Glas-Craft Super Maxi User Manual
Contents
1. 6782 23 1 T NS TeeFitting 1 ps M 21315 00 7 22075 00 SS Fitting aper 5 54 66252 Dual Z 20368 00 55 Swivel Casters 7733 42 j Nut 7734 10 Lock Washer 7486 04 Fat Washer _ 22086 02 Retract Switch Kit M 18291 00 Floor Mount Mast PAL 27 10080 05 L FIS A ea Barb Hose Fitting A X Bi 7 A 22087 00 x Retrad Switch Bracket N 4 47826 00 i t E Name Plate zo ad e 14638 04 MEN Blind Rivot l Es 721660 00 X to ao 2 VV ayControl Vave 2 N Pd red 1 gt NY 7 Seo TL 27 Le eee 8560 03 77 Fitting 7957 32F Machine Screw 23600 00 SUPER MAXI SYSTEM ASSEMBLY 21809 02 Material Hose 7957 32F Machi chine Screw 7486 10 Flat W asher 23600 00 SUPER MAXI SYSTEM ASSEMBLY 7730 16C Machine Screw 7734 04 Lock W asher 21470 00 m 21653 00 Counter Bracket 7734 07 Lock W asher 23603 00 Counter Bracket 7486 27 Flat Washer Lock W asher 22101 00 Limit Switch 21806 00 Left Suround Guard 7734 06 Lock VV asher 20188 16C Machine Screw GUARD WITH COUNTER OPTION 2 cce 807 00 a ae 807 00 Right Surround 20188 16C Machine Screw 7734 06 Loc W asher GUARD OPTION Right Surround Guard 7735 40C Mach2. Super Dispensing System USER MANUAL Olaa Lct Inc 5845 WEST 82nd STREET SUITE 102 INDIANAPOLIS INDIANA 46278 U S A Phone Fax E Mail Web 317 875 5592 317 875 5456 sales glascraft com www glascraft com AnISO9001 Approved N Company gt Specialized Dispensing Equipment and Technology CERTIFIED CONTENTS Introduction Operation ABOUT THIS MANUAL 1 PRE OPERATION CHECK LIST 22 RELATED MANUALS 1 INITIAL START UP PROCEDURE FILLING THE SYSTEM 22 OVER PRESSURE E SYSTEM PROTECTION 24 Parts amp Illustrations ii PROBLEM CORRECTION 24 SUPER MAXI SYSTEM LIST 2 RIE gt OPTIONS 2 PROPORTIONING PUMP 25 SERVICE KITS 2 RNI SYSTEM SPECIFICATIONS 3 55 23600 00 SUPER MAXI SYSTEM ASSEMBLY 4 23600 00 SUPER MAXI SYSTEM ASSEMBLY 5 23600 00 SUPER MAXI SYSTEM ASSEMBLY 6 23620 00 SUPER MAXI CONTROL BOX ASSEMBLY 7 Overhaul Procedure 23620 00 SUPER MAXI CONTROL BOX DETAILS 8 SUPER MAXI 220V SINGLE PHASE SCHEMATIC 9 BREAKING DOWN PUMP 27 23625 XX PROPORTIONING UNIT ASSEMBLY 10 DISASSEMBLE SUB ASSEMBLIES 23625 XX PROPORTIONING DETAILS 11 CLEANING AM 600 00 AIR MOTOR 12 INSPECTION 21835 00 FLUID SECTION ASSEMBLY 13 RE ASSEMBLE 22075 00 DUAL HEAT EXCHANGER ASSEMBLY 14 FOR 19875 00 PUMPS 28 22075 00 DUAL HEAT EXCHANGER ASSEMBLY 20005 48 HOSE ASSEMBLY 17254 01 PROBLER SPRAY GUN aa Limited Warranty Policy ar N 30 Safety SAFE HANDLING AND USE OF SPRAY EQUIPMENT 18
3. equal pressure If one side registers considerably more pressure than the other side go to the high pressure side and bleed off some pressure by slightly opening the manual Material Valve on the Side Block over the container Bleed pressure until both sides are approximately the same pressure 13 Temperature adjustment See 11 before making changes 5 Dispose of waste material properly and in accordance with chemical suppliers instructions and local state and federal regulations N OT E The Control Face has 3 small LED lamps to the right of the Digital Display When the controller is sending a signal for heat The 1 LED will be illuminated NOTE Before re assembling Side Blocks lubrication can be applied by dabbing a white lithium grease into holes inside of Gun Front Housing and wiping grease over Side Block Seals Grease will purge itself when air valve is turned on at Gun and is triggered NOTE Allow proper time for material to be heated approximately 3 5 minutes 6 Clean and lubricate Side Blocks and Seals thoroughly and re assemble on Gun Make certain that Side Block Screws are tighten securely To see actual temperature of liquid in Heater push blue button once and release The actual temperature will then be displayed for 10 seconds 7 Refer to Chemical Material Operating Instructions for proper preparation of material i e 14 Turn Purge Air and Material Valves ON at mixers etc G
4. warrants to the original Purchaser of Glas Craft manufactured equipment and parts that all Glas Craft manufactured equipment and parts will conform to their published written specifications and be free of defects in workmanship and material for a period of one 1 year from the original date of installation Glas Craft makes no warranty to anyone other than the original Purchaser If any Glas Craft manufactured part or equipment is found to be defective in workmanship or material within the one year period from the date of installation as determined solely by Glas Craft Glas Craft in its sole discretion will either repair or replace the defective part or equipment at Glas Craft s cost including freight charges both ways or credit or refund the purchase price for the defective equipment or part A warranty claim will be honored only when 1 Glas Craft has been informed in writing of any such defect in workmanship or material within ten 10 days after discovery by the original Purchaser 2 An official of Glas Craft has issued a return authorization number and 3 claimed defective equipment or part has been returned to Glas Craft by the original Purchaser freight prepaid with proper return authorization number s attached to Glas Craft Inc 5845 West 827 Street Suite 102 Indianapolis IN 46278 U S A This warranty shall not apply to any equipment or parts that have been altered or repaired by anyone other than Glas
5. Notes 31 Installation ASSEMBLY INSTRUCTIONS 21 aaa 2 If You Have An Equipment Problem ELECTRICAL CONNECTION 21 32 INTRODUCTION About This Manual Before operating maintaining or servicing any Glas Craft system read and understand all of the technical and safety literature provided with Glas Craft products If you do not have the manuals and safety literature for your Glas Craft system contact your Glas Craft distributor or Glas Craft Inc In this Glas Craft technical and safety publication the following advisories will be provided where appropriate NOTE Is information about the procedure in progress CAUTION Is imperative information about equipment protection WARNING Is imperative information about personnel safety The information in this document is intended only to indicate the components and their normal working relationship typical use Each assembly should be directed by a Glas Craft distributor or made from the Glas Craft assembly instructions provided This manual provides information for the assembly operation maintenance and service of this Glas Craft product as used in a typical configuration While it lists standard specifications and procedures some deviations may be found In order to provide our users with the most up to date technology possible we are constantly seeking to improve products If technological change occurs after a product is on the market we will implement
