1 of 4 Installation Instructions - Snap
Contents
1. the blue Hose from unit and connect to Recovery Tank Open both Recovery Tank valves Re Oil seals on blue service hose Connect the end opposite the service coupler of the Blue hose to the Low side bulkhead fitting Unit is ready to recover and charge refrigerant REMEMBER TO OIL O RINGS AND SEALS WHEN ATTACHING HOSES OR FITTINGS TEEAC319A0 10 13 2005 REV C2. D MUST BE USED USE A CORD THAT IS LESS THAN 50 FEET WITH A 16 AWG OR ABOVE 50 FEET AND LESS THAN 100 FEET WITH A 14 AWG A WARNING USE STANDARD REFRIGERANT HANDLING SAFETY PROCEDURES WHEN PERFORMING INSTALLATION ALWAYS WEAR SAFETY GOGGLES DON T SPILL OR TOUCH LIQUID REFRIGERANT AVOID FLAMES AND EXCESSIVE HEAT USE ONLY IN ELL VENTILATED AREA PARTS amp ACCESSORIES SETUP 1 9 Remove the Blue and Red Hoses from the box Remember to OIL the seals on each end of the hoses If necessary connect the high red and low blue couplers to their respective hoses Rotate coupler knobs fully CCW closed Attach other end of the blue hose to lower blue labeled low side port on the back panel of the KOOL KARE Xtreme unit Dress hose down to the right side of the unit Attach other end of the red hose to upper red labeled high side port on the back panel of the KOOL KARE Xtreme unit Dress hose down to the right side of the unit Find threaded insert located on cabinet above and to the right of the tank and secure hoses to the cabinet with the hose clamp 1 07184A and screw 1 42401A provided Install plastic oil bottles 1 05585A to the white caps mounted in the front of the unit Remove the User s Manual MAC Form Certification Product Registration Form and Warranty Registration from the box Hand these items to the Owner or Manager Remove Recovery Tank EAA0275L05A from its box Remove cardboard wra
3. EEAC319 320A KOOL KARE Xtreme UNIT SETUP 1 of 4 Installation Instructions INSTALLATION MUST BE PERFORMED BY QUALIFIED PERSONNEL ONLY INSTALLATION OVERVIEW The Installation Procedure listed is for the Snap on KOOL KARE Xtreme EEAC319 320A The unit is shipped as a fully assembled unit with the exception of the items listed in the Parts amp Accessories PLEASE READ THESE INSTRUCTIONS COMPLETELY BEFORE SETTING UP UNIT PARTS amp ACCESSORIES PART NUMBER DESCRIPTION QTY 1 15080 Adapter Low Side 1 1 19281A Filter Assembly Particle 1 1 27180 Adapter Service High Side 1 1 27280 Adapter Service Low Side 1 1 05585A Bottle Disposable 8oz 2 1 05685A Bottle Pump Oil Refill EEAC319 only 1 1 07184A Support vibration control 1 1 42401A Screw 10 32 x 1 25 Hexhead 1 8 1163 Equipment Certificate 1 8 1263 Technician Certificate 1 EAA0275L05A Recovery Tank Assembly R 134a 1 EAH0001C01A Red Hose 1 EAH0001C02A Blue Hose EEAC319A Only EAH0040L22A Blue Hose w Vacuum Pump Port EEAC320A Only 1 TEEAC319A0 Installation Instructions 1 ZEEAC319A User s Manual 1 REQUIRED TOOLS Safety Goggles R 134a Virgin Tank Supplied by Customer Gloves 5 6 Nut driver TEEAC319A0 10 13 2005 REV C Page 2 of 4 A CAUTION THIS UNIT MUST BE PLUGGED INTO A PROPER AC OUTLET FOR UNIT TO OPERATE CORRECTLY REFER TO THE UNIT ID PLATE LOCATED ON BACK OF UNIT EXTENSION CORDS ARE NOT RECOMMENDED BUT IF AN EXTENSION COR
