E5 K - Omron
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1. Lee SSR PNP E53 R E53 S E53 Q E53 Q4 E53 Q3 li ESEK Control Output Terminal numbers 7 and 8 are for control output 1 OUT1 and terminal numbers 5 and 6 are for control output 2 OUT2 The following diagrams show the available Output Modules and their internal circuits 21 22 efe aE B W 4 to 20mA 0 to 20mA O to 10V O to 5V E53 C3 E53 V34 E53 C3D E53 V35 DO GO TOO b K 7X5 GND aND MG Relay SSR NPN PNP E53 A E53 S E53 Q E53 Q4 E53 Q3 12 OO ae TO 4 to 20mA 0 to 20mA O to 10V O to 5V E53 C3 E53 V34 E53 C3D E53 V35 With E53 V Output Modules approx 2 V is output for one second after the power is interrupted E5AK PRR2 E5EK PRR2 Controllers The ESAK PRR2 and E5EK PRR2 Controllers are supplied with relay output This relay output is not compatible with any other module When replacing the Output Module use the E53 R The following diagrams show the relationship between terminals and open close relay settings Lo ke Open Close 18 Digital Process Controller ESLIK OMRON E5CK Control Output Terminal numbers 11 and 12 are for control output 1 OUT1 The five output types and internal circuits are available according to the Output Board m Lf ano ai MEN Output type Relay NPN Oto 10 V 4 to 20 e to 20 mA SS Part number E53 R4R4 E53 Q4R4 E53 Q4HR4 E53 V44R4 E53 C4R4 E53 Q4Q4 E53 Q4HQ4H E53 C4DR4 Terminal numbers 9 and 10 are for control output 2 OUT22. 5 kQ for ESAK PRR and E5EK PRR only 1 kQ max 100 kQ min residual voltage 1 5 V max Event input Contact input No contact input leakage current 0 1 mA max Transmission output 4 to 20 mA permissible load impedance 600 Q max resolution Approximately 2600 steps Remote SP input Current 4 to 20 mA Input impedance 150 Q for ESAK and E5EK only input Current Transformer input for ESAK and ESEK Connect only an Omron Current Transformer E54 CT1 or E54 CT3 only Other functions Standard Manual output heating cooling control SP limiter loop burnout alarm SP ramp MV limiter MV change rate limiter input digital filter input shift run stop protect functions Multiple SP run stop selection transfer output functions auto manual Communications RS 232C RS 422 or RS 485 Loop Break Alarm and Transfer Output Standards UL File No E68481 CSA CE File No LR59623 File No EN50081 2 EN50082 2 IEC 1010 1 Note 1 All control outputs are insulated from the input circuit 2 Fuzzy self tuning is available only when using the Digital Controller in standard control operation with temperature input 4 Digital Process Controller ESLIK OMRON E Characteristics Indication accuracy See Note Thermocouple 0 3 of indication value or 1 C whichever is greater 1 digit max Platinum resistance thermometer 0 2 of indication value or 0 8 C whichever is greater 1 digit max Analog in
3. The three output types and internal circuits are available according to the Output Board se GND e Output type Relay ne Part number E53 R4R4 E53 V44R4 E53 Q4Q4 E53 Q4HQ4H E53 Q4R4 E53 C4R4 E53 Q4HR4 E53 C4DR4 E Auxiliary Output E5AK E5EK Terminal numbers 3 and 4 are for auxiliary output 1 SUB1 and Terminal numbers 3 and 4 are for auxiliary output 1 SUB1 and terminal numbers 1 and 2 are for auxiliary output 2 SUB2 The terminal numbers 1 and 2 are for auxiliary output 2 SUB2 The following diagrams show the internal equalizing circuits for the following diagrams show the internal equalizing circuits for the auxiliary outputs auxiliary outputs Auxiliary output 2 Output specifications are as follows SPST NO 3 A at 250 VAC Output specifications are as follows SPST NO 3 A at 250 VAC ESCK Terminal numbers 2 and 3 are for auxiliary output 1 SUB1 The internal equalizing circuit for auxiliary output 1 is as follows Digital Process Controller ESLIK 19 OMRON E CT Input Potentiometer for ESAK and E5EK only E5AK CT Input Potentiometer When using the HBA function on the ESAK AA2 Controller connect Current Transformer input CT to terminal numbers 15 to 17 When monitoring the valve opening on the ESAK PRR2 Controller connect the potentiometer PTMR to terminal numbers 15 to 17 Connect each of these inputs as follows CT input QL B Potentiometer For details on CT inputs re
4. control outputs at 4 to 20 mA for the current outputs 2 E5EK PRR2 E5AK PRR2 controllers are supplied with dedicated relay output 3 Position proportional models are intended for motorized valves not 4 20 mA modulating valves These use two relays open and close which will turn a motor clockwise or counter clockwise thus opening or closing the valve 4 Partnumbers ending in 500 include a Finger Safe cover Digital Process Controller ESLIK OMRON E Optional Output Boards A a Senter ke Me controller SSR Gold sitere 1A 75t0250vac Esakesek Je BAS O ooo o a NPN mevoo Jesakesek JA n NPN 24voc esakesek le fessos O OoOo O y O A Lo 2S Miil NINININI PD mso o o o owm n ESAKESEK e essc O Ooo ee pesme essex p p eayRely sPstsPst sa zs0vac escK f sone EAT esek o lessonae O a a M DININ mwn e Relayltinear voltage SPSTS A0 te 10 VDG esek j eseve GO feo n n oo n Rsa ESAKEREK an EBRAKOE O U O aa ee Force set port ESCK sc Note Ifthe control period is less than 5 seconds use an SSR solid state relay or pulse voltage output WE Accessories Order Separately Description Specifications Compatible Max quantity controller Current transformer order 50 A load 5 8 mm hole dia ESAK E5EK eC E54 CT1 only if using heater burnout alarm dunetion 120 A load 12 mm hole dia ES5AK E5EK eo E54 CT3 Terminal cover Supplied Provides finger protection ESAK oO E5
