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Transition from MELSEC-I/OLINK to AnyWire DB

1. 5 6 6 REPLACING THE MODULES REPLACING THE MODULES 6 1 List of Alternative Module Models series model AnyWire DB 20 series alternative model AJ55TB3 4D when positive common type is used A20SB 04U 1 External wiring Changed 2 Number of modules Not changed 3 Program Changed 4 Specifications Rated input voltage Not changed Rated input current Not changed ON voltage ON current Changed OFF voltage OFF current Changed Input resistance Not changed 5 Functions Changed wiring 3 wire 2 wire A negative common type cannot be used AJ55TB3 4D when negative common type is used Input module A20SB 04US 1 External wiring Changed 2 Number of modules Not changed 3 Program Changed 4 Specifications Rated input voltage Not changed Rated input current Not changed ON voltage ON current Changed OFF voltage OFF current Changed Input resistance Not changed 5 Functions Changed wiring 3 wire 2 wire A positive common type cannot be used AJ55TB3 8D when positive common type is used A20SB 08UD 1 External wiring Changed 2 Number of modules Not changed 3 Program Changed 4 Specifications Rated input voltage Not changed Rated input current Not changed ON voltage ON current Changed OFF voltage OFF curr
2. 6 40 10 CHAPTER7 EXTERNAL DIMENSIONS 7 1to7 4 7 1 MELSEC I OLINK External Dimensions emeret 7 1 7 2 AnyWire DB A20 External Dimensions 7 4 APPENDICES APPX 1 to APPX 2 Appendix 1 Relevant Manuals nn Innen sensn sn nennen nere APPX 1 Appendix 1 1 Replacement handbooks APPX 1 Appendix 1 2 2 Appendix 1 3 AnyWire DB 20 21 s nns 2 For the products shown in handbooks for transition catalogues and transition examples refer to the manuals for the relevant products and check the detailed specifications precautions for use and restrictions before replacement For the products manufactured by Mitsubishi Electric Engineering Co Ltd Mitsubishi Electric System amp Service Co Ltd and other companies refer to the catalogue for each product and check the detailed specifications precautions for use and restrictions before use The manuals and catalogues for our products products manufactured by Mitsubishi Electric Engineering Co Ltd and Mitsubishi Electric System amp Service Co Ltd are shown in Appendix of each handbook for transition Products shown in this handbook are subject to change without notice 12 GENERIC
3. Manual number Model code 1 MELSEC Q AnyWire DB A20 Master Module User s Manual SH 080968ENG 2 WARRANTY Please confirm the following product warranty details before using this product 1 Gratis Warranty Term and Gratis Warranty Range If any faults or defects hereinafter Failure found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term the product shall be repaired at no cost via the sales representative or Mitsubishi Service Company However if repairs are required onsite at domestic or overseas location expenses to send an engineer will be solely at the customer s discretion Mitsubishi shall not be held responsible for any re commissioning maintenance or testing on site that involves replacement of the failed module Gratis Warranty Term The gratis warranty term of the product shall be for one year after the date of purchase or delivery to a designated place Note that after manufacture and shipment from Mitsubishi the maximum distribution period shall be six 6 months and the longest gratis warranty term after manufacturing shall be eighteen 18 months The gratis warranty term of repair parts shall not exceed the gratis warranty term before repairs Gratis Warranty Range 1 The range shall be limited to normal use within the usage state usage methods and usage environment etc which follow the conditions and precautions etc
4. Number of output points 16 points 16 points External output lt gt Internal circuit External output lt gt Internal circuit Not insulated j Photocoupler BT 22524 The insulated locations are Insulation method Ti m m Internal circuit Transmission circuit Internal circuit lt gt Transmission circuit different Photocoupler Not insulated Output type Sink type Sink type Rated load voltage 12 24VDC 24VDC A 12VDC cannot be used 1 Operating load voltage 10 2 to 30VDC 21 6 to 27 6VDC Operating voltage range is range peak voltage 30VDC ripple voltage 0 5Vp p or less different The maximum load current 0 5A point 0 2A point per point has decreased Maximum load volt Sb eee 5A common 3 2A common Check the specifications of the load to be used Inrush current has decreased Maximum inrush current 4 0A 10ms or less 500mA or lower A Check the specifications of the load to be used Leakage current at OFF 0 1mA or lower 0 1mA or lower Maximum voltage drop at 0 9VDC or lower 0 5A 4V ar lower Check the specifications of ON 1 5VDC or lower MAX 0 5A the load to be used Response OFF gt ON 2ms or less 1ms or less time ON gt OFF 2ms or less resistance load 1ms or less Th i t Surge suppressor Zener diode None x built in Common terminal 16 points per common 16 points per common arrangement 2 wire type terminal block 2 wire type terminal block O
5. W H w x A mounting space for two x 60 D mm x 60 D mm modules is required Because mounting hole size is Screw mounted Screw mounted x different reworking is required The A20SB 08USD 1 and Installation method A20PB 08RS can be mounted to th isting DIN rail Mounted to DIN rail Mounted to DIN rail oe eee ii Be careful about the mounting dimensions as two modules are required Weight 0 4kg 0 25kg 0 2kg A The weight is increased 6 33 6 REPLACING THE MODULES 7 Comparisons between AJ55TB32 4DT and A20XB 16UD Specifications AJ55TB32 4DT input specifications Compatible Partially changed x Not compatible A20XB 16UD input specifications Compat ibility Precautions for replacement Number of input points 2 points 8 points Oo Ext input lt gt Int circuit EL External input lt gt Internal circuit Not insulated Photocoupler M AN The insulated locations are Insulation method e MM Internal circuit lt gt Transmission circuit Internal circuit lt gt Transmission circuit different Photocoupler Not insulated Input type Positive common type Positive common type Rated input voltage 24VDC 24VDC Rated input current Approx 7mA Approx 7mA 19 2 to 26 4VDC 21 6 to 27 6VDC Operating voltage range is Operating voltage range i A ripple ratio within 596 ripple volt
6. Address CO to C3 Station No 0 AJ55TB3 4D input module occupied one station Address D4 to DB Station No 5 AJ55TB3 8D input module occupied two stations 15 15 15 15 setting switches YAT Y41 Ya J51 Vv T64 ON 0 to 6 OFF 7 to F Address C4 to CB Address CC to CF Station Station No 1 No 3 AJ55TB2 8T AJ55TB32 4DT output module occupied two stations I O module occupied one station Address DO to D3 Station No 4 AJ55TB32 8DT I O module occupied one station 5 PROGRAMS COMPARISONS The following table listed addresses for each remote module Station No filles Device of remote Hexadecimal Remarks module X Y CO 0 1 AJ55TB3 4D input 4 point module 2 3 4 5 1 6 7 AJ55TB2 8T output 8 point module 8 9 2 A B D AJ55TB32 4DT input 2 point output 2 point module 3 A 4 point I O combined module can be used the first half 2 points E of both of X and Y The module cannot be used the second half 2 points F DO 4 1 AJ55TB32 8DT input 4 point output 4 point module 2 3 4 5 6 7 AJ55TB3 8D input 8 point module 8 9 6 A B e Eel i L The device used is indicated by 5 2 5 PROGRAMS COMPARISONS 5 1 2 AnyWire DB A20 QJ51AW12D2 5 3 Details on the address
7. External input lt gt Internal circuit Not insulated Photocoupler M AN The insulated locations are Insulation method t MM Internal circuit lt gt Transmission circuit Internal circuit lt gt Transmission circuit different Photocoupler Not insulated Input type Positive common type Positive common type Rated input voltage 24VDC 24VDC Rated input current Approx 7mA Approx 7mA 19 2 to 26 4VDC 21 6 to 27 6VDC Operating voltage range is Operating voltage range i A ripple ratio within 596 ripple voltage 0 5Vp p or less different Maxi imultane n Hornet ultaneous o 10094 100 input point ON voltage and ON current ON voltage ON current 14VDC or higher 3 5mA or higher 16VDC or higher 5mA or higher are increased OFF voltage is increased and OFF voltage OFF current 6VDC or lower 1 7mA or lower 8VDC or lower 1 5mA or lower OFF current is decreased Input resistance Approx 3 3kQ Approx 3 3kQ Response OFF ON 10ms or less 1ms or less time ON OFF 10ms or less 1ms or less Common terminal 4 points per common 8 points per common arrangement 3 wire type terminal block 3 wire type terminal block CINE AJ55TB32 8DT me Compati Precautions for Specifications See Mat A20XB 16UD output specifications n output specifications bility replacement Number of output points 4 points 8 po
8. Overtightening can damage the screw and or module resulting in drop short circuit or malfunction Tighten any unused terminal screws within the specified torque range 42 to 50Necm Failure to do so may cause a short circuit due to contact with a solderless terminal Use applicable solderless terminals and tighten them within the specified torque range If any spade solderless terminal is used it may be disconnected when a terminal screw comes loose resulting in failure Prevent foreign matter such as dust or wire chips from entering the module Such foreign matter can cause a fire failure or malfunction A protective film is attached to the top of the module to prevent foreign matter such as wire chips from entering the module during wiring Do not remove the film during wiring Remove it for heat dissipation before system operation Place the cables in a duct or clamp them If not dangling cable may swing or inadvertently be pulled resulting in damage to the module or cables or malfunction due to poor contact Do not install the control lines together with the communication cables Failure to do so may result in malfunction due to noise When disconnecting the communication cable or power cable from the module do not pull the cable by the cable part For the cable with connector hold the connector part of the cable Loosen the screws of a cable without a connector before disconnecting the cable Failure to do so may result
9. RUNB X A1SJ51T64 34 5 H Unit mm 7 EXTERNAL DIMENSIONS 3 Remote module 9 5 2 6 4 5 mounting hole A 66 re re 6 12 34 5 6 7 HELSEG AJ55TB3 8D 50 45 36 1 3 5 7 9 11 13 15 17 19 21 23 g P a T TL P s 8 mi y V Y Unit mm Changed dimensions Model name a Se 28002 77 AJ55TB 00 400 82 73 AJ55TB 00 8 00 114 105 AJ55TB 16 00 177 168 7 3 7 EXTERNAL DIMENSIONS 7 2 AnyWire DB 20 External Dimensions 1 QJ51AW12D2 QJ51AW12D2 LINK M ERR SET ALM CLOCK KHz 125 313 7 8 2 0 ON OFF ON OFF ON ON JOFFJOFF NNNM uu D D D D D 90 _ 10 jc e AnyWire GII 244 16119 QU51AW1202 23 27 4 pem Unit mm APPENDICES Appendix 1 Relevant Manuals Appen
10. current are different 4A common 1A induced load point 5VDC 1mA 0 1VDC 0 1mA Check the specifications of reference value the load to be used Maximum switching voltage 250VAC 110VDC 250VAC 110VDC Response OFF ON 10ms or less 10ms or less time ON 5 OFF 12ms or less 10ms or less 20 million times or more 20 million times or more Rated switching voltage current load 100 000 times or more 200VAC 1 5A 240VAC 1A Life COS6 0 7 100 000 times or more Electrical i ectrica 200VAC 1A 240VAC 0 5A 100 000 times or more 5 0 35 100 000 times or more 24VDC 1A 100VDC 0 1A L R 7ms 100 000 times or more Maxi itchi Maxi itching fi aximum switching 3 600 times hour 20 times minute switching frequency frequency is different Surge suppressor None None Because 2 points per common Common terminal 2 points per common points independent is changed to all points arrangement 2 wire type terminal block 2 wire type terminal block 1 For the positive common type use the A20SB 04U 2 Check the specifications of the sensors or switches to be connected to the A20SB 04US independent the wiring is different 6 22 6 REPLACING THE MODULES Specifications AJ55TB32 4DR Compatible A Partially changed x Not compatible A20SB 04US A20PB 04RS Compat ibility Precautions for replacement Op
11. given in the instruction manual user s manual and caution labels on the product 2 Even within the gratis warranty term repairs shall be charged for in the following cases 1 Failure occurring from inappropriate storage or handling carelessness or negligence by the user Failure caused by the user s hardware or software design 2 Failure caused by unapproved modifications etc to the product by the user 3 When the Mitsubishi product is assembled into a user s device Failure that could have been avoided if functions or structures judged as necessary in the legal safety measures the user s device is subject to or as necessary by industry standards had been provided 4 Failure that could have been avoided if consumable parts battery backlight fuse etc designated in the instruction manual had been correctly serviced or replaced 5 Failure caused by external irresistible forces such as fires or abnormal voltages and Failure caused by force majeure such as earthquakes lightning wind and water damage 6 Failure caused by reasons unpredictable by scientific technology standards at time of shipment from Mitsubishi 7 Any other failure found not to be the responsibility of Mitsubishi or that admitted not to be so by the user 2 Onerous repair term after discontinuation of production 1 Mitsubishi shall accept onerous product repairs for seven 7 years after production of the product is discontinued Discontinuation of prod
12. 100 input point A ON voltage and ON current ON voltage ON current 14VDC or higher 3 5mA or higher 16VDC or higher 5 5mA or higher 2 increased OFF voltage and OFF current OFF voltage OFF current 6VDC or lower 1 7mA or lower 8VDC or lower 2mA or lower A 12 are increased Input resistance Approx 3 3kQ Approx 3 3kQ Response OFF gt 10ms or less 1ms or less time ON OFF 10ms or less 1ms or less To connect an item such as a Common terminal 4 points per common 4 points per common N 3 wire type sensor an arrangement 3 wire type terminal block 2 wire type terminal block external common terminal block is required 6 24 6 REPLACING THE MODULES MN AJ55TB32 8DR MOREM Compat Precautions for Specifications n A20PB 04RS output specifications RE output specifications ibility replacement Number of output points 4 points 4 points External output lt gt Internal circuit External output lt gt Internal circuit Relay i NES Pp I The insulation method is Insulation method D X E Internal circuit lt gt Transmission circuit Internal circuit lt gt Transmission circuit different Photocoupler Not insulated Output type Contact output type Contact output type 24VDC 2A resistance load point 30VDC 2A resistance load point The rated load voltage and Rated load vo
13. Applicable wire size 0 75 to 2mm when the following applicable crimping Existing wires can be used but terminals are used 0 75 to 2mm applicable crimping terminals 1 25 3 1 25 YS3A For wire sizes 0 75 to 2mm ee l Applicable crimping 2 S3 2 YS3A R2 3SL RAV2 3SL RAP2 3SL For details refer to Section 6 3 terminal V1 25 3 V1 25 YS3A VD2 3S VD2 3 5SS 2 3 55 V2 S3 V2 YS3A VDAV2 3 5SS VDAV2 3 5S 24VDC 10 The A20PB 08RS external External Voltage Ripple voltage 4Vp p or less power supply and the I O CUTS 45mA module power supply are rren ER 24VDC all points ON shared 21 6 to 27 6VDC ti It i Voltage 15 6 to 27 6VDC Tende S ripple voltage 0 5Vp p or less different module Because the external power pd ly and the I O module supply Current 65mA 104mA EPY power supply are shared the consumed current is decreased External dimensions 50 H x 114 W x 66 D mm 40 H x 140 W x 60 D mm A The shape is different Installation method Screw mounted Screw mounted Because mounting hole size is different reworking is required Mounted to DIN rail Mounted to DIN rail The A20PB 08RS can be mounted to the existing DIN rail Weight 6 13 0 3kg 0 2kg 6 REPLACING THE MODULES 3 Comparisons between AJ55TB2 16R and A20PB 16RS Specifications AJ55TB2 16R Compatible A Partially changed x
14. Installation method 04 5 be mounted to the Mounted to DIN rail Mounted to DIN rail A existing DINTall Be careful about the mounting dimensions as two modules are required Weight 0 2kg 0 09kg 0 14kg The weight is increased 6 20 6 REPLACING THE MODULES 2 Comparisons between AJ55TB32 4DR and A20SB 04US A20PB 04RS Specifications AJ55TB32 4DR input specifications Compatible Partially changed x Not compatible A20SB 04US input specifications Compat ibility Precautions for replacement Number of input points 2 points 4 points Ext input lt gt Inti circuit MO pete External input lt gt Internal circuit Not insulated j Photocoupler MIN m Su The insulated locations are Insulation method Pod Internal circuit lt gt Transmission circuit Internal circuit lt gt Transmission circuit different Photocoupler Not insulated A positive common type Input type Positive negative common shared type Negative common type cannot be used Rated input voltage 24VDC 24VDC Rated input current Approx 7mA Approx 7mA range 21 6 to 26 4VDC 21 6 to 27 6VDC Operating voltage range is D S e ripple voltage 4Vp p or less ripple voltage 0 5Vp p or less E different Maximum simultaneous o simultaneous 100 100 o input point ON voltage ON curren
