Manual - ETS
Contents
1. 7 Optional SAGE HWY TAD Y Undod 8 Infrared Remote Controller 8 n n Sus aD ha HN Y A RI FWY 9 ETS Lindgren Product Information Bulletin 9 2 0 Maintenance 11 Recommended Maintenance Schedule 11 MOMMY 11 6 12 12 Month Service Bh en A A WYN 12 Cleaning the Bearing Races a a a 12 Replacement and Optional Parts 13 Service Procedure Sanii ase tata ie A th eee Aces 13 3 0 Specification S a iisisti enanar eeaeee raa arana aaa aie HUD NUN taa aiana aininn 15 Electrical u D ge Dh ashi sia 15 Physical 5 5 15 4 0 Turntable Installation Considerations 17 Before You Begin Precautions L 17 5 0 Electrical Installation U U 19 6 0 Assembl2. f m j jj a a ki gt 120 220 SWITCH SELECTABLE FIBEROPTIC CONN FROM 2090 463 5 18 25 CABLE PATH 10 2 401 DEEP X 25 4 WIDE 91 4 3 60 1119 44 0 489 0 19 25 5 197 IN STANDARD LENGTH Drawing 3 optional shaft kit shown 1 2M 47 251 TOP DIA TT MECH ASSY 7 FLOOR MOUNT HOLES DRIVE SHAFT BELT DRIVE MOTOR DRIVE UNIT MIDDLE FLOOR SUPPORT END FLOOR SUPPORT FLOOR MOUNT HOLES 463 5 18 25 SHAFT COUPLING END FLOOR SUPPORT GEAR BOX SHAFT HOUSING HOSE COUPLING 91 4 3 60 1119 44 01 489 0 19 25 FLOOR MOUNT HOLES BASE DIMI DETERMINE THIS LENGTH OM 1137 1 15 FURNISHED SID Drawing 4 optional shaft kit shown PIN 1 0 DIA UN THIS END 106 DIA GROOVE 23 DIA X 10 UN THIS END tyt C _ WHITE BUSHING MATCHDRILL SHAFT TT BASE WITH PREDRILLED COUPLING ceo TIE PLATE INSTALL 10 SCREWS 2 38 DIA 4 PLACES DRIVE SHAFT SD Seve TT SIDE A MID FLOOR SUPPORT END FLOOR IF REQUIRED SUPPORT wg 6 ane 5 DRIVE SHAFT MOTOR SIDE B OUTER 4 5 DIA SHAFT HOUSING HEA NUT 1 2713 SHAFT COUPLING HEX SCREW 172 13 A ES Drawing 5 optional shaft kit shown 114 3 4 501 DIA END SUPPURT WHITE BUSHING 91 4 3 60 SHAFT CENTER
3. Caution Denotes a hazard Failure to follow instructions could result in minor personal injury and or property damage Included text gives proper procedures Warning Denotes a hazard Failure to follow instructions could result in SEVERE personal injury and or property damage Included text gives proper procedures gt See the ETS Lindgren Product Information Bulletin for safety regulatory and gt other product marking information This page intentionally left blank vi 1 0 Introduction The ETS Lindgren Model 2165 LoPro Turntable is an electric powered variable speed turntable platform system designed for use with the Model 2090 Multi Device Controller or next generation ETS Lindgren controller if applicable for EMI compliance testing The Model 2165 is a low profile design constructed of PVC plate with a textured ABS top and other non metallic components The 1 2 meter diameter turntable is an easily assembled system that can be disassembled for service or to be moved The mechanical assembly motor drive unit and shaft kit optional comprise the three basic subassemblies of the turntable The mechanical assembly is shipped assembled with the top base gearbox support bearings and drive belt The bearings on which the turntable rotates are integral to the top and bottom of the table Three independent bearing races provide support for the inner and outer portions of the turntable top T
4. recommendations provided Only use replacement parts and fasteners ordered directly from the factory Stay clear of all moving components on this equipment Do not operate turntable while someone is physically on the turntable top Do not at any time place hands or feet in the vicinity of the drive pinion on the turntable Turntable Installation Considerations 17 18 The fiber optic cable must looped through the P clip installed on the front panel of the motor base Failure to do so increases the chance of the accidentally pulling cable and breaking the fiber optic connectors The keepers on the outside edge of the turntable should be in place when the turntable is to be moved or relocated This will prevent damage to the bearings on which the turntable top rotates Turntable Installation Considerations 5 0 Electrical Installation Before assembling installing or connecting any components follow the safety information in the ETS Lindgren Product Information Bulletin included with your shipment Electrical installation must be performed by a qualified electrician and in accordance with local and national electrical standards Make sure the power is off and secured before proceeding Determine the mains voltage to be applied to the motor base unit The branch circuit supplying power to the motor base should be protected from excess current according to local electrical codes Confirm that the conduct
