Home

Ultrasonic Flowmeter Model UFP-10

Contents

1. 4 Input each value for the POINT CORRECT correction Input the 8 flow velocity values Input the values from 1 to 8 starting with the smallest value up to the largest The input value must be between 0 00 20 00 Press ENT after inputting each value The display will change to the next value Proceed to step 5 after all 8 values have been input b Input the coefficient for each value of the POINT CORRECT correction Input the coefficients for the 8 flow velocity values The coefficient must fall between 0 500 2 000 Press ENT to set and change to the next input item Proceed to step 6 after all 8 values have been input Press to move the cursor right Press to backspace Press number keys to input a number Press CLR to clear the display Press ENT to set Press to move the cursor right Press to backspace Press number keys to input a number Press CLR to clear the display Press ENT to set Display Explanation Input Operation Confirm the POINT CORRE
2. Explanation 11 Input the lining thickness The underline cursor appears at the first digit of the current pipe dimension To change the dimensions input a new value over the old value or press CLR to clear the display before inputting the new value Or press ENT to advance to the next step without changing the dimension Proceed to step 12 after completing the set 12 Input the sound velocity of the fluid to be measured The sound velocity is set at 1460 m s if 1 WATER is selected The sound velocity is set at 1510 m s if 2 SEA WATER is selected Select item 3 for other fluids or different sound velocity The current sound velocity is displayed Press CLR and then use the cursor to input a new sound velocity Press ENT to set the new value Select 1 or 2 and then proceed to step 14 or Select 3 and then proceed to step 13 Input Operation Press to move the cursor right Press to backspace Press number keys to input a number Press CLR to clear the display Press ENT to set Press to move the cursor up Press to move the cursor down Press number keys to directly input a number Press number keys to input a number Press CLR to clear the display Press ENT to set 13 Input the fluid kinemati
3. 0000 UU 3 Set the refraction angle compensation correction Select item 1 STANDARD to perform refraction angle compensation correction during measurement Select item 2 OFF to turn refraction angle compensation correction off during measurement 4 Adjust the internal clock Select 1 to pass setting Select 2 to adjust the internal clock Select 1 and then proceed to step 6 Select 2 and then proceed to step 5 Press to move the cursor up Press to move the cursor down Press number keys to directly input a number Press ENT to set Press to move the cursor up Press to move the cursor down Press number keys to directly input a number Press ENT to set 000 000 b Adjust the internal clock The internal clock time when the display opened appears Use the number keys to input the year month day hour minutes and seconds After inputting the time press ENT The new time is set for the internal clock as soon as ENT is pressed Available time range is from 00 00 00 Jan 1 1995 95 01 01 00 00 00 to 23 59 59 Dec 31 2030 30 12 31 23 59 59 Press to move the cursor up Press to move the cursor down Press number keys to directly input a number Press ENT to set 4 39
4. Press number keys to input a number The input range is Press CLR to clear the 20 00 20 00 display Press ENT to set Input the span correction Press to move the value The span correction is cursor right the coefficient that is multiplied by the calculated flow rate The flow rate is displayed as the value after the coefficient has been multiplied Press CLR to clear the display Press to backspace Press number keys to input a number The input range is 0 500 2 000 Press ENT to set 11 Input the zero cut value Press to move the The zero cutis the boundary Cursor right value to output O when the flow rate falls below a set level The maximum flow rate is expressed as a percentage The input range is 0 00 10 00 Press to backspace Press number keys to input a number Press CLR to clear the display Press ENT to set Display Explanation Input Operation 12 This ends the zero span mode Press FLOW to return to the measurement mode Press FLOW to return to the measurement mode 13 This is the first display of 4 20
5. File Number Selection Init All Files File Name Input Pipe Type Selection Normal Pipe Pipe Outer Diameter Input Way Pipe Outer Diameter Pipe Outer Input Circumference Input Measurement Pipe Pipe Material Selection Selection 10A Other Measurement Pipe Di Pipe Thickness Input Pipe EE Lining Material Measurement Pipe Selection Constant 1 N Lining Thickness Measurement Pipe gne Input Constant 2 Measurement Fluid Input Norma Pipe Kinematic Viscosity Coefficient Input Water Sea Meas Pipe do not select Measurement Pipe Sensor Type Selection m Other do not select Sensor Selection Standard Large gt 7 Small Bore Other Small HI Freq Smalll LO Freq Frequency Selection High Temp I Sensor Constant 1 I Sensor Constant 2 I Sensor Constant 3 I Sensor Constant 4 Frequency Selection I Sensor Constant 2 I Sensor Constant 3 I Sensor Constant 4 Sensor Attachment Method Selection Sensor Spacing Display Cable Length Input 0 4MHz Sensor 1MHz Sensor Transmission Power Selection Flow Rate Unit Selection Input End INTEG Start page 4 25 Integration Unit Select Start Mo de Select Manual Auto Start Time Input Stop Mo de Select Manual Timer
6. Data Log File Set Flow Rate Select Log File Select File Name Select Baud Rate Select Transfer Stop ENT Integration Transfer Transfer Prepare Transfer Prepare Measure Mode Select Display Display Return ENT ENT Integration Transfer Select Transfer Transfer Flow Velocity Select Measure Mode Measure Mode Return Return Transfer Interval Select Stop Mode Select Manual Timer Timer Time Input Transfer Prepare Display Measure Mode Return ENT Interval Transfer page 4 63 OPT Start Mode Select Measure Mode Return Item Select Material Select Sound Velocity Meter Calibration Thickness Meter Nominal Diameter Calibration Prepare Sound Velocity Measure Range Select Display Material Select ment Prepare Display Thick M Sound Velod Nominal Diameter ut ickness Meter ound Velocity Select Calibration Prepare Display Display Calibration Failure Pipe Data Display Thickness Display ENT Calibration Success Calibration End Confirm Measure Mode Return Appendix F Error Code Error codes are displayed in the upper left corner of the LCD screen mark indicates the point of error Example E9 display indicates an
7. Test Piece For thickness and sound velocity measurement SSS Couplant Silicone Grease ShinEtsu zu GREASE 10 Soft Case W strap Carrying Case Holds all equipment Analog Output Cable Length 3m A oh e 13 Operation Manual If any Book size A4 Document No KF96 001PL Details Remarks 14 Ferrite Core TDK For AC Adaptor oo SE For Sensor Cable ZCAT2132 1130 For Analog Output Cable ZCAT2132 1130 For Probe for thickness measurement ZCAT2032 0930 Optional Accessories No Name Qty Details Remarks 1 Large Sensor SE044740G Appropriate hole diameter 300A 5000A 2 Small HI Freq Sensor SE504110 x 10G Appropriate hole diameter 13A 100A 3 High Temperature Sensor SE104120G2 HT Appropriate hole diameter 50A 300A Temperature Range 60 C 120 C 4 Large Sensor Mounting For SE044740G Fixture 5 Small Sensor Mounting For SE504110x10G Fixture 6 High Temperature Sensor Same with SE104720G2 Mounting Fixture 7 Option Sensor Case For each optional sensor 8 Printer W AC Adaptor Operation Manual Printer SII Printer Paper DPU 414 AC Adaptor TAMURA PW 4007 E1 INPUT 230V 50Hz 22W OUTPUT 6 5V DC2000mA Operation Manual Document No 39010 1828 01 9 Printer Cable 1 CL 9 pin D SUB cable 2m with 2 Ferrite Cores 10 Digital Output reception Includes digital output cable DOS V
8. 4 Printer Connection Measurement and setup data can be output to the optional printer through the printer cable connection Connect the printer cable to the connector labeled RS 232C PRINT The connector case cover is grounded to the internal ground terminal together with the cable shield The output is uninsulated For the DPU414 printer Printer Cable Printer UFP 10 Figure 3 6 6 2 Printer Connection UFP 10 side Printer side GND 1 Tx 2 PRNBSY 5 GND 6 Figure 3 6 7 2 Printer Cable Configuration Software DIP switches of the printer are set as follows DIP Switch 1 DIP Switch 2 Number 1 2 3 4 5 6 7 8 Position ON OFF ON ON ON ON ON ON DIP Switch 3 aa To set the switches refer to 2 3 Setting the DIP Switches of the printer operation manual 5 Digital Output Cable Connection Measurement and setup data can be output to personal computer through the supplied special cable connection using the PC Interface Software Connect the special cable to the connector labeled RS 232C PRINT Refer to the Operation Manual included with the PC Interface Software for computer connection and operation instructions The cable shield is grounded to the unit ground terminal The output is uninsulated Ferrite Cores Fasten cable together with ferrite cores Z Digital Output Cable n Y AU Serial port at the back of the computer a Computer Top
9. Log Name Input Log File Select Log Comment Input Log Interval Select Loadable time Display Start Time Input Stop Mode Select Timer Auto Timer Time Input End Time Input Set End LOG Now Stop Logging Stop DISPLAY Start page 4 47 Graph Mode Select Number Graph Log Measurement Number Time Axis Span Display Select Log File Select Measurement Graph Number Graph Display Select Numeric Log Number Display PRINT Start Mode Select page 4 50 Data Log File Print Type Select Print Interval Select Stop Mode Select Manual Timer Print Type Select Log Graph Display File Name Select PRINT Now Log File Select Print Stop Print Prepare Display ENT Print Prepare Display ENT Measure Mode Return ENT Printer Output Printer Output Timer Time Input Print Prepare Display Measure Mode Return ENT Interval Printing Measure Mode Return Measure Mode Return page 4 57 TRANS Start Mode Select TRANS Now
10. Flow measure start Automatic gain adjustment Pipe data input 4 If the self diagnosis function RAM1 RAM2 CNT detects a problem in the Hardware the procedure will stop Contact your Tokimec representative Press Shift and then ON to turn the power off If the self diagnosis function RAM CHECK detects unsuitable data the system sets initial data and go on the procedure b When startup you can reset Pipe data and system data except LOG data to the initial value according to the following procedure 2 Hold down the ON and 0 key to startup the UFP 10 4 Stop holding down the ON after HELLO message appears on the screen and stop holding down the 0 after ALL RAM INIT message 4 6 Flowmeter Display FLOW Mode Select 1 START MEAS from the startup display to enter the flow measurement mode The previously set or factory set UFP 10 pipe data is automatically used in this mode The flow measurement display is shown below When FLOW key is pressed in other mode it returns to this FLOW mode Mode Display Zero Set Y N 00 o000 0000 0 Status Display Error Display dida Battery Remaining Indication H 0000 Instant Flow Unit Instant Flow Display 1 2 H 3 Instant Flow Velocity Display O 0000 hood Instant Flow Velocity Unit OU Forward Integration Unit Forward Integration Display
11. Timer Ti me Input Auto Stop Time Input INTEG End Ge Auto Gain in Process Gain Set End A OUT Start page 4 28 Pattern Select A OUT Span Input Qmax Damping Select A OUT End Calibration Start page 4 30 Adjustment Item Select Zero Span 4 20 CAL Correction Coefficient i ici Zero Set Renewal 4mA Output Correction Coefficient Confirmation Adjustment Point Correct 20mA Output Zero Correction Input Adjustment REYNOLDS Span Correction Input Ee Change Confirm No Yes Zero Cut Input Flow Velocity Set E 1 8 Input Zero Span End Correction Coefficient Set 1 8 Input Correction Coefficient Confirm Correction Coefficient End CHK Start page 4 36 CHK Screen 1 i d CHK Screen 2 CHK Screen 3 d CHK Screen 4 SYSTEM Start page 4 38 No Received Wave Processing Select Moving Average Times Refraction Angle Correction Select SET Time Set AGC Select Unit Select SYSTEM End NO SET LOG Start page 4 41 Mode Select Logging Delete Log File Select Delete Result Display
12. ULTRASONIC FLOWMETER Model UFP 10 Operation Manual Document no KF96 001 J The content is used in ver 2 24 or later April 1996 First Edition June 2006 Eleventh Edition TOKIMEC INC 2 16 46 MINAMI KAMATA OHTA KU TOKYO 144 8551 JAPAN CONTROL DIVISION I Tel 81 3 3737 8621 Fax 81 3 3737 8665 Notice This operation manual must not be copied or reproduced without the expressed written permission of TOKIMEC
13. Select 1 and then proceed to step 2 ggg 00 En 2 and then proceed to step Select 3 and then proceed to step 13 2 Select the flow rate correction Press to move the cursor method up Select 1 REYNOLDS to Press to move the cursor perform correction by down calculating the REYNOLDS Press number keys to number directly input a number Select 2 POINT CORRECT press ENT to set and input 8 flow velocity values as well as the corresponding correction coefficient Next a straight line is drawn to correct the points Select 3 OFF for no flow rate correction Select 1 and then proceed to step 7 Select 2 and then proceed to step 3 or Select 3 and then proceed to step 7 Display Explanation Input Operation 3 Select whether or not to change the values of the POINT CORRECT correction Select 1 NO to confirm the values without change Select 2 YES to change the values Select 1 and then proceed to step 6 or Select 2 and then proceed to step 4 Press to move the cursor up Press to move the cursor down Press number keys to directly input a number Press ENT to set
14. gal h gal min gal s gal D Mgal D bbl h bbl min bbl s bbl D Mbbl D acf h acf min acf s acf D Macf D s 1 f 0 0283168 m 1 gal 0 00378541 m 1 bbl 0 119240 m 1 acf 1233 482 m Flow Velocity Correction CAL Correction Coefficient Reynolds Point Correction Off Zero Set Zero Correction Span Correction Zero Cut CAL Zero Span Yes No 20 0 20 0 0 5 2 0 96 0 10 0 Other Scanner Channel Count Scanner Order Appendix B Sound velocity data used by UFP 10 Flow Rate Measurement Sound Velocity m s Sound Velocity m s Thickness Measurement Sound Velocity m s Pipe Material at 2070 Steel 5 900 Ductile Iron 5 800 Cast Iron 4 500 SUS Stainless Steel 5 730 PVC 2 280 FRP 2 560 Acryl 2 720 PVDF 2 300 Pipe Material at 20 C Lining Material Steel 3 200 Tar Epoxy 2 000 Ductile Iron 3 000 Mortar 2 500 Cast Iron 2 500 Rubber 1 900 SUS Stainless Steel 3 100 PVC 2 280 M Flui Sound Velocity m s leasurement Fluid at 1370 FRP 2 560 Water 1 460 Acryl 2 720 Sea Water 1 510 Appendix C Ultrasonic under water sound velocity chart Water Sound Velocity Water Sound Velocity Water Sound Temperature m s Temperature m s Temperature Velocity m s C C C 0 1402 74 34 1518 12 68 1554 70 1 1407 72 35
15. 0000 nu Explanation 1 This is the first display of the SYSTEM mode Select the process for no received wave Item 1 HOLD retains the value just prior to becoming a No received wave Item 2 0 sets the flow rate to zero Item 3 100 sets the flow at the maximum rate The values are saved until there is a received wave 2 Setthe moving average times The moving average times calculates the average value over a set number of measurements This average is calculated on an ongoing basis by including the most recent measurement value and dropping the oldest measurement value before calculation The display value variance will decrease as the number of times increases Select item 1 to set the number to 256 Select item 2 to set any other value Use the number keys to input the value The input range is 16 512 Input Operation Press to move the cursor up Press to move the cursor down Press number keys to directly input a number Press ENT to set Press to move the cursor up Press to move the cursor down Press to move the cursor right Press to backspace Press number keys to input a number Press CLR to clear the display Press ENT to set 4 38 Display Explanation Input Operation
16. 16 The sensor mount spacing is calculated and displayed Press ENT to set Press to backspace Align the sensor mounts at the Press number keys to input proper spacing a number Press CLR to clear the display Press ENT to set numbers 000 0000 DD Display Explanation Input Operation 0000 00 DU 0000 00 17 Input the cable length The standard cable is 10 m If select 6 SMALL LO FREC in 14 then proceed to 18 Otherwise proceed to 19 18 Select the transmitting power This item is required only for SMALL LO FREQ Normally use the LOW setting Use HIGH only when the ultrasonic pulse strength drops so low that adequate reception sensitivity cannot be achieved Press to move the cursor right Press to backspace Press number keys to input a number Press CLR to clear the display Press ENT to set numbers Press to move the cursor up Press to move the cursor down Press number keys to directly input a number Press ENT to set Display when METRIC selected OOOO UU when USA selected 00000 000000000 OOOO 00 D OOO 000 DD when ft3 selected 00000 0000 H 0 0 O OO OOOO 0 000 Duda O O 0 OOO 000 DD when gal selected 00000 00000000 Oddo 00000 0000000 0 0
17. Data set needed for pipe data measurements etc INTEG Mode DO STO oce oreste ati Ente deidad ie Flow integration set A OUT Mode Operation Analog output set CAL Mode Operation uomen erect e epe Der eee er tren Da era He been ces tens SE bern ders Compensation coefficient set and analog output calibration Ghi Mode Operat oN E Confirmation of each set value SYSTEM Mode Operational No received wave processing Moving average times Compensation for angle of fraction Time AGC set 8 LOG Mode ODBrallOl eoo t epe erepta en tede esit etude cu edi edel 4 41 Measurement data logging record set DISPLAY Mode Operation RE 4 47 Measurement data and logging value amp Trend Graph display PRINT tee e EE 4 50 Printer output set TRANS Mode Operation EE 4 57 Computer output set OPT option Mode Operations etr n enee 4 63 Refer thickness amp sound velocity and pipe display GAIN Set Mode Operation DEE 4 71 Rep eile tee e 4 71 LCD light and shade ad Ustierit e ae ca creber t teo see tete e tte Ern eos 4 71 Section 5 Trouble shooting nnns Section 6 Maintenance Section 7 Term Designation SES CIS AIC NIORT RE rcc 6 2 Battery replacement escusa eit ease tube ner teet egt ee eee 6 3 Backup battery replacement ccceeeeceessseeeeeeeeesssssseeeeeeeeeessssssneeeeeeess 9 Appendix A Pipe data saved in the UFP 10 memory cccoooooooocccccncccconcccooncccnnnnno
