U S E R M A N U A L
Contents
1. ANLAGENBAU INGENIEURTECHNIK FLUIDTECHNIK SCH TTGUTTECHNIK Ingtec Pneumacon AG Ingtec Unterforststrasse Telefon 47 0 67 876 77 77 CH 4373 M hlin Telefax 47 0 67 876 77 72 PNEUMACON Internet www IpSswWiss ch E Mail info jpswiss c 27 9 2 1 List Of Item Numbers Drawing 1 KDE 4 PART NO PART NAME UNIT PART NO PART NAME UNIT MIXING DISC CONNECTING PLATE s 22 ens BEER nee EXTERNAL RING LIFTING MOTOR WITH REDUCER mm AA RS ANLAGENBAU INGENIEURTECHNIK FLUIDTECHNIK SCHUTTGUTTECHNIK Ingtec pPpneumacon 9 3 LUBRICATION CHART CH 4313 M hlin Internet www joswiss ch E Mail info jpswiss ch Lubrication Required Parts A 1 BEARING Once a Week Once a Week SCREW Once a SPINDLE Week BEARING Once a GUIDE Week DEPENDS ON WORKING TYPES AND WORKING HOURS SCREW SPINDLE NUT Tellus 46 Tellus DO 46 Tellus 46 Tellus DO 46 Tellus 46 Tellus DO 46 Tellus 46 Tellus DO 46 Ingtec Pneumacon AG Unterforststrasse Telefon 47 0167 8767777 Telefax 47 0167 87677 72 ive Energo HLP HM 46 Energo HLP HM 46 Energo HLP HM 46 Energo HLP HM 46 Nuto H 46 HLPD OEL 46 Nuto H 46 HLPD OEL 46 Nuto H 42. INVT e Type CHF100A 004G 5R5P 4 e Nominal Power 4 kW 5 5 kW 2 2 REDUCER ELECTRIC MOTOR 2 2 1 MOTOR REDUCER e Manufacturer SEW EURODRIVE e Serial No 01 1337521102 0002 10 Type SAF47 TI2GD DT90 S4 BMG TF II3D e Nominal Power 1 1 kW e Operating Voltage 230 400 V e Nominal Current 4 85 2 80 Amper e Speed 1400 rpm e Reducer Output 192 rpm e Degree of Protection IP 54 e Explosion Protection Ex II3D ExtD ANLAGENBAU INGENIEURTECHNIK FLUIDTECHNIK SCHUTTGUTTECHNIK Ingtec Pneumacon AG ingitec Unterforststrasse Telefon 47 0 61 816 77 77 CH 4373 M hlin Telefax 47 0 67 87677 72 PNEUMALCON Internet www ipswiss ch E Mail info jpswiss ch 2 3 NOISE INFORMATION e Working Operation 77 79 dB A 2 4 CONTROL PANEL e Manufacturer PROTAS e Serial No 10 1049 2 e Type MU3 C e Explosion Protection Ex d IIAB T6 2 5 CONNECTOR BOX e Manufacturer PROTAS e Serial No 109387 2 e Type MU 1 e Explosion Protection Ex d IIAB T 2 6 MIXING EQUIPMENT e 3 Winged Propeller 120 mm 2 7 WEIGHT e Weight Complete Machine 550 kg 2 8 STROKE e Lifting of propeller 1170 mm ANLAGENBAU INGEMEURTECHNIK FLUIDTECHNIK SCHUTTGUTTECHNIK Ingtec Pneumacon AG Imgtec Unterforststrasse Telefon 47 0167 8167777 CH 4313 M hlin Telefax 41 0 61 816 11 12 PNEUMACON Internet www joswiss ch E Mail info jpswiss ch 2 9 EXTEND OF DELIVERY e 1 Unit AKO
3. The corresponding precautions for ventilation measures must be carried out By the owner If these precautions are not fulfilled the manufacturer will not be liable for any claims The electric cabinet is not explosion proof and therefore must be set up in o not hazardous area The electric installation may only be carried out by qualified electricians according to the wiring diagram and pertaining regulations ANLAGENBAU INGENIEURTECHNIK FLUIDTECHNIK SCHUTTGUTTECHNIK Ingtec Pneumacon AG Ingtec Unterforststrasse Telefon 47 0167 8767777 CH 4373 Mohlin Telefax 41 O 67 81677 72 PNEUMALCON Internet www IpswWiss ch E Mail info jpswiss ch 20 8 3 INSTALLATION DESCRIBE It should be opened by starting from the upper side and avoid any actions or hits which can harm the machine during this operation After lifting up the main frame with the help of the eyebolt on the upper side up to the connecting rod nuts secured on the wall before by hooking it safely if possible with a rope and or similar heaving element bolt and fix it to those connecting rod One important point to consider during mounting of the machine to the wall is requirement of strong materials and surface of the wall Mounting should preferably be on raw pure concrete made surfaces concrete wall column As described in see Figure 2 it should be connected by steel wall plug For the steel wall plug the 6 connection hole coordinates described in must be
