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DTSC-200 ATS Controller Installation
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1. Ld J 50 E Ei El E o i E Discrete input 1 Discrete input 2 Discrete input 3 Discrete input 4 Discrete input 5 Discrete input 6 Discrete input 7 Discrete input 8 Discrete input 9 Discrete input 10 Discrete input 11 Discrete input 12 Figure 5 26 Discrete inputs alarm control input negative signal 51 Discrete input S1 Reply from ATS limit switch Breaker in source 1 position NC 52 Discrete input S2 Reply from ATS limit switch Breaker in source 2 position NC 53 Discrete input Breaker in source 2 open position S10 Reply from ATS limit switch NC 54 Discrete input Breaker in source 1 open position S20 Reply from ATS limit switch NC 55 Discrete input Inhibit ATS SW NC 56 Discrete input Alarm input programmable SW 57 Discrete input Alarm input programmable SW 58 Discrete input Alarm input programmable SW 59 Discrete input Alarm input programmable SW 60 Discrete input Alarm input programmable SW 61 Discrete input Alarm input programmable SW 62 SW switchable via t NOTE Discrete input he software NO Alarm input programmable SW type 1 N O make contact NC type 2 N C break contact Table 5 17 Discrete input terminal assignment alarm
2. gt M o S 120 o D 11 0 gt p LUE E an he 70 A DI D DEE DEE ie 50 c HH Ee 4 0 49 7 7 vcre e eet EE E EE Dm E enano i E n i T b ee M d oe lee i iM Eee i i Time 0 0 50 0 50 100 150 200 250 300 350 ms Figure 5 2 Power supply crank waveform at maximum load NOTE Woodward recommends to use one of the following slow acting protective devices in the supply line to terminal 63 e Fuse NEOZED D01 6A or equivalent e Miniature Circuit Breaker 6A Type C for example ABB type S271C6 or equivalent Refer to Appendix A Recommended Power Supply Units on page 40 for suitable power supply units Earth Ground ys Figure 5 3 Earth ground Earth ground connection Table 5 3 Earth ground terminal assignment Page 14 41 O Woodward Manual 37385 DTSC 200 ATS Controller Voltage Measuring FlexRange Gi NOTE DO NOT use both sets of voltage measuring inputs The control unit will not measure voltage correctly if the 100 V and 400 V inputs are utilized simultaneously Gi NOTE Woodward recommends protecting the voltage measuring inputs with slow acting fuses rated for 2 to 6A Voltage Measuring Source 1 L1 L2 L3 400 Vac L 100 Vac t7 400 Vac L 100 Vac Voltage Source 1 phase voltage Figure 5 4 Voltage measuring source 1 Terminal Description 15 100 Vac Source 1 voltage
3. DI 10 freely configurable via LogicsManager Discrete input DI 9 freely configurable via LogicsManager Discrete input DI 8 freely igurable via LogicsManager iscrete input DI 7 freely igurable via LogicsManager iscrete input DI 6 freely igurable via LogicsManager Discrete input DI 5 hibit ATS iscrete input DI 4 Reply from ATS limit Switch Breaker in source 2 open position Discrete input DI 3 Reply from ATS limit switch Breaker in source 1 open position Discrete input DI 2 Reply from ATS limit switch Breaker in source 2 position Discrete input DI 1 Reply from ATS limit switch Breaker in source 1 position Power supply input Isolated full duplex MW WOODWARD Common Load current L3 Common terminals 51 to 62 Load current L2 Discrete output R 9 Command open from source 2 Load current L1 position to neutral position Discrete output R 8 Command open from source 1 position to neutral position Source 1 voltage N Discrete output R 7 Command close to Source 2 position Source 1 voltage Discrete output R 6 Command close to Source 1 position Source 1 voltage Discrete output R 5 Engine start contact Source 1 voltage Source 2 voltage Discrete output R 4 freely configu
4. DTSC 200 Operation DTSC 200 Application DTSC 200 Interfaces Additional Manuals LeoPC1 User Manual 37146 GR37146 PC program for visualization configuration remote control data logging language upload alarm and user management and man agement of the event recorder This manual describes the set up of the program and interfacing with the control unit LeoPC1 Engineering Manual 37164 GR37164 PC program for visualization configuration remote control data logging language upload alarm and user management and man agement of the event recorder This manual describes the configuration and customization of the program Table 1 1 Manual overview Intended Use The unit must only be operated in the manner described by this manual The prerequisite for a proper and safe operation of the product is correct transportation storage and installation as well as careful op eration and maintenance NOTE This manual has been developed for a unit fitted with all available options Inputs outputs functions configuration screens and other details described which do not exist on your unit may be ignored The present manual has been prepared to enable the installation and commissioning of the unit Due to the large variety of parameter settings it is not possible to cover every combination The manual is therefore only a guide In case of incorrect entries or a total loss of functions the default settings may
5. Positive Negative Signal Power supply o Power suppply 8 to 40 Vdc o Discrete input 1 L En Discrete input 2 Power suppply 8 to 40 Vdc O Ld Discrete input 3 Power suppply 8 to 40 Vdc O Ll Discrete input 4 Power suppply 8 to 40 Vdc o Ld Discrete input 5 Power suppply 8 to 40 Vdc o 1 Discrete input 6 Power suppply 8 to 40 Vdc o LT Discrete input 7 Power suppply 8 to 40 Vdc E Discrete input 8 Power suppply 8 to 40 Vdc O Ki Discrete input 9 Power suppply 8 to 40 Vdc O m Discrete input 10 Power suppply 8 to 40 Vdc o E Discrete input 11 Power suppply 8 to 40 Vdc J o ES 56 w o p Discrete input 12 Power suppply 8 to 40 Vdc o Figure 5 25 Discrete inputs alarm control input positive signal O Woodward Page 27 41 Manual 37385 Power suppply 8 to 40 Vdc o Power supply o Power supply o Power supply o Power supply o Power supply o Power supply o Power supply o Power supply o Power supply o Power supply o Power supply o Power supply Terminal Com Signal Description DTSC 200 ATS Controller L LI gue 1 LI LI El LI Kai
