TLX Pro and TLX Pro+ Network Configuration
Contents
1. FB 6 5 Hardware Information Example of a system with 2 master inverters The FieldBoxRoute NSY FBR 200 is responsible for DHCP and VPN and it also routes the data from the grid management device s if it is needed to the inverters and from the master to the optional or 1 x FieldBox Route NSY FBR x00 x number of max master inverters FieldBox NSY FBR 600 All these systems are without a modem UMTS DSL etc and without a grid management device If web portal own FTP camera support for alarm systems etc are preferred contact NemaSystems for support existing modem Be aware that the router inside of the FieldBoxRoute is without a modem If an internet connection is needed order an additional DSL modem from NemaSystems Automation GmbH NSY FBR 200 Fibre optics JE DE EG EE ce LJ BL DD LL BL ce Layer 2 Switch to the field Boxes Radio control receiver CLX GM units Cy Cy Router RJ45 Sockets without for DNO Meter DSL modem connection or far away mounted Inverters AC Power Supply 230 Volt DANFOSS SOLAR INVERTERS A S APPLICATION GUIDE EDITION 2 DECEMBER 2012 11 Danfets To control each master inverter two FieldBoxes NSY master inverter and to control the traffic of the invert FB 1 and NSY FB 2 are needed ers between each other the field boxes are connected To handle all the signals from the FieldBoxRoute to the via fibre optics pose ges fa2. TLX Pro TLX Pro TLX Pro NSY FBC 025 NSY FBC RJ45 2 F50 TLX Pro TLX Pro NSY FBC 200 A DANFOSS SOLAR INVERTERS A S APPLICATION GUIDE EDITION 2 DECEMBER 2012 3 3 Wiring Scheme FieldBox System 400 4 master inverters Grid management device must be ordered seperately Radio control receiver CLX GM FieldBox NSY FB 1 M F 49 TLX Pro TLX Pro TLX Pro TLX Pro __ 4 FieldBox Route NSY FBC 025 NSY FBC RJ45 2 NSY FBR 400 F50 TLX Pro TLX Pro i NSY FBC 200 A FieldBox NSY FB 2 F49 TLX Pro TLX Pro TLX Pro TLX Pro ERE NSY FBC 025 NSY FBC RJ45 2 F 50 TLX Pro TLX Pro NSY FBC 200 A FieldBox NSY FB 3 M F49 TLX Pro TLX Pro TLX Pro TLX Pro _ 4 NSY FBC 025 NSY FBC RJ45 2 F 50 TLX Pro TLX Pro NSY FBC 200 FieldBox NSY FB 4 M F 49 TLX Pro TLX Pro TLX Pro TLX Pro To C ME EN NSY FBC 025 NSY FBC RJ45 2 10 DANFOSS SOLAR INVERTERS A S APPLICATION GUIDE EDITION 2 DECEMBER 2012 Danfetd 4 Power Plants 401 xxx Inverters 5 xx Master Inverters The layout for these types of systems is exactly the same as for power plants with 101 400 inverters Example If a system consists of 555 inverters the following equipment is needed 6 masters 6 x FieldBox NSY FB x x for master number FieldBox NSY FB 1 FieldBox NSY FB 2 FieldBox NSY FB 3 FieldBox NSY FB 4 FieldBox NSY FB 5 FieldBox NSY
3. MAKING MODERN LIVING POSSIBLE Application Guide TLX Pro and TLX Pro Network Configuration How to set up an IT network with TLX Pro and TLX Pro inverters The purpose of this guide is to explain how an IT network can be set up correctly with TLX Pro and TLX Pro inverters from Danfoss The following topics are included in this guide 1 Residential systems 1 5 inverters 1 master inverter 2 Small commercial systems 6 100 inverters 1 master inverter 3 Commercial systems 101 400 inverters 2 4 master inverters 4 Power plants 401 xxx inverters 5 xx master inverters Different plant types are distinguished by number of inverters as categorised above While residential systems can be monitored with standard SOHO Small Office Home Office hardware systems belonging to the other three categories require professional networking devices as described in this application guide DANFOSS SOLAR INVERTERS A S APPLICATION GUIDE EDITION 2 DECEMBER 2012 Table of Contents 1 Residential Systems 1 5 Inverters 1 Master Inverter 0 ccc cece eee ence eee ence ne eee erren 4 1 1 Wiring SCHEME EEE NN aennaidanuaned 4 2 Small Commercial Systems 6 100 Inverters 1 Master Inverter cece cece cece ence cence eeeees 5 2 1 Information About Nemasystems Automation GmbH cece cece ce ene eee e tence ee eeeeee 5 2 2 PV Systems 6 100 Inverters 6 cece ce een eee nee n eee e e
