Installation Manual OF WINForce 10 kW WIPO Wind Power Co.,Ltd
Contents
1. 50 15N mm2 concrete blinding to be placed under all reinforced concrete foundations Min cover to all reinforcement to 75mm Two concrete cubes to be token from each truck load of concrete and tested ta check the concrete strenght is 35N mm 2 at 28days Wind turbine not to be installed for at least l4days after concrete pour to allow the Two Layers of A393 Mesh are a ete to of it strenght required on both Top and Bottom tiani ciao ELM Foundation design based on a soil bearing 25110 U Burs X pressure of Min 100 2 Formation level to be confirmed by Chartered Engineer 22 Mo M3O Grage 8 8 Holding Bolts ee EC ELE with 125mmx125mmx12mm washer plates ARRARIR RUR AT NU BR A L Min Embedment of 575mm required Min Grade for Non Shrink Grout 40N mm2 19 68m Tower Loads on foundation Foundation Pad Size 4 1 Moment 740 kNm Shear 62 07 03 11 All loads are unfactored Bp Demi 3 lt 8158 pomi 1 2275 21 1100 Medium Depth Foundation o2 vj For 196m Tower copies raquirwmeeds of HL m im 201 Dota sh2. 9 customer options Inverter 5kw Dumpload amp controller 220 281 208 Grid 2 1 2207 284 Waterproof junction box 17 48 54 10 21 15 4 Nacelle 1 cable XS16K3bP BL xpS10 s 7 cable XS16K3aP BL XS12K4P BL EE dit 7 2 0 twist pair sheld cable XPS8 24V Yaw right 1 Yaw left 1 waterproof in tower IP67 Electric schematic diagram WINForce 10KW 49 54 11 cable UPS UPS off RD WIPO Wind Power WINForce 10 1 Draw Paul Sun Draw No 1QKWEL00Z 02 ___2 8 4 5 6 50 54 outputl 65485 5485 Inrerter 4 UPS outpout2Z HInverter 5 UPS je output3 necell power Generator in a UPS auti N out 2 g g 7 2 27540 232 2 LT PE K1 1 2 1 2 giu L UPS ont2 N out UPS out3 N out PE S baa E SSI aba ce 2 3 mam lt 2123 109 cable 16 cable 118 cable SE 13 cable SEE 5 050 S 14 cable 15 cable 16 cable 19 cable 17 cable 6060000660209 OO 301 302A 302 302C 303A 303B 303C 3074 3078 307C Electric schematic diagram CONNECTION DIAGRAM Draw P
3. B 1 20 Finished Concrete Ley Note When concrete cures remove uPVC y nuts down to the top of the concrete Remove Jig Plate before installing the tower base 4 power rating 10kW Challentec gy Inverter ar TITLE WINForce 10kW connection to single phase 2x5kW Challentec Inverter Aprit 201 Data sheet E 0fl 43 54 Appendix 5 power rating 10kW Inverter Isolation Transformer Inverter TITLE WINForce 10kW connection to single phase vsing 2x6kW Power One Inverter DWG NO 2011 Tata 44 54 6 power rating 10kW Challentec Inverter L1 12113 N TITLE WINForce 10kW connection to 3 phase vsing 2x5kW Challentec Inverter Aprit 201 Data sheet E 0fl 45 54 7 power rating 10kW WICO Inverter Isolation 7 wi 1 p L1 L2 L3 N TITLE WINForce 10kW connection to 3 phase vsing 2x6kW Power One Inverter Aprit 201 Data sheet E 0fl 46 54 8 power rating 10kW Inverter Isolation Transformer H1 X1 H2 X2 Isolation Transformer WICO L1 12113 N TITLE WINForce 10kW connection to 3 phase vsing 3x3 6kW Power One Inverter Aprit 201 Data sheet E 0fl 47 54
4. Appendix 9 System wiring diagram Appendix 10 Detail connection diagram P4 4 1 System diagram Appendix 9 customer optons B Inverter Inverter 5kw 5kw Dumpload amp m m rus controller 2207 28 zcitiGnld 2207 28 1 20 Cable List American Cable No mm Length Remark standard 2 2 0 5 STP 2x2xAWG21 woed 30 54 4 4x0 75 3xAWG18 Cable size according to distance and local regulations for voltage drop aM 15 According 3x2xAWG23 sTP 198 conditions 3x2xAWG23 STP lt 22 Control cable Control cable supplied by Wipo supplied by user supplied by user supplied by user supplied by user supplied by user 