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Touch Panels TP27, TP37 - IBS Technology International H.K Ltd.

1. e Figure 6 12 System Settings standard screen for TP27 10 Only the operating elements of interest as regards messages are listed below See chapter 11 for a description of the other fields and buttons Message display Message logging FIRST The oldest alarm message is displayed first LAST The most recent alarm message is displayed first ON Alarm messages and event messages are printed in addition to being displayed OFF Alarm messages and event messages are printed only on buffer overflow TP27 TP37 Equipment Manual Release 01 00 Messages Overflow warning ON A system message is issued when the remaining buffer size is reached OFF No message is issued when the remaining buffer size is reached Call Help text on standard screen Exit from standard screen TP27 TP37 Equipment Manual Release 01 00 6 29 TP27 TP37 Equipment Manual Release 01 00 Printing Connecting a printer Print functions TP27 TP37 Equipment Manual Release 01 00 A monochrome printer or color printer can be connected to the Touch Panels Configuration of the connection is described in section 12 2 4 Descriptions of the interfaces is provided in Appendix B The following print functions are provided on the Touch Panel e Print Messages see section 6 4 All the message events which occur Arrived Departed Acknowledged are printed on the printer Screen prints
2. Figure 17 3 Securing the direct key module example TP37 Removal is carried out in the reverse of the installation procedure TP27 TP37 Equipment Manual Release 01 00 17 3 Options 17 1 2 Connectors and Adjusters Each DKM board has e a 10 pin array for connecting the outputs and external voltage supply and e a DIL switch for configuring the outputs so that they can be set by the soft ware When installed the pin array and DIL switch are on the rear side of the Touch Panel illustrated in an example of the TP37 in figure 17 4 DIL switch Figure 17 4 Location of the connection and adjustment elements example TP37 TP27 TP37 Equipment Manual 17 4 Release 01 00 Pin arrays DIL switch Options The pin arrays of the module boards DKM A and DKM B have the following pin assgnment 12345 6 7 8910 124V DC ext GND DO 1 DO 8 DO 3 DO 6 DKM A DO 5 DO4 DO7 DO 2 424V DC ext GND DO 9 DO 16 DO 11 DO 14 DKMB DO 13 DO 12 DO 15 DO 10 floating The components to be triggered e g relays signaling indicators etc are connected by means of the five pin connectors supplied e Connect the wires conductor cross sections 0 5 2 5 mm2 e Plug the terminal blocks onto the pins of the DKM The DIL switches on the direct key modules DKMA and DKMB must be set as follows DKM A DKM B S1 S2 S3 S4 S1 S2 S3 S4 OFF OF
3. Figure 6 6 MPI Network When a message triggering event occurs the CPU actively sends telegrams to that effect to all stations that have logged on The message number identifies the corresponding message text that has previously been downloaded to the operating unit This means that the CPU does not have to be actively scanned for messages by regular polling as was the case with the message bit procedure The operating unit CPU and network are completely relieved of that burden on the system With the ALARM_S procedure the time stamp is not issued by the operating unit but by the CPU The messages are stored in chronological order on the basis of their time stamp in the message buffer on the operating unit even if they originate from different CPUs The CPU stores not only the time of the message but also the status arrived departed acknowledged and any process parameters That information is re tained until a message has been completely processed 1 e until it has arrived departed and been acknowledged On the operating unit the information in the message buffer is kept even longer TP27 TP37 Equipment Manual Release 01 00 6 19 Messages 6 5 2 Message Acknowledgement ALARM_S Messages Requiring Acknowledgement ALARM_S Messages Not Requiring Acknowledgement When a message is acknowledged by a station on the network the CPU is im mediately notified The CPU then distributes the acknowledgemen
4. 00 0 anaana 3 2 2 Entering Alphanumeric Values nnana anaana naana 32 3 Entering Symbolic Values 0 00 ccc cece eee eens a0 POD TOX seraa ae ies et nae hee dai es oe Aa ee ee a ee 4 DCICONS cscceetear rick A E E hee E A E E deeee eee san ea ae we 4 1 Screen Elements 224eccande scene eetenesiede stand eseeneadiedsseee 4 2 Standard SCCM Ss tng os cares Be bees eee Bape as a 5 Password PROIGCHON no sence tre bee dame bee tee Gare cece ee eters Gare oe 5 1 Password Level and Access Permissions nananana anaana 52 Login Logout on the Touch Panel aanaa anaana aana ananena 5 3 Password Management iii ccs Win ae sie ak wie seh ie Soe le Bk we de eed he Bo 6 Messages oc cec cee us ee ceeds EENET NEENA ERAN 6 1 TYDGS Of MeCSSA0C visi getony saw deed ew ee Ake eo S 6 1 1 Event Messages and Alarm Messages 000c eee eee eens 6 1 2 Alarm Messages Sniia aed oa nue mee da a Pde we Roe ee a 6 1 3 System Messages 1 eee ene n teenies 6 2 Displaying MESSAGES 6 25 scan dae dai ed atenei a de ed a ee 6 2 1 Opening a Message Page ccc eee nee nes 6 2 2 Opening a Message Buffer 0 c ccc cee enn ees 6 3 Deleting Messages 0c ccc eee tenet eee nnee 6 14 TP27 TP37 Equipment Manual Release 01 00 Contents 10 11 6 4 6 5 6 5 1 6 5 2 6 5 3 6 5 4 6 5 5 6 5 6 6 6 6 6 1 6 6 2 6 6 3 Printing Recipes 8 1 8 1 1 8 1 2 8 2 Storing and Loading Data
5. 13 10 Part IV DEVICE DESCRIPTION AND MAINTENANCE 14 15 16 17 18 Unit Description P2726 csc ce tvtanntamivnsetecciawe tamiseee e ewes 14 1 Dimensions eco system tee ese ee es da eee hen ee hs 14 2 Operating elements 2224 tcacesee apaeased dada eed Gane neen aeacan ees 14 3 Connection elements anan anaana dk a eo detrice deterred ate eed wi eds cee ed 14 4 Communication options 2 424 u0026 cco ceeuce bbe eed exeEcaewsea kaa Unit Description TP27 10 00 c ees 1531 DIMCNSIONS 64 6 c vsetycenueedvenhterivadineeibassdngene games anes ae 15 2 Operating elements 00 ccc cee n teens 15 3 Connection Elements ananan nananana aaee 15 4 Communication OD ONS sis sirs disada ae db a iiie Steere doi a E i a iiai dl Unit Description TP37 nits cans Gane tac knee a a 16 1 DIMENSIONS sasscrsrsandri penr whe eo ENE PETE eo POE E EEES 16 2 Operating and Display Elements 0 ccc cece eee eens 16 3 Connection Elements 00s cece cee tence teen eens 16 4 Communication options 0 0 ccc eee eee eens ODUONS 2 siete enateneavee tanner EEEE E EEEREN 17 1 Direct Key Module 0 c ccc eee eee tenet e ee nees 17 1 1 Installing the Direct Key Module 0 0 ccc ees 17 1 2 Connectors and Adjusters 0 0 ccc eee een nee 17 2 Control Panel Interface anan aa nananana 17 2 1 Installing the Control Panel Interface 0 0 eee Ife CONNEC
6. All waiting alarm messages are displayed on the alarm message screen All message events for alarm messages are displayed in the alarm mes sage buffer These message events are Arrived Cleared and Acknowl edged Event messages Alarm messages A EM16 A AM2 Message archive Event message 15 Event message 16 Alarm message 2 Alarm message 3 Alarm message 2 Alarm message 3 Event message 15 Alarm message 3 A A A A K K D D Figure 6 3 Displaying message events on the Touch Panel Priority Within the alarm and event messages it is possible to configure message prior ities according to their importance e 1 dow to e 16 high If several messages having the same display priority are waiting they are dis played according to their message priority the highest first and the lowest last TP27 TP37 Equipment Manual 6 10 Release 01 00 Messages 6 2 1 Opening a Message Page Purpose Alarm message page Event message page Structure Displaying first last message An overview of the alarm and message events still pending on the Touch Panel is provided from e the alarm message screen and e the event message page Open message pages are constantly updated In order to open an alarm message page touch e the message indicator Or e the OPEN ALARM MESSAGE SCREEN button on the Edit Message standard screen To open the eve
7. For JEIDA PCMCIA cards can only be used for Slot B For the connection plug pin assignment see Appendi B For details of permissible switch settings see Section 12 2 3 For details of pin assignments see Section 12 2 1 For details of DKM connector pin assignments see Section 17 1 2 and details of CPI connector pin assignments see Section 17 2 2 TP27 TP37 Equipment Manual Release 01 00 15 3 Unit Description 15 4 Communication options Device AS511 TTY IFIA FAP TTY RS232 IFIA PROFIBUS DP IF1B PPI SIMATIC S5 SIMATIC S7 M7 _ MPI PROFIBUS DP RS232 RS422 RS485 RS232 TTY RS422 RS485 TTY RS232 IF2 TTY RS232 IF2 SIMATIC 500 505 Other PLCs PC PU Printer TP27 TP37 Equipment Manual 15 4 Release 01 00 Unit Description TP37 In this chapter This chapter provides information on e dimensions e operating and display elements e connection elements and e communication options of Touch Panel TP37 TP27 TP37 Equipment Manual Release 01 00 16 1 Unit Description 16 1 Dimensions Unit dimensions The figure below indicates the dimensions of the TP37 with the housing of the direct key module control panel which is available on option SIMATIC lt a O CPKDKM N option Mounting cutout The TP37 requires a mounting cutout WxH of 310 mm x 248 mm TP27 TP37 Eq
8. TP27 TP37 Equipment Manual Release 01 00 5 1 Password Superuser password Passwords from le vels 1 to 8 Format Standard screen FZ The superuser password is defined during configuration The default value in the standard configuration is 100 This setting can be changed using the Touch Panel The passwords from levels 1 to 8 are not assigned during configuration but during operation by using the Touch Panel Use the standard screen Password Processing to do this refer to chapter 5 3 The password must be a minimum of character and may be a maximum of 8 Alphanumeric characters are permissible Leading zeroes are not permitted The Password Processing standard screen figure 5 1 provides the following functions e Login logout on the Touch Panel e Change and delete passwords e View password list Password Processing View password list Calling Help texts Exit from standard screen Figure 5 1 Standard screen Password Processing TP27 TP37 Equipment Manual Release 01 00 Password 5 2 Login Logout on the Touch Panel Login Login on the Touch Panel e using the Password Processing standard screen e by calling a function for which the current password level is too low In this case the Touch Panel automatically requests a password Logging in on standard screen Call the standard screen Pass The standard screen is displayed word Processing figure 5 1 Touch the Login
9. nical description and only in conjunction with other equipment and components recommended or approved by Siemens Startup must not take place until it is established that the machine which is to accommodate this component is in conformity with the guideline 89 392 EEC Faultless and safe operation of the product presupposes proper transportation proper storage erection and installation as well as careful operation and maintenance The approvals that apply to the device are detailed in the Chapter Technical Data SIMATIC SIMATIC HMI SIMATIC Multi Panel SIMATIC Multifunctional Panel ProTool Lite ProTool ProTool Pro and MP270 are registered trademarks of Siemens Some of the other designations used in these documents are also registered trademarks the owner s rights may be violated if they are used be third parties for their own purposes Approvals Trademarks AG Impressum Editor and Publisher A amp D PT1 Copyright Siemens AG 1999 All rights reserved The reproduction transmission or use of this document or its contents is not permitted without express written authority Offenders will be liable for damages All rights including rights created by patent grant or registration of a utility model or design are reserved Siemens AG Automation amp Drives SIMATIC Human Machine Interface Postfach 4848 D 90327 Nuernberg Disclaimer of Liability We have checked the contents of this manual for
10. Step Action START updating Press the function key assigned to the icon depicted on the right and set status processing to Status Running Force INPUT Switch status processing to the Force Input state using Status processing is stopped and input is possible Enter modify operand value Proceed as follows 1 Select the line in which values need to be entered thus call ing in the corresponding screen for entering values Enter the required values Exit from the screen for entering values by clicking on the ESC button 4 Force START Press the function key assigned to the icon on the right a second time e all values of the operands assigned a change mark are transferred to the PLC e the change marks are reset and e the system reverts automatically to status processing Status Status Running Or Cancel input Press the system key shown on the right ESC Modified values are no longer transferred to the PLC after exiting from the Force Tag standard screen or switching to the Updating in Progress status E TP27 TP37 Equipment Manual 10 6 Release 01 00 System Settings 11 Standard Screen The standard screen System Settings is used to configure functions which influ ence general Touch Panel settings The following settings are possible Blank screen Select language Initiate backup restore Adjust volume Adjust contrast TP27 only Calibtate touch screen TP37
11. Direct intervention in the process operation is possible by using the touch sensitive buttons and input fields on the Touch Panel screen The structure of the Touch Panel user interface can be configured to suit indi vidual needs Simply adjust the number characteristics positions and function ality of the operating elements for the specific application TP27 TP37 Equipment Manual Release 01 00 Product Description 1 2 The Touch Panels at a Glance SIMATIC TP 27 SIMATIC TP 37 Hardware TP27 6 TP27 6 TP27 10 TP37 Monochrome Color Color Color Models Monochrome J display Color display Display Type STN LCD Resolution pixels 320 x 240 Colors 8 Grey shades Jv Back lighting Size Touch screen Indicators LEDs for TP on Temperature limit value reached Write read access to memory card Interfaces Serial interface to 2 x RS232 TTY 2 x RS232 TTY connection active passive active passive From PLC 1 x RS422 RS485 1 x RS422 RS485 PC PU printer r 1 x TTY passive RS422 RS485 Parallel interface for 1 x TTL Centronics connecting a printer 1 passive drive 2 active drive TP27 TP37 Equipment Manual Release 01 00 1 5 Product Description Hardware TP27 6 TP27 6 TP27 10 TP37 Monochrome Color Color Color Processor Type Processor Type 80486 Pentium Clock 33 MHz 100 MHz Se Flash EPROM for firmware and user 1 MB data Main memory 2 MB DRAM
12. Reduce configured size of recipe and re gt 512 data words transfer configuration 623 Internal error If the fault is not corrected by performing a l ee restart please contact the SIMATIC Hot Screen object for Send Recipe is not a recipe type inie fixed by COM TEXT l 624 No recipe entries found Set up area pointers and retransfer configu ration 625 Recipe number does not exist Reconfigure recipe 626 No setpoints have been configured 627 Internal error Correct the block number Configured keyboard block number too high 628 Recipe does not fit in mailboxes Increase configured size of recipe mailbox or succeeding recipe mailbox TP27 TP37 Equipment Manual Release 01 00 C 9 System Messages Message Cause Remedy 636 Event message is not configured Configure event message gt message num ber fully 640 Alarm message is not configured Configure alarm message gt message number 645 Internal error Press key to restart PLC co ordination area not receivable during startup If the fault is not corrected by performing a restart please contact the SIMATIC Hot line 649 Internal error If the fault is not corrected by performing a tart pl tact the SIMATIC Hot Driver number configured can not be interpreted T Pe 650 Missing area pointer Configure an area pointer 653 The configured user version number does not match the Change configura
13. SIEMENS SIMATIC HMI TP27 TP37 Touch Panels Equipment Manual 6AV3991 1AJ02 0AB0 Release 01 00 Part Introduction Functions of the Touch Panels Installation and Commissioning Device Description and Maintenance Appendices Glossary Index Safety Guidelines This manual contains notices which you should observe to ensure your own personal safety as well as to protect the product and connected equipment These notices are highlighted in the manual by a warning triangle and are marked as follows according to the level of danger Warning ZN precautions are not taken Caution ZN taken Note indicates that death severe personal injury or substantial property damage can result if proper indicates that minor personal injury or property damage can result if proper precautions are not draws your attention to particularly important information on the product handling the product or to a particular part of the documentation Qualified Personnel Equipment may be commissioned and operated only by qualified personnel Qualified person nel within the meaning of the safety notices in this manual are persons who are authorized to commission ground and identify equipment systems and circuits in accordance with safety engineering standards Correct Usage ZN Note the following Warning The equipment may be used only for the applications stipulated in the catalog and in the tech
14. 20 to 60 C lt 95 no condensation lt 95 15 g 11 msec 25 g 6 msec 0 075 mm 0 075 mm 10 Hz to 58 Hz 10 Hz to 58 Hz lg leg 58 Hz to 500 Hz 58 Hz to 500 Hz 3 5 mm 3 5 mm 5 Hz to 10 Hz 5 Hz to 8 5 Hz lg Ig 10 Hz to 500 Hz 8 5 Hz to 500 Hz 706 to1030 hPa 581 to 1030 hPa A 3 Technical Data Compliance of the named products with the regulations of Directive 89 336 EEC is verified by confor mance with the following standards Noise immunity EN 50082 1 TP27 10 ere ra Static discharge contact discharge EN 61000 4 2 Class 3 RF irradiation EN 61000 4 3 Class 3 Pulse modulation ENV 50204 900 MHz 5 MHz RF conduction ENV 50141 Class 3 Radio interference TP27 10 TP37 RFI suppression EN 55022 Class A UL certification UL Recognition Mark Underwriters Laboratories UL in compliance with Standard UL 508 File E 120869 CSA certification CSA Certification Mark Canadian Standard Association CSA in compliance with Standard C 22 2 No 142 File LR 89077 19 FM certification FM Certification Complying with Factory Mutual Approval Standard Class Number 3611 Hazardous classified Locations Class I Divi sion 2 Group A B C D Warning Personal injury and material damage may occur Personal injury and material damage may occur in hazardous areas if plug connections are disconnected during the routine operation of a TP In hazardous areas always de energize the TP be fore
15. A separate standard screen is provided for backup restore with which the func tions can be implemented The standard screen Backup Restore figure 9 2 is opened from the System Settings standard screen on the Touch Panel by pressing the button Backup Restore Figure 9 2 Standard screen Backup Restore Backup Firmware configuration data records i Restore Firmware configuration data records 7 Backup Hl Data records _ Restore ri Data records TP27 TP37 Equipment Manual Release 01 00 g5 Storing and Loading Data Insert memory card Backup flash module Restore module flash 9 6 Call Help text on standard screen Help Exit from standard screen ESC Use Slot B to plug the memory card into the TP37 and TP27 10 Only one slot is available in the TP27 6 The slot is described for TP37 in chapter for TP27 10 in chapter 15 3 and for TP27 6 in chapter A backup flash module process can be carried out in normal operation of the Touch Panel Step Action 1 Insert the memory card in Slot B of the Touch Panel 2 Delete the memory card contents before initiating the backup see chapter 9 2 3 Start the backup function by touching the corresponding button on the Backup Restore standard screen After successful transfer a 4 message is appears on the Touch Panel Remove the memory card from the Touch Panel If a memory card only con
16. Close message page TP27 TP37 Equipment Manual 6 12 Release 01 00 6 2 2 Opening a Message Buffer Purpose Alarm message buffer Event message buffer Structure Messages An overview of the message events which have arrived on the Touch Panel is provided concerning the e alarm message buffer e event message buffer Open message buffers are constantly updated In order to open the alarm message buffer touch e the message indicator on the alarm message screen Or e the OPEN ALARM MESSAGE BUFFER button on the Edit Message standard screen To open the event message buffer touch the OPEN EVENT MESSAGE BUFFER button on the Edit Message standard screen C Y F The message buffers in the Touch Panel list all the message events which have occurred in chronological order The basic structure and the significance of the buttons do not differ from those illustrated in the example alarm message screen in figure 6 4 TP27 TP37 Equipment Manual Release 01 00 6 13 Messages 6 3 Deleting Messages Purpose Overflow warning Deleting on buffer overflow Automatic printout 6 14 All message events from event and alarm messages are stored automatically in the message archive The message archive can contain as many as 512 message events Message events are deleted e automatically in the case of buffer overflow e by means of the Edit Message standard screen On reaching the con
17. Message Cause Remedy 200 Battery power no longer sufficient for internal data buffer Replace battery on OP Note Batt is discharged dat l b ae attery on memory is discharged data may no longer be Reniace the batten ruihile T readable switched on in order to prevent loss of data 210 Internal error Press restart button OP co ordination area not receivable during startup 212 Internal error Restart OP Bit for changing operating mode has been inverted erro neously 213 Offline mode not possible at present Try change of operating mode again later 214 The job number sent by the PLC or configured in a func Check PLC program and configured tion field is too large screen 217 218 Overlapping specified actual values Check configuration of actual specified values in the process link 230 The minimum value is greater than the maximum value Correct the limit settings for variable limits 231 The minimum value is equal to the maximum value for Correct the scale on the OP variable scales 250 You can not switch to the desired operating mode Check parameters of PLC job 251 Error transferring data record to PLC Check recipe configuration 232 Function can not be executed as a function of the same Wait until preceding function has been group has not yet been completed e g setpoint entry is completed or terminate function and then active password list can not be opened invoke desired function again 253 Access to
18. OFF Procedure TP27 The default setting is high volume Each time the button on the 7 right is touched in the System Settings standard screen the volume amp is adjusted cyclically to the next setting High gt Off gt Low gt High TP27 TP37 Equipment Manual Release 01 00 System Settings Procedure TP37 The default setting is signal tone ON Touch the button shown here A in the System Settings standard screen to switch off the signal tone amp Toggle between signal tone ON and OFF by repeatedly touching the button The volume can also be adjusted by means of the potentiometer on the underside of the housing see section Note The signal tone is independent of communication with the PLC It does not indicate that the required action has actually been executed Contrast The TP27 has two buttons with which to adjust the contrast of the screen dis play in Online mode Increase contrast Touch the button depicted on the right on the System Settings stan T dard screen Each time the button is pressed the contrast is in ri creased by one level Reduce contrast Touch the button depicted on the right on the System Settings stan dard screen Each time the button is pressed the contrast 1s reduced oo by one level Apat from using these two buttons the contrast can also be adjusted via the Boot window refer to chapter 13 2 TP27 TP37 Equipment Manual Release 01 00 11 9 TP27
19. Special features Hardware clock battery backed Relay output for 4 temperature monito ring Module slot for Jv Slot B PCMCIA Jeida Slot A not used cards Hardware TP27M 6 TP27C 6 TP27 10 TP37 8 16 direct key mo Digital outputs dule drive via configurable ports Control Panel Digital inputs out 16 16 32 Interface puts 1 usable only in conjunction with SIMATIC S7 and Profibus DP Further Detailed information regarding the technical data of the Touch Panels TP27 information and TP37 is provided in the Appendix A of this manual TP27 TP37 Equipment Manual 1 6 Release 01 00 Functionality The table below summarizes the functions of the Touch Panels TP27 and TP37 The values quoted are the maximum values which can be managed by the Touch Panels The values are limited by the size of the user memory Alarm messages Display In message window Display type First value last value selectable View all waiting messages On message page Length message text per line 35 characters 70 characters Lines per message 2 1 Process values in message text 8 Acknowledge individual alarm messages Acknowledge several alarm 16 acknowledgment groups messages simultaneously Message logging Output to printer w4 Message buffer Capacity 512 message events View buffered event alarm J messages Delete J Buffer overflow warning J Automatic printout on buffer overflow Message
20. a Caution Memory cards containing stored configurations must be used only in Touch Panels of the same type If not you might provoke a system crash Storage principle Data can only be saved in the following combinations for practical purposes e firmware configuration and recipe data records or e firmware and configuration or e recipe data 1 This function is not contained on the standard screen and has to be configured TP27 TP37 Equipment Manual 9 2 Release 01 00 Storing and Loading Data 9 2 Delete Storage Medium Delete flash memory card Procedure for deleting It is not normally necesary to delete the memory Deletion produces a definied initial state on the memory media Note If a memory card is inserted in the Touch Panel this function deletes the con tents of the memory card If no memory card is inserted in the Touch Panel this function deletes the contents of the internal flash During the deletion process all data is cleared from the data medium In order that the configuration on the TP is not deleted inadvertently several separate touches are necessary simultaneously on the screen Proceed as follows to delete the memory 1 Touch the top left corner of the screen as the Touch Panel is starting up The menu illustrated in figure 9 1 appears with the first confirmation request SIMATIC TP37 V x xxx Copyright c SIEMENS AG 1997 ALL DATA ON FLASH MODULE WILL BE ERASED ARE YOU
21. of Touch Panel TP27 10 TP27 TP37 Equipment Manual Release 01 00 15 1 Unit Description 15 1 Dimensions Unit dimensions The following figure indicates the dimensions of the TP27 10 with the housing of the direct key module control panel which is available on option SIMATIC TP27 option Mounting cutout The TP27 10 requires a mounting cutout WxH of 310 mm x 248 mm TP27 TP37 Equipment Manual 15 2 Release 01 00 Unit Description 15 2 Operating elements Touch Screen The TP27 10 touch screen is used to operate and monitor processes The touch screen is operated by means of touching contact sensitive buttons and input fields located on the screen which are defined in configurations for specific applications An additional keyboard is not required 15 3 Connection Elements Figure 15 1 Arrangement of connections Name Purpose Description Serial interfaces Level Usage e FIA RS232 TTY active passive PLC e F2 RS232 TTY active passive PC PU printer e JIFIB RS422 RS485 floating PLC DIL switch Z 5 ojoj ololojojo o0 JZ For configuring the IF1B interface Power supply Voltage supply 24 V DC DKM CPI interface covered For connecting a direct key module with 16 digital outputs or a control panel interface with max 32 digital inputs outputs Battery compartment covered PCMCIA Slot A and Slot B
22. when operating the TP37 and TP27 10 one or more parallel axes appear some more some less strongly highlighted To prevent any operating errors occuring as a result of this the TP37 and TP27 10 screens can be calibrated using the System Settings standard screen The Touch Calibration function is protected by a password Action Enter the supervisor password in the password window Three calibration boxes appear one after the other on the screen in the sequence given in the figure below Follow the prompt and touch the calibration box currently visible Please touch the box The Touch Panel checks whether two of the positions touched are in line e When this condition is satisfied the screen is calibrated and the System Settings standard screen reappears If the condition is not satisfied an error message is issued and the user is prompted to repeat Step 3 With the TP37and TP27 10 calibration is saved even in the event of a power failure Tip If calibration is not correctly performed TP37 und TP27 10 may not be oper able in the case of extreme adjustments In this case restart the TP and repeat the touch calibration Any extreme calibration error is corrected by default val ues which are restored on restarting TP27 TP37 Equipment Manual Release 01 00 11 7 System Settings 11 5 Other Settings Date Time Language Adjusting volume The current date and time can be set on the Touch Panel in order for e
