CT Series Dust Extractors Supplemental User`s Manual
Contents
1. 19 Pneumatic Control Module ccccceeeeeeeeeeeeees 19 It is important for you to read and understand this manual The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS The symbols below are used to help you recognize this information AN AN WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided could result in minor or moderate injury NOTICE Indicates a potential situation which if not avoided can result in property damage or damage to the tool Note Indicates information notes or tips for improving your success using the tool Tool Symbols V Volts W Watts Hz Hertz Alternating Current AC n No load Speed Class II Double Insulated Supplemental Owner s Manual General Power Tool Safety Warnings instructions Failure to follow the warnings and instructions may result in electric shock fire and or for future reference serious injury WARNING Read all safety warnings and Save all warnings and instructions Work Area Safety gt Keep your work area clean and well lit Cluttered or dark work tools create sparks which may ignite the dust or fumes areas invite accidents gt Keep children and bystanders away while operating a power gt Do not operate power tools in e2. FESTOOL seeno Dust Extractors CT Mini CT Midi CT 20 E CT 30 E CT 48 E CT 30 AC Supplemental User s Manual WARNI NG To reduce the risk of serious injury read and understand all safety A precautions and instructions in this manual before using this tool Limited Warranty 30 Day Money Back Guarantee Buy with confidence If you are not completely satisfied return your tool to the selling dealer within 30 days and you will receive a refund of either your purchase price or the lowest retail price at which the same item has been offered since your date of purchase Freight charges are not refundable Service All I nclusive Warranty Festool USA warrants that all new Festool power tools pur chased from authorized dealers in the U S and Canada will be free from defects in materials and workmanship for a term of three years from the date of original retail purchase Conditions of Service All I nclusive Warranty This warranty applies for three years from the date of original retail purchase Proof of purchase is required This warranty is void if the tool is not used operated repaired and maintained in accordance with the tool s instruction manual Excluded from this warranty s coverage are gt Accessories and or attachments including but not limited to saw blades drill bits router bits sanding discs and apparel Tools purchased from outside of the U S or Canada Repairs or replacements not performe
3. Optional Accessories Power Cord Bracket Reel CT 26 through CT 48 models come with an optional cord reel for storing the power cord on the back of the vacuum This gives the added feature of being able to store the power cord either in the hose garage or on the cord reel Note however that the cord reel isn t compatible with the optional boom arm So if you are going to install the boom arm you should skip this procedure Using the provided screws secure the cord bracket to the motor housing of the vacuum as shown 12 CT Series Dust Extractors Transport Handle A transport handle can be added to the CT 22 through CT 55 5 Insert 3 square retaining nuts into the slots in the vacuums The handle aids in moving the vacuum around the handle s lower mounting bracket Make sure they are shop or to project sites It is also required in order to install inserted all the way into the deep slots the optional boom arm see Boom Arm on page 15 CT 22 33 44 55 Handle Installation 1 Remove the motor housing from the collection canister 2 Carefully prop the collection canister up with the front facing down Make sure it is stable so it doesn t fall over while you work SS 7 Lower Handle Bracket 6 Place the handle on the collection canister slightly below the lower flange and then slide it upward until the three mounting holes line up with the three screw locations in the lower support bracket 7 S
4. s Manual IPx4 Functional Description l J ki oa Name or Description Item Name or Description __ Ref Page s _ 1 CanisterLatch B K CasterWheel e M BrakeFoot 1 O Optional Transport Handle 13 P OptionalBoom Arm 15 Q Optional Tool Holder 17 R Accessory Module 19 6 CT Series Dust Extractors Item A B Cc D E VacuumI nlet N Systainer Latch F G H I Setup and Operation Usage and Configurations The CT series dust extractor is a true multi purpose vacuum cleaner with a broad range of capabilities In its standard configuration it is excellent for routine house cleaning workshop cleaning and very effective for power tool dust control With a couple of quick changes the vacuum is ready for damp wet or full liquid collection Even though all models are capable of handling ultra fine caking dusts such as drywall sanding the AutoClean models are specifi cally suited to the task to maximize operation time without clogging Manual and Automatic Modes The main power switch has three positions Off Manual and Automatic In the Off or Manual positions the electrical receptacle on the front of the vacuum is disabled In the Automatic mode the receptacle will have power and the vacuum will automatically turn on when the vacuum detects that the connected tool is turned on Variable Power The CT series vacuums have variable suction power by reducing the speed of the
