op manual - MBM Corporation
Contents
1. It is only necessary to slide the shaft out about 6 to 8 inches With the shaft slid to the side you can access the lower hubs and reconfigure them as needed from under the front of the machine After you have configured the lower shaft replace the shaft into its bearing and tighten the set screws on the bearing hub The shaft should be tight and not be able to move side to side With both drive belts back in position re tension the belt idler and tighten while applying constant firm pressure on the belts by pushing down on the tops of the brackets with the large T handle wrench supplied Replace cover Align upper assemblies accordingly 23 PERFORATING AND SCORING Your icreaseAIR will come equipped with 1 Perf and 1 Score assembly standard Up to 4 perf or score assemblies can be used at the same time Perf and Score assemblies require the corresponding Perf or Score lower hub assembly in order to function properly PERFORATING To perforate on your icreaseAIR you will lower the perf blade on the upper assembly down onto the lower perf assembly The upper perf assembly will look similar to the score assembly in design but will have a black protective guard covering the blade as illustrated below The lower perf assembly is made of hardened steel See the image in the Perorating and Scoring Section below for detail From our quality control testing you will see a line dead center on the lower assembly and this is where you should lower the2. 2508 Serial Number 0 Software Version 0 THE TOUCH SCREEN CONSI STS OF FOUR SECTI ONS 1 MBM Logo and Service Access 2 Perf Mode 3 Feeder Mode 4 Crease mode Touch Screen Operation When the machine is turned on the display may take up to 7 seconds for the home screen to display There is a screen saver that will turn the display off if the machine is not touched within 30 minutes The power light will stay illuminated letting you know the machine is still on MBM logo and Service Access If the logo is pressed a password screen is displayed This is for factory and service access only This Screen is for internal use only The password is not given out Perf Mode From the home screen press the perf mode button the perf mode screen will be displayed PE Home Takes you back to the home screen Counter Reset Resets the displayed counter to 0 Jog Left and Right Slowly advances the rollers left or right Batch Counter Allows for stopping the machine after a batch number is reached Run Turns on the transport Feed Starts the feeding of paper in pulse mode Stream Turns off pulsed feed and continuously feeds the sheets of paper PERF MODE When the run button is pressed the graphic will change red and the button will flash This is the indicator the machine Is in running When the feed button is pressed the graphics will change red and the paper will start to feed Feeder Mode Feed mode is t
3. 4 20x1 4 socket half dog H 0456 Washer flat 20 H 0580 Compression spring 1 1 2 S AAM 0930 Upper Wheel Assemlby S AM 0931 Lower Forwarding Roller Assy S AAM 0933 MOLDED ROLLER WHEEL ASSEMBLY COMPLETE S APP 0131 Score blade assembly S APP 0143 9 1 Perf blade assembly S APP 0132 Lower score hub assy Hub ap S APP 0133 Lower perf assy Hub app S APP 0622 Bracket perf score pres adj assy 2 GRIPPER WHEEL PERF SCORE MOUNTING Position your score blade as desired Scores should be made so that the blade runs on the side of the sheet that will be on the inside of the finished fold Scores may be made on the icreaseAIR in three different ways using the different grooves on the lower score assembly FOLDI NG DI RECTI ON OF PAPER There is a correct and incorrect way to fold a creased paper Following the diagram below will show you the correct direction the paper should be folded RAC System Rotary Actuated Creasing Assembly Component ID RAC drive motor Eccentric Drive Shaft Upper crease die Pressure Adjust bearing blocks RAC Rollers Lower crease die Drive chain amp tensioner SEE DRIVE CHAIN TENSIONER ON PAGE 13 Return springs SEE SERVICE DIAGRAM A ON PAGE 21 Compression bracket RAC locknut F 2640 Compression Bracket Adjust Screw Assy ro0ommgogocsrm 29 ADJ USTI NG THE RAC ROLLERS The RAC rollers are set from the factory and it is NOT recommended to make any a
