maintenance operations This specialist knowledge is not given here in this operating manual Observe environmental protection measures when carrying out cleaning and maintenance work Observe legal requirements when disposing of lubricants e g oils and grease Also affected by these legal requirements are parts that come into contact with these lubricants Do not exceed a greasing pressure of 400 bar when greasing with high pressure grease guns The following are prohibited the running gear drilling through pre existing holes on the transport frame o welding load bearing components Protective measures are necessary such as covering lines or extending lines in particularly critical locations during welding drilling and grinding work o when working with cut off wheels near plastic lines and electric wires Clean the field sprayer thoroughly with water before carrying out repair work Carry out repair work on the field sprayer with the pump switched off Thorough cleaning must be carried out before repair work can be carried out inside the spray liquid tank Keep out of the spray liquid t
82. roth should escape from the spray liquid tank during filling A large cross section funnel ex tending down the base of the spray liquid tank is an effective ob stacle to the formation of froth Only fill the spray liquid tank using a used filling sieve The least dangerous way is to carry out filling at the side of the field from the water tank where possible making use of the natural lie of the land Depending on the type of spraying agent used this type of filling is not permitted in water protection zones Always enquire with the low water authority BAG0021 5 11 11 147 Using the machine 10 3 1 Filling the spray une tank via the filling opening Determine the precise water filling quantity refer to the section Calculating the filling quantity or re fill quantity page 144 Open the hinged screw lid on the filling opening Fill the spray liquid tank via the filling opening with a free flow from the mains water supply 4 Always pay attention to the fill level indicator during filling At the latest you should stop filling the spray liquid tank when the pointer on the fill level indicator reaches the fill limit mark before the field sprayer s authorised load is exceeded by the quantity of liquid poured in 6 Close the filling opening properly using the hinged screw lid 148 BAG0021 5 11 11 10 3 2 Filling the spray liquid tank via the suction port on the control terminal Using the machine Pl
83. rring can be infinitely adjusted 3 Switch on the AMATRON AMASPRAY 4 Fold out the sprayer boom Depending on the nozzles being used set the working height of the sprayer boom gap between the nozzles and the crop ac cording to the spray table 6 Switchover tap F to position 0 7 Switchover tap E to position 0 8 Switchover tap D optional to position 9 Switchover tap B to position 10 Switchover tap A to position 11 Enter the target rate value for the required spray rate in the AMATRON AMASPRAY check the stored value 12 Run pump at pump operating speed 13 Select the right tractor gear and move off 14 Switch on spraying via the AMATRON AMASPRAY At low spray rates the pump speed can be reduced to save energy BAG0021 5 11 11 159 Using the machine Driving to the field with the agitator switched on 1 Switch off the AMATRON AMASPRAY 2 Switch on the universal joint shaft 3 Set the desired agitating intensity If this agitating intensity differs from that required for spraying opera tion reset the agitating intensity selected for the journey before com mencing spraying operation 10 6 2 Drift reduction measures e Reschedule treatment for the early morning or the evening hours there is generally less wind Choose larger nozzles and a higher water spray rate Reduce spray pressure Precisely maintain the working height of the boom
84. s If the operational speed is increased while the nozzle size and spray pressure remain constant the spray rate decreases the operational speed is decreased while the nozzle size and spray pressure remain constant the spray rate increases Operational speed and pump drive speed can be selected within broad limits owing to the automatic area based spray rate con trol via the AMATRON AMASPRAY 157 The pump delivery capacity is dependent on the pump drive speed Select the pump speed between 400 and 550 rpm so that there is always an adequate flow rate to the sprayer boom and for the agitator When making this choice always take ac count of the fact that more spray liquid needs to be conveyed at higher operational speeds and higher spray rates Using the machine The agitator normally remains switched on from filling to the end of spraying operation On this account the instructions of the agent manufacturer are decisive If there is a sudden significant drop off in spray pressure the spray liquid tank is empty Residues in the spray liquid tank can be applied correctly up to a pressure drop of 25 If the spray pressure drops off while conditions remain otherwise unaltered the suction or pressure filter are blocked 10 6 1 Applying the spray liquid Properly couple the field sprayer to the tractor Before starting spraying check the following machine data on the operating terminal o the