6. push these parts out Observe which side of the APS 119 comes out Keep right side up for diagnostics 3 Remove Valve Housing from the cylinder P N UF 118 on 19875 00 pump P N 19634 00 on 21835 00 pump 4 Using a rubber mallet tap shaft out through the bottom of the cylinder P N 18219 00 5 Remove cylinder P N 18219 00 from Pump Head P N 18227 00 6 Remove Cup Adapter P N 21440 00 from Pump Head P N 18227 00 Disassemble Sub Assemblies 1 Cup Adapter P N 21440 00 a Remove Support Washer P N 18295 01 b Remove Seal P N 21595 00 c Remove Snap Ring P N 1005 02 Nylon Washer P N 21896 01 amp Felt Wipers P N 21897 01 2 Shaft Assembly a Remove P N 21598 00 Transfer Seat from P N 21597 00 Transfer Housing Watch for P N APS 133 Ball and P N 21803 00 Spring The Ball is loaded with spring tension b Remove FS 110 Piston Guide and P N 21595 00 Pump Seal Cleaning 1 Thoroughly wash all parts in suitable solvent 2 If parts have any build up of hardened material t is acceptable to polish parts with fine sand paper 1200 grit or steel wool 000 It is recommended that the cylinder be honed with a fine grit bead honer P N RK5 2 Inspection 1 The Pump Cylinder P N 18219 00 inner wall should be smooth No pitting or scarring should be seen If slight scars show in the wall they must not be able to be felt with a finger nail The Pump Shaft P N 21599 00 must not have a
7. that technology in future production and if practical make it available to current users as a retrofit up date or supplement If you find some discrepancy between your unit and the available documentation contact your Glas Craft distributor to resolve the difference Glas Craft Inc reserves the right to change or modify this product as it deems necessary Careful study and continued use of this manual will provide a better understanding of the equipment and process resulting in more efficient operation longer trouble free service and faster easier trouble shooting Related Manuals For detailed component installation operation and maintenance refer to the following component manuals COMPONENT MANUAL NUMBER 17254 Probler Gun GC 1023 PARTS amp ILLUSTRATIONS Includes 23600 00 17254 01 20005 48 23625 XX 22075 00 59934 04 17661 03 21845 00 17195 00 Options 21403 48 Service Kits 17661 03 Super Maxi FOAM SYSTEM 6 AIR MOTOR 1 PHASE 200 240 VAC 50 60 HZ 60 AMP PROBLER GUN ASSEMBLY W ROUND SPRAY MIXING CHAMBER HEATED HOSE ASSEMBLY 50 FT PROPORTIONING UNIT ASSEMBLY DUAL HEAT EXCHANGER ASSEMBLY DIOCTYL PHTHALATE 1 QT GUN SERVICE KIT PUMP FLUID SECTION SERVICE KIT TWO SUPPLIED 18467 01 FLUID FILTER TWO SUPPLIED MIXING CHAMBER REMOVAL TOOL USER MANUALS HIGH HEAT EXTENSION HOSE ASSY 50 gt maximum Hose length 210 FT GUN SERVICE KIT SYSTEM SPECIFICATIONS M
8. 00 Pump Head careful not to cut O Ring for Pump P N 21835 00 With the Pump Assembly upside down easy if clamped in a vise install Foot Valve Housing P N 19634 00 Set P N 19633 00 Spring in place and set P N APS 128 Ball on Spring Lubricate and install P N 13867 44 O Ring in groove of P N 19634 00 Lubricate the outer edge of P N APS 119 and set top of ball square and center flats of P N APS 119 and P N 19634 00 Gently set P N P33 11 through P N 18289 00 Tie Rods and push down square and firm until it sets down over cylinder O Ring Continue holding P33 11 down install 4 P N 7734 12 Lock Washers and hand thread 4 P N 7733 17 Nuts Tighten P N 7733 17 in a criss cross pattern until tight For 19875 00 pumps 1 2 Set UF 118 in cylinder Set P N APS 128 in body Lubricate P N 13867 44 and install in groove of UF 118 Install P N APS 119 Gently set P N P33 11 through P N 18289 00 Tie Rods and push down square and firm until it sets down over cylinder O Ring Continue holding P33 11 down install 4 P N 7734 12 Lock Washers and hand thread 4 P N 7733 17 Nuts 29 Tighten P N 7733 17 in a criss cross pattern until tight Lubricate P N 21595 00 Seal inside of P N 21440 00 housing Gently push down over Pump Shaft P N 21599 00 and set flush to P N 18227 00 Pump Head 10 Re install pump in reverse order of removal LIMITED WARRANTY POLICY GLAS CRAFT INC Glas Craft
9. 21081 02 Lock Washer 21096 00 21093 01 Thermostat Mountjfkjtting Pad 21810 00 Cover Spacer 21071 01 si PA o 9955 40C Machine Screw 7486 04 22019 00 Heater Element 21080 00 21068 06C Mounting Bracket Machine Scre 21057 01 Flat Washer 1071 01 Fiber Washer Flat Was 21308200 o Machine Screw 7486 03 7734 00 Washer Lock Washe aa 7486 05 4 Flat Washer 21082 00 Mounting Bracket 21081 0 Conduit Connector 21071 0 Fiber Washer 7734 10 22108 00 Lock Washer Overtemp Switch F lt 22027 00 Rear 7958 144C Machine Scr L 21742 00 e End Cap Spacer J Sensor Sleever 21091 05 21069 04C D 2 Turbulator Spring D Machine Screw gt 7733 42 Z Nut k P 21091 04 3 OT POL 8 Turbulator Spring 22108 00 A Overtemp Switc 2 21071 01 21096 00 QD Fiber Washer Thermostat Mounting Pad 21810 00 Cover Spacer 9944 40C 7734 06 Machine Screw Lock Washer 7733 12 Nut HEATER WIRING DIAGRAM 21061 02 P gt POLY 150 21061 01 1 Wire YELLOW ORANGE 40T 20T 1 30T 10T 22108 0 Overtemp Switch 15 20005 48 HOSE ASSEMBLY 19490 01 Fitting 10262 04 Hose 2001 Electrical Plug 18245 02 eem Shrink Tubing FM 494 Expandable Sleeving See Detail M 10262 04 Hose ZABLE 18012 01 SS H Ci K jose Cover rt Fl
10. 25 feet in length the air line should be a minimum 3 4 inch 1 D 21 B Electrical Connection 1 Prior to connecting Main Power insert Hose Electrical Plug P N 20012 00 into the Receptacle P N 21815 00 located on bottom of the Control Box WARNING Disconnect or turn off Main Power source before opening Control Panels Boxes to make any repairs or before making any electrical repair of any type to the Super Maxi system CAUTION If you do not understand the electrical hook up described above consult your local Glas Craft distributor OR a qualified electrician OPERATION Pre Operation Check List A Check that all fittings are securely tight B Check electrical hook up qualified electrician recommended C Main switch in center of Control Box to the OFF position 0 D Main Air Regulator turned counter clock wise to OFF position WARNING Do not place any part of the body in the path of the material spray Do not point the gun at or near other personnel Do not look into the Mixing Chamber orifice at any time Because of the hazardous materials used in this equipment it is recommended that the operator use an air mask goggles protective clothing and other safety equipment as prescribed by current regulations recommendations of the chemical suppliers and the laws in the area where the equipment is being used A Initial Start Up Procedure With all material and air lines connected and