5. laws regulations and licenses regarding i export of products or information iii sale of products to forbidden or other proscribed persons and ii disclosure to non citizens of regulated technology or information Miscellaneous a Waiver No failure or delay by Omron in exercising any right and no course of dealing between Buyer and Omron shall operate as a waiver of rights by Omron b Assignment Buyer may not assign its rights hereunder without Omron s written consent c Law These Terms are governed by the law of the jurisdiction of the home office of the Omron company from which Buyer is purchasing the Products without regard to conflict of law princi ples d Amendment These Terms constitute the entire agreement between Buyer and Omron relating to the Products and no provision may be changed or waived unless in writing signed by the parties e Severability If any provi sion hereof is rendered ineffective or invalid such provision shall not invalidate any other provision f Setoff Buyer shall have no right to set off any amounts against the amount owing in respect of this invoice g Definitions As used herein including means including without limitation and Omron Compa nies or similar words mean Omron Corporation and any direct or indirect subsidiary or affiliate thereof Certain Precautions on Specifications and Use 1 Suitability of Use Omron Companies sh
6. plastic pins Plastic pins are provided with the terminal covers M YLOVO DOOOOO ESAK ZIL ESEK ALKA NA OOOOOOOOOOU E53 COV08 E Wiring Terminals for ESAK E5AK Terminal Arrangement AC100 240V 50 60 Hz eee ee TRSF Transfer output EV1 to 4 Event input PTMR Potentiometer RSP Remote SP input OMRON ESCK 1 The E5CK AA1 500 Controller is provided with a Terminal Cover E53 COV07 Fasten the Terminal Cover as fol lows by using the plastic pin E53 COVO7 Wiring In the following wiring diagrams the left side of the terminal numbers indicate the inside of the Controller Power Supply Input power to terminal numbers 9 and 10 Power specifications are as follows 100 to 240 VAC 50 60 Hz approx 16 VA 30 20 Digital Process Controller ESLIK 15 Wiring Terminals for ESEK E5EK Terminal Arrangement AC100 240V 50 60 Hz TRSF Transfer output EV1 2 Event input PTMR Potentiometer RSP Remote SP input E Wiring Terminals for ESCK E5CK Terminal Arrangement OMRON Power supply Input power to terminal numbers 9 and 10 Power specifications are as follows 100 to 240 VAC 50 60 Hz approx 15 VA Wiring Precautions e To protect the Controller and its lines from external noise use the wire ducts to separate input leads and power lines e Use solderless terminals when wiring the Controller e Tighten the termin
7. shock Protect against static discharge when changing the settings of the internal switch Changing the settings on a grounded conductive mat is rec ommended When connecting the Control Output Unit to the Temperature Controller or Digital Controller make sure that the Control Output Unit is a suitable type The use of an improper type of Control Output Unit may cause the system to malfunction The heater burnout alarm will not be available if the Linear Output Unit is used Digital Process Controller ESLIK 25 Terms and Conditions of Sale OMRON 5 7 10 11 12 13 Offer Acceptance These terms and conditions these Terms are deemed part of all quotes agreements purchase orders acknowledgments price lists catalogs manuals brochures and other documents whether electronic or in writing relating to the sale of products or services collectively the Products by Omron Electronics LLC and its subsidiary companies Omron Omron objects to any terms or conditions proposed in Buyers purchase order or other documents which are inconsistent with or in addition to these Terms Prices Payment Terms All prices stated are current subject to change with out notice by Omron Omron reserves the right to increase or decrease prices on any unshipped portions of outstanding orders Payments for Products are due net 30 days unless otherwise stated in the invoice Discounts Cash discounts if any will ap
8. the Output Module Setting Up the Output Module When setting up the Output Modules pull out the internal mechanism from the housing and insert the Output Modules into the sockets for control outputs 1 and 2 Setting Up the Option Output Board E5AK 1 Remove the Power Board and Option Boards in the order shown in the following diagram Removing the Output Module To replace the Output Module use a flat blade screwdriver to push up the Output Module 2 Insert the Option Boards into the sockets for options 1 to 3 The following diagram shows the relationship between the Option Boards and mounting positions Option 1 E53 AKB Event inputs 1 2 E53 AK01 RS 232C E53 AK02 RS 422 3 Mount the option boards and the power board in the order shown 12 Digital Process Controller ESLIK OMRON E5EK 1 Remove the Power Board in the order shown in the following 2 Insert the Option Board into the socket for option 1 The diagram following diagram shows the relationship between the Option Board and mounting position Option 1 E53 AKB Event inputs 1 2 ES3 AK01 RS 232C ES3 AKO2 RS 422 ES3 AKO3 RS 485 ESS AKF Transfer output 3 Mount the option boards and the power board in the order shown E5CK Set up the Option Board 1 Two rectangular holes are provided on the Power Board 1 Place the bottom of the Controller facing up fit the board right side of Controller Fit the two protrusions of the hori