4. Handle wrench provided with your machine lower the perf blade down until the blade just touches the hardened steel lower Then turn the T Handle turn and hand screw the lock down to lock the blade into the down position You are now ready to perf Remember depending on the thickness of stock you may need to adjust the perf blade up or down to fine tune your perforation I mportant When you lower a perf or score assembly you are putting downward force on the lower shaft These are self tightening and should automatically adjust However if you have multiple perf assemblies operating at the same time you may need to make fine tune adjustments to ensure matching perf depth 25 SCORING Just as in setting the perforation on your machine setting the score may require you to move around gripper wheels and other assemblies in order to set up your score in the proper location The score upper assembly will look similar to the perf upper assembly without a safety guard covering the blade See the image in the Perorating and Scoring Section below for detail The lower assembly for the score will be a solid dark colored lower with 3 grooves located towards the edges of the assembly These groves correspond to the depth and the width of the score as well as the ability to score thicker stocks A wider groove will allow for scoring of heavier stock or a deeper score than a thinner groove Setting the Score Blade To set the score into position loc
5. blade located on the upper assembly down onto the lower assembly Note The lower perf assembly has a rubber core which is designed to have some give so that when the perf blade is set against the hardened steel lower you are not wearing away your perf blade Because of this fact if you set the perf blade anywhere but center on the lower assembly the lower assembly will lean to the right or left and not give you the ideal perf quality or straightness Setting the Perf Blade When locating the perf blade to where you would like to perf you must make sure that you can move the lower assembly and upper assembly to the location you want to perf This may require moving the rubber gripper wheels or other upper and lower assemblies The lower assemblies all have a single set screw that once broken loose will slide along the lower shaft These are placed in line with each other for easier access If you cannot see the lower assembly set screws rotate the lower shaft until they become accessible The upper assemblies have one set screw on the upper shaft that when broken loose will allow you to slide or move them to the desired location Make sure that you have even distribution of gripper wheels across the width of your sheet when setting your perf up While your sheet size may not require all 4 gripper wheels to securely guide the sheet you will want as even distribution and uniform pressure on all the gripper wheels With the corresponding T
6. the life of the machine e The Feed Button is what controls the suction portion of the feeder Press it once to turn pulse feed action This is controlled by a sensor just before the perf shaft that tells the machine to turn the suction off until the end of the sheet is reached The concept of this is that the machine will only feed one sheet at a time Providing better registration when in Crease Mode e The Stream Button is designed as a turbo button for when in perf mode and running faster This button opens the valve and provides continuous suction e A document may be slowly advanced through the transport by pushing and holding one of these buttons These will not turn on the pump EXAMPLE gee m gt The motor should advance transport at slow speed and stop whenever your finger Is lifted e Controls on off function of motor EXAMPLE Machine will run at mode and speed previously selected e Machine will stop c Se PROGRAMMI NG FOR CREASE MODE Half Fold Press the Crease Mode Button gt Half gt Start Measuring gt Physically Run a sheet through the machine for the sensor to measure gt Accept gt Run gt Feed START MEASURING Tri Fold Press the Crease Mode Button gt Tri Fold gt Start Measuring gt Physically Run a sheet through the machine for the sensor to measure gt Accept gt Run gt Feed EXAMPLE 1 Fy ST ART MODE MEASURING Trl FOLO Z Fold Press the Crea
