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Install/User Manual - Myers Power Products

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2. Bottom access thru removable panels Fig 3 2 Typical Hardwire Installation See Section 14 for Anchor Bolt Placement 13 114306F Install User Manual SECTION 4 AC INPUT amp AC OuTPUT INSTALLATION Only qualified service personnel such as a licensed electrician should perform the AC installation Risk of electrical shock Read the following cautions before you continue CAUTION Unit contains hazardous AC and DC voltages Because of these voltages a qualified electrician must install the system AC line service and batteries The electrician must install the AC line service according to local and national codes and must be familiar with batteries and battery installation Before you install maintain or service the unit always remove or shut off all sources of AC and DC power and shut off the system You must disconnect AC line input at the service panel and turn off the Installation Switch S1 the Main AC Input Circuit Breaker CB1 and the Battery Fuse s to make sure the unit does not supply output voltage Whenever AC and or DC voltage is applied there is AC voltage inside the unit this is because the unit can supply power from AC line or from its batteries To avoid equipment damage or personal injury always assume that there may be voltage inside the unit Remove rings watches and other jewelry before installing the AC wiring Always wear protective clothing
3. 40 114306F Install User Manua SUMMARY DRY CONTACT DEVIATION SCHEMATIC AND TITLE TO INCLUDE 103 41 114306F Install User Manual REMOTE SUMMARY ALARM PANEL SCHEMATIC LINVA W31SAS A9N39H3W3 Install User Manual 114306F 42 REMOTE METER PANEL SCHEMATIC 4 39v J331NI 31011337 LANIE 2373 N33 138 193NNOOM3INI T3Nvd 310W3 LON TI S313 15 HOL Install User Manual 114306F 43 SECTION 10 5232 OPERATION 1 0 INTRODUCTION This section is intended to explain the operation and communication protocol for the Emergency Lighting Central Inverter Serial Communication can be established by means of a computer using Hyper Link windows based software or using a Terminal device 2 0 CONNECTION The Central Inverter has a 9 pin Sub D Female connector located inside the inverter See Fig 10 2 or Fig 10 3 for the exact location of the connector The Connector between the computer and the Inverter is a str
4. WSISAS NI 4 5 MOTIO4 5 SV 8 ALIHVIOd 590 E OL 8 SWALI IND Z ASAA SAOWWH 440 OL HOLIMS NOIIVTIVISNI NUu l HXIHSANI OI T NOIL VO Install User Manual 114306F 29 SECTION 6 STARTUP AND SHUTDOWN PROCEDURE For the initial startup of the system follow the instructions in the Startup and Warranty Validation Form Failure to do so will void warranty CAUTION HAZARDOUS VOLTAGES ONLY QUALFIED SERVICE PERSONNEL SHOULD PERFORM PROCEDURE 1 Verify that the installation switch S1 located on the inverter chassis and the system AC Input Circuit Breaker CB1 are in the OFF position 2 Turn on AC input at the building service center 3 Locate the DC Pre charge Switch S2 see fig 6 1 press it for five seconds then install the battery fuse F1 inside the electronics cabinet If a large flash occurs the batteries are not connected properly Call service immediately 4 Turn on the systems Input Circuit Breaker See fig 4 1 5 Turn the installation switch 51 to the ON position Leave the loads protected equipment off System will run on batteries then transfer to normal mode 6 Turn on loads SHUTDOWN PROCEDURE 1 Interrupt the AC Mains to the machine by the Distribution Panel Breaker or the systems input circuit breaker
5. REF DWG 113838 m Fig 10 4 55 114306F Install User Manual REF DWG 56 CABLE MALE TO MALE NULL MODEM CABLE PHONE LINE GENDER CHANGER Fig 10 5 FADAPTER FEMALE DB 25 FEMALE KDS 114306F Install User Manual 57 Completing the Installation Replace the dead front panels close the doors and lock the cabinet You have finished installing the system After you fill out and completed the warranty card return it to the manufacturer to validate the warranty Keep the System Installation User Guide in the folder attached to the inside of the system door Notes 114306F Install User Manual SECTION 11 SPECIFICATIONS Input Voltage Power Walk in Frequency Synchronizing Slew Rate Protection Harmonic Distortion Power Factor Output Voltage Static Voltage Dynamic Voltage Harmonic Distortion Overload Frequency Load Power Factor Inverter Overload Protection Type Charger Protection Disconnect Transport Altitude Operating Temperature Storage Temperature Relative Humidity Battery Environmental General Design Generator Input Control Panel Metering Alarms
6. System Into Bypass Mode Open System doors Locate Maintenance Bypass Switch 2 Turn Maintenance Bypass Switch handle from normal mode UPS to bypass mode BYPASS Locate Installation Switch Turn the Installation Switch to the OFF position Locate Input Circuit Breaker CB1 Turn the Input circuit Breaker to the OFF position Locate Main Battery Fuse behind top dead front panel on chassis Remove Main Battery fuse CAUTION HAZARDOUS VOLTAGES STILL EXIST AT THE BATTERY TERMINAL BLOCK AND WITHIN THE SYSTEM AUTHORIZED SERVICE TECHNICIANS MUST DISCHARGE DC CAPACITORS BEFORE SERVICING EQUIPMENT LOCATE DISCHARGE SWITCH PRESS IT FOR 10 SECONDS WARNING DO NOT LEAVE THE SYSTEM SHUTDOWN FOR A PROLONGED LENGTH OF TIME LEAD BASED BATTERIES WILL EXPERIENCE PERMANENT DAMAGE FROM LACK OF CHARGING Remove all Battery String Fuses from Fuse Holders behind dead front panels System On Line From Bypass Mode Verify that the Installation Switch is in the OFF position Install all Battery String Fuses Press and hold DC Pre charge switch for approximately five seconds and then install the Main Battery Fuse on the inverter chassis If a large flash occurs the batteries are not connected properly Call service immediately Turn the Input Circuit Breaker CB1 to the ON position Turn the Installation Switch to the ON position The Front Panel Display will now be illuminated and a slight hum should be heard f
7. 114306F Install User Manual CAUTION To prevent damage to your equipment do not move the system after the batteries are installed To make sure a location is acceptable for the system review the requirements in Section 3 Electronics Cabinet Battery Block Connections Do not connect any battery cables at this time In the following procedure you should only make connections to the electronics cabinet s battery block Use the battery wiring diagram shipped with the battery cables as you follow these steps 1 For systems with a single string of batteries Find the positive battery cable that connects to the battery block At the bare end of the cable strip off 0 5 1 3 cm of insulation Connect the cable to the battery block Tighten the connection as shown on the battery wiring diagram Insulate the other end of the cable For systems with two strings of batteries 8kW only Repeat this step with second positive battery cable 2 For systems with a single string of batteries Find the negative battery cable that connects to the battery block At both ends of the cable strip off 0 5 1 3 cm of insulation Connect one end of the cable to the battery block the other end to the fuse block on the battery shelf Tighten the connection as shown on the battery wiring diagram For systems with two strings of batteries 8 only Repeat this step with second negative battery cable Fuse All units come with a fuse s to protect
8. 192 jeuondo J4edoud 0 JO uonippe eJinbe4 seueyeg s ejs peep 40 seueneq jou 19B1eu5 4 Aisyyeq ul sasny 9 SMO q uejs S e Buunp 51966815 10 sia JeyieAu e Buunp unu JeuuojsueJ siou 545 sexyouis sjjeus 545 e Buunp jndino puoo uni unu 9 Asiou uejs gS uano 9AISseoxo SMEJp 545 e Buunp uni 49119AU Si 3180ud Q3323H9 5 SW31808d HOIHM NI H3QHO SALVOIGNI LHVHO NI H38I AQIN AHL 0o 20 0z0 Install User Manual 114306F 60 SECTION 13 HEATER OPTION INSTALLATION AND OPERATION Heater Option Installation CAUTION SHOULD BE USED WHEN INSTALLING THE BATTERIES TO PREVENT DAMAGE TO THE HEATING ELEMENTS LOCATED ON THE SHELF DIRECTLY ABOVE THE BATTERY Remove the battery bracket located on each shelf before installing batteries This bracket is used to secure the batteries once they are installed on each shelf A separate utility feed is required for the heater option The input power requirement is appro
9. emergency power for a minimum of 90 minutes If the duration of a power failure is greater than the batteries storage capability the inverter will automatically shut down when the battery voltage reaches 85 of the nominal DC voltage This feature protects the battery from being permanently damaged from a deep discharge that could cause cell reversal This battery protection feature is called Low Voltage Disconnect or L V D When the AC power is restored after a full discharge the system will be ready for another power failure within 24hrs If another power failure occurs before the 24 hour recharge time the run time will be decreased The front panel display incorporates an alphanumeric 2x20 LCD character display LED status indicators and a 4 x 4 keypad All user interface functions are available from the front panel assembly Utilizing a small footprint this unit is for use with any lighting load including quartz HID incandescent and fluorescent and halogen HOW TO USE THIS MANUAL This manual tells you how to install start operate and communicate with your unit and lets you know how to get more information for special situations Please record your unit s part number serial number and model number below You can find these numbers on the labels on the inside panel Part Number Serial Number Model Number 7 114306F Install User Manual Record Keeping An on site permanent log of the inspection testing and mainte