15. ibility Precautions for replacement Operation indicator ON indication LED ON indication LED 30 point terminal 30 point terminal 40 point terminal block block block External wiring method M3 screw M3 screw M3 screw Transmission circuit included Transmission circuit Transmission circuit dus Wiring must be changed included included Existing wires can be used but 0 3 to 1 25mm applicable crimping terminals Applicable wire size 0 75 to 2mm when the following applicable crimping are different terminals are used 0 75 to 2mm For details refer to Section 1 25 3 1 25 YS3A For wire sizes 0 75 to 2mm Bs Applicable crimping 2 53 2 YS3A R2 3SL RAV2 3SL RAP2 3SL terminal V1 25 3 V1 25 YS3A VD2 3S VD2 3 5SS VD2 3 5S 4 V2 S3 V2 YS3A VDAV2 3 5SS VDAV2 3 5S 24VDC 10 External power supply for the Ripple voltage 4Vp p or less A20SB 08UDS 1 is External unnecessary power The A20PB 08RS external suppl Current SUA ower supply and the I O 24VDC all points ON PEY module power supply are shared 21 6 to 27 6VDC ti It i Voltage 15 6 to 27 6VDC Lad ripple voltage 0 5Vp p or less different module Because the current BINA tion has increased supply Current 70mA 117mA 104mA A the current capacity must be reviewed The shape is different 40 H x 140 W 40 H x 140 W External dimensions 50 H x 177 W x 66 D mm
16. 2 terminals can also be used without changing them V1 25 3 VOLINK 1 25 YS3A Applicable crimping 2 S3 terminal 2 YS3A 64 37 If existing wires are used the crimping V1 25 YS3A terminals must be changed V2 S3 V2 YS3A R2 3SL RAV2 3SL 5 5 3 7 RAP2 3SL VD2 3S 3 3 VD2 3 5SL VD2 3 5S 5 7 VDAV2 3 5SS VDAV2 3 5S AnyWire Applicable crimping terminal 3 7 6 40 7 EXTERNAL DIMENSIONS EXTERNAL DIMENSIONS 7 1 MELSEC I OLINK External Dimensions 1 AJ51T64 2 AJ51T64 24V 385 88 0000000000000000 0000000000000000 Dm deo sudare moo gt lt 5 2 o 250 DATA DG 24 4 246 RUN A RUN B E 42 106 13 37 5 7 EXTERNAL DIMENSIONS 2 A1SJ51T64 93 6 130 A1SJ51T64 24V 8 ES RUN 1 9 SD 2 RD B eo I SHORT 4 C RI fy OPEN 5 D e PARITY 6 E NI P F DATA X lt DG X EN FG x EN AA 24V X LO 246 EN ZA OX EN
17. 24VDC 1 module power supply are pply t per 1 common shared 21 6 to 27 6VDC ti It i Voltage 15 6 to 27 6VDC ida ripple voltage 0 5Vp p or less different module Because the external power power supply and the module supply Current 45mA 13mA power supply are shared the consumed current is decreased External dimensions 50 H x 82 W x 66 D mm 40 H x 65 W x 60 D mm The shape is different Because mounting hole size is Screw mounted Screw mounted x different reworking is n required Installation method The A20PB 04U can be Mounted to DIN rail Mounted to DIN rail mounted to the existing DIN rail Weight 0 2kg 0 09g 1 6 15 When used on 12VDC consider the use of an external relay 6 REPLACING THE MODULES 5 Comparisons between AJ55TB2 8T and A20PB 08U Specifications AJ55TB2 8T Compatible A Partially changed x Not compatible A20PB 08U Compat ibility Precautions for replacement Number of output points 8 points 8 points Oo External output lt gt Internal circuit External output gt Internal circuit Not insulated Photocoupler MM 2 SE The insulated locations are Insulation method ne M m Internal circuit lt gt Transmission circuit Internal circuit lt gt Transmission circuit different 3 Photocoupler Not insula
18. 3 2 1 0 Buffer memory address Unused due to Unused duc 100 fractional points used area for the existing output module 55 2 8 n e A20XB 16UD replacement area for AJ55TB32 8DT A20XB 16UD replacement area for AJ55TB32 4DT 101u input 8 points input 8 points A20XB 08UD replacement area for AJ55TB32 8D 102 Unused input 8 points Buffer memory address Unused due to A20PB 08U replacement area for 55 2 8 Uwe uses ese err ints 41004 fractional points output 8 points existing input module p put 8 AJ55TB3 40 A20XB 16UD replacement area for AJ55TB32 8DT A20XB 16UD replacement area for AJ55TB32 4DT 1104 output 8 points output 8 points Unused 5 Unused 1102H used area for the existing input module AJ55TB32 8D 5 4 5 PROGRAMS COMPARISONS The XY address specified by the buffer memory read write instruction FROM TO becomes the XY address in the program The following shows the XY address of each module when the FROM TO instruction is programmed FROM H1100 K4X1000 K3 TO H100 K4Y1000 K3 Buffer memory address Unused due to Unused A20SB 04U input 4 points 100 fractional points used area for the existing output module AJ55TB2 8T X1000 to X1003 A20XB 16UD input 8 points A20XB 16UD input 8 points 1014 X1018 to X101F X1010 to X1017 A20XB 08UD input 8 points 102 unused X1020 to X1027 Buffer mem
19. A20PB 04RS Compat ibility Precautions for replace ment Operation indicator ON indication LED ON indication LED 10 point terminal 20 point terminal 24 point terminal block block block External wiring method M3 screw M3 screw M3 screw Transmission circuit included Transmission circuit Transmission circuit Wiring must be changed included included Existing wires can be used but 0 3 to 1 25mm applicable crimping terminals Applicable wire size 0 75 to 2mm when the following applicable crimping are different terminals are used 0 75 to 2mm For details refer to Section 1 25 3 1 25 YS3A For wire sizes 0 75 to 2mm 6 3 Applicable crimping 2 53 2 YS3A R2 3SL RAV2 3SL RAP2 3SL terminal V1 25 3 V1 25 YS3A VD2 3S VD2 3 5SS VD2 3 5S V2 S3 V2 YS3A VDAV2 3 5SS VDAV2 3 5S Voltage 24VDC x 10 _ E External power supply for the Ripple voltage 4Vp p or less A20SB 04U is unnecessary SN The A20PB 04RS external SUD 23mA _ 5 _ power supply and the I O 24VDC TYP all points ON module power supply are shared 15 6 to 27 6VDC 21 6 to 27 6VDC X Operating voltage range is ripple voltage 0 5Vp p or less different module power Because Supply Curent 50mA 50mA 90mA consumption has increased the current capacity must be reviewed The shape is different External dimensions 50 H x 114 W x 66 D mm ne x _
20. A20SB 16USD changes Common terminal 8 points per common 16 points per common from 2 commons to 1 arrangement 3 wire type terminal block 3 wire type terminal block common Operation indicator ON indication LED ON indication LED EUER 40 point block M3 screw 40 point terminiga block Screw Transmission circuit included Transmission circuit included 0 3 to 1 25mm Wiring must be changed Applicable wire size 0 75 to 2mm when the following applicable crimping Existing uibs i be used but 2 applicable crimping terminals terminals are used 0 75 to 2mm are different 1 25 3 1 25 YS3A For wire sizes 0 75 to 2mm For details refer to Section Applicable crimping 2 53 2 YS3A R2 3SL RAV2 3SL RAP2 3SL 6 3 terminal V1 25 3 V1 25 YS3A VD2 3S VD2 3 5SS VD2 3 5S V2 S3 V2 YS3A VDAV2 3 5SS VDAV2 3 5S 21 6 to 27 6VDC ti It i Voltage 15 6 to 27 6VDC A Lal ds ripple voltage 0 5Vp p or less different module Because the current pd tion has increased supply Current 60mA 233mA consump the current capacity must be reviewed External dimensions 50 H x 177 W x 66 D mm 40 H x 190 W x 60 D mm The shape is different Because mounting hole size is Screw mounted Screw mounted x different reworking is required Installation method The A20SB 16USD can be Mounted to DIN rail Mounted to DIN rail mounted to the existing DIN rail Weight 0 4kg 0 24kg 1 For the posit
21. Changed Input resistance Not changed Output part Rated load voltage Changed The voltage that can be used is equivalent Rated load current Not changed Maximum switching frequency Changed 3600 times hour 20 times minute 5 Functions Changed Input part Wiring 3 wire gt 2 wire A negative common type cannot be used Output part 4 points common All points independent 6 REPLACING THE MODULES I OLINK series model AnyWire DB 20 series alternative model module AJ55TB32 8DR when negative common type is used A20SB 04US A20PB 04RS 1 External wiring Changed 2 Number of modules Changed Two modules are required 3 Program Changed 4 Specifications Input part Rated input voltage Not changed Rated input current Not changed ON voltage ON current Changed OFF voltage OFF current Changed Input resistance Not changed Output part Rated load voltage Changed The voltage that can be used is equivalent Rated load current Not changed Maximum switching frequency Changed 3600 times hour 20 times minute 5 Functions Changed Input part Wiring 3 wire gt 2 wire A positive common type cannot be used Output part 4 points common All points independent AJ55TB32 16DR when positive common type is used A20SB 08UD A20PB 08RS 1 External wiring Changed 2 Number of modules Changed Two modules are required 3 Program Ch
22. Maximum switching frequency Changed 3600 times hour 20 times minute 5 Functions Changed Input part Number of input points 2 gt 4 Wiring 3 wire gt 2 wire A negative common type cannot be used Output part Number of output points 2 gt 4 2 points common All points independent AJ55TB32 4DR when negative common type is used A20SB 04US A20PB 04RS 1 External wiring Changed 2 Number of modules Changed Two modules are required 3 Program Changed 4 Specifications Input part Rated input voltage Not changed Rated input current Not changed ON voltage ON current Changed OFF voltage OFF current Changed Input resistance Not changed Output part Rated load voltage Changed The voltage that can be used is equivalent Rated load current Not changed Maximum switching frequency Changed 3600 times hour 20 times minute 5 Functions Changed Input part Number of input points 2 gt 4 Wiring 3 wire gt 2 wire A positive common type cannot be used Output part Number of output points 2 gt 4 2 points common All points independent AJ55TB32 8DR when positive common type is used A20SB 04U A20PB 04RS 1 External wiring Changed 2 Number of modules Changed Two modules are required 3 Program Changed 4 Specifications Input part Rated input voltage Not changed Rated input current Not changed ON voltage ON current Changed OFF voltage OFF current
23. OFF current 6VDC or lower 1 7mA or lower 8VDC or lower 1 5mA or lower OFF current is decreased Input resistance Approx 3 3kQ Approx 3 3kQ Response OFF ON 10ms or less 1ms or less time ON OFF 10ms or less 1ms or less Common terminal 8 points per common 8 points per common arrangement 3 wire type terminal block 3 wire type terminal block CINE AJ55TB32 16DT me Compati Precautions for Specifications DRAN A20XB 16UD output specifications n output specifications bility replacement Number of output points 8 points 8 points External output lt gt Internal circuit External output lt gt Internal circuit Not insulated Photocoupler ne EAS E eL The insulated locations are Insulation method E itus 5 Internal circuit lt gt Transmission circuit Internal circuit lt gt Transmission circuit different Photocoupler Not insulated Output type Sink type Sink type Rated load voltage 24VDC 24VDC Operating load voltage 19 2 to 26 4VDC 21 6 to 27 6VDC Operating voltage range is range peak voltage 26 4VDC ripple voltage 0 5Vp p or less different The maximum load current per Ev EE 0 5A point 0 2A point point has decreased Check 4A common 1 6A common the specifications of the load to be used Inrush current is decreased Maximum inrush current 4A 10ms or less 500mA or lower A Check the specifications of the loa
24. Output Buffer memory address 1101H bit 8 to bit 15 Switch setting 24 Buffer memory address 102u bit O to bit 3 Switch setting 32 A20SB 08UD A20XB 16UD input module I O module 5 PROGRAMS COMPARISONS Existing address Ap 5 Buffer Buffer Existing module Refer to configura Replaced module Switch tion in Section 5 1 1 setting address address A20SB 04U 100 AJ55TB3 4D input 4 points XCO to XC3 0 2 input 4 points bit 0 to bit 3 A20PB 08U 1100 AJ55TB2 8T input 8 points XC4 to XCB 4 a input 8 points bit 4 to bit 11 XCC to XCD 101 XCC to XCF are 16 AJ55TB32 4DT occupied A20XB 16UD bit O to bit 7 input 2 points output 2 points uiri input 8 points output 8 YCC to YCD Number of occupied points is 4 points 1101 YCC to YCF are 16 bit 0 to bit 7 occupied 101 XDO to 24 AJ55TB32 8DT A20XB 16UD bit 8 to bit 15 input 4 points output 4 points YDO to YD3 input 8 points output 8 1104 Number of occupied points is 4 YCC to YCF are points 24 H bit 8 to bit 15 occupied A20SB 08UD 102 AJ55TB3 8D input 8 points XD4 to XDB A 32 input 4 points bit O to bit 7 Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit 15 14 13 12 11 10 9 8 7 6 5 4
25. TERMS AND ABBREVIATIONS Unless otherwise specified this handbook uses the following generic terms and abbreviations Generic term abbreviation lt Description A series The abbreviation for large types of Mitsubishi MELSEC A series programmable controllers F The abbreviation for compact types of Mitsubishi MELSEC A series programmable AnS series controllers A AnS series A generic term for A series and AnS series The abbreviation for large types of Mitsubishi MELSEC QnA series programmable QnA series controllers The abbreviation for compact types of Mitsubishi MELSEC QnA series programmable QnAS series controllers QnA QnAS series A generic term for QnA series and QnAS series A AnS QnA QnAS series A generic term for A series AnS series QnA series and QnAS series Q series The abbreviation for Mitsubishi MELSEC Q series programmable controllers L series The abbreviation for Mitsubishi MELSEC L series programmable controllers module type CPU module A generic term for A series AnS series QnA series QnAS series Q series and L series CPU modules Basic model QCPU High Performance model QCPU A generic term for the QOOCPU and Q01CPU A generic term for the 2 Q02HCPU QO6HCPU Q12HCPU and Q25HCPU This handbook mainly explains the QO2CPU Q02HCPU QO6HCPU Q12HCPU Process CPU A generic term for QO2PHCPU QO6PHCP
26. The maximum load current per Ev EE 0 5A point 0 2A point point has decreased Check 1A common 1 6A common the specifications of the load to be used Inrush current is decreased Maximum inrush current 4A 10ms or less 500mA or lower A Check the specifications of the load to be used Leakage current at OFF 0 1mA or lower 0 1mA or lower Maximum voltage drop at 0 9VDC or lower TYP 0 5A 4V or lower Check the specifications of the ON 1 5VDC or lower MAX 0 5A load to be used Response OFF gt 2 0ms or less 1ms or less time OFF 2 0ms less resistance load 1ms or less Voltage 19 2 to 26 4VDC A20XB 16UD external External 15mA power supply and the I O m ower supply t module power supply are SORA aes 24VDC TYP per common PEN shared Surge suppressor Zener diode None x me built in Common terminal 2 points per common 8 points per common arrangement 2 wire type terminal block 2 wire type terminal block o 4 Check the specifications of the sensors or switches to be connected to the A20XB 16UD 6 34 6 REPLACING THE MODULES Specifications AJ55TB32 4DT A20XB 16UD Precautions for ibility replacement Operation indicator ON indication LED ON indication LED Extemaltwinnemethod 16 point terminal block M3 screw 40 point terminal block M3 screw g Transmission circuit included Transmission circ
27. common 8 points per common arrangement 2 wire type terminal block 2 wire type terminal block o 4 Check the specifications of the sensors or switches to be connected to the A20XB 16UD 6 36 6 REPLACING THE MODULES Specifications AJ55TB32 8DT A20XB 16UD Precautions for ibility replacement Operation indicator ON indication LED ON indication LED 24 point terminal plock M3 screw 40 point terminal Pook Ms screw Transmission circuit included Transmission circuit included 0 3 to 1 25mm2 Wiring mo be changed Applicable wire size 0 75 to 2mm when the following applicable crimping Existing Mi d Bo used but 2 applicable crimping terminals terminals are used 0 75 to 2mm are different 1 25 3 1 25 YS3A For wire sizes 0 75 to 2mm For details refer to Section Applicable crimping 2 53 2 YS3A R2 3SL RAV2 3SL RAP2 3SL 6 3 terminal V1 25 3 V1 25 YS3A VD2 3S VD2 3 5SS VD2 3 5S V2 S3 V2 YS3A VDAV2 3 5SS VDAV2 3 5S 21 6 to 27 6VDC ti It i Voltage 15 6 to 27 6VDC A Lag ripple voltage 0 5Vp p or less different module Because the current dni tion has increased supply Current 50mA 106mA EP S the current capacity must be reviewed External dimensions 50 H x 114 W x 66 D mm 40 H x 190 W x 60 D mm The shape is different Because mounting hole size is Screw mounted Screw mounted x di