23. 2 Touch the Login input field The password input window opens figurel5 2 3 Enter an invalid password and Once it has been applied the ef confirm by pressing fective current password level is al TP27 TP37 Equipment Manual Release 01 00 Password 5 3 Password Management Functions The Password Processing standard screen provides the following functions for password management e create passwords and assign password levels e delete passwords e change passwords and password levels e view password list These functions can only be called in password level 9 exception view pass word list Therefore log in beforehand by means of the Login input field us ing the superuser password Creating a A maximum of 50 different passwords can be set up on the Touch Panel Pass password word level 9 superuser can be assigned once only Carry out the following steps to assign a password and password level Step Action Result 1 Touch the Edit input field The password input window opens 2 Enter a password that has not The password is transferred to been previously issued and the Edit field confirm it by pressing 3 Touch the input field behind the The password level input win Edit field dow opens 4 Enter a password level between The new password is saved on 1 and 8 and confirm by pressing the Touch Panel and protected even in the event of a power failure TP27 TP37 Equipment Manu
24. 5 depicts an example of the output window Enter temperature setpoint for Tank_1 Range 40 80 C Figure 3 5 Window with help text example Touch the window to close it TP27 TP37 Equipment Manual Release 01 00 3 11 TP27 TP37 Equipment Manual Release 01 00 Screens Process control and monitoring Processes e g a processing machine or mixing station are displayed on and can be influenced by screens which appear on the Touch Panel These screens are created during configuration with ProTool for specific applications Logically related process values are acquired on screens and thus provide an overview of a process or a system Apart from this graphic mapping of pro cesses screens provide an opportunity of entering new process values and thus of controlling the process 4 1 Screen Elements Screen sections Example Various screen elements are used to display and control screens e text e graphics e character graphics e input fields for process values e output fields for process values e combined input output fields e bar graphs e trends e text or graphic lists e buttons e light indicators The different screen elements are presented on the basis of the following exam ples Part of the contents of various tanks are filled and mixed in a mixing unit of a fruit juice mixing system The liquid levels in the tanks and in the mixer are displayed The intake valves can be opened and closed by
25. Bottling machine ke Brightness back lighting 18 4 Buffer overflow ALARM_S Messages 6 23 Burst interference Button C Calibrating touch screen Calibration error 11 7 Calibration window Call function Calling help text Cancel input Capacity backup battery message buffer Category messages 6 6 2 system message Cause of malfunction acknowledging 6 6 Causes system message Centronics interface Certifications Change backup battery 18 2 language operating mode 11 4 password password level Character delete Character alignment Character sets number Character size character set Chassis ground Chemical resistance A 5 Clean screen i Clear Cleared message 6 1 Clock frequency Close event message window 6 6 5 Closing help window Color button input field 3 6 a Index 2 Color assignment printer Combination Message window Message line variables Commissioning Communication Communication options TP27 10 15 4 TP27 6 Communication sequence ALARM_S Mes sages 6 19 Compress internal program memory 13 2 Concept operating Condensation Conduction RF A 4 Configuration 1 2 downloadin A testing 13 9 13 9 13 Configuration computer A connecting 12 9 12 9 Configuration data download Configuration options Configuration software Configuration using ProTool Configuring IF1B interface C
26. DC 0 4 A no inductive load Connect the ground connection of the unit to the cabinet ground To do so use the grounding screwdriver supplied TP27 TP37 Equipment Manual Release 01 00 Installation 12 2 2 Connecting the Configuration Computer Connection In order to download the configuration a connection between the configuration configuration computer PU or PC and TP must be established There are two connection options available for this e the serial connection of a configuration computer to the TP interface IF2 serial downloading e the connection of a configuration computer to the TP interface IF1B MPI downloading In this case the configuration computer and TP are con nected to the MPI network A condition for this is that a configuration al ready exists on the TP Both connections serve for downloading the firmware and configuration data chapter Standard cables are available for the connections shown refer to the ST80 1 catalog COM1 2 TP27 TP3 COM1 2 25 pin TTY passive 1 rc TTY RS232 converter IF2 TTY passive 1 RS232 _ PC or PU with MPI card 1 Do not use the Siemens converter cable for connection by TTY passive because the Touch Panel does not supply 5 V Figure 12 2 Connection configuration diagram for configuration computer TP27 TP37 Equipment Manual Release 01 00 12 9 Installation 12 2 3 Connecting the PLC C
27. Event messages and alarm mes sages are displayed in separate windows The alarm message window is opened automatically when an alarm message arrives When the alarm message is acknowledged the alarm message window disap pears The event message window can be opened only by activating a button e Window line An event message is displayed in the message line whereas an alarm message is displayed in the message window The alarm mes sage window is opened automati cally when an alarm message oc curs When an alarm message is acknowledged the alarm message window disappears if no other alarm messages are waiting e Window hide An alarm message is displayed in the message window Event mes sages are not displayed When the alarm message 1s ac knowledged the alarm message window is closed TP27 TP37 Equipment Manual Release 01 00 Event message SSS ee a ee ee Alarm message LI LI LI Event message A Alarm message u U A re eee ee Alarm message kh g 6 3 Messages Message line Message window 6 4 When a message line has been configured it is always displayed regardless of the screen selected Only the latest message is displayed in the message line Messages in the configured message window contain additional information on the message such as message number and date time the message arrived The alarm message window has extra buttons Alarm message window The a
28. SIMATIC BASIC Hotline Local time Local time Local time Mon Fri 8 00 to 18 00 Mon Fri 8 00 to 17 00 Mon Fri 8 00 to 17 30 Telephone Telephone Telephone 49 911 895 7000 1 423 461 2522 65 740 7000 Fax 49 911 895 7002 Fax 1 423 461 2231 Fax 65 740 7001 E Mail simatic support E Mail simatic hotline E Mail simatic nbgm siemens de SIMATIC Premium Hotline charged only with SIMATIC Card Time Mon Fri 0 00 to 24 00 Telephone 49 911 895 7777 Fax 49 911 895 7001 TP27 TP37 Equipment Manual Release 01 00 sea siemens com singnet com sg Preface SIMATIC Customer Online Services SIMATIC Customer Support offers comprehensive additional information concerning SIMATIC products through its Online services as follows Abbreviations Up to date general information is provided in Internet under http www ad siemens de simatic via Fax Polling under 08765 93 02 77 95 00 Up to date product information and downloads for practical use can be found in Internet unter http www ad siemens de support html 00 via the Bulletin Board System BBS in N rnberg SIMATIC Custo mer Support Mailbox under 49 911 895 7100 In order to contact the mailbox please use a modem with up to 28 8 kBaud V 34 capacity Set the parameters as follows 8 N 1 ANSI or dial for connection via ISDN x 75 64 kBit The abbreviations used in this equipment manual have the following
29. TP37 Equipment Manual Release 01 00 Part IH INSTALLATION AND COMMISSIONING 12 Installation 13 Commissioning TP27 TP37 Equipment Manual Release 01 00 Installation Installation location and conditions Degree of protection AN The Touch Panels TP27 and TP37 are designed for vertical installation in the front panels of switching cabinets Cut a mounting slot in the front panel in preparation for installation of the Touch Panel The thickness of the front panel must not exceed 6 mm No other holes need to be drilled for mounting Details regarding the mounting depth and mounting slot are provided in chap ter 14 The IP65 degree of protection for the front panel can only be ensured when the seal on the front plate of the Touch Panel is fitted correctly Caution TP27 TP37 Equipment Manual Release 01 00 The TP must be brought to room temperature before it is commissioned If condensation forms do not switch on the TP until it absolutely dry To prevent the Touch Panel from overheating during operation the angle of inclination specified in the technical data must not be exceeded donot expose the TP to direct sunlight ensure that the ventilation slits in the housing remain free after installa tion When the cabinet is opened certain parts of the system that may conduct hazardous voltage are exposed The TP was function tested before shipping If a fault occurs nevertheless please encl
30. Target groups Technical data TP27 TP37 Temperature limit value Temperature monitoring 12 8 relay output 16 5 Temperature variation display Terminal block Test configuration Text set Text attributes Text list Texts Time message message event Time date setting Touch element definition operating Touch panel operating Touch screen calibrating deactivate Touch sensitive button TP start up Index 10 TP27 10 installation TP27 6 installation TP37 installing 12 5 Transfer data record Transfer parameters printer Transients Trends Trigger function TTL connection TTY connection Type printer 7 3 Types of downloading 13 4 Types of message 6 2 U UL certification Unit description 14 1 15 1 16 1 Unit dimensions TP27 10 TP27 6 TP37 16 2 Update data record 8 13 Updating ALARM_S Messages 6 6 22 Upkeep Use Use of resources ALARM_S Messages User group User interface structure V Value entering select Ventilation slits 12 1 Vibration View password list 5 7 Virtual keys Visual se A a eerie 3 4 3 5 Visualize process process variables Voltage backup battery W Weight Window messages Window positions TP27 TP37 Equipment Manual Release 01 00
31. aanannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnne Printing IMIGSSAO0CS iss sii s iiaia det a ii a i i dw e a waded ode od ALARM_S Messages 0 0 cece aaan Communication SEQUENCE 1 6 een eens Message Acknowledgement 000 cece cece e eee e eee eee Printing Messages sss sii fede a soba dew aoi odie amp dome dg deem od Message Overload 0 ccc ccc tenet e eens UPAO 22a bs dase ees aee bo ea neh eee eae eee ow REE R ee BUMer OVCNIOW canb eo oa eee siri rge l aa ie aceaee teats edncene eee Standard Screens for Messages 0 00 cece eee eee eee ees Edit Message Standard Screen 0 2 ccc eens Output Messages Standard Screen 0 eee eee System Settings Standard Screen 0 0 eee Standard Screens for Recipes 0 ce ees Creating Editing and Saving Data Records 00 0c eee Transferring Data Records ci2222 davinunsdaestece tae teeeeasn seen 2 Record SetS 0 00 cee cee cece eee nena eee nee aeenuas 9 1 Data Types Data Media and Storage Principle 0 9 2 Delete Storage Medium 0 nananana naana 9 3 BackUb MeSlOle a giau mia pas seanhas oeuse basis pE a E E eee ae 9 5 Status Force Variable Using the TP 00ceeeeee eee e ee eeeeeenaes 10 1 otalus Val AIS seg sect o See ee eet eo BE s eee ee ee ge ae BS sw est a A ee ee ee 10 2 10 2 Force Variable 2coe eee aon bet aeroe Ba a ages a pe dee os oe
32. acknowledging data record or very large data records are being transferred 260 Operating mode of PLC does not match the configura Change operating mode of PLC tion 261 The data in this data record is no longer consistent and it Edit data record and check that all entries can therefore no longer be used are correct 262 Password or query window already in use by another Complete first function then execute de function sired function again 263 Specified remaining buffer space for messages has been Configure smaller remaining buffer delete reached event alarm message buffers 264 Message buffer overflow The overflow messages are printed out if so specified in the configuration 265 The number of passwords issued has already reached 50 If you wish to issue additional passwords You can not enter any more passwords you must first delete some of the existing ones 266 The field configured in the PLC job does not exist Change the parameters of the PLC job and retransfer the configuration 303 Fault in connection with PLC Check PLC status S5 this error may occur when transferring large data S5 set value in data word 98 to at least records In such cases the watchdog is activated 2000 305 Data block number missing Set up data block or change configuration 306 Incorrect CPU specified under PLC gt Parameters Change configuration and retransfer 307 exe Variable not present on PLC Check configuration of process link 311 31
33. and TP27 10 only Deactivate touch screen clean screen Set TP mode Set parameters for messages Set date time Figures 11 1 11 2 and 11 3 depict the standard System Settings screen for TP27 6 TP27 10 and TP37 Open the standard screen from the main screen by touching the button shown here Operating mode Display message Message logging Buffer overflow warning Date System Settings Figure 11 1 System Settings standard screen for TP27 6 TP27 TP37 Equipment Manual Release 01 00 System Settings System Settings Operating mode Display message Message logging Buffer overflow warning g Date Time ESC el E Figure 11 2 System Settings standard screen for TP27 10 System Settings Operating mode Display message Message logging Buffer overflow warning Figure 11 3 System Settings standard screen for TP37 and TP27 10 Purpose of Operating mode Set one of the following operating modes for operating elements the Touch Panel Online Offline Transfer Serial MPI Display message For a description refer to chapter 6 Message logging For a description refer to chapter 6
34. and departure are deleted For departed alarm messages the message events arrival depar ture and acknowledged are deleted 2 Pending messages The oldest pending messages are deleted to make space for the newly re ceived events If Buffer Overflow Message Logging has been specified and a printer is con nected and switched on all deleted alarm and event messages are printed out in the event of a buffer overflow TP27 TP37 Equipment Manual Release 01 00 6 23 Messages 6 6 Standard Screens for Messages Overview The two standard standard screens below are significant for messages e Edit Message e Output messages e System Settings 6 6 1 Edit Message Standard Screen Purpose Functions are configured in the Edit Message standard screen which are neces sary to view delete and print messages figure 6 10 Open the Edit Message standard screen from the main screen by pressing the button Structure Edit Message Figure 6 10 Standard screen Edit Message TP27 TP37 Equipment Manual 6 24 Release 01 00 Meanings of buttons x Vin fic i S E E EE 4 AN Al fp AIX a D Bi ep O TP27 TP37 Equipment Manual Release 01 00 Messages Open event message window Open event message page Open event message buffer Delete event message buffer Print event message buffer Open alarm message scre
35. and screens can be printed during message logging Print Buffer The entire event message or alarm message buffer contents are printed on the printer Filter criteria can be defined for the printout see Chapter 6 5 2 Print Screen If you wish to use this function on the Touch Panel you have to assign the PRINT SCREEN function to a button when configuring Touching the button prints the displayed screen Windows currently shown on the screen for example the message window are not printed together with the screen You can abort the Print Screen function by touching the button again A system message indicates that the Print Screen function has been aborted Print Screen List To use this function on the touch screen the PRINT SCREEN LIST function must be assigned to a button during configuration This function can be used to print up to twenty screens in succession at one page per screen If there are output fields on a screen for process values the values current at the time of printing are read out from the PLC ASCII is the default printing mode in other words graphic elements such as graphics trends and bar graphs are not printed Print Screen is not pos sible while printing is in progress If the Graphics mode for screen list printing 1s configured for individual screens these screen lists are printed complete with all elements 1 e including graphics trends bar graphics etc In order to print all the screens select
36. battery lead connector back into the plug connector The connector is coded and thus protected against polarity reversal Stow the lead in the battery compartment and close the battery compartment General notes Please observe the followinf safety notes to ensure correct handling and dis posal of lithium batteries a Warning e If the lithium battery is not handled properly there is risk of explosion e Batteries should never be charged should not be opened should not be short circuited should be safeguarded against polarity reversal should not be exposed to temperatures in excess of 100 C should be protected against direct sunlight e Do not allow condensation to form on batteries e Should shipping become necessary ensure compliance with the Dangerous Chemicals Ordinance for the carrier concerned coding obligation e Treat used lithium batteries as special waste Pack them in separate leak proof plastic bags to dispose of them TP27 TP37 Equipment Manual Release 01 00 18 3 Maintenance Upkeep 18 3 Replacing the Back Lighting TP37 only Note on TP27 The back lighting of the TP27 cannot be replaced by the user Please contact your Siemens representative if the back lighting is defective Service life The brightness of the LCD back lighting decreases during the course of time for technological reasons The difference in brightness between a new fluores cent tube and an old one is clea
37. data medium is not possible 1 Floppy drive not present 2 Floppy is read only 3 Disk is not formatted 254 The disk must be formatted before a data record can be First format the disk saved for the first time 255 Not enough space on disk for this data record Delete data records that are no longer re quired 256 Not enough system memory available to execute the de Try activating function again Check con sired function figuration 1 Move function to a different screen 2 Simplify screen structure 3 Do not use trends on screen in conjunc tion with this function 291 Data record has been stored with a different version If the data records are to continue to be stamp than defined in the current configuration used the old version number must be en tered in the recipe configuration Caution The structure of the recipe determines the assignment of data to a data record 258 A parameter record has been selected as a recipe Param Only individual data records of a parameter record can be edited C 4 TP27 TP37 Equipment Manual Release 01 00 System Messages ing setpoints once this message has appeared Message Cause Remedy 259 Transfer of a data record to the PLC is taking too long Check PLC program In the case of large F le data records no modifications are necessary Perea as the function is being processed correctly PLC is not
38. events queued simultaneously max e Event messages e Alarm messages TP27 TP37 Equipment Manual Release 01 00 2 1 Functionality Message acquisition Time of occurrence Date and time Message events Arrive depart acknowledge Static screen elements Pixel graphics Text Character graphics Input Output elements Input fields Output fields Combined input output fields Symbolic input fields Symbolic output fields Bar graphs Trends Buttons light indicators Operator prompting Buttons dynamically modifiable light indicators Symbolic input Symbolic output Fixed window Limit value monitoring Inputs outputs Bar graphs and trends Text attributes Display Help text Lines characters Jv For messages For input fields 4 For screens Print functions Hardcopy of display contents screen dump e character mode ASCII e graphics mode Direct message logging Screen printout in character mode ASCII Graphics printout in graphics mode Password protection Number of passwords Password levels 10 0 9 TP27 TP37 Equipment Manual 2 2 Release 01 00 Functionality Recipes Number 255 Data records per recipe 500 Entries per data record 500 3000 SIMATIC S7 Save create data records PLCTP Data medium Load data records Data medium TP PLC Transfer current values PLC TP TP PLC Transfer data records Data Medium TP TP Data Medium C 4 E a ca
39. for arrived D for cleared K for acknowledged e time of the event with date and time of day e acknowledgment group alarm messages e message text e values of tags at the time of arrival or clearing If a message contains process values the values stored in the message archive are those which were available when the message event arrived or has been cleared The Touch Panel does not record any current process values for the Acknowledged message status The value is replaced by characters Fi gure 6 2 shows the structure of the message archive Message number Message status Time and date time of arrival Process value time of arrival Acknowledgment group 0000049 A 11 32 00 27 03 97 AGR 01 Boiler pressure too high 12 7 bar 0000049 AK 11 33 20 2 03 97 AGR 01 Kesseldruck zu hoch bar 0000010 A 11 34 36 27 03 97 AGR 02 Oil supply stopped OO000L0 AR Liroot16 27 03597 AGRIUZ Oil supply stopped Figure 6 2 Storing message events in the message archive TP27 TP37 Equipment Manual Release 01 00 6 9 Messages Display The message events in the message archive can be filtered according to various criteria and displayed on the Touch Panel figure 6 3 All waiting event messages are displayed on the event message page All message events for event messages are displayed in the event mes sage buffer The events related to message events are Arrived and Cleared
40. from the selection window The table shows the relationships between the settings on the Touch Panel and the settings configured in ProTool Setting in ProTool Setting on Touch Panel Message Logging ON Message Logging OFF Messages Messages are logged Messages are not logged Messages are logged Buffer overflow is printed Note If Asian character sets are used for messages the messages are printed in graphics mode TP27 TP37 Equipment Manual Release 01 00 Messages Manual printout of The buffer contents can be printed out in the following ways buffer content e The Edit Message standard screen see chapter has buttons to print out alarm and event messages e The Output Messages standard screen see chapte has buttons to print out alarm and event messages In addition it is possible to enter filter criteria concerning the messages to be printed TP27 TP37 Equipment Manual Release 01 00 6 17 Messages 6 5 ALARM_S Messages Incorporating ALARM S Messages Use of Resources 6 18 The STEP 7 option packages S7 PDIAG and S7 GRAPH only issue ALARM_S messages For that reason the message number procedure ALARM_S must be used for configuring process diagnosis in ProTool as well ALARM_S messages are not configured in ProTool but in STEP 7 When configuring messages in STEP 7 the message text and attributes entered are stored in the database shared with ProTool During the process of compil ing the projec
41. has therefore to be ac knowledged Time between the arrival and departure of an alarm message Required for data exchange between the TP and the PLC It contains informa tion concerning the length and size of data areas on the PLC The point in time at which a message 1s issued by the PLC or TP PLCs of the SIMATIC S7 series for example SIMATIC S7 200 300 400 Automatic turn off of display back lighting A load operation which transfers the operating system to working memory on the TP Touch sensitive area on the screen of a Touch Panel with configured function ality Buttons replace among other things system keys and function keys on the TP37 TP27 TP37 Equipment Manual Release 01 00 Glossary 1 Glossary C Configuration Control Panel Interface D Departure of a message Display function Download mode Duration of display E Event message E Field Flash memory H Help text Glossary 2 Definition of system specific basic settings messages and screens using the ProTool configuration software Option for Touch Panel with 16 TP27 6 or 32 TP27 10 TP37 digital input outputs for fast key input without any communication based delay Can be used with SIMATIC S and PROFIBUS DP The point in time at which a message is withdrawn by the PLC Function causing the contents of the display to be modified for example Dis play Message Level Display Alarm Buffer And Disp
42. input field beneath the data medium selection Note Any data records on the data medium are deleted by the formatting operation Formatting of a data medium cannot be undone Select the formatting function from the selection window by touching Confirm the prompts in the following two system message windows by touching OK or cancel the action by touching TP27 TP37 Equipment Manual 8 8 Release 01 00 Recipes Creating a new r r data record Touch the Recipe field of the standard screen Data Record Processing and Transmission Select the recipe for the new data record in the selection window Touch the Data Medium field Select from the selection window the data medium on which you want to save the new data record Touch the Data Record Name field Enter the name of a data record which does not yet exist in the input window To save the data record on a disk the name may only consist of alpha characters and digits from the normal level of the alphanumeric keyboard The length is limited to 11 characters Editing a data record ae Touch the Recipe field in the standard screen Data Record Processing and Transmission Select the recipe for the data record to be edited from the selection window Touch the Data Medium field Select the data medium from the selection window on which the edited data record should be saved Select the name of the data record which you which to edit There are tw
43. meaning AM ANSI AS511 ASCII CPI CPU DIL DP DRAM DKM EM ESD LCD LED MPI PC PLC PU PPI SRAM STN TFT TP TTL Alarm Message American National Standards Institute Protocol of the PU interface to SIMATIC S5 American Standard Code for Information Interchange Control Panel Interface Central Processing Unit Dual In Line package Decentral Periphery Dynamic Random Access Memory Direct Key Module Event message Electrostatic Sensitive Device Liquid Crystal Display Light Emitting Diode Multipoint Interface SIMATIC S7 Personal Computer Programmable Logic Controller Programming Unit Point to Point Interface SIMATIC S7 Static Random Access Memory Super Twisted Nematic Thin Film Transistor Touch Panel Transistor Transistor Logic TP27 TP37 Equipment Manual Release 01 00 Contents Part INTRODUCTION 1 Product Description 0cececececececeeeececuceeeeeevetesuenneneny 1 1 1 1 Visualizing and Controlling Processes 00 cece eee ee eee 123 1 2 The Touch Panels ata Glance 0 ccc eens 1 5 2 FUNCUONAINY gccucccnscercieousedun cesses anucnsedas nue Gesasucmmedus anne 2 1 Part II FUNCTIONS OF THE TOUCH PANELS 3 General Operation i condie sine titcace Soin en te ede Gnas bare dee eee Sree ew 3 1 3 1 Operating Touch Elements 0000s cece eens 3 4 3 2 EMNNG ValUES i si ce co s a gei iia de wracked gem Sab ard me Sob ede we a 3 2 1 Entering Numerical Values
44. means of operator input on the Touch Panel The motor for the mixer can be turned on and off in a similar manner TP27 TP37 Equipment Manual Release 01 00 4 1 Screens Selecting a screen 4 2 Figure 4 1 illustrates how the configured screen may appear on the Touch Panel Mixing Unit Tank 1 Tank 2 Tank 3 D Amount in the mixer Valve 4 D Valve Motor Fill tank Selection CLOSED OFF Main Screen Text Character graphic Numeric output field Bar graph tank filling Symbolic input field for opening and closing the valve Symbolic graphic indicates the valve status graphically open closed Graphic Button Figure 4 1 Configured screen for a mixing unit example Screens can be viewed processed and printed via the Touch Panel Before these actions can be performed however the screen has to be selected Select a screen by means of a e Button The screen set in the configuration is opened by touching a button e Input field Enter the number of the screen to be opened or select the name of the screen from the pick list if applicable e PLC job The PLC calls a screen on the Touch Panel depending on the status of the process or the system TP27 TP37 Equipment Manual Release 01 00 Screens 4 2 Standard Screens Purpose A standard configuration containing standard screens is supplied with the con figuration software ProTool for the respect