18. AGA Error and R OFF Error Error Code AGA Error AGC Error Abnormal Value R OFF Error Error No Received Echo Error SE E ME eo en MAA AE ee Wo A AAA s 5 1 L9 e 513 a L CERS AGA Error An appropriate gain could not be determined with the AGA operation There were air bubbles or something present during the procedure causing an unstable echo level or the pipe wall is deteriorated rust etc where the sensors are attached interfering with the ultrasonic wave transmission and reception Perform the AGA procedure again as is or reattach the sensors and perform the AGA procedure again Also confirm the cable connection AGC Error Right after the AGA procedure determined the gain AGC attempted to determine the Reference Level however the echo level changed drastically so that the reference level could not be determined This error is caused by air bubbles or a sudden change in flow speed Stabilize the flow and perform the AGA again Abnormal Value Error During the flow measurement data was measured that was drastically different from the prior data This data was determined to be in error and was deleted resulting in this error display This error is usually caused by a valve being opened up stream temporarily changing the flow speed or by air bubbles R OFF Error No Received Echo Error This error indicates that the reception echo was not received in ser
19. Reverse Integration Unit Reverse Integration Display Pipe Data File Name Display Figure 4 6 Display Each Display Mode Display The currently selected mode is displayed The following modes are available Display Content 1 INTEG Integration Set 2 INPUT Pipe Data Input 3 FLOW Flow Measurement No zero set FLOW ZERO Flow Measurement With zero set 4 GAIN Adjustment 5 A OUT Analog Output Set 6 CAL Various Adjustments Analog Output Adjustment Compensation Coefficient Set 7 CHECK User Set Confirmation 8 SYS System Set 9 LOG Logging Set 10 DISPLAY Display Set 11 PRINT Print Set 12 TRANS Digital Output Set 13 OPT Option Function Thickness Meter Sound Velocity Measurement Pipe Display Status Display The current measurement and output conditions are displayed in real time Display Condition 1 T Digital data output to a computer 2 P Data output to printer 3 L Measurement Data Logging 4 Measurement Data Logging Stand by 5 Flow Integration 69 B Flow Integration Stand by 7 No Display Normal Measurement 8 S SHFT function available Error Display An Error Code refer to Appendix F is displayed if an error occurs during measurement Battery Level Indicator Displays the power remaining in the battery and backup battery a Completely charged a a a O a a O O a O O O Intermediate Levels O O O O The battery will run out in approximately 20 minutes Instantaneous Flow Rat
20. Select the measurement data print interval Measurement data are printed at the selected interval 4 Select the print stop method Select 1 MANUAL to continue printing until the user reenters the print mode and selects stop Select 2 TIMER to end printing after a set period of time Select 1 and then proceed to step 6 or Select 2 and then proceed to step 5 Press to move the cursor up Press to move the cursor down Press number keys to directly input a number Press ENT to set Press to move the cursor up Press to move the cursor down Press number keys to directly input a number Press ENT to set 000 DUDU B 5 Input the timer set time for print stop Input the hour minutes seconds for the period of time printing should continue before is stops This is the timer set time 4 51 Press to move the cursor right Press to move the cursor left Press number keys to input a number Press ENT to set Display Explanation Input Operation 6 Print preparation Press ENT to start printing confirmation display Press ENT to start printing after confirming the UFP 10 and printer connection The unit reverts to the measurement mode automatically once printing has started Connect with printer correctly before press ENT to execute printing In cas
21. Span Compensation Linear span inclination compensation is possible between 0 5 2 0 Low Flow Cut Low flow cut is possible between 0 10 of the maximum indicated flow value Abnormal Value Abnormal measurement values caused by air bubbles or foreign particles in the Removal test fluid can be removed No Received Wave Select Current Value 0 Maximum Flow Displayed value and analog output Processing value Automatic Gain AGA Automatic Gain Adjustment automatically sets the gain Adjustment Functions AGC Automatic Gain Control automatically corrects reception signal fluctuation Refraction The refraction angle and sound velocity is automatically compensated in Compensation accordance with water temperature fluctuation water only Self diagnostics Internal self check is performed when the power is turned on Memory backup An Li memory backup battery is installed to maintain integration flow data measurement setup data logging data and measurement data for approximately 5 years Logging Function 55000 measurement data item memory capacity Logging Content Time Instantaneous flow Forward integration flow Reverse integration flow Error code Logging Sampling Selected 5 seconds 10 seconds 30 seconds 1 minute 3 Cycle minutes 6 minutes Thickness Measurement 1 5 100 mm Steel plate Measurement Function Range Sound Velocity 500 9999 m s Range Fluid sound
22. ENT key was pressed without connecting with printer UFP 10 will be not able to accept any key input 4 54 Example of log data printout Numerical Printout LOG 1 TEST FILE 01 FILE DI VOLUMETRIC mash INTEGRAL 0 01L VELO m s START 01 01 12 17 24 00 STOP Di ni i2 17 27 00 FILE ERR hhim ss VOLUMETRIC INTEGRAL INTEGRAL BOI el 17 24 00 15 II el 17 24 05 15 Q Wi el 17 24 10 15 HOL el 17 24 15 15 DL el 17 24 20 i5 D WO el 17 24 25 15 BOL eb 17 24 00 15 D O el 17 24 35 15 Bi el 17 24 40 15 D WU el 17 24 45 15 O el 17 24 50 15 WU el 17 24 55 15 HI el 17 25 00 15 HOL el 17 25 05 15 WU el 17 25 10 if WOl el 17 25 15 15 WU el 17 25 20 L5 HI el 17 25 25 15 WU el 17 25 30 15 WO el 17 25 35 15 WU el 17 25 40 15 Ol el 17 25 45 15 DI el 17 25 50 15 ROL el 17 25 55 15 t0 el 17 26 08 15 t0 el 17 26 05 15 DL el 17 26 10 15 01 el 17 26 15 15 H el 17 26 20 15 DI el 17 26 25 15 t0 el 17 26 30 15 401 el 17 26 35 15 01 el 17 26 40 15 01 el 17 26 45 1a 2 el 17 26 50 15 301 alt el 17 26 55 15 el 17 27 00 15 VD VD un VD VI sn VD VD sp VI oun n VD VI VD VI sp NA 0000000020000 0000000000 IO se Ds ee Oe OO O 000000 CDOOOOOOOOOOOOOOOOoOOOOOOOOOOOOOOOO0OO0OO 4 55 Graphical Printout LOG 1 TEST FILE 01 FILE Dl A QUT SPAN 31 9 mach VELO SPAN 1 00 ms HSIZE 50s DIVY START 01 01 12 17 24
23. Marking Peephole Ab iS Holding Knob Ex DH uou Ruler C E ae HD su Ce Holding Plate Lr d i i J Turn the Holding Knob clockwise and fix the Sensors to the mounting fixture in the Sensor Mounting Spacing Sensor Mount Spacing K Figure 3 7 7 Sensor Installation Turn the Pressure Knob clockwise to tighten the Sensors Pressure Knob Turn clockwise to tighten Mount Fixture Sensor SE104720G2 SE104120G2 HT Pipe Surface Figure 3 7 8 Affixing the Sensor Finally connect the Sensor Cables to the connector on the sensors Reeg Figure 3 7 9 Sensor Mount After Attachment Note The precision of the attachment greatly affects the precision of the measurement When the required sensor distance is too wide to allow the sensors to be attached with one mount use 2 mounts In addition use 2 mounts when using the Z or N attachment methods 2 Large Sensor SE044740G Mount Set Position the large sensor under the same conditions as a standard sensor for example straight length Mark the pipe with a reference line for attaching the sensor Wrap a roll of paper the width of the sensor attachment area parallels around the pipe to allow easy marking Markings to determine the sensor spacing Marking payallel to the flow Mount Position Shaded area Sensor Position Dotted line area Figure 3 7 10 Marking Method Attach the sensor such that the se
24. O 0000 Dad 0000 O OOO Oddo UU Explanation 19 Select a measuring unit to be used on the display The displayed units are different according to your selected unit system in UNIT SELECT of SYSTEM mode Skip over 20 and see 21 when you use metric system 20 Select further measuring unit if you use USA system Skip 21 when you use metric system Note 1 f 0 0283168 m 1 gal 0 00378541 m 1 bbl 0 119240 m 1 acf 1233 482 m Input Operation Press to move the cursor up Press to move the cursor down Press number keys to directly input a number Press ENT to set Press to move the cursor up Press to move the cursor down Press number keys to directly input a number Press ENT to set when bbl selected nnnn nr when acf selected 00000 000000000 OOOO 00000 OOO 000 DD Display Explanation Input Operation 21 Input is complete Press ENT to return to the The AGA function will start Start of INPUT when SHFT 8 FLOW keys Press SHFT amp FLOW to are pressed Press only the display the gain menu FLOW key to return to the flow mode without performing AGA 000 OOOO 0 0 00001 0 000 0000 22 Reset all pipe data files Press ENT to set You can reset all pipe data files 18 files an
25. Press to increase calibration analog output 4mA output adjustment is Press to decrease performed analog output Measure the UFP 10 analog output and use the Press ENT to set output keys to adjust the output to 4mA Then press ENT 20mA output adjustment is Press to increase performed analog output Measure the UFP 10 analog Press to decrease output and use the analog output keys to adjust the output to 20mA Then press ENT Press ENT to set output Display Explanation Input Operation 15 This completes the 4 20 calibration Press FLOW to return to the measurement mode Press FLOW to return to the measurement mode CHK Mode Operation The set values for each item is displayed in list form in the CHK mode The following items are checked in the CHK mode rs Appears in the 1st display of the CHK mode Correction Method Zero Set Zero Span Correction Zero Cut AGC No Received Wave Processing Appears in the 2nd display of the CHK mode Moving Average Times Refraction Angle Compensation Integration Set Print Set Digital Outpu
26. Press to move the cursor down Press number keys to directly input a number Press ENT to set Display Explanation Input Operation D 000 0000 Oo 0000 000000 DO 3 Input the integration start time The time of initiation is displayed at upper side Input the year month day hour minutes and seconds Specific items can be changed by moving the cursor to the desired item The current time is displayed at lower side Caution Integration will not start if the time that one set sequence completes and returns to the flow mode is later than the set start time Available time range is from 00 00 00 Jan 1 1995 95 01 01 00 00 00 to 23 59 59 Dec 31 2030 30 12 31 23 59 59 Press to move the cursor right Press to move the cursor left Press number keys to input a number Press ENT to set 4 Designate the integration stop method Select item 1 MANUAL to allow the integration to be stopped by pressing the STOP key Select item 2 TIMER to allow integration to be stopped automatically after a preset period of time has elapsed Select item 3 AUTO to allow integration to be stopped automatically at a preset time Select 1 and return to the measurement mode Proceed to step 7 when unreasonable input was done Select
27. Thickness Calibration Test Piece Pipe Thickness Measurement Apply couplant liberally to the probe before performing the thickness measurement Measure the thickness with the partition on the transducer surface at a right angle to the length of the pipe and then parallel to the length of the pipe Use the results from narrowest section Partition Measurement is most stable with the partition at a right angle to the length of pipe However pipes that are thin or have a small diameter may appear thicker than they actually are On the other hand the measurement value is less stable when the partition is parallel In this case more accurate _ results are obtained for pipes that are thin or have a Figure 3 7 16 small diameter Pipe Thickness Measurement Fluid Sound Velocity Measurement Fill the depressed section of the thickness test piece with the fluid Cover the fluid with the ultrasonic transducer surface of the probe Perform measurement ensuring that Probe gt the probe is vertical Do not apply couplant for this measurement Correct measurement is Test piece not possible with couplant applied Remove any couplant that may be present on the probe Figure 3 7 17 Fluid Sound Velocity Measurement Note Be particularly careful when measuring chemicals Chemical residue in the test piece may cause burns if the residue contacts bare skin In addition the ultrasonic transducer surface i
28. pipe walls generating a quasi echo which is mistaken for a normal echo Measurement under these conditions is not accurate In this situation turn off the AGC The flow rate changes but the measurement value does not change Check Is the flow rate unit appropriate The flow unit is set at the end of the INPUT mode Change the unit setting Other The ultrasonic wave produces an echo reception that is similar to the echo reception of measured fluid resulting in a erroneous no error condition This situation can be caused by the pipe material size or sensor attachment method In this condition the echo will not change even if the flow rate changes resulting in a continuous measurement value Reattach the sensors Analog output is not within the 4 20mA range Check Has the load exceeded the specifications The maximum load resistance is 600 When several devices are connected in series the total must not exceed 600 Refer to Section 3 Other Refer to Section 4 CAL Mode and confirm that the 4 20 mA adjustment is correct The battery will not charge Check Has the battery developed voltage memory Refer to Section 3 6 Battery Charging Has the battery been stored for a long period of time without use Refer to Section 3 6 Battery Charging Other There is a protection circuit in the unit to prevent battery charging if the surrounding temperature exceeds 40 C If the protection circuit is oper
29. stop PRNT EXIT x x Setting INTEG Standby Setting LOG Standby DISP trend log PRINT Setting PRINT TRANS Setting TRANS Note e In the INPUT mode GAIN key is disable except last step of INPUT mode ses n the OPT mode the operation for LCD backlight on off doesn t work If necessary turn it on in the FLOW mode e LCD light and shade adjustment is performed in the FLOW mode only Appendix H Parameter dependance parameters depending upon the Pipe data file Mode ee Pipe data file name INPUT ee Pipe type INPUT ere Pipe outer diameter INPUT ee Pipe material sound velocity INPUT ee Pipe thickness INPUT es Lining material sound velocity eer Lining thickness INPUT ss Measured fluid sound velocity INPUT ee Coefficient of kinematic viscosity of fluid INPUT 4e Used sensor INPUT ses Sensor constant INPUT eer Sensor installation method INPUT ee Cable length INPUT eer Flow rate unit INPUT ses No received echo processing SYSTEM ee Moving averaging times SYSTEM ses Refraction angle correction SYSTEM ee Integration unit INTEG ses A out pattern AOUT ee A out span AOUT ses A out damping AOUT ee Volume flow rate correction CAL ses Zero set CAL ee Zero correction CAL se Span correction CAL ee Zero cut CAL e AGA setting value GAIN ee AGC referen
30. 6 2 Battery Replacement The battery performance will decrease over time regardless of use Be sure to follow all precautions listed in Section 3 Battery Charging Contact your Tokimec representative for a replacement battery when the old battery has reached the limit of its life span IN Caution The battery is specially designed for use with the UFP 10 Do not use any other battery Failure to follow this caution may result in burns or injury 6 3 Backup Battery Replacement An internal backup battery in included with the UFP 10 to maintain a backup memory of time set data and log data The life of the battery varies according the frequency of unit use In addition there is drain on the backup battery even when the unit is turned off The backup battery has a life of at least 5 years if the UFP 10 is not used at all When the backup battery power is low Li will appear on the display in the upper left corner to the right of the error display area When this display appears contact your Tokimec representative If the unit is used without an functional backup battery valuable data will be lost In addition the unit system data will be lost preventing normal operation Do not charge the backup battery Section 7 Term Designation 1 4 20 Output One of the analog output forms available for the UFP 10 This form includes reverse flow detection Refer to Analog Output 4 20 Output One of the analog ou
31. Configuration 2 3 Product Specifications R OFF This indicates that the reception echo is not being received in series The loss of reception echo can be due to excessive bubbles in the fluid pipe material that interferes with the ultrasonic wave or substantial rust on the pipe Refer to No received wave processing Scanner A device to allow a maximum of 8 sets of sensors to be used for measuring several pipes at the same time Measurement switches between sensors at a set interval Setting is made in the MULTI mode Scanner can also be used for 2 PATH measurements Sensor The transducer used by the flow meter for measurement This is called a probe with the thickness meter The standard sensor used for measuring flow and the thickness probe used for measuring thickness and sound velocity are included with the UFP 10 as standard accessories Shoe The shoe is a wedge used to transmit and receive the ultrasonic wave at an angle lt Sensor Ultrasonic Wave Trembler Shoe angled area Span Correction Span correction is the coefficient that is multiplied by the result of measurement for data display The volume is set between 0 5 2 0 Normally 1 0 may be set as this value Example If the span correction is set at 1 02 5 1m H will appear instead of 5m H Status A display of the UFP 10 operating condition Shown in the upper right area of the display during measurement Refer to S