6. earlier revision problems may occur in continuous operation It is recommended to use an industry standard serial RS 232 cable to connect the DPC with the laptop PC for continuous operation The shield connector 6 3mm tab connector at the DPC of revision F P N 5417 557 Rev F and above must be connected to ground Page 34 41 Woodward Manual 37385 DTSC 200 ATS Controller Chapter 6 Technical Data Nameplate eroe ree rr er eren TL nnn nnn nnn 1 S N Serial number numerical 2 S N Date of production YYMM Mess TW 3 S N Serial number Barcode Mn E A Qu A 4 P N Item number CO ia mw m 5 REV Item revision number PART NO REV EASYGEN 1500 6 Details Technical data E Ix O Fi Type Description short WEE 8 Type Description long 9 UL UL sign Measuring values voltages A A Measuring voltages 100 V Rated value Var ici nad 69 120 Vac Maximum value V max max 86 150 Vac Rated voltage phase ground 150 Vac Rated surge voltage sss 2 5 kV 400 V Rated value Nagel 277 480 Vac Maximum value V max max 346 600 Vac Rated voltage phase ground 300 Vac Rated surge voltage ee eeceseecceseeeeeeeeneeeeeereees 4 0 kV Linear measuring range netncnientetr ttt
7. Voltage measuring source 2 PT windings 3ph 3w L1 L2 L3 28 27 26 25 24 41 0143 ET 41 L2 L3 Voltage 3Ph 3W Wiring terminals Rated voltage range 1 100 V 50 to 130 Ver 4 400 V 131 to 480 Ver Measuring range max 1 0 to 150 Vac 4 0 to 600 Vac DTSC 200 terminal 29 27 25 30 28 26 Phase L1 L2 L3 L1 L2 L3 Table 5 11 Voltage measuring terminal assignment source 2 3ph 3w 5 For different voltage systems different wiring terminals have to be used Page 22 41 O Woodward Manual 37385 DTSC 200 ATS Controller Voltage Measuring Source 2 parameter setting 1ph 3w 1phase 3wire Figure 5 18 Voltage measuring source 2 PT windings 1ph 3w L1 N L3 29 28 27 26 25 24 p ATI E LEA 1 A L1 L2 L3 Voltage 1Ph 3W 1p 3w Wiring terminals Rated voltage range 1 100 V 50 to 130 Ver 4 400 V 131 to 480 V Measuring range max 1 0 to 150 Vac 4 0 to 600 Vac DTSC 200 terminal 29 27 25 23 30 28 26 Phase L1 N L3 N L1 N L3 Table 5 12 Voltage measuring terminal assignment source 2 Iph 3w 6 For different voltage systems different wiring terminals have to be used Incorrect measurements are possible if both voltage systems use the same N terminal O Woodward Page 23 41 Manual 37385
8. approx 20 KQ Discrete outputs Group A R 1 4 isolated Contact material oae ee vao t VUE ains AgCdO General purpose GP V cont relay output AC s 2 00 Aac 250 Vac DC wade nin tr 2 00 Adc 24 Vdc 0 36 Adc 125 Vdc 0 18 Adc 250 Vdc Pilot Duty PD V cont relay output DO hin Aa n 1 00 Adc 24 Vdc 0 22 Ade 125 Vdc 0 10 Adc 250 Vdc B300 Discrete outputs Engine Start R 5 isolated Contact material sse need e ee e RE cede UR AgNi 90 10 General purpose GP V Coni relay oup op EE 10 00 Aac 250 Vac Discrete outputs Group B R 6 9 isolated Contact material geed te e eee e eie e iie AgNi 90 10 General purpose GP V cont relay output Ee na 10 00 Aac 250 Vac Interface rrr rr enna nnn enna nnn RS 485anterface ii es edet iste eb pese isolated Insulation voltage eee 500 Vac ERI O ae ere RS 485 EE NEE 5V CAN busnterface issih eese eiae isolated Insulation voltage nono A EEA 500 Vac A m CAN bus Internal lime termination 2 3 oan RR Re its Not available Battery eroe eren oL nnn nnn enne T rre e TL nnn nnn Eu ET NiCd Durability at operation without power supplv approx
9. be disconnected e Do not touch any part of the PCB except the edges e Do not touch the electrical conductors connectors or components with conductive devices or with bare hands e When replacing a PCB keep the new PCB in the plastic antistatic protective bag it comes in until you are ready to install it Immediately after removing the old PCB from the control cabinet place it in the antistatic protective bag CAUTION To prevent damage to electronic components caused by improper handling read and observe the pre cautions in Woodward manual 82715 Guide for Handling and Protection of Electronic Controls Printed Circuit Boards and Modules O Woodward Page 7 41 Manual 37385 DTSC 200 ATS Controller Chapter 3 Housing Panel Cutout Figure 3 1 Housing panel board cutout Description Tolerance Total 171 mm 6 73 in Panel cutout 138 mm 5 43 in 1 0 mm 0 04 in Housing dimension 136 mm 5 35 in Total 219 mm 8 62 in Panel cutout 186 mm 7 32 in 1 1 mm 0 04 in Housing dimension 185 mm 7 28 in Total 61 mm 2 40 in Table 3 1 Housing panel cutout The maximum permissible corner radius is 3 5 mm 0 14 in Refer to Figure 3 3 on page 11 for a cutout drawing Page 8 41 O Woodward DTSC 200 ATS Controller Manual 37385 Imensions D ur y z ux T9 pod Uor3eznbrguo od 0 6c Bc 2j
