95403 Rev 00 Smart Change SMR&T-F Modules
Contents
1. Female Fittings Male Fittings Every 2 weeks gt 1000 cycles per day Visual Checks Every 4 weeks lt 1000 cycles per day 250 000 cycles or as necessary based on visual inspections Fitting Replacement 1 000 000 cycles 8 2 Visual Checks 8 2 1 Female Fittings 1 Inspect fitting surfaces adjacent to o ring seals for excessive wear or raised material that could cause dam age to sealing surfaces on the corresponding male fitting 2 Inspect seal o rings and molded seal for damage or excessive build up of dirt debris or hard scale 3 Inspect o rings for proper lubrication Seal O rings 2 Fitting surfaces Molded seal If excessive wear or damage is found in any of the surfaces of the male or female fitting they should be replaced following the procedures in Section 8 4 of this manual Leaving the fittings in place with damaged interface surfaces will lead to pre mature failure of the o ring and molded seals If excessive build up of dirt debris or hard scale is present or a lack of proper lubrication is found during the perform ance of visual checks the fittings should be cleaned and lubricated per Section 8 3 of this manual X Applied Robotics Solutions in reach SMR F amp SMT F Modules Manual 95403 Rev 00 8 2 2 Male Fittings 1 Inspect outer sealing surfaces for excessive wear or raised material that could cause damage to seal o rings or molded seal in the corresponding female fitting 22. Inspect outer sealing surfaces for excessive build up of dirt debris or hard scale 3 Ensure outer sealing surface is properly lubricated Outer Sealing Surfaces 8 3 Lubrication The following procedures will define the proper method for lubricating the Female fittings utilized in the SMR F amp SMT F modules to maximize the cycle life of your SmartChange system 8 3 1 Female fitting 1 Clean the inner cavity of the female fitting of on any existing grease dirt or debris using a clean lint free rag 2 Apply a liberal coating of Staburags NBU 30 grease ARI part 0903 P11N to the inner cavity of the fitting along the entire diameter The coupling of the female fitting to the male fitting will force the grease to the lower o ring and also lubricate the outer surfaces of the male fitting Inner Cavity Seal O rings If excessive wear or damage is found in any of the surfaces of the male or female fitting they should be replaced following the procedures in Section 8 4 of this manual Leaving the fittings in place with damaged interface surfaces will lead to pre mature failure of the o ring and molded seals If excessive build up of dirt debris or hard scale is present or a lack of proper lubrication is found during the perform ance of visual checks the fittings should be cleaned and lubricated per Section 8 3 of this manual This method allows for no direct lubrication being required for the male fitting X Appl
3. hose connection is via 1 2 NPT or G1 2 BSPP female threads The tool side SMT F modules also work in conjunction with the robot side SMR V series of modules that include a sole noid valve for controlling the actuating cylinder of the tool changer Applied Robotics SMR F amp SMT F Modules Manual 95403 Rev 00 Safety Standards 2 1 Safety Notices READ MANUAL Do not start operate or service machine until you read and understand User s Manual Failure to do so could result in serious injury HAND CRUSH NOTICE Indicates the possibility for a crush force between components during coupling of the Robot and Tool adaptors DANGER NOTICE Indicates an imminently hazardous situation which if not avoided will result in serious injury or death WARNING NOTICE Indicates a potentially hazardous situation which if not avoided could result in serious injury or death Sites CAUTION NOTICE Indicates a potentially hazardous situation which if not avoided will or could result in minor or moderate injury also used where the risk applies only to property damage IGNORING INFORMATION ABOUT POTENTIAL HAZARDS CAN LEAD TO SERIOUS HARM TO PERSONNEL AND OR DAMAGE TO THE EQUIPMENT AND MAY RESULT IN THE X Applied Robotics Solutions in reach SMR F amp SMT F Modules Manual 95403 Rev 00 Ordering Information SMR Robot Side Module SMT Tool Side Module Module Type F Air and
