Dominator Plus G3840 Fryer User & Installation Instructions
Contents
1. _ Set 0 8 Set REE REE REE N NH He H Hen Pilot to Burner Dimension SECTION 6 OPERATING INSTRUCTIONS The fryers are of single pan type G3840 Manual control model G3840F Manual control model with inbuilt filtration USE OF OILSISHORTENINGISOLIDS COOKING MEDIUM As these are highly flammable when in their liquid state caution should always be taken when using cooking medium Recommendation PPE Personal Protective Equipment should be used when cleaning or handling medium within this fryer Medium should not be overheated as this will increase the risk of fire Note Fryer is fitted with a thermal safety device This will stop heating of medium if it becomes overheated This appliance will always fail safe Note NEVER leave a working unit unattended Medium must always be maintained within fry pot Cold Medium when filling with cold medium see Figure 5 DO NOT FILL MEDIUM PAST MIN LEVEL MARK Maximum cold fill mark also for Solid Medium See Section 10 MIN Level Mark Medium should NEVER be allowed to drop below this mark Should this occur top up immediately or switch fryer OFF Hot Medium and Topping Up Medium DO NOT FILL MEDIUM PAST MAX LEVEL MARK Maximum Hot Fill Mark See Figure 5 Figure 5 CAUTION SUITABLE PROTECTIVE CLOTHING MUST BE WORN wh2. TOUNOD HIM 9 2114 AVM 6 30535 390815973 HLIMALWW 093130985 IW 10119 md TVW AYN 6 Avawassy dWNd AOEZ 30 111303015 10718 IVISOWWSHL ONILVHAdO 61 md TWNIWYAL 2009 110207 JAVA YWIS 0 ol 5 lg Si L 0 al HOLIMS dWNd SNISNOH WNIWYL ADEZ oo ONISNOH IYNIWYAL poi dWIYDAYMS 280 125 LIS XO8 TWNIWY3L IVISOWYJHLALHYS WOOT NI 953440 311059803 W001NIS9 ZZ SIM 40 HLOG 31079 Q N3NUO8OLHINV3 a TOHINOD OL HINV3 2 43 8 10810 oE 32018 IYNIWY3L SNIVW HOLIMS 440 NO 3573 YAWYOISNVYL 42069 HLYWa INUNE 30F8 9 10 NVYOVIC ONIYIM LL NOILOAS 16 X08 TANYA TOYLNOD OL i u3NungOl 1 OL ie 3 NOEZ
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5. A competent engineer must be used for any installation work 1 4 GAS SUPPLY Both models To be checked at installation gas conversion or repair The SIT gas valve situated at rear RH side of unit and accessible by removing RH side has an in built governor The inlet pressure should be checked at valve inlet test nipple using a manometer and burner pressure should be set at test nipple on burner manifold again by means of a manometer as per values indicated on Page 4 for either natural or propane gas This is achieved by removing brass dust screw from valve governor and adjusting governor accordingly using a screwdriver clockwise rotation increases pressure Note Propane requires governor to be adjusted clockwise to maximum adjustment i e fully open Inlet Burner pressure pressure at manifold Natural Gas 20mbar 14mbar 0 75mbar Propane Gas 37mbar 32mbar 1mbar The incoming service must be of sufficient size to supply full rate without excessive pressure drop A gas meter is connected to service pipe by gas supplier Any existing meter should be checked preferably by gas supplier to ensure that it is adequate to deal with rate of gas supply required The gas supply tubing or hose shall comply with national requirements in force It shall be periodically examined and replaced as necessary Installation pipe work should be fitted in accordance with IGE UP 2 The size of pipes from meter to unit must not be les
6. Drain water into bucket below 11 Use clean water to rinse fry pot and dry thoroughly 12 Close drain valve 13 Return crumb catcher fry plate and baskets to pan 14 Remove oil bucket by pulling forward then upward 15 Use handles and lift oil bucket to sink 16 Pour away soiled water 17 Thoroughly wash rinse and dry oil bucket and oil suction pipe 18 Replace strainer and microfilter in oil bucket and return oil bucket to cradle 19 Fill fry pot with clean oil solid shortening to MIN mark To relight refer to Section 6 2 SECTION 9 PREPARATION OF SOLID FATS SHORTENING COOKING HINTS Allow approximately 10 minutes for unit to heat up from cold to required operating temperature CHOICE OF FRYING MEDIUM Select a top quality medium to obtain optimum results Shortening or solid fats can be used if necessary Solid fats MUST be heated carefully as these have a lower smoke point temperature than shortening A fat melt cycle will pulse heat into the fryer A quality shortening is a more stable frying medium It allows longer periods of use without smoking or foaming It will also give food a better flavour Quality shortening has a higher flashpoint temperature and will reduce gumming around pan Regular filtering will help extend lifespan of the medium WARNING NEVER EVER MIX SHORTENING AND SOLID FAT Charging The Pan Prior to operation clean fry pot out using hot water and detergent Rinse out an
