Operator manual
Contents
1. 6 Extending the Adiustable Arms raise the front and lovvers the rear of the Scrubdeck After Scrubdeck has been leveled tighten Locking Nuts A 7 With Pad attached securely to Grip Face of EDGE Deck the machine is ready to use NOTICE NEVER place aggressive Pads Maroon Prep Dominator HD Strip etc directly onto the Grip Face Always use Red or Blue Spacer pad to prevent Grip Face damage 16 MiniMac OP EN LEVELING DISK DECKS LEVELING CYLINDRICAL DECKS NOTICE NOTICE All Scrubdeck s should be level at time of machine delivery If machine Scrubdeck is not level Contact your Servicing Dealer All Scrubdeck s should be level at time of machine delivery If machine Scrubdeck is not level Contact your Servicing Dealer All Single pad Scrubdecks have Adjustable Deck Arms 1 Drive machine to a flat level surface and turn machine to allow the operator to lessen the torque that may off develop from the Single pad Scrubdeck 2 Ensure that Scrubdeck is in full upright position To level a Single Pad Scrubdeck to lessen the torque allow Scrubdeck to be pitched backward only slightly 3 Turn on machine and depress the Brush switch Just bef2. Arms Turn the Hexagonal Arm B on each side of I on the Scrubdeck to level it Use a level ontop of the Scrubdeck SEE BELOW E 4 i NO 6 Extending the Adjustable Arms raise the front and lowers the rear of the Scrubdeck After Scrubdeck has been leveled retighten Locking Nuts A 6 Extending the Adjustable Arms raise the front and lowers the rear of the Scrubdeck After Scrubdeck has been leveled ensure correct pitch backward if you have retighten Locking Nuts A MiniMac OP EN 17 MACHINE OPERATION PRE CLEANING CHECKLIST OPERATING HINTS Read and understand the Safety Messages section on 1 Observe the amount of solution the machine is Pages 3 and 4 before operating the machine 1 Check Battery Condition Gauge on the Control Panel Make sure Batteries are fully charged before using 2 Check the condition of the Pads or Brushes Check the condition of the Squeegee Blades Raise the Scrubdeck and Squeegee before transporting then transport the machine to the filling station Turn the machine OFF Fill the Tank with up to 17 gallons of clean water either at the front fill port A or rear fill port B SEE BELOW 7 Add APPROVED cleaning chemical to the Tank Use the proper dilution ratio indicated on the bottle Contact us at 1
3. VACUUM MOTOR 1 The machine is equipped with a 24 volt 75HP Vacuum Motor B SEE BELOW 2 If foam or water gets past the Recovery Tank s Vac Screen Ball system the Unloader Valve C will drain it from the Vac Box D SEE BELOW 3 The Vacuum Motor has an Optional Foam Muffler E available to quiet machine operation SOLUTION FILTER The solution system has an Inline Filter F to filter out cleaning solution prior to scrubbing SEE BELOW qu PI Tr Ka a A li AAA IEA j 2 1 To clean the Solution Filter first unscrew the clear cap G from house 1 and remove the stainless steel screen H SEE BELOW 2 Rinse any debris from the screen with clean water 3 Reinstall screen and screw cap HZ p back on tightly K e e z il 7 15 AC D SF s LETE x 24 MiniMac OP EN BATTERY CHARGING Charger Specifications is connected plug the charger power cord into a grounded 110 Volt standard wall outlet C e Output voltage of 24 Volts f f f f 5 The Charge