10. be taken from the list of parameters enclosed in the configuration manual 37386 Page 6 41 Woodward Manual 37385 DTSC 200 ATS Controller Chapter 2 Electrostatic Discharge Awareness All electronic equipment is static sensitive some components more than others To protect these components from static damage you must take special precautions to minimize or eliminate electrostatic discharges Follow these precautions when working with or near the control l Before doing maintenance on the electronic control discharge the static electricity on your body to ground by touching and holding a grounded metal object pipes cabinets equipment etc 2 Avoid the build up of static electricity on your body by not wearing clothing made of synthetic materials Wear cotton or cotton blend materials as much as possible because these do not store static electric char ges as easily as synthetics 3 Keep plastic vinyl and Styrofoam materials such as plastic or Styrofoam cups cigarette packages cello phane wrappers vinyl books or folders plastic bottles etc away from the control modules and work area as much as possible 4 Opening the control cover may void the unit warranty Do not remove the printed circuit board PCB from the control cabinet unless absolutely necessary If you must remove the PCB from the control cabinet follow these precautions e Ensure that the device is completely voltage free all connectors have to
11. ca EN 60255 21 1 EN 60068 2 6 Fc EN 60255 21 3 Lloyd s Register Vibration Test2 SAEJ1455 Chasis Data MIL STD 810F M514 5A Cat 4 Truck Trailer tracked restrained cargo Fig 514 5 C1 Shock erroe rero n nnn nn nn roe erroe eee eL rro oe B esse USE EE esas irse 40G Sawtooth Puls 1 1ms gt Standards ice upto iple iun dit e Oa e qid ee Eee isis oicria cda EN 60255 21 2 MIL STD 810F M516 5 Procedure 1 Temperature nn Cold Dry Heat storage 30 C 22 F 80 C 176 F Cold Dry Heat operating sse 20 C 4 F 60 C 140 F Bs UAL UG est Piece ee IEC 60068 2 2 Test Bb and Bd IEC 60068 2 1 Test Ab and Ad Humidity rer rre nn nnn nn rer mre Ter LT Tero ERR 60 C 95 RH 5 days z Standards idein trier iere ven prede E C rdg dev eee erus e dpi dese a pega eos IEC 60068 2 30 Test Db Altitude rr re nnn re Term rere nen enna nen TT ro Maximum operating altitude eese 2000 m 6 500 ft Page 38 41 Woodward Manual 37385 Chapter 8 DTSC 200 ATS Controller Accuracy pa Measuring value Display Accuracy Notes Frequency Source 1 fuin fiov Dau 15 0 to 85 0
12. nee Herde e re eie EET Rcs 1 25 X Vua Measuring frequency c ocooocccoccoonconocononnnonnnonnnonn nono nonnnnnnnnancnnnnnnnnns 50 60 Hz 40 0 to 70 0 Hz BIC CULACY E Class 1 Input resistance per path LITRO CENA 0 498 MQ GALA SE 2 0 MO Maximum power consumption per Path 0 15 W Measuring values currents isolated Measuring current 1 Rated value Lua MA 5 Rated value Oe ee ISA suce m Class 1 Linear measuring range Load terminals 10 through 13 3 0 X Leet Maximum power consumption per Path 0 15 VA Rated short time current 1 S DI 50 0 x Tratea I5 nee metes 10 0 x Leet Ambient variables POWerSUpply capa 12 24 Vdc 6 5 to 40 0 Vdc not buffered Battery ground terminal 2 must be grounded to the chassis e E LEE max 50 A peak 1 ms Nee 2000 uF Intrinsic consumption sssessessseeeer enne ene nnnn nne nenns max 8 W in power save mode backlight relays off 3W Degree Of poll ttonJ genee eege eege 2 O Woodward Page 35 41 Manual 37385 DTSC 200 ATS Controller Discrete inputs isolated Input range V cont digital mp Rated voltage 12 24 Vdc 8 to 40 Vdc Input fesistafice s vic ene Dee ete a ee ao AH de ee
13. phase N 400 Vac 100 Vac 400 Vac 100 Vac 400 Vac 100 Vac 400 Vac Source 1 voltage phase L3 Source 1 voltage phase L2 Source 1 voltage phase L1 Table 5 4 Voltage measuring terminal assignment source 1 Gi NOTE The 100 V input terminals must be used if parameter S1 voltage transf secondary refer to Configu ration Manual 37386 is configured with a value between 50 and 130 V for proper measurement The 400 V input terminals must be used if parameter S1 voltage transf secondary refer to Configu ration Manual 37386 is configured with a value between 131 and 480 V for proper measurement Woodward Page 15 41 Manual 37385 DTSC 200 ATS Controller Voltage Measuring Source 1 parameter setting 3ph 4w 3phase 4wire 3ph 4w Figure 5 5 Voltage measuring source 1 PT windings 3ph 4w L1 L2 L3 N 21 20 19 18 17 16 HAAN 4 L1 L2 L3 Voltage 3Ph 4W Wiring terminals Rated voltage range 1 100 V 50 to 130 Ves 4 400 V 131 to 480 Nal Measuring range max 1 0 to 150 Vac 4 0 to 600 Vac DTSC 200 terminal 19 17 15 22 20 18 16 Phase L2 L3 N Ll L2 L3 N Table 5 5 Voltage measuring terminal assignment source 1 3ph 4w For different voltage systems different wiring terminals have to be used Incorrect measurements are
14. phases L1 L2 L3 transformer terminals x2 1 Load current phase L3 transformer terminal s1 k Load current phase L2 transformer terminal s1 k Load current phase L1 transformer terminal s1 k Table 5 14 Current measuring terminal assignment load current O Woodward Page 25 41 Manual 37385 DTSC 200 ATS Controller Current Measuring Load parameter setting L1 L2 L3 Figure 5 23 Current measuring load L1 L2 L3 L1L2L3 Wiring terminals DTSC 200 12 11 Phase L2 L3 Table 5 15 Current measuring terminal assignment load L1 L2 L3 Current Measuring Load parameter setting Phase L1 Phase L2 amp Phase L3 Phase L1 Phase L2 Phase L3 Figure 5 24 Current measuring load Phase Lx Wiring terminals Phase L1 DTSC 200 Phase Phase L2 DTSC 200 Phase Phase L3 DTSC 200 Phase Table 5 16 Current measuring terminal assignment load Phase Lx Page 26 41 O Woodward Manual 37385 DTSC 200 ATS Controller Discrete Inputs Discrete Inputs Bipolar Signals The discrete inputs are electrically isolated allowing for a bipolar connection The discrete inputs are able to han dle positive or negative signals NOTE All discrete inputs must use the same polarity either positive or negative signals due to the common ground Discrete Inputs