45. processed can a new message be processed The date and time of a message appear on the operating unit in inverted type light letters on dark background if it is the last message that could be ac cepted by the CPU message buffer 1234567 A KCO EE EUESS DRUURERE G20 0 Boiler 13 temperature 190 degrees Inform shift supervisor Tel 007 Figure 6 8 Last Message Accepted by the CPU An operating unit can process a maximum of approx 200 simultaneously pending messages total number of event and alarm messages If the operating unit then receives more messages from the CPUs on the network they can no longer be displayed A system message to that effect is then displayed on the operating unit The maximum number of messages that could theoretically be simultaneously pending on an operating unit is calculated from the sum of the maximum num bers possible on the connected CPUs TP27 TP37 Equipment Manual Release 01 00 6 21 Messages 6 5 5 6 22 Updating Example A CPU 315 can process a maximum of 50 simultaneously pending messages Accordingly an operating unit can handle a maximum of four CPU 315s send ing ALARM_S messages without overflow problems occurring Since the CPU stores the message information when a fault occurs individual network stations e g an OP can log on at a later date and obtain an update However the CPU only stores information about pending messages Once all events arrival d
46. the PLC Transfer data record from the data medium to the main memory of the Touch Panel Transfer data record from the main memory of the Touch Panel to the data medium Select data record Call Help text on standard screen Exit from standard screen TP27 TP37 Equipment Manual Release 01 00 Recipe Data record name Comment Sort order Data medium TP27 TP37 Equipment Manual Release 01 00 Recipes Select a recipe from the list of configured recipes Enter the name of the data record you wish to transfer Enter a comment in respect of the data record to be edited Define the sort criteria for the data records to be transferred Select from the following sort criteria e unsorted e alphabetic e alphabetic reversed e chronological e chronological reversed Select one of the data media flash or module memory card here 8 Recipes 8 1 1 Creating Editing and Saving Data Records In this section The data structure is defined with the recipe during configuration Initially there are no data records They are created edited and stored on data media directly on the Touch Panel using the standard screen Data Record Processing and Transmission How to operate the standard screen Data Record Processing and Transmission is the subject of this section Formatting data Before a data record can be stored the data medium must be formatted To do media this use the formatting function in the
47. the PLC also refer to the Communication User s Guide The Control Panel Interface requires its own power supply Note however that the digital inputs outputs are not isolated from the Touch Panel TP27 TP37 Equipment Manual Release 01 00 Options 17 2 1 Installing the Control Panel Interface A Touch Panel can accommodate either a control panel interface or a direct key module see section 17 1 1 Use the following procedure to install a con trol panel interface A Caution e Make sure that the Touch Panel is disconnected from the voltage supply e Always follow the ESD guidelines in the Appendix when working on open devices 1 Place the front panel of the Touch Panel on a workbench 2 Release the two pop rivets and then the cover indicated in figure 17 5 in an example of the TP37 from the rear panel of the Touch Panel Figure 17 5 Removing the cover example TP37 TP27 TP37 Equipment Manual Release 01 00 17 7 Options 3 Connect the plug of the CPI ribbon cable to the Touch Panel pin array so that the colored side of the ribbon cable faces in towards the inside of the unit illustrated in an example of the TP37 in figure 17 6 Color coding Figure 17 6 Connecting the control panel interface example TP37 4 Secure the control panel interface to the Touch Panel with the four screws enclosed il
48. tion All message events can be additionally recorded by being printed out in online mode on a connected printer Messages which have accumulated in the event and alarm buffers can also be printed out Texts identify individual parts of the screen in order to be able to assign the fields displayed to the process Help texts represent additional information and notes for the operator which can be configured in respect of the screens input fields and messages The help text relating to an alarm message for example may display information on the cause of a malfunction and how to clear it Complete machine data records can be stored as recipes in a Touch Panel A recipe defines the data structure in a configuration Data is assigned to the configured structure on the Touch Panel The purpose of recipes is to transfer several items of data collectively to the PLC In this respect it is immaterial whether actual recipes specifications of quantities distances to be traversed or temperature variations are involved Message texts texts in screens help texts system messages and button labels may be stored in three languages simultaneously in the Touch Panel and selected online The password protection feature prevents unauthorized operations of the Touch Panel Different passwords can be assigned to different users or user groups thus authorizing or prohibiting access to specific control functions by assigning different password levels
49. unplugging connectors Warning WARNING DO NOT DISCONNECT WHILE CIRCUIT IS LIVE UNLESS LOCATION IS KNOWN TO BE NONHAZARDOUS TP27 TP37 Equipment Manual A 4 Release 01 00 Technical Data A 1 Direct Key Module and Control Panel Interface Direct key module DKM Voltage supply for outputs load voltage supply and internal logic circuitry Voltage supply e rated value 24 V DC e permissible range 18 0 to 30 0 V e value att lt 0 5 sec 35 V Short circuit protection upon polarity rever sal of load voltage Outputs No of outputs 8 per module Output voltage e with signal 0 Max 2 V idling e with signal 1 Min voltage supply 3 V Output current e with signal 0 Max mA e with signal 1 Max 300 mA per output Switch rate at e resistive load Max 100 Hz e inductive load Max 0 5 Hz e lamp load Max 8 Hz Short circuit current Max 500 mA per output Note With inductive loads an external free wheeling diode must be used directly on the load 3 Outputs are isolated by means of optocouplers TP27 TP37 Equipment Manual Release 01 00 A 5 Technical Data Control Panel Interface Voltage supply for outputs load voltage supply and internal logic circuitry Voltage supply e rated value OP37 24 V DC e permissible range 18 0 to 30 0 V e value att lt 0 5 sec 35 V Short circuit protection upon polarity rever sal of load voltage Connection of
50. values from the connected PLC to be dis played in a standard screen and modified in a second screen This means that PLC operands can be edited directly on the TP in online mode without having to connect a programming unit to the PLC to do it Status Variable Status Variable enables the status of SIMATIC S5 S7 operands to be displayed Force Variable Force Variable enables SIMATIC S5 S7 operands to be controlled through modifying their values and transferring them back to the PLC TP27 TP37 Equipment Manual Release 01 00 10 1 Status Force Variable Using the TP 10 1 Status Variable Standard screen The standard screen Status Variable is selected from the main Status Variable screen using a soft key Status Variable Operand Format Value DB DBB 100 1 BIN 0000000000000000 222229 222222222 _ _ ok NO 0 0 0 0 0 0 0 0 0 0 NS ee ee ee ee ee eee oo oOo 0 0 0 OO __ N 1 Running Figure 10 1 Status Variable standard screen example TP37 with SIMATIC S7 Significance of the Start Stop update operating elements 723 m Call in help text concerning on the current Exit from current screen TP27 TP37 Equipment Manual 10 2 Release 01 00 Status Force Variable Using the TP Operands for Figure 10 2 illustrates the structure of a line for the SIMATIC S5 in the form SIMATIC S5 of an example DB DW 28 34 KF 20 Operand value Data format Operand address for da
51. window is then applied to the field START updating Press the function key assigned to the icon depicted on the right and set status processing to Status Running The TP then dis plays the values of the operands in the final column of the stan dard screen The display is updated cyclically STOP updating Press the function key again to stop updating and revert status processing to Status Stop TP27 TP37 Equipment Manual 10 4 Release 01 00 Status Force Variable Using the TP 10 2 Force Variable Function In addition to the function provided by Status Variable operand values can be modified using the Force Variable screen force Standard screen The Force Variable screen is not integrated in the ProTool standard screens Force Variable and therefore must be assigned to a button in the configuration Force Variable Operand Format Value DB DBB 100 1 BIN 0000000000100000 999999999 _ h hk NO _ Nh a g Oo0Oo0Oo o0o0ooo 0 O Force Input Hep ay Figure 10 4 Force Variable standard screen example TP37 with SIMATIC S7 Significance of the Start Stop update operating elements Force input start 123 HE Call in help text concerning on the current screen b 7 ar D Exit from current screen H ep 2 TP27 TP37 Equipment Manual Release 01 00 10 5 Status Force Variable Using the TP Control sequence Carry out the following steps to comntrol operand values
52. 0 Release 01 00 Maintenance Upkeep Scope The Touch Panels TP27 and TP37 are designed for low maintenance operation Maintenance of the TP is limited to e regular cleaning of the screen e changing the backup battery and e replacing the LCD back lighting TP37 only 18 1 Cleaning the Screen Preparation Clean the Touch Panel screen at regular intervals using a damp cloth Do not clean the TP while it is turned on Either switch the unit off or deactivate the Touch Screen The way to deactivate the Touch Screen is described in Sec tion 11 3 This ensures that functions are not triggered by inadvertently coming into contact with the touch screen Cleaning agents Use only water or a screen cleaning foam to dampen the cloth Do not spray cleaning agents directly onto the screen but onto the cloth Never use aggres sive solvents or scouring powder Protective foil The protective foil for the TP prevents the screen being scratched or soiled It is available as an option at your local Siemens branch TP27 TP37 Equipment Manual Release 01 00 18 1 Maintenance Upkeep 18 2 Replacing the Backup Battery Function The backup battery ensures that in the event of a power failure e the operating data trend data passwords messages in the SRAM of the Touch Panel is retained and e the hardware clock does not stop Service life Under normal operating conditions the service life is approximately 4 years A dead battery is indic
53. 01 00 Commissioning 13 4 Testing a Configuration in OFFLINE Mode Purpose Action End of test In operating mode OFFLINE individual functions and configurations down loaded from the PC PG to the Touch Panel can be tested without being in fluenced by the PLC PLC tags are not updated in OFFLINE mode Set the TP27 TP37 to OFFLINE mode using the System Settings Standard screen Check all the configured screens in respect of correct presentation Check the screen hierarchy 3 4 Check the input fields If faults occur when executing the individual steps download the configuration again TP27 TP37 Equipment Manual Release 01 00 13 9 Commissioning 13 5 Testing the Configuration in Conjunction with the PLC Test with PLC If the tests have been successfully performed in Offline mode test the TP27 connected TP37 in conjunction with the connected PLC This checks that the correct data areas have been configured s oo O O Connect the TP27 TP37 to the PLC A message on the TP27 TP37 indicates that it has been connected successfully ES Acknowledge this message Set the TP27 TP37 to ONLINE mode using the System Settings standard screen All the items contained in the configuration that are necessary for communication with the PLC can then be tested Depending on the configuration these might be e event and alarm messages buffers for event messages and alarm messages print functions automat
54. 01 00 Unit Description 16 3 Connection Elements Figure 16 1 Arrangement of connections Name Purpose Description Currently unassigned Z S e oel oojo ooo ojo e Z Currently unassigned DIL switch Serial interfaces e FIA RS232 TTY active passive PLC e F2 RS232 TTY active passive PC PU printer e IFIB RS422 RS485 floating PLC e IF3 Parallel interface LPT For connecting a parallel printer Relay output Relay contact for temperature monitoring and driving for example a light or an external fan The relay is tripped when the outside temperature reaches 45 C Grounding connection Relay output Power supply PCMCIA slot A and slot B DKM CPI interface covered For connecting a direct key module with 16 digital outputs or a control panel interface with max 32 digital inputs outputs Battery compartment covered For details of permissible switch settings see Section 12 2 3 For connector plug pin assignment see Appendi B For details of pin assignments see Section 12 2 1 For details of DKM connector pin assignments see Section and details of CPI connector pin assignments see Sections 17 1 2 17 2 2 TP27 TP37 Equipment Manual Release 01 00 16 5 Unit Description 16 4 Communication options Device AS511 TTY IFIA FAP TTY RS232 IFIA PROFI
55. 1 IF3 interface assignment B B2 Incorporating ALARM_S Messages 6 18 Indicator or messages 6 6 6 7 6 6 6 7 Indicators 1 Information T Ingredients recipe Inhibit event message Initial startup 13 1 16 5 Initialize TP Input cancel confirm numerical value 3 symbolic value Input field 3 6 4 2 Input line delete Input window 8 1 3 3 numeric input a s symbolic input Insert memory card Installation conditions 12 1 TP27 TP37 Equipment Manual Release 01 00 Index Installation position Installation possibilities Interface control panel roria Interference free design Internal errors C 12 Internal operating state Irradiation RF Issue password J Job from PLC K Keyboard switchover Keypad Keys virtual L Labeling buttons Language LCD back LED Tia Length alarm messages message text event messages message text Light indicators Lighting screen Limit value monitoring Line messages 6 3 Index 5 Index Lines per message alarm messages message text 2 1 event messages message text 2 1 List passwords da7 printers 7 3 system messages C 1 Literature Lithium battery 18 3 Load data data record record set Local button Location Logging messages 6 16 Logging out from TP Logical connection TP PLC 11 4 Login Logout Loudspeaker 11 8 LPT parallel
56. 10 5 System Settings cee scented eae eter ene eet ene eee eee coke ees 11 1 11 1 Setting an Operating Mode 0 ccc eee nes 11 4 11 2 Blanking the Screen 0 ccc een eee eens 11 5 11 3 Deactivate Touch Screen 0 ec een eee eens 11 6 11 4 Calibrating the Touch Screen TP37 and TP27 10 only 11 7 11 5 Other SeuINGS sess ccc cade deen ean Ge Bare ae ee Ades RR ee EOS 11 8 Part Ill INSTALLATION AND COMMISSIONING 12 INSTANAUON 554655500 eine eens hee eee eee heed ee eee eee eo 12 1 Mechanical Installation nnana a h ew aoe geet we 2k s wach ew Soe ado 12 2 Electrical Installation 0 0 0 0 0 ccc eee eens 12 2 1 Power Supply and Relay Contacts 24 i lt 40 caeieces daria acaniasaees 12 2 2 Connecting the Configuration Computer 12 2 3 Connecting the PLO o iice eee os oe eet eee nh Sa ee ee eee ae 12 2 4 Connecting a Printer 2226 ese sede 42205408 senesced es S4e468t donee TP27 TP37 Equipment Manual Release 01 00 13 Contents Commissioning 0cecececececeeeecetucucueeeeuvetucueunennanenes 13 1 13 1 Mita OLAS 3 e 2 ee oub tse e cae ece awe eeecne Suen es eee ENE ene een 13 3 13 2 FCCOMMISSIONNG avsxag c 0ewe eeng wees Cee p e oe wo ee 13 4 13 3 SIGNUP BENAVIOF seiss seb a niaig dom ged gdb a iiaa det ered ee oh ai inii dt 13 8 13 4 Testing a Configuration in OFFLINE Mode 00 annann 13 9 13 5 Testing the Configuration in Conjunction with the PLC
57. 13 1 Initial Startup Procedure The firmware and configuration must be downloaded to the Touch Panel when it is started up for the first time All the units in the SIMATIC HMI family are equipped with reverse battery backup The reverse battery backup is not effective if a connection to the con figuration computer already exists to download the generated project For this reason the following procedure is absolutely essential for download ing and commissioning the unit see fA 1 Switch on the Touch Panel s power supply Since a configuration has yet to be loaded at this stage and no PCMCIA card has been inserted in another unit refer to chapter 9 3 Load configuration in another unit the Touch Panel automatically enters Download mode displaying the message READY FOR SERIAL TRANSFER and waits for data to be downloaded from the PU or PC see figure 13 3 The Touch Panel cannot be operated in Download mode Connect the IF2 interface RS232 TTY on the Touch Panel to the PU or PC by means of a suitable standard cable Start the download operation on the PC or PU to the TP27 TP37 The Touch Panel checks the connection to the PC or PU If the con nection is not available or if it is not functioning correctly the Touch Panel issues the corresponding error message If the connection is in order downloading of the configuration commences The Touch Panel s firmware is downloaded automati cally Following suc
58. 6 Active password level insufficient for menu item Enter password with higher password level 339 Startup completed Communication with PLC has been re sumed 340 Status processing in progress on PU PC The OP can not be used while this is going on 341 Internal error With non Siemens connections data block error 342 Network node has illegal address Max addresses S7 MPI 32 PROFIBUS DP 128 343 You are attempting to edit a variable of a type that can not be edited in a recipe currently applies to ARRAY variables only 350 PLC is performing initialization You can not enter any This operating mode may be set by the setpoints during initialization Scrolling of screens is PLC programmer possible 351 PLC has completed initialization You can resume enter TP27 TP37 Equipment Manual Release 01 00 C 5 System Messages Message 352 Cause You are attempting to select a screen that does not exist or has been disabled by the function Hide Remedy 299 The minimum value is greater than the maximum value Minimum and maximum values are being for variable scales confused by OP To prevent this enter cor rect minimum and maximum values 354 You are attempting to enter a value in an input field when Log on with a higher password level the current password level is insufficient for input 355 Entry of this variable has not been configured for the current P
59. 7 Data Bit 5 8 Data Bit 6 9 Data Bit 7 10 Acknowledge l1 Busy 12 Paper End 13 Select 14 Auto Feed 15 Error 16 Init Printer 17 Select Input TP27 TP37 Equipment Manual Release 01 00 B 3 TP27 TP37 Equipment Manual Release 01 00 System Messages Message number OP system messages can be subdivided into various categories The information as to which category a system message belongs to is contained in the message number as indicated below Message number ULI Message text Driver error Startup message Warning Information message Operator error Other message Configuration error Internal error The message category enables you to identify the general area in which the cause of the fault is to be found Below you will find a selection of system messages listed together with details of under what circumstances they occur and where applicable how the cause of the fault can be eliminated Self explanatory system messages are not included Note System messages are displayed in the language selected in the configuration If the OP does not have access to any configuration data the messages are displayed in English TP27 TP37 Equipment Manual Release 01 00 C 1 System Messages Message Please wait Cause Mode change in progress or recipe function started Remedy Ready for trans fer Waiting for data from PU PC Data transfer Dat
60. AP is set the character delay time setting may be too Modify character delay time short 041 Fault in connection with PLC Possible causes Fault on the transmission link e g connecting cable defective Incorrect interface parameters set on OP or on com munication peer 043 Data transfer error A variable indicating the cause of the Repeat the data transfer Before doing so fault is transferred with this message check the physical connection configured Variable interface parameters if necessary 0 Timeout error 1 Framing error receiving 2 Overrun error 3 Parity error 4 No connection established 5 Checksum error receiving 6 Unexpected characters received 7 11 Internal error 12 Receive data block too large 13 Memory area not available on PLC 044 Fault in connection with PLC Possible causes Fault on the transmission link e g connecting cable defective Incorrect interface parameters set on OP or on com munication peer 114 PLC has been restarted 115 Establishment of logical link with PLC in progress H17 Connection with PLC is OK again following a fault 119 Automatic restart 136 PLC not responding Check program sequence on PLC Check physical connection 138 Data block not available on PLC Set up relevant memory area TP27 TP37 Equipment Manual Release 01 00 C 3 System Messages eter records can not be edited directly
61. BUS DP IF1B PPI SIMATIC S5 SIMATIC S7 M7 MPI PROFIBUS DP RS232 RS422 RS485 RS232 TTY RS422 RS485 SIMATIC 500 505 Other PLCs PC PU TTY RS232 IF2 Printer TTY RS232 IF2 TTL LPT TP27 TP37 Equipment Manual 16 6 Release 01 00 Options Overview This chapter contains desriptions of the follwng units which can be optionally connected e Direct Key Module DKM e Control Panel Interface CPI 17 1 Direct Key Module A Direct Key Module DKM is available as an option for connection to the Touch Panel The following variants are available Operator panel Direct key module with 8 outputs 16 outputs The variants vary according to the units The DKM for the e TP27 6 consists of a module board DKM A and a small housing e TP27 10 and TP37 consists of two module boards DKM A DKM B and a large housing see figure 17 4 The housing is secured to the rear of the Touch Panel It can be retrofitted at any time Function of the The Direct Key Module DKM must be implemented where fast keyboard direct key module operation is required without any communication related delays Example Direct key control for jog operation Direct keys can be operated via the software using buttons and messages if configured in ProTool The direct key module provides eight digital outputs per board External power The digital out
62. CION saraaa na E e a E pea a a a aa Pia DEE Maintenance Upkeep ccc eee eee eee ees 18 1 Cleaning the Screen 0 0 cc eee tenes 18 2 Replacing the Backup Battery cacs venus cand tate aved inv seed ge aianw es 18 3 Replacing the Back Lighting TP37 only 0c cece eee TP27 TP37 Equipment Manual on Release 01 00 III Contents Part V APPENDICES A Technical Data cong teceeeeelcoenne siiin inini nc ekeoeneceraweun senses A 1 Direct Key Module and Control Panel Interface 046 A 5 A 2 Chemical Resistance of the Touch Panel 0 000 c cence A 8 B Interface Assignments 0000 c cece eee eee ees C System Messages snnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnne C 1 D SIMATIC HMI Documentation 0000eceeeee eee eee rere rnrn E ESD Guidelines saspe sarip dente ns Ea a S E Gem nematunne E 1 GIOSSONY ia oes cea ecenedd ns i giiidn geny na a MOG sournaru EOE EEEE ae TP27 TP37 Equipment Manual IV Release 01 00 INTRODUCTION Part 1 Product Description 2 Functionality TP27 TP37 Equipment Manual Release 01 00 Product Description Use of TP27 and TP37 Touch screen Device variants Installation possibilities By implementing the Touch Panels TP27 and TP37 operating statuses current process values and faults in respect of a connected PLC can be graphically represented and the monitoring machine or system easily operated This is made possible by
63. F ON ON e SI must always be ON e S2 selects the module board DKM A ON DKM B OFF e S3 and S4 must be ON to drive the outputs TP27 TP37 Equipment Manual Release 01 00 17 5 Options 17 2 Control Panel Interface Function of the control panel interface External power supply 17 6 A Control Panel Interface CPI is available as an option for Touch Panels con nected to SIMATIC S7 PLCs The following variants are available Operator Control Panel Interface with panel 16 inputs outputs 16 inputs outputs 32 inputs outputs The variants vary according to the units The DKM for the I e TP27 6 consists of a module board CPI and a small housing e TP27 10 and TP37 consist of a module board CPI or two module boards CPII CPI2 and a large housing see figure 17 8 The housing is secured to the rear of the Touch Panel It can be retrofitted at any time The Control Panel Interface must be implemented where fast key operation is required without any communication related delays jog operation lt 100 ms It communicates via the PROFIBUS DP bus and can only be used in conjunc tion with the SIMATIC S7 PLC Each module board provides 16 digital inputs outputs An external keypad with controls and light indicators can be connected for each module board The as signment of the digital inputs outputs to the control and light indicators of the external keypads is configured in
64. IL switch direct key module IF1B interface 12 11 14 2 15 3 16 5 Dimensions TP27 10 TP27 6 TP37 Direct key module connectors and adjusters installing 17 2 pin array pin signet Direct message logging Disable message logging overflow warning Discharge static A 4 Display L5 alarm messages backlit colors event messages fill level first message graphic elements last message messages pressure variation quantities resolution size temperature variation touchscreen type Display elements TP37 16 3 Display functions Display mode messages 6 3 Display type alarm messages Disposal lithium battery 18 3 Documentation Download configuration data data record firmware serial Download mode Download Selective Data Record standard screen Index 3 Index DRAM A 1 E Edit data record 8 9 password record set Edit Message standard scren Edit Password standard screen Edit window data records Electrical connections Electrical installation EMC compatible installation Enable Enlarge memory area ENTER Enter alphanumeric values password value Entry cancel confirm Error handling Errors internal ESC ESD Guidelines opening 6 25 print Event message page opening 6 11 6 25 Event message window 6 5 opening 6 5 External dimensions mms External
65. LC mode 356 A print function has been initiated on the OP When at Switch the printer online tempting to print it has been ascertained that the printer is Check the connection between the OP and offline the printer Has the printer been connected to the cor rect interface 3 You are attempting to enter a setpoint that contains an Enter the value correctly illegal character 358 The OP is currently executing a function which does not Wait until the function has been completed ermit use of the OP while it is in progress P prog This message may appear in the case of recipe functions for example 365 Incorrect index A multiplex index is outside the defined range 370 Hard copy print out has been cancelled manually 371 Print function disabled at present 312 The function started has been cancelled 383 For information transfer of data records completed 384 Data record required is not on data medium Check the data record selection parameters recipe data record name data medium or use the Select function to select the data record 385 Information message transfer of data records from OP to One possible reason is that operation is no data medium or vice versa has been initiated longer possible The PLC has not reset the corresponding 386 Information message transfer of data records from OP to control and acknowledgment bit which interface area 387 Data record not found There is no data record relating to the se
66. Lamps inductive load not permitted Outputs No of outputs in groups of output DO1 to DO4 output DOS to DO8 output DOY to DO12 output DO13 to DO16 Optical isolation Output voltage e with signal 0 Max 2 V idling e with signal 1 Min voltage supply 3 V Output current e with signal 0 Max 1 mA e with signal 1 Max 500 mA per group 1 output of 200 mA the remainder 100 mA Switch rate at e resistive load Max 100 Hz e lamp load Max 8 Hz Load current per group e aggregate current 500 mA on short circuit Complete group deenergized Cable length Voltage supply for inputs Voltage supply rated value 24 V DC e permissible range 18 0 to 30 0 V e value att lt 0 5 sec 35 V Pushbuttons switches inductive load not permitted TP27 TP37 Equipment Manual A 6 Release 01 00 Technical Data No of inputs Optical isolation from internal logic circuitry Input voltage e rated value 24 V DC Oto5 V e with signal 1 15 to 30 V Input delay 0 3 msec Connection of mechanical switches Cable length of sensors unshielded e with signal 0 TP27 TP37 Equipment Manual Release 01 00 A 7 Technical Data A 2 Chemical Resistance of the Touch Panel Chemical resist ance of TP27 6 A 8 The surface of the TP27 6 complies to DIN 42 115 Teil 2 and shows no visible signs of change when exposed to the chemicals listed in Table A 1 for a period of over 24 hou
67. Newcomers Content ProTool is supplied with example configurations and the corresponding PLC programs This documentation describes how you e load the examplesonto the operating unit and PLC e run the examples and e upgrade the connection to the PLC to suit your own spe User s Manual cific application MP270 Commissioning en Describes the hardware and the general operation of Multi Equipment Manual gineers Panel MP270 It contains Users e installation and commissioning instructions e adescription of the equipment e operating instructions e instructions for connecting the PLC printer and pro gramming computer e maintenanceinstructions OP37 Pro Commissioning en Describes the hardware installation and inclusion of up Equipment Manual gineers grades and options for the OP37 Pro Users TP27 TP37 Commissioning en Describes the hardware and general operation Equipment Manual gineers It contains OP27 OP37 Users e installation and commissioning instructions Equipment Manual operating unit description OP25 OP35 OP45 e connecting the PLC printer and programming computer Equipment Manual e operating modes OP7 OP17 amp Equipment Manual aca OPS OP15 e description of the standard screens supplied with the op erating unit and how to use them Equipment Manual Ei TD17 e fitting options Equipment Manual e maintenance and fitting of spare parts OP3 Commissioning en Describes the har
