Home

English manual of G6 P6 NEW

1. testes tee teeteaetaeeeeeeae 38 2 10 3 Description of control circuit terminals ii 38 2 10 4 Analog Input terhinal sante dns 39 2 10 5 Wiring mode of the multi functional input output terminals 00 0 0 ce cee cece eee cee tee eee teeteeteeteeeeaes 40 2 10 6 Wiring mode of digital output terminal adopts internal and external power supply ee ee 42 2 10 7 Description of control circuit jumper and other interfaces 42 Chapter 3 Using Instructions of InverterOperation 44 3 1 Introduction to operation PANO vision cccccsssssrassrsscancenceesdasndiadnabonstere sted uenansncasooassaceasubnusailenestetradre suneuiaddenes 43 3 2 Descriptions of indicators 3 3 Descriptions of keys function 3 4 Nixie tube Display and character recognition 3 5 Operation approch G6 P6 High performance Vector Inverter User Manual Chapter 4 List of Function code Chapter 5 Description of Function Code 5 1 Basic TUMCTIONAl PAPAL scinsioni aeii dinar nano ord nandadessatanueaisidosszeaes 57 D2 Moto parameters ee ann EEEE Ee AEEA Rte tai needed 65 5 3 V F curve setting and torque adjustment parameter sssssssrssreisereresrsistrsrernstntnsrnrnnnnnsrennenen neren nnne 65 5 4 M lt functionterminal parametere sisirin A EE immenses 5 5 Multi step speed and simple PLC 5 6 PID control paranmeter 5 7 Traverse control parameter 5 8 Serial comm
2. to automatically detect ah O FU 060 Motor parameter self learning bennark o actory value 0 0 Invalid After test finished successfully the code Wit be automatically set to 0 1 Revolving test Detect motor no load currernt Ci stator resistor when motor revolves in no load state 2 Static test Detect a parameter of stator resistor when motor is connected with load and cannot run with no load normally Detailed description please refer to 5 Por parameter self learning 5 3V F curve setting and torque adjustment parameter Note 4 1 3This function group is valid both under VVVF control and vector control FU 061 F curve setting Betting range 0 4 actory value 0 0 Linear 1 1 3 power 2 1 7 power 3 2 0 power 4 Multi point self defined curve 65 G6 P6 High performance Vector Inverter User Manual Fig 5 3 1 V Fpurve 0 Linear V F curve Applicaple to constant torque load 1 3 Many power V F curve Applicaple to NS orque load such as fan water pumps Many power V F T curves shown an in fig 5 3 1 re Set output voltage corresponding to GE z 1 0 of the function code indicates 1 0 motor rated ie FU 018 For heavy duty load increas fip value by 1 0 each step FU 063 IF frequency point 1 Petting range 0 0 100 0 actory value 40 0 FU 064 F voltage point 1 Betting range 0 0 100 0 actory value 40 0 FU 065 W F frequency point 2 Betting range 0 0 100 0 actory value 80 0 F
3. Note The short circuit plate between terminal P24 and terminakPLC must be removed gt When PNP draw off current wiring mode is adopted negative end of external power supply connects to terminal PW Positive end of the external power supply is ommon port Voltage range of external power supply is 9 30V Fig 2 10 5 4 Wiring of NPN transistor inputdraw off current 41 G6 P6 High performance Vector Inverter User Manual 2 10 6 Wiring mode of digital output terminal adopts internal and external power supply gt Wiring mode of digital output when open collector output Y1 Y2 adopts internal 24V Fig 2 10 6 1Digital output adopts internal power supply gt Wiring mode of digital output when open collector output Y1 Y2 adopts external power supply Fig 2 10 6 1 Digital outputt dopts external power supply Note When external power supply is adopted please Connect negative end of external power supply with terminal COM Maximun current of open collecter output is 56mA If external load is relay please parallel a fly wheel diode with it Please correctly install the fly wheel diods 6therwise inverter internal panel and DSP can be damaged 2 10 7 Description of control circuit jumper and other interfaces AIDS Alt ACH AGG M OV Ii i l i Jire selection switch Function description Leave factory setting An jumper Select Al analog input quantity V voltage 0 10V I current 0 20mA 0 10V aizjumper Select Al2 analog inputqu
4. 85 G6 P6 High performance Vector Inverter User Manual Load inertia is too large egeneration energy is too large Bus undervoltage i a rid voltage is too low heck input voltage ault rid voltage is too low heck input voltage Load inertia is too large heck load adjust torque boost Motor overload fault otor rated current setting quantity rong Reset motor rated current Inverter power is too small hoose one level bigger inverter Ambient temperature is too high Poor ventilation of inverter Inverter overheating ooling fan fault fault Soft start fault Input missing phase heck input power supply and the fault able External equipment heck external fault cause fault i heck keypad stopl key setting ontact manufacturer EEPROM read write fault heck if peripherals are with External interference strong interference source Deviation between test results onfirm motor is under no load Motor parameter and theoretical value is too large te inspection fault Motor parameter set wrong Check motor parameter GES Output missing i heck output cable and motor OLP phase fault i nsulation 86 G6 P6 High performance Vector Inverter User Manual heck if peripherals are with CPU disturbed fault Ekternal interference strong interference source 6 3 Solutions of common fault Inverter may encounter several of the following failure in use please follow the steps as below to
5. Oth step speed 0 Second PLC running time unit is second set unit of FU138SFU 145 1 Hour Unit of PLC running time unit is hour set unit of Ful FU 145 Set the frequency of 16 steps of multi step speed we ory value 0 0s FU 139 fist srtep running time of PLC Miz actory value 0 0s E FU 140 2nd step running time of PLC Betting range 0 0 6553 5s h actory value 0 0s 2 EF FU 141 3rd step running tine of PLC OF Betting range 0 0 6553 5s h actory value 0 0s FU 142 4th step running time of PLE Betting range 0 0 6553 5s h actory value 0 0s FU 143 h step running time of PLC Betting range 0 0 6553 5s h actory value 0 0s h step running time of P Betting range 0 0 6553 5s h ory value 0 0s h step running time of P Betting range 0 0 6553 5s h ory value 0 0s h step running time of P Betting range 0 0 6553 5s h ory value 0 0s 11th step running tine of PLC actory value 0 0s 12th step running time of PLC actory value 0 0s 13th step running time of PLC actory value 0 0s 76 G6 P6 High performance Vector Inverter User Manual fam step running time of PLC Betting range 0 0 6553 5s h actory value 0 0s h step running time of PLC Betting range 0 0 6553 5s h actory value 0 0s Set the running time of each PLC step FU 146 Acc deceleration time setting of PLC Getting range 0 65535 binary conversion actory value 0 Set ac deceleration time of each PLC ste
6. DC reactor cabinet 220KW standard configuration are seletable Powertkwy fe fno 132 160 tas 200 220 250 280 315 Joss 400 450 500 Adaptive motor 110 132 160 185 f 200 220 250 f 280 315 355 400 450 500 power KW Voltage V Three phase 0 to rated input voltage su D seb eo f soj feso 750 soo oo Rated voltage frequency Three phase 380V to 480V 50 60Hz Allowable voltage Input DC 460 to 780V Voltage unbalancedness lt 3 allowable frequency fluctuation 5 range Rated current y 176 200 232 290 f 310 352 430 489 552 630 f 710 760 810 A coefficient 19 G6 P6 High performance Vector Inverter User Manual Braking unit External DC braking Protection class IP20 Cooling mode Forced fan ventilated mP6 T4 Three T ac constant SST application Es ae 7s pee ere pee Adaptive motor power KW Voltage V Three phase 0 to rated input voltagte ae EE EE ME is so so sl LL bo Li Rated voltage frequency Three phase 380V to 480V 50 60Hz Input Allowable voltage rage DC 460 to 780V Voltage unbalancedness lt 3 eae saa fluctuation 5 ee NE M CAE El al Bard Protection class rs Cooling mode ventiated Continuing Three phase 400V constant torque light duty scion Note for 132KW and above products DC reactor cabinet 220KW standard configuration are seletable 85 KW Rated vol
7. When current inputs is automatically converted Note Should select current input for input jumper of Al2 FU 153 Gain of PID feedback Betting range 0 10 10 00 actory value 1 00 Set gain of PID feedback FU 155 Characteristic selection of PID output Sftting range 0 1 actory value 0 0 Positive characteristic When feedback quantitye is larger than PID given quantity inverter is required to reduce output frequency to make PID balanced 78 G6 P6 High performance Vector Inverter User Manual 1 Inverse characteristic When feedback quantity is larger than PID given quantity inverter is required to raise output frequency to make PID balanced FU 156 Proportional gain KP Betting range 0 00 10 00 actory value 1 00 FU 157 Integral time TI Petting range 0 00 100 00s actory value 2 00s FU 158 Differential time TD Betting range 0 00 100 00s actory value 0 00s Proportional integral and derivative in PID regulator is independent of each other regulated through their respective function code Proportional gain KP the larger the q is the stronger the proportional regulation The function code 1 00 indicates when the deviation of PID feedback quantity and given quantity is 10 00V the output frequency directive of PID regulator is 10 00Hz ignore integral and differential effect Note the function code 0 indicates prohibiting proportional regulation Integration time Tl the smaller the Value is the stronger the i
8. traverse running will be invalid automatically ges AA ees A Outputfrequency f Traverse amplitude 1 FEATS Set trekin DORE ETES F SET aaia a Te mme pan nn H D See eee ne i i Tep amplitude EEEE E pr ES a rh TraV f ehd sb ing time HE HFFaW fse raisin me 0 F Timely ia Running directive BITHA Stop HE in T Running W actory value 2 Select data rate of serial communication 0 2400BPS 1 4800BPS 2 9600BPS 3 19200BPS 4 38400BPS Data format of communication RTU actory value 0 0 1 start bit 8 data bits 1 stop bit no check 1 1 start bit 8 data bits 1 stop bit even parity check 2 1 start bit 8 data bits 1 stop bit odd parity check FU 168 RS485 communication address Settihg range 1 248 actory value 1 Inverter s identifying address of during serial communication 1 247 Slave inverter address 248 Master inverter address more than one inverters are used synchronously FU 169 Answer delay Betting range 1 150ms actory value 10ms 80 G6 P6 High performance Vector Inverter User Manual During serial communication after received data inverter will delay for the function code setting time then sends answer data Slave machine receive Betting range 0 00 10 00 lt 1 00 proportion coefficient When counting function is used please set FU 079 filering times of terminal XI to 1 Clock cycle of counter clock input is required bigger
9. 0 00Hz input Fuso purse max input 0 00 50 00KHz 0 00 50 00 50 00KHz e Corresponding set requency of PULSE max 0 0 400 00Hz 0 00 400 00 50 00Hz 66H input Output function selection of relay 1 2 Frequency arrival RA RB1 RC1 3 FDT frequency detection 4 External fault G6 P6 High performance Vector Inverter User Manual 5 Output frequency reaches to lower limit Output function selection 6 Output frequency reaches to of relay 2 upper limit RA2 RB2 RC2 7 Overlooad alarm 8 0 speed running 9 Inverter fault 10 Inverter running ready Output function selection 11 Inverter stops due to of terminal Y1 undervoltage 12 Inverter forward running 13 Inverter reverse running 14 Designated value arrival of internal counter 15 Final value arrival of internal Output function selection counter of terminal Y2 16 Final value arrival of internal timer 17 20 Reserve 1 Running frequency 2 Setting frequency Output function selection 3 Output current of terminal AO1 5 PID given 6 PID feedback Output function selection of terminal AO2 RTE 0 10 10 00 0 10 10 00 EE offset 0 00 10 00V 0 00 10 00 0 00V 0 00V O Invalid Definition of 1 Forward and reverse switch multi function key M 2 J0G running 0 Valid only under keypad control Function setting of 1 Valid under terminal and keypad STOP key communication 0 Set frequency Selection of display 2 Output frequency scenes when
10. 0100 0 ene 0 Function is invalid Motor parameter FU 060 1 Static self learning self learning 2 Revolving self learning O Linear 1 1 3 power FU 061 IF curve setting 2 1 7 power 3 2 0 power 4 Multi point user defined fe F voltage point 2 0 0 100 0 Gain of automatic torque x e FU 067 i a 0 0 200 0 100 00 compensation Filtering of automatic FU 068 i 0 01 5 00 0 10s 44H torque compensation GNF Gain of automatic slip FU 069 0 0 200 0 0 00 45H compensation Filtering of automatic slip FU 070 0 01 5 00s 0 01 5 00 0 10s 46H compesation Voltage limit of economic 20 0 100 0 20 0 100 0 80 00 48H running Speed loop gain 50 0 200 0 50 0 200 0 100 00 4 Current loop gain 50 0 200 0 50 0 200 0 100 00 a FU077 vc torque compensation 50 0 250 0 50 0 250 0 100 00 a G6 P6 High performance Vector Inverter VC slip compensation gain Filtering coefficient of multi function terminal Function selection of programmable terminal X1 RUN Function selection of programmable terminal X2 REV Function selection of programmable terminal X3 Function selection of programmable terminal X4 Function selection of programmable terminal x5 Function selection of programmable terminal X6 JOG Function selection of programmable terminal X7 RST Function selection of programmable terminal X8 DI 50 0 250 0 0 No operation 1 Forward running 2 Reverse runni
11. 8 times shift operations again when the overflow bit becomes 1 heeds to carry out oxr operation with the fixed value A001H RS 6 To process the data in the same pro the low byte until all of the data processingis 7 The operation result is checksd consisting of a high byte and a low byte Note When add checksum into data frame add low byte first then add the high byte 7 3 MODBUS masse xample 2 7 3 1 Read register PE At most 16 inverters momery register contents can be read each time Firstly the directive message must contain the start address of the first register to read and the quantity of the registers to read Response message will contain the contents of the registers to read The contents of memory register is divided into the high 8 bits and the low 8 bits becoming data of response massege in numerical order Read message from 000H 001H registers of slave inverter 2 which is shown as below 90 G6 P6 High performance Vector Inverter User Manual Slave station address 02H Start address quantity Low order CRC 16 Response massege normal state Slave station address 02H Function code 08H Hig h ord r 01H Test code oR rder 02H Low order 04H High order 41H Response massege fault state CRC 16 Fig 7 3 1 1 Serial communicationread command example 91 G6 P6 High performance Vector Inverter User Manual 7 3 2 Loop test Directive message returned directly as a
12. Betting range 0 1 actory value 1 s lower than lower limit frequency The function is for running state when set frequency is lower than lower limit frequency validwhen the lower frequency is higher than 0 0 Run at lower limit frequency 1 Standby when set frequency is lower than lower limit frequency inverter free stop Whensetfrequency is large or equal to upper limit frequency again inverter will run automatically 59 G6 P6 High performance Vector Inverter User Manual actory value depends on eration Betting range 0 1 3000 0s power capacity actory value depends on FU 015 eration Betting range 0 1 3000 0s 3 power capacity FU 016 eration Betting range 0 1 3000 0s ory value 15 0s FU 017 eration Betting range 0 1 3000 0s ory value 15 0s FU 018 eration Betting range 0 1 3000 0s ory value 15 0s FU 019 eration Betting range 0 1 3000 0s ory value 15 0s FU 020 eration Betting range 0 1 3000 0s ory value 15 0s FU 021 eceleration Betting range 0 1 3000 0s actory value 15 0s The 2nd 3rd 4th froupacc deceleration time can be chose via multi function terminal And canalso be chose during PLC running Factory setting for models is shown as below ue Inverter models Input power supply Rated output power KW Set value of FU 014 FU 015 G6 P6 0 4T4 15T4 3 phase AC380V 0 4 15 G6 P6 18T4 37T4 3 phase AC380V 18 37 Fa aN GG P6 A5T4 75T4 3 phase AC380V 87 O 2 G6 P6 90T4 132T4 3 phase AC380V 90 132 gt aQ G6 P6 160T4
13. JOG Reverse jog command input 6 UP function Frequency increase directive input 7 DOWN function Frequency decrease directive input 8 Free stop At receiving the directive inverter stop olltpu ing immediately motor freely coast to stop 9 Fault reset Fault reset directive input is ceux Seley of keypad 10 External fault input As external mechanica signal connects to inverter ption of function code FU 014 FU 015 scription of function code FU 016 FU 017 11 Acc deceleration time selection 1 See di 12 Acc deceleration time selection 2 See 13 Multi step speed selection 1 14 Multi step speed selection 2 15 Multi step speed selection 3 16 Acc deceleration pause The directive suspends ac decelerating output frequency keep constant 17 PLC running reset The directive resets PLC running PLC will reatarts from Oth step 18 PLC pause The directive suspends PLC running PLC internal timer stop timing 19 Traverse running reset The directive makes traverse running reset after output frequency reached to set frequency traverse running will restart 20 Traverse pause The directive suspends traverse running Output frequency will keep constant 21 PID operation pause The directive suspends PID operation Set frequency of PID operation will keep constant 22 Internal counter clock input Clock input of the counter When this function is used please set FU 054 to 1 23 Internal counter clear The counter will clear
