UK Under water lights Installation and user manual.book
Contents
1. User manual Under water lights Document no 10000530 Side 26 of 27 AKVA crour User manual Under water lights Document no 10000530 Side 27 of 272. Size cage Surface areal Light by 3W m2 90m cage 654m2 1935W 2000W 120m cage 1146m2 3438w 4000W 157m cage 1962m2 5886W 6000W User manual Under water lights Document no 10000530 Page 14 of 27 AKVAcRour 4 Suspension of connection boxes 4 1 For SubLite Standard 2000W Do not mount the SubLite Standard 200W connection box in sealed cabinets as this can cause overheating Due to its weight it is recommended that the connection box is mounted horizontally as shown in the figure 4 2 For SubLite Integra 250W 400W 1000W Can also be hung by the hand rail Insert the bolts from the back side Mount brackets behind the pipe Rail Connection box ma BR U N e Under water light cable User manual Under water lights Document no 10000530 Page 15 of 27 AKVAcRour 5 Power connection SubLite The Idema Under Water Lights should only be used with a 230 VAC 50 HZ power connection If the installation contains long cable stretches make sure that the voltage is over 200 VAC where the luminaire is connected Pooled termination 1 Out to light 2 230V AC in Og 69 63 3 Possible to continue transfer of 230 V rr um 1 2 3 Please note that the luminaire must be connected to the armature contact on the connection box not to the main power In the 2000W connection box there is only termination inside the box Idema Underwater Lights are connected to power via one of
3. The light bulb and the electronic control device are integrated in the housing and are easy to install This unit also has a service life in the region of 5 000 hours Recommended use Medium and large cages 3 1 5 Standard 2000 W The most powerful solution we offer It provides extra strong lighting in large cages where there is a need for strong light conditions without using a lot of separate units It features solid construction with a separate connection box and a service life in the region of 5 000 hours Recommended use Large cages User manual Under water lights Document no 10000530 Page 11 of 27 AKVAcRour 3 2 Technical information 3 2 1 Blue light Specifications BlueLed 100W BlueLed 400W Starting current 0 5 second 1 0A 230W 1 8A 400W Operating current 2 minutes 0 5A 106W 2 15A 480W Service life with even color appr 70 000 hours appr 70 000 hours Color temperature 20 000 K 20 000 K 480 nm Blue Weight light housing 8 5kg 1ikg Weight connection box Material in the main housing Aluminum 6082 T6 Aluminum 6082 T6 density 2 7g cm3 2 7g cm3 Pyro Borocilicate glass 3 3 ISO 3585 2 23g cm3 ISO 3585 2 23g cm3 Cooling fluid Silicone fluid Silicone fluid User manual Under water lights Document no 10000530 Page 12 of 27 3 2 2 Day light AKVA rour Specifications Integra 250 400W Integra 1000W Standard 2000W Operating Vo
4. go wrong or if you are in need of any assistance We hold most of the parts for your equipment in stock and our service staff is available on the telephone or on location in order to assist you if necessary Safety both for the user and for the equipment is our main focus while developing products The safety chapter must be read and understood before commencing any work on the equipment Prior to operating repairing performing maintenance or any other operations related to the lights and its components we recommend that the personnel attend proper training by AKVA group ASA This manual must be read and maintenance must be performed as described to ensure reliable operation This user manual will give answers to most of the day to day question and operating procedures User manual Under water lights Document no 10000530 Page 7 of 27 AKVA rour 2 1 Contact information AKVA group ASA Bryne Head Office Nordlysveien 4 PO Box 271 4340 Bryne Norway tel 47 51 77 85 00 fax 47 51 77 85 01 Support Hardware and AKVAconnect tel 47 51 77 85 03 supportakvasmart akvagroup com Support Fishtalk tel 47 73 84 28 20 supportfishtalk akvagroup com User manual Under water lights Document no 10000530 Page 8 of 27 3 Information AKVAcRouP The correct use of underwater lights for many aquaculture species ensures reduced fish maturation In addition it results in faster growth and more e
5. grease Carefully push the glass into the luminaire The bulb positioner must be placed in the bottom of the glass Make sure that no impurities lies on the O rings or on the glass and ensure that the O ring lies firmly against the glass all the way around Hold the luminaire still and fasten the ten sion nut using the hooked spanner User manual Under water lights Document no 10000530 Page 20 of 27 AKVA rour 7 1 2 SubLite Integra 250W 4000W 1000W 1 Place the taps of the hooked spanner in the holes of the tension nut Carefully screw the tension nut counter clockwise to open There might be gas pressure inside the lamps glass so make ae A sure that the opening is never a directed towards a person when opening the tension nut 2 Lift off glass and tension nut and change the bulb Lop e 3 When changing the bulb you should also change O rings The O rings must be lubricated with Super Lube Teflon grease lt D 4 Make sure that the glass and the O rings are clean and free from any dirt prior to fastening the tension nut Pd Pd i 4 Before fastening the tension nut also assure that it is correctly positioned in the threads and that the bulb posi tioner is placed correctly between the glass and the bulb User manual Under water lights Document no 10000530 Page 21 of 27 AKVAcRour 7 2 Change male contact BlueLED 100W and 400W Replacement of the male conta
6. two methods a directly from barge to cage or b from barge to closest cage with distribution from cage to cage three phased All light power cables are made of PUR and can be delivered with 35 or 55 meter lengths User manual Under water lights Document no 10000530 Page 16 of 27 AKVA rour 6 Luminaire suspensions The luminaire must be suspended in a way that does not allow it to rotate around its own axis They can be suspended as a V or stabilized with ropes Seen from above Depths 1 2 m 5 6 m User manual Under water lights Document no 10000530 Page 17 of 27 AKVAGRouP The rope must be fastened steadily to the lamp either with two ropes or with a stabilization rope that runs through both eye bolts off the lamp stabilized with a knot Tape or strips the cable to the rope Make sure that the cable is not too tightly fastened it needs to hang flexible to avoid strain caused by movement in the luminaire If the cable is fastened wrong and the cable is pulled off the luminaire or the bushing nipple a leak will appear This error will not give warranty rights Ensure that the cable does not get any cracks or breaks during mounting as this can cause further damage to the cable and weaken the effect of the lamp and reduce its life span User manual Under water lights Document no 10000530 Page 18 of 27 AKVAcRour 7 Service and maintenance The choice of material
7. AKVAGRouP USER MANUAL Under water lights 2 31 07 13 EBL IL Rev Date Issued Issued by Approved by Document no 10000530 Project no User manual Under water lights Document no 10000530 Page 1 of 27 AKVAcRour The information in this document is subject to change without notice and should not be construed as a commitment by AKVA group ASA AKVA group ASA assumes no responsibility for any errors that may appear in this document In no event shall AKVA group ASA be liable for incidental or con sequential damages arising from use of this document or of the software and hardware described in this document We reserve all rights in this document and in the information contained therein Reproduction use or disclosure to third parties without express authority is strictly forbidden Additional copies of this document may be obtained from AKVA group ASA at its current charge 2012 AKVA group ASA NO AKVA group ASA User manual Under water lights Document no 10000530 Page 2 of 27 AKVAGRouP Table of contents 1 1 1 1 2 1 3 1 4 1 5 2 2 1 3 3 1 3 2 3 3 4 4 1 4 2 5 6 7 7 1 7 2 7 3 7 4 7 5 8 9 Safety E A eer eee ererre err tr crerrrrer reer creer rere rr eer 2 Luminaire and glass icc reete me erre erc teed veiw evi e v i NEE 2 Cable e me 2 IUNES LETT E 2 Relevant standards oriris issiria saninin eee ence ee ian EEE EEE asas rea sea a sean
8. TRE En E ERO RE er Rd Pa E YR E 21 Record of changed luminaire and other parts ssssssssssssrrrrssrrnrnsrrrrrnnrnrrneererrns 22 Deviation fOFIn 2 11 1222252552502525 9232 RREERRRRREKMEERERRRRRSRRERRDEBRRREERRUES anasi kaain 23 NOTES isseesuuuE on RnERHNERnRHSEERRHERKNENEREHKHEEHRERKUERENKHEEKANNRNANNERENNNNENRNNSEN NN UNNENENUMRRREERE 24 User manual Under water lights Document no 10000530 Page 3 of 27 AKVA crour 1 Safety 1 1 Luminaire and glass Always control that the luminaire is complete and free of any damage before it is used The luminaire must be fully submerged in water prior to ignition 1 2 Cable The cable must be free from any damages when connected to power The cable must not have any bends tears or breaks after installation The cable is not designed to lift the luminaire This applies to handling on land and after the luminaire has been installed 1 3 Injuries Never lighten the luminaire in surface position and never look straight at a lightened luminaire This can be damaging to your eyes Overheated glass can start to crack if exposed to rapid cooling Never look straight at a lightened luminaire This can be damaging to your eyes User manual Under water lights Document no 10000530 Page 4 of 27 AKVAcRour 1 4 Relevant standards 1 1 1 General standards Mandate for electric equipment published by the Product and el safety inspection NO Forskrift om elektrisk utstyr utgi
9. and design is made to ensure easy main tenance of the product By ensuring correct suspension connection and maintenance of the equipment it will provide you with the desired functions for years ahead To secure the best possible functionality and use of the product regular external cleaning is recommended Use a scrub or a brush to remove fouling shells and other fixed material on the outside of the luminaire and cable Perform external maintenance regularly we recommend taking out luminaries for checking and maintenance once a month and more often during the warm seasons when the sprout growth is at its most The external parts glass POM and PUR can be disinfected if moving to a new locality or after diseases in cages or tanks We recommend that the parts are rinsed with fresh water after disinfecting When changing bulb it can be beneficial also to change the O rings see chapter 7 1 Change light bulb For internal maintenance beyond changing bulb and O rings contact AKVA group for a consultation User manual Under water lights Document no 10000530 Page 19 of 27 7 1 Change light bulb AKVA rour 7 1 1 SubLite Standard 2000W 1 Place the hooked spanner in the holes of the tension nut Hold the luminaire still and screw the tension nut off Pull the glass off Lay the luminaire flat and replace the bulb Lubricate the O rings with Super Lube or any other type of teflon
10. ct must only be performed by an authorized electrician 7 3 Change anodes BlueLED 400W Use a 5mm Unbraco key to release the screws then remove and change the anodes Refasten the screws User manual Under water lights Document no 10000530 Page 22 of 27 AKVAcRour 7 4 Regular maintenance Take a copy of this form before filling it out Date Task performed Signature User manual Under water lights Document no 10000530 Page 23 of 27 7 5 Record of changed luminaire and other parts Take a copy of this form before filling it out AKVAcRouP Date Part Reason Comment Signature User manual Under water lights Document no 10000530 Page 24 of 27 8 Deviation form AKVAcRour Deviation no Unit Producer Prod no Purchase year Deviation description Follow up proposition Date and signature declarer Follow up directed Status New action for deviation no Date and signature follow up Remember to make copies of this form before using it User manual Under water lights Document no 10000530 Side 25 of 27 AKVA rour 9 Notes
11. ffective feed utilization The Idema Underwater Lights series are adapted for smolt and juveniles in small tanks as well as for salmon cod and other fast growing species that require light in larger cage farms The high quality underwater lights have excellent light distribution which allows for easy bulb replacement functional design and a rugged construction Under water lights are easy to install to permanent depths and correct positions by using buoys and ropes The power is connected to the underwater light through a standard IP67 plug enabling simple installation The standard cable lengths are 35 or 55 meters Idema Underwater Lights are the ideal tools to help improve yield and profits Quality is always profitable User manual Under water lights Document no 10000530 Page 9 of 27 AKVAcRour 3 1 Our under water lights 3 1 1 BlueLed This light has blue light rays the highest penetration in seawater and therefore the greatest efficiency LED Light Emitting Diode is often called eternity light and is the most cost effective light solution on the market and a perfect match to a diesel generator The light diodes have extremely long duration with a predicted service life of up to 70 000 hours and after 100 000h the effect has decreased only 10 This means no bulb changing for many years ahead Recommended use Tanks and smaller cages 3 1 2 BlueLed 400W This is a light with blue light ra
12. ltage 230 VAC 50Hz 230 VAC 50Hz 230 VAC 50Hz Starting current 0 5 second 2 45A 563W 3 0A 690W 8 0A 1840W 13 0A 2990W Starting current 1 9A 437W 6 4A 1472W 12 1A 2783W 1 second 2 0A 460W Operating current 1 3A 299W 5A 1150W 9 35A 2150W 2 minutes 1 8A 414W Total efficiency 275W 460W 1065W 2070W Service life with even color appr 5 000 hours appr 5 000 hours appr 5 000 hours Light source HQI T 250D QI T 1000D HQI T 2000D HQI T 400D Color temperature 5300K 6100K 6000K 4400K Luminosity 20 000Im 85 000lm 190 000Im 35 000lm Weight light housing 7kg 10kg 21 6kg 1ikg Weight with cable 11kg 14kg 28kg 17kg Weight connection box 19 2kg Size length 648mm 818mm 642mm 140mm 180mm 140mm Material in the main housing density POM 1 41g cm3 DIN 53479 L15 POM 1 41g cm3 DIN 53479 L15 POM 1 41g cm3 DIN 53479 L15 Material in connection Fire coated box aluminum Pyro Borocilicate ISO 3585 ISO 3585 ISO 3585 glass 3 3 2 23g cm3 2 23g cm3 2 23g cm3 Cable standard length PUR 3G1 5 PUR 3G1 5 PUR 3G1 5 35m or 55m 35m or 55m 35m or 55m Cooling fluid Recommended use Tanks medium and small cages Medium and large cages Large cages User manual Under water lights Document no 10000530 Page 13 of 27 3 3 Recommended light in Salmon cages AKVAcRour
13. nnn 3 Oil BlueLED 100W and 400W oie cece eer renee EERE EEE nnn 3 Introduction wocccccccsscscesseeeeeeeeeeeeeeeeeeeeeeeeeeeeeeneeeeeaeeaneaaeaaesaeeaneaaeeeneeeasensensenaes 4 Contact INFOFMAION lt 6 csteedeeccaveenisilavwssets cdcrsteRldascnusnhedeeie degen saved at ante EERCRAEEUXS 6 Information 55 exe sus sso ep assususucuusunsuU EauZauauORAuanaA inian inanin niini heinn aduan 7 Our under water lights 5 egerint Ebr RR xe sched oii vt Sed epe Xe e aa danno 8 Technical information 2 c odeur dre d ree deve te euer kee even eR ver Rua eov xod yx DR ERN EYE 10 Recommended light in Salmon cages ee cece cece eee e eect eee eee mene 12 Suspension of connection boxes scscscseesneeneeneeneeeeeeeeaeenseeeeeaaeaneaaeasensensenses 13 For SubLite Standard 2000W sssssssssssseesen emen mener nnn nnn 13 For SubLite Integra 250W 400W 1000W ceseeeen mmm nnn 13 Power connection SubbLite eee eereereesee eene anneau nean annua nunt 14 Luminaire suspensiOnS enr eee enne n nenne u nean anneau annua nnn 15 Service and maintenance eeeeeeeee eene nn enne n nean enne heu u nana nun 17 Change light bulb 25 rex otro 3e ex EAR ERbDE E FERRR ee EAE FADRA an E TENE RAN VESTRE 18 Change male contact BlueLED 100W and 400W seseessmm 20 Change anodes BlueLED 400W ssssssesse mme 20 Regular taintenaliCe ree Pete epe ci eren eet ek ea xo EE EN
14. roup ASA is a world leading supplier of technical aquaculture equipment Since 1980 we have developed and produced fish farming equipment both for cages at sea and for land based hatcheries AKVA represents an industrial standard which is presumed to be the key to the future Research project management fast deliveries and customer follow up have been our focus to ensure that we contribute to a positive development within the aquaculture industry Our goal is to deliver the best possible and most cost efficient equipment in order to keep preserving sustainable farming We have a wide variety of products for example plastic and steel cages high pressure washers net washers boats feed barges feeding systems cameras sensor systems under water lighting software for fish farming and recycling systems We practice continuous product development to improve the equipment s safety functions manner of operation and working reliability This User Manual enables the user to install use and maintain the Idema Under Water Lights in a safe and economically way User manual Under water lights Document no 10000530 Page 6 of 27 AKVA rour All of our lights are pre installed tested and delivered from our own production department Our production staff consists of people with great expertise and enthusiasm to produce the best possible products for you Having our own production site gives you excellent service in case something should
15. tt av Pro dukt og elektrisitetstilsynet ISBN 82 91057 17 0 1 1 2 Safety standards EN 60598 2 1 Luminaires part 2 Particular requirements Sec tion 1 Fixed General Purpose Luminaries EN 60598 1 A1 Luminaires General requirements and tests 1 1 3 EMC standards EN 55015 Limits and methods of radio disturbance characteris tics of electrical lighting and similar equipment EN 61000 3 2 Limits for harmonic current emissions equip ment input current 16A per phase EN 61000 3 3 Limits Limitation of voltage changes voltage fluctuations and flicker in public low voltage supply systems for equipment with rated current 3L 16 A per phase and not sub ject to conditional connection EN 61547 Specification for equipment for general lighting pur poses EMC immunity requirements 1 5 Oil BlueLED 100W and 400W Please note that the luminaire is filled with silicon oil User manual Under water lights Document no 10000530 Page 5 of 27 AKVA rour 2 Introduction This user manual is part of the equipment delivered with Idema Underwater Lights Preserve the manual for as long as the equipment is used and make sure that all changes done to the equipment are being noted in this manual Thank you for choosing AKVA group ASA as supplier for your under water light Do not hesitate contacting us if you need any more information regarding use or maintenance for your product With four main brands AKVA g
16. ys is our newly developed luminaire for the sea cages This Nemco approved luminaire is utilizing the newest High Intensity LED technology with eight times more effective light source than the BlueLED 100W The blue color has proven to be the most efficient when it comes to effect on biology in the fish LED luminaires can provide more effective output from each luminaire compared to other lamp technologies It saves cost on power generators less power use and uses less copper in the installations All this in addition to a long service life of the luminaire and the fact that after 100 000h the effect of LED has decreased only 10 Recommended use Medium and large cages User manual Under water lights Document no 10000530 Page 10 of 27 AKVAcRour 3 1 3 SubLite Integra 250 400 The smallest member of the SubLite family The light can be offered in two luminosities for smolt juvenile and smaller locations This model is often used in cod farming with lights placed at various depths for a smooth distribution of light all over the cage The light bulb and the electronic control device are integrated in the housing compartment and have a service time in the region of 5 000 hours Recommended use Tanks smaller and medium cages 3 1 4 SubLite Integra 1000 W Our bestselling light for salmon farms and the most rugged light unit in the market It is placed at various depths and the powerful light ensures an excellent spread
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