15. source 2 measuring inputs 1ph 2w Current measuring load sse Current measuring load L1 L2 L3 Current measuring load Phase Lx ice nine ida lolas tois e sa iip de enia taseessa esias aE Discrete inputs alarm control input positive signal Discrete inputs alarm control input negative signal Discrete inputs alarm control inputs operation logic Discrete outputs etie a etes tiere iere ete l ucar M RS 485 Modbus connection for half duplex operation RS 485 Modbus connection for full duplex operapon esses eene eene Interfaces CAN bus FlexCAN icono nein detinet seedey sa oe bon teo e sa irte Interfaces CAN bus wiring of shielding Interfaces CAN bus terminations usina iii ta Ee b oe e bos HL sues da ER Inge dt Eeer rea co Page 4 41 O Woodward Manual 37385 DTSC 200 ATS Controller Tables Table 1 1 Table 3 1 Table 5 1 Table 5 2 Table 5 3 Table 5 4 Table 5 5 Table 5 6 Table 5 7 Table 5 8 Table 5 9 Table 5 10 Voltage measuring terminal assignment source 2 3ph 4w Table 5 11 Voltage measuring terminal assignment source 2 3ph 3w Table 5 12 Voltage measuring terminal assignment source 2 Iph 3w Table 5 13 Voltage measuring terminal assignment source 2 1ph 2w Table 5 14 Current measuring terminal assignment load current Table 5 15 Curre
16. 2 Figure 5 23 Figure 5 24 Figure 5 25 Figure 5 26 Figure 5 27 Figure 5 28 Figure 5 29 Figure 5 30 Figure 5 31 Figure 5 32 Figure 5 33 Figure 5 34 Housing panel board A O Housing dimensions iiri itp cites ren le sd rede ode ep br ed ebd iia e EE I Leod dica ib Io pure Wri AST ANI ER o dn M Power supply crank waveform at maximum load Earth ground sss e Voltage measuring source 1 Voltage measuring source 1 PT windings 3ph Au nennen enne ener nnne Voltage measuring source 1 measuring inputs 3ph Aw Voltage measuring source 1 PT windings 3ph Aw Voltage measuring source 1 measuring inputs 3ph Zwee Voltage measuring source 1 PT windings 1ph 3w Voltage measuring source measuring inputs Iph 3w Voltage measuring source 1 PT windings 1ph 2w Voltage measuring source 1 measuring inputs Iph 2w Voltage measuring SOURCE E Voltage measuring source 2 PT windings 3ph 4w Voltage measuring source 2 measuring inputs 3ph 4w Voltage measuring source 2 PT windings 3ph 3w Voltage measuring source 2 measuring inputs 3ph 3w Voltage measuring source 2 PT windings I ph Aw Voltage measuring source 2 measuring inputs Iph 3w Voltage measuring source 2 PT windings lph jw Voltage measuring
17. 37385 M5 WOODWARD DTSC 200 ATS Controller DTSC 200 M5 WOODWARD Installation Software Version 1 0xxx Manual 37385 A A e Manual 37385 DTSC 200 ATS Controller WARNING Read this entire manual and all other publications pertaining to the work to be performed before install ing operating or servicing this equipment Practice all plant and safety instructions and precautions Failure to follow instructions can cause personal injury and or property damage The engine turbine or other type of prime mover should be equipped with an overspeed overtempera ture or overpressure where applicable shutdown device s that operates totally independently of the prime mover control device s to protect against runaway or damage to the engine turbine or other type of prime mover with possible personal injury or loss of life should the mechanical hydraulic gov ernor s or electric control s the actuator s fuel control s the driving mechanism s the linkage s or the controlled device s fail Any unauthorized modifications to or use of this equipment outside its specified mechanical electrical or other operating limits may cause personal injury and or property damage including damage to the equipment Any such unauthorized modifications i constitute misuse and or negligence within the meaning of the product warranty thereby excluding warranty coverage for any resulting damage and ii invalidate product certif
18. 5 years Battery field replacement ee aac ei te IRAE Ree erts not possible Page 36 41 O Woodward Manual 37385 DTSC 200 ATS Controller eese EI a easYpack 219x 171 x 61 mm 8 6 x 6 7 x 2 4 in Hosted voie tidie ede 186 1 1 x 138 1 0 mm oe Lee glass fiber reinforced plastic screw plug terminals 14 AWG 2 5 mm m 5 to 7 pound force inches 0 5 to 0 8 Nm use 60 75 C copper wire 14 AWG 2 5 mm only use class 1 wire only or equivalent O eid reo M e M oe Es approx 800 g 1 75 Ib Protection rrr rr roo nn rrr Protection syste ears e Een DR REP end IP54 from front with clamp kit IP65 from front with screw kit IP20 from back Pront folo s ines eie e ERI RE RUE ERR EN EUN RE insulating surface EMG test CE secet eee eate tested according to applicable EN guidelines LISIS treo REID CE marking UL listing for ordinary locations Type approval UL cUL listed Ordinary Locations File No 231544 O Woodward Page 37 41 Manual 37385 DTSC 200 ATS Controller Chapter 7 Environmental Data Dynamics eee er eer ere nnn nnn nnn nnn nnn nnn Frequency Range Sine SBween eres 5Hz to 150Hz ACC AO a E 4G Frequency Range Random 10Hz to 500Hz Power Density accen none ne ne rer Cn eet 0 015G Hz RMS Valle NER 1 04 Grms lada iaa ia SPHERE Ert
19. 97 5z p2l z 22 12 102 61 81 LT 91 ST JbT tjzr trjor 6 8 L 9 s v elz PAS QE LOTZ MMQOZISIC uereg Q02 OSIA TE S0 L00Z EN Ur T9 X TLT X GTZ GERM ei MM peg mer 9T EXM momo SUOTSUSUT pe1rno1T2 31008 SF 1O J9UIOJSUEI em y yy eunsue eoTAep o Je 10 7ewz0Jsuez JUSIINO y JO SUOTIOQUUO y 10 SUOT328UUOD Azepuooes 1 1AMIOJSULII JUATINO eq butyoeuuoostp 107 g oa lt UoT32e301d eouezej1equr ajeradoxdde ue mm pata eq snw siojoequoo 1eMod pue szoyoequoo Azerrrime seotaep Durddrr3 abe3Tontepun 10 quezmno burzezedo jo sTToo bal seouejonpuT pajosuuoy uw O ur p a um 9 T ur L 9 ux TLT ur CU get ur 978 um GTZ Figure 3 2 Housing dimensions Page 9 41 O Woodward Manual 37385 Installation DTSC 200 ATS Controller For installation into a panel door with the fastening clamps please proceed as follows l Panel cutout Cut out the panel according to the dimensions in Figure 3 3 Note It is not necessary to drill the holes if the fastening clamps are used Remove terminals Loosen the wire connection terminal screws on the back of the unit and remove the wire connection terminal strip if required Insert screws in clamps Insert the four clamping screws into the clamp inserts from the shown side opposite of the nut insert until they are almost flush Do not com pletely insert t
