2090-IN037 - Rockwell Automation
Contents
1. 6 mm 3 84 in Installation areas 1 Cable diameter tolerance is 0 13 mm 0 005 in 2 The installation areas are 300 25 12 in 1 0 in length at both ends of the cable Secure this area with a rigid mount that prevents the cable from flexing where it connects to other components Additional Resources These documents contain additional information concerning related products from Rockwell Automation Resource Kinetix 6000M Integrated Drive 2094 UM003 otor User Manual publication Description Information on installing configuring starting and troubleshooting a servo drive system with a servo motor Kinetix 6000M Integrated Drive publication MDF IN001 Kinetix 6000M Integrated Drive otor Installation Instructions otor Power Interface Module Installation Instructions publication 2094 IN016 Information on the installation of your Kinetix 6000M integrated drive motor unit Information on the installation of your Kinetix 6000M integrated drive motor power interface module Allen Bradley Industrial Automa AG 7 1 ion Glossary publication A glossary of industrial automation terms and abbreviations System Design for Control of Electrical Noise Reference Manual publication GMC RM001 Information examples and techniques designed to minimize system failures caused by electrical noise Kinetix Rotary Motion Specifications Technical Data publication GMC TD0012. is self conforming and requires a short period between each connect disconnect cycle to expand to full size Let the O ring expand for at least 60 seconds before reconnecting a hybrid cable 6 Attach each flying lead to the respective output on the external 24V DC power supply e White to Ground e Black to 24V 7 Apply 24V DC 650 mA to the cable terminals to release the spring set brake on the IDM unit The the shaft can be manually rotated while the 24V is applied Publication 2090 IN037B EN P March 2012 Kinetix 6000M Manual Brake Release Cable 5 8 Remove the 24V DC power to apply the brake and prevent shaft rotation Kinetix 6000M Cable Routing Diagram 2090 CBKS8 16AA03 Manual Brake Release Cable Customer Supplied 24V DC 650 mA MDF SB1xxx Offline IDM Unit The colored rings on the hybrid cable connector and the mating cable must match red to red or green to green 2090 CBKS8 16AA03 Cable Schematic and Connector Pinouts A B C D ND Black i Customer Supplied White 7 24V DC 650 mA G 1 2 3 4 5 6 7 Female Connector 8 9 Publication 2090 IN037B EN P March 2012 6 Kinetix 6000M Manual Brake Release Cable Specifications Additional specifications for each cable are available in the Kinetix Motion Accessories Technical Data publication GMC TD004 Attribute 2090 CBKS8 16AA03 Wire size 18 AWG Diameter 8 13 mm 0 320 in Bend radius 97
3. Catalog numbers and product specifications including performance environmental certifications load force and dimension drawings for Allen Bradley rotary motors Kinetix Motion Accessories Technical Data publication GMC TD004 Catalog numbers specifications and dimensions for Allen Bradley servo drive accessories Kinetix Motion Control Selection Guide publication GMC SG001 General product specifications for Kinetix motion control products You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your Allen Bradley distributor or Rockwell Automation sales representative Publication 2090 IN037B EN P March 2012 Kinetix 6000M Manual Brake Release Cable 7 Notes Publication 2090 IN037B EN P March 2012 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical manuals technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools You can also visit our Knowledgebase at http www rockwellautomation com knowledgebase for FAQs technical information support chat and forums software updates and to sign up for product notification updates For an additional level of
4. Installation Instructions Allen Bradley Kinetix 6000M Manual Brake Release Cable Catalog Number 2090 CBKS8 16AA03 Topic Page Important User Information 2 Before You Begin 3 Install the Cable 4 2090 CBKS8 16AA03 Cable Schematic and Connector Pinouts 5 Specifications 6 Additional Resources 6 About the Manual Brake Release Cable The Kinetix 6000M integrated drive motor IDM unit is available with a spring set holding brake that automatically engages when 24V power is removed During normal operation the brake is automatically controlled by the motion control system or manually controlled using RSLogix 5000 commands This cable lets you manually release or apply the brake on an IDM unit during installation and maintenance without having to connect and activate an IDM power interface module IPIM Rockwell Allen Bradley Rockwell Software Automation 2 Kinetix 6000M Manual Brake Release Cable Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls publication SGI 1 1 is available from your local Rockwell Automation sales office or online at http www rockwellautomation com literature describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of th
5. e wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize t
