Liebert eXL Battery Cabinet User Manual (R07/14) (SL
Contents
1. Note Connections cannot be made if cabinets ordered as stand alone Figure 19 Ground strap location for connected cabinets BATTERY CABINET A gt ZA BATTERY t CABINET lt wl oI NE a KAS 2 ut LE FRONT SIDE OF UNITS a 1 4 Ad TYPICAL GROUND STRA P INSTALLATION FOR BATTERY CABINET TO BATTERY CABINET CONNECTIONS BATTERY FRONT SIDE OF TYPICAL GROUND STRA P INSTALLATION UNITS FOR BATTERY CABINET TO UPS OR ANCILLA RY CABINE T CONNECTIONS Jumper Busbars supplied with battery cabinet REFERENCE OF CORNER POST OF CONNECTED CABINETS CABINE T TO CABINE T BOLTING INSTRUCTIONS NOTES 1 Apply ground strap hardware to specified locations 2 Torque Values M6 5 Nm 40 IN LB M10 14 Nm 120 IN LB 25 Liebert eXL Battery System Installation Drawings Figure20 Liebert eXL Top Terminal Battery Cabinet interconnect wiring to Liebert eXL Stand Alone Junction Cabinet2. Battery Cabinet Junction Cabinet Table 1 Liebert eXL Top Terminal Battery Cabinet interconnect wiring to Liebert eXL Junction Cabinet Run From To Conductors A Battery Cabinet Negative Bus Junction Negative Bus Negative DC Power B Battery Cabinet Positive Bus Junction Positive Bus Positive DC Power C Battery Cabinet Ground Junction Ground Ground Liebert eXL Battery System 26 Installation Drawings Figure21 Typical Alber battery monitoring connections P Alber Controller Module es LI 55 Input Fuse for Alber Power Alber Data Collector Module Alber Power Transformer 27 Liebert Battery System Installation Drawings Figure22 Alber battery monitoring wiring to multiple battery cabinets BDS 40 Data Collection Module 4 BATTERY CABINET 4 BDS 40 Data Collection Module 3 BATTERY CABINET 3 BDS 40 Data Collection Module 2 BATTERY CABINET 2 0000 Q 00000 JU 2 ETHERNET LAN LOCAL 9 80 40 Data Collection Module 1 BATTERY CABINET 1
3. Front Terminal Battery Cabinet outline drawing Front Terminal Battery Cabinet main components layout Front terminal detaildrawing Liebert eXL Stand Alone Junction Cabinet terminal wiring Liebert eXL Attached Junction Cabinet terminal detail and outline drawing Liebert eXL Battery Cabinet control wiring Attached battery cabinet connections Ground strap location for connected cabinets Liebert eXL Top Terminal Battery Cabinet interconnect wiring to Liebert eXL Stand Alone Junction Cabinet c ve a aa due ERR e PARS Ae k A pe err De mea Typical Alber battery monitoring connections Alber battery monitoring wiring to multiple battery cabinets Alber battery monitoring assembly diagram Top Terminal battery configuration Front Terminal battery configuration Busbar connection between Battery Cabinet and Attached Junction Cabinet TABLES Liebert eXL Top Terminal Battery Cabinet interconnect wiring to Liebert eXL Junction Cabinet
4. etd ocolos et uid a as 0 cv Alber battery monitoring assembly connections Liebert eXL Battery Cabinet specifications Liebert eXL Junction Cabinet specifications Alber battery monitoring option specifications DC currents for Liebert eXL modules Liebert eXL Battery Cabinetinternalbreaker Liebert eXL Battery Cabinet approximate weights Recommended external conduit and cable sizes from Liebert eXL UPS to DC source Recommendedlugsizes ee eee rrr ss Torque specifications unless otherwise labeled Battery torque values sl z susu RV re ES EE te ARENA E EE Important Safety Instructions IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation of your Liebert eXL Battery Cabinet and accessories Read this manual thoroughly paying special attention to the sections that apply to your installation before working with the battery system Retain this manual for use by installing personnel A WARNING Risk of electrical shock Can cause p
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6. ooo EN E o B N o m N AMO RO 0 N 3 65 OO NJ 5 Od 61181 81 1 4 3 2 Detail TB1154 Liebert eXL Battery System 12 Battery Installation Figure6 Control cable layout Liebert eXL UPS to Liebert eXL Battery Cabinet Liebert eXL UPS Control Bat Interface Bat Interface Drawer Board BIB Board BIB TB1154A TB1154A TB1154A Tu CAN Cable CAN Cable The CAN cables must be two twisted pair shielded 18AWG Belden 9156 or equivalent All interconnecting cables and hardware for connected and attached cabinets will be provided NOTICE Risk of improper installation Can cause equipment damage During system commissioning Emerson Network Power Liebert Services will set the jumpers on the EIB and the BIB If another battery cabinet is added to the system after commissioning it is imperative that Liebert Services reset the jumpers on the EIB board and the BIB board 13 Liebert eXL Battery System Battery Installation 2 6 2 7 Alber Monitoring System Optional The Liebert matching battery cabinet allows installing an optional Alber battery monitoring system in the cabinet The Alber battery monitoring continuously checks all critical batte
7. Ground Bus Detail Ground Bus See Detail 1 75 45 1 75 45 O i d o OF ele g vi 175 14 45 Front View Right Side View Bus Termination Detail Doors And Covers Removed for Clarity Notes 1 All dimensions are in inches mm 2 Top and bottom cable entry available through removable access plates 3 Control wiring and power wiring must be run in separate conduit 4 Unless otherwise noted use copper or aluminum conductors suitable for at least 75 C 5 All wiring must be in accordance with national and local electrical codes 6 For cabinets ordered as stand alone the negative and positive terminal bus does not extend to full width of battery cabinet 7 24 minimum clearance above unit is required for air exhaust and service access 17 Liebert eXL Battery System Installation Drawings Front Terminal Battery Cabinet shipping split Figure 11 pepi oJd 51 sseooe 4994 JI Jeay 4594 815 Ainuenb 1eqsnq JO g JOUIGeD v Joulqed dol jsnuu 32 Jer p o uuoo 1881 pue JeujeBo eunoes oj pue QLIN NESU UMOUS sJeqsng