5. 4 USE ON OTHER SIDE OF BRACKET WITH SHAFT KIT OPTION ALTERNATE IN ASSY Drawing 1 LITEM NU CE SCRIPTION 1 05409 BANE e065 I e 11 05409 2 21 1 05410 LOVER __ ______ _ O 4 1 18802361 BELT TIMING 1 2 X l ceW KEVLAR _____ 170 5 TY UD 4 56 1910182 8 30 X 2 9 BINDING HD PH NYLUN 4c 2 coo X 10 DUWEL PIN 43 1 02724 DBDWEL PIN OS X 1 3 44 1106699 STUD 378 16 X 1 45 106 00 DDWEL 22 26 46 106568 SHAFT ADAPTER 2065 C lt lt 47 c 172 X 2 HEX HD GR 48 1 105 08 BRACKET 2065 ___________ 49 2 990694 HUSE CLAMP lo MAX IRIDWN 20 1 860204 HUSE 1010 TEC Kllae KURITEC o 210449 A X 1 1 4 HEX HD SSI 2990509 174 X 1 2 J C C 221 2 10032 8 30 X 3716 SET SUREWS s oo 1920250 LAP D 55 1 4 16907831 WSHR 3851 X lt Lot E THK 1 BLK 5 1 DIMENSIONS ARE MM CINCH UNLESS NOTED OTHERWISE 114 3 4 50 DIA 91 4 3 601 SHAFT CENTER HT 146 0 5 751 152 4 6 00 1671 16 581 Besa 163 8 6 45 ri 16 5 uu as k ll lu r LE rm rr f lTDl Y un 6 O Em
6. and section B The coupling will add 6 3 mm 0 25 in to the shaft length after the two sections are assembled Divide the total cut length in step 4 in half Cut shaft B longer than shaft A as described e Add three inches to the half length and mark shaft A to this length Measure from the 1 0 in diameter end e Subtract three inches from the half length and mark shaft B to this length Measure from the 1 06 in diameter end This will offset the coupling three inches from the center after it is assembled Optional Shaft Kit Installation Instructions 27 gt Make sure to measure and mark each section from the small end not the plain gt end The length of section A on the turntable side should be at least 150 mm 6 in longer than section B on the motor side Place the shaft sections side by side to double check the length from small end to small end Offset the cut marks 6 35 mm 0 25 in for the coupling If the length is accurate cut the shaft pieces to length at the marks De burr the cut ends before installing them in the coupling Install the plain end of each shaft into the coupling all the way to the step The total overall length should be close to the length calculated in step 3 Cut Shaft Housing 9 10 11 12 28 Cut the shaft housing s next e lf DIM1 in step 1 on page 27 was 3035 mm 9 9 ft or less then the mid floor support is not required One housing is required Continue to
7. see page 27 e Cut shaft housing may not be required see page 28 2 Assembly drive shaft see page 22 3 Install shaft housing see page 25 4 Install drive shaft see page 25 5 Connect shaft to motor drive see page 26 Components Part Guantity Shaft sections 2 Shaft coupler 1 1 4 20 self tapping screws 4 End floor supports with a single clamp for a single item 2 Mid floor support with a double clamp for two items 1 Shaft housings 4 5 in diameter 2 White bushings one for each end of the shaft housing assembly 3 and one for the center between the two shaft housing components Optional Shaft Kit Installation Instructions 23 Required Tools In addition to the tools for basic installation these additional tools are required Tape measure Drill Assorted bits including 7 32 Hand or reciprocating saw Marker File sandpaper Determine Shaft Length To install the shaft kit determine the DIM1 dimensions as shown on Drawing 4 located in the back pocket of this manual This is the distance from the center of the turntable top to the end of the drive shaft floor support If DIM1 needs to be shorter than the standard 5 m 16 4 ft you must cut the drive shaft assembly to the proper length before attaching it to the turntable See Cut Drive Shaft Assembly on page 27 for complete instructions No cutting is required if the standard length is ac