11. 254 00 01 02 03 Gun Assembly Used with 17254 04 05 Gun Assembly REPAIR KIT 19134 00 17 SAFETY Safe Handling and Use Of Urethane Foam Equipment Introduction Any tool if used improperly can be dangerous Safety is ultimately the responsibility of those using the tool In like manner safe operation of polyester processes is the responsibility of those who use such processes and those who operate the equipment This manual outlines procedures to be followed in conducting polyester operations safely All personnel involved in dispensing operations should read and understand this manual It is most important that equipment operators maintenance and supervisory personnel understand the requirements for safe operation This manual cannot answer every circumstance each user should examine his own operation develop his own safety program and be assured that his equipment operators follow correct procedures Glas Craft hopes that this manual is helpful to the user and recommends that the precautions in this manual be included in any such program Urethane foam systems are comprised of several different chemical compounds some of which may be hazardous if improperly used CAUTION Particular caution must be taken with respect to the vapors released during the use of urethane foam systems Isocyanate compounds are used in urethane foaming operations The medical history of persons who may be exposed to such isocyan
12. 4 150 6 200 8 Stroke Counter OPTIONAL contact Glas Craft Technical Service Department e Per stroke the total volume output will be 021 x strokes U S gallons with 1 1 pumps F System Shut Down 1 Flip Retract switch to RETRACT position 2 Trigger Gun to Spray product until pumps reach full downstroke Dead Head position 3 Turn off PG 15 Ball Valves at the Gun and trigger 4 5 Times 4 Turn off Primary Heaters 5 Turn off Main power 6 After performing daily required Gun maintenance a Turn OFF Gun Air with Slide Valve P N 16852 00 b Turn off Main System Air with P N 21666 01 Ball Valve Perform Gun maintenance as follows a Check for leaking Seals P N 1681 1 00 Take off Side Blocks by removing Screws P N J Turn OFF Gun incoming air by closing 9944 48C Gun Air Switch Examine the sides of the Mixing Chamber J Wait approximately 10 20 seconds then P N 17637 XX for scratches and or material turn ON incoming air by opening Gun Air build up Carefully without scratching the seal Switch surfaces sides remove any accumulated J Repeat two or three times material Solvent can be used to wash J If any material has been purged from the accumulated material off of Chamber Side Gun the Seals P N 16811 00 are Blocks etc Keep Gun Chamber tilted toward leaking the ground so that solvent does not run back L Correct leaks by repl
13. 7486 28 Contact Block Flat Washer 14638 02 Li Ne Blind Rivot Y X 21823 00 ATA 20188 20 7 Din Ral SELON DX Machine Screw Ct eet t Z 21722 00 Mounting Bracket Detail C See Detail 23620 00 SUPER MAXI CONTROL BOX DETAILS CP 126 DOR 22527 00 21722 00 19941 00 Wiring Duct Cover Mounting Block Bracket Strap Washer 22528 00 22146 02 22171 01 7734 07 Wiring Duct 50 Amp Relay 21824 16C On Off Switch Block Lock Washer Machine Screw 22174 01 22142 00 7486 27 ee 19709 Cover Control Box Transformer Flat Washer A 22158 00 7734 03 Terminal Block Spacer 3206 22709 02 Contador 21888 06 Circuit Breaker 7735 16C Aia 02 Nut 21823 00 Dh Rail 21081 02 Swiv ellok Connector 01 Machine Screw Grip A iioc 7734 03 5307 01 141 21839 00 22527 00 LockWasher Condut nut AS 141 01 Wire Connector Wiring Duct Cover 5307 01 22528 00 Section Conduit Nut T 4 161 01 Pe TE Cable Connector 21 00 High 22422 02 rH 31 5 Amp Relay Lo 3 06 H TH 22423 02 7 Amp RelaySocket 7734 03 Lock Washer 7486 27 Flat Washer 22502 00 21815 00 Circular Panel Jack Receptade 21334 00 Thermocouple Wire 21888 05 22506 00 Circuit Brealer Taina 22159 00 22507 00 Thermo Block Cover 22527 00 Termina Cover Cord Grip 22528 00 Wiring 2 162500 22162 00 Conductor Connedo a Ci 20226 00 Set Screw 8160 12 LA EA et Screw PA
14. ATERIAL RATIO 1 1 FIXED MATERIAL VISCOSITY 200 2000 CENTIPOISE CPS AMBIENT system set up for transfer feed lower foot valves spring loaded OUTPUT 042 GAL MAX OUTPUT 2 52 GAL MIN 60 CYCLES MIN OPERATING TEMPERATURES 32 F 0 C 190 F 88 C CONTINUALLY VARIBLE OPERATING PSI 3200 PSI MAX over psi switches set 2200 PSI 100 PSI AIR MOTOR PURGING AUTOMATIC PNEUMATIC SOLVENT FREE CONSTANT ELECTRICAL REQUIREMENTS 208 VAC 50 AMPS 50 60 HZ SINGLE PHASE COMPRESSED AIR REQUIREMENTS SYSTEM includes 2 1 aro transfer pumps 1 0 GAL PER MINUTE 34 4 CFM 100 PSI 1 5 GAL PER MINUTE 50 6 CFM 100 PSI 2 0 GAL PER MINUTE 57 4 CFM 100 PSI NOTE As output is increased achieved w chamber size on gun or spray tip pressure drop will be greater Heater temperature will also drop HEATERS 1500 WATT RODS 3000 WATTS PER SIDE 6000 WATTS TOTAL MAXIMUM HOSE LENGTH OVERALL DIMENSIONS SHIPPING WEIGHT 23600 00 SUPER MAXI SYSTEM ASSEMBLY 22086 02 22083 00 Retract Switch Kit Decal N e RUN S U 22084 00 N erm rea Ta gt Assy RETRACT a ar a U Fano 19882 00 584 Cap PRE 4 pig RETE SO TAS 2 a v 27 da 21802 00 __ Hl gt 21881 00 Support Mast 19890 00 pA Mounting Clam VA 23602 00 A 2 SUPER I 23620 00 agar T Control Box ElbowFitting 27 N P Pd M 8560 17 yS N Fittng N 7 EN
15. Craft or to defects or damage resulting from improper installation misuse negligence accident or use not specified by Glas Craft This warranty shall not apply to any equipment where any parts or components were replaced by any parts or components not manufactured or supplied by Glas Craft The decision by Glas Craft shall be conclusive and binding on Purchaser Glas Craft does not warrant that any equipment or parts sold to Purchaser meet or comply with any local state federal or other jurisdiction s regulations or codes Glas Craft does not warrant that any equipment or part sold to Purchaser when used individually or in concert with any other part equipment device component or process does not infringe on any patent rights of any third party Glas Craft only warrants that it has no specific knowledge of any such infringement Glas Craft makes no warranty as to any parts or equipment manufactured by others Purchaser shall look solely and only to the manufacturer of such parts or equipment with respect to any warranty claims Glas Craft hereby assigns to Purchaser the original manufacturer s warranties to all such equipment and parts to the full extent permitted THE AFORESAID WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED SPECIFICALLY THERE ARE NO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH WARRANTIES ARE SPECIFICALLY DISCLAIMED Glas Craft shall not be liable for any loss or expense resultin