8. I O o p 44 GROUND BUS DETAIL 1 75 er o 1 75 44 0 56 X 75 SLOT 014 X 19 TYP BUS TERMINATION DETAIL FOR POS AND NEG BUSBAR d NOTES All dimensions are in in mm Top and bottom cable entry available through removable access plates Control wiring and power wiring must be run in separate conduit Unless otherwise noted use copper or aluminum conductors suitable for at least 75 C All wiring is to be in accordance with national and local electrical codes For cabinets ordered as stand alone the negative and positive terminal bus does not extend to full width of battery cabinet 24 minimum clearance above unit is required for air exhaust and service 21 Liebert eXL Battery System Installation Drawings Figure15 Liebert eXL Stand Alone Junction Cabinet terminal wiring 56 14 56 56 Typ 2 2 55 14 WP 14 Typ 1 7 44 X 0 7 18 Places p 1 8 45 _ Z Slot 16 Places pm 0116 Places o Typ Each Busbar 2 2 55 Tig 20 18 Places 0 T 55 55 0 16 Places 20 0 4 2 2 55 0 0 0 18 Places 2 2 55
9. TO 5 44 Typ 56 d TYP v 44 TYP 56 14 Typ 1 d 0 o o 0 0 O O O 0 O 0 9 Ground Bus Bus Detail Vows 0 0 0 1 25 x 0 5 32 x 13 Slot 8 Places Typical Bus Bottom Do not double stack lugs two lugs on same side of busbar This is to prevent the cables from coming into contact with other busbars Lugs a 5 Bolt Busbar Mounting Slots 111 Positi 8 Places ositive Typical Front View Right Side Bus 25 DUALLUG Negative CONNECTION DETAIL Bus Top die i ur B E Outline Drawing f 76 8 dL 1 WARNING 38 3 38 3 Unit Removal and Unit Mobility Instructions 973 973 Brackets MUST remain attached to the frame until such time that the unit is being located in its final a o installed position The final installation will always require the unit to be bolted to another Liebert eXL product n Failure to comply with these instructions could result in equipment damage and or injury to 79 12 os personnel 201 15 5 335 382 393 in 850 E Front View Right Side 23 Liebert Battery System Installation Draw
10. 0 0 18 Places 7 o0 0 0 s 0 0 0 0 0 0 Ground Bus Negative Bus Positive Bus 30 9 785 33 5 805 4 Positive 8 Bus E E Ground 1 Bus 76 9 1 E 1952 s 1 Negative i 2 5 5 B 13 34 74 8 7 9 0 _ 189 221 228 Right Side 346 Front View View Notes 1 All dimensions are in inches mm 2 Control wiring and power wiring must be run in separate conduit 3 Unless otherwise noted use copper or aluminum conductors suitable for at least 75 C 4 Widths are without side panels The width is 32 1 815mm with side panels 5 The depth dimension includes the front door and rear panel Liebert eXL Battery System 22 Installation Drawings Figure16 Liebert eXL Attached Junction Cabinet terminal detail and outline drawing Terminal Details Positive Bus Negative Bus Ground Bus 1 zarar J 2 51 Typ 5 75 44 Typ 56 14 Typ NE AN 75 44 Positive Bus Bottom 56 14 0 OQ 0 0 2 51 Negative 1 7 Pa Se 2
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12. Battery Interface UPS Cabinet Board Liebert Battery System 28 Installation Drawings Figure23 Alber battery monitoring assembly diagram Locate fuse label as close to fuses as possible Mount fuses to corner post in output compartment of UPS module Choose best location based on bottom or top power cabling Connect cables from UPS output busbars to fuse block UPS Output Section This harness is intended for use only when Fuse Block Installation battery cabinet is connected directly to UPS For all other instances customer must supply wire Secure supplied wire harness to busbar with supplied hardware Harness factory installed Wire H Verify transformer connection Harness Prior to startup ex gt E See diagram below RI E 8 5 F4 F75 EE ol rs 76 9 CH LIC CX eXL BATTERY CABINET TOP TERMINALS BOTTOM TERMINALS FROM F5 FUSE IN BAT CAB FROM F4 FUSE IN BAT CAB A002 A802 0 A00 002 A802 A 042 00 o o lt lt XFMR CONNECTION DIAGRAM 2 x1 230 V Table 2 Alber battery monitoring assembly connections Input Alber Transformer 2 Alber Transformer 1 F4 F5 Voltage Wht Jumper
13. BIk Fuse Rating 480 0 Top 240 Top to 0 Bottom 240 Bottom 1 25 A 600VAC 29 Liebert Battery System Installation Drawings Figure24 Top Terminal battery configuration REAR OF TRAY REAR OF TRAY JAR 1 o JAR 40 s gt JAR 2 gt JAR 3 5 oe x JAR 3 AYAR3 s JAR4 JAR 3 5 0 N g gt lt x c Y Y REAR OF Thay gt e JAR 9 AR 28 1 de Ac x 1 gt gt AR 27 EE lt JAR 11 AR 26 De JAR 12 JAR 25 FRONT TRAY FRONT OF TRAY FRONT OF TRAY RI OF TRAY REAR OF TRAY 0 4 2 JAR 13 JAR 20 4 JAR 24 2 s JAR 14 gt JAR 1 gt e JAR 23 2 Pu re aX f JAR 15 JAR 18 JAR 22 i 7 JAR 16 O n JAR 1 JAR 21 FRONT OF TRAY FRONT OF TRAY FRONT OF TRAY JAR BATTERY CONFIGURATION Liebert Battery System 30 Installation Drawings Figure25 Front Terminal battery configuration CABINETA CABINET B Top of Cabi
14. The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance 1 Liebert Battery System Important Safety Instructions A AVERTISSEMENT Risque de d charge lectrique pouvant causer des blessures graves voire mortelles V rifiez les tensions au moyen de voltm tres c a et c c avant d utiliser le syst me ASC V rifiez les tensions avec des voltm tres c a et c c avant d tablir tout contact Seuls des employ s qualifi s et d ment form s portant un casque des gants des chaussures et des lunettes de curit ad quats doivent se charger d installer le syst me ASC ou de le pr parer pour l installation Les responsables de l entretien et l quipement d essai doivent reposer sur des tapis de caoutchouc lors de toute intervention sur une pi ce d quipement sous tension Les batteries au plomb acide renferment des mati res dangereuses Les batteries doivent tre manipul es transport es recycl es ou jet es conform ment aux r glements f d raux provinciaux et municipaux Etant donn que le plomb est une substance toxique les batteries au plomb acide doivent tre recycl es plut t que mises au rebut Ne jetez jamais de batteries au feu car elles risquent d exploser Vous ne devez ni ouvrir ni percer les batteries car l lectrolyte qui s en coulerait est nocif pour la peau et les yeux Cet lectrolyte est toxique Lorsque vous travaillez avec des