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11. 24 Hour Standard e is one character error code 5 4 Get Time PC Interface 0 0 System Interface Otmhhmmss0O CR 5 5 Set Inverter Max Run Time PC Interface OMTHHHHHH0 lt CR gt System Interface Omte0 lt CR gt is hours in decimal format 100 means 100 e is one character error code 5 6 Get Inverter Max Run Time PC Interface 0 System Interface OmthhhhhheO CR 5 7 Set Output Current Load Reduction Fault PC Interface OLF DDDDO lt CR gt System Interface Olfe0 lt CR gt DDDD 4 characters represent amps in decimal format 100 means 10 0 Where is the phase letter A B C e error code 49 114306F Install User Manual 5 8 5 9 5 10 5 12 5 13 5 14 5 15 50 Get Output Current Load Reduction Fault PC Interface OLFQO CR System Interface Olfdddd0 lt CR gt is the phase letter A B C Set Low Battery Voltage Alarm PC Interface OLBDDDD0 lt CR gt System Interface Olbe0 lt CR gt DDDD 4 characters represent Volts in decimal format 100 means 10 0 e error code Get Low Battery Voltage Alarm PC Interface OLBO lt CR gt System Interface Olbdddd0 lt CR gt Set Low AC Voltage Alarm PC Interface OLVDDDD0 lt CR gt System Interface Olve0O CR DDDD 4 characters represent Volts in decimal format 100 means 10 0 e error code Get Low AC Voltage Alarm PC Interface 01 0 lt gt System Interface Olvd
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13. Communications Manual Maintenance Bypass Alarm Contacts Warranty Factory Start up 5 Year Service Plan Cabinet Cooling Cable Entry Access Seismic Zone 4 Locking Device Physical 58 General Specifications 120 or 277Vac 1 phase 2 wire 120 208 or 277 480 3 phase 4 wire 10 15 Contact factory for other voltages Walk in limiting inrush current to less than 125 10 times for 1 line cycle 60Hz 3 1Hz per second nominal Input Circuit Breaker 10 5 lag lead 120 or 277Vac 1 phase 2 wire 120 208 or 277 480Vac 3 phase 4 wire 1096 1596 Contact factory for other voltages Load current change 2 battery discharge 12 5 296 for 25 load step change 3 for a 50 load step change recovery within 3 cycles 3 THD for linear load Fuse protected 60Hz 05Hz during emergency mode 5 lag to 5 lead 11596 for 10 minutes Overload 115 for 5 minutes 125 for 12 line cycles Optional Main Circuit Breaker Front access valve regulated sealed lead calcium Microprocessor controlled and temperature compensating recharge per UL924 specification Automatic low battery disconnect automatic restart upon utility return Fuse Built in handles 10 000 feet above sea level without derating 32 to 104 degrees F 0 to 40 degrees C Optional 4 to 104 degrees F 20 to 40 degrees C 4 to 158 degrees Fahrenheit 20 to 70 degrees Celsius electronics only 9596 non condensing
14. Connect the fuse block to the negative of the battery as shown on the battery wiring diagram CAUTION Hazardous voltage is present System batteries are high current sources These batteries can produce dangerous voltages extremely high currents and a risk of electric shock 114306F Install User Manual 23 6 Install only the battery string fuses on the battery shelf Next use the voltmeter to check the DC voltage between the negative position on the battery block and the unconnected battery positive terminal This voltage should be approximately the battery voltage record on the unit ID label If it is greater than or 596 review the battery wiring diagram Correct any wiring errors and recheck the DC voltage do not go on until your measurement is within or 5 If the measurement is too high and you cannot find the cause of the problem call SERVICE CAUTION If you do not verify that voltage and current direction are correct the equipment may fail Connecting the Positive Battery Cable s to the Battery String s Remove the insulation from the cable that was put on in step 2 of Electronics cabinet battery block connections Connect the cable to the battery positive Repeat this step for systems with 2 strings Replacing the Batteries CAUTION A battery can present a risk of electrical shock and high short circuit current A qualified electrician familiar with battery systems sh
15. Height Width Depth D B F A B Unit 76 48 30 19 13 6 1 8 Cabinet 193 122 cm 76 2 48 3 cm 33 15 56 Table 3 2 Required Clearances Sides Top Front 0 0 48 0 0 0 0 122 Table 3 3 Conduit Knockouts 347 1 91 114306F Install User Manual Location Guidelines CAUTION e Choose a permanent location for the unit Attempting to move them after you have installed the batteries can damage the batteries and the cabinet This equipment is heavy Refer to Table 3 4 when you choose a site to make sure that the floor can support the weight of the system the batteries and any other necessary equipment Table 3 4 System weight in Ibs kg System Models for 90 Minute run time Single Phase Three Phase 3 0kw 4 0kw 5 0kw 6 5kw 8 0kw 4 0kw 5 0kw 6 5kw 8 0kw Unit with Standard 1545 1693 1990 2285 2580 1693 1990 2285 2580 SLC Batteries 696 763 896 1029 1162 763 896 1029 1162 Unit without 805 85 85 805 805 805 805 805 805 Batteries 362 362 362 362 362 362 362 362 362 11 114306F Install User Manual Receiving and Moving the Unit and the Batteries Systems weigh several hundred pounds see Table 3 4 ask your sales representative for additional information Make sure you are prepared for these weights befo
16. Mens Power Products INSTALLATION amp USER S GUIDE NEMA 3R OUTDOOR EMERGENCY LIGHTING CENTRAL INVERTER 3KW 8KW SINGLE PHASE 4KW 8KW THREE PHASE 44 South Commerce Way Bethlehem PA 18017 1 800 526 5088 610 868 3500 e Fax 610 868 8686 Service 610 868 5400 www myerspowerproducts com This unit contains LETHAL VOLTAGES All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY There are NO USER SERVICEABLE PARTS inside this unit IMPORTANT SAFEGUARDS When using electrical equipment you should always follow basic safety precautions including the following READ AND FOLLOW ALL SAFETY INSTRUCTIONS 2 Do not install near gas or electric heaters or in other high temperature locations 3 Use caution when servicing batteries Depending on battery type batteries contain either acid or alkali and can cause burns to skin and eyes If battery fluid is spilled on skin or in the eyes flush with fresh water and contact a physician immediately 4 Equipment should be mounted in locations where unauthorized personnel will not readily subject it to tampering 5 The use of accessory equipment not recommended by Manufacturer may cause an unsafe condition and void the warranty 6 Do not use this equipment for other than its intended use 7 Qualified service personnel must perform all servicing of this equipment SAVE THESE INSTRUCTIONS The installation and use of this product
17. Sizes Read These Important Notes For this Input Use this Size 90 Circuit Breaker Copper Wire This table lists the AWG and mm2 wire size for each circuit breaker size Size AWG mm The minimum recommended circuit breaker sizes for each model and 10 15 20 12 331 voltage application listed in Table 4 1 The temperature rating of e conductor must not be less than 90 C wire Based on the ampacities 25 90 10 5 26 given in Tables 310 16 of the National Electrical Code ANSI NFPA 70 35 40 45 8 8 36 1993 Table 2 of the CEC and NEC article 220 CEC Section 4 Circuit 50 60 6 13 30 conductors must be the same size ampacity wires and equipment 70 80 4 21 15 grounding conductors must meet Table 250 95 of the National Electrical 90 100 2 33 62 Code Code may require a larger wire size than shown in this table because of temperature number of conductors in the conduit or long service runs Follow local code requirements T The input circuit breaker in the input service panel provides the means for disconnecting AC to the unit Only authorized persons shall be able to disconnect AC to the unit see NEC 700 20 and 700 21 CEC Section 46 If you are using the input circuit breaker to disconnect AC you must make sure that only authorized persons have control of the circuit breaker panel to meet the requirements of NEC 700 20 CEC Section 46 8 Read the following caution before removi