4. listed below are recommended to be maintained in stock for the life of the unit These quantities are based on a single unit If higher quantities are purchased please contact our Technical Support Department at 518 384 1000 or techsupport appliedrobotics com to determine the quantity of spares we recommend for the size of your installation Recommended Spares for SMR F module with A air fitting option Female Fitting LPF O8F SS EXTENDED 0509 C38A Recommended Spares for SMR F module with C coolant fitting option Male Fitting LPF O8M SS EXTENDED 0509 C39A Female Fitting LPF O8F SS EXTENDED 0509 C38A Recommended Spares for SMT F module with A air fitting option Male Fitting LPF 08M SS EXTENDED 0509 C39A Recommended Spares for SMT F module with C coolant fitting option Male Fitting LPF O8M SS EXTENDED 0509 C39A Female Fitting LPF O8F SS EXTENDED 0509 C38A Quantity required based on specific SMR F amp SMT F module Quantity required will match the number following A in the module part number For example SMR F A4N requires 4 female fittings and SMT F A2C2G requires 2 male fittings for the air pass through X Applied Robotics Solutions in reach SMR F amp SMT F Modules Manual 95403 Rev 00 10 Maintenance FAILURE TO FOLLOW THE MAINTENANCE SCHEDULE DESCRIBED BELOW COULD ALTER OR VOID THE WAR RANTY PROVIDED BY APPLIED ROBOTICS 8 1 Maintenance Schedule Frequency of Maintenance Maintenance Items
5. X Applied Robotics Solutions in reach SMR F amp SMT F Modules Air and Fluid Pass through SmartChange Tool Change System Manual 95403 Rev 00 November 16 2009 648 Saratoga Road Glenville NY 12302 USA Phone 518 384 1000 Fax 518 384 1200 www appliedrobotics com SMR F amp SMT F Modules Manual 95403 Rev 00 vision Revision Date Author Description 00 11 16 2009 GV Initial release All rights reserved Copyright O 1986 2009 Applied Robotics Inc The use of this document is reserved exclusively for the use of Applied Robotics Incorporated customers and personnel The information and drawings contained herein are the sole property of Applied Robotics Incorporated and shall not be divulged to any third party without the prior written consent of Applied Robotics Inc The information in this document is subject to change without notice Applied Robotics makes no warranty of any kind with regard to this user s guide including but not limited to implied warranties or fitness for a particular purpose Applied Robotics Inc shall not be liable for any errors contained herein or for incidental or consequential damages in connection with the performance or use of this material X AppliedRobotics Solutions in reach SMR F amp SMT F Modules Manual 95403 Rev 00 ntents EE 4 EE ee 5 S R EST a 8 COS Re ee ree E eee 5 3 Ordering Information u u u u sssssseeueeeeeuseee sene ennen ennen enk
6. en een ennen ennen ennen ennen ennen ene e keen eee e ennen en ennen ennen ennen ennen ennen eee 6 A Technical Specifications cccccccccccccccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 6 SE E E 7 5 1 Module Mounting and Removal seen 7 OO IE E 8 Gul Tele 8 En EE H ENEE 10 D SONO A nn die de a ne a la en 10 EE CCS a tin ne a no te a a ne den 10 D SEET 11 8 4 Spare Part Replacement Proc dures eegener eegen gege enee 12 OP AMO GES Var NG nas ee er ae ae a ed D ee a ee on 13 SMR F A1N SMR F A1G 88 unctctunndsassessecsudvendsdedtseativeseetodedteesesdeddsdtexedbeceonteedeaes 13 SMT F A1N SMT F A1G ci sccavesseccccdvenccdedesnndincconseneses onetsteanssdedtecetteaeentateittencaedenndsdadtenecteteeteaee 13 SMR F A2N SMR F A2Q en ae maniere den 14 SMT F A2N NO D eee 14 SMR F AAN SS MR QE EE 15 MN NO ee ne 15 SMR F ATCZN SR RC On ee no ec Doom 16 ORK DEER E AO Ce ao 16 Sheeran 17 SNET PF A2C2N SMT F A20 20 ee a a oo 17 X Applied Robotics Solutions in reach SMR F amp SMT F Modules Manual 95403 Rev 00 1 System Description The SmartChange SMR F and SMT F modules provide a method of passing air and fluid such as coolant through the tool changer The mounting bracket for these modules allows for the option of up to four 1 2 inch fittings Both male and female fittings are self closing and seal once they are separated The normal method of
7. ied Robotics Solutions in reach 11 SMR F amp SMT F Modules Manual 95403 Rev 00 12 8 4 Spare Part Replacement The following procedures will explain the correct method for removing and replacing the recommended spare parts listed in Section 8 of this manual All of these procedures can be performed without removing the modules from their respective robot or tool adaptors 8 4 1 Female fluid fittings l 2 Oe 4 Ensure air and fluid lines for the fittings are shut off and drained 1f necessary Using a 27mm open end wrench loosen and remove the female fluid fitting The adaptor bulkhead and at tached tube hose will be free from the module Ensure the M24 x 1 5 threads on the fitting and in the bulkhead adaptor are clean and free of dirt and debris Also ensure seal o ring is also clean and free from dirt debris or hard scale Insert the new female fluid fitting into the adaptor bulkhead through the module base and tighten the fitting using a 27mm open end wrench to a torque value of 5 Nm 45 in lb Ensure fitting in properly lubricated per Section 8 3 of this manual before use Female fluid fittings 1 4 Ba Module base Adaptor bulkhead 1 4 8 4 2 Male fluid fittings l 2 2 4 oF Ensure air and fluid lines for the fittings are shut off and drained if necessary Using a 27mm open end wrench loosen and remove the male fluid fitting The adaptor bulkhead and at tached tube hose will be f