4. d Each NSY field box can be connected to 100 inverters directly 2 x 50 in one network string or 1 x 100 in one network string via Ethernet cable Example of how to select the right network equipment If a system consists of 245 inverters it may be difficult to find the right hardware To make it as easy as possible a complete NSY FieldBox 300 system can be ordered The 300 defines the number of master inverters that can be controlled with these units The field boxes are connected to each other via fibre optics This technique is cheaper and much more reliable than standard copper connections In case skills with fibre optics are lacking NemaSystems Automation GmbH offers a list of certified partners It is also possible to contact NemaSystems for support services If the mounting has to be done on a very large field or on scattered rooftops for instance the installation might be slightly more difficult than ini tially expected from the wiring scheme Each field box includes an Ethernet port for special equipment like a camera or an energy meter etc NOTE The grid management device is not included when a system is delivered The grid management device is not always necessary and could also be a third party product If you want to use a Danfoss CLX GM for controling the system you must use one CLX GM unit for every master inverter in the installtion If the local electricity supplier or country regulations require a spec
5. g fig Layer 2 Switch RJ45 Sockets for DNO Meter connection or far away mounted Inverters Fibre optics AC Power Supply NSY FB 1 and NSY FB 2 230 Volt All wires are marked with colours and the installation Products can be ordered by using the following manual explains how to plug it together It does not address matter which field box system is chosen Everything is plug and play Just add the right IP address to the individual master inverters the IP addresses are noted inside the field e boxes Nema The hardware is ready to use There is no program NemaSystems Automation GmbH ming work to do Felix Wankel Str 2 D 74626 Bretzfeld Schwabbach Tel 49 7946 94405 0 Fax 49 7946 94405 28 www nemasystems de Email Info nemasystems de Danfoss can accept no responsibility for possible errors in catalogues brochures and other printed material Danfoss reserves the right to alter its products without notice This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the respective companies Danfoss and the Danfoss logotype are trademarks of Danfoss A S All rights reserved 12 DANFOSS SOLAR INVERTERS A S APPLICATION GUIDE EDITION 2 DECEMBER 2012
6. ial grid management device contact Danfoss or NemaSystems Automation GmbH for more informa tion The grid management device can be mounted inside the FieldBoxRoute If web portal email messaging and or own FTP are preferred ensure that DSL min 1000 is available Contact NemaSystems to clarify open questions before ordering equipment DANFOSS SOLAR INVERTERS A S APPLICATION GUIDE EDITION 2 DECEMBER 2012 7 3 1 Wiring Scheme FieldBox System 200 2 master inverters K1 K3 Radio CLX GM control receiver CLX GM FieldBox NSY FB 1 F49 TLX Pro TLX Pro TLX Pro TLX Pro CHE To FieldBoxRoute i NSY FBC 025 NSY FBC RJ45 2 NSY FBR 200 F 50 TLX Pro TLX Pro To NSY FBC 200 FieldBox NSY FB 2 F49 TLX Pro TLX Pro TLX Pro TLX Pro i HE NSY FBC 025 NSY FBC RJ45 2 F50 TLX Pro TLX Pro NSY FBC 200 A DANFOSS SOLAR INVERTERS A S APPLICATION GUIDE EDITION 2 DECEMBER 2012 3 2 Wiring Scheme Field Box System 300 3 master inverters Grid management device must be ordered seperately FieldBox Route NSY FBR 300 Radio control receiver CLX GM FieldBox NSY FB 1 M F49 TLX Pro TLX Pro TLX Pro TLX Pro NSY FBC 025 NSY FBC RJ45 2 F50 TLX Pro TLX Pro NSY FBC 200 A FieldBox NSY FB 2 F49 TLX Pro TLX Pro TLX Pro TLX Pro NSY FBC 025 NSY FBC RJ45 2 F50 TLX Pro TLX Pro NSY FBC 200 A FieldBox NSY FB 3 M F49 TLX Pro
7. ithout the possibility to send data via an internet connection If an internet connection is needed FTP upload email messaging an additional DSL modem must be ordered and a DSL connection must be available on site UMTS GPRS Limitation Please note that we do not offer support for internet connections based on mobile data communication such as EDGE and UMTS Also Danfoss cannot guarantee full functionality of FTP upload and does not offer support for such an installa tion DANFOSS SOLAR INVERTERS A S APPLICATION GUIDE EDITION 2 DECEMBER 2012 Danfi 1 Residential Systems 1 5 Inverters 1 Master Inverter Small residential PV systems with 1 5 inverters which are mostly used in private households can be directly connected to your SOHO router at home Most common routers used in Europe Cisco Vodafone Livebox Alcatel DrayTek D Link Linksys Easy Box and Live Thomson D Link box Pro National standard Netgear AVM Fritzbox Amper Speed Netgear Telekom spanish Touch speedport brand D Link Netgear Linksys Thompson Linksys Cisco D Link D Link Linksys Belkin Netgear Belkin Linksys Digicom On these routers a standard feature called DHCP Dynamic Host Configuration Protocol is usually acti vated This service provides each PC and the inverters with a unique IP address example 192 168 1 11 If not check the user manual of the router to find out how it can be switched on With these addresse