68. SURE SERIAL DOWNLOAD BOOT CONFIGURATION Figure 9 1 Settings in the startup phase example clear flash memory 2 Touch the lower left corner area of the screen When using the TP27 10 it is also necessary to touch the OK button Touching any other area of the screen subsequently stops the deletion procedure 3 Confirm the second confirmation request using the OK button TP27 TP37 Equipment Manual Release 01 00 9 3 Storing and Loading Data Reserved memory area for recipe data 9 4 A memory area with the following default settings is reserved for recipe data in the flash memory and on the memory card e 64kB flash memory e 128 kB memory card If the default values are not sufficient reset them in ProTool Remember how ever that less space will be available for the configuration if the reserved area is enlarged Note Remember that in addition to the reserved area for recipe data records 64 kB are required on the internal flash memory and 128 kB on the memory card for management data TP27 TP37 Equipment Manual Release 01 00 Storing and Loading Data 9 3 Backup Restore Application Standard screen Meanings of buttons The memory card offers the possibility of loading data stored in a Touch Panel directly onto a machine or system This means that a configuration or recipe data records can be updated or modified irrespective of the location at which the system is being used
69. TP27 TP37 Equipment Manual 11 2 Release 01 00 TP27 TP37 Equipment Manual Release 01 00 Buffer overflow warning Date and time m g 2 I Oo Bi m ep g E System Settings For a description refer to chapter 6 Set current date and time of day Blank screen Switch language Call Backup Restore function for a description refer to section 9 3 Adjust volume TP27 Adjust contrast TP37 and TP27 10 Calibrate touch screen Deactivate touch screen to clean the screen time limit Call Help text on standard screen Exit from standard screen System Settings 11 1 Setting an Operating Mode Operating modes Online Offline Download Changing the operating mode The following TP operating modes can be adjusted e Online e Offline e Download Serial MPI S7 This is the standard operating mode for unrestricted process operation and pro cess visualization In Online mode a logical connection is established between the Touch Panel and PLC or the Touch Panel attempts to establish a connec tion In Offline mode no logical connection is established between theTouch Panel and PLC The Touch Panel does not attempt to establish a connection You can use the Touch Panel Process control and process visualization are not possible In Download mode data can be downloaded from the configuration computer to the Touch Panel refer to chapter 13 2 In this mo
70. Touch only one point of the Touch Panel screen at a time Do not touch several touch elements simultaneously If you do an unintended action may be initiated A function assigned to a button is normally triggered when the button is touched With some functions it is possible to define the configuration so that the function is not triggered until the button is released or its outlines remain while being touched e g the Set Bit function or the keypad in the input window for numerical values If the button has a repeater keep touching the button as long as the function in question is to be to repeated Not more than one touch element is activated per touch Where an operating function has still not been completed e g entering a value any successive at tempt to trigger a similar function 1s refused and a system message to this ef fect issued Similar functions in this respect are Enter Setpoint and Edit Data Record for example When the Touch Panel detects contact on a valid touch element it responds with a visual or acoustic acknowledgement An acknowledgment is indepen dent of communication with the PLC It is not an indication of the required action actually having been executed An acoustic signal is issued as long as the touch element is touched The signal tone can be enabled and disabled by means of the System Settings standard screen TP37 and the volume adjusted TP27 see chapter 11 TP27 TP37 Equipment Manual Releas
71. a transfer between PU PC and OP in prog ress Firmware not The firmware can not be used for the current compatible configuration EPROM Memory module defective or internal hard Send unit for repair quoting details of error memory failure ware fault message RAM memory failure Flash memory failure Memory module defective or transmission er ror Retransfer configuration or send OP for repair C 2 TP27 TP37 Equipment Manual Release 01 00 System Messages Message Cause Remedy 026 029 Storage medium not ready contains errors or status unde Reset hardware remove then refit Flash finable memory module or carry out hardware test 030 Storage medium not intialized Switch to download mode 032 Error accessing module Flash may not be supported or Check whether module is properly inserted initialized by incorrect OP and compatible If restoring repeat backup with correct OP 033 Internal Flash memory initialized configuration data Retransfer configuration deleted some recipe data preserved 034 Inserted module initialized all stored data deleted Retransfer configuration 035 Size of selected recipe memory has been reduced The reduced size recipe memory can not be used and all data records must be de leted The recipe memory is only initialized when requested 040 Driver error Check physical connection with PLC If F
72. agreement with the hardware and software described Since deviations cannot be precluded entirely we cannot guarantee full agreement However the data in this manual are reviewed regularly and any necessary corrections included in subsequent editions Suggestions for im provement are welcomed Technical data subject to change Siemens AG 1999 Siemens Aktiengesellschaft Order No 6AV3991 1AJ02 0ABO Preface Purpose This equipment manual provides operation installation configuration and system service personnel with information concerning functionality opera tion and technical design of the Touch Panels TP27 and TP37 Organization of The equipment manual Touch Panel TP27 TP37 is organized into five parts the manual Part Chapters Contents 1 2 Overview of the Touch Panel and range of functions in tabular form 3 11 Step by step instructions on how to operate the Touch Panel using the standard screens 12 13 Mechanical and electrical installation Commissioning Touch Panel operating modes 14 18 Detailed information on the Touch Panel and maintenance Appendix Technical data lt Interface assignments System messages SIMATIC HMI documentation ESD guidelines Glossary of technical terms Conventions The following conventions are used throughout this manual Motor off Text in the Touch Panel display
73. al Release 01 00 5 5 Password Deleting a password Changing a password Changing password levels 5 6 Touch the Edit input field The password input window opens 2 Enter the password to be deleted If the password level in the ad in the input field Edit and con jacent input field is set to O the firm by pressing password has been deleted 3 The password level input win dow opens Otherwise touch the input field behind the Edit field Overwrite the password level Once it has been transferred the with 0 and confirm by pressing password is deleted pi It is not possible to change a password on the Touch Panel directly To change a password the existing one must be deleted and a new one entered Exception The superuser password can be changed by overwriting it directly Step Action Result 2 Enter the password to be as The password level of the pass signed a new level inthe input word entered appears in the in field Edit and confirm by press put field behind the field Edit ing a pi 3 Touch the input field behind the The password level input win Edit field dow opens 4 Overwrite the password level Once it has been transferred the with a new value and confirm new level is assigned to the pressing e password TP27 TP37 Equipment Manual Release 01 00 Viewing the password list Action Password The password list contains all the pass
74. al acknowledged and cleared alarm messages e all not individual arrived and cleared event messages Delete alarm messages by pressing the DELETE ALARM MESSAGE BUFFER button Delete event messages by pressing the DELETE EVENTS BUFFER button The message events for messages which have not been cleared remain in the message archive TP27 TP37 Equipment Manual Release 01 00 6 15 Messages 6 4 Printing Messages How to print Direct message logging Enabling Disabling direct message logging 6 16 Alarm and event messages can be printed out e automatically following buffer overflow see chapter 6 3 e automatically as direct message logging e manually see chapte 6 5 2 Set the printer parameters in the Printer Settings standard screen The standard screen is described in chapter 7 Note If a flood of more than 20 messages arrive simultaneously causing the buffer to overflow it is possible that the messages will not be printed If this happens skk appears in the printout instead of messages Alarm and event messages can be printed out directly on arrival and clearing alarm messages also on acknowledgement when this has been defined in the message configuration System messages are not logged Message logging can be enabled disabled online via the Touch Panel using the System Settings standard screen To do so touch the MESSAGE LOGGING field and select either of the parameters OFF or ON
75. al Values Input window 3 6 Enter numbers in the fields configured for pure numeric input digit for digit using the numeric keypad of the input window illustrated in figure 3 2 999999 Figure 3 2 Window for entering numeric values TP27 TP37 Equipment Manual Release 01 00 Meanings of buttons Entering a value Hexadecimal mode General Operation Enter digits Enter digits 0 to 9 Enter hexadecimal Enter the hexadecimal numbers A to numbers F after pressing HEX Change sign Change sign from to and back Enter decimal point Enter decimal point or comma uu Hexadecimal mode Change numbers 1 to 6 to characters HEX A to F Display help text Call Help text for the current input HELP Help field The button is not displayed unless the corresponding Help text is configured Ei E Delete character Delete character shown in reverse Backspace video in the input line Delete input line Delete all characters in the line i e CLR Clear clear the input line Cancel Discard input and close window Escape m MN O Enter Confirm input and close window Entries in numeric input fields begin aligned to the right Entered digits are moved to the left pocket calculator format The current input position is displayed in reversed background foreground col ors Invalid characters e g numbers greater t
76. and event messages may contain the following information e Arrived Denotes the occurrence of a message e Cleared The reason for the message no longer exists e Acknowledged alarm messages only The message has been noted by the operator or the PLC acknowledged and confirmed A message status is accurately timed by the Touch Panel when it is recorded and indicated when a message page or buffer is displayed TP27 TP37 Equipment Manual Release 01 00 6 1 Messages 6 1 Types of Message Event and alarm messages System messages Event and alarm messages must be configured Event messages indicate a sta tus in the process whereas alarm messages indicate faults or errors Event mes sages and alarm messages are issued by the PLC Alarm messages have to be acknowledged on account of their significance System messages are triggered by the Touch Panel They do not have to be configured System messages provide information on operating status of the Touch Panel and on maloperations or malfunctions in communication 6 1 1 Event Messages and Alarm Messages Definition 6 2 The configuration defines whether a process status is indicated by an event message or alarm message Messages referring to regular sequences of events or states should be catego rized as event messages for example 0000031 10 53727 04 04 97 Mixing operation completed Filing level in mixer 5000 1 Messages relating to disturbances of th
77. anual Release 01 00 12 5 Installation 12 2 Electrical Installation Electrical connections EMC compatible design aN Reverse battery protection 12 6 The Touch Panel requires electrical connections e to the power supply e to the configuration computer PU or PC e tothe PLC The electrical connection to the PU or PC is required purely for downloading the firmware and configuration Following the configuration and test phases a serial printer can be connected to the Touch Panel instead of the configuration computer A precondition for error free operation is an EMC compatible hardware design of the PLC and the use of interference proof cables The guidelines on interference free design of the PLCs apply equally to installation of the Touch Panel Caution e Only shielded cables are allowed for all signal connections e Screw or lock all plug connections e Do not install signal lines in the same cable ducts as power cables e Siemens AG refuses to accept liability for malfunctions and damage aris ing from use of self made cables or cables from other manufacturers The operating units have reverse battery protection This has no effect if a connection already exists to another unit via RS 232 Therefore proceed as follows when commissioning the operating unit 1 Connect the power supply 2 Switch on the operating unit If the operating unit does not power up swap the connections because the poles ar
78. ard screen TP27 6 only a Call Help text HELP Exit from standard screen TP27 TP37 Equipment Manual 7 4 Release 01 00 Recipes Purpose Data records Example of a recipe Recipes consist of combinations of tags for a specific application The purpose of recipes is to transfer several items of data collectively to the PLC This transfer requires synchronization between the touch screen and the PLC The data structure is defined with the data record in the configuration Data is assigned to the structure on the Touch Panel This data structure recipe can be used more than once and different data can be assigned to it We refer to data records to which data has been assigned as data records Data records are stored on the Touch Panel This saves memory space on the PLC The same bottling machine of a fruit juice filling system is to be used to produce orange nectar an orange drink and orange juice The mixing ratios are different for each drink though the ingredients are always the same The production details are configured in this example as the Mixture recipe Mixing Unit To bottling machine TP27 TP37 Figure 8 1 Example Fruit juice system TP27 TP37 Equipment Manual Release 01 00 8 1 Recipes Ingredients of a A recipe consists of a series of recipe entries Each entry contains no more than recipe one input field tag The Mixture recipe might contain the follow
79. assword protection Plan view 5 1 PLC connecting 12 10 PLC job 4 2 Pocket calculator format Position window 3 3 Index 7 Index Power consumption Power supply connecting Power supply unit PPI connection Presentation message Pressure variation display 1 3 16 6 Principle data storage enter value Print alarm message buffer 6 25 buffer event message buffer messages screen list 7 1 Print functions 2 2 Print screen parameters Printer connecting Printer interface set Printer Settings standard screen 7 2 Printing messages ALARM_S Messages Priority 6 10 set Process control monitoring operating 1 3 visualize Process control phase 1 2 Process disturbance reporting 6 2 Process state reporting 6 2 Process values alarm messages event messages messages 6 4 Process variable visualizing 1 1 Processor 1 6 Processor type Product description PROFIBUS DP Protective foil ProTool PU connecting 12 9 Pulse modulation A 4 16 6 Q Quantities display 1 3 Index 8 R Radio interference Rated voltage Recipe identifying Recommissioning 1 4 Record sets Recording Relative humidity Relay contact 12 8 A 2 message relay A 2 with current supply Relay output 14 2 for temperature monitoring 16 5 Release button Remaining buffer size Remedies syste
80. at Only returned in the case of data records not all entries are present that are transferable from one recipe to You have the following options another rel 3 0 or higher plastic func 1 read the missing entries from the PLC tions 2 edit the missing entries 3 cancel the Download operation 566 Data record contains array that does not fit the current The following question appears recipe structure Save yes no If you elect to save the array data is set to 0 567 568 If the message buffer has to be cleared pending event Check configuration Too many messages alarm messages also have to be deleted in order to make are pending space for new message events 569 Fault on CPI module CPI no defective CPI module Error 1 Voltage too low 2 Current too high 3 Temperature too high 4 Module not present failed during operation 571 S7 system diagnosis ALARM_S returns error if OP logs CPU operating system out of date on off 31 2 Query data record already exists on data medium If O is entered the data record will be over written with the new values 604 Message does not exist Configure message 605 Process link is only configured symbolically Change configuration and retransfer 606 Too many message variables configured 607 Data type configured does not exist 613 Data block not available or too short Create data block of required length on the PLC 622 Configured recipe does not fit in recipe mailbox on PLC
81. ated in routine operation by a system message on the Touch Panel Replace the backup battery as quickly as possible after the mes sage is received Source of supply The battery can be ordered via the Siemens spare parts service It is shipped ready for installation with a lead and connector See our catalog ST80 1 for the order number Before changing Observe the following before changing the battery the battery i Caution e Change the battery with the power supply switched on in order to prevent loss of data passwords for example e The battery must be changed by a properly qualified person e Before replacing the battery note the ESD guidelines in Appendix E of this manual TP27 TP37 Equipment Manual 18 2 Release 01 00 Maintenance Upkeep Aerin If a direct key module or control panel interface is connected to the TP37 remove it see roa in order to gain access to the cover of the battery don T7 Lor 122 Switch off the voltage supply before removing the DKM or CPI After removing the direct key module or the control panel inter face switch on the voltage supply before removing the battery Remove the grey plastic cover of the battery compartment at the rear of the Touch Panel Remove the battery lead connector from the two pin plug connec tor on the TP Remove the dead battery from the holder and insert the new one The snap in plastic holder secures the battery in the battery compartment 5 Insert the
82. ay distort the equipment housing and as a result cause breaking of the Touch Screen TP27 TP37 Equipment Manual Release 01 00 12 3 Installation Maximum torque It must be ensured that the threaded spindles of the screw type clamps are tightened with the recommended torque of 0 5 Nm Seal After correct fixing of the equipment the seal remains visible owing to construction reasons i Caution Do not try to upset the seal until the TP27 10 and the front panel lie on each other at the same level Any damages caused by too high torques when tightening the screw type clamps of the TP27 10 are not covered by the warranty TP27 TP37 Equipment Manual 12 4 Release 01 00 Installation ila 1 Working from the front position the TP37 in the slot cut in the cabinet TP37 Make sure the TP cannot drop out of the front panel before it has been secured 2 Locate the hooks of the six screw type clamps enclosed with the TP in the corresponding recesses in the housing of the TP37 One large screw type clamp is required on the left and another on the right two small screw type clamps for the top and two for the bottom 3 Working from behind tighten the grub screws against the front panel as illustrated Grub screw Screw type clamps key Note e Make sure the seal is seated correctly against the front panel e Do not overtighten the screws to avoid damage TP27 TP37 Equipment M
83. by the op eratng system in which all message events are eneterd in chronological order Message events consist of e arrival of a message e acknowledgment of an alarm message e clearing of a message The message archive is a FIFO buffer When the buffer is full the oldest mes sages are deleted During configuation it is possible to define a remainder buffer size for the message archive As soon as this remaining buffer size 1s reached the Touch Panel automatically issues an overflow warning system message Messages continue to be entered in the message archive even after the remaining buffer size has been reached If the conditions for issuing a message have been fulfilled in the process cur rently running a value has been reached a bit is set in the data area by the PLC application program for an event or alarm message The Touch Panel reads the data area after a configured polling time In this way a message is detected as having arrived The bit is reset by the PLC when the condition for issuing the message no longer exists The message is then regarded as having been cleared TP27 TP37 Equipment Manual Release 01 00 6 5 Messages 6 1 2 Alarm Messages Acknowledging alarm messages Acknowledgment groups group acknowledgement Message indicator 6 6 Alarm messages have to be acknowledged on account of their ur gency This can be done manually or automatically by the PLC ACK To acknowled
84. cessful downloading the Touch Panel restarts and displays the start screen of the configuration that has just been loaded Note Please refer to theProTool for information on which settings are required for the downloading operation in User s Guide ProTool Configuring Graphic Displays TP27 TP37 Equipment Manual Release 01 00 13 3 Commissioning 13 2 Recommissioning Types of downloading Serial download 13 4 When recommissioning the configuration firmware already loaded in the Touch Panel is replaced by another Downloading can be performed by means of serial download or MPI download for SIMATIC S7 In the case of a serial downloading operation the configuration firmware is transferred from the PC PG to the Touch Panel via an RS232 TTY connection Begin by connecting the IF2 interface RS232 TTY on the Touch Panel to the PU or PC using a suitable standard cable There are two ways of setting the Touch Panel to Download mode In routine operation The method of changing the operating mode of the Touch Panel online is described in Section In the startup phase of the Touch Panel In the startup phase of the Touch Panel the menu illustrated in figure 13 2 or fi gure 13 3 as appropriate appears briefly in the initialization phase Touch the SERIAL DOWNLOAD button to set the Touch Panel to Down load mode before power up Providing the download operation to the Touch Panel has not started you can exit t
85. ch any part of the screen of the TP27 the back lighting returns to full brightness if you are using a TP37 touching the screen switches on the back lighting The screen of the Touch Panel is only blanked automatically if this function has been configured in ProTool TP27 TP37 Equipment Manual Release 01 00 11 5 System Settings 11 3 Deactivate Touch Screen Purpose Soiling the touch screen cannot be avoided during normal operation There fore it should be cleaned at regular intervals In order to prevent functions be ing activated inadvertently while cleaning the screen it can be deactivated via the System Settings screen for a limited period of time Procedure Touch the button depicted on the right in the System Settings screen The screen is blanked and a bar graph appears The touch panel is then deactivated for 30 seconds It can be cleaned without any functions being triggered The way to clean the touch panel is described in section 18 1 The bar graph on the screen constantly indicates the remaining time until the touch panel is reactivated The standard screen re appears automatically after 30 seconds If this function is used in a customized configuration the time period of deactivation can be changed TP27 TP37 Equipment Manual 11 6 Release 01 00 System Settings 11 4 Calibrating the Touch Screen TP37 and TP27 10 only Purpose Depending on the installation position and viewing angle it is possible that
86. characters deleting input line displaying help text entering decimal point entering digits entering hex numbers Numerical value entry 3 6 O Offline mode Online mode 11 4 Open alarm message buffer alarm message screen 6 7 event message buffer event message page event message window 6 5 help window message buffer message page Operate process touch element Operating touch panel 1 1 Operating concept Operating elements 1 4 TP27 10 TP27 6 TP37 Operating functions Operating mode setting 11 4 Operating state internal 6 8 6 25 6 25 6 25 TP27 TP37 Equipment Manual Release 01 00 Index Operating status TP Operating temperature Operation general Operation acknowledgement 3 4 Operator permission Operator process control Operator prompting 2 2 Options 17 1 Other PLCs connection Output field Output medium 6 27 Overflow warning 6 5 enabling and disabling 6 29 switch on off Overview Overwrite password P Parallax correcting Parallel interface LPT Parallel printer connection Parameter printer Parity printer Partitioning screen 3 1 Password changing creating deleting enter format number supervisor Password hierarchy 5 1 Password level changing number Password list view Password management Password protection 2 2 PC connecting PC PU connecting PCMCIA Permission p
87. ck 4 Red 1 Blue 5 Magenta 2 Green 6 Yellow 3 Cyan 1 White Value 1 No color Figure 7 2 Standard screen Printer Settings example TP37 and TP27 10 Meaning of Interface Set printer interface operating elements IF serial LPT parallel TP37 only Transfer Parameters Standard setting serial BAUD RATE 9600 DATA BITS 8 STOP BITS 1 PARITY None TIMEOUT S 60 Do not change the parameters unless they do not match the transfer parameters of your printer Printer Select a printer from the list of configured printerss TP27 TP37 Equipment Manual Release 01 00 1 3 Printing Print Screen ASCII default setting Only ASCII characters are printed in a screen printout no graphics or character graphics An ASCII screen print is appreciably quicker than a graphic screen print A screen which contains text characters be longing to an Asiatic character set 1s always printed in graphics mode irrespective of the ASCII default setting GRAPHIC All elements on the screen are printed in a screen print including graphics trends and bar graphs Assign Color Disable individual colors 1 or modify color assignment Example You wish to use black 0 as the color instead of blue 1 Switch to the Hardcopy standard screen TP27 6 only Hl py F oi Switch to the Assign Color stand
88. d Select the data medium on which the data record is to be saved from the selection window 3 Select the name of the data record to be save see Editing a data record Step 3 Page 8 9 4 Touch the button TP27 TP37 Equipment Manual 8 14 Release 01 00 Recipes 8 2 Record Sets Definition Example Editing Selecting A record set combines one data record from several different recipes under a common name In its data records a record set contains all the values required to set up a ma chine or system This means for example that the basic settings for machines which operate simultaneously can be loaded to produce different products In order to simplify the general overview the ORANGE fruit juice system used in this chapter is extended by the production lines GRAPEFRUIT and LEMON To do this the recipes GRAPEFRUIT and LEMON are set up Each of these recipes has a data record called Drink These three data records form the record set called Drink The data record Drink for all three recipes can be downloaded simulta neously to the PLC in a single transfer action thus starting production of the Drink A record set is edited in the Data Record Processing and Transmission standard screen the same as a data record The editing options are e Select e Save Create e Load e Delete Select the recipe name RecordSet from the selection window If Record set has been c
89. de there is no logical con nection between the PLC and the Touch Panel You cannot operate the Touch Panel in Download mode e In routine operation On the System Settings standard screen touch the Operating Mode field and select the operating mode required from the selection window The Touch Panel saves the current operating mode in the non volatile memory The next time it powers up the Touch Panel automatically reactivates the operating mode last set e During the startup phase of the Touch Panel The procedure for setting the Touch Panel to Download mode during the startup phase is described in section 13 2 TP27 TP37 Equipment Manual Release 01 00 System Settings 11 2 Blanking the Screen Purpose The brightness of the LCD back lighting is reduced during the course of time due to technological reasons To extend its useful life e reduce the brightness of the back lighting on the TP27 e switch off the back lighting on the TP37 Action e Trigger using the standard screen Touch the button depicted on the right of the System Settings standard screen This blanks the screen As soon as you touch any part of the screen of the TP27 the backlighting returns to full brightness if you are using TP37 touching the screen switches on the back lighting e Automatic triggering If you do not touch the Touch Panel s screen within a configured period of time the screen is blanked automatically As soon as you tou
