USER MANUAL - Innovative Cleaning Equipment
Contents
1. 40 F to 100 F 4 4 C to 37 C Chemical Requirements Follow all instructions from chemical manufacturer and Material Safety Data Sheet MSDS Air Operated Double Diaphragm Pump Models Offered P56 Polypropylene body with Santoprene diaphragm P56V Polypropylene body with Viton diaphragm P56K Polypropylene body with Kalrez diaphragm Acceptable Products Alkaline cleaners Caustic cleaners Sanitizers and Acids D Limonene may only be used with Kalrez pump Chlorine may only be used with Viton or Kalrez pump DO NOT USE All hydrocarbons Page 20f8 07232013 User Manual Pre Mix Wall Mount Foam Equipment English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Installation Instructions 18 2 Remove all components from packaging Select desired area to mount the control box Note We recommend mounting the control box at a height of 6 feet or less The chemical suction line must reach the bottom of the chemical container The bottom of the chemical container should not be positioned higher than the bottom of the control box Attach the control box mounting feet to the back of the control box using the four screws provided in the parts package Mount the control box to the wall using four of the screws and plastic anchors provided in the parts package Note To drill holes for the plastic anchors use a 5 16 inch drill bit Mount the hose hanger SSHH F in a convenient lo2. HB1234 1 2in MPT X 3 4in HOSE BARB SHW3 3in LONG COATED WEIGHT HB1238 1 2in MPT X 3 8in HOSE BARB SN1212 1 2in HEX STAINLESS STEEL NIPPLE HB1438 1 4in MPT X 3 8in HOSE BARB PLASTIC SN1414 STAINLESS 1 4MPT X 1 4MPT NIPPLE HB3434 POLY HOSE BARB 3 4in X 3 4in SSA14 SS304 MALE FEMALE ADAPTOR 1 4 NPT X 1 4 NPT HBSS1234 STAINLESS HOSE BARB 1 2 X 3 4 SSC34 WORM GEAR CLAMP S S 75 1 25 HBSS1438 STAINLESS HOSE BARB 1 4 MPT X 3 8 BARB SSC38 WORM GEAR CLAMP S S 25 63 HBSSEL1438 STAINLESS HOSE BARB ELBOW 1 4 INCH NPT X 3 8 HOSE SSHH F S S LASER CUT HOSE HANGER FLAT STOCK BARB SST12HB38 P STAINLESS TEE COMBO 1 2in X 3 8 in BARB HBSSEL1814 304 STAINLESS ELBOW 1 8 INCH NPT X 1 4 INCH HOSE BARB ST80200 VEEJET NOZZLE 80200 HHPB1214 HEX HEAD POLY REDUCER BUSHING 1 2in X 1 4in STR14 40 MESH SUCTION LINE STRAINER 1 4 MNPT HHSB1238 HEX HEAD S S REDUCER BUSHING 1 2in X 3 8 5 1 2 POLY HV34 3 4in POLY BALL VALVE W387 S S 304 SPRAY WAND 3 8in MPT X 7in LONG THREAD ON ONE END HV60 1 2in STAINLESS BALL VALVE w WELDED NUT WMS14 14 X 1 1 4 HEX W H SMS SLOTT S S NV14Y FLOW CONTROL VALVE INCLUDES BLACK KNOB WMS14A 5 16 X 1 1 2 STRAIGHT PLASTIC ANCHOR NV14Y HNDL KNOB FOR 2839 1 4 NEEDLE VALVE WS 20CFM TSUNAMI WATER SEPARATOR 20 CFM P56 5700 PUMP WITH SANTOPRENE SEALS INCLUDES HOSE BARBS AIR FITTING AND AIR PORT P56K 5700 PUMP WITH KALREZ SEALS INCLUDES HOSE BARBS P56V 5700 PUMP WITH VITON SEALS INCLUDES HOSE BARBS 20756103B Polypro
3. be replaced Check for proper air pressure on the air gauge AG100 The air regulator R25 is factory set at 50 psi 3 4 bar Operating range is 40 to 80 psi 3 to 5 bar with 5 to 10 141 64 to 283 30 l min If the unit operates at a reduced pressure o Check the air compressor supplying the unit If the pressure is less than 40 psi turn the unit off until the compressor can catch up Ifthe air supply is 50 psi 3 4 bar or above check the air gauge AG100 which should read near 50 psi 3 4 bar If the air gauge reads more or less than 50 psi 3 4 bar adjust the pressure by turning the knob