20. Hz 0 1 96 Source 2 fuin fiov Dau 40 0 to 85 0 Hz 0 1 96 Voltage Source 1 Vim Vis Vi3ns 0 to 650 kV 1 Transformer ratio selectable Source 2 Vim Vis Vi3ns 0 to 650 kV 1 Transformer ratio selectable Current Load lu Ibo ls 0 to 32 000 A 1 Max value Tu l2 I5 0 to 32 000 A 1 Slave pointer Real power Current total real power value 2 to 2 GW 2 Accuracy depends on the configured transformer ratios Reactive power Current value in L1 L2 L3 2 to 2 Gvar 2 Accuracy depends on the configured transformer ratios cos Q Current value cos L1 lag0 00 to 1 00 2 to lead0 00 Miscellaneous Real energy 0 to 4 200 GWh not calibrated Battery voltage 6 5 to 40 V 1 Reference conditions to measure the accuracy e Input voltage sinusoidal rated voltage e Input current eee sees sinusoidal rated current e Frequency rated frequency 2 96 e Power suppl rated voltage 2 e Power factor cos um 1 00 e Ambient temperature 23 C 2 K e Warm up period 20 minutes Woodward Page 39 41 Manual 37385 DTSC 200 ATS Controller Appendix A Recommended Power Supply Units E Woodward recommends the use of the following external power supply units e Mean Well DR 30 24 e Phoenix Contact MINI PS 100 240AC 24DC 1 An external buffered power supply solution may be achieved using the following devices 2x Phoenix Contact MINI PS 100 240AC 24DC 1 Ix Phoenix Contact Quint Bu
21. Voltage Measuring Source 2 parameter setting 1ph 2w 1phase 2wire DTSC 200 ATS Controller Figure 5 20 Voltage measuring source 2 PT windings Iph 2w L1 mt 28 mt 26 25 24 4 HI 4 L2 L3 Voltage 1Ph 2W Figure 5 21 Voltage measuring source 2 measuring inputs 1ph 2w 1p 2w Wiring terminals Rated voltage range 1 100 V 50 to 130 Ver 4 400 V 131 to 480 Ver Measuring range max 1 0 to 150 Vac 4 0 to 600 Vac DTSC 200 terminal 29 27 25 23 30 28 26 Phase L1 N N N Ll N N Table 5 13 Voltage measuring terminal assignment source 2 ph 2w Page 24 41 O Woodward Manual 37385 DTSC 200 ATS Controller Current Measuring CAUTION Before disconnecting the current transformer CT secondary connections or the connections of the cur rent transformer CT at the device ensure that the current transformer CT is short circuited Load NOTE Please connect the wires of the current transformer L x as near as possible to the unit NOTE Generally one line of the current transformers secondary is to be grounded Detail Connection of the transformers L G SE L3 Note lei iw Connect the common Aa 2 1 L wires of the transformer Load current phase current near the unit Figure 5 22 Current measuring load Load current
22. able Source 2 voltage L3 via LogicsManager Discrete output R 3 freely configuable via LogicsManager Discrete output R 2 freely configuable via LogicsManager Discrete output R 1 freely configuable via LogicsManager Source 2 voltage L2 Source 2 voltage L1 31 32 33 94 35 36 37 38 39 40 41 42 43 44 45 46 47 48 40 50 51 52 53 54 55 56 57 58 59 60 61 62 DTSC 200 Automatic Transfer Switch Controller Common terminals 32 34 2007 12 05 DTSC 200 Terminal Diagram DTSCww 4907 ap SKF Figure 4 1 Wiring diagram Page 12 41 Woodward Manual 37385 DTSC 200 ATS Controller Chapter 5 Connections WARNING All technical data and ratings indicated in this chapter are not definite Only the values indicated in Chapter 6 Technical Data on page 35 are valid The following chart may be used to convert square millimeters mm to AWG and vice versa AWG AWG 3 0 600MCM 4 0 750MCM 300MCM 1000MCM 350MCM 500MCM Table 5 1 Conversion chart wire size O Woodward Page 13 41 Manual 37385 DTSC 200 ATS Controller Power Supply o 12 24Vdc 6 5 to 40 0 Vdc Power supply Figure 5 1 Power supply Terminal Description 12 24Vdc 6 5 to 40 0 Vdc 15 W 5 mm 0 Vdc reference potential 2 5 mm Table 5 2 Power supply terminal assignment
23. control inputs The discrete inputs for the breaker position reply messages Dls 1 through 4 are fixed to N C and are evaluated as N C i e the breaker is considered as in position if the respective DI is de energized Page 28 41 Woodward Manual 37385 DTSC 200 ATS Controller Discrete Inputs Operation Logic Discrete inputs may be configured to normally open N O or normally closed N C states In the state N O no potential is present during normal operation if a control operation is performed the input 1s energized In the state N C a potential is continuously present during normal operation if a control operation is performed the input is de energized The N O or N C contacts may be connected to the signal terminal as well as to the ground terminal of the dis crete input See previous chapter Discrete Inputs Bipolar Signals on page 27 for details Vde GND e l GND Vdc o E BK Discrete input N O Vdc GND o GND Vdc o Hi Discrete input N C Figure 5 27 Discrete inputs alarm control inputs operation logic Woodward Page 29 41 Manual 37385 DTSC 200 ATS Controller Discrete Outputs Control Outputs And LogicsManager o max 250 Vac dc Relay output external device l Relay output Figure 5 28 Discrete outputs Terminal Description Amax Term Com Form A common contact Discrete output R 1 Logic