85. s of the crop protection agent manufacturer Before starting spraying enter the required spray rate target rate in AMATRON AMASPRAY During spraying operation precisely adhere to the required spray rate l ha o in order to achieve the best possible results from your crop protection measure o to avoid unnecessary pollution of the environment e Select the required nozzle type from the spray table before spraying starts taking account of intended operational speed o required spray rate and required atomisation characteristic fine medium or coarse dropped of the crop protection agent used for the crop protection measure Refer to the section Spray tables for flat fan anti drift injector and airmix nozzles on page 211 Select the required nozzle size from the spray table before spraying starts taking account of o intended operational speed o required spray rate and target spray pressure Refer to the section Spray tables for flat fan anti drift injector and airmix nozzles on page 211 Select a low operational speed low spray pressure to pre vent wastage from drifting Refer to the section Spray tables for flat fan anti drift injector and airmix nozzles on page 211 At wind speeds of 3 m s take additional drift reduction measures refer to the section Measures for drift reduction on page 160 156 BAG0021 5 1
86. t Only authorised centres are permitted to carry out spray tests o 6 months after commissioning if not performed at time of purchase at the latest then o every two years thereafter Field sprayer test kit special equipment order no 935680 Fig 153 UX UG UF a 1 Push on cap Order no 913 954 and 1 connector Order no ZF195 2 Flow meter connection Order no 919967 a 3 Pressure gauge connection Order no 7107000 4 O Ring Order no FC122 5 Hose connection Order no 095 6 Sleeve nut Order no GE021 7 Hose clip Order no 006 8 Plug in socket Order no 919345 9 O Ring Order no FC112 10 Turned socket Order no 935679 11 Securing plug Order no ZF195 BAG0021 5 11 11 207 Cleaning maintenance and repair Pump test testing pump performance delivery capacity pressure Connect the test kit to the pump pressure con nection Fig 154 1 Flow meter test 1 Remove all spray lines from the part width section valves Fig 155 1 2 Connect the flow meter connection Fig 153 2 to a part width section valve and connect to the tester 3 Block the connections for the remaining part width section valves using blanks Fig 153 1 4 Switch on spraying Pressure gauge test 1 Remove a spray line from a part width section valve 2 Connect the pressure gauge connection Fig 153 3 to a part width secti
87. the catching hooks and secure the ladder in the transport position against unintentional lowering If a boom extension option is mounted move it into the trans port position Switch the work lights off during transport to avoid blinding other motorists WARNING Risk of accident from the machine tipping over or unstable ma chine driving behaviour Set the steering drawbar to central position drawbar flush with machine longitudinal axis Secure steering drawbar by closing the stop tap in position 0 Attach the universal drawbar by securing the fixing bar the hy draulic cylinder between the machine and drawbar Otherwise there is the risk of the machine tipping over BAG0021 5 11 11 Using the machine 10 Using the machine BAG0021 5 11 11 When using the machine observe the information in the following sections e Warning symbols and other labels on the machine starting on page 18 and Safety information for the user starting page 27 ff Observing this information is important for your safety WARNING Risk of breaking during operation insufficient stability and in sufficient tractor steering and braking power from improper use of the tractor Comply with the maximum load of the connected machine and the permissible axle and drawbar loads of the tractor If necessary drive only with a partially filled tank WARNING Risk of crushing cutting being caught and or drawn in or im p