7. instructions can be supplied upon request 3 2 INTEGRAL COMPONENTS Check and service the following parts regularly 1 Oil ingress to electrical components 2 Flue for any blockages 3 Visual inspection of components and fryer pan 4 Temperature limit thermostat calibration 3 3 ACCESS PROCEDURES Before removal of any fryer components a Ensure appliance electrical and gas supply has been shut off and cannot be accidentally turned back on b Allow oil to cool before any operation that requires pan to be drained c Only use parts specified by the manufacturer d All components replaced MUST be fully checked after fitting to ensure safe operation e A full pre commissioning check as detailed in Section 2 5 should be carried out 3 4 GAS CONTROL VALVE a Remove RH side panel fixing behind control panel hex bolt below panel at front and 3 fixings at rear and rear control compartment cover 3 fixings b Unplug valve control wires b Split pipe work from both sides of valve c Disconnect pilot pipe d Remove screws holding valve to bracket e Replace in reverse order Check system for gas leaks f Reset burner pressure as detailed in Section 1 4 3 5 PILOT IGNITER SENSOR ASSEMBLY a Open door and remove oil bucket splash cover by means of two screws on each leg at front and slide out through door b Disconnect electrode and ignition wires c Using a screwdriver and 8mm spanner remove pilot
8. no burner flame is present G3840 G3840F Additional controls 3 on Figure 3 8 Turn gas supply on 9 Press lockout reset switch See Figure 3 Lock out indicator will extinguish 10 Burner will ignite and heat indicator will illuminate to signify that burner is on If lockout should occur repeat Steps 10 11 until air is bled from supply and burner lights 11 When burner flame is established check for gas leaks Care should be taken because mains voltage is present Isolate after gas checks 2 5 1 Checking Controller Operation To check operation of controls refer to Using The Controller Section 6 2 3 2 5 2 Checking Oil Filtration Pump To check operation of oil filtration pump refer to Section 7 Important After installation the responsible technician should check for gas leaks and ensure the appliance is operating safely and satisfactorily before handing over to the user 2 6 TEMPERATURE LIMIT THERMOSTAT The unit is equipped with an additional temperature limit thermostat independent of main controller In the case of operating thermostat failure allowing oil temperature to rise above predetermined legislation safe zone 230 C limit device will activate and cut power to controller It will also stop the flow of gas to burner refer to Figure 3 a Turn burner and temperature controls ON OFF knob to OFF position b Allow oil to cool below 180 C c Reset red button on limit thermost
9. NO 10
10. a period of time and is considered as misuse of equipment Warning When pumping solids shortening back into fryer pan Ensure all trace of solids shortening is emptied from receptacle bucket If oil is not emptied on a regular basis or if oil is left in the receptacle it may solidify and overflow or spill upon kitchen floor to create a hazard 7 1 STARTING THE FILTRATION PROCESS Refer to Figure 7 for details of filtration components 1 Turn burner amp temperature controls ON OFF switch to OFF position and allow oil to cool below 170 C or if cold heat to minimum temperature of 60 C Open cabinet door and pull filter bucket forward 2 Ensure bucket is clean and emptied of all solids shortening and debris Refer to Section 8 for details of how to clean filter components 3 Ensure that strainer and microfilter are clean 4 With strainer and microfilter in position slide bucket back on to runner cradle and back into fryer Please Note Warning Do not handle filter components or adjacent surfaces when pump is operating Components will remain hot for a period after filter Allow cooling Use of PPE s is recommended Note Burner and temperature controls ON OFF switch must be in OFF position before operation of filter pump can begin 7 2 G3840F MODEL 1 Press filtration pump switch to turn on pump Note With cabinet door open switch is located at RH side of drain valve Refer to Figure 4 2 Turn d