15. United States call 1 800 LIEBERT 1 800 543 2378 Liebert Services offers a complete range of startup services repair services preventive maintenance plans and service contracts For repair or maintenance service outside the 48 contiguous United States contact Liebert Services if available in your area For Liebert Services to assist you promptly have the following information available Part Numbers Serial Numbers Rating Date Purchased Date Installed Location Battery Voltage Battery Reserve Time Product Warranty Registration To register for warranty protection visit the Service and Support section of our Web site at www liebert com Click on Product Registration and fill out the form TABLE OF CONTENTS BATTERY CABINET INSIDE FRONT COVER CONTACTING EMERSON NETWORK POWER FOR SUPPORT INSIDE FRONT COVER IMPORTANT SAFETY INSTRUCTIONS neumuuuss 1 SAVE THESE INSTRUCTIONS RC RC KORR e 1 1 0 MECHANICAL INSTALLATION 0002 cece ehh hh 0 5 1 1 Introduction sis une BE A aR 5 1 2 Preliminary Checks tects oh che amas his sapu doa plus dant ed Rs 5 1 3 Environmental Considerations 5 RIA Battery d nie ptor ne Men Dum ay Ss tv aen 5 1 9 2 hs mien pret
16. se trouvent compl tement sous le syst me Lisez toutes les instructions ci dessous avant de tenter de d placer lever d baller ou pr parer le syst me en vue de son installation WARNING Risk of electrical shock and fire Can cause equipment damage personal injury or death Under typical operation and with all UPS doors closed only normal safety precautions are necessary The area around the UPS system should be kept free of puddles of water excess moisture and debris Only test equipment designed for troubleshooting should be used This is particularly true for oscilloscopes Always check with an AC and DC voltmeter to ensure safety before making contact or using tools Even when the power is turned Off dangerously high potential electric charges may exist at the capacitor banks and at the DC connections All wiring must be installed by a properly trained and qualified electrician All power and control wiring must comply with all applicable national state and local codes One person should never work alone even if all power is disconnected from the equipment A second person should be standing by to assist and to summon help in case of an accident AVERTISSEMENT Risque de d charge lectrique et d incendie Pouvant entrainer des dommages mat riels des blessures et m me la mort Les pr cautions de s curit habituelles suffisent lorsque le syst me ASC est en mode de fonctionnement normal et que toutes les portes so
17. 4 WS UPS12 490MRLP 110 12 4 XR UPS12 540MR 110 12 4 PX HX300 FR 65 7 3 RX HX330 FR 65 7 3 UX HX400 FR 65 7 3 WX HX500 FR 65 7 3 XX HX540 FR 65 7 3 2K Enersys 16HX800F 100 11 3 4K 16HX925F 100 11 3 PG XE60 60 6 8 PH XE60 w Jacket 60 6 8 VG XE95 60 6 8 VH XE95 w Jacket 60 6 8 QA 27HR3500 65 7 3 SA East Penn 31HR4000 65 7 3 WA 31HR5000 65 7 3 Table 12 Torque specifications unless otherwise labeled Nut and Bolt Combinations Grade 2 Standard Electrical Connections with Belleville Washers Bolt Shaft Size Ib in Nm Ib in Nm 1 4 M6 53 6 0 46 5 2 5 16 M8 107 12 60 6 8 3 8 M10 192 22 95 11 1 2 M12 428 48 256 29 Circuit Breakers with Compression Lugs For Power Wiring Current Rating Ib in Nm 400 1200 Amps 300 34 Circuit Breakers with Com pression Lugs For Control Wiring AWG Wire Size or Range Ib in Nm 22 14 3 5 to 5 3 0 4 to 0 6 37 Liebert eXL Battery System Specifications NOTES Liebert eXL Battery System 38 While every precaution has been taken to ensure the accuracy and completeness of this literature Liebert Corporation assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions 2014 Liebert Corporation All rights reserved throughout the world Specific
18. 700A 2K 16HX800F FR 300kVA 800A amp above 900A 4K 16HX925F FR 600 RA 27HR3500 400 UA 31HR4000 500 WA 31HR5000 600 PG XE60 700 PH XE60 w Jacket 700 VG XE95 700 VH XE95 w Jacket 700 Table 8 Liebert eXL Battery Cabinet approximate weights Battery Total Weight Code Manufacturer Battery Model Ib kg PR UPS12 300MR 3910 1774 RR UPS12 350MR 4265 1935 UR po UPS12 400MR 4600 2087 WS UPS12 490MRLP 5545 2515 XR UPS12 540MR 5545 2515 PX HX300 FR 3760 1706 RX HX330 FR 4200 1905 UX HX400 FR 4760 2159 WX HX500 FR 5750 2608 XX HX540 FR 5850 2653 2K Enersys 16HX800F FR 8510 3860 4K 16HX925F FR 8990 4078 PG XE60 3586 1626 PH XE60 w Jacket 3586 1626 VG XE95 4706 2135 VH XE95 w Jacke 4706 2135 QA 27HR3500 4000 1814 SA East Penn 31HR4000 4320 1960 WA 31HR5000 5280 2395 35 Liebert eXL Battery System Specifications Table 9 Recommended external conduit and cable sizes from Liebert eXL UPS to DC source UPS of conduits size of conduits size of phase cables per conduit size of cable for ground per conduit Rating kVA Copper Conductors Aluminum Conductors 625 6 3 0 C 2 600kcmil 350kcmil 7 3 5 C 2 700kcmil 600kcmil 750 6 3 0 C 2 600kcmil 350kcmil 7 3 5 C 2 700kcmil 600kcmil 800 6 3 0 C 2 600kcmil 350kcmil 7 3 5 C 2 700kcmil 600kcmil 1 Recommended cable sizes are 167 F 75 C THW wire at 86 F 30
19. C ambient Unless otherwise noted use copper or aluminum conductors suitable for at least 167 F 75 C 2 For continuous operations not at 86 F 30 C Emerson recommends that the site planner choose the appropriate cable type based on the particular installation requirements 3 Conduit size is based on RNC type conduit Table 10 Recommended lug sizes Cable T amp B Copper T amp B Copper T amp B Aluminum T amp B Aluminum Size One Hole Two Hole One Hole Two Hole 8AWG 54930BE 54850BE 60104 TB 6AWG 54905BE 256 30695 868 60109 TB 4AWG 54906BE 256 30695 733 60114 TB 2 3AWG 54942BE 54811BE 60120 1AWG 54947BE 54857BE 60126 1 0AWG 54950BE 256 30695 593 60132 2 0AWG 54951BE 54862BE 60138 60238 3 0AWG 54965BE 54864BE 60144 60244 4 0AWG 54970BE 54866BE 60150 60250 250kcmil 54913BE 54868BE 60156 60256 300kcmil 54914BE 54870BE 60162 60262 350kcmil 54915BE 54872BE 60165 60267 400kcmil 54916BE 54874BE 60168 60269 500kcmil 54918BE 54876BE 60171 60273 600kcmil 54920BE 54878BE 60176 60275 750kcmil 54922BE 54880BE 60178 60277 Liebert eXL Battery System 36 Specifications Table11 Battery torque values Battery Torque Value Code Manufacturer Battery Model in Ib Nm PR UPS12 300MR 110 12 4 RR UPS12 350MR 110 12 4 UR C amp D Batteries UPS12 400MR 110 12