8. ne nsereee 5 2 21 Wiring SCHEME TEEN MENE ME 5 6 3 Commercial Systems 101 400 Inverters 2 4 Master Inverters 0 cece cece cece cece eee eee eeeeee 7 3 1 Wiring SCHEME end ETE TG dnb ne 8 3 2 Wining SEEL dad 9 35 MG STENE a cckenindencalewnadconaleenadeunnieonalecanbeewaduennboencuupatonnceueumounnxer 10 4 Power Plants 401 xxx Inverters 5 xx Master Inverters auuuunuunuaavnnanvvnrevvnrevvnaevvvaeee 11 5 Hardware Information avanvnvnvnevuvrnrvrveneneneneneneunuennnnnenenenenenenenenenenen 11 12 List of Abbreviations SOHO Small Office Home Office DNO Distribution Network Operator FTP File Transfer Protocol DSL Digital Subscriber Line UMTS Universal Mobile Telecommunications System EDGE Enhanced Data for GSM Evolution DHCP Dynamic Host Configuration Protocol APIPA Automatic Private IP Addressing MIS Management Information System UL Underwriter Laboratories Inc EMV Electromagnetische Vertr glichkeit English EMC Electromagnetic Compatibility VPN Virtual Private Network 2 DANFOSS SOLAR INVERTERS A S APPLICATION GUIDE EDITION 2 DECEMBER 2012 Danfets Introductory Comments The TLX Pro TLX Pro variants in the TLX Series of Danfoss solar inverters allow the configuration of 100 units in one network via one master inverter This master inverter must be physically connected to the followers via an Ethernet patch cable If the PV system holds more than 100 in
9. ounted in a special IP65 box LEJ LALL M F49 TLX Pro TLX Pro p F ce TLX Prot TLX Prot NSY FBR 1M IP65 Box a K1 K2 K4 Radio control receiver CLX GM The CLX GM can also be mounted directly in the IP65 box of the NSY FieldBox NOTE Standard delivery is without grid management device A grid management device can be a Danfoss CLX GM or an equivalent third party product A CLX GM can be installed at a reserved place inside the IP65 Box 6 DANFOSS SOLAR INVERTERS A S APPLICATION GUIDE EDITION 2 DECEMBER 2012 Danfets 3 Commercial Systems 101 400 Inverters 2 4 Master Inverters Systems with more than 100 inverters must be handled like other large power plants wind turbines nuclear power plants etc They have to be avail able and accessible for many years access to control and monitoring of the units This can be done with special IT equipment provided by NemaSystems Au tomation GmbH The system layout is always the same It is neces sary to know that a maximum of 99 inverters can be handled by one master and for each master inverter one NemaSystems field box NSY FB X is needed To control all the units and to send signals to them a router called NSY FieldBoxRoute NSY FBR XXX is required The router provides Ethernet fibre ring functionality to achieve higher reliability and overcome longer dis tances At the time of purchase the whole system is already preconfigure
10. s each client inverters PCs and printers can be reached and they can speak to each other The inverters also support APIPA functionality Auto matic Private IP Addressing This service is suitable to create a setup between a few inverters Be aware that this setup is only suitable for a few inverters If possible use DHCP If not refer to the inverter manual for a description of how the static IP addresses of the inverters are set up 1 1 Wiring Scheme Each TLX Pro TLX Pro inverter must be connected to the network via Ethernet cables through the RJ45 ports positioned on the right side of the Comm board Each inverter acts like a switch The distance between two inverters may reach 100 m based on Ethernet rules This value depends on the mounting place of the communication cables therefore to prevent problems the distance between inverters should always be lower than 80 m In the case of AC cables collated close to the communication parts the Ethernet cables need to be shorter in order to prevent disturbances If a grid management device is needed the device can also be connected to the router directly For information about the CLX GM and how to set up this device go to www danfoss com solar Router PC Master LL CLX GM GM device Figure 1 4 DANFOSS SOLAR INVERTERS A S APPLICATION GUIDE EDITION 2 DECEMBER 2012 Danfets 2 Small Commercial Systems 6 100 Inverters 1 Ma