32. Display Explanation Input Operation Set AGC Select item 1 AGC OFF to turn the AGC function off Select item 2 AGC ON to activate the AGC function during measurement The AGC function is always off when the power is turned on The receiver output fluctuates if there is a large change in the volume flow rate or surrounding temperature The AGC function is effective in compensating for such fluctuations Press to move the cursor up Press to move the cursor down Press number keys to directly input a number Press ENT to set 8 Select a unit for measurement Select 1 from two items when you adopt the metric system Select 2 from two items when you adopt the USA system This ends the System mode operation Press FLOW to return to the measurement mode 000 0000 D 4 40 Press to move the cursor up Press to move the cursor down Or you can directly press a number key instead of pressing or Press ENT to set Press FLOW to return to the measurement mode LOG Mode Operation The LOG mode is necessary for saving measurement data in the UFP 10 internal memory The following three data items can be saved Instantaneous Flow rate forward int
33. Explanation Input Operation 14 This display will appear if the Press ENT to return to the deletion was successful first log display Press ENT to return to the first log display 15 This display will appear if the Press ENT to return to the deletion was not successful first log display Re select DELETE and correctly select the log file Press ENT to return to the first log display 4 46 DISPLAY Mode Operation Measurement data display methods are set in the DISPLAY mode Data may be displayed by one of the following methods Measurement Data Numerical Display Default Measurement Data Graph Display Log Data Numerical Display Log Data Graph Display Press SHFT and then DSP while in the measurement mode FLOW to enter the DISPLAY mode The various input items and displays are described below Display Explanation Input Operation 1 This is the first display of the Press to move the DISP mode cursor up Select item 1 NUMBERS for normal Press to move the measurement data display cursor down Select item 2 GRAPHIC for graph Press number keys to display of measurement data directly input a number Select item 3 LOGGING DATA to Press ENT
34. Graph Printout Press SHFT and then PRNT while in the FLOW measurement mode to enter the PRINT mode The various input items and displays are described below Display Explanation Input Operation 1 This is the first display of the Press to move the PRINT mode cursor up Press to move the Select 1 DATA to input measurement Cursor down data print settings Press number keys to Select 2 LOGGING DATA to input directly input a number completed log data print settings Press ENT to set Select 3 FILE to input pipe file print settings Select 1 and then proceed to step 2 Select 2 and then proceed to step 7 or Select 3 and then proceed to step 10 During the execution of printing the screen of the step 12 will be displayed Proceed to step 12 during the execution of printing 2 Select the measurement data print Press to move the type cursor up Press to move the Select item 1 NUMBERS to print cursor down numerical data Press number keys to Select item 2 GRAPHIC to print BEE graphical data Press ENT to set 4 50 Display Explanation Input Operation O E O L3 L3 L3 C3 L3 L3 C3 L3 0 0000 ul 3
35. Input the pipe lining material Select from either NON or the other three linings shown In addition the sound velocity of the material can be set In this example there is no lining Therefore select No 1 NON Press ENT after selecting ooo 80 12 Fluid Input Input the type of fluid to be measured The display shows WATER and SEA WATER Select 1 WATER for this example DUU ooo 80 13 Sensor Input Input the type of sensor to be used The standard sensor is used in this example Select 1 STANDARD ooo ud 14 Sensor Attachment method Input the sensor attachment method In this example the V method is used Select 2 V METHOD 000 ooo 80 15 Sensor Mount Distance The appropriate distance is calculated and displayed according to the data input above Attach the sensors at the distance shown Refer to Section 3 for the attachment procedure Press ENT to proceed to the next item after confirming the distance 000 ooo n 16 Cable Length Input Input the length of the cable that connects the unit to the sensors The standard cable is used in this example Therefore input 10 0 000 ooo ud 17 Transmission Power Input Input the sensor transmission power Usually 1 LOW is selected 00000 005 DB ooo ud 18 Flow Measurement Unit Designate a unit for measurement to be used The displayed units are different according to your selected unit s
36. Select 4 and then proceed to step 14 During the execution of transmitting the screen of the step 13 will be displayed Proceed to step 13 during the execution of transmitting 4 57 Display Explanation Input Operation 2 Select whether to transfer volumetric flow rate data Select item 1 to transfer Select item 2 not to transfer 3 Select whether to transfer integration data Select item 1 to transfer Select item 2 not to transfer Press to move the cursor up Press to move the cursor down Press number keys to directly input a number Press ENT to set Press to move the cursor up Press to move the cursor down Press number keys to directly input a number Press ENT to set 4 Select whether to transfer integration data Select item 1 to transfer Select item 2 not to transfer 4 58 Press to move the cursor up Press to move the cursor down Press number keys to directly input a number Press ENT to set Display Explanation Input Operation b Select whether to transfer velocity data Press to move the cursor up Press to move the cursor down Sele
37. Software with 2 Ferrite Cores PC Interface Software 11 Sensor Extension Cable 1 50m with Ferrite Core Quantity indicates the number of pieces per set 2 3 Product Specifications 1 General Specification 1 Fluids to be Type measured Temperature Fluids that uniformly transmit Ultrasonic waves Waterworks Drainage Industrial water River water Sea water Pure water Oil etc 20 C 120 C Depending on the sensor used Turbidity Note Less than 10 000 mg L Must contain no air bubbles 2 Piping Type Steel pipe SUS pipe Pipes with stable permeability Ductile cast iron pipe PVC pipe Copper pipe etc Nominal diameter Lining 13A 5000A No lining or tar epoxy mortar etc Length of straight pipe Up stream over 10d Down stream over 5d d pipe diameter 3 Measurement Range Flow velocity conversion 20 m s 20 m s 4 Measurement Period approx 45 ms 5 Measurement Precision Flow velocity conversion Flow velocity conversion More than 1 m s Less than 1 m s 13A less than 50A 22 0 RD 20 02 m s 50A 300A 21 5 RD 20 015 m s 300A over more than 5000A 21 0 RD 20 01 m s 6 Measurement Method Transit time method According to factory tests Calibration 2 Main Unit Specifications Standard Specifications Item 1 Analog Output Output Contents Instantaneous flow rate Output Ty
38. This battery pack is structured to release internal gas Do not obstruct the gas release structure as this may cause bursting When Batteries Are Not In Use Be sure to turn off the equipment or the device after using this battery Failure to do so may cause leakage of battery fluid During non use do not leave this battery connected to the equipment or the device for a long period of time To prevent leakage of battery fluid and corrosion rust during the period when this is not being used remove the battery from the equipment or the device and store it in a place with low humidity and at a temperature of 20 to 30 C Batteries that have not been used for a long time may not be fully charged 7 Contents Section 1 OverView br SUMMA ERE EID EE E RUE M 1 2 Related Operation Manuals AA Section 2 Specifications and Configuration o ee E o e Ee 2 3 Product SDECIICAONS sro 2 4 Sensor SPECICATION ei ee eddi Section 3 Equipment Sl Summa E 3 2 LEE Laser ebessen 9 9 Ee Ne E 3 4 E e EE Battery Installation 3 5 CGableConnechon non error nr nnenne nenne nnns rna 3 6 Battery MCN ato doi 3 7 Sensor Installation esseeseeeeeeennennn menn nnne Section 4 Operation s tpa HU E dled 4 2 Simple MeasurementS A 4 3 ODGFauomP ael s este tete mittet tst tache ut rn iid uet 4 4 Startup Gheck aou ote et te oit RU Pete usd eee erte RE 4 6 Flowmeter Display FLOW Model INPUT Mode Operations sao
39. Unit Rear View Figure 3 5 Battery Cable Connection When the battery of former type there is no cable for the temperature sensor is used it is possible to use it by connecting only the battery cable However there is a possibility where the battery is deteriorated by the rise of temperature when charging and discharging are repeated under the environment with high temperature Note The battery is not shipped fully charged Be sure to charge the battery before using the UFP 10 Refer to Section 3 6 Battery Charging Caution The battery connector is designed to prevent polarity reversal during insertion Do not cut the connector from the wire or force the connector during insertion Failure to follow this caution may cause burns or injury In addition ensure that broken wires are repaired Attempting to disassemble or repair the unit is dangerous and may result in electrical shock or injury 3 5 Cable Connection 1 AC adaptor and exterior DC power supply cable connection 2 3 The UFP 10 may be operated using the internal battery standard AC adaptor or an external DC power source such as a car lighter socket Connect the cable to the connector on the UFP 10 labeled POWER when using the AC adaptor or external DC power source The battery will automatically charge when the AC adaptor or DC power cable is connected to the POWER connector Flowmeter sensor thickness probe cable connection The connect
40. View Figure 3 6 8 Computer Connection UFP 10 side Computer side GND 1 2 Tx 2 X 5 PRNBSY 5 7 Figure 3 6 9 Digital Output Cable Configuration 3 6 Battery Charging During battery powered operation the upper right side of the LCD display shows a battery level indicator When this display shows a level of DOO Stop the operation in progress immediately or use an external power source such as an AC adaptor The battery automatically charges when an external power source is used Battery Level Indicator B Bl B a Completely charged a a a E a a C al a O O Intermediate level O O ei O The battery will run out in approximately 20 minutes Full recharge from OOO requires approximately 4 hours After the battery has been fully recharged the unit can operate for approximately 7 hours continuously before NOU will be displayed However this operation time is with the LCD backlight off analog output set at 4mA and no printer or digital output The power will cut off approximately 20 minutes after appears Note Ensure that the battery is fully charged before battery operation of the unit The power will cut off approximately 20 minutes after LILILILI i displayed and all unsaved data will be lost The battery automatically recharges when the AC adaptor or DC power source is connected to the UFP 10 POWER connector regardless of whether or not th
41. been used for a long time be sure to charge it Non specified Use Do Not Use for Other Than Specified Uses Do not use this battery in any other device Depending on the device being used doing so may cause abnormal current flow leakage of battery fluid heat generation bursting or fire Methods of Use Do Not Misuse Batteries When using this battery be sure to observe the following precautions Never dispose of this battery in a fire or heat them Doing so may melt the insulation damage the gas release vents or protective devices cause combustion through chemical reaction with generated hydrogen ejection of battery fluid electrolyte from the batteries bursting or fire Do not connect the positive and negative terminals of this battery with a wire or electrically conductive materials Do not carry or store this battery together with metal necklaces hairpins or other electrically conductive materials Doing so may short circuit the battery which could result in excessive current flow and possibly cause leakage of battery fluid heat generation bursting or fire Do not charge or use this battery with the positive and negative terminals reversed Charging the battery with the terminals reversed may drain rather than charge the batteries or cause abnormal chemical reaction inside abnormal current flow during discharge leakage of battery fluid heat generation bursting or fire O Do not con
42. bubbles can distort the ultrasonic wave resulting in inadequate signal reception echo Are there sudden changes in the flow rate Sudden changes in flow rate can cause the reception echo to become unstable resulting in AGA gain decision errors Other The most likely problem is distortion in the ultrasonic wave due to an inadequate signal reception echo caused by something in the fluid Note Even if there is an AGA error the secondary gain setting function will operate allowing measurement However the measurement precision will be out of specifications AGC Error Check Are there excess air bubbles in the pipe Air bubbles can distort the ultrasonic wave resulting in an inadequate signal reception echo Are there sudden changes in the flow rate Sudden changes in flow rate can cause the reception echo to become unstable resulting in AGA gain decision errors Abnormal Value Error Output The flow is likely unstable due to air bubbles in the fluid or the opening or closing of a valve upstream This is not a defect R OFF Error Check s pipe data input correct Press INPT and then confirm the pipe data input Are the sensors connected properly i e spacing position direction couplant Refer to Sections 3 and 4 and then confirm proper attachment Is the sensor cable connected Refer to Section 3 and then confirm proper connection Was the gain set using AGA Refer to Section 4 and then
43. if the Tokimec magnets do not adhere to the surface of the pipe 3 Small HI Freq Sensor SE504110x10G Mount Set Attach the small sensor mount to the pipe in the same manner as described for the standard sensor Sensor Attachment Determine the sensor spacing in the same manner as described for the standard sensor Attach the cables to the sensors and apply couplant as described for the standard sensor Insert the sensors into both ends of the mount Use the ruler on the mount to position the marks on the sound radiation plates to ensure correct spacing Position the sensor fastening knobs over the sensor such that the axis fits into the sensor groove Turn the knobs to the right to tighten Sensor Fastening Knob Small HI Freq Sensor Mount 4 Thickness Meter Probe TH5010G The probe is used to measure thickness or fluid sound velocity Housing Ia E Ultrasonic Transducer Surface Partition Figure 3 7 14 Thickness Meter Calibration Calibration is necessary in order to use the UFP 10 as a thickness meter or sound velocity meter Use the test piece included for calibration Place the E Pibe test piece on a flat surface with the round groove facing up Apply Couplant to the ultrasonic trans ducer surface of the probe and press the surface on to the round inner surface of the test piece Start calibration Ensure that the probe does not move until the calibration is finished in a few seconds Figure 3 7 15
44. m3 m the flow rate is 0 01234 m3 m And it is equal to 12 34 L m E 3 in front of the unit means x10 x0 001 E 6 in front of the unit means x10 x0 000001 E43 in front of the unit means x10 x1000 INPUT Mode Operation Data used for measurement such as pipe data the measurement method and the display units are designated in the INPUT Mode The INPUT Mode can be designated by one of the following methods 1 Select 3 INPUT DATA from the startup menu 2 Press INPT in the FLOW Mode During inputting pipe data in this mode it returns to FLOW mode by pressing FLOW key And then the set data before pressing FLOW are available The following explanation describes the various input items and displays Display Explanation Input Operation onnnn 1 Input Mode Initial Display To change the pipe file ooog 00000 Perform the operation to the ENT right to change the pipe file noo o used in the measurement Return to FLOW mode 10 Then proceed to 2 without changing the pipe DU file FLOW 2 Input Screen Selection Press to move the cursor Select input screen up 1 INPUT Press to move the cursor or Z INIT ALL FILE down Press the item number for direct selection Press 1 and p
45. moves during a unit of time It is correctly called Volumetric Flow Rate Printed transferred or logged at a set interval Flow Velocity Flow velocity is the pipe cross section average flow velocity calculated from the flow velocity of the measured line sound pass to which the pipe cross section area is multiplied GAIN Set Mode Automatic Gain Adjustment AGA is performed in the GAIN Set mode after the sensors have been attached the pipe data has been set and before measurement INPUT Mode The basic data required to perform flow measurements is input in the INPUT mode Pipe data and sensor are selected in this mode INTEG Mode Conditions for measurement integration are set in the INTEG mode Manual or Auto start and stop is also set in this mode Integration Value This is the sum of the instant flow rate added in series The time for integration can be set It is also possible to print transmit and log the integration at set intervals Refer to Section 4 Operation Log File The log file is a collection of measurement data saved in series This file can be printed transferred or deleted in the log set Logging Logging saves measurement data flow rate integrated values with the time and error information into the units of internal memory in succession for a set period of time at a set interval LOG Mode Conditions for logging saving measurement data are set in the LOG mode Low Flow C