20. systems the cabinets do not bolt to each other the cables must be run outside the cabinets The customer must supply all the interconnecting cables and hardware See Table 9 for current ratings and recommended cable sizes Grounding For cabinets that have been ordered as connected or attached the ground cables and hardware will be supplied See Figure 19 for location of cabinet to cabinet grounding For cabinets ordered as detached or stand alone customer must supply the cables and hardware See Table 9 for current ratings and recommended cable sizes See terminal detail drawings for location of ground busbar Control Connection Each Liebert eXL Battery Cabinet contains a Battery Interface Board BIB See 3 0 Installation Drawings All cabinets in a system must have their Battery Interface boards connected in series See Figure 10 for battery cabinet details Care must taken to route the control cables away from high voltage cables or busbars 11 Liebert Battery System Battery Installation Figure5 Wiring external interface board in UPS to battery interface board in battery cabinet Liebert eXL Control Drawer smeis 1 H SSB LTE N G 63 05 2 elelele d d fg a n d ad V 2 N O gt
21. 15 Class A ISTA Procedure 1H WEEE IBC 2012 CBC 2010 Environmental Storage Temperature Range F C 74 F to 80 F 23 27 C for optimal battery life Operating Temperature Range F C Td 2327 C for al iuis life Relative Humidity I S Maximum Altitude Above MSL ft m 49 Maximum kW derat 100m riso between 1500 3000m 1 Width dimensions are with side panels attached Subtract 1 4 35mm for dimensions without side panels 2 Depth dimensions include the front door and rear panel 33 Liebert eXL Battery System Specifications Table 4 Liebert eXL Junction Cabinet specifications Value Top Terminal Battery Specifications Attached Stand Alone Attached Nominal Battery Bus VDC 480V Battery Float Voltage VDC 540V Minimum EOD Voltage VDC 384V for VRLA Flooded Lead Acid Battery Discharging Max current EOD A Table 6 Physical Parameters Width in mm 15 5 393 30 9 785 17 5 445 Depth in mm 33 5 850 33 5 850 33 5 850 Height in mm 76 8 1950 76 8 1950 76 8 1950 Weight Ib kg approx 255 115 400 180 255 115 Color Black ZP 7021 Degree of Protection for UPS Enclosure IP 20 Minimum clearance Top 24 610mm Minimum clearance Back 0 Minimum clearance Sides 0 Location of cable entrance Top or Bottom Standards and Conformities Environmental Storage Temperature Range F C UL 1778 CSA 22 2 107 3 FCC Pa
22. Composition A battery system can consist of a number of equipment cabinets depending on the individual system design requirements e g Battery Cabinet Junction Cabinet Refer to 3 0 Installation Drawings for the positioning of the cabinets described below 7 Liebert Battery System Battery Installation 2 0 BATTERY INSTALLATION 2 1 Safety Special care should be taken when working with the batteries associated with the Liebert eXL Battery System equipment When all the cells are connected together the battery terminal voltage will exceed 400V and is potentially lethal primary safety consideration is to install the battery equipment in an isolated area accessible only to properly trained and qualified maintenance personnel A WARNING Risk of electrical shock and fire Can cause equipment damage personal injury or death Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from batteries A AVERTISSEMENT Risque de d charge lectrique et d incendie pouvant entrainer des dommages mat riels des blessures et m me la mort Le remplacement des batteries doit tre effectu ou supervis par des membres du personnel dot s des comp tences requises et connaissant les pr cautions prendre Le personnel non autoris ne doit pas avoir acc s aux batteries The following general battery safety preca
23. Liebert eXL Battery System Installation Manual m z m z Liebert ACPower System Q EMERSON Network Power BATTERY CABINET PRECAUTIONS The following warning applies to all battery cabinets supplied with UPS systems Additional warnings and cautions applicable to battery cabinets may be found in Important Safety Instructions beginning on page 1 A WARNING Internal battery strapping must be verified prior to moving a battery cabinet after initial installation Battery cabinets contain non spillable batteries Keep units upright Do not stack Do not tilt Failure to heed this warning could result in smoke fire or electric hazard Call 1 800 LIEBERT prior to moving battery cabinets after initial installation A AVERTISSEMENT L arrimage des batteries internes doit tre v rifi par le fabricant avant de d placer une armoire de batteries apr s l installation initiale Les armoires de batteries contiennent des batteries tanches Maintenir les syst mes la verticale Ne pas empiler Ne pas incliner Le non respect de ces consignes comporte des risques li s la fum e au feu ou l lectricit Composez le 1 800 LIEBERT avant de d placer des armoires de batteries apr s l installation initiale CONTACTING EMERSON NETWORK PowER FOR SUPPORT To contact the Emerson Network Power Liebert Services for information or repair service in the
24. Z uuuu ui ui IV L Figure12 Front Terminal Battery Cabinet outline drawing 90 ees 8992 MAIA LNOHJ uonog 09 096 89 Me JO 19099 u 9 MAIA dO L ees 8993 296 48 Liebert eXL Battery System 19 Installation Drawings Figure13 Front Terminal Battery Cabinet main components layout Positive High Voltage Battery Bus Control Cable Negative Low Voltage Battery Bus Control Cable Trough Location for Optional Alber Monitoring Equipment Sy Front Battery tt Breaker Battery m Typ Battery Typ 9 Battery AES E Interface Ground Bus d edi Right Side View H With Panels Removed s INI 111111 Isi Front View Liebert eXL Battery System 20 Installation Drawings Figure 14 Front terminal detail drawing See Bus Termination Detail w 00000000000 FRONT TOP VIEW SECTION B 1 2 3 4 FRONT VIEW SECTION B on Ground Bus See Detail Negative Term Bus Positive Term Bus C Doors and covers removed for clarity 56 1 75 14 44 TYP
25. a e en nr en E st ei 15 4 0 SPECIFICATIONS 25285 ES rase Mace etes sa et Gat ed pace er ara SR Ea as 33 Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Figure 22 Figure 23 Figure 24 Figure 25 Figure 26 Table 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Table 8 Table 9 Table 10 Table 11 Table 12 FIGURES Shipping bolts Top Terminal Battery Battery cabinets connected attached to UPS Battery cabinets connected detached from UPS Stand alone battery cabinets detached from UPS Wiring external interface board in UPS to battery interface board in battery cabinet Control cable layout Liebert eXL UPS to Liebert eXL Battery Cabinet Battery temperature sensor control connection Outline drawing Liebert Top Terminal Battery Cabinet Main components Liebert Top Terminal Battery Cabinet Terminal details Liebert Top Terminal Battery Cabinet Front Terminal Battery Cabinet shipping split