4. 4 Safety Label Locations 6 LCD Screen Menu Displays 7 Operation Controls Pad Assist 8 Operation Controls Traction 9 Machine Components 10 Machine Components 11 Machine Setup 12 Un Crating Machine 12 Connecting Batteries 12 AdjustingSgucegee 13 RemovingSguecege 13 Replacing or Rotating Squeegee Blades 13 Installing Disk Pad Driver or Brush 14 InstallingDriverPads 14 Installing Cylindrical Brush 15 Installing EDGE 16 Leveling EDGE Decks 16 levelingDiskDecks 17 Leveling Cylindrical Decks 17 Machine Operation 18 Pre CleaningChecklist 18 18 One Pass Scrubbing Pad Assist 19 ScrubOnly een 19 Vacuum ins 19 One Pass Scrubbing Traction 20 Scrub ONE ANANIN KEMAN 20 Vacuum Only ins
5. CLEAN AND OR LUBRICATE INSPEC REPAIR PROBLEM SOLUTION TANK CONDITION RS PS SQUEEGEE PIVOT POINTS amp KNOBS 3 3 SOLUTION FILTER CLEANING RS RE SCRUB DECK LINKAGE z VISUALLY INSPECT INSPEC REPAIR PROBLEM SOLUTION TANK CONDITION PP RECOVERY TANK 8 GASKET CONDITION 1918182505 2 RAIN SAVER VACUUM FLOATS amp SCREENS VACUUMHOSES pf PP SOLUTIONHOSES pf PP BLADE RETAINERS 8 HARDWARE J PP SQUEEGEE WHEELS BRUSH SKIRTS 80 CASTER CONDITION _ S T DRIVE WHEELS CONDITION COMMENTS SERVICING DISTRIBUTOR TECHNICIAN S NAME DA SIGNATURE CUSTOMER S NAME 000 DATE SIGNATURE 30 MiniMac OP EN TROUBLE SHOOTING PROBLEM CAUSE SOLUTION NO POWER NOTHING OPERATES SCRUBMOTOR DOES NOT OPERATE VACUUM MOTOR DOES NOT OPERATE INSUFFICIENT SOLUTION FLOW NO SOLUTION FLOW POOR WATER RECOVERY MiniMac OP EN FAULTY POWER SWITCH BATTERIES NEED CHARGING FAULTY BATTERIES LOOSE BATTERY CABLE MAIN CIRCUIT BREAKER TRIPPED GREEN DRIVE BUTTON IS NOT DEPRESSED CIRCUIT BREAKER TRIPPED FAULTY SCRUBDECK MOTOR OR WIRES FAULTY VACUUM SWITCH CIRCUIT BREAKER TRIPPED FAULTY VACUUM MOTOR CARBON BRUSHES WORN SOLUTION TANK LOW FLOW LEVER TURNED DOWN SOLUTION FILTER CLOGGED SOLUTION LINE CLOGGED SOLUTION VALVE CLOGGED NO SOLUTION IN TANK SOLUTION SWITCH IS OFF SOLUTION SCREEN CLOGGED FAULTY SOLUTION SO
6. BE MINIMAG www rpscorporation com www factorycat com www tomcatequip com 2014 RPS Corporation Operating Instructions EN MODELS 17 DISK PAD ASSIST 20 DISK PAD ASSIST 23 DISK PAD ASSIST 17 DISK TRACTION 20 DISK TRACTION 23 DISK TRACTION 26 DISK TRACTION 28 DISK TRACTION 24 CYLINDRICAL 20 EDGE 24 EDGE 28 EDGE Read these Instructions before using the machine Read these Safety Messages before using the machine VERSION 14 0117 M n Mac OP EN INTRODUCTION This manual is furnished with each new machine This manual will allow the Operator to get the best performance out of your RPS manufactured Scrubber Drier Sweeper Burnisher or Orbital Scrubber Read this manual thoroughly before operating or servicing the machine This machine will provide excellent performance but the best results will be obtained at the most minimum costs if e The machine is regularly maintained per the machine Preventative Maintenance instructions provided e The machine is operated with reasonable care and caution e The machine is maintained with manufacturer supplied parts ABOUT THIS MANUAL TABLE OF CONTENTS Tells you where to look in the manual SAFETY MESSAGES Section contains important information regarding hazard or unsafe practices of the machine Lev els of hazards are identified that could r
