TOS5200 - Tormatic AS
Contents
1. cE AC Hipot Tester TOS5200 TOS5200 is designed for AC Hipot Test with 500 VA capacity and 200 mA short circuit current output capability A Rear panel Equipped with the PWM amplifier the TOS5200 can provide a stable amp reliable output without being affected by AC power line Therefore it is a perfect solution for electronic equipment or devices complied to IEC EN UL VDE and JIS etc requirement As TOS5200 covers most of features of our upper class model for AC Hipot Test it achieves the superb cost performance ratio for those who need 200 VA or 500 VA capacity or both Also as it equips the Interlock function together with other safety features operator can carry out the test with higher current value in safe The TOS5200 has many improvements from the predecessor Comparison with the Kikusui previous model Specification comparison item Output method Distortion Frequency TOS5200 TOS5050A Slide transformer method 3 or less 50 Hz or 60 Hz As per commercial power supply waveform Synchronized with commercial power supply waveform Test voltage Output voltage waveform Sine Commercial power supply waveform Voltage regulation 10 or less 15 or less Input voltage variation 0 3 Minimum setting value 0 5 s Test time Accuracy 100 ppm 20 ms excluding Fall Time 100 pom 20 ms Upper limit setting AC 0 12. For our local sales distributors and representatives please refer to sales network of our website Printed in Japan Room 216 Building 4 No 641 Tianshan Road Shanghai City China textures and so forth of photographs shown in this catalogue may differ from actual products due to a limited fidelity in printing W Although every effort has been made to provide the information as accurate as possible for this catalogue Phone 021 5887 9067 Facsimile 021 5887 9069 certain details have unavoidably been omitted due to limitations in space W If you find any misprints or errors in this catalogue it would be appreciated if you would inform us li Please contact our distributors to confirm specifications price accessories or anything that may be unclear when placing an order or concluding a purchasing agreement Issue Oct 2014 201410IKPRIECI1
3. USB USB Specification 2 0 RS 2320 1 D SUB 9 pin connector on the rear panel compliant with EIA 232 D miari All functions other than the POWER switch and KEY LOCK nterfaces Front panel 9 pin MINI DIN connector By connecting an optional device to this connector REMOTE you can control the starting and stopping of tests remotely SIGNAL I O Rear panel D sub 25 pin connector 1 Talk mode can be set when RS232 C is used as comunication interface Talk mode Description 0 It responds only for commands from PC Default setting It responds automatically for start and end test and returns the status setting value measured value Response at start lt START gt Response at Status end of test Setting value Measured value lt PASS gt lt U_FAIL gt lt L_FAIL gt lt PROT gt lt ABOUT gt Test No Programme No Test mode Measured voltage Measured current Test time E Specifications General Display LCD LED back custom indicators Installation location Indoors at a height of up to 2000 m Environ Spec guaranteed range temperature humidity 5 C to 35 C 41 F to 95 F 20 rh to 80 rh no condensation ment Operating range temperature humidity 0 C to 40 C 32 F to 104 F 20 rh to 80 rh no condensation Storage range temperature humidity 20 C to 70 C 4 F to 158 F 90 rh or less no condensation Nominal voltage range allowabl
4. Response 3 True rms Average value response rms display switchable Hold feature After a test is finished the measured voltage is retained until the PASS or FAIL judgment is cleared Measurement range 0 00 mA to 110 mA i measured current Display i lt 1mA 1mAsi lt 10mA 10 mA lt i lt 100 mA 100 mA lt i Digital O O ma O O ma OO C ma OOO O mA Accuracy 4 1 00 mA lt i 1 5 of reading i lt 1 00 mA 1 5 of reading 30 pA Response 3 True rms Average value response rms display switchable Hold feature After a test is finished the measured current value is retained until the PASS judgment is cleared Judgment feature Time Judgment method and judgment operation Judgment Judgment method Display Buzzer SIGNAL I O UPPER If a current that is greater than or equal to the upper limit FAIL LED lights Generates FAIL is detected the output is turned off and an UPPER FAIL UPPER is displayed ON a U FAIL judgment occurs on the screen signal If a current that is less than or equal to the lower limit is FAIL LED lights LOWER detected the output is turned off and a LOWER FAIL LOWER is Generates judgment occurs This judgment is not performed during ON ja U FAIL FAIL displayed on the voltage rise time Rise Time of all tests and during the eE signal voltage fall time Fall Time of AC withstanding voltage tests PASS If the specified time elapses without any problems the a sae ON Gener