14. P6 High performance Vector Inverter User Manual state of the equipment Torque monitoring It can adjust limit display and switch the torque output so as to monitor the operating state of the equipment G6 P6 High performance Vector Inverter User Manual Unpacking check Check whether wearout was made to packingcase during transport After unpacking please check the following items Check whether the products coincide with the packing list or not Check if any damage was made to the inverter during transport damage or gap on the body Review the inverter s nameplate and check if it is the right model you ve ordered If you have ordered selected accessories please also check the accessories lf any damage of the inverter or the accessories was found please contact you supplier promptly or directly call 09327444043 09824692665 alnverter use announcements Motor insulation check Motor insulation check should be conducted first before first long time laydown then reuse and periodic inspection in order to prevent inverter from damage due to motor winding insulation failure Make sure that motor cable is disconnected from inverter when do isulation check 500V voltage type megohmmeter is recommended and should guarantee the measured resistance is no less than 5 megohm lt Thermal protection of motor amp If the capacity of the chosen motor does not match with rated capacity of inverter especialy if inverter s rated capacity i
15. as D R a The number of data 4 High order Low order High ord es et cn d Low order Start data 2 T The next data DQ QO I CRC 16 A o o sa i m ies T Note The number of data quantityy2 S fa Lla w Slave station address SS 02H Start address High order Low order Quantity High order 00H Low order 02H CRC 16 High order 51H Low order 9FH 93 G6 P6 High performance Vector Inverter User Manual Response massege fault state Slave station address Fig 7 3 3 1 Example of serial communication write in Read contents MODBUS register address of each function code refers to function code list The data is transmitted as an integer pay attention to the units of the function code 7 3 4 Data save directive When MODBUS communication is used if write function data in inverter from PLC BS function code data will be saved in inverter internal data fields temporarily The function code data of the RAM is written to inverter internal EEPROM permanent storage by the save directive Write 1 in 0909H register thenData s irective can be carried on by writing 1 into 0909H register 7 3 5 Broadcast sending data When send data by broadcast one directive canbe sent simultaneously to all slave stations Slave station address of directive message be set to OOH All slave stations receive the information without response S 7 4 Slave invert
16. automatic voltage regulation function is used during decelerating stop please close the function 64 G6 P6 High performance Vector Inverter User Manual 5 2Motor parameters Betting range 0 4 1000 0KW actory value Depends on type Betting range 1 00 400 00Hz actory value 50 00Hz otor rated voltage Betting range 10 0 440 0V actory value Depends on type Betting range 1 0 2000 0A actory value Depends on type FU 057 otor rated speed Betting range 5 30000rpm actory value 1460rmp Note Please set in accordance with motor nameplate Good control performance of vector control needs accurate motor parameters Inverter provides motor parameter self learning function Accurate parameter self learning is from accurate input of motor parameters To ensure control performance please make sure inverter and motor are matched in power lf the gap is too large inverter control performance will be obviously reduced L FU 058 Motor primary resistor R1 Petting range 0 001 65 000Q value Depends on type The parameter has an impact on performance of vector control please use mot parameter self learning function to automatically detect Under VVVF control the parameter also affects automatic torque compe n and automatic slip compensation KT FU 059 Motor no load current Betting range 10 0 100 0 actory value 40 0 Fe The parameter has an impact on performance of vector control please use motor parameter self learning function
17. compensation gain Betting range 50 0 250 0 actory value 100 0 G6 P6 High performance Vector Inverter Set the slip compensation value under vector control 5 4 Multi function terminal parameter U 079 Filtering coefficient of multi function terminal Setti User Manual g range 1 10 actory value 4 Set the filtering of the 8 X terminals the larger the value is the larger the filtering is whenmisoperation of Xterminal is found please increase the value FU 080 unction selection o FU 081 unction selection o terminal X1 RUN terminal X2 REV o X3 FU 083 unction selection terminal X4 o Xx terminal X5 FU 084 unction selection petting range 0 26 petting range 0 26 Betting range 0 26 actory val ro N actory val actory val actory val actory val FU 085 unction sel lection lection FU 086 unction se lection o o terminal terminal terminal X6 JOG X7 RST Betting range 0 26 Betting range 0 26 actory val petting range 0 26 petting range 0 26 actory val actory val ro EN 9 2 d o Q Se CA Note When terminal X is used as internal timer input please set FU 079 to 1 2 0 No operation Input termianls are in idle S 1 Forward running Forward running directive input 2 Reverse running Reverse running directive input 3 3 wire mode running 4 Forward JOG Forward jog command input 5 Reverse
18. delayed for a certain time FU 126 will automatically clear the fault according to times of fault automatic reset times FU 125 and sends out running command to inverter 74 G6 P6 High performance Vector Inverter User Manual FU 125 0 indicates that fault automatic reset function is invalid and times of fault occurred in the past will be cleared Note After normally running for 60s times of fault occurred in the past will be cleared Alarm or not when fault Betting range 0 1 actory value 0 automatic reset 0 No action Shutdown fault output is invalid with no alarm 1 Action Shutdown fault output is valid with alarm 5 5 Multi step speed and simple PLC Multi function terminal X set multi step speed according to the following form there are up to 16 steps of speed When frequency source is Al1 mode 21 or Al2 mode 21 multi step speed Ol will not be used Multi step Multi step speed Multi step speed Multi step speed speed ed step under combination mode terminal2 terminal3 terminal4 terminal1 ae o ti step speer Q EJ Q ES ti step speed N ti step speer Q RES EE I wo Q ti step speer ns ti step speer Q Q EJ E a ti step speer E D ti step speer Q er ti step speer ti step speed Q E o ti step speed Q Multi step speed 10 i PAL Yak A Se Q Multi step speed 11 Multi step
19. in low speed condition when it is operating in motoring state it can realize a frequency as low as 0 35Hz and output 180 rated torque Torque and rotating speed index It can meet the sudden loading and unloading requirement upon the cutting processing with the dynamic torque response time lt 20ms and speed stabilization precision of 0 3 Special function for wire drawing machine Operation without swing link It adopts open loop tension control to realize operation without swing link under speed sensorless control mode Operation with swing link The user does not need to adjust the position of the swing link manually When the system starts up the swing link will get to the proper position automatically Powerful tensile capacity It is suitable for the applications of large medium wire drawing machine It features large torque upon low frequency operation and high speed stabilization precision Double conversion scheme It can realize the inverter application of the Samar class with precise current control and does not need to upgrade the level AN Environment adaptability Independent duct design protective coating earn high temperature operation and digital protection function D Special function for textile S Traverse operation function It can effectively lead the yarn ie y equipment to prevent the overlapping of the yarn and facilitate ayy arn carrier on the yarn and chemical fiber unreeling Const
20. operation in the case of 0 25Hz load mutation Startup torque Open loop vector control 0 35Hz 180 rated torque Speed stabilization precision Open loop vector control 0 5 It is especially suitable for Medium and large wire drawing machine pipe and cable processing lifting equipment rolling mill G6 P6 High performance Vector Inverter User Manual fo mov fo sar og Erm Or Zn Ha Current LCI es UE tagged Sai Lo Bed CR aaan inh fork Hats iH al Lise Fig 3 Abrupt increase to full load operation at 0 25Hz under speed sensorless 8 tor control E Within the range of O to 60Hz the inverter can realize back elegirajiotive force elimination and quick DC braking within 0 3s D DC current is input in the most efficient way to improve the braking capace There is no initial waiting time for the DC braking Unique quick DC braking Special function code setting is provided to cancel the initial waiting time for DC braking It is especially suitable for Lifting equipment invertible roll table for riting mill weaving machine paper making production line LS Unique rotating speed tracing function oS No special hardware detection circuit or special functor apo setting is needed Within the range of 0 to 60Hz the inverter can complete the identification of the motor opt ting speed rotating direction and phase angle within 0 2s and start the smooth tracing on the freely egg Tracing mode 1 Q
21. register Loopback test lave register receive data Multiple memory registers rite in Fig 7 2 2serial communication function code explanation 3 Data 89 G6 P6 High performance Vector Inverter User Manual Memory register number test code when number and its datenverbund constitute a series of data Data length changes according to the directive content 4 Error detection CRC 16 CRC Cyclic Redundancy Check checksum method is used to check out errors in communication Check and operation results are saved in a data 16 bits the start value is FFFFH Put the data packet that is to be sent slave station address function code and data and fixed value A001H together to conduct oxr and shift operation After the operation is finished checksum value is included in the data Check and operation proceed in accordance with the following methods 1 Start value of the 16 bit data used for operation must be set to sta FH 2 Must conduct xor operation by using start value and slave stati dress 3 Must right shift the result until the overflow bit turn out to be 4 When the overflow bit turns out to be 1 must conduct oxr operation by the third step result and fixed value A001H 5 After 8 times shift operations whenever tl O bit becomes 1 it must as described in step 4 carry on oxr operation cary on oxropereation with the last operation result and the next data packet 8 Bit function code Th resut must execute
22. rubber and other matierals of inverter may give out harmful poisonous gases when burn please take special care Q o Dispose inverter as industrial waste L Adaptive motor o Please choose four pole squirrel cage induction motor as standard adage motor otherwise please be sure to choose inverter according to motor s rated current For occasions of oe magnet synchronous motor please consult us Cooling fan of the non inverter motor and rotor shaft are a ae so fan s cooling effect reduces as speed decreases therefore exhaust fan should be ee motor overheating occurs or replaces with variable frequency motor The inverter has already built in standard rey laptive motor According to actual situation there is need of doing motor parameter recognization or personalization default values setting to line with the actual value otherwise it will affect performance and protective ppi ies Cable or motor inner short circuit may lead to ihv er alarm even blow up Therefore insulation short circuit test should be carried out on initial installation ofthe motor and cable this test also need to be conducted in routine maintenance Note Be sure to cut offthe Connection between inverter and testing parts before test Please read this manual carefully before u e inverter comprehend every item in order to use correctly This manual is a random accessory be se to appropriately preserve after use for viewing at any time G
23. running message which is fltayaues below q contents Register address Running directive 1 running 0 stop Direction directive 1 reverse running 0 forward running 901H Frequency directive Frequency directive Note Bit 0 is the lowest order bit 95 G6 P6 High performance Vector Inverter User Manual Directive message Slave station address Function code High order Start addree Low order High order Quantity Low order High order ES 0 Start data ST High order amp 13 The next data Q Low order V 88 High order C1H CRC 16 lt lt Q Fig 7 5 1 Serial command example ci inverter is master station a The number of data 04 0 7 6 MODBUS communication error gt e When slave inverter receives error data wil wer data fram of function code 80H error code is shown as below T Gontents Do not allowed 164 rite in the data during running ea 02H So 5 3 When writing data the data contents exceed the upper and lower limits Function code overflow Fig 7 6 1 serial communication error code 7 7 No Response Fault Inspection of Slave Machine Under the following condition salve station ignore directive message of master station does not sent response message 1 Transmission error is checked out in directive message over adjustment framing parity CRC 16 96 G6 P6 High performance Vector Inverter User Manual 2 Slave address in directive message is not acco
24. starting up 3 Outpuit current 1 28 G6 P6 High performance Vector Inverter Protection coefficient of motor overload Prealarm value of motor overload Protection value of overcurrent stalling Protection value of overcurrent descending requency Lagged time of overcurrent descending requency Coefficient of oscillation suppression Protection voltage coefficient of overvoltage stalling Times of fault automatic Q 0 01 60 00s 0 01 60 00 0 No Alarm or not when fault omaticrese a ea 4 DC bus voltage 5 Running speed 6 Inverter temperature 7 PID given 8 PID feedback 9 Display set frequency when stop display output frequency during running 50 0 120 0 100 0 180 0 Motor rated current 110 0 200 0 110 0 220 0 1 Yes 0 00 400 00Hz M ep speed A ep speed ps QT pou 0 00 400 00 53 User Manual 50 0 120 0 100 0 180 0 100 00 130 00 Q Depends on 110 0 200 0 s type Depends on type 120 0 150 0 130 00 1 00s 5 00Hz 15 00Hz 25 00Hz 30 00Hz 0 00 400 00 0 A 0 40 00Hz NI a SJ a N I si NI ee j gt ai wW o a G6 P6 High performance Vector Inverter User Manual Multi step speed 6 0 00 400 00Hz 0 00 400 00 45 00Hz o sn Multi step speed 7 0 00 400 00Hz 0 00 400 00 50 00Hz o en 0 Single cycle 1 Keep final value after single PLC runnin
25. than 4ms minimum pulse width bigger than 1 5ms 5 9Parameter of internal counter timer Fractional frequency of internal Betting range 1 65535 actory value 1 counter clock input After internal counter clock input received signal should go through internal fractional freq y operation then is accumulated to internal counter Si For example When the parameter is set to 100 after 100 pulses f received the internal counter count accumulates 1 i Designated value of internal P Petting range 1 65535 ounter Final value of internal counter Betting range 1 65535 Combined with output terminals to use When counting value is rg r than designated value output terminals will output internal counter designated value arrival sig al hen counting value is equel to final value output terminals will output internal counter final value arrival si ria Note Clear counter by using terminal function of intefrial counter clearl For example When FU 171 is set to 2 FU 172 a FU 173 is set to 9 counting and signal diagram is shown below Counter clock input FACE A Counter counting value TET Counter finalijzvaweranival Counter designated value arrival OF FA BRL ot fi ZT Valid signal Fig 5 9 1 Counter timer FU 174 iming unit of internal timer ti actory value 1 00s Combined with output terminals to use When internal timer arrives to timing cycle output terminals will output internal timer cycle arrival si