4. shaft is curved or tilted Propeller worn out Mixing shaft not running or rotating properly ANLAGENBAU INGEMEURTECHNIK FLUIDTECHNIK SCHUTTGUTTECHNIK Ingtec Ingtec Pneumacon AG Unterforststrasse Telefon 47 0167 8767777 CH 4313 M hlin Telefax 47 0 67 816 11 12 PNEUMALCON Internet www joswiss ch E Mail info jpswiss ch 30 11 CLAUSES OF GUARANTEE The period of guarantee begins on the day of delivery and it ends after Twelve months The guarantee lapses for personal injury and or property damage due to one or several of the following reasons Improper mounting starting operating and maintaining of the machine Improper application of the machine Fitting spare parts which are not supplied by the manufacturer Use of the machine with defective safety devices Unauthorized constructional modifications Improper reparations by unauthorized and unqualified persons Natural disasters fire improper environment The guarantee is given to the purchaser for faultlessness in material and workmanship according to the respective state of the machine ATTENTION Use only original Parts of A K O W LL NOTE IPSWISS does not accept any liability for damage resulting from the use of non A K O WA L L spare parts wearing Parts or accessories ANLAGENBAU INGEMEURTECHNIK FLUIDTECHNIK SCHUTTGUTTECHNIK Ingtec Pneumacon AG Imgtec Unterforststrasse Telefon 47 0167 8161111 CH
5. FLUIDTECHNIK SCH TTGUTTECHNIK
6. WALL Model KDE 4 e 1 Unit 3 winged propeller 120 mm e 1 Unit control panel Manual in duplicate Drawings and electrical documents are composed in the annexes of this manual ANLAGENBAU INGENIEURTECHNIK FLUIDTECHNIK SCH TTGUTTECHNIK Ingtec Pneumacon AG Ingtec Unterforststrasse Telefon 47 0167 8761777 CH 4313 Mohlin Telefax 41 0 67 81677 72 PNEUMALCON Internet www Ipswiss ch E Mail info lpswiss ch 3 SAFETY 3 1 EXPLANATION OF SYMBOLS AND NOTICES The following symbols are used to indicate dangers during the handling of this machine Failure to comply with the instructions for the related symbols may lead to damages to health and property Warning This symbol next to all safety notices concerns the danger to life and property Follow the instructions and act with caution Dangerous This symbol next to safety notices for electric usage Electricity concerns the danger to life and property Follow the instructions and act with caution stricktly Important This warning Marks places where special care should be taken so that instructions and accurate procedures are followed and damage to the machine avoided NOTE Note Marks places which record application advice or correct working procedures Ex equipment important instructions on the Explosion Protection ANLAGENBAU INGEMEURTECHNIK FLUIDTECHNIK SCHUTTGUTTECHNIK Ingtec Pneumacon AG Ingtec Unterforststrasse Telefon 47 0167 8
7. 4373 M hlin Telefax 47 0 67 816 11 12 PNEUMALCON Internet www Ipswiss ch E Mail info lpswiss ch 31 GUARANTEE MACHINE MACHINE NO 1011299 TYPE MODEL AKO WALL VARIABLE SPEED WALL MOUNTED MIXER KDE 4 W DATE OF MANUFACTURE 2010 DATE OF DELIVERY DEZEMBER 2010 PLACE OF DELIVERY CH 4313 M HLIN SELLER INGTEC PNEUMACON AG Adress Unterforststrasse CH 4313 M hlin Tel 41 61 816 11 11 Fax 4161 816 11 12 e mail info ipswiss ch web www ipswiss ch BUYER GEA Pharma Systems AG Adress Hauptstrasse 145 CH 4416 Bubendorf Tel 41 61 936 36 36 Fax 41 61 936 36 00 e mail aeromatic fielder geagroup com web www geapharmasystems com ANLAGENBAU INGENIEURTECHNIK FLUIDTECHNIK SCHUTTGUTTECHN K Ingtec Pneumacon AG Ingtec Unterforststrasse Telefon 47 0167 8767777 CH 4313 M hlin Telefax 47 0 67 816 11 12 PNEUMALCON Internet www joswiss ch E Mail info jpswiss ch 33 12 USER MANUAL DELIVERY PROTOCOL IMPORTANT NOTE _ The delivery protocol hereby is prepared to certify that the user manual of the machine the type model and serial number of which is specified below was delivered NAME OF THE MACHINE AKO WALL VARIABLE SPEED WALL MOUNTED MIXER DATE OF MANUFACTURE MODEL KDE 4 W SERIAL NO 1011299 2010 USER MANUAL FORM NO 10 11 DELIVERY APPROVAL OF THE USER MANUAL Personnel authorized to take delivery of the user Manual DELIVERED BY User manual has be
8. 6 HLPD OEL 46 Nuto H 46 HLPD OEL 46 28 Vitam DE 46 Vitam GF 46 Vitam DE 46 Vitam GF 46 Vitam DE 46 Vitam GF 46 Vitam DE 46 Vitam GF 46 ANLAGENBAU INGENIEURTECHNIK FLUIDTECHNIK SCHUTTGUTTECHNIK Ingtec Pneumacon AG Ingtec Unterforststrasse Telefon 47 0167 8767777 CH 4313 Mohlin Telefax 41 0 67 81677 72 PNEUMACON Internet www Ipswiss ch E Mail info lpswiss ch 29 10 FAULT CAUSE REMEDY The following faults lead to an interruption of the operating of the machine Below specified instructions must be carried out by experienced electrician or by authorized machine operators Follow the items related to the fault Do not handle except below specified instructions FAULT REMEDY x x Start button defect Check by an electrician Release if locked check by an Emergency stop button defect or electrician pressed Check power supply Main motor Thermic failure Reset main motor button and restart Write down the malfunction code of speed control device Find out error reason from the handbook of the device and follow the required instructions If the error can not be remedied contact the authorized service of the device Main motor not running Speed control device defective Check fixing of the shaft into its coupling and locate it properly If the shaft is curved order a new one or straighten it up Shaft is not placed on its coupling appropriately