7. CORPORATION icreaseAl R Digital Creaser Operators Manual WWW MBMCORP COM 800 223 2508 TABLE OF CONTENTS SPECIFICAT ON ccm TRITT tas a Sota eicenicamalateuls la SAFETY PROCEDURES CARE amp MAINTENANCE cc scsscsessesseceeceseeseeseeeeseasenesansanens lb COMPONEN TTDENTIELGATLO N tavit eras iex EPOR Tad ERR REY V Pu eon udin 2 MSRRze e 3 SETTING UP YOUR icreaseAIR seen nemen nnne nnn 4 Delivery Tray ASSembDilycsaicncntniceltqu to acu NS Cb DRE Fore PE DERSA F uS GF CN FA RS EA 4 Paper Stop ASSempblIlGS seaiddibiver eise in CORE Pi kerv o vUa repeto d era bk rb a ape i 5 MACHINE CONTROLES 3 opcre vt EEG euer a rS p EA at ERR M ARA GR vehi DU 6 PUMP CONTROLS cU FERRE EEDRO bn UD RRENEREPIGGP EU POVETIR PP E tana Dri dora ioERRY S Pet id or rd 6 PULSED FEED CONTROLS asinos aia atest ebaastedeut durian Perm Ducati rut i nut br S PD 7 TOUGH SCREEN CONTROLLER 5 o rex et Oda N EL ees 8 PEN MOOO oie ganador rre io ttn e I SS EVE DI BIS RUE Civ OUS VS 9 Feeder MOOS ianQua de qud E veta pop nme dade dad 10 Crease MOUE P m 10 Transport and Vacuum Operation Controls seen 11 Programming Tor Crease MOGOG icai D eres Ge bau sec vex Eee be viec era EF vada 12 mus LES E PEEP UIT TUTTI UNT 12 Hin Hem 12 VAS OV RET ETT TOT 12 EE elo sesto pod hate pida o Goss Dor Pao aacra at d EA 12 ROF OO tp M HR 12 Gate Folds dedi sedeo LEE iE E 13 Boo Rerum
8. Ic Tr 13 DOUDIE Parallels sirespu Sei il C d a a dita e M 13 Perfect Bind DOUDIC FING Gis ecouter m ceo Sit POL E RA 13 Perfect Bind Smole HINGE ins iueiviset eer biub ei v be aue E eana BEY lUS 14 Perfect BING No HNO E sierra be E Haa ot veo eet te data 14 CUSTOM Crease SCUUIDS neyini Leva dedo t DR NE a as 14 Saving Recalling Custom J obs ssssseeenm 15 Micro Adjusting the Crease Position seen 15 Batch CoU BEBE ovt Ovid dad t a Laeti pr inmates 16 FEED TABLE ASSEMBLY ssssidiscki bini Eri a i rb ea ated d Pact d o ba a he e ctun 17 Component GENET CANON nati irte se abt bei i 17 Adjusting Feed allSscicudatis bbb a adit e cepa AE C b P RO bis 18 Setting the Automatic Fe der ccccccessssesseceeceseeeeeseseeseeeeeesaraaseneess 19 Squaring the Feed Rails eeeeennem mn 19 Micro SKEW Adjustment viai vrinco n pr tak Ded eC n talc en d n 19 Height Adjustment Caliper een 20 Loading the Feeder sarin oro ara REOR e C kn E E e n PER 21 Checking TNE SefiSORsvorcateferio cub tlc nii a ebbe ee ovii zn 22 Perf Sriart e StEIKePlabescsssii uitis Feri v dtebbdd cas etapa aS 22 Removing the Perf Shaft to Change Configurations 23 ROTARY PERF S SCORE JSSEMBDBY usati quid nad Med RU aad dd gd dad 24 27 Component TaentlfiCatiOhssisas e aad eh nna te a one o Rx 27 Perforation amp Scoring Assemblies se
9. Install on top of the first Tuck Lip up as shown dowel pin and under the second PAPER STOP ASSEMBLIES INSTALLING THE PAPER STOPS There are 3 different paper stops 2 will have bends and 1 will be straight The straight paper stop is the rear or back paper stop The other 2 are the right and left paper stop and should be positioned as shown below They hold their position using a magnet which makes it easy for adjustment The positions for the paper stops will change for each individual job If the paper stops are set to close the paper will hit them as it exits the machine and will cause a paper jam If they are set too loose the paper will stack in an unorganized manner Getting the position correct is imperative to smooth operation of the machine Now that the Machine is setup let s learn how to use the machine The sections below will guide you through the operation of the machine MACHINE CONTROLS There is one switch on the icreaseAIR the main power Everything else is controlled by the Touch Screen MAIN POWER On the operator side cover at the top on the right side is the main power button This is the on and off power for the machine When pressed it will illuminate This is how you know the machine is on Do not leave the machine on when not in use PUMP CONTROLS The pump is controlled by the touch screen Pressing the run button the pump is powered on Use the knobs on the pump pictured below right to control t