8. 3 If the mid floor support is required assemble the mid floor support with a white bushing onto the end of the shaft housing Make sure the housing is square with the turntable base for proper drive shaft alignment after final assembly Install Drive Shaft The drive shaft has two reduced ends Make sure the 2 69 cm 1 06 in diameter end with the groove goes toward the turntable The knurled 2 54 cm 1 0 in diameter end should point toward the motor drive The coupling on the drive shaft will not fit through the white bushing if a gt mid floor support is used The coupling should be on the motor drive side of the mid floor support when the drive shaft is installed into the housing 1 Insert the turntable end of the drive shaft through the housing assembly and into the clamp coupling on the gearbox A 1 4 in diameter x 1 in long dowel pin is furnished to key the shaft to the coupling and prevent slipping Optional Shaft Kit Installation Instructions 25 26 Loosen the three 3 8 16 hex head screws on the gearbox coupling before insertion Place the 1 4 in diameter x 1 in long dowel pin into the groove of the drive shaft and line the shaft and pin up with the groove in the coupling With everything aligned push the shaft and pin into the coupling Leave approximately a 1 4 in gap between the 6 01 cm 2 37 in diameter shaft shoulder and the end of the coupling Slowly tighten the three screws on the coupling If the mid floor
9. HT m __ ____ mm L E 120 220 SWITCH SELECTABLE TIE BRACKET BERUPTIC CUNN UM 2090 463 5 18 25 PLASTIC SHAFT END MIDDLE FLOOR SUPPOR I IF REQUIRED HOSE COUPLING W TWO CLAMPS MOTOR DRIVE UNIT STEEL SHAFT 2ND SHAFT HOUSING 91 4 3 601 IF REQUIRED 19 251 Drawing 6 optional shaft kit shown COVER PLASTIC agl NO HEX SEREW 4 PLACES Drawing 7 1 2 47 25 TOP DIA MID FLOOR SUPPORT NOT REQUIRED IF DIMI IS AT O 3035MM OFT 11 5IN OR LESS OTHERWISE IT IS REQUIRED DRIVE SHAFT MOTOR SIDE SECTION B DRIVE SHAFT SHAFT COUPLING TT SIDE SECTION A ji J HOY gt ol 4635 18 25 ys O eo lo ld JEg LIL LI A Hi 4 SHAFT COUPLING Z a K END FLOOR SUPPORT gt SHAFT HOUSING HOSE COUPLING USE ONLY ONE IF a IS 3035MM 9FT 11 5IN OR LESS OTHERWISE USE TW 91 4 3 601 1119 44 01 489 0 19 25 DIM1 DETERMINE THIS LENGTH IF SHURTER THAN STANDARD oM 16FT SIN IS FURNISHED AS STANDARD Drawing 8 optional shaft kit shown DIM1 MINUS 978mm 3830 FOR DIMI SEE DWG 5 UI 6 35mm L 25in yy SHAFT SH
10. support was not required because DIM1 was less than 3035 mm 9 9 ft skip to step 5 Otherwise continue to the next step If the second shaft housing is required slip it around the shaft into the mid floor support and then clamp it in place Only the one bushing that was installed previously is needed in this support There should be one remaining bushing and that will be used in the next step Install the remaining bushing and mid floor support onto the motor drive end of the shaft housing Guide the 2 54 cm 1 in diameter end of the shaft through the white bushing The end of the shaft should stick out of the bushing approximately 5 08 cm 2 0 in Make sure the housing extends out sguare with the base of the table for proper alignment Connect Shaft to Motor Drive Install the hose coupling onto the steel shaft of the motor drive unit The two hose clamps provided should rest loosely around the hose Position the motor drive on the floor and slide the unit into place with the hose coupling connecting both shafts Bolt the aluminum tie bracket into place and install one hose clamp onto the steel drive shaft and one onto the plastic shaft Fasten the floor supports and motor drive unit to the floor using 5 16 in diameter screws through the mounting holes in the bottom base of the shaft supports and motor drive Reinstall the gearbox cover using four 3 8 16 x 1 in hex screws Be careful not to over tighten the plastic bolts I
11. 10 meter fiber optic control cable e Fiber optic shield penetration kit Additionally the turntable is infrared compatible and can be used with an optional ETS Lindgren Infrared Remote Controller IR remote For more information on using an IR remote see nfrared Remote Controller on page 8 Optional Items INFRARED REMOTE CONTROLLER The Model 2165 is infrared compatible and can be used with a universal remote control programmed to a specific protocol such as the ETS Lindgren Infrared Remote Controller IR remote Selects control for device 1 2 3 4 Emergency fast stop for device Programs positioner which device to respond to Up down Da towers counterclockwise for turntables