AIA1803-200 User Manual v1_0
Contents
1. Figure 4 3 2 Network Page 28 AIA 1803 200 04 User s Manual v1 0 4 4 Change Password You can change the administration password for the NetBridge in the Change Password page AIA1801 200 04 Windows Internet Explorer o xj JD e hitp192 160 1 127 pra talx JP Web Search P se alateot 200 04 gt A Cl ab i gt B Ge ATA1801 200 04 Industrial Ethernet NetBridge Configuration Version 1 0 Admin Main Menu Change Password gt New Password gt Confirm new password Save Cancel Figure 4 4 Change Password Page 29 AIA 1803 200 04 User s Manual v1 0 4 5 Firmware Upgrade You can upgrade the firmware for the NetBridge in the Firmware Upgrade page AIA1801 200 04 Windows Internet Explorer lolx Goo E http 192 168 1 127 DRE P Web Search P Se ataie01 200 04 AA Gw B Ge ATA1801 200 04 Industrial Ethernet NetBridge Configuration Version 1 0 Admin Main Menu Firmware Upgrade tem gt Status Ready initial status gt Flash Section Fimwae gt Upgrade Protocol FIP gt Server IP Address EOSS gt FTP User 4 gt FTP Password LOOO gt Filename Oooo onc Figure 4 5 Firmware Upgrade Page 30 AIA 1803 200 04 User s Manual v1 0 4 6 Factory Reset You can reset the NetBridge to the factory default settings from the Factory Reset page AIA1801 200 04 Windows Internet Ex2. Subnet Mask 295 295 255 0 gt Default Gateway IP Address 192 168 1 8 System Information Ba Figure 4 3 Connection Info Page 26 AIA 1803 200 04 User s Manual v1 0 4 3 1 Security Page The Security page enables you to modify the Network Identifier Encryption Key and the Mac mode AIA1801 200 04 Windows Internet Explorer O xj JD gt htp 192 168 1127 pra 2 x P Web Search P gt se alateot 200 04 gt B Cl ab gt D Ge ATA1801 200 04 Industrial Ethernet NetBridge Configuration Version 1 0 Admin Main M i i min Main Menu Security Configuration gt Network Identifier Blectric Connext gt Encryption Key Disabled x gt MAC Node Client Figure 4 3 1 Security Page 2l AIA 1803 200 04 User s Manual v1 0 4 3 2 Network Page The Network page enables you to modify the network settings of the NetBridge AIA1801 200 04 Windows Internet Explorer O xj JD e hitp192 160 1 127 pra talx JP Web Search P se alateot 200 04 gt B Cl ab gt D Ge ATA1801 200 04 Industrial Ethernet NetBridge Configuration Version 1 0 Admin Main Menu Network Configuration gt IP Configuration gt Fixed IP Configuration gt IP Address 92168117 gt Subnet Mask 255 255 255 0 gt Default Gateway IP Address 192 168 1 8 Al changes in Aetwork Configuration will have effect after system boot ee eel
3. ABOUND Nethudge UTILITY xl f I accept the agreement Ido not accept the agreement lt Back Cancel Next screen allows you to select the installation folder for the application Click Next gt to next step faa Setup Abound Ultra NetBridge Utility Select Destination Location Where should 4boundi Ultra NetBridge Utility be installed D Setup will install Aboundi Ultra WetBridge Utility into the Following Folder To continue click Next IF you would like to select a different Folder click Browse C Program Files x86 4boundi Ultra NetBridge Utility Browse Ot least 4 2 MB of Free disk space is required lt Back Cancel 17 AIA 1803 200 04 User s Manual v1 0 Please click Next gt to install at the default Start Menu A Setup Abound Ultra NetBridge Utility IOl x Select Start Menu Folder i Where should Setup place the program s shortcuts el SS a i Setup will create the program s shortcuts in the Following Start Menu Folder To continue click Next IF you would like to select a different Folder click Browse AboundiUltra NetBridge Utility Browse lt Back Cancel You can create a desktop icon on your windows desktop click Next gt to next step aa Setup Aboundi Ulia HetBrid ge Utility Select Additional Tasks Which additional tasks should be performed Select the additional tasks you would like Setup to perform while installi