46. seconds 1 minute 3 minutes 6 minutes Period 12 minutes Transmission Time 1 minute 99 hours 59 minutes 1 minute setting possible Printer Specialized Printer RS 232C 8 bit No parity 9600 bps carriage return and line feed normal printing ordinary characters Note The following output can also be set 1 Logging measurement data 2 Measurement condition Item 4 Measurement Condition Set Set Method Key input according to on screen LCD display prompts Set Items Analog output digital output pipe data set etc Note 32 set conditions can be saved in the memory Item 5 Operation Display Instantaneous Flow Flow Hate or Flow Unit appears on the LCD display Integration Flow Integration Value or Integration Unit is displayed on the LCD Item 6 Display LCD Display Display System 128 x 128 dot matrix 16 columns x 16 lines w LED backlight Display Contents Measurement unit operation displays measurement data such as instantaneous flow etc Measurement Data Instantaneous flow instantaneous flow velocity 4 digits Display Digits Integration Flow 6 digits Measurement Data approximately 1 second Display Refresh Note The display may become difficult to read depending on the surrounding temperature Item 7 Functions Zero Compensation Zero calibration is possible within 20 of the maximum indicated flow value
47. the next page proceed to step 3 This is the third display of the CHK mode Press to display the next page Press to display the previous page Press FLOW to return to the measurement mode After returning to the previous page proceed to step 2 After advancing to the next page proceed to step 4 Press to display the previous page Press to display the next page Press FLOW to return to the measurement mode Press to display the previous page Press FLOW to return to the measurement mode 4 This is the fourth display of the CHK mode Press to display the previous page Press FLOW to return to the measurement mode After returning to the previous page proceed to step 3 Press to display the previous page Press FLOW to return to the measurement mode SYSTEM Mode Operation Necessary settings for operating the UFP 10 are designated in the SYSTEM mode The following items are set No Received Wave Processing Moving Average Times Refraction Angle Compensation Internal Clock AGC selection Press SHFT and then SYS while in the FLOW measurement mode to enter the SYSTEM mode The various input items and displays are described below 000 Display
48. 0 when CIRCUMFERENCE selected DUU 0o00 DU 7 Input the size of the pipe to be measured The underline cursor is located at the first digit of the current pipe dimension To change the dimensions input a new value over the old value or press CLR to clear the display before inputting the new value Or press ENT to advance to the next step 8 without changing the dimension or after completing of the value input Press to move the cursor right Press to backspace Press number keys to input a number Press CLR to clear the display Press ENT to set Display Explanation Input Operation OOOO Input the pipe material or sound velocity Select the appropriate pipe material from items 1 7 The sound velocity shown to the right of the object is used Select item 8 if the pipe material is not shown in items 1 7 or the sound velocity differs The current sound velocity is displayed Press CLR to clear the value and then use the cursor to select a new value Press ENT to set Set the pipe thickness The underline cursor appears at the first digit of the current pipe thickness To change the dimensions input a new value over the old value
49. 0 165 2 5 5 5 5 5 5 5 7 1 2 8 3 4 5 7 1 200 216 3 5 8 5 8 5 8 6 4 6 4 7 8 2 2 8 4 6 5 8 2 250 267 4 6 6 6 6 6 6 6 4 6 4 7 8 9 3 3 4 4 6 5 9 3 300 318 5 6 9 6 9 6 9 6 4 4 5 6 5 10 3 350 355 6 7 9 6 6 4 7 9 9 5 11 1 11 1 450 457 2 7 9 6 4 7 9 11 1 14 8 14 3 550 558 8 6 4 9 5 12 7 15 9 15 9 650 660 4 7 9 12 7 18 9 750 762 900 914 4 8 7 1100 1117 6 10 8 1350 1371 6 12 10 1600 1625 6 15 12 1800 1828 8 16 19 2000 2032 18 16 2200 2235 2 20 16 2400 2438 4 22 18 2600 2641 6 24 19 2800 2844 8 26 21 3000 3048 29 22 KUBOTA FW Pipe Vinyl Pipe Polyethylene Pipe Name KUBOTA FW Pipe Vinyl Pipe JIS Number JIS A5350 JIS K6741 1984 Material FRPM A Tee Type VP VU E di A Nominal Dia Outer Dia Pipe Thickness Outer Dia Outer Dia o Ef 150 32 3 5 200 38 3 5 250 48 4 2 300 60 4 5 2 400 76 4 5 2 5 450 89 5 9 3 500 114 74 3 5 600 624 12 140 7 5 4 5 700 728 14 165 9 6 5 5 800 832 16 216 11 7 900 936 18 250 267 13 6 8 4 9 al 1000 1040 20 318 16 2 9 9 318 1100 1144 22 350 370 112 1200 1248 24 420 12 6 1350 1404 27 450 470 14 1 1500 1560 30 520 15 6 1650 1716 33 600 630 19 2 1800 1872 36 732 22 6 2000 2080 40 800 835 25 8 2200 2288 44 2400 2496 48 2600 2704 52 2800 2912 56 3000 3120 60 Appendix E Menu Flowchart
50. 00 STOP 01 01 12 17 27 00 L0 88 06 04 02 Dd D 01 7 66496646666 Ke malle ec 44444000 be l l E l ji i l i l l eii dd TDD m m mum m m m mim o m m mm mr DO AT O PT NI A MD Example of pipe data printout FI LE MEASURE 1 SAMPLE TI ME 96 08 14 21 04 50 NPUT TYPE CF PI PE 1 NORMAL PI PE CUTER O AMTER 114 0 nm CQ RCUMFERENCE 358 1 nm PI PE MATER ALS 1 STEEL PI PE TH CKNESS 3 9 nm LIN NS MATER ALS 1 NON LI N N35 TH CKNESS 0 0 nm FLU D 1 WATER M SCOBI TY 1 STANDARD KI ND CF SENSOR 1 STANDARD SENSCR NSTALL 2 V METHOD SENSCR D STANCE 103 8 nmCHECK MASUR NG UNT 1 neh SYSTEM NO RE I VED VAVE 2 0 AVERAGE TI MES 256 ANGLE CORRECT 1 STANDARD NTEG UN T CF I NTEGRAL 8 0 01 L START MCLE 1 MANUAL STOP M 1 MANUAL A OUT A OUT PATTERN 1 4 20 A OUT SPAN 31 9 n3 h DAMPI NG l Is CAL CORRECT ON VOLUME CORRECT 1 REYNOLDS CAL ZERO SPAN ZERO SET NO SETTI NG ZERO CORRECT CN 0 000 SPAN CORRECT ON 1 000 ZERO CUT 0 000 TRANS SYNG RONCUS ASYNCFRONGLE Fl X DATA BITS 8 FIX STCP BITS IS FIX PAR TY NON FIX BALD RATE 1 9600bps PRI NIER PARAMETERS DATA Bl TS 8 FIX PAR TY NON FIX BALD RATE 9600 FIX 4 56 TRANS Mode Operation Data is transmitted from the UFP 10 unit to a personal computer using the TRANS mode
51. 1520 12 69 1554 93 2 1412 58 36 1522 06 70 1555 12 3 1417 33 37 1523 93 71 1555 27 4 1421 97 38 1525 74 72 1555 38 5 1426 50 39 1527 49 73 1555 44 6 1430 93 40 1529 18 74 1555 47 7 1435 25 41 1530 81 75 1555 46 8 1439 46 42 1532 37 76 1555 40 9 1443 58 43 1533 88 77 1555 31 10 1447 60 44 1535 33 78 1555 19 11 1451 52 45 1536 73 79 1555 02 12 1455 34 46 1538 06 80 1554 82 13 1459 07 47 1539 35 81 1554 57 14 1462 71 48 1540 57 82 1554 30 15 1466 25 49 1541 75 83 1553 98 16 1469 71 50 1542 87 84 1553 63 17 1473 08 51 1543 94 85 1553 25 18 1476 36 52 1544 95 86 1552 83 19 1479 55 53 1545 92 87 1552 37 20 1482 66 54 1546 84 88 1551 88 21 1485 69 55 1547 70 89 1551 35 22 1488 64 56 1548 52 90 1550 79 23 1491 50 57 1549 29 91 1550 20 24 1494 29 58 1550 01 92 1549 58 25 1497 00 59 1550 68 93 1548 92 26 1499 64 60 1551 31 94 1548 23 27 1502 20 61 1551 89 95 1547 50 28 1504 69 62 1552 42 96 1546 75 29 1507 10 63 1552 91 97 1545 96 30 1509 44 64 1553 36 98 1545 14 31 1511 72 65 1553 76 99 1544 29 32 1513 92 66 1554 12 100 1543 41 33 1516 05 67 1554 43 Appendix D Pipe Chart Cast Iron Name Water Works Type Cast Iron Straight Pipe Ductile Cast Iron Pipe JIS Number JIS G5521 1977 JIS G5522 1977 JIS G5526 1989 Material FC FC Type Normal Low Pressure Normal Low Pressure Nominal Diameter
52. 2 and then proceed to step 5 or Select 3 and then proceed to step 6 Press to move the cursor up Press to move the cursor down Press number keys to directly input a number Press ENT to set Display Explanation Input Operation Press to move the cursor right b Input the integration time span The previously set time appears on the display To change the time input the hour minutes and then seconds Press to move the cursor left Press number keys to input number Press ENT to set Specific items can be changed by moving the cursor to the desired item After setting the time return to the measurement mode Proceed to step 7 when unreasonable input was done 6 Input the integration finish time Press to move the cursor right The time which the display appeared is displayed at Press to move the cursor left upper side Press number keys to input a number Press ENT to set Input the year month day hour minute and then the second Itis also possible to move the cursor to a particular item for change When start time is a manual current time is displayed at lower side When start time is
53. 3 2 Carrying Case Storage 3 3 Unit Connector UFP 10 unit connector location 4 20mA Analog Output Connector AC Adapter DC Input Connector DC11 30V input Printer Scanner lowmeter Sensor Thickness Control RS 232C Meter Probe Connector Communication Connector Figure 3 3 Connector Location 3 4 Preparation The battery is not installed at the factory The user must install the battery before using the UFP 10 Follow the procedure below when installing the battery 1 Locate the battery cover on the back of the unit Slide the cover in the direction of the arrow shown in the illustration below and remove Unit Rear View Battery Compartment 1 Push qi HERZ CE TLTRISENCTDIWIETES TYPE UFP 10 SERIAL NI VOLTAGE 11 30V DATE of MFG TAG ND TOKIMEC INC oem ww O 2 Slide the battery cover in the direction of the arrow Figure 3 4 Battery Compartment 2 Connect the cables from the battery side with the cables from the unit side The battery and the unit have 2 kinds of cables one is the battery cable for charge and discharge and the other is the cable of the temperature sensor Connect both of them as shown in figure 3 5 After that place the battery into the battery compartment and close the cover Temperature Sensor Cable Color White White 3 Pin Connector Battery Cable Color Red Black 2 Pin Connector zz Battery
54. 5 9 0 a 0 50 e W d 16 51 54 15 9 0 0 50 e BOL el 16 51 59 15 9 a 9 50 E a el 16 52 04 15 9 o 0 50 a d 16 52 09 15 9 a 0 50 a el 16 50 14 15 9 0 0 50 WU el 16 50 19 15 9 0 0 0 50 WU el 16 50 24 15 9 o o 0 50 01 el 16 52 29 15 9 0 0 0 50 4 52 Display Explanation 7 Select the log data print type Select item 1 NUMBERS to print numerical data Select item 2 GRAPHIC to print graphical data Input Operation Press to move the cursor up Press to move the cursor down Press number keys to directly input a number Press ENT to set L3 L3 L3 L3 L3 L3 L3 L3 L3 L3 L3 L3 L3 8 Select a log file to be printed A number and file name is displayed for complete log files Select a complete log file Do not select an incomplete file 9 Print preparation confirmation display Press ENT to start printing after confirming the UFP 10 and printer connection The unit will revert to the measurement mode automatically once printing has started Connect with printer correctly before press ENT to execute printing In case that ENT key was pressed without connecting with printer UFP 10 will be not able to ac
55. A 1 Appendix B Sound velocity data used by UFP 10 oooooooocooconncococccccocicononanccincnnnnno B 1 Appendix C Ultrasonic under water sound velocity chart C 1 Appendix D Pipe Chart CASTO aos D 1 vi met D 2 KUBOTA FW Pipa cT D 3 KLEINE EEEE TE PE A A E a de here EE D 3 Gelee D 3 Appendix E Menu Flowchart INPUT staccato ee E 1 GAIN AAA E 2 INT EG Sas ds E 2 DEG MEE vP E 3 O ana E 3 E ra p E MITT TETUER E 3 SYSTEM BE E 4 EO ee E ee CAN Sel pe i cr eA ur DN E 5 DISPEA ipe p E 6 PRINT sodann aatia Oden dot eda ni A aN BRI npn aes EMO UN CR RIO ux E 6 Eeer eeh E 7 A A X A E 8 Appendix F Error Code cnc occ DC pas EDEN EE F 1 Appendix G Mode key Permission nc nnrnnnn cnn cnn G 1 Appendix H Parameter dependance cnn conan cnn cnn H 1 Appendix Function Comparison of Version 2 0E and previous version I 1 10 Section 1 Overview 1 1 Summary The ultrasonic flowmeter measures volumetric flow rate without inserting a sensor into the pipes The flowmeter is effective in a wide variety of flow measurement fields including waterworks industry agriculture chemical plants power plants and industrial drain The compact light weight size of this flowmeter makes it ideal for quick accurate on site measurements of a wide range a pipe systems The flowmeter includes a thickness measurement function and can effectively measur
56. A sound velocity measurement cell is used to measure fluid sound velocity velocity measurement function Measurement Range 100 3000 m s Item 8 Power Supply Voltage 11 30V DC Battery 7 2V DC Ni Cd or Ni H 2400mAh Standard Operation Time 7 5 hours Battery charge time approx 4 hours Full charge AC Adaptor INPUT Voltage 90 to 264V AC Frequency 47 to 63 Hz OUTPUT Voltage 12V DC Current 1 5A Item 9 Power Consumption Approx 10W With 12V supplied including charging Item 10 Ambient Temperature Range 10 C 50 C Item 11 Ambient Humidity Range Less than 90 RH Without condensation Item 12 Weight Approx 1 1 kg including battery Item 13 Dimension 118 width x 229 length x 69 height 2 4 Sensor Specifications Appropriate Hole Appropriate Name Model Number Diameter Temperature Standard Sensor SE104720G2 50A 500A 20 C 80 C Large Sensor SE044740G 300A 5000A 20 C 80 C Optional Small Hl Freq Sensor SE504110x10G 13A 100A 20 C 80 C ES High Temperature SE104120G2 HT 50A 300A 60 C 4120 C Sensor Section 3 Equipment 3 1 Summary All UFP 10 standard equipment and the optional printer can be stored in the unit carrying case for easy transportation to various sites Furthermore the UFP 10 unit and printer arrangement allows their operation without removal from the case This allows effective operation in cramped locations In addition t
57. CT correction input Confirm the flow velocity and correction coefficient in the display Press ENT to set OOOO 00 7 The correction coefficient input is complete Press FLOW to return to the measurement mode 8 This is the first display for zero span input The zero set is rewritten The zero set replaces the offset value used to balance the flow rate The flow value just before entering the CAL mode is set to the offset value that should be removed Therefore enter the CAL mode and perform ZERO SET after the measurement value becomes stable Select item 1 NO CHANGE to keep the current value Select item 2 REWRITE to rewrite the offset value Z mark means the zero set value is 0 Select item 3 CLEAR to set the value to 0 After selecting proceed to step 9 Press FLOW to return to the measurement mode Press to move the cursor up Press to move the cursor down Press number keys to directly input a number Press ENT to set Display Explanation Input Operation 9 Input the zero correction value Press to move the cursor right Zero correction sets the offset value at some percent of the Press to backspace maximum flow rate Input the value here
58. Document No KF96 001J Ultrasonic Flowmeter Model UFP 10 Operation Manual June 2006 TOKIMEC INC Safety Cautions 1 The various caution messages shown in the Operation Manual and on the unit are defined as follows D Indicates that incorrect usage can result directly in death or anger ie serious injury to the operator Warning Indicates that incorrect usage may result in death or serious injury 9 tothe operator Indicates that incorrect usage may result in injury to the operator or Caution damage to the equipment 2 The following Warning Caution label is attached to the back panel of the instrument Se ED RETURN TO PREVIOUS GA CLEAR PARAMETERS MENU ITEM ee LECTED S INPUT PARAMETERS VALUE FROM FENU AND SOENS AND CHARACTERS Er STORE FLOW DATA MEASURE THICKNESS Er SOUND vELOCITY Es 3 BACKLIGHT ON OFF Er CONTRAST DOWN UP DC INPUT ZP 12V 0 BA AWARNING DO NOT USE IN EXPLOSIVE GAS ATMOSPHERE ANCAUTION DO NOT REMOVE COVERS USE ONLY GENUINE BATTERY PACK 3 The position of the Warning Caution label is shown below Dc INPUT QQ tev 0 BA AWARNING DO NOT USE IN EXPLOSIVE GA PHERE AE Warning Label ANCAUTION DO NOT BEMOVE COVERS USE ONLY GENUINE BATTERY PACE Caution Label Unit Rear Side 1 4 Throughout the manual there are sectio
59. Good Position d Mount Position Sensor Attachment Position Paint Removal The length of straight pipe allows measurement where the fluid distribution is stable In addition the upper and lower areas are avoided because air bubbles can be present at the upper part of the pipe and sediment impurities can accumulate in the lower area thus interfering with ultrasonic transmission and reception Fasten the sensor mounts by wrapping the mount chain around the pipe and hooking the end Turn the hook knob to tighten the chain Hook lt Tighten by turning the knob clockwise Figure 3 7 4 Mount Attachment Sensor Attachment Refer to Section 4 Input Mode Operation and determine the sensor spacing Apply couplant silicon grease in a vertical line to the ultrasonic reflector surface of the sensor with the cable attached Do not confuse upstream and downstream Insert the sensor in the holes of the mount such that the sensors face the ultrasonic reflectors Use the ruler on the mounts to confirm the correct distance between the marks on the both sensors and then affix the sensors Pressure Knob zZ Connector Back a disent Reflection Surface Ultrasonic Reflection Direction Figure 3 7 5 Sensor Ultrasonic Reflection Direction Right Surface Left Surface Couplant Back Ultrasonic Reflection Surface Figure 3 7 6 Couplant Application Front Attach the Sensors to the mountina fixture ah
60. Input Operation 11 The pipe data that Press ENT to return to the corresponds with the selected start of the pipe display material and nominal diameter is displayed Press ENT EXIT to return to the option menu The pipe name is shown to the left and thickness to the right Press ENT to return to step 8 Press EXIT to leave the pipe display and return to the option menu o a a o SSES L2 L3 p3 C3 c3 p3 3 oO L3 L3 C3 C3 C3 L3 C3 O ELEILELEZESA e 4 70 Gain Set Mode Operation Auto Gain Adjustment is performed in this mode Press SHFT and then FLOW while in the FLOW mode to enter the GAIN mode The various input items and displays are described below Display Explanation Input Operation 1 This is the Auto Gain Press ENT to start Adjustment mode display After positioning the sensors on the pipe and completing other preparations press ENT to start the Auto Gain Adjustment setting Press FLOW before exiting the mode To exit the Auto Gain Adjustment mode press FLOW before starting the setting procedure NOW SETTING is displayed during the set procedure A number is displayed just below this indication The number starts at 1 and increases to 100 in increments of 1 The number i