3x2x0 2 STP Supplied by user Supplied by user 1 3x2x0 2 SIP 12 3x6 Supplied by user Supplied by user Supplied by user Supplied by user Supplied by user 31 54 4 2 Power supply diagram to wico tO WICO Z DUPS Output Connect to WICo 2 UPS Input Connect to WICo Refer to Appendix 10 32 54 4 3 RS485 communication connection 4 1 4 WINForce RS485 diagram WINForce 10KW uses RS485 Communication bus 9600 8 n 1 Connect shown in Nacelle diagram Set communication address arter 1 of Inverter 1 to 01 Inverter 1 Adr 01 Set communication address of Inverter 2 to 02 Refer to inverter manual for setting of comm
5. Installation Manual WINForce 10 kW WIPO Wind Power Co Ltd 1 54 Contents 114 9198 OM Rm 1 System Component Introduction M n 5 I2 5 6 6 TS DUNT COM ECO 7 4 2411 1888 i bs Coss tans qune 7 1 4 OH erid Dattery cridrge eriam onera Tob Ones Exo Evi vu ba 8 1 6 Hydraulic Rene ni ad niensis dvd MT MY 8 1 9 Petroldriven hyvaraulc DUE 8 T I0 Wireless PROB 9 9 2 dee vv vip 3 Hardware Installation 11 3 1 nstallatiori Tools REGU EO SSRN ESR AS egeo Ove v 11 3 2 Tower UO Rt 13 3 2 1 11 6M tower IristallatlOPDyi 13 2 21 T1 13 IL
6. End cap X2 M12x20 bolts X2 1 X1 End cap X2 M12x20 bolts X2 Support by lifting equipment Hydraulic Ram X2 Pin3 X1 End cap X2 M12x20 bolts X2 J 20 54 3 2 2 4 Tower assembly Use hydraulic ram to adjust the position of first section tower Make sure it is horizontal Use lift equipment to connect two tower sections 21 54 Fixing assembly tools both bottom and top Assembly tool C Bottom M30x100 bolts X2 p M30 nuts X2 shackle Steel rope 16 50 bolt X2 M16 nuts X2 Assembly tool Top 1 Steel rope 22 54 Operate tirfor winch to draw tower sections together Drawing together Operate Tirfor winch to draw tower sections together Repeat the same operation to assembly the third and top section of tower Assembly third section Drawing together Minimum 871mm Operate Tirfor winch to draw together 23 54 Assembly top section Drawing together Minimum 771mm Operate Tirfor winch to draw together 3 2 2 5 Fixing drawing steel tube M16 nuts X2 M16 washer X1 Drawing steel tube M12x90 bolts X2 M12 spring washer X2 _ M12 washer X2 M16 nuts X2 M16 washer X1 24 54 3 3 Fixing The recommended method is to use lifting forks to offer the nacelle to the tower Use the rope in the centre of the tower to
7. Base Installatio esses ites 14 3 21 5 Hydrauhe Ramutistallabtoh c sot ER De cu ta iit euisque No a a RR OA Qus 14 2 MANO Mica T 15 3 2 1 5 Lay cables of turbine throughout the tower 18 2 2 1 5 Fixing drawing dentia sse Ed 18 3 2 2 19 6 t tower ide 19 2 2 1 MS E 19 3 2 2 2 PASC MSTA ATION e and 20 3 2 2 3 Hydraulic Rams Installation red S 20 3 2 2 4 TeWer assembly akon f 21 3 2 2 5 Fixing UE De UN 24 INCOM le ORE 25 2X Ultrasonic EKNE 25 Se e 26 9 5 Blade HE INS 27 TOW ts 28 5 6 IN MOUSE 5 4 4 edn 29 4 System electrical wiring eee eee eee rennen 30 2 54 41 ThewbholeSystetm 30 4 2 POWer e sd HEU Das 32 4 3 RS455 COMMUNICAT
8. power supply of minimum 60V This is easy done using the WINForce 60V DC transformer 37 54 5 5 System Commissioning Check if it has any abnormal alarm Check the real time data Check internet connection Observe the indicator lights of all equipments About the meaning of indicators please gt N e refer to appendix 11 38 54 1 24018 02 ee Foundation designed based on a wind 150mm speed of 214km hr E Effective wind speed of 59 5m s gt 2 17kN m 2 56399 2 Clause 2 1 2 1 34 T12 01 U Ba iz 0t Uu Bars 150 5100 18 8 TYPICAL ARRANGEMENT COMCRETE NOTES ONLY 1 Concrete to hove min design strangih of For CONSTRUCTION 35M mm2 