on the top of the air regulator R25 Check the chemical suction line and strainer for debris or damage Clean or replace as needed To prevent damage to the unit the strainer STR14 FV2 must always be used Model No FI WALL FI WALL K FI WALL V FI WALL AP FI WALL ST Page 4 of 8 07232013 User Manual Pre Mix Wall Mount Foam Equipment English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT PARTS DIAGRAMS UNITS WITH STANDARD FITTINGS CONTROL BOX ASSEMBLY P56 BRKT SCREW P56 BRK P56 P56K or P56V SST12HB38 P HBSS1234 STRI Bcc HBSSEL1438 NV14Y R25 SN1414 BVB14 SN1414 SSA14 AG100 CV38 PB16138 LATCH R25DT ITEM NUMBER SSWA38 HA50 HOSE AND ZERO TIP FOAM WAND ASSEMBLY ZERO TIP FOAM WAND ASSEMBLY ITEM NUMBER SSWA38 HBSS1234 HHSB1238 ie
4. G57 Air Port x HB Straight w Viton o ring HB14P 1 4in BRASS HB AIR FITTING G57 P56 HB5638 HOSE BARB FOR P56 PUMP HB5638K HOSE BARB FOR P56K PUMP HB5638V HOSE BARB FOR P56V PUMP P56 BRKT PUMP BRACKET STAINLESS STEEL P56 BRKT SCREW HI LO SCREW FOR RETAINING P56 BRKT PB16138 POLYPROPYLENE CONTROL BOX WORKING DIMS 16x13x8 PUMP MOUNT Model No FI WALL FI WALL K FI WALL V FI WALL AP FI WALL ST Page 8of8 07232013
5. Check the chemical suction line and strainer for debris and clean as needed Drain your air compressor tank on a regular basis to help extend pump life An air source with a high moisture content will accelerate pump wear Note If your air source has a high moisture content you may wish to install a water separator item number WS 20CFM sold separately before the unit Page 3of8 07232013 User Manual Pre Mix Wall Mount Foam Equipment English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Troubleshooting Instructions Check to ensure that the discharge hose is uncoiled properly and that there are no kinks that could obstruct fluid flow Check the air regulator bowl ABR25 and air filter AFR25 for debris such as water oil or rust particles Clean by unthreading the air regulator bowl ABR25 from the air regulator R25 Ifthe needle valve NV14Y is open too far the pump P56 P56K P56V may cycle improperly due to lack of air pressure If this occurs close and readjust the needle valve NV14Y as described in Operation Instruction 4 Make sure proper foaming chemical and concentration are being used If air passes through the pump P56 P56K P56V without cycling the pump needs to be replaced If solution backs up into the air regulator bowl ABR25 the check valve CV38 needs to be replaced Iffoam comes out wet no matter where the needle valve NV14Y is positioned the check valve CV38 may need to
6. Equipment English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT ITEM NUMBER DESCRIPTION PB16138 GSKT NEOPRENE GASKET 0 220 INCH ROUND CORD STOCK 61 125 INCHES AG100 1 5 INCH DRY MODEL 20 DUAL SCALE GAUGE PB16138 LATCH LATCH FOR PB16138 BVB14 AIR INLET VALVE VA BRS 025 4F4F BT NICKEL PB16138 PIN STAINLESS STEEL HINGE PIN FOR CONTROL BOX PB16138 CV38 PVC CHECK VALVE 3 8 BARBS SS SPRING 1 8 x 4 3 A x 1 2inches EC14 2 OETIKER CLAMP 13 8 PBFT PP MOUNTING FEET FOR POLYBOX PB16138 F34SS L SS CRIPM FERRULE 1 90inches X 1 5 inches LONG Pub FOOT VALVE VITON BLUE PL16138 He LID POLYPROPYLENE 16x13x8 HINGED FWLG14 569 ID X 1 28 OD X 08 THICK FLAT WASHER SS 18 8 ems 3 Ain BLACK POLY PRO X 10in FPTBE SCH 80 Dore MS DONE OD PW10AP 3 4in BLACK POLY PRO X 10in FPTOE amp MPTOE SCH 80 FWP78 7 8in BY 137 BY 1 1 4in FLATWASHER 18 8 PLN ue AIR REGULATOR 1 Afpt TWO PORT 1 8fpt TWO PORT H14B H 1 4 INCH BLUE HOSE GOODYEAR HORIZON Available INCLUDES FILTER AND BOWL perti AFR25 AIR FILTER for R25 H34B H 3 4 INCH BLUE GOODYEAR HORIZON HOSE Available ARRE A per ft H38B H 3 8 INCH BLUE GOODYEAR HORIZON HOSE Available CLEAR TUBING EOR R29 DRAIN per ft S1034FHL 10 X 3 4 PHIL FLAT HI LO THRD SCREW 18 8