9. 20 mA 19 COM 18 RDB 20 i COM 18 SG T PERE Option type RS 232C RS 422 RS 485 Event input 1 and 2 Flas rene Transfer output Part number E53 AK01 E53 AK02 E53 AKO3 E53 AKB E53 AKB E53 AKF Use event inputs under the following conditions ON 1kQ max OFF 100 kQ min ON Residual voltage 1 5 V max OFF Leakage current 0 1 mA max Communications Terminal numbers 18 to 20 31 and 32 can be used only on Controllers with Communications Units E53 AK01 02 03 For details on wiring refer to Chapter 6 Using the Communications Function in your User s Manual ESCK Terminal numbers 1 13 and 14 are valid only when the Option Board is set in the Controller The following four connections are possible depending on the model of the Option Board e Y gn gan gi Si Se oi Option type RS 232C RS 485 Event input Transfer output Part number E53 CK01 E53 CK03 E53 CKB E53 CKF 22 Digital Process Controller ESLIK OMRON E Connection Example of Digital Controller And SSR Digital Controller SSR Load Voltage output terminal for driv Power supply ing SSR for load Connectable Power SSR ESAK ESEK Digital Controller with Voltage Output 12 VDC 40 mA max ESCK Digital Controller with Voltage Output 12 VDC 20 mA max SSRs ESAK ESEK 8 pcs ESAK ESEK 5 pcs ESAK ESEK 2 pcs connected E5CK 4 pcs E5CK 2 pcs E5CK 1 piece in parallel Rated 5 to 24
10. 3 COV0809 n with Standard models from terminals VDE0106 e E53 COV07 part 100 ESEK m Esacovos Software For setup and monitoring All 1 Thermo Tools requires optional computer See Note communications board Note Contact Omron for current version information 2 Digital Process Controller ESLIK OMRON Input Types selectable with input jumper connector Thermocouple Input field PLII selectable See Notes Range G en man 199 9 0 a e 9 Ou ta to to a a a a 3 300 500 0 850 406 0 400 0 600 850 406 0 400 0 T 300 1 700 1 700 i 5800 2 300 1 300 je 100 199 9 0 100 199 9 300 300 to W to to to to to X to a X e 900 0 1 500 750 0 700 0 1 100 1 500 750 0 700 0 2 300 3 000 3 000 3 200 4 100 2 300 Note 1 Setting number is factory set to 2 K1 2 Thermocouple W is W Re5 26 tungsten rhenium 5 tungsten rhenium 26 Platinum Resistance Thermometer RTD s Input field selectable JPt100 Pt100 199 9 to 650 0 199 9 to 650 0 199 9 to 999 9 199 9 to 999 9 Current Voltage Input field selectable Current input Voltage input 4 to 20 mA Oto 20 mA 1to5 V Oto 5 V Oto 10 V Note When a current voltage input is selected the decimal point is fully adjustable Digital Process Controller ESLIK 3 OMRON Specifications E Ratings Mode fB Standard Supply voltage 100 240 VAC 50 60 Hz Operating voltage range 85 to 110 of
11. COV0809 E53 COV08 43 2 1 70 O Of x ALYS e AD e e O gt SE Co Q 5 AES Sim i e e ba l T e Sree ec x kk Q a a re re Terminal Cover for ESCK E53 COV07 Current Transformer E5AK and E5EK only for Heater Burnout Alarm E54 CT1 E54 CT3 21 0 83 pes 0 59 2 36 dia 5 8 dia 0 23 pi TENi JE 30 1 18 10 Digital Process Controller ESLIK OMRON Installation E Remove Controller From Rear Housing E5AK and E5EK To pull out the internal mechanism from the housing use a Phillips screwdriver matching the screw on the lower part of the front panel 1 Turn the screw counterclockwise while pressing the hook on the upper part of the front panel 2 Carefully pull out the internal mechanism while holding the left and right sides of the front panel Hook ESCK Terminals First while pressing the hooks on the left and right sides of the front panel pull the internal mechanism from the housing Input Type Jumper Connector Option Board Digital Process Controller ESLIK 11 E Settings OMRON Note Always turn off the power supply to the Digital Controller before changing any switch settings On a standard model set up the Output Modules for control outputs 1 and 2 before mounting the Controller On a position proportional model the Relay Output Module is already set Do not change that set up parameter Do not replace with other Output Modules Setting Up and Removing
12. LICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON S PRODUCT IS PROP ERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM Programmable Products Omron Companies shall not be responsible for the user s programming of a programmable Product or any consequence thereof Performance Data Data presented in Omron Company websites catalogs and other materials is provided as a guide for the user in determining suitabil ity and does not constitute a warranty It may represent the result of Omron s test conditions and the user must correlate it to actual application require ments Actual performance is subject to the Omron s Warranty and Limitations of Liability Change in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons It is our prac tice to change part numbers when published ratings or features are changed or when significant construction changes are made However some specifica tions of the Product may be changed without any notice When in doubt spe cial part numbers may be assigned to fix or establish key specifications for your application Please consult with your Omron s representative at any time to confirm actual specifications of purchased Product Errors and Omissions Information presented b
13. OMRON Digital Process Controller Series ESLIK Advanced Process Digital Controllers with Fuzzy Logic e Field configurable outputs options e 100 ms sampling for analog input e Advanced PID or fuzzy self tuning e Conforms to UL CSA and CE standards e Water resistant front panel meets IP66 NEMA 4X e Remote set point with optional event input board e Set point ramp e Serial communications available e Front panel programming e Heat only or heat cool control e Auxiliary outputs SPST standard two for ESAK E5EK one for E5CK e 3 year warranty ALG CC Ordering Information Note Order Control Output Boards and Option Boards separately below Description DINsize Supply voltage moi Standard model 1 4 DIN 100 to 240 VAC E5AK AA2 500 Position proportional model See Note 3 96 x 96 mm 100 to 240 VAC E5AK PRR2 500 Standard model 1 8 DIN 100 to 240 VAC E5EK AA2 500 Position proportional model See Note 3 48 x 96 mm 100 to 240 VAC E5EK PRR2 500 Standard model model 1 16 DIN 100 to 240 VAC E5CK AA1 500 Non standard model with built in Serdar n auto tune button 48 x 48 mm 100 to 240 VAC E5CK AA1 302 See Nomenclature section for details Note 1 When using the heater burnout alarm function with a standard model the Linear Output Module cannot be used for the control outputs heat The Digital Controller provides transfer outputs at 4 to 20 mA for the PV and other values and