4. TC Ty PSC acc acces E aussi mae eeeeewneewceadacaneeaots 31 4 7 FON ase dec ets sata E A alot atatoonanitiuuintcaansussoreeqsossccaaues3 32 5 1B Te PVT Gros c 00 e ee ee eee eee eee eee nee ec eee eeereeee 32 an AIA 1803 200 04 User s Manual v1 0 1 Introduction The traditional Ethernet network cabling for the industrial automation I O device network requires the deployment of new CATS wiring in addition to the legacy I O process and control infrastructure This addition of another paralleled wiring infrastructure at the I O network level increases the Total Cost of Ownership TCO and ongoing operational maintenance expenditures Aboundi s patent pending AIA1803 200 series of EtherHighway Industrial Ethernet NetBridge allows a Plug and Play simplicity utilizing the existing robust floor DC power electrical wiring as means of providing the network service The Aboundi solution dramatically reduces the Total Cost of Operation TCO with its product line installation flexibility The robust AIA1803 200 NetBridge enclosure is designed to withstand the harsh industrial operating environments 1 1 Features e EtherHighway capability layer the Ethernet communication over the power wires and thus eliminates need for a separate communication wiring e Compatible with all Ethernet ready I O modules e Simple Plug and Play installation e 168 bit Tri DES encryption for secure data transmission e Robust housing e Supports I
5. If the color is blue or purple the quality of connection is good See the figure 2 5 for the LED definition LED Power LED PWR Green On Power On Off Power Off Application Bandwidth Status LED NET Blue Best On Link speed over 12 Mbps Purple Good On Link speed between 6 12 Mbps Amber Poor On Link speed under 6 Mbps Blink Activity AIA1803 Ethernet Ports LNK ACT Green On Link Blink Activity Front Panel Figure 2 6 LED Indication Definition 3 At this point the essential deployment is completed For some advanced configuration you may want to customize these AIA 1803 200 units by using the Ultra NetBridge Utility or via web configuration described by the next two chapters 15 ann AIA 1803 200 04 User s Manual v1 0 3 Install Ultra NetBridge Utility If you need to do advance settings for AIA1801 200 please follow the steps below to install the Ultra NetBridge Utility 3 1 System Requirement Before installing Ultra NetBridge Utility make sure the PC meets these requirements for hardware installation 1 Microsoft Windows XP Vista or Windows 7 2 Pentium 1 6 GHz processor equivalent or higher 3 One free Ethernet port connecting to EtherHighway Series Ethernet NetBridge 4 30Mbyte free disk space 3 2 Software Installation Before the installation please close the application if an older version is running and uninstall it To inst
6. all the application just run the setup executable program utility setup exe in the Product CD ROM and follow the steps of the installation wizard To start the Ultra NetBridgem Utility installation press Next gt aa Setup Abound Oliva NetBridge Utility 2 Oo x Welcome to the Aboundi Ultra NetBridge Utility Setup Wizard This will install 4Sboundi Ultra NetBridge Utility version 3 2 on Your computer It is recommended that you close all other applications before continuing Click Next to continue or Cancel to exit Setup cna 16 AIA 1803 200 04 User s Manual v1 0 Next screen shows our license agreement Please select I accept the agreement and click Next to next step faa Setup Abound Ultra NetBridge Utility License Agreement Please read the Following important information before continuing Please read the Following License Agreement You must accept the terms of this agreement before continuing with the installation END USER SOFTWARE LICENSE AGREEMENT THE ABOUND NetBridge UTILITY AND RELATED DOCUMENTATION THE SOFTWARE JI MADE AVAILABLE TO YOU UNDER THE TERMS OF THIS ABOUND ENDOSER SOFTWARE LICENSE AGREEMENT THE AGREEMENT BY CLICKING THE YES BUTTON OF BY INSTALLING OR USING THE ABOUND NetBudze UTILITY YOU ARE CONSENTING TO BE BOUND BY THE AGREEMENT IF YOU DO NOT AGREE TO THE TERMS AND CONDITIONS OF THE AGREEMENT DO NOT INSTALL OR USE ANY PART OF THS