28. current OFF voltage OFF current 6VDC or lower 1 7mA or lower 8VDC or lower 2mA or lower 12 are increased Input resistance Approx 3 3kQ Approx 3 3kQ Response OFF ON 10ms or less 1ms or less O time ON OFF 10ms or less 1ms or less To connect an item such as a Common terminal 2 points per common 4 points per common 2 3 wire type sensor arrangement 3 wire type terminal block 2 wire type terminal block external common terminal block is required 6 18 6 REPLACING THE MODULES MN AJ55TB32 4DR MOREM Compat Precautions for Specifications ty A20PB 04RS output specifications RE output specifications ibility replacement Number of output points 2 points 4 points External output lt gt Internal circuit External output lt gt Internal circuit Relay i NES Pp I The insulation method is Insulation method LE X E Internal circuit lt gt Transmission circuit Internal circuit lt gt Transmission circuit different Photocoupler Not insulated Output type Contact output type Contact output type 24VDC 2A resistance load point 30VDC 2A resistance load point The rated load voltage and Rated load voltage current 240VAC 2A 5 1 220VAC 2A 5 1 current are different 4A common 1A induced load point Ictus t 5VDC 1mA 0 1VDC 0 1mA Check the spe
29. dimensions 50 H x 114 W x 66 D mm AOH S 690W e x A mounting space for two x 60 D mm x 60 D mm modules is required Because mounting hole size is Screw mounted Screw mounted x different reworking is required The A20SB 04US and Installation method A20PB 04RS can be mounted Mounted to DIN rail Mounted to DIN rail eund DIN fall Be careful about the mounting dimensions as two modules are required Weight 0 3kg 0 09kg 0 14kg 6 29 6 REPLACING THE MODULES 5 Comparisons between AJ55TB32 16DR and A20SB 08UD A20PB 08RS Specifications AJ55TB32 16DR input specifications Compatible A Partially changed x Not compatible A20SB 08UD input specifications Compat ibility Precautions for replacement Number of input points 8 points 8 points Oo Ext input lt gt Int circuit a E RYE External input lt gt Internal circuit Not insulated Photocoupler AN The insulated locations are Insulation method Star MM Internal circuit lt gt Transmission circuit Internal circuit lt gt Transmission circuit different Photocoupler Not insulated m A negative common type Input type Positive negative common shared type Positive common type M4 cannot be used Rated input voltage 24VDC 24VDC Rated input current Approx 7mA Approx 7mA 21 6 to 26 4VDC 21 6 to 27 6VDC Op
30. in an environment that meets the general specifications in the QCPU User s Manual Hardware Design Maintenance and Inspection Failure to do so may result in electric shock fire malfunction or damage to or deterioration of the product To mount the module while pressing the module mounting lever located in the lower part of the module fully insert the module fixing projection s into the hole s in the base unit and press the module until it snaps into place Incorrect interconnection may cause malfunction failure or drop of the module When using the programmable controller in an environment of frequent vibrations fix the module with a screw Tighten the screws within the specified torque range Undertightening can cause drop of the screw short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction When using an extension cable connect it to the extension cable connector of the base unit securely Check the connection for looseness Poor contact may cause incorrect input or output Shut off the external power supply all phases used in the system before cleaning the module Failure to do so may result in damage to the product A module can be replaced online while power is on any MELSECNET H remote station or in the system where a CPU module supporting the online module change function is used Note that there are restrictions on the modules that can be repl
31. in damage to the module or cable or malfunction due to poor contact Startup and Maintenance Precautions NWARNING Do not touch any terminal or connector while power is on Failure to do so may result in electric shock Shut off the external power supply all phases used in the system before cleaning the module or retightening the terminal screws or module fixing screws Failure to do so may result in electric shock Undertightening can cause drop of the screw short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction NCAUTION Before performing online operations especially program modification forced output and operating status change for the running CPU module from the peripheral device connected read relevant manuals carefully and ensure the safety Improper operation may damage machines or cause accidents Do not disassemble or modify the module Doing so may cause failure malfunction injury or a fire Use any radio communication device such as a cellular phone or PHS Personal Handy phone System more than 25cm away in all directions from the programmable controller Failure to do so may cause malfunction Do not drop or apply strong shock to the module Doing so may damage the module Shut off the external power supply all phases used in the system before mounting or removing a module Failure to do so may cause the modul
32. rail Weight 0 4kg 0 18g 1 6 17 When used on 12 consider the use of an external relay 6 REPLACING THE MODULES 6 2 3 module specifications comparisons 1 Comparisons between AJ55TB32 4DR and A20SB 04U A20PB 04RS O Compatible A Partially changed x Not compatible OM AJ55TB32 4DR Compat Precautions for Specifications m 205 040 input specifications NR input specifications ibility replacement Number of input points 2 points 4 points Ext input lt gt Int circuit External input lt gt Internal circuit Not insulated Photocoupler P ss The insulated locations Insulation method nme M Sot et Internal circuit lt gt Transmission circuit Internal circuit lt gt Transmission circuit different Photocoupler Not insulated A negative common type Input type Positive negative common shared type Positive common type 4 cannot be used Rated input voltage 24VDC 24VDC Rated input current Approx 7mA Approx 7mA Ou DM PEE 21 6 to 26 4VDC 21 6 to 27 6VDC Operating voltage range is g 9 e ripple voltage 4Vp p or less ripple voltage 0 5Vp p or less e different nasi simultaneous on 100 100 input point ON voltage and ON current ON voltage ON current 14VDC or higher 3 5mA or higher 16VDC or higher 5 5mA or higher 12 are increased OFF voltage and OFF
33. resistance load point The rated load voltage Rated load voltage current 240VAC 2A 5 1 220VAC 2 5 1 current are different 8A common 1A induced load point 5VDC 1mA 0 1VDC 0 1mA Check the specifications of reference value the load to be used Maximum switching voltage 250VAC 110VDC 250VAC 110VDC Response OFF ON 10ms or less 10ms or less time ON 5 OFF 12ms or less 10ms or less 20 million times or more 20 million times or more Rated switching voltage current load 100 000 times or more 200VAC 1 5A 240VAC 1A Life COS6 0 7 100 000 times or more Electrical i ectrica 200VAC 1A 240VAC 0 5A 100 000 times or more 5 0 35 100 000 times or more 24VDC 1A 100VDC 0 1A L R 7ms 100 000 times or more Maxi itchi Maxi itching fi aximum switching 3 600 times hour 20 times minute switching frequency frequency is different Surge suppressor None None Because 4 points per common Common terminal 4 points per common points independent is changed to all points arrangement 2 wire type terminal block 2 wire type terminal block 1 For the positive common type use the A20SB 04U 2 Check the specifications of the sensors or switches to be connected to the A20SB 04US independent the wiring is different 6 28 6 REPLACING THE MODULES Specifications AJ55TB32 8DR Compatible
34. sizes 0 75 to 2mm For details refer to Section Applicable crimping 2 53 2 YS3A R2 3SL RAV2 3SL RAP2 3SL 6 3 terminal V1 25 3 V1 25 YS3A VD2 3S VD2 3 5SS VD2 3 5S V2 S3 V2 YS3A VDAV2 3 5SS VDAV2 3 5S 21 6 to 27 6VDC ti It i Voltage 15 6 to 27 6VDC A Lag ripple voltage 0 5Vp p or less different module Because the current dni tion has increased supply Current 70mA 106mA the current capacity must be reviewed External dimensions 50 H x 177 W x 66 D mm 40 H x 190 W x 60 D mm The shape is different Because mounting hole size is Screw mounted Screw mounted x different reworking is required Installation method The A20XB 16UD can be Mounted to DIN rail Mounted to DIN rail mounted to the existing DIN rail Weight 0 4kg 0 3kg 6 9 6 REPLACING THE MODULES 6 3 Applicable Crimping Terminal Applicable crimping terminals are different between MELSEC I OLINK and AnyWire This section describes weather it is necessary or not to change the crimping terminals when the existing external wiring for the MELSEC I OLINK is used 1 AnyWire terminal block Terminal block screws 7 62 olal 9 04 Unit mm 2 Crimping terminal sizes ORC Dimension Crimping terminal model B d2 Remarks restrictions 1 25 3 If existing wires are used the crimping 5 5 3
35. type 24VDC 2 resistance load point 30VDC 2A resistance load point The rated load voltage and Rated load voltage current 240VAC 2A 5 1 220VAC 2A 5 1 current are different 8A common 1A induced load point Ice tse S 5VDC 1mA 0 1VDC 0 1mA Check the specifications of the reference value load to be used Maximum switching voltage 250VAC 110VDC 250VAC 110VDC Response OFF gt 10ms or less 10ms or less time ON gt OFF 12ms or less 10ms or less Mechanical 20 million times or more 20 million times or more Rated switching voltage current load 100 000 times or more 200VAC 1 5A 240VAC 1A Life 8 5 0 7 100 000 times or more Electrical 100 000 ti 200VAC 1A 240VAC 0 5A IONS 5 0 35 100 000 times more 24VDC 1A 100VDC 0 1A L R 7ms 100 000 times or more Maximum switching 3 600 times hour 20 times minute Maximum switching frequency frequency is different Surge suppressor None None Because 8 points per common Common terminal 8 points per common points independent is changed to all points arrangement 2 wire type terminal block 2 wire type terminal block independent the wiring is different Operation indicator ON indication LED ON indication LED Banene 24 point block M3 screw 30 point terminal pory M3 screw Transmission circuit included Transmission circuit included 0 3 to 1 25mm Wiring must be changed
36. 5 to 2mm are different 1 25 3 1 25 YS3A For wire sizes 0 75 to 2mm For details refer to Section Applicable crimping 2 83 2 YS3A R2 3SL RAV2 3SL RAP2 3SL 6 3 terminal V1 25 3 V1 25 YS3A VD2 3S VD2 3 5SS VD2 3 5S V2 S3 V2 YS3A VDAV2 3 5SS VDAV2 3 5S External Voltage 10 2 to 30VDC Bak External power supply for the ieee Current m A20PB 08U is unnecessary supply 24VDC TYP per 1 common 15 6 to 27 6VDC 21 6 to 27 6VDC Operating voltage range is 9 peak voltage 27 6VDC ripple voltage 0 5Vp p or less different module Because the external power power supply and the module supply Current 55mA 21mA power supply are shared the consumed current is decreased External dimensions 50 H x 114 W x 66 D mm 40 H x 100 W x 60 D mm The shape is different Because mounting hole size is Screw mounted Screw mounted x different reworking is required Installation method The A20PB 08U can be Mounted to DIN rail Mounted to DIN rail mounted to the existing DIN rail Weight 0 3kg 0 13g 1 When used on 12VDC consider the use of an external relay 6 16 6 REPLACING THE MODULES 6 Comparisons between AJ55TB2 16T and A20PB 16U Specifications AJ55TB2 16T O Compatible A Partially changed x Not compatible A20PB 16U Compat ibility Precautions for replacement
37. A Partially changed Not compatible A20SB 04US A20PB 04RS Compat ibility Precautions for replacement Operation indicator ON indication LED ON indication LED 24 point terminal 20 point terminal 24 point terminal block block block External wiring method M3 screw M3 screw M3 screw Transmission circuit included Transmission circuit Transmission circuit Wiring must be changed included included Existing wires can be used but 0 3 to 1 25mm applicable crimping terminals Applicable wire size 0 75 to 2mm when the following applicable crimping are different terminals are used 0 75 to 2mm For details refer to Section 1 25 3 1 25 YS3A For wire sizes 0 75 to 2mm Bs Applicable crimping 2 83 2 YS3A R2 3SL RAV2 3SL RAP2 3SL terminal V1 25 3 V1 25 YS3A VD2 3S VD2 3 5SS VD2 3 5S 4 V2 S3 V2 YS3A VDAV2 3 5SS VDAV2 3 5S Voltage 24VDC x 10 E _ _ External power supply for the Saee Ripple voltage 4Vp p or less A20SB 04U is unnecessary power The A20PB 04RS external suay 23 B power supply and the I O 24VDC TYP all points ON module power supply are shared oleae 15 6 to 27 6VDC 21 6 to 27 6VDC Operating voltage range is ripple voltage 0 5Vp p or less different module Because the current power Carer 50mA 4 90mA consumption has inereased the current capacity must be reviewed The shape is different External
38. A module power supply are MEE uren 24VDC TYP all points ON shared 21 6 to 27 6VDC It i voltage 19 98 10 ripple volta 0 5Vp p or less abi c module Because the current power 50mA 90mA consumption has increased the n current capacity must reviewed External dimensions 50 H x 82 W x 66 D mm 40 H x 100 W x 60 D mm The shape is different Installation method Screw mounted Screw mounted Because mounting hole size is different reworking is required Mounted to DIN rail Mounted to DIN rail The A20PB 04RS can be mounted to the existing DIN rail Weight 0 2kg 0 14kg 6 12 6 REPLACING THE MODULES 2 Comparisons between AJ55TB2 8R and A20PB 08RS Specifications AJ55TB2 8R O Compa A20PB 08RS ible A Partially changed x Not compatible Compat ibility Precautions for replacement Number of output points 8 points 8 points External output lt gt Internal circuit External output lt gt Internal circuit Relay Photocoupler iis SN The insulation method is Insulation method lt a 2 Internal circuit lt gt Transmission circuit Internal circuit lt gt Transmission circuit different Photocoupler Not insulated Output type Contact output type Contact output
39. B 20 2 3 2 2 1 TRANSMISSION distance E X 2 3 2 2 2 Terminator Connectlon ERR R ARI Ade ER RR EAS 2 3 2 2 3 Branch of transmission lines transmission distance 1 2 4 CHAPTER 3 FUNCTIONAL COMPARISONS 3 1103 3 3 1 Functional Comparisons of MELSEC I OLINK and AnyWire DB 20 3 1 3 2 Master Module Switch 3 2 4 REPLACING THE MASTER MODULE 4 1to4 2 4 1 List of Alternative Master Module Models 4 1 CHAPTER 5 PROGRAMS COMPARISONS 5 1to5 6 Did MO 5 1 5 1 1 nnns 5 1 5 1 2 AnyWire DB A20 1202 5 3 CHAPTER 6 REPLACING THE MODULES 6 1to6 40 6 1 List of Alternative I O Module Models 6 1 6 2 Module Specifications Comparisons sss n 6 6 6 2 1 Input module specifications comparisons 6 6 6 2 2 Output module specifications 2 bet rate aeg tk eb be e Red LII coated EO n tdg e ad 6 12 6 2 3 module specifications Comparisons 6 18 6 3 Applicable Crimping 2205 ETE REN UR
40. DC i DET Moa Vonage Tange s ripple voltage 0 5Vp p or less different module Because the current DS tion has increased supply Current 35mA 43mA consumption the current capacity must be reviewed External dimensions 50 H x 82 W x 66 D mm 40 H x 65 W x 60 D mm The shape is different Because mounting hole size is Screw mounted Screw mounted x different reworking is required Installation method The A20SB 04US can be Mounted to DIN rail Mounted to DIN rail mounted to the existing DIN rail Weight 0 2kg 0 09kg 1 For the positive common type use A20SB 04U 2 Check the specifications of the sensors or switches to be connected to the A20SB 04US 6 REPLACING THE MODULES 3 Comparisons between AJ55TB3 8D and A20SB 08UD Specifications AJ55TB3 8D Compatible A Partially changed x Not compatible A20SB 08UD Compat ibility Precautions for replacement Number of input points 8 points 8 points Oo Ext input lt gt Int circuit EE External input lt gt Internal circuit Not insulated Photocoupler ut AN The insulated locations are Insulation method T MM Internal circuit lt gt Transmission circuit Internal circuit lt gt Transmission circuit different Photocoupler Not insulated m A negative common type Input type Positive n
41. ER INSTRUCTION AND OR SAFETY MANUALS TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT Prohibited Application Prohibited Applications include but not limited to the use of the PRODUCT in Nuclear Power Plants and any other power plants operated by Power companies and or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT Railway companies or Public service purposes and or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User Aircraft or Aerospace Medical applications Train equipment transport equipment such as Elevator and Escalator Incineration and Fuel devices Vehicles Manned transportation Equipment for Recreation and Amusement and Safety devices handling of Nuclear or Hazardous Materials or Chemicals Mining and Drilling and or other applications where there is a significant risk of injury to the public or property Notwithstanding the above restrictions Mitsubishi may in its sole discretion authorize use of the PRODUCT in one or more of the Prohibited Applications provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail safe redundant or other safety features which exceed the general specifications of the PRODUCTS are required For details please contact the Mitsubishi representative in your regi