10. Thickness gt Double Hinge gt Start Measuring gt Physically Run a sheet through the machine for the sensor to measure gt Accept gt Run gt Feed MEASURING EXAMPLE BOOK THICKNESS IN MAA START MEASURING 13 Perfect Bind Single Hinge Press the Crease Mode Button gt More gt Perfect Binding Score gt Enter The Book Thickness gt Single Hinge gt Start Measuring gt Physically Run a sheet through the machine for the sensor to measure gt Accept gt Run gt Feed EXAMPLE Numeric Keypad MEASURING Perfect Bind No Hinge Press the Crease Mode Button gt More gt Perfect Binding Score gt Enter The Book Thickness gt No Hinge gt Start Measuring gt Physically Run a sheet through the machine for the sensor to measure gt Accept gt Run gt Feed EXAMPLE BOOK THICKNESS IN MAA Numeric Keypad MEASURING NO HINGE Custom Crease J ob Press the Crease Mode Button gt Custom gt Enter In Distance For each Crease in mm gt Accept gt Run gt Feed Numeric Keypad 14 Saving Custom Crease J obs Press the Crease Mode Button gt Custom gt Enter In Distance For each Crease in mm gt Save gt Select Position to save in 1 2 3 or 4 7 4 a MODE MEMORY SAVE PROGRAM Recalling Custom Crease J obs Press the Crease Mode Button gt C
11. adjustment is important to produce quality perf and score jobs EXAMPLE RAILS SET LIKE THIS PERF LOOKS LIKE THIS CORRECT 31 0 INCORRECT T 18 SQUARING THE FEED RAILS The constant fine tuning of the rails will make it necessary to bring the rails back to true square To do this take a sheet of 8 1 2 x 11 cover stock and place it in the feed table against the operator side guide Pressing the sheet against the rail slide the rail over so that the front edge of the stock lines up to the front edge of the feed table Loosen the feed rail adjustment lock knob and use the skew adjustment knob to adjust the rail so that the sheet is aligned with the left to right with the edge Once this is done slide the opposite side guide into position and adjust it to the edge of the sheet Your rails should now feed the sheet perfectly aligned providing a straight perf or score MICRO SKEW ADJ USTMENT The micro skew adjustment will allow for the rear adjustment of the feed rails It adjusts both of the rear feed rails at the same time This makes it easier to adjust for and straighten the perf or score Lock Knob Adjustment Knob SETTING THE AUTOMATIC FEEDER For efficient Auto feeding the setting of the caliper to the vacuum wheel is very important Use a piece of the stock to be run as a feeler gauge Place a sheet under the feed
12. ap the stack SHEETS NOT FEEDI NG STRAI GHT 1 Unequal feed wheel pressure 2 Align feed rails check for squareness This can be checked by the lead edge of the paper feeding into the machine should line up with the front edge of the feed plate 3 Not enough pressure on forwarding rollers 4 Clean ALL rubber rollers PERF IS NOT STRAI GHT 1 Check for equal pressure on all grip wheels and that none are hanging up 2 Recheck all steps under SHEET NOT FEEDING STRAIGHT PERFORATI ON I S NOT CLEAN OR CUTS SHEETS 1 Not enough pressure on perf wheel 2 Perf blade is worn CREASE NOT REGI STERI NG ON SHEET 1 Clean all Rubber Rollers 2 Turn crease bar over for any stock over 9pt 009 3 Check pressure on grip wheels If these are not down firmly your registration will be off 4 Check all pulleys to make sure they are securely tensioned on shafts 5 Check to see that machine transport turns freely CREASE APPEARS WEAK Crease bar not level 2 Not enough pressure adjust RAC rollers with height adjustment screw 3 Too much pressure motor cannot make full stroke Motor damage will occur 4 Crease bar not tightened properly on bracket CREASE BAR DOES NOT ROTATE 1 Crease bar set too low cannot make full stroke 2 Crease bar is dirty Clean with damp cloth and wipe clean 3 May need to send crease bar in to headquarters for service 31
13. ation more frequently Oil these once a week under heavy use STRI KE DI E The groove in the lower die should be cleaned periodically using a toothbrush to remove any dirt or build up SENSOR EYE Clean the lower reflector tape located on the plate under the strike plate of the machine Dust will cause the beam to not reflect correctly Clean when necessary REMOVEABLE SCREWS When these show signs of wear or stripping replace as soon as possible If these strip or hollow out they can be costly to remove If you do keep your icreaseAIR clean and in top condition it will give you years of service 1b COMPONENT I DENTI FICATION Power Switch Air Feed Table Assembly Touch Screen Perf and Score Assemblies Feed Rail Assembly Crease Bar Paper Stop a Delivery Tray Pump with Vacuum Valve REFERENCES Touch Screen Feed Table Assembly Delivery Tray Pump with Vacuum Valve Perf and Score Assemblies Crease Bar NOTES icreaseAlR SETTING UP YOUR icreaseAI R This machine is 9996 ready to go when it arrives on your dock There are only a few items that need to be put into position before it is ready to use Those 2 items are below DELI VERY TRAY ASSEMBLY INSTALLI NG THE DELI VERY TRAY Position the tray to slide it under the dowel pins and rest it on the lower dowel pins Upper Position shown below v HR ATAS i IA Le et Th ee m 2 Nh Was i bE Tad Ae oh SO AAAS ANS S y CX RN Lares