7. USER MANUAL MODEL NUMBER FI WALL FI WALL K FI WALL V FI WALL AP FI WALL ST AND RELATED UNITS Pre Mix Wall Mount Foam Equipment English Original Instructions This unit is available with several different configuration options Use the following chart and example item numbers to identify specific configurations and item numbers Acid Proof Acid Proof Fittings Pump Seal Material Discharge Wand Tip Santoprene Viton Kalrez Foam zero tip Foam fan tip ITEM wis ws EXAMPLES PLES a T s mwa x Je _ ws j j J User Manual Pre Mix Wall Mount Foam Equipment English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT N WARNING 000 6 Read this manual completely and understand the machine before operating or servicing it Read all instructions before installing or operating unit Always wear appropriate personal protective equipment PPE when operating or servicing unit Always follow all chemical safety precautions and handling instructions provided by the chemical manufacturer and Material Safety Data Sheet MSDS If this unit is modified or serviced with parts not listed in this manual the unit may not operate correctly Never point the discharge wand at yourself another person or any object you do not want covered in chemical Always depressurize unit after use as desc
8. cation using the remaining two screws and anchors provided in the parts package Attach the discharge hose assembly H34 50 H34 50 AP to the discharge hose barb HBSS1234 HB1234 and secure it with the larger hose clamp provided in the parts package Connect the air inlet hose barb HBSS1438 provided in the parts package to the air inlet valve BVB14 located on the side of the control box Then attach 3 8 inch 1 0 air line from your air compressor to the air inlet hose barb and secure it with the smaller hose clamp provided in the parts package Operation Instructions 1 Follow all instructions from chemical manufacturer Place the chemical suction line into a container of pre mixed chemical solution With the discharge ball valve HV60 HV34 in the closed position open the air inlet valve BVB14 Slowly open the discharge ball valve HV60 HV34 to begin foaming The discharge ball valve HV60 HV34 should be completely open while foaming While the unit is running and discharging product adjust the needle valve NV14Y located inside the control box as needed to regulate the wetness or dryness of the foam following the steps below a Close needle valve NV14Y completely in clockwise direction b Open needle valve NV14Y in counter clockwise direction 3 complete turns c Continue to open needle valve in turn increments allowing 30 seconds between adjustments until desired consistency of foa