5. T Lok and older latch style Systainers The CT Mini and CT Midi mount a T lok style Systainer differently than the larger vacuums and have a T lok handle for securing them E Using the Parking Brake All CT series vacuum have a parking brake to keep the vacuum stationary when you don t want it to move gt To activate the brake press down on the brake foot until the front wheels are off the ground gt To release the brake press in on the brake release button Supplemental Owner s Manual Turning the Vacuum On The vacuum has two modes of operation manual and NOTE Tools with very low power consumption may automatic In manual mode it turns on and off like a typical D not draw enough power from the tool receptacle vacuum In automatic mode the vacuum will sense when to be detected by the vacuum For variable speed the connected power tool is turned on and start and stop tools it may be necessary to turn the speed up to automatically The vacuum will continue to run for a couple trigger the vacuum and then back down for normal seconds after the tool is turned off in order to clear remain operation ing dust from the hose gt In off or auto modes the tool receptacle is disabled and has no power gt In automatic mode the tool receptacle has power and the vacuum is turned on and off when the tool is turned on and off gt The variable suction power can be adjusted with the vacuum running or off
6. both large and small tools These are identified by the single tab on the Plug it connector 2 Route your existing Plug it power cord through each of the cord supports on the boom arm For maximum reach of the cord begin routing just below the first cord Support 18 Gauge Smaller 18 CT Series Dust Extractors Changing Forward Rearward Direction Sometimes you may prefer to have the boom arm facing forward such as when the vacuum is parked under a work table Other times you may wish to have it facing rearward for maximum reach Changing directions requires reversing the outriggers and rotating the boom pivot limit stop 1 Remove the cross braces from one of the outriggers 2 Rotate the outriggers and cross braces to the appropri ate direction as shown below and reconnect the cross braces Forward Facing Boom Arm 3 Remove the thumbscrew washer and thumb nut from the boom pivot 4 Rotate the boom pivot 180 and reinstall the thumb screw washer and thumb nut Thumbscrew Washer amp Thumb Nut Supplemental Owner s Manual Pneumatic Control Module When used with pneumatic tools such as the LEX sanders the vac uum can be controlled to start and stop when the tool starts and stops The optional compressed air module mounts in the auxiliary panel of the vacuum and detects airflow through the module to trigger the operation of the vacuum The inlet connector on the m
7. sharp edges or moving parts Damaged or entangled Cord Length cords increase the risk of electric shock lt 50 Ft gt When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord for outdoor use MCLEE reduces the risk of electric shock gt 100 Ft Not recommended Personal Safety p gt Stay alert watch what you are doing and use common sense tool on A wrench or a key that is left attached to a rotating when operating a power tool Do not use a power tool while part of the tool may result in personal injury tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury gt Do not overreach Keep proper footing and balance at all times This enables better control of the tool in unexpected situations gt Use personal protective equipment Always wear eye pro tection Protective equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appro priate conditions will reduce personal injuries gt Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts If devices are provided for the connection of dust extrac tion and collection facilities ensure these are connected and properly used Use of dust collection can reduce dust relat
8. the tool 10 1 Block the inlet to the vacuum or the end of the hose 2 Momentarily rotate the power switch to either of the two AC positions The switch may be released to either the Man or Auto positions or it may be turned to the off position 3 After the vacuum has stopped pulsing unblock the inlet Automatic AutoClean Mode In automatic AutoClean mode the vacuum will initiate AutoClean cycles without interrupting the operation of the vacuum with only a brief reduction in suction at the hose The frequency of the AutoClean pulses is controlled by turn ing the frequency dial Turning the dial clockwise increases the frequency of the pulses and turning the dial counter clockwise decreases the frequency Turning the dial all the way counterclockwise will disable the automatic AutoClean system Using Dust Liners Dust liners are not bags but are open faced to line the bot tom of the collection canister to make emptying the canister easier The liners have two vents on the side These are not for normal airflow but instead are to equalize the air that would otherwise be trapped under the liner and allow the liner to lay flat in the bottom of the canister Changing the dust liner is similar to changing a collection bag Refer to Changing Collection Bags on page 8 for additional details 1 Place the liner in the bottom of the collection canister and secure the flange to the vacuum inlet in th