18. The Inverter should then start 2 Turn the installation switch located on the inverter chassis to the off position The inverter should stop 3 Disconnect the main battery fuse located on the inverter chassis CAUTION HAZARDOUS VOLTAGES STILL EXIST AT THE BATTERY TERMINAL BLOCK AND WITHIN THE SYSTEM AUTHORIZED SERVICE TECHNICIANS MUST DISCHARGE DC CAPACITORS AND TURN OFF UTILITY POWER BEFORE SERVICING EQUIPMENT CAUTION DO NOT LEAVE THE SYSTEM SHUTDOWN FOR A PROLONGED LENGTH OF TIME LEAD BASED BATTERIES WILL EXPERIENCE PERMANENT DAMAGE FROM LACK OF CHARGING AFTER A FEW MONTHS 30 114306F Install User Manual 31 D Hc 7 INSTALLATION Va SWITCH PRE CHARGE ITCH DISCHARGE SWITCH 2 Tem gd TERMINAL FUSE Figure 6 1 Battery Fuse DC Pre charge Switch DC Discharge Switch amp Installation Switch 114306F Install User Manual MAINTENANCE BYPASS PROCEDURE CAUTION HAZARDOUS VOLTAGES ONLY QUALFIED SERVICE PERSONNEL SHOULD PERFORM PROCEDURE
19. Transformer to provide the 120 VAC to the Solid State Switch The Temperature Sensor is an RTD type and is located in the cable bundle on the left side of the middle battery shelf There are 48 heating elements divided equally through three battery shelves Each battery shelf has 16 heating elements producing 460 Watts This 460 Watts is divided equally between 16 elements and provides an even distribution of heat over the entire surface of the shelf This even distribution eliminates hot spots and uneven heat distribution between the batteries The Temperature Controller is factory programmed and should only be changed by authorized factory personnel 62 114306F Install User Manual SECTION 14 ANCHOR BOLT PLACEMENT AL 1108 LOE 1 Install User Manual 114306F 63 SECTION 15 WARRANTY RETURN MATERIAL AUTHORIZATION RMA POLICY No return material is accepted without written Return Material Authorization RMA An RMA number is obtainable by contacting the Field Service Department Every effort will be made to correct problems over the phone before a RMA is granted or a service trip made Cooperation will save both time and expense for customer and manufacturer If itis deemed necessary to return material the RMA number must appea
20. UIVONVW WHLSAS NI d IlHVIS MOTIO4 5 SV SHINZIIVH IO3NNOO ALIHNVIOd SAN3SHO WOWINIW OL 6 SWALI INO ASNA Od ANU 440 OL HOLIMS NOIIVTIVISNI OL T Install User Manual 114306F 26 10114142510 N LOUNNODAAINT 090 9909 99 JTISVO 99 TIUSUFZIUH M xd 57 32 TISVO 99 WOSCOSONTRI 4514 0570 0908 4 ASNA 5070192 1 50141 15 ALINVIO HO4 GQSLLIWO SH3AOO Suood 1 Auallva WIL 06 9 VAXO S 6 AZT OIIVWHHOS UIVONVW NI 0 14415 MOTIO4 5 SV ALIHV IOd 5 HLONWI WOWINIW OL 6 SWALI INO 5 SAOWWXH 440 OL HOLIMS NOILVTIVISNI NYNIL HHINSANI OL A404448 T Install User Manual 114306F 27 NOIIdINOSHG Ki ID LOHSNNOOWSILNI CIUSUT99U8 M 7759 9 2 WIGVO TIOSOFZTUG M 5 29 TISVO
21. and eye protection and use insulated tools when working near batteries Whenever you are servicing an energized unit with the inside panel open electric shock is possible follow all local safety codes TEST BEFORE TOUCHING Open the unit s doors Make sure the installation switch and the input circuit breaker are off and the battery fuse removed inside the unit Look at the ID label on the inside right door Write down the following information Input Voltage Output Voltage Now make sure the input and output voltages are what you need Doesthe input voltage available for the system at the AC service panel match the input voltage shown on the unit s ID label Service Panel Voltage Input Voltage Yes e Does the output voltage on the ID label match the voltage your loads protected equipment need Load Voltage Output Voltage Yes No If you answered NO to either of the preceding questions call SERVICE 114306F Install User Manual 4 Now use the information you wrote down in Step 2 to find the correct circuit breaker for the service panel that is for your system Table 4 1 Recommended Circuit Breaker for Maximum Input Current System Input Voltage Vac Max Current Recommended Circuit Breaker 3 0kW 120V 32 40 1 3 0kW 277V 14 amps 20A 1 Pole 4 0kW 120V 42 __50A 1 Pole 4 0kW 20
22. for optional batteries Digital volt ohm meter Conductive grease or petroleum jelly 7 16 open end wrench Brush to apply grease or petroleum jelly to terminals 3 extension socket Safety equipment required by local codes Ratchet Torque wrench calibrated in inch pounds or Newton meters Wire brush 7 16 socket wrench Electrical tape Safety glasses with side shields Battery Voltage vdc Models 3 0kW 4 0kW 5 0kW 6 5kW 8 0kW Battery Volts for 90 120v 144v 180v 240v 144v Minute Systems Battery Cable Sizing The battery cable or wire used is No 6 AWG 13 30 mm for all applications DC Disconnect Systems have a Main Battery Fuse F1 inside the cabinet this fuse lets you remove DC power from the batteries Systems with two parallel sets of batteries have a fuse in line with the positive cable of each string Installing and Connecting the Batteries Battery Wiring Diagram Refer to the Battery Interconnect diagram pgs 25 29 that corresponds with your systems KVA rating This battery wiring diagram shows how you should install the batteries make terminal and fuse connections Use the diagram as you follow the steps below Location The system batteries are inside the unit Before you start installing the batteries you must install the system in its permanent location If you have not already done this see Location Guidelines on page 11 to choose a location
23. gt System Interface Obidddd0 lt CR gt Where dddd represents the value in decimal format 1200 means 120 0 Get Ambient Temperature PC Interface lt gt System Interface 0 Where 4444 represents the value in decimal format 1200 means 120 0 Get Output Watts PC Interface lt gt System Interface Owadddd0 lt CR gt Where dddd represents the value in decimal format 1200 means 120 0 Get Output VA PC Interface OVAd0 lt CR gt System Interface Ovadddd0 lt CR gt is the phase number 1 2 3 for A B C Where dddd represents the value in decimal format 1200 means 120 0 Get Elapsed run time days PC Interface OEDO CR System Interface QetddddO CR Where dddd represents the value in decimal format 100 means 100 Time is in hours Get Inverter Run time PC Interface ORTO CR System Interface OrtddddO CR Where dddd represents the value in decimal format 100 means 100 Time is in minutes 114306F Install User Manual 5 0 CONTROL FUNCTIONS 5 1 Set Date PC Interface ODAMMDDYYYY0 lt CR gt System Interface Odae0 lt CR gt MM is month DD is day YYYY is year e is one character error code 5 2 Get Date PC Interface ODAO CR System Interface Odammddyyy0 lt CR gt 5 3 Set Time PC Interface OTMHHMMSS0 lt CR gt System Interface Otme0 lt CR gt HH is hours MM are minutes SS is seconds Time is based on the
24. must comply with all national federal state municipal or local codes that apply If you need help please call Service 1 114306F Install User Manual CAUTION READ ENTIRE MANUAL AND REVIEW ALL DOCUMENTATION BEFORE ATTEMPTING SYSTEM INSTALLATION FOR YOUR PLEASE COMPLETE AND RETURN WARRANTY REGISTRATION CARD IMMEDIATELY 2 114306F Install User Manual TABLE OF CONTENTS SECTION 1 page s Safety x Rx a RO Bl anri Battery Storage Warning SECTION 2 IntrodUuctlOnh i cess dees cove eve ecstatic SECTION 3 Before installing the system Installation Dimensions and clearances Location Guidelines Storage and operating Environment Installation overview SECTION 4 AC input 4 AC output Installation SECTION 5 Installing batteries and DC wiring Safety instructions Before installing the batteries Installing and connecting the batteries Replacing the batteries Battery interconnect diagrams SECTION 6 Startup and shutdown procedure Maintenance bypass for non break systems SECTION 7 OperallOn 2 5 nens cy otn ar enden Oo nurus SECTION 8 Front panel Control panel keypads Meter functions Control functions Program functions A
25. not lay tools or metal parts on top of the batteries and do not lay them where they could fall onto the batteries or into the cabinet Install the batteries as shown on the battery wiring diagram provided with the system When connecting cables never allow a cable to short across a battery s terminals the string of batteries or to the cabinet Align the cables on the battery terminals so that the cable lug does not contact any part of the cabinet even if the battery is moved Keep the cable away from any sharp metal edges CAUTION Install the battery cables so the system dead front panels cannot pinch them Where conductors may be exposed to physical damage protect conductors in accordance with the National Electrical Code NEC Canadian Electrical Code CEC If you are replacing batteries or repairing battery connections follow the procedure in the section 6 to shut down your system and remove both AC and DC input power 114306F Install User Manual Before Installing the Batteries 20 Tools CAUTION Always use insulated tools when you work with batteries Always torque connections to the manufacturer s recommendations When you work with system batteries you need the following tools The tools must be insulated so they do not short battery terminals to the cabinet Wear the safety equipment required by local code whenever the doors are open and whenever you are working on batteries Other tools may be necessary