42. LED ON indication LED EMI 40 point terminal Bleck Screw 40 point terminal block MS Screw Transmission circuit included Transmission circuit included 0 3 to 1 25mm Wiring must be changed Applicable wire size 0 75 to 2mm when the following applicable crimping Existing wires can be ped but 2 applicable crimping terminals terminals are used 0 75 to 2mm are different 1 25 3 1 25 YS3A For wire sizes 0 75 to 2mm For details refer to Section Applicable crimping 2 S3 2 YS3A R2 3SL RAV2 3SL RAP2 3SL A 6 3 terminal V1 25 3 V1 25 YS3A VD2 3S VD2 3 5SS VD2 3 5S V2 S3 V2 YS3A VDAV2 3 5SS VDAV2 3 5S 21 6 to 27 6VDC ti It i Voltage 15 6 to 27 6VDC ripple voltage 0 5Vp p or less different module Because the current tion has increased supply Current 60mA 233mA consump 1 the current capacity must be reviewed External dimensions 50 H x 177 W x 66 D mm 40 H x 190 W x 60 D mm The shape is different Because mounting hole size is Screw mounted Screw mounted x different reworking is required Installation method The A20SB 16UD can be Mounted to DIN rail Mounted to DIN rail O mounted to the existing DIN rail Weight 0 4kg 0 24kg 4 For the negative common type use A20SB 16USD 72 Check the specifications of the sensors or switches to be connected to the A20SB 16UD 6 10 6 REPLACING THE MODULES 6 Comparisons between AJ55TB3 16D and A20SB 16USD Spe
43. MITSUBISHI Mitsubishi Programmable Controller Transition from MELSEC I OLINK to AnyWire DB A20 Handbook o SAFETY PRECAUTIONS 6 Read these precautions before using this product Before using this product please read this manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly In this manual the safety precautions are classified into two levels ANWARNING and A CAUTION WARNING Indicates that incorrect handling may cause hazardous conditions resulting in death or severe injury Indicates that incorrect handling may cause hazardous conditions CAUTION resulting in minor or moderate injury or property damage Under some circumstances failure to observe the precautions given under NCAUTION may lead to serious consequences Observe the precautions of both levels because they are important for personal and system safety Make sure that the end users read this manual and then keep the manual in a safe place for future reference Design Precautions NWARNING Configure safety circuits external to the programmable controller to ensure that the entire system operates safely even when a fault occurs in the external power supply or the programmable controller Incorrect output or malfunction due to a communication failure may result in an accident 1 Emergency stop ci
44. Not compatible A20PB 16RS Compat ibility Precautions for replacement Number of output points 16 points 16 points External output lt gt Internal circuit External output gt Internal circuit Relay 7 2 Photocoupler NE s SU The insulation method is Insulation method Internal circuit lt gt Transmission circuit Internal circuit lt gt Transmission circuit different Photocoupler Not insulated Output type Contact output type Contact output type 24VDC 2A resistance load point 30VDC 2A resistance load point The rated load voltage and Rated load voltage current 240VAC 2A 5 1 220VAC 2A 5 1 i current are different 8A common 1A induced load point Miimumactisnimiwed 5VDC 1mA 0 1VDC 0 1mA Check the specifications of the reference value load to be used Maximum switching voltage 250VAC 110VDC 250VAC 110VDC Response OFF ON 10ms or less 10ms or less time ON OFF 12ms or less 10ms or less Mechanical 20 million times or more 20 million times or more e Rated switching voltage current load 100 000 times or more 200VAC 1 5A 240VAC 1A Life 5 0 7 100 000 times or more Electrical 100 000 ti 200VAC 1A 240VAC 0 5A PTS OLIM 5 0 35 100 000 times more 24VDC 1A 100VDC 0 1A L R 7ms 100 000 times or more Maximum switching 3 600 t
45. ROIN mounting space for two x 60 D mm x 60 D mm A modules is required Because mounting hole size is Screw mounted Screw mounted x different reworking is required The A20SB 08UD and Installation method A20PB 08RS can be mounted Mounted to DIN rail Mounted to DIN rail to the existing GIN rail Be careful about the mounting dimensions as two modules are required Weight 0 4kg 0 18kg 0 2kg 6 31 6 REPLACING THE MODULES 6 Comparisons between AJ55TB32 16DR and A20SB 08USD 1 A20PB 08RS Specifications AJ55TB32 16DR input specifications Compatible A Partially changed x Not compatible A20SB 08USD 1 input specifications Compat ibility Precautions for replacement Number of input points 8 points 8 points oO Ext input lt gt Int circuit a ee External input lt gt Internal circuit Not insulated Photocoupler mae AN The insulated locations are Insulation method T MM Internal circuit lt gt Transmission circuit Internal circuit lt gt Transmission circuit different Photocoupler Not insulated m A positive common type Input type Positive negative common shared type Negative common type 4 cannot be used Rated input voltage 24VDC 24VDC Rated input current Approx 7mA Approx 7mA 21 6 to 26 4VDC 21 6 to 27 6VDC Operating voltage range is Operating voltage ran
46. U Q12PHCPU and Q25PHCPU Redundant CPU A generic term for the Q12PRHCPU and Q25PRHCPU Universal model QCPU A generic term for the 00 Q01UCPU Q02UCPU QO3UDCPU QO4UDHCPU Q06UDHCPU Q10UDHCPU Q13UDHCPU Q20UDHCPU Q26UDHCPU QO3UDECPU Q04UDEHCPU QO6UDEHCPU Q10UDEHCPU Q13UDEHCPU Q20UDEHCPU Q26UDEHCPU Q50UDEHCPU and Q100UDEHCPU This handbook mainly explains about Q01UCPU QO2UCPU QO3UDCPU Q04UDHCPU and QOGUDHCPU which can replace the AnS QnAS series The specifications and functions of the Q1OUDEHCPU to Q100UDEHCPU are the same as those of the modules described above although the program and memory capacities increase LCPU A generic term for the LO2CPU LO2CPU P L26CPU BT and L26CPU PBT BCPU module model ACPU A generic term for MELSEC A series CPU modules AnSCPU A generic term for MELSEC AnS series CPU modules A generic term for the ATNCPU ATNCPUP21 R21 ATNCPUP21 S3 A2NCPU AnNCPU A2NCPU S1 A2NCPUP21 R21 A2NCPUP21 R21 S1 A2NCPUP21 S3 S4 A3NCPU A3NCPUP21 R21 and A3NCPUP21 S3 AnACPU A generic term for the A2ACPU A2ACPU S1 A2ACPUP21 R21 A2ACPUP21 R21 S1 and ASACPUP21 R21 AnUCPU A generic term for the A2UCPU A2UCPU S1 A3UCPU A4UCPU AnUS H CPU A generic term for A2USCPU A2USCPU S1 A2USHCPU S1 A AnSCPU A generic term for MELSEC A series and AnS series CPU mo
47. Xn8 OFF Xn9 OFF XnA OFF XnB ON 5 PROGRAMS COMPARISONS 2 Buffer memory of the AnyWire DB A20 QJ51AW12D2 In the MELSEC I OLINK the occupied XY address of the master module becomes the XY address of the remote station module while in the AnyWire DB A20 QJ51AW12D2 the ON OFF information of a slave module is stored in the buffer memory Therefore the address of the slave module in the program will be the device or the device number used the FROM TO instruction which data are read from and written to the buffer memory This area is for data communication between the AnyWire master station QJ51AW12D2 and CPU module 1004 to Input 1024 points The lowest bit of 1005 is the Oth data and the highest bit of 13F 4 is the 1023rd data 1100 to 113 Output 1024 points The lowest bit of 11004 is the Oth data and the highest bit of 113F is the 1023rd data 20004 Number of error IDs 1 word 2001 to 20806 Error ID information Ex Correspondence between the buffer memory address and AnyWire DB A20 input address Bit No 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Buffer memory address 0 16 AnyWire input address 0 For details refer to the following manual MELSEC Q AnyWire DB A20 Master Module User s Manual SH NA 080968ENG
48. aced online and each module has its predetermined replacement procedure For details refer to the QCPU User s Manual Hardware Design Maintenance and Inspection and the online module change in the manual for the module corresponding the online module change Do not directly touch any conductive parts of the module Doing so can cause malfunction or failure of the module Wiring Precautions NWARNING Shut off the external power supply all phases used in the system before wiring Failure to do so may result in electric shock or damage to the product After wiring attach the included terminal cover to the module before turning it on for operation Failure to do so may result in electric shock Wiring Precautions NCAUTION Individually ground the FG terminal of the programmable controller with a ground resistance of 1000 or less Failure to do so may result in electric shock or malfunction Check the rated voltage and terminal layout before wiring to the module and connect the cables correctly Connecting a power supply with a different voltage rating or incorrect wiring may cause a fire or failure Connectors for external devices must be crimped or pressed with the tool specified by the manufacturer or must be correctly soldered Incomplete connections may cause short circuit fire or malfunction Tighten the screws within the specified torque range Undertightening can cause short circuit fire or malfunction
49. age 0 5Vp p or less different Maxi imultane n Hornet ultaneous o 10094 100 input point ON voltage and ON current ON voltage ON current 14VDC or higher 3 5mA or higher 16VDC or higher 5mA or higher are increased OFF voltage is increased and OFF voltage OFF current 6VDC or lower 1 7mA or lower 8VDC or lower 1 5mA or lower OFF current is decreased Input resistance Approx 3 3kQ Approx 3 3kQ Response OFF ON 10ms or less 1ms or less time ON OFF 10ms or less 1ms or less Common terminal 2 points per common 8 points per common arrangement 3 wire type terminal block 3 wire type terminal block CINE AJ55TB32 4DT me Compati Precautions for Specifications TAT A20XB 16UD output specifications n output specifications bility replacement Number of output points 2 points 8 points External output lt gt Internal circuit External output lt gt Internal circuit Not insulated Photocoupler ne EAS E eL The insulated locations are Insulation method E itus 5 Internal circuit lt gt Transmission circuit Internal circuit lt gt Transmission circuit different Photocoupler Not insulated Output type Sink type Sink type Rated load voltage 24VDC 24VDC Operating load voltage 19 2 to 26 4VDC 21 6 to 27 6VDC Operating voltage range is range peak voltage 26 4VDC ripple voltage 0 5Vp p or less different
50. ance are fixed Select the transmission distance The transmission clock is determined by the transmission distance setting Settings are required in accordance with the number of connected slave modules and the overall distance ON LINE STATION OLINK A switch for determining use not use of remote module SET switch AnyWire DB A20 A switch to let the master module automatically recognize the ID address of the slave module Though the setting method differs the station to be used remote module or slave module can be determined 1 Switch setting of the QJ51AW12D2 is performed by using PLC Parameter setting in GX Developer Switch Setting for 1 0 and Intelligent Function Module Input Format HEX slot Type ModelName Switchi Switch2 switch3 switch4 switchs o fec jouer o o 35 209 2 Output _______ 80 102 EE ENSE ENS EES r Ec 3 2 3 FUNCTIONAL COMPARISONS B Value from to 9 set for Switch 1 and the number of connected I O points BEEN 512 512 0 448 448 1 384 384 2 320 320 3 256 256 4 192 192 5 128 128 6 64 64 7 32 32 8 1024 1024 91 A to F of Switch 1 reserved by the system Do not change the settings 1 Use the value as necess
51. anged 4 Specifications Input part Rated input voltage Not changed Rated input current Not changed ON voltage ON current Changed OFF voltage OFF current Changed Input resistance Not changed Output part Rated load voltage Changed The voltage that can be used is equivalent Rated load current Not changed Maximum switching frequency Changed 3600 times hour 20 times minute 5 Functions Changed Input part A negative common type cannot be used Output part 8 points common All points independent AJ55TB32 16DR when negative common type is used A20SB 08USD 1 A20PB 08RS 1 External wiring Changed 2 Number of modules Changed Two modules are required 3 Program Changed 4 Specifications Input part Rated input voltage Not changed Rated input current Not changed ON voltage ON current Changed OFF voltage OFF current Changed Input resistance Not changed Output part Rated load voltage Changed The voltage that can be used is equivalent Rated load current Not changed Maximum switching frequency Changed 3600 times hour 20 times minute 5 Functions Changed Input part A positive common type cannot be used Output part 8 points common All points independent 6 REPLACING THE MODULES series model AnyWire DB 20 series alternative model 1 External wiring Changed 2 Number of modules Not changed 3 Program Changed 4 Specification
52. ary Transmission is also possible for normal use However the address after the Maximum address setting to Number of self occupied points of the slave module for the AnyWire DB A20 becomes empty and the transmission cycle time becomes slower Ex For 32 point remote I O module Maximum address setting 510 Number of self occupied points 32 points According to the above 510 to 541 points used as the maximum address that is occupied by the remote module Addresses of 541 to 1023 points become empty and cannot be assigned Point If the switch setting is changed using a programming tool write the parameters and supply the power again or reset the system Without these operations transmission points are not set 4 REPLACING THE MASTER MODULE REPLACING THE MASTER MODULE 4 1 List of Alternative Master Module Models MELSEC I OLINK Alternative model for AnyWire DB A20 Model Model Remarks restrictions AJ51T64 It is recommended to replace the module with the AnyWire DB 15 151 64 QJ51AW12D2 A20 For details refer to the user s manual for each module Master module 4 REPLACING THE MASTER MODULE Memo 5 PROGRAMS COMPARISONS PROGRAMS COMPARISONS 5 1 I O Signals 5 1 1 MELSEC I OLINK I O signals of the MELSEC I OLINK will be assigned to the addresses of the connected remote I O module Y60 Y80 YAO X YCO YBF X YFF ON LINE STATION
53. ber of input points 16 points 16 points Oo Ext input lt gt Int circuit NE External input Internal circuit Not insulated Photocoupler eae aa 24 insulated locations are Insulation method 5 M Internal circuit lt gt Transmission circuit Internal circuit lt gt Transmission circuit different Photocoupler Not insulated m A negative common type Input type Positive negative common shared type Positive common type M4 cannot be used Rated input voltage 24VDC 24VDC Rated input current Approx 7mA Approx 7mA Obsratne voltage 19 2 to 26 4VDC 21 6 to 27 6VDC Operating voltage range is P 5 e ripple ratio within 596 ripple voltage 0 5Vp p or less A different Maxi imult SM simultaneous on 100 100 input point A ON voltage and ON current ON voltage ON current 14VDC or higher 3 5mA or higher 16VDC or higher 5 5mA or higher 2 increased OFF voltage and OFF current OFF voltage OFF current 6VDC or lower 1 7mA or lower 8VDC or lower 2mA or lower A 12 are increased Input resistance Approx 3 3kQ Approx 3 3kQ Response OFF gt 10ms less 1ms or less time ON gt OFF 10ms or less 1ms or less 3 A20SB 16UD changes Common terminal 8 points per common 16 points per common from 2 commons to 1 arrangement 3 wire type terminal block 3 wire type terminal block common Operation indicator ON indication
54. cable Rated load current Changed 0 5A point 0 2A point 5 Functions Changed Surge suppressor Supported Not supported 55 2 8 A20PB 08U 1 External wiring Changed 2 Number of modules Not changed 3 Program Changed 4 Specifications Rated load voltage Changed 12VDC is not applicable Rated load current Changed 0 5A point 0 2A point 5 Functions Changed Surge suppressor Supported Not supported 55 2 16 A20PB 16U 1 External wiring Changed 2 Number of modules Not changed 3 Program Changed 4 Specifications Rated load voltage Changed 12VDC is not applicable Rated load current Changed 0 5A point 0 2A point 5 Functions Changed Surge suppressor Supported Not supported 6 2 6 REPLACING THE MODULES series model AnyWire DB 20 series alternative model module AJ55TB32 4DR when positive common type is used A20SB 04U A20PB 04RS Model name Model name Remarks restrictions 1 External wiring Changed 2 Number of modules Changed Two modules are required 3 Program Changed 4 Specifications Input part Rated input voltage Not changed Rated input current Not changed ON voltage ON current Changed OFF voltage OFF current Changed Input resistance Not changed Output part Rated load voltage Changed The voltage that can be used is equivalent Rated load current Not changed