9. d 50 ft 15 m HOSE ASSEMBLY ITEM NUMBER H34 50 N H34B H Available per ft FAN TIP FOAM WAND ASSEMBLY ITEM NUMBER PWA34 ST ap r iai HBSS1234 HV60 SN1212 PW10 ST80200 Model No FI WALL FI WALL K FI WALL V FI WALL AP FI WALL ST Page 5 of8 07232013 User Manual Pre Mix Wall Mount Foam Equipment English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT PARTS DIAGRAMS UNITS WITH ACID PROOF FITTINGS CONTROL BOX ASSEMBLY HBSSEL1438 NV14Y P56 BRKT SCREW P56 BRKT dx a P56 P56K or P56V _ CV38 HB1238 N m AG100 PB16138 LATCH R25DT N HB1234 H38B H Available per ft B SHW3 FV2 bm HOSE AND ZERO TIP FOAM WAND ASSEMBLY ZERO TIP ACID PROOF FOAM WAND ASSEMBLY 50 ft 15 m ACID PROOF HOSE ASSEMBLY ITEM NUMBER PWA34 AP ITEM NUMBER H34 50 AP H34B H 55C34 Available per ft HB3434 HHPB1214 SSC34 Za Model No FI WALL FI WALL K FI WALL V FI WALL AP FI WALL ST Page 6of8 07232013 User Manual Pre Mix Wall Mount Foam Equipment English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT PARTS DIAGRAMS OPTIONAL COMPONENTS WATER SEPARATOR ITEM NUMBER WS 20CFM Model No FI WALL FI WALL K FI WALL V FI WALL AP FI WALL ST Page 7of 8 07232013 User Manual Pre Mix Wall Mount Foam
10. m is achieved Model No FI WALL FI WALL K FI WALL V FI WALL AP FI WALL ST After Use Instructions We recommend flushing the discharge hose and depressurizing the unit after each use 1 2 Place the chemical suction line into a container of water With the unit running open the discharge ball valve HV60 HV34 and allow the unit to be flushed with fresh water for approximately 2 4 minutes or until all chemical has been discharged from the system Shut off the air supply to the unit by closing the air inlet valve BVB14 Open the discharge ball valve HV60 HV34 to relieve any pressure remaining in the unit Close the discharge ball valve HV60 HV34 after all pressure has been relieved from the unit Store the unit with the discharge ball valve HV60 HV34 in the closed position Maintenance Instructions To keep your foam unit operating properly periodically perform the following maintenance procedures Note Before performing any maintenance ensure that the unit has been disconnected from the air supply and depressurized according to the After Use Instructions above Inspect the pump P56 P56K P56V for wear and leaks Inspect all hoses for leaks or excessive wear Make sure all hose clamps are in good condition and properly secured Replace the filter AFR25 located within the air regulator R25 as needed Clean by unthreading the air regulator bowl ABR25 from the air regulator R25
11. ribed in the After Use Instructions Always store unit depressurized with the discharge ball valve in the closed position Do not exceed an incoming air pressure of 100 psi 7 bar Do not exceed a fluid temperature of 100 F 37 C Always flush the unit with fresh water for 5 minutes when switching from an alkaline to an acid or an acid to an alkaline Only use clean and dry air Air must be filtered and free of moisture or pump life will be diminished If needed install an air dryer before unit Do not use an air lubricator before the unit PROTECT THE ENVIRONMENT Please dispose of packaging materials old machine components and hazardous fluids in an environmentally safe way according to local waste disposal regulations Always remember to recycle F y 3n Specifications and parts are subject to change without notice Model No FI WALL FI WALL K FI WALL V FI WALL AP FI WALL ST Specifications Hose 50 feet reinforced hose 3 4 inch inside diameter 15 meters reinforced hose 19 mm inside diameter Foam Output 20 to 45 gallons minute 75 to 170 liters minute Foaming Distance 25 to 30 feet 7 to 9 meters Requirements Compressed Air Pressure Requirements Air regulator R25 factory set at 50 psi 3 4 bar Operating range is 40 to 80 psi 3 to 5 bar with 5 to 10 CFM 141 6 to 283 3 l min Liquid Temperature
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