88. the suction filter when tank is full 1 Run the pump adjust pump speed to 300 rpm 2 Move switch tap D to the position 3 Move switch tap B to the position 4 Switch off agitator s C G UG Super Move switch tap A to the position 6 Loosen cover plate on the suction filter Fig 115 1 7 Activate relief valve on the suction filter Fig 115 2 8 Remove cover plate and suction filter Fig 115 3 and clean with water 9 Reassemble the suction filter in the reverse sequence 10 Move switch tap A to the position 11 Check the suction filter for leak tightness BAG0021 5 11 11 167 Using the machine 10 8 5 Cleaning the pressure filter when the tank is empty 1 Undo the sleeve nuts 2 Remove the pressure filter Fig 117 1 and clean with water Refill the pressure filter Check the screw connection for leaks Fig 117 10 8 6 Cleaning the pressure filter when the tank is full 1 Manually move suction chest A to position 2 Move switch tap C to position Drain the residue into the pressure filter Undo the sleeve nuts 2 Remove the pressure filter Fig 117 1 and clean with water Refill the pressure filter Check the screw connection for leaks 5 Move switch tap C to position 0 168 BAG0021 5 11 11 10 8 7 External cleaning Using the machine Fig 118 1 Move switch tap F to position 0 2 Move switch tap E to position 0 3 Move switc
89. tractor operating manual or vehicle kg Front axle load of the empty tractor una ation kg Rear axle load of the empty tractor kg Front weight if available See front weight in technical data or weigh Maximum drawbar load See technical data of machine Distance between the centre of gravity of the See technical data of tractor and front ma front machine mounting or the front ballast chine mounting or front ballast or measure and the centre of the front axle total a a ment Distance from the centre of the front axle to See tractor operating manual or measure the centre of the lower link connection ment Distance between the centre of the lower See technical data of front machine mount link connection point and the centre of grav ing or front ballast or measurement ity of the front machine mount or front ballast centre of gravity distance m Tractor wheel base See tractor operating manual or vehicle documents or measurement Iim Distance between the centre of the rear axle See tractor operating manual or vehicle and the centre of the lower link connection documents or measurement BAG0021 5 11 11 117 Commissioning 7 1 1 2 7 1 1 3 7 1 1 4 7 1 1 5 7 1 1 6 118 Calculation of the required minimum ballasting at the front Gy min of the tractor for assurance of the steering capability _ FF ec T eb 0 2 T eb a b Enter the numeric value for the calculated minimu
90. ttle valve Lock and unlock the swing compensation Fig 143 5 Hydraulic throttle valve Fold out the boom extension 6 Hydraulic throttle valve Fold in the boom extension Fig 143 196 BAG0021 5 11 11 Profi folding Fig 144 ur 2 3 4 5 6 7 Throttle fold in the right hand boom Throttle fold out the right hand boom Throttle lock the swing compensation Throttle transport safety catch Hydraulic joints tilt adjustment the throt tles are located on the hydraulic cylinder for tilt adjustment Throttle fold in the left hand boom Throttle fold out the left hand boom Profi folding II 9 Throttle lower the right hand boom Throttle raise the right hand boom Throttle fold in the right hand boom Throttle fold out the right hand boom Throttle lock the swing compensation Throttle transport safety catch Hydraulic joints tilt adjustment the throt tles are located on the hydraulic cylinder for tilt adjustment Throttle fold in the left hand boom Throttle fold out the left hand boom 10 Throttle lower the left hand boom 11 Throttle raise the left hand boom BAG0021 5 11 11 Cleaning maintenance and repair 197 Cleaning maintenance and repair 12 10 Adjustments on the folded out sprayer boom Alignment parallel to the ground With the sprayer boom folded out and correctly set all the spraying
91. tuation direction Checking the function of the automatic linkage adjuster Remove the rubber stopper cap 2 Slacken the adjusting screw arrow with a ring spanner approx of a turn anti clockwise There must be a free travel of at least 50 mm for a lever length of 150 mm 3 Actuate the brake lever several times by hand This should cause a smooth auto matic readjustment it should be possible to hear the coupling engaging and on the back stroke the adjusting screw should turn clockwise slightly Refit the stopper cap Lubricate with BPW ECO Li91 special high melting point grease Fig 135 186 BAG0021 5 11 11 Air reservoir Fig Drain the air reservoir every day 136 Air reservoir Tensioning belts Drainage valve Test connection for pressure gauge Pull the drain valve 3 in a sideways direc tion using the ring until no more water es capes from the air reservoir 1 Water flows out of the drain valve 3 Unscrew the drain valve 3 from the air reservoir and clean the reservoir if there are signs of dirt Fig 136 Line filter Change damaged filter inserts Press together the locking piece on the two lugs Remove the locking piece with O ring pres sure spring and filter insert Clean rinse out the filter insert with petrol or thinner and blow dry with compressed air To reassemble reverse the procedure and make sure that the O ring is not twisted in the guide sl