90. dware of the OP3 its general operation and Equipment Manual gineers the connection to the SIMATIC S7 Users Programmers PP7 PP17 Commissioning en Describes the hardware installation and commissioning of Equipment Manual gineers push button panels PP7 and PP17 Users Communication Programmers Provides information on connecting text based and graphics displays to the following PLCs e SIMATIC S5 e SIMATIC S7 e SIMATIC 500 505 e drivers for other PLCs This documentation describes the e configuration and parameters required for connecting the devices to the PLC and the network e user data areas used for exchanging data between opera tiong unit and PLC TP27 TP37 Equipment Manual Release 01 00 SIMATIC HMI Documentation Documentation Target Group Content Communication for Programmers Provides information on connecting Windows based systems Windows based Systems to the following PLCs User s Manual e SIMATIC S5 e SIMATIC S7 e SIMATIC 505 e Allen Bradley PLC 5 SLC 500 This documentation describes the e configuration and parameters required for connecting devices to the PLC and the network e user data areas used for exchanging data between operat ing unit and PLC Other PLCs Programmers Provides information on connecting devices to PLCs such Online Help a e Mitsubishi e Allen Bradley e Telemecanique e Modicon e Omron e SIMATIC WinLC When the drives are installed the rel
91. e 01 00 General Operation Visual The type of visual operation acknowledgement is dependent on the operating acknowledgement element touched TP27 TP37 Equipment Manual Release 01 00 Visible buttons The border color of the button touched changes Start Untouched H Start Touched Input fields The foreground and background colors of a touched input field are inter changed The change of color remains in effect until input is terminated or canceled 2500 Untouched 2500 Touched Message windows and invisible buttons A pointing hand similar to that illustrated here appears to the top left hy of the operating element touched If the element touched is at the top border of the screen the pointing hand appears to the right and beneath the element in question 3 5 General Operation 3 2 Entering Values Principle Values can be entered in the input fields and combined input output fields which are then transferred to the PLC To do so touch the corresponding field The foreground and background colors of a selected input field are inter changed Depending on the display type configured the system opens one of the input windows for e numeric inputs e alphanumeric inputs e symbolic inputs The input window is closed following a valid input The foreground and back ground colors of the field being edited are reset and the new value is applied to the input field 3 2 1 Entering Numeric
92. e 01 00 12 11 Installation 12 2 4 Connecting a Printer Connection configuration Printer settings 12 12 Figure 12 4 illustrates the connection of a printer to the serial and parallel printer interfaces of the Touch Panel e Serial connection IF2 e Parallel connection LPT TP37 only Cables with integral connectors are available for connecting Siemens printers refer to the ST80 1 catalog When connecting printers from other manufac turers use the cables supplied or specially made cables TP27 TP37 Printer Serial Parallel N TP37 Figure 12 4 Connection configuration diagram for printers Note Use only a cable with braided metal shield grounded at each end for connect ing the Touch Panel and the printer The printer type and transmission parameters are defined on the Touch Panel via standard screen Printer Settings refer to chapte 7 Some printers may require defining the ASCII character set used in the config uration on the printer as well TP27 TP37 Equipment Manual Release 01 00 Commissioning 1 3 Flowchart The guide to commissioning depicted below describes the individual steps required for commissioning Touch Panels TP27 and TP37 Figure 13 1 illus trates the most important steps for the initial startup recommissioning and nor mal operation of the Touch Panels Initial startup Recommissioning Normal operation Neither a configuration nor The Touch Panel already has The Touch Pa
93. e page ap pears The message indicator does not disappear until all acknowledged alarm messages have been cleared This means that a pending alarm message is not forgotten TP27 TP37 Equipment Manual Release 01 00 Messages Setting alarm The alarm message window can be set in the background so that if messages in the there are numerous alarm messages pending it is not necessary to ESC background acknowledge them all before rectifying what may be a critical system condition at the machine Set the window in the back ground by touching the ESC button in the alarm message window igurd6 1fon page 6 4 The other touch elements on the screen can then be used The alarm messages set in the background are re displayed e after touching the message indicator or e anew alarm message arrives If the alarm message is in the foreground the alarm message screen can be opened by touching the message indicator Each subsequent touch opens the alarm message buffer or alarm mes sage screen alternately TP27 TP37 Equipment Manual Release 01 00 6 7 Messages 6 1 3 System Messages Definition Structure Serious and non serious system messages 6 8 System messages indicate internal Touch Panel operating statuses They indi cate for example maloperations or communication malfunctions Touch the system message window to close it A system message consists of a message number and text e g 222 AM remaining buff
94. e process or status should be catego rized as alarm messages for example 0000017 10 59 53 04 04 97 AGR 04 Bottling operation aborted Bottling valve closed O UO O Alarm messages have to be acknowledged on account of their urgency By do ing so the operator confirms that he has taken note of the alarm message Alarm messages can also be acknowledged by the PLC Operational hints can be configured as event messages or alarm messages in addition to status messages If for example the machine operator wishes to start the filling operation but has forgotten to open the bottling valve on the mixer he can be requested to rectify the error by means of an event message for example VOQ00037 TIOL 02 04 04 97 Open bottling valve TP27 TP37 Equipment Manual Release 01 00 Presentation Standby message Display mode Messages Alarm and event messages can be configured so that text components flash in order to distinguish them from other message texts Messages may contain text and tag fields Tag fields display current PLC ac tual values in numeric form A sub category of the event message is the standby message The standby message is the event message number 0 It is displayed when there are no event messages on the Touch Panel A current event or alarm message can be displayed in either a message line or message window One of the following combinations can be defined in the configuration e Window window
95. e reversed 3 When the operating unit has been powered up connect the configuration computer or periphery equipment TP27 TP37 Equipment Manual Release 01 00 Installation Configuration Figure 12 1 illustrates a number of configuration options for Touch Panels options PLCs and periphery equipment PLC PLC PROFIBUS DP Configuration SIMATIC 5 SIMATIC 500 505 A computer SIMATIC 500 505 SIMATIC S7 PC Other PLCs PC Other PLCs POT7XX optionally DIL Relay contact for tem switches perature monitoring IF1A IF2 IF1B mn I TP27 TP37 contact optionally Serial Parallel Configuration computer Printer Printer E g E g PC DR215 Epson Stylus PG 7xx DR235 Canon BJC Valid for TP27 and TP37 Only valid for TP37 1 with MPI card 2 Relay contacts only for TP27 6 and TP37 Figure 12 1 Configuration options Detailed information on connection options is provided in the sections below The connection plug pin assignment for the interfaces are provided in Appen dix Blof this manual TP27 TP37 Equipment Manual Release 01 00 12 7 Installation 12 2 1 Power Supply and Relay Contacts Power supply Relay contacts TP27 6 and TP37 only aN Temperature monitoring TP37 only Ground connection 12 8 The power supply for the Touch Panel is connected at the 4 pin plug c
96. e saved see Editing a data record Step 3 Page 8 9 Touch the button If a data record with this name does not exist it is created If a data record with this name already exists the system asked whether the existing data record should be overwritten Confirm by touching or cancel the action by touching ESE 6 Repeat steps 1 to 5 for each data record to be saved on the data medium Loadig data Proceed as follows to load data records from data media in the main memory records of the Touch Panel and download them to the PLC Touch the Recipe field in standard screen Data Record Processing and Transmission Select a recipe for the data record to be loaded from the selection window Select the name of the data record to be loaded see Editing a data record Step 3 Page 8 9 3 Touch the Data Medium field Select the data medium from which the data record is to be loaded from the selection window 4 Touch the button TP27 TP37 Equipment Manual Release 01 00 8 11 Recipes Deleting data records The following section describes the sequence for deleting individual data records fro the selected data medium If all the data records on the data medium are to be deleted it is more practical to use the Format function see Page 8 8 If the data record to be deleted from the data medium is active on the PLC it remains active on the PLC e
97. ed as the first entry On pressing CURSOR LEFT the cursor remains on the first character and on pressing CURSOR RIGHT it skips to the second character In this case the value is no longer displayed in inverse colors and can be edited After pressing the HELP button the help text configured for the relevant input field appears See figure 3 5 on page 3 11 for an example The alphanumeric keyboard has two levels e Normal level see figure 3 3 is the same in all languages e Shift level the keyboard template varies from language to language Use SHIFT to toggle between the two levels Confirm the value entered by pressing the ENTER button press ESC to cancel the input process The window is closed in both cases TP27 TP37 Equipment Manual Release 01 00 3 9 General Operation 3 2 3 Entering Symbolic Values Input window Text is entered and displayed in symbolic input fields instead of a value Select the text from the configured text list Figure 3 4 depicts the input window Selection 1 Selection 2 Selection 3 Selection 4 Selection 5 Selection 6 Selection 7 Selection 8 Selection 9 Figure 3 4 Window for entering symbolic values buttons Scroll Cursor Scroll up and down one line at a time through the text list Display Help text Call Help text for the current input field The button is not displayed unless the corresponding Help text is configured Cancel Escape Discard selection and clo
98. ed if 0 is entered 555 Query 2nd safety check as to whether the data medium for storing data records is to be formatted Any data re cords already on the disk will be deleted when the func tion is executed The function is only executed if 0 is entered 556 Information message disk has been formatted 557 Query if 0 is entered the data record will be adopted with the new values If anything else is entered you may continue editing 558 Query if O is entered the edited data record is rejected The data remains as it was before editing If anything else is entered you may continue editing 559 Query as to whether the event message buffer should be cleared 560 Query as to whether the alarm message buffer should be cleared 561 A global data record rel 3 0 or higher is being edited The data record can only be saved if the and does not have all the entries defined in the current marked entries are edited If no entries are recipe marked only the version number has changed 562 Information as to which mode was set using the function First Last Message 563 Information as to which mode was set using the function First Last Message 564 Query if O is entered the data record is created If any C 8 TP27 TP37 Equipment Manual Release 01 00 System Messages Message Cause Remedy 565 On transferring a global data record it is established th
99. ed only on conductive surfaces tables with an ESD coating conductive ESD cellular material ESD bags ESD shipping con tainers Do not place assemblies near visual display units monitors or television sets minimum distance to screen gt 10 cm Perform measurements on ESD assemblies only when e the measuring instrument is grounded for example by means of a protec tive conductor or e the measuring head has been briefly discharged before measurements are made with a potential free measuring instrument for example by touch ing a bare metal control cabinet When soldering use only grounded soldering irons Always store and ship assemblies and devices in conductive packing for ex ample metallized plastic boxes and tin cans If packing is not conductive assemblies must be conductively wrapped before they are packed You can use for example conductive foam rubber ESD bags domestic aluminum foil or paper never use plastic bags or foils With assemblies containing fitted batteries make sure that the conductive packing does not come into contact with or short circuit battery connectors If necessary cover the connectors beforehand with insulating tape or insulating material TP27 TP37 Equipment Manual Release 01 00 Glossary A Alarm message Alarm time Area pointer Arrival of a message Automation systems B Blanking Boot Button Calls attention to high priority operating states and
100. ed using the Print screen list function in Graphics mode it must be defined in the configuration using the global function Automatic graphics printing 7 1 Printing Standard screen The settings configured for printer type and printer parameters can be modified online via the symbolic input fields e with the TP27 6 in standard screens Printer Settings General Print Screen and Assign Color figure 7 1 e with the TP37 and TP27 10 in standard screen Printer Settings figure 7 2 Make sure that the parameters on the Touch Panel match those on the printer Printout Color Bold Density Needles Printer Settings General Printer Interface Baud rate Data bits Stop bits Timeout sec Parity Assign Color OP lt gt Printer OP lt gt Printer Print Screen LI LI L LI LI E LI Value 1 No color ESC Figure 7 1 Standard screens for printer settings example TP27 6 1 2 TP27 TP37 Equipment Manual Release 01 00 Printing Printer Settings General Print Screen Interface Printout Baud rate Color Data bits Po Bold Stop bits Po Density Timeout Sec Needles Parity Type Printer Assign Color OP lt gt Printer OP lt gt Printer 0 Bla
101. en Open alarm message buffer Delete alarm message buffer Print alarm message buffer Call Help text on standard screen Exit from standard screen 6 25 Messages 6 6 2 Output Messages Standard Screen Condition In order to select and print messages via the Touch Panel according to filter criteria the Output Messages standard screen must be integrated in the config uration Purpose The Output Messages standard screen enables the selection and printing of messages according to various user defined filter criteria figure 6 11 Structure Output Messages Output medium Message event Priority Date Text Acknowledgment group Figure 6 11 Standard screen Output Messages TP27 TP37 Equipment Manual 6 26 Release 01 00 Meaning of Output medium operating elements Message event Priority Date Text Acknowledgment group TP27 TP37 Equipment Manual Release 01 00 Messages PRINTER The factory setting for output from units TP27 and TP37 is to a printer ALL All the alarm messages or event message buffer contents are printed out This includes all message events which have Arrived Cleared or been Acknowledged ARRIVED ONLY Only the Arrived message events stored in the buffer are printed CLEARED ONLY Only the Cleared message events stored in the buffer are printed ACKNOWLEDGED ONLY Only the Acknowledged mes
102. eparture acknowledgement have occurred the message is deleted from the CPU When obtaining an update therefore the operating unit processes any missing events automatically if a message is not known to the PLC but the arrival and acknowledgement events are not entered on the operating unit The events are not entered in the message buffer in that case however Events processed in this way are identified on the operating unit by displaying the message status symbols in inverse type thus 1234567 A K HH MM SS DD MM YYYYGRUOO Boiler 13 temperature 190 degrees Inform shift supervisor Tel 007 Figure 6 9 Automatically Processed Events TP27 TP37 Equipment Manual Release 01 00 Messages 6 5 6 Buffer Overflow Message Archive Overflow Warning Deleting Message Events In the Event of a Buffer Overflow Printout All message events for event and alarm messages are automatically stored in a message archive The message archive can hold up to 512 message events When the remaining buffer capacity specified in ProTool default setting 10 is reached an overflow warning is automatically issued If the message archive has insufficient space to accept any more message events message events are automatically deleted until the specified remaining buffer capacity is reached Deletion is carried out in the following order 1 The oldest departed messages For departed event messages the message events arrival
103. er reached Message text may contain internal system tags for defining the cause of the message more precisely Some system messages expect an acknowledgement or to make a decision To determine the further course of events two buttons are displayed in the system message window for example 559 Delete event buffer OK Yes ESC No System messages are catagorized into serious and non serious messages A serious system message relates to an error which can be eliminated only by a cold or warm restart of the Touch Panel All other errors generate non serious system messages for example a configured limit value is not maintained on entry or the current password level is too low for the operator input required If a non serious system message is not hidden automatically after a short period of time hide it by touching the message window Display can be terminated automatically after a configurable display time expires A list of system messages with explanations is provided in Appendix C of this manual TP27 TP37 Equipment Manual Release 01 00 Messages 6 2 Displaying Messages Message archive All message events are written in the message archive in chronological order Message events are the arrival clearing and acknowledgment of a message A maximum of 512 message events can be stored in the Touch Panel message ar chive Every message event is stored with the following information e message number e event identifier A
104. evant Online Help is installed at the same time ProAgent for OP Configurers Provides the following information about the ProAgent op User s Manual tional package process diagnosis for OPs e configuring system specific process diagnosis e detecting locating the cause of and eliminating process errors e customizing standard diagnostic screens supplied with the software TP27 TP37 Equipment Manual D 4 Release 01 00 ESD Guidelines What does ESD Virtually all present day modules incorporate highly integrated MOS devices mean or components For technological reasons these electronic components are very sensitive to overvoltages and consequently therefore to electrostatic dis charge These devices are referred to in German as Elektrostatisch Gefahrdeten Bauelemente Baugruppen EGB The more frequent international name is ESD Electrostatic Sensitive Device The following symbol on plates on cabinets mounting racks or packages draws attention to the use of electrostatic sensitive devices and thus to the con tact sensitivity of the assemblies concerned Ara ESDs may be destroyed by voltages and energies well below the perception threshold of persons Voltages of this kind occur as soon as a device or an as sembly is touched by a person who is not electrostatically discharged Devices exposed to such overvoltages cannot immediately be detected as defective in the majority of cases si
105. figured remaining buffer size default setting 10 an overflow warning is issued by default Issue of the the warning can be enabled or disabled via the Touch Panel using the System Settings standard screen To do so touch the BUFFER OVERFLOW WARNING field and select one of the two parameters OFF or ON from the selection window If the message archive is no longer capable of recording more message events message events are automatically deleted until the capacity configured for the remaining buffer size is reached Deletion occurs in the following sequence e The oldest messages which have already been cleared The message events Arrived and Cleared for an event message which has cleared are deleted The message events Arrived Cleared and Acknowl edged for an alarm message which has cleared are deleted e Messages still waiting If capacity is still not sufficient for new messages the oldest waiting mes sages are deleted This triggers the issue of a system message In the case of a buffer overflow a printout of all the alarm and event messages deleted is automatically triggered if e Printout on overflow is configured e message logging is deactivated on the Touch Panel and e aprinter ready to operate is connected TP27 TP37 Equipment Manual Release 01 00 Messages Deleting via The following messages can be deleted from the message archive via standard standard screen screen Edit Message e all not individu
106. for use directly at the machine location The degree of protection is high front panel IP65 so the devices are suitable for use in hostile industrial environments TP27 TP37 Equipment Manual Release 01 00 ie Product Description Set up data areas Before commissioning the Touch Panel must be prepared for the task of visualizing data from the PLC This means that data areas must be created in the PLC memory in your configuration which are then used by the Touch Panel to communicate with the PLC Configuration Graphics and texts to be displayed on the Touch Panel together with the using ProTool properties and functionalities of the touch sensitive operating elements must be created beforehand by means of a configuration computer PC or PG using the configuration software ProTool Before downloading the configuration data to the Touch Panel connect the configuration computer to the Touch Panel Once the configuration has been successfully downloaded connect the Touch Panel to the PLC The Touch Panel now communicates with the PLC and reacts to program execution on the PLC in accordance with the configured de fault values Figure 1 1 outlines the configuration and process control phase Create configuration data Configuration phase PC or PU Save configuration data I Download configuration data _ Touch Panel Il Connected to PLC Process control phase Figure 1 1 Configuration and process control p
107. ge an alarm message manually simply touch the ACK button in the alarm message window figure on page 6 4 If the error messages should be acknowledged by the PLC conti nue to read the Communication User s Manual If several alarm messages are waiting to be displayed the next alarm message is displayed after one has been acknowledged Each message must be acknowledge in turn During configuration several alarm messages can be combined to so called acknowledgment groups This means that by acknowledging the first alarm message e g the cause of the malfunction all the remaining alarm messages in the same acknowledgment group are acknowledged simultaneously conse quential malfunctions without them being issued in succession for acknowl edgment on the Touch Panel group acknowledgment Up to 16 acknowledg ment groups can be configured If alarm messages are not assigned to an acknowledgment group only the mes sage currently displayed is acknowledged when more than one are waiting As soon as a alarm message arrives an alarm message window is opened and the message indicator shown here appears as a button on the screen The message indicator can assume one of two states e flashing as soon as at least one unacknowledged alarm message is wait ing e not flashing when all waiting alarm messages have been acknowledged but at least one has not yet been cleared After touching the message indicator the alarm messag
108. guage independent normal level Meanings of Button Function Purpose buttons Enter characters Enter the characters using either the normal or Shift level of the key board Display help text Call help text for the current input field The button is not displayed unless the corresponding help text is configured TP27 TP37 Equipment Manual 3 8 Release 01 00 General Operation Entering a value Help text Keyboard levels Terminate input Keyboard levels Activate Deactivate the keyboard Shift level from normal level Cursor left Cursor moves one character to the left Cursor right Cursor moves one character to the right Cancel Es Discard input and close window cape Confirm input and close window Entries in alphanumeric input fields begin aligned to the left Every time a character is entered the cursor moves to the right to the next input position Characters at the input position are overwritten The current input position is displayed in reversed background foreground col ors Invalid characters e g values greater than 23 for the hour value in time are rejected and an error message issued If the entry is too long the last char acter entered is overwritten If a value already exists in the alphanumeric input field this appears in inverse colors when the field is activated and deleted on beginning a new entry In or der to edit the old value one of the cursor keys must be press
109. han 1 in binary format are re jected with an error message If the entry is too long the last character entered is overwritten If limit valuers have been configured for the specifications to be entered they appear at the top edge of the input window MIN indicates the lower limit value and MAX the upper In order to enter the hexadecimal digits A to F press the button HEX An h appears at the current input position Press one of the buttons 1 to 6 The Touch Panel reverts to decimal mode after each character TP27 TP37 Equipment Manual Release 01 00 3 General Operation Help text After pressing the HELP button the help text configured for the relevant input field appears See figure on page 3 11 for an example Terminate input Confirm the value entered by pressing the ENTER button press ESC to cancel the input process The window is closed in both cases 3 2 2 Entering Alphanumeric Values Input window Enter numbers in the fields configured for alphanumeric input character for character using the alphanumeric keypad Figure 3 3 illustrates the language independent keyboard template for the normal level The keyboard template for the Shift level of the alphanumeric keyboard varies according to the lan guage Figure 3 3 Entering alphanumeric values at the lan
110. hase Further Information regarding configuration of the Touch Panel is provided in the information User s Guide ProTool Configuring Graphics Displays The Communication User s Guide provides information on connecting the Touch Panel to the PLC TP27 TP37 Equipment Manual 1 2 Release 01 00 Product Description 1 1 Visualizing and Controlling Processes Display and operating functions Screens Input Output Bar graphs and trend curves Symbol lists The basic function of the Touch Panels TP27 and TP37 is the visualization of process statuses and the operation of processes The following display and operating functions can be configured e screens e input output of process values e bar graphs and trends e text or graphic lists e messages e printout e text e help text e recipes e multiple languages e password protection e touch sensitive operating elements Logically related process data from the PLC can be compiled displayed on a screen and individual parts of it modified Screens may contain buttons graphics text and values The Touch Panels can display machines and systems as full graphics screens This makes it easier for the operator to find his way around Numeric alphanumeric and symbolic values can be entered via touch sensitive input fields on the Touch Panel which are then transferred to the PLC Current values of the PLC are displayed in output fields Current process values can be