26. per month for 5 minutes and once per year for 90 minutes If there are any problems with the self tests the fault log shall indicate which faults occurred Please see the fault descriptions and troubleshooting guide A few simple maintenance operations performed periodically will help ensure many years of trouble free operation Battery terminals should be checked for tightness and corrosion If severe corrosion is evident maintenance is required to correct this situation Since the unit depends on unrestricted airflow for cooling of power handling components it is important to keep the air vents free of any obstruction If the environment tends to be extremely dusty occasionally blow away any accumulation of dust on components Please follow the shutdown procedure before cleaning CAUTION Follow the shutdown procedure See Section 6 before cleaning An authorized technician only should perform Service Table 12 1 Preventive Maintenance Schedule PERFORM SERVICE EVERY SERVICE TO PERFORM 3 MONTHS 6 MONTHS 12 MONTHS X 1 TEST UNIT NOTE Perform manual test only when critical load is connected but not required Output voltage should be present Confirm operations of front panel indicators X 2 INSPECT BATTERIES connections are tight Connections have corrosion Clean if necessary CLEAN UNIT NOTE Unit must be shut down dur
27. systems Monthly Test Monthly battery test 5 Minutes Yearly Test Yearly battery test 90 Minutes The factory can only reprogram these parameters If you would like to change the setting of any of the above parameters see table 8 4 follow these steps i e setting the Time See Figure 8 1 for Keypad location 1 Press the PROGRAM keypad enter the user password 1234 press the ENTER keypad 2 Press the gt arrow keypad 4 or keypads are used for scrolling through the menu to the Time parameter to set the time NOTE Factory default is Eastern Standard Time and with 24 hour formats i e 1 00 PM 1300 hours 3 Enter correct time for your time zone using the NUMBER keypads and then press the PROGRAM keypad to exit 114306F Install User Manual SECTION 9 OPTIONS 1 PHASE SYSTEM 1 POLE OUTPUT CIRCUIT BREAKER DEVIATION SCHEMATIC a uu Qu a E 2 2 QR T 15 EEE E bl T TION DEV SCH FOR C 3R WITH OUTPUT BREAKERS 1 14 NORMALLY ON 114306F Install User Manua 3 PHASE SYSTEM 1 POLE OUTPUT CIRCUIT BREAKER DEVIATION SCHEMATIC
28. terminals 114306F Install User Manual A qualified electrician familiar with battery systems and required precautions must install and service the batteries Any battery used with this unit shall comply with the applicable requirements for batteries in the standard for emergency lighting and power equipment UL 924 Canada s National Building Code Cabinets are design to be used with and batteries must be replaced with manufacturer battery number BAT CG12105 or a manufacturer approved equivalent see the battery wiring diagram that came with the battery cables If you substitute batteries not supplied by manufacturer the unit s UL cUL listing is void and the equipment may fail Installation must conform to national and local codes as well Keep unauthorized personnel away from batteries The electrician must take these precautions Wear protective clothing and eyewear For battery systems gt 48vdc wear rubber gloves and boots Batteries contain corrosive acids or caustic alkalis and toxic materials and can rupture or leak if mistreated Remove rings and metal wristwatches or other metal objects and jewelry Don t carry metal objects in your pockets where the objects can fall onto the batteries or into the system or battery cabinet Tools must have insulated handles and must be insulated so that they do not short battery terminals Do not allow a tool to short a battery terminal to another battery terminal or to the cabinet at any time Do
29. the system The battery wiring diagram shows the fuse location a label inside the battery cabinet shows the fuse size Verify that the battery fuse s in the cabinet is removed before connecting the batteries Arranging the Batteries NOTE As you arrange the batteries you must be wearing the required safety equipment Arrange the batteries in the cabinet or the system only as shown in the battery wiring diagram This arrangement is designed to maximize airflow around the batteries The cabinets are designed so that battery cases should never touch Air should be free to circulate Clean the entire surface of all battery terminals with the wire brush before you install the batteries to create good contact points Load the batteries into the system or battery cabinet s Starting with the bottom shelf load one shelf at a time CAUTION Never install the batteries in an airtight enclosure 114306F Install User Manual Connecting the Cables Between Batteries When you make battery terminal connections use the torque wrench to tighten the battery terminal connections securely For most batteries you can find out what torque value to use by finding the battery number on the front of the battery Then use Table 5 1 to find the torque value for that battery Now follow these steps to connect the cables Table 5 1 Battery Torque Battery Type Torque BAT CG12105 or SL 12105 Torque to 120 in Ibs
30. warmer the ambient temperature the higher the self discharge rate of the battery This will require more frequent recharge of the individual batteries until they are placed in service Avoid storing in direct sunlight or in front of or near heaters heat duct or other sources of heat Do not store directly on concrete structures Always store on wooden pallets or metal shelves near floor level Place the batteries in service within 180 days of receipt If you cannot place the batteries in service within the 180 days then the batteries must be recharged every 180 days more frequently if stored at elevated temperatures while in storage Failure to do so will void the warranty and may cause irreversible damage to the battery 114306F Install User Manual SECTION 2 INTRODUCTION Keep this Guide in the folder mounted inside the unit This unit is a microprocessor controlled PWM Pulse Width Modulated pure sine wave based DC to AC power inverter utilizing IGBT technology It integrates a fully automatic 3 rate battery charger a solid state transfer system control circuitry self testing and recording digital meter display and maintenance free sealed lead calcium type batteries The system components are carefully matched to make the unit a completely self contained fully automatic standby power source for operation on all types of lighting loads The batteries are sized and tested per UL 924 and Life Safety Code ANSI NFPA 101 providing
31. 13 6 Nm BAT CG12105A or SL 12105M Torque to 120 in Ibs 13 6 Nm BAT CG12105B Torque to 55 Ibs 6 5 Nm BAT CG12105E or 12AVR100 3ET Torque to 60 lbs 6 8 Nm BAT CG12105G Torque to 60 Ibs 6 8 Nm 1 Using the battery wiring diagram determine which batteries belong to each battery string NOTE For standard 90 minute runtimes SKW 4kW 5kW 6 5kW models have only one battery string 8kW models have two battery strings 2 Clean the cable connectors with the wire brush before you make the battery connections NOTE As you carry out the following step use these guidelines If you are using conductive grease apply a thin coating of high temperature conductive grease on each post and every cable connector before you assemble and torque the connection to slow corrosion If you use nonconductive grease like petroleum jelly do not apply any grease before you make the connections and torque them Instead make the connection first then torque it to the value shown in Table 5 1 After you make the connection apply a coating of the nonconductive grease to the hardware at the battery terminals 3 In each battery string connect the battery cables between the batteries as shown in the battery wiring diagram positive terminal to negative terminal Torque the connections to the value shown for your battery in Table 5 1 4 Connect the battery cables from one shelf to the next as shown on the battery wiring diagram 5
32. 8V 24 amps 30A 2 Pole 4 0kW 240V 21 30A 2 Pole 4 0kW 277V 18 amps 25A 1 4 0kW 120 208V 14 amps 20A 3 Pole 4 0kW 277 480V 6 amps 10A 3 5 0kW 120V 52 amps 70A 1 5 0kW 208V 30 amps 40A 2 Pole 5 0kW 240V 26 amps 95A 2 Pole 5 0kW 277V 23 amps 30A 1 Pole 5 0kW 120 208 17 amps 25A 3 Pole 5 0kW 277 480V 8 amps 10 3 Pole 6 5kW 120V 68 amps 90A 1 6 5kW 208V 39 amps 50A 2 Pole 6 5kW 240V 34 amps __4 2 Pole 6 5kW 277V 29 amps 40A 1 Pole 6 5kW 120 208V 23 amps 30 3 Pole 6 5kW 277 480V 10 amps 15A 3 Pole 8 0 kW 120V 84 amps _ 100A 1 Pole 8 0 kW 208V 48 60A 2 Pole 8 0 kW 240V 42 amps 50A 2 Pole 8 0 kW 277V 36 amps 45A 1 Pole 8 0 kW 120 208V 28 amps 35A 3 pole 8 0 kW 277 480V 12 amps 15A 3 pole WARNING THE EXTERNAL INPUT CIRCUIT BREAKER PROTECTING THE SYSTEM MUST BE A MOTOR START DELAYED TRIP TYPE THIS IS DUE TO MAGNETIC INRUSH CURRENT DRAWN DURING APPLICATION OF AC POWER PLEASE NOTE THAT THIS APPLIES TO ANY UNIT THAT HAS A DIFFERENCE BETWEEN THE INPUT AND THE OUTPUT VOLTAGES 5 Write down the circuit breaker value that applies to your system from Table 4 1 6 Now refer to Table 4 2 and use the notes to find the proper gauge wire for the recommended circuit breaker recorded in step 5 114306F Install User Manual Table 4 2 Recommended Minimum Wire
