User Manual - Taylor Dolman
Contents
1. Checking the electrical state of the hoist Check batteries for Input voltage Output voltage Check electrical functions and signals Check the wiring circuit for faults or defects Check the cable lead ins Check the power supply plugs etc Check the electrical safety of the product according to IEC 60601 1 1988 5 03 Checking the mechanical state of the hoist Clean the hoist to remove dirt and other impurities Inspect and evaluate vital components Replace defective and worn components Check and tighten all moving parts Lubricate the hoist Where applicable treat the surface with silicone oil Replace cover screen Go through the checkpoints under item 2 again to make sure that everything functions Have new problems arisen or been found under item 7 If new problems have arisen return to item 3 If there are no new problems the inspection is completed When a service inspection including service work or exchange of components has taken place the final check must comprise a weight test with the product s nominal load Troubleshooting Does GH2 not respond to the hand control s keys Check that the emergency stop is not activated Check that the product has power supply Contact the Guldmann Service Team The hand control may be defective Is the green light on GH2 flashing when it is recharging Check to see if the yellow charging indicator lights up when GH2 has been run into the charging2. Safety concerning static electricity ESD Service engineers and installers must use an ESD safety package when working with electronic components This package consists of a mat a ground wire and a bracelet The engineer installer connects the mat to a grounding point e g a radiator or a water pipe He must then put on the bracelet and connect it to the mat If the engineer is using a ladder it is important that the mat is placed on the step on which he is standing If it is not possible to find a grounding point the mat and the bracelet must be used as a minimum Only then is it permitted to work with the PCB or components where it is possible to come into contact with the PCB 2 00 Description of functions Information panel on GH2 seen from the floor 2 01 Pictograms v Charging indicator Emergency lowering Emergency stop Example of serial number label No 120001 1001 2005 max 250 kg 550 Ibs 24V AC DC FUSE 5AF 75VA ED15 IP20 kA CE V Guldmann A S Graham Bells Vej 21 23A DK 8200 Arhus N Tel 45 8741 3100 www guldmann com Guldmann GB US 1364 04 08 900692 Guldmann GB US 1364 04 08 900692 zd 2 02 O gt gt m ED15 CE labelling Type B in accordance with EN 60601 1 Read the user guide before use Permissible operation time e g 3 minutes work and 20 minutes break Must not be disposed of as standard household waste but must be recycled Indi
3. WARRANTIES The Guldmann lifting equipment is designed to be used for the lifting transferring and transporting of persons with a physical handicap who are not able to physically self transfer or who are temporarily incapacitated by illness anesthesia or other causes This lifting equipment is designed to relieve the users their caregivers and nursing personnel in the task of lifting elderly or handicapped people thereby minimizing the risk of back injury during such lifting and transfer operations If the product is used irresponsibly or for any use other than that described above or in the enclosed written instructions the manufacturer s warranty will be nullified and rendered void There are no warranties which extend beyond the description in the enclosed written instructions Guldmann warrants that its lifting equipment is free from defects in materials and workmanship under normal use Guldmann warrants that the lifting equipment itself will perform substantially in accordance with the specifications set forth in the documentation provided with the equipment The above express warranties are made for a period of 365 days from the date the lifting equipment is delivered to you as the first user Your distributor will replace any lifting equipment which proves defective in materials or workmanship without additional charge on an exchange basis Your distributor will either replace or repair without additional charge any Guldm