111. he Download mode by touching the BOOT CONFIGURATION button to continue the boot operation Following a successful download operation the Touch Panel powers up with the new configuration and or firmware and displays the start screen of the configuration that has just been loaded TP27 TP37 Equipment Manual Release 01 00 Commissioning TP27 Boot V x xxx Copyright c SIEMENS AG 1997 READY FOR SERIAL TRANSFER SERIAL DOWNLOAD BOOT CONFIGURATION eos Figure 13 2 TP27 in Serial Download Before downloading to a TP27 the display contrast can be adjusted in the Boot window by pressing the CONTRAST and CONTRAST fields SIMATIC TP37 V x xxx Copyright c SIEMENS AG 1997 READY FOR SERIAL TRANSFER SERIAL DOWNLOAD BOOT CONFIGURATION Figure 13 3 TP37 in Serial Download TP27 TP37 Equipment Manual Release 01 00 13 5 Commissioning MPI download If a configuration is already loaded for the SIMATIC S7 on the Touch Panel other S7 configurations can be downloaded to the Touch Panel via an MPI con nection EE Switch on the Touch Panel s power supply Connect the IF1B interface on the Touch Panel to the PC or PU using a standard cable If the Touch Panel and PC or PU have been incorporated on the MPI bus the cables need not be switched for the download operation In the System Settings standard screen touch the Operating mode field and select MPI Download from the selection window The Touch Pa
112. hosen as the recipe all the data records of all recipes are displayed following selection of the data record Record sets data records which are present in several recipes are identified by in front of their name TP27 TP37 Equipment Manual Release 01 00 8 15 Recipes Save Create Load 8 16 A Record Set can be created in standard screen Data Record Processing and Transmission in two different ways 1 e saved on a data medium 1 Save a data record for each recipe Step Action Select RecordSet as the recipe Define the data record name and the data medium 1 2 3 Save the record set as with a data record 4 Delete any data records not required 2 Save a data record individually for selected recipes Step Action 1 Select the recipe name e g ORANGE 2 Define the data record name e g Drink and data medium Each data record name must be created with the same name Drink 3 Edit the data record and save it 4 Repeat steps 1 and 3 for each data record During the loading procedure all the data records with the selected name located on the data medium are loaded on the Touch Panel and transferred on to the PLC The sequence of steps corresponds to the procedure described on Page 8 11 under Loading data records Note e It may take a relatively long time to upload a record set from the data me dium to the PLC depending on the size of the recipes A record set should therefore only c
113. ic message logging selecting screens etc TP27 TP37 Equipment Manual 13 10 Release 01 00 Part IV DEVICE DESCRIPTION AND MAINTENANCE 14 Device Description TP27 6 15 Device Description TP27 10 16 Device Description TP37 17 Options 18 Maintenance Upkeep TP27 TP37 Equipment Manual Release 01 00 Unit Description TP27 6 In this chapter This chapter provides information on e dimensions e operating and display elements e connection elements and e communication options of Touch Panel TP27 6 14 1 Dimensions Unit dimensions The following figure indicates the dimensions of the TP27 6 with the housing of the direct key module control panel which is available on option SIMATIC TP27 Z a oo N option Mounting cutout The TP27 6 requires a mounting cutout WxH of 203 mm x 147 mm TP27 TP37 Equipment Manual Release 01 00 14 1 Unit Description 14 2 Operating elements Touch screen The TP27 6 touch screen is used to operate and monitor processes Operation is effected by means of contact sensitive buttons and input fields which are defined in the configuration for a specific application No additional keyboard is necessary 14 3 Connection elements Figure 14 1 Arrangement of connections Name Purpose Description Serial interfaces Level Usage e FIA RS232 TTY active passive PLC e F2 RS232 TTY ac
114. ic principles of configuration e adetailed description of configurable objects and func tions This documentation is valid for graphic display operating units ProTool Configurers Provides information on working with the ProTool Lite con Configuring figuration software It contains Text based Displays e information on installation User s Guide e basic principles of configuration e adetailed description of configurable objects and func tions This documentation is valid for text based display operating units ProTool Configurers Provides information on the configuration computer while Online Help working with ProTool Online Help contains e context sensitivehelp e detailed instructions and examples e detailed information e all the information from the user guide ProTool Pro Runtime Commissioning en Provides information on working with ProTool Pro Runtime Users Guide gineers software It contains Users e installation of the ProTool Pro Runtime visualization software commissioning and running the software on Windows based systems Copy Protection Commissioning en The ProTool Pro Runtime visualization software is a copy Start up Guide gineers Users right product This manual contains information on the instal lation repair and uninstallation of authorizations TP27 TP37 Equipment Manual Release 01 00 SIMATIC HMI Documentation Documentation Start up Guide Application Example Target Group
115. ics printing on the OP but the corre Select a different printer or check printer sponding ESC sequence has not been configured configuration in ProTool 456 You have entered an incorrect value e g a variable with Enter permissible value a user function that blocks certain input values 458 You have entered a value that is too great or too small for Enter a value that is within the permissible the variable type concerned e g a value greater than range 32767 for a variable of the type Integer 459 You are attempting to enter an illegal character e g letter Enter permissible value in a numerical value The input is rejected and the exist ing entry retained 500 503 Scheduler counter date or time data can not be sent This error can occur if the PLC is tempo 504 Free ASCII Protocol operator input value could not be mny OVE R E eon not invoked for more than 1 5 s 505 The data record can not be sent as the recipe disable bit Try sending again later when the PLC has on the PLC is set or because transfer of a recipe is stillin released the recipe mailbox progress 506 Overload too many message blocks with the same block This error occurs if the PLC sends too number in transit many jobs using collect message area within a certain period of time 507 Transfer of the data record was not acknowledged by the Checking of data records by the user at the PLC within a certain period PLC end must be carried out more quickl
116. inciple Data types Data media Internal flash memory Data is divided into the following categories e configuration data e firmware data and e recipe data Touch Panels are equipped with the data media internal flash and memory card The internal flash memory is a standard storage medium in the Touch Panel The storage capacity is 1 Mbyte in the TP27 6 and 2 Mbytes in the TP27 10 and TP37 All data types can be stored in the flash memory Memory allocation depends on the size of the configuration the firmware and the data area configured for data records TP27 TP37 Equipment Manual Release 01 00 9 1 Storing and Loading Data Memory card The memory card is an external memory medium comparable to a disk Compared to the internal flash memory the memory card features the following advantages e The memory card is a portable storage medium This means that for example recipe data can be transported from one TP to another In this way changes to configurations or firmware updates can be performed on systems on which no configuration computer is immediately available for transferring such data e Configurations can be loaded directly from the memory card because a Touch Panel detects a card when inserted In this case the units access the memory card first and then the internal flash memory e Its storage capacity of up to 16 MB provides space for large configurations or a large number of recipe data records
117. ing entries Name O Orange Po Sali n Sugar dC Flavor ee g Input fields variables Data records on Values are assigned to the input field variables on the Touch Panel and stored the Touch Panel Together these values form one data record of the recipe Several data records can be created for one recipe This enables the fruit juice system for example to produce drinks of different kinds It uses a different data record for each drink Name Beverage Nectar Juice Orange 90 70 95 Water 10 30 51 Sugar 1 5 kg 1 5 kg 0 5 kg Flavor 200g 400g 100g Mixture recipe Data record 1 Data record 2 Data record 3 entries All data records are stored in the Touch Panel Only the currently active data record is stored on the PLC This saves memory space on the PLC Identifying recipes A recipe is created under a symbolic name in the configuration The recipe is then selected using this symbolic name on the Touch Panel TP27 TP37 Equipment Manual 8 2 Release 01 00 Recipes 8 1 Standard Screens for Recipes Condition In order to create save and download data records using the Touch Panel the standard screen Data Record Processing and Transmission must be integrated in the configuration The Selective Data Record Transmission standard screen need only be integrated in the configuration when current data has to be exchanged between the Touch Panel and PLC Purpose Data records are created modified a
118. input field The password input window opens figure 5 2 The possible input positions are marked by hash characters Enter your password by means Input commences flush left of the keypad Each character entered is repres entedby an asterisk Confirm the entry by The input window is closed If pressing the password is valid the corre sponding password level is dis Or cancel the input by played next to the Login input pressing field FECEE Figure 5 2 Window for entering the password example TP27 6 TP27 TP37 Equipment Manual Release 01 00 5 3 Password Automatic call Logout Logging off on standard screen 5 4 If a password level higher than the current one is required for a button or an input field the Touch Panel automatically requests the entry of an appropriate password beforehand If the Touch Panel screen is not touched within a configured time the current password level is automatically reset to zero This means that unauthorized persons cannot gain access while the Touch Panel is unattended Itb is also possible to log out from the Touch Panel by using the Password Processing standard screen Carry out the following steps to do this 1 Call the standard screen Pass The standard screen is displayed word Processing figure 5 1
119. interface LPT interface assignment Main area 3 1 Main memory Main screen Maintenance Management passwords Mechanical installation Memory Memory area reserved 9 4 Memory card 9 2 delete inserting Message 1 4 6 1 delete 6 14 display 6 3 6 9 printing type Message acknowledgement ALARM_S Mes sages 6 20 Message acquisition Message archive 6 9 Index 6 Message bit procedure Message buffer opening Message display settin g 6 28 Message veni A acknowledgment of alarm message arrival of message clearing of a message number enabling and disabling Message number Message overload ALARM_S Messages 6 21 Message page 2 1 6 11 opening 6 11 Message relay Message states Message window Mixing unit example 4 1 Message text Models 1 5 Modify memory addresses 13 2 record set 8 17 Monitor temperature 12 8 Mounting cutout MPI connection 16 6 N NATIVE driverr 2 4 Noise immunity A 4 Non Siemens PLC connection Normal operation 13 1 TP27 TP37 Equipment Manual Release 01 00 Number alarm messages character sets characters alarm message 2 1 event message 2 1 data records per recipe entries per data record event messages 2 1 languages message password levels passwords recipes Numeric keypad canceling npu changing sign changing to hexadecimal mode confirming input deleting
120. is presented in this typewriter font Variable Symbolic names representing variable values on the screen are presented in this italic typewriter font Screens Functions selected by the user are presented in this standard italic font ESC The labels of buttons are presented in a different typeface TP27 TP37 Equipment Manual Release 01 00 Preface History The various releases of the equipment manual correspond to the following firmware and ProTool versions for the TP27 6 Release Remarks ProTool version 04 97 First release of the TP37 equipment V 3 0 and later manual 10 97 Inclusion of TP27 V 4 0 and later inclusion of touch screen functionality V 4 0 and later 09 98 Inclusion of the TP27 10 V 5 0 new standard screen for printing messages 01 99 Inclusion of standard screens for V 5 1 Status Force and Clean Screen 01 00 Inclusion of the JEIDA PCMCIA card V5 2 TP27 TP37 Equipment Manual Release 01 00 Other support Preface In the case of technical queries please contact your local Siemens in the sub sidiaries and branches responsible for your area SIMATIC Customer Support Hotline Available worldwide at all times Gri ai AnS lt 5 Ss cd eS FR wk Nuernberg 5 3G LL BRAY LSS ang 2i i Pa OY ned 5 OP Simatic Basic Hotline Nuernberg Johnson City Singapur SIMATIC BASIC Hotline SIMATIC BASIC Hotline
121. ith every synchronisation Printing of the message buffer contents in the event of a buffer overflow is car ried out in the same way as with the familiar message bit procedure All mes sages are printed before being deleted TP27 TP37 Equipment Manual Release 01 00 Messages 6 5 4 Message Overload Communication Overload CPU Memory Overload Operating Unit Overload It can happen that a large number of ALARM_S messages are issued within a short space of time This can result in the build up of processing backlogs If the time gap between the first occurrence of a message and a subsequent occurrence is very short it may be that the first message has not yet even been sent In that case the CPU reports the current status 1 e the most recent occur rence of the message Every station 1 e including the operating unit is in formed at the same time however that at least one signal change that could not be sent has occurred The message number appears on the operating unit in inverted type light let ters on dark background if multiple arrivals and departures of the message have not been able to be recorded I A KGO HH MM SS DD MM YYYY GRUOQO Boiler 13 temperature 190 degrees Inform shift supervisor Tel 007 Figure 6 7 Multiple Arrivals and Departures Could Not Be Recorded If there are more messages pending than the CPU can process any new mes sages are discarded Only when a message has been fully
122. ive Touch Panel The functions needed for basic operation of the Touch Panel have been implemented in the standard screens They include for example Call Message Buffer Edit Pass words and Change Parameters Online The individual functions are described in this manual on the basis of the standard screens Process specific implementation such as event messages or screens for the process are not included in the standard screens Main screen The standard screens are called in via buttons on the main screen The follow ing screen provides an example of the main screen of theTP37 The main screen of the TP27 contains the same buttons Main Screen TP37 Edit Password chapter 5 Printer Settings chapter 7 System Settings chapter 11 Status Control Tag chapter 10 Messages chapter 6 Help Text section 3 3 OfOTSO EO LORS Figure 4 2 illustrates the standard screen hierarchy Detailed information on the functions and operation of standard screens is provided in the corresponding sections of this manual TP27 TP37 Equipment Manual Release 01 00 4 3 Screens Edit Password Login Logout View Edit Printer Settings General Hardcopy Assign Color Status Control Tag System Settings e Status Tag e Control Tag 1 Operating Mode Display Message Message Logging Buffer Overflow Warning Date and Time Language Backup Restore Blank Audio Signal Contrast 3 Ca
123. l error Mailbox type not implemented TTI Internal error Error during communication gt messages 719 Internal error Reset and repeat MPI download Internal error during MPI download possibly due to buffer problems 780 Internal error Undefined error from communication with PLC 781 An Online Setter function has been incorrectly defined TP27 TP37 Equipment Manual Release 01 00 eh System Messages Procedure for In the case of all system messages that relate to internal errors please follow internal errors the procedure outlined below a Switch off the OP set the PLC to STOP mode and then restart both units b During startup set the OP to download mode downlaod the configuration again and then restart the OP and PLC again c Ifthe fault recurs please contact your nearest Siemens representative When doing so please quote the number of the error that has occurred and any variables referred to in the message TP27 TP37 Equipment Manual C 12 Release 01 00 SIMATIC HMI Documentation Target groups This manual is part of the SIMATIC HMI documentation The documentation is aimed at the following target groups e Newcomers e Users e Configurers e Programmers e Commissioning engineers How the documentation is organized The SIMATIC HMI documentation consists of the following components e User s Guides User s Manuals for Configuration software Runtime software Comm
124. l the plug con nections for the ribbon cable and 8 pin socket housing can be re moved Then tilt the rear panel backwards as far as the stop 3 Undo two screws per fluorescent tube figure 18 1 and remove the covers Remove the two connectors Replace the fluorescent tubes 6 Reassemble in the reverse sequence of the disassembly procedure Figure 18 1 Replacing the back lighting TP27 TP37 Equipment Manual Release 01 00 18 5 TP27 TP37 Equipment Manual Release 01 00 APPENDICES Part V A Technical Data Interface Assignments C System Messages B D SIMATIC HMI Documentation E ESD Guidelines TP27 TP37 Equipment Manual Release 01 00 Technical Data 212 x 156 x 69 335 x 275 x 78 339 X 2 3 x 128 External dimensions W x H x T mm without option Mounting cutout W x H mm 203 x 147 310 x 248 Mounting depth mm without option Degree of protection e Front panel IP65 e Rear panel IP20 Type 80486 Pentium Memory TP27 6 TP27 10 TP37 2 8 DRAM MB SRAM battery backed KB Memory card e 6Slot A _ Not used e Slot B For memory card MB For memory card MB TP27 TP37 Equipment Manual Release 01 00 A 1 Technical Data STN LCD TFT LCD Resolution horizontal x vertical 320 x 240 640 x 480 Active screen area mm x mm 106 x 79 215 x 165 211 x 158 Back lighting 1 CCFL tube 2 CCFL tubes 2 CCFL tubes Ser
125. larm message window figure 6 1 automatically appears whenever an alarm message is issued Message number Date Number of unacknowledged Find messages TP37 only 0000048 11 34 02 27 03 97 2 Boiler 25 Temperature 156 degrees Summon Shift Engineer Tel 9456 ACK eu Process value Figure 6 1 Alarm message window example The buttons in the alarm message window have the following significance Acknowledge alarm When an alarm message is acknowl message edged the alarm message window disappears if no other alarm mes sages are waiting Call help text concerning the alarm message if configured Display help text Cancel Set the alarm message window to ESC the background TP27 TP37 Equipment Manual Release 01 00 Message archive Overflow warning Message bit procedure Messages Event message window The event message window must be selected by the operator or the PLC and can also be deselected If a current event message is not waiting the standby message 1s displayed Activate the event message window by touching the OPEN EVENT MESSAGE WINDOW button on the Edit Message standard screen The button is inactive if the Line setting has been configured for event messages Close the event message window by touching it Alarm and event messages are written in the Touch Panel message archive when they arrive The message archive is a message buffer created
126. lay Process Screen Operating mode of the TP during which data are downloaded from the PU or PC to the TP The time between the arrival and departure of a message Draws attention to specific operating states on machines or systems connected to the PLC Reserved area in configured and non configurable text for the output and or input of values Programmable memory which can quickly be deleted and then re written Additional configurable information for messages screens screen entries and list boxes TP27 TP37 Equipment Manual Release 01 00 L Loop through mode Message log N Normal mode O Output field P Password Password level PLC PLC job Printout Process screen Glossary Operating mode of the TP It covers normal operation and also handles com munication between a PU or PC and the PLC via the TD This operating mode is only possible when connection to the PLC is made via the AS511 protocol Printout of alarm messages and event messages simultaneously with their out put to the display Operating mode of the TP during which messages can be displayed and screens can be controlled by the operator Field for displaying a setpoint To control a protected function a password of a specific password level has to be entered The password level determines the privileges of the operator The requisite password level can be configured O being the lowest level and 9 the highest Generic te
127. lected recipe on the data medium 388 Activating selected function 389 De activating selected function 391 No Help text configured Check configuration C 6 TP27 TP37 Equipment Manual Release 01 00 System Messages Message Cause Remedy 442 Data block error x DB no y Correct the block length block number as This message indicates a data block error The variables x necessary or send the correct data block and y identify the cause of the fault X and the number of the receive block concerned Y Variable x Q incorrect block length entered in receive block No y 1 incorrect block number entered in receive block No y 450 When entering a value you have attempted to press a key that is not compatible with the defined input field 451 You have entered a setpoint that is below the configured Enter a value that is greater than or equal to lower limit the limit 452 You have entered a setpoint that is above the configured Enter a value that is less than or equal to upper limit the limit 453 Time not entered correctly Enter time correctly 454 Interface parameters incorrectly set e g when specifying Enter valid value for interface parameters ters fi inter interf aaa ae eee The following values are valid Baud rate 300 600 1200 2400 4800 9600 19200 Data bits 5 6 7 8 Stop bits 1 2 Timeout 1 600 455 You have set graph
128. librate Screen 2 Clean Screen Edit Message EM Window ON OFF View Messages Print Messages Delete Buffer Output Messages e Output Medium J Message Event e Priority e Date e Text e Acknowledgement Group e Print Messages with Filter Data Record Processing and Transmission I k Selective Data Record PLC gt TP Transmission TP PLC Data Medium TP TP Data Medium Select Data Record Sort 1 Included in standard configuration but not linked 2 Not with TP27 6 3 Not with TP37 Figure 4 2 Standard screen hierarchy TP27 TP37 Equipment Manual 4 4 Release 01 00 Screens Calling functions Functions are called in on the Touch Panel by means of configured buttons To prevent unauthorized access some functions have to be protected beforehand by means of a password at a specific password level see chapter 5 Calling Help texts Configured help texts can be called int the standard screens by pressing the button shown here HELP TP27 TP37 Equipment Manual Release 01 00 4 5 TP27 TP37 Equipment Manual Release 01 00 Password Protection Access protection Password protection can be configured for buttons and input fields to prevent operation of the Touch Panel by unauthorized personnel 5 1 Password Level and Access Permissions Password hierarchy Password level 0 Password level 1 8 Password level 9 During the configuration phase with ProTool the configurer as
129. lustrated in an example of the TP37 in figure 17 7 f Figure 17 7 Securing the control panel interface example TP37 Removal is carried out in the reverse of the installation procedure TP27 TP37 Equipment Manual 17 8 Release 01 00 Options 17 2 2 Connectors Each of the two module boards has a 36 pin adapter for connecting the inputs outputs and the external voltage supply When the module is installed the connectors are located on the rear side of the Touch Panel illustrated in an example of the TP37 in figure 17 8 Figure 17 8 Location of the conection elements example TP37 TP27 TP37 Equipment Manual Release 01 00 17 9 Options Connectors The connectors of module boards CPI 1 und CPI 2 have the following pin as signment when installed see figure 17 8 DO 16 to DO 1 24V DC ext OQOOOOQOOO OOOO OO0O00O0O OOOO O00 OOOOOOOCOO00O0O DI 16 to DI 1 24V DC ext DO 32 to DO 17 24V DC ext 0000 0000088888O88 OOOO OO OOOOOOOCOO00O0O DI 32 to DI 17 24V DC ext 1 not isolated The controls and light indicators to be used are connected by means of the nine pin connectors supplied e Connect the wires conductor cross sections 0 5 2 5 mm2 e Plug in the terminal blocks on the adapters of the CPI module boards TP27 TP37 Equipment Manual 17 1
130. m message Replace back lighting Report process state Reserved memory area Resistance chemical influences Resolution screen A 2 Restore configuration another unit 9 7 firmware configuration module flash RF conduction RF irradiation RFI suppression RS232 connection RS422 connection RS485 connection RTS signal 12 11 S Save data record 8 11 8 14 record Wrote screen blanking cleaning Screens 2 21 TP27 TP37 Equipment Manual Release 01 00 Screw type clamp Scroll alarm message screen Scrolling 3 10 Sections of a screen Securing TP Select Serial download Serial interfaces Serious system message Service life back lighting backup battery Set acknowledgment group 6 27 date date time language message display 6 28 message event operating mode output medium printer colors printer interface priority 6 27 text 6 27 Set up data areas Settings ASCII character set 12 12 printer 7 2 startup phase system 6 28 Shift 3 9 Shipping conditions Shock loading A 3 Side view adjusting volume Significance messages 6 SIMATIC 500 505 2 4 connection 15 4 SIMATIC HMI documentation SIMATIC M7 connection 16 6 TP27 TP37 Equipment Manual Release 01 00 Index SIMATIC S5 connection SIMATIC S7 connection Sort order messages So
131. nce faulty behavior may occur only after a long period of operation Precautions Most plastics are capable of carrying high charges and it is therefore impera against electro tive that they be kept away from sensitive components static discharge l n g When handling electrostatic sensitive devices make sure that persons work places and packages are properly grounded TP27 TP37 Equipment Manual Release 01 00 E 1 ESD Guidelines Handling ESD as semblies Measuring and modifying ESD as semblies Shipping ESD as semblies E 2 A general rule is that assemblies should be touched only when this cannot be avoided owing to the work that has to performed on them Under no circum stances should you handle printed circuit boards by touching device pins or circuitry You should touch devices only if e you are grounded by permanently wearing an ESD wrist strap or e you are wearing ESD shoes or ESD shoe grounding protection straps in conjunction with an ESD floor Before you touch an electronic assembly your body must be discharged The simplest way of doing this is to touch a conductive grounded object immedi ately beforehand for example bare metal parts of a cabinet water pipe etc Assemblies should not be brought into contact with charge susceptible and highly insulating materials such as plastic films insulating table tops and items of clothing etc containing synthetic fibers Assemblies should be deposit
132. nd PLC check message server configuration 672 Message not configured modify configuration and download again 680 Selection of a recipe not defined in the project Select a valid recipe C 10 TP27 TP37 Equipment Manual Release 01 00 System Messages in ProTool Message Cause Remedy 681 Overload caused by too many variables setpoints actual Check the interface parameters values Fault in connection between the OP and PLC 682 Incorrect interface parameters configured Configure fewer process links for the screen displayed 683 Configuration error Correct the limits and retransfer configura upper limit lower limit tion 684 Non existent trend switch buffer requested Check PLC program OP configuration Only use trend request area 2 for trends with switch buffer 701 Internal error Incorrect assignment of head gt res when receiving variable 702 Job can not be executed Change interface or configure area pointer 703 Flash memory full Restrict the configuration 704 Incorrect CPU specified under PLC gt Parameters Change configuration and retransfer 706 Recipe request will not be processed as another request is already active 722 Internal error Incorrect mailbox type received OP15 gt OP5 T23 Internal error Change area pointer list OP5 more than 500 messages are specified in the area pointer lists 724 Interna
133. nd deleted using the standard screen Data Record Processing and Transmission It is also possible to use the standard screen to transfer data records from data media flash or memory card to the PLC or vice versa The standard screen Selective Data Record Transmission 1s only required when data records need to be transferred between specific Touch Panels data media or PLCs A detailed description of handling standard screens is provided in Sectio Standard screen Use the standard screen Data Record Processing and Transmission figure 8 2 Edit Data Records to e create and edit data records on the Touch Panel and save these records on a data medium e transfer the records from data media to the main memory of the Touch Panel and from there to the PLC Data Main medium memory Flash memory card e delete data records on the data medium e edit data records on the Touch Panel The structure of a recipe cannot be modified on the Touch Panel TP27 TP37 Equipment Manual Release 01 00 8 3 Recipes Data Record Processing and Transmission Recipe Data record name Comment Sort order Data medium Format Figure 8 2 Input fields and buttons in standard screen Data Record Processing and Transmission exampleTP37 Meaning of operati