9. Clean function is intended for use without a filter bag installed in the vacuum Even though a bag could be installed it would diminish the effect of AutoClean To aid in emptying the collection canister a dust liner is recommended For AutoClean mode it is recommended to use the CT AC High Performance filter 496 172 This filter is rated for 1 micron filtration instead of the 0 3 micron filtration of a HEPA filter and is designed for the AutoClean back flow pulses A HEPA filter should be used only when the AutoClean function is disabled Non AutoClean Mode The CT AC vacuum may be used as a typical shop and household vacuum by disabling the AutoClean feature and installing a normal filter bag To disable the automatic clean ing cycle turn the frequency dial to the 0 Off position Manual AutoClean Mode A manual cleaning cycle may be initiated by turning the main power switch to either of the two AC AutoClean positions momentarily The vacuum will produce several AutoClean pulses in succession A manual AutoClean cycle Should be performed periodically to perform a deeper clean ing that the automatic AutoClean timing It should also be performed prior to emptying the collection canister Ideally the vacuum inlet or hose inlet should be blocked before the cleaning cycle to provide the deepest cleaning The optional VS CT AC blast gate allows you to block the inlet without having to disconnect the hose or
10. However a i prerequisite to installing the boom arm is that the optional transport handle is installed on the vacuum and the handles will vary for different vacuum models Refer to Transport Handle on page 13 for the procedure to install the handle on your specific vacuum model The boom arm may be ordered separately or as a complete kit specific to the vacuum model Kits are specific to the vacuum model and include the transport handle and any other components necessary to install the boom arm 1 Unpack the boom arm components Remove and discard the protective web netting from the tubes 2 Install the Transport Handle for your specific model CT series vacuum as described on page 13 3 For CT 26 36 48 models remove the Power Cord Bracket Reel on page 12 and replace it with the boom arm support bracket shown below The power cord reel interferes with the position of the mast Supplemental Owner s Manual PEE Cross braces Assembling the Outriggers The outriggers stabilize the vacuum to prevent it from tipping from the weight of the boom arm They should be installed in the same direction forward or rearward that your boom arm will face 1 Assemble two cross braces to one of the outrigger tubes using 2 carriage bolts and thumbscrews Insert the car riage bolt through the cross brace so the square shank of the bolt fits in the square hole in the cross brace Leave the thumbscrews slig
11. blower motor Most tasks are best Suited for full power but some uses such as dust collection with sanders are best suited for lower powered suction Self Cleaning Bags Typical paper based collection bags tend to cake with fine dusts This reduces the air flow through the bag The self cleaning woven fiber Cleantex bags are designed to break up the caked dust and reduce the amount clinging to the bag surface Long Life Bags Long life filter bags are available for the CT 26 through CT 48 vacuums The long life bags are best suited for the collection of large volume non fine dusts The bag can be emptied and reused Dust Liners CT AC Only Vacuums equipped with the AutoClean feature do not rely on the first stage filtering normally afforded by collection bags Instead they permit the ultra fine dust to reach the main filter where it can be periodically and automatically shed from the filter The dust liners line the interior of the canister for easy disposal of ultra fine dust without picking n gt 7 FONT a F ri o oy ANN G p r E Hi u up and dumping the canister Damp and Wet Extraction It is important to isolate dry and non dry collections More specifically avoid extracting wet or even damp material if the vacuum already contains dry dust or dirt The incoming moisture will dampen the existing dust inside the collection bag and main filter and create a mud like hard cake on the surfaces This wi
12. d by an authorized Festool Service Center outside of routine maintenance as set forth in the instruction manual Parts or components not supplied by Festool or that have been modified Damage caused by misuse abuse accident impact abnor mal wear and tear improper storage and or exposure to the elements or neglect gt Damage caused by anything other than defects in materials and workmanship Normal adjustments and recommended maintenance as set forth in the tool s instruction manual Damage from the operation of the tool at a voltage or fre quency different from the tool s rating including the use of transformers The following is an exemplar Festool limited warranty The actual warranty that comes with your power tool is controlling vy M vy M vy M N Tool must be returned in complete and whole condition as supplied to include Systainer cutter blade power cord etc W For purposes of this warranty power tools are defined as any Festool branded product that bears a serial number S Nr or M Nr 4 To determine if your application is excluded from the warranty under this condition please contact the Festool Service Center at 800 554 8741 Repairs If your Festool power tool requires repair whether it be warranty or non warranty you must contact our Service Liability Statement This product has been built to the high standards of Festool Please do not attempt to operate or r