5. a www kikusui co jp AC Hipot Tester MODEL ros 5 20 90 An ideal AC Hipot Tester with low cost of ownership Hipot CWithstanding Voltage Tester AC Hipot Tester TOS5200 Highly stable output with PWM Amp System 5 kV 100 mA 500 VA AC Hipot test Short circuit current 200 mA or more Rise time Fall time control Equipped with RS232C and USB Interface An ideal AC Hipot Tester with own srs realized built on 50 years of experience Highly stable output Rise Fall Ti me Newly developed high efficiency PWM switching amplifier control function of Providing a stable output of high voltage without being affected by AC line variation Ensure the user to perform highly th li d It l reliable testing with confidence even in regions with large e a p p e VO age voltage variations Input voltage fluctuation rate 0 3 Variation of input voltage Input waveform Stable High voltage output phrases in these circles Equipped with a Rise time Fall time control function Distortion of input voltage Prevents from an excessive stress applied to the EUT or for standard tests Rise Time Fall Time KIKUSUI TOSS200 ese Pursuing usab and safety All new smart design of control panel and output terminals Eliminates the projected components of output terminals and equips with a new type of the LOW terminal Pursuing the improvement of safety and a convenience in p
6. 350 V the TOS5200 switches to PROTECTION mode output is turned off and testing finishes Memory Key lock Up to three sets of test conditions can be saved to memory Locks panel key operations settings and changes Protective features Interlock Protection Under any of the following conditions the TOS5200 switches to the PROTECTION state immediately turns output off and stops testing A message is displayed on the screen An interlock signal has been detected Power Supply Protection Volt Error Protection Over Load Protection An error was detected in the power supply While monitoring the output voltage a voltage outside of the rated limits was detected AC or DC withstanding voltage tests 350 V During a withstanding voltage test a value that is greater than or equal to the output limit power was specified AC withstanding voltage test 550 VA Over Heat Protection Over Rating Protection The internal temperature of the TOS5200 became too high During a withstanding voltage test the output current was generated for a length of time that exceeds the regulated time Remote Protection SIGNAL I O Protection A connection to or disconnection from the front panel REMOTE connector was detected The rear panel SIGNAL I O connector s ENABLE signal has changed USB Protection The USB connector has been disconnected while the TOS5200 was being controlled through the USB interface
7. for English and Japanese Safety informaion CD R 5 1 Only on models that have the CE marking on the panel Although signals are insulated with output terminals each signal is common Logic setting is also possible 2 This is a Class A equipment This product is intended for use in an industrial environment This product may cause interference if used in residential areas Such use must be avoided unless the user takes special measures to reduce electromagnetic emissions to prevent interference to the reception of radio and television broadcasts 3 This is a Group 1 equipment This product does not generate and or use intentionally radio frequency energy in the form of electromagnetic radiation inductive and or capacitive coupling for the treatment of material or inspection analysis purpose 4 This is a Class equipment Be sure to ground this product s protective conductor terminal The safety of this product is only guaranteed when the product is properly grounded 5 Contains the User s Manual the Cimmunication Interface Manual VISA library KI VISA IVI COM driver and Safety evaluation test E Outline drawing TU01 TOS Option s for Electrical Safety Testers MAX150 5 91 KIKUSUI O amn mA P ca The TU01 TOS is a terminal unit that converts the 25 pin gu 250 9 84 Y SIGNAL I O connector of the K