9. 6 11 05 Fax 41 61 816 11 12 e mail Web info ipswiss ch www ipswiss ch Customers Name GEA Pharma Systems AG Address Hauptstrasse 145 4416 Bubendorf SCHWEIZ Telephone 41 61 936 36 36 Fax 41 61 936 36 00 e mail Web aeromatic fielder geagroup com www geapharmasystems com ANLAGENBAU INGENIEURTECHNIK FLUIDTECHNIK SCH TTGUTTECHNIK ingiec pneumacorn COUNTRY OF ORIGIN Made in Turkey IDENTIFICATION PLATE The machine is delivered neutral without identification plate Ingtec Pneumacon AG Unterforststrasse Telefon 47 0 67 8167777 CH 4313 M hlin Telefax 41 0167 816 77 72 Internet www joswiss ch E Mail info jpswiss ch When ordering spare Parts please quote MACHINE TYPE SERIAL NO DESCRIPTION REQUIRED QUANTITY ANLAGENBAU INGENIEURTECHNIK FLUIDTECHNIK SCHUTTGUTTECHNIK Ingtec Pneumacon AG Imgtec Unterforststrasse Telefon 47 0167 8761777 CH 4373 M hlin Telefax 41 0 67 816 77 72 PNEUMALCON Internet www Ipswiss ch E Mail info lpswiss ch 2 SPECIFICATIONS 2 1 MIXING SHAFT DRIVE 2 2 1 Main Motor e Manufacturer SEW EURODRIVE e Serial No 01 1337521101 0001 10 e Type DFV100L4 C 3D e Nominal Power 3 kW e Operating Voltage 230 400 V e Nominal Current 11 00 6 30 Amper e Speed 1400 rpm e Degree of Protection IP 54 e Explosion Protection Ex II3D ExtD 2 1 2 Speed Control Unit Frequency Converter e Manufacturer
10. 76 77 77 CH 4373 M hlin Telefax 47 0167 87677 72 PNEUMALCON Internet www joswiss ch E Mail info jpswiss ch 10 Mechanical Risk This symbol next to all safety notices concerns the danger to acute personal injury and inadvertent accidents because of sharp edges Lubrication symbol This symbol shows the necessity to use Forklift Follow turn direction symbol It is prohibited to smoke and draw near with open flame in close the machine and the near area ANLAGENBAU INGEMEURTECHNIK FLUIDTECHNIK SCHUTTGUTTECHNIK Ingtec Pneumacon AG Ingtec Unterforststrasse Telefon 47 0167 8761777 CH 4313 Mohlin Telefax 41 0 67 81677 72 PNEUMALCON Internet www Ipswiss ch E Mail info lpswiss ch 11 3 2 SAFETY DURING OPERATING AND MAINTENANCE i This machine can be dangerous if used improperly by untrained personnal It may only be setup operated and maintained by authorized qualified employees familiar with the machine The machine s operating instructions as well as it s safety notes should be road and carefully observed before unpacking installing and starting up the machine All local safety and accident prevention regulations must be observed during the handling of the machine Any of the safety devices must not be changed dismantled circumvented or bridged The defected safety devices should be exchanged immediately Close fitting clothes must be weared while working with the machine For maint
11. EY SER Tec Ingtec Pneumacon AG Y Unterforststrasse Telefon 47 0167 8167777 CH 43713 M hlin Telefax 41 01671 81677 72 PNEUMACON Internet www joswiss ch E Mail info jpswiss ch USER MANUAL AKO WALL ARI ABLE SPEED WALL MOUNTED MIXER oa sei F i Se A ANLAGENBAU INGENIEURTECHNIK FLUIDTECHNIK SCHUTTGUTTECHNIK Ingtec pneumacor Ingtec Pneumacon AG Unterforststrasse CH 4313 M hlin TABLE OF CONTENTS 1 MACHINE DATA 2 2 2 3 2 4 2 5 2 6 2 7 2 8 2 9 2 1 1 Main Motor 1 2 1 2 Speed Control Unit Frequency Converter REDUCER ELECTRICMOTOR 2 2 1 Motor Reducer NOISE INFORMATION CONTROL PANEL MIXING EQUIPMENT WEIGHT Telefon 47 0 67 816 11 77 Telefax 47 0167 81677 72 Internet www joswiss ch E Mail info jpswiss ch O O O N N N N N N Q 12 ANLAGENBAU INGEMEURTECHNIK FLUIDTECHNIK SCHUTTGUTTECHNIK 5 Ingietc PE moon 211001856111 pneumacon Gn wwwpswts ch Elka Grat RECEIPT OF THE MACHINE TRANSPORT AND STORAGE 13 5 1 PACKAGING AND TRANSPORTATION a 13 Dada STORAGE 13 6 BASIC INFORMATIONS 14 6 1 PURPOSE OF THE MANUAL nn 14 6 2 PROPER APLICATION nn 14 7 DESCRIPTION OF THE MACHINE nn 15 7 1 MACHINE MAIN RA aaa aT aT 15 7 2 MIXING SHAFT nn 15 7 3 MIXING PROPELLER nn 15 7 4 CONTROL PANEL nn 15 ds SAFE SI TONES Ree ete ener ree ee eee err E ee re ee e