55. cations are Insulation method oed Internal circuit lt gt Transmission circuit Internal circuit lt gt Transmission circuit different Photocoupler Not insulated M A positive common type Input type Positive negative common shared type Negative common type 4 cannot be used Rated input voltage 24VDC 24VDC Rated input current Approx 7mA Approx 7mA range 19 2 to 26 4VDC 21 6 to 27 6VDC Operating voltage range is l ripple ratio within 5 ripple voltage 0 5Vp p or less different Maxi imult nie simultaneous on 100 100 o input point ON voltage and ON current ON voltage ON current 14VDC or higher 3 5mA or higher 16VDC or higher 5 5mA or higher 12 are increased OFF voltage and OFF current OFF voltage OFF current 6VDC or lower 1 7mA or lower 8VDC or lower 2mA or lower A 12 are increased Input resistance Approx 3 Approx 3 3kQ Response OFF gt 10ms or less 1ms or less time ON OFF 10ms or less 1ms or less Common terminal 8 points per common 8 points per common arrangement 3 wire type terminal block 3 wire type terminal block o Operation indicator ON indication LED ON indication LED T 24 point terminal block M3 screw 30 point terminal block M3 screw External wiring method a SNR v n ere A Transmission circuit included Transmission circuit included 0 3 to 1 25mm Wiring must be changed Applicable wire size 0 75 to 2mm when
56. cifications AJ55TB3 16D O Compatible A Partially changed x Not compatible A20SB 16USD Compat ibility Precautions for replacement Number of input points 16 points 16 points Ext input lt gt Int circuit External input lt gt Internal circuit Not insulated j Photocoupler MINE m Su The insulated locations are Insulation method pod Internal circuit lt gt Transmission circuit Internal circuit lt gt Transmission circuit different Photocoupler Not insulated M A positive common type Input type Positive negative common shared type Negative common type 4 cannot be used Rated input voltage 24VDC 24VDC Rated input current Approx 7mA Approx 7mA range 19 2 to 26 4VDC 21 6 to 27 6VDC Operating voltage range is l ripple ratio within 5 ripple voltage 0 5Vp p or less different Maxi imult simultaneous 100 100 input point ON voltage ON current ON voltage ON current 14VDC or higher 3 5mA or higher 16VDC or higher 4 5mA or higher 2 are increased OFF voltage OFF current 6VDC or lower 1 7mA or lower 6VDC or lower 1mA or lower OFF current is decreased 2 Input resistance Approx 3 Approx 3 3kQ Response OFF ON 10ms or less 1ms or less time ON gt OFF 10ms or less 1ms or less The
57. cifications of reference value the load to be used Maximum switching voltage 250VAC 110VDC 250VAC 110VDC Response OFF ON 10ms or less 10ms or less time ON gt OFF 12ms or less 10ms or less Mechanical 20 million times or more 20 million times or more Rated switching voltage current load 100 000 times or more 200VAC 1 5A 240VAC 1A Life 5 0 7 100 000 times or more Electrical 5 200VAC 1A 240VAC 0 5A 100 000 times or more 5 0 35 100 000 times more 24VDC 1A 100VDC 0 1A L R 7ms 100 000 times or more Maxi itchi Maxi itching f switching 3 600 times hour 20 timesiminute P emm Switching frequency frequency is different Surge suppressor None None Because 2 points per common Common terminal 2 points per common points independent X is changed to all points arrangement 2 wire type terminal block 2 wire type terminal block 1 For the negative common type use the A20SB 04US 2 Check the specifications of the sensors or switches to be connected to the A20SB 04U 6 19 independent the wiring is different 6 REPLACING THE MODULES Specifications AJ55TB32 4DR O Compatible A Partially changed x Not compatible 205 040 A20PB 04RS Compat ibility Precautions for replacement Operation indicator ON indication LED ON indication LED 10 point terminal 20 po
58. common 0 8A common Check the specifications of the load to be used Inrush current has decreased Maximum inrush current 4A 10ms or less 500mA or lower A Check the specifications of the load to be used Leakage current at OFF 0 1mA or lower 0 1mA or lower Maximum voltage drop at 0 9VDC or lower 0 5A 4V at lower Check the specifications of ON 1 5VDC or lower MAX 0 5A the load to be used Response OFF gt ON 2ms or less 1ms or less time ON gt OFF 2ms or less resistance load 1ms or less Th i t Surge suppressor Zener diode None x built in Common terminal 4 points per common 4 points per common arrangement 2 wire type terminal block 2 wire type terminal block Operation indicator ON indication LED ON indication LED ERES ERE 2 terminal i M ai el terminal i 2 ransmission circuit include ransmission circuit include Wiring must be changed 0 3 to 1 25mm Existing wires can be used but Applicable wire size 0 75 to 2mm when the following applicable crimping applicable crimping terminals terminals are used 0 75 to 2mm are different 1 25 3 1 25 YS3A For wire sizes 0 75 to 2mm For details refer to Section Applicable crimping 2 53 2 YS3A R2 3SL RAV2 3SL RAP2 3SL 6 3 terminal V1 25 3 V1 25 YS3A VD2 3S VD2 3 5SS VD2 3 5S V2 S3 V2 YS3A VDAV2 3 5SS VDAV2 3 5S Voltage 10 2 to 30VDC A20PB 04U external External power supply and the I O power 30mA EOS Current
59. ctions Changed Input part None Output part Surge suppressor Supported Not supported AJ55TB32 16DT A20XB 16UD 6 REPLACING THE MODULES 6 2 Module Specifications Comparisons 6 2 1 Input module specifications comparisons 1 Comparisons between AJ55TB3 4D and A20SB 04U Compatible Partially changed x Not compatible DERE Compat Precautions for Specifications AJ55TB3 4D A20SB 04U Rate ibility replacement Number of input points 4 points 4 points Ext input lt gt Int circuit fl dc External input lt gt Internal circuit Not insulated Photocoupler na a The insulated locations are Insulation method TS STRE Internal circuit lt gt Transmission circuit A Internal circuit lt gt Transmission circuit different Photocoupler Not insulated A negative common type Input type Positive negative common shared type Positive common type 9 cannot be used Rated input voltage 24VDC 24VDC Rated input current Approx 7mA Approx 7mA 19 2 to 26 4VDC 21 6 to 27 6VDC Operating voltage range is P g ripple ratio within 5 ripple voltage 0 5Vp p or less different Maxi imult simultaneous on 100 100 input point ON voltage and ON current ON voltage ON current 14VDC or higher 3 5mA or higher 16VDC or higher 5 5mA or high
60. d current is decreased External dimensions 50 H x 177 W x 66 D mm 40 H x 190 W x 60 D mm The shape is different Installation method Screw mounted Screw mounted Because mounting hole size is different reworking is required Mounted to DIN rail Mounted to DIN rail The A20PB 16RS can be mounted to the existing DIN rail Weight 0 4kg 0 28kg 6 14 6 REPLACING THE MODULES 4 Comparisons between AJ55TB2 4T and A20PB 04U Specifications AJ55TB2 4T Compatible Partially changed x Not compatible A20PB 04U Compat ibility Precautions for replacement Number of output points 4 points 4 points External output lt gt Internal circuit T External output lt gt Internal circuit Not insulated j Photocoupler BN 2 22524 The insulated locations are Insulation method um m Internal circuit lt gt Transmission circuit Internal circuit lt gt Transmission circuit different Photocoupler Not insulated Output type Sink type Sink type Rated load voltage 12 24VDC 24VDC A 12VDC cannot be Operating load voltage 10 2 to 30VDC 21 6 to 27 6VDC Operating voltage range is range peak voltage 30VDC ripple voltage 0 5Vp p or less different The maximum load current 0 5A point 0 2A point per point has decreased M load volt lus 595 2A
61. d of the transmission line Bl Terminating unit Basic Connect a terminating unit at the end of a line for one master Important Module Transmission distance 50m total length 200m total length 1km total length 3km total length The setting applies to all the transmission speeds 2 PERFORMANCE SPECIFICATIONS COMPARISONS 2 2 3 Branch of transmission lines transmission distance 1km AnyWire at the end Branch line 200m Main line 500m Branch line 300m Connect one terminating unit at the end of a branch line that is Important 200m or longer Contact us if more than two branch lines are 200m or longer Total length Basic B The total length of the transmission distance for the AnyWire DB A20 can be calculated from A Note that the total length should not exceed the maximum transmission distance set for the system to branch lines 2 4 3 FUNCTIONAL COMPARISONS FUNCTIONAL COMPARISONS 3 1 Functional Comparisons of MELSEC I OLINK and AnyWire DB A20 O Compatible A Partially changed x Not compatible Specifications Compat Precautions for MELSEC I OLINK AnyWire DB A20 ibility replacement Remote station Communication with up to 16 slave Communication with up to 128 slave communication stations is possible stations is possible o I O information is stored in the buffer memory Program chang
62. d to be used Leakage current at OFF 0 1mA or lower 0 1mA or lower Maximum voltage drop at 0 9VDC or lower TYP 0 5A 4V or lower Check the specifications of the ON 1 5VDC or lower MAX 0 5A load to be used Response OFF gt 2ms or less 1ms or less time gt OFF 2ms less resistance load 1ms or less Voltage 19 2 to 26 4VDC A20XB 16UD external External GO0mA power supply and the I O m ower supply t module power supply are SORA aes 24VDC TYP per common PEN shared Surge suppressor Zener diode None x me built in Common terminal 8 points per common 8 points per common arrangement 2 wire type terminal block 2 wire type terminal block o 4 Check the specifications of the sensors or switches to be connected to the A20XB 16UD 6 38 6 REPLACING THE MODULES Specifications AJ55TB32 8DT A20XB 16UD Precautions for ibility replacement Operation indicator ON indication LED ON indication LED 40 terminal plock M3 screw 40 point terminal Pook Ms screw Transmission circuit included Transmission circuit included 0 3 to 1 25mm2 Wiring mo be changed Applicable wire size 0 75 to 2mm when the following applicable crimping Existing Mi d Bo used but 2 applicable crimping terminals terminals are used 0 75 to 2mm are different 1 25 3 1 25 YS3A For wire
63. d x different reworking is required The A20SB 04US and Installation method A20PB 04RS can be mounted Mounted to DIN rail Mounted to DIN rail Tino existing DIN fall Be careful about the mounting dimensions as two modules are required Weight 0 2kg 0 09kg 0 14kg The weight is increased 6 23 6 REPLACING THE MODULES 3 Comparisons between AJ55TB32 8DR and A20SB 04U A20PB 04RS Specifications AJ55TB32 8DR input specifications Compatible A Partially changed x Not compatible 205 040 input specifications Compat ibility Precautions for replacement Number of input points 4 points 4 points Oo Ext input lt gt Int circuit External input lt gt Internal circuit Not insulated Photocoupler AN The insulated locations are Insulation method Star MM Internal circuit lt gt Transmission circuit Internal circuit lt gt Transmission circuit different Photocoupler Not insulated m A negative common type Input type Positive negative common shared type Positive common type M4 cannot be used Rated input voltage 24VDC 24VDC Rated input current Approx 7mA Approx 7mA Obsratne voltage 21 6 to 26 4VDC 21 6 to 27 6VDC Operating voltage range is d 9 d ripple voltage 4Vp p or less ripple voltage 0 5Vp p or less different Maxim imultaneous on Mex a ultaneous o 100
64. dix 1 1 Replacement handbooks 1 Transition guides No 1 Manual name MELSEC A QnA Series Transition Guide L 08077E 2 Transition handbooks Transition from MELSEC A QnA Large Type Series to Q Series Handbook Manual number Model code 1 L 08043ENG Fundamentals 2 from ane Large Type Series to Series Handbook L 08046ENG 9 Intelligent Function Modules 3 from MELSECUNGIDA Large Type AnS QnAS Small Type L 08048ENG Series to Series Handbook Network Modules 4 Transition from MELSEC A QNA Large Type AnS QnAS Small Type 1 08050 E Series to Q Series Handbook Communications 5 Transition from MELSEC A0J2H Series to Series Handbook L 08060ENG 6 Transition from MELSECNET MINI S3 A2C I O to CC Link Handbook L 08061ENG 7 Transition from MELSEC I OLINK to CC Link LT Handbook L 08062bENG 8 from MELSEC A QnA Large Type Series to AnS Q2AS Small Type L 08064ENG a Series Handbook 9 Transition of CPUs in MELSEC Redundant System Handbook Transition L 08417ENG 2 from Q4ARCPU to QnPRHCPU 3 Transition examples manual 1 1 MELSEC A QnA Series Transition Examples L 08121E Manual number Model code Appendix 1 2 MELSEC I OLINK MELSEC I O Link Remote I O System Master Module type AJ51T64 A1SJ51T64 User s Manual Ipsos 9458 Appendix 1 3 AnyWire DB A20 No
65. dules AnN AnACPU A generic term for the ANNCPU and AnACPU AnN AnA AnSCPU A generic term for the ANNCPU AnACPU and AnSCPU QnACPU A generic term for MELSEC QnA series CPU modules QnASCPU A generic term for MELSEC QnAS series CPU modules 13 Generic term abbreviation Description QnA QnASCPU A generic term for MELSEC QnA series and QnAS series CPU modules A generic term for MELSEC A series AnS series QnA series and QnAS series CPU A AnS QnA QnASCPU modules QCPU A generic term for MELSEC Q series CPU modules LCPU 14 generic term for MELSEC L series CPU modules 1 INTRODUCTION INTRODUCTION 1 1 Replacement with AnyWire 20 The MELSEC Q and L series do not have an MELSEC I OLINK master module Therefore the alternatives are the AnyWire DB A20 and the CC Link LT Features for replacement are listed in the following table Replacing MELSEC I OLINK with AnyWire DB A20 or CC Link LT O Compatible x Not compatible Replacement with AnyWire DB A20 Replacement with CC Link LT MELSEC Q series MELSEC QIL series Description Description The existing I OLINK external power supply External power supply esed x A power supply adapter is necessary Connection type T branch system tree branch system T branch system Connection cable The existing I OLINK cables can be used x New cables must be installed 4 8 or 16 points 2 4
66. e or different XY address of the master station becomes The device that data are read from and remote station module line Remote station address the XY address of the remote station written to the buffer memory by the x numbers are required module instruction will be assigned because the concept of the to the remote station module address in addresses is different the program The LED display ERROR STATION Detection of faulty li SP yen The LED display ALM on the master the master station notifies a user of faulty station display station notifies a user of faulty stations stations When an error is detected the CPU An error is notified by the I O signal Change of the sequence Notification method m 2 RAS SES Snor module is notified by Fuse blown detection 4 Disconnection detected from the program is required because 9000 External output is also AnyWire DB A20 master module Note the notifying device differs If CPU module performed from the RUN terminals on however an external output is not an external output is required the MELSEC I OLINK master module performed from terminals an output signal is necessary Cable disconnection can be checked by Cable disconnection can be checked by Line check the ON status of the LEDs on the master the ON status of the LEDs on the station and slave stations master station and slave stations Error chec
67. e rated load current is Rated load voltage current 240VAC 2A 5 1 220VAC 2A 5 1 different 8A common 1A induced load point 0 1VDC 0 1mA Check th ificati f Minimum switching load 5VDC 1mA 4 Mu Qd reference value the load to be used Maximum switching voltage 250VAC 110VDC 250VAC 110VDC Response OFF gt 10ms or less 10ms or less time ON gt OFF 12ms or less 10ms or less Mechanical 20 million times or more 20 million times or more Rated switching voltage current load 100 000 times or more 200VAC 1 5A 240VAC 1A Life 5 0 7 100 000 times or more Electrical 100 000 ti AN 200VAC 1A 240VAC 0 5A 9 5 0 35 100 000 times or more 24VDC 1A 100VDC 0 1A L R 7ms 100 000 times or more Maxi itchi Maxi itching fi aximum switching 3 600 times hour 20 times minute switching frequency frequency is different Surge suppressor None None Because 8 points per common Common terminal 8 points per common All points independent x is changed to all points arrangement 2 wire type terminal block 2 wire type terminal block independent the wiring is different 1 For the negative common type use the A20SB 08USD 1 2 Check the specifications of the sensors or switches to be connected to the A20SB 08UD 6 30 6 REPLACING THE MODULES Specifications AJ55TB32 16DR Compatible A Partially changed x No
68. e to fail or malfunction After the first use of the product do not mount remove the module to from the base unit more than 50 times IEC 61131 2 compliant respectively Exceeding the limit may cause malfunction Before handling the module touch a conducting object such as a grounded metal to discharge the static electricity from the human body Failure to do so may cause the module to fail or malfunction Disposal Precautions NCAUTION When disposing of this product treat it as industrial waste O CONDITIONS OF USE FOR THE PRODUCT 1 Mitsubishi programmable controller the PRODUCT shall be used in conditions i where any problem fault or failure occurring in the PRODUCT if any shall not lead to any major or serious accident and ii where the backup and fail safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem fault or failure occurring in the PRODUCT The PRODUCT has been designed and manufactured for the purpose of being used in general industries MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY INCLUDING BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT WARRANTY TORT PRODUCT LIABILITY FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS PRECAUTIONS OR WARNING CONTAINED IN MITSUBISHI S US