8. function The rise time control function is to prevent the excessive stress that Rise Time control function is being applied to the EUT test object The Hipot Withstanding voltage test is conducted to verify the safety performance of the EUT and which test voltage for Hipot Withstanding voltage test is applied approximately five to ten times greater than the voltage that handles by the EUT If a high voltage is applied rapidly with no rise time the transitional large voltage current will be occurred and it may cause a damage to the EUT For this reason safety standards stipulate the procedure of Hipot Withstanding voltage test and the test voltage must be gradually increased to the specified voltage when the test is performed The rise time control function adopted in the in the TOS5300 Series can set the voltage rise time from 0 1s to 10 0 s at mE OS WES ae a set from 0 1 s to 10 0 s a resolution of 0 1 s and also it is capable to set the 50 fixed ae ON rare at a resolution of 0 1s of the applied test voltage In addition the fall time control function enables to decrease the test voltage gradually after the completion of a PASS judgement The voltage fall time is fixed at 0 1 s OFF is also Tek Stop The Rise time control function enables you to increases the test voltage gradually to reach the setting voltage while the AC Hipot Withstanding voltage test is conducted The voltage rise time can be
9. 0 V when no load is connected 0 00 kV to 5 50 kV Resolution 10 V steps Max rated output 1 500 VA 5 kV 100 mA Max rated voltage 5 kV Max rated current 100 mA when the output voltage is 0 5 kV or greater AC Transformer rating 500 VA Output Output voltage waveform 2 Sine section Distortion If the output voltage is 0 5 kV or more 3 or less when no load or a pure resistive load is connected Crest factor 2 3 less than when the output voltage is 800 V or greater no load Frequency 50 Hz or 60 Hz Accuracy 0 5 excluding during voltage rise time Voltage regulation 10 or less when changing from maximum rated load to no load Input voltage variation 0 3 5 kV when no load is connected power supply voltage 90 V to 250 V Short circuit current 200 mA or more when the output voltage is 1 0 kV or greater Output method PWM switching Start voltage The voltage at the start of withstanding voltage tests can be set to 50 of the test voltage Limit voltage The test voltage upper limit can be set AC 0 00 kV to 5 50 kV Output voltage monitor feature If output voltage exceeds the specified value 350 V or is lower than the specified value 350 V output is turned off and protective features are activated Voltmeter Ammeter Measurement range 0 000 kV to 6 500 kV AC Display J L kv Digital Accuracy V lt 500 V 1 5 of reading 20 V V 500 V 1 5 of reading
10. ARise time control waveform example selectable l Fall Time control function Tek Stop The Fall time control function enables you to Start decrease the test voltage an a i Output ON gradually when the PASS judgment is made at the 100 i l AEE E AC Hipot Withstanding i voltage test The voltage Output OFF r ae ET fall time is fixed at 0 1 s a OFF is also selectable 0 1s Voltage Rise Time EO Di AStart voltage can be set at 50 of the test voltage AFall time control waveform example Improved the setting resolution of the leak current by 0 01 mA TOS5200 is can set the current limit from0 01 mA to 110 mA TOS5050A 0 1 mA to 110 mA Enable to clarify the actual value of device under test DUT The setting resolution of the lower limit setting has been improved from the previous model it enables to defect the failure more accurately E n j L L mA LOWER W COMP AAC Hipot Withstanding voltage test settings display example E Specifications E Withstanding voltage tester Output range Unless specified otherwise the specifications are for the following settings and conditions e The warm up time is 30 minutes e TYP These are typical values These values do not guarantee the performance of the product e rdng Indicates the readout value set Indicates a setting e f s Indicates full scale 0 05 kV to 5 00 kV Accuracy Operating range 2 of set 2
11. ates output is turned off and a PASS judgment occurs Play a PASS signal screen e If PASS HOLD is enabled the PASS signal is generated continuously until the TOS5300 Series receives a STOP signal e The UPPER FAIL and LOWER FAIL signals are generated continuously until the TOS5300 Series receives a STOP signal e The FAIL and PASS buzzer volume levels can be changed e For PASS judgments the length of time that the buzzer sounds for is fixed to 0 2 seconds Even if PASS HOLD is enabled the buzzer turns off after 0 2 seconds Upper limit setting Lower limit setting 0 01 mA to 110 mA 0 01 mA to 110 mA OFF Judgment accuracy 4 Current detection method 1 00 mA lt i 1 5 of set i lt 1 00 mA 1 5 of set 30 pA Calculates the current s true rms value and compares this value with the reference value Calibration Calibrated with the rms of a sine wave using a pure resistive load Voltage rise time 0 1sto10 0s Resolution 0 1s Voltage fall time 0 1 s OFF only enabled when a PASS judgment occurs Test Time 0 1 s to 999 s can be turned off TIMER OFF Resolution 0 1 s to 99 9 s 0 1 s 100 s to 999 s 1 s Accuracy 100 ppm 20 ms excluding Fall Time E Specifications 1 Regarding the output time limits Hipot Withstanding Voltage Tester TO S5Z2O00 Taking size weight and cost into consideration the heat dissipation capability of the voltage generator that is used fo