26. 00 1 10V ency fit 50 00Hz Fig 5 4 4 Output gain of analog aa wy FU 112 AO offset Betting range 0 00 10 00V Fr actory value 0 00V 2 FU 113 AO2 offset Betting range 0 00 10 00V 2 actory value 0 00V 0 The key is invalid 1 Running direction switch The key is for running di 2 Jog command The key is for JOG running Q 0 Valid only under keypad control SS 1 Valid both under terminal serial communication control mode Equal to external fault input Betting range 0 9 actory value 0 The function code is for set of defaut monitoring parameter under quick monitoring state 0 Set frequency 1 Output frequency Output current Output voltage DC bus voltage Running speed a a fF WwW DY Inverter temperature 72 G6 P6 High performance Vector Inverter User Manual 7 PID closed loop given 8 PID closed loop feedback 9 Display set frequency when stop Display output frequency during running Protection coefficient of motor Betting range 80 0 110 0 actory value 100 0 overload Overload protection is based on rated current of motor When the function mode 100 0 corresponds to overload capacity G type overload capacity is 150 motor rated current for 1 minute P type is 120 motor rated current for 1 minute adopting inverse time limit curve control 110 0 of this function code corresponds overload capacity G type overload capacity is 165
27. 0kHz Refer to FU 087 parameter description 5 Multi step speed running mode When this mode is chose inverter runs under multiiep speed mode Current step is chose via terminal combination set by FU 080 FU 087 parameters while choosing current running frequency via FU 128 FU 135 parameters D 6 Serial 485 communication setting Frequency directive is given via upper computer in the way of communication Details refer to chapter 7 Modbus communication protocal 7 Simple PLC program setting When this frequency set mode is chose inverter will ranegecording to simple PLC program FU 137 FU 147 parameter groups are need be set to confirm corresponding running frequency running direction acc deceleration time Details refer to FU 137 FU 147 parameter description Zi 8 PID control setting The parameter is chose then inverter gnning mode is PID processing control meanwhile needing to set FU 148 FU 161 Inverter running trequeneyis the frequency value after PID operation Meanings of PID given source given quantity feedback source detailed description of FU 148 FU 161 ombound mode of frequency actory value 0 Bource setting 0 Frequency directive A current fregi en 1 Frequency directive B current frequency given mode is B 2 A B current frequency given mode is frequency directive A frequency directive A 3 Max A B indicating if frequency directive A is larger than frequency directive B then frequency directive A is set frequency otherwise
28. 200T4 3 phase AC380V 160 200 100 0s ey G6 P6 200T4 DIE 3 phase AC380V ES JE 150 0s Note Factory setting will differ according to inverter power According to users field condition the above factory setting can be adjusted to fit requirement E 4 a FU 014 Carrier frequency Retina range 1 0 10 0KHz actory value Depends on type Set carrier frequency of PWM output Carrier frequency has an impact on motor noise inverter heat AS dissipation environment eee ee of inverter and motor D Inverter Carrier frequency Electromagnetic noise current thermal thermal current wave 2KHZ small small small large large bad 5KHZ t t t t t t large large large small small good 10KHZ Fig 5 1 3 Impact of carrier frequency on environment Advantages of high carrier frequency Ideal current wave less current harmonics low motor noise Disadvantage of high cattier frequency Switch loss increases inverter thermal rises inverter output capacity will be affected At high carrier frequency inverter output capacity should be reduced to use Meanwhile the leakage current of inverter as well as its electromagnetic interferencethe with external will increase While at lower carrier frequency the contrary is the case Lowcarrier frequency will cause low frequency operation untable torque reduce even oscillation phenomena 60 G6 P6 High performance Vector Inverter User Manual Before leave factory the carrier frequency has been set p
29. 24 Internal timer timing enables Timer starts timing when the signal is valid 25 Internal timer clear Timer will clear 68 G6 P6 High performance Vector Inverter User Manual Running mode selection of Terminal control Betting range 0 3 actory value 0 start stop 0 2 wire mode 1 1 2 wire mode2 2 3 wire mode 1 3 3 wire mode 2 2 wire running mode only needs to connect 2 signals forward running and reverse running 2hire ode 1 2 wite wide Fohf id f nning Kt K2K2 ki K1 5 K1 K2 K2 RKM directive i PT AF OIIE Stop OIIE ST ag Reverse running off F KRET ow a omara Offstop Offfonward IE ize Oni Zong iE FE i otf one reverse t Iie ONSt amp BCE p9 On Onstop Ofii Onrep r e Fig 5 4 12 wire mode running 3 wire mode needs to connect 3 signals forward running reverse running and 3 wire rode running auxiliary G N 3 wire running MTAB auxiliary 3 wire running RETRED F ES running Forward running EZT Reverse running CET Reverse running DCR Tt COM B2 top SARDE MAER AEE ash 2 B3 Running direction switch change the current running direction 3 wire mode 1 AIT min input Betting range 0 00 10 00V actory value 0 00V orresponding set frequency of Al1 min petting range 0 00 400 00Hz actory value 0 00Hz Input FU 091 Al1 max input Betting range 0 00 10 00V actory value 10 00V orresponding set frequenc
30. 6 P6 High performance Vector Inverter User Manual Safety precaution Description of safety marks Note The misuse may cause medium or minor injury and equipment damage AX Danger The misuse may cause fire severe injury or even death mUse A Danger Do not use the damaged or uncompleted inverter otherwise injury may occur Please use the motor above isolation class B otherwise electric shock may occur This series of inverter is used to control the variable speed operation of three phase motor and cannot be used for single phase motor or other applications Otherwise inverter failure or fire may be ca This series of inverter cannot be simply used in the applications directly related to Kis an safety such as the medical equipment SS eThis series of inverter is produced under strict quality management se pet failure may cause albe severe accident or loss safety measures such as redundancy or bypass sh taken aGoods acceptance amp amp A Note Check carefully whether damage or savage unloading was made to the goods Ifsrews loose or lack parts is found the inverter cannot be installed Otherwise even bigg tldse or accident may be caused alnstallation environment i When inverter is installed in a control cabin e cabinet should equip with ventilation cooling fan meeting inverter requirement to ensure the inpgt temperature of the cabinet below 50 C Must make internal h
31. 6PID control paranmeter FU 148 PID given selection Betting range 0 5 actory value 0 0 Keypad digital setting PID given is set by FU 148 given by PID 1 Al1 0 10V 0 20mA PID given is set by Alt voltage or current of control terminal When current inputs is automatically converted into voltage 20 mA corresponds to 10V 2 Al2 0 10V 0 20mA PID given is set by Al2 voltage or current of control terminal When current inputs is automatically converted into voltage 20 mA corresponds to 10V 3 PULSE input setting Through internal conversion pulse 10 00KHz is converted into 10 00 V 4 Serial communication setting Pleaserefer to serial communication protocol A 5 Keypad potentiometer Automatically converted into voltage 0 10V ri Note Should select current input for input jumper of Al2 FU 3 PID digital Betting range 0 00 100 actory value 50 PlDdigital given set by keypad digital given current inputs S quantity is expressed by percentage factory settingis50 L FU 152 PPID feedback selection petting ange 0 3 actory value 0 A 0 Al1 0 10V PID given is set by Al1 ar control terminal When current inputs is automatically converted into voltage 20 mA corresponds to 10V 1 Al2 0 10V PID given is set by Al2 Gite into voltage 20 mA corresponds to 2 PULSE input setting Through oe conversion pulse 10 00KHz is converted into 10V 3 Keypad potentiometer for testing use ge of control terminal
32. 85 default data format 8 N 1 9600 bps 7 1 2 Communication network Kr D MODBUS communi n is composed by 1 master station and up to 31 slave stations at most andtakes E rm of master station sending directives and slave station responding Each timefaster station takes serial communication with one slave station Therefore assign address number in advance for each station main station directives conduct signal communicates in accordance with the number After Received instruction from main station slave station performs assigned functions to respond to the main station The following intervals must be kept between the messages 88 G6 P6 High performance Vector Inverter User Manual Fig 7 1 2 1 Serial communication 7 2 Message Format MODBUS communication takes the form of master station sending dir s and slave station responding Massage format of sending and receive is composed ag hown i in fig 7 2 1 data length changes along with different directive function contents A 7 Slave station addres CS Re Function code Data SARA Error in inspection Fig 7 2 1 Serial COME uinication message format 1 Slave station address A a Inverter address range is 0 C7Hex C8 is set to 0 master station sends to all the slave stations but slave stations do not a 2 Function code g gt Function eC Directive message message Function Hex Mini byte Max byte ini byte Read the con i
33. Betting range 1 1000ms descending frequency Function code FU 120 100 0 corresponds to motor rated current Defaut value of G type constant torque load is 170 0 for P type fan pump load is 140 0 During constant speed output frequency running current may rise rapidly due to the mutation of the load By detecting output current of inverter and comparing with set value of FU 120 when actual current exceed the set value of FU 120 and holding on for the set time of FU 121 inverter will reduce output frequency to 5 smaller than set value then increases to set output frequency Note During traverse running the parameter is invalid Setrtr d ency sPageseding frequency to limit current Time HE Lagged time Eao 5 lagging loop FU 121 SHITE ma ne ae a ae fe ee suppression actory value 130 0 During inveter decelerating running due to setting deceleration time too short not matched with motor in capacity inverter bus voltage may raise rapidly By detecting inverter bus voltage and comparing with set value of the function code when the actual bus voltage exceeds the value inverter will suspend decelerating untill the bus voltage down to 5 0 smaller than the set value and then continues to decelerate FU 125 imes of fault automatic reset Betting range 0 3 times actory value 0 time Interval time of fault automatic ing range 0 01 60 00s actory value 1 00s After inverter fault occured and
34. C1RC2 RB RC Normally open port DC24V power supply positive Output capacity below end 500mA 24V short p i Leave factory standard 24V short ower supply Multi function input common ircuit with PW by shor it plate PW port ST 485 IRS485 communication port n RS485 interf g jfor MODBUS MEMOBUS protocol Communication 485 RS485 communication port N N di use Max38 4kBPS GND 4485 common port LS 2 10 4 Analog input terminals OY All ENI Fig 2 10 4 1 Wiring of analog input terminals 39 G6 P6 High performance Vector Inverter User Manual 2 10 5 Wiring mode of the multi functional input output terminals When the internal 24V power supply of the inverter is used gt The digital input adopts NPN sink current wiring mode Terminal 24V short circuit with terminal PW COM is common port Fig 2 10 5 1 Wiring of NPN transistor imp COM is common port gt The digital input adopts PNP draw off current wiring mode Fig 2 10 5 2 Wiring of PNP transistor input Note The short circuit plate between terminal 24V and terminal PW must be removed And connect the shot circuit plate between terminal PW and terminal COM 40 G6 P6 High performance Vector Inverter User Manual mWhen the external power supply is used gt The digital input adopts NPN sink current wiring mode External 24V power supply is used terminal COM is common port Fig 2 10 5 3 Wiring of NPN Afansistor input
35. P6 110T4 1 7 3Braking resistor connection description Brakingresistor connection of G6 P6 series inverters is shown as below P l Braking Inverter Uni A Braking resistor Inverter nit Braking resistor PB PB Fig 1 7 3 1 Braking resistor installation Below 30kW Fig 1 7 3 2 Braking resistor installation Above 37kW 26 G6 P6 High performance Vector Inverter User Manual 1 8Connection description of extrusion machine s signal Board UV TECH is anlO expansion optional component of extrusion machine promoted by our company matingwith G6 P6 series inverters lt can directly inputs O 1ADC current signals through CI COM terminals or 0 24VDC voltage signals through VI COM terminals After opto couplersisolation processing the signals can be converted into 0 10V voltage signal then internally connecting to inverterVClinterface directly through row cable users don t need to additionally connect analog signalcable Note When extrusion machine signal board is used external analog input of Al1 Al2can not be used Sal WT see AAEREN Fig pcos of extrusion machine signal board Wiringdescription of extrusionmachine amp One of the two connection mathods can b d but cannot be used at the same time 1 Control board of the extrusion mac tputs O 24V voltage to injection molding signal board VI connects positive voltage end COM connects negative voltage end 2 Control board of the extrusi
36. T4 G6 P6 45 55T4 G6 P6 55 75T4 D G6 P6 75 90T4 G6 P6 90 110T4 G6 P6 110 132T G6 P6 132 160T G6 P6 160 185T G6 P6 200 220T G6 P6 220 250T G6 P6 250 280T G6 P6 280 315T G6 P6 315 350T G6 P6 350 400T G6 P6 400 450T G6 P6 450 500T Note The final interpretation owes to grdduction and design provider If there are changes and update we will notice when order is placed 1 7 Description of optional accessories 1 7 1 Option description of DC reator Some models of G6 P6 universal type can built in DC reactor details as follow 25 G6 P6 High performance Vector Inverter User Manual DC reactor Inverter models Notes No special instructions G6 P6 0 75T4 G6 P6 5 5T4 e l G6 P6 7 5T4 G6 P6 55T4 Vv fk Inverter models G6 P6 75T4 G6 P6 200T4 x Customers can add by their own NI said can x said cannot 1 7 2 Braking resistor selection guideline When the control device driven by inverter needs to brake quickly braking unit should be used to release the power back to DC bus when motor braking Braking resistor selection of different voltage classes and different power classes inverters is shown as below braking torque 100 Inverter Models Recommended power of braking resistor q EN SE amp i 2 ne EE 181 z N G6 P6 22 GS 1500W 2220 G6 P6 30T G6 P6 37 G6 P6 45T G6 P6 55T Choose according to brake unit s G6 P6 757 requirement and recommended value G6 P6 90T G6
37. U 066 V F voltage point 2 Betting range 0 0 100 0 actory value 80 0 Set frequency and voltage of the intermediate two points of the four piont curve 1 0 of the function code indicates 1 0 motor rated frequency FU 017 or 1 0 motor rated voltage FU 018 Note V1 lt V2 f1 lt f2 If the voltage of low frequency is set too high may cause motor overterheat or even burn and inverter will triggle overcurrent stalling or overcurrent protection FU 067 Gain of automatic torque compensation Betting range 0 0 250 0 actory value 100 0 66 G6 P6 High performance Vector Inverter User Manual The inverter will automatically adjust output voltage to keep motor torque constant especially under low frequency running state to make up for stator resistor voltage drop increase the function code when torque is not enough decrease the function code when motor current is too large 0 0 of the function code indicates that automatic torque compensation is prohibited FU 068 Filtering of automatic torque compensation Setting range 0 01 5 00s actory value 0 10s This function code is used to set response speed of automatic torque compensation Increase the function code when motor shakes and speed fluctuates severely Gain of automatic slip compensation Betting range 0 0 250 0 actory value 0 0 The function code is used to improve motor speed change due to load change if motor speed fluctuates significantly when load is stable re