16. E attempting any repairs or opening the Control Boxes Access to internal parts is limited to qualified personnel ONLY Place Main Power Breaker in OFF position BEFORE disconnecting power cables This equipment is not approved for use in hazardous locations as set forth in the National Electrical Code Article 500 and Sub Part 5 of the OSHA Standards E Proportioning Pump Air Motor e 6 inch diameter air motor with a 4 inch stroke 22 1 Power Ratio Example 1 PSI Air 22 PSI Fluid on both sides NOTE Supply air to air motor should be clean dry air A Gauge Regulator Water Trap is located on the in bound Main Air port of the Air Motor The Water Trap should be drained after each use Fluid Sections The wiper lubrication cup at the top of each fluid section is designed to keep piston shaft clean and lubricate throat seal This special design requires very little maintenance Each month 1 Wipe any residue from the mouth of the lubrication cup 2 Add 1 teaspoon of a suitable lubricating solution Hoses Each Super Maxi system is supplied with a 50 ft high Heated Hose assembly If additional hose lengths are required e 20005 48 Lead Hose 21403 48 Extension Hose NOTE The Super Maxi system with 50 hose assembly has a 2 amp hose fuse in the control box If extra length hoses are required the hose fuses must also be changed as follows Current Ratin Hose Length 50 2 100
17. HA Standards sub part G 1910 107 and particularly sub section m for Federal standards State and local authorities may have applicable statutes or regulations concerning ventilation n contractor applications for example at a construction site inside building or other enclosed space the forced ventilation normally provided is likely to be inadequate These applications therefore usually REQUIRE the use of forced fresh air respirators for all persons in the areas where foaming operations are conducted or where the chemical vapors are likely to spread In industrial and contractor applications it is advisable to run frequent tests to determine the exact concentration of isocyanate vapor in the air Industrial equipment is available for making such determinations Your chemical supplier can recommend such equipment and procedures Proper Safety Equipment All persons spraying or working is areas where forced air ventilation is not adequate to remove isocyanate vapors from the air MUST use an approved U S Bureau of Mines fresh air supplied respirator Respirators should be regularly inspected cleaned and disinfected according to good practices Records must be kept of the inspections The user MUST have a medical clearance indicating that he can safely use a respirator Respirators must fit securely beards prevent a tight seal around the face Eye glasses have to be given special attention and contact lenses are prohibited Saf
18. ION ASSEMBLY 1005 02 Snap Ring x 21896 01 pe Packing Retainer a ESTA Mansi n Housing a 9945 48C Ow 21803 00 Machine Screw Spring E 7734 07 3 gt 21897 01 APS 133 Lock W asher Si Felt Wiper d Ball 21440 00 21595 00 Solvent Cup Adapter Pump Seal FS 110 CAS 1 3867 43 dia et w Piston Guide 77 21598 00 21595 00 lt gt Tenues ng Pump Seal I N 18295 01 st het gom mem 18227 00 EPI Pump Head dd 7 19633 00 Spring APS 128 Ball 13867 44 O Ring APS 119 Foot Valve Housing D P33 11 u Pump Base Su 13867 43 i 21599 00 RM Pump Shaft 18219 00 77 Pump Cylinder 18289 00 Pump Tie Rod ee 1134 12 Lock W 7733 17 Nut REPAIR KIT 21845 00 13 22075 00 DUAL HEAT EXCHANGER ASSEMBLY 7333 06 prata R Decal Nut POLY 21074 00 Thermocouple 21074 00 Thermocouple 21077 00 a 22028 00 Heater cover e WAL High Output i Heat Exchanger PORTE do E 21 a Conduit Connector 21308 40C 22424 00 Machine Screw Decal RS 118 7486 05 21308 20C Machine Screw i 60 4 a Washer 7486 05 Flat Washer 4 gt 7333 06 RS 119 Nut Decal POLY REVISED 9 99 14 22075 00 DUAL HEAT EXCHANGER ASSEMBLY 8612 08 Band Clamp 1 OT ISO 2 OT ISO 21056 32 22108 00 22108 00 Machine Screw O Ring And Plastic Nut Overtemp Switch Overtemp Switch 7764 04 Supplied With
19. N Shok Som 21892 01 Pd oulder Screw la 7486 03 10 Amp RelaySocket T Flat Washer 21893 01 aues 0 7734 04 21848 00 22422 01 Soclet pFuse Lock W asher Deca 10 Amp Relay 21894 00 7733 07 22 423 01 Eject Cip 21889 00 Nut 10 Amp Relay Socket 246 202 22527 00 Section B B 2 Amp Fuse Wiring Duct Cover 22528 00 Wiring Duct SUPER MAXI 220V SINGLE PHASE SCHEMATIC ACR 56 se 57 36 T ej L L L l L L 9 23625 XX PROPORTIONING UNIT ASSEMBLY 6782 04 Tee Fitting 1625 02 Pipe Plug 6782 04 Tee Fitting 8462 16 Pipe Fitting Saddle Pump 19984 00 Stand Off 19859 00 7486 04 ha Mounting Flat W asher 7966 17 7486 1 8155 40C Pipe Fitting D woe Machine Screw 6782 23 7957 32F Tee Fitting Machine Screw 21835 00 8560 03 1 P Connector Fitting PM 10009 02 ElbowFitting 21831 00 Pump Support Stand Off REVISED 5 03 10 23625 XX SUPER MAXI PROPORTIONING DETAILS 11021 26 Plug 21666 01 Lock Out Ball Valve AM 600 00 6 Air Motor 8115 07 Pipe Fitting 6782 04 1625 02 Tee Fitting Pipe Plug 21836 00 Inline Poppet Valve 8115 07 Nipple Fitting 4342 05 ElbowFitting 4342 05 R ElbowFitting 05 22516 00 Air Inlet Filter Regulator REVISED 5 03 11 AM 600 00 AIR MOTOR 51379 60419 4283 60415 RBK 35 h 5110 A01409 01 REPAIR KIT 21380 00 12 21835 00 FLUID SECT
20. SURE SENSORS SERVICE MANUAL LITERATURE REMARKS 5845 WEST 8274 STREET INDIANAPOLIS INDIANA 46278 U S A Phone 317 875 5592 Fax 317 875 5456 www glascraft com E Mail gcisales glascraft com GC 1315 REVISED MARCH 2003
21. acing seals and re into Gun Certain solvents will attack O Rings checking on Chamber Shaft causing swelling and b Check for leaking Material Valve P N PG 15 deterioration of O Rings 1 Turn OFF both Material Valves L Place generous amounts of high quality white Trigger Gun several times lithium grease in each side of the Gun Front J Turn OFF Gun incoming air by closing Housing and on the Side Block Seals Gun Air Switch J Use a No 50 Drill Bit to clean out the Mixing Trigger Gun several times Chamber exit passage Use a No 55 Drill Bit If additional material is purged the to clean the inlet side holes of the Mixing Material Valves are leaking Chamber taking care not to scratch the Mixing Correct leaks by taking off Black Knobs Chamber s polished surfaces and turning packing 1 8 to 1 4 turns at a 1 Re assemble the Side Blocks and tighten time until leak has stopped Re check Screws securely Grease should appear at c Check Side Blocks _ the tip of the Mixing Chamber DO NOT open J Turn OFF the Air Switch on Gun Air Switch on Gun because this will purge grease from the Gun The grease should be allowed to remain in the Gun overnight WARNING Before removing Side Blocks make certain that both Gun Material Valves are in the fully OFF positions C A U TI O N Refer to Figures 4 and 5 Do not bleed fluid pressure from the system If Material Valves are on when Side Blocks are removed the Gun will q
