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1. 23 Hydraulic 24 Pneumatic 3 3 1 Operation 32 Preparatory 3 3 Operational Procedures 34 Safety Precautions sase seese 4 5 1 51 Daily 52 Monthly 5 3 Biannual 54 6 Storage and Scrapping 61 62 Data of Grease and 0 005010 A BR TLT632AF USER S MANUAL LAUNCH 1 General Information 1 1 Application This lift is designed for the purpose of lifting light vehicles under 3 2 tons for vehicle test service and cleaning 1 2 Features The lift features advanced design durability compact layout Surface installation and saving space Drive on height less than 110mm suitable for lower profile Cars Hydraulic system keeps both platforms level Mechanical protection device throughout the t2. boots Pay special attention to the safety labels on the control desk Keep hands and other body parts away from the moving parts of a lift in operation Do not remove or override safety protection of the lift Hydraulic oil for the lift is N32 or N46 mechanical oil Pay attention to the safe data as described in this manual For the sake of technical improvements Launch Shanghai Machinery Ltd reserves the right to change the specifications without prior notice V 3 Don not operate a damaged lift 4 Lift can be used by trained operators ONLY LAUNCH TLT632AF USER S MANUAL 5 only Authorized personnel can be in the lift area G 5 C10 the central of gravity should be between two arms C6 use LAUNCH commend lifting points 2 z 11 keep the area clean a AO 1 7 use bracket to help disassembly or installation 12 do not shake the vehicle 8 Auxiliary adapters would reduce load capacity it se 13 do not lift single side of vehicle 9 keep area clear LAUNCH TLT632AF USER S MANUAL C15 When lifting or lowering don t stand under the lift 14 keep feet clear when lowering LAUNCH Contents 1 General Information LAWA p pilcalo D t e etc s LA aay Al dom eee 1 3 Specification S et eee s 2 Structure cese eme eat 24 oio ere elite ke eke tet 22 Electrical 1
3. dragged along in lifting or lowering apply lubricant to the roller shaft At the end of the first six months clean the hydraulic system and replace the hydraulic oil Replace the hydraulic oil with N32 hydraulic oil in winter and N46 in summer 5 4 Maintenance for 3 Years or 5000 Times Operations Replace the bushings at all joints Replace all seals Replace sliding blocks LAUNCH TLT632AF USER S MANUAL Hydraulic Oil Data 2 Lithium Lubricant Item Specifications Conical degree 1 10mm 278 Dropping point C 185 Erosion T2 Copper Plate 100 C 24h No Change Copper Screening 100 C 22h 96 4 Evaporation 100 C 22h 96 2 Oxidizing Stability 09 100h 0 2 Non corrosibility 52 C 48 Grade 1 Foreign substance Microscopic method Cnumber cm Above 10 No more than 5000 Above 25um No more than 3000 Above 75 No more than 500 Above 125um 0 Sean Viscosity 800 15 C 10s Pa s Humidity Loss 38 C 1h 96 g N32 Mechanic Oil for winter Item Specifications Moving Viscosity 40 C 28 8 35 Pour C s 15 Flash point C 2175 N46 Mechanical Oil for summer Item Specifications Moving Viscosity 40 C 41 4 50 6 Pour C lt 9 Flash point 2185 14
4. 1430 i o ZZA mui 22 a Y 1 oo 1 S Y LAUNCH TLT632AF USER S MANUAL m M u Oe ee rr 2 2 2 Electrical Diagram AC220V 380V 3PH Hs PE 0C FA A m bom 1 Us Vo We SBIEN EN 8B2 583 EN SB2E 582 7 Fu Uz Vz Wa FU2 0 5A FU3 34 501 KA1 Up Limil v saa lt gt 43 24 VA N le 4 N N 444 EMT moa NG S92 KAN KAN SQA KM Ne N Y Down Limit Uv Ww 571 2 lt s11 3 Na KM LE ul 3 sT YV1 2 KAl Lif Deep Ait operated Solenoid 58 enoid light Valve Valvel Valve2 fy Q7 tank 2 01 dipstick 3 Filter 4 Gear pump 5 Motor 6 Safety valve 7 Check valve ES 8 Equalization valve 9 Emergency lowering valve ering valve 11 Speed valve 71 Master cylinder Slave cylinder Z2 Master cylinder F2 Slave cylinder ET Fig 3 2 4 Pneumatic Diagram LAUNCH TLT632AF USER S MANUAL sight angle fitting
5. 6 M5 5 Air hose Fitting nder MAL 16x50 Solenoid air valve plug lugg ffler hr angle fitting 6 02 LO DN E 2 Filter 1 Right angle fitting 8 07 Fig 4 e LAUNCH 3 Operation 3 1 Operation panel Operation Instruction Lifting process Press UP button SB1 The motor will drive the pump and send oil to the cylinder which will in turn raise the platform upward Release button SB1 the platform will stop raise Keep pushing button SB1 when the platform is at the Max height release valve will be activated and protect the lift Locking process press LOCK button SB3 solenoid valve YV1 YV2 will be engaged the safety System is locked Lowering process Press UP button SB1 platform raise a little safety claw is unlocked then press DOWN button SB2 solenoid valve YV1 YV2 YV3 will be engaged the platform begin to lower In the mesa distance base about 440 mm in height lifting machine in decline process will automatically stop once Lifting machine automatic stop after that according to need to drop button lifting machine can drop exactly 3 2 Preparatory Inspections e Check for the synchronized and steady movement of the platforms e Check the sensibility and reliability of safety 10 TLT632AF USER S MANUAL ratchet Make sure the platforms would automatically stop when they reach the max lifting height Check for possible leakage in the cylinder hoses and fittings Check f