69. ed 5 Functions Changed A positive common type cannot be used 8 points common gt 16 points common AJ55TB2 4R A20PB 04RS 1 External wiring Changed 2 Number of modules Not changed 3 Program Changed 4 Specifications Rated load voltage Changed The voltage that can be used is equivalent Rated load current Not changed Maximum switching frequency Changed 3600 times hour 20 times minute 5 Functions Changed 4 points common All points independent AJ55TB2 8R A20PB 08RS 1 External wiring Changed 2 Number of modules Not changed 3 Program 4 Specifications Rated load voltage Changed The voltage that can be used is equivalent Rated load current Not changed Maximum switching frequency Changed 3600 times hour 20 times minute 5 Functions Changed 8 points common All points independent Output module AJ55TB2 16R A20PB 16RS 1 External wiring Changed 2 Number of modules Not changed 3 Program Changed 4 Specifications Rated load voltage Changed The voltage that can be used is equivalent Rated load current Not changed Maximum switching frequency Changed 3600 times hour 20 times minute 5 Functions Changed 8 points common All points independent 55 2 4 A20PB 04U 1 External wiring Changed 2 Number of modules Not changed 3 Program Changed 4 Specifications Rated load voltage Changed 12VDC is not appli
70. egative common shared type Positive common type M4 cannot be used Rated input voltage 24VDC 24VDC Rated input current Approx 7mA Approx 7mA Obsratne voltage 19 2 to 26 4VDC 21 6 to 27 6VDC Operating voltage range is P 5 e ripple ratio within 596 ripple voltage 0 5Vp p or less A different Maxi imult SM simultaneous on 100 100 input point A ON voltage and ON current ON voltage ON current 14VDC or higher 3 5mA or higher 16VDC or higher 5 5mA or higher 2 increased OFF voltage and OFF current OFF voltage OFF current 6VDC or lower 1 7mA or lower 8VDC or lower 2mA or lower A 12 are increased Input resistance Approx 3 3kQ Approx 3 3kQ Response OFF gt 10ms less 1ms or less time ON gt OFF 10ms or less 1ms or less Common terminal 8 points per common 8 points per common arrangement 3 wire type terminal block 3 wire type terminal block Operation indicator ON indication LED ON indication LED m 24 point terminal block M3 screw 30 point terminal block M3 screw External wiring method MY MNA Transmission circuit included Transmission circuit included 0 3 to 1 25mm Wiring must be changed Applicable wire size 0 75 to 2mm when the following applicable crimping A Existing be 2 applicable crimping terminals terminals are used 0 75 to 2mm are different 1 25 3 1 25 YS3A For wire sizes 0 75 to 2mm For detai
71. ensions 50 H x 82 W x 66 D mm 40 H x 65 W x 60 D mm The shape is different Because mounting hole size is Screw mounted Screw mounted x different reworking is required Installation method The A20SB 04U can be Mounted to DIN rail Mounted to DIN rail mounted to the existing DIN rail Weight 0 2kg 0 09kg O 4 For the negative common type use A20SB 04US 2 Check the specifications of the sensors or switches to be connected to the A20SB 04U 6 6 6 REPLACING THE MODULES 2 Comparisons between AJ55TB3 4D and A20SB 04US Specifications AJ55TB3 4D Compatible Partially changed x Not compatible A20SB 04US Compat ibility Precautions for replacement Number of input points 4 points 4 points External input lt gt Internal circuit mp j External input lt gt Internal circuit Not insulated j Photocouplerd MIN m Su The insulated locations are Insulation method TIN ee M Internal circuit lt gt Transmission circuit Internal circuit lt gt Transmission circuit different Photocoupler Not insulated M A negative common type Input type Positive negative common shared type Negative common type 4 cannot be used Rated input voltage 24VDC 24VDC Rated input current Approx 7mA Approx 7mA range 19 2 to 26 4VDC 21 6 to 27 6VDC Operating voltage range is l ripple rat
72. ent Changed Input resistance Not changed 5 Functions Changed A negative common type cannot be used AJ55TB3 8D when negative common type is used A20SB 08USD 1 1 External wiring Changed 2 Number of modules Not changed 3 Program Changed 4 Specifications Rated input voltage Not changed Rated input current Not changed ON voltage ON current Changed OFF voltage OFF current Changed Input resistance Not changed 5 Functions Changed A positive common type cannot be used 6 REPLACING THE MODULES I OLINK series model AnyWire DB 20 series alternative model AJ55TB3 16D when positive common type is used A20SB 16UD Model name Model name Remarks restrictions 1 External wiring Changed 2 Number of modules Not changed 3 Program Changed 4 Specifications Rated input voltage Not changed Rated input current Not changed ON voltage ON current Changed OFF voltage OFF current Changed Input resistance Not changed 5 Functions Changed A negative common type cannot be used 8 points common gt 16 points common Input module AJ55TB3 16D when negative common type is used A20SB 16USD 1 External wiring Changed 2 Number of modules Not changed 3 Program Changed 4 Specifications Rated input voltage Not changed Rated input current Not changed ON voltage ON current Changed OFF voltage OFF current Changed Input resistance Not chang
73. er 2 are increased OFF voltage and OFF current OFF voltage OFF current 6VDC or lower 1 7mA or lower 8VDC or lower 2mA or lower 12 are increased Input resistance Approx 3 3kQ Approx 3 3kQ Response OFF ON 10ms or less 1ms or less time ON gt OFF 10ms or less 1ms or less To connect an item such as Common terminal 4 points per common 4 points per common 3 wire type sensor an arrangement 3 wire type terminal block 2 wire type terminal block external common terminal block is required Operation indicator ON indication LED ON indication LED SHORE 16 point terminal block Ma screw 10 point terminal dee Ms screw Transmission circuit included Transmission circuit included 0 3 to 1 25mm2 Wiring muak be changed Applicable wire size 0 75 to 2mm when the following applicable crimping A Fxistingwires be used but 2 applicable crimping terminals terminals are used 0 75 to 2mm are different 1 25 3 1 25 YS3A For wire sizes 0 75 to 2mm For details refer to Section Applicable crimping 2 53 2 YS3A R2 3SL RAV2 3SL RAP2 3SL 6 3 terminal V1 25 3 V1 25 YS3A VD2 3S VD2 3 5SS VD2 3 5S V2 S3 V2 YS3A VDAV2 3 5SS VDAV2 3 5S 21 6 to 27 6VDC ti It i Voltage 15 6 to 27 6VDC ripple voltage 0 5Vp p or less different module Because the current d tion has increased supply Current 35mA 50mA A consumption 1 the current capacity must be reviewed External dim
74. erating voltage range is Operating voltage range A ripple voltage 4Vp p or less ripple voltage 0 5Vp p or less different Maxi imultaneous simultaneous on 100 100 input point A ON voltage and ON current ON voltage ON current 14VDC or higher 3 5mA or higher 16VDC or higher 5 5mA or higher 2 increased OFF voltage and OFF current OFF voltage OFF current 6VDC or lower 1 7mA or lower 8VDC or lower 2mA or lower A 12 are increased Input resistance Approx 3 3kQ Approx 3 3kQ Response OFF gt 10ms less 1ms or less time ON gt OFF 10ms or less 1ms or less Common terminal 8 points per common 8 points per common o arrangement Specifications 3 wire type terminal block AJ55TB32 16DR output specifications 3 wire type terminal block A20PB 08RS output specifications Compat ibility Precautions for replacement Number of output points 8 points 8 points External output lt gt Internal circuit External output lt gt Internal circuit Relay Photocoupler Hi M The insulation method is Insulation method EV 2 n Internal circuit lt gt Transmission circuit Internal circuit lt gt Transmission circuit different Photocoupler Not insulated Output type Contact output type Contact output type 24VDC 2A resistance load point 30VDC 2A resistance load point Th
75. eration indicator ON indication LED ON indication LED 10 point terminal 20 point terminal 16 point terminal block block block External wiring method M3 screw M3 screw M3 screw Transmission circuit included Transmission circuit Transmission circuit Wiring must be changed included included Existing wires can be used but 0 3 to 1 25mm applicable crimping terminals Applicable wire size 0 75 to 2mm when the following applicable crimping are different terminals are used 0 75 to 2mm For details refer to Section 1 25 3 1 25 YS3A For wire sizes 0 75 to 2mm 6 3 Applicable crimping 2 83 2 YS3A R2 3SL RAV2 3SL RAP2 3SL terminal V1 25 3 V1 25 YS3A VD2 3S VD2 3 5SS VD2 3 5S 4 V2 S3 V2 YS3A VDAV2 3 5SS VDAV2 3 5S Voltage 24VDC x 10 E _ _ External power supply for the Saee Ripple voltage 4Vp p or less A20SB 04US is unnecessary The A20PB 04RS external 12 B power supply and the I O 24VDC TYP all points ON module power supply are shared 15 6 to 27 6VDC 21 6 to 27 6VDC Operating voltage range is peak voltage 27 6VDC ripple voltage 0 5Vp p or less different module power Because ihe current supply Current 40mA 43mA 90mA the current capacity must be reviewed The shape is different External dimensions 50 H x 82 W x 66 D mm EU x A mounting space for two x 60 D mm x 60 D mm modules is required Because mounting hole size is Screw mounted Screw mounte
76. es when replacing the I OLINK are explained by using the module configuration example described in Section 5 1 1 3 Point I O information of the AnyWire DB A20 are stored the buffer memory The device that data are read from and written to the buffer memory by the instruction will be assigned to the remote station module address in the program The program that controls input and output of the I OLINK remote station must be changed System configuration example In this example settings are made to match the addresses of the existing I OLINK Since the number of occupied points differ between the existing module and the replacement module their addresses cannot be assigned in the same way The addresses in this replacement module is example They can be assigned as desired according to the system configuration X20 x40 Y60 Y80 YAO X YCO X3F Y9F YBF X YDF QJ51 CPU 41 0 41 QX41 QY41 QY41 QY41 1202 Input Buffer memory address 101 bit 0 to bit 7 Switch setting 16 Output Buffer memory address 1101 bit O to bit 7 Switch setting 16 Buffer memory address Buffer memory address 100 bit O to bit 3 1100n bit 4 to bit 11 Switch setting 0 Switch setting 4 A20SB 04U A20PB 08U A20XB 16UD input module output module I O module Input Buffer memory address 101H bit 8 to bit 15 Switch setting 24
77. fferent reworking is required Installation method The A20XB 16UD can be Mounted to DIN rail Mounted to DIN rail mounted to the existing DIN rail Weight 0 3kg 0 3kg 6 37 6 REPLACING THE MODULES 9 Comparisons between AJ55TB32 16DT and A20XB 16UD Specifications AJ55TB32 16DT input specifications Compatible A Partially changed x Not compatible A20XB 16UD input specifications Compat ibility Precautions for replacement Number of input points 8 points 8 points Oo Ext input lt gt Int circuit External input lt gt Internal circuit Not insulated Photocoupler M AN The insulated locations are Insulation method Stat MM Internal circuit lt gt Transmission circuit Internal circuit lt gt Transmission circuit different Photocoupler Not insulated Input type Positive common type Positive common type Rated input voltage 24VDC 24VDC Rated input current Approx 7mA Approx 7mA 19 2 to 26 4VDC 21 6 to 27 6VDC Operating voltage range is Operating voltage range i A ripple ratio within 596 ripple voltage 0 5Vp p or less different Maxi imultane n Hornet ultaneous o 10094 100 input point ON voltage and ON current ON voltage ON current 14VDC or higher 3 5mA or higher 16VDC or higher 5mA or higher are increased OFF voltage is increased and OFF voltage
78. ge A ripple voltage 4Vp p or less ripple voltage 0 5Vp p or less different Maxi imultaneous simultaneous on 100 100 input point A ON voltage and ON current ON voltage ON current 14VDC or higher 3 5mA or higher 16VDC or higher 5 5mA or higher 2 increased OFF voltage and OFF current OFF voltage OFF current 6VDC or lower 1 7mA or lower 8VDC or lower 2mA or lower A 12 are increased Input resistance Approx 3 3kQ Approx 3 3kQ Response OFF gt 10ms less 1ms or less time ON gt OFF 10ms or less 1ms or less Common terminal 8 points per common 8 points per common o arrangement Specifications 3 wire type terminal block AJ55TB32 16DR output specifications 3 wire type terminal block A20PB 08RS output specifications Compat ibility Precautions for replacement Number of output points 8 points 8 points External output lt gt Internal circuit External output lt gt Internal circuit Relay Photocoupler Hi M The insulation method is Insulation method EV 2 n Internal circuit lt gt Transmission circuit Internal circuit lt gt Transmission circuit different Photocoupler Not insulated Output type Contact output type Contact output type 24VDC 2A resistance load point 30VDC 2A resistance load point The rated load current is Rated load voltage cur
79. hen the wiring is branched AnyWire DB A20 master module QJ51AW12D2 AnyWire DB A20 remote module input AnyWire DB A20 remote module output if AnyWire DB A20 AnyWire DB A20 terminating resistor Manufactured by Anywire Corporation 2 PERFORMANCE SPECIFICATIONS COMPARISONS PERFORMANCE SPECIFICATIONS COMPARISONS 2 1 Performance Specifications Comparison of MELSEC I OLINK and AnyWire DB 20 Max number of Per single link stations MELSEC I OLINK 16 stations 1 station 4 points Compatible A Partially changed x Not compatible Specifications AnyWire DB A20 128 stations Precautions for replace ment master Max number of station control I O points 128 points when the same number is used on X and Y 1024 points when the same number is used on X and Y Link scan time Approx 5 4ms 2 7ms for 128 points 125kHz 50m Overall distance 200m SE 2 1kHz is equivalent to 1kbps 2kHz 3km Select the speed based on the Communication speed 38 4kbps 125kHz 31 3kHz 7 8kHz 2kHz existing overall distance 1kHz is equivalent to 1kbps The error control method is Error control method Parity check Double check system different but an error check function is provided Network Topol
80. imes hour 20 times minute switching frequency frequency is different Surge suppressor None None Because 8 points per common Common terminal 8 points per common points independent is changed to all points arrangement 2 wire type terminal block 2 wire type terminal block independent the wiring is different Operation indicator ON indication LED ON indication LED 22 01 40 point Screw 40 point terminal nort M3 screw Transmission circuit included Transmission circuit included 0 3 to 1 25mm ib Applicable wire size 0 75 to 2mm when the following applicable crimping A xisting Wires e use ut 2 applicable crimping terminals terminals are used 0 75 to 2mm are different 1 25 3 1 25 YS3A For wire sizes 0 75 to 2mm For details refer to Section 6 3 Applicable crimping 2 53 2 YS3A R2 3SL RAV2 3SL RAP2 3SL terminal V1 25 3 V1 25 YS3A VD2 3S VD2 3 5SS 2 3 55 V2 S3 V2 YS3A VDAV2 3 5SS VDAV2 3 5S 24VDC 10 The A20PB 16RS external External Voltage NE Ripple voltage 4Vp p or less power supply and the I O C 90mA module power supply are urre 24VDC TYP all points ON shared 21 6 to 27 6VDC It i Voltage 15 6 to 27 6VDC ripple voltage 0 5Vp p or less different module Because the external power Md ly and the module supply Current 85mA 165mA SARPI power supply are shared the consume
81. int terminal 16 point terminal block block block External wiring method M3 screw M3 screw M3 screw Transmission circuit included Transmission circuit Transmission circuit Wiring must be changed included included Existing wires can be used but 0 3 to 1 25mm applicable crimping terminals Applicable wire size 0 75 to 2mm when the following applicable crimping are different terminals are used 0 75 to 2mm For details refer to Section 1 25 3 1 25 YS3A For wire sizes 0 75 to 2mm 6 3 Applicable crimping 2 53 2 YS3A R2 3SL RAV2 3SL RAP2 3SL terminal V1 25 3 V1 25 YS3A VD2 3S VD2 3 5SS VD2 3 5S V2 S3 V2 YS3A VDAV2 3 5SS VDAV2 3 5S Voltage 24VDC x 10 _ E External power supply for the Ripple voltage 4Vp p or less A20SB 04U is unnecessary SN The A20PB 04RS external SUD 12 _ 5 _ power supply and the I O 24VDC TYP all points ON module power supply are shared 15 6 to 27 6VDC 21 6 to 27 6VDC X Operating voltage range is ripple voltage 0 5Vp p or less different module power Because Supply Curent 40 50mA 90mA consumption has increased the current capacity must be reviewed The shape is different External dimensions 50 H x 82 W x 66 D mm HOLM DS A mounting space for two x 60 D mm x 60 D mm i modules is required Because mounting hole size is Screw mounted Screw mounted x different reworking is required The A20SB 04U and A20PB