22. ates should be examined It is recommended that individuals with a history of chronic respiratory ailments should avoid exposure to all isocyanates In addition to the manual Glas Craft recommends that the user consult the regulations established under the Occupational Safety amp Health Act OSHA particularly the following sections 1910 94 Pertaining to ventilation 1910 106 Pertaining to flammable liquids 1910 107 Pertaining to spray finishing operations particularly Paragraph m Organic Peroxides and Dual Component Coatings Local codes and authorities also have standards to be followed in the operation of your spraying equipment Chemical manufacturer s recommendations should be obtained and considered Your insurance carrier will be helpful in answering questions that arise in your development of safe procedures 18 Personnel Safety Equipment Glas Craft recommends the following Personal Safety Equipment for conducting safe operations of the Polyester Systems amy EYE HEARING PROTECTION PROTECTION CAUTION GIVES BREATHING PROTECTION Glas Craft recommends that the user consult the state and local regulations established for all Safety equipment listed Operating Safely In operating urethane foam equipment safely user should make every effort to 1 Handle chemicals safely 2 Provide adequate ventilation 3 Provide adequate safety equipment gloves respirators safety glasses prot
23. ective clothing etc for operators and all others working in areas where they may be exposed to the chemicals or their vapors 4 Avoid operating equipment which has given any indication of malfunction 5 Become fully acquainted with the equipment and chemicals used Handling Chemicals Safely Storage of polyisocyanates diamines and organic solvents should be isolated and restricted to specially constructed storage rooms Store chemicals in original containers and according to manufacturer s recommendations listed on the container Maximum ambient temperatures to which such chemicals should be exposed are specified by the manufacturer and MUST NOT be exceeded either in the storage area or in the spraying or pouring area To avoid moisture contamination do not open containers until ready for use After use the remaining material should be re sealed in the original container and stored in areas away from moisture During clean up of spilled isocyanate component respirators gloves and eye protection must be worn Isocyanates which have been spilled can be controlled by covering them with dry saw dust and or other absorbent inert materials Care should be taken to avoid skin contact The absorbent material and the absorbed isocyanate should be collected promptly placed in an open top container and treated with dilute solutions of ammoniom hydroxide and or alcohol While being treated in this manner the material should be in an adequately
24. ety goggles gloves and other protective devices are suggested for operators of foaming equipment Refer to OSHA Standards sub part 1 1910 132 1910 133 and 1910 134 for Federal standards IF YOU HAVE ANY QUESTIONS REGARDING THE ABOVE PRECAUTIONS OR ANY SERVICE OR OPERATION PROCEDURES CALL YOUR GLAS CRAFT DISTRIBUTOR OR GLAS CRAFT INC Notice All statements information and data given herein are believed to be accurate and reliable but are presented without guaranty warranty or responsibility of any kind expressed or implied The user should not assume that all safety measures are indicated or that other measures are not required Glaa licft Inc 5845 WEST 82nd STREET SUITE 102 INDIANAPOLIS INDIANA 46278 U S A PHONE 317 875 5592 FAX 317 875 5456 APRIL 1996 INSTALLATION Assembly Instructions NOTE The Glas Craft Super Maxi System is factory assembled If any questions arise concerning air or electrical connections please refer to illustrations located in the forward portion of this User Manual or contact your Glas Craft distributor A Air Supply Connection An air source which delivers a constant 45 CFM 100 PSI should connected directly to the Fitting P N 21666 01 mounted on the Proportioning Unit Air Motor Regulator P N 22516 00 PROPORTIONING ASSEMBLY The air line to the Console should be a minimum 1 2 inch inside diameter 1 D if it is 25 feet or less in length Should it be over
25. first aid treatment for each chemical used in your plant First Aid If chemicals containing isocyanates are splashed on the skin they can produce ill effects Steps to counteract such effects should be started immediately 1 Apply Tincture of Green Soap full strength to the contaminated area If Tincture of Green Soap is not immediately available wash the exposed area repeatedly with soap and water Soap and water is not as desirable as using Tincture of Green Soap because many isocyanate components are not easily dissolved in water In addition soap and water does not form a barrier to the isocyanates 2 After approximately two to four minutes wash off the Tincture of Green Soap with water If there is still an indication of isocyanate present repeat the application If the isocyanate contamination is on the facial area care must be taken to avoid getting the Tincture of Green Soap in the eyes 3 If the person develops breathing difficulties oxygen should be administered Quite often the exposed person will experience residual effects such as coughing spells CONTACT PHYSICIAN IMMEDIATELY WARNING Contact a doctor immediately in the event of an injury and give him the information you have collected If your information includes first aid instructions administer first aid immediately while you are contacting the doctor 4 f a person accidentally swallows isocyanates large amounts of water should be swallowed immedia