33. AW THE MANUFACTURER SHALL NOT BE LIABLE FOR ANY SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS OF PROFITS INJURIES TO PROPERTY LOSS OF USE OF THE PRODUCT OR ANY ASSOCIATED EQUIPMENT Special on site extended warranties are also available upon request The warranty period may be adjusted because of special circumstances but only by arrangement with the manufacturer at the time of purchase All in or out of warranty repaired material or replacement units parts carry a 90 day new part guarantee Return of your original repaired component or unit is not guaranteed This limited warranty is for the 48 contiguous states For international warranty information call the Field Service Department See telephone number in front of manual The standard warranty can be extended and renewed for a nominal fee Please contact the factory for pricing information 65 114306F Install User Manual SECTION 16 CABINET DETAIL DRAWING OLT AMPERE RATINI LABEL CAUTION LABEL SERVICE LABEL AVOID OVERLOAD LABEL APER WORK ENVELOPE MANUAL amp SCHEMATIC ENCLOSED LABEL ON ENVELOPE 66 LOCATION JLE ELECTRONICS
34. Standby no break PWM inverter type utilizing IGBT technology with 2mS transfer time Compatible with generators Microprocessor controlled 2 x 20 character LCD display with touch pad controls functions 5 LED indicators amp alarm status indicator Input amp Output Voltage Battery Voltage Battery amp Output Current Output VA Temperature Inverter Wattage High Low Battery Charger Fault Near Low Battery Low Battery Load Reduction Fault Output Overload High Low AC Input Volts High Ambient Temperature Inverter Fault Output Fault Optional Circuit Breaker Trip RS 232 port DB9 Internal standard Summary Form C Contacts standard 1 year standard warranty includes all parts labor amp travel expenses within 48 contiguous states Up to 10 years pro rated warranty on batteries available Preventative maintenance and customized service plans are available Purchase factory start up amp receive 1 additional year of warranty Purchase 5 year service plan amp receive free factory start up NEMA type 3R freestanding two door powder coat CRS standard stainless steel enclosure optional Forced Air Temperature controlled fans Sides and bottom Front ONLY Optional Floor mounting brackets add 2 to each side 52 W total 3 Point locking latch with Corbin 60 lock 114306F Install User Manual SECTION 12 MAINTENANCE AND SERVICE The Self testing feature of the inverter ensures that the system is tested at least once
35. aight connection Do not use a Null Modem Cable that flips pins 2 and 3 Pin 2 and Pin 3 are the Data send and receive lines Pin 5 is the Ground Optical isolation on the Interface card provides galvanic isolation between the computers ground and the Inverters ground PC Connector DB 9 Central Inverter Connector DB 9 Straight Connection Pins used 2 3 5 Fig 10 1 Interconnect Schematic for RS 232 Connection Communication is established through a standard ASCII format of 8 Data bits 1 Stop bit No parity No Flow Control and a Baud rate of 9600 BPS 44 114306F Install User Manual 3 0 PROTOCOL The Protocol is the command architecture between the PC and the Central Inverter System Information is exchanged between the two devices under this architecture The PC is the initiator of the communication It sends out a command all in upper case letters like the following string A CC DDDD S CR ACC DDDD S lt CR gt Start Character marks the start of a command Character represents the System s node address range 0 F 0 to E is for address specific and F is for all nodes Two characters for command Data Field with variable length Character for check sum hex representation Enter Key or character OxOd When the System receives this string of characters it must reply back The System sends out all information back to the PC in lo
36. anty does not cover damage caused by abuse improper environmental conditions shipping damage improper electronics and or battery installation unauthorized modifications service by unauthorized personnel transportation of damaged equipment or acts of war Damage due to lack of maintenance where applicable or damage resulting from installation in areas with other than normal temperatures are not covered See the battery warranty policy for details as adverse environmental conditions reduce battery life and void the warranty Replacement of fuses pilot lamps and or contractor labor is not included in warranty Damage do to acts of nature such as but not limited to lightning flooding explosions and earthquakes are not covered The warranty is limited to the repair and or replacement of parts and or units that upon examination at our factory and or job site are determined to be defective and in our judgment are subject to repair or replacement All such repair shall be manufacturer s exclusive remedy A date code part number and serial number identify all such units TO THE EXTENT ALLOWED BY LAW MANUFACTURER DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO AND LEED WARRANTIES OR MERCHANT ABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY OF MERCHANT ABILITY OR FITNESS FOR A PARTICULAR PURPOSE ON PRODUCT IS LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY TO THE EXTENT ALLOWED BY L
37. ctions NEUTRAL GROUND CONNECTION CONNECTION INPUT MAINTENANCE DISTRIBUTION INPUT BREAKER BYPASS SWITCH BREAKERS OPTIONAL J OUTPUT TERMINAL TERMINAL 114306F Install User Manual SECTION 5 INSTALLING BATTERIES AND DC WIRING Only qualified service personnel such as a licensed electrician should perform the battery and DC wiring installation Risk of electrical shock This section explains how to install system batteries fuses and cables An electrician who is familiar with battery installations and applicable building and electrical codes should install the batteries The batteries that will need to be installed in this system could cause you harm or severely damage the electronics if proper precautions are not followed Batteries connected in series parallel configuration could produce lethal voltages with extreme currents All batteries should be inspected for damage prior to installation Never install a battery that is leaking electrolyte Battery terminals should be cleaned with a wire brush to remove any oxidati
38. ddd0 lt CR gt Set High AC Voltage Alarm PC Interface OHVDDDDO lt CR gt System Interface Ohve0 lt CR gt DDDD 4 characters represent Volts in decimal format 100 means 10 0 e error code Get High AC Voltage Alarm PC Interface System Interface Ohvdddd0 lt CR gt Set Ambient Temperature Alarm PC Interface OATDDDDO CR System Interface Oate0 lt CR gt DDDD 4 characters represent degrees in decimal format 100 means 10 0 error code Data is in degrees centigrade 114306F Install User Manual 5 16 5 17 5 18 5 19 5 20 51 Get Ambient Temperature Alarm PC Interface lt gt System Interface QatddddO CR Get Test Log PC Interface OLTiijOs CR System Interface OltddddO CR dddd is a character string containing the event number field number and field data 15 a decimal number between 0 and 75 that represents the Event number jis a decimal number between 0 and 6 that represents the Field in the event Field 07 Date mm dd yy Field 15 Time hh mm Field 2 Duration mmmm Field 3 Voltage Output Field 4 Current Output Field 5 Load Reduction Fault LRF Yes No Field 6 Event or Month Test or Year Test Dump Test Log PC Interface ODTO CR Command for dumping all Tests to the RS 232 port Get Event Log PC Interface OLEiijO CR System Interface Oledddd0 lt CR gt dddd is a character string con
39. egister 48 0 Amps If the output current under battery power is 10 percent below this number the alarm will be set Low AC Voltage Alarm is in VVVV Volts The last digit entered is after the decimal place 1200 ENTER will register 120 0 Volts If the Input AC Voltage goes below this number the alarm will be set High AC Voltage Alarm is similar to Low AC Voltage Alarm Ambient Temperature Alarm is in DDD Degrees Centigrade I E 75 ENTER will register 75 deg C When the ambient temperature internal to the inverter enclosure goes above the set point the alarm will be set Table 8 5 Near Low Battery Voltages DC Voltage Near Low Battery 120VDC 108VDC 144VDC 130VDC 180VDC 162VDC 240VDC 216VDC 114306F Install User Manual 38 The Day of the Automatic Tests Table 8 8 shows the purpose of each parameter and its factory setting Table 8 6 Factories Setting for Automatic Test Parameter Parameter Determines Factory Default Monthly Test The time and the day of the month for the monthly tests 15 5 00 AM Yearly Test The time and the date for the yearly test January 1 8 00 AM The Length of the Automatic Tests Parameters Monthly Test and Yearly Test determine how long the battery test is Table 8 7 shows the purpose of each parameter Table 8 7 Factories Setting for Automatic Test Parameters Parameter Purpose Factory Default for 90 minute