4. be documented that the ceiling construction can bear and is suitable for the installation of the GH2 rail system The aid working tool is used by trained staff The training offered by Guldmann to all customer groups on the purchase of a ceiling mounted lifter has been undertaken The helper is aware of the user s well being when the product is being used The product may be used only with rail systems which have been tested and approved according to Guldmann s instructions Only fitters who have been approved by Guldmann should install and test the rail systems The product is used with the Guldmann lifting sling or other suitable sling Point 2 06 The product is used with a Guldmann hoist or with other suitable hoists Point 2 06 1 03 Important warnings Please read the user manual before you start using GH2 Do not exceed GH2 s recommended load of 455 kg 1000 Ibs GH2 must only be used to lift people The red emergency stop cords must be adjusted so that they are within reach of the user GH2 must not be used where there is a risk of it being splashed with water If a defect appears during use of GH2 it must be taken out of service and Guldmann s Service Team must be contacted to repair it If GH2 is used in places where the distance between the rail system and the floor is more than three metres the lifting strap must be extended with an extension strap GH2 is controlled by a micro processor PCB which can be damaged by static elect
5. position Check to see if the power is switched on Contact the Guldmann Service Team Guldmann GB US 1364 04 08 900692 Guldmann GB US 1364 04 08 900692 6 00 Technical specifications Aida eo bed alee i on ha dead d RI a oe di 770 mm Baa coca aig med A ane ar eo Raed Min dore ana 300 mm C ita aiat e eds e ada whe eed bela 148 mm Diss dran uo ied us ames Hs ev Qua CR ELS anes 160 mm EMMIS emere aan e P 242 mm E ribs a a ied ac bue deir orale EI e cec 382 mm E rada iaa 295 mm El ras ada ear 692 2692 mm Ms iS D p 620 mm dah dade NO 790 mm Ka graded aha ane bake con aod a 490 mm CETT 473 mm Angling of connector bar leslie 12 Depth of lifting UNit o o o o 197 mm aia 1112 UE 27 1077 Lifting capacity with cross hanger 0 00 005 max 455 kg 1000 168 Lifting capacity with horizontal lifting support max 250 kg 550 Ibs Max number of lifts in series AC 62 with 250 kg 1000 mm 62 with 550 Ibs 40 31 with 455 kg 1000 mm 31 with 1000 Ibs 40 Max number of lifts in series DC 49 with 250 kg 1000 mm 49 with 550 Ibs 40 28 with 455 kg 1000 mm 28 with 1000 Ibs 40 Lifting speed 250 kg load 550 106 1585 mm min 6272 Imin 455 kg load 1000 IDS 1160 mm min 45 min Own weight Lifting
6. the defective item for warranty service or replacement You must insure any defective item being returned because Guldmann does not assume the risk of loss or damage while in transit Do not return items or warranty service to Guldmann The warranties set forth above are in lieu of all other express and implied warranties whether oral written or implied and the remedies set forth above are your sole and exclusive remedies Only an authorized officer of Guldmann may make modifications to this warranty or additional warranties binding on Guldmann Accordingly additional statements such as advertising or presentations whether oral or written do not constitute warranties by Guldmann and should not be relied upon as such The warranty gives you specific legal rights and you may also have the other rights which vary from state country to state country 21 069006 80 70 796 5101 95 446440010 O 22 269006 80 70 796 501 956 uueupino 23 Guldmann GB US 1364 04 08 900692 Time to care l V Guldmann A S Corporate Office Graham Bells Vej 21 23A DK 8200 rhus N TIf 45 8741 3100 Fax 45 8741 3131 info guldmann com www guldmann dk Guldmann Inc 5525 Johns Road Suite 905 Tampa FL 33634 Tel 800 664 8834 Tel 813 880 0619 Fax 813 880 9558 info guldmann net www guldmann net
7. used when fitting rail systems with standard curves Important GH2 HD Twin must not be used in rail systems with switch tracks turntables and combi locks Installing GH2 Place the lifting modules end to end so that the connector bar can be installed Install the connector bar between the lifting modules with the nuts and bolts supplied Place GH2 in the rail system Install the connecting cable between the lifting modules Extend the red emergency cord and stop so that they are always within reach of the user Fitthe four pole plug in accordance with the enclosed guide Precautions for ESD protection apply See Point 1 08 Reset the emergency stop to connect power to the product q This is done by pressing the contact arm to which red emergency stop cord is attached against the product until it clicks Charge GH2 as shown in Section 2 05 GH2 is now ready for use with the Guldmann rail system 1 07 Lifting sling A Guldmann lifting sling with 4 6 lifting straps which are designed for use with hooks with diameters down to 8 mm 0 3 must be used Slings made by other manufacturers Guldmann shall not be liable for faults or accidents that occur as a result of using slings made by other manufacturers In case of doubt concerning the selection or use of a lifting sling please contact your supplier Guldmann shall not be liable for faults or accidents due to incorrect use of the li