26. ations subject to change without notice Liebert is a registered trademark of Liebert Corporation All names referred to are trademarks or registered trademarks of their respective owners 51 26035 REVO 07 14 Emerson Network Power Liebert www emerson com Technical Support Service Web Site www liebert com Monitoring liebert monitoring emerson com 800 222 5877 Outside North America 00800 1155 4499 Single Phase UPS amp Server Cabinets liebert upstech emerson com 800 222 5877 Outside North America 00800 1155 4499 Three Phase UPS amp Power Systems 800 543 2378 Outside North America 614 841 6598 Environmental Systems 800 543 2778 Outside the United States 614 888 0246 Locations United States 1050 Dearborn Drive P O Box 29186 Columbus OH 43229 Europe Via Leonardo Da Vinci 8 Zona Industriale Tognana 35028 Piove Di Sacco PD Italy 39 049 9719 111 Fax 39 049 5841 257 Asia 29 F The Orient Square Building F Ortigas Jr Road Ortigas Center Pasig City 1605 Philippines 63 2 687 6615 Fax 63 2 730 9572 www EmersonNetworkPower com
27. batteries prenez les pr cautions suivantes Retirez montre bagues et tout autre objet m tallique Utilisez des outils dont le manche est isol Portez des gants et des bottes de caoutchouc Ne posez aucun outil ni pi ce m tallique sur le dessus d une batterie D connectez la source de chargement avant de brancher ou de d brancher les bornes d une batterie V rifiez sila batterie est mise la terre Le cas ch ant liminez la cause de la mise la terre Le contact avec toute partie d une batterie mise la terre peut provoquer une d charge lectrique Pour r duire de tels risques d accident d branchez les prises de terre avant de proc der l installation ou l entretien A WARNING Risk of electric shock Can cause personal injury and death In case of fire involving electrical equipment use only carbon dioxide fire extinguishers or those approved for use in fighting electrical fires A AVERTISSEMENT Risque de d charge lectrique pouvant causer des blessures graves voire mortelles En cas d incendie associ du mat riel lectrique n utilisez que des extincteurs dioxyde de carbone ou homologu s pour la lutte contre les incendies d origine lectrique A WARNING Risk of heavy unit falling over Improper handling can cause equipment damage injury or death Exercise extreme care when handling battery cabinets to avoid equipment damage or injury to personnel The battery syste
28. ersonal injury and death Check for voltage with both AC and DC voltmeters before working within the UPS Check for voltage with both AC and DC voltmeters before making contact Only properly trained and qualified personnel wearing appropriate safety headgear gloves shoes and glasses should be involved in installing the UPS or preparing the UPS for installation When performing maintenance with any part of the equipment under power service personnel and test equipment should be standing on rubber mats Lead acid batteries contain hazardous materials Batteries must be handled transported and recycled or discarded in accordance with federal state and local regulations Because lead is a toxic substance lead acid batteries must be recycled rather than discarded Do not dispose of battery or batteries in a fire The battery may explode Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes It 1s toxic The following precautions must be observed when working on batteries Remove watches rings and other metal objects Use tools with insulated handles Wear rubber gloves and boots Do not lay tools or metal parts on top of batteries Disconnect charging source prior to connecting or disconnecting battery terminals Determine whether the battery is grounded If it is grounded remove source of ground Contact with any part of a grounded battery can result in electrical shock
29. gures 2 through 4 A CAUTION Cables between batteries and the UPS should be run in matched pairs positive with negative within each conduit or cable run Grouping like polarity cables together 1 positive with positive and negative with negative can cause stress or damage to the cables conduit or buswork Connected System For cabinets ordered as connected battery cabinets will bolt to each other the positive and negative busbars are connected between battery cabinets with the supplied busbar connector extensions See Figure 18 Stand Alone System For cabinets that are ordered as stand alone customer must supply all the interconnecting cables and hardware See Table 9 for current ratings and recommended cable sizes Liebert Battery System 10 Battery Installation 2 4 3 Attached Detached System 2 4 4 2 5 For battery cabinets that are connecting to a Liebert eXL UPS see Figure 2 cables will run from the positive and negative busbars of the adjacent battery cabinet to the positive and negative DC connections of UPS For battery cabinets that are connecting to a Liebert eXL Junction Cabinet see Figure 3 busbars will be connected from the positive and negative busbars of the adjacent battery cabinet to the positive and negative DC connections of Junction Cabinet For attached systems the cabinets bolt to each other the cables can run internal to the cabinets and will be supplied For detached
30. i dessous avant de tenter de d placer lever d baller ou pr parer le syst me en vue de son installation The cabinet with top terminal batteries ships with extra bolts installed on the interior doors Once the cabinet is in the final position these bolts can be removed See Figure 1 Liebert eXL Battery System 6 Mechanical Installation Figure1 Shipping bolts Top Terminal Battery Cabinet 1 4 2 1 4 3 1 5 Shipping EE Bolts gt Shipping Shipping olts ots gt d Outer doors removed y gt Shipping Shipping Bolts Clearances Liebert eXL has no ventilation grilles at either side or at the rear of the battery system equipment Clearance around the front of the equipment should be sufficient to enable free passage of personnel with the doors fully opened It is important to leave a distance of 24 610mm between the top of the cabinet and the ceiling of the room in which it is installed to permit adequate circulation of air coming out of the unit and for service access Raised Floor Mounting If the equipment is to be placed on a raised floor it should be mounted on a pedestal suitably designed to accept the equipment point loading Refer to the base view to design this pedestal System