7. 2 Remove and clean debris from the float shut off screen and Drain Saver located inside the Recovery Tank 3 Drain and rinse Tanks thoroughly and flush out Solution Feed to deck 4 Inspect vacuum hose for any objects obstructing the air flow 5 Raise squeegee and wipe blades with a clean cloth Store squeegee in the raise position to prevent damage or setting of the blades 6 Wipe down machine if needed Use a non abrasive non solvent cleaner or a clean damp cloth 7 Recharge the batteries if needed WEEKLY MAINTENANCE 1 Check battery water level in each cell of the batteries and fill as needed Always use distilled water to refill batteries Batteries should be filled approximately to 1 above the plates Overfilling will cause the batteries to leak during charging The charging process creates gas bubbles inside the battery which effectively increases the volume of the electrolyte o Pp WATER LEVEL SHOULD BE 1 8 ABOVE PLATES n a Clean battery tops to prevent corrosion Flip Scrubdeck brushes pads Drain and rinse tanks thoroughly To thoroughly flush out any solution chemicals in solution line valves refill solution tank with a few gallons of warm clean water and run the machine until tank is empty MONTHLY MAINTENANCE 1 Check scrub head and squeegee lifting cables for wear and spring tension 2 Check machine for water leaks and loose nuts and bolts 3 Check t
8. 1 With the Squeegee in the up position turn machine power off 2 Disconnect Vacuum Hose A from squeegee and loosen both knobs B SEE BELOW E z r AR balios ao rn et yayi a T 3 Pull Squeegee assembly backward from the lifting carrier 4 Inspect or repair as needed and reinstall REPLACING OR ROTATING SQUEEGEE BLADES NOTICE FOR SAFETY Before leaving or servicing the machine stop on a level surface turn off machine and remove key 1 Remove the Squeegee assembly from the machine Remove Blade retainer strap and remove Squeegee Blade 2 Rotate the Squeegee to new edge position or replace as required 3 Install Blade on the locating pins of Squeegee Assembly 4 Install Squeegee Retainer Strap 5 Fasten and lock knobs starting in the center and moving outwards 13 INSTALLING DISK PAD DRIVER OR BRUSH 5 Attach Brushes or Pads to Motor Drives Squeegee the scissor locking device and lift brush up on to the 1 Turn on machine power motor drive hub Make sure the scissors close and lock one the Brushes are on SEE BELOW 2 Raise the Scrubdeck by depressing the Brush switch in AN to the up and OFF position and turn the machine LE gt power back off Remove Key 3 If the machine is equipped with Jaws remove pin A and undo latch B on front of Jaws to open them SEE BELOW INSTALLING DRIVER PADS 1 Select the correct Pads that be
9. 20 Adjust Solution Flow 21 Adjust Curtains dica 21 Adjust Wipers ui 21 Draining Solution Tank 21 Draining Recovery Tank 21 Open 22 Flush Recovery 22 Clean Drain Saver 22 Clean Vacuum Screen 22 MiNiMAG OP EN HP PL IK U A 23 SOUDE dle 23 Squeegee Down 23 Deck Height 24 Vacuum Motor 24 SOLUTION FIIer b 24 Cleaning Solution Filters 24 25 External Battery 1 25 On Board 26 On Board Battery Charging Optional 26 Battery Maintenance Guide 27 A e o 27 InspectionandCleanind 27 e eg e gt RM A 27 era 27 Maintenance 28 Daily 28 Weekly 28 Monthly 28 Yearly 28 Storing I Fe Co a p lt 22 8 a 28 Checking Battery Specific Gravity 28 PM Records 29 31 Trouble Shooting Central Command 33 Machine Specs 35 Common aaa 36 RoundDiskBrushes 36 Round DISK PASS ee 36 EDGE Pa
10. 800 634 4060 or 01 1 262 681 3583 if unsure NOTICE The clear tube Solution Sight Tube C at the rear of the machine indicates the amount of water in the Tank SEE BELOW Fa TA A te in 1 TPF g it a E si T er mi 2 m ADANGER EXPLOSION RISK Flammable materials can cause an explosion or fire Do NOT use flammable materials in Tank or pick up TO AVOID DAMAGE TO THIS MACHINE Use APPROVED detergents only Water temperature must not exceed 130 F 54 C e Do NOT use high percentage Bleach mixture 18 dispensing on the floor and adjust to the desired flow To increase the solution flow rate press the