12. PNEUMALCON Internet www Ipswiss ch E Mail info lpswiss ch 22 8 5 1 Starting The Operation D Mixing shaft and wheel start to rotate at 150 200 rev min The machine is equipped with a support platform and mounted on wall Electrical motor with reducer lift the mixing shaft through the b2 1 control button Place the mixing container or boiler drum etc under the mixing shaft by pushing or transferring forklift trans pallet Lower the mixing shaft into the mixing container or boiler drum vessel etc by means of the b2 2 Lower control button Switch off emergency stop button b0 which is Suited on the control panel Push the speed control button b1 3 Slow make sure that the speed is in min value Push b1 1 ON button of main motor on the control panel This protects the engine You can not ensure rotation at lower turnover Never operate the machine and the mixing shaft while the impeller is out of the product in the vessel Set speed velocity at demanded level by using b1 2 Fast or b1 3 Slow speed control buttons on the operator board Perform mixing requirements process Push b1 0 OFF button of main motor on the control panel Emergency stop button b0 should be held down when the machine is not used Lift the mixing shaft by means of the b2 1 Lift control button Take the mixing container vessel etc from bottom of the mixing shaft Lower the mixing shaft
13. down to the lowest level by means of the b2 2 control button In case of any dangerous position press the emergency stop button b0 The main motor is immediately stopped even while the mixing shaft is running with high speed When the machine is not in operation the engine and the mixing shaft should stand on the bottom level for security reasons ANLAGENBAU INGEMEURTECHNIK FLUIDTECHNIK SCHUTTGUTTECHNIK Ingtec Pneumacon AG Ingtec Unterforststrasse Telefon 47 0167 8761777 CH 4313 Mohlin Telefax 41 0 67 81677 72 PNEUMALCON Internet www Ipswiss ch E Mail info lpswiss ch 23 Good earth Grounding and sufficient ventilation are vital necessities while using the mixer is connection with flammable fluids during mixing charging and discharging i Otherwise it may result in explosion hazards through electrostatic discharge and damages to health because of the emission of deleterious vapours Never operate the machine while the impeller is out of the product in the vessel with high speeds During the operation the mixing shaft as a rotating element may under any circumstance not be touched Only for cleaning period it can be touched while it is running without the product with lowest speed Be act and take precautions accordingly D Run the motor for a very short period only in order to control direction of rotation In case of a failure in the mixing shaft s direction of rotation two main supply lin
14. ee 18 8 INSTALLATION START UP AND OPERATION __ 19 8 1 REQUIREMENTS AT INSTALLATION POINT _ Ta a a 1 19 8 2 INSTALLATION j h k nn 19 8 3 INSTALLATION DESCRIBE 2 nn nn 20 8 4 START UP 21 e Mo PO a VaT LO Ia aa aaa 21 8 5 1 Starting The Operation 22 ANLAGENBAU INGEMEURTECHNIK FLUIDTECHNIK SCHUTTGUTTECHNIK E ING EC mento zen enn CH 4313 M hlin Telefax 41 0161 816 11 12 PNEUMALCON Internet www joswiss ch E Mail info jpswiss ch 3 9 INSPECTION AND MAINTENANCE nn 24 9 1 MAINTENANCE TABLE nn 24 9 1 1 Checking The Mixing Propeller 25 9 2 DRAWING 1 KDE 4 26 9 2 1 List Of Numbers Drawing 1 KDE 4 nn 27 9 3 LUBRICATION CHART U aI III I a oonan 28 10 FAULT CAUSE REMEDY _ a nn 29 11 CLAUSES OF GUARANTEE e o a eer oa aaroo oao anaana 30 12 USER MANUAL DELIVERY PROTOCOL o 32 13 USER MANUAL TRAINING PROTOCOL 33 ATTACHMENTS ANLAGENBAU INGENIEURTECHNIK FLUIDTECHNIK SCHUTTGUTTECHN K Ingtec Pneumacon AG ingtec Unterforststrasse Telefon 47 0167 876 77 77 CH 4373 M hlin Telefax 47 0 67 87677 72 PNEUMALCON Internet www Ipswiss ch E Mail info lpswiss ch 1 MACHINE DATA MACHI NE NAME AKO WALL VARIABLE SPEED WALL MOUNTED MIXER MACHI NE TYPE KDE 4 W SERI AL NO 1011299 DATE OF MANUFACTURE 2010 Seller s Name INGTEC PNEUMACON AG Address Unterforststrasse 4313 Mohlin SCHWEIZ Telephone 41 61 81