7. anel gjoni AIA 1803 200 04 User s Manual v1 0 2 2 Communication Interfaces The following figure shows the communication interfaces Terminal Definition ae AIA 1803 200 04 User s Manual v1 0 2 3 Din Rail Mounting Follow the steps below to mount AIA1803 200 04 on a DIN rail 1 Determine a proper DIN rail This product s grounded through the DIN rail to the chassis ground Please make sure the material of the DIN rail to mount is good conductor to avoid improper or intermittent grounding 2 Holding the AIA1803 200 04 body and hook the latch over the DIN rail bottom 3 List the unit and push the unit to lock on the latch Figure 2 3 1 AIA1801 200 04 on DIN Rail 10 an AIA 1803 200 04 User s Manual v1 0 2 4 Make a secured Ethernet cable optional Dismantle the secured Ethernet RJ45 connector cover You can find it in the package Inset the Ethernet cable through the cover parts then make a RJ 45 connector 4 Tighten the parts and cable then screw on the cover parts 11 an AIA 1803 200 04 User s Manual v1 0 2 5 Connect the Ethernet RJ45 Ports Follow the steps below to connect the Ethernet RJ45 port on the AIA1803 200 04 unit 1 Locate the Ethernet RJ45 port on the bottom of the unit Connect one end of an Ethernet cable with RJ45 jack to the Ethernet port on the unit Figure 2 4 2 Ethernet Cable on AIA1803 200 04 RJ45 port 2 Connect the ot
8. ann AIA 1803 200 04 User s Manual v1 0 AIA 1803 200 04 EtherHighway Industrial Ethernet NetBridge User s Manual QIBOUND WE POWER UP NET WORKS Version 1 0 groun AIA 1803 200 04 User s Manual v1 0 IMPORTANT SAFETY INFORMATION 1 Please read all instructions before installing and operating AIA1803 200 04 and keep all instructions for later reference 2 Please follow all performance and safety requirements for each installation including any applicable laws regulations codes and standards 3 Do follow all the warnings and instructions marked on the product 4 AIA1803 200 04 is NOT field serviceable and should not be opened under any circumstance 5 Aboundi is not responsible or liable for indirect or consequential damage resulting from the use or application of this product an AIA 1803 200 04 User s Manual v1 0 Copyright 2011 by Aboundi Inc All rights reserved No part of this documentation may be reproduced in any form or by any means or used to make any derivative work such as translation transformation or adaptation without written permission from the copyright owner All the other trademarks and registered trademarks are the property of their respective owners Statement of Conditions The content described in this manual may be improved or changed at any time and it is subject to be changed without notice Manufacturer assumes no responsibility for e
9. bout other configuration from the Ultra NetBridge Utility User Guide installed along with the software 23 BOUNDS AIA 1803 200 04 User s Manual v1 0 4 Web Configuration The AIA1801 200 04 UltraSpeed NetBridge provides Web based configuration by your PC Web browser such as Microsoft Internet Explorer This approach can be adopted in any MS Windows Mac or UNIX based platforms You can configure the NetBridge s IP address using the Ultra Netbridge Utility before they use the Web Configuration 4 1 Start up and Log in Activate your browser enter the IP address of NetBridge in the Location for Netscape or Address for IE field and press ENTER For example http 192 168 1 176 After the connection is established you will see the web user interface of NetBridge At the Password filed enter the password the factory default value is admin and then click Log in A1A1801 200 04 Windows Internet Explorer Gs iol x Go S http 192 168 1 127 pj ve A1A1801 200 04 DA Cl ab i A Ge p Web Search AIA1801 200 04 Industrial Ethernet NetBridge Configuration Version 1 0 Figure 4 1 1 User Main Menu If the password is correct the web appearance will be changed as shown in Figure 3 1 2 As listed in its Connection Info page there are several options for system administration 24 AIA 1803 200 04 User s Manual v1 0 AI1A1801 200 04 Windows Internet E