14. Operating Parameters Mode Selection Press the Display Key for 1 sec min to switch to modes other than To Access Protect Mode the manual or protect mode Press and hold the A M Key and the Display Key for more than The figure below Menu Display shows all modes in the order that 1 second they are displayed Some parameters are not displayed depending To Return to the Main PV SP Display from the Protect Mode on the protect mode setting and the option boards used Press and hold the A M Key and the Display Key for more than 1 second Menu Display AEAU To Access Manual Mode Press and hold the A M Key for more than 1 second To switch parameters within a mode use the Display Key Press the display key for less than one second to move between parameters Note 1 In Level 0 mode Level 1 mode and Level 2 mode The controller will maintain control of the process 2 In Setup mode Expansion mode Option mode and Calibration mode Control of the process is not maintained The outputs are inactive 3 Option Mode will be accessible only when an option board is installed in the controller ee ee ee See R a M E Parameters And Menus For Setting The Controller Protect Mode Limits use of the menu and A M Keys The protect function prevents unwanted modification of parameters and can also be used to prevent switching between the auto and manual operation Manual Mode Sets the controller to manual operation mode Yo
15. VDC 5 to 24 VDC input voltage Features Thin SSR with built in heat sink Standard model with screw termi Compact low cost model with tab 1 phase and 3 phase models nals terminals Digital Process Controller ESLIK 23 OMRON Precautions E Precautions when Wiring e Use wire ducts to separate input leads and power lines in e Tighten the terminal screws using a torque no greater than order to protect the Controller and its lines from external 0 78 N m or 8 kgf e cm max Take care not to tighten the noise terminal screws too tightly e Solderless terminals are recommended when wiring the Con troller Power Blocks The E5AK E5EK has independent power supplies for each of the terminal blocks shown below E5EK E5CK Uses same internal power supply Note Terminals 21 and 22 of the ESEK belong to the B block when a transfer output is set to option 1 and to the C block for other Option Boards E Operating Environment penneenon e To reduce inductive noise influence the lead wires connect ing the input type to the Digital Controller must be separated from the power lines and load lines e Use the specified compensating conductors for thermocou ples Use lead wires having a small resistance for platinum e Keep within the rated ambient operating temperature ambi ent operating humidity and storage temperature ranges e Use the Unit according to the vibration resistance shock resistance and enclosure ratings e D
16. addition to other remedies cancel any unshipped portion of Prod ucts sold hereunder and stop any Products in transit until Buyer pays all amounts including amounts payable hereunder whether or not then due which are owing to it by Buyer Buyer shall in any event remain liable for all unpaid accounts Cancellation Etc Orders are not subject to rescheduling or cancellation unless Buyer indemnifies Omron against all related costs or expenses Force Majeure Omron shall not be liable for any delay or failure in delivery resulting from causes beyond its control including earthquakes fires floods strikes or other labor disputes shortage of labor or materials accidents to machinery acts of sabotage riots delay in or lack of transportation or the requirements of any government authority Shipping Delivery Unless otherwise expressly agreed in writing by Omron a Shipments shall be by a carrier selected by Omron Omron will not drop ship except in break down situations b Such carrier shall act as the agent of Buyer and delivery to such carrier shall constitute delivery to Buyer c All sales and shipments of Products shall be FOB shipping point unless oth erwise stated in writing by Omron at which point title and risk of loss shall pass from Omron to Buyer provided that Omron shall retain a security inter est in the Products until the full purchase price is paid d Delivery and shipping dates are estimates only and e O
17. al screws using a torque no greater than 0 78 N m or 8 kgf e cm max DO NOT tighten the terminal screws too tightly Power Supply Input 100 to 240 VAC to terminal numbers 4 and 5 16 Digital Process Controller ESLIK OMRON E Input Wiring ESAK Connect the sensor input to terminal numbers 11 to 14 and 33 as follows according to the input type BQ e 64 V A OF e oro O Om 8 8 l resistance thermometer ESEK Connect the sensor input to terminal numbers 11 to 14 and 23 as follows according to the input type e ey e 6 62 Or oF AJ s oar 6 Qm g Thermocouple Platinum Voltage input Current input resistance thermometer E5CK LO L MO ro a Input type Thermocouple Platinum resistance Voltage input Current input thermometer RTD Internal jumper setting TC PT Match the inputs with the internal jumper settings for each input type For thermocouple or platinum resistance thermometer inputs set the internal jumper to a common position TC PT as the temperature input Digital Process Controller ESLIK 17 OMRON E Control Output E5AK Control Output Terminal numbers 7 and 8 are for control output 1 OUT1 and terminal numbers 5 and 6 are for control output 2 OUT2 The following diagrams show the available Output Modules and their internal circuits gone co De Q pise 7 n ve Ala Ehe 6 26 16 TE 7X5 alien GND 7X5