6. LAUNCH Copyright reserved Without the written agreement of Launch Shanghai Machinery Ltd hereinafter called Launch no company or individual is allowed to copy and backup this manual in any form electronic mechanical photocopy recording or other forms This manual is specifically designed for the use of Launch product and our company doesn t undertake any responsibility for various consequences caused as a result of applying it to the guidance of operating other equipment In case of the equipment damage or loss due to the accident of the user himself or third party abuse or misuse of this equipment unauthorized change and repair of this equipment or not conforming to the operation and maintenance requirement of Launch Launch and its branches won t undertake any responsibility for the expenses and expenditures generated For the equipment damage or problem caused as a result of using other optional accessories or consumables instead of original Launch product or its recognized product Launch won t undertake any responsibility Official statement The purpose of other product names mentioned in this manual is to describe how to use this equipment Their registered trademarks still belong to the original companies Please read and understand the manual before operation IERI TLT632AF USER S MANUAL This equipment is for the use of professional technical personnel or maintenance personnel Registered Trade
7. Precautions Only well trained personnel can operate the lift Any changes to the components or use for other purpose without the consent of the manufacturer may cause direct or indirect damage to the product Do not expose the lift to extreme temperature or humidity Keep it away from heating device faucet humidifier or furnace Do not install the lift outdoors or expose it to rain If it is really necessary to do so a special order should be made from the manufacturer Keep the lift away from the dust ammonia alcohol thinner and spray adhesive Keep away from the lift when it is in operation Inspection of the lift should be carried out regularly Do not operate a damaged lift or a lift with broken parts All the parts are only Caution labeling exemplify 1 Read operating and safety manuals before using lift 2 Proper maintenance and inspection is necessary for safe operation TLT632AF USER S MANUAL replaceable with the parts provided by the manufacturer Do not overload the lift The maximum lifting weight is clearly marked on the nameplate Do not operate the lift when there are personnel in the vehicle Keep the lifting area clear of obstacle grease oil garbage and other substances Use the lifting point recommended by the auto manufacturer Keep the support in close contact with the vehicle Use appropriate tools and safety protection equipments such as overall and working
8. aintenance Keep the lift clean Make sure power is cut off before cleaning the lift Keep the working area clean Excessive dust in the work area will shorten the lifespan of the lift Before operation inspect and keep all the safety devices of lift in order If any problems are found adjust maintain or replace the parts timely Make sure that the pits are kept dry and clean Inspect if there is leakage in the air valve and if it is well lubricated 5 2 Monthly Maintenance Refasten the anchor bolts Check all the hoses and fittings for possible wearing and leakage If any leakage is found to be caused by worn sealing parts replace with 6 Storage and Scrapping 6 1 Storage When the lift needs to be stored for a long time Unplug from power socket Lubricate all the parts including all the contact surface of the rollers Bleed oil from tanks Cover the lift with plastic hood 6 2 Scrapping When the lift has exceeded its lifespan and can not be used any more disconnect it from the electrical supply and dispose of as required by the local regulations 13 TLT632AF USER S MANUAL parts meeting the specifications Check if the moving parts are well lubricated with high quality 2 lithium lubricant Apply 2 lithium lubricant on a monthly basis 5 3 Biannual Maintenance Check all the moving parts for possible wearing interference and damage Inspect the lubrication of all the rollers If the roller is