4. ncreasing Monitor low side gauge until a minimum of 25 inches has been reached Once completed close the Recovery Tank valve BLUE Close the blue Service Adapter Press lt EXIT gt Close panel valve Press lt NEXT gt Main Menu appears Remove the blue vehicle hose w adapter from the tank NOTE Remove the R 134a tank adapter 1 15080 and place in the storage tray Identify the three hoses leading from the bottom of the unit Connect the yellow hose to the tank purge port Identify the blue hose leading from the bottom of the unit Connect hose with the anti blowback valve to the Particle Filter on the blue liquid valve of the Recovery Tank Identify the red hose leading from the bottom of the unit Connect hose with the anti blowback valve to the red vapor valve of the Recovery Tank Open both red and blue valves on tank Unit is ready for operation Refer to the user s manual for pre charging tank Refer to next page for first time fast charge INSTALLATION COMPLETE TEEAC319A0 10 13 2005 REV C Page 4 of 4 PRE CHARGING RECOVERY TANK USING GRAVITY METHOD NOTE NOTE THE SCALE WILL NOT START READING F THIS PROCEDURE IS USED TO SETUP THE UNIT FOR CHARGING RECOVERY TANK SHOULD HAVE AT LEAST A 25 VACUUM THIS PROCEDURE IS DONE WHEN RECOVERY TANK IS ON THE SCALE Plug unit in and turn on Press lt AMOUNTS gt then press lt MORE gt to read chargeable amount Be sure Recovery Tank valves B are clo
5. p from Recovery Tank and set on floor Remove cardboard from scale plate 10 Check and tighten hose fittings that connect to Master Filter Dryer TEEAC319A0 10 13 2005 REV C Page 3 of 4 PREPARING RECOVERY TANK 1 8 Referring to FIGURE 1 open the BLUE valve on Recovery Tank to release ALL COMPRESSED AIR Install Particle Filter 1 19281A on blue valve port of Recovery Tank Gently set the Recovery Tank on the scale Rotate the tank so the valves face towards the rear of ay the unit es Place the strap around the Recovery Tank Install the supplied tank adapter 1 15080 on the Particle Filter installed in step 2 Attach the blue vehicle hose w adapter to the Low side of the tank Adapter Open Service Adapter by turning fully clockwise FIGURE 1 RECOVERY TANK Plug AC Cord to a proper 115VAC outlet And turn on the unit by the rear panel switch NOTE In the unlikely event the LCD screen is unreadable upon power up adjust LCD 10 11 12 13 14 15 16 17 18 contrast Refer to the user s manual for contrast adjustment Press the Down Arrow Button until Arrow on display is pointing to VACUUM a Press lt ENTER gt b Press the Down arrow until desired amount of vacuum time is displayed 15 minutes c Press lt NEXT gt d Turn the front panel valve to LOW e Press lt START gt vacuum pump should turn ON in about 5 seconds The low side gauge shows vacuum i
6. sed and tank is in vacuum on scale Refer to FIGURE 2 Disconnect the Blue hose from the Recovery Tank Disconnect and Re Oil both of the seals on blue service hose C Connect the finger tight Acme thread connector of the blue service hose to the Virgin Tank A If not already done connect the Low Side Adapter 1 15080 to the particle filter on the blue side of the Recovery Tank Connect the service coupler of the blue service hose to the Low Side Adapter on the Blue Valve on the A Recovery Tank B Open the blue Valve on the Recovery Tank le Raise the Virgin Tank to a higher level than the Recovery Tank Invert the Virgin Tank A and open valve i Z Gravity and vacuum will transfer the liquid refrigerant to the Recovery Tank faster than recovering it F Wu ro UNTIL ABOUT 3 Lbs OF REFRIGERANT HAS PRIMED THE TANK NOTE DO NOT OVER CHARGE TANK THE SAFE AMOUNT TO CHARGE IS AROUND 15 LBS 10 11 12 13 14 After the desired amount of refrigerant has been transferred close valves on Virgin Tank first pause FIGURE 2 CHARGING TANK to allow refrigerant to flow into the Recovery Tank then close Recovery Tank valve Set Virgin Tank on ground upright Close service coupler CCW and disconnect from tanks Remove the Low Side Adapter from the Recovery Tank Slowly loosen hose fitting from Virgin tank allowing vapor to escape Re Oil seals on anti blow back valve on
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