82. ints External output lt gt Internal circuit External output lt gt Internal circuit Not insulated Photocoupler ne EAS E eL The insulated locations are Insulation method itus 5 Internal circuit lt gt Transmission circuit Internal circuit lt gt Transmission circuit different Photocoupler Not insulated Output type Sink type Sink type Rated load voltage 24VDC 24VDC Operating load voltage 19 2 to 26 4VDC 21 6 to 27 6VDC Operating voltage range is range peak voltage 26 4VDC ripple voltage 0 5Vp p or less different The maximum load current per Ev EE 0 5A point 0 2A point point has decreased Check 2A common 1 6A common the specifications of the load to be used Inrush current is decreased Maximum inrush current 4A 10ms or less 500mA or lower A Check the specifications of the load to be used Leakage current at OFF 0 1mA or lower 0 1mA or lower Maximum voltage drop at 0 9VDC or lower TYP 0 5A 4V or lower Check the specifications of the ON 1 5VDC or lower MAX 0 5A load to be used Response OFF gt 2ms or less 1ms or less time gt OFF 2ms less resistance load 1ms or less Voltage 19 2 to 26 4VDC A20XB 16UD external External 30 power supply and the I O m ower supply t module power supply are SORA aes 24VDC TYP per common PEN shared Surge suppressor Zener diode None x me built in Common terminal 4 points per
83. io within 5 ripple voltage 0 5Vp p or less different Maxi imult nie simultaneous on 100 100 input point ON voltage and ON current ON voltage ON current 14VDC or higher 3 5mA or higher 16VDC or higher 5 5mA or higher 12 are increased OFF voltage and OFF current OFF voltage OFF current 6VDC or lower 1 7mA or lower 8VDC or lower 2mA or lower A 12 are increased Input resistance Approx 3 3kQ Approx 3 3kQ Response OFF gt ON 10ms or less 1ms or less time ON OFF 10ms or less 1ms or less To connect an item such as a Common terminal 4 points per common 4 points per common 3 wire type sensor an arrangement 3 wire type terminal block 2 wire type terminal block external common terminal block is required Operation indicator ON indication LED ON indication LED ERN MU EISE 16 point terminal Ringe M3 screw 10 point RIDE 8 Screw Transmission circuit included Transmission circuit included 0 3 to 1 25mm2 Wiring must be changed Applicable wire size 0 75 to 2mm when the following applicable crimping A Existing MSS oh be used but 2 applicable crimping terminals terminals are used 0 75 to 2mm are different 1 25 3 1 25 YS3A For wire sizes 0 75 to 2mm For details refer to Section Applicable crimping 2 53 2 YS3A R2 3SL RAV2 3SL RAP2 3SL 6 3 terminal V1 25 3 V1 25 YS3A VD2 3S VD2 3 5SS VD2 3 5S V2 S3 V2 YS3A VDAV2 3 5SS VDAV2 3 5S 21 6 to 27 6VDC ti It i Voltage 15 6 to 27 6V
84. ion permission Specifications subject to change without notice L NA 08263ENG A 1301 MEE
85. ive common type use A20SB 16UD 2 Check the specifications of the sensors switches to be connected to the A20SB 16USD 6 14 6 REPLACING THE MODULES 6 2 2 Output module specifications 1 Comparisons between AJ55TB2 4R and A20PB 04RS O Compatible A Partially changed x Not compatible ONSE Compat Precautions for Specifications AJ55TB2 4R A20PB 04RS ibility replacement Number of output points 4 points 4 points External output lt gt Internal circuit NP External output lt gt Internal circuit Relay Photocoupler NM The insulation method is Insulation method s MN n Internal circuit lt gt Transmission circuit 9 Internal circuit lt gt Transmission circuit different Photocoupler Not insulated Output type Contact output type Contact output type 24VDC 2A resistance load point 30VDC 2A resistance load point The rated load voltage and Rated load voltage current 240VAC 2A 5 1 220VAC 2A 5 1 current are different 8A common 1A induced load point 0 1VDC 0 1mA Check th ificati f th Minimum switching load 5VDC 1mA T dec pe reference value load to be used Maximum switching voltage 250VAC 110VDC 250VAC 110VDC Response OFF gt 10ms or less 10ms or less time ON gt OFF 12ms or less 10ms or less Mechanical 20 million ti
86. k of If there is a station that is not connected master station is provided with a 5 Though the setting method others disconnected the error check can be disabled by setting function to automatically recognize the differs stationthat is not station enabled the ON LINE STATION switch of the number of occupied points and the set 5 A connected can be detected disabled setting master station to off address of the connected station 3 FUNCTIONAL COMPARISONS 3 2 Master Module Switch Comparisons Compatible A Partially changed Not compatible Number of transmission points setting I OLINK Specifications The number of occupied points of the master module is set to 16 32 48 or 64 points by the I O assignment of the parameter The number of occupied points of the master module becomes the maximum number of connected points Set by parameters and there is no switch setting MELSEC I OLINK AnyWire DB A20 The number of transmission points of the slave module is set by the intelligent function switch setting of PLC Parameter in GX Developer 1 Compat Precautions for ibility replacement The maximum number of transmission points setting method is changed from setting the assignment of parameter to intelligent function switch setting Operation mode selector AnyWire DB A20 Setting is not required because the communication speed and transmission dist
87. ls refer to Section Applicable crimping 2 S3 2 YS3A R2 3SL RAV2 3SL RAP2 3SL 6 3 terminal V1 25 3 V1 25 YS3A VD2 3S VD2 3 5SS 2 3 55 V2 S3 V2 YS3A VDAV2 3 5SS VDAV2 3 5S Voltage 45 6 to 27 6VDC 21 6 to 27 6VDC Operating voltage range is ripple voltage 0 5Vp p or less different module Because the current P tion has increased supply Current 45mA 117mA consumption the current capacity must be reviewed External dimensions 50 H x 114 W x 66 D mm 40 H x 140 W x 60 D mm The shape is different Because mounting hole size is Screw mounted Screw mounted x different reworking is 4 required Installation method The A20SB 08UD can be Mounted to DIN rail Mounted to DIN rail mounted to the existing DIN rail Weight 0 3kg 0 18kg 1 For the negative common type use A20SB 08USD 1 72 Check the specifications of the sensors or switches to be connected to the A20SB 08UD 6 8 6 REPLACING THE MODULES 4 Comparisons between AJ55TB3 8D and A20SB 08USD 1 Specifications AJ55TB3 8D Compatible Partially changed x Not compatible A20SB 08USD 1 Compat ibility Precautions for replacement Number of input points 8 points 8 points Ext input lt gt Int circuit External input lt gt Internal circuit Not insulated j Photocoupler m Su The insulated lo
88. ltage current 240VAC 2A 5 1 220VAC 2A 5 1 current are different 8A common 1A induced load point Ictus t 5VDC 1mA 0 1VDC 0 1mA Check the specifications of reference value the load to be used Maximum switching voltage 250VAC 110VDC 250VAC 110VDC Response OFF ON 10ms or less 10ms or less time ON gt OFF 12ms or less 10ms or less Mechanical 20 million times or more 20 million times or more Rated switching voltage current load 100 000 times or more 200VAC 1 5A 240VAC 1A Life 5 0 7 100 000 times or more Electrical 5 200VAC 1A 240VAC 0 5A 100 000 times or more 5 0 35 100 000 times more 24VDC 1A 100VDC 0 1A L R 7ms 100 000 times or more Maxi itchi Maxi itching f switching 3 600 times hour 20 timesiminute P eamm Switching frequency frequency is different Surge suppressor None None Because 4 points per common Common terminal 4 points per common All points independent X is changed to all points arrangement 2 wire type terminal block 2 wire type terminal block 1 For the negative common type use the A20SB 04US 2 Check the specifications of the sensors or switches to be connected to the A20SB 04U 6 25 independent the wiring is different 6 REPLACING THE MODULES Specifications AJ55TB32 8DR O Compatible A Partially changed x Not compatible A20SB 04U
89. mes or more 20 million times or more Rated switching voltage current load 100 000 times or more 200VAC 1 5A 240VAC 1A Life 0 5 0 7 100 000 times or more Electrical 100 000 ti Sud 200VAC 1A 240VAC 0 5A MR RENS 9 5 0 35 100 000 times or more 24VDC 1A 100VDC 0 1A L R 7ms 100 000 times or more Maxi itchi Maxi itching f aximum switching 3 600 times hour 20 timesiminute arimu switching frequency frequency is different Surge suppressor None None Because 4 points per common Common terminal 4 points per common All points independent is changed to all points arrangement 2 wire type terminal block 2 wire type terminal block B independent the wiring is different Operation indicator ON indication LED ON indication LED EUH 16 point tomar block Screw 20 poinit terminal block Transmission circuit included Transmission circuit included 0 3 to 1 25mm Wiring must be changed Applicable wire size 0 75 to 2mm when the following applicable crimping Existing wires can be used but terminals are used 0 75 to 2mm applicable crimping terminals 1 25 3 1 25 YS3A For wire sizes 0 75 to 2mm Applicable crimping 2 S3 2 YS3A R2 3SL RAV2 3SL RAP2 3SL For details refer to Section 6 3 terminal V1 25 3 V1 25 YS3A VD2 3S VD2 3 5SS VD2 3 5S V2 S3 V2 YS3A VDAV2 3 5SS VDAV2 3 5S 24VDC 10 The A20PB 04RS external External Voltage oot Ripple voltage 4Vp p or less power supply and the D C t 23m
90. mounting space for two x 60 D mm x 60 D mm i modules is required Because mounting hole size is Screw mounted Screw mounted x different reworking is required The A20SB 04U and A20PB Installation method 04 5 be mounted to the Mounted to DIN rail Mounted to DIN rail Be careful about the mounting dimensions as two modules are required Weight 0 3kg 0 09kg 0 14kg 6 26 6 REPLACING THE MODULES 4 Comparisons between AJ55TB32 8DR and A20SB 04US A20PB 04RS Specifications AJ55TB32 8DR input specifications Compatible Partially changed x Not compatible A20SB 04US input specifications Compat ibility Precautions for replacement Number of input points 4 points 4 points Ext input lt gt Inti circuit o MOM External input lt gt Internal circuit Not insulated j Photocoupler MIN m Su The insulated locations are Insulation method pod Internal circuit lt gt Transmission circuit Internal circuit lt gt Transmission circuit different Photocoupler Not insulated A positive common type Input type Positive negative common shared type Negative common type cannot be used Rated input voltage 24VDC 24VDC Rated input current Approx 7mA Approx 7mA range 21 6 to 26 4VDC 21 6 to 27 6VDC Operating voltage range is D S e ripple voltage 4Vp p or less rip
91. ogy Bus T branch available Bus Multidrop system T branch system star system or tree system Connection cable Twisted pair cable 0 75mm Cabtire cable 0 75mm General purpose 2 4 wire cable VCTF VCF 0 75 to 1 25mm General purpose wire 0 75 to 1 25mm Dedicated flat cable 0 75mm When the transmission distance exceeds 200m use wires with a diameter of 0 9 to 1 25mm Crimping terminals can be used However the communication lines and power lines connected to the master module must be processed to connect to terminals Terminating resistor terminator Not required Required A terminating resistor is necessary Ext 24VDC 15 to 10 21 6 to 27 6VDC Xem Voltage 21 6 to 27 6VDC Bee 21610 power Ripple voltage 0 5Vp p or less EL 0 5A When 128 sl dul ted master 0 09A When slave ules connecte and the load current is not included module Because the external power supply current has increased the current capacity must be reviewed Number of occupied The program and parameters 16 32 48 or 64 point 32 point points of master module duas must changed Internalicurrent Internal current consumption of consumption of master 0 115A 0 5A i module 5VDC must be recalculated 2 PERFORMANCE SPECIFICATIONS COMPARISONS 54 The transmission cycle time of AnyWire DB A20 QJ51AW12D2 differs by the n
92. on REVISIONS The handbook number is given on the bottom left of the back cover Print Date Handbook Number Revision January 2013 L NA 08263bENG A _ First edition Japanese Handbook Version L08249 A This handbook confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this handbook 2013 MITSUBISHI ELECTRIC CORPORATION Memo CONTENTS SAFETY PRECAUTIONS A 1 CONDITIONS OF USE FOR THE PRODUCT A T REVISION ueteres E IM IM 8 CONTENTS EM eg ees MM ER ME 10 GENERIC TERMS AND ABBREVIATIONS 13 CHAPTER1 INTRODUCTION 1 1to1 2 1 4 Replacement with AnyWire DB A20 2 4 00000 1 1 1 2 Precautions for Replacement 1 2 1 3 Features of AnyWire DB A20 eet icr deett eene ie Ease e esto e cene gea ee E pecu a een PR a ta 1 2 CHAPTER2 PERFORMANCE SPECIFICATIONS COMPARISONS 2 1102 4 2 1 Performance Specifications Comparison of MELSEC I OLINK and AnyWire DB A20 2 1 2 2 Wiring for AnyWire D
93. or 8 points module type Input module Output module I O combined Input module Output module I O combined module module The master module occupies 32 points XY address of the master module becomes Programming x The module address becomes the XY address of the I O module specified device by the FROM TO instruction Needless to change address up to 64 points Point AnyWire products are not available in some countries For details please consult your local Mitsubishi representative This transition handbook explains replacement of the MELSEC I OLINK with the AnyWire DB A20 For replacement with the CC Link LT refer to the following transition handbook Transition from MELSEC I OLINK to CC Link LT Handbook 0900600600000000000000000000000000000000000000000000000000000000000909 1 INTRODUCTION 1 2 Precautions for Replacement 1 Before replacing MELSEC I OLINK with AnyWire DB A20 refer to the manuals for each AnyWire DB A20 module and check the functions specifications and how to use the modules 2 After replacing MELSEC I OLINK with AnyWire DB A20 check the operation of the entire system before starting the actual operation 1 3 Features of AnyWire DB A20 The transmission distance can be selected from 50m 200m 1km and 3km using the dip switch Up to 512 remote input points and 512 remote output points can be controlled by one QJ51AW12D2 in the standard setting Disconnections can be detected even w
94. ory address T Unused used area for Unused due to A20PB 08U output 8 points En 1100 fractional points Y1004 to Y101B AJ55TB3 40 A20XB 16UD output 8 points A20XB 16UD output 8 points 11014 Y1018 to Y101F Y1010 to Y1017 Unused 3 Unused 1102 used area for the existing input module AJ55TB32 8D SO 1 W O signals of the AnyWire DB A20 QJ51AW12D2 signals of the QJ51AW12D2 indicate the state of the module and are used as command output This is different from using as ON OFF signals of the remote station for MELSEC I OLINK The n in the table is the start number of the QJ51AW12D2 which is determined according to the mounted position and modules mounted before the QJ51AW12D2 Ex If the start I O number of the QJ51AW12D2 is X Y 10 to X n 1 F X10 to X2F YnO to X n 1 F Y10 to Y2F Module READY Disconnection flag reset command output Xn1 Short between D and G terminals Yn1 Automatic address detection command output Xn2 Short between D and 24V terminals Xn3 24V not applied Xn4 D G line disconnection Xn5 to Xn7 Use prohibited Yn2 to Use prohibited Switch Setting for I O and Intelligent Function YnF Xn8 to XnB Module Switch 1 setting value XnC to XnF Use prohibited X n 1 0 to X n 1 F Use prohibited Y n 1 0 to 1 Use prohibited When 8 is set for Switch 1 the settings are as follows
95. peration indicator ON indication LED ON indication LED ERES ERE 40 point terminal block Screw 30 point terminal black Ms screw Transmission circuit included Transmission circuit included 0 3 to 1 25mm Wiring must be changed Applicable wire size 0 75 to 2mm when the following applicable crimping wires zan be seg But 2 applicable crimping terminals terminals are used 0 75 to 2mm are different 1 25 3 1 25 YS3A For wire sizes 0 75 to 2mm For details refer to Section Applicable crimping 2 53 2 YS3A R2 3SL RAV2 3SL RAP2 3SL 6 3 terminal V1 25 3 V1 25 YS3A VD2 3S VD2 3 5SS VD2 3 5S V2 S3 V2 YS3A VDAV2 3 5SS VDAV2 3 5S Voltage 10 2 to 30VDC A20PB 16U external External power supply and the I O power 120mA EOS Current 24VDC 4 module power supply are pply per 1 common shared voltade 15 6 to 27 6VDC 21 6 to 27 6VDC Operating voltage range is peak voltage 27 6VDC ripple voltage 0 5Vp p or less different module Because the external power power supply and the module supply Current 70mA 33mA power supply are shared the consumed current is decreased External dimensions 50 H x 177 W x 66 D mm 40 H x 140 W x 60 D mm The shape is different Because mounting hole size is Screw mounted Screw mounted x different reworking is n required Installation method The A20PB 16U can be Mounted to DIN rail Mounted to DIN rail mounted to the existing DIN