92. ual nozzle output for calibrating the field sprayer I min 212 BAG0021 5 11 11 Spray table Determining the nozzle type nozzle size spray pressure and individual nozzle output BAG0021 5 11 11 1 gt aay Y Determine the working point for the required spray rate 200 l ha and the intended operational speed 8 km h At the working point trace a line down the table Depending on the position of the working point this line will run through the cells for various nozzle types Select the best nozzle type for the crop protection measure in question with reference to the required atomisation characteris tic fine medium or coarse dropped Nozzle choice for the example given above Nozzle type Al or ID Go to the spray table Fig 157 In the column with the intended operational speed 8 km h find the required spray rate 200 I ha or a figure which is as close as possible to the required spray rate in this case for example 195 l ha In the line with the required spray rate 195 I ha o read the nozzle sizes in question Select a suitable nozzle size e g 03 o where the nozzle size column intersects with the selected nozzle size read the required spray pressure e g 3 7 bar o the required individual nozzle output 1 3 for calibrating the field sprayer Required nozzle type Al ID Required nozzle size 03 Required spray pressure 3 7 bar Required individual nozzl
93. uction bowl lid Pour the quantity of agent or urea calcu lated and measured for filling the tank into the induction bowl max 60 10 Run the pump at approx 400 rpm 11 Move switch tap E to the position Pump liquid through the induction bowl until its contents have fully dissolved 12 When the agent has fully dissolved move switch tap F to the position until the contents have been fully evacuated from the induction bowl 13 Move switch tap E F to position 0 14 Close the induction bowl lid 15 Top up with water For simultaneous filling of the spray liquid tank via the suction port on the control terminal Move switch tap A to the posi tion BAG0021 5 11 11 153 Using the machine 10 5 3 Preliminary cleaning of the canister using spray liquid Fig 108 1 Move switch tap F to position 0 2 Move switch tap E to position 0 3 Move switch tap D optional to the position 4 Move switch tap B to the position Move switch tap A to the position Open the induction bowl lid Run the pump at approx 400 rpm oS 9000 Wash the canister or other containers using canister flushing 7 Move switch tap E to the position 9 Press the canister down for at least 30 secs and wash tt 10 Move switch tap E to position and re move canister 11 Move switch tap F to the wy position until the contents have been fully evacuated from the induction bowl 154 BAG002
94. uts 510 Nm 6 Lower machine and remove lifting belts 7 After 10 operating hours tighten wheel nuts 7 5 Initial operation of service brake system Perform a brake test while the trailed sprayer is empty and again when it is loaded to test the braking behaviour of the tractor with cou pled trailed sprayer We recommend that you have a specialist workshop coordinate the brakes on the tractor and trailed sprayer in order to attain optimum braking and minimum wear to brake linings see Maintenance sec tion page 183 BAG0021 5 11 11 125 Commissioning 7 6 Adjusting the system setting screw on the hydraulic block Profi folding only The machine is not suitable for use with the Load Sensing hydraulic system Always adjust the system setting screw to the hydraulic system on your tractor Increased hydraulic fluid temperatures are the result of an incorrectly adjusted system setting screw caused by constant strain on the tractor hydraulics pressure relief valve Fig 96 1 System converting bolt 2 LS connection for load sensing control line Fig 97 1 Tractor connection for load sensing control line 2 Tractor connection for the load sensing pressure hose 3 Tractor connection for the pressure free return flow The tractor hydraulic system available deter mines the setting of the system setting screw on the hydraulic block Fig 96 1 Depending on the tractor hydraulic system
95. values for the permitted spray pressure range of the spraying nozzles installed in the sprayer boom o the value Pulses per 100m Take the appropriate action if a fault message appears on the display during spraying Check the indicated spray pressure during spraying operation Ensure that the indicated spray pressure does not deviate under any circumstances by more than 25 from the target spray pressure given in the spray table e g by changing the spray rate using the plus minus buttons Larger deviations than this from the target spray pressure make it impossible to achieve the best possible results from your crop protection measure and cause pollution of the environment Decrease or increase the operational speed until you are back within the permissible spray pressure range for the target spray pressure Example Required spray rate 200 I ha Intended operational speed 8 km h Nozzle type Al ID Nozzle size 03 Permissible pressure range for the min pressure 3 bar spraying nozzle when fitted max pressure 8 bar Target spray pressure 3 7 bar Permissible spray pressure 3 7 bar min 2 8 bar and max 4 6 bar 25 158 BAG0021 5 11 11 Fig 110 1 Prepare and stir the spray liquid correctly in accordance with the instructions from the crop protection agent manufacturer Refer to the section Preparing the spray liquid on page 140 Using the machine 2 Switch on agitators C G only UG Super The sti