Polarization for towers Cancels numeric entry sequence E Enters value for numeric sequence Changes speed setting 1 255 Adjusts sound mode Changes acceleration setting Introduction SHAFT KIT This option allows the electric drive motor to be positioned farther from the turntable The extension shaft separates the turntable and the drive motor by as much as 5 m 16 4 ft Steps to cut it to a custom length are included in Optional Shaft Kit Installation Instructions on page 23 The shaft kit option must be specified at the time the turntable order is placed ETS Lindgren Product Information Bulletin See the ETS Lindgren Product Information Bulletin included with your shipment for th
12. AFT A MOTOR SIDE TT SIDE 25 4mm 1 0in DIA COUPLING 27 0mm 1 06in DIA KNURLED WITH GROOVE XX CUT SHAFT A 150MM 6 014 LONGER THAN B Drawing 9 optional shaft kit shown SEE CUTTING THE DRIVE SHAFT ASSY STEP 5 b O Ir DIML ON DWG o IS LOFT JLOlNI LESS USE UNE HOUSING UNLY SEE CUTTING THE DRIVE SHAFT ASSY SEE CUTTING THE DRIVE SHAFT ASSY x STEP 6 STEP 6 x IF DIM UN DWG 5 IS MURE THAN 3035 115IN USE TWU HOUSINGS CUT EQUAL LENGTH ABUVE Drawing 10 optional shaft kit shown 172 13 X 15 HEX SCREW PLASTIC 6 PL TIMING GEAR DRIVE BELT GEARBOX BASEPLATE Drawing 11
13. Model 2165 LoPro Turntable 1 2 Meter User Manual WETS LINDGREN An ESCO Technologies Company ETS Lindgren L P reserves the right to make changes to any products herein to improve functioning or design Although the information in this document has been carefully reviewed and is believed to be reliable ETS Lindgren does not assume any liability arising out of the application or use of any product or circuit described herein nor does it convey any license under its patent rights nor the rights of others All trademarks are the property of their respective owners Copyright 2007 2008 by ETS Lindgren L P All Rights Reserved No part of this document may be copied by any means without written permission from ETS Lindgren L P Trademarks used in this document The ETS Lindgren logo and LoPro are trademarks of ETS Lindgren L P Revision Record MANUAL INSTAL MODEL 2165 LoPro TURNTABLE Part 399791 Rev Revision Description Date A Initial Release January 2007 B February 2007 e Updated Turntable Encoder Calibration e Added Waste Electrical and Electronic Equipment WEEE Directive C Rebrand July 2008 Table of Contents Notes Cautions and Warnings v 1 HE Y auuas 7 Standard na qasa ID YF TY FAU 7 urntablesASSemDly
14. Texas USA 78708 0589 Austin Texas USA 78708 0589 The products listed below are eligible to bear the CE mark Model 2165 Turntable with 2165 style motor base APPLICABLE REQUIREMENTS Standard Criteria EN 55011 Group 1 Class B EN 61000 4 2 1995 Level 2 3 4 8 kV EN 61000 4 3 1997 Level 2 3 V m EN 61000 4 4 Level 2 1 0 5k V ENV 50204 1996 Level 2 3 V m EN 61000 4 5 1995 Level 3 2 1 kV EN 61000 4 11 1994 2 kV Safety requirements for electrical equipment for measurement control and EN 61010 1 laboratory use AUTHORIZED SIGNATORIES Bryan Sayler James C Psencik ie fy Vice President Engineering November 07 2005 Charles Garrison Date of Declaration Quality Assurance The authorizing signatures on the EC Declaration of Conformity document authorize ETS Lindgren L P to affix the CE mark to the indicated product CE marks placed on these products will be distinct and visible Other marks or inscriptions liable to be confused with the CE mark will not be affixed to these products ETS Lindgren L P has ensured that appropriate documentation shall remain available on premises for inspection and validation purposes for a period of no less than 10 years EC Declaration of Conformity 35 SEE NOTE 2 SEE NOTE 1 NOTES 1 PARTS 25 26 27 43 AND 45 GLUE TOGETHER IN ASSEMBLY 2 PARTS 30 31 32 26 AND 42 GLUE TOGETHER IN ASSEMBLY 3 NOT USED WITH SHAFT KIT OPTION