14. currence in chains The spring tensioner bracket will automatically adjust the tension It is important that this chain remain taut and free of any play It is recommended to check this periodically If there is play in the chain drive make sure the adjustment spring is in the correct location PERF SHAFT amp STRIKE PLATE 22 REMOVING THE PERF SHAFT Changing the position of the lower assemblies Turn the power off and unplug the machine You may want to remove the upper assemblies before you begin to get them out of the way as the rollers are spring loaded and will give pressure on the lower rollers Loosen the set screws on all of the lower assemblies Loosen the 2 set screws on the bearing hub located on the inside of the operator side frame as shown below 92 Next remove the non operator side cover DO NOT REMOVE ANY PULLEY S Loosen the screws on the belt tensioned idler pulley as shown below 2 Remove Belt 1 Loosen Both Screws Slide Bracket Down 3 Remove Belt You do not need to remove the screws as loosening them will allow enough movement to remove the belt Remove the belt Now remove the belt from the motor by turning the pulley by hand and walking the belt off the pulley with no flanges on the perf shaft Once removed there should be no more belts on the perf shaft and the perf shaft should slide out easily Slide the perf shaft out the pulley side 6 8 inches the allow it to rest on the hole in the frame
15. djustments to this without consulting with MBM s tech support department Should an adjustment be necessary please follow the steps below Loosen the small bearing block lock screws This allows very slight adjustments of the bearing block to be made by loosening the thumb lock and turning the height adjustment screw in the middle of the bearing block This is a very fine thread and Is capable of making very slight adjustments Turning the adjustment screw clockwise will increase the bar pressure as counterclockwise will decrease the pressure Once the adjustment to the bar has been made slightly tighten the thumb lock and re set the block set screws CHANGI NG THE LOWER CREASE DI E The Lower crease die can easily be changed to accommodate thicker stocks by removing the non operator side cover slide the bar out and flip it over to use the wider die channel Please note custom die s are available upon request 30 TROUBLE SHOOTING POWER DOES NOT TURN ON 1 Check circuit breaker on rear panel 2 Check outlet for power TRANSPORT LOCKS UP AFTER CREASI NG 1 Turn the crease bar over to wide groove 2 Increase pressure of forwarding rollers by turn the shaft clockwise to increase the pressure 3 Check pulleys to make sure they are securely tightened on shafts FEED TABLE NOT FEEDI NG CORRECTLY 1 Clean feed wheel rollers 2 Feed wheels do not have equal pressure on them check adjustment 3 Contact strip is worn and will not g
16. en 27 Gripper Wheel Perf Score Mounting eem 28 Folding Dir ction sof PapGLl ssnsseimbusseebresserbd vs ks eae dM DER a QU KPss 28 RAC System Rotary Actuated Creasing Assembly sseenee 29 Component leere OM cadtstn stava ori a a Y ons tani 29 Adjusting RAC rollers depth of crease eeeeeeeee 30 Changing Lower Crease Die sse 30 DROUBEESHOOTI NOS xdi e ra d eap O UR OR ORUM 31 ELECTRICAL SPECI FI CATIONS Power Requirement 110v 60 HZ AC or International 230v 50 60HZ AC 20 amp line required for models with pump Circuit Protection 3 AMP Circuit Breaker 3 AMP Fuse NOTE Older buildings overloaded lines and bad grounds can affect the operation of your I creaseAl R A regulated dedicated line is recommended Operating the machine through a power strip is not recommended OPERATING SPEEDS MODE 8 5 X 11 Sheet est Perf Mode 12 000 Crease Mode 5500 SPECI FI CATIONS Net Weight ICFEASCAL R vase szsvaeerciaesssnnaanoosesisasnssnnianeniecaacnaraws OU DS Overall DIMENSIONS eeeeenmRHmmmmnmmmeememRemenmniis EX27 Wx26 D Boxed DIMENSIONS eeenm eene LX49 WXx52 H Min Sheet Size ES P io a Max Sheet Size pub Pet AL NATI RR cg NOTE The icreaseAIR is capable of handling many types of applications above and beyond the standard specifications It is possible to feed quite a variety of jobs fro