12. e voltage range 100 VAC to 240 VAC 90 VAC to 250 VAC Power Power When no load is connected READY 100 VA or less supply consumptio when rated load isconnected 800 VA max Allowable frequency range 47 Hz to 63 Hz Insulation resistance between AC LINE and the chassis Withstanding voltage between AC LINE and the chassis 30 MQ or more 500 VDC 1500 VAC one minute Earth continuity Electromagnetic compatibility EMC 1 Safety 1 25 AAC 0 1 Q or less Complies with the requirements of the following directive and standard EMC Directive 2004 108 EC EN 61326 1 ClassA 2 EN 55011 ClassA 2 Group1 3 EN 61000 3 2 EN 61000 3 3 Applicable under the following conditions The maximum length of all cabling and wiring connected to the TOS5200 must be less than 2 5 m The shielded cable is being used when using the SIGNAL I O The high test lead TL31 TOS Complies with the requirements of the following directive and standard Low Voltage Directive 2006 95 EC EN 61010 1ed3 Class 4 Pollution degree 2 Dimensions mm inches maximum 320 12 6 330 12 99 W x 132 5 2 150 5 91 H x 350 13 78 420 16 54 D Weight Approx 14 kg 30 9 Ibs Power cord 1pc High test lead TL31 TOS 1set 1 red wire and 1 black wire each with alligator clips 1 5 m Accessories D sub 25 pin plug 1set assembly type High voltage warning sticker 1pc Setup Guide Quick Reference 1 each
13. ems such as the measurement leads and jigs This current that flows in the stray capacitances is added to the current that flows in the DUT and the sum of these currents is measured Especially if you want to perform judgments with high sensitivity and accuracy it is necessary to consider methods to limit the current that flows in these stray capacitances such as by adding upper and lower limits Output voltage 1 kV 2kV 5 kV When using 350 mm long test leads ie A that are suspended in air TYP ene THA 1 When using the accessory 16 UA 32 WA 80 pA high test lead TL31 TOS TYP In case of 70 humidity or higher it is considerable to add 50 pA on the Limit value E Other features Interfaces Test mode Double action feature Tests can only be started by pressing and releasing STOP and then pressing START within 0 5 seconds of releasing the STOP switch Length of time to maintain a PASS judgment result Momentary feature You can set the length of time to maintain a PASS judgment 50 ms 100 ms 200 ms 1 s 2 s 5 s or HOLD Tests are only executed while the START switch is held down Fail mode feature Timer feature This feature enables you to prevent remotely transmitted stop signals from clearing FAIL judgments and PROTECTION modes This feature finishes tests when the specified time elapses Output voltage monitor feature If output voltage exceeds setting 350 V or is lower than setting
14. ikusui TOS5200 Withstanding Voltage Tester to the 14 pin SIGNAL I O connector of the TOS5050A 5051A You can insert this unit between a z A controller and a TOS5200 to perform the same external gl 2 control that you can perform on the TOS5050A 5051A MAX330 12 99 320 12 60 K 5 265 10 43 l a fat ct a ee SAPE y 7 vf vie 2 Unit mm inch Distributor Representative KIKUSUI ELECTRONICS CORPORATION 1 1 3 Higashiyamata Tsuzuki ku Yokohama 224 0023 Japan Phone 81 45 593 7570 Facsimile 81 45 593 7571 www kikusui co jp KIKUSUI AMERICA INC 1 877 876 2807 www kikusuiamerica com struments amp Power Supplies klene ntaitanit P 2975 Bowers Avenue Suite 307 Santa Clara CA 95051 B iiis Phone 408 980 9433 Facsimile 408 980 9409 E All products contained in this catalogue are equipment and devices that are premised on use under the supervision MERICA of qualified personnel and are not designed or produced for home use or use by general consumers W Specifications design and so forth are subject to change without prior notice to improve the quality W Product names and prices are subject to change and production may be discontinued when necessary W Product names company names and KIKUSUI TRADING SHANGHAI Co Ltd www kikusui cn brand names contained in this catalogue represent the respective registered trade name or trade mark W Colors KIKUSUI