15. ations Turntable Diameter 1 2 m 3 94 ft Nominal Height 5 cm 1 97 in Nominal Max Diameter Nominal Load Capacity 273 kg 601 86 1 1 2m 3 94 ft Top Construction One piece PVC Distributed Load Rating 273 kg 600 Ib 5 Distributed Load Rating applies when e Load is evenly distributed on top e No point loads under 0 19 sq m 2 0 sg ft should exceed 100 kg 220 Ib _ And not over 28 5 kg 62 8 lb should be applied to a 45 degree segment at the table outer edge Specifications 15 This page intentionally left blank 16 Specifications 4 0 Turntable Installation Considerations Before assembling installing or connecting any components follow the safety information in the ETS Lindgren Product Information Bulletin included with your shipment Before You Begin Precautions WARRANTY Read this manual completely before starting installation This equipment should be installed and operated only by qualified personnel Do not attempt to service unless qualified to do so As with any electrical equipment make sure unit electrical power has been disconnected and secured when performing scheduled maintenance or adjustments Do not make any modifications to this unit without consulting the factory directly Regularly inspect all equipment for loose fasteners and wear Conduct scheduled maintenance in accordance with the factory
16. ceeding 1 Position the turntable mechanical assembly on the floor The turntable mechanical assembly has a 44 in 112 cm base plate that must rest on a flat surface For proper alignment of the drive shaft the bottom surface of the turntable mechanical assembly the drive shaft assembly and the motor drive assembly must all be installed at the same level If the floor is not flat it may be necessary to place shims under the base The turntable will stay in place due to its own weight but the base plate provides four holes used to fasten the unit to the floor with 5 16 in diameter screws Assembly and Installation 21 2 After the turntable is in position remove the plastic gearbox cover plate by loosening the four plastic bolts holding it in place If you are installing the shaft kit disregard the remainder of the instructions in this section and skip to Optional Shaft Kit Installation Instructions on 23 3 Install the aluminum shaft adapter onto the black shaft from the turntable gearbox Use the 1 4 in phenolic brown plastic pin to key it to the black shaft A spacer piece fits inside the shaft adapter and between the adapter and phenolic pin to secure the pin into place Two 8 32 set screws lock the adapter into place onto the shaft 4 Slip the gray hose coupling with the two hose clamps onto the shaft adapter 5 aluminum bracket holds the motor drive to the turntable base bracket attaches t
17. ceptable for installation However the shaft must be the correct length before proceeding Assemble Drive Shaft 24 See Drawing 8 located in the back pocket of this manual To assemble the two sections section A and section B of the drive shaft using the provided coupling Insert the 6 0 cm 2 37 in diameter plain ends of the shaft sections into the coupling all the way to the step Match drill the shaft sections through the four pre drilled holes in the coupling and install the four 1 4 20 self tapping screws provided Optional Shaft Kit Installation Instructions Install Shaft Housing 1 Assemble one of the two PVC outer shaft housings into one of the two end floor supports The floor supports are split into a top and bottom half that clamp together Loosen the top 1 2 13 hex nuts to separate these two split pieces Insert one white bushing followed by the end of one housing into the floor support Tighten the two top nuts to clamp the floor supports around the housing and bushing 2 Installthe housing assembly onto the base plate of the turntable mechanical assembly using two 1 2 13 x 1 5 in hex bolts inserted through the tie plate Make sure the housing is square with the turntable base for proper shaft alignment If DIM1 is 3035 mm 9 9 ft less the mid floor support is not required Skip gt to Install Drive Shaft on page 25 If DIM1 is more than 3035 mm 9 9 ft the mid floor support is required