17. he mode to run your IcreaseAIR as a feeder into our CountCoat UV Coater It runs much slower than the other modes giving the sheets enough spacing to move through the UV coater FEEDER MODE COUNTER RESET t pees SINGLE FEED SHEET BATCH COUNTER Home Takes you back to the home screen Counter Reset Resets the displayed counter to 0 Jog Left and Right Slowly advances the rollers left or right Batch Counter Allows for stopping the machine after a batch number is reached Run Turns on the transport Feed Starts the feeding of paper in pulse mode Crease mode Crease mode is used to apply a Compression Crease Score to a piece of paper In this mode there are several Automatic Setup selections or you can do a custom selection and enter the distance in mm SELECT CREASE Uf SELECT CREASE TAR HALF TRI FOLD Z FOLO LETTER Crease selections include half tri fold z fold letter fold roll fold gate fold double gate double parallel 3 perfect bind selections and 12 custom crease locations ae BIND CUSTOM SCREEN ENTER DISTANCE IN MM a INOM ZEN ce cel W p E EM E E EN xc umida oet IEXE EN CEN LX 10 TRANSPORT AND VACUUM OPERATION x mmi gt e The Run Button will start the Transport in any given mode When pressed it will also turn the air portion of the pressure pump on Press it again to stop the transport and turn of the pump Each Mode has a timeout feature to preserve
18. he output of the pressure and vacuum As illustrated on the knobs you can control the suction and the blow affecting the stock Use care to not remove the pump knobs completely as they have a directional specific spring for each knob Depending on the stock you are using you Will adjust these knobs to ensure proper feeding The suction can be adjusted as well as the vacuum pickup point to ensure enough suction to pull the bottom sheet The pressure will fluff the stack along the rails and make it easier to pull the bottom sheet as well PULSED FEED CONTROLS The feed button is the control of a pulsed suction valve that allows the machine to fully control the feed of the paper This mode of operations is a much more consistent way to run the machine While the output speed is slower the end result is much more user friendly feed To use the pulse suction press the FEED button on the Touch Screen When using the pulsed feed it is very important that the proximity sensor is adjusted correctly See the images below to identify the pulse sensor and position it needs to be in Note Make sure nothing is below the proximity sensor and it is positioned between the sheet metal and perf shaft If this position is not correct the pulse feed will not work and the suction valve will stay off Air Valve Assembly 7 icreaseAlIR TOUCH SCREEN CONTROLLER D MEM icreaseAIR CORPORATION CREASE MOLE FEEDER MODE 3 MBM Corporation 800 223
19. justment Knob 8 Feed Rail Lock Knob Rear 9 Vacuum Wheel O ring 10 Vacuum Wheel 11 Vacuum Wheel O ring Drive Belt i E le jj i a ADJ USTI NG THE FEED RAILS The feed rails on your icreaseAIR are designed to adjust easily in case of a problem with crooked feeding By loosening the feed rail alignment lock knobs you can move each rail independently to square them to your stock To maintain an accurate perf or score it is important to get the rails as aligned and snug to the sheet as possible without squeezing the sheet as this will create drag and cause the sheets to hang up in the rails If your crease locations are slightly inconsistent the rails being too snug or tight Loosening the rails slightly may be an easy solution to correct this To adjust this correctly use one rail as your reference the left operator side Place your stock squarely against it and then bring your right rail in and tighten looking down at it from the rear Adjust the rail with the skew adjustment knob so it is squared to the sheet Then tighten the lock knob and place your icreaseAIR in perf mode Set a sheet in the feeder and under the feed wheels then press run Check perf by folding over and aligning the perfed edge Perf holes should line up within a blade s width If they do not line up adjust rails accordingly moving your left rail first and then adjusting the right rail to square the sheet This may take a few attempts but this