8. Emergency lowering is activated requires a continued light pull Emergency stop If GH2 does not stop react to the hand control when GH2 is in use pull the red cord lightly and all functions except emergency lowering are deactivated When the emergency stop is activated GH2 will not function The emergency stop must be manually pressed before GH2 is again ready for use After deactivating the emergency stop the hand control is activated twice first to reset the PCB second to switch on the hoist Guldmann GB US 1364 04 08 900692 Guldmann GB US 1364 04 08 900692 0 W M 2 05 Emergency lowering If GH2 fails the electrical emergency lowering is used to lower the user safely The emergency lowering system is operated by a constant pull on the red cord which is used for emergency stop When the red cord is not continuously pulled emergency lowering will be replaced by emergency stop It will therefore not be possible to activate GH2 in any other way Key to labels Type B In accordance with EN 60601 1 Warning Read the user manual technical documentation before use cleaning or servicing Description of strap cut out Overloading irregular pulling and or a twisted lifting strap will cause the strap cut out to activate and GH2 to cut out If the yellow label on the strap is visible the full recommended load must not be lifted Charging connection When GH2 is not in use it should be parked i
9. G GB US GH2 HD Twin lifting modules Vers 1 00 puc Guldmann ES C E E E E _ GH2 HD Twin lifting modules Item numbers 120001 x023 1 00 202 00000 Purpose and USO iio ta ink Gaia mea RE eden aca iste 3 d oie Manufacturer soin ont oec ra nnn ue Ageia on esata 3 1 02 oy PULDOSQ iesus dtr e ea ded ed dede d reor qe Bye e ed rat pet A Rot d 3 1 09 AP Imiportant warhibgSs vou seme rez cer a e dte eee i be 3 WDA mind oa Load limit for the GH2 system izle m bino Sane ea dees 4 1 05 corre Unpacking and preparation 000 ccc eee 4 AA Assembly before 466 ooooccoccococo ene 5 1 07 eras L iftitig sling serre Dr eee tden ie x ESSE eR C cei ra 6 1 092 cm ass Powet Supply 32 once rege ae pan BS Eh ee ee Bake ao 7 2 00 est Description of functi0NS ooococcncncnnar nann nnana 8 000 A A ERE euskal ee tenes ETT IT ET DLE 8 202 orice nor Indicator HAMS ci serrer Ore terr a x Rer pen 9 LOS Opera PCR ERE PRACT R a 9 2 04 55 42 Safety features soos zb Rep E DER eee de hope ae 10 2105 sss Sab ned Charging connection 250 4206 venue a daca Aedes 11 720 A ACCESSONES Pp 12 3 00 eens Dp germ 13 4 00 Maintenance and storage ooocooccocccoccnr eee 14 MOV con 12s Gleanirig 2 de ag tea dead be AA RR eds wehbe al 14 MO cata aes Storage eoe A sed sen eh Ae nue UR RC AUR ERRARE hak i 14 4 09 sens How is corros
10. UNIS oi da reis 17 4 kg 38 Ibs Connector ID AR ia aaas ero last 1 3kg 3 Ibs Gross lifting hanger i 4 step RR 6 5 kg 14 lbs Hand control Operating force on pushbutton oooccocccooco ee 2 6 N Noise emission in acc with DS ISO 3746 Lifting m iolol nocere ii 52 dB A Density class Lifting unit and hand control 0 000 c eee eee eee IP 20 Microswitch on hand control 0 0 0 0 eee eee eee eee IP 67 Electrical specifications Power Supply 2 3 422 05 deals dha oe dae Poa band es 25V AC Power Supply 4 cse eee two dad eed Ege eal a beac keke 24V DC Output transformer o as bas dae toh eee Seed aaa ue wees th eos 40 VA Output techar ge see inverse rote aia e aD race ngay gros n coast Re ee aches cs 32 VA Supply voltage transformer or Charger ooococcooccooooo 100 240 V Power consumption GH2 000000e ee o 8 5 A at full load Max output GEI2 i dada tae gi Roe deese kes 240 VA Charging time coe bEteluscwste9e te Pade eee wad max 8 hours Lead batteries sealed and maintenance free 4 pcs 12V Rechargeable batteries ooooocoocoomoo order no 933015 Safety features Safety cut off for strap Approx 45 driving direction Approx 10 transverse direction Battery protection at too low voltage Switches off when voltage goes below 17 volt Periodic load lifting motor opera