38. U 175 17 20 reserve amp er FU 108 Dutput function selection of terminal OF Betting range 0 7 FU 109 Dutput function selection of terminal A petting range 0 7 Set the physical meaning of analog quantity output Maximum output measuring range is 0 10V 0 20mA 1 Inverter running frequency Output frequency 50 00Hz corresponds to 10V 20mA output 2 Setting frequency Set frequency 50 00Hz corresponds to 10V20mA output 3 Output current Output current is motor s rated current corresponding to 10V20mA output 4 Output voltage Output voltage 500 0V corresponds to 10V20mA output 5 PlDgiven value 6 PID feedback value 7 Al input voltage Al1 input voltage 10V 20mA corresponds to 10V 20mA output When Alt is for current input 20mA corresponds to 10V 20mA 8 Al2 input voltage Al2 input voltage 10V 20mA corresponds to 10V 20mAoutput When Al2 is for current input 20mA corresponds to 10V 20mA 9 PULSEinput Pulse input 50 00KHz correspond to 10V output 10 DC bus voltage DC bus voltage 500V corresponds to 10V output 71 G6 P6 High performance Vector Inverter User Manual 11 15 Reserve Fu tto etting range 0 10 10 00 actory value 1 00 5 ale Fut betting range 0 10 10 00 actory value Set analog output gain The following figure takes AO1 as analog indicating function of output frequencylanalog indicating gives an example of output gain setting AO output voltage AO fit EE Giaiit 2200 Galifiz4 00
39. UV tech Variable Frequency Drive User Manual yogeshwarcontrol gmail com www yogeshwarcontrol com User Manual G6 P6 series inverter is a kind of high performance eet or control inverter The product adopts speed 39 sensorless vector control technology the AR ding technology to offer excellent control performance co of the internationally leading high end inverters and enhance the product reliability environment adapabity and customized and industrialized design It can better meet the demands of the various drive spntcal Be gS bines the application characteristics of China to further gt MARKETING BY YOGESHWAR CONTROL 70 MAHAVIR ESTATE B H KATHWADA G 1 D C NEAR ZAVERI ESTATE SINGRAWA KATHWADA ROAD SINGRAWA AHMEDABAD 382430 EMAIL yogeshwarcontrol gmail com CONTACT 093274 44043 098246 92665 G6 P6 High performance Vector Inverter User Manual Excellent performance Control mode VVV F control mode Startup torque 1Hz 120 rated torque Speed adjustment range 1 120 Speed stabilization precision 0 5 Vector control mode Precise speed sensorless vector control technology realizes AC motor decoupling enabling the DC motorization of operation control Startup torque 0 35Hz 150 rated torque Speed adjustment range 1 150 Speed stabilization precision 0 5 Q mExcellent control performance under speed sensorless vector gant mode Realizing AC motor de
40. a N x 043 JOG acceleration time 0 1 3000 0s D 0 1 3000 0 2 044 JOG deceleration time 0 1 3000 0s gt 0 1 3000 0 Fan Prohibited setting requency 1 Prohibited setting requency 2 Width setting of prohibited frequency Dead zone etweenfarward and reverse Detection width of requency arrival Detection value of requency level requency level Automatic voltage regulation output Motor rated power Motor rated frequency Lagged detection value of G6 P6 High performance Vector Inverter User Manual 0 Decelerat to stop 1 Free stop 0 00 50 00Hz 0 00 50 00 0 01 30 00s 0 01 30 00 0 0 100 0 o z o p 110 0 140 0 ie P oo Dh 0 Prohibited 1 Allowed 0 01 60 00s 0000 0 10s E 0 00 50 00 2 00Hz Ro ra 20 0s 20 0s 0 00 400 00Hz 0 00 400 00 0 00Hz 0 00 400 00 0 00 50 00 0 01 60 00 0 00 400 00 0 00 400 00 0 00 50 00 2 Close when decelerating Depends on 0 4 1000 0 type 1 00 400 00 50 00Hz D gt T D x DOG EREREBERORRRRRE G6 P6 High performance Vector Inverter User Manual 10 0 440 0 Motor rated voltage 10 0 440 0V Depends on type Depends on type 1 0 2000 0 Motor rated Depends on 1 0 2000 0A Depends on type Depends on current type type FU 057 Motor rated speed 5 30000rpm 5 30000 1460rmp a Depends on Motor primary resistor R1 0 001 65 00022 0 001 65 3AH type FU 059 Motor no load current 10 0 100 0 10
41. ac Are annees 95 7 6 MODBUS communication error code iii 96 7 7 No Response Fault Inspection of Slave Machine 96 Chapter 8 Repair and Maintenance siennes 98 BAP OHOCIC MS POCHON casts cvcasane cxscasersneuaaaaas e Ee E aaea E EEE iaia EES 98 8 2 Components replacement age MIE cenvesnannsivensinteecersatinccemnesnnneasinennudiuensinetbebsdnaideessseneuns 98 8 3 Warranty Descriptio ninn e E E e E e E a E dei 98 G6 P6 High performance Vector Inverter User Manual Chapter 1 Introduction to G6 P6 Series Inverter 1 1 Product nameplate description Product model MODEL UVT G6 P6 22 30T4 FR INPUT AC3PH 380V 480V50 60Hz 69A 86A Input specification Outputspecification OUTPUT AC3PH 0 380V 0 300Hz 45A 60A Product barcode SIN CE Marketing UV TECH PASSED 1 2 Product model description The digits and letters in the inverter model field on the nameplate indicate such inf nas brand code product series power supply class power class and software hardware versions UVT G6 P6 22 30T4 Px T Yx G Heavy duty type UVtech FORTE P Light dutytype Z Extrusion machine NS Voltage blass Y0 0 Y9 9 Y Smg phase 220V Three phase 380V N Adaptive RO 0 U9 0 motorpower Softwarenon Hardware 0 75 0 75KW standard nonstandard type version CA 1 5 1 5KW aF T6 Three phase 660V version D V Spinning type I T11 Three phase 1140V Q Lifting type 6 Software upgrade version op
42. al X6 J0G erminal ti function input terminal X8 DI DC24V power supply positive end par DC24V power supply negtive Q end Analog monitoring output 1 Analog Analog monitoring output 2 output Analog monitoring common port Output terminal User Manual echnical specification actory setting actory setting erminal 1 actory setting erminal 2 actory setting erminal 3 actory setting actory setting to use reverse running multi step multi step multi step forward JOG fault reset actory setting defaut pulse with digital inputl Idigital age or current output Leave ory setting output frequency age or current output Leave ory setting output current Photo coupler isolation DC24V 8mA When external Power supply is used voltage range 9 30VX8 can be set as high speed pulse input terminal maximum input is 50KHZ Output capacity Voltage 0 10V below G6 P6 High performance Vector Inverter User Manual Leave factory setting inverter running Open collector output Digital Leave factory setting running Photo coupler output output requency reaches set value capacity DC36V below 50mA COM RATRA2 J A node output Leave factory setting shutdown fault i Node capacity Relay RB1RB2 f B node output occur during running IAC250V below 2A output A RA RC Normally closed Node point output common DC30V below 1A R
43. and cover 2 3 1 Removal and mounting of operating panel Fig 2 3 1 1 Removal of operating panel Fig 2 3 1 2 Mounting of operating panel 2 3 2 Removal and mounting of covers of inverter with plasticenclosure Fig 2 3 2 3 Mounting of upper coverFig 2 3 2 4 Mounting of lower cover 29 G6 P6 High performance Vector Inverter User Manual 2 4 Connection peripheral devices AC Power supply Circuit breaker or leakage circuit breaker AC Contactor Input AC reactor A Input AC Noise filter Rl DC reagia gt Inverter Groundin Braking resistor Output AC wa Output AC reactor Motor L Grounding 30 G6 P6 High performance Vector Inverter User Manual 2 5 Description of peripheral devices for main circuit The capacity of the circuit breaker shall be 1 5 to 2 time of the rated current of the inverter Circuit breaker The time features of the circuit breaker shall fully consider the time features of the inverter overload protection Because the inverter output is the high frequency pulse output there will be high frequency leakage current Special leakage circuit breaker shall be used when installing leakage circuit breaker at the input Leakage circuit A breaker end of the inverter o It is suggested that B type leakage circuit breaker be used and the leakage current value shall be set as 300mA Frequent open and close of contactor will cause inverter failure so the highest frequency for the op
44. ant line speed mode It can effectively prevent th en tightness of the yarns from the high speed cone winder to maintain the constant tension S Fixed length calculation It is convenient for veg calculate the thread length When the thread length reaches the preset value the equipment will be shutdown automatically Extrusion machine energy savi f2 Or Extrusion machine interface board can realize best flow and pressure distribution relation in different processes by receiving the extrusion Co feedback signal to realize optimized energy saving control of motor Customized process curve The user does not need to change the inverter parameter when replacing the moulds The process curve memory can be easily realized Wide range torque output Within the set range of pressure and flow the motor torque output is stable to ensure the quality of the workpiece Tripless With extremely powerful loading capacity the inverter can realize stable tripless operation in any acceleration deceleration time and under any impact load condition Green output It adopts advanced power module drive mode to reduce the interference to the extrusion machine control circuit and sensor aLifting control Step torque response It can quickly follow the equipment load change to prevent the runaway situation and ensure the safe production Four quadrant operation It can smoothly and quickly switch the forward and reverse motoring and generating G6
45. antity V voltage 0 10V I current 0 20mA 0 20ma o Fig 2 10 7 1Description of control circuit jumper and other interfaces 42 G6 P6 High performance Vector Inverter User Manual Chapier 3 Using Instructions of InverterOperation 3 1 Introduction to operation panel LF KORG 3 2 Descriptions of indicators On Current display parameter is set frequenc Hz Frequency indicator P yP q y Flash Current display parameter is running frequency Current indicator On Gui ent display parameter is current On Current display parameter is voltage al V Voltage indicator Gre QU lash Current display parameter is DC bus voltage speed indicator A On Current display parameter is speed ES On Current given mode is PID closed loop given PID mode indicat r i Flash Current feedback mode is PID closed loop feedback 2 Inverter temperatur eval ae CD On Current detected temperature value of inverter inner indi ator On Inverter is in running or JOG state Running st tus indicator Unit indicator Hz V Flash Inverter is decelerating to stop Off Inverter is in stop state On Inverter is in reverse state Run reverse indicator Flash Inverter is forward amp reverse switching f IInverter is in forward state O On Operation panel control mode local control Off Terminals or serial communication control mode n Minor fault prealarm overcurrent overvoltage Status indicato
46. ation space Integrated built in expansion card design Including extrusion machine f riace card water supply dedicated card communication adapter card meeting the industry application requitement Full series standard common DC bus design The standard com DC bus scheme can be realized without modifying the product or adding peripheral circuit It is applicable 6 Such industry applications as paper making Adaptability design amp yg Independent duct design The full series suppots the application demand of mounting heatsink out of the chemical fiber metallurgy and EPS S SS cabinet and is applicable to the applications of spi machine wire drawing machine where there is too much cotton batting or dust Qe Compact structure design With complete thermal emulation and unique cold plate process the product has compact structure meeting the demand of customers 2 d on the complete system design scheme the PCB adopts protective Complete system protection design type operating panel with potentiometer offers accessories meeting the IP54 requirement which greatly improve coating the copper bus adopts gal ion the full series of product adopts sealed key components the button the protection capacity of the system It is applicable to the applications with dusty and corrosive environment such as wire drawing machine printing and dyeing and ceramics Wide voltage range desi
47. coupling enabling the DC motorization of operation contr ls Figure 1 indicates the four quadrant operation of motor Ader speed sensorless vector control Torque current rotating speed and DC bus voltage have quick response ai tor has stable operation 0 1s command acceleration deceleration is realized with rated motor load Upon the zero crossing switching of the motor forward reverse se the current has no phase mutation or oscillation and the rotating speed has no pulsation The bus voltage is under stable control Quick and reliable braking can be realized when decelerating under the condition of braking without power consumption It is especially suitable for The reciprocating equipment as digital control machine tool fountain control machine weaving machine and jacquard Torque Output current Speed DC bus voltage Fig 1 Quick acceleration deceleration four quadrant running in the form of OHz Forward running 50Hz 0Hz Reverse running 50HzZ 0Hz Realizing real tripless operation With excellent current and voltage control technology repetitive and alternate acceleration and deceleration is 2 G6 P6 High performance Vector Inverter User Manual performed through 0 2s command and the inverter realizes stable and tripless operation With extremely powerful loading capacity the inverter can realize stable tripless operation in any acceleration deceleration time and under any impact loa
48. d condition With strong short time overload capacity the inverter can operate continuously for 0 5s under 200 rated load and 1 minute under 150 rated load The intelligent module temperature control maximizes the loading capacity of the inverter It is especially suitable for The heavy duty equipment such as extrusion machine for modification for energy saving lifting equipment digital control machine tool rolling mill furnace feeding equipment Speed Current Fig 2 The inverter realizes stable control of current and v and will not trigger tripping protection under any acceleration deceleration conditi well as stable operation condition Unique instantaneous mains failure feac ion Upon the instantaneous mains failure the e of the motor feedback bus will keep the inverter running till the mains resumes normal O When shutdown is caused by erm power failure during the operation of the inverter the inverter will provide alarm message upon the po up at the next time lt supports the automatic operation of the inverter upon power up after power failure It is especially suitable for Chemical fiber and weaving equipment multi point synchronization linkage equipment fan pump instantaneous power failure startup equipment Low frequency large torque stable operation under vector control With precise speed identification and rotor magnetic flux orientation the torque can respond quickly and realize stable
49. do simple fault analysis 6 3 1 No display after power on 1 With a multimeter check whether the input power source of inverter is consistent with the rated voltage of inverter 2 Check inverter bus voltage with a multimeter determine wheter three phase rectifier is good amp 3 Check if the CHARGEI light is lit 4 If the above are OK fault may exist in switching power supply sett Please seek service 6 3 2 Motor does not run after inverter ran amp 1 For motors with band type brake please make sure braking state 2 Disconnecting inverter and motor runninginverter t 50Hz and with a multimeter check the motor is not in band type whether there is balanced voltage amon firee phase output u v w Note that since that among u v warehigh frequency pulses analog voltage meter range AC 500V should be used If voltage is unbalanced or there is ados the inverter module is damaged Please seek service 3 If the above are OK please agin 09327444043 09824692665 d ee 87 G6 P6 High performance Vector Inverter User Manual Chapter 7 Serial 485 MODBUS Communication Protocol The inverter supports Modbus protocol RTU format Broadcast address 0 master address 248 slave address 1 2471 7 1 Composition of MODBUS communication 7 1 1 Interface mode RS485 asynchronous half duplex LSB sending priority Low byte is after the high byte Inverter communication port terminal RS4
50. duce the function code 0 0 of the function code indicates that automatic slip compensation is prohibited FU 070 Filtering of automatic slip compesation Betting range 0 01 5 00s actory value 0 10s The function code is used to set the response speed of automatic slip compen n Increase the function code when motor shakes and speed fluctuates severely EN pa 0 Invalid oo 1 Valid Automatically decrease output voltage according to ingers s output power in order to save energy For heavy duty load the function should be prohibited ed FU 072 Voltage limit of economic running Be Dm range 20 0 100 0 actory value 80 0 Set the minimum voltage of economic running 106 6 1 of the function code indicates that it is the standard voltage output according to V F curve D This function group is valid only under vector fri aS FU 073 Bpeed loop gain L Betting range 50 0 200 0 actory value 100 0 FU 074 Bpeed loop filtering Betting range 0 01 1 00s actory value 0 10s PI adjustment of speed loop Add speed loop filtering when speed fluctuates FU 075 urrent loop gain Betting range 50 0 200 0 actory value 100 0 FU 076 urrent loop filtering Betting range 0 01 1 00s actory value 0 10s PI adjustment of current loop Add current loop filtering when speed fluctuates FU 077 C torque compensation gain Betting range 50 0 250 0 actory value 100 0 Set the torque compensation value under vector control FU 078 C slip