8. or fluid pass through Air Fitting Options A1 1 air fitting A2 2 air fittings A4 4 air fittings Coolant Fitting Options C2 2 coolant fittings Thread Type N NPT 1 2 G G1 2 BSPP Technical Specifications Module Number of fittings Thread Maximum Size Working Robot Tool type Pressure SMR F A1N SMT F ALN SMR F A2N SMT F A2N SMR F A4N SMT F A42N memorem 1 0 SMR F A2G SMT F A2G 2 Gl BSPP SMR F A4G SMT F A4G 250 psi X AppliedRobotics SMR F amp SMT F Modules Manual 95403 Rev 00 Installation 4 1 Module Mounting and Removal The SMR V modules include a male dovetail feature that match up to the six dovetail slots around the perimeter of the SmartChange robot adaptor assemblies Each module is located to the robot adaptor housings using the dovetail feature and retained by a single captivated fastener for easy installation and replacement Typical installation for this module is in posi tion 2 The following steps should be taken for proper installation 4 1 1 Module Mounting l PA 3 4 Determine the desired position for the utility module to be positioned The robot and tool adaptor housings are marked with a number and an arrow between each dovetail slot to designate module positions Ensure dovetail features on both the utility module and the robot or tool adaptor housings are free from burrs or raised material that would cause in
9. ree from the module Ensure the M24 x 1 5 threads on the fitting and in the bulkhead adaptor are clean and free of dirt and debris Also ensure seal o ring is also clean and free from dirt debris or hard scale Insert the new female fluid fitting into the adaptor bulkhead through the module base and tighten the fitting using a 27mm open end wrench to a torque value of 5 Nm 45 in lb Ensure fitting in properly lubricated per Section 8 3 of this manual before use Male fluid fitting 1 4 Module base e Adaptor bulkhead 1 4 X AppliedRobotics Solutions in reach SMR F amp SMT F Modules Manual 95403 Rev 00 Module Variations SMR F A1N SMR F A1G SMT F A1N SMT F A1G X AppliedRobotics 13 SMR F amp SMT F Modules Manual 95403 Rev 00 SMR F A2N SMR F A2G SMT F A2N SMT F A2G X Applied Robotics Solutions in reach 14 SMR F amp SMT F Modules Manual 95403 Rev 00 15 SMR F A4N SMR F A4G SMT F A4N SMT F A4G Solutions in reach SMR F amp SMT F Modules Manual 95403 Rev 00 16 SMR F A1C2N SMR F A1C2G SMT F A1C2N SMT F A1C2G utions in reac SMR F amp SMT F Modules Manual 95403 Rev 00 17 SMR F A2C2N SMR F A2C2G SMT F A2C2N SMT F A2C2G Solutions in reach
10. terference Slide the male dovetail feature of the utility module into the desired female dovetail of the robot or tool adaptor housing until it bottoms out on the threaded male feature of the robot or tool adaptor housing Using a 4mm hex wrench insert and tighten the M5 captivated socket head cap screw to a torque value of 5 5 Nm 48in Ibs 4 1 2 Module Removal Using a 4mm hex wrench loosen the M5 captivated socket head cap screw in the male dovetail feature of the utility module until it is free from the threads in the robot or tool adaptor housing Do not continue loosening this screw out of the utility module so that it will remain captivated Slide the male dovetail feature of the utility module out of the female dovetail slot of the robot or tool adap tor housing l X AppliedRobotics Solutions in reach SMR F amp SMT F Modules Manual 95403 Rev 00 Troubleshooting 5 1 Troubleshooting Guide Symptom Possible Causes Dirt Debris or hard scale foul Clean fitting and lubricate per ing seal surfaces Section 8 3 of this manual Fitting Leak Damage to sealing surfaces Replace fitting per Section 8 4 of this manual For troubleshooting issues not covered in this guide please contact the Applied Robotics Technical Support Department at 518 384 1000 or techsupport appliedrobotics com X Applied Robotics Solutions in reach SMR F amp SMT F Modules Manual 95403 Rev 00 Spare Parts The spare parts
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