134. nel is oper firmware is available on the a configuration but must now ated with the loaded config Touch Panel use a new configuration or uration firmware Switch on the Touch Panel s power supply Set the Touch Panel to Download mode in the startup phase refer to Download configuration data to the Touch Panel Touch Panel Figure 13 1 Commissioning flowchart TP27 TP37 Equipment Manual Release 01 00 13 1 Commissioning Before Before commissioning the Touch Panel please observe the following commissioning A Caution e With the SIMATIC S5 compression of the internal program memory on the PLC PU Compress function integrated FB COMPR is not allowed when a Touch Panel is connected Compression modifies the absolute ad dresses of the blocks in the program memory As the Touch Panel reads the address list only during startup it does not detect any address modifica tions and accesses the wrong memory areas If compression is inevitable during routine operation switch off the Touch Panel prior to compression e In hazardous areas always de energize the Touch Panel before unplugging connectors Note regarding TP Do not touch the screen of the Touch Panel until after the initialization phase start up when the menu illustrated in figure 13 2 or figure 13 3 appears The signal tone is not active during startup TP27 TP37 Equipment Manual 13 2 Release 01 00 Commissioning
135. nel restarts shows the menu illustrated in figure 13 4 and waits for data to be downloaded from the PU or PC Providing data is not being downloaded to the Touch Panel it is possible to e exit from the MPI download operation by touching the BOOT CONFIGURATION button and performing the boot operation Or e start the serial download operation by touching the SERIAL DOWNLOAD button Before data is downloaded touch the MPI baud rate input field if necessary and select a baud rate between 9 6 kbaud and 1 5 Mbaud from the selection window Start the download operation on the PC or PU to the Touch Panel The procedure is described in the User s Guide ProTool Config uring Graphics Displays The Touch Panel checks the connection to the PC or PU If the con nection is not available or if it is not functioning correctly the Touch Panel issues a corresponding error message If the connec tion is in order downloading of the configuration and or firmware commences Following successful downloading the Touch Panel restarts and displays the start screen of the configuration that has just been loaded TP27 TP37 Equipment Manual 13 6 Release 01 00 Commissioning MPI DOWNLOAD MPI Baud Rate 187 5 kBaud MPI OP Station Address 2 Tel EF Download Address FF SERIAL BOOT DOWNLOAD CONFIGURATION Figure 13 4 Touch Panel in MPI Download mode Fault diagnosis A fault occurring during commissioning or o
136. ng elements ESC 8 4 Copy current values from the PLC to the main memory of the Touch Panel and save them as a data record on the data medium flash or module memory card Load selected data records from data medium to the main memory of the Touch Panel and transfer from there to the PLC Delete selected data record on the data medium Create and modify selected data record on the data medium Select data record from recipe data Call Help text on standard screen Exit from standard screen TP27 TP37 Equipment Manual Release 01 00 Recipe Data record name Comment Sort order Data medium Recipes Select a recipe from the list of configured recipes Enter the name of the new data record or the data record to be edited Enter a comment in respect of the data record to be edited The comment entered is only accepted when the data record is stored on the data medium It is not accepted if the data record is saved a second time In this case the comment must be entered in the Edit window refer to figure 8 4 on Page 8 10 Define the sort criteria for the list of data records Select from the following sort criteria e unsorted e alphabetic e alphabetic reversed e chronological e chronological reversed Select one of the data media flash or module memory card here Format the data medium usi
137. ng the Format list box Standard screen Current values can be downloaded from the Touch Panel to the PLC and vice Transfer Data versa without having to store them on a data medium This makes the startup Record phase of a process easier for example Similarly transfer between the Touch Panel and data medium is also possible Using the standard screen Selective Data Record Transmission figure 8 3 it is possible to e transfer the current values from the PLC to the main memory of the Touch Panel e transfer the current values from the main memory of the Touch Panel to the PLA e load data records from data medium into the main memory of the Touch Panel e transfer data records from the main memory of the Touch Panel to data medium TP27 TP37 Equipment Manual Release 01 00 8 5 Recipes Selective Data Record Transmission Recipe Data record name Comment Sort order Data medium Help ESC Figure 8 3 Input fields and buttons in standard screen Selective Data Record Transmission example TP37 Meaning of operating elements ESC 8 6 Transfer current values from the PLC to the main memory of the Touch Panel update values in the Touch Panel Transfer the current values from the main memory of the Touch Panel to
138. nt message page touch the OPEN EVENT MESSAGE PAGE button on the Edit Message VO standard screen The event message screen is sorted chronologicaly The sorted order of the alarm message screen also depends on the First Last parameters set on the System Settings standard page Figure 6 4 depicts an example of an alarm mes sage screen Depending on the setting either the oldest first or latest last message is dis played where several messages are pending This setting can be modified on line on the Touch Panel by means of the System Settings standard screen To do this touch the MESSAGE DISPLAY field and select either the FIRST or LAST parameter from the selection window TP27 TP37 Equipment Manual Release 01 00 6 11 Messages Message indicator 0000049 A 11 32 00 27 03 97 AGR 01 Boiler pressure too high 12 7 bar 0000049 AK 11 33 20 27 03 97 AGR 0O1 Boiler pressure too high 10 3 bar flo00010 A 11 34 36 27 03 97 AGR 02 Oil supply stopped 0000010 AK 11 35 18 27 03 97 AGR 02 Oil supply stopped Figure 6 4 Alarm message screen example TP37 buttons Scroll backwards forwards one line at a time Scroll backwards forwards one screen at a time TP37 only Display Help text Call help text for the marked message if configured Toggle back and forth between alarm message screen and alarm message buffer Cancel Escape
139. o ways of doing this e Touch the button and select the data record from the selection window or e Touch the Data Record Name field and enter the name of the data record in the input window Touch the button Confirm the change by touching or discard the change by touching TP27 TP37 Equipment Manual Release 01 00 8 9 Recipes Edit window The entries of the selected data record are listed in the Edit window figure 8 4 Each line contains the configured name on the left and the editable value of the entry on the right Entries Values Data record name Recipe name Beverage Comment Meanings of Function Purpose buttons Scroll Scroll up and down one line at a cursor time through the list of entries Browse forwards and backwards in the entry list screen by screen Edit selected entry TP27 TP37 Equipment Manual 8 10 Release 01 00 Recipes Saving data Current values can be copied from the PLC to the Touch Panel main memory records and saved on a data medium The time at which the data record was saved is also stored Touch the Recipe field in standard screen Data Record Processing and Transmission Select the recipe for the data record to be saved from the selection window Touch the Data Medium field Select the data medium on which the data record is to be saved from the selection window Select the name of the data record to b
140. onnecting light siren etc 12 8 PU or PC Connection battery configuration computer electrical ground options PLC 12 10 power suppl printer 12 12 aes Connection nN og Connection configuration le 12 9 configuration computer PLC 12 10 printer 12 12 Connection elements Consequential malfunction acknowledging Contact discharge A 4 Control panel interface 1 6 connector pin assignemnt connectors and adjusters installing 17 7 TP27 TP37 Equipment Manual Release 01 00 Correct parallax Create data record 8 9 password record set CSA certification Cursor move left 3 9 move right 3 9 Data medium format Data record creating deleting Data Record Processing and Transmission stan dard screen 8 6 Data records Data structure Data types Date message set 6 27 Date time setting 11 8 Deactivate touch screen 11 6 Decimal format Decimal point entering 3 7 Degree of protection Delete alarm message buffer character numeric keypad data medium data record event message buffer 6 25 input line numeric keypad messages password record set Deleting messages buffer overflow 6 14 TP27 TP37 Equipment Manual Release 01 00 Index 6 1 6 9 15 1 16 1 Departed messa Description TP Design interference free Device variants 1 1 Digital outputs 17 1 17 6 D
141. onnection Figure 12 3 illustrates the basic connection possibilities between the TP27 configuration TP37 and PLC Standard cables are available for the connections shown see the ST80 1 catalog SIMATIC S5 TTY active CPU TP27 TP37 PU interface TTY active SI 2 TTY active CP521 SI pee CP523 PU or PC RS232 oe COM1 2 A a 9 25 pin TTY RS232 converter SIMATIC 500 505 RS232 RS232 9 25 pin RS422 RS422 inne RS232 TTY PLCs of other RS422 RS485 manufacturers RS485 SIMATIC S7 M72 RS485 1 Do not use the Siemens converter cable for connection by TTY passive because the Touch Panel does not supply 5 V 2 Use only the approved cables for connection to SIMATIC S7 M7 3 Any PROFIBUS DP bus terminal except FSK 4 For operation via the serial interface connect either IF1A RS232 TTY or IF1B RS422 485 but not both The IF1B interface is configured by means of DIL switches Figure 12 3 Connection configuration diagram for PLCs TP27 TP37 Equipment Manual 12 10 Release 01 00 Installation Configure interface The IF1B interface can be configured by using the DIL switches located IF1B beside the 9 pin Sub D connector This interchanges the RS422 receive data and the RTS signal By default the RTS signal is not required by the communication peer The table shows the permissible DIL switch settings Communication Switch Setting RS422 RS485 f OFF PPI MPI PROFIBUS TP27 TP37 Equipment Manual Releas
142. onnector on the underside of the unit Use the 4 pin terminal block supplied with the TP for this purpose The terminal block is designed for cables with a cross section not larger than 2 5 mm Please refer to the technical data in Appendix A of information on the power supply requirements When configured accordingly messages on the Touch Panel can trigger visual and acoustic signals lights flashing lights buzzer sirens etc by tripping an internal relay The relay contacts are also carried to the 4 pin plug connector The figure below illustrates assignment of the 4 pin plug connector for the power supply and relay contacts 1234 Relay contacts NO contacts m Rating 24 V DC 0 4 A no inductive load GND 24 V DC Caution e With a24 V supply make sure that the extra low voltage is isolated safely Use only power supply units complying with IEC 364 4 41 or HD 384 04 41 VDE 0100 Part 410 e The supply voltage must be within the specified voltage range Voltages outside this range can cause malfunctions A sensor monitors the temperature on the inside of the TP37 The contacts of the internal relay close if the temperature exceeds the permissible limit value The relay contacts are carried to a 2 pin plug connector This connector can be used to drive an external fan for instance The figure below illustrates the assignment of the 2 pin plug connector 1 2 Relay contacts NO contacts __ Rating 24 V
143. ontain essential recipes e During the following downloading procedure all current values of all re cipe tags are transferred and not just the data records with the same name PLC TP PLC gt x Data medium TP gt xPLC TP27 TP37 Equipment Manual Release 01 00 Recipes Delete e Complete record set The sequence of steps corresponds to the procedure described on Page under Deleting data records e Partial record set Delete the data records with the corresponding name individually from the selected data records The sequence of steps corresponds to the procedure described on Page 8 12 under Deleting data records Modify Record sets cannot be modified Only the individual data records in the record set can be modified The sequence of steps corresponds to the procedure described on page 8 9 under Editing data records TP27 TP37 Equipment Manual Release 01 00 8 17 TP27 TP37 Equipment Manual Release 01 00 Storing and Loading Data In this chapter Purpose This chapter explains e how to transfer data to different data media e which settings have to be performed e what must be taken into consideration Depending on the type and quantity data is loaded onto data media to e back up data e restore data e load or store recipe data records e load data from the configuration computer to a different Touch Panel e download Touch Panel firmware 9 1 Data Types Data Media and Storage Pr
144. ose a full account of the fault when returning the TP 124 Installation 12 1 Mechanical Installation ld TP27 6 Slide the enclosed seal from the rear over the housing and work ing from the front install the TP27 6 in the mounting cutout pre pared Make sure the TP cannot drop out of the front panel before it has been secured 2 Place the hooks of the five screw type clamps enclosed in the coresponding recesses in the housing of the TP27 6 Front panel Use a screwdriver to tighten the TP27 6 from the rear in the front panel Note Make sure the seal is seated correctly against the front panel Do not overtighten the screws to avoid damage Front panel TP27 TP37 Equipment Manual 12 2 Release 01 00 Installation TP27 10 Install the TP27 10 from the front in the pre prepared mounting cutout Ensure the TP cannot drop out of the front panel before it has been secured Place the hooks of the screw type clamps enclosed in the corre sponding recesses in the housing of the TP27 10 Front panel TP27 10 Tighten the TP27 10to the front panel from the rear using a hexagonal socket head screw key Note Do not overtighten the screws maximum 0 5 Nm Threaded spindle Hexagon socket a screw key et Rear of TP For mounting into a front panel the TP27 10 must be fixed using screw type clamps Too high torques when tightening the threaded spindle m
145. osolve Cyclohexanol Ethyl acetate Mineral spirits Terpentine Vinegar Glass cleaner on ammo niac basis Household cleaners TP27 TP37 Equipment Manual Release 01 00 Hexane Toluol Isopropyl alcohol Xylene Methyl ethyl ketone NaOH Methylene chloride A 9 TP27 TP37 Equipment Manual Release 01 00 Interface Assignments IF1A and IF2 Pin assignment of the 15 pin Sub D socket 8 1 Pin General RS232 TTY uaa fe 1 Housing 15 9 2 RxD 3 RxD 4 O O WD 5 CTS 6 TxD Ea OoOo 8 Housing 9 RxD 10 RTS 11 20 mA 12 GND 13 20 mAD oos 15 GND D Not IF2 TP27 TP37 Equipment Manual Release 01 00 B 1 Interface Assignments IF1B Pin assignment of the 9 pin Sub D socket Configuration via DIL switch see Chapter 12 2 3 5 1 General PROFIBUS DP RS422 RS485 Ses Data B 1 g 6 3 3 Data B TxD B 4 RxD B 5 GND floating 6 5 V floating 7 8 Housing Data A TxD A Data A 9 RxD A 12 GND 5 V 13 14 5 V 15 GND 24 V IF3 TP37 only Pin assignment of the 15 pin Sub D socket 1 Pn Gm my Re CUR 1 Housing 15 9 2 RxD 3 RxD B 4 TxD B Data B 5 RxD A 6 TxD 1 TxD 8 Housing 9 RxD 10 TxD A Data A 11 24 V TP27 TP37 Equipment Manual B 2 Release 01 00 Interface Assignments LPT TP37 only Pin assignment of the 25 pin Sub D socket 1 Strobe 2 Data Bit 0 3 Data Bit 1 Data Bit 2 5 Data Bit 3 6 Data Bit 4
146. output as numeric values symbolic text symbolic graphs or in the form of bar graphs and trend curves e Bar graphs represent a value as a rectangular area Bar graphs can be used to display fill levels or quantities for example e Trends display a value continuously This display mode is useful when displaying values that vary with time variations in temperature or pressure for example Various graphic elements bitmaps or texts can be called into the display depending on the process status In this way for example the current setting of a valve can be visualized on the Touch Panel by means of symbolic graphics or text can be modified according to the situation TP27 TP37 Equipment Manual Release 01 00 1 3 Product Description Messages Recording Texts Help texts Recipe Multiple languages Password protection Operating elements 1 4 Messages appear on the Touch Panel in plain text The message text may also contain current process values Incoming messages are stored in a message buffer together with their date and time e Event messages provide information and operating notes on current processes or machine states for example Motor running at 3000 revs e Alarm messages provide information on critical machine states for example Motor speed too high Alarm messages must be acknowledged on account of their urgency Messages are classified as event messages or alarm messages during configura
147. peration is normally displayed on the Touch Panel by means of a system message Appendix Clof this manual contains a list of some of the most important sys tem messages and explanations on how to eliminate them Data backup The operating data of the Touch Panel tag values message buffer is stored in a buffered SRAM and retained even in the event of a power failure Operating data is not lost if the power supply is turned off or fails TP27 TP37 Equipment Manual Release 01 00 13 7 Commissioning 13 3 Startup Behavior After the power supply has been switched on the Touch Panel per forms a self test During the test it checks the operability of the most important TP components and displays the test results The test re sults are then deleted Self test If a configuration is not present on the Touch Panel it automatically TP starts u p enters Serial Download mode No configuration installed or SERIAL DOWNLOAD button pressed Download operation ae The Touch Panel then performs various internal initializations Initialization Establish connection During the startup phase the Touch Panel attempts to establish a to PLC connection to the PLC If communication is not possible for example because the cable to the PLC has not been connected the Touch Panel displays a system message Following startup the Touch Panel displays the configured start screen TP27 TP37 Equipment Manual 13 8 Release
148. power supply F Fan 12 8 FAP connection 14 14 3 15 4 16 6 Fill level display Firmware downloading 13 3 First message display 6 11 Fitting TP37 12 5 Index 4 Fixation TP27 10 TP27 6 Fixed window 3 Flash delete Flash memory Fluorescent tube FM certification Force Variable 10 1 control sequence standard screen ee T Forced printout automatic buffer overflow 6 14 Foreground color button input field Format data medium password Front view TP27 10 TP27 6 TP37 Function call 4 4 5 it manseement trig ger 3 4 Functionality Fuse A 2 G General operation Generate data record 8 9 Global button Graphic print screen Graphic elements display 1 3 Grounding connection 14165 Grounding screwdriver Group acknowledgement H Hand symbol Hardware clock 18 2 HELP 3 7 3 8 3 11 6 4 Help text 1 4 2 2 3 8 3 9 calling display displaying 3 11 6 4 TP27 TP37 Equipment Manual Release 01 00 Help window closing 3 11 HEX Hexadecimal mode Hide event messages system message 6 8 Hierarchy passwords standard screens 4 4 Hints on operation messages 6 2 Housing A 1 Humidity Identify recipe 8 2 IF1A interface ae 15 3 16 5 as signment B 1 E IF1B interface rs 15 3 16 5 assignment B 2 B 2 IF2 interface najis assignment B B
149. puts are galvanically isolated from the Touch Panel by means of supply optocouplers Consequently the boards require a dedicated voltage supply TP27 TP37 Equipment Manual Release 01 00 17 1 Options 17 1 1 Installing the Direct Key Module A Touch Panel can accommodate either a direct key module or a control panel interface see section 17 2 The procedure for installing a direct key module is as follows 1 Place the front panel of the Touch Panel on a workbench f Caution e Make sure that the Touch Panel is disconnected from the voltage supply Always follow the ESD guidelines in the Appendix when working on open devices 2 Release the two pop rivets and then the cover indicated in figure 17 1 in an example of the TP37 from the rear panel of the Touch Panel Figure 17 1 Removing the cover example TP37 TP27 TP37 Equipment Manual 17 2 Release 01 00 Options 3 Connect the plug of the DKM ribbon cable to the Touch Panel pin array so that the colored side of the ribbon cable faces in towards the inside of the unit illustrated in an example of the TP37 in figure 17 2 Color coding Figure 17 2 Connecting the direct key module example TP37 4 Secure the direct key module to the Touch Panel using the four screws enclosed illustrated in an example of the TP37 in figure 17 3
150. rd 3 3 1 Online language change Number of languages Loadable character sets per language Language independent charac ter set incl character graphic characters Character size in pixels 8 x 8 to 64 x 64 Display Blank screen J Contrast Audio volume adjustable D Can only be switched on off TP27 TP37 Equipment Manual Release 01 00 2 3 Functionality Communication SIMATIC S5 AS511 FAP PROFIBUS DP NNN SIMATIC S7 M7 PPI JV MPI J PROFIBUS DP J NATIVE driver AEG Modicon Modbus Allen Bradley DF1 O Mitsubishi FX Omron Telemecanique Adjust Uni Telway TP27 TP37 Equipment Manual 2 4 Release 01 00 FUNCTIONS OF THE TOUCH PANELS Part II 3 General Operation 5 Password Protection 6 Messages 7 Printing 8 Recipes Storing and Loading Data 10 Status Force Tag Using the TP 11 System Settings TP27 TP37 Equipment Manual Release 01 00 General Operation Operating concept Using the Touch Panel screen it is possible to observe the operating status of the machine or system being monitored and at the same time to intervene di rectly in the process running simply by touching the buttons and input fields displayed Operation of the Touch Panels TP27 and TP37 is intuitive to a large extent because e operating elements can be positioned where they belong from a functional point of view e labeling of visible buttons i
151. rly noticeable on the screen Therefore replace both tubes simultaneously if one fails This saves having to open up the TP a second time when the second tube fails The way to increase the service life of the two fluorescent tubes by blanking the screen is described in Section Before replacing The unit must be opened up in order to replace the back lighting Observe the following notes on safety with reagrd to opening the TP a Warning e Repairs to the TP must be performed by suitably qualified authorized technical personnel e The user may be exposed to exteme risk as a result of unauthorized open ing of the TP and inexpert repairs e The display back lighting operates at voltages gt 1000 V Ensure that the TP37 is disconnected from the power supply before the TP is opened e Crystal liquid may leak from a damaged display Do not allow liquid to come incontact with the skin do not inhale vapors If crystal liquid does come into contact with the skin wash the affected area skin immediately with alcohol Consult a doctor without delay e Before working on a open unit observe the ESD guidelines in the Appendix E of this manual TP27 TP37 Equipment Manual 18 4 Release 01 00 Maintenance Upkeep Procedure Step Action 1 Slacken the two knurled screws at the rear of the TP and loosen the two screws at the top and underside 2 Carefully tilt the hinged rear panel backwards unti
152. rm for devices and systems with which the TP communicates for example SIMATIC S5 S7 or PCs Function triggered by the PLC Output of the contents of the display to an attached printer Representation of process values and process sequences in the form of screens which may contain graphics pieces of text and values TP27 TP37 Equipment Manual Release 01 00 Glossary 3 Glossary S Screen Selection field Startup test System message Touch Panel Glossary 4 Form of displaying logically associated process data which may be shown col lectively on the TP and modified individually Field for the value setting of a parameter one value can be selected as the de fault value Checks the state of the CPU and memories every time the power supply volt age is turned on Calls attention to internal states on the TP and on the PLC An Operator Panel without a keyboard A Touch Panel is operated by means of its touch sensitive screen TP27 TP37 Equipment Manual Release 01 00 Index A Access permissions Access protection Acknowledge alarm message Acknowledged message 6 9 Acknowledgement on contact Acknowledgment group 6 9 alarm message set Acoustic acknowledgment 3 4 Acoustic signal 11 8 Additional information Alarm message 1 4 acknowledging displaying help text send to background Alarm message buffer deleting opening print Alarm message page opening 6 11 Alarm mes
153. rs Table A 1 Resistof the surface of the TP27 6 Ethanol Cyclohexanol Glycol Isopropanol Acetaldehyd Fluorocarbons Aliphatics Perchlorethylene Benzine 1 1 1 Trichlorethylene Toluol Trichlorethylene Xylene Ethylacetate Benzole Diethylether Glycerin Methanol Chlomatron lt 20 Hydrogen peroxide lt 25 Formic acid lt 50 Acetone Methyl ethyl Ketone ethanoic acis lt 95 Phosphoric acid lt 30 Hydrochloric acid lt 10 Nitric acid lt 10 Dioxan Potash soap Cleaning solution Tenside Softener Dimethylformamide Benzyl alcohol Ammoniac lt 2 drilling emulsion Sodium hydroxide lt 2 Diesel oil Alcali carbonate Varnish Bichromate Paraffin oil Ricinusol Potassium ferricyanide Silicon oil Terpentin oil substitute Caution e The surface of the TP27 6 is not resistant to the following chemicals Concentrated mineral acids Methylene chloride Concentrated alcaline solutions High pressure steam exceeding 100 C TP27 TP37 Equipment Manual Release 01 00 Technical Data Chemical Resist The surfaces of the TP37 and TP27 10 complies to DIN 42 115 Teil 2 and ance of the TP37 shows no visible signs of change when exposed to the chemicals listed in Table and TP27 10 A 2 for a period exceeding 24 hours Table A 2 Resistance of the surfaces of the TP37 and TP27 10 Acetone Butyl cell
154. rs in the upper part of the screen The posi tion of the event message window can be configured Help window The window for displaying configured Help texts is appears at the bottom left Several windows can be opened simultaneously on the Touch Panel e g an input window in the main area an event message window an alarm window and a help window figure 3 1 As soon as one of these windows is opened the input elements in the main area and fixed window can no longer be accessed All visible elements in the input and message windows remain accessible The message indicator indicates that alarm messages have been received Not flashing Alarm messages have been received which have been acknowledged Flashing Alarm messages have been received which have not been acknowledged TP27 TP37 Equipment Manual Release 01 00 3 3 General Operation 3 1 Operating Touch Elements Definition Triggering functions Operation acknowledgement Acoustic acknowledgment 3 4 Touch elements are contact sensitive operating elements on the screen of the Touch Panel such as buttons input fields message windows and help win dows Their operation is basically no different from pressing conventional keys Touch elements are operated by lightly touching them with your finger or a pointer Note e Never use pointed or sharp instruments to operate the Touch Panel to pre vent damage to the plastic surface of the touch screen e
155. s configured for the buttons have a local significance in the main area Buttons of local significance initiate different actions from screen to screen on the Touch Panel or on the PLC such as enabling and disabling Select Screen Language Switch or message logging If buttons are positioned in the fixed window their functions are available globally This means for example that the current screen can be printed Print Screen or the system returned to the main screen from any operating situation Buttons may have text or graphic labels Examples l 6 al x Light indicators are configurable non operable display elements A light indi cator signals the status of a defined bit by assigning dynamic attributes for example a change of color or flashing text No function is assigned to a light indicator Light indicators have thin borders to distinguish them from user operable buttons Temperature Light indicators can be positioned locally in the main area or globally in the fixed window TP27 TP37 Equipment Manual Release 01 00 Window positions Open windows Message indicator General Operation Input window Regardless of the absolute position of the selected field the input window al ways appears at the bottom right of the screen After clicking on the top edge of the window it skips to the opposite edge of the screen only with TP37 and TP27 10 Message window The system message window appea