10. ctory It provides a reliable high speed Ethernet connection to enable networking for the industrial PLC control HMI industrial computer IP cameras video servers and other Ethernet interfaced I O equipments through the flexible power rail across all areas The AIA1803 200 04 NetBridge makes the warehouse automation remote control industrial Ethernet easier and cost effectively with the TrolleyConnect technology In a complex environment flexible power tracks can supply both electrical power and high bandwidth network data This innovative method can apply to many applications by dramatically increased network coverage and scale R s T Base Station Control Panel 3 Phases 440V Max Control I O nodes Ethernet Cable 12 30V DC power Electrical Power Rail Power Input Unit Rail Guided Vehicle Ny Power Coductor Unit 2010 Aboundi inc All Rights Reserved Fig 1 3 2 EtherHighway RGV Network Example AIA 1803 200 04 User s Manual v1 0 2 Install AlA1803 200 04 2 1 LED The following figure shows the AIA1803 200 04 LED indicator LED Power LED PWR Green On Power On Off Power Off Application Bandwidth Status LED NET Blue Best On Link speed over 12 Mbps Purple Good On Link speed between 6 12 Mbps Amber Poor On Link speed under 6 Mbps Blink Activity AIA1803 Ethernet Ports LNK ACT Green Qn Link Blink Activity Front P
11. eeeeseeaeeeens 6 2 Install ATA 1803 200 04 0 ccc cccccccsscccssceeeneccaeccaeeceaeeceseeceseneeseseseeeeeaneses 8 2 1 LED soso etedse ods ne tic tsctnn E E a 8 Dee Communication INtCM ACES ices cecer cece cedassesneadsnceecdetiadndeel E A ERR 9 2 DR VG a cess sain ce tee eee tenes ces ose E cones 10 2 4 Make a secured Ethernet cable Optional cc ceccccseccceesceceececseeeeeeseeeaseeeencenenss 1 2 Connect thie themet RIAD POMS csensnseccaesenictnd nese edannvsnan esavoredexcaunsteieaensetvecheveransies 12 2 6 Connect the Signal and Power WITLeS cccccccseccceeeceaeeecceeeeeeesceseesesseseeseeeeseesesaes 12 2 1 Inspect The Connectivity cccccccccccescccssceceeeceseseceaeeeeaeseesenceseecessesesseseeseesesaeseeaeees 14 3 Install Ultra NetBridge Utility ecccccsescceeeeeeeeeeeesceesaeeeessenees 16 ri Syse REg eME eaer e E SE 16 3 2 SoftWare TS aU OB ccs ccctercecae ste nae E aE T E 16 4 VV DC OMG Ms aster acces see ctseanccnapeacnsasseatnceaeanaepataceccaieiesceadecepsseneceranies 24 4 1 SAE Uy ANGLO 2 AN cae scaunenesoaanicaasasnen enntesenedeceoe EE E E E 24 4 2 TTS NTT DEO E E E E N 2a 4 3 Conon Oee E 26 4 3 1 SEELA AC T E E E E EEA T E E A O E EE TTT 21 4 3 2 No WORE r E E cess aetaeu 28 4 4 Change ASS Wy Ole parsers sctirerswa vnsemsseiied ses teieuleoobeene E E EES A 29 4 5 PITA Wy AS UDE eer ce veieaerricaseaqesacastansncveasa conc aacenssnc cucasnbguwre veweccausaedevasestie 30 4 6
12. her end of the Ethernet cable to the Ethernet port on the I O module or the device with Ethernet interface 2 6 Connect the Signal and Power Wires 1 Locate the terminal strip on the bottom of the unit and unplug it 2 Insert the signal wires into the terminal strip and screw it tight 12 AIA 1803 200 04 User s Manual v1 0 3 Insert the power wires into the terminal strip and screw it tight 4 Plug the terminal block into the socket and screw it on AUNT ATT RM BOUNDS AIA 1803 200 04 User s Manual v1 0 5 Repeat step to 5 to connect all the Ethernet devices on a EtherHighway network See the following drawings for examples DataHighway Cable Ethernet Cable Figure 2 6 1 DataHighway Cable Connection erro Enis Serre Fees beste Ravre 7 gt Thtettheedereteeetpeebeeere CLP Cte Clie Cie ed ye ebeeene o MII H p HHMI tt G MII Any Twisted Pair Cable Ethernet Cable Figure 2 6 2 Any Twisted Pair Cable Connection 2 7 Inspect The Connectivity Follow the steps below to verify the connection on the cable is established and ready to go 1 Power on the 24V DC power supply for the device network and all connected 14 a AIA 1803 200 04 User s Manual v1 0 AIA1803 200 04 units should be powered on The LED indicator should be also turned on 2 Please examine the LED indicator and check the application bandwidth status LED