13. details use or misuse of this equipment Festool assumes no liability for incidental special or consequential damage of any kind Equipment specifications applications and options are subject to change at the sole discretion of Festool without notice Festool is a trademark and service mark of TTS Tooltechnic Systems AG amp Co KG Plug It and Systainer are registered trademarks of TTS Tooltechnic Systems AG amp Co KG www festoolusa com CT Series Dust Extractors Contents About This Manual ssssssssnnnnnnnnnnnnnnnnnnnnnnnnnnn 3 TOO SYMDO Sisicceasasanceniusdsdrms sav eeensenrwrewneaenn neers 3 General Power Tool Safety Warnings sss000 4 Work Area Safety ccc cece ccc eceeeeeeeeeeeeeneeees 4 EICCEICal Sa ely srcani Ea aA N aaa 4 Personal Safety ccccc cece eee eeeeeseeeeeeeeeeenees 4 Power Tool Use and Care ccc cece ee ceeeeeeeeees 4 SELVICS xacacateuseesinaacenasonis niveeuewias werenaediueeanbasda 5 Specific Safety Rules for Dust Extractors 5 Respiratory Exposure Safety WarningS 5 5 Dust Extractor OvervieW sssssssssnnnnnnnnnnnnnnnnnn 5 Intended USC ccc cece cece eeeeee eee eeeeneeeeeeeeeeaaes 5 Technical Specifications ccceeeeeeeeeeeeeeeeeeeees 5 Functional Description c cece cece cece eeeeeeeeeeees 6 Setup and Operation ssssssss2 2 5 7 Usage and Configurations cccccceeeeee
14. e same man ner as a collection bag 2 Wrap the edges of the liner around the lip of the collec tion canister so that when the motor housing is replaced it holds the liner in place gt Make sure the 3 electrical contacts near the vacuum inlet are not covered by the plastic liner The center electrical contact is the grounded connection for the anti static hose gt Make sure the two vent panels are inside the canister If the vent panels are not inside the canister the dust liner will balloon up when the vacuum is turned on 3 When emptying the full liner use the attached tie wrap to seal the top of the liner REE Vs eer wT a Bee ee Wrap Liner Around Edges a x ae eee i iy fi A uit in j A L EL I h CT Series Dust Extractors Hose and Cord Storage All CT series vacuums have integral hose and cord storage in the top of the vacuum called the hose garage The hose garage permits the power cord and vacuum hose to be stored in the top while simultaneously allowing for a tool s Systainer to be stacked on top of the vacuum see below The hose garage has a slot in the rear for the power cord to pass through and a slot in the front for the hose to pass through Also refer to page 12 for installing the optional Power Cord Bracket Systainer Storage All of the CT series vacuums allow for storage and trans portation of Systainers on top of the Vacuum The latches accommodate both new
15. easier the tool accidentally to control gt Store idle tools out of reach of children and do not allow gt Use the power tool accessories and tool bits etc in accor persons unfamiliar with the power tool or these instructions dance with these instructions taking into account the working 4 CT Series Dust Extractors conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation Service gt Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that gt To reduce the risk of serious injury never alter or misuse the power tool the safety of the power tool is maintained Specific Safety Rules for Dust Extractors gt The dust extractor uses a 3 prong grounded plug Never connect the dust extractor to an ungrounded electrical outlet Never defeat or bypass the ground prong Do not use the dust extractor if the ground prong is broken or missing gt Take care when using the dust extractor on stairs or elevated work areas gt Do not vacuum toxic carcinogenic combustible or other hazardous materials such as asbestos arsenic barium beryl Respiratory Exposure Safety Warnings Substantial or repeated inhalation of dust and other airborne contaminants in particular those with a smaller particle size may cause respiratory or other illnesses Various dusts created by pow
16. ed hazards gt Prevent unintentional starting Ensure the switch is in the off position before connecting to power source picking up or carrying the tool Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents gt Always wear safety glasses complying with ANSI Z87 1 gt Remove adjusting key or wrench before turning the power Ordinary glasses are not proper protection Power Tool Use and Care gt Do not force the power tool Use the correct power tool for to operate the power tool Power tools are dangerous in the your application The correct power tool will do the job better hands of untrained users ane Serer ap ene rele Or E E gt Maintain power tools Check for misalignment or binding of gt Do not use the power tool if the switch does not turn it on moving parts breakage of parts and any other condition that and off Any power tool that cannot be controlled with the may affect the power tool s operation If damaged have the switch is dangerous and must be repaired power tool repaired before use Many accidents are caused by gt Disconnect the plug from the power source before making poony mMamtalned ower tot any adjustments changing accessories or storing the tool gt Keep cutting tools sharp and clean Properly maintained tools Such preventive safety measures reduce the risk of starting with sharp cutting edges are less likely to bind and are