26. g from damage or accidents caused by improper use or application of materials manufactured or sold by Glas Craft or its distributors or agents UNDER NO CIRCUMSTANCES SHALL GLAS CRAFT S LIABILITY EXCEED THE AMOUNT PURCHASER PAID FOR THE CLAIMED DEFECTIVE EQUIPMENT OR PART UNDER NO CIRCUMSTANCES SHALL GLAS CRAFT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OR FOR LOST PROFITS No action arising from or relating to any goods manufactured by or purchased from Glas Craft may be brought more than one 1 year after the cause of action accrues 30 NOTES 31 IF YOU HAVE AN EQUIPMENT PROBLEM If you have a problem that requires Distributor or Glas Craft Service Department help gather the following information BEFORE you pick up the telephone Model No Serial No SPRAY GUN pU SYSTEM po s w of MATERIAL BEING SPRAYED A 77 I SYSTEM GUAGE PRESSURES x ISO HEATER GUAGE POLY HEATER GUAGE MATERIAL PUMP AIR MOTOR ee A MAIN AIR LINE PRESSURE at SYSTEM MAIN AIR LINE VOLUME COMPRESSOR SIZE COMPRESSOR to SYSTEM SUPPLY INCHES LINE SIZE Have a general equipment or operation question You can contact the Glas Craft Service Department via E Mail at gciservice glascraft com 32 FOR YOUR REFERENCE DATE PURCHASED DISTRIBUTOR CONTACT PHONE Manufacturers of Fixed and Variab
27. ine Screw 7730 16C Machine Screw 21653 00 Counter Bracket 21470 00 Counter F 7733 04 ockW asher Lock Washer 8301 48C 23603 00 Machine Screw Counter Bracket 7733 06 Nut 22101 00 Limit Switch 7734 03 Lock VV asher 22512 00 Counter Snitch Bracket 9944 48C Machine Screw 7734 06 Lock W asher COUNTER OPTION 23620 00 SUPER MAXI CONTROL BOX ASSEMBLY 17702 001 Pilot Lamp N MAIN PA 21000 oi 21866 00 7 py MA y Coupling Pate oss Ei Ec abeo e 21886 00 Fi Mounting Lamp Block at 21887 011 Yellow Color Cap 21862 00 Push Button 21 867 03 Inscription 21865 02F 22753 00 23621 00 22178 00 Contact Bie N Decal D Super Maxi f Power Snitch 21361 00 OVERPRESSURB Control Box Miniaure Lamp N OVERTEMP r 21866 00 Z _ 21355 00 Coupling Plate A san dn ELI 7 Decal I 21886 001 X Te 0 OVER TEMPERATURE Body DI i RS 119 PSE System E 21 Decal HOSE POLY t Tu Microprocessor Control 21854 00 Push Button 21867 05 Inscription Cap 21887 03 _ Green Color Cap 21865 01 Contact Block 21361 00 Miniaure Lamp ro 21866 00 21864 00 Coupling Phte RS 124 x EmergencyStop 21886 00 RS 122 Decal Push Button Mountin Lamp Bbck Decal MAIN 22104 00 PRIMARY ___J Decal 21865 02 Contac Block 21865 01
28. le Ratio Systems and Equipment for Polyurethane and Hybrid Materials Spray Pour and Injection Micro Il Maxi II Super Maxi Mini III MX MX MH MH Il amp MH Ill SYSTEMS and EQUIPMENT for SPRAY POUR amp INJECT FIXED amp VARIABLE RATIO SYSTEMS EQUIPMENT FOR POLYURETHANE FOAMS COATINGS and POLYUREAS featuring the patented Probler Spray Pour Gun LPA Series INDy Series Low Pressure AIR ASSIST CONTAINMENT Airless Internal Mix Non Atomized Dispense Systems External Mix featuring INDy Nozzle Gel Coat Wet Out amp Chopper Wet Out Chopper amp Pressure Fed Roller For more information concerning any of these Glas Craft products contact your local authorized Glas Craft distributor or Bla Left Inc 5845 WEST 82nd STREET SUITE 102 INDIANAPOLIS INDIANA 46278 U S A PHONE 317 875 5592 FAX 317 875 5456 E Mail sales glascraft com Web Site www glascraft com INSPECTION REPORT FOAM EQUIPMENT J Micro Il L Super Maxi J Maxi Il J Mini lll J Maxi III L MX PART NO INSPECTED BY SERIAL NO INSPECTION DATE NEW UJ REPAIR J RETURN _ VISUAL INSPECTION AGGEPT REJECT APPEARANCE FLUID FILTERS VALVE SEQUENCE POWER CORD FUNCTIONAL TESTS gt Q d 4 SMOOTHNESS of PUMP OPERATION PUMP OUTPUT PRESSURE PUMP DEAD HEAD PRESSURE ELECTRICAL WIRING amp CONNECTIONS ELECTRICAL CONTROL FUNCTIONS HEATER OPERATION AIR CONNECTIONS OVER PRES
29. ny scoring pitting or build up of any debris on the shaft Set the Ball P N APS 133 in the Seat P N 21598 00 and hold up to a light Observe for light between seat surface and the ball NOTE If a large sliver of light shows check for debris or scarring on Seat or Ball 4 P N APS 128 amp P N APS 119 repeat the above step Soak P N 21897 01 in a light weight non detergent oil then install in P N 21440 00 Install P N 21896 01 push down and install Snap Ring P N 1005 02 in groove On bottom side of P N 21440 00 install P N 21595 00 in housings so that the lip faces out Lubricate and install O Ring P N 13867 43 on bottom groove Install P N 18295 01 with lip facing toward P N 21595 00 seal 28 10 11 12 13 14 15 16 17 18 19 Place P N 21595 00 Seal and P N FS 110 guide on P N 21597 00 The lips of the Seal will face away from P N FS 110 Set P N 21803 00 Spring in P N 21597 00 Housing and set APS 133 Ball on Spring Apply blue lock tite to the threads of P N 21598 00 and install on P N 21597 00 Tighten these two parts Lubricate and install two P N 13867 49 O Rings on P N 18219 00 cylinder Using a light weight non detergent oil coat the seal on the shaft assembly and the walls of the cylinder then install the shaft assembly into the cylinder leave approximately 4 of the shaft exposed on the top side Install cylinder shaft assembly into P N 18227
30. power cable attached the system is now ready for start up Filling The System 1 With all material and air lines connected and power cable attached to the system the system is now ready to be filled with material With transfer pumps in place adjust regulators on transfer pumps to 30 50 psi to fill the system Transfer pumps will cycle to fill pumps heaters and hoses and then stop At this point increase Transfer Pumps to 100 PSI NOTE Turn Transfer Pump Air Regulator on slowly Pumps should cycle slowly until hoses are full of material 22 2 Remove the Side Blocks P Ns T4 143 and T4 144 on the front housing of the Gun by removing Screws P N 9944 48C 3 Place separate clean containers under each individual Side Block Open manual Material Valves black arrow forward see Fig 2 amp 3 on each Side Block to allow trapped air to escape the Hose and material to flow into the containers until all air is purged from the material system see Fig 1 This process can be expeediated by starting the main proportioner and allowing it to cycle slowly Max Cycle Rate 10 Cycles Min NOTE Flip Retract Switch to RUN Position before operating main Air Motor Fig 1 NOTE Remember to dispense one to two gallons of material to clear the system of grease and plasticizer that was used during factory testing 4 Close manual Material Valves Material pressures gauges should now register approximately