11. ster Inverter Systems with more than 5 inverters must be con nected to professional industrial layer 2 switches to relieve the router as explained in the introduction DHCP requests time outs between the master and some followers NemaSystems Automation GmbH offers different systems depending on your PV plant conditions 2 1 Information about NemaSystems Automation GmbH NemaSystems Automation GmbH is our partner for industrial network solutions and services For Field Boxes only approved network hardware from Cisco and N TRON are used N TRON Corporation develops manufactures and markets highly reliable industrial network products designed to solve the most demanding industrial Ethernet communication requirements for mission critical MIS data acquisition and control applications These products fulfill the needs of engineering and information technology professionals who require Ethernet products to operate in harsh industrial environments with high throughput and minimum downtime All products fulfil industrial requirements Each product is UL approved and EMV EMC tested More information can be found at www nemasystems de Contact details for ordering are available at the end of this document 2 2 PV Systems 6 100 Inverters For these types of systems a system called NSY Field Solution 100 is recommended and it can be ordered directly from NemaSystems Automation GmbH IP20 with or without router indoor IP65
12. verters it has to be divided into two or more networks with two or more masters 1 master 99 followers In that case it is very important to install these two or more networks with a physical separation The inverters in one network are not allowed to reach inverters from other networks for example via Ping It is similarly important to apply professional hardware to keep the ping times answering time inside the network between the inverters as low as possible If the system is small 1 5 inverters the network traffic between the inverters as well as the requests from the router is not so heavy In that case it is nota problem for SOHO routers Small Office Home Office to fulfil the requirements If the system consists of 6 xxx inverters it is necessary to apply professional IT hardware to fulfil all the requirements from the DNO It is also necessary to be able to monitor the invert ers reliably for many years without communication failures in case of breakdown of IT hardware For large systems special industrial Ethernet commu nication equipment is recommended This equipment is tested and supported by NemaSystems Automation GmbH a network solution partner of Danfoss In the following sections it is explained which hardware is suitable for a PV plant and how to install it as well as which IT equipment should be used to provide a stable monitoring system Internet Connection As default each system is delivered w
13. with or without router outdoor NOTE The system without a router is for PV plants where an internet connection with a modem already exists If there is no IT equipment and the customer wants to have the possibility to send data via FTP upload or email the NemaSystems solution with a router must be chosen In addition to the NemaSystems solution a DSL connection from the relevant internet provider is needed In some countries the DNO requires that PV systems provide the possibility of controlling the output and reactive power via a radio control receiver In that case it is necessary to install a grid management device This device can also be connected directly to the FieldBox specified port for such devices CLX GM Danfoss Grid Management device 2 2 1 Wiring Scheme NSY FS 100 IP20 without router if an internet connec tion is not needed or a DSL modem is on site Radio control receiver CLX GM F49 TLX Pro TLX Pro TLX Pro TLX Pro F50 TLX Pro TLX Pro DANFOSS SOLAR INVERTERS A S APPLICATION GUIDE EDITION 2 DECEMBER 2012 5 Dart NSY FSR 100 IP20 with router if an internet connection is needed and there is no DSL modem on site DSL con nection must be available on site M F49 TLX Pro TLX Pro TLX Pro TLX Pro Em m 4 F50 TLX Pro TLX Pro Radio control receiver CLX GM Eo NSY FB 100 without router or NSY FBR 100 with router the same hardware m
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