20. k the upper score assembly into place with the single set screw into the groove on the upper shaft Loosen the set screw on the lower assembly on the perf shaft and slide whichever groove your job requires under the score blade Then lower the score blade down and into the lower score assembly groove Take a strip of the stock you are scoring approximately 1 2 to 1 inch and press the advance button to advance this strip into the score assembly This will self center the bottom score assembly to the score blade With the stock still in the score tighten the bottom assembly set screw and your score is set Advance the remaining stock out and you are ready to score Remember you may need to adjust the depth of the score blade to avoid slitting the sheet or scoring too lightly This will depend on the stock and will require some fine tuning to achieve the score results you are looking for 26 PERFORATING AND SCORING ASSEMBLIES For removing and old blade and attaching a new blade to the pressure adjust mounting bracket remove the 1 button head cap screw BE SURE TO TIGHTEN THE SET SCREW SECURELY TO THE BAR Once you have the upper and lower perf assemblies in place you can tighten the half dog screw Complete S APP 0129 Complete S APP 0139 Part No Description H 0215 Screw 10 32x1 2 button head socket H 0250 Screw 10 32x 1 1 2 socket cap H 0270 Screw 1 4 20x1 4 socket set H 0275 Screw 1 4 20x1 4 socket set H 0278 Screw 1
21. ld sit snug between the caliper and back stop Do not pinch the paper as it will affect the feeding consistency FEEDING NOTES e When set properly the feed is very efficient and flexible When neglected it can become very frustrating to run even the simplest job The adjustments previously discussed are very important e The icreaseAIR is capable of running 20lb single sheets 4 part forms and 100 Ib cover It is also very capable of handling gloss coated and even laminated stocks Its flexibility is directly related to the operator s experience e All carbonless sets are fed into the icreaseAIR with as little air pressure as possible Use just enough pressure to pull a single multi part form 21 CHECKING THE SENSORS 1 Turn machine power on and allow screen to turn on 2 There should be 2 lights on the sensor a green indicating power is getting to the sensor and orange that is the reflecting signal If both lights are not on there is a problem and must be fixed before you are able to run 3 Make sure the sensor reflector tape is located on the base plate and the red beam from the sensor is hitting the tape If not loosen the screws on the sensor and adjust the beam until it is on the tape 4 f all above steps work correctly the sensor is working properly if not contact the MBM Corporation service department DRI VE CHAI N TENSI ON The chain that drives the upper crease die in time will stretch This is a common oc
22. m 30 sheets to die cut stocks However the performance of the icreaseAIR on these special applications is directly related to the experience of the operator SAFETY PROCEDURES BEFORE USE e Read through the owner s manual Follow instructions CAREFULLY e NEVER use a wet area Electric shock could occur e Use a GROUNDED outlet and a GROUNDED circuit Do no use ungrounded equipment on the same circuit e Always use a dedicated line DO NOT use with line splitting surge protector DURI NG USE e Keep fingers and hands away from creasing bar perf blades and rubber rollers e Keep cords clear of moving parts AFTER USE e Turn off machine at the top panel then unplug the main power cord This will prevent damage to your machine by power voltage spikes e To unplug cords always grasp the plug body never pull on cords to disconnect Wire fatigue and possible shock could result from improper disconnect procedures BE ALERT BE CAREFUL CARE AND MAI NTENANCE The icreaseAIR is a precision machine It is very important to keep it free of excessive dust dirt and foreign matter We recommend that you keep the machine covered when not in use BEARI NGS BUSHI NGS The bearings are sealed roller bearings and are designed to be self lubricating however dirt and dust can get into them causing clogging and dirt build up It is recommended to oil them daily under heavy use or monthly under light use The Bushings are Bronze and require lubric