156. s dynamic in other words labeling can be changed online according to the language required or language independent bitmaps can be assigned to the buttons for example e any sections of the system or process screen are rendered operable by su perimposing invisible buttons e virtual keys for cursor functions and value input only appear when they can actually be used In input windows Screen partitioning A screen occupies the entire display An example of screen partitioning on the TP37 display containing several open windows is illustrated in figure 3 1 The TP27 6 has a smaller display so that the operating elements are cascaded overlap System messages Global button Fixed window Message indicators Event and alarm messages Main area Numeric input window Light indica Local button tors Help window Figure 3 1 Screen partitioning on the TP37 example TP27 TP37 Equipment Manual Release 01 00 3 1 General Operation Fixed window Main area Buttons Light indicators 3 2 The fixed window can be used to display important process magnitudes or date and time since the contents are not affected by the screen currently open The main area comprises the entire display It is superimposed by all other areas fixed window message window etc The main area contains the current contents of the screen that is currently open The function
157. sage events stored in the buffer are printed ARRIVED AND CLEARED Only the Arrived and Cleared message events stored in the buffer are printed ARRIVED AND ACKNOWLEDGED Only the Arrived and Acknowledged message events stored in the buffer are printed CLEARED AND ACKNOWLEDGED Only the Cleared and Acknowledged message events stored in the buffer are printed 0 to 16 Only those message events are printed which have at least the specified priority Only those message events with the specified date are printed Only those message events are printed which contain the specified character string Upper lower case is not considered 0 to 16 Only those message events are printed which belong to the specified acknowledgement group 6 27 Messages 6 6 3 System Settings Standard Screen Purpose Structure Meaning of operating elements 6 28 Different settings can be defined for messages using the symbolic input fields in the System Settings standard screen Open the System Settings standard screen from the main screen by pressing the adjacent button TP27 and TP37 have different System Settings standard screens Figure 6 12 illustrates an example of the System Settings standard screen for the TP27 10 Fields relevant for messages are shown grey System Settings Operating mode Display message Message logging Buffer overflow warning Date
158. sage screen opening 6 7 6 25 Alarm message window ALARM_S Messages 6 18 buffer overflow deleting messages message archive overflow warning printout communication sequence 6 19 Anmelden information stored 6 19 time stamp when a message event occurs 6 19 incorporate 6 18 message acknowledgement 6 20 message loging 620 message overload 6 21 overload communication CPU memory 6 21 operating unit printing messages 6 4 6 6 6 25 TP27 TP37 Equipment Manual Release 01 00 Printing messages in the event of a buffer overflow updating 6 22 use of resources 6 18 Alphanumeric keyboard cancel entry confirm entr 3 9 cursor left cursor right display help text entering values keyboard levels Alphanumeric keypad entering characters Ambient conditions Angle of inclination 12 1 Applications Appropriate installation Arrived message 6 1 AS511 connection ASCII character set print screen Assembly 12 2 16 6 12 3 Assign printer colors Assignment interfaces B 1 Authorization B Back lighting replacing Background color button input field Backspace Backup flash module Backup Restore standard screen Bar graph Barometric pressure Basic functions Index 1 Index Battery compartment Baud rate printer 7 3 Blanking screen Boot operation Bordercolor button
159. se window Confirm selection and close win dow Select value Scroll through the text list using the cursor buttons or point directly to the entry required The current selection is displayed in reversed screen colors The cursor buttons have a repeat function When pressed their scroll function is repeated after a short delay and continues until the button is released Help text After pressing the HELP button the help text configured for the relevant input field appears See figure 3 5 on page 3 11 for an example Terminate input Confirm the selection by pressing the ENTER button press ESC to cancel the input process The window is closed in either case TP27 TP37 Equipment Manual 3 10 Release 01 00 General Operation 3 3 Help Text Purpose Calling help texts Help texts are created during configuration using ProTool and provide addi tional information on the respective subject in the language selected on the Touch Panel Help texts can be configured for e event and alarm messages e screens e input and combined input output fields Help texts can provide information to the user on the permissible range of val ues for the input field selected for instance Help texts referring to an alarm message may for example contain supplementary details on possible causes and on rectifying the problem The configured help text can be called to the screen by accessing the relevant input field and pressing the HELP button Figure 3
160. signs the but tons and input fields hierarchically ascending password levels from 0 to 9 When a password is assigned to an individual user or to a whole user group the permission to execute functions at a specific level is assigned simulta neously After logging in with a password of a specific password level on the Touch Panel permission to execute functions is granted at that password level and functions at lower levels If a function is configured with password level 0 no password need be entered in order to execute this function The functions assigned at this level the low est in the hierarchy have little or no effect on operation These functions nor mally do not have input options one example is Open Message Pages To call a password level 0 function you do not have to enter a password If you call a function that is assigned to a higher level the Touch Panel will prompt you to enter a password Levels 1 to 8 should be assigned by the configurer according to the signifi cance of the respective function The supervisor superuser is responsible for assigning a password level to a password as part of his password management duties Only the superuser has the rights to execute functions assigned password level 9 The superuser has access to all the functions of the Touch Panel Only the superuser is authorized to perform password management on the Touch Panel Password management involves assigning and changing pass words
161. sion Select the recipe for the data record you wish to update from the selection window 2 Touch the button Touch Panel Proceed as follows to transfer the current values in the main memory of the PLC Touch Panel to the PLC 1 Touch the Recipe field in standard screen Selective Data Record Transmission Select a recipe for the data record to be transferred from the selection window 2 Touch the butt if ouc e outton EEE TP27 TP37 Equipment Manual Release 01 00 8 13 Recipes Data medium gt Proceed as follows to load a data record from a data medium in the Touch Touch Panel Panel main memory Step Action 1 Touch the Recipe field in standard screen Selective Data Record Transmission Select a recipe for the data record to be loaded from the selection window 2 Touch the Data Medium field Select the data medium from which to load the data record from the selection window 3 Select the name of the data record to be loaded into the main memory of the Touch Panel see Editing a data record Step 3 Page 8 9 4 Touch the button Touch Panel Proceed as follows to save a data record in the main memory of the Touch Data Medium Panel on a data medium Touch the Recipe field in standard screen Selective Data Record Transmission Select the recipe for the data record to be saved from the selection window 1 2 Touch the Data Medium fiel
162. t ProTool automatically imports the necessary data and subse quently downloads it to the operating unit Shared Database Figure 6 5 Configuring and Downloading ALARM_S Messages It is therefore important that the shared database is always up to date during the compilation process and that data synchronization is active ALARM_S messages are configured in STEP 7 The data is then stored in a shared database imported during the process of compiling the ProTool project and finally downloaded to the operating unit That means that ALARM_S messages use up resources on the operating unit The shorter the messages are the less storage space they will require A maximum of 2000 event messages and 2000 alarm messages can be created It is of no consequence in this regard which message procedure is used Note In STEP 7 there are restrictions regarding the number and size of tags that can be used within a message For more precise details please consult your STEP 7 documentation TP27 TP37 Equipment Manual Release 01 00 Messages 6 5 1 Communication Sequence Logging On For ALARM_S When A Message Event Occurs Time Stamp Information Stored More than one station e g more than one OP PU etc on a network can log on for ALARM_S messages Each station that wants to display ALARM_S messages logs on to the CPU for ALARML_S S7 S7 CPU CPU OP TP PU
163. t to all con nected stations It is only to this message that the operating unit responds 1 e only at this point does it enter the acknowledgement in the message buffer Note The CPU issues a time stamp for the acknowledgement event but does not store it It is therefore not possible in the event of a subsequent update to de termine whether or when a message has been acknowledged In the case of those ALARM_S messages that although they are configured as alarm messages do not require explicit acknowledgement by the user the CPU acknowledges the message automatically when it arrives The acknowledged event is then immediately entered in the message buffer along with the arrived event 6 5 3 Printing Messages Message Logging Printing Messages In the Event of a Buffer Overflow 6 20 You specify which messages are to be printed in the usual way in ProTool by choosing the menu option System gt Messages Settings If you do not specify any device specific message settings in STEP 7 all mes sage events are automatically logged directly to the connected printer If you configure device specific messages you can specify separately for each message whether it is to be logged or not If there are several CPUs in a network this means that messages may not al ways be received in chronological order by the operating unit Messages are always printed in the order in which they are sent by the CPUs This is also the case w
164. ta types DB DW DB DD Number of DW or DD DB number applicable only to data types DB DW DB and DD Data type Figure 10 2 Display of PLC operands for the SIMATIC S5 Operands for Figure 10 3 illustrates the structure of a line for the SIMATIC S7 in the form SIMATIC S7 of an example 001 DB DBD 12 1438 DEC 1820 Operand value Data format Operand address for data types DBB DBW DB DBD and DB Number of DB DD DB number applicable only to data types DBB DBW DBD and DBX Data type MPI address PLC address input Figure 10 3 Display of PLC operands for the SIMATIC S7 TP27 TP37 Equipment Manual Release 01 00 10 3 Status Force Variable Using the TP Control sequence Carry out the following steps to view operand values on the PLC Step Action 1 Enter operands Once the screen has been selected status processing is at Status Stop Proceed as follows 1 Call in the relevant screen for entering values by clicking on the first line Enter the data type for the first operands Enter the operand address for the first operands Enter the dataformat for the first operands ot og a ed Exit from the screen for entering values by clicking on button ESC 6 Repeat the entries for operands 2 to x Note A system message is issued if input is incorrect e g the data format does not match the type entered By default the first entry in the pop up
165. tains recipe data records they can be restored to the Touch Panel in normal operating mode Insert the memory card in Slot B of the Touch Panel Start the restore function by touching the corresponding button on the Backup Restore standard screen The recipe data records in the internal flash memory are overwritten by the data records read in from the memory card Remove the memory card from the Touch Panel Note Recipe data records stored on the memory card using Backup must first be transferred to the internal flash using the Touch Panel with the Restore func tion before they can be edited Recipe data records saved directly on the memory card e g using standard screen Data Record Processing and Transmission cannot be transferred back into the internal flash using Restore TP27 TP37 Equipment Manual Release 01 00 Storing and Loading Data Restore firmware Proceed as follows to restore a firmware configuration backup on the Touch configuration Panel Step 2 Action S 1 Insert the memory card with the firmware configuration in Slot B of the Touch Panel 2 Restart the TP37 The Touch Panel starts up wih the firmware configuration contained on the memory card 3 Start the restore function by touching the corresponding button on the Backup Restore standard screen The memory contents of the internal flash memory are overwritten by the firmware configuration contained on the memory card Load configura
166. tion In order to load the configuration on another unit which is not locally availa in another unit ble proceed as follows Firstly download the configuration in the internal flash of the available unit Then transfer the configuration to the memory card refer to procedure Backup flash module Following that load the file in the other unit according to the procedure Restore firmware configuration It is advised against downloading the configuration directly onto the memory card because the memory location organization differentiates between memo ry card and target flash which may lead to problems Note Automatic restore If the Backup Restore function is added to initialization entry point in the firmware configuration the function is called in each time the Touch Panel is started configuration upaufgerufen The system then asks whether the internal flash memory should be overwritten by the data stored on the memory card Step 1 Insert the memory card containing the backup into Slot B of the system 2 Start up the Touch Panel 3 Confirm that the restore function should be started by answering OK at the prompt 4 Remove the memory card from the TP37 TP27 TP37 Equipment Manual Release 01 00 9 7 TP27 TP37 Equipment Manual Release 01 00 Status Force Variable Using the TP 1 0 Purpose The Touch Panels provide two functions namely Status Variable and Force Variable which enable operand
167. tion and retransfer version number stored on the PLC 655 PLC acknowledgement area does not physically follow on from the alarm messages area gt no startup 657 Configured PLC protocol is not possible Use current firmware version or configure different protocol 667 Configuration error x 1 8 Change the configuration of the process link and retransfer Variable x l x 9 13 Change configuration of area 1 Data type is not DB i i pointer and retransfer 2 DB number is greater than 15 i x 14 Restrict configuration and re 3 DB length is greater than 1024 naii 4 DW is in data block header l 5 Actual value not in send block 6 Setpoint not in receive block l Setpoint actual value not in receive block 8 Initial value not in send block 9 Data type is not DB 10 DB number is greater than 15 11 DB length is greater than 1024 12 DW is in data block header 13 Area is in wrong DB 14 Sum of data blocks too great 668 Incorrect configuration Change configuration and retransfer Meaning of variables 1 Incompatible PLC types configured 2 No PLC configured 3 Incorrect baud rate configured 669 Too many actual values gt 512 have been configured for cyclic reading in a screen variable 670 Too many variables requested simultaneously Lengthen standard clock pulse or configure fewer variables on screen 671 Configuration of message variables incompatible Differ Check S7 programs ences between configuration a
168. tive passive PC PU printer e IFIB RS422 RS485 floating PLC DIL switch for configuring the IF1B interface Grounding connection Power supply Voltage supply 24 V DC Relay output Relay contact for a buzzer or light for example DKM CPI interface covered For connecting a direct key module with 16 digital outputs or a control panel interface with max 32 digital inputs outputs PCMCIA Slot For JEIDA PCMCIA cards Connection plug pin assignment see Appendix B For details of permissible switch settings see Section 12 2 3 For details of pin assignments see Section 12 2 1 For details of DKM connector pin assignments see Sectior 17 1 2 and details of CPI connector pin assignments see Section 17 2 2 TP27 TP37 Equipment Manual 14 2 Release 01 00 Unit Description 14 4 Communication options Device AS511 TTY IFIA FAP TTY RS232 IFIA PROFIBUS DP IF1B PPI SIMATIC S5 SIMATIC S7 M7 _ MPI PROFIBUS DP RS232 RS422 RS485 RS232 TTY RS422 RS485 TTY RS232 IF2 TTY RS232 IF2 SIMATIC 500 505 Other PLCs PC PU Printer TP27 TP37 Equipment Manual Release 01 00 14 3 TP27 TP37 Equipment Manual Release 01 00 Unit Description TP27 10 In this chapter This chapter provides information on e dimensions e operating and display elements e connection elements and e communication options
169. uipment Manual 16 2 Release 01 00 Unit Description 16 2 Operating and Display Elements Touch screen The TP37 touch screen is used to operate and monitor processes The touch screen is operated by means of touching contact sensitive buttons and input fields located on the screen which are defined in configurations for specific applications An additional keyboard is not required LEDs The LEDs located beneath the display indicate the following operating statuses of the TP37 e TEMP The temperature inside the TP37 has exceeded the permissible limit value the monitoring relay has tripped see Section 12 2 1 e DISK Write read access to memory card e HD BUSY No function currently assigned e POWER The TP37 in operation SIMATIC TP37 TP27 TP37 Equipment Manual Release 01 00 16 3 Unit Description Volume control On the underside of the unit below the power supply relay connection is a potentiometer to adjust the volume of acoustic signals The potentiometer is inside the device and can be adjusted by inserting a screwdriver though the ventilation slits View from underside OO a m E Power supply relay output Potentiometer for volume control A Warning Use an insulated electrician s screwdriver to adjust the potentiometer Insert the screwdriver only at the position indicated and use it only to adjust the po tentiometer inside the device TP27 TP37 Equipment Manual 16 4 Release
170. unication between PLCs and operating units e Equipment Manuals for the following operating units MP Multi Panel OP Operator Panel TP Touch Panel TD Text Display PP Push Button Panel e Online Help on the configuration software e Start up Guides e First Steps Overview of complete documentation The following table provides an overview of the SIMATIC HMI documenta tion and shows you when you require the different documents TP27 TP37 Equipment Manual Release 01 00 D 1 SIMATIC HMI Documentation Documentation Target Group Content First Steps with ProTool Newcomers This documentation guides you step by step through the Product Briet configuration of e ascreen with various objects e changing from one screen to another e amessage This documentation is available for e OP3 OPS OP7 OP15 OP17 e OP25 OP27 OP35 OP37 TP27 TP37 e Windows based systems ProTool Configurers Provides information on working with the ProTool Pro con Configuring figuration software It contains Windows based Systems e information on installation User s Guide basic principles of configuration e adetailed description of configurable objects and func tions This documentation is valid for Windows based systems ProTool Configurers Provides information on working with the ProTool configu Configuring ration software It contains Graphics Displays e information on installation User s Guide bas
171. urce of supply backup battery 18 2 Spare parts service SRAM SS number printer 7 3 Standard configuration Standard screen Backup Restore Data Record Processing and Transmission Edit Message Edit Password Force Variable 10 Output Messages 6 2 Printer Settings Status Variable 10 2 System Settings Standard screens Standby message Startup behavior Startup phase Static discharge Status message Status disturbance reporting 6 2 Status Variable 10 2 control sequence Stop bits printer Storage Storage medium 9 1 Store data data record 8 11 Structure alarm message alarm message screen message ag oe message page standard screen Backup Restore Data Record Processing and Transmis sion 8 6 Edit Message Printer Settings System Settings system message user interface Structure of the documentation Sub D socket Summer and winter time 11 8 Sunlight 12 1 Nn DO Index 9 Index Superuser Supervisor password change Switch IF1B interface Switch off acoustic signal Switch on acoustic signal 11 9 Switching power relay contacts Switchover keyboard 3 9 Symbol hand 3 5 3 5 message indicator 6 6 6 6 Symbol lists Symbolic name TN Symbolic value entry 3 10 System message System message window System messages list of C 1 System Settings Fst of ICI screen 6 11 6 28
172. using the Touch Panels which have of a number of standard functions for this purpose The method of display and operation of the Touch Panel can be customized using the ProTool configuration software to achieve optimum results in respect of process requirements The Touch Panel can be used to e control and monitor the process by means of the menu system In this way setpoints can be entered in the form of values or by touching configured buttons for example or control positioning elements e display processes machines and systems on full graphic and semi graphic screens e visualize event messages and alarm messages in addition to process variables such as an output field bar graph trends or status display e intervene directly in the operation by means of the touch sensitive screen The Touch Panels TP27 and TP37 have standard keyboards The device is operated intuitively by touching configured buttons and input fields on the touch sensitive screen referred to in this manual as the touch screen The TP27 can be supplied in a range of variations One variant is equipped with a 6 inch display available as monochrome and color versions This variant is subsequently referred to as TP27 6 The second variant is the TP27 equipped with a 10 inch color display This variant is subsequently referred to as TP27 10 The TP37 is equipped with a 10 inch color display The Touch Panels TP27 and TP37 are installation units
173. ven after it has been deleted Touch the Recipe field in standard screen Data Record Processing and Transmission Select the recipe for the data record to be delete from the selection window Touch the Data Medium field Select the data medium containing the data record to be deleted from the selection window Select the name of the data record to be deleted see Editing a data record Step 3 Page 8 9 Touch the button 5 Confirm the prompt which follows by touching OK or cancel the action by touching Ecc Lz TP27 TP37 Equipment Manual Release 01 00 Recipes 8 1 2 Transferring Data Records In this section The following section describes how to operate the Selective Data Record Transmission standard screen This standard screen contains special functions configured for transferring data records between the Touch Panel and PLC and between Touch Panels and data medium As opposed to transfer using standard screen Data Record Processing and Transmission intermediate steps are provided here for the transfer process This means that it is possible to load a data record from the PLC in the main memory of the Touch Panel edit the data record and then transfer the record back to the PLC with modified values PLC Proceed as follows to update the values in the data record in the Touch Panel Touch Panel main memory with values from the PLC 1 Touch the Recipe field in the standard screen Selective Data Record Transmis
174. vice life approx h with Monochrome display 50 000 color display 50 000 The back lighting tube for the display is a wear part and is therefore not covered by the warranty TP37 In unfavorable operating conditions we recommend replacing the tube after the period has elapsed The tube is available as a spare part Power supply TP27 6 TP27 10 TP37 Maximum permissible transients Time between two transients 50 sec minimum Backup battery TP27 6 TP27 10 TP37 Voltage capacity 3 6 V approx 1 5 Ah 2 Technical details subject to change without notice Relay contact with current supply message relay Switching power 24 V DC 0 4 A 24 V DC 0 4 A no inductive load no inductive load Relay contact for temperature monitoring Switching power 24 V DC 0 4 A No inductive load TP27 TP37 Equipment Manual A 2 Release 01 00 Ambient conditions Location e Maximum permissible angle of inclina tion Ambient temperature Operation in vertical position Operation at 35 angle of inclination from the perpendicular Shipping storage Relative humidity e Operation e Shipping storage Shock loading e Operation e Shipping storage Vibration e Operation e Shipping storage Barometric pressure e Operation e Shipping storage TP27 TP37 Equipment Manual Release 01 00 Technical Data vertical 35 0 50 C 5to 45 C 4 to 45 C 0 35 C 4 to 45 C 20 to 60 C
175. words set up on the Touch Panel The only passwords displayed are those with a password level lower or equal to that with which the user logged in on the Touch Panel The supervisor pass word is not displayed Call in the password list by pressing the button F 1 Touch the button The password list window opens figure 5 3 2 Use the arrow keys if neces The password and password sary to scroll through the list level at the current cursor posi tion are displayed in inverse screen colors 3 Terminate the action by pressing The password list window is closed ESC Serial number Password Password level 8 5 4 1 1 9 MIRROR Figure 5 3 Password list TP27 TP37 Equipment Manual Release 01 00 oer TP27 TP37 Equipment Manual Release 01 00 Messages Overview Message states Messages on the Touch Panel indicate events and statuses related to control processes A message consists of static text at least It may also contain tags The following types of message are displayed in plain text on the Touch Panel e event messages e alarm messages e system messages Once issued alarm messages and event messages are stored on the Touch Panel in battery backed message buffers so they are protected against power failures Messages in the buffers may be called to the display and logged on the attached printer The Touch Panel can still be operated when messages are waiting to be displayed Alarm
176. xample to make adjustments for summer and winter time Any change affects all the fields which display a date and time variable The display format for date and time is set in the configuration and cannot be changed later on the Touch Panel Procedure Touch the Date or Time field in the System Settings standard screen Enter the current values in the correct format in the edit window Enter the periods as well The Touch Panel saves the current date and time in the non volatile memory The configuration can be loaded onto the Touch Panel in up to three languages It is possible to switch to any of the languages at any time in Online mode After switching to another language all passages of language dependent text are displayed in the new language Procedure Touch the button depicted on the right on the System Settings stan CO usal dard screen The languages are scrolled one by one each time the ars button is pressed The Touch Panel saves the current language setting in non volatile memory The next time the Touch Panel is switched on all the language dependent text passages are displayed in the last language you set The Touch Panel acknowledges contact with a touch element by issuing an acoustic signal This signal takes the form of a tone audible while contact is made The procedure for adjusting the volume of this audible tone online is as follows e TP27 high low or off e TP37 ON or
177. y lt 10s 509 Firmware version is different from standard FB version Please contact the SIMATIC Hotline TP27 TP37 Equipment Manual Release 01 00 C 7 System Messages thing else is entered the function is cancelled Message Cause Remedy 510 Data record not present A process link with a non existent data block has been configured in a recipe or the recipe data contains errors 512 Configured data block length is too short Change configuration and retransfer The variable transferred with the message identifies the number of the data block 541 Specified variable not available on PLC Change configuration and retransfer 550 551 An MPI PPI connection to the PLC cannot be established Check MPI station addresses and wiring using the specified station address 352 Query safety check as to whether the selected data re This query is also used when backing up or cord is to be deleted The data record is only deleted if 0 restoring configurations In that case it re is entered If not the function is cancelled lates to deletion of all data records in the system memory 3 Information message selected data record has been de leted 554 Query Ist safety check as to whether the data medium for storing data records is to be formatted Any data re cords already on the disk will be deleted when the func tion is executed The function is only execut

Touch Panels TP27, TP37 - IBS Technology International H.K Ltd.

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