24. ffer 24DC 20 Page 40 41 O Woodward We appreciate your comments about the content of our publications Please send comments to stgt documentation woodward com Please include the manual number from the front cover of this publication M5 WOODWARD Woodward GmbH Handwerkstrasse 29 70565 Stuttgart Germany Phone 49 0 711 789 54 0 e Fax 49 0 711 789 54 100 stgt info woodward com Homepage http www woodward com power Woodward has company owned plants subsidiaries and branches as well as authorized distributors and other authorized service and sales facilities throughout the world Complete address phone fax e mail information for all locations is available on our website www woodward com 2007 12 Stuttgart
25. he Split Termination impedance of the used cable Concept i e dividing the termination e g 120 Ohms resistor into 2x60 Ohms with a center tap connected to ground via a capacitor easYgen of 10 100 nF CAN bus CAN bus CAN bus Figure 5 34 Interfaces CAN bus termination Possible CAN Bus Problems If no data is transmitted on the CAN bus check the following for common CAN bus communication problems e T structure bus is utilized e CAN L and CAN H are interchanged e Not all devices on the bus are using identical Baud rates e Terminating resistor are missing e Baud rate to high for wiring length e The CAN bus cable is co routed with power cables Woodward recommends the use of twisted pair cables for the CAN bus i e Lappkabel Unitronic LIYCY TP 2x2x0 25 UNITRONIC Bus LD 2x2x0 22 Page 32 41 Woodward Manual 37385 DTSC 200 ATS Controller Maximum CAN bus Length The maximum length of the communication bus wiring is dependent on the configured Baud rate Refer to Table 5 21 for the maximum bus length Source CANopen Holger Zeltwanger Hrsg 2001 VDE VERLAG GMBH Berlin und Offenbach ISBN 3 8007 2448 0 Baud rate Max length 1000 kbit s 25m 800 kbit s 50m 500 kbit s 100m 125 kbit s 250m 50 kbits s 1000 m 20 kbit s Table 5 21 Maximum CAN bus length 2500 m The maximum specified length for the communication bus wiring m
26. he screws into the clamp inserts Insert unit into cutout Insert the unit into the panel cutout Verify that the unit fits correctly in the cutout If the panel cutout is not big enough enlarge it accordingly Attach clamp inserts Re install the clamp inserts by tilting the insert to a 45 angle 1 Insert the nose of the insert into the slot on the side of the housing 2 Raise the clamp insert so that it is parallel to the control panel Tighten clamping screws Tighten the clamping screws 1 until the control unit is secured to the control panel 2 Over tightening of these screws may result in the clamp inserts or the housing breaking Do not exceed the recommended tighten ing torque of 0 1 Nm 0 9 pound force inches Reattach terminals Reattach the wire connection terminal strip 1 and secure them with the side screws B gt I amp I Page 10 41 Woodward Manual 37385 DTSC 200 ATS Controller Screw Kit Installation In order to enhance the protection from front to IP 65 it is possible to fasten the unit with a screw kit instead of the clamp fastener hardware Proceed as follows to install the unit using the screw kit 1 Cut out the panel and drill the holes according to the dimensions in Figure 3 3 2 Insert the unit into the panel cutout Verify that the unit fits correctly in the cutout If the panel c
27. ications or listings CAUTION To prevent damage to a control system that uses an alternator or battery charging device make sure the charging device is turned off before disconnecting the battery from the system Electronic controls contain static sensitive parts Observe the following precautions to prevent dam age to these parts e Discharge body static before handling the control with power to the control turned off contact a grounded surface and maintain contact while handling the control e Avoid all plastic vinyl and Styrofoam except antistatic versions around printed circuit boards e Donottouch the components or conductors on a printed circuit board with your hands or with conductive devices OUT OF DATE PUBLICATION This publication may have been revised or updated since this copy was produced To verify that you have the latest revision be sure to check the Woodward website http www woodward com pubs current pdf The revision level is shown at the bottom of the front cover after the publication number The latest version of most publications is available at http www woodward com publications If your publication is not there please contact your customer service representative to get the latest copy Important definitions WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation that if not a
28. ight not be achieved if poor quality wire is utilized there is high contact resistance or other conditions exist Reducing the baud rate may overcome these is sues Woodward Page 33 41 Manual 37385 DTSC 200 ATS Controller DPC Direct Configuration Cable The easYgen provides a configuration interface for connecting a computer via the DPC direct configuration ca ble The configuration interface is the RJ45 socket on the side of the easYgen housing NOTE Configuration with the direct configuration cable DPC P N 5417 557 is possible A laptop PC the DPC cable the program LeoPC1 version 3 1 1 or higher included on CD Rom with control unit and the proper configuration files are required NOTE The connection cable delivered with the DPC must be used between DPC and easYgen to ensure proper functionality of the easYgen An extension or utilization of different cable types for the connec tion between easYgen and DPC may result a malfunction of the easYgen This may possibly result in damage to components of the system If an extension of the data connection line is required only the serial cable RS 232 between DPC and laptop PC may be extended It is recommended to use an in dustry standard cable for this NOTE For a continuous operation with the direct configuration cable DPC e g remote control of the easY gen it is required to use at least revision F P N 5417 557 Rev F of the DPC When using a DPC of an