17. eeeeeeees 7 ME a U ea E A resis 8 Changing Collection BagS ccccccceeeeeeeeeeeeeees 8 Changing the Filter Element cccceeeeeees 9 Wet Vac Setup cece cece cece cece eens eee seeeeeeeeneenens 9 AutoClean SetuP rrisnin anaa 10 Non AutoClean MOde ccccccceeeeeeeeeeenneeees 10 About This Manual Save These Instructions Manual AutoClean Mode ccccceeeceeeeeeees 10 Automatic AutoClean Mode cccceeeeeeeeeeees 10 USING DUST LINETS sssirirrisiirsiciaroa arkro aaa 10 Hose and Cord Storage essssesererererrrrrrrren 11 Systainer Storage s sssererererrrrrrererrrrrrrrrere 11 Using the Parking Brake cccccceeeeeeeeeeeeees 11 Turning the VACUUM O N ccceeeeeeeeeeeeeeteeeeeeees 12 Optional Accessories ssssss2s2 2 2 2 5 12 Power Cord Bracket Reel cccceeeeeeeeeeeeeees 12 Transport HANle cece cece cesses eeeeeeeeeeteeeeenees 13 CT 22 33 44 55 Handle Installation 13 CT 26 36 Handle Installation cece eee 14 CT 48 Handle Installation ccceeeee eens 14 BOOMUAG UD wpxeracomteceateraunanidsesdssatennaanyieduseresd 15 Assembling the OutriQQers ccccceeeeeeee eens 15 Assembling the Mast ccceeeeeeeeeeeeeeeeees 16 Assembling the BOOM cceceeeeeeeeeeeeeeees 17 Hose and Cord ROuting ccccccceeeeeeeeeees 18 Changing Forward Rearward Direction
18. epair this equipment with out adequate training Any use operation or repair in contra vention of this document is at your own risk By acceptance of this system you hereby assume all liability consequent to your Proprietary Notice All drawings and information herein are the property of Festool TTS Tooltechnic Systems AG amp Co KG All unauthorized use and reproduction is prohibited Written and Illustrated by Rick Christopherson 2014 TTS Tooltechnic Systems AG amp Co KG Festool USA is a division of Tooltechnic Systems LLC 2 gt Damage resulting from the use of any non Festool accessories or attachments gt Tools used in high volume industrial applications Should any failure covered by this Limited Warranty occur the purchaser must contact Festool through our website www festoolusa com SAI or call 888 337 8600 for authorization and shipping information For purchases made in Canada contact our website www festoolcanada com SAI or call 613 363 0169 Festool in its sole discretion may elect to repair replace or refund the purchase price of any tool covered by this Limited Warranty that is found to be defective at no cost to the pur chaser Warranty returns will be processed by Festool according to normal work flow and availability of replacement parts and components Festool will issue a prepaid shipping label for return of the tool to the Festool Service Center and will also return the repaired tool freig
19. er sanding sawing grinding drilling and other construc tion activities contain chemicals or substances known to the State of California and others to cause cancer birth defects or other reproductive harm Some examples of these chemicals substances are lead from lead based paints crystalline silica from bricks cement and other masonry products arsenic and chromium from chemically treated lumber and some wood Dust Extractor Overview Intended Use The dust extractor is designed for use for the suction and evacuation of non noxious dusts dirt sand shavings etc for both dry and wet conditions With the appropriate filter and collection configuration this dust extractor may be used for vacuuming water The dust extractor is designed for both household and commercial use and for both workshop and household applications Technical Specifications lium lead pesticides or other health endangering materials gt Do not pick up anything that is burning smoldering or smok ing such as cigarettes matches or hot ashes gt Do not use to pick up flammable or combustible liquids such as gasoline or use in areas where they may be present gt Take care when disposing of fine sanding dust Fine particle dust may become explosive Do not throw sanding dust on an open flame dusts especially from hardwoods but also from some soft woods such as Western Red Cedar The risk from these exposures varies depending on ho
20. g a manual cleaning cycle the vacuum s inlet should be blocked for best results This creates a stronger vacuum inside the canister which results in a larger backflow pulse The AutoClean function will also cycle several times mak ing the manual cleaning cycle more aggressive deeper filter cleaning aa Supplemental Owner s Manual Backflow Pulse Initial Setup Your new CT series dust extractor does not require any spe cial setup before use However some components may be shipped inside the canister and need to be removed before use and the collection bag needs to be installed 1 Release the latches and lift the motor housing off the canister as described below Changing Collection Bags Collection bags make the disposal of dust and dirt easier but they also act as a first stage filter by capturing the majority of coarse and fine dust before it reaches the main filter Refer to page 10 for dust liner installation 1 Release the 2 latches that hold the motor housing to the collection canister and lift the motor housing off the canister gt During replacement make sure the motor housing is squarely seated on the canister before closing the latches gt The motor housing contains a sealing gasket for the canister Periodically inspect the gasket for tears or damage Canister 2 To install the collection bag in a CT Mini or CT Midi a Unfold the bag and place it in the bot