15. een Lamp for Main motor is ON 5 __ gt gt gt _ gt gt _ _ _ _ _ _ _ __ __ _ gt __ _ __ _ _ __ _ _ __ _ _ __ _a _ _ _ _ _ _ _ _ _ y _ _a ee ee 0 5 b2 1 Lift Mixing Shaft Raise Tt raise the mixing shaft _ _ _ _ _ _ _ _ _ __ _ _ _ _ __ _ _ _ _ __ gt _ _ _ _ _ __ gt z_ 1 b2 2 Lower Mixing Shaft Lower ke lower the mixing shaft bO EMERGENCY STOP BUTTON Tt stops the main motor by switching off the main power NOTE Upon operating emergency stop button the main motor is immediately i Stopped also at a higher speed Before starting the machine speed Control button has to be set to ON ANLAGENBAU INGEMEURTECHNIK FLUIDTECHNIK SCHUTTGUTTECHNIK Ingtec Pneumacon AG Imgtec Unterforststrasse Telefon 47 0167 816 77 77 CH 4373 M hlin Telefax 47 0 67 816 11 72 PNEUMALCON Internet www Ipswiss ch E Mail info lpswiss ch 18 7 5 SAFETY SWITCHES L S1 SAFETY SWITCH ON CLAMPING ARM The main motor can only be started when a vessel or similar is fixed in the clamping arms and fastened tight LS2 SAFETY SWITCH FOR THE MI XING PROPELLER The main motor can only be started when the mixing propeller is lowered into the vessel for the correct mixing That means in case the propeller comes to the uppe
16. en completely delivered Note Issues such as safety warnings commissioning conditions use principles circuit diagrams maintenance instructions authorized service information and warranty terms are shown on the user manual NAME SURNAME DATE OF DELIVERY LOCATION I SIGNATURE RECEIVED BY User manual has been completely delivered Note Issues such as safety warnings commissioning conditions use principles circuit diagrams maintenance instructions authorized service information and warranty terms are shown on the user manual AUTHORIZED PERSONNEL DATE OF DELIVERY FIRM STAMP SIGNATURE Note If the user manual sent with the machine user must fill in the form and fax it to manufacturer ANLAGENBAU INGENIEURTECHNIK FLUIDTECHNIK SCHUTTGUTTECHNIK Ingtec Pneumacon AG Ingtec Unterforststrasse Telefon 47 0167 8767777 CH 4313 M hlin Telefax 47 0 67 816 11 12 PNEUMALCON Internet www joswiss ch E Mail info jpswiss ch 34 13 USER MANUAL TRAINING PROTOCOL IMPORTANT NOT The delivery protocol hereby is prepared to certify that the training for the related machine the type model and serial number of which is specified below was given NAME OF THE MACHINE MODEL SERIAL NO DATE OF SERIAL NO 1011299 2010 KDE 4 W 1011299 MANUFACTURE AKO WALL VARIABLE SPEED WALL MOUNTED MIXER USER MANUAL FORM NO 10 11 TRAINING APPROVAL This part will be filled by the firm owner that the auth
17. enance reparations and inspections the main power has to be switched off and main switch has to be secured against an inadvertent start If flammable fluids are used sufficient ventilation and earthing connections should be provided The machine should not be used for improper applications Any part of the machine must not be changed without permission of the manufacturer The machine should not be used with high speeds while the impeller is out of the product Only authorised staff may operate the AKO WALL ANLAGENBAU INGENIEURTECHNIK FLUIDTECHNIK SCHUTTGUTTECHNIK Ingtec Pneumacon AG Ingtec Unterforststrasse Telefon 47 0167 816 77 77 CH 4313 M hlin Telefax 47 0 67 816 11 12 PNEUMALCON Internet www Ipswiss ch E Mail info lpswiss ch 12 4 EXPLOSION HAZARD THROUGH ELECTROSTATIC CHARGING PAY ATTENTION Grounding of the container is vital necessary while using this machine in connection with flammable fluids during mixing charging and discharging Common grounding clips with earth wire connection are warrant for use be sure that both grounding clips ends are connect to uncoloured metal Ly u o b Ce LA IR s ANLAGENBAU INGENIEURTECHNIK FLUIDTECHNIK SCHUTTGUTTECHNIK Ingtec Pneumacon AG Ingtec Unterforststrasse Telefon 47 0167 8767777 CH 4313 Mohlin Te