18. all not be responsible for conformity with any standards codes or regulations which apply to the combination of the Product in the Buyer s application or use of the Product At Buyer s request Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product This information by itself is not sufficient for a complete determination of the suitability of the Prod uct in combination with the end product machine system or other application or use Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer s application product or system Buyer shall take application responsibility in all cases but the following is a non exhaustive list of applications for which particular attention must be given i Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document ii Use in consumer products or any use in significant quantities iii Energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equip ment and installations subject to separate industry or government regulations iv Systems machines and equipment that could present a risk to life or prop erty Please know and observe all prohibitions of use applicable to this Prod uct NEVER USE THE PRODUCT FOR AN APP
19. cted Connect the input as follows 4 to 20 mA 20 Digital Process Controller ESLIK OMRON E Option Board Wiring ESAK Connect event inputs 1 and 2 EV1 2 to terminal numbers 18 to 20 and event events 3 and 4 EV3 4 to terminal numbers 24 to 26 However note that terminal numbers 18 to 20 cannot be used on Controllers with a communications function Connect the event inputs as follows 0 9 g 6l eq SD SDA Aa SDB G SG RDA RDB T aki C o EV3 2 o 30 Eve 3 0 EV4 B o 4to 20 mA asl cou 2 PET FETS oO Event input 1 and 2 Event input 3 and 4 Option type RS 232C RS 422 RS 485 no contact no contaci Transfer output Part number E53 AK01 E53 AK02 E53 AK03 Use event inputs under the following conditions ON 1 kQ max OFF 100 kQ min ON Residual voltage 1 5 V max OFF Leakage current 0 1 mA max Communications Terminal numbers 18 to 20 31 and 32 can be used only on Controllers with Communications Units E53 AK01 02 03 For details on wir ing refer to Chapter 6 Using the Communications Function in your User s Manual Digital Process Controller ESLIK 21 OMRON ESEK Connect event inputs 1 and 2 EV1 2 to terminal numbers 18 to 20 However note that terminal numbers 18 to 20 cannot be used on Controllers with a communications function Connect the event inputs as follows SDA an Co SD SDB Gi By EV1 ED EV1 can RD EV2 Bo 19 RDA 19 A EV2 DLL 4 to
20. fer to Appendix About Current Transformer in your User s Manual For details on the potentiometer refer to the Instruction Manual for the valve connected to the Controller The variable resistance range is 100 Q to 2 5 ka ESEK CT Input Potentiometer When using the HBA function on the ESEK AA2 Controller connect Current Transformer input CT to terminal numbers 15 to 17 When monitoring the valve opening on the ESEK PRR2 Controller connect the potentiometer PTMR to terminal numbers 15 to 17 Connect each of these inputs as follows Potentiometer For details on CT inputs refer to Appendix About Current Transformer in your User s Manual The potentiometer cannot be used simultaneously with remote SP input For details on the potentiometer refer to the nstruction Manual for the valve connected to the Controller The variable resistance range is 100 Q to 2 5 kQ E Remote Set Point Input for ESAK and E5EK only E5AK Remote SP Input Connect the input RSP to be used as the remote SP to terminal numbers 21 and 22 Only 4 to 20 mA inputs can be connected Connect the input as follows 19 oo N Can 4 to 20 mA O i D gt ev 15 22 AN sa fi ESEK Remote SP Input Connect the input RSP to be used as the remote SP to terminal numbers 15 and 16 However note that the potentiometer cannot be used simultaneously with remote SP input Only 4 to 20 mA inputs can be conne
21. forms to VDE0106 part 100 Finger Protection Note Indication Accuracy Of the K1 T and N thermocouples at a temperature of 100 C or less 2 C 1 digit maximum Of the U L1 and L2 thermocouples at any temperature 2 C 1 digit maximum Of the B thermocouple at a temperature of 400 C or less unrestricted Of the R and S thermocouples at a temperature of 200 C or less 3 C 1 digit maximum Of the W thermocouple at any temperature 0 3 of the indicated value or 3 C whichever is greater 1 digit maximum Of the PLII thermocouple at any temperature 0 3 or 2 C whichever is greater 1 digit maximum Digital Process Controller ESLIK 5 OMRON E Option Board Ratings and Characteristics Event inputs Contact input ON 1 kQ max OFF 100 kQ min No contact input ON residual voltage 1 5 V max OFF leakage current 0 1 mA max Communications Interface RS 232C and RS 485 RS 422 for ESAK and E5EK only Transmission Half duplex method Synchronization Start stop synchronization asynchronous method method 1 2 2 4 4 6 9 6 19 2 kbps Transfer output 4 to 20 mA Permissible load impedance E5AK and E5EK 600 Q max E5CK 500 Q max Resolution ESAK and E5EK approx 2 600 steps E5CK approx 2 600 steps RS 232C Peer to peer only maximum cable length 15 m 49 2 feet RS 422 and RS 485 32 controller maximum to host computer maximum cable length 500 m 1640 feet W Current Transformer Rat