61. Outer Diameter Lining Thickness 75 93 4 9 7 5 i 100 118 4 9 RO 7 5 dep a a 9p EE 200 220 4 10 9 4 8 8 8 7 5 T O O E A O 300 322 8 6 11 4 10 2 10 9 7 5 6 5 EE 400 425 6 6 12 8 11 115 10 8 5 7 5 7 450 476 8 SS pe ES 8 7 5 ES 500 528 6 14 12 12 8 11 9 5 8 5 8 el E m RO me n p 8L LL AC 700 733 8 16 5 13 8 15 5 12 8 12 11 10 900 939 8 19 5 15 5 18 2 14 8 15 13 12 1000 1041 10 22 I HA 14 5 13 on 1100 1044 10 23 5 18 15 5 14 1200 1246 10 25 17 15 13 5 SE 1350 1400 12 27 5 21 5 18 5 16 5 1500 1554 12 30 H 20 5 18 16 5 i 1600 1650 15 25 23 5 22 20 5 19 18 17 5 1800 1848 15 28 26 24 22 5 21 20 19 5 2100 2164 15 32 30 24 5 20 5 2200 2280 E CS 33 5 31 2400 2458 15 36 5 34 31 5 295 275 Steel Name Tubing Type Carbon Water Works Typ Zinc Water Circulation Type TOFUKUSO Steel Pressure Line Type Carbon Steel Pipe Tubing Type Stainless Steel Pipe JIS JIS G3452 1988 JIS G3442 1988 JIS G3443 1987 JIS G3454 1988 JIS G34T9 1988 Material STP SGP W STW STPG SUS TP SUS HTP SUS LTP SUS HTP Type STW290 STW370 STW400A STW400B Schedule10 Schedule20 Schedule30 Schedule40 Schedule5 Schedule10 Schedule20 Schedule 40 Nominal Outer Dia 32 42 7 3 5 3 5 3 6 1 65 2 8 3 3 6 50 60 5 3 8 3 8 3 2 3 9 1 65 2 8 3 5 3 9 80 89 1 4 2 4 2 4 2 4 5 4 5 5 5 2 1 3 4 5 5 100 114 3 4 5 4 5 4 5 4 9 4 9 6 24 3 4 6 15
62. The following can be transferred Measurement Data Numbers Only Pipe Data Log Data Numbers Only Note e Data reception software PC Interface software for IBM compatible machine and cable sold separately are required to transfer data to a computer Furthermore if data are transferred without a proper connection between the UFP 10 and computer problems can develop with measurement and other operations Refer to the manual supplied with the Interface Software for data reception methods and port settings se TRANS mode and PRINT mode do not work at the same time Press SHFT and then TRNS while in the measurement mode FLOW to enter the TRANS mode The various input items and displays are described below Display Explanation Input Operation 1 This is the first display of the Press to move the TRANS mode cursor up 0000 Select item 1 DATA to input Press to move the measurement data transfer settings cursor down go 0000 Select item 2 LOGGING DATA to Press number keys to input completed logging data transfer directly input a number OO settings Press ENT to set Select item 3 FILE to input pipe data transfer settings Select item 4 BAUD RATE to input transfer speed settings Select 1 and then proceed to step 2 Select 2 and then proceed to step 10 Select 3 and then proceed to step 11
63. as the ON key held down long enough The ON key must be held down for a length of time before the power will come on Doesn t the contrast of LCD fall down Increase contrast The self diagnosis display freezes and will not proceed to the next step An error occurred during the hardware check Record the display contents when the problem occurred and contact a Tokimec representative or local dealer Press SHFT and then ON to turn off the power If the keys do not respond disconnect the battery or AC adaptor to turn the power off Can not input numbers Check Is the desired number out of range Check the mode explanation in section 4 that relates the operation being performed AGA Error Check s the pipe data being input correctly Press INPT to confirm the input Are the sensors attached correctly Refer to Sections 3 and 4 and then confirm proper attachment s the sensor cable connected Refer to Section 3 and then confirm proper connection s the pipe full of water Confirm the condition of the pipe Reattach the sensors to a full pipe and measure Are the sensors attached to a defective e rusted section of the pipe Reattach the sensors using the Z method and measure If V method or another method that relies on reflection from the pipe wall is used the ultrasonic wave will not adequately reflect resulting in an inadequate signal reception echo Are excess air bubbles in the pipe Air
64. ate when the CAL mode is entered is used to set this value During the zero set is set FLOW ZERO message is appeared at the mode display area on the FLOW mode screen Example Though the measurement fluid doesn t flow the measured flow rate may not be zero It may have a few offset value In this case if the zero set is set the offset value as the zero set will be removed on the screen Z Method In the Z method the sensors are placed on the top and bottom in a diagonal line and the wave passes through the center of the pipe The Z method is the next best method if measurement cannot be performed using the V method Sensor H H lt Ultrasonic Wave Transmission Path SSS A E Sensor Appendix A Pipe data saved in the UFP 10 memory INPUT Pipe Type Outer Diameter Dimension Pipe Material Pipe Thickness Lining Material Lining Thickness Measurement Fluid Kinematic Viscosity Coefficient Sensor Type Sensor Attachment Pipe Measurement Pipe mm Sound Velocity m s mm Sound Velocity m s mm Sound Velocity m s cm s Standard Large Small HI Freq Small LO Freq High Temperature Other Z V N W W Z SYSTEM No Received Wave Processing Moving Average Times Refraction Angle Compensation 100 0 Hold 16 512 Yes No A OUT Pattern A OUT Span Damping 4 20 1 4 20 m h m min m s m D h min Die ft D Mft D
65. ating charging cannot occur even if the surrounding temperature drops Refer to Section 3 6 Battery Charging Set data or log data lost when the power is turned off The set data is saved in memory which is maintained by an internal backup Li battery The backup battery can run down after long periods of no use resulting in the loss of data Periodically start the unit and check the battery level indicator If the battery is low contact your nearest Tokimec representative to replace the backup battery The lithium backup battery cannot be recharged The lithium backup battery provides power even when the unit is off The unit starts in the default mode factory settings if the unit is turned on without a functional backup battery No LCD Display Adjust the LCD light and shade using the SHFT and keys When the unit is used in places where the surrounding temperature is high the light and shade is lowered to allow optimal viewing If the battery runs out with the LCD in this setting the LCD will still have shaded the next time it is turned on in normal temperature making it difficult to view Can not receive key action Refer to appendix G Section 6 Maintenance 6 1 Cleaning Do not use thinner or similar chemicals to clean the unit Wipe the unit with a soft cloth moistened with soap water The LCD panel is made of acryl Wiping it with chemical cleaners can result in the screen becoming white or deformed
66. ation The following sensors are available for the UFP 10 in order to measure a variety of pipe diameters and fluid temperatures Fluid Pipe Diameter Temperature Sensor Number Sensor Name Remarks 50A 500A 20 C 80 C SE104720G2 Standard Sensor Standard 50A 300A 60 120 C SE104120G2 HT High Temperature Sensor 300A 5000A 20T 80 C SE044740G Large Sensor Option 13A 100A 20T 80 C SE504110x10G Small HI Freq Sensor N Caution When measuring hot fluids where the pipe becomes hot the sensor mounting fixture and sensor will also become hot Take special care when handling the sensor equipment Touching the pipe or equipment with an unprotected hand may result in burns and injury Position the sensors as explained below 1 Standard Sensor SE104720G2 High Temperature Sensor SE104120G HT Mount Set Position the standard sensor mounts more than 10d upstream d is the diameter of the pipe and more than 5d downstream in a straight line Attach the sensor mounts parallel to the flow Avoid the upper and lower sections of the pipe When attaching the sensor mounts to painted of rusted pipes File the areas of attachment in order to remove the paint or rust Y Pipe Bend Over 10d Over 5d Straight Alignment 3 9 Remove paint from the sensor mount attachment area with sandpaper Bad Position
67. automatic start time is displayed at lower side After setting the time return to the measurement mode Proceed to step 7 when unreasonable input was done 7 It is input error screen Press EXIT to return to the Confirm start time current previous display time and stop time Press EXIT to return to the previous display A OUT Mode Operation Settings for analog output are performed in the A OUT mode Press SHFT then AOUT while in the FLOW measurement mode to enter the A OUT mode The following explanation covers the various input items and displays Display Explanation Input Operation 1 This is the first display of the Press to move the cursor A OUT mode up Select the analog output Press to move the cursor pattern to be output down Press number keys to Select item 1 4 20 to directly input a number designate 4 mA output at 0 Press ENT to set flow and 20 mA output at maximum flow set in step 2 Select item 2 1 4 20 to include a 1 mA output for reverse flow 2 Input the maximum flow span Press to move the cursor right Press to backspace The input
68. ber and error codes are also gathered Press to move the cursor right Press to move the cursor left Press to move the cursor up Press to move the cursor down Press ENT to set each character Press CLR to erase character Press SHFT and ENT when you finish input Press to move the cursor up Press to move the cursor down Press number keys to directly input a number Press ENT to set 4 42 Display Explanation indicated step 1 or 5 logging time Input Operation Press ENT to set Press FLOW to exit the log 6 The possible time of logging is Logging time can be set up within indicated time Press EXIT to return to the In case that indicated time is previous display short against required logging time following operation should be done in previous step Press EXIT to proceed to 1 Delete existent log file 2 Select suitable Log Interval against required Input the logging start time desired item Press to move the The time of initiation is displayed at upper side Input the year month day hour minutes and seconds Press to move the Press number keys to input Specific items can be changed by moving the cursor to the Press ENT to set The current time is displaye
69. c viscosity coefficient Select item 1 STANDARD for automatic 0 012 cm s input Select item 2 for any other input In this case press CLR to clear the present kinematic viscosity coefficient from the display and then input the new kinematic viscosity coefficient Press ENT Proceed to step 14 Press to move the cursor up Press to move the cursor down Press number keys to directly input a number Press number keys to input a number Press CLR to clear the display Press ENT to set Display Explanation Input Operation 14 Set the sensor type Press to move the cursor The cursor appears at the up current sensor Select Press to move the cursor another sensor as required down or press ENT to keep the Press ENT to set current sensor and advance to the next step Note Item5 OTHERS is for special usage of auxiliary sensor NOT to be selected 0000 DD 15 Select sensor mount method Press to move the cursor Normally the V method is up used Use the Z method Press to move the cursor when measurement is not down possible with the V method Press number keys to N W and W Z are auxiliary directly input a number methods As the number of Press ENT to set ultrasonic pulse reflections increase the loss increases and the reception signal level decreases
70. ce INPUT parameters in System common Mode ee AGC setting SYSTEM ee Time SYSTEM eer A out calibration CAL se Logging file name LOG ee Logging sampling time LOG se Logging start time LOG ee Logging stop time LOG ee Print mode baud rate Fixed ee Transmission mode baud rate TRANS eer integration start mode INTEG eer integration start time INTEG integration stop mode INTEG eer integration stop time INTEG ee LCD back light B L ee LCD light and shade Appendix Function Comparison of Version 2 0E and previous version Function Previous Ver V1 3E Ver 2 0E Contents of output data in Flow Rate Integration Flow Rate Integration Integration TRANS mode amp PRINT mode Integration Flow Velocity Display format of the size of The total number of free blocks is The total time available for logging is memory available for logging shown shown Display of current date and None Displayed time in LOG menu and INTEG menu Operation in LOG Improved menu PRINT menu and TRANS menu Interruption of data output in Unavailable Available LOG mode Key operation for file name Improved input Operation amp Screen format Initialization of pipe data file 0 Power ON 0 Power ON and It s available in INPUT menu The way to input a pipe size Direct input of the Outside diameter Direct input of the outside diameter or the circumference
71. cept any key input Press to move the cursor up Press to move the cursor down Press number keys to directly input a number Press ENT to set Press ENT to start printing 4 53 Display Explanation Input Operation 10 Select a pipe file to printout Press to move the cursor up Press to move the cursor down The pipe file name and number are displayed Select a file Press number keys to directly input a number Press ENT to set L3 L3 L3 L3 L3 E3 E3 C3 L3 L3 L3 L3 L3 E23 est L3 L3 L3 L3 L3 L3 L3 L3 L3 L3 L3 L3 L3 L3 L3 E3 C3 UO DUDU B 11 Print preparation confirmation display Press ENT to start printing Press ENT to start printing after confirming the UFP 10 and printer connection The unit will revert to the measurement mode automatically once printing has started 12 This display indicates that printing has stopped Press ENT to return to the measurement mode lO HOO OUOUO ooo UD0DD Push ENT to stop printing Push FLOW when you cancel this screen In either case that ENT key or FLOW key was pressed the unit will revert to the measurement mode automatically Connect with printer correctly before press ENT to execute printing In case that
72. ch S 11 Log Mode S Number 6 key 2 Pipe data input mode 12 Return key To go back to previous step 3 Flow meter Gain Set S 13 Display Type Set S Number 1 key 4 Power On Off S 14 Print Set S Number 2 key 5 Analog Output S Number 7 Key 15 Digital Output Set S Number 3 key 6 Output Calibration S Number 8 key 16 Input Value Clear 7 Setup Check S Number 9 key 17 Integration Stop Number O key 8 Shift Key 18 Integration Start key 9 System Set S Number 4 key 19 Option Function key 10 Number 5 key 20 ENT key To decide item 4 4 Startup Check Confirm the following before starting up the UFP 10 1 Confirm that the environment is suitable for operation In particular check for flammable gas 2 Confirm that the power source is adequate and correctly connected 3 Confirm that the sensors are correctly connected 4 5 Startup Startup the UFP 10 after confirmation is complete according to the following steps 1 Hold down the ON key until the power comes on 2 The following self diagnosis display will appear Confirm that there are no problems 3 The following startup menu will appear if there are no problems Use the keys to move the cursor to the desired item and then press ENT
73. changing the measurement condition Refer to Appendix G Stop integration and change measurement condition Proceed to step 2 after completing the selection m 00000000 Cy Cm 731 Cia 731 mm 71 CO rum El L2 C3 C3 C3 C3 C3 C3 C3 E L1 C3 C3 C3 C3 C3 C3 C3 Co Note 1 f 0 0283168 m 1 gal 0 00378541 m 1 bbl 0 119240 m 1 acf 1233 482 m Lt Lr L1 C3 C3 E3 C3 C3 C3 C3 fa Oo Ey EY Es ELE ETE ESI ES ea EZ Display Explanation Input Operation when METRIC selected 1 Thefirst display of the INTEG Press to move the cursor oo mode up 00 000 Select the measuring unitto Press to move the cursor D g 0000000 be used on the integration down E nana display You will see a Press number keys to og 00D different display according to directly input a number 00 0000 your unit system selection oo 000 METRIC or USA Press ENTO SSR UU d D o d During integration pressing ENT to select unit stops oog current integration and reset value to zero when USA selected 2 Select the integration start method Selecting item 1 MANUAL allows the integration to start by pressing the STRT key Selecting item 2 AUTO allows integration to start automatically at a preset time Select 1 and then proceed to step 4 or Select 2 and then proceed to step DUDU ooo ud Press to move the cursor up
74. ct item 1 to transfer Press number keys to directly input a number Press ENT to set Select item 2 not to transfer 6 Select the data transfer interval Press to move the cursor up Press to move the cursor down Data are transferred at the selected interval Press number keys to directly input a number Press ENT to set OOOO OO 7 Select the transfer stop method Press to move the cursor up Press to move the cursor down Selecting item 1 MANUAL STOP allows transmission to stop by re entering the transfer mode and selecting STOP Selecting item 2 TIMER STOP allows integration to stop automatically after a preset period of time has elapsed Press number keys to directly input a number Press ENT to set Select 1 and then proceed to step 9 or Select 2 and then proceed to step 8 4 59 Display Explanation Input Operation poo0000 Press to move the cursor right Press to move the 8 Input the set time for transmission stop Input the hour minutes and cursor left s
75. d at lower side Note Logging will not operate correctly if the start time is set later than the stop time set in step 10 Available time range is from 00 00 00 Jan 1 1995 95 01 01 00 00 00 to 23 59 59 Dec 31 2030 30 12 31 23 59 59 4 43 Explanation Input Operation 8 Select the logging stop method The lapse time from start to stop is set by item 1 TIMER STOP The stop time is set directly with item 2 AUTO STOP Select 1 and then proceed to step 9 or Select 2 and then proceed to step 10 9 Input the logging time The previously set time is displayed Input the hour minutes and seconds Specific items can be changed by moving the cursor to the desired item After setting the time return to the measurement mode Proceed to step 11 when unreasonable input was done Press to move the cursor up Press to move the cursor down Press number keys to directly input a number Press ENT to set Press to move the cursor right Press to move the cursor left Press number keys to input a number Press ENT to set 0 0000 000 o IL Input the logging stop time The initial time is displayed Input the year month day hour minutes and seconds S