18. es connected to the electric board must be replaced Do not make replacements on connection lines of the engine under any circumstances ANLAGENBAU INGEMEURTECHNIK FLUIDTECHNIK SCHUTTGUTTECHNIK Ingtec Ingtec Pneumacon AG Unterforststrasse Telefon 47 0167 8761777 CH 4313 Mohlin Telefax 41 0 67 81677 72 PNEUMALCON Internet www Ipswiss ch E Mail info lpswiss ch 24 9 INSPECTION AND MAINTENANCE In order to keep the machine in good working conditions and to ensure the proper function it has to be inspected and maintained regularly and repaired if necessary The following details have to be taken into consideration 9 1 Maintenance and repair tasks may only be effected by skilled and trained persons with a corresponding formation and qualification Inappropriately effected maintenance and repair may lead to a breakdown of the machine personnel injury and damages to property Use only original spare parts supplied by the manufacturer G kkaya does not accept any liability for damages resulting of using foreing spare parts and improper maintenance Before starting any maintenance inspection and upkeep tasks the mixer has to be switched dead and the main switch to be secured against in adverted start Avoid the risks of injury from worn sharp edges The electric equipment has to be cheeked regularly The cables in particular those laid flexible should regularly be checked for loose connections and damages If
19. g items have to be checked e Installation and alignment of the machine is correct Electricity supply connection is made Sense of rotation of the mixing shaft is correct Voltage and frequency of the motor correspond to the values of the main supply Protective arrangements are effected Earthling and ventilation NOTE The sense of rotation of the mixing shaft has to checked for very short time with lowest speed In case of a failure in the mixing shaft s direction of rotation two main supply lines connected to the electric board must be replaced Do not make replacements on connection lines of the engine under any circumstances 8 5 OPERATION Generally mixers are mainly used for dispersion of pigments In this respect dispersion means the complete coating of primary particles with binding agent The main dispersion zone is near the toothed disc periphery Only qualified and trained personnel who are familiar with the operating instructions and have been given the necessary guidance by a technician of the manufacturer are permitted to operate the mixer During the operation the operators must fulfill the claims of the local safety requirements and instructions strickly This machine is fitted with a compatible and safe handling machine control ANLAGENBAU INGENIEURTECHNIK FLUIDTECHNIK SCHUTTGUTTECHNIK Ingtec Ingtec Pneumacon AG Unterforststrasse Telefon 47 0167 8767777 CH 4313 Mohlin Telefax 41 0 67 81677 72
20. gtec Unterforststrasse Telefon 47 0167 8167777 CH 4313 M hlin Telefax 41 0 61 81611 12 PNEUMACON Internet www jpswiss ch E Mail info jpswiss ch 16 List of the indicating and operating elements Hl b1 2 b2 1 b1 0 b2 2 b1 3 ANLAGENBAU INGENIEURTECHNIK FLUIDTECHNIK SCHUTTGUTTECHNIK Ingtec Pneumacon AG Ingtec Unterforststrasse Telefon 47 0167 8767777 CH 4313 Mohlin Telefax 41 0 67 81677 72 PNEUMALCON Internet www Ipswiss ch E Mail info lpswiss ch 17 1 TIMER The TIMER allows to adjust the pre mixing time At the end of the setted mixing period The machine stops The time adjustment can be made even during the operation For example 20 33 is set up to work In the meantime stop button is pressed the machine Pas When starting the machine again the timer pe continue A A A 4 2 Speed Indicator Tachometer It shows the speed of the main motor in rpm 3 b1 1 Main Motor START Push Button It stimulates commissioning of main motor mixing shaft b1 0 Main Motor STOP Push Button It stops the mixing shaft of the main motor EN b1 2 Speed Control Fast Push Button Increases button with arrow shows upwards Increases mixing shaft revolution b1 3 Speed Control Button Slow Push Button Decreases button with arrow shows downwards mixing shaft revolution H1 Light Main Motor is ON OFF Gr
21. lefax 41 0 67 81677 12 PNEUMALCON Internet www Ipswiss ch E Mail info lpswiss ch 13 5 RECEIPT OF MACHINE TRANSPORTATION AND STORAGE 5 1 PACKAGING AND TRANSPORTATION For easy transportation and for easy mounting the mixer is crated in one piece The mixer is packed in wooden cage It should be opened by starting from the upper side and avoid i any actions or hits which can harm the machine during this operation On receipt of good the consignment must be checked for possible defects on transport damages If any damages are noticed a statement of damage must be made immediately 5 2 STORAGE In case of a short time storage of the machine the place of storage should be dry well aired and functionally safe The machine must not be stored outdoors and exposed to humidity and direct sunlight If the machine is to be lifted by means of o crane or fork lift the attachment of the transport safety devices are absolutely essentially Furthermore special attention must be given to the correct positions of the carrying points ANLAGENBAU INGEMEURTECHNIK FLUIDTECHNIK SCHUTTGUTTECHNIK Imgtec Ingtec Pneumacon AG Unterforststrasse Telefon 47 0167 8767777 CH 4313 Mohlin Telefax 41 0 67 81677 72 PNEUMALCON Internet www Ipswiss ch E Mail info lpswiss ch 14 6 BASIC INFORMATIONS 6 1 PURPOSE OF THE MANUAL This manual contains the required safety instructions to prevent possible danger This manual is a g