21. he boom tip into the main boom until the release button snaps into the hole in the main boom Release Button Slide the boom onto the boom pivot and secure it with the limit screw Note that the limit screw doesn t tighten against the boom even when fully inserted 17 Hose and Cord Routing 3 Connect the 50mm extension hose from the vacuum inlet 1 Route your existing vacuum hose through the hose sup to the boom arm hose ports of the boom arm 4 Connect the electrical extension cord from the tool recep gt The hose supports will accept either 27 or 36 mm hoses tacle on the vacuum to the Plug it cord on the boom arm gt Squeeze the hose to fit it between the jaws of the hose gt Set the vacuum power switch to Auto mode support gt For maximum vacuum hose reach route the end of the hose beginning just below the first hose support as shown a it gt j r 6 For a neater installation you may choose to secure the l extension hose and cord to the boom arm or transport E handle using cable ties not provided Hose Coupler y ba b a u nwe FU Moa F Ertension wa Cord Extension Hose Smaller tools such as sanders come with 18 gauge Plug it power cords Larger tools such as saws and routers come with 16 gauge Plug it power cords If you have both sizes of tools it is recommended that you use a 16 gauge cord in your boom arm because it is universal and will fit
22. ht prepaid if the repair or replace ment is covered under this Limited Warranty FESTOOL SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES REGARDLESS OF THE THEORY OF LAW ON WHICH THE CLAIM IS BASED ALL WARRANTIES IMPLIED BY STATE LAW INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY LIMITED TO THE DURATION OF THREE YEARS SOME STATES IN THE U S AND SOME CANADIAN PROVINCES DO NOT ALLOW EXCLUSIONS LIMITATIONS OF INCIDENTAL OR CONSEQUENTIAL DAMAGES AND OR LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS THAT VARY FROM STATE TO STATE IN THE U S AND FROM PROVINCE TO PROVINCE IN CANADA With the exception of any warranties implied by state or province law as limited above the foregoing limited warranty is exclusive and in lieu of all other warranties guarantees agree ments and similar obligations of Festool No agent representa tive distributor dealer or employee of Festool has the authority to increase or otherwise modify the obligations or limitations of this warranty Warrantor Festool USA Festool Canada USA 888 337 8600 Canada 613 363 0169 Phone 400 N Enterprise Dr Lebanon IN 46052 festoolusa com SAI festoolcanada com SAI Department at 888 337 8600 613 363 0169 Canada for authorization and address
23. htly loose ele T A Caan WA 4 a Cross Brace CT Carriage Bolt amp Thumbscrew 2 Cross the cross braces and assemble them to the other outrigger tube using the remaining carriage bolts and thumbscrews 15 3 Inspect the 4 tube clamps to make sure each one has 4 friction pads as shown The kit may contain extra pads g Bolt lt Thumbscrew 4 Position the outrigger assembly adjacent to the transport handle with the cross braces under the vacuum for a forward facing boom arm or behind the vacuum for a rearward facing boom arm as shown to the right 5 Place the two halves of each tube clamp around the transport handle and outrigger tube and loosely secure them with a carriage bolt and thumbscrew Outrigger Tube a Tube Clamp 6 Before tightening the tube clamps place a small spacer shim under the carriage bolt heads to space them slightly off the floor 16 7 Slide the tube clamps as far to the top and bottom as they can move and tighten the thumbscrews Tighten the thumbscrews on the cross braces that were left loose earlier Verify that the vacuum rolls freely with the outriggers almost touching the floor but not scraping the floor Forward Facing Boom Arm Rearward Facing Boom Arm Assembling the Mast 1 For a CT 22 33 44 55 a Slide the included hose clamp over the bottom of the mast tube b Insert the mast into ei
24. lide the two handle brackets down the handle until their mounting holes line up with the upper holes in the collec tion canister Make sure the 4 square nuts haven t fallen out of position Lower Support Bracket gt 4 Mounting Screws 3 A y P 3 Remove the two screws that secure the existing cord brackets and remove the brackets Keep the screws nuts and brackets for reuse Handle Brackets 8 Place the upper support bracket over the handle brackets 9 Tighten the 3 screws on the lower support bracket and 4 screws on the upper support bracket 10 Install the cord brackets to the upper support bracket using the original 2 screws and square nuts Mounting Screws 3 Handle Lower Upper Support Mounting Holes Bracket Mounting 4 Insert 4 square nuts into the slots on the collection Screws 4 canister Supplemental Owner s Manual 13 CT 26 36 Handle Installation 1 Remove the motor housing from the collection canister CT 48 Handle Installation 1 Remove the motor housing from the collection canister 2 Carefully tilt the collection canister forward so it is resting 2 Carefully tilt the collection canister forward so it is resting on its front face Prop it up so it doesn t tip over while you are working 3 Slide the 4 square retaining nuts into the pockets under the flange that is just above the rear wheels of the canister L
25. ll reduce the usable life of both the collec tion bag and the main HEPA filter Refer to Wet vac Setup on page 9 Full Unit HEPA Certified All CT models except the AutoClean models are Full Unit HEPA Certified in accordance with 40 CFR Part 745 for EPA Lead Renovation Repair amp Paint RRP activities The vacuum will maintain certification as long as the HEPA filter and filter seal are properly maintained in accordance with this manual AutoClean Operation CT AC AutoClean models function like any other model but they are also specifically designed for use with ultra fine dusts such as drywall dust Under normal conditions drywall dust would cake the inside of a filter bag long before the filter bag was full Instead the AC models permit the fine dust to reach the main filter element where it can be automatically sluffed off In AutoClean mode the vacuum will periodically reverse flow through the filter with a high speed impulse of air to dislodge the caked material The frequency of clean ing cycles can be automatically controlled or manually controlled When a cleaning cycle is initiated the CT vac will abruptly release vacuum pressure on the clean side of the main filter Because the collection canister has a negative pressure a vacuum air will quickly rush into the canister backward through the main filter This sharp backflow of air through the filter will dislodge caked on dust from the filter Durin