18. e following e Warranty information e Safety regulatory and other product marking information e Steps to receive your shipment e Steps to return a component for service e ETS Lindgren calibration service e ETS Lindgren contact information Introduction 9 This page intentionally left blank 10 Introduction 2 0 Maintenance Before performing any maintenance follow the safety information in the ETS Lindgren Product Information Bulletin included with your shipment Regularly inspect all equipment and conduct scheduled maintenance in accordance with the factory recommendations provided BEFORE SERVICING CONTACT ETS LINDGREN 1 512 531 6400 Servicing or modifying the unit without ETS Lindgren authorization may void your warranty If an attempt to service the unit must be made disconnect all electrical power prior to beginning Voltages exist at many points within the instrument that could if contacted cause personal injury Only trained service personnel should perform adjustments and or service procedures upon this instrument Capacitors inside this instrument may still be charged even when the instrument is disconnected from the power source WARRANTY lt Recommended Maintenance Schedule Regular maintenance will prolong the effective operation and reliability of your turntable Follow the recommended schedule for monthly 6 month and 12 month service Do not perform maint
19. enance while the turntable is operating MONTHLY e Inspect the turntable assembly for loose fasteners abnormal wear and oil leaks e Verify the accuracy of the current position setting on the ETS Lindgren controller in relation to the turntable If the turntable always rotates in the same direction over time the 0 degree position may drift To reset the current position see the controller manual Maintenance 11 6 SERVICE e Check all parts for wear e The drive belt is furnished fully tensioned but after usage the belt may need to be tightened To remove slack in the belt loosen the six bolts on the gearbox move it outward and then re tighten See Drawing 5 and Drawing 11 located in the back pocket of this manual 12 MONTH SERVICE e Thoroughly inspect the unit for wear e Grease the plastic miter gears with a silicone grease lubricant e Clean the bearing races to remove any dust or dirt that may have accumulated For instructions see the next section Cleaning the Bearing Races To clean the bearing races remove the turntable top as follows 1 12 Remove the eight bolts at the center ring to remove the center plate flange that holds down the turntable If keepers are installed at the four corners of the assembly remove the bolts that hold the four keepers in place and then remove the keepers Expose the bearing races by gently lifting the turntable top and placing it to the side Remo
20. f desired cables can be run along a slot under the base of the turntable up and through the opening at the center of the table The slot is 1 cm 0 40 in deep and 2 54 cm 1 in wide It should accept a cable up to 3 8 in diameter Optional Shaft Kit Installation Instructions Cut Drive Shaft Assembly The inner drive shaft is shipped separate from the turntable and consists of the following e Drive shaft section A 2 37 in diameter x 82 in long with a grooved 1 06 in diameter end for the turntable side e Drive shaft section B 2 37 in diameter x 72 in long with a knurled 1 0 in diameter end for the motor drive side e Shaft coupling with 1 4 20 self tapping screws for joining the two shaft sections Follow these steps to cut the shaft to the desired length The material is PVC and can be cut with a hand or reciprocating saw with a 6 in blade length 1 Determine the distance DIM1 from the center of the turntable to the mounting holes in the floor support next to the motor drive unit This DIM1 dimension is critical in determining the length of the drive shaft and shaft housing See Determine Shaft Length on page 24 for more information Determine the required total length of the drive shaft after section A and section B are connected with the coupling Subtract 978 mm 38 5 in from DIM1 in step 1 for the total overall length of the shaft Subtract 6 3 mm 0 25 in for the total combined cut length of section A