6. e steps when installing a 2090 CBKS8 16AA03 manual brake release cable 1 Ifan IPIM module is installed verify power to the IPIM module is removed before making any connections or disconnecting any components of the system ATTENTION Arcing or unexpected motion can occur if cables are connected or disconnected while power is applied to the IDM system Before working on an IDM system disconnect power and wait the full time interval as indicated in the warning on the IPIM module or verify the DC bus voltage at the IPIM module measures less than 50V DC Failure to observe this precaution could result in severe bodily injury or loss of life and damage to the product will occur 2 Before beginning any cable bend determine the recommended installation areas and the clearance required from the features shown in the diagram Installation Area 300 25 12 1 0 101 6 3 Limited a 4 0 0 12 Bend Zone Black 8 1 BE 3 LT 28 Ll White bS Female Plug Drawing is not to scale Overall cable length is 3 M 10 ft Dimensions are in mm and in 3 Keep cable bends within the bend radius listed in the Specifications on page 6 This cable has a bend radius of twelve times the cable diameter 4 Prevent the cable from flexing within 150 25 mm 6 1 in installation areas 5 Tighten the M23 connector approximately 45 to fully seat the contacts and secure each connection IMPORTANT The internal O ring
7. he consequences SHOCK HAZARD Labels may be on or inside the equipment for example drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example drive or motor to alert people that surfaces may reach dangerous temperatures PPE Ee IMPORTANT Identifies information that is critical for successful application and understanding of the product Publication 2090 IN037B EN P March 2012 Kinetix 6000M Manual Brake Release Cable 3 Before You Begin Remove all packing material from within and around the item After unpacking verify the catalog number against the purchase order and visually inspect the cable and each connector for damage If necessary immediately notify the carrier of any shipping damage Cables are stored and shipped in a coil and will retain this shape unless you straighten the cable To straighten a cable hang a short cable from its mid point or lay a long cable on the floor in a straight line Any coiling that persists should relax within 24 hours Doing this results in a cable that is easier to install Observe the following precautions when installing the cables in a servo system Failure to observe these safety notices could result in personal injury or damage to the motor and equipment SHOCK HAZARD To avoid the hazard of electrical shock be sure to ground any cable providing power at a minimum of one point To prevent
8. mprove this document complete this form publication RA DU002 available at http www rockwellautomation com literature Allen Bradley Kinetix Rockwell Automation and TechConnect are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 2090 INO37B EN P March 2012 PN 143964 Supersedes Publication 2090 INO37A EN P February 2012 Copyright 2012 Rockwell Automation Inc All rights reserved Printed in the U S A
9. technical phone support for installation configuration and troubleshooting we offer TechConnect support programs For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com support Installation Assistance If you experience a problem within the first 24 hours of installation please review the information that s contained in this manual You can also contact a special Customer Support number for initial help in getting your product up and running United States or Canada 1 440 646 3434 Use the Worldwide Locator at http www rockwellautomation com support americas phone_en html or contact your local Outside United States or Canada Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback United States Your comments will help us serve your documentation needs better If you have any suggestions on how to i
10. the build up of electrical energy factory supplied cables use one of these grounding techniques e Bond the overall shield to the connector housing e Make sure there is a direct connection to ground for each cable shield e Connect an exposed cable braid or a ground wire if present to the power cable clamp housing or another suitable chassis ground Failure to observe these safety procedures could result in personal injury or equipment damage ATTENTION Arcing or unexpected motion can occur if cables are connected or disconnected while power is applied to the IDM system Before working on an IDM system disconnect power and wait the full time interval as indicated in the warning on the IPIM module or verify the DC bus voltage at the IPIM module measures less than 50V DC Failure to observe this precaution could result in severe bodily injury or loss of life and damage to the product will occur ATTENTION The examples in this publication show the available connections some of which may not be appropriate for your specific installation Refer to your system level installation instructions or user manual for recommended wire trim lengths and wiring examples appropriate to your application Failure to observe these safety procedures could result in personal injury or damage to the motor and equipment Publication 2090 IN037B EN P March 2012 4 Kinetix 6000M Manual Brake Release Cable Install the Cable Follow thes
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