13. ndustrial operating temperature 5 an AIA 1803 200 04 User s Manual v1 0 e DIN Rail ready mounting installation e Ident and Connect feature allows ease of network setup and monitoring e Web configurable e Up to 300 meters of operational distance e Compliance with IEEE802 3u LOOBASE TX 1 2 Product Package Before starting installation please make sure the AIA1803 200 04 package includes the following five items 1 Quick Installation Guide 2 AIA1803 200 04 unit 3 Female type 4 PIN Terminal Block 4 CD ROM containing Ultra NetBridge Utility for Windows and User s Manual If anything from the above items is missing please contact your vendor 1 3 EtherHighway Network Examples Example 1 EtherHighway Linear Ethernet Network AIA1803 200 04 enables to utilize any twisted pair cables to establish the EtherNet IP networks on the automation control system With the EtherHighway capability the deployment won t need additional Ethernet switches for the device level connections The maximum number of connected AIA1803 200 04 can up to 32 in a physical wiring The graphic below shows an example of a linear network DeviceNet Cable Ethernet Cable Fig 1 3 1 EtherHighway Linear Network Example 6 AIA 1803 200 04 User s Manual v1 0 Example 2 EtherHighway RGV Ethernet Network The AIA1803 200 04 enables the efficient networking deployment on the power track in the fa
14. ng 4boundi Ultra WetBridge Utility then click West Additional icons lt Back Cancel 18 AIA 1803 200 04 User s Manual v1 0 You are ready to extract and copy the files to your computer it s the chance to change the installation settings by clicking the lt Back button Click Install button to start installation faa Setup Abound Ulta NetBridge Utility IOl x Ready to Install Setup is now ready to begin installing 4boundi Ultra MetBridge Utility on your computer Click Install to continue with the installation or click Back iF you want to review or change any settings Destination location CiProgram Files x66 4boundi Ulkra WetBridge Utility Start Menu Folder boundiiUltra NetBridge Utility Additional tasks Additional icons Create a desktop icon bat F Cancel Please wait for Installation progress bar finish Press Cancel button to abort the installation lt Back process Decompressing Files In Program Files 4oound Ultra NetBridge cyqwinl cll 19 AIA 1803 200 04 User s Manual v1 0 5 Utility has been installed Click the Finish to quit Setup window faa Setup Aboundi Ulta NetBridge Utility Ioj x Completing the Aboundi Ultra NetBridge Utility Setup Wizard Setup has Finished installing 4boundi Ultra NetBridge Utility on vour computer The application may be launched by selecting the installed icons Click Fi
15. nish to exit Setup Run the Utility When utility is installed please run the utility from Start Programs or double click the Ultra Ug NetBridge Utility icon A on the Windows Desktop Ji 7 Zip Aboundi Ulta NetBridge Utility A Aboundi Ultra NetBrid ee Utility FF Ultra NetBridge Utility User Guide A Uninstall Ultra NetBridge Utility Adobe Autodesk Borland C Builder 5 Configure IP Address Optional 1 Start the program and the main window will show up 20 AIA 1803 200 04 User s Manual v1 0 faa Ultra NetBridge Utility 5 x Main Device History About Local Device Network ID MAC Address IP Address Location 0 Powerline Devices detected Network ID Phy Tx Mbps Phy Ax Mbps MAC Address Location E Rename Device Speci Location Eontigure Device Close 2 Click on the Search Device s Button on the bottom right corner to start finding the connected Aboundi devices The time for searching devices depends on the network quality of the number of connected Aboundi devices When the program is performing scanning it shows the message on the screen 2 Searching 0004DB01 7880 Ww AsiMbps MAC Address Location 3 When the searching finishes the connected devices will be displayed on the list 21 AIA 1803 200 04 User s Manual v1 0 faa Ultra NetBridge Utility O x Main Device History About Local Device Network ID MAC Addre
16. plorer O xj JD e hitp192 160 1 127 pra talx JP Web Search P se alateot 200 04 gt B Cl ab gt D Ge ATA1801 200 04 Industrial Ethernet NetBridge Configuration Version 1 0 Admin Main Menu Factory Reset tem StI Warning Current configuration will be lost Ok Figure 4 6 Factory Reset Page 31 AIA 1803 200 04 User s Manual v1 0 4 7 Reboot You can reboot the NetBridge remotely from the Reboot page AIA1801 200 04 Windows Internet Explorer O xj Go E hitp 192 160 1 127 bai rll x P Web Search P Se atais01 200 04 ff gt B Ci ab i gt gt Ge ATA1801 200 04 Industrial Ethernet NetBridge Configuration Version 1 0 Admin Main Menu Reboot gt Hardware Reboot Reboot Figure 4 7 Reboot Page 5 Default Settings Administration Password admin IP Address 0 0 0 0 Network Identifier Electric Connect 32