11. assembly and bracket from burner d Drop assembly and remove pilot pipe e Replace parts in reverse order Ensure that a good earth connection has been made 3 6 BURNER a Remove pilot igniter sensor assembly as Section 3 5 b Remove drain handle c Split incoming gas connection to manifold d Undo two middle mounting bolts and remove two front burner retention bolts and slide burner forward until it clears rear retention mountings Carefully drop burner e Re connect in reverse order f Gas leak check manifold and pilot gas connections 3 7 BURNER RESET SWITCH ON OFF SWITCH and FILTRATION PUMP SWITCH a Remove control panel by undoing fixings at top and bottom of control panel and unplug control panel b Undo 2 fixings and hinge down switch mounting panel c Remove electrical connections from switch Remove switch by squeezing side fixings and pushing it through aperture d Replace part in reverse order 3 8 BURNER LOCK OUT NEON a Remove control panel by undoing fixings at top and bottom of panel Unplug panel b Undo 2 fixings and hinge down switch mounting panel c Remove electrical connections and remove neon retention nut d Replace part in reverse order 3 9 TEMPERATURE CONTROLLERS a Remove control panel by undoing fixings at top and bottom of control panel and unplug control panel b Disconnect electrics loom and remove fixings to enable controller to be removed c Car
12. G3840 G3840F FRYERS INSTALLATION SERVICING and USER INSTRUCTIONS These appliances must be installed and serviced by a qualified person as stipulated by the Gas Safety Installation amp Use Regulations IMPORTANT The installer must ensure that the installation of the appliance is in conformity with these instructions and National Regulations in force at the time of installation Particular attention MUST be paid to Gas Safety Installation amp Use Regulations I E E Regulations for Electrical Installations Health And Safety At Work etc Act Electricity at Work Regulations Local and National Building Regulations Fire Precautions Act Detailed recommendations are contained in DW172 Institute of Gas Engineers published documents IGE UP 1 IGE UP 2 IGE 4 BS6173 and 5440 These appliances have been CE marked on the basis of compliance with the Gas Appliance Directive for the Countries Gas Types and Pressures as stated on the data plate WARNING TO PREVENT SHOCKS ALL APPLIANCES GAS OR ELECTRIC MUST BE EARTHED On completion of the installation these instructions should be left with the Engineer in Charge for reference during servicing Further to this the user instructions should be handed over to the user having had a demonstration of the operation and cleaning of the appliance PREVENTATIVE MAINTENANCE CONTRACT In order to obtain maximum performance from this unit we would recommend that a Maintenan
13. UFACTURER ARE NOT TO BE ADJUSTED BY THE INSTALLER Please ensure that any plastic coatings are removed prior to use Before operation pan requires to be thoroughly cleaned and dried Discolouration of heated parts is caused by factory testing to ensure satisfactory unit It does not affect quality or performance 1 1 MODEL NUMBERS NETT WEIGHTS and DIMENSIONS Width Depth Height Weight Model mm mm mm kg G3840 Fryer 400 770 1090 83 G3840F Fryer 400 770 1090 94 Pan oil capacity 18 litres cold good quality oil to MIN mark 1 2 SITING Each unit must be installed on a firm level floor in well lit draught free position The fryer should be installed in a freestanding position to prevent any possibility of sideways tipping under force The means of restraint may be the manner of installation such as connection to battery of appliances or installing the fryer in an alcove or by separate means such as adequate ties 1 2 1 Anti tipping Kit An anti tipping mechanism is supplied with unit If these are to be fitted the brackets must be fitted to locate the fryer in the correct position relative to any walls as detailed below Fixing holes are provided in the fryer base to accommodate the bracket The bracket should be fitted as detailed in Figure 1 The retaining chain has a quick release eyelet Secure to fixing point and secure bracket to floor after alignment with anti tippi