51. el communication control Frequency source Digital set analog voltage set analog current set pulse input set serial selection communication port set through various method to combination switch 8 digital input terminals up to 25 kinds of self defined function Compatible with active PNP input or NPN input one can be used as a high speed Input terminal pulse input 2 analog analogterminals can receive voltage signals 0 10V or current signal 0 20mA 2 open collector output terminals up to 16 kinds of self defined function 2 relay output terminals up to 20 kinds of self defined function Output terminal 2 analog output terminals up to 10 kinds of self defined function can output voltage signals 0 10V or current signal 0 20mA 21 G6 P6 High performance Vector Inverter User Manual Under rated power 7 5KW and below 293 45KW and below 295 55KW and above 298 Power supply undervoltage overcurrent protection overvoltage protection interference protection abnormal comparison reference input self setting failure module protection heatsinkovertemperature Protection function protection inverter overload protection motor overload protection abnormal current detection output to ground short circuit output missing phase EEPROM abnormal abnormal relay contact hardware overload protection input missing phase input to ground short circuit Operating site Indoor sea level below 1000m no dust corrosivegas and direct sunlig
52. en and Contactor close of contactor shall not exceed 10 times min When braking resistor is used to void the overtemperature damage of the braking resistor thermal protection relay with braking resistor overtemperature detection disconnect the contactor at the contact control power side of the thermal protection relay 1 The inverter power supply capacity is more than 600kVA or 10 times of erter capacity Input AC reactor 2 If there is switch type reactive load compensation capacitor or load wi icon control at the same power or DC reactor node there will be high peak current flowing into input circuit causing the damage of the rectifier components power supply of the inverter exceeds 3 the Thermal protection DC reactor terminal relay The noise input from the power end t be reduced x ise fil F A Output noise fitter Although the inverter has motor nee fection function when one inverter drives two or more motors or multipole motors Output AC reactor be n 100m it is suggested to install Grounding terminal E Inverter model A i Tightening Terminal torque screw 31 G6 P6 High performance Vector Inverter User Manual G6 P6 Circuit A VIE Contactor aL nverter model breaker Tightening Wire Tightening i A Terminal i A torque specification torque specification screw G6 P6 45 55T4 G6 P6 55 75T4 Corne CCO Course eorercomorm ow carescoreste sm oran om Co
53. en loop vector control OF Software nonstandard version RO 0 RO 5 R1 0 4 L 4 Universal DSP version Extrusion machine version 1 0 expansion version Hardware nonstandard version YO 0 Y0 5 Y1 0 4 L J Universal DSP version Extrusion machine version I O expansion version 1 3 Series model description G6 P6 High performance Vector Inverter User Manual uG6 P6 T2 Three phase single phase220V constant torque heavy duty application Power KW os os is Adaptive motor power KW oa os 5 Voltage V Three phase 0 to rated input voltage Output _Rated current A Overload capacity 150 1 minute 180 10seconds 200 transient stop Rated Three phase single phase 210 to 230V 50 60Hz voltage frequency Input Allowable voltage aioe DC 254 380V Voltage unbalancedness lt 3 allowable frequency fluctuation 5 e aee NN aG6 T4 Three phase 400V constant torque hea a duty application aa eepe pee e p h EN pe e e EN Adaptive motor power KW 22 87 ss 7540 Output Thre phase 0 torated input voltage Tracsonen felelelelee LE el else Rated C voltage frequency hree phase 380V to 480V 50 60Hz Input Allowable voltage range DC 460 780V na unbalancedness lt 3 allowable frequency fluctuation 5 eT ES BC Continuing Three phase 400V con t tan se duty application Note for 132KW and above products
54. er Q When inverter address is 1 31 Ewer station will receive the following data 7 4 1 Directive data Cul MODBUS Register address Running directive 1 running 0 stop Direction directive 1 reverse 0 forward 900H contents JOG directive 1 JOG 0 stop Reset directive 1 fault reset O no 901H Frequency directive 94 G6 P6 High performance Vector Inverter User Manual 902H PID given value 909H Save directive 1 save parameter to EEPROM Note Bit 0 is the lowest order bit Fig 7 4 1 1 Data defination of serial communication directive 7 4 2 Monitoring data Function code of function group d0 di d2 d3 can act as monitoring data by using function code 003H 7 4 3 Setting data amp Function code of function group PO can be modified writing in by pad code 10H MODBUS register address of each function group refers to function group list The data is transmitted as an integer pay attention to the units of each function code 7 4 4 Testing data amp Receive test data of function code 08H during loop est and respond BS 7 5 Master Inverter oS BS When inverter address is 32 the inverter s a master inverter and sends the following broadcast data At this time mas verter sends running and stop directive according to amp current operating state the set eo is sent as a frequency directive MODBUS register address is 900H and 901H Master inverter sends frequensy ae 50 0Hz and set forward
55. frequency directive B is set frequency 4 MIN A B indicating if frequency directive A is less than frequency directive B then frequency directive A is set frequency otherwise frequency directive B is set frequency 58 G6 P6 High performance Vector Inverter User Manual Figure description of terminals Selection terminal Al of frequency directive Selection terminal Al2 of Frequency source in sevice frequency directive B a B gt A A lt B B lt A Fig 5 1 2Description of selection terminal of frequency source FU 006 ain of frequency directive A Betting range 0 10 10 00 actory value 1 00 FU 008 ain of frequency directive B Betting range 0 10 10 00 actory value 1 00 0 Invalid 1 Valid do not store after power off After Fa FU 008 was modified via UP DOWN when power off FU 008 will not be stored in EPP amp 2 Valid After set frequency FU 008 was modifi g via UP DOWN when power off FU 008 will be stored in EPP pper limit of running frequenc Betting range 0 00 400 00Hz actory value 50 00Hz ower limit of running frequency Betting range 0 00 400 00Hz actory value 0 00Hz Set maximum output frequency value and minimum output frequency of inverter Note Set upper and lower limit frequency is mainly to prevent misoperation of field personnel and avoid probable heat due to motor running frequency too low or machinery wear caused due to running frequency is too high unning mode when upper limit frequency
56. frequency of internal counter clock input Designated value of internal counter User Manual 0 10 10 00 o wW ole 0 00 10 00 o z 0 re o 0 00 100 00 0 01 10 00 0 0 100 0 gt Oo Yo 7 gt wat sl 0 50 0 7 0 1 3200 0 FE 0 1 3200 0 1 150 0 00 10 00 pending 1 65535 gt D 1 65535 FU 174 FU 176 G6 P6 High performance Vector Inverter Final value of internal counter Timing unit of internal timer Internal timer cycle Enable of input missing 0 Prohibit 1 Enable phase protection Enable of output missing 0 Prohibit 1 Enable phase protection Reserve 0 No operation nitialization of function 1 Initialized to factory default code values 2 Clear fault record Function code write protection 56 User Manual i en a 1 65535 pending G6 P6 High performance Vector Inverter User Manual Chapter 5 Description of Function Code This chapter introduces function code setting FE Fd function group is for inverter information inquiry 5 1 Basic functional parameter FU 000 Type seeting Betting range 0 1 actory value 0 0 G Type Suitable for heavy duty devices Generally for plastic packaging machinery and drawing machine 1 P Type Suitable for heavy duty devices Generally forfans and water pumps FU 001 Speed control mode Betting range 0 1 0 Open loop VVV Fcontrol VVV Fcontrol is suitable for
57. g mode 0 2 88H Oth step running time of 0 0 6553 5s h 0 0 6553 5 0 0s H PLC st srteprunning time of 0 0 6553 5 0 0 6553 5s h PLC 2nd step running time of 0 0 6553 5 0 0v6553 5s PLC 3rd step running tine of 0 0 6553 5s PLC step running time o 0 0 6553 5s step running time o 0 0 6553 5s step running time o 0 0 6553 5 0 0 6553 5s step running time o 0 0 6553 5 0 0 6553 5s LC Acc deceleration time g 0 65535 Binary setting of PLC conversion Running direction setting 0 255 Binary of PLC conversion PID given selection 3 PULSE input 4 RS485 given 5 Keypad potentiometer PlDdigital given 0 0 100 0 0 0 100 0 PID feedback selection 2 PULSE input 3 Keypad potentiometer for test 54 G6 P6 High performance Vector Inverter EE 153 Gain of PID feedback 0 10 10 00 0 PID output is positive Characteristic selection of characteristic PID output 1 PID output is negative characteristic 0 0 100 0 Relative to set E FU 162 Traverse amplitude frequency FU 163 Kick frequency amplitude 0 0 50 0 a a AD Traverse descenting time 0 1 32 0 FU 164 FU 165 00 0s S G Es 2400bps 4800bps Data transmission speed 9600bps Data format of communication RTU 1 247 0 are broadcast RS485 communication address 248 is main machine address Slave receive proportioncoefficient Fractional
58. gn the DC operating voltage range is DC 360 720V with mains voltage fluctuation recording function Precise current detection and protection The full series adopts precise Hall sensor to detect the output current meeting the quick real time control and protection requirement of software and hardware ensuring the performance and reliability of the system Independent power supply for control The system provides independent switching power DC input port External UPS power supply can be realized through option card It is applicable to the applications of oilfield chemical industry and printing and dyeing industry Power up self detection function It realizes the power up detection on the peripheral circuit such as motor grounding disconnection greatly improving the reliability of the system Comprehensive system protection function Software hardware current limiting protection overcurrent and 5 G6 P6 High performance Vector Inverter User Manual overvoltage protection grounding short circuit protection overload protection IGBT short circuit protection abnormal current detection protection abnormal relay contact protection Perfect terminal protection function short circuit and overload protection for the 24V and 10V power supply of the control terminals operating panel cable reverse connection protection input signal cable disconnection and abnormal analog input protection Over temperature prealarm protection functi
59. gnal The timers time cycle is the product of parameter FU 174 and parameter FU 175 Note Internal timer starts timing only by using terminal function of internal timer timing enables Clear timer by using terminal function of internal timer clearl Clear counter by using terminal function of internal counter clear 81 G6 P6 High performance Vector Inverter User Manual For example When FU 174 is set to 0 1s FU 175 is set to 5 time cycle of timer is 0 1s x5 0 5s Timing and signal diagram is shown below Timer timing enable signal r CEE Regt Valid signal eshte pr pZ PT TE UF UT yy value arrival TERREINE M Timer cycle arrival VAE signal Fig 5 9 2 Timing function diagram 5 10 Missing phase protectionof input and output Enable of input missing phase Betting range 0 1 actory value protection 0 Prohibited 1 Enable Enable of output missing phase Petting range 0 1 protection 0 Prohibited O 1 Enable S amp 5 11Password protection and initiali n parameter TT FU 199 Initialization of function code Getting rande0 2 actory value 0 SS 0 No operation 1 Initialized to factory defaut value Function group estore to factory state 2 Clear fault record gt Vg q Function code write SS FU 200 Setting range 0 1 Factory value 0 protection 0 Invalid Function group FU can be changed 1 Valid Function group cannot be changed 82 G6 P6 High performance Vector Inver
60. h abnormal states But there is obvious difference between them Inverter self monitors during running If fault occurs inverter will display fault code and cut off inverter output to make motor in free running state and stop revolving while if alarm occurs inverter will display alarm code inverter do not cut off output under alarm state motor is still controlled by inverter 6 1 1 Fault indication and fault reset L 1 15 are for fault indication There are a number of ways of inverter fault reset ere reset button terminal reset for some time If fault inverter will trip again Note If start command is valid fault reset will start t Srimission equipment 6 2 Fault alarm and contermeas amp S D Fault Code x 4 English Type ountermeasures No Abbr Ac deceleration time is too short Prolbng ac deceleration time 1 oc Overcurt aS Inverter power is too small hoose one level bigger inverter rid voltage is too low heck input voltage Prolong ac deceleration time Ac deceleration time is too short heck motor insulation Output side of inverter is short 2 Sc Power module fault Seek for support Power module is damaged heck whether peripherals are External interference ith strong interference source Deceleration time is too short Prolong deceleration time Bus overvoltage 3 ou egeneration energy is too large Chek input voltage fault tid voltage is too high hoose one level bigger inverter
61. ht i 10C 40 Ambient temperature is higher than 40 plea se use in Ambient temperature Operation derating environment Humidity 20 90 RH no condensing Storage temperature 250 650 1 5 Description of each part of the product Dust guard Upper cover Operating panel Lower cover Fig 1 5 1 6 Installation dimension figures Gf inverter stributor of each part Fig 1 6 1 Appearance and installation dimension scheme of 0 75 15KW inverter 22 G6 P6 High performance Vector Inverter User Manual Fig 1 6 6 Keypad pallet dimension and mounting holes o Keyboard installation method and dimension table Overall dimension Length Width Thickness A Installation method mm mm mm A Button type Three phase single phase 200V series installation dimension table Mounting hole 220V product models G6 P6 0 4T2 G6 P6 0 7T2 diameter mm G6 P6 2 2T2 G6 P6 3 7T2 Note Other models are not included in the above table please determine dimensions when place order G6 P6 1 5T2 Three phase400V series installation dimension table 24 G6 P6 High performance Vector Inverter User Manual Mounting hole 3 3 3 380V product models Hi diameter mm G6 P6 0 75T4 G6 P6 1 5T4 G6 P6 2 2T4 G6 P6 3 7 5 5T4 G6 P6 5 5 7 5T4 G6 P6 7 5 11T4 G6 P6 11 15T4 G6 P6 15 18T4 a G6 P6 18 22T4 G6 P6 22 30T4 G6 P6 30 37T4 G6 P6 37 45
62. ic capacitor should be replaced after 5 years 8 3 Warranty Description Calculating from the date of leaving factory the warranty period is 18 months Manufacturer is responsible only for quality issues due to improperdesign and productive process not for the damage caused by transport or unpacking Regarding incorrect installation and use such as temperature dust corrosion which do not comply with the prescribed working conditions as well as damage caused by overload running manufacturer is irresponsible 98
63. ion before it enters the process PID for adjustment control It is especially suitable for The continuous and automatic production lises gt including paper making printing and dyeing packaging and printing and the temperature difference and Bessie difference applications including the chilled water control of the central air conditioner the water sup stem mDigital operating panel oS 6 Button type standard TIP connection x gS The button layout complies with the human engineeri rinciple One button function code access and exit making it easy for the operation With unique multifunctional button M the following functions can be defined 1 JOG amp 2 FORWARD Cu SS 3 REVERSE mUpper computer communi ion Terminals provide 485 ports the communication protocol is Modbus and upper computer monitoring software is provided Master slave communication control among several inverters can be realized Parameter upload and download can be realized G6 P6 High performance Vector Inverter User Manual Customized functions Multiple function code display modes FU group menu can displays all the function codes Users can self define the function codes for inquiry and modification aMultiple function code encryption modes to protect the intellectual property of the customers Users can set function parameter password protection uUser self defined parameter display function Users can choose the common paramete