11. ann lifting equipment that does not perform in substantial accordance with the specifications of the document Guldmann does not warrant that the functions contained in the lifting devices will meet your requirements or that the operation of the services will be uninterrupted or error free The warranty does not cover any of the part of the lifting equipment which has been subject to damage or abuse by you The warranty does not cover any part of the lifting equipment which has been altered or changed in any way by you or others Guldmann is not responsible for problems caused by changes in the operating charasteristics of the operating system which are made after the delivery of the lifting equipment Any implied warranties including any warranties of merchant abillity or fitness for a particular purpose are limited to the term of the express warranties 20 Guldmann GB US 1364 04 08 900692 Guldmann GB US 1364 04 08 900692 Guldmann shall not in any case be liable for special incidental consequential indirect or other similar damages arising from any breach of these warranties even if Guldmann or its agent has been advised of the possibillity of such damages You must call Guldmann or your distributor for an authorization to return any defective item during the warranty period If your distributor is unable to correct your problem by telephone you will be provided with a return authorization number and address for returning
12. cator lights Colours and functions are described below Green Permanent The product is active Flashing The product is discharged and requires recharging Off The product is inactive Yellow Permanent Charging indicator indicates that there is a connection between the hoist and charger transformer 2 03 PON Operation Manual operation GH2 switches on automatically when the hand control is pressed GH2 will switch off automatically after approx 10 minutes if not activated Lifting Lowering Weight adjustment Weight adjustment Caution The strap must be loaded with a weight corresponding to Guldmann s lifting hanger for GH2 s lifting lowering function to work Transport running in the rail system GH2 is pushed manually forwards in the rail system by the helper GH2 must not be exposed to extreme cold heat E g do not run a cold hoist into a hot bathroom etc 2 04 Safety features Warning Emergency stop and emergency lowering should only be used in emergencies In the unlikely event that it should be necessary t o use the safety functions the fault must be found q and remedied before GH2 is used again Please contact your supplier Re EMC If electromagnetic or other interference is experienced between this product and other products they must not be used together Strap cut out The red cord has the following functions One pull Emergency stop is activated Two pulls
13. fting sling or for reasons of inadequate attention on the part of the helper or user Working with GH2 As GH2 makes no particular demands on space or power consumption and runs smoothly in the rail system it is only necessary to pay attention to the user s functional level and the helper s technique The user should be lifted just above the underlying surface and moved at this height Guldmann GB US 1364 04 08 900692 Guldmann GB US 1364 04 08 900692 1 08 Power supply GH2 is equipped with batteries that require regular recharging The power supply for the charging and battery charging point must be connected by a qualified engineer or by the Guldmann Service Team Always use the transformer charger supplied AC power supply When the power is supplied via the rails MIDI rail the AC transformer Guldmann type DTS 2420 item no 937000 must be used For connection please refer to the installation guide If AC power supply is used MIDI rail the hoist will after use be constantly recharged throughout the length of the rail DC power supply When the power is supplied via 2 charging stations a DC charger one for each hoist of the type Mascot 2240 item no 937030 must be used For connection please refer to the installation guide If DC power MINI MAXI and JUMBO rails is used the hoist must after use be placed in the charging station for recharging The charging station is marked with on the rail