29. minal assignment source 2 voltage NOTE The 100 V input terminals must used if parameter S2 voltage transf secondary refer to Configura tion Manual 37386 is configured with a value between 50 and 130 V for proper measurement The 400 V input terminals must used if parameter S2 voltage transf secondary refer to Configura tion Manual 37386 is configured with a value between 131 and 480 V for proper measurement Page 20 41 O Woodward Manual 37385 DTSC 200 ATS Controller Voltage Measuring Source 2 parameter setting 3ph 4w 3phase 4wire Ae Figure 5 14 Voltage measuring source 2 PT windings 3ph 4w L1 L2 L3 N 29 28 27 26 25 24 P ATI EU AnA L1 L2 L3 Voltage 3Ph 4W 3ph 4w Wiring terminals Rated voltage range 1 100 V 50 to 130 Ver 4 400 V 131 to 480 Ver Measuring range max 1 0 to 150 Vac 4 0 to 600 Vac DTSC 200 terminal 29 27 25 23 30 28 26 Phase Ll L2 L3 N L1 L2 L3 Table 5 10 Voltage measuring terminal assignment source 2 3ph 4w 4 For different voltage systems different wiring terminals have to be used Incorrect measurements are possible if both voltage systems use the same N terminal O Woodward Page 21 41 Manual 37385 DTSC 200 ATS Controller Voltage Measuring Source 2 parameter setting 3ph 3w 3phase 3wire 3ph 3w A D B2 B1 B6 B5 B2 B1 Figure 5 16
30. ng terminal assignment source 1 1ph 3w 3 For different voltage systems different wiring terminals have to be used Incorrect measurements are possible if both voltage systems use the same N terminal Page 18 41 O Woodward Manual 37385 DTSC 200 ATS Controller Voltage Measuring Source 1 parameter setting 1ph 2w 1phase 2wire N D HNil t in o N A1 A2 A5 A6 Figure 5 11 Voltage measuring source 1 PT windings Iph 2w L1 21 20 16 DIR 4 1ph 2w Wiring terminals Rated voltage range 1 100 V 50 to 130 Ver 4 400 V 131 to 480 Ver Measuring range max 1 0 to 150 Vac 4 0 to 600 Vac DTSC 200 terminal 19 17 15 22 20 18 16 Phase N N N L1 N N N Table 5 8 Voltage measuring terminal assignment source 1 1ph 2w O Woodward Page 19 41 Manual 37385 DTSC 200 ATS Controller Voltage Measuring Source 2 Voltage Source 2 phase voltage N Vcom Figure 5 13 Voltage measuring source 2 Terminal Description A max 2 Source 2 voltage phase N 100 Vac 2 5 mm 400 Vac 2 5 mm 100 Vac 2 5 mm Source 2 voltage phase L3 400 Vac 2 5 mm 100 Vac 25 mm Source 2 voltage phase L2 400 Vac 2 5 mm 100 Vac 25 mm Source 2 voltage phase L1 400 Vac 2 5 mm Table 5 9 Voltage measuring ter
31. nns sinn nentes 15 Voltage Measuring Source A 15 Voltage Measuring Source 3 20 GurrentMeasU rllg EE 25 Moro M 25 BIIzer2 dgels EQ 27 Discrete Inputs Bipolar Signals sss eene nnne 27 Discrete Inputs Operation Loge 29 Discrete Outputs Control Outputs And LogicsManager sese 30 Tre AAA OOO o AN 31 SA esee ener ettet enses intent rennen sinet 31 CAN Bus FEXCAN deen eee 32 DPC Direct Configuration Cable nano narran anar 34 CHAPTER 6 TECHNICAL DATA 202cccccesssceecessseeeecesseesecsseenensesseseecessesecussseeseeesseeseesstssnsnsseeseas 35 CHAPTER 7 ENVIRONMENTAL DATA 000ccccccssscceccseseeeeeeseeeensesseseecesseeecessseseceessneneeessteseensseesees 38 CHAPTER 8 ACCURACY gege teEe eege suave Ee kinna ENEE ia cn V dee 39 APPENDIX A RECOMMENDED POWER SUPPLY UNITS 0cc ccccesesceneeeeneeceessseneeessseneeeeseessenenees 40 O Woodward Page 3 41 Manual 37385 DTSC 200 ATS Controller Illustrations and Tables HESS Illustrations Figure 3 1 Figure 3 2 Figure 3 3 Figure 4 1 Figure 5 1 Figure 5 2 Figure 5 3 Figure 5 4 Figure 5 5 Figure 5 6 Figure 5 7 Figure 5 8 Figure 5 9 Figure 5 10 Figure 5 11 Figure 5 12 Figure 5 13 Figure 5 14 Figure 5 15 Figure 5 16 Figure 5 17 Figure 5 18 Figure 5 19 Figure 5 20 Figure 5 21 Figure 5 2
32. nt measuring terminal assignment load L1 L2 L3 Manual Vert VIEW idet e Her teer e terree tend eon aine te ES du Esta de cities ede e e edere de re Eo DAR Housing panel cutout Conversion chart wire size Power supply terminal asstgmnment enne nennen ennt en rente tnnt reinen tenete eren entere nenne Earth ground terminal asetgnmenmt eese eene etre nennen rennen trennen ener ene nennen eterne Voltage measuring terminal assignment source TN Voltage measuring terminal assignment source 1 3ph Aw Voltage measuring terminal assignment source 1 3ph 3w Voltage measuring terminal assignment source 1 Iph 3w Voltage measuring terminal assignment source 1 Iph 2w Voltage measuring terminal assignment source 2 voltage sss enne Table 5 16 Current measuring terminal assignment load Phase LN Table 5 17 Discrete input terminal assignment alarm control pute Table 5 18 Discrete outputs terminal assigmment sees Table 5 19 RS 485 Modbus interface terminal assignment Table 5 20 CAN bus interface terminal assignment Table 5 21 Maximum CAN bus Iength nono nonnnnnn crono niini n teint enne ente teen treni aE O Woodward Page 5 41 Manual 37385 DTSC 200 ATS Controller Chapter 1 General Information Type English German DTSC 200 Series DTSC 200 Installation this manual gt DTSC 200 Configuration