14. at with a pen or similar item refer to Figure 3 d Turn burner and temperature controls ON OFF knob to ON position e Re select temperature f If limit thermostat reactivates carry out fault finding on temperature control circuitry 2 7 INSTRUCTION TO USER After installing and commissioning appliance please hand Instructions to user or purchaser and ensure that the person s responsible understands the instructions to correctly operate and clean unit in a safe manner Emphasis should be given to safe operation and use of drain valve and oil bucket Oil bucket should not be overfilled to allow safe movement Oil should be allowed to cool before any manual handling Note The oil container may be heavy Drain small amounts at a time if necessary before lifting container Manual handling regulations should be observed It is important to ensure that location of gas shut off valve is made known to user and that procedure for operation in an emergency be demonstrated SECTION 3 SERVICING AND CONVERSION BEFORE ATTEMPTING ANY SERVICING TURN OFF GAS SHUTOFF VALVE AND ELECTRICAL SUPPLY TAKE STEPS TO ENSURE THAT THESE CANNOT BE INADVERTENTLY TURNED ON AFTER ANY MAINTENANCE TASK CHECK UNIT TO ENSURE THAT IT PERFORMS SAFELY AND CORRECTLY AS DESCRIBED IN SECTION 2 5 ALWAYS CHECK FOR GAS LEAKS 3 1 GAS CONVERSION Natural to propane or propane to natural This model is suitable for field conversion A kit with fitting
15. ce Contract be arranged with SERVICELINE Visits may then be made at agreed intervals to carry out adjustments and repairs A quotation will be given upon request to the SERVICELINE contact numbers below WEEE Directive Registration No WEE DC0059TT PRO At end of unit life dispose of appliance and any replacement parts in a safe manner via a licenced waste handler Units are designed to be dismantled easily and recycling of all material is encouraged whenever practicable a 8 This equipment is ONLY FOR PROFESSIONAL USE and shall be operated by QUALIFIED persons It is the responsibility of the supervisor or equivalent to ensure that users wear SUITABLE PROTECTIVE CLOTHING and to draw attention to the fact that some parts will by necessity become VERY HOT and will cause burns if touched accidentally Falcon Foodservice Equipment T100806 Ref 3 HEAD OFFICE AND WORKS Wallace View Hillfoots Road Stirling FK9 SPY Scotland SERVICELINE CONTACT Phone 01438 363 000 Fax 01438 369 900 IMPORTANT INFORMATION Warranty Policy Shortlist Warranty does not cover e Correcting faults caused by incorrect installation of a product e Where an engineer cannot gain access to a site or a product e Repeat commission visits e Replacement of any parts where damage has been caused by misuse e Engineer waiting time will be chargeable e Routine maintenance and cleaning e Gas conversions i e Natural to Propane gas e Descaling of water p
16. ck cover 2 4 3 G3840 and G3840F Controller Diagnostic Indicators Refer to Control Panel Wiring Diagram Page 14 Green LED ON indicates heat demand Green LED OFF indicates no heat demand Red LED flashes if temperature probe is either short or open circuited Red LED is permanently ON to indicate system is OK Set point is 7 C of mid set point 2 5 PRE COMMISSIONING CHECK 1 Clean out pan thoroughly using hot water and detergent Rinse out and dry thoroughly Note For further detail with regard to cleaning refer to Section 8 2 Ensure drain valve is closed Fill pan with clean cooking oil to MIN maximum cold fill mark indicated on fryplate See Figure 5 Note MAX refers to maximum hot fill mark 3 With gas supply still shut off turn on electrical mains supply 4 Open door and press temperature limit thermostat reset button red refer to Section 2 6 Set burner switch to Position ON position 5 Turn control knob to desired temperature 140 and heat demand indicator will illuminate Figure 2 item 3 6 Fryer ignition sequence will commence and spark may be heard before unit locks out Note Ignition system will attempt a second sequence 14 seconds after completion of first try if no flame is detected during first attempt Unit will only lock out after 2nd attempt 7 Neon next to burner switch inside door will illuminate to indicate lockout has occurred and that
17. completion of first try if no flame is detected Unit will lock out after 2nd attempt e Reset burner by pressing burner lock out reset switch f If burner repeatedly fails to light switch off electrical and gas supplies Call service engineer 6 2 2 Fryer maximum basket loading Pre blanched chilled fries 2 x 1 5kg baskets Frozen fries 2 x 1 2kg baskets 6 2 3 Using the Controller When unit is lit as detailed in Section 6 2 1 lighting operate as follows a If using solid fat turn control knob clockwise to select FMC Fat Melt Cycle b When solid shortening has liquefied select desired temperature The user MUST be familiar with the location and operation of this valve for shutting off gas in event of an emergency c Fat or oil temperature will then be governed by controller to desired set temperature selected by user on the control knob SECTION 7 CHANGING FILTERING THE OIL Warning After filtering wait 30 seconds before removing bucket It is dangerous to use shortening that is too old This medium has a reduced flash point temperature and is prone to surge boiling Caution To prevent surge boiling DO NOT EXCEED recommended loads or charge pan with over wet food items NEVER LEAVE a working appliance unattended Warning When draining solids shortening ensure oil has time to strain through strainer basket Heavily unfiltered oil may overflow Note This could cause pump to block over