40. ent and save this manual for future reference This system contains LETHAL VOLTAGES AUTHORIZED SERVICE PERSONNEL should perform all repairs and service ONLY There is NO USER SERVICEABLE PARTS inside the UPS Do not install near gas or electric heaters or in other high temperature locations Use caution when servicing batteries Battery acid can cause burns to skin and eyes If acid is spilled on skin or in the eyes flush with fresh water and contact a physician immediately Equipment should be mounted in locations where it is not readily subjected to tampering by unauthorized personnel The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition Do not use this equipment for other than intended use Only qualified service personnel such as a licensed electrician should perform the system and battery installation and initial startup Risk of electrical shock 114306F Install User Manual BATTERY STORAGE WARNING This shipment contains rechargeable maintenance free batteries They must be stored properly to assure proper operation upon installation Therefore please follow the following guidelines when storing batteries 1 2 3 4 Store in clean dry and cool location While it is safe to store batteries in environments of 18 to 40 degrees C 0 to 104 degrees F it is recommended that you do not store at temperatures above 30 degrees C 86 degrees F The
41. ing this service Inspect air vents and clean necessary Clean excessive dust from inside cabinet s Clean excessive dust from fan s X Indicates when to perform service Lines below the X are for the date of service 59 114306F Install User Manual TROUBLE SHOOTING CHART 164014 10 jou 19 10 5481 uonounjjeul Jo pue 19jsueJ 9 noejop 10 peep seueneg 59195 S 9 OL S1129 193 8q ul LL e noejeg ieneg jeuiqeo ui sesnj 3 esnj uedo sepoip peo 4 uBiu 00 e1nje1eduiej jusiquy pepeeoxe Buieq jo Buel 19319AUI indui 9Y ON s ejnpoui 1891 Penuous uonisod UO YOUMS 5 jueisixe uou 10 Aiayyeg 90 Used 10 uonejeisu Jaye 18doud jou 1eneg 10 540 10 jeuiqeo ul Burxee
42. ion When there is a fault condition present the Fault LED will illuminate To view which fault is present use the keypad and LCD display feature The front panel display will provide the user with a variety of information It has a full compliment of Meter functions Control functions and Program functions 33 114306F Install User Manual SECTION 8 FRONT PANEL DISPLAY The Front panel consists of a 2 x 20 alphanumeric LCD display with LED Back lighting 5 Status LED indicators and a 4 x 4 keypad for user interface Several parameters in the system software determine when and how your system conducts the automatic monthly and annual tests Refer to Program Functions for a description of each test AC SYSTEM BATTERY BATTERY FAULT PRESENT READY CHARCING POWER IN OUT 1 OUT Z METER BATT BATT A OUT 5 6 CONTROL TEST LOG EVENT 100 INV WATTS INV MIN TEMP T Q 9 PROGRAM SYS DAYS CLEAR ENTER TET ALARM BUZZER Figure 8 1 Front Panel Display 34 114306F Install User Manual 35 Control Panel Keypads Table 8 1 Keypad Functions Key Name Description Meter Blue Pressing this key will activate Meter Functions Control Red Pressing this key will activate Control Functions Program Black Using this key you can enter passwords or change parame
43. it 0 is set indicating an overload alarm 46 114306F Install User Manual 4 2 Get Indicator Status PC Interface 0150 lt gt System Interface Oisdd0 lt CR gt Where dd represents 8 bit data in HEX format Please refer to Indicator Status Table for definitions Indicator Status Table Bit Description 0 System Ready AC Present Battery Charging Battery Power Spare Spare Spare Phase 0 is single phase 1 is 3 phase NOOR WD This format is just like the Alarm status Please read Hex format from Alarm Status 4 3 Get Input Voltage PC Interface 1 0 lt gt System Interface Ovidddd0 lt CR gt Where dddd represents the value in decimal format 1200 means 120 0 is the phase number 1 2 3 for A B C 4 4 Get Output Voltage PC Interface 0 0 0 lt gt System Interface Ovodddd0 lt CR gt Where dddd represents the value in decimal format 1200 means 120 0 is the phase number 1 2 3 for A B C 4 5 Get Output Current PC Interface 0lOQ0 CR System Interface Oiodddd0 lt CR gt Where dddd represents the value in decimal format 1200 means 120 0 is the phase number 1 2 3 for A B C 4 6 Get Battery Voltage PC Interface OBVO CR System Interface Obvdddd0 lt CR gt Where dddd represents the value in decimal format 1200 means 120 0 47 114306F Install User Manual 4 7 4 8 4 9 4 10 4 12 48 Get Battery Current PC Interface OBOI lt CR
44. larm number Use the left and right scroll key to view information about the alarm Use the ALARM key to return to event number BUZZER Pressing this key silences the audible buzzer from a fault condition or an intermittent beep when the inverter is under battery power If a fault caused the buzzer to alarm and the alarm is silenced the buzzer will return after 24 hours or after the fault is cleared 114306F Install User Manual Program Functions User Program Functions All program functions are password protected The password for user level is 1234 When the PROGRAM keypad is pressed the display will prompt the user for the password After the password is entered 1234 ENTER key the user can change the Date Time Month Test Date Month Test Time Yearly Test Date and Yearly Test Time Load Reduction Fault Low VAC Alarm High VAC Alarm Ambient Temp Alarm and Near Low Battery settings Time is always in the 24 hour standard Example 4 00 PM is 16 00 Table 8 4 Program Functions Parameter Format Factory Default 0 DDD Degrees Centigrade Near Low Battery VVVV Volts See Table 8 5 Yearly Test Time HH MM Hours Minutes 1 Near Low Battery Voltage is in VVVV Volts The last digit entered is after the decimal place 430 ENTER will register 43 0VDC Please refer to table 8 5 Load Reduction Fault is in AAAA Amps The last digit entered is after the decimal place 480 ENTER will r
45. nance of the emergency electrical power supply system shall be maintained in accordance with this manual The log shall include The date on which the inspection testing and maintenance exercise was carried out The name of the person s who performed the inspection testing and maintenance A note of any unsatisfactory condition observed or discovered and the steps taken to correct the condition 8 114306F Install User Manual Service and Support We are committed to outstanding customer service service technician is available 24 hours a day 365 days a year Service is also available 24 hours a day to give you access to technical notes and product information NOTE Please have your unit s Serial and Part numbers available when you call this number is located behind the right door tea iue pec 45 Bil 9 114306F Install User Manual SECTION 3 BEFORE INSTALLING THE SYSTEM Installation Dimensions and Clearances Table 3 1 Dimensions Figure 3 1 System Dimensions wi ES Unit
46. nd wait for the message OK Type ATHO enter to hang up or lt enter gt to enter online mode again 114306F Install User Manual 54 LOCATION OF THE 5232 PORT B al 5 INSTALLATION 4 RS232 port Fig 10 2 114306F Install User Manual DETAILED WIRING DIAGRAM ZOOM MODEM O wuuuuuuuuuuuuuuuuuuuuuuuuuuuuu BACK VIEW PHONE LINE COM PORT STANDARD CABLE NOT PROVIDED ZOOM 4 uuuuuuuuuuuuuuuuuuuuuuumuunul j 7 GENDER CHANGER EROVIDED NULL MODEM CABLE i b mmm PROVIDED 85232 gt 18
47. ners or outside air vents are not directed toward the batteries These conditions can make the temperature within battery strings vary which can cause differences in the batteries voltages Eventually these conditions affect battery performance If the batteries are not in the system remember that the batteries should be installed as close as possible to the unit to reduce DC wiring costs and improve battery performance Do not allow tobacco smoking sparks or flames in the system location because hydrogen is concentrated under the vent cap of each cell of the battery Hydrogen is highly explosive and it is hard to detect because it is colorless odorless and lighter than air Every type of battery can produce hydrogen gas even sealed maintenance free batteries The gas is vented through the vent caps and into the air mainly when the unit is charging the batteries The batteries produce the most hydrogen when maximum voltage is present in fully charged batteries The amount of current that the charger supplies to the batteries not the battery ampere hour determines how much hydrogen is produced High Altitude Operation The maximum operating ambient temperature drops 1 C per 300m 2 F per 1000 ft above sea level Maximum elevation is 3000m 10 000 ft 12 114306F Install User Manual INSTALLATION OVERVIEW Figure 3 2 shows typical installations of system Building To m ii Service Supported Panel Loads