64. lay and reset Quick modifying of keypad digital function setting 45 G6 P6 High performance Vector Inverter User Manual Chapter 4 List of Function code of modification item indicates cannot be modified during running while indicates that can be modified during running The address item is register address of MODBUS protocol Factory Code Function code name Function code selection Setting range modifiable Address setting Basic function FU 000 Type setting O VVVF control 1 Open loop vector control FU 001 Speed control mode 0 Keypad control Running directive given 1 Analog terminal control FU 002 mode 2 Serial 485 communication control 0 Keypad analog potentiometer 1 Digital given keypad terminal Frequency A directive UP DOWN selection Alt Frequency directive B selection Combound mode of frequency source setting Gain of frequency directive A Gain of frequency directive B Frequency setting of 0 00 400 00Hz 0 00 600 50Hz digital keypad UP DOWN digital given 0 01 100Hz S 0 01 100 1 00Hz S speed 0 Invalid Valid selection of 1 Valid don t save after power off ll UP DOWN function key 2 Valid save after power off 46 G6 P6 High performance Vector Inverter User Manual Upper limit of running FU 011 0 00Hz 400 00Hz 50 00Hz Ea requency barese o Ea Lower limit of running FU 012 0 00Hz 400 00Hz 0 00Hz requency Running mode when upper limit freque
65. lectric shock may occur elf parameters recognition is needed please note that the motor may hurt people during revolving otherwise accident may occur eDo not chang factory parameters of the inverter at discretion otherwise equipments might be damaged elf restart function was chosen please keep away from the machines otherwise human Ey may occur Do not touch the cooling fan or the discharge resistor otherwise burn may occur ein the applications with industrial frequency and variable frequency switching the contactors for controlling the industrial frequency and variable frequency switching shall be interlocked amp uMaintenance inspection A Danger i in the power on state please do not touch the venon terminals otherwise there exists therisk of electric shock aS elf cover is to be removed the power supply must be disons first eWait for at least 10 minutes after power off or confirm th CHARGE LED is off before the maintenance and inspection to prevent the harm caused by the residual e of the main circuit electrolytic capacitor to persons eThe components shall be maintained reponses by qualified electricians A Note amp The circuit boards have large scale CMOS G Please do not touch the board to avoid thecircuit board damage caused by static Al A Danger eltis forbidden to modify the inverter unauthorizedly otherwise personal injury may becaused 15 G6 P6 High performance Vector In
66. maged ePlease confirm that the power supply phases rated voltage are consistent with that of the nameplate otherwise the inverter may be damaged eDo not perform dielectric strength test on the inverter otherwise the inverter may be da ed eThe wires of the main circuit terminals and the wires of the control circuit terminals s aid separately or in a square crossing mode otherwise the control signal may be interfered The wires of the main circuit terminals shall adopt lugs with insulating sleeves eThe inverter input and output cables with proper sectional area G be selected according to the inverter power When the length of the cables between the inverter and the motor is m an 100m it is suggested to use output reactor to avoid the inverter failure caused by the overcurrent the distribution capacitor Inverter with standard configuration of DC reactor S connect DC reactor between 1 2 terminals otherwise inverter will do not disply after power on 8S S mCheck before operation Danger D Please confirm whether power source voltage coincides with the inverter voltage input andoutput wiring is ern short in the peripheral circuit the circuit is fastened otherwise inverter may be damaged OF correct and check carefully whether thi eInverter needs no withstand var ak has been done before delivery otherwise electric shock may occur Q Make sure that all the peripheral accessories are co
67. motor rated current for 1 minute P type is 132 motor rated current for 1 minute adopting inverse time limit curve control Prealarm value of motor Betting range 100 0 180 0 overload 100 0 of this function code corresponds to motor rated current Output overload current is large than set value of the function code The function needs to combine a mult function terminal to use te Protection value of overcurrent actory value Depends on type 100 0 of this function code corresponds to motor rated curre Defaut value of G type constant torque load is 160 0 For Ray e fan pump load is 130 0 During accelerating running current may rise rapidly duefo at acceleration time does not match with motor inertia or the mutation of load inertia By detecting outp toy rent of inverter and comoparing with set value of the function code when actual current exceeds the v Gerter will pause accelerating until current reduced to 5 0 smaller than set value and then continues to acceletate Set frequency SEER I I 1 1 i i i i i i T T l l H H H H 5 lagging loop SEE PO 120 L SARRE FU 119 i mi i EJEA currentrent_ 1 Output current time I Fig 5 4 5 overcurrent stalling protection diagram 73 G6 P6 High performance Vector Inverter User Manual Protection value of overcurrent Betting range 110 0 220 0 actory value Depends on type descending frequency Lagged time of overcurrent gg
68. ncy is 0 Running at lower limit frequency FU 013 lower than lower limit 1 Standby 0Hz output requency Depends on FU 014 eration time 1 0 1 3000 0s 0 1 3000 type Depends on FU 015 eration time 1 0 1 3000 0s 0 1 3000 type EE frame od CT CT Doi fr D D Acceleration time 4 0 1 3000 0s 0 4 Le Depends on FU 022 Carrier frequency 1 0 10 0KHz Auto adjustment 0 Non auto adjustment FU 023 selection of carrier 1 Auto adjustment frequency 0 Running in defaut directi Revolving direction 5 FU 024 1 Running in oppo te Wirection control FU 025 Startup mode il g aa a qi a is valid type rues Startup frequency x Co 00Hz 0 00 10 00 ote Startup frequency holding FU 027 0 00 60 00s 0 00 60 00 time DC braking current when FU 028 0 0 100 0 0 00 start DC braking time when FU 029 l l 0 0 60 00s start Acc deceleration mode Li FU 030 selection S curve acceleration FU 031 A 0 2 2 0 characteristic time S curve deceleration FU 032 0 2 2 0 0 characteristic time 47 Depends on gt wo fe ale 0 5s 5S Motor stop mode nitial frequency of DC braking when stop Waiting time of DC braking when stop DC braking current when stop DC braking time when stop Dynamic braking selection nitial voltage of dynamic braking Restart selection of instantaneous stop Restart waiting time after instantaneous stop 42 JOG running frequency 0 00 50 00Hz A F f
69. nd and motor should ensure that the inverter with no output when on off operation is conducted otherwise may easily lead to the inverter inner module damage Use beyond rated voltage Our inverters are not suitable for usage beyond the allowable operating voltage range which is stipulated by the manual otherwise the inverter inner components might be easy to damage If it is necessary please use the appropriate boost or buck units to achieve Three phase input used as two phase input Do not allow to use three phase inverter of this series as two phase input otherwise fualt may occur or the inverter might be damaged 11 G6 P6 High performance Vector Inverter User Manual Lightning surge protection The series inverters have built in lightning over current protection device with a certain degree of self protection capability for lightning Customers in areas where lightning occurs frequently should install protection devices before inverter Altitude and derating use For altitude above 1000m areas the heat dissipation get worse due to the thin air it is necessary to use by derating Please consult our company if you encounter this kind of situation Some special use If customers need to use wiring methods other than the recommended wiring diagram provided in this manual such as the common DC bus please consult our company Inverter scrap announcements o Electrolytic capacitors in the inverter may explode when burn o Plastic
70. ng 3 3 wire mode running 10 External fault 11 Acc deceleration time selection1 12 Acc deceleration time selection 2 13 Multi step speed selection 1 14 Multi step speed selectio O 15 Multi step speed selecti n 3 16 Acc deceleration pause 17 PLC reset x S 18 PLC pause amp ause 224m al counter clock input a counter clear a timer timing enables 25 Internal timer clear 26 retain 27 frequency source switched to A frequency order 28 frequency source switched to B frequency order 29 frequency source switched to A B frequency order 30 31 retain Note X8 is default for pulse input by software If is programmed as other function pulse input is 50 User Manual 100 00 NN Be pail eo ele fe Poe pe fe e fefefe fe El G6 P6 High performance Vector Inverter User Manual Pf oof 0 2 wire mode 1 Running mode selection 1 2 wire mode 2 of terminal control 2 3 wire mode 1 start stop 3 3 wire mode 2 FU 089 AI min input 0 00 10 00V 0 00 10 00 0 00V Corresponding set frequency of Al1 min 5 0 00 400 00 0 00Hz input Corresponding set frequency of VCI max input Corresponding set frequency of Al2 min input Corresponding set frequency of Al2 max input ran Erak input filtering time 0 01 86 0 01 5 00s o Fuos9 purse min input 50 00KHz 0 00 50 00 0 00KHz on S SRE set j requency of PULSE min 0 00 400 00Hz 0 00 400 00
71. ng machine and other power equipment In the applications with more than 2 inverters keep the grounding wire from forming a loop Correct Wrong Fig 2 9 3 1 Correct and wrong connectiaf grounding wiring 2 9 4 Countermeasures for conduction and radiation inter erence SS Input filter Fig 2 9 4 1 Conection of onduction and radiation interference solutions When the noise filter is installed the wire connecting the filter to the inverter input power end shall be as short as possible The filter enclosure and mounting cabinet shall be reliably grounded in large area to reduce the back flow impedance of the noise current lg The wire connecting the inverter and the motor shall be as short as possible The motor cable adopts 4 core cable with the grounding end grounded at the inverter side the other end connected to the motor enclosure The motor cable shall be sleeved into the metal tube The input power wire and output motor wire shall be kept away from each other as long as possible The equipment and signal cables vulnerable to influence shall be kept far away from the inverter Key signal cables shall adopt shielding cable It is suggested that the shielding layer shall be grounded with 360 degree grounding method and sleeved into the metal tube The signal cable shall be kept far away from the 35 G6 P6 High performance Vector Inverter User Manual inverter input wire and output motor wire If the signal cable must cross
72. nnected according to the circuit diagram provided by the manual otherwise electric shock may occur aCharged commissioning Ar penae eClose the cover board then power on otherwise electric shock may occur Power supply can only be connected after the wiring is completed and the cover is installed It is forbidden to remove the cover in live condition otherwise electric shock may occur When the inverter is powered on even when it is in the stop state the terminals of the inverter are still live Do not touch the inverter terminals otherwise electric shock may be caused The failure and alarm signal can only be reset after the running command has been cut off Otherwise personal injury may be caused 14 G6 P6 High performance Vector Inverter User Manual eEarly on powering on inverter carries out security detection to peripheral circuit automatically at the moment do not touch the U V W terminals or motor terminals otherwise electric shock may occur A Note eWhen auto failure reset or power failure restart function is set isolation measures shall betaken for the mechanical equipment otherwise personal injury may be caused When it is used on lifting equipment mechanical contracting brake shall also be equipped Do not control the inverter s start stop by connect disconnect the power supply otherwise equipments might be damaged Do not touch the inverter terminals including the control terminals otherwise e
73. ntegration Son The function code 1 00s indicates when the deviation of PID feedback quantiyt and given quantity is 10 00V continuously regulating for 1s output frequency directive of PID regulator is 10 00Hz ignore proportional EGC differential effect Note the function code 0 indicates prohibiting integration regulation Differential time TD the larger the Value is the stronger the differential regulation The function code 1 00s indicates when change rate of deviation of PID feedback quantity and gi uantity is 10 00V during 1 00s the output frequency directive of PID regulator is 10 00Hz ignore the pro nal and integral effect Note the function code 0 indicates prohibiting differential regulations 5 7 Traverse control parameter Traverse amplitude actory value 0 0 FU 163 Kick frequency amplitude actory value 0 0 FU 164 traverse raising time Betting range 0 1 3200 0s actory value 15 0s FU 165 traverse descenting time Betting range 0 1 3200 0s actory value 15 0s 79 G6 P6 High performance Vector Inverter User Manual Traverse function is applicapable to textile chemical fiber and other industries During traverse running inverter s output frequency takes set frequency as center to swing up and down Traverse amplitude is set by FU 162 when FU 162 is set to 0 traverse running is invalid Note When FU 162 is set too large output frequency will be large than upper limit frequency during traverse running then
74. on Automatic adjustment will be made according to the temperature to ensure the reliable operation of the product and maximum operating temperature will be recorded Comprehensive switching power protection function Including switching power output short circuit protection overload protection power up soft start function open loop self locking and voltage limiting protection function ensuring the reliability of the system G6 P6 High performance Vector Inverter User Manual Rich and flexible functions sMultiple frequency given modes flexible and convenient for the operation Operating panel setting digital given The operating panel can be used to conduct v a adjustment on the frequency given Terminal reference 1 Analog Al1 Al2 0 10V or 0 20mA 2 Pulse frequency X8 DI 0 2Hz 50kHz 3 Xi terminal Up Dn mode independent able to superpose with any other frequency reference mode Communication mode given International standard Modbus protocol The above given modes can be switched online Multiple channels for given input and feedback Under the open loop or analog feedback close loop mode the given input can define the main and auxiliary calculation relation 1 Main given input auxiliary given input e 2 Max main given input auxiliary giveninput eS 3 Min main given input auxiliary given input Under the analog feedback close loop mode the feedback value can elso gee the main auxiliary calculation relat
75. on machine outputs O 1A current to injection molding signal board Cl connects current inflow end Relative to signal board of extrusion machine COM connects current outflow end Relative to the signal board of extrusion machine 27 G6 P6 High performance Vector Inverter User Manual Chapter 2 Inverter Installation 2 1 Installation environment 1 Indoor places with air vents or ventilating devices 2 Ambient temperature 10 C 40 C If the ambient temperature is greater than 40 but less than 50 remove inverter cover board or open the front door of the installation cabinet to facilitate heat dissipation 3 As far as possible to avoid installing at high temperature and high humidityplaces Humidityshould be less than 90 and frost free 4 Keep out of direct sunlight 5 Keep away from flammable explosive corrosive gas and liquid 6 No dust floating fiber or fine metal powder 7 The installation plane should be strong and no vibration 8 Keep away from electromagnetic interference source 2 2 Mountingdirection and space In order not to affect the use life of inverter and reduce its performance shoti pay attention to mounting direction and surrounding space and correctly fixed it 2 LR a Ae cera area gt 12 WHY Fi 4 SA N Fig 2 2 1 Air duck ventilation G6 P6 High performance Vector Inverter User Manual 2 3Removal and mounting of operating panel