22. marked to the wall beforehand carefully the wall needs drilling in a depth slightly more than length of the wall plug to the extent that body of the wall plug can clip to the wall A drill bit that is capable of drilling hard concrete must be used Later steel wall plugs should be mounted to wall strictly and carefully and then machine should be mounted on wall Another method of connection is the method used for walls built with cavity such as with bricks applicable for obligatory conditions Also in this method the 6 connection hole coordinates described in Figure1 must be marked to the wall carefully and the wall must be drilled in depth of as much as length of M16 grub screw packaged with the machine The two grub screws must be moved through one blade at the back side of wall mounting surface and connect bolt pins to grub screw points in couple so that consequently they are turned locked to each other Figure 3 After this connection is made with 3 blades in couple for total 6 holes the machine is lifted to the wall and put over to the grub screws and then it must be connected using bolt pins strictly and carefully ANLAGENBAU INGEMEURTECHNIK FLUIDTECHNIK SCHUTTGUTTECHNIK Ingtec Ingtec Pneumacon AG Unterforststrasse Telefon 47 0167 8761777 CH 4313 Mohlin Telefax 41 0 67 81677 72 PNEUMALCON Internet www Ipswiss ch E Mail info lpswiss ch 21 8 4 START UP Prior to the initial start up the followin
23. orized personnel have received the training TRAINER Theoretical and mechanical training to the operators has been completely given Note Basic issues such as safety warnings commissioning conditions use principles current diagrams maintenance instructions spare parts and authorized service information and fault cause remedy were explained NAME SURNAME I DATE OF TRAINING LOCATION I SIGNATURE TRAINEE Theoretical and machine training aimed at the operators has been received Not Basic issues such as safety warnings commissioning conditions use principles current diagrams maintenance instructions spare parts and authorized service information and failure reason remedy are explained OPERATOR S AUTHORIZED PERSONNEL I DATE OF TRAINING FIRM STAMP SIGNATURE Note In case the Training Protocol is sent together with the machine please fill in the deliue rotocol and send via fax to our party ANLAGENBAU INGEMEURTECHNIK FLUIDTECHNIK SCHUTTGUTTECHNIK EY 1 Tec Ingtec Pneumacon AG Unterforststrasse Telefon 47 0 67 876 77 77 CH 4373 M hlin Telefax 47 0167 81677 72 PNEUMACON Internet www joswiss ch E Mail info jpswiss ch ATTACHMENTS e MANUFACTURER STATEMENT e FATI ee ON REPORT INGQIec JEE e SAFETY SWITCHES CE CONFORM e ELE D e SEW MOTORS WILL BE EX PROOF CERTIFICATED e FREQUENCY CONTROL AND PARAMETERS e DIGITAL TIMER AND INDICATOR ANLAGENBAU INGEMEURTECHNIK
24. r vessel rim the Control current circuit will be interrupted Consequently it will be impossible to start the main motor before the machine top will not have been lowered in to correct level LS3 SAFETY SWITCH SHAFT MINIMUM LIMIT This limit switch allows the lowering of the mixing shaft only until min limited L S4 SAFETY SWITCH SHAFT MAXIMUM LIMIT This limit switch allows the raising of the mixing shaft only until max limited height ANLAGENBAU INGENIEURTECHNIK FLUIDTECHNIK SCHUTTGUTTECHN K Imgtec Ingtec Pneumacon AG Unterforststrasse Telefon 47 0167 8767777 CH 4313 Mohlin Telefax 41 0 67 81677 72 PNEUMALCON Internet www Ipswiss ch E Mail info lpswiss ch 19 8 INSTALLATION START UP AND OPERATION 8 1 REQUIREMENTS AT INSTALLATION POINT Foundation Leveled and raw concrete industrial column Area Shock and vibration free Space required Space requirement for operation and maintenance 1 5 m clear space around the machine Customer supply Electricity 380 V 50 Hz 3 phase total power 8 2 INSTALLATION Before erecting the machine make sure that the place is ready The setting up of the machine must be made under the supervision of the manufacturer The manufacturer will not accept any liability if it is executed differently Check the tight fit of all electrical and mechanical connections after unpacking the parts Some connections may have loosed by vibration during transportation