14. ion prevented avoided 2 2 2 2 222 eee eee 14 4 04 Owner s daily maintenance obligations liliis 14 405 Disposal of GH2 incl batteries anuanua naaar 14 5 00 5 ess Service and lifetime seas yu rh rhon hm nh 15 0 06224 Lifetimes ob apu kde dahon ded dE XOT erage eria dg 15 5 02 utis Service insSpection 2 2 ciao ea ale ac pude dE aoe pes 15 5 08 ios Troubleshooting cremas edana ia ici 16 6 00 Technical specifications 00 cece eee 17 7200 ess EC declaration of conformity 00 cee eee eee eee 19 ee Users guide suoni uA xime a ae ee nd dad ead nae 20 Buses WARRANTIES iesp reina a Rn eine connie sige ged Rim RUE a SUR EUR 20 Guldmann GB US 1364 04 08 900692 Guldmann GB US 1364 04 08 900692 1 00 Purpose and use 1 01 Manufacturer V Guldmann A S Graham Bells Vej 21 23A DK 8200 Aarhus N Tel 45 8741 3100 Fax 45 8741 3131 1 02 Purpose GH2 HD Twin lifting modules hereinafter called GH2 are ceiling mounted lifting systems which cover the requirements for heavy and special lifting at hospitals nursing homes institutions swimming pools riding schools and in private homes Prerequisites The use of GH2 is subject to the following prerequisites Before installing the rail system a written declaration from a building expert is needed It must
15. ldmann GB US 1364 04 08 900692 5 00 Service and lifetime 5 01 Lifetime GH2 has an expected life of 15 years on condition that service inspections are complied with as set out in Point 5 02 Replacement of components Replacing batteries PCB and fuses must be carried out by a qualified service engineer or by the Guldmann Service Team 5 02 Service inspection According to the international standard EN ISO 10535 Hoist for the transfer of disabled persons Requirements and test methods a safety inspection of the hoist must be performed at least one a year The GH2 must be inspected by a qualified fitter or by the Guldmann Service Team The service inspection includes a written report specifying what has been inspected and replaced Worn or defective components must be replaced by new components from Guldmann Spare parts drawings and documentation can be ordered from the manufacturer or the distributor Visual inspection of the hoist Check for wear irregularities or other types of damage to the hoist Testing the hoist as though in normal use Check all functions of the product with and without load as described in section 2 Check that the emergency stop functions Check that the emergency lowering device functions Check that the green indicator lamp lights up when the hoist is activated Check that the yellow charging indicator lights up when the batteries are recharging Remove cover screen
16. n the charging station This maintains the batteries and ensures long battery life When GH2 is charging the yellow charging indicator on GH2 s information plate will be on The indicator switches off and on during battery charging The light only indicates that the connection between GH2 and the trans former charger is correct The green circle of lamps on the bottom of GH2 flashes if the charge level is too low GH2 can then only carry out a limited number of lifts and must be recharged Place GH2 in the charging station marked with the battery symbol on the rail for recharging When GH2 is fitted in the MIDI rail charging can take place throughout the length of the rail 11 2 06 Accessories Guldmann hoist Obtain a special brochure from your distributor manufacturer or at www guldmann com Extension strap The extension strap is used where the distance between the lower edge of the rails and the floor exceeds 3000 mm 120 For example if the distance is 3500 mm 140 a 500 mm 20 extension strap can be purchased from your supplier Cross lifting hanger The cross lifting hanger can be used in two ways depending on what kind of hoist is being used Lifting sling with divided leg straps Place the lifting sling with the wide side facing the user Hook the back straps on the hoist onto the hooks closest to the user and the leg straps to the hooks farthest away from the user Lifting sling with undivided leg stra
17. ntenance and storage 4 01 Cleaning Clean GH2 with a damp cloth and ordinary detergent Do not use strong acids bases or alcohol to clean GH2 No autoclave must be used to clean GH2 4 02 Storage GH2 must be stored in a dry room with a relative humidity that does not exceed 70 GH2 should be stored with the emergency stop activated to discharge power from the batteries For long term storage the 4 pole plug with the wire colours white black red and yellow must be removed Precautions for ESD protection apply See Point 1 08 4 03 How is corrosion prevented avoided When GH2 s mainly used in an aggressive environment e g swimming pool etc it must be ordered with a special surface coating to prevent corrosion 4 04 Owner s daily maintenance obligations Check the sling and the sling straps for wear and tear and damage before the products are used Do not use the sling if it is damaged or defective Do not use GH2 if the lifting strap is damaged or defective Contact your supplier and order a new lifting sling or a replacement for the lifting strap Replacement of the lifting strap must be carried out by the Guldmann Service Team or by a qualified service engineer in accordance with Guldmann s instructions 4 05 Disposal of GH2 incl batteries Comply with the local and national regulations on environmentally correct recycling Batteries must always be handed into an approved recycling point Guldmann GB US 1364 04 08 900692 Gu