31. ings Figure17 Liebert eXL Battery Cabinet control wiring o 6 o o O I o OF Kukapi 000 1 BRKR NEG 3 BRKR POS Thermistor LC Optional AE Optional E Battery Voltage aya Sense 9 EJE Cable 5 z 5 5 O D EN 7654321 This end field connected to other cabinets C TB1151 TB1158 BATTERY a8 MONITORING e C BATTERY SYSTEM 24V RED ARB BOARD BIB GND BLK CANH WHT BLK 1154 Cable Belden 9156 or Equivalent l INTERFACE CAN cable to be run in trough closest to the front of the unit TROUGH NOTES USE WIRE TIE AS NECCESSARY FOR ROUTING AND SECURING WIRE HARNESSES Liebert eXL Battery Cabinet Control Wiring Routing Control Wiring Diagram Liebert eXL Battery System 24 Installation Drawings Figure18 Attached battery cabinet connections Note Torque to 240in Ib 27 N M Jumper Busbars supplied with battery cabinet
32. lted together Stand Alone Cabinet not bolted to Liebert eXL equipment Attached Battery cabinets are bolted to a Liebert eXL UPS Detached Battery cabinets are not bolted to a Liebert eXL UPS See Figures 2 through 4 Liebert eXL Battery System 8 Battery Installation Figure2 Battery cabinets connected attached to UPS Battery cabinets may be mounted to the right of the UPS but all cabling between the battery cabinets and the UPS must be external and performed by others If the battery cabinet system is ordered as left side installation cabling to connect the battery system to the UPS will be supplied The cables will be routed internally Figure3 Battery cabinets connected detached from UPS 9 Liebert eXL Battery System Battery Installation Figure4 Stand alone battery cabinets detached from UPS Maximum of eight battery cabinets The junction cabinet provides sufficient conduit landing space and is required for all systems in this configuration 2 3 2 4 2 4 1 2 4 2 Cable Entry Cables may enter the battery cabinet from the top or bottom Cable entry is made possible by installing conduit to the removable plate fitted at the top or bottom See 3 0 Installation Drawings Power Connection Depending on the site layout the battery cabinets can be cabled several ways See Fi
33. m cabinets weigh up to 3760 to 8990 lb 1706 to 4078kg Locate center of gravity symbols 4 determine unit weight before handling each cabinet Test Hft and balance the cabinets before transporting Maintain minimum tilt from vertical at all times Slots at the base of the module cabinets are intended for forklift use Base slots will support the unit only if the forks are completely beneath the unit Read all of the following instructions before attempting to move lift or remove packaging from unit or prepare unit for installation Liebert Battery System 2 Important Safety Instructions A A AVERTISSEMENT Le centre de gravit lev de l appareil pr sente un risque de renversement Une mauvaise manutention peut entrainer des dommages mat riels des blessures et m me la mort Faites preuve d une extr me prudence lors de la manutention des armoires ASC afin d viter de les endommager ou de blesser le personnel Le module ASC p se jusqu 2 601kg 5 735lb Identifiez les symboles de centre de gravit 4 et d terminez le poids de l appareil avant de manipuler chaque armoire Testez le levage et l quilibre des armoires avant de transporter l appareil Maintenez en tout temps l inclinaison verticale minimale Les fentes situ es la base des armoires du module sont con ues pour utiliser le chariot l vateur Les fentes situ es la base peuvent soutenir le syst me seulement si les fourches
34. net Bottom of Cabinet CABLE INTERCONNECT DIAGRAM 31 Liebert eXL Battery System Installation Drawings Figure26 Busbar connection between Battery Cabinet and Attached Junction Cabinet Left Side Busbar Connections Note This connection is the same for top terminal 12V battery cabinets and front terminal 16V battery cabinets Right Side Busbar Connections Liebert eXL Battery System 32 Specifications 4 0 SPECIFICATIONS Table 3 Liebert eXL Battery Cabinet specifications Values Battery Cabinet Parameters Top Terminal Cabinet Front Terminal Cabinet Battery Type VRLA Valve Regulated Lead Acid Nominal Battery Bus VDC 480V Battery Float Voltage VDC 540V Minimum EOD Voltage VDC 384V for VRLA Flooded Lead Acid Battery Discharging Maximum Current EOD A See Table 6 Physical Parameters and Standards Width in mm 56 5 1435 63 0 1600 Depth in mm 2 33 5 850 33 5 850 Height in mm 76 8 1950 76 8 1950 Weight Ib kg approx Table 8 Standard Color Black ZP 7021 Front Door Opening for serviceability More than 180 Degree of Protection for UPS Enclosure IP 20 with and without front door open Minimum Clearance Top 24 610mm Minimum Clearance Back 0 Minimum Clearance Sides 0 Cable Entrance Top or Bottom UL 1778 CSA 22 2 107 3 Standards amp Conformities FCC Part
35. nnection Battery Interface Board Liebert Battery System 14 Installation Drawings 3 0 INSTALLATION DRAWINGS Figure8 Outline drawing Liebert Top Terminal Battery Cabinet Right Side View 90 Sr 64 1 1629 8 8 ALT TOP VIEW 223 Doors Open Bottom View NOTE 1 All dimensions are in in mm 2 24 minimum clearance above unit required for air exhaust 3 Keep cabinet within 15 degrees of vertical 4 Top and bottom cable entry available through removable access plates 5 Widths are with side panels The width is 55 1 1400mm without side panels 6 The depth dimension includes the front door and rear panel 15 Liebert eXL Battery System Installation Drawings Figure 9 Battery Service Tray Battery Service Tray Supports c 0000101010 ele Fr