25. required they must be exchanged immediately by qualified electricians MAINTENANCE TABLE The intervals and points of the maintenance tasks are listed in the table ANLAGENBAU INGEMEURTECHNIK FLUIDTECHNIK SCHUTTGUTTECHNIK Ingtec Pneumacon AG ingtec Unterforststrasse Telefon 41 0167 816 77 77 CH 4373 M hlin Telefax 47 0 67 87677 72 PNEUMALCON Internet www joswiss ch E Mail info jpswiss ch 25 9 1 1 Checking The Mixing Disc Check the wear and balance quarterly If there is no problem with the performance and balance of the mixing disc maintenance is not required However it must be replaced in the event of failures A Be careful and avoid any Risk of injury from worn sharp edges ANLAGENBAU INGENIEURTECHNIK FLUIDTECHNIK SCHUTTGUTTECHNIK ia Te LG Ingtec Pneumacon AG Unterforststrasse Telefon 47 0 67 8167777 CH 4313 M hlin Telefax 47 0 61 81677 12 PNEUMALCON Internet www joswiss ch E Mail info jpswiss ch 26 9 2 DRAWING 1 KDE 4 1 16 9 ii gt 3 E 6 BI 7 15 A DETAIL x Ja 14 4
26. se Telefon 47 0167 8167777 CH 4373 M hlin Telefax 47 0 67 87677 72 PNEUMALCON Internet www ipswiss ch E Mail info jpswiss ch 15 7 DESCRIPTION OF THE MACHINE This mixer is a variable high speed wall mounted mixer designed to be used for mixing of pigments This machine operates mounted on wall with mobile mixing vessels The machine consists of the following main parts 7 1 MACHINE MAIN FRAME Machine is equipped with a support platform and mounted on wall is crated in one piece It should be opened by starting from the upper side and avoid any actions or hits which can harm the machine during this operation 7 2 MIXING SHAFT The mixing shaft made of precision machined stainless steel runs between two bearings mounted in a robust bearing house The shaft is delivered with an propeller Surface measuring CUTOFF 0 8 Ra 0 87um 1 15 um 1 03 um 1 38 um with Mitutoyo Surftest 301 7 3 MIXING PROPELLER The 3 winged mixing propeller with 120 mm diameter is made of stainless steel The propeller is polished Easy screw system the propeller directly can screwed on the shaft end 7 4 CONTROL PANEL The control panel of this mixer is delivered separately and it should mounted on the wall near the mixer All the operating elements are integrated in this control panel with related marks indicating functions in clear ANLAGENBAU INGENIEURTECHNIK FLUIDTECHNIK SCHUTTGUTTECHNIK Ingtec Pneumacon AG in
27. uide for the proper applications of the mixer which as a machine might expose the operator other persons and or property for a product line Therefore technical differences are possible The users of this machine must have read and understood the content of this manual before starting the machine It is the responsibility of the owner to ensure and control this activity This manual is issued specially for the described AKO WALL KDE 4 6 2 PROPER APPLICATION The mixer may only be used for the task specified This mixer is suitable to manufacture products of medium and high viscosity products This is a mixing process of pigments and other powder components in liquids The range of application of the mixer is manly characterized by the dispersion of paints and varnishes The initial product has to be a liquid component with VBF A I approved appropriate materials The machine may only be operated and maintained by qualified employees who are familiar with the machine and have informed about potential dangers All other uses will be considered improper The manufacturer does not accept liability for any damages resulting from improper use VBF A I The A I Coded category contains Liquids which mix with 15 C with water in any relationship and a flash point under 21 C have are assigned to the warning category B ANLAGENBAU INGEMEURTECHNIK FLUIDTECHNIK SCHUTTGUTTECHNIK Ingtec Pneumacon AG Imgtec Unterforststras
Download Pdf Manuals
Related Search