at 28 days Concrele mix to be in Tres Fpuestusisnpes Dein m a Max size of aggregate to be 20mm U N O arab Sanction fe 3 Reinforcement High Yield Steel 4604 mm2 openings to be formed in the concrete work other than 100mm dia sleeve for cable acces per standard detail Any discrepencies in dimensions or details should be reported to the Structural Engineer before construction 50mm 15H mrmz concrete blinding to be placed under all reinforced concrete foundations Min cover to all reinforcement to be 75mm B Two concrete cubes 10 be taken from each truck lood of concrete and tested to check the c
9. to part of WICo operation guide Check the battery switch in nacelle control box Make sure that battery switch is on 28 54 3 8 In house Installation The WICo and dumpload controller must be installed indoors Inverters can be mounted outside if IP65 The suggested layout refers to P3 3 8 1 The space between each unit shown in P3 3 8 1 is the minimum suggestted value 380 400 500 400 325 200 325 Dump load consumer unit Trunking 1700 WiCo Dump load Inverter Inverter From Turbine Ground a RT P3 3 8 1 Please select the suitable cable supplied by customer according below cable specification form awas AWGS max wire 20 C 118 yard 197 yard 315 yard 492 yard 29 54 4 System electrical wiring 4 1 The whole system wiring Note In order to protect the electrical system there should be no connection of earth from any part of the electrical cables to any part of the tower turbine Make all electrical connections in the property according to the electrical schematics Install cables between turbine and property according to local regulations Appendix 4 Single phase Challentec and Inverter with Built In Isolation Transformer Appendix 5 Single phase Power One Appendix 6 3 Phase Challentec and Inverter with Built In Isolation Transformer Appendix 7 3 Phase Power One 2 x 6kW Appendix 8 3 Phase Power One 3 x 3 6kW
10. AM Option Powerone Invert Draw Poul Sun Drew No 10ENELOO6 WINForce 10KW 6 2 3 4 5 6 7 54 54
11. ION connection eesis RU aa Vi vas edt 33 4 4 Dumpload controller connection 34 5 5 35 S 2 POWEr ON DrOCCOUTE DLE 35 Mechanical Brake eMe BUT 35 Dra PoOWeF CUVE A uU Cu ME me 36 38 3 54 Introduction This manual is for the use of an authorised WIPO dealer during the installation of a WINForce 10 kW turbine The instructions in this manual are for reference only and all work must be completed by trained and qualified personnel and in accordance with national laws and regulations 4 54 1 System Component Introduction 1 1 Turbine 1 Generator Rate power 10KW Rate RPM 150 Rate voltage 195V Rate current 25A Rate frequency 47 5Hz Start Torque 17N m Yaw Motor Position Sensor Electric actuator Surge protector box Emergency control dumpload Nacelle control box Box1 Wind speed and direction sensor 9 6 08 69 1 2 Hub Use to fix blades 5 54 1 3 Blade Specification of Blade Length 4800mm Weight 25Kg Cut in wind spe
12. M12x20 bolts X2 Pin2 X1 End cap X2 M12x20 bolts X2 End cap X2 M12x20 bolts X2 Support with lifting equipment Hydraulic Ram X1 14 54 3 2 1 4 Tower Assembly Use the hydraulic ram to adjust the position of first section tower Make sure it is horizontal Use lifting equipment to connect two tower sections 15 54 Fixing assembly tools both bottom and top Assembly tool C Bottom M20x90 bolts 2 M20 nuts X2 Lock catch Steel rope M16x50 bolt X2 Assembly tool M16 nut X2 steel Rope 16 54 Operate tirfor winch to draw tower sections together Draw together Minimum 700mm Operate Tirfor winch to draw tower sections together NOTE It is very