18. d dry thoroughly Ensure drain valve is closed Fill fry pot with cold shortening to MIN level mark on fry plate Maximum oil level capacity is 18 litres Solid Fat If solid fat is to be used remove fish plate and cut fat into small pieces Place 17kg in fry pot and pack it down Position fry plate upon fat and push front end into it lightly until front edge is below temperature probe Ensure FAT MELT CYCLE is selected for this process Note Fry plate will lower slowly into fry pot as solid fat melts Warning If fry plate does not sit flat lift plate from centre slightly and lower carefully to ensure that no splashing of hot shortening occurs Check correct shortening level is achieved when all solid fat has melted Required temperature may then be set Solid fat should always be heated this way to prevent overheating and burning WARNING It is dangerous to use shortening that is too old Such shortening has a reduced flash point temperature and is prone to surge boiling CAUTION To prevent surge boiling DO NOT EXCEED recommended loads or charge pan with over wet food items NEVER leave a working appliance unattended SECTION 10 COOKING HINTS Frying food involves many variables and the following information is a guide only 1 Ensure frying medium is clean and free of debris 2 When topping up with oil ensure oil level does not exceed MIN line when cold and MAX line when hot 3 Never overfill bask
19. e cover ensuring insulation is removed intact c Remove phial and probe protective cage inside pan d Undo two phial bracket retention nuts and remove thermostat phial from bracket e Undo safety thermostat capillary nut Using a thin screwdriver insert into boss from inside pan carefully tap capillary sealing washers through to control compartment f Remove thermostat g Disconnect thermostat wires h Carefully replace in reverse order Check for oil leaks and that thermostat calibration is within specification SECTION 4 SPARES When ordering spare parts always quote unit type and serial number This information can be found on data plate located inside fryer door on LH leg support face Spares List Oil bucket Fish plate Baskets Splash guard basket hanger Control knob Safety thermostat Operating thermocouple Ignition box Pump Pilot assembly Valve Fast controller Neon Mains cable Switches Pump reset on off HT Ignition wires Injectors Kit SECTION 5 CRITICAL DIMENSIONS 187 Operating thermostat probe 24 min 26 max 3 6 Safety thermostat probe Operating and Safety Thermostat AA OLN I 94 10 minutes BRE BEE BER ERR BER EER BER H Hrga N Timer Pump Settings Set for 230V AA J
20. efully replace in reverse order 3 10 MAINS ON and HEAT DEMAND NEONS a Remove control panel by undoing fixings at top and bottom of control panel Disconnect control panel b Remove electrical connections and undo retention nut c Carefully replace in reverse order 3 11 DRAIN VALVE a Remove burner as detailed in Section 3 6 b Ensure fry pot is empty Refer to Section 8 c Remove nut from handle and lift handle off d Remove front panel fasteners e Disconnect wiring noting all connections f Remove front panel to access drain valve g Undo drain pipe Use appropriate spanner to remove drain valve h Replace in reverse order and check for oil leaks 3 12 FILTRATION PUMP a Remove back panel and flexi hose at filtration pump b Disconnect electrical coupling plug and connections from start c Remove nuts from pump mounting bolts accessed through fryer door at rear of oil bucket compartment and lift pump clear d Disconnect pump from bracket e Replace in reverse order Note Check for oil leaks before replacing any panels 3 13 IGNITION CONTROL BOX a Remove rear compartment cover b Unplug valve and control plugs Remove ignition detector and earth connections c Undo three fixings one at rear two at front d Remove ignition control box e Replace in reverse order amp test 3 14 TEMPERATURE LIMIT THERMOSTAT a Open control panel b Remove probe and safety thermostat protectiv