76. or Al decelerates according to time until stop running 1 Free stop Inverter stop outputing frequency after received st mmand and will freely coast to stop Betting range aiting time of DC braking when stop DC braking current when stop DC braking time when stop During decelerating to stop when output fr outputing for some time DC braking g time when stop then starts DC braking Braking current and braking time of DC braking when stop can be set separately FU 036 0 indicates that DC braking when stop is valid Dynamic braking selection Setting range 0 1 actory value 0 0 Unuse 1 Use Initial voltage of dynamic braking Setting range 110 0 140 0 actory value 130 0 Set voltage value of dynamic braking 100 0 is relative to bus voltage 537V Dynamic braking means that by connecting inverter built in braking resistor or external braking resistor to consume inverter bus electrical energy this method can effectively avoid bus overvoltage fault 62 G6 P6 High performance Vector Inverter User Manual FU 040 Restart selection of instantaneous stop Settifig range 0 1 actory value 0 0 Invalid 1 Valid Whenundervoltage fault occur due to bus voltage is too low inverter will reset the fault automatically and automatically run Restart waiting time after instantaneous Setting range 0 01 60 00s stop Set restart waiting time after instantaneous stop Afterundervoltage fault occur inverter will wait fo
77. ot air smoothly discharge and cold air ae cabinet so as to extend the service life and stable operation for users use ePrevent cable cuts or screws entering the inverter otherwise the inverter maybe damaged Please install on apyrous material like metal keep away from flammable materials otherwise fire may occur aWiring A Danger eThe wiring must be conducted by qualified electricians Otherwise electric shock mayoccur inverter must be disconnected with power supply be breaker otherwise fire alarm may occur Please make sure the power supply is off before wiring otherwise electric shock may occur The grounding terminal El must be reliably grounded otherwise inverter shell may be electrified and exits the risk of electric shock 13 G6 P6 High performance Vector Inverter User Manual Main circuit terminals must be carefully checked Wiring must be operated in accordance with the formal wiring standard Shall not cheat on workmanship and materials or operate not according to the ruls Avoid short circuit or terminal contact undesirable caused fever leads to fire or damage to the equipment aWiring AS Note The three phase power supply cannot connect to output terminals U T1 V T2 and W T3 otherwise the inverter may be damaged eltis forbidden to connect the output terminal of the inverter to the capacitor or LC RC noise filter with phase lead otherwise the internal components of the inverter may be da
78. p need for binary conversion For binary number of 16 bits its lowest order is BITO highest order is BIT15 Running direction setting of PLC Betting range 0 255 binary conversion Set running direction of each PLC step need for binary conversion For binary number of 16 bits its lowest order is BITO highest order is BIT15 BITO corresponds to running direction of the Oth step BITO 0 the Oth step una dete is forward BITO 1 the Oth step runnig direction is reverse amp BIT15 corresponds to running direction of the 15th step BIT15 0 be he runnig direction is forward BIT15 1 the 15th step runnig direction is reverse O After the combined 16 bit binary number is converted into decimal umber then set it to the function code Function code Ti B T3 B T5 B w w BIT BIT BIT T7 B T3 BIT T5 B T7 B T9 B BIT11 B Binary bits TO T2 T4 PLC step z Acc dec time il ve SA P Acc dec time 1 A wo EN TOB r A u fo o fo e fo fo o 77 Acc dec time 2 o o e o eo o Acc dec time 3 G6 P6 High performance Vector Inverter User Manual Select one group of acc deceleration time via two binary bits There is 4 groups of acc deceleration time are selectable in all After the combined 16 bit binary number is converted into decimal number then set it to the function code 5
79. put terminal are in idle a Shutdown fault occurs during running Output valid signal when shutdown fault occurs During inverter running Output valid signals during inverter running Running frequency reaches to set value See description of function code FU 049 FDT frequency inspection see description of function code FU 050 External fault shutdown Output valid signals when there is external fault signal OO a A WO D Lower limit frequency running Output valid signal when running frequency reaches to limit frequency 7 Upper limit frequency running Output valid signal when running frequency reaches 8 Overload pre alarm When output current is bigger than or equal to signals 9 Minor fault occurs during running Output valid signals when minor m overvoltage fault occurs rload pre alarm value outputs valid 10 Inverter ready for running When no fualt occurs and is w for running directive inverter outputs valid signals 11 Undervoltage shutdown during running Output valid signal when noce fault occurs during running 12 Inverter forward running Output valid signals during forward dara 13 Inverter reverse running Output valid signals during reverserunning 14 Internal counter designated value arrival See description 6 function code FU 171 FU 173 15 Internal counter final value arrival See description of tdretion code FU 171 FU 173 16 Internal counter cycle arrival See description of tpn code FU 174 F
80. r Running command given mode indicator Fault alarm indicator O Off Outputcurrent of inverter and bus voltage are normal 43 G6 P6 High performance Vector Inverter User Manual 3 3 Descriptions of keys function BRIE Used for switching system to monitoring state P Exit to the previous page B Clear alarm when the inverter is in alarm state Data key Confirm 1 Enter each level of menu p Confirm the modified data Under quick monitoring mode switch the monitoring parameter Shift key p When modify data switch bit B Add by decade when modify function code only valid for PO group UP key Increase function code or data It is comprised of 5 6 bit nixie tubes to display song peau The relationship between LED displayed symbols and characters are as follows LED Symbol Symbol Symbol 3 3 LED display display meaning meaning meaning G6 P6 High performance Vector Inverter User Manual 3 5 Operation approch Inverter has 5 kinds of operation state in all as shown below eee OoOo Multi function key function state is set by FU 114 Quick monitoring Quick monitor 13 kinds of running state including set frequency output frequency outputcurrent Function code Modification of function code FU function group of first level menu setting Information inquiry Inquiry of inverter information running state FE function group of first level menu Fault alarm reset Inverter fault alarm disp
81. r Meanwhile main circuit terminals SB2 are correspondingly changed to 1 2 B1 B2 33 G6 P6 High performance Vector Inverter User Manual G6 90T4 G6 400T4 and P6 110T4 P6 450T4 G6 90T4 G6 400T4 and P6 110T4 P6 450T4inverters employ top in bottom out wiring Connecting terminal of DC reactor if don t connectreactor i invert a ter do not display after power on DC power supply input terminal DC output terminal of e geral braking unit SS 2 9 Matters for attention for main circuit wiring 2 9 1 Power supply wiring a i It is forbidden to connect the power cable to the vere ut terminal otherwise the internal components of the inverter will be damaged To facilitate the input side overcurrent protection wea er failure maintenance the inverter shall connect to the power supply through the circuit breaker or le e circuit breaker and contactor Please confirm that the power supply phases t ted voltage are consistent with that of the nameplate otherwise the inverter may be damaged QF 2 9 2 Motor wiring eS It is forbidden to short circuit or ground the inverter output terminal otherwise the internal components of the inverter will be damaged Avoid short circuit the output cable and the inverter enclosure otherwise there exists the danger of electric shock It is forbidden to connect the output terminal of the inverter to the capacitor or LC RC noisefilter with phase lead otherwise the internal components of
82. r a time set by the function code then reset the fault and automatically run FU 42 OG running frequency Setting range 0 00 400 00Hz actory value 5 00Hz After received JOG command inverter will run at the frequency set be the function code SS FU 043 OG acceleration time Betting range 0 1 3200 0s gt actory value 15 0s Te FU 044 OG deceleration time Betting range 0 1 3200 0s actory value 15 0s Prohibited setting frequency 1 Setting range 0 00 400 06H2 actory value 0 00Hz S reverse rotation or from reverse rotation to Ia rd rotation eS Output frequency Forward reverse dead zone time IE SCIEN al ig 6F orward eve e dead One ime Mating with multi function terminals to use When the difference of running frequency and set frequency is less than the value set by this function code output valid signal 63 G6 P6 High performance Vector Inverter User Manual Output frequency Set frequency Set frequency arrival signal Output valid Output invalid Fig 5 1 7 Frequency arrival detective bandwidth description agged detection value of frequency level FU 052 Automatic voltage regulation output Setting range 0 2 actory value 2 0 Invalid 1 Valid in whole course Automatically regulates output voltage when output voltage fluctuates prevents output voltage being affected by input voltage 2 Invalid only under deceleration stop Because braking torque will reduce when
83. ran eroan ECS 48 6 5 4 48 6 59 4 LS x 2 7 Product terminal sonticuiatiogs Fig 2 7 1 Distribution of terminals 2 8 Function of main circuit terminals 32 G6 P6 High performance Vector Inverter User Manual G6 P6 0 4T2 G6 P6 2 2T2 andG6 P6 0 75 1 5T4 G6 P6 15 18 5T4 Fig 2 8 1 1Wiring terminals distribution of models below 18 5KW Terminal symbol Terminal name and function description 1 2 B2 Connecting terminal of braking resistor DC power input terminal DC input terminal of external braking unit i Grounding terminal E R L1 S L2 T L3 Three phase AC input terminal oe U T1 V T2 W T3 Three phase AC output terminal lr G6 P6 18 5 22T4 G6 P6 75 90T4 POWER OPTION o Noron Ss Terminal name and function de S ripiion Le Three phase AC ont ute rminal NS Grounding terminal PE Bn ey Internal braking unit option for Gers S 4 G6 P6 75 90T4 D a A e laJ amp m d w w POWER OPTION MOTOR Terminal symbol Terminal name and function description R L1 S L2 T L3 Three phase AC input terminal B1 DC power supply input terminal Connecting terminal of braking resistor U T1 V T2 W T3 Three phase AC output terminal Ts hs Note Products with tandard built in braking unit can realize DC bus and braking function at the same time if DC reactor and braking function are needed to be realized at the same time please contact the manufacture
84. rdance with the slave address of inverter side 3 When time interval between data and data that constitutes message exceeds 24 bits 97 G6 P6 High performance Vector Inverter User Manual Chapter 8 Repair and Maintenance 8 1 Periodic Inspection As a result of inverter use environment changes such as temperature humidity smog and so on as well as aging of inverter internal parts kinds of faults may occur Therefore in the course of storage and use daily inspection and periodic maintenance should be carried on Inspection Items Inspection contents Solutions Terminal screws Whether the screws are loosen Screw up by screwdriver Blow the dust off with 4 6kg cm dried Heatsink Whether there is dust compressed aif PCB printed circuit Blow the d dt of with 4 6kg cm dried Whether there is dust board Whether there is abnormal noise Cooling fan abnormal vibration Power component Whether there is dust Bus aluminum electrolytic capacitor bubble or leak Fig 8 1 1 Inverter feriodic inspection 2 8 2 Components replacement agelimit SS g Fansand bus aluminum electrolytic ge are easy to damage parts of inverter to ensure pl long term security work of inver ease replace periodically Under condition of ambient S temperature below 30 C 80 ratedk 5 follows 1 Fan should be fedlaced after 3 years running time of 12 hours day replacement time is as 2 Aluminum electrolyt
85. response message using communication detection between master and slave stations Any calue can be used for test code and data Loop test message of the slave inverter 2 is demonstrated as follows Directive massege Slave station address o Function code High order Test code Low order gt High order Low order High order R CRC 16 y rs x Fi Ge Low order 3 Response massege normal state Q D Slave station address Es Function code High orders q Y Sb P Test code f D x Low erde r CP A A gt Low order jm E SE 7 gl High order Low order Response massege fault state Slave station address Function code Error code High order CRC 16 Low order Fig 7 3 2 1 Serial communication loop test example 92 G6 P6 High performance Vector Inverter User Manual 7 3 3 Write in of multiple memory registers At most 16 inverter memory registers can be writedin Begin with the assigned number write the assigned data into assigned quantity of memory registers Write in data must conduct in accordance with numbered order of the Registers respectively in order of high 8 bits and low 8 bits aligned in directive message From PLC modify 000H 001H registers messages of slave inverter which is shown as follows directive mesage Slave station address Function code High order F Start address Low order quantity
86. roperly Generally the user does not need to change to the parameter when user adopts defaut carrier frequency running the inverter by derating the rated output shall be decreased by 20 for every carrier frequency rise of 1K Auto adjustment selection of carrier Betting range 0 1 actory value Depends on type 0 Non auto adjustment 1 Auto adjustment Revolving direction control Betting range 0 2 actory value 0 0 Running in defaut direction After power on inverter runs according to the actual direction 1 Running in opposite direction Change motor running direction its role is equal to change motor direction of rotation by adjusting any two motor cables 2 Reverse prohibited Is suitable for application in particular occasion motor reverse ru Qu needed don t need motor running the reversal of the occasion In running or jog state revolving dien control refers to the following logical chart Running state Is reverse Is reverse 4 NO JOG Running running direction prohibited valid running prohibited valid 0 Directly startup The inverter begins to ru from the startup frequency 1 DC braking then start DC brake in according with the mode set by FU 028 and FU 029 then start from startup g frequency Applicable to occasion of ANnertial load on startup may run reversely 2 Speed tracing startup Invertercalculate the speed and direction of motor then start from the current
87. rs displayed by the operating panel and Bho switch such parameters Users can define the parameters displayed upon running and stopping respectively Users can define such parameters as voltage givenfrequency current Users can make secondary development S Universal expansion port is provided as standard Physical port SPI bus software protocol Modbus The ports provide 24V 500mA power supply S The CPU expansion scheme can realize PLC function L lt supports programming by user to realize process control Enhanced function The software filtering time for the Al1 Al2 analog input is ws to enhance the anti interference capacity Independent multi section modification can be made on Al2 analog input curve Sulti step speed setting is provided with 15 speeds as standard Standard output frequency is 600Hz with a faximum output frequency of 2000Hz it is applicable to such the textile industry It supports the overload protection with Independent high speed pulse es function temperature feedback and output ports are provided to realize high speed pulse cascade G6 P6 High performance Vector Inverter User Manual Typical industry applications mDigital control machine Compact structure The size is equal to 70 of the inverter of the same power lLow speed precise processing The excellent low frequency torque performance can meet the processing demand of the machine main shaft
88. s larger than motor s rated capacity be sure to adjust motor protection parameters in inverter or add thermal relay before the motor in order to protect motor A Running above power frequency The inverter s output frequency range is OHz 600Hz If customers Fi inverter above 50 Hz please consider the mechanical devices bearing capacity Mechanical devices vibration At some output frequencies inverter may reach the mechani sonance point of the load device then avoid by setting the parameters of the jump frequency ey Motor heat and noise S The inverter outputs PWM voltage wave with a ce un of harmonics so that motor temperature rise noise and vibration will increase slightly Dr running under power frequency condition Voltage sensitive devices and capacitors to i ve power factor are prohibited The innverter outputs PWM wave if volta sitive devices and capacitors to improve power factor are connected to the output circuit it will bring bout instantaneous large current or even damage to inverter please do not use Contactor installed between the inverter input and output is not allowed to be used to control start stop of inverter When it is necessary to be used to control start stop of inverter there should be an interval of no less than an hour Frequently charge and discharge may reduce the life of the capacitors in inverter If switching devices such as contactors are equipped between inverter output e