23. se Mode Button Z Fold Start Measuring Physically Run a sheet through the machine for the sensor to measure Accept Run Feed START MEASURING FOL Letter Fold Press the Crease Mode Button gt Letter gt Start Measuring gt Physically Run a sheet through the machine for the sensor to measure gt Accept gt Run gt Feed EXAMPLE START MEASURING LETTERA Roll Fold Press the Crease Mode Button gt More gt Roll gt Start Measuring gt Physically Run a sheet through the machine for the sensor to measure gt Accept gt Run gt Feed EXAMPLE START MEASURING Gate Fold Press the Crease Mode Button gt More gt Gate gt Start Measuring gt Physically Run a sheet through the machine for the sensor to measure gt Accept gt Run gt Feed EXAMPLE pes START GATE Double Gate Fold Press the Crease Mode Button gt More gt Double Gate gt Start Measuring gt Physically Run a sheet through the machine for the sensor to measure gt Accept gt Run gt Feed START _ n MEASURING EXAMPLE DOUBLE GATE Double Parallel Fold Press the Crease Mode Button gt More gt Double Parallel gt Start Measuring gt Physically Run a sheet through the machine for the sensor to measure gt Accept gt Run gt Feed EXAMPLE START DOUBLE PA ALLEL Perfect Bind Double Hinge Press the Crease Mode Button gt More gt Perfect Binding Score gt Enter The Book
24. ustom gt Recall gt Accept gt Run gt Feed CREASE custom Seer ore ee MODE UM ER ce EM NUM CM EM LEM ace SEN EN EN seca E on d Micro Adjusting the Crease Position Press the adjust button from the run screen You can micro adjust each crease by pressing the arrow keys each direction Each press will adjust by 1 9th of a mm Each adjustment is relative to the one before it so if you adjust crease 1 by 3 clicks it will also move all the creases after it in the same direction To keep the subsequent creases in their same locations you would then need to adjust them each back the number of clicks you adjusted the previous location in this case 3 clicks ADJUST SCREEN 1 gt gt gt as 15 Batch Counter Press the Batch Counter button from the run screen in any mode and it will take you to the Batch Count Screen BATCH COUNT E Press the Enter Batch Amount Button to enter in the number you want to run per batch Press the Reset Batch Button to start from 0 Press the On Button The button turns red as shown below BATCH COUNT ENTER BATCH 0 AMOUNT ACCEPT As you are running and the batch number is reached the screen will display Batch Complete 16 FEED TABLE COMPONENT I DENTI FICATION 5 3 1 1 Height Adjustment Caliper 2 Feed Rail Lock Knob Front 3 Paper Back Stop 4 Feed Rails 5 O ring Caliper Assembly 6 Vacuum Pickup Point Adjustment Knob 7 Micro Skew Ad
25. wheels turn the feed wheel adjustment screw Counterclockwise to raise clockwise to lower so that the paper can slip freely under the wheels The feed wheels should be barely touching the stock If during the feeding you begin to get doubles lower the feed wheels just enough to stop the double sheeting The paper between the friction plate and the auto feed wheel must move freely and should not be gripped 19 HEI GHT ADJ USTMENT CALI PER The caliper setting is what ensures the feeding of one sheet and prevents the feeding of double sheets It is very important that this caliper be set correctly To set the caliper take one sheet of the stock you are running and slide it between the caliper and vacuum wheel Take a second sheet and slide it back and forth in and out while lowering the height adjustment until the second sheet cannot slide under the caliper DO NOT OVERTI GHTEN It is very important that the sheet is not pinched in anyway Height Adjustment Knob Caliper Disk Lock Knob There are 2 different calipers the o ring and the metal caliper The metal caliper is designed to work better with heavy stock and the o ring caliper is designed to work with lighter stocks Use the o ring caliper when running any multi part forms 20 LOADING THE FEEDER Take the paper and load the feed tray DO NOT OVER LOAD The weight and size for the stock you are running will determine how much can be loaded in the feed rails The paper shou
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