21. en topping up whilst fat in fryer is hot Medium and Foodstuffs Food will increase in volume during cooking follow these rules NEVER ADD WATER TO FRYING MEDIUM AT ANY TIME WARNING No attempt must be made to operate this appliance during a power supply failure Please ensure that any plastic coated items are removed prior to use Before operation pan requires to be washed out and thoroughly dried Discolouration of heated parts is caused by factory testing to ensure unit is satisfactory It will not affect quality or performance A neon indicator is incorporated to indicate flame failure when illuminated An electronic thermostat with temperature probe is fitted to automatically control oil temperature The burner is protected by an electronic flame sensor device An additional temperature limit thermostat is also fitted independent of main thermostat Operating thermostat failure could allow oil temperature to exceed legislated maximum safe temperature 230 C In such a condition limit thermostat will activate and cut power to controller It will also stop flow of gas to burner For location of re set limit thermostat refer to Figure 3 S Limit Thermostat Reset a Turn burner and temperature controls to OFF position b Allow oil to cool below 180 C c Remove protective cap from limit thermostat reset button Ths is located behind cabinet door at upper RH below fascia panel d Reset red button on l
22. ets with food product 4 Filter oil as often as possible This can be done when oil temperature is below 180 C 5 It is advised that a skimmer should be used continuously between frying batches to remove any floating debris Failure to do this may result in the oil becoming bitter to taste 6 During quiet spells it is recommended that thermostat is turned down to a lower setting This will conserve energy in addition to extending expected oil life 7 To ensure a good eating experience fry food as close to serving time as possible 8 After serving and when fryer has been turned off replace lid to ensure that no foreign bodies can contaminate frying medium 14 G3840 G3840F Control Panel Wiring Diagram 9 WAY FEMALE PLUG HOUSING FERRITE BEAD 2 96 95 G5 FASTRON CONTROLLER 92 RED LED PROBE GREEN LED RELAY 97 T6 19 Tn 93 98 95 98 99 81 82 POWER ON NEON RED HEAT ON NEON AMBER WHEN FITTING FERRITE BEAD TWIST WIRES WITH ONE LOOP ROUND DO NOTTIE IN WITH OTHER WIRES WOOT 289 531 40 SIHL 31 1079303 WOOTNIS 9 2 53440 SCN HLOG 28 SLL 1075 LI
23. imit thermostat with a pen or similar item e Turn burner and temperature controls to ON position f Reselect temperature g If limit thermostat reactivates an investigation to determine the reason must be carried out by a qualified technician 6 1 APPLIANCE CONTROLS Refer to Sections 2 4 1 and 2 4 2 for controls layout and description 6 2 LIGHTING and OPERATION Safety Precautions The installer must fit a gas shut off valve in the gas pipe that supplies the unit IF A SMELL OF GAS IS EVIDENT a TURN OFF GAS SUPPLY b VENTILATE AREA CALL YOUR LOCAL GAS SUPPLIER NEVER USE AN OPEN FLAME TO CHECK FOR GAS LEAKS 6 2 1 Lighting Instructions Remove lid if fitted and baskets and set these aside Ensure fryer pan is clean and completely dry Ensure also that drain valve is closed Pour clean cold oil to MIN level mark on fryplate a Ensure pan is filled with solids shortening to indicated level and gas supply is established b Ensure burner switch is in off position O c Press burner switch to on position I Turn knob to select temperature If solid fat is used select FMC fat melt cycle Warning Do not select any setting other than FMC when using solid fat This will trip safety thermostat or in a worst case scenario ignite liquefied oils d If burner fails to light lock out indicator will illuminate Note Ignition system will atempt a second ignition sequence 14 seconds after