48. ng conduit knockouts CAUTION To prevent electrical shock or damage to your equipment the Installation Switch S1 the Main AC Input Circuit Breaker CB1 and the circuit breaker at the input service panel should all be turned off The Main DC Battery Fuse and the external DC Disconnect Fuse s if you have one should be removed 9 Remove knockouts for AC Input and AC Output in the right or left side of the system AC input conductors and AC output conductors must be installed in separate conduits and emergency and non emergency output circuits must be installed in separate conduits CAUTION Do not drill the cabinet drill filings may damage the unit and keep it from operating If you need larger knockouts use a chassis punch to punch out the appropriate knockout Do not create additional knockouts 10 Install the conduit You must run the AC input service conductors and AC output conductors through separate conduits Emergency output conductors and non emergency output conductors must also be run through separate conduits Emergency output circuits shall be installed in dedicated conduit systems and not shared with other electrical circuits as described in NEC 700 9 b CEC Section 47 108 The next step explains where to make the AC connections to the system INSTALLING AC INPUT WIRES 11 Connect AC utility from the service panel to the system s terminal block labeled INPUT For 2 wire input connect hot wire to the in
49. on All tools should be insulated Rubber gloves and safety glasses are recommended IN THIS SYSTEM BATTERY NEGATIVE IS TIED TO GROUND INSIDE THE INVERTER This means that the battery cabinet and shelves are at ground potential as soon as negative connections are made to the batteries It is strongly recommended to make all negative connections to the batteries the last step to prevent any chance of shorting battery positive to ground With the DC fuse removed make connections to battery positive first working your way towards battery negative Leave individual strings of batteries open at the last battery negative until all batteries are installed Then connect each strings negative Safety Instructions IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This section contains important instructions that a qualified service person should follow during installation and maintenance of the system and batteries ONLY a qualified service person should work with the batteries CAUTION Full voltage and current are always present at the battery terminals The batteries used in this system can produce dangerous voltages extremely high currents and a risk of electric shock They may cause severe injury if the terminals are shorted together or to ground earth You must be extremely careful to avoid electric shock and burns caused by contacting battery terminals or shorting terminals during battery installation Do not touch un insulated battery
50. ould service the batteries Review all the safety instructions at the beginning of this chapter before you replace any batteries Use the Same Quantity and Type of Battery CAUTION You must use the same quantity and type of battery Substituting batteries not supplied by manufacturer voids the UL CUL listing and may cause equipment damage To ensure continued superior performance of your system and to maintain proper charger operation you must replace the batteries in the system or battery cabinets with the same number of batteries These batteries must be the same types as the original batteries The replacement batteries should have the same voltage and ampere hour rating as the original batteries Handle Used Batteries with Care Assume that old batteries are fully charged Use the same precautions you would use when handling a new battery Do not short battery terminals or the battery string with a cable or tool when you disconnect the batteries Batteries contain lead Please dispose of old batteries properly 114306F Install User Manual 24 CAUTION Do not dispose of batteries in a fire because the batteries could explode Do not open or mutilate batteries Released electrolyte is harmful to the skin and eyes It may be toxic Dispose of Batteries Properly CAUTION Batteries contain lead Many state and local governments have regulations about used battery disposal Please dispose of the batteries properly
51. put block marked Line connect the common wire 114306F Install User Manual to the input block marked Neutral and connect the ground wire to the compression lug next to the input terminal block For 3 wire input connect each hot wire to each of the input block positions marked Line connect the common wire to the input block marked Neutral and the ground wire to the compression lug next to the input terminal block For 4 wire input connect each hot wire to each of the input blocks marked Line Phasing must be clockwise rotation i e Phase B lags Phase A connect the common wire to the input block marked Neutral and ground wire to the compression lug next to the input terminal block INSTALLING AC OUTPUT WIRES 12 Connecting load wires without system distribution circuit breakers connect load wires to the system s terminal block labeled OUTPUT Connect hot wire s to the output block marked Nor On the common wire s to the output block marked Neutral and the ground wire s to the compression lug next to the output terminal block Emergency only load hot wires must be connected to the optional circuit on the output terminal block labeled Nor Off Connecting load wires with system distribution circuit breakers connect the hot wire from each branch circuit to a circuit breaker and connect the common wire from each branch circuit to the neutral connection bar Figure 4 1 AC Input and Output conne
52. r on shipping labels packing slips and bills of lading OUT OF WARRANTY REPAIR CHARGES AND LABOR Contact Field service for current parts and labor rates A minimum rate will be assessed The manufacturer will not proceed with repairs of an out of warranty unit until authorization in the form of a purchase order is received from the customer The unit for repair must be returned prepaid with an RMA number on the carton For travel to the job site a quote Not to Exceed estimate will be given A purchase order to cover that amount is required before a trip to the job site is made 64 114306F Install User Manual LIMITED WARRANTY The parts and on site labor for the electronics portion of this equipment are warranted against defects in workmanship and material for a period of one year from time of shipment but in no case will this warranty be valid if installation of equipment is not accomplished within 180 days from date of shipment Batteries cannot be disconnected from the unit for long periods 180 days or they will not be able to charge creating malfunction of both batteries and or electronics and thereby voiding the warranty Systems ordered with Heavy Lead batteries over 25 Ah have a one year unconditional battery warranty with an additional prorated warranty contingent upon timely return of warranty registration card and the terms called out in the particular battery warranty sheet See individual battery warranty policy The warr
53. re you unload or move the unit or the batteries Do not install any batteries until you have permanently installed the unit and any battery cabinets and connected all conduit and wiring Storage and Operating Environment Make sure you store the system in a clean cool dry place with normal ventilation and level floors Storage Temperature Store the batteries in the system at 18 to 40 C 0 to 104 F Batteries have a longer shelf life if they are stored below 25 C 77 F Keep stored batteries fully charged Recharge the batteries every 90 180 days The system without batteries be stored at 20 to 70 C 4 to 158 F Ventilation The air around the unit must be clean dust free and free of corrosive chemicals or other contaminants Do not place the system or batteries in a sealed room or container Operating Temperature System can operate from 20 to 40 4 to 104 F and up to 95 relative humidity The batteries service life is longer if the operating temperature stays below 25 77 Batteries The temperature should be near 25 C 77 F for optimum battery performance Batteries are less efficient at temperatures below 18 C 65 F and high temperatures reduce battery life Typically at about 35 C 95 F battery life is half of what it would be at a normal temperature of 25 C 77 F At about 45 113 battery life is one fourth of normal Make sure that heaters sunlight air conditio
54. rom the inverter transformer The unit is now charging the batteries 6 Turn the Maintenance Bypass Switch handle from bypass mode BYPASS to normal mode UPS The emergency equipment is now protected by the inverter system 7 Install dead front panels omi 22 114306F Install User Manual SECTION 7 OPERATION The following is a description of the status LED s located on the front panel Fig 8 1 AC Present When the AC Mains is present the LED will illuminate If a power failure was long in duration or the AC mains was disconnected by some other means Circuit breaker open the AC Present LED would not be illuminated When the control circuit senses that the line has dropped below an acceptable level Black Out Brown Out or Transient the inverter will energize for at least one minute So if the power failure was a momentary glitch the AC present LED would be illuminated but the inverter would be running System Ready When the system has adequate battery voltage to transfer the System Ready LED will illuminate This feature prevents damage from multiple deep discharges of the battery Battery Charging When the AC Mains is connected to the line and the battery is charging under normal conditions the Battery Charging LED will illuminate Battery Power When the inverter is producing output power battery is being discharged the Battery Power LED will be illuminated Fault This is a summary Fault indicat