89. speed 12 gt Multi step speed 13 Multi step speed 14 Multi step speed 15 Set of corresponding frequency of multi step speed ti step speed 0 actory value 5 00H ti step speed 1 actory value 15 00 ti step speed 2 actory value 25 00 ti step speed 3 actory value 30 00 ti step speed 4 actory value 35 00 ti step speed 5 actory value 40 00 ulti step speed 6 actory value 45 00 ulti step speed 7 Betting range 0 00 400 00Hz actory value 50 00 N N T E N N w fo T N T N T N o co Es D a 75 G6 P6 High performance Vector Inverter User Manual i step speed 8 Betting range 0 00 400 00Hz actory value 8 00Hz i step speed 9 Betting range 0 00 400 00Hz ory value 9 00Hz i step speed 10 Betting range 0 00 400 00Hz ory value 10 00Hz i step speed 11 Betting range 0 00 400 00Hz ory value 11 00Hz i step speed 12 Betting range 0 00 400 00Hz ory value 12 00Hz i step speed 13 Betting range 0 00 400 00Hz ory value 13 00Hz i step speed 14 Betting range 0 00 400 00Hz ory value 14 00Hz i step speed 15 ory value 15 00Hz 0 Single cycle PLC only circulates one time after ran over 15 steps of speeds will top 1 Single cycle then run at the 15th multi step speed After finished 15 steps of s keep running at the 15th multi step speed wi 2 Singular cycle PLC circulates unceasingly after finished 15 steps of sped will start the new circulation from
90. speed to realize motor start smoothly without impact is suitable for large inertia load restart after instantaneous power off FU 026 Startup frequency Betting range 0 00 10 00Hz actory value 0 00Hz FU 027 startup frequency holding time Betting range 0 00 60 00s actory value 0 00s Set startup frequency and startup frequency holding time when start running DC braking current when start Betting range 0 0 150 0 actory value 0 0 DC braking time when start Betting range 0 0 60 00s actory value 0 00s Set DC braking current and braking time when start 61 G6 P6 High performance Vector Inverter User Manual Fuoso Acc deceleration mode selection betting range 0 1 actory value 0 O Linear acc deceleration Change output frequency according to set acc deceleration time There 4 groups of acc deceleration time seletablevia multi function input terminal See fig 5 1 1 5 1 S curve acc deceleration Smooth the start and ending section during the acceleration and deceleration and reduce the impact on mechanical devices RS NN o mem Sn Fig 5 1 1Acc deceleration time select via terminals FU 031 5 curve acceleration characteristic time Setthg range 0 2 2 0s actory value 0 5s FU 032 5 curve deceleration characteristic time Setthg range 0 2 2 0s ES actory value 0 5s S curve characteristic time means the time from 0 to set ac deceleration time Acceleration and deceleration set separately command then mot
91. tage frequency Output Allowable voltage range 1 4 Technical specifications of product tom O Specification 20 G6 P6 High performance Vector Inverter User Manual Output frequency Digital directive 0 01 10 C 40 C precision Digital set 0 01Hz Analog set maximum frequencyx0 1 Speed adjustable range 1 100 G type 150 rated current 60s 180 rated current 6s 200 rated Set frequency resolution Control features current transient stop P type 120 rated current 60s 150 rated current 6s 180 rated Overload capacity F current transient stop Z type 150 rated current 60s 180 rated current 6s 220 rated current transient stop Control mode Open loop VVVF control Open loop vector control Torque boost Manual torque boost auto output per during acceleration Startup torque 0 35Hz 150 rated torque ES Linear or S curve acc deceleration 4 kinds of acc deceleration time 0 1 Acc deceleration curve 3000 0s adjustable continuus ly JOG frequency 0 00 a Ohz JOG acc deceleration 0 1 3000 0s JOG function o slip egulation AVR Standard function frequency function carrier frequency automatic adjustment automatic economic running simple one drive two water supply function 16 steps Functiondescription multi step speed running simple PLC program running traverse function for spinning closed loop PID adjustment control 3 kinds of control mode keypadcontrol analog terminal control serial chann
92. ter User Manual FE Fault factors FE OOO current fault type 0 No Fault 18 FE OO1 current fault type output frequency 0 00 400 00Hz FE OO2 current fault type output current 0 00 2000 0A FE 003 current fault type busbar voltage 0 00 1000V FE 005 last fault type O No Fault 18 FE 006 last fault type output frequency 0 00 400 00Hz FE OO7 last fault type output current 0 00 2000 0A FE OO8 last fault type busbar voltage 0 00 1000V FE OO9 last fault type move direction FE O10 The first two fault type ei Fault 18 Or A SA FE O11 The first two fault type output frequency 5p 00 400 00Hz FE O12 The first two fault type output current W 0 00 2000 0A ef FE 013 The first two fault type busbar voltage amp 0 00 1000V RS FE O14 The first two fault type move direction ee FD human computer interface display factor Fd 000 frequency setting oy 0 00 400 00Hz NA ST Fd 001 input frequency Co 0 00 400 00Hz ESS w Fd 003 EM input voltage 0 1 2000 0V arin LA Fd 004 cung Voltage 100 1000V FOH AN S Fd 005 ating speed 0 30000rmp FIH aS Fd 006 frequ acy inverter temperature 0 100 celsius degree F2H Fd 008 PID Feedback 0 00 10 00V F4H e e A 83 G6 P6 High performance Vector Inverter User Manual Fd 016 accumulated running hours 0 65535h af EE CE VE CE 84 G6 P6 High performance Vector Inverter User Manual Chapter 6 Fault Alarm and Countermeasures 6 1 Fault and Alarm Fault and alarm are bot
93. the input wire and output motor wire they shall be kept orthogonal When analog voltage and current signals are adopted for remote frequency setting twinning shielding cable shall be used The shielding layer shall be connected to the grounding terminal PE of the inverter and the signal cable shall be no longer than 50m The wires of the control circuit terminals RA RB RC and other control circuit terminals shall be separately routed t is forbidden to short circuit the shielding layer and other signal cables and the equipment When the inverter is connected to the inductive load equipment e g electromagnetic contactor relay and solenoid valve surge suppressor must be installed on the load equipment coil as shown in Fig 3 5 za 1 1 1 l 1 1 1 i I Inductive DC24V Inductil f AC 220V Induct AC 220V losd i ee i re HB AR ae 1 1 7 gy Fig 2 9 4 2 Application of inductive load surge stippressor J d amp 36 G6 P6 High performance Vector Inverter User Manual 2 10 Terminal wiring 2 10 1Control circuit and main circuit connection G6 P6 High performance Vector Inverter 2 10 2Arrangement sequence of the control circuit terminals 2 10 3 Description of control circuit terminals 10V Alt Analog input Al2 ND X1 RUN Terminal function description O ulti function input X1 RUN ion input terminal X2 REV ion input x A x terminal Digital input ermin
94. the inverter may be damaged When contactor is installed between the inverter and the motor it is forbidden to switch on off the contactor during the running of the inverter otherwise there will be large current flowing into the inverter triggering the inverter protection action Length of cable between the inverter and motor If the cable between the inverter and the motor is too long the higher harmonic leakage current of the output end will cause adverse impact on the inverter and the peripheral devices It is suggested that when the motor cable is longer than 100m output AC reactor be installed Refer to the following table for the carrier frequency setting 34 G6 P6 High performance Vector Inverter User Manual Length of cable between the Less than 50m Less than 100 m More than 100m inverter and motor Carrier frequency PA 00 Less than 15kHz Less than 10kHz Less than 5kHz 2 9 3 Grounding wiring The inverter will produce leakage current The higher the carrier frequency is the larger the leakage current will be The leakage current of the inverter system is more than 3 5mA and the specific value of the leakage current is determined by the use conditions To ensure the safety the inverter and the motor must be grounded The grounding resistance shall be less than 10ohm For the grounding wire diameter requirement refer to 2 6lectotype of main circuit peripheral devices Do not share grounding wire with the weldi
95. uick and smooth tracing on th free rotating speed of the motor without any impact It is especially suitable for Fan pump the equi nt whose operation shall be traced upon the power recovery after instantaneous power failure th bo Current Rotating speed IF Let He bm mii Fig 4 Quick and impactless rotating speed tracing upon the free rotation of the motor G6 P6 High performance Vector Inverter User Manual High reliability design Meeting the relevant international product standards IEC61800 2 General requirements Rating specifications for low voltage adjustable frequency a c power drive systems IEC61800 3 EMC product standard including specific test methods IEC61000 6 Electromagnetic compatibility EMC Part6 Generic standards IEC61800 5 1 Safety requirements Electrical thermal and energy dn UL Standard for Safety for Power Conversion Equipment Me ated QE lntegrated design of hardware interface The control board button type operating panel are integrated to facilitate the operation and maintenance of the user ntegrated design of software protocol Terminal 485 universal expansion port SPI protocols are integrated Modbus protocol Integrated design of main circuit terminals 0 75G to 15G integrated 18 5G to 75 integrated to facilitate the operation and maintenance of the user L Built in braking unit design 0 75G to 15G as standard 18 5G to 75G as optiglto reduce the cost and the install
96. unication 485 parameter iii 80 5 9 Parameter of internal Counter timer scecccc ccccccesscceveesceds3s5ke0d M caveceesdasebi enana E edidi eia 81 5 10 Missing phase protectionof input and output 82 5 11 Password protection and initialization parameter 0 cecec eee cee eee teeta tees teeta seas tesa etaeseeeeeenaeeee 82 Chapter 6 Fault Alarm and Countermeasures G lLFault and Alarm lu Senedd 6 1 1 Fault indication and fault reset eee eee eee eee e re reeeee eternal LO EEEE PEPE EEEE ES 85 6 2 Fault alarm and contermeasures C2 Ar E EEE AEE EENDE 85 6 3 Solutions of common FAU iu ions 6 3 1 No display after power On e seeeeeeeeeeeeeeeeeeeeeeee 6 3 2 Motor does not run after inverter ran 0 0 0 eee Chapter 7 Serial 485 MODBUS Communication Protocol GB 88 7 1 Composition of MODBUS communication TAT Interface MOGO iscsi ee Eee catia seen een Sn EEE AT 88 7 1 2 Communication network mode RTS ER RSR A PO E 88 7 3 5 Broadcast sending data Q ee ri tn NAE SIERE A OEN IE E A ONE E 94 PA ASENET DAEN 1e EAE EEEE sunseccseqadeasssccioohsnipeensissvncskaaupecdieaagduyoceassanpeunieoededeudeamaseesdugaeias gt 94 TA EOC VS data yeei rene aes e nE AE EEEa e E pear ino eE AEREA A EPEE aE EE 94 7 4 2 Monitoring data 7 4 3 Setting data 7 4 4 Testing data oF M ster AVONET i cisa eri du Att
97. unning state when both of them are valid FU 003 Frequency A directive selection Sethng range 0 8 actory value 0 FU 004 Frequency directive B selection Settihg range 0 8 actory value 0 57 G6 P6 High performance Vector Inverter User Manual 0 Keypad potentiometer Adjustment range is between the lower limit frequency and the upper limit frequency 1 Digital directive given Via keypad multi function terminals X1 X8 to realize UP and DOWN adjustment Refering to parameter FU 080 FU 087 When inverter is in stop state UP DOWN adjustment is valid when monitoring given frequency under quick monitoring mode while inverter is in running state UP DOWN adjustment is valid under quick monitoring mode 2 Al1 analog input quantity 3 Al2analog input quantity Frequency is set by analog input terminals Inverter provides 2 input terminalS of analog quantity as standard besides optional multi function I O expansion cards can provide 2 input terminals of analog quantity Al3 Al4 AI Al2 can supply 0 10V voltage or 0 4 20mA current Voltage and current can switched via jumper Al1 Al2 of control board AI3 is 0 5V Al4is 0 5V 4 20mA 4 High speed pulse input setting frequency is given via high speed pulse input terminal One high speed pulse x8 di as inverter standard configuration set frequency is controlled via input pulse quantity of pulse input terminal Signal specification of pulse setting Pulse voltage range is pulse frequency range is 0 0 50
98. verter User Manual Contents PYG E AEA E T E E E E E E EA E 1 Chapter 1 Introduction to G6 P6 Series Inverter 1 1 Product nameplate description 18 1 2 Product model description 18 1 3 Series model description 1 4 Technical Specifications of Product issciscicncccssssesicnscsnncaseascsssa sn ensinei iio aieia iaeiei aineina 20 1 5 Description of each part of the product is 22 1 6 Installation dimension figures of inverter us 22 1 7 Description of optional accessories immune 25 127 4 Option description of DG heatots rennes ere a einen cis ane eee 25 1 7 2 Braking resistor selection guideline ins 26 1 7 3 Braking resistor connection description scevvsvisisancncnceseessas sdnusnnsindbesaiasscuvernnsieddeen asia ddusnanndddieseeseanatancis 26 1 8 Connection description of extrusion machine s signal Board fs 27 Chapter 2 Inverter Installation ie 2 1 Installation environment 2 2 Mounting direction and space s seeees 28 2 3 1 Removal and mounting of operating panel eee 2 3 2 Removal and mounting of covers of inverter with plastic eplsure rt deieensdar vxesusciekeedisiasdhiabsbunsi 29 2 3 Removal and mounting of operating panel and cover 2 9 2 Motor wiring 2 9 3 Grounding wiring sesse 2 9 4 Countermeasures for conduct 2 10 Terminal wiring 2 10 1Control circuit and main circuit connection 2 10 2 Arrangement sequence of the control circuit terminals
99. when high control precision is not required as well as the actory value 0 occasion that one inverter drives multiple motors 1 Open loop vector control indicates without encoder isapplicapbale to universal sae hab without encoder one inverter only drives one motor such as CNC machine centrifugal e lifting extrusion machine and so on Before this control mode is used please carry out FU 060 motor eter self learning Note Function group FU 061 V F curve parameter is also valid under vector pu FU 002 Running directive given mode Betting range 0 2 actory value 0 There are up to 3 kinds of running directive given modes seletable 0 Running directive given via operating keypad via keys of RUN Fa multi function M FU 114 1 Running directive given via terminals X1 RUN is for faut forward running X2 REV is fordefaut reverse running X6 JOG is for JOG X7 RST 2 Running directive given via serial 485communication to achieve inverter run stop forward reverse runand other operation Refer to Modbus communication protocol R9 Note Switch to local control keypad control trough ining directive given model terminal State of running directive control terminal Wo FU 002software state setting Running directive given mode in sevice X1 RUN A D PE RS PT Invalid By Y e O E C e E a a Es E Fig 5 1 1 Description of command resource switch Running and JOG commands separately control set frequency it will be in in r
100. y of VCI max petting range 0 00 400 00Hz Input Input curve diagram shown as chart fig 5 4 3 69 G6 P6 High performance Vector Inverter User Manual Giv biff quency MAX input quantity RAMAE corresponding frequency JERAJ AZE MIN input quantity corresponding frequency Mi iputiquantity MAX Hifi put quantity Fig 5 4 3 Corresponding frequency setting curve of analog or pulse quantity FU 093 l1 input filtering time Betting range 0 01 5 00s actory value 0 10s orresponding set frequency of Al2 min Input orresponding set frequency of Al2 max CHENE CEE betting nent nput Set filtering time of Al2 analog og quantity fluctuates severely increase the value amp FU 099 PULSE min input orresponding set frequency of PULSE Betting range 0 00 400 00Hz ax input Pulse inputs only via terminal X8 When X8 is used as high peed pulse input please set FU 087 to 0 FU 103 PULSE input filtering time Betting range 0 01 5 00s actory value 0 10s Set filtering time of pulse input When pulse input fluctuates severely increase the value 70 G6 P6 High performance Vector Inverter User Manual FU 104 Dutput function selection of relay 1 Betting range 0 19 actory value 2 FU 105 Dutput function selection of relay 2 Betting range 0 19 actory value 3 FU 106 1 function definition Betting range 0 19 FU 107 2 function definition Betting range 0 19 oO No output function Out

English manual of G6 P6 NEW

Contents

Download Pdf Manuals

Related Search

Related Contents