15. mA to 110 mA Lower limit setting AC 0 1 mA to 110 mA Judgment 1 00 mA lt i 1 5 of set cae 5 feature ees i lt 1 00 mA 1 5 of set 30 pA genau AORA Rise Time and Fall Time i control features Display Digital Digital analog Voltmeter Measurement accuracy 1 5 f s Voltmeter Ammeter Measurement method True rms Average value response rms value indication RS 232C Interface POWER Switch and all function except Key lock Output for data test result Weight Approx 14 kg 30 9 Ibs Approx 15 kg 83 07 Ibs Other Input power supply 100 Vac to 240 Vac 100V 10 Appearance LRREL_REEE ee a e a T VALUE Highly stable output is realized with PWM Switching Amplifier Equipped with the PWM switching amplifier system The output waveform is essential factor the TOS5200 realizes highly stable output without in Hipot Withstanding oltage testing influenced by input form AC line Tek Sep E A conventional Hipot Tester boosts and outputs the AC line s input voltage through the use of a slide transformer EN EN system With this slide transformer system input voltage A fluctuations will affect the output preventing test from being performed properly Since the TOS5200 equips with a high efficient PWM amplifier that can output a stable high voltage without being affected by the variation of AC power line users can perform safe stable and highly reliable tests with confidence r E even in regions with large
16. r withstanding voltage tests has been designed to be one half that of the rated output Use the TOS5300 Series within the following limits If you use the product in a manner that exceeds these limits the output section may overheat and the internal protection circuits may be activated If this happens stop testing and wait until the TOS5300 Series returns to its normal temperature Ambient temperature Pause time Output time t lt 40 C 50 mA lt i lt 110 mA i lt 50mA Greater than or equal to the output time Not necessary 30 min max Continuous output possible 2 Regarding the test voltage waveform Output time voltage rise time test time voltage fall time Waveform distortions may occur if an DUT whose capacitance is dependent on voltage for example an DUT that consists of ceramic capacitors is connected as the load However if the test voltage is 1 5 kV the effect of a capacitance of 1000 pF or less can be ignored Because the product s high voltage power supply uses the PWM switching method if the test voltage is 500 V or less the switching and spike noise proportions are large The lower the test voltage the greater the waveform is distorted 3 For both True rms and Mean value response 50 ms or above response time is required to satisfy the measurement accuracy 4 Regarding ammeter and judgment accuracy During AC withstanding voltage tests current also flows in the stray capacitance of it
17. roduction line such as providing the protection cover for the front panel OUTPUT rN DANGER HIGH VOLTAGE SV MAX Reducing the tact time Increasing the productivity 8 A Output terminal A View with the protection cover Left HIGH red removed from front panel Right LOW ick with lock function Capable of setting the test time from 0 1 s low cost of More than 50 years of experience to support more t han JAPAN quality Our electronic safety tester has more than 50 years of history since the first product was released in 60 s High Precision High Resolution Supporting the 1 5 of reading World wide e High precision measurement 1 5 of Input voltage reading with voltmeter 500 V or higher Ammeter 1 mA or higher Universal usability Usable in any country without changing the input power supply Selectable output frequency MEMORY START AY Not rely on the input power environment 1 It supplies the stable test voltage with 50 60 Hz frequencies 2 e TEST mn nm m I LJ LJ mA L LJ S STOP pth TA Veber MA OERA L LA E riria mare or mo Ma eT eee Pa eh Tr Lee ee ee ee ie i na CoD OM La SL EPG Ss til PER Bh Ae Bs h ee ee eae eee ORULET Speak ce ht herria rape RERAN TIm Fih RESET ghp ie zl as kiii EEE Eke cee a el 2 Hale M Tiik so it
18. voltage variations Sm ee Maim A Chi F Madame A cha F O 00 48 Bo EEE TEN A AC output waveform of TOS5200 A AC output waveform of the slide transformer system High Accuracy Less measurement error 1 5 of reading versus 1 5 f s TOS5200 gt reading Accuracy is specified against reading value TOS5050A gt f s Accuracy is specified against full scale When using TOS5200 at 1500 V output measurement the max error would be 1500 V reading value x 1 5 22 5 V On the other hand when using equipment which specifies its accuracy with 1 5 f s the max error could be 2500 V max voltage x 1 5 37 5 V it needs to set the range 0 to 2 5 kV So there is 15 V difference of max measurement error at 1500 V output Hipot Withstanding Voltage Tester TO S5Z200 Capable of Test Time setting from 0 1s which enables to reduce the tact time TOS5200 can set the test time from 0 1 sec without sacrificing measurement accuracy This makes test time 5 times faster compared to the TOS5050A max test time 0 5sec and it leads to reduce the tact time Reduction of the tact time leads to improve the productivity so it has been an issue that reducing the tact time may cause to worsen the measurement accuracy when the test time is faster than measurement respond speed PASS Judgement O dis Rise Time min Stns Pats Fall Set up Time Rise time Fall time control
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