9. mark Launch has registered its trademark in China and several foreign countries with the symbol of LAUNCH Other trademarks service symbol domain name icon and company name of Launch mentioned in this manual belong to the property of Launch and its subsidiary companies In the countries where Launch s trademark service symbol domain name icon and company name haven t been registered Launch declares its ownership on such unregistered trademark service symbol domain name icon and company name The trademarks of other products and company names mentioned in this manual still belong to the originally registered companies Without prior written agreement of the owner nobody can use the trademark service symbol domain name icon and company name of Launch and other companies mentioned in this manual If you have any question please visit website of Launch http www cnlaunch com or write to Sales Dept of Launch Shanghai Machinery Co Ltd at No 661 Baian Road International Automobile City Auxiliary Parts Park Anting Town Jiading District Shanghai City to contact Launch Warning This manual is an important part of the product Please read and understand it thoroughly LAUNCH Keep the manual for future use in inspection and maintenance Do not use the product for any other purposes The manufacturer is not responsible for any damage caused by improper use or uses other than the designed purpose
10. or possible air leakage in the solenoid valve cylinder pressure regulator valve and fittings Check for any abnormal action and sound in pump and motor Check if the Emergency Stop button works properly 3 3 Operational Procedures 3 4 Keep speed below 5km h when driving on the platforms Stop the vehicle when the platforms are between its front and rear wheels Place rubber pads on the platforms where the lifting points will contact and press UP button to lift the vehicle to 200mm 300mm 9 to 12 inches from the floor Make sure that the two platforms are leveled and nothing unusual is found Keep pressing UP button until the vehicle rises to the required height Press SAFETY LOCK button to lower the lift and engage the safety ratchet so that the platforms are leveled with one another After the maintenance is done keep the work area clear and safe before lowering lift Safety Precautions The hydraulic relief valves are well adjusted before leaving factory The manufacturer will not be responsible for any damage caused by unauthorized adjustment Check the safety lock ratchets are engaged before going about any under car jobs Place rubber pads on the platforms and spread them for maximal support In case of any leakage in the hydraulic system fix the problem and refill the oil to the proper level In the mesa distance base about 440 mm in height lifting machine in decline LAUNCH TLT632AF USER S MANUAL p
11. ravel distance Automatic height limiting device Automatic lubricating system and oil less bearings 1 3 Specifications Electric specifications Motor Optional 2 2kw Voltage options Single phase 3 phase110v 220v 60Hz Single phase 3 phase220v 380v 50Hz TLT632AF USER S MANUAL Noise Noise lt 70dB A Hydraulic System Max Working Pressure 28 MPa Flow rate 24 5L min Working Pressure 5 kgf cm Pneumatic System Working Pressure 5 kg cm Notice At the bottom position the max load of the lift is IT Max Lifting Weight kg lb 3200 6614 Max Lifting Height mm gt 1990 78 3 Lifting Time sec 60 Lowering Time sec 220 Power kw 2 2 Number of Platforms 2 Platform Size mm 1460x2060x620 54 5x81 1x24 4 Overall Weight kg Ib 820 1804 Synchronization Precision mm lt 40 1 6 C Height difference mm lt 8 0 3 1 4 Environment requirements Temperature 0 C 40 C Relative Humidity lt 80 at 30 C Transportation Storage Temperature 25 C 55 C Altitude lt 2000m 78740 LAUNCH TLT632AF USER S MANUAL SS G M 2 Structure 2 1 Layout 2060 2 A Ramp Up inner scissor Down inne Base frame d T Y 7
12. rocess will automatically stop once This phenomenon is not lifting machine fault 11 LAUNCH 4 Troubleshooting TLT632AF USER S MANUAL Symptoms Reasons Solutions The motor does not work Thermo relay or circuit breaker actuated Voltage is not correct Fuse burning Motor is broken Reset the thermo relay or circuit breaker Supply power of correct voltage Change Fuse Change motor The motor works but the platforms do not move The motor rotates in the wrong direction Oil level is too low Oil leak Change wiring of motor to change direction Add oil Check the oil hose The motor works but the platforms can not lift the vehicle The voltage to the motor is too low Pressure of relief valve is not right The lift is overloaded The hydraulic pump is damaged Supply motor with correct voltage Adjust the pressure of relief valve Check the weight of the vehicle Replace the hydraulic pump Lowering speed is slow There is foreign substance in the lowering solenoid valve Lowering speed valve is turned too low Clean the lowering solenoid valve Turn the lowering speed valve up The platforms are not synchronized Lifting speed is slow or oil spill One cylinder has much more oil than another Oil and air are mixed Adjust the oil in both cylinders according to manual Change oil or eject air 12 LAUNCH 5 Maintenance 5 1 Daily M
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