76. d system Press FLOW to cancel data average times etc to initial value Press ENT when you initialize all pipe data Press FLOW to cancel the initialization of the data 23 All files were initialized Press ON after you push SHFT to power off Please shut power and reboot Press ON after you push SHFT to power off Uu ooo BJ Note e Set data are checked as they are available value when exit from this mode If some invalid data are found the following message are appeared on the screen INPUT DATA FAULT PLEASE RE ENTER PIPE DATA Check set data and reset correct data again If you shut power off in this invalid state the self diagnosis function detects RAM CHECK ERROR next startup e You can reset all pipe data files 32 files and system data average times etc to initial value Refer to 5 of page 4 10 or Refer to 2 of page 4 14 INTEG Mode Operation Settings for integration of measured flow data are performed in the INTEG mode Press INTG while in the FLOW measurement mode Note Current status is shown in status display area Refer to page 4 12 Flow integration does not work in Scanner Measurement e During flow integration and integration standby it is impossible to move the mode for
77. e Instantaneous Flow Velocity Display Integration Value Display Pipe data File Name Display Instantaneous flow rate is displayed in VOLUM area The unit is shown over the number and it is determined automatically by the inside diameter of the pipe When the flow velocity is over 20m s overflow it is displayed like as Instantaneous flow velocity is displayed in VELO area The unit is m s and it is Shown right side of the number When the flow velocity is over 20m s overflow it is displayed like as Forward integration value is displayed in INTEG area and reverse integration value is displayed in INTEG area The unit is shown over the number and selected in the INTEG mode When the flow velocity is over 20m s overflow it is displayed like as The selected Pipe data File number and name of the file are displayed in the lowest line on the screen The codes in front of the number have the following meaning Display Meaning 1 00 Ordinary flow measurement 1 file is used for measurement on 1 line Note The pipe data and gain will not be set automatically when 1 START MEAS is selected from the startup display To avoid inaccurate measurements select 3 INPUT DATA confirm the pipe data start AGA to set the gain and then designate the measurement mode Hint Flow rate When the number is 12 34 and the unit is E 3
78. e user s manual included with the communication software sold separately for connection methods The unit will revert to the measurement mode automatically once data transfer has started 13 This display indicates that transmission has stopped Press ENT to stop printing Press FLOW when you cancel this screen In either case that ENT key or FLOW key was pressed the unit will revert to the measurement mode automatically Press to move the cursor up Press to move the cursor down Press number keys to directly input a number Press ENT to set Press ENT to begin data transfer print Press ENT to return to the measurement mode 4 61 Display Explanation Input Operation 14 Select the transmission speed Press to move the cursor up Press to move the cursor down Select the baud rate to be used for data transmission Press number keys to directly input a number Press ENT to set After setting return to step 1 4 62 OPT Option Mode Operation The OPT mode includes functions other than the flow meter such as the thickness meter sound velocity meter and pipe display 1 Thickness Meter Function Measures the thickness of pipe walls using a special probe In order to use this function it is
79. e cursor up Press to move the cursor down Press ENT to set Press to move the cursor right Press to move the cursor left Press to move the cursor up Press to move the cursor down Press ENT to set each character Press CLR to erase character Press SHFT and ENT when you finish input Display Explanation Input Operation 0000 DD Select the type of pipe to be measured The cursor appears at the currently designated pipe type Move the cursor to the desired pipe type and press ENT Press 1 and proceed to step 6 or Press 2 and proceed to step 12 Note ltem2 Measuring Pipe is for special usage NOT to be selected 6 Input the size of the pipe way 1 is selected when it knows diameter 2 is selected when it knows circumference Select the way to input pipe size 1 should be selected when diameter is known 2 should be selected when circumference is known Press to move the cursor up Press to move the cursor down Press the item number for direct selection Press ENT to set Press to move the cursor up Press to move the cursor down Press the item number for direct selection Press ENT to set when DIAMETER selected ooo 8
80. e power is turned on This allows the battery to be recharged while performing flow measurements The battery level indicator appears as jj ig lil during recharging This is normal Battery Characteristics Repeated short term usage of the battery can lead to the development of voltage memory in the battery Voltage memory causes the battery to appear fully charged when in reality it is only partially charged This will result in decreased operation time for the UFP 10 during battery operation Voltage memory can be corrected by allowing the UFP 10 to operate battery powered until the battery is fully drained and the unit cuts off Then fully recharge the battery Do not force the battery to discharge using resistors This will damage the battery Following long term storage it may become difficult to fully charge the battery This can resultin only partially charging of the battery The battery should be charged and discharged 2 or 3 times to restore the battery performance Caution Do not disassemble the battery The battery may short circuit resulting in heat build up or contact between the alkaline battery fluid and the skin causing burns e Donot solder the battery cable even if it breaks Application of heat to the terminal can destroy the safety valve Do not use the battery for any other purposes Failure to follow this caution may result in heat build up fire or explosion and injury 3 7 Sensor Install
81. e that ENT key was pressed without connecting with printer UFP 10 will be not able to accept any key input 000 000 Example of measurement data printout Numerical Printout Graphical Printout DATA DATA FILE 01 FILE 01 VOLUMETRIC m3zh FILE a E FICE BE INTEGRAL not A OUT SPAN 31 9 marh VELO m s VELO SPAN 1 00 ms START TIME 01 01 12 16 49 54 HSIZE 5 szDIV STOP TIME 01 01 12 16 52 54 START TIME 01 01 12 16 53 22 STOP TIME 01 01 12 16 56 22 FILE ERR Wow er VOLUMETRIC INTEGRALE INTEGRAL VEL 0 el 16 45 54 15 9 0 0 50 sol x m i el ue oo jel wm el 16 49 53 15 9 D 0 50 e 01 d 16 50 04 15 9 o 0 0 50 amp WU el 16 50 09 15 9 D 60 50 e wm d 16 50 14 15 9 0 0 50 S WL eb 16 50 19 15 9 0 0 50 5 01 d 16 50 24 15 9 a D n 50 E 01 el 16 50 23 15 9 a 0 50 R R L R R ie wm d 16 50 34 15 9 D D 0 50 gt 8 md 16 50 39 15 9 a O 0 50 gt z W el 16 50 44 15 9 0 0 50 H e MU el 16 50 43 15 3 0 0 50 E 01 el 16 50 54 15 9 o D 0 50 e HOL el 16 50 59 15 3 n 0 0 50 le 400 d 16 51 04 15 9 D 0 50 cpe eR 6 di e m el 16 51 09 15 9 0 0 50 3 e Hl el 16 51 14 15 9 0 0 50 e WL el 16 51 19 15 9 n o 0 50 M e WL el 16 51 24 15 9 n D 0 50 5 01 el 16 51 23 15 8 o o 0 50 e AQ el 16 51 34 15 9 o O 0 50 s 0 el 16 51 33 15 9 o 0 0 50 Se EE EI a Wi d 16 51 44 15 9 a 0 0 50 gt E 301 el 16 51 48 1
82. e the sound velocity of fluids Measurement data can be printed logged or transferred to a computer which can assist data collection and analysis The flowmeter allows practical flow management 1 2 Related Operation Manuals The following optional equipment is available for use with the Portable Ultrasonic Flowmeter Model UFP 10 Carefully read the Operation Manuals that are included with each device Printer Seiko Instruments Inc DPU 414 Operation Manual Digital Output Reception Software PC Interface Software for IBM PC AT compatible machine Operation Manual Section 2 Specifications and Configuration 2 1 Summary Section 2 describes the configuration of the UFP 10 and its specifications 2 2 Configuration Main Unit and Standard Accessories No Name Qty Details Remarks 1 Main Unit Standard Sensor Appropriate hole diameter 50A 500A Sensor Cable Probe for thickness and sound velocity measurement Sensor Mounting Fixture E For flow measurement SE104720G2 Length 10m Thickness and sound velocity measurement TH5010G QE p dol da For standard sensors Details Remarks Battery Ni Cd or NI H Battery AC Adaptor
83. e thickness and Press to move the cursor sound velocity menu up Select item 1 ADJUSTMENT to Press to move the cursor calibrate the thickness meter down probe Press number keys to Select item 2 THICKNESS to directly input a number enter the thickness meter mode Press ENT to set Select item 3 SOUND SPEED to enter the sound velocity measurement mode Be sure to calibrate before performing thickness or sound HOO goog B velocity measurements Select 1 and then proceed to step 3 Select 2 and then proceed to step 6 or Select 3 and then proceed to step 7 3 This is the probe confirmation Press ENT to start message calibration Confirm that the thickness probe is properly connected to the UFP 10 unit Prepare the thickness meter test piece and couplant After preparation hold the probe against the test piece according to the calibration method below and then press ENT to start calibration 4 64 Thickness Meter Probe Calibration Calibration must be performed before the thickness or sound velocity can be measured Use the test piece included for calibration Place the test piece on a flat surface with the round groove facing up Apply Couplant to the probe surface and then press the surface against the round inner surface of the test piece Start calibrat
84. econds for the time period that Press number keys to input transmission should continue until a number stopping Press ENT to set Press ENT to begin data transfer 9 Data transfer preparation confirmation display Press ENT to begin data transfer after confirming the UFP 10 and computer connection Refer to the user s manual included with the communication software sold separately for connection method The unit will revert to the measurement mode automatically once data transfer has started Press to move the cursor up Press to move the cursor down 10 Select the log file to transfer Select a log file that is completed Do not select files that are displayed as as these files have not yet been used Press number keys to directly input a number Press ENT to set After selecting proceed to step 12 4 60 Display Explanation Input Operation BREDEDEDOS L3 L3 L3 L3 C3 C3 C3 C3 a O 000 HERE HR 11 Select a pipe file to be transferred The pipe file name and number are displayed Select a file 12 Data transfer preparation confirmation display Press ENT to begin data transfer after confirming the UFP 10 and computer connection Refer to th
85. ection 4 Operation Straight Pipe Length This is the length of the straight portion of a pipe When a pipe length of 10D is required the pipe length should be more than 10 x D D the inner diameter of the pipe SYSTEM Mode No received wave processing moving average times compensation for angle of fraction time and AGC are set in the SYSTEM mode Test Piece Test piece is used to calibrate the thickness meter The test piece also includes a sound velocity measurement cell for measuring sound velocity The test piece is made of SUS 304 The thickness of the calibration test piece is 7mm and the sound velocity measurement cell is 20 mm deep TRANS Refer to digital output TRANS Mode Conditions for transferring data to a computer are set in the TRANS mode Transmission Power The transmission power is usually set to LOW However this power can be set to HIGH when there is interference to the echo AGA or R OFF error from the pipe material rust or the measurement fluid It can be set when the 1MHz sensors are selected UP UP indicates the upstream area of measurement The sensor set upstream is called the UP side Refer to DN V Method In the V method 2 sensors are placed on the same side of the pipe and the ultrasonic wave reflects once on the bottom surface Sensor attachment simpler with the Z method One characteristic of the V method is the ability to reduce the effect of measurement erro
86. egration reverse integration A maximum or 55 000 pieces of data can be saved and a maximum of 8 files can be saved In this LOG mode Logging time can be set log files created and deleted Press SHFT and then LOG while in the FLOW measurement mode to enter the LOG mode Note e During logging and logging standby it is impossible to move the mode for changing the measurement condition Refer to Appendix G Stop logging and change measurement condition Current status is shown in status display area Refer to page 4 11 The following explanation covers the various input items and displays Display Explanation Input Operation 1 This is the first display of the LOG Press to move the mode cursor up Select item 1 LOGGING to set LOG Press to move the Select item 2 DELETE to move to the Cursor down log file delete display Select 1 and then proceed to step 2 Select 2 and then proceed to step 13 Press number keys to directly input a number Press ENT to set During the execution of logging the screen of the step 12 will be displayed 000 0000 UO Proceed to step 12 during the execution of logging 2 Create a file number for a new log Press to move the file cursor up Press to move the cursor down Select the file number of an unlabeled file
87. eparations Before Use Please Read this Operation Manual Before using this battery please be sure to read this operation manual and precautions After reading the manual keep it on hand and refer to it as necessary If you do not sufficiently understand the manual or precautions please contact a to our company Forthe procedure for charging this battery please read the operation manual For the procedures for installing batteries from a device please read the operation manual Do Not Connect Batteries to a Power Source This battery has positive and negative terminals If this battery did not work when connected to device do not attempt to force the connection Verify the positions of and terminals Charging the battery with the terminals reversed may drain rather than change the battery leakage of or cause abnormal chemical reaction inside the battery abnormal current flow during discharge battery fluid heat generation bursting or fire Do not connect this battery directly to a power outlet or insert it into a cigarette lighter socket in a car High voltage may cause excessive current flow leakage of battery fluid heat generation bursting or fire 5 Inspection of Batteries Before Use O If a newly purchased battery has rust generates heat or is abnormal in any other way do not use it Take it back to the store where you purchased it O Ifa battery is to be used for the first time or it has not
88. ew manual may be purchased Ensure that the warning label is attached Contact the manufacture if the warning label is illegible or has come off A new label may be purchased 3 Restrictions and cautions necessary to maintain the equipment The following items must be observed in order to maintain the equipment Refer to the pages corresponding to each topic for details The corresponding pages are shown in brackets Do not drop or bump the unit Use the unit only in appropriate temperature and humidity environments Refer p 2 9 temperature and humidity range p 2 9 sensor specifications Always use an appropriate power supply Refer p 2 9 power specifications Do not connect the 4 20mA analog output to devices with uninsulated inputs Do not short circuit the power supply Refer p 3 4 4 20mA analog output cable connection Do not used damaged or worn out cables Use only the supplied accessory battery Use of any other battery may result in explosion or fire Use only the supplied charger unit when recharging the battery Refer p 3 9 battery charging Do not perform flowmeter sound velocity measurements on liquid chemicals that react to the acrylic ultrasonic radiation surface of the probe Do not replace the internal back up battery yourself Do not attach the connector to devices other than those specified 10 Do not use this unit or optional devices in restricted areas 4 Cautions for Bat
89. from the 8 log file positions in the display Do not Press number keys to select a number that already has a directly input a number file or a blank area Press ENT to set 4741 0 0 O 0 0 0 3 Display Explanation Input the log file name Use the cursor to input a file name using the same procedure previously described for the pipe file name A maximum of 8 characters may be input Press SHFT and ENT when you finish input A repeat can work with 1 CLR keys Input Operation Press to move the cursor right Press to move the cursor left Press to move the cursor up Press to move the cursor down Press ENT to set each character Press CLR to erase character Press SHFT and ENT when you finish input 0000 000 00 000000 COOC Comments can be added to the newly created log file Comments are input in the same manner as the file name in step 3 A maximum of 12 characters may be input Press SHFT and ENT when you finish input A repeat can work with CLR keys Select the interval for logging measured data Instantaneous flow rate integration and integration is gathered simultaneously for the interval set in this step when logging starts The file num
90. he UFP 10 unit has a soft case with shoulder and hand straps for easy carrying and hand held operation The UFP 10 includes a special AC adaptor to operate 90V to 264 AC also available power sources Operation is also possible with 11V 30V DC power supplies or an internal battery Output functions include a 4 20mA analog output terminal printer output terminal scanner control terminal and RS 232C digital output terminal The unit can be used as an ultrasonic thickness meter by connecting the supplied thickness meter probe to the sensor connector Take care not to entangle hands or feet in the straps Keep the cover closed and locked when moving the carrying case Failure to secure the cover may result in the contents falling out and injury Do not position the carrying case or equipment in unstable locations Bodily injury or damage to the equipment may result if the case drops 3 2 Carrying Case The following illustration shows the storage arrangement of the carrying case UFP 10 PRINTER y I User s Manual Behind sponge cover Standard Sensor Mount 2 pcs UFP 10 Unit In soft case couplant Battery Under unit UFP 10 AC Adapter Sensor Cable Printer AC Adapter mo l Included with printer 0 da Thickness Meter Test Piece S S2 Standard Sensor 1 set Printer Option Printer Cable Under printer Thickness Meter Contact Breaker t optional Accessory Figure
91. hickness Display End Press ENT to end the thickness display and return to the option menu Next select item 1 OPTION END to return to the measurement mode 4 67 Display Explanation Input Operation 7 This is the sound velocity Press ENT to start the confirmation display sound velocity measurement Fill the sound velocity cell the cavity in the thickness meter test piece with the fluid to be measured Apply the sensor firmly to the fluid and then press ENT This starts the sound velocity measurement Refer to the following sound velocity measurement for a full description Sound Velocity Measurement Be sure to calibrate before measuring the sound velocity The sound velocity measurement function determines the vertical wave sound velocity of a fluid at the measurement temperature Refer to Section 3 7 Sensor Installation 4 Thickness Meter Probe for probe handling 000 00000 00000 1 000 0000 00 Sound Velocity Measurement Display Sound Velocity Display End Press ENT to exit the sound velocity display and return to the option menu Then select item 1 OPTION END to return to the measurement mode 4 68 Display Explanation Input Operation 8 This is
92. ies If interference is large and an adequate echo level can not be received this error message will display Usually an R OFF error indicates no fluid in the pipe causing the ultrasonic wave to deviate from the correct transmission path were the echo could not be received Outer Pipe Wall Sensor Inner Pipe Wall However there are times when there is no fluid present that the ultrasonic wave will transmit through the pipe wall to the reception sensor It the distance of the sensors is such that this quasi echo reaches the sensor at approximately the same time as a correct echo would be received the quasi echo is mistaken for the real echo and no R OFF error is displayed even though it is in error Outer Pipe Wall Sensor Ee Sr s Y d x Ultrasonic wave Transmission Path Inner Pipe Wall No Fluid S around the pipe Appendix G Mode key Permission Marks in the following table and Meaning are O Enable to operate and current mode continues Enable to operate but current mode stops x Disable to operate INPT INTG INPUT INTEG Setting INTEG Standby INTEG LOG Standby LOG DISP trend log PRINT Setting PRINT TRANS Setting continue to next page continue from previous page O Enable to operate and current mode continues Enable to operate but current mode stops A Either one enable x Disable to operate Enable for integration start
93. ion Be sure that the probe does not move until the calibration is finished in a few seconds Moving the probe can cause calibration errors Take special care Failure to apply couplant or keep the probe on the round surface can cause calibration errors leading to inaccurate measurements In addition applying too much couplant can add thickness which may cause measurement errors Machine oil is preferable Calibrate with the test piece at approximately 20 C Display Explanation Input Operation 4 This display appears when Press ENT to return to sensor calibration is the menu successful Press ENT to return to step 2 000 0000 UO b This display appears when Press ENT to return to sensor calibration is not the menu successful Return to the menu and re calibrate Press ENT to return to step 2 000 DUDU B 4 65 Display Explanation Input Operation COOC COOC L3 L3 L3 L3 L3 E23 E23 C3 L3 6 Select the material for thickness measurement The sound velocity of each material at the standard temperature is shown in appendix B Select item 9 if measuring a different material or one of
94. ncrement indicates the gain setting is in operation If the signal reception echo level is adequate the setting should complete before the number reaches 100 If the number reaches and stays at 100 the signal reception echo level was inadequate and the setting failed The unit will enter the secondary gain set mode After this mode is complete the display returns to the flow display and AGA ERROR will appear in the error display section Note The precision in the specifications is not guaranteed LCD backlight ON OFF When the UFP 10 is used in dark circumstance LCD backlight is useful Press SHFT and then INTG B L while in the FLOW mode to turn the light on and off LCD light and shade adjustment Adjust the LCD light and shade by pressing SHFT and then or gt while in the FLOW mode 4 71 Section 5 Troubleshooting If problems occur carefully review this section If a problem can not be solved by the steps shown in this section contact a Tokimec representative or local dealer Display does not appear when the power is turned on Check Is the battery or power supply connected properly Open the battery cover at the back of the unit and confirm the connection Confirm that the AC adaptor is plugged into the wall outlet and the connector is firmly plugged into the POWER connector on the unit Is the battery fully charged Refer to Section 3 6 Battery Charge and charge the battery W
95. ne for 1 4 20 which corresponds to forward and reverse flow Refer to Section 2 Specifications and Configuration 2 3 Product Specifications A OUT Mode Mode for setting analog output Attachment Method This is the method used to attach the sensors to the pipe There are 5 different attachment methods V Z N W and W Z The V method is recommended CAL Mode The correction coefficient used to calculate the flow rate from the measured line flow speed and the analog output calibration are performed in the CAL mode CHK Mode The various settings for the UFP 10 are confirmed in the CHK mode Couplant Couplant is a contact medium applied to the pipe and sensor to improve the acoustic contact Use machine oil or silicon Refer to Section 3 Equipment Damping The response time for the analog output is set as damping Digital Output This is the measurement result or log data output to the serial port of a personal computer A special cable and communication software are required for the computer Also called TRANS DISPLAY Mode The DISPLAY mode is used to designate whether measurement data and logging data should be displayed as numerical values or as a trend graph DN DN indicates the downstream area of measurement The sensor set downstream is called the DN side UP Side Sensor O a A Flow Direction Sy E DN Side Sensor Flow Rate Flow rate is the volume of fluid that
96. necessary to calibrate the unit using the test piece included 2 Sound Velocity Meter Function Fluid can be placed in the cavity of the thickness meter test piece to measure sound velocity 3 Pipe Display Data nominal diameter outer diameter thickness for normally used pipes has been saved in the unit It is possible to refer to this data Press SHFT and then OPT while in the FLOW measurement mode to enter the OPT mode The various input items and displays are described below Display Explanation Input Operation when METRIC selected 1 This is the first display of the Press to move the cursor option mode up Press to move the cursor Select item 1 OPTION END to down exit the option mode and return to Press number keys to the measurement mode directly input a number Select 2 THICK S S to Press ENT to set proceed to the thickness and sound velocity menu Select 3 PIPE DATA to display pipe data 000 goog uu Select 2 and then proceed to step 2 or Select 3 and then proceed to step 8 when USA selected 4 63 Option Mode End Be sure to exit the option mode by selecting item 1 OPTION END Do not exit the option mode by pressing the FLOW key Display Explanation Input Operation 2 This is th
97. nect this battery directly to a power outlet or insert it into a car cigarette lighter Socket High voltage may cause excessive current flow leakage of battery fluid Heat generation bursting or fire Do notstrike or drop this battery A sharp impact can cause leakage of battery fluid heat generation bursting or fire Do not transport this battery by holding onto the connectors or lead wires as this may damage the batteries Do Not Alter or Remove Protective Mechanisms or Other Parts Never disassemble this battery Doing so may cause an internal or external short circuit or result in the exposed material chemically reacting with the air It may also cause heat generation bursting or fire There is also the danger of alkaline fluid being split Never alter or reconstruct this battery Protective Mechanism devices to prevent danger are built into the batteries single cell or packed cells If these are damaged this could result in excessive current flow control loss during charging or discharging leakage of battery fluid heat generation bursting or fire Do Not Use in Ways Which Reduce Battery Safety 6 The gas release vent which releases internal gas is located at the positive terminal section of this battery Never deform this section or cover or obstruct the release of gas If the gas release vent cannot function properly this could result in leakage of battery fluid heat generation bursting or fire
98. ns in which Caution is written In addition Prohibited and Note appear in order to inform the user of items that may affect the performance of the unit However these items do not present any danger to the user Read these sections carefully and ensure a full understanding before attempting to operate this equipment 2 Introduction This Operation Manual includes detailed explanations of Portable Ultrasonic Flowmeter Model UFP 10 safety cautions structure set up operation troubleshooting and maintenance Users should carefully read this manual before operation to ensure an adequate understanding of the equipment Proper use of the Operation Manual The following points must be observed 1 Carefully read the Operation Manual The contents of the Operation Manual are very important Carefully read the entire manual Store the Operation Manual in a safe location The Operation Manual is very important for the operation of the equipment Store the manual in a safe and accessible location The storage location and manager should be considered carefully Ensure that the Operation Manual is supplied to the operator of the equipment The representative or dealer of this equipment must supply this Operation Manual to the user who will actually operate the equipment The Operation Manual must be replaced if it is lost If the Operation Manual is lost contact the representative listed on the back cover A n
99. nsor spacing marking and those on both sides for the sensor sound radiation are aligned and the sensor side follows the marking parallel to the flow In order to position the sensor correctly it is important to calculate the appropriate position of the mount Turning the lever on the side of the mount to the left activates a magnet Turn the lever to the right position the mount and then turn the lever to the left 4 locations Sensor Attachment Apply couplant to the sensor in the same way as described for the standard sensor Attach the sensors to the mount such that the sound radiation labels on the side of the sensors face each other Remove the fly nut and washer Attach the mount plate over the bolts Then replace the washer and fly nut Attach the sensor vertically to the pipe tangent line Tighten the fly nuts on both sides with even pressure The precision of the attachment directly affects the precision of the measurement Magnet Lever Bolt Washer Fly Nut Sensor Attachment Plate Vertical to the Tangent Line Sensor SE044740G Pipe Figure 3 7 11 Sensor Attachment 3 13 Sensor Spacing Marks Mark Parallel to Flow Mount Fly Nut Pressure Plate Sensor Sensor Dotted Magnetic Mount Side with a sound reflector label Figure 3 7 12 Completed Sensor Mounting Finally attach the sensor cable Note The magnetic mount is standard Contact your Tokimec representative
100. or press CLR to clear the display before inputting the new value Or press ENT to advance to the next step without changing the dimension Press to move the cursor up Press to move the cursor down Press number keys to directly input a number Press number keys to input sound velocity Press CLR to clear the display Press ENT to set each character Press to move the cursor right Press to backspace Press number keys to input a number Press CLR to clear the display Press ENT to set Input the pipe lining material or sound velocity Select the appropriate lining from items 1 4 Select item 5 if the material is not shown in items 1 4 or the sound velocity is different The current sound velocity is displayed press CLR to clear the value and then use the cursor to select a new value Press ENT to set Proceed to step 12 if there is no lining or else proceed to step 11 Press to move the cursor up Press to move the cursor down Press number keys to directly input a number Press number keys to input sound velocity Press CLR to clear the display Press ENT to set each character Display 0000 HD
101. ors on the side of the UFP 10 labeled UP DN are for sensor cable or thickness probe cable connection For the flowmeter connect the upstream sensor cable 10 m to the UP connector and the downstream sensor cable 10 m to the DN connector For the thickness meter connect the probe cable 70 cm with the red marked terminal to the DN and green marked terminal to the UP connector Green Mark Red Mark Ferrite Core Fasten cable together with ferrite core Figure 3 6 1 Sensor Cable Connector UFP unit side 4 20mA analog output cable connection Connect the supplied analog output cable 2 m to the connector labeled A OUT for output current The output circuit is shown below Do not exceed the allowable load of 600 ohms Note that the analog output is uninsulated Before using this cable designate either 4mA or 20mA from the 4 20 CAL menu in the CAL mode Refer to Section 4 Polarity red UFP 10 Polarity The arrows indicate current flow Current limiter 24N Figure 3 6 2 4 30 Analog Output Configuration Red mark 4 terminal Ferrite Core Red circle Fasten cable together with ferrite core Receiver side ee E terminal UFP 10 side Figure 3 6 3 Analog Output Cable Note Do not connect the analog output to any device with an uninsulated input such as an oscilloscope In addition do not connect the analog output to a power source or ground
102. pe Allowable Load Resistance Less than 600 ohm 1 4 20 mA DC current output uninsulated Output pattern mA 20 Analog output Instantaneous flow rate 100 Reverse flow lt gt Forward flow 2 1 4 20 mA DC current output un insulated Output pattern Analog output Instantaneous flow rate 100 Reverse flow lt gt Forward flow Damping 1 3 10 30 100 seconds 90 response time Item 2 Digital Output RS 232C Output Specifications Output Contents Selected Time Instantaneous flow rate Forward flow integration capacity Reverse flow integration capacity Error code Output Method Data transmission according to RS 232C Standards Transmission Selected 5 seconds 10 seconds 30 seconds 1 minute 3 minutes 6 minutes Period 12 minutes Transmission Time 1 minute 99 hours 59 minutes 1 minute setting possible Baud Rate Selected 1200 2400 4800 9600 bps Data bit length 8 bit stop bit 2 bits Parity check None Code ASCII Sync Method No Sync Asynchronous Note The following output can also be set 1 Logging measurement data 2 Measurement condition Item 3 Printer Output Digital output terminal used in common Output Contents Selected Time Instantaneous flow rate Forward flow integration capacity Reverse flow integration capacity Error code Trend Transmission Selected 5 seconds 10 seconds 30
103. pe to be used A normal pipe is used in this example Therefore select 1 Normal Pipe 7 Pipe Size Input Way Input way the size of the pipe Therefore select 1 and then press ENT 8 Pipe Outer Diameter Input Input the outer diameter of the pipe The previously input value or the factory set value appears on the display as shown below Input the correct value Press CLR to delete the displayed value The pipe diameter is measured in mm in this example 9 Pipe Material Input Input the pipe material The display shows materials 1 7 In this example the material is steel Therefore select 1 and then press ENT el LE C3 C3 C3 C3 C3 C3 C3 L3 C3 C3 C3 C3 C3 C3 C3 00 D D 10 Pipe Thickness Input Input the thickness of the pipe used The thickness stored in memory is displayed Input the correct pipe thickness To delete the displayed value press CLR After the correct value has been input press ENT The measurement unit is mm in this example DUU ooo 80 11 Pipe Lining Input
104. pecific items can be changed by moving the cursor to the desired item Start time is displayed at lower side After setting the time return to the measurement mode Proceed to step 11 when unreasonable input was done Press to move the cursor right Press to move the cursor left Press number keys to input a number Press ENT to set 4 44 Display Explanation Input Operation 11 It is an input error screen Logging will automatically start at the set time Logging will operate for the appropriate period and automatically stop at the log stop time Confirm start time current time and stop time Press EXIT to return to the previous display Press EXIT to return to the previous display EE L3 L3 L3 L3 C3 C3 E23 E C3 Co 1 12 Stop Logging This procedure stops the logging All data logged up to that point is saved Press ENT to return to the measurement mode 13 Deleting log data Select the log file to be deleted Proceed to step 14 if the deletion was successful or Proceed to step 15 if the deletion was not successful Press FLOW to return to the measurement mode Press FLOW to return to the measurement mode 4 45 Display
105. repeat AGA procedure Is the pipe full of water Confirm the condition of the pipe Reattach the sensors to a full pipe and measure Are the sensors attached to a defective i e rusted section of the pipe Reattach the sensors using the Z method and measure If V method or another method that relies on reflection from the pipe wall is used the ultrasonic wave will not adequately reflect resulting in an inadequate signal reception echo Are there excess air bubbles in the pipe Air bubbles can distort the ultrasonic wave resulting in an inadequate signal reception echo Other The most likely problem is distortion in the ultrasonic wave due to an inadequate signal reception echo caused by something in the fluid No error occurs with no fluid present The ultrasonic wave propagating the pipe wall produces an echo reception similar to the echo reception of a measured fluid resulting in a erroneous no error condition This situation can be caused by the pipe material size or sensor attachment method Reattach the sensors Fluid was lost during measurement but no error occurred When the AGC is on the amp output electric signal level can be maintained even with deterioration due to air bubbles automatically controlling the gain However in some cases when there is no longer any fluid flow nor an echo the AGC may assume that the echo level has decreased and increase the gain This increased gain can be transmitted through the
106. roceed to step 3 Press ENT to set or Press 2 and proceed to step 22 Display Explanation Input Operation 3 O o L3 L3 L3 L3 L3 L3 E23 L3 C3 L3 L3 L3 L3 L3 L3 E23 E3 C3 L3 L3 L3 L3 L3 L3 E23 L3 C3 L3 L3 L3 L3 C3 C3 C3 C3 C3 L3 L3 L3 L3 C3 C3 C3 C3 L3 L3 L3 L3 L3 L3 fe C3 Designate the file number to be used The cursor appears at the file presently in use Proceed to the next step to keep the same file The keys can also be used to move between pages 8 files are displayed on each page Pipe Data File Name Input The current file name appears at the upper side of the display If no change is needed press SHFT amp ENT and advance to step b To change the file name move the cursor to the input character and press ENT Repeat this procedure for each character in the file name Press CLR when you erase a character Press SHFT and ENT when you finish input A repeat can work with CLR keys Press to move to the next page Press to move to the previous page Press to move th
107. rs due to flow velocity distribution interference This attachment method is recommended Sensor Sensor e ES at X af EN Ultrasonic Wave Transmission Path Volum Volume This is an abbreviation of Volumetric Flow Rate It is also written as Volume Flow Rate Flow Rate and Flow are used in this manual W Z Method The sensor arrangement has the same refraction angle line as the Z method The ultrasonic wave reflects 4 times in the pipe Sensor Wi SI Ze af SS Ultrasonic Wave 2 Ki Py Ki Transmission Path W Method The sensor arrangement has the same refraction angle line as the V method The ultrasonic wave reflects 3 times in the pipe Sensor Sensor Zero Correction This is the offset value used to display the measurement results in an offset condition Set the offset volume as a percent of the maximum flow rate Qmax Normally O may be set as this value Example Ifthe Qmax is 10m H and the zero correction is set at 5 4 5m H will appear instead of 5m H Zero Cut This is a limiting value All measurements below this set value are displayed as 0 This value is shown as a percent of the maximum flow rate Qmax Normally 0 may be set as this value Example If the Qmax is 10m H and the zero cut is set at 5 O will appear for all instantaneous flows below 0 5m H Zero Set The zero set is the balancing value to maintain the display of results at a balance The flow r
108. s made of acryl Do not measure chemicals that will react with the transducer surface Chemical reactions may generate toxic gases or heat Section 4 Operation 4 1 Summary This section explains various operations found on the UFP 10 Refer to Section 4 2 Simple Measurements for basic operations More advanced operations are described from Section 4 3 onward Detailed explanations are provided according to the operation mode Refer to Section 7 Term Designation for an explanation of unfamiliar terms 4 2 Simple Measurements This section provides a general explanation and example of basic measurements Users that require other functions should refer to the detailed operation explanation for each mode and the menu flow chart at the end of this manual Basic operation is described according to the following general configuration Pipe Specification Material Steel Nominal Diameter 100A Outer Diameter 114 3 mm Thickness 4 0 mm Lining None Sensor Standards Sensor Fluid Water Cable Length 10m Refer to page 4 9 Figure 4 3 Operation Panel to view the operation keys 1 Turning Power ON to Start Hold down the ON key until the following display appears A self diagnosis automatically starts The following startup display appears if there are no problems Use the keys or number keys to move the cursor to 3 Inpu
109. t and then press the ENT key 2 Pipe Data Input Start Pipe data and sensor select Press ENT after the following input confirmation 3 Input Screen Selection Input or initialize select Therefore select 1 and then press ENT in this example UO 0000 IUUDU 000 0000000 U O T 4 Pipe File Selection Designate the pipe file for use Files 1 32 may be selected The display below shows files 1 8 Use the keys to move the cursor to the desired file and then press ENT O O oO Oo L3 L3 L3 C3 C3 C3 C3 C3 E L3 L3 C3 E3 E3 E3 E3 C3 HO L3 L3 L3 L3 C3 C3 C3 C3 E L3 L3 L3 C3 C3 C3 C3 CJ oO L3 L3 L3 C3 C3 C3 C3 C3 5 Pipe File Name Input A name can be added to the pipe file Use the keys to move the cursor to the desired letters Select one letter at a time and then press ENT after each selection Press CLR when you erase a character Press SHFT and ENT when you finish input A repeat can work with CLR keys 6 Pipe Type Input Designate the type of pi
110. t Set Appears in the 3rd display of the CHK mode Logging Set Appears in the 4th display of the CHK mode Press SHFT then CHK while in the FLOW measurement mode to enter the CAL mode The various input items and displays are described below Display Explanation Input Operation 1 This is the first display of the Press to display the CHK mode next page Press to display the next page Press FLOW to return to Press FLOW to return to the the measurement mode measurement mode After advancing to the next page proceed to step 2 COD COOC LC HO DOOCICICICICICI Coco C3 Oo a os Y sm Y LLL Co Display Explanation Input Operation 2 This is the second display of the CHK mode Press to display the next page Press to display the previous page Press FLOW to return to the measurement mode After returning to the previous page proceed to step 1 After advancing to
111. tery Outline Various safety features have been included in the design of this battery however misusing or mishandling batteries can lead to fluid leakage heat generation fire or explosion To prevent these situations from occurring and to ensure safe use of this battery please strictly observe the following precautions Restrictions on Usage Restrictions on Usage Environment The temperature range for Charging and Storage of this battery is as follows Charging 0 to 40 C Storage 20 to 30 C Charging this battery outside of this range may cause fluid leakage and generation of heat as well as impair battery performance and shorten battery service life Do not use or store this battery at high temperature such as in strong direct sunlight in cars during hot weather or directly in front of heaters This may cause battery fluid leakage impaired performance and shortening of battery service life O Do not charge this battery when it is cold below O0 C or outdoors in cold temperatures below 0 C This may cause battery fluid leakage impaired performance and shortening of battery service life Do not splash fresh or saltwater on this battery or allow the terminals to be rusted This may cause heat generation and formation of rust on the battery and its terminals Restrictions on Conditions of use Do not connect batteries together This may cause electrical shocks fluid leakage and heat generation Pr
112. the first pipe data Press to move the cursor display up Press to move the cursor ooo down g Select the pipe material to be d displayed Press number keys to lee directly input a number 0 0000000 YNE i 00000000 Press EXIT to leave the pipe Press ENT to set display and return to the thickness Press EXIT to return to the and sound velocity option menu option menu o0 0000 00 9 Select the pipe nominal Press to move the cursor diameter range to be up displayed Press to move the cursor down Select the number of the range Press number keys to that includes the pipe nominal directly input a number diameter to be displayed Press ENT to set 10 Select the pipe nominal Press to move the cursor diameter to be displayed up Press to move the cursor down UC g UC og Lj oO oO o Soooooooo O Select the number of the pipe nominal diameter to be displayed Press number keys to directly input a number feele ess ess e es fe fe Ed Oo es ess fe es es es fe e L1 The outer diameter is shown to the right of the nominal diameter Press ENT to set L3 p4 EJ C3 C3 C3 C3 EJ EJ C3 p4 EJ C3 C3 C3 C3 EJ CJ Oo E OOO L3 L3 L3 C3 EJ L1 L3 L3 L3 ee L3 C3 a 13 4 69 Display Explanation
113. the listed materials at a different temperature In this case input the appropriate sound velocity Note Sound velocity of the material depends on temperature After selecting material sound velocity measurement will start and the thickness is displayed 4 66 Press to move the cursor up Press to move the cursor down Press number keys to directly input a number Press number keys to input sound velocity Press CLR to clear the display Press ENT to set Thickness Measurement Be sure to calibrate before measuring thickness The time required for sound waves to propagate a thickness is measured and multiplied by the vertical wave velocity as shown below Thickness Sound Velocity Vertical Wave x Round trip Propagation Time 2 Accordingly if the input sound velocity Vertical wave is incorrect the thickness measurement will not be correct even if the propagation time is measured correctly The sound velocity varies according to the temperature even with the same material Therefore it is important to input the sound velocity at the measurement temperature Note Similarly the test piece temperature must be 20 C during calibration Calibrating at higher temperatures reduces the precision of the thickness measurement Refer to Section 3 3 7 Sensor Installation 4 Thickness Meter Probe for probe handling 000 0000 00 Thickness Measurement Display T
114. to set temporarily stop measurement data display and show log data Select 1 to return to the measurement mode Select 2 and then proceed to step 2 OHO 8000 UI or Select 3 and then proceed to step 3 2 Select the time span for the Press FLOW to return to graph display time axis the measurement mode O a The time selected determines the size of the horizontal axis on the graph The graph is displayed after selecting L3 L3 C3 E3 E3 E3 C3 C3 4 47 Example 0000000 UU po00000 dogg UU 00 00 00 00000 gt D DULL 00 000 DU D ub Display Explanation Flow Volume Cursor The flow rate value at the cursor position Time Display The time at the cursor position Horizontal Axis The time set for the time axis span Vertical Axis The maximum flow rate A OUT SPAN The graph continues to refresh over time during measurement from the right side of the display causing the graph to move left One display on the time axis span changes when refreshed The keys may be used to move the cursor on the display right or left to refer to past data Up to the end of the time span A repeat can work with with the key Press FLOW to return to normal numerical display 4 48 Display Explanation Inp
115. tput forms available for the UFP 10 Refer to Analog Output Abnormal Value Removal Measurement data that differ substantially from the previously collected data are automatically removed if the data are clearly in error AGA Automatic Gain Adjustment function This function is performed after the sensors are attached and before measurements to set the optimum reception gain are performed AGC Automatic Gain Control function The AGC function controls the gain automatically to maintain the reception echo at the level set with AGA when the reception echo becomes unstable The AGC is reset to off each time the power is turned on The AGC can be turned on or off in the SYSTEM mode Analog Output The analog output is the current output from the UFP 10 unit that corresponds with the measurement results When the flow rate is 0 the output is 4mA 0 When the flow rate is at a preset maximum flow rate Qmax the output is 20mA 100 The current output between these two points is a straight interpolation 4 20 output In addition if 1 4 20 output is selected there is a 1mA output during reverse flow Analog output is also called A OUT A OUT Analog output Refer to Analog Output A OUT Span Maximum flow rate Qmax set for the UFP 10 unit The A OUT span determines the scale for analog output and graph displays A OUT Pattern There are 2 patterns one for 4 20 which corresponds to forward flow only and o
116. ut Refer to Zero Cut Measurement Pipe A measurement pipe is a short pipe sensor combination that is inserted into the line to be measured Mode There are various modes for measurement pipe data input and output settings Refer to section 4 N Method The sensor arrangement is the same refraction angle line as the Z method The ultrasonic wave reflects twice in the pipe Sensor P A lt Ultrasonic Wave Transmission Path e Sensor No Received Wave Processing Display and analog output processing when measurement is not possible due to a loss echo resulting from a drop in water level Refer to Section 4 Operation This is also called R OFF processing OPT Mode The OPT mode is used to display the pipe display or use the Thickness Meter or Sound Velocity Meter Other Sensors Sensors other than the standard and optional sensors The physical parameters are input using the Other Sensors menu Normally not used Pipe Display Pipe chart This is a display of data for commonly used pipes It includes pipe thickness nominal diameter and outer diameter Pipe File Pipe Data File The pipe file contains data about the pipe and sensor to be used The data can be printed or transferred as a file Refer to Appendix A for the pipe data table PRINT Mode The conditions for data output to the printer are set in the PRINT mode Refraction Angle Correction Refer to Section 2 Specifications and
117. ut Operation Select the log file to be displayed Select a log file that is completed Do not select files that are displayed as x as these files have not yet been used After selecting proceed to step 4 Press to move the cursor up Press to move the cursor down Press number keys to directly input a number Press ENT to set 000 0000 MP 4 Select the display method Select item 1 NUMBERS for a numerical display of log data Select item 2 GRAPHIC for a graph display of log data similar to the measurement data graph Press FLOW to return to normal measurement Press to move the cursor up Press to move the cursor down Press number keys to directly input a number Press ENT to set When the display of log data the keys may be used to find the data called RECORD And also they may be used to move the cursor on the trend graph The keys may be used to change the PAGE which is consist of the 120 RECORDs 4 49 PRINT Mode Operation Measurement data pipe data and logging are printed using a special printer in the PRINT mode The following can be printed Continuous Measurement Data Numerical Printout Continuous Measurement Data Graph Printout Pipe Data Printout Log Data Numerical Printout Log Data
118. value at this step is 10096 20 mA for analog output Press number keys to input a number Press CLR to clear the display Press ENT to set Display Explanation Input Operation 3 Select the analog damping time Press to move the cursor up Press to move the cursor down Press number keys to directly input a number Press ENT to set Press FLOW to return to the measurement mode 4 This step ends the A OUT mode Press FLOW to return to the measurement mode CAL Mode Operation Various calibrations are performed in the CAL mode The following items are set in the CAL mode 1 Correction method and coefficient value 2 The zero span correction for the measurement value 3 Analog output value adjustment Press SHFT and then CAL while in the FLOW measurement mode to begin CAL mode The various input items and displays are described below Display Explanation Input Operation 1 This is the first display of the Press to move the cursor CAL mode Select the item to up be set Press to move the cursor Select item 1 to set the down correction coefficient Select item 2 to set the zero span correction Select item 3 to set the analog output reference value Press number keys to directly input a number Press ENT to set
119. ystem in UNIT SELECT display 00000 0 000 0000 000 000 000 000 000 DUU ooo nd DUU 0000 80 METRIC USA Skip over 19 and see 20 when you use metric system 19 Flow Measurement Unit for USA system Select another measurement unit if you use USA system Skip 20 when you use metric system ooo DD 0000 UU when ft3 selected when gal selected 1 f 0 0283168 m 1 gal 0 00378541 m ME ee 000 0000 oo when bbl selected when acf selected 1 bbl 0 119240 m 1 acf 1233 482 mY 20 Automatic Gain Adjustment Start Item 16 completes the pipe data input Next Automatic Gain Adjustment is performed Press SHFT an S appears in the upper right section of the display and then press Flow 000 ooo n 21 Automatic Gain Adjustment Automatic Gain Adjustment is performed Confirm that the sensors are correctly attached to the pipe and then press ENT The gain is automatically measured DUU ooo 80 4 3 Operation Panel 1 2 3 4 BEN E now E WG J Se CID Gol J AOUT d CAL CHK 7 8 9 8 6 sYS 4 LOG 12 9 4 de Be 6 35 DSP d PRNT TRNS 11 1 e 2 3 13 ii STOP STRT OPT Ca 16 Pind 0 E 15 17 18 19 20 Figure 4 3 Operation Panel 1 Integration Mode Backlight Swit

Download Pdf Manuals

Related Search

Related Contents

  Dycon D3000 User Manual  Using the RAVEN II CDPD Modem  User's Manual Pocket Camera SG560-8M - Jagt  DRS-202E  Manual Ar Condicionado instalacao.cdr  Datasheet - EnGenius Australia    Encom PULSE Link User Guide V2.2.6  Manual do Procedimento Operacional Padrão  

Copyright © All rights reserved. Failed to retrieve file