22. ings LO n Loue Lou SSS Note 1 Use within the max heater current rating of controller table shown below E Heater Burnout Alarm Heater current value display 5 FS 1 digit max accuracy Heater burnout alarm setting range 0 1 to 49 9 A in units of 0 1 A See Note 1 Min detection ON time 190 ms See Note 2 Note 1 The heater burnout alarm is always OFF if the alarm is set to 0 0 A and always ON if the alarm is set to 50 0 A 2 No heater burnout detection or heater current value measurement is possible if the control output heat is ON for less than 190 ms 6 Digital Process Controller ESLIK Nomenclature OMRON MESAK No 1 display i 5855 Operation Indicators No 2 display omron E5AK A M Key Display Key Up Key Down Key MESEK No 1 display No 2 display RMT RSP MANU SUBI SUB2 O OF 0 O0 OUT OUT2 STOP AT o o QO n Up Key Down Key PV Ii DI DI DC No 1 display LI LI LI LI Operation A A A g No 2 display Indicators A e a ka A M Key Display sey Up Key Down Key MESCK 302 oO An m No 1 display LILILILI i Operation ay A A A g No 2 display Indicators o o e OUT2 MANU STOP RMT AT SUB1 arkey Ee Display Key Up Key Down Key OMRON ESCK Operation Indicators e OUT1 Lit when control output 1 turns ON e OUT2 Lit when control output 2 turns ON e SUB1 Lit when the output func
23. mron will package Products as it deems proper for protection against nor mal handling and extra charges apply to special conditions Claims Any claim by Buyer against Omron for shortage or damage to the Products occurring before delivery to the carrier must be presented in writing to Omron within 30 days of receipt of shipment and include the original trans portation bill signed by the carrier noting that the carrier received the Products from Omron in the condition claimed Warranties a Exclusive Warranty Omron s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron or such other period expressed in writing by Omron Omron disclaims all other warranties express or implied b Limitations OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED ABOUT NON INFRINGEMENT MERCHANTABIL 14 ITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or oth erwise of any intellectual property right c Buyer Remedy Omron s sole obli gation hereunder shall be at Omron s election to i replace in the form originally shipped with Buyer responsible fo
24. o not use the Unit in places with corrosive gas or excessive resistance thermometers dust e Do not use the Unit near machines generating high frequen vonnecton amp cy noise e Wire the terminals of the Unit using solderless terminals e The tightening torque applied to the terminal screws of the a Correct Use Unit must be approximately 0 78 N e m or 8 kgf e cm Mounting Use the following type of solderless terminals for M3 5 screws e The dimensions of the Digital Controller conform to DIN BEE da 43700 7 2 mm max a e Recommended panel thickness is 1 to 8 mm e Mount the Unit horizontally 24 Digital Process Controller ESLIK E Operation For models with alarm functions The alarm outputs of a mod el with an alarm function may not turn ON properly when the model malfunctions The use of alarm equipment with the model is recommended The parameters and internal switch are set before shipping so that the Unit will function normally Change the settings of the parameters and internal switch according to the application if necessary Several seconds are required until the relay is turned ON after power has been supplied to the Digital Controller You must take this time delay into consideration when designing se quenced circuits which incorporate a Digital Controller OMRON Do not use excessive force when pulling out the internal mechanism from the housing Protect the internal connector or electronic parts of the Unit from
25. ply only on the net amount of invoices sent to Buyer after deducting transportation charges taxes and duties and will be allowed only if i the invoice is paid according to Omron s payment terms and ii Buyer has no past due amounts Interest Omron at its option may charge Buyer 1 1 2 interest per month or the maximum legal rate whichever is less on any balance not paid within the stated terms Orders Omron will accept no order less than 200 net billing Governmental Approvals Buyer shall be responsible for and shall bear all costs involved in obtaining any government approvals required for the impor tation or sale of the Products Taxes All taxes duties and other governmental charges other than general real property and income taxes including any interest or penalties thereon imposed directly or indirectly on Omron or required to be collected directly or indirectly by Omron for the manufacture production sale delivery importa tion consumption or use of the Products sold hereunder including customs duties and sales excise use turnover and license taxes shall be charged to and remitted by Buyer to Omron Financial If the financial position of Buyer at any time becomes unsatisfactory to Omron Omron reserves the right to stop shipments or require satisfactory security or payment in advance If Buyer fails to make payment or otherwise comply with these Terms or any related agreement Omron may without liabil ity and in