21. hese bearings are of a completely non metallic construction There are four keepers located on the outside of the turntable top that prohibit the bearings from shifting out of position during shipment When the table is in place and ready to begin testing the keepers should be removed The motor drive encoder and limit switch assemblies are located in a shielded enclosure with state of the art I O provided by a fiber optic interface The motor drive is coupled to the drive shaft with a flexible hose coupling The other end of the shaft connects to the turntable gearbox with a keyed coupling that clamps between the two shafts The shaft assembly transmits torque from the motor drive to the gearbox at the table The drive belt runs around the underside of the turntable at its perimeter and is driven by a pulley in the gearbox Turntable rotation is limited by the soft or electrical limits that are set on the front panel of the controller There is 1 cm 0 40 in vertical x 2 54 cm 1 0 in horizontal slot on the bottom side of the turntable base that can be used to run 3 8 in maximum diameter cable from the side and up through the center opening of the turntable Standard Configuration TURNTABLE ASSEMBLY Featuring continuous or non continuous operation the turntable assembly includes e Single phase electric drive 208 230 VAC 50 60 Hz e Variable speed drive Introduction 7 e Conductive top e Continuous rotation
22. o the 3 4 in base plate of the turntable using two 1 2 13 x 3 4 in bolts Two standoffs attach the bracket to the motor base at the correct distance 6 Position the motor drive so the shaft slips into the hose coupling The bracket installed in step 5 should now be in place Secure the bracket to the motor base using the provided 1 4 in x 1 1 4 in hex head cap screws Tighten both hose clamps to secure the gray hose coupling around the shafts 7 Place the gearbox cover on the gearbox and then insert and tighten the four bolts Assembly and Installation 7 0 Optional Shaft Kit Installation Instructions Before assembling installing or connecting any components follow the safety information in the ETS Lindgren Product Information Bulletin included with your shipment gt If you are not installing the shaft kit disregard the instructions in this section gt and skip to Operation on page 29 The shaft kit allows the motor base to be positioned up to 5 m 16 4 ft from the turntable The drive shaft assembly includes an inner shaft mounted in an outer housing supported in the center and at each end by plastic floor supports This section provides assembly information for the shaft and instructions to cut the shaft components if a shorter distance between the motor base and turntable is required Following is an overview of steps 1 Determine shaft length see page 24 e Cut drive shaft assembly may not be reguired
23. or size is adequate for the motor load with respect to the distance from the mains source Improperly sized conductors will lead to a high voltage drop in the power conductors and cause reduced starting torque This condition could lead to premature motor failure Keep all body parts away from the drive gears and drive belt when the turntable is energized Do not operate the turntable with the protective guards removed Electrical Installation 19 This page intentionally left blank 20 Electrical Installation 6 0 Assembly and Installation Before assembling installing or connecting any components follow the safety information in the ETS Lindgren Product Information Bulletin included with your shipment gt Prior to assembly and installation review the drawings located in the back pocket of this manual The Model 2165 LoPro Turntable is shipped partially assembled and additional assembly is estimated to take a maximum of one hour Make sure a clear area is available to unpack assemble and install the turntable Prior to assembly open the shipping container and check all parts for any shipping damage gt Do not discard any packing material until the turntable is fully installed and operational Required Tools e Level e Adjustable wrench e Phillips screwdriver and flat head screwdriver e Shims if the floor surface is not level Assembly Instructions Make sure power is off and secured before pro