24. ng device attached to the fryer Adjust to slide below floor bracket Base fixing ______ 5 Height adjustment holes Figure 1 Floor bracket Figure 1 Anti tipping Bracket 1 2 2 Clearances The unit requires a clearance of at least 150mm to rear between unit and any combustible wall Important If fryer is to be installed with other appliances then the instructions for every model should be consulted to determine the necessary clearance to any combustible wall or overlying surface Some appliances require greater clearance distances than others The largest clearance will therefore determine overall distance for a complete suite of adjoining appliances 1 3 VENTILATION The appliance ventilation requirements should be in line with national and local regulations The ventilation rate for these models is 26m min The appliance flue discharges vertically from top of unit There must be no direct connection of flue to any mechanical extraction system or outside air The fryer should be installed under a ventilated canopy Adequate ventilation whether natural or mechanical must be provided to ensure sufficient fresh air for combustion and for removal of combustion products which may be harmful to health For multiple installations requirements should be added together Installations should be made in accordance with local and or national regulations applying at the time
25. rain handle clockwise 3 Pan will drain through strainer basket and microfilter into bucket and will pump back into pan 4 Clear debris from pan and empty crumb catcher 5 If pan drain becomes blocked clear using drain prod 6 When debris has been removed from pan turn valve handle anti clockwise to close valve 7 Allow pan to refill 8 If any solid shortening remains repeat Step 1 Warning Ensure all shortening has been pumped from receptacle before topping up pan 9 Switch filtration pump off 10 Top up fryer if required SECTION 8 CLEANING and MAINTENANCE RECOMMENDATION Personal protective equipment PPE should be used when cleaning or handling medium within this appliance WARNING NEVER PUMP WATER THROUGH THE FILTRATION PUMP AT ANY TIME Warning The fryer is supplied with castors at rear and should be connected to supply piping by means of a connector for moveable appliances An anti tipping restraint should be attached to unit and if so this must be disconnected before fryer is moved Ensure restraint is re connected when unit is returned to original position Moving the fryer with hot or cold oil in fry pot can be dangerous to the operator Scalding could occur Spilled oil or fat on the kitchen floor could cause slipping accidents and any such deposit should be cleaned up straight away To prevent any such hazard DO NOT move fryer until all liquid has been drained from fry pot The follo
26. roducts and cleaning of water sensors where softeners conditioners are not fitted or are fitted and not maintained e Blocked drains e Independent steam generation systems e Gas water and electrical supply external to unit Light bulbs e Re installing vacuum in kettle jackets e Replacement of grill burner ceramics when damage has been clearly caused by misuse e Where an engineer finds no fault with a product that has been reported faulty e Re setting or adjustment of thermostats when unit is operating to specification e Cleaning and unblocking of fryer filter systems due to customer misuse e Lubrication and adjustment of door catches e Cleaning and Maintenance Cleaning of burner jets Poor combustion caused by lack of cleaning Lubrication of moving parts Lubrication of gas cocks Cleaning adjustment of pilots Correction of gas pressure to appliance Renewing of electric cable ends Replacement of fuses Corrosion caused by use of chemical cleaners Contents Section Topic Page No 1 Installation 1 3 2 Assembly and Commissioning 4 6 3 Servicing 7 8 4 Spare parts 8 5 Critical dimensions 9 6 Operating instructions 10 12 7 Changing filtering oil 13 8 Cleaning and maintenance 14 9 Preparation of solid fats oil 15 10 Cooking Hints 15 11 Wiring Diagrams 16 17 Circuit Diagrams 18 19 SECTION 1 INSTALLATION UNLESS OTHERWISE STATED PARTS WHICH HAVE BEEN PROTECTED BY THE MAN
27. s than that of appliance inlet connection A 3 4 BSP inlet connection is fitted to unit An isolating valve must be located close to the unit to facilitate shut down during an emergency or routine servicing This must be easily accessible to the user The installation must be tested for gas tightness as stated in IGE UP 1 Domestic type flexible rubber tube connections must NOT be used with this appliance Only tube complying with BS669 Part 2 specification of corrugated metallic flexible hoses for catering appliances shall be used 1 5 ELECTRICAL SUPPLY The unit is equipped with a 3 core flexible cord with standard 3 pin plug fitted with a 13A fuse A regular 13A socket outlet can be used If supply is provided through a distribution fuse box it must be via a fuse with a maximum rating of 13A In the event of mains cable being replaced any new cable should comply with 60245 IEC 57 designation H05 Rated Current 3 55amps Rated Voltage G3840 G3840F 230V THE APPLIANCE MUST BE EARTH BONDED 1 6 TOTAL RATED HEAT INPUTS Natural and Propane Gas 23kW nett 86 374 btu hr gross 1 7 INJECTOR SIZES Natural Gas Burner Pilot 2 x 82 Polidora G31 2 Propane Gas Burner Pilot 2x 1 7 Polidora G25 SECTION 2 ASSEMBLY and COMMISSIONING The gas supply piping and connection to appliance must be installed in accordance with the local regulations in conjuncion with those listed on the co