31. s The increasing use of HHC solvents is increasing the risk Because of their exemption from many State Implementation Plans as Volatile Organic Compounds VOC s their low flammability hazard and their not being classified as toxic or 19 carcinogenic substances HHC solvents are very desirable in many respects WARNING If you are now using Halogenated Hydrocarbon solvents in pressurized fluid systems having aluminum or galvanized wetted parts IMMEDIATELY TAKE THE FOLLOWING STEPS gt Empty system shut off completely depressurize in accordance with equipment service instructions gt Remove equipment from service disassemble in accordance with equipment servicing instructions gt Inspect all parts for corrosion and or wear Replace any damaged parts gt Thoroughly clean all parts of the equipment with a non halogenated solvent and reassemble in accordance with equipment servicing instructions gt Flush equipment with non halogenated solvent gt Do NOT reuse equipment with HHC solvents or with materials containing such solvents gt Material suppliers and or container labels should be consulted to ensure that the solvents used are compatible with your equipment NOTE Glas Craft is aware of NO stabilizers available to prevent Halogenated Hydrocarbon solvents from reaction under all conditions with aluminum components in a closed fluid system TAKE IMMEDIATE ACTION Halogenated Hydrocarbon solvent
32. s are dangerous when used with aluminum components in a closed fluid system F Consult your material supplier to determine whether your solvent or coating contains Halogenated Hydrocarbon Solvents G Glas Craft recommends that you contact your solvent supplier regarding the best non flammable clean up solvent with the heat toxicity for your application H If however you find it necessary to use flammable solvents they must be kept in approved electrically grounded containers I Bulk solvent should be stored in a well ventilated separate building 50 feet away from your main plant J You should allow only enough solvent for one day s use in your laminating area K NO SMOKING signs must be posted and observed in all areas of storage or where solvents and other flammable materials are used L Adequate ventilation as covered in OSHA Section 1910 94 and NFPA No 91 is important wherever solvents are stored or used to minimize confine and exhaust the solvent vapors M Solvents should be handled in accordance with OSHA Section 1910 106 and 1910 107 Toxicity of Chemicals A Glas Craft recommends that you consult OSHA Sections 1910 94 1910 106 1910 107 and NFPA No 33 Chapter 14 and NFPA No 91 B Contact your chemical supplier s and determine the toxicity of the various chemicals used as well as the best methods to prevent injury irritation and danger to personnel C Also determine the best methods of
33. tely Vomiting should then be induced by patient sticking his finger down his throat or by swallowing large quantities of warm salt water or warm soapy water After vomiting more water should be taken to dilute isocyanate further CONTACT PHYSICIAN IMMEDIATELY Ventilation WARNING Hazardous concentrations of some chemical vapors exist before they can be smelled Chemical component suppliers should be contacted to determine at what concentrations the vapors of the chemicals they supply become dangerous and the procedures and equipment needed to detect such dangerous concentrations Such equipment should be obtained Adequate ventilation must be provided in any area where foam chemicals are sprayed or poured and wherever the material containers are opened In industrial applications foaming operations should be restricted to specific areas and proper ventilation should be provided in these areas to prevent chemical vapors from spreading Spray foaming operations MUST be restricted to a spray booth where a minimum exhaust of 100 feet per minute at the face of the booth is provided Special care should be taken to prevent unsuspecting personnel both inside and outside of the plant from being exposed to chemical vapors The chemical vapors should be exhausted to atmosphere in such a manner and at a sufficiently low concentration that personnel outside he plant are not exposed to dangerous concentrations of chemical vapors Refer to OS
34. tion can over time result in a build up of heat and pressure which can reach explosive proportions When all three elements are present the result can be an extremely violent explosion The reaction can be sustained with very little aluminum or galvanized metal any amount of aluminum is too much B The reaction is unpredictable Prior use of an HHC solvent without incident corrosion or explosion does NOT mean that such use is safe These solvents can be dangerous alone as a clean up or flushing agent or when used as a component of a coating material There is no known inhibitor that is effective under all circumstances Furthermore the mixing of HHC solvents with other materials or solvents such as MEK alcohol and toluene may render the inhibitors ineffective C The use of reclaimed solvents is particularly hazardous Reclaimers may not add any inhibitors or may add incorrect amounts of inhibitors or may add improper types of inhibitors Also the possible presence of water in reclaimed solvents could feed the reaction D Anodized or other ide coatings cannot be relied upon to prevent the explosive reaction Such coatings can be worn cracked scratched or too thin to prevent contact There is no known way to make oxide coatings or to employ aluminum alloys which will safely prevent the chemical reaction under all circumstances E Several solvent suppliers have recently begun promoting HHC solvents for use in coating system
35. uickly become encased in urethane WARNING Point Gun Side Blocks down away from all personnel Existing fluid pressures could cause material to exit the Side Blocks with considerable force 26 OVERHAUL PROCEDURE 19875 00 01 Pumps 21835 00 Pumps 1 Dump pressure off system WARNING Be sure air and power are off to system This is achieved by splitting side blocks of of gun opening ball valves and purging materials into clean containers 2 Flush system side to be rebuilt with suitable solvent NOTE This is optional it makes the process easier 3 Disconnect inlet fitting from the bottom of the pump 4 Disconnect outlet fitting from the top of the pump a Systems with Over Pressure Valve remove DIN connector from switch Phillips screw b Remove Over Pressure Switch from fitting CAUTION Do not immerse Over Pressure Valve in solvents externally Flushing will not affect 5 Remove pump from base 1 Loosen and remove P N 7729 10 Nylon Lock Nut from yoke Older MX Systems loosen allen screw screw in yoke remove Hitch Pin pull out Clevis Pin b Loosen and remove four bolts P N 9945 48C Breaking Down Pump 1 Loosen four nuts P N 7733 17 at the base of pump and remove break loose in a criss cross pattern 27 2 Remove Base P N P33 11 from Tie Rods P N 18289 00 NOTE On P N 21835 00 pumps watch out for APS 119 APS 128 amp 19633 00 The 19633 00 will