96. w if tyre pressure is too high Check tyre pressures regularly when the tyres are cold i e be fore starting a run see on page 49 The difference in pressure between the tyres on one axle must be no greater than 0 1 bar Tyre pressure can be raised by up to 1 bar after a fast run or in warm weather Tyre pressure should on no account be reduced as it is then too low when the tyres cool down 190 BAG0021 5 11 11 Cleaning maintenance and repair 12 8 2 Fitting tyres workshop work Remove any instances of corrosion from the wheel rim seating surfaces before fitting a new another tyre Corrosion can cause damage to the wheel rims when the vehicle is in operation When fitting new tyres always use new valves for tubeless tyres or new inner tubes Always fit the valves with valve caps which have a gasket insert Fitting tyres To jack up the machine for tyre changes place the jack at the jacking point indicated Fig 138 1 BAG0021 5 11 11 191 Cleaning maintenance and repair 12 9 192 Hydraulic system WARNING Risk of infection through the high pressure hydraulic fluid of the hydraulic system entering the body Only a specialist workshop may carry out work on the hydraulic system Depressurise the hydraulic system before carrying out work on the hydraulic system When searching for leak points always use suitable aids Never attempt to plug leaks in hydraulic hose lines with the
97. ween the tractor and the machine 122 BAG0021 5 11 11 Commissioning WARNING Risk of crushing from unintentional rolling of the tractor and the connected machine lowering of the raised machine Secure the tractor and machine from unintentionally starting or rolling and secure the raised machine against unintentional lowering before entering the danger zone between the tractor and raised machine in order to adjust the PTO shaft The PTO shaft is at its shortest when it is horizontal The PTO shaft is at its longest when the machine is fully lifted 1 Couple the tractor to the machine do not connect the PTO shaft Apply the tractor s parking brake Determine the clearance height of the machine with the shortest and longest operating position for the PTO shaft 3 1 To do so raise and lower the machine via the tractor s three point hydraulic system While doing so actuate the manual controls for the tractor s three point hydraulic system on the rear of the tractor from the provided workstation 4 Secure the machine lifted in the measured clearance height against unintentional lowering for example by supporting it or hooking it to a crane 5 Secure the tractor from unintentional starting before entering the danger area between the tractor and machine 6 When measuring the length and shortening the PTO shaft read and follow the operating manual from the PTO shaft manufac turer Put the shortene
98. zle body Fig 151 2 from below 2 Insert the nozzle Fig 151 3 into the bayonet nut Fig 151 4 Different coloured bayonet nuts are available for the different nozzles Insert the rubber seal Fig 151 5 above the nozzle Press a rubber seal into the seat for the bayonet nut Position a bayonet nut on the bayonet connection Screw on the bayonet nut up to the stop p 12 14 2 Removing the diaphragm valve if the nozzle is dripping Deposits on the diaphragm seat Fig 151 6 can cause the nozzles to drip after the boom is shut off If this occurs clean the diaphragm in question as follows 1 Pull the slider Fig 151 7 out of the nozzle body Fig 151 2 towards the bayonet nut 2 Remove the spring element Fig 151 8 and the diaphragm Fig 151 9 3 Clean the diaphragm seat Fig 151 6 4 Reassembly occurs in the reverse sequence Note the correct orientation for installing the spring element For in stallation the stepped upwards sloping edges on the left and right of the housing of the spring element Fig 151 10 must slope up in the direction of the boom profile BAG0021 5 11 11 205 Cleaning maintenance and repair 12 15 Hose filters e Clean the line filter Fig 152 1 Replace defective filter inserts Fig 152 206 BAG0021 5 11 11 12 16 Instructions on testing the field sprayer Cleaning maintenance and repair According to law a spray test must be carried ou

6.9 Pressure circulating system (DUS) (optional)

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