96. ple voltage 0 5Vp p or less E different Maximum simultaneous o simultaneous 100 100 o input point ON voltage ON current ON voltage ON current 14VDC or higher 3 5mA or higher 16VDC or higher 4 5mA or higher 2 are increased OFF voltage OFF current 6VDC or lower 1 7mA or lower 6VDC or lower 1mA or lower OFF current is decreased 2 Input resistance Approx 3 Approx 3 3kQ Response OFF gt 10ms less 1ms or less time ON OFF 10ms or less 1ms or less To connect an item such as a Common terminal 4 points per common 4 points per common 3 wire type sensor an arrangement 6 27 3 wire type terminal block 2 wire type terminal block external common terminal block is required 6 REPLACING THE MODULES NC AJ55TB32 8DR POE Compat Precautions for Specifications WU RT A20PB 04RS output specifications NE output specifications ibility replacement Number of output points 4 points 4 points External output lt gt Internal circuit A External output lt gt Internal circuit Relay D 5 Photocoupler DN i Mn The insulation method is Insulation method 271 2224 Internal circuit lt gt Transmission circuit Internal circuit lt gt Transmission circuit different Photocoupler Not insulated Output type Contact output type Contact output type 24VDC 2A resistance load point 30VDC 2A
97. r read the relevant manuals carefully and ensure that the operation is safe before proceeding Especially when a remote programmable controller is controlled by an external device immediate action cannot be taken if a problem occurs in the programmable controller due to a communication failure To prevent this configure an interlock circuit in the program and determine corrective actions to be taken between the external device and CPU module in case of a communication failure NCAUTION Use the programmable controller in an environment that meets the general specifications in a product manual Failure to do so may result in electric shock fire malfunction or damage to or deterioration of the product Do not install the control lines or communication cables together with the main circuit lines or power cables Keep a distance of 100mm or more between them Failure to do so may result in malfunction due to noise During control of an inductive load such as a lamp heater or solenoid valve through an output module a large current approximately ten times greater than normal may flow when the output is turned from off to on Therefore use a module that has a sufficient current rating Installation Precautions NCAUTION Connectors for external devices must be crimped with the tool specified by the manufacturer or must be correctly soldered Securely connect the connector to the module Use the programmable controller
98. rcuit for monitoring output signals that could cause a serious accident Design Precautions n an output module when a load current exceeding the rated current or an overcurrent caused by a load short circuit flows for a long time it may cause smoke and fire To prevent this configure an external safety circuit such as a fuse Configure a circuit so that the programmable controller is turned on first and then the external power supply If the external power supply is turned on first an accident may occur due to an incorrect output or malfunction In the case of a communication failure in the network the status of the error station will be as follows Check the communication status information and configure an interlock circuit in the sequence program to ensure that the entire system will operate safely Incorrect output or malfunction due to a communication failure may result in an accident 1 All inputs from remote stations are turned off 2 All outputs from remote I O stations are turned off When connecting a peripheral with the CPU module or connecting an external device such as a personal computer with an intelligent function module to modify data of a running programmable controller configure an interlock circuit in the program to ensure that the entire system will always operate safely For other forms of control such as program modification or operating status change of a running programmable controlle
99. rcuits protection circuits and protective interlock circuits for conflicting operations such as forward reverse rotations or upper lower limit positioning must be configured external to the programmable controller 2 When the programmable controller detects the following problems it will stop calculation and turn off all outputs in the case of a In the case of b it will hold or turn off all outputs according to the parameter setting Note that the A series module will turn off the output in either of cases a and b a The power supply module has over current protection equipment and over voltage Output OFF Output OFF protection equipment b The CPU module self diagnosis functions such Hold or turn off all output as the watchdog timer error detect problems according to the parameter Output OFF setting Also all outputs may be turned on if an error occurs in a part such as an control part where the CPU module cannot detect any error To ensure safety operation in such a case provide a safety mechanism or a fail safe circuit external to the programmable controller For a fail safe circuit example refer to the MELSEC L CPU Module User s Manual Hardware Design Maintenance and Inspection Outputs may remain on or off due to a failure of a component such as a transistor in an output circuit Configure an external circuit for monitoring output signals that could cause a serious accident Configure an external ci
100. rent 240VAC 2A 5 1 220VAC 2 COS 1 point different 8A common 1A induced load point 0 1VDC 0 1mA Check th ificati f Minimum switching load 5VDC 1mA 4 Mu Qd reference value the load to be used Maximum switching voltage 250VAC 110VDC 250VAC 110VDC Response OFF gt 10ms or less 10ms or less time ON gt OFF 12ms or less 10ms or less Mechanical 20 million times or more 20 million times or more Rated switching voltage current load 100 000 times or more 200VAC 1 5A 240VAC 1A Life 5 0 7 100 000 times or more Electrical 100 000 ti AN 200VAC 1A 240VAC 0 5A 9 5 0 35 100 000 times or more 24VDC 1A 100VDC 0 1A L R 7ms 100 000 times or more Maxi itchi Maxi itching fi aximum switching 3 600 times hour 20 times minute switching frequency frequency is different Surge suppressor None None Because 8 points per common Common terminal 8 points per common All points independent x is changed to all points arrangement 2 wire type terminal block 2 wire type terminal block independent the wiring is different 1 For the negative common type use the A20SB 08UD 2 Check the specifications of the sensors or switches to be connected to the A20SB 08USD 1 6 22 6 REPLACING THE MODULES Specifications AJ55TB32 16DR Compatible A Partially changed x Not compatible A20SB 08USD 1 A20PB 08RS Compat
101. s Input part Rated input voltage Not changed Rated input current Not changed ON voltage ON current Changed OFF voltage OFF current Changed AJ55TB32 4DT A20XB 16UD Input resistance Not changed Output part Rated load voltage Not changed Rated load current Changed 0 5A point 0 2A point 5 Functions Changed Input part Number of input points 2 gt 8 Output part Number of output points 2 gt 8 Surge suppressor Supported Not supported 1 External wiring Changed 2 Number of modules Not changed 3 Program Changed 4 Specifications Input part Rated input voltage Not changed Rated input current Not changed ON voltage ON current Changed OFF voltage OFF current Changed AJ55TB32 8DT A20XB 16UD Input resistance Not changed Output part Rated load voltage Not changed Rated load current Changed 0 5A point 0 2A point 5 Functions Changed Input part Number of input points 4 gt 8 Output part Number of output points 4 8 module Surge suppressor Supported Not supported 1 External wiring Changed 2 Number of modules Not changed 3 Program Changed 4 Specifications Input part Rated input voltage Not changed Rated input current Not changed ON voltage ON current Changed OFF voltage OFF current Changed Input resistance Not changed Output part Rated load voltage Not changed Rated load current Changed 0 5A point 0 2A point 5 Fun
102. t ON voltage ON current 14VDC or higher 3 5mA or higher 16VDC or higher 4 5mA or higher 2 are increased OFF voltage OFF current 6VDC or lower 1 7mA or lower 6VDC or lower 1mA or lower OFF current is decreased 2 Input resistance Approx 3 Approx 3 3kQ Response OFF gt 10ms less 1ms or less time ON OFF 10ms or less 1ms or less To connect an item such as a Common terminal 2 points per common 4 points per common 3 wire type sensor an arrangement 6 21 3 wire type terminal block 2 wire type terminal block external common terminal block is required 6 REPLACING THE MODULES NC AJ55TB32 4DR POE Compat Precautions for Specifications e A20PB 04RS output specifications NE output specifications ibility replacement Number of output points 2 points 4 points External output lt gt Internal circuit A External output lt gt Internal circuit Relay D 5 Photocoupler DN i Mn The insulation method is Insulation method oe 2224 Internal circuit lt gt Transmission circuit Internal circuit lt gt Transmission circuit different Photocoupler Not insulated Output type Contact output type Contact output type 24VDC 2A resistance load point 30VDC 2A resistance load point The rated load voltage Rated load voltage current 240VAC 2A 5 1 220VAC 2 5 1
103. t compatible A20SB 08UD A20PB 08RS Compat ibility Precautions for replacement Operation indicator ON indication LED ON indication LED 30 point terminal 30 point terminal 40 point terminal block block block External wiring method M3 screw M3 screw M3 screw Transmission circuit included Transmission circuit Transmission circuit Wiring must be changed included included Existing wires can be used but 0 3 to 1 25mm applicable crimping terminals Applicable wire size 0 75 to 2mm when the following applicable crimping are different terminals are used 0 75 to 2mm For details refer to Section 1 25 3 1 25 YS3A For wire sizes 0 75 to 2mm 6 3 Applicable crimping 2 83 2 YS3A R2 3SL RAV2 3SL RAP2 3SL terminal V1 25 3 V1 25 YS3A VD2 3S VD2 3 5SS VD2 3 5S 4 V2 S3 V2 YS3A VDAV2 3 5SS VDAV2 3 5S Voltage 24VDC x 10 E _ _ External power supply for the Saee Ripple voltage 4Vp p or less A20SB 08UD is unnecessary The A20PB 08RS external 45 B power supply and the I O 24VDC TYP all points ON module power supply are shared oleae 15 6 to 27 6VDC 21 6 to 27 6VDC Operating voltage range is ripple voltage 0 5Vp p or less different module power Because ihe current supply Current 70mA 117mA 104 E IE DDR has Increased the current capacity must be reviewed The shape is different External dimensions 50 H x 177 W x 66 D mm ER T
104. ted Output type Sink type Sink type Rated load voltage 12 24VDC 24VDC A 12VDC cannot be used Operating load voltage 10 2 to 30VDC 21 6 to 27 6VDC Operating voltage range is range peak voltage 30VDC ripple voltage 0 5Vp p or less different The maximum load current 0 5A point 0 2A point per point has decreased Maximum load volt 4A common 1 6A common Check the specifications of the load to be used Inrush current has decreased Maximum inrush current 4A 10ms or less 500mA or lower A Check the specifications of the load to be used Leakage current at OFF 0 1mA or lower 0 1mA or lower Maximum voltage drop at 0 9VDC or lower TYP 0 5A dU SEINS Check the specifications of ON 1 5VDC or lower MAX 0 5A the load to be used Response OFF ON 2ms or less 1ms or less time ON OFF 2ms or less resistance load 1ms or less Th i t Surge suppressor Zener diode None x built in Common terminal 8 points per common 8 points per common arrangement 2 wire type terminal block 2 wire type terminal block Operation indicator ON indication LED ON indication LED RC RS CIE 24 point terminal piper M3 screw 20 point terminal block Screw Transmission circuit included Transmission circuit included 0 3 to 1 25mm Wiring Trust be changed Applicable wire size 0 75 to 2mm when the following applicable crimping Existing en pan be used but 2 applicable crimping terminals terminals are used 0 7
105. the following applicable crimping Existing Wes be used but 2 applicable crimping terminals terminals are used 0 75 to 2mm are different 1 25 3 1 25 YS3A For wire sizes 0 75 to 2mm For details refer to Section Applicable crimping 2 53 2 YS3A R2 3SL RAV2 3SL RAP2 3SL 6 3 terminal V1 25 3 V1 25 YS3A VD2 3S VD2 3 5SS 2 3 55 V2 S3 V2 YS3A VDAV2 3 5SS VDAV2 3 5S Voltage 45 6 to 27 6VDC 21 6 to 27 6VDC X Operating voltage range is ripple voltage 0 5Vp p or less different module Because the current pod tion has increased supply Current 45mA 117mA consump 1 the current capacity must be reviewed External dimensions 50 H x 114 W x 66 D mm 40 H x 140 W x 60 D mm The shape is different Because mounting hole size is Screw mounted Screw mounted x different reworking is required Installation method The A20SB 08USD 1 can be Mounted to DIN rail Mounted to DIN rail mounted to the existing DIN rail Weight 0 3kg 0 25kg 1 For the positive common type use A20SB 08UD 2 Check the specifications of the sensors or switches to be connected to the A20SB 08USD 1 6 9 6 REPLACING THE MODULES 5 Comparisons between AJ55TB3 16D and A20SB 16UD Specifications AJ55TB3 16D Compatible A Partially changed x Not compatible A20SB 16UD Compat ibility Precautions for replacement Num
106. uction shall be notified with Mitsubishi Technical Bulletins etc 2 Product supply including repair parts is not available after production is discontinued 3 Overseas service Overseas repairs shall be accepted by Mitsubishi s local overseas FA Center Note that the repair conditions at each FA Center may differ 4 Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the gratis warranty term Mitsubishi shall not be liable for compensation of damages caused by any cause found not to be the responsibility of Mitsubishi loss in opportunity lost profits incurred to the user by Failures of Mitsubishi products special damages and secondary damages whether foreseeable or not compensation for accidents and compensation for damages to products other than Mitsubishi products replacement by the user maintenance of on site equipment start up test run and other tasks 5 Changes in product specifications The specifications given in the catalogs manuals or technical documents are subject to change without prior notice L NA 08263bENG A Mitsubishi Programmable Controller MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN When exported from Japan this handbook does not require application to the Ministry of Economy Trade and Industry for service transact
107. uit included Wiring must be changed Applicable wire size 0 75 to 2mm 0 3 to 1 25mm Existing wres used but applicable crimping terminals 1 25 3 1 25 YS3A For wire sizes 0 75 to 2mm are different Applicable crimping 2 S3 2 YS3A R2 3SL RAV2 3SL RAP2 3SL For details refer to Section terminal V1 25 3 V1 25 YS3A VD2 3S VD2 3 5SS VD2 3 5S 6 3 V2 S3 V2 YS3A VDAV2 3 5SS VDAV2 3 5S 21 6 to 27 6VDC ti It i Voltage 15 6 to 27 6VDC 9 IDCM ripple voltage 0 5Vp p or less different module Because the current P tion has increased supply Current 40mA 106mA consumption the current capacity must be reviewed External dimensions 50 H x 82 W x 66 D mm 40 H x 190 W x 60 D mm The shape is different Because mounting hole size is Screw mounted Screw mounted x different reworking is required Installation method The A20XB 16UD can be Mounted to DIN rail Mounted to DIN rail mounted to the existing DIN rail Weight 0 2kg 0 3kg The weight is increased 6 35 6 REPLACING THE MODULES 8 Comparisons between AJ55TB32 8DT and A20XB 16UD Specifications AJ55TB32 8DT input specifications Compatible Partially changed x Not compatible A20XB 16UD input specifications Compat ibility Precautions for replacement Number of input points 4 points 8 points Oo Ext input lt gt Int circuit
108. umber of transmission points setting or the transmission clock For details refer to the following table Transmission cycle time ms 200m Max number of transmission points setting 64 points 32 points x 2 0 42 17 6 8 24 8 128 points 64 points x 2 0 7 2 7 10 9 407 256 points 128 points x 2 12 4 8 19 1 724 384 points 192 points x 2 17 6 8 27 3 104 2 512 points 256 points x 2 22 8 9 35 5 135 9 640 points 320 points x 2 2 7 10 9 43 6 167 6 768 points 384 points x 2 32 13 0 51 8 199 4 896 points 448 points x 2 3 8 15 0 60 0 231 1 1024 points 512 points x 2 4 3 17 1 68 2 262 9 2048 points 1024 points x 2 84 334 133 8 516 8 2 2 2 PERFORMANCE SPECIFICATIONS COMPARISONS 2 2 Wiring for AnyWire DB A20 2 2 4 Transmission distance Item Specifications Transmission clock 125 2 31 3kHz 7 8kHz 2kHz Max ti ission dist ax transmission distance em dn ikm BU total length Number of connectable modules Up to 128 Up to 128 Up to 128 Up to 32 1 When the transmission clock is set to 125 kHz use the product under the following conditions External power supply voltage range 21 6VDC to 25 2VDC Operating ambient temperature 0 to 50 2 Up to 64 modules can be connected within 2km 2 2 2 Terminator connection To ensure more stable transmission connect the terminating resistor AT2 manufactured by Anywire Corporation at the en

Transition from MELSEC-I/OLINK to AnyWire DB

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