18. ps Sit On sling It is an advantage to position the lifting sling with the narrow side facing the user Hook the back straps on the hoist onto the hooks closest to the user and the leg straps to the hooks farthest away from the user Horizontal lifter foldable The horizontal lifter is a lifting device which is used together with a hoist and rail systems to move people in a horizontal position It can be stored completely or partially folded in order to minimise space requirements or it can hang ready to use in the hoist The horizontal lifter may be used only for horizontal relocation of people lying on a level horizontal surface The person must be lying on a Guldmann sling or on another suitable sling A level surface can be for example a bed a stretcher or the floor Batteries Battery Guldmann type FG20401 item no 933015 Charger Charger type Mascot 2240 item no 937030 Transformer Transformer Guldmann type DTS 2420 item no 937000 Guldmann GB US 1364 04 08 900692 Guldmann GB US 1364 04 08 900692 3 00 Transport Guldmann recommends that GH2 is transported or stored in its original packaging Key to symbols on the GH2 packaging 1 0 10 gt 40 C 30 70 700 1060hPa 14 gt 104 F GH2 should be stored at temperatures between 10 and 40 C at a relative humidity of between 30 and 7096 at an air pressure of between 700 and 1060hPa 4 00 Mai
19. ricity if touched without the necessary precautions See Point 1 08 The electronics must only be serviced by trained service engineers 1 04 Load limit for the GH2 system See the labels on the products for maximum load limits The product e g hoist which is labelled with the lowest load limit determines the maximum load limit for the entire system The maximum load limit must not be exceeded Please note that the load limit may change if different products are used ona daily basis e g lifting sling hoist 1 05 ONOnNKRWNH Unpacking and preparation Visual check of GH2 If GH2 is thought to be damaged upon receipt it must not be used before it has been checked and approved by a qualified person or the Guldmann Service Team has checked and approved GH2 The contents of the box GH2 Hand control Connector bar Connecting cable Transformer charger Manual Label for rail system 2 charging stations for DC charger Guldmann GB US 1364 04 08 900692 Guldmann GB US 1364 04 08 900692 1 06 Assembly before use Installing the rail system Change compared to installing other Guldmann rail systems Check that the rail system is installed with the following maximum distances between fittings GH2 HD Twin DC Mini rail 1250 mm 50 Maxi rail 3500 mm 140 Jumbo rail 5250 mm 210 GH2 HD Twin AC Midi rail 2500 mm 100 4 brackets must be
20. tion pause 00000e ai 15 85 dynamic supervision Guldmann GB US 1364 04 08 900692 Guldmann GB US 1364 04 08 900692 7 00 EC declaration of conformity C Guldmann EC DECLARATION OF CONFORMITY Manufacturer V Guldmann A S Graham Bells Vej 21 23A DK 8200 Aarhus N EAN country code 57 EAN distribution No 07287 Phone 45 8741 3151 Fax 45 8741 3131 Representative Company Address Country Phone Hereby declare that Product GH2 HD Twin incl lifting hanger suspension and charging system Type No XXXXXX YYYY ZZZZ x XXXXXX Reference No of the product YYYY Serial No of the product in the production year 2222 Production year was manufactured in conformity with the provisions in EN 10535 Hoists for the transfer of disabled persons requirements and test methods EN 60601 1 1990 Medical electrical equipment A1 1993 Part 1 1 General requirements for safety A2 1995 A12 1993 EN 60601 1 2 Medical electrical equipment Part 1 General requirements for safety 2 Collateral standard Electromagnetic compatibility according to the Council Directive 93 42 EEC of 14 June 1993 Skejby 11 01 08 Place and day of issue 2 p Product responsible Technical Manager 19 U S A and countries outside the EU gt Users guide Before using the product read the entire operation manual including all warranties
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