26. llection it is important to replace the wet filter with the dry filter The wet filter is not designed to capture fine dusts which would then pass through the filter into the blower It is also a good idea to dry the interior of the vacuum and the collection hose so that incoming dry dust does not adhere to the remaining water inside the canister Wet Filter 1 Remove the motor housing from the collection canister as described on page 8 2 Remove the dust collection bag Don t close the dust gate unless you intend to dispose of the bag However for a CT Mini or CT Midi the dust flap can be closed and reopened 3 Replace the dry filter with the wet filter as described in the procedure to the left AS ett age aay 4 i f gt a e 5 p 4 Su Lae a CTS eee ee i A re k i 5 Collection Bag Removed 4 After wet collection is complete empty the water from the collection canister 5 To facilitate drying you may wish to run the vacuum for a few minutes before replacing the collection bag and dry filter 9 AutoClean Setup The CT AC series of vacuums have the optional AutoClean function When enabled the AutoClean function sends a pulse of air backward through the main filter to dislodge caked dust from the filter as described on page 7 The purpose of the AutoClean function is to circumvent the frequent clogging of a normal filter bag when ultra fine dusts are collected Therefore the Auto
27. odule connects to your existing compressor and the outlet connects to the tool CAUTION Risk of electric Shock Unplug the vacuum from electrical power before completing this procedure 1 Unplug the vacuum for safety 2 Using an M5 hex key remove the two mounting screws that secure the module blanking cover to the vacuum s control panel and remove the cover gt aem he re Mounting Screws 3 Insert the compressed air module into the auxiliary panel making sure the moulded connector on the back of the module aligns with the electrical connector inside the panel 4 Secure the module using the original mounting screws 19 FES TOOL Tools for the toughest demands Festool USA 400 N Enterprise Blvd Lebanon IN 46052 www festoolusa com Service Questions 800 554 8741 Application Questions 888 337 8600
28. ower Mounting Holes 4 4 Using the 4 M6 x 30mm machine screws secure the upper bracket to the square nuts inserted into the canis ter s flange 5 Using the 4 self tapping screws secure the lower bracket to the underside of the collection canister Upper Mounting Screws 4 lLower Mounting Screws 4 14 on its front face Prop it up so it doesn t tip over while you are working 3 Slide the two nutplates under the lower flange of the collection canister so they line up with the screw holes in the flange The ridge on the nutplate should face down toward the inside of the collection canister Nutplate This side down 4 Slide the 4 square retaining nuts into the pockets above the upper flange that is just below the motor housing 5 Install the handle using 4 screws into the nutplates and 4 screws into the square nuts CT Series Dust Extractors Boom Arm The optional boom arm may be installed on any CT series vacuum except for the CT Mini and CT Midi The boom arm is an overhead carrier for the vacuum hose and power cord for your power tool to keep them above your working area The boom arm may be installed facing toward the front of the vacuum or toward the rear of the vacuum depending on your preferences and work area setup Refer to Changing Forward Rearward Direction on page 19 The boom arm is universal and fits all of the i applicable CT series vacuums
29. r should be installed as describe to the right 1 Remove the motor housing from the collection canister as described on page 8 and turn the motor housing upside down 2 Raise the green handle which also serves as the latch on the filter holder and remove the filter and holder Filter Holder 3 Remove the filter from the filter holder 4 Insert a new filter into the filter holder Make sure the Seal is facing toward the vacuum motor housing 5 Clean and inspect the motor housing where the filter seal compresses Make sure there are no scratches gouges or foreign materials that can impede the effectiveness of the seal 6 With the handle raised and facing toward the front of the vacuum reinsert the filter holder into the motor housing 7 Lower the handle to lock the filter holder in place Supplemental Owner s Manual Wet vac Setup When using the CT vac for damp or wet extraction it is important to configure the vacuum for wet collection It is also important to reconfigure the vacuum for dry extraction afterward If the collection bag is not removed from the collection can ister incoming moist air will cause the existing dust in the collection bag to get wet and cake to the inside of the bag This will reduce the air flow through the bag and diminish the suction of the vacuum Likewise if moist air reaches the main filter it will cause the filter to clog and reduce suction When returning to dry co