55. taining the event number field number and field data ii is a decimal number between 0 and 19 that represents the Event number 115 a decimal number between 0 and 6 that represents the Field in the event Field Date mm dd yy Field 1 Time hh mm Field 2 Duration mmmm Field 3 Voltage Output Field 4 Current Output Field 5 Load Reduction Fault LRF Yes No Field 6 Event or Month Test or Year Test Dump Event Log PC Interface 0 Command dumping all Events to the RS 232 port 114306F Install User Manual 5 21 5 22 5 23 Get Alarm Log PC Interface OLEiijO CR System Interface Oledddd0 lt CR gt dddd is a character string containing the event number field number and field data ii is a decimal number between 0 and 19 that represents the Event number j is a decimal number between 0 and 6 that represents the Field in the event Field 0 Date mm dd yy Field 1 Time hh mm Field 2 Alarm Type Dump Alarm Log PC Interface ODFO lt CR gt Command for dumping all Logs to the RS 232 port Initiate Test PC Interface OTSO lt CR gt 6 0 HYPER TERMINAL SETUP Hyper Terminal is available with Windows through the Program Menu Accessories Menu and Communications Menu For most computers the setup should be for a local connection through COM1 The Local connection should be set to Example 52 Bits Per Second 9600 Data Bits 8 Parity None Stop Bi
56. ter values To enter passwords press PROGRAM enter the password and press ENTER NOTE A password must be entered to change parameters Enter Grey This key records or enters a task you perform using the control panel keys 4 This key functions as Left scroll key gt This key functions as Right scroll key 0 This key works as a number key it is also used to display active alarms when in CONTROL Mode 1 through 9 These keys work as number keys Meter Functions Meter functions are available by pressing the METER keypad to get to the Meter Menu and then pressing the desired function keypad See figure 8 1 Table 8 2 Meter Functions Function Description Keypad Text Voltage Input Measures the AC Input Voltage to the Inverter V IN Voltage Output Measures the AC Output Voltage from the Inverter V OUT Current Output Measures the AC Output Current from the Inverter If OUT optional Normally Off loads are connected it will read the sum of Normally On and Normally Off outputs Indicates only 120v current or 277v current for 3 wire systems Battery Voltage Measures Battery Voltage V BATT Battery Current Measures the Battery Current When in charge mode the BATT current will be positive When in Inverter mode the current will be negative VA Output Multiplication of the output voltage and output current VA OUT Inverter Watts Multiplica
57. tion of the battery voltage and the battery current INV WATTS Inverter Minutes Total minutes the system has run on inverter INV MIN Temperature Measures the ambient temperature of the electronics TEMP enclosure System Days Total days the system has been in service SYS DAYS 114306F Install User Manual Control Functions Control functions are available by pressing CONTROL to get to the Control Menu and then pressing the desired function Table 8 3 Control Functions Function Keypad Text Test Log TEST LOG Event Log EVENTLOG Initiate Test TEST Alarm Log ALARM Buzzer Silence BUZZER TEST LOG View the Test Log of the last 75 monthly or Yearly Tests View the Date Time Duration Output Voltage Output Current Temperature and Fault Status Use the left and right scroll key to change event number Use the ENTER key to select desired event number Use the left and right scroll key to view event information about the event Use the TEST LOG key to return to the event number EVENT LOG Identical to the TEST LOG except this log records the past 75 events TEST Pressing the TEST key will initiate a 1 minute test This test will be recorded in the Event log since it is not part of the scheduled monthly or yearly test ALARM View the Alarm log of the last 50 alarms View the Date Time and Alarm Use the left and right scroll key to change alarm number Use the enter key to select a
58. ts One Flow Control None After the Local connection is established the easiest way to communicate is through the Transfer Menu Send Text File A File can be written in Notepad and saved as a text file While Hyper Terminal is running this file can be transferred using the Send Text File located under the Transfer Menu Text File ODFO CR When this text file is sent out the System will Dump all alarms back 114306F Install User Manual 7 0 7 1 7 2 7 3 7 4 7 5 7 6 8 0 8 1 8 2 8 4 8 5 53 CONFIGURING THE ZOOM MODEM Connect the 9VDC Power Adapter Connect the PC serial port to the modem s serial port On the PC bring up a terminal communications program such as HyperTerminal Configure HyperTerminal to the following 9600 BPS 8 Data Bits No Parity No Stop Bits No Flow Control Make sure there is communication by typing AT lt enter gt until the message OK appears Type the following AT commands ATM1 lt enter gt speaker on until connected AT amp DO enter ignore AT amp KO enter no flow control 50 1 enter auto answer after one ring AT amp WO store to non volatile memory DiALING THE ZOOM MODEM Type AT enter until the message OK appears Type for example 9 16109545224 enter ATD is the command 9 16109545224 is the phone number 9 for outside line Wait for the message connected To hang up Type three plus signs a
59. utomatic tests 3 114306F Install User Manual SECTION 9 ODIO Si 39 43 Output circuit breaker s Summary dry contact Remote summary alarm panel Remote panel meter SECTION 10 85232 44 57 Introduction Connection Protocol Commands Control functions Hyper terminal setup Configuring ZOOM modem Dialing ZOOM modem SECTION 11 mE 58 SECTION 12 Maintenance and 59 60 Trouble shooting chart SECTION 13 Heater Option Installation and 61 62 SECTION 14 Anchor Bolt Placements cionari 63 SECTION 15 ML RES 64 65 SECTION 16 Cabinet Detail Drawing 4 5 4 2 ronis 66 4 114306F Install User Manual SECTION 1 SAFETY WARNINGS Read the following precautions before you install this emergency lighting system IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the system and batteries Please read all instructions before operating the equipm
60. wer case letters The System would respond to the above string in the following dddd 5 CR 45 acc dddd s CR Start Character marks the start of a command Character represents the System s node address range 0 E Two characters for command Data Field with variable length Character for check sum hex representation Enter Key or character 114306F Install User Manual 4 0 COMMANDS Meter Functions 4 1 Get Alarm Status PC Interface 0 50 System Interface Oasdddd0 lt CR gt Where dddd represents 16 bit status in HEX format Please refer to the Alarm Summary Table for detail definitions Alarm Summary Table Description Overload Alarm Overload Shutdown Alarm High AC Voltage Alarm Low AC Voltage Alarm High Ambient Alarm Circuit Breaker Alarm Load Variation Alarm Near Low Battery Alarm Low Battery Alarm Inverter Failure Alarm 10 Charge Failure Alarm 11 Utility Failure Alarm 12 Fan Failure Alarm 13 Output Fault Alarm 14 Spare 15 Spare 0 The Alarm status is in Hex format Since there 16 different alarms 0 15 the individual alarms can be one bit The conversion from hex to binary is as follows Hex Binary 0000 0001 0010 MMVUOWFOANDNBRWN O zx If there were an overload alarm the Alarm status would read 0001 hex which would be 0000000000000001 in binary As can be seen the last bit b
61. ximately 1 400 Watts The power factor will be unity since the heater option consists of resistive heating elements The following table is a matrix for most utility feed requirements Your machine will be clearly labeled with its input voltage requirements check your print package provided with your machine Input Voltage Input Current 120 VAC 12 Amps 208 VAC 7 Amps 240 VAC 6 Amps 277 VAC 5 Amps 480 VAC 3 Amps 61 114306F Install User Manual Heater Option Operation The Heater option contains all the required components to maintain the batteries at a constant temperature of 25 deg C or 77 deg F It comes pre wired and programmed and should require no operator interface To turn the heater option on simply turn on it s dedicated circuit breaker located on the lower shelf containing all the AC circuit distribution The Heater Option consists of a Temperature Controller Solid State Switch Temperature Sensor and Heating Elements The Temperature Controller is located in the upper left corner of the electronic shelf and its default display is the current temperature and programmed temperature The programmed temperature is factory set to 25 deg C or 77 deg F The Solid State Switch is located directly below the Controller and its function is to connect and disconnect power to the heating elements The Solid State Switch is fed from a 120 VAC source If your input power is not 120 VAC there is a factory provided Isolation

Install/User Manual - Myers Power Products

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