important that tower sections are drawn together individually It is also essential that the tower sections are assembled using a tirfor winch and the WINForce tower assembly tool so that the pull is centrally through the tower Pulling the sections together from the side of the tower may result in the incorrect alignment of the sections and will invalidate warranty Repeat the same operation to assembly the top section of tower Draw together Minimum 600mm Operate Tirfor winch to draw together 3 2 1 5 Lay cables of turbine throughout the tower The cables of turbine power cable and control cable are shown as below After drawing tower sections we can use as
13. aul Sun Draw No 10KWELOO3 WINForce 10KW 9 51 54 2 Ine EM e amm m sm sm am mt m FS an n m m 15 5 cable Dumpload 16 cable Dump load 1 1 12 cable Electric schematic diagram WIPO Wind Power conection DIAGRAM Draw Paul Sun Draw No 1OKWELOO4 WINForce 10 4 52 54 invert of Challen 18 Invert Challen CTW 5KS TOS S NX 208 cable ao my 2 Invert Challen CTW 5KS 21 cable Electric schematic diagram CONNECTION DIAGRAM Option Challen Invert Grid 230 AC disconnect AC disconnect 14 disconnect disconnect Draw Paul Sun Draw No 10 005 WINForce 10 _________ ____5 53 54 WICO space 4 8 invert of PowerQne Grid AC230V 18 Invert AC disconnect AC disconnect FA14 FA12 39 A PE Invert AC disconnect 1 32 11 disconnect FAll 5 Electric schematic dlagram WIPO Wind Power DIAGR
14. draw through the 3 cables Refer to chapter 3 3 1 5 Use 12 X M16 bolts 24mm Spanner 246 NM supplied to fix nacelle to tower NOTES yo Torque 23 5kglt am Do not stand sit or place any weights on the tower in the horizontal position 3 4 Ultrasonic Fixing Allignment tabs to face towards centre of generator shaft As showed in the picture above the mark line of the nacelle inn wind channel where air travels through the sensor nut assembly extension tube most installations J ff Vasa cable exit iefis D of the anemometer should point along the centre 25 54 3 5 Hub fixing Nacelle control box This box is installed in nacelle Please refer to chapter 1 1 At left side of box there are two knobs Manual Mechanical Brake controller 2 Manual Yaw brake SW1 sw2 These two knobs are used to adjust position of turbine and blade when installation inspection and commissioning Before installing hub use knob 2 to adjust the position of turbine Ensure that the turbine is vertical with ground before fixing hub in axis of 1 122 n 4 E HE a 26 54 3 6 Blade Fixing After correcting position of the nacelle fix the blades one by one Use only WINForce blades as supplied as a set do not mix blades from different sets Fix as shown for correct direction of rotation Use only stainless st
15. ed 3 5m s Survival wind speed 59 2m s Rate RPM 150 Blade area 0 92m 1 4 WICo Controller OO 6 WICo Lock WICo Display Setting system parameters WICo emergency stop button Push down to cut power Inspection knob usually used for annual inspection RS232 serial port Used to connect peripheral monitoring system state supply and stop turbine Using this will cause the mechanical brake to apply There are two positions for this knob Run amp stop In the position stop the system will enter inspection mode The turbine stops and will yaw to maintenance position The normal running position is Run equipment like GPRS module USB port and Ethernet port Use for Ethernet connection and other equipment which has a USB port eg 3G module Wifi module Inside WICo Box QD Surge protector module It needs routine maintenance Inverter input switch Don t operate this switch when the turbine is running Ensure the switch is on before starting turbine UPS switch Switch 1 Nacelle power supply Switch 2 WICo power supply Switch 3 Dumpload power supply Note When turbine is in Run state it s forbidden to 4H operate these switches When turbine is in Stop state LI EM the electrician can operate them 6 54 4 Rectifier DC output connect to inverter or battery charger directly 5 DC power supply Used for touch scr