Solution Control Toggle up To shut the solution OFF completely just release the Drive button or use dash mounted switch Keep an eye on the clear Vacuum cover to make sure that there is not any foamy buildup in the Recovery Tank If excess foam begins to develop pour a recommended foam control solution into the Recovery Tank Foam is usually an indication of excessive soap Always operate at lower speeds when scrubbing around walls and objects You should reduce the speed to maintain control when turning If Squeegee starts to streak raise and wipe the Blades with a clean cloth if the problem continues check the Squeegee Blades for wear or damage and rotate if needed You may need to pre sweep before scrubbing Only U
11. CUSTOMER INFORMATION CUSTOMER EMAIL ADDRESS PHONE CITY STATE ZIP CONTACT MACHINE INFORMATION MODEL BATTERY CONDITION CELL 1 CELL 2 CELL 3 CELL 4 CELL5 CELL 6 IBATTERY 1 HYDROMETER OO BATTERY 1WaTERConDTION BATTERY2 KYDROMETER 0 1 BATTERY 2 WATER common L TI TL NOTES PAD BRUSH CONDITION SCRUB BRUSH FIBER LENGTH ROTATED BRUSHES 75 BROOM DRIVER SOCEETS 4 GOOD WORN NEEDS REPLACEMENT DRIVER IDLER HUBS GOOD WORN NEEDS REPLACEMENT SIDE BROOM CONDITION GOOD WORN NEEDS ROTATED SIDE TO REPLACEMENT SIDE DISK PAD DRIVER GOOD WORN NEEDS REPLACEMENT EDGE PAD GRIP FACE GOOD WORN NEEDS REPLACEMENT CHECK OPERATION AND CONDITION OF INSPEC REPAIR PROBLEM KEY SWITCH OPTIONAD TETAS S O PAGE BUTTON ISO BRUSHPRESSURETOGGLE PP MANAGERSLOCKOUT REVERSE SWITCH PP BRUSH SWITCH 000006 SOLUTION SWITCH SOLUTION SOLENOID LOWSOLUTIONLIGHT BRUSH DECK LIFT SYSTEM BRUSHMOTORS VACUUM SWITCH 2 VACUUM MOTOR PERFORMANCE 46 MiniMac OP EN 29 OFF BOARD VAC SWITCH SQUEEGEE LIFT SYSTEM pf SQUEEGEE ADJUSTMENT PITCH AND HEIGHT SQUEEGEE BLADES DRAIN HOSE AND PLUG SIDE BROOM OPERATION pf SPRAY JET PUMP HOSE amp NOZZLE BATTERY CHARGER CONNECTION amp FUNCTION PITCH OF SCRUBDECK MUST BE LEVE PITCH OF EDGE DECK MUST BE LEVEL
12. Drive Buttons F VACUUM ONLY Turn on machine Power Switch A while making sure the Speed Control Knob B is at a lower setting Lower the Squeegee by rotating the Squeegee Lift Lever C all the way to the right Vacuum Motor will turn on automatically Begin vacuuming by pressing one of the green Drive Buttons F on the Handlebars MACE IN U S A a A 7 4 Me A RA es Mi za 7 E WS a gt ia y Y 20 G H MiniMac OP EN 1 ADJUST SOLUTION FLOW 1 Push UP on the Solution Flow Toggle A to increase the solution flow and push DOWN on the toggle to decrease solution flow SEE L ADJUST CURTAINS 1 For Jaw curtains release Jaw latch B and remove Jaw Pin C on the front of the Jaws to open them SEE BELOW 2 Loosen curtain band screws D SEE BELOW 3 To adjust curtain to the desired height just slide the curtain up or down in the slits and tighten screws 4 Close Jaws reconnect the latch and reinsert the pin D ADJUST WIPERS 1 For Cylindrical side wipers loosen wiper band screws E SEE BELOW 2 To adjust wiper to the desired height just slide the wiper up or down in the slots and tighten the screws MiniMac OP EN DRAINING SOLUTION TANK To drain unwanted cleaning solution from the Solution Tank perform the f
13. RUN TIME BATTERIES RUN DOWN BATTERIES STILL DOWN BATTERIES LOW ON WATER BATTERIES OVER CYCLED 32 SOLUTION REPLACE WIPER MATERIAL TIGHTEN PIVOT POINTS CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER GREASE BEARINGS CONTACT LOCAL SERVICING DEALER REDUCE PRESSURE WITH SWITCH REPLACE TIRES CONTACT LOCAL SERVICING DEALER CHARGE BATTERIES TWICE CONTACT LOCAL SERVICING DEALER FILL WITH DISTILLED WATER TