Operation Manual
Contents
1. aa li i a Mas Aas Operation Manual FY 8250C Thank you very much for purchasing INFINITI In order to use INFINITI correctly and safely and understand this product s capability please read this manual carefully The manual includes equipment structure description technical parameters operation manual safety information application of software etc This manual is subject to change without notice Contents herein contained are believed to be correct however please contact us if you find any error or something not clear enough Copyright 2004 Infiniti All rights reserved November 12 2004 Version 1 0 FY 8250C Operation Manual FY 8250C Operation Manual CHAPTER 1 1 1 1 2 1 3 1 4 1 5 CHAPTER 2 CHAPTER 3 3 1 3 2 3 3 3 4 3 5 CHAPTER 4 CHAPTER 5 5 1 5 2 5 3 CHAPTER 6 INDEX SAFETY INFORMATION Important Safety Information Caution When Using Printer Guide When Using Ink Cartridge Choosing Printer Installation Place Warning Caution and Attention TECHNICAL PARAMETERS EQUIPMENT ASSEMBLY AND ADJUSTMENT Assemble Printer Attention before Turning on FY 8250C Port of printer Usage and Maintains of printer Connect with power EQUIPMENT STRUCTURE AND ACCESSORIES BASIC PANEL OPERATION Menu Structure of Control Panel Function Description in Details Printing Steps DESCRIPTION OF INK SUPPLY CLEANING SYSTEM AND BOARD 6 1 Ink Supply and Clea2. 4 Choosing Printer Installation Place e Put printer at a horizontal and stable place with enough space otherwise the Printer may not work properly e Don t leave Printer at a place where temperature and humidity change severely Avoid direct sunlight strong light or heat e Avoid shaking or vibrating e Keep sufficient room around printer for air circulation e Place printer nearby the wall socket so that it is easy to connect or disconnect the power supply 1 5 Warning Caution and Attention Warning Must obey in order to ensure personal safety Caution Must obey in order to protect the machine Attention Contain some important and useful information about operation FY 8250C Operation Manual Chapter 2 TECHNICAL PARAMETERS Figure2 1 Printer Outlook aaun T 400dpi PT 10 i e Supply Mode 300ml min auto ink ml by electric pump volume of main tank 800ml color Ink Inspection System Auto manual ink supply low ink detector FY 8250C Operation Manual Printing Driver Support many RIP drivers and operation platforms Window2000 XP etc Media Type Flex vinyl window film polyester etc Roll media or sheet media bigger than A4 or 210mm Media Processing Auto feeding and take up system weight less than 40kg roll Print head Height 2mm 4mm above media adjustable Pre heater amp Dry System Front rear temperature control two digit LED display temperature 30 C 60 C adjustable Manual adjus
3. In the control panel Adjustment Speed setting is 4 2 Press ONLINE 3 Use Fy8250C software to open the adjustment file BID_test group 8 4 o 4 BID_test group 4 Press printing key gt to print 5 Check the printout whether every line is straight Then input the value in Adjustment BID adjust 6 If some of them are straight while others not you can input the value in dialog Important Setup BiComp for each print head Note Different speed has its own BID rectangle value 10 4 Basic operation of RIP Refer to INFINITI RIP Manual Please close the printer driver software before opening RIP 44
4. printing will start from this position After you press ENTER print head moves to the cleaning area to clean with negative pressure automatically and than back to the iginal position After you press ENTER LCD displays JET Print head jets ink to prevent clogging JET disappears after jetting finishes If you want to repeat press ENTER again In this mode ink amount jetted is middle Ink amount can be changed by option Purge Quantity under Option After you press ENTER LCD displays JET Print head jets ink to prevent clogging JET disappears when jetting finishes If you want to repeat press ENTER again In this mode ink amount jetted is big Ink amount can be changed by option Purge Quantity under Option After pressing ENTER start test printing It is same to press FUN under the OFFLINE mode 22 FY 8250C Operation Manual Adjustment Moving After pressing ENTER LCD displays as below Test MENU gt Moving Test M3 1 Press lt FUNC gt to run test and Press lt ESC gt OFFLINE to stop Print Speed i reeds Rifts rensine fron ENTER it displ follow press ENTEH idiglavs g UY ea M3 2 XXXX Default is 4 OFFLINE Press to adjust the value Printing quality under highest speed 11 is not best It is recommended to choose speed below 10 and optimal is 8 TT BID adjust This function i to_adjyshthe pyint head in rder to prevent overlapping under 3BID print
5. when the entire input signal is cut off The system can work independently and can be easily transplanted It is easy to convert input voltage from AC110V to 220V Based on different media and surrounding customers can easily adjust temperature with the function F5 by pressing K1 on the operation board The heating system is controlled by advanced intelligent microprocessor it has features of heating up quickly controlling temperature accurately and saving energy Two heaters are used It is easy to install with no extra space needed and longer lifetime 9 4 Working Process and Characteristics To set up basic temperature 30 C 60 C by function key F5 under Ki on operation board Temperature difference 0 C 8 C between the front and the rear can be set up by function key F6 Heating power supply is independent from control power supply Please turn on the heating power before turning on the power for the printer Once the power is on the system heats up automatically to set temperature and keeps the temperature at the set value Without turning on power for printer the heating system will not work However there is still AC 220V inside machine Temperature detector lies about 50cm to the right physical printing original position Print media should cover this region when printing After printing make sure to turn off the two powers 36 FY 8250C Operation Manual Chapter 10 SOFTWARE OPERATION 10 1 Installatio
6. Function 32 FY 8250C Operation Manual Intelligent detection function for ink supply system is implemented by collecting floating switch signal with high frequency By using concept of probability the signal is regarded as effective if probability of floating switch signals is higher than a set value for example 80 Therefore wrong act of floating switch can affect the system s stability much less and accordingly system s anti disturbance improves 7 6 Intellectualized Manual Button Press manual ink supply button and ink fills automatically in sub tank up to ink level limit 33 FY 8250C Operation Manual Chapter 8 CLEANING SYSTEM 8 1 Summary There are three cleaning methods positive pressure cleaning cleaning with flush solution and negative pressure cleaning You choose auto cleaning or semi auto cleaning according to actual circumstances before printing during printing or idle for a long time 8 2 System Diagram Ink Air Filter Control C Safety i Board Print head Ink Tank Floating Switch Air Filter Output Liquid Pump light Valve Cleaning Solution Light Main Tank Power Figure 8 1 Cleaning System Diagram Input Data Signal Pressure Signal Clean Valve Signal pieog jue sISSy 8 3 Operation Description Positive Pressure Cleaning 34 FY 8250C Operation Manual Kl Figure 8 2 Operation Panel Key Move print head to cleani
7. INITI RIP 8 Create new file 9 Read the pattern for printing 10 Adjust the position size property and resolution of the pattern 11 Printer setting 1 Select File Printer setting Below dialogue box shows Printer Setup Color File Search Color File CA Program Files ChallengerRlP cirify615 Printer Feiyeung Printer ad Port Model FY 8250C Printer Setup Color Adjust Cancel ES 2 Select the type of printer Fei Yeung Printer and the model FY 8250C 24 FY 8250C Operation Manual 3 Click the Printer setting Set the relevant value in the following dialogue box Print Setup lv color C M Color M V Color Y V COLORK Print Mode Test Mode BiDirection Ok a Select the printing resolution b Select BID or single direction printing BID has higher efficiency than single direction 4 Click color tune to activate following dialogue box Note Details of the functions above and others referred to the INFINITI RIP Manual 12 Click Printing Project to print 13 LCD displays as below when printing PRINT PROJECT LINE TOTAL XXX FINSH XXXX Finished lines RIP READY XXXX RIP ready lines Total lines 14 If clog while printing pause printing by pressing ONLINE for a longer time After cleaning press ONLINE to go on Cleaning procedure To avoid the nozzle clogging while printing you can press ONLINE key for a pause Press key to make the print he
8. ad move to leftmost cleaning position and do the cleaning operation by selecting F2 on assistant board Press 4 key to make the print head jet ink automatically Press tt key to let the print head execute automatically F2 task and negative pressure cleaning When finishing press ENTER key to continue printing Press gt key to let the print head move to original position Press ESC key to cancel the printing operation Do not switch mode from ONLINE to OFFLINE until printing cancel shows up on computer 15 Press ONLINE when the printing is all finished Then the printer is under the Offline mode Note If want to stop during printing usually stop it in RIP If stop it directly on the printer and cancel this printing printer is OFFLINE until menu printing cancel appears in software 25 FY 8250C Operation Manual Chapter 6 DESCRIPTION OF INK SUPPLY CLEANING SYSTEM AND BOARD 6 1 Ink Supply and Cleaning System Figure 6 1 Ink Supply and Cleaning System Right Side 1 Main Tank C 2 Main Tank M 3 Main Tank Y 4 Main Tank K 5 Main Tank F Figure 6 2 Ink Supply and Cleaning System Seen from Back 26 FY 8250C Operation Manual 7 12 11 9 10 13 6 8 Figure 6 3 Ink Supply and Cleaning System Seen from Back 1 Sub Tank C 2 Sub Tank M 3 Safety Tank 4 Sub Tank Y 5 Sub Tank K 6 Floating Switch in sub tank 7 Ink in Tube 8 Ink out Tube 9 Air Tube 10 Tube connector M 11 Tube c
9. al resolution and print 4 times at feeding direction Ink volume is 4 times of 200 1Pass and printing speed is 1 4 of 200 1Pass Just 400 4 2Pass 200dpi of horizontal resolution and print 4 times so horizontal printing resolution is 400dpi Printing twice at feeding direction Ink volume is 4 times of 200 1Pass and printing speed is 1 2 of 400 2Pass 10 2 3 Printer Parameter Setting Pressing Printing parameter setting it shows warning as below 39 FY 8250C Operation Manual 8250a1 26 A Warning Change those parameters becarelly After pressing Yes you can see the dialogue box Note Press load parameter first to read the original data before adjusting Important Setup Color C Color M Y Param Y Param fo fo fo 0 x Param x Param Color Y Color K Y Param Y Param x Param x Param 255 765 127 1786 BiComp BiComp BiComp Ingore Y Params DownLoad Upload COMI Yoltage Curve Ok Meaning of this dialogue box 1 Parameter of nozzle installation Adjust the head position and overlapping of four colors l Ingore X Parameters Vertical gap Horizontal gap 40 FY 8250C Operation Manual On a UI Look head C1 as datum mark its horizontal and vertical value is 0 The value is A 0 0 The vertical gap between head C2 and head Ci is ensured by mechanical precision The value of horizontal gap is B In above figure is 255 The vertical gap between
10. e additional cable please make sure that total amperage of the equipment connecting with cable shall not exceed the amperage of the power supply Moreover the amperage of all equipment connecting with wall socket does not exceed the amperage of the wall socket Do not use damaged Electrical Power wire Do not repair Printer by yourself Shut off the power and ask experienced technician for help if the following situations occur Power cable or plug is damaged Liquid splashes into printer Printer falls down or broken Printer cannot work properly or change in property 1 2 Caution When Using Printer Don t use your hand to move print head otherwise the printer will be damaged Always use power switch to turn On off the printer Before shutting down the Printer do not pull out Power Supply wire or Data Wire Before moving the printer please make sure the print head is fixed at original position 1 3 Guide When Using Ink Cartridge Keep ink away from children Do not let the children drink or touch If ink spills on the skin please wash with soap and water If ink splashes into eye please wash with water immediately Do not shake the ink cartridge in case ink leak is caused After using for a certain period generally 3 months you should take off the ink cartridge clean it and dry it Please keep surrounding clean when you replace a new ink container It helps you improve printing quality FY 8250C Operation Manual 1
11. edia Detect menus up and down When there s a after the menu 3 Clean POS arrow that is the first line on menu press ENTER key OFFINE 4 Print POS to execute operation Press ESC key to exit 5 2 Function Description in Details als FY 8250C Operation Manual Moving XMove System Media Detect Clean POS Print POS Clean Tools CLEAN ALL JAM TEST After pressing ENTER MOVE flashes on LCD Move the media by pressing key t 2 After media moves to the right position press ENTER After pressing ENTER print head will traverse along the Y rail only once to detect media and then stop in front of the beginning of media If LCD displays ERROR please check if media or sensor is not installed Now this function is not available Press ENTER LCD displays the set value XXXX Its unit is mm Press FUNC to move the head quickly to the set position If it does not reach the cleaning position exactly adjust by pressing gt Then press ENTER to save this value Use this function when cleaning print head Enter this function LCD displays number XXXX Press FUNC print head moves to the set position automatically If press at the moment print head will purge automatically After pressing ENTER LCD displays number XXXX and then press gt to make the head move right or left After moving to the desired position press ENTER to save Later printing or test
12. he print head stillness for some 10 minutes And repeat the action of to Notice 1 Operate on a clean and convenient table 2 Never touch the surface of nozzles and socket of the print head with your fingers 3 The injector should be filtrated with a filter 4 Extend the outlet of the print head with an ink tube and ensure cleaning solution won t inpour into the socket 5 Never touch the nozzle surface with other objects 6 Dispose the inlet and outlet carefully 7 The force to inject cleaning solution can t exceed 0 3kg 2 Extrude air from the print head After fixing the print head on the print head frame be cautious of the in tube and out tube Remove the Cap from the Out tube positive pressure clean to fill the print head with ink till ink streams out from nozzles During the process air is extruded completely from the print head 3 Wet the print head surface After extruding air from the print head cover the Cap on the Out tube Positive pressure clean again until ink streams out from the nozzles then wipe on the print head surface with a clean stick to form a protecting coat on the print head surface The ink on the surface will stream into the nozzles because of negative pressure Notes When ink on the print head surface streams into nozzles completely and the surface is dry never wipe on the print head surface because that will orient air into the nozzle and shape bubbles in the pipelines and affec
13. head M1 and head C1 is 5 in above figure The value of horizontal gap is C In above figure is 510 The vertical gap between head M2 and head C1 is ensured by mechanical precision The value of horizontal gap is D In above figure is 765 The vertical gap between head Y1 and head C1 is 0 in above figure The value of horizontal gap is E In above figure is 1020 The vertical gap between head Y2 and head Ci is ensured by mechanical precision The value of horizontal gap is F In above figure is 1273 The vertical gap between head K1 and head C1 is 5 in above figure The value of horizontal gap is G In above figure is 1531 The vertical gap between head K2 and head C1 is ensured by mechanical precision The value of horizontal gap is H In above figure is 1786 Ignore horizontal and vertical deviation No adjustment Only for inspect printer status BID Adjust Adjust the print head in order to prevent overlapping when bi direction printing The value is different with different speed The value input here is the value difference between current speed and speed 4 Feed Compensate Used to adjust the feeding on the Y direction The amount of feeding is different with different Pass COM port Set the port for use Load parameter Read the parameter saved in printer Input parameter Save the parameter after modifying Curve of head voltage 1 Press Curve of head voltage The dialogue box a
14. head installation Install the print head on the print head frame _ _ Up skew OR P skew e The way for installation Loosen the Up skew and Left skew on the print head frame Take out the Right skew and stick in the print head down to the frame And then put on the Right skew and tighten all of the skews Don t forget to nip the plug on the ink tube with a clip which is one of the spare parts in the spare parts box 3 4 2 Print head Usage 1 Flush liquid out of the print head For print head protecting lots of liquid is injected into the print head before it is used The liquid must be flushed out for the first time using Before fixing the print head on the print head frame operate as follows joint a filter on the In tube of the print head and then joint an injector which fills with flush solution on the filter Inject 10 20 ml flush solution to the print head to eject the liquid inside Then fill the print head with flush solution for complete dissolving within 5 10 minutes Finally flush the print head with about 30ml flush solution to eliminate the liquid completely Make sure to operate on a stable and clean platform Steps Suck some 20ml cleaning solution in the injector Inject cleaning solution into the inlet of the print head and let it flow out of the outlet some 15ml Plug up the inlet of print head and let solution flow out of the nozzles 10 FY 8250C Operation Manual keep t
15. ing Afterypressing ENTER LCD displays as below OFFLINE Press t Sto adh Mr deduct io ane RAS OS tadd of deduct 20 It is E h Rectangle 0 cr Presst to add or deduct 1 and press gt to add or deduct 20 To the type FY 8250C it s no use You should adjust the value 393 FY 8250C Operation Manual Options Purge Set it to purge automatically after printing several lines No purge Times when the value is 0 Purge Set the amount of purge after cleaning and amount of PURGE M Quantity in M2 when cleaning manually Note The value cannot be set too large Otherwise it may affect the print quali Check whether fhe paper is exhausted 0 means not to detect 1 Detect means to detect automatically The function is not available so far so you must set 0 Fan Used to set suction value to media Set the velocity between 0 and Velocit 255 and the normal value around 128 5 3 Printing Steps On normal condition the steps are as follows l 2 Power on printer Turn on computer Note Itis recommended to turn on the printer before computer Otherwise the connection may fail 3 Install media put down the press bar to press on media 4 Clean the head and start the self diagnosis till no nozzle clogging 5 Press ONLINE MENU gt 1 Moving System 2 Clean Tools ONLINE 3 Adjustment MODE OFFLINE 4 Options Offline mode Online mode 6 Trim the pattern for printing and save it in computer 7 Open INF
16. ing on FY 8250C 4 In order to clean print head easily please prepare following items e Flush solution e Non woven fabric In order to inspect temperature and humidity of printing environment please prepare relative measurers Requirement for environment e Temperature 20 C 28 C e Humidity 40 70 Power supply e You may select AC 110V or 220V for different countries or regions e Control power supply AC 100 240V 50 60HZ e Heating power supply AC 100 240V 50 60HZ AC 100 V optional e Feeding power supply AC 100 240V 50 60HZ AC 100 V optional e Cleaning power supply AC 100 240V 50 60HZ AC 100 V optional e Please choose the type of power shown on the printer in case of damage to the printer e Make sure the printer is well grounded e Itis better to use UPS stable voltage power Requirement for computer FY 8250C Operation Manual In order to avoid problems caused by computer please choose high quality computer or brand computer such as DELL or IBM etc 3 3 Print Interface The print interface has two forms 1 Data card Put the data card into computer s PCI slot then connect data card with computer s COM port by cable Connect data card with print cable port by data cable 2 USB2 0 Connect the printer s USB port with computer s USB port directly by data cable USB driver procedure finishes automatically when Try Setup is installed 3 4 Print head Usage and Maintenance 3 4 1 Print
17. lly used to display set temperature Display code of function if F1 is applied Display Er when error occurs 6 Digital Display Normally used to display actual temperature Display code of function if F1 is applied Display error code when error occurs Er01 Er02 Er03 Er04 indicates lacking of ink for sub tank of C M Y K respectively 29 FY 8250C Operation Manual Er05 Er06 indicates that one of the two wasted bottles is full Er07 indicates that the safety bottle is full 7 Socket Connect to ink pump for Cyan marked as blue 8 Socket Connect to ink pump for Magenta marked as red 9 Socket Connect to ink pump for Yellow marked as yellow 10 Socket Connect to ink pump for Black marked as black 30 FY 8250C Operation Manual Chapter 7 INK SUPPLY SYSTEM 7 1 Summary This ink supply system can control automatically several pumps at the same time With perfect interface It can adjust ink supply pressure and provides protect function 7 2 System Diagram sua gt Ink Control Device Print head Floating Switch Input Pump Ink Control Boar Signal for floating switch Pump light Interface signal Manual ink supply button Power Supply Figure7 1 Ink Supply System Diagram 7 3 Function Description 31 FY 8250C Operation Manual This system can automatically control several pumps to supply ink simultaneously With perfect alarm and protection function If any problem
18. n 1 Installation of Infiniti RIP Software see the RIP User s Manual for details a Insert RIP CD into computer s CD ROM b Run setup exe c Follow the instruction to finish the installation 2 Installation of printer driver ja Insert installation CD of FY series printer into CD ROM yb Run setup exe under directory of Try Setup CHL V5 0T c Follow the instruction to finish the installation Note Please use the default directory for the installation 10 2 Application Of Printer Driver Note The FY series printer driver program is only for engineer to adjust the print head and not necessary for normal operation 10 2 1 Enter TRY 1 Click start Program Try enter Try system FEI YEUNG INFINITI RIP PRINT RIP gt deplirye2waisOntacee gt gt 37 FY 8250C Operation Manual 2 Open TRY ey Haad Ele Display Printer S ilala 2 For Help press F1 e 03 10 PM 3 First choose the type of printer Click Printer menu choose FY 8250C FY 8320C FY 8320C Fa Iry File Display MAUNGA FY 6250B FY 8250B F 3308B FY 8320B F 8320B v FY 8250C FY8320C FY 8320C FY 3212C FY 3212C F 33VC FY 3308C FY 62505L FY 6250LQ FY 3360 FY 3360EC FY 1504C FY 6150C FY 1808C FY 33604 4 Then open File to adjust some settings Bid Try aE Display Printer Open Ctrl 0 System Setup Print Setup 1 C Try SmallGrid126 2 C Try SmallGrid1 26 grou
19. ng cleaning Media Auto feeding sensor Control media feeding motor running Media Feeding motor Media Feeding Roller roller driver Media Feeding System Switch to make media feeding roller turn forward or backward Media Feeding Manually Automatically Switch manually control or automatically control or shut down media feeding motor Media peel off setting Press Roller Press media and make media smoothly Clamp Manually adjust media width Flash Protector Frame prevent ink splash Print Interface USB2 0 interface or connect to data card in computer Power Socket Provide power for printer Heating Power Socket Heater Protective switch to prevent electricity leakage of heating board Assistant operation board Control print head positive pressure cleaning and set heating temperature Ink pump provide ink to sub ink tank Ink filter Filtrate impurity in ink Valve Automatically control the air route Air pump Compress air as positive cleaning the print head Sub ink tank Store ink Safety tank Store air Prevent ink leak out while float switch inside sub ink tank is broken Valve manually control the air route Tube clamp cut air 18 FY 8250C Operation Manual 19 FY 8250C Operation Manual Chapter 5 BASIC PANEL OPERATION 5 1 Menu Structure of Control Panel LCD Function Key Direction Key Figure 5 1 Control Panel Function Keys 1 Direction Arrow Key 2 Functi
20. ng position press K1 on assistant board select F2 1 With pressure got from the air pump ink will be purged through the head and ink channel so as to clean them 2 Three options for air pressure level F2 Low F3 Medium F4 High Note normally do not use F4 since it s ink consuming Chapter 9 HEATING SYSTEM 9 1 Summary This heating system can adjust temperature based on different PVC material and surrounding It can adjust the temperature automatically to keep temperature constant Customer can have satisfactory printing effect 9 2 System Diagram Temperature adjust switch Temperature feedback signal Front heater DIP1 Temperature setting Light 1 Heating Driver Heating signal 1 A Light2 Heating Comprehensive Driver acer Assistant Board sles EnS Operation Board Back heater Heating control board 110V or 220V Temperature adjust switch 35 FY 8250C Operation Manual Figure 9 1 System Diagram 9 3 Function Description 1 To keep the front and rear heating boards in auto constant temperature 2 U Nn P With advanced protective functions to avoid over heating leakage etc The line will be cut off automatically if a certain line s temperature is over 75 C As soon as the temperature lowers it will resume heating Over heating will not occur
21. ning System 6 2 Assistant Board CHAPTER 7 7 1 7 2 7 3 7 4 7 5 7 6 CHAPTER 8 8 1 INK SUPPLY SYSTEM Summary System Diagram Function Description Operation Description Intelligent Detection Function Intellectualized Manual Button CLEANING SYSTEM Summary FY 8250C Operation Manual 8 2 System Diagram 8 3 Operation Description CHAPTER 9 HEATING SYSTEM 9 1 Summary 9 2 System Diagram 9 3 Function Description 9 4 Working Process and Characteristics CHAPTER 10 SOFTWARE OPERATION 10 1 Installation 10 2 Application Of Printer Driver 10 3 Equipment adjustment 10 4 Operation of RIP FY 8250C Operation Manual Chapter 1 SAFETY INFORMATION 1 1 Important Safety Information Before use your INFINITI FY 8250C InkJet Digital Printer Please read following safety information Pay attention to the cautions on the Printer Do not block the hole on the cover Do not insert any object into the Printer groove Don t let any kind of liquid splash into Printer Only use the power supply according to the label You may choose either AC 110V or 220V for different countries and regions Connect all the equipment to a proper grounded socket Avoid the socket in the same circuit with copy machine or air conditioner Avoid to using the socket controlled by the wall switch or by auto timer Please keep Printer away from the latent source of electromagnetic disturbance For example loudspeaker or wireless phone If you us
22. occurred in any pump it will alarm and indicate which one is in trouble and the troubled one will not affect others It is easy to connect it to other systems All floating switches signals can be input by serial port or parallel port Main controller consists of micro CPU which can check signals using software to filter out those false ones which is helpful to make system work more reliably The maximum ink limit is controlled by intelligent control system of main control board in case that the electric circuit causes ink supply shortage 7 4 Operation Description 1 2 Note please read descriptions carefully for ink supply system cleaning system and Ink Control system before starting the following operations Preset ink supply interface and ink supply pressure As soon as the printer s connected with power system detects floating switch signal automatically and then ink will be filled into sub tank When ink channel lacks of ink system will start the pump automatically After the floating switch sensed the ink the pump will work for on for a little time and then stop When ink in main tank is used out or the ink pump has been running for too long time the system will alarm and display error code Press K4 on assistant board to reset and system goes back to normal process MPN 6 gt i lt a e a Bw Py d F nt oy E Fa aa y Su A FS Figure 7 2 Assistant board 7 5 Intelligent Detection
23. on Key gt eae 1 ONLINE Switch between online and offline mode Press for 3 4 seconds for a pause JE UE 2 ESC Back to the upper menu 3 ENTER Confirm the command and execute it 4 FUNC In self diagnosis mode when offline Shortcut to the cleaning position in Clean Pos mode 3 Basic Operation After turning on printer X move self tests first and then Y motor After self test carriage goes back to the original position You will see the following information displayed on the LCD screen e Mark INFINITI with machine model e Version e Then back to basic operation menu The machine is in normal conditions if shown as below PITI TL MOLE aa MENU gt 1 Moving System 2 Clean Tools 3 Adjustment 20 OFFLINE 4 Options FY 8250C Ver 4 3E FY 8250C Operation Manual Figure 5 2 Main Menu stands for containing submenu stands for containing no submenu In this case press ft key to circularly display these four menus up and down When there s a after the menu arrow that is the first line on menu press ENTER key and submenu will be displayed For example when the arrow point to 1 Moving system press ENTER key and it will display on the LCD screen as follows M1 stands for the submenu of the first main menu In this case press ESC key and it will go back to main MENU gt 1 X Move z menu Press tt key to circularly display these four M1 2 M
24. onnector F 12 Air valve 13 clamp Ink in tube Tube connector cap Printhead Figure 6 4 Ink Supply and Cleaning System Seen from Front 97 FY 8250C Operation Manual Figure 6 5 Flushing Valve 4 Handle 2 F Port Penne 3 F Port Figure 6 6 Valve Handle Handle s arrow direction means the line is closed Tube Connector Channel connected by M tube connector and F tube connector Tube Cap To seal ink line 6 2 Assistant Board Assistant Board has many functions It can control ink supply cleaning and heating 7 8 9 10 28 FY 8250C Operation Manual Figure 6 6 Assistant Board 1 K1 Function Key used to select any function including Fi Exit back to temperature display F2 AP Start air pump Low Ink F3 AP Start air pimp Medium Ink F4 AP Start air pump High Ink F5 TF Set up temperature of front heater adjustable between 30 C 60 C F6 TR Set up temperature difference between rear heater and front heater 0 C 8 C adjustable temperature in the rear is lower than the front 2 K2 To adjust temperature 0 C 9 C adjustable when F5 and F6 are applied 3 K3 To display the two temperatures alternatively and adjust the values You can increase or deduct by 10 C when pressing this key once 4 K4 Confirmation Key Attention Press both K2 and K3 and then FC FP will display Press K4 to confirm so cleaning pump starts 5 Digital Display Norma
25. p Exit 38 FY 8250C Operation Manual In these menus most important is print setting 10 2 2 Print Setting Print Setup V color C MV Color M Print Mode Test Mode l BiDirection Ok This function is to set the printing parameter print mode uni direction BID and the color of ink Note Usually the four colors should all be selected Only when the engineer adjusts the position of head one certain color is chosen to modify the printing parameter Print Mode There are 7 modes for choosing Test mode 200 2Pass 200 4 2Pass 200 3Pass 200 6 3Pass 200 4Pass 400 DPI Explanation Test mode 200 2Pass 200 4 2Pass 200 3Pass 200 6 3Pass 200 4Pass 400 DPI Just 200 1Pass 200dpi of horizontal resolution and print once at feeding direction 200dpi of horizontal resolution and print twice at feeding direction Ink volume is twice of 200 1Pass but printing speed is just 1 2 print quarter under half of 200dpi for horizontal resolution and involving twice at feeding direction Ink volume is twice of 200 1Pass but printing speed is just 1 2 200dpi of horizontal resolution and price thrice at feeding direction Ink volume is 3 times of 200 1Pass but printing speed is 1 3 of 200 1Pass print six times under half of 200dpi for horizontal resolution and involving twice at feeding direction Ink volume is twice of 200 1Pass but printing speed is just 1 2 of 200 3Pass 200dpi of horizont
26. ppears 4 FY 8250C Operation Manual Set Head Control Parameters Ink iscosity and Control Yoltage Viscosity C ATry Xaarl 26 ink Control C Try Xaarl 26 crv Read Viscosity j j Save Curve 30 VICP Control Curve Head0 K EF 1 All Upload DownLoad 40C s PPP ep pe 1 Viscosity file Open viscosity file of ink This curve shows the relationship between viscosity and temperature For FY 8250C open the file Xaar126 Jnk 2 Read Curve Open the voltage control file The curve shows the relationship between voltage and temperature For FY 8250C open the file Xaar126 Crv 3 Save Curve Save the voltage control file 4 Control Curve Control and adjust the EF value of head voltage for each color 5 Upload Save data to printer 6 Download Read relevant data from printer Users can also select AII and then press Download All the relevant data of four colors will be loaded Based on the different properties and status of ink users can select different viscosity file and voltage control file EF value setting Each Xaari26 head has its own EF value Manufacture always provides a standard EF value which is captured under standard condition Users input this value at column Voltage Usually the printing effect is good The value is marked on the head It is also saved in the chip of print head driver User can download it directly If the voltage is too high it produces the satelli
27. printer at the proper place Removing carefully all the packaging materials like foam adhesive tape 2 Connect power cables and data cables Power protective switch can only control heating power and it is at open status in normal condition It s in the open status when far from red point 3 After everything is ready switch on power 4 Load media 5 Test to check if print head is good to print If the test result is unsatisfactory you should clean print head 13 FY 8250C Operation Manual Chapter 4 EQUIPMENT STRUCTURE AND ACCESSORIES Figure 4 1 Front View FY 8250C Operation Manual Figure 4 3 Partial 15 FY 8250C Operation Manual 20 19 Figure 4 4 Back View Figure 4 5 Partial 16 FY 8250C Operation Manual 29 28 Figure 4 6 Partial Print head 8 piezo print heads Media A wide range of media available Printing Board Platform for printing Power Switch Turn on off printer Press Roller Control Pole Control press roller up down for media feeding LCD Control Panel Set up and execute function and mode Heating board Heat media to dry the ink on the media Main Waste Ink Tank Collect the waste ink during cleaning 17 FY 8250C Operation Manual 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Waste Ink Groove Collect the waste ink duri
28. t the printing quality ll FY 8250C Operation Manual 1 Print head 2 Ink In Tube 3 Ink Out Tube 4 Connector Cap 5 Tube F Connector 4 Test printing Design some color blocks as 20x20cm with some image operating software and set color luminance to 100 50 and 10 Print the color blocks under test mode and check the print result If the print result is normal which means no ink break and no ink spots on the mediums the printer can work normally 3 4 3 Print head cleaning and maintenance 1 Ink replacing Flush the print head with the original ink first and then flush it again with new flush solution which match the new ink 2 Print head cleaning If low quality printing takes place a positive pressure cleaning is proper for the print head After positive 12 FY 8250C Operation Manual pressure cleaning wipe the print head surface with a clean stick to stop the ink streaming out of the nozzles Be sure not to use a stick with flush solution to wipe the print head surface otherwise the flush solution will stream into the nozzles 3 Liquid preservation of the print head If use liquid preservation frame to preserve the print head put a clean non woven fabric on sponge and drop some flush solution on it if not adhibit a clean non woven fabric with some flush solution on the print head and wrap the print head with a velum 3 5 Switch on power 1 After all parts are installed put the
29. tes and ink supply is easy to break If the voltage is too low the printing line is not straight and easy to have an angle Besides ink volume is small and output color is light Therefore every head has its optimal EF value When adjusting you can adjust the EF value one by one Usually user needn t to adjust EF value Warning Do not change these values at will It may cause printout overlapping or dimness 10 3 Equipment adjustment 42 FY 8250C Operation Manual Steps 10 3 1 Enter TRY 10 3 2 Print head adjustment Select Open File load the file C try SmallGrid126 group NI N RA N N NI INA CARN SNNINIS SRN PANG Ke CARN NX N R gt SR gt bs ies RA A N w N a q x N NINIS ANN q N 4 NJ KNN SNN SNAN SAIN SINAINIS SRN ANA NAN N x N RRS ANN J N N N N 7 N gt N NI 7 N N Re x J g ji y x g N lt KI z K x 4 Ni X AAN N x RIRE ANN Se N J a N N NNN NNNNN NINA NINA NNN NNNNN SmallGrid126 group In Print setting select test mode single direction color C Press printing and print color C The line should be vertical on the vertical direction If not adjust the angle of head Feeding direction a OO Head moving q Start position Effect of ver
30. tical line Adjusting the head Adjust head installation angle After adjusting the head of color C do the same adjustment to the other heads During adjustment do not change Printer parameter setting 10 3 3 Feed Compensate adjustment Select Open File load the file C try SmallGrid126 gro In Print setup select test mode single direction color C Press printing key and print with color C Adjust the value in Print setup Important setup Feed Compensate until the grid becomes perfect and then save the value If there is space in printout reduce the value if overlap add The rest passes can be adjusted in the same way 10 3 4 Four colors overlapping adjustment Take C for datum line and adjust another color together with C Adjust M Y K one by one and print at test mode single direction See below Reduce value X 43 C M YK C datum line overlap no adincstment Add value Y FY 8250C Operation Manual Following above guide to adjust Head nozzle installation parameter in Printer parameter setting and input values in the blank behind the distance coefficient The prior is X and the latter is Y Note usually printer s horizontal and vertical distance are finished adjusting when deliver User needn t adjust Only after long transportation and CMYK cannot overlap user can go to this function to adjust 10 3 5 BID adjustment Follow below steps 1
31. tment media width Print head Cleaning System Auto negative pressure cleaning semi auto positive pressure cleaning cleaning with flush solution Safety System Inside safety lock with auto shutting down function Print Interface USB2 0 interface or High speed data transmission PCI card Printing status lt 60dB waiting status lt 40dB ISO7779 Printer Size including ink L3 600mmxW 870mmxH 1 270 mm 360kg tank Net Weight Package Size Weight L 3 720mmxW 925mmxH 1 090 mm 450kg Input Voltage AC 100 240 V 50HZ 60HZ Heating voltage can be set to be manual setup by an engineer Controlling voltage is auto setup Voltage for the Feeding and AC 220V 50HZ 60HZ AC 110V optional Cleaning System Power AC 220V applied Control lt 3 Heating lt 5A Feeding cleaning Software Platform Window2000 XP Working Environment Temperature 20 C 28 C The parameters above are subject to change without notice FY 8250C Operation Manual Chapter 3 EQUIPMENT ASSEMBLY AND ADJUSTMENT 3 1 Assemble Printer Remove Screw ee S Em Remove Screw Figure 3 1 Packaging Screw s Removing Please assemble supporter according to the figure above Please tighten all screws on the supporter Put the printer on supporter with sufficient manpower Make sure the printer stable enough Install auto ink supply system on right side Please connect all power cables correctly 3 2 Attention before Turn
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