17. rrors contained herein or for direct indirect special incidental or consequential damages with the furnishing performance or use of this manual or equipment supplied with it even if manufacturer of its suppliers have been advised of the possibility of such damages Electronic Emission Notices This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference 2 This device will accept any interference received including interference that may cause undesired operation Audience The information in this manual is composed for technicians engineers and network administrators who are installing and maintaining a control system that includes the AIA1803 200 04 NetBridges You should have a basic knowledge of 1 Microsoft Windows OS 2 Ethernet Networks Installation and Maintenance Support 1 Phone 1 603 889 8188 2 Fax 1 603 889 8181 3 Email technicalsupport aboundi com 4 Web http www aboundi com Support Technical_Support html Please contact your local Aboundi representative if you need an on site support an AIA 1803 200 04 User s Manual v1 0 Table of Content l onae anO o E A EE A E A E E EE EE 5 1 1 Po as E E A E E E reemaeees 5 1 2 Podac PiE oeer EE a E freee vate hireer ate eee eee Street Ter eee 6 1 3 EtherHighway Network Examples cccccscccccseeeceesceeesceceececaesecaenceseee
18. ss IP Address Location 400 ori Electric Connect ODOD4D601 7880 192 166 7 56 Hewohew A 3 Powerline Devices detected Network ID Phy Tx Mbps Phy Ax Mbps MAC Address Location E Device 2 Electric Connect 104 Mbps 165 Mbps ODOD4D601 S465 Device 1 Electic Connect 174 Mbps 192 Mbps OOOU4D BOT F469 Rename Device Specity Location Lontigqure Device Search Devices 4 Select the device you want to configure and click the Configure Device button or double click the device to enter the configuration dialog OOU4DB016RC2 Configuration IP Address Setting IF Configuration Fixed IP Address fi 92 168 1 77 Subnet Mask 255 255 255 0 Update Default Gateway IP Address 192 168 1 8 ana Network ID Setting Electric Connect Update default Electic Connect 22 an AIA 1803 200 04 User s Manual v1 0 5 You are able to change the IP configuration of the individual NetBridge The default IP configuration is Fixed and the IP Address were set to 0 0 0 0 The IP Address will be set when you want to use the web based configuration from a web browser or you d like to ping the NetBridge from other device in the network Select DHCP option to get an IP address assigned by an available DHCP server in the network Select Fixed option and fill in the values to all the text boxes then press the Update button to take effect 6 Read more information a
19. xplorer O xj JOR http 192 168 1 127 fal x P wed search ej Jr atare01 200 04 fi B Cl ab i gt B Ge AIA1801 200 04 Industrial Ethernet NetBridge Configuration Version 1 0 Admin Main Menu General Information 0004DB01 7880 192 168 1 127 Available Connections Direct Connections 0004DB017469 99 Mbps 123 Mbps Electric Connect Figure 4 1 2 Connection Info Page 4 2 Connection Info The Connection Info page displays basic Information about the NetBridge 1 General Information MAC and IP addresses and the number of boots 2 Available Connections Display the list of all NetBridge devices discovered on the current logical power line or coax networks and the connectivity status 25 AIA 1803 200 04 User s Manual v1 0 4 3 Configuration The Configuration page displays the current settings of the NetBridge including Security Network System Information AIA1801 200 04 Windows Internet Explorer lag O xj Go e hitp 192 168 1 127 kal r x PO Web Search P ve atateo1 200 04 gt A Cl ab i B G ATA1801 200 04 Industrial Ethernet NetBridge Configuration Version 1 0 Admin Main Menu Security Status gt Network Identifier Electric Connect gt Encryption Key Disabled gt Node Type Client Network Status gt MAC Address 0004DB017880 gt IP Configuration DHCP gt IP Address 192 168 1 127 gt
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