24. step 10 e lf DIM1 is more than 3035 mm 9 9 ft then the mid floor support is reguired Two housings are reguired Continue to step 11 Determine the total Iength of the shaft housing One housing is reguired Subtract 4 75 inches from the overall length of the assembled shaft in step on page 27 Cut one of the two housings to this length 1 16 inch Discard the unused housing and mid floor support and skip to step 12 Determine the total combined length of the two shaft housings Two housings are reguired with the mid floor support Subtract 5 75 in from the overall length of the assembled shaft to get the combined length of the housings Cut each housing to one half this length 1 16 inch After cutting the first housing determine the required length for the second to equal the total combined length The shaft housing pieces should now be ready to assemble See Assemble Drive Shaft on page 24 Optional Shaft Kit Installation Instructions 8 0 Operation Before placing into operation follow the safety information in the ETS Lindgren Product Information Bulletin included with your shipment With the assembly of the turntable complete the Model 2090 Multi Device Controller or next generation ETS Lindgren controller if applicable must be connected to the unit and power applied to both the motor base and controller See the controller manual for complete information on connecting the fiber optic cable and operating
25. the controller A manual is included with each controller and is also available for download from www ets lindgren com Operation 29 This page intentionally left blank 30 Operation Appendix Warranty gt See the Product Information Bulletin included with your shipment for the complete ETS Lindgren warranty for your ETS Lindgren Model 2165 LoPro Turntable DURATION OF WARRANTIES FOR MODEL 2165 All product warranties except the warranty of title and all remedies for warranty failures are limited to two years Product Warranted Duration of Warranty Period ETS Lindgren Model 2165 LoPro Turntable 2 Years Warranty 31 This page intentionally left blank 32 Warranty Appendix B Drawings gt Your Model 2165 LoPro Turntable may vary slightly from the following drawings See these drawings located in the back pocket of this manual e Drawing 1 e Drawing 2 Drawing 3 e Drawing 4 e Drawing 5 e Drawing 6 e Drawing 7 e Drawing 8 e Drawing 9 e Drawing 10 e Drawing 11 Drawings This page intentionally left blank 34 Drawings Appendix EC Declaration of Conformity The Declaration of Conformity is the method by which ETS Lindgren L P declares that equipment listed on this document complies with the EMC Directive and Low Voltage Directive Factory Issued by ETS Lindgren L P ETS Lindgren L P P O Box 80589 P O Box 80589 Austin
26. ve the bearings Carefully place them in a secure location Use a clean rag moistened with water to clean the races No lubrication is necessary in the tracks When complete replace the bearings Alternate the delrin bearings white and nylon bearings tan tint to improve wear characteristics Gently replace the turntable surface Insert the plate flange in the center and tighten the eight bolts that secure it If desired reinstall the four keepers Maintenance Replacement and Optional Parts Following are the part numbers for ordering replacement or optional parts for the Model 2165 LoPro Turntable Part Description Part Number 2165 turntable assembly 2165 Motor base assembly 109896 Tie bracket 105728 Standoff 2 890508 1 2 13 x 3 4 in hex bolt 910551 1 4 in x 1 1 4 in hex bolt 910449 Hose clamp 890684 Hose coupling 860204 Fiber optic cable 705344 10 Shaft Kit 106555 IR Remote Controller 707030 Service Procedures For the steps to return a system or system component to ETS Lindgren for service see the Product Information Bulletin included with your shipment Maintenance 13 This page intentionally left blank 14 Maintenance 3 0 Specifications Electrical Specifications Nominal AC Voltage 208 230 Input Frequency 50 60 Hz Current Rating 3A RPM 0 5 2 5 Phase Single Motor Horsepower 1 4 HP Physical Specific
27. y and J J 21 Required m eed cides ade oe decedent 21 Assembly n 21 7 0 Optional Shaft Kit Installation Instructions 23 Components eu ah a yy GR cat cent dg el eee wea cack 23 Reguired Tool 24 Determine 5 Length 24 Assemble Drive Shaft ua n u L aa a SN u u aa 24 Install Shaft aa late Wis CWAC aed a 25 uama Hu 25 Connect Shaft to Motor 26 Cut Drive Shaft 0 1 L L S S 27 Cut Shaft HOUSING that uu ush 28 8 0 Operaatio 29 Appendix Warranty 31 Appendix B RNA 33 Appendix EC Declaration of Conformity 35 Notes Cautions and Warnings Note Denotes helpful information intended to provide tips for better use of the product
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