36. nt ferm es La zone entourant le syst me ASC doit tre exempte de flaques d eau d humidit excessive et de d bris Seuls des quipements d essai con us pour le d pannage doivent tre utilis s Cette mise en garde couvre notamment les oscilloscopes Utilisez toujours un voltm tre c a et c c pour v rifier les tensions avant d tablir un contact ou d utiliser des appareils Des tensions dangereusement lev es peuvent demeurer dans les batteries de condensateurs et au niveau des raccords c c m me une fois l alimentation coup e Tous les raccords doivent tre effectu s par un lectricien d ment form et qualifi Tous les c bles d alimentation et de commande doivent tre conformes aux codes nationaux et locaux en vigueur Une personne ne devrait jamais travailler seule m me si toute l alimentation d entr e est coup e Une deuxi me personne devrait toujours tre pr sente pour porter assistance ou chercher de l aide en cas d accident NOTE Materials sold hereunder cannot be used in the patient vicinity e g use where UL cUL or IEC 60601 1 is required Medical applications such as invasive procedures and electrical life support equipment are subject to additional terms and conditions 3 Liebert Battery System Important Safety Instructions NOTICE This unit complies with the limits for a Class digital device pursuant to Part 15 Subpart J of the FCC rules These limits provide reasonable pro
37. on to the ambient temperature and air exchange system 1 3 Environmental Considerations 1 3 4 Battery Room Batteries should be mounted in an environment where the temperature is consistent and even over the whole battery Temperature is a major factor in determining the battery life and capacity Typical battery manufacturer performance data are quoted for an operating temperature between 68 and 77 F 20 and 25 C Operating above this range will reduce the battery life while operation below this range will reduce the battery capacity Battery Temperature In a normal installation the battery temperature should be kept between 59 and 77 F 15 C and 25 Keep batteries from main heat sources main air inlets etc 1 3 2 Storage Should the equipment not be installed immediately it must be stored in a room for protection against excessive humidity and heat sources see Table 3 NOTICE Risk of deep discharge can cause permanent damage to batteries An unused battery must be recharged periodically as recommended by the battery manufacturer 5 Liebert Battery System Mechanical Installation 14 Positioning The cabinet is structurally designed to handle lifting from the base Power terminals auxiliary terminals blocks and power switches are accessed from the front and top Removable panels on the top are secured to the chassis by screws The door can be opened to give access to the power connections bar
38. ont View Main components Liebert Top Terminal Battery Cabinet Negative Battery Bus Positive Battery Bus High Voltage Control Cable Trough Low Voltage Control Cable Trough Location for Optional Alber Monitoring Batteries Typical View Shown Di Ground SERVICE TRAY SERVICE TRAY SUPPORTS ANGLED OUT TO PROVIDE BATTERY CLEARANCE SLOT IN SUPPORT IS SECURED BY SCREW IN CONNECTOR AT CORNER OF BATTERY NOTCHED END OF SUPPORT SLIPS INTO SLOT AT BATTERY RAIL ABOVE Equipment Battery Breaker Battery Interface Board BIB Bus BATTERY TRAY EXTENDED ONTO SERVICE TRAY Liebert Battery System 16 Installation Drawings Figure10 Terminal details Liebert Top Terminal Battery Cabinet See Bus Termination Detail Negative Term Bus Positive Term Bus Top View 1 14 N 21 75 45 rm amp O1
39. rt 15 Class A ISTA Procedure 1H WEEE IBC 2012 CBC 2010 13 F to 158 F 25 C to 70 C Operating Temperature Range F C 32 F to 104 F 0 to 40 C Relative Humidity Maximum 95 Non Condensing Operating and Non Operating Maximum Altitude above MSL ft m 4920 1500 as per IEC 62040 3 1 maximum kW derate 328ft rise between 4900 9800ft 100m rise between 1500 3000m Width dimensions are with side panels attached Subtract 1 4 35mm for dimensions without side panels Depth dimensions include the front door and rear panel Table 5 Electrical Data Value Input Voltage 220 600VAC Input Current lt 0 5A Frequency 60Hz Table 6 DC currents for Liebert eXL modules UPS Rating Max Battery kVA kW Current at EOD 625 625 1614 750 675 1936 800 800 2066 Alber battery monitoring option specifications Liebert eXL Battery System 34 Specifications Table 7 Liebert eXL Battery Cabinet internal breaker Model Required Breaker Code Battery Type Thermal Trip Amps PR UPS12 300MR 400 RR UPS12 350MR 450 UR UPS12 400MR 500 WS UPS12 490MRLP 600 XR UPS12 540MR 600 PX HX300 FR 400 RX HX330 FR 450 UX HX400 FR 500 WX HX500 FR 600 XX HX540 FR 600 250kVA
40. ry parameters such as cell voltage overall string voltage current and temperature Automatic periodic tests of internal resistance of each battery will verify the battery s operating integrity Additional capabilities include automatic internal DC resistance tests and trend analysis providing the ability to analyze performance and aid in troubleshooting The Alber monitoring system is installed inside the battery cabinet see Figure 23 The monitoring system requires approximately 0 5A single phase power This power can come from the output of the UPS the battery cabinet is supplying see Figure 23 The Alber monitoring system consists of a Controller Module and Data Collector Module see Figure 21 One Controller Module can monitor up to six battery cabinets with a Data Collector Module installed The battery cabinet with the Controller Module Battery Cabinet 1 must be installed in the position closest to the UPS For details about operating the Alber system see the Alber Monitoring System manual available at the Liebert Web Site www liebert com External Battery Room Temperature Sensor Optional For systems that do not use Liebert eXL Battery Cabinets an optional temperature sensor can be installed to monitor the ambient room temperature This sensor is connected to the BIB board see Figure 7 This sensor will allow the Liebert eXL UPS to perform temperature compensation charging Figure7 Battery temperature sensor control co