16. eel nuts and bolts supplied Initially torque to 99 Fix side alignment plates to hub 27 54 Use side alignment plates to ensure exact blade tips are exactly the same dimension apart There is a mark point in tip of each blade for measuring distance between blades Check blade tip measurements and correct if necessary Record on installation record blade tip dimensions Needs installation record which the installer signs off and sends to WIPO Address customer name contact details date of concrete pour date of fitting tower date of fitting nacelle blades commissioning date Blade tip dimensions serial number of chassis blades generator 3 7 Raise Tower The operation of petrol driven hydraulic pump please refer to user manual of pump Procedure of raising tower 1 connect oil tube between pump and hydraulic ram 2 start petrol driven hydraulic pump 3 Turn the pump to push mode then the tower will be raised smoothly by hydraulic ram 4 Ensure that there is nobody under the tower when raising Please keep away from tower Before raising the tower check 1 Ultrasonic wind sensor refer to 3 3 5 Ultrasonic Fixing 2 Check yaw motor and mechanical brake Refer to 3 3 7 Hub Fixing With blade 3 Check the communication state between WICo and Main control board in nacelle Make sure that we can read the dynamic value of main control board from WICo All operation here refer
17. een module 6 Wiring terminal 1 5 Dumpload controller Function Consume overload power D Resistance 2 Dumpload controller Caution Dumpload will get very hot when working Please refer to P3 3 8 1 for installation instructions and space required around dumpload 1 6 Inverter Grid on Function Transform power production from DC to AC in stable voltage and frequency Challentec 5KW Grid tied Inverter Power one 3 6KW Grid Tied inverter AURORA Power one 6KW Grid Tied Inverter Power one 10KW Grid Tied Inverter 7 54 1 7 Off grid battery charge controller 1 8 Hydraulic Ram Distance of travel 910mm 19 6m tower 915mm 11 6m tower Load 37t 19 6m tower 20t 11 6m tower 1 9 Petrol driven hydraulic pump Brand of Engine Honda 8 54 1 10 Wireless module voltage input AC 100 240 50 60 2 Maximum Distance 500m Outdoor waterproof craft 1 11 UPS 9 54 2 Foundation WIPO provide design of foundation Please refer to appendix1 2 and 3 Please consult local construction company for other details 10 54 3 Hardware Installation of WINForce 3 1 Installation Tools Required Different size spanner socket bolts 000000 j M30 bolts 3 4 drive socket for fixing the foundation 46mm socket M12 bolts for fixing the blades to the hub 18mm socket M10 bolts for the side jacking plates on the hub 16mm socket M16 bolts for fixing