36. uid Hose N KY Ka 18012 01 FM 494 Expandable Sleeving Hose Cover x aa 10262 04 Shrink Tubing Hass Detail A 16 PG 15 PG 12 16809 00 8560 23 _ x i T4 144 16810 00 Thread Size 6 JIC gt _ 7 I 16808 00 x 16823 00 mel tes 2 3266 e 16830 00 ae Valve Thread Size 1 4NPS 9944 48C Ye A L 16811 01 x A 1388 02 lt o 14 132 Pal EE 16805 00 A i sm 755442 NN 16812 00 4 Bec 16788 00 Yx gt S tj 4 7959 24C on N N N H ue i 16831 00 BS NS NS 7 N N S rob I y 7554 09 N Ed T 17730 08 7716 08d Bad 7554 07 f 17275 00 16832 00 Ay _AC7704 08C Assy JA Assy 16828 01 N N Assy Ms 7716 08C 7554 05 16804 00 NS 7554 03 eed _ Assy 3 19808 00 16803 00 EN N ME x A ee N a d b x 5 a X E N 2 ees X s ie 7554 05 w A7275 00 x Asia 755400 N 10807 00 S Qr SN 17267 08 i o 74 2 5 cs k N CA SO i AN PG 16 9697 20C PGJS 4 171 4 Thread Size 6 SAE45 1 1 16865 00 Me 7554 12 Se eel h 1680200 24 y sd PR N 2 4 PG 17 PG 15 I 7554 54 a PG 12 7 1725946F sedan 7 9869 19 T4 143 16858 16F 16833 00 ooo ponia REVISED 1 97 17254 01 PROBLER SPRAY GUN Used with 17
37. un 8 Slowly adjust Regulator P N 18199 02 on the see Fig 2 amp 3 Super Maxi system to control Transfer Pumps Regulator should be dialed up to 90 100 psi 9 Turn on Main Power Turn center switch to on position 1 10 Verify the Emergency Stop Button is Deactivated To activate push in the Red button This action will kill the Electrical circuit and activate the Air Dump Valve To Deactivate rotate Red Knob 1 4 turn It will pop out and spring back 4 turn The power will then need to be shut off at the main switch and turned back to the ON position 11 Turn on Hose Control This is done by pushing in the Green button on lower right of Control Box Adjust Temperature to desired setting by depressing and holding the Blue SET button and press either UP or DOWN Arrow Buttons on controller simultaneously until desired temperature setting is achieved NOTE Fig 2 Fig 3 Allow proper time for hose to warm up approximately 30 45 minutes 15 Relieve any excess pressure by triggering the gun To adjust temperature on Hose Controller push and de I hold in blue button Then push the up or down arrow to 16 Dial up Main Proportioning Unit regulator P N increase or decrease temperature 21825 611 to desired pressure If Retract Switch has not yet been flipped to RUN position set in RUN position before increasing 12 Turn on the ISO and POLY Heaters by pushing pressure in the green b
38. ure readings at the time the problem was detected Inspect the fluid pressure gauges in an over pressure situation one of the fluid pressure gauges will be significantly higher than the other gauge WARNING When main power to unit is on the console will have wires that are live Disconnect or turn off main power source before opening console to make any repairs 24 C Over Pressure Problem Correction 1 Determine if the problem is high pressure related 2 Relieve system hydraulic pressure 3 Turn off main power 4 Fix the problem area a Potential high pressure causes Restriction Overheating material in static position ISO filter at gun 5 Re start system for operation 6 Once the power has been turned off and problem solved and the main power is turned on again the over under pressure lighted buttons will automatically be reset D Control Panels Super Maxi System Control Panel Specifications 208 VAC 50 Amp Singe Phase 50 60 Cycles Main power cord has three wires e Black L1 Power e White L2 Power Green Ground CAUTION If you do not understand the electrical hook up described above consult your local Glas Craft distributor OR a qualified electrician It is recommended that a qualified licensed electrician should install power to the supply disconnect You should always follow all local or national electrical codes CAUTION Disconnect power source BEFOR
39. utton on the lower left of the Control Box 23 NOTE Standard operating pressure should be set at 100 psi WARNING Before performing any repairs on the system ALL AIR and FLUID PRESSURES SHOULD BE RELIEVED TO ZERO BLEED OFF 17 The system is now ready for operation B Over Pressure System Protection The Super Maxi system incorporates monitors for high pressure monitoring These monitoring devices will prevent the Super Maxi system from continued operation if high pressure situations develop There are two pressure sensors located on each proportioning pump The high pressure sensor is located at the outbound of the fluid section The high pressure monitoring sensor will engage if fluid pressure increases above 3200 psi If a high pressure situation develops the sensor will detect this and immediately engage the hold in circuit This will disengage power to the air motor and it will stop cycling It will also turn the heater off On the control box panel there are two yellow lighted push buttons marked over pressure One of these push buttons will be illuminated after the monitoring sensor engages indicating where the problem is located ISO or Poly In the over pressure situation the system will remain shutdown until it is manually reset At this point it is necessary to determine if the problem is an over pressure situation When the sensor engages the system will be frozen giving you the press
40. ventilated area Clothing on which any material has been spilled should be removed immediately and cleaned before being worn again Clean Up Solvents WARNING A hazardous situation may be present in your pressurized fluid system Halogenated Hydrocarbon Solvents can cause an explosion when used with aluminum or galvanized components in a closed pressurized fluid system pumps heaters filters valves spray guns tanks etc The explosion could cause serious injury death and or substantial property damage Cleaning agents coatings paints etc may contain Halogenated Hydrocarbon Solvents Some Glas Craft spray equipment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon Solvents A There are three key elements to the Halogenated Hydrocarbon HHC solvent hazard 1 The presence of HHC solvents 1 1 1 Trichloroethane and Methylene Chloride are the most common of these solvents However other HHC solvents are suspect if used either as part of paint or adhesives formulation or for clean up or flushing 2 Aluminum or Galvanized Parts Most handling equipment contains these elements In contact with these metals HHC solvents could generate a corrosive reaction of a catalytic nature 3 Equipment capable of withstanding pressure When HHC solvents contact aluminum or galvanized parts inside a closed container such as a pump spray gun or fluid handling system the chemical reac
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