30. ther the right or left mast pocket of the lower support bracket c Raise the hose clamp to the bottom of the upper sup port bracket and tighten the clamp This prevents the mast from lifting out of the mast pocket a aon Mast Pockets CT Series Dust Extractors 2 For all other models insert the mast into either the right or left mast pocket of the lower support bracket The hose clamp is not used mn mas aaas 4 eee Mast Pockets 3 Separate the two halves of the mast clamp Make sure the two friction pads are in place as shown 4 Snap the clamp halves around the mast tube and position them around the handle so that the mast stands vertical E ar Mast Clamp Halves 5 Reassemble the mast clamp halves using the 3 screws and square nuts 6 Place the retaining clip around the mast tube and insert the two ends into the holes in the top of the mast clamp Supplemental Owner s Manual Assembling the Boom 1 Insert the boom pivot into the top of the mast and secure it with the thumbscrew washer and thumb nut gt The limit screw should point to the right for a forward facing boom or point to the left for a rearward facing boom Do not install the limit screw yet gt If the optional tool holder is used install it at this time Boom Pivot Thumbscrew amp Thumb Nut Optional Tool Holder 2 Press in on the release button and insert t
31. tom of the collec tion canister b Align the bag flange with the bag latches and press the flange down until the latches snap into place gt When the bag is full close the dust flap to keep the dust from escaping during disposal 2 Remove any components from the canister 3 Inspect the filter element to ensure it is properly installed and undamaged from shipping See page 9 4 Install the collection bag as described below 5 If desired install the Power Cord Bracket on page 12 CT 26 36 amp 48 models only 3 To install the collection bag in a CT 26 through CT 48 a Insert the lower tab of the bag flange into the slot below the vacuum inlet b Tilt the flange onto the vacuum inlet c Raise the bag latch press the bag flange against the vacuum inlet and release the bag latch pe Sham C Re gt To prevent dust from escaping the bag during disposal you can close the bag s dust gate by pulling out on the upper tab of the bag flange NOTE Don t close the dust gate on an unused bag The dust gate cannot be easily reopened once closed Upper Tab 4 Make sure the bag Is not pinched between the canister and motor housing and replace the motor housing CT Series Dust Extractors Changing the Filter Element The main filter element should be changed if it becomes clogged or damaged The main filter should also be removed for wet collection and the wet filte
32. w often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and use a properly functioning dust extraction system When the inhalation of dust cannot be substantially controlled i e kept at or near the ambient background level the operator and any bystanders Should wear a respirator approved by NIOSH for the type of dust encountered The dust extractor should not be altered or used for any other purpose other than as specified in these operating instructions Using the tool in contravention to this manual will void your warranty and may lead to injury The user Shall be responsible and liable for damages and accidents resulting from misuse or abuse of this dust extractor Po CT Mini CT Midi CT26E CT36E CT 36 AC CT 48 E 350 1200 W 1200 W 234 m2 h 138 cfm 24 kPa 3 48 psi 62 72 dB A IEC 60704 2 1 Filter Surface 0 5 m2 5 4 ft2 0 6 m2 6 8 ft2 Dimensions LxWxH 430x330x420 430x330x470 630x365x540 630x365x596 630x365x596 740x406x1005 mm inch 16 9x13 0x16 5 16 9x13 0x18 5 24 8x14 4x21 3 24 8x14 4x23 5 24 8x14 4x23 5 29 1x16 0x39 6 Weight 8 7 kg 19 2 Ib 9 0 kg 19 8 Ib 13 kg 28 6 Ib 13 5 kg 29 7 Ib 15 2 kg 33 5 Ib 16 2 kg 35 9 Ib Collection Capacity 10 L 2 6 gal 15 L 3 9 gal 26 L 6 9 gal 36 L 9 5 gal 36 L 9 5 gal 48 L 12 7 gal Ingress Protection These specifications are subject to change without notice Supplemental Owner
33. xplosive atmospheres such tool Distractions can cause you to lose control as in the presence of flammable liquids gases or dust Power Electrical Safety gt Power tool plugs must match the outlet Never modify the gt If operating a power tool in a damp location is unavoidable plug in any way Do not use any adapter plugs with earthed use a ground fault circuit interrupter GFCI protected supply grounded power tools Unmodified plugs and matching Use of a GFCI reduces the risk of electric shock outlets will reduce risk of electric shock gt Never use an extension cord that is damaged including cuts gt Avoid body contact with earthed or grounded surfaces such exposed wires or bent missing prongs Damaged extension as pipes radiators ranges and refrigerators There is an cords increase the risk of fire or electric shock increased risk of electric shock if your body is earthed or nl tension cords rated for th r l grounded Use only extension cords rated for the purpose gt Use only extension cords rated for the amperage of this tool and the length of the cord Using too small of an extension cord can cause the cord to overheat gt Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock gt Do not abuse the cord Never use the cord for carrying pull ing or unplugging the power tool Keep cord away from heat Extension Cord Ratings oil
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