41. s auxiliary terminal blocks and power isolators The front door can be opened 180 for easier service and more flexibility in installation 1 41 Moving the Cabinets The route to be travelled between the point of arrival and the unit s installation location must be planned to make sure that all passages are wide enough for the unit and that floors are capable of supporting its weight for instance check that doorways lifts ramps etc are adequate and that there are no impassable corners or changes in the level of corridors Ensure that the cabinet weight is within the designated surface weight loading kg cm of any handling equipment See Table 3 for weight details Ensure that any lifting equipment used to move the battery equipment has sufficient lifting capacity Battery system equipment can be handled by a forklift or similar equipment Because the weight distribution in the cabinet 1s not symmetrical use extreme care during handling and transporting When moving the unit by forklift care must be taken to protect the panels Do not exceed a 15 tilt with the forklift Bottom structure will support the unit only if the forks are completely beneath the unit Handling the unit with straps is not authorized A WARNING Risk of heavy unit falling over Improper handling can cause equipment damage injury or death Exercise extreme care when handling battery cabinets to avoid equipment damage or injury to personnel The battery s
42. s Fees 1 4 POSITIONNE VS Lx A a S 6 14 1 Moving the Cabinets u su sate m 54 55595 9545544959 0999 99695454454 44 5 6 1 4 2 Clearancess mo tue E eed ysi NE ERR Qe d adu 7 1 4 8 Raised Floor Mounting 7 1 5 System CODO OLEO ier ei conte By ae da ee Wad eee e Na cedex he MRR 7 2 0 BATTERY INSTALLATION csse 8 2 1 8 2 2 MG AY OUT er AU E SRA CNT qm MS CREE ONS Dl RON s 8 2 3 Cable Entry ann iere eee here te ashqa y s 10 2 4 Power Connections uua cae asua ee ed RE di we USD NER dur VES 10 2 451 Connected System a mousses vete E ars th sue Qe us 10 2 4 2 Stand Alone System niera a err rrr 10 2 4 8 Attached Detached System 11 DAA L0 oc AU suse nee etos den a far oe ee la u 11 2 5 Control Conner ionic cable OA tere leue a isu aM Aor MM V ins 11 26 Alber Monitoring System _Optional 14 2 7 External Battery Room Temperature Sensor Optional 14 3 0 INSTALLATION DRAWINGS xr l
43. tection against harmful interference in a commercial environment This unit generates uses and radiates radio frequency energy and if not installed and used in accordance with this instruction manual may cause harmful interference to radio communications Operation of this unit in a residential area may cause harmful interference that the user must correct at his own expense Liebert Battery System 4 Mechanical Installation 1 0 MECHANICAL INSTALLATION 1 1 Introduction This following section describes the requirements that must be taken into account when planning the positioning and cabling of the Liebert eXL battery equipment This chapter is a guide to general procedures and practices that should be observed by the installing engineer The particular conditions of each site will determine the applicability of such procedures Do not apply electrical power to the UPS equipment before the arrival of the commissioning engineer 1 2 Preliminary Checks Before installing the battery equipment please carry out the following preliminary checks Visually examine the equipment for transit damage both internally and externally Report any damage to the shipper immediately Verify that the correct equipment is being installed The equipment supplied has an identification tag inside the main door Verify that the battery room satisfies the environmental conditions stipulated in the equipment specification paying particular attenti
44. utions and warnings must be observed at all times A battery can present risk of electric shock or burn from high short circuit currents When connected in a string the voltage will exceed 400VDC This voltage is potentially lethal Always observe high voltage precautions Eye protection must be worn to prevent injury from accidental electrical arcs Remove rings watches necklaces bracelets and all other metal objects Use only tools with insulated handles Wear appropriate personal protective equipment when handling batteries If a battery leaks electrolyte or is otherwise physically damaged it should be placed in a container resistant to wire and disposed of in accordance with local regulations If electrolyte comes into contact with the skin the affected area should be washed immediately with plenty of clean water Batteries must always be disposed of according to local environmental laws When replacing batteries use the same number and type that were originally fitted Disconnect charging source prior to connecting or disconnecting battery terminals Determine if the battery is grounded If it is grounded remove source of ground Contact with any part of a grounded battery can result in electrical shock Battery support tray must be used whenever a battery tray 1s being pulled out 2 2 Layout Depending on the site layout the battery cabinets can be installed in any of several ways Connected Multiple battery cabinets bo
45. ystem cabinets weigh up to 3760 to 8990 lb 1706 to 4078kg Locate center of gravity symbols 4 and determine unit weight before handling each cabinet Test lift and balance the cabinets before transporting Maintain minimum tilt from vertical at all times Slots at the base of the module cabinets are intended for forklift use Base slots will support the unit only if the forks are completely beneath the unit Read all of the following instructions before attempting to move lift or remove packaging from unit or prepare unit for installation A AVERTISSEMENT Le centre de gravit lev de l appareil pr sente un risque de renversement Une mauvaise manutention peut entrainer des dommages mat riels des blessures et m me la mort Faites preuve d une extr me prudence lors de la manutention des armoires ASC afin d viter de les endommager ou de blesser le personnel Le module ASC p se jusqu 2 601kg 5 78510 Identifiez les symboles de centre de gravit 4 et d terminez le poids de l appareil avant de manipuler chaque armoire Testez le levage et l quilibre des armoires avant de transporter l appareil Maintenez en tout temps l inclinaison verticale minimale Les fentes situ es la base des armoires du module sont con ues pour utiliser le chariot l vateur Les fentes situ es la base peuvent soutenir le syst me seulement si les fourches se trouvent compl tement sous le syst me Lisez toutes les instructions c
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