28. st time always remove fryplate as detailed in Section 9 Solid fat should be in direct contact with fryer pan Refer to Section 9 2 4 1 G3840 Fryer Control Panel See Figure 2 Figure 2 G3840 Control Panel 1 ON OFF and Temperature Control Knob Temperature Selection 140 190 C Unit is off when control is in position indicated 2 Fat Melt Position Feature for slow pulsed heating of solid fats 3 Power on indicator 4 Heat Demand Indicator when thermostat demands heat i e temperature is more than 5 C below temperature setting Extinguishes when desired temperature is reached 2 4 2 G3840 amp G3840F Additional Controls See Figure 3 The following additional controls are located behind cabinet door 1 Burner and Temperature Controls ON OFF Switch Cuts power to burner and temperature controls 2 Burner Lockout Indicator Indicates flame failure PRESS LIT 1 BURNER RESET Figure 3 Additional Controls 3 Burner Lock Out Reset Switch Resets burner for further lighting attempts when burner lockout indicator is illuminated 4 Filtration Pump Switch G3840F only Energises filtration pump when burner switch is in OFF O position 5 Temperature Safety Limiter Reset Button Located inside red recess below bla
29. ver of this manual 2 1 ASSEMBLY a Unpack appliance b Unpack fryer baskets and accessories c Place basket support grid and basket in pan d Level appliance and fit all service protection kits Anti tilt kit is supplied 2 2 CONNECTION TO A GAS SUPPLY Connect gas supply and test for gas tightness Caution Ensure that pan contains an acceptable level of liquid before igniting burner Due to the presence of mains electrics integral pipe work should be checked for gas tightness using an appropriate gas leak detector Caution Installation engineers should note that for first time connection of fryer it is essential that inlet supply to fryer be completely purged of air prior to first lighting attempt Otherwise since this is a light pilot first every time system it will take a significant number of attempts to light due to the small amount of air bled from pipe by pilot at each attempt This should not be initially treated as a fault Please note that several attempts will still be required after air purge for first time lighting This is due to the capacity of valve and governor 2 3 CONNECTION TO AN ELECTRICAL SUPPLY Ensure flexible cable does not come into contact with any hot parts The fuse rating should be 13A Colour coding of power supply cables is as follows Live Brown Neutral Blue Earth Green Yellow 2 4 STARTING UP When using fat melting cycle and loading solid fat for the fir
30. wing procedure should be undertaken AT LEAST DAILY IMPORTANT Disconnect electrical supply before any cleaning commences Warning Oil must be allowed to cool to a safe temperature before draining Do not overfill draining receptacle THE APPLIANCE MUST NOT BE CLEANED WITH JET OF WATER OR BE STEAM CLEANED DO NOT USE ACID OR HALOGEN BASED e g chlorine DESCALING LIQUIDS FLAMMABLE LIQUIDS CLEANING AIDS OR CLEANING POWDERS Stainless Steel Surfaces It should be noted that certain scouring pads including nylon types can easily mark stainless steel Care should be exercised during cleaning process When rubbing stainless steel with a cloth always rub in grain direction 8 1 CLEANING THE APPLIANCE 1 Carry out actions detailed in Sections 8 and 9 2 Unit should be switched OFF and fry pot drained of oil 3 Remove baskets fry plate and crumb catcher Soak these components in hot soapy water 4 With drain valve open remove any traces of debris from fry pot using a clean damp cloth NOTE Care should be taken not to damage sensors located at pan front 5 Remove strainer and micro filter soak these in hot soapy water 6 Wash rinse and dry removed items thoroughly Set these aside 7 Close drain valve 8 Fill fry pot to 3 4 full with hot water 9 Clean pan using a soft clean cloth and hot soapy water Rub away stubborn staining with a scouring pad and suitable detergent 10 Open drain valve
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