33. possible if both voltage systems use the same N terminal Page 16 41 O Woodward Manual 37385 DTSC 200 ATS Controller Voltage Measuring Source 1 parameter setting 3ph 3w 3phase 3wire A D B2 B1 B6 B5 B2 B1 Figure 5 7 Voltage measuring source 1 PT windings 3ph 3w L1 L2 L3 21 20 19 18 17 16 P EAT EU AnA L1 L2 L3 Voltage 3Ph 3W 3ph 3w Wiring terminals Rated voltage range 1 100 V 50 to 130 Vef 4 400 V 131 to 480 Vefe Measuring range max 1 0 to 150 Vac 4 0 to 600 Vac DTSC 200 terminal 19 17 15 22 20 18 16 Phase L2 L3 L1 L2 L3 Table 5 6 Voltage measuring terminal assignment source 1 3ph 3w 2 For different voltage systems different wiring terminals have to be used O Woodward Page 17 41 Manual 37385 DTSC 200 ATS Controller Voltage Measuring Source 1 parameter setting 1ph 3w 1phase 3wire 1p3w Figure 5 9 Voltage measuring source 1 PT windings Iph 3w L1 N L3 21 20 19 18 17 16 1 19 09 41 01 4 L1 L2 L3 Voltage 1Ph 3W Wiring terminals Rated voltage range 1 100 V 50 to 130 Ves 4 400 V 131 to 480 Nal Measuring range max 1 0 to 150 Vac 4 0 to 600 Vac DTSC 200 terminal 19 17 22 20 18 16 Phase N L3 Ll N L3 N Table 5 7 Voltage measuri
34. sManager Discrete output R 2 LogicsManager Discrete output R 3 LogicsManager Form C separate contacts Discrete output R 4 Discrete output R 4 Discrete output R 5 Discrete output R 5 Form A separate contacts C1 Command close to source 1 position C2 Command close to source 2 position C10 Command open from source 1 to neutral position C20 Command open from source 2 to neutral position LogicsManager Engine start Discrete output R 6 Discrete output R 7 Discrete output R 8 Discrete output R 9 LogicsManager using the function LogicsManager it is possible to freely program the relays SW switchable via the software NO type 1 N O make contact NC type 1 N C break contact Table 5 18 Discrete outputs terminal assignment Page 30 41 O Woodward Manual 37385 Interfaces DTSC 200 ATS Controller RS 485 Modbus RTU Slave 5 6 Terminal 7 D i eo T n ke Modbus RTU Slave isolated full duplex RS 485 Figure 5 29 Interface 8 RS 485 A RS 485 B RS 485 A Half Duplex with Modbus on RS 485 Master Full Duplex with Modbus on RS 485 NOTE RS 485 B RS 485 Modbus RTU Slave Table 5 19 RS 485 Modbus interface terminal assignment 1200 7 8 DTSC Slave 1 DTSC Slave n Figure 5 30 RS 485 Modbus connection for half duplex opera
35. tion mm 1200 mm 1200 O 5 6 7 8 TX Rx DTSC Slave n Figure 5 31 RS 485 Modbus connection for full duplex operation Please note that the DTSC must be configured for half or full duplex configuration refer to parame ter 3173 in the Configuration Manual 37385 O Woodward Page 31 41 Manual 37385 DTSC 200 ATS Controller CAN Bus FlexCAN Wiring CAN L CAN bus FlexCAN CAN H Figure 5 32 Interfaces CAN bus FlexCAN Terminal Description Ass EE CAN bus FlexCAN CAN L 2 5 mm CAN H 2 5 mm Table 5 20 CAN bus interface terminal assignment Shielding AS Interface easYgen CAN bus Figure 5 33 Interfaces CAN bus wiring of shielding NOTE Please note that the CAN bus must be terminated with a resistor which corresponds to the impedance of the cable e g 120 Ohms 1 4 W at both ends The termination resistor is connected between CAN H and CAN L 760 Ohms 10 100 q Termination Termination resistor resistor e d esisto T Er I 3 3 esisto I 4 o m z gt Z Z E Z X E q O E q7 O Oo O Oo O oO Note Note We recommend for very critical EMC The termination has to be conditions many noise sources with performed with a resisitance high noise levels and high transmission which corresponds to the rates to use t
36. utout is not big enough enlarge it accordingly 3 Insert the screws and tighten to 0 6 Nm 5 3 pound force inches of torque Tighten the screws with a cross wise pattern to ensure even pressure distribution NOTE If the thickness of the panel sheet exceeds 2 5 mm 0 1 in be sure to use screws with a length of the panel sheet thickness 4 mm 0 16 in Rmax R 3 5 50 P 196 0 i Cutout 8x 945 38 0 148 0 69 0 93 0 181 0 186 0 191 0 Cutout dimension 186 mm 1 1 mm x 138 mm 1 0 mm according to DIN 43700 IEC 61554 2006 09 05 DTSC 200 cutouts crliplan D siC200ww sepe sp Shr 7 32 in 0 045 in x 5 43 in 0 04 in Unit will be mounted with 8 screws P N LRO2236 M4 x 6 mm torque 0 6Nm Figure 3 3 Housing drill plan O Woodward Page 11 41 Manual 37385 12 24 Vdc 0 Vdc RS 485 A RS 485 B RS 485 A RS 485 B A Aor A A Aor SA 1 Aor DA 100 Vac 400 Vac 100 Vac 400 Vac 100 Vac 400 Vac 100 Vac 400 Vac 100 Vac 400 Vac 100 Vac 30 29 28 27 26 25 24 23 22 21 20 t9 18 17 e t i4 t3 to t 0 e 8 7 6 5 4 3 2 1 400 Vac e n Earth ground ubject to technical modifications DTSC 200 ATS Controller Chapter 4 Wiring Diagram Discrete input DI 12 freely configurable via LogicsManager Discrete input DI 11 freely configurable via LogicsManager Discrete input
37. voided could result in damage to equipment NOTE Provides other helpful information that does not fall under the warning or caution categories Woodward reserves the right to update any portion of this publication at any time Information provided by Woodward is believed to be correct and reliable However Woodward assumes no responsibility unless otherwise expressly undertaken Woodward All Rights Reserved Page 2 41 Woodward Manual 37385 DTSC 200 ATS Controller Revision History BN Rev Date Editor Changes NEW 07 12 12 TP Release Content rr M 2 CHAPTER 1 GENERAL INFORMATION cccccoccccccc nn nhnnen rn nnn nene sas sese sas sese c sans s rires ae nraa 6 CHAPTER 2 ELECTROSTATIC DISCHARGE AWARENESS e eene eene nenne enema nnne san REENEN 7 CHAPTER 3 HOUSING Guia a dida gege 8 Panel Cutout E 8 DIMENSIONS EE 9 ielrupe M 10 Scrow Kit INSP ATOM eege 11 CHAPTER 4 WIRING DIAGRAM occcoccccccc ree nnannai nenas neces aas sace ranae sanas as rra are 12 CHAPTER 5 CONNECTIONS iii 1 aor ain sas a oap a vou ie 13 Power SUPPLY coto aiii ri a aaa dee daa ida batas 14 AE NS saretoak iaa Ae Eae banedivvaddgeauhd si AEA En us tectienuecdePenisaadee 14 Voltage Measuring FlexHange sssssssssssseseeeeeene seen ette enne nre snnt entes n
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