18. eet M 003 40 54 3 Refer lo concrete amp Drawing 3428 501 cing bar deta ALL DIMENSIONS mm ROUND AND DEBURR ALL EDGES PART TYPE Imm uPVC duct wilh draw cord MINIMUM embedded depth of 75 02 for 1 ars Total Bar lenght Bo Timbers leveled eae re AMET 41 54 Wood screws used to fix jig plate to 6 x 2 Timber xpanding foam may be apy 10 protect nuts and M30 bar during concrete pour Jig Plate Part af Install Kit uPVC Tape Sleeve to protech threads Depth 75mm from bottom of nut to protect Threads dunng oncret OUT crete Level B 1 20 shed Co Note When concrete cures remove uPVC Tape sleeve and screw nuts down to the top of the concrete Remove Jig Plate before installing the tower base uPVC with draw cord Reler to DEC Drawing 3428 8501 amp 3428 802 lor concrete amp reinfomrcing bar details 22 71 MINIMUM embedded depth of M30 bars 3f pung Level xz Timbers levi e ASH I 1 42 54 Wood screws us B fix jig plate la 6 Timbers xpanding foam be applied lo protect nuts and M30 bar during concre Jig Plate Part of Install Kit po la protech threads Depth 3 from bottom of nut to protect Threads Sistah
19. ke and confirm again 35 54 5 4 Power curve setting Different configuration of inverter has different power curve 1 1X 10KW inverter configuration DC Output Volt Power Vdc W 80 0 396 0 94 0 614 0 107 0 916 0 120 0 1304 0 134 0 1789 0 147 0 2381 0 160 0 3091 0 174 0 3931 0 187 0 4909 0 201 0 6038 0 214 0 1328 0 228 0 8790 0 240 0 10000 0 200 0 10000 0 260 0 10000 0 300 0 10000 0 450 0 10000 0 10000 0 2 2X6KW inverter configuration Dios 1 2 Total Volt Inverter nverter Power 80 0 94 0 107 0 120 0 134 0 147 0 160 0 228 0 8790 0 2000 0 5000 0 10000 0 3 3X3 6KW inverter configuration 1 2 3 Total Volt Inverter Inverter Inverter Power Vdc W W W W 0 ooj 40 00 oo 71 01 w amp o 00 0 0 916 0 701 oo 0 0 0 0 10 uro ssto 00 0 0 20 716 01 3000 0 SLO 0 0 3010 740 3200 0 LO 0 0 393 0 7718 01 33000 1609 0 0 0 490 0 To program the power curve into the inverter Use the specific software for the inverter in PC to edit corresponding power curve and download it to the inverter via the communication interface E g Power One should use Aurora Installer software to edit and download power curve to the inverter The detail of programming power curve into PowerOne inverter please refer to the user manual of PowerOne NOTES To program the Power One inverter the inverter must receive a DC
20. oncrete strenght 35M mm 2 at 28days Wind turbine not to be installed for at least l4days after concrete pour to allow the concrete to gain 75 of it Sirenght Foundation design based on a soil bearing pressure of Min 100kM m 2 Formation level ta be confirmed by Chartered Engineer 22 No M30 Grage 8 8 Holding Bolts with 125mmx1zZ5mrnx12mm washer plates Min Embedrnent of 575mm required Min Grade for Non Shrink Grout 40 mma Loads on foundation Moment 740 kNm Sh kN 18 6m Tower calle Foundation Pod Size 5 1m x 5 1m x 0 75m Axial 25 100 All loads are unfactared Shallow Depth Foundation O For 196m Tower WIPO 201 Dota sheet M 004 39 54 2 Foundation designed based on wind speed of 214km hr Effective wind speed of 59 5m s gt 2 17kN m 2 856399 2 Clouse 2 1 2 1 4250 13 11 TYPICAL ARRANGEMENT For CONSTRUCTION CONCRETE NOTES 1 Concrete to have a min design strength of 35 2 ot 28 days Concrete mix to be in accordance with B S 5328 and gilgched Max size of aggregate be 20mm Reinforcement T High Yield Steel 460N mm2 Ma openings to be formed in the concrete work other than 100mm dia sleeve for cable acces per standard detail 4250 13 11 Any discrepencies in dimensions or details should be reported to the Structural Engineer before construction