26. put 0 2 of indication value 1 digit max Hysteresis 0 01 to 99 99 FS in units of 0 01 FS Proportional band P 0 1 to 999 9 FS in units of 0 1 FS integral reset time Derivative rte time D Alarm setting range 1 999 to 9 999 or 199 9 or 999 9 decimal point position dependent on input type Sampling period Temperature 250 ms scan rate input 200 m s2 min approx 20G 3 times each in 6 directions 100 m s approx 10G applied to the relay Vibration resistance Shock resistance 300 m s min approx 30G 3 times each in 6 directions 10 C to 55 C 14 F to 131 F with no icing with 3 year warranty period 10 C to 50 C Ambient temperature Operating 14 F to 122 F Storage 25 C to 65 C 13 F to 149 F with no icing Mounting Approx 65 g bracket E5CK Approx 170 g Adapter Approx 10 g Emission Enclosure EN55011 Group 1 class A Emission AC Mains EN55011 Group 1 class A Immunity ESD ENG1000 4 2 4 kV contact discharge level 2 8 kV air discharge level 3 Immunity RF interference ENV50140 10 V m amplitude modulated 80 MHz to 1 GHz level 3 10 V m pulse modulated 900 MHZ Immunity Conducted Disturbance ENV50141 10 V 0 15 to 80 MHz level 3 Immunity Burst EN61000 4 4 2 kV power line level 3 2 kV I O signal line level 4 Standards Approvals UL1092 CSA22 2 No 14 CSA22 2 No 1010 1 Conforms to EN50081 2 EN50082 2 EN61010 1 IEC1010 1 Con
27. r labor charges for removal or replacement thereof the non complying Product ii repair the non complying Product or iii repay or credit Buyer an amount equal to the purchase price of the non complying Product provided that in no event shall Omron be responsi ble for warranty repair indemnity or any other claims or expenses regarding the Products unless Omron s analysis confirms that the Products were prop erly handled stored installed and maintained and not subject to contamina tion abuse misuse or inappropriate modification Return of any Products by Buyer must be approved in writing by Omron before shipment Omron Compa nies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components Circuits system assemblies or any other materials or substances or environ ments Any advice recommendations or information given orally or in writing are not to be construed as an amendment or addition to the above warranty See http www omron247 com or contact your Omron representative for pub lished information Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Om
28. rated supply voltage Power consumption 16 VA 15 VA E5CK 10 VA at 100 VAC 14 VA at 240 VAC Thermocouple K J T E L U N R S B W PLII Platinum resistance JPt100 Pt100 thermometer RTD Current input 4 to 20 mA 0 to 20 mA Voltage input 1to5 V Oto5 V O to 10 V Mean Time Between Failure 15 4 years 135 000 hours Control output Relay SPST 3 A at 250 VAC resistive load See Note 1 Mechanical life expectancy 10 000 000 operations min Electrical life expectancy 100 000 operations min Voltage pulse 20 mA at 12 24 VDC with short circuit protection 20 mA at 24 VDC with short circuit protection Permissible load impedance 1 kQ min Resolution Approximately 2600 steps Linear 0 to 10 VDC voltage Linear current 4 to 20 mA Permissible load inpedance 500 Q max Resolution Approximately 2600 steps 0 to 20 mA Permissible load impedance 500 Q max Resolution Approximately 2600 steps 3 A at 250 VAC resistive load 3 A at 250 VAC resistive load E5CK 1A at 250 VAC resistive load Control method See Note 2 ON OFF Advanced PID Control with auto tuning or Self tuning Setting method Digital setting using front panel keys or communications features Indication method 7 seg digital display and LEDs E5AK PV 15 mm SP 10 5 mm E5EK PV 14 mm SP 9 5 mm Auxiliary output SPST NO E5CK PV 12 mm SP 8 mm Potentiometer for valve positioning 100 Q to 2
29. ron Companies exceed the individual price of the Product on which liability is asserted Indemnities Buyer shall indemnify and hold harmless Omron Companies and their employees from and against all liabilities losses claims costs and expenses including attorney s fees and expenses related to any claim inves tigation litigation or proceeding whether or not Omron is a party which arises or is alleged to arise from Buyer s acts or omissions under these Terms or in any way with respect to the Products Without limiting the foregoing Buyer at its own expense shall indemnify and hold harmless Omron and defend or set tle any action brought against such Companies to the extent based on a claim that any Product made to Buyer specifications infringed intellectual property rights of another party Property Confidentiality Any intellectual property in the Products is the exclu sive property of Omron Companies and Buyer shall not attempt to duplicate it in any way without the written permission of Omron Notwithstanding any charges to Buyer for engineering or tooling all engineering and tooling shall remain the exclusive property of Omron All information and materials supplied by Omron to Buyer relating to the Products are confidential and proprietary and Buyer shall limit distribution thereof to its trusted employees and strictly prevent disclosure to any third party Export Controls Buyer shall comply with all applicable
30. t can be calibrated only when the Communications Unit E53 CKF has been installed in the Controller 8 Digital Process Controller ESLIK omron Dimensions Unit mm inch MESAK Panel Cutouts 96 3 78 x 96 3 78 A a g Gadd 5288 T RSP wa SUBI SUB2 OUTI OUT2 STOP AT a Oo a o PV S 2 DODODOOOD Note 1 Recommended panel thickness is 1 to 8 mm 2 Maintain the specified vertical and horizontal mounting space between each Unit Units must not be closely mounted vertically or horizontally Panel Cutouts 60 min y 8888 RMT ASP MANU SUB1 SUB2 a a 0 g OUTI OUT2 STOP AT oO oO d ao Note 1 Recommended panel thickness is 1 to 8 mm 2 Maintain the specified vertical and horizontal mounting space between each Unit Units must not be closely mounted vertically or horizontally 58 2 28 53 2 09 x 53 2 09 100 3 94 Panel Cutouts 44 8 1 76 x 44 8 1 76 65 min Note 1 Recommended panel thickness is 1 to 5 mm 2 Maintain the specified vertical and horizontal mounting space between each Unit Units must not be closely mounted either vertically or horizontally 60 min 45 aed 45 ee w a Digital Process Controller ESLIK 9 OmRON MESCK 302 The ESCK 302 model has the same dimension and cutouts as the E5CK WE Accessories Order Separately Terminal Cover for ESAK Terminal Cover for ESEK E53
31. tion assigned to auxiliary output 1 turns ON e SUB2 for ESAK and E5EK only Lit when the output function assigned to auxiliary output 2 turns ON e MANU Lit when the manual operation mode is being used e STOP Lit when control operation has been stopped e RMT Lit during remote communications operation e AT Flashes during auto tuning Auto tuning is completed when this LED stops flashing e RSP for ESAK and E5EK only Lit during remote SP operation e Bar Graph for E5AK only On a standard model ESAK AAD this bar graph indicates the manipulated variable heat in 10 increments per single segment On a position propor tional model E5AK PRR2 this bar graph indicates the valve opening in 10 increments per single segment No 1 Display Displays the process value or parameter symbols No 2 Display Displays the set point set point during SP ramp manipulated variable or parameter settings A M Key Press to select the auto operation or manu al operation Up Key Down Key Press to increase or decrease the value on the No 2 display Display Key Press quickly for less than 1 s to shift the display to the next parameter When this key is pressed for 1 s or more the menu screen will be displayed in any case e AT Press key for automatic tuning e AM This feature is located in level one Replaced AT feature in level one Digital Process Controller ESLIK 7 OMRON Operation E
32. u can only manually adjust the manipulated variable MV in this mode Level 0 Mode For normal operation Change the set point during operation and start or stop Controller operation and only in this mode monitor the process value ramp SP and manipulated variable Level 1 Mode For adjusting primary control parameters Execute AT auto tuning set alarm values set the control period and set PID parameters Level 2 Mode For adjusting secondary control parameters Set parameters for limiting the manipulated variable and set point switch between the remote and local modes set the loop break alarm LBA alarm hysteresis and the digital filter value of inputs Setup Mode For setting the basic specifications Set parameters for input type scaling output assignments and direct reverse operation Expansion Mode For setting expanded functions Set ST self tuning SP setting limiter Select advanced PID or ON OFF control Specify the standby sequence resetting method Initialize parameters and set the time for automatic return to the monitoring display Option Mode For setting option functions Set the communications conditions transfer output and event input parameters to match the type of Option Board installed in the Controller This mode will be accessible_only when an option board is installed in the controller Calibration Mode For calibrating inputs and transfer output Calibrate the selected input type Transfer outpu
33. y Omron Companies has been checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions OMROMN Automation simple powerful OMRON ELECTRONICS LLC e THE AMERICAS HEADQUARTERS Schaumburg IL USA e 847 843 7900 e 800 556 6766 e www omron247 com OMRON CANADA INC e HEAD OFFICE OMRON ARGENTINA e SALES OFFICE Toronto ON Canada e 416 286 6465 e 866 986 6766 e www omron ca Cono Sur e 54 11 4787 1129 OMRON ELETR NICA DO BRASIL LTDA HEAD OFFICE OMRON CHILE e SALES OFFICE Sao Paulo SP Brasil e 55 11 2101 6300 e www omron com br Santiago 56 2206 4592 OMRON ELECTRONICS MEXICO SA DE CV e HEAD OFFICE OTHER OMRON LATIN AMERICA SALES Apodaca N L e 52 811 156 99 10 e mela omron com 56 2206 4592 H301 E3 02 Note Specifications are subject to change 2008 Omron Electronics LLC Printed in U S A
34. zontally into the connector on the power board right output board into these two holes age of controller 2 With the output board fitted into the Power Board fit the 2 With the Power Board connected fit the board vertically into the connector on the control board left side of output board into the connector on the control board left Controller side of Controller Digital Process Controller ESLIK 13 E Mounting Controller ESAK and ESEK 1 Insert the controller into the panel s mounting hole at the position shown in the figure below 2 Fit the mounting bracket accessory into the mounting slots on the top and bottom of the rear case ITNT A y E5CK 1 Insert the ESCK Controller into the cutout on the panel as shown in the figure here 2 Push the adapter along the Controller body from the ter minals up to the panel and fasten temporarily 3 Tighten the two mounting screws on the adapter When tightening screws tighten the two screws alternately keeping the torque to approximately 0 29 to 0 39 N m or 3 to 4 kgf e cm Adapter Panel Watertight gasket OMRON 3 Tighten the mounting bracket screws on the upper and lower parts in small increments alternately and equally until the ratchet start to slide XARAK d Nit 14 Digital Process Controller ESLIK HM Mounting Terminal Cover E5AK and E5EK 1 Fasten the terminals covers as follows by using the
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