21. sembly tool to lay turbine cables through whole tower Connect turbine cable with steel rope one part of assembly tool then draw the steel rope at bottom side of tower the turbine cable will be drew from top to bottom 3 2 1 6 Fixing drawing steel tube After drawing tower sections dismantle assembly tools and install drawing steel tube at the bottom of tower Drawing steel tube M16 nuts X2 M16 washer X1 M12x90 bolts X2 M12 spring washer X2 M12 washer X2 Fix steel rope M16 nuts X2 M16 washer X1 3 2 2 19 6 m tower installation 3 2 2 1 Material list Base X1 First section X1 Second section X1 Third Section X1 Top Section X1 1298kg 1788kg 1298kg 849kg 506kg Hydraulic Ram 2 Pint X1 Pin2 X1 Pin3 1 End cap X6 152kg M30x100 bolts M30 luck nuts M30 Hex Nut M30 washer M12 x20 bolts X16 X16 X66 XT6 X6 Tifor 3Ton X1 Steel rope for Tirfor Shackle M16x50 bolts X2 M16 nuts X6 M16 washer X2 Drawing steel tube Drawing screw bolt Assembly tool X1 X1 Bottom X1 Assembly tool M12x90 bolt X2 M12 washer X2 M12 spring washerX2 Top X1 19 54 3 2 2 2 Base installation Use spirit level across this position adjusting nut beneath base of plinth M30 nut M30 Hex Nut X66 M30 washers X44 Torque 6 5Nm 2571 3 2 2 3 Hydraulic Rams Installation First install Pin1 Second install Pin3 Third install Pin 2 Pin2 X1
22. the turbine to the tower 24mm socket Torque spanner to NM 675 Spirit level minimum length 1m or equivalent 11 54 Tirfor winch with pulling force 3T minimum For all fixings to threaded holes use thread cable length 25m lock to specification LOC242 LOCTITE 242 WINForce tower assembly tool Assembly tool Assembly tool bottom X1 ShackleX1 Tirfor rope Tirtor 3Ton X1 12 54 3 2 Tower Installation 3 2 1 11 6M tower Installation 2 2 1 1 Material list First Section X1 Second Section X1 Top Section X1 Hydraulic Ram X1 Base X1 710kg 898kg 372kg 282kg 114kg Assembly tool Assembly tool 2 Cbottom X1 top X1 Pint X2 Pin2 X1 End cap X6 20 90 bolts M20 luck nuts M20 hex nut M20 washer M12 x20 bolts X15 X15 X66 74 6 Tirfor 3Ton X1 Tirfor Wire rope ShackleX1 M16x50 bolts X2 M16 nuts X6 Drawing steel tube Drawing Screw Bolt X1 X1 M12x90 bolt X2 M12 washer X2 M12 spring washerX2 13 54 3 2 1 2 Base Installation Use spirit level across this position adjusting nut beneath base of plinth Base plate DA M20 hex nut X66 M20 washers X44 Torque 495Nm rod 3 2 1 3 Hydraulic Ram Installation First install Pin1 to connect base and tower section Second install pin1 to connect base and hydraulic ram Third install pin2 to connect tower section and hydraulic ram Pin1 X1 End cap X2
23. unication verter H address Adr 02 Wico Dumpload controller Caution The 485 communication cable must use STP Shielded Twisted Pair 120 Q And the connections order should follow diagram 33 54 4 4 Dumpload controller connection terminals Terminal Define B RS485 Serial Communication 01 U2 U3 generator input Alarm output terminal PE Equipment grounding L N Power input R2 connect to resistance 34 54 5 Commissioning 5 1 Installation inspection Before connecting power supply check all cable connections are correct Preparation before power on 1 About UPS check correct connection of L amp N cable 2 Turn Run Stop button Button 2 to STOP position 3 Push down emergency button Button 1 to disengage 5 2 Power on procedure After system wiring finished please follow below steps to power on system 1 Turn On AC disconnection switch in user s consumer unit 2 Turnon AC disconnection switch in WICo controller 3 Release Emergency button WICo box supplies power to UPS Light of UPS will flash and become constant after 3 seconds 4 After UPS running normally power on dumpload nacelle in turn 5 Turn Run Stop button to RUN position 5 3 Mechanical Brake Testing Actually this testing should be done before raising tower Apply mechanical brake manually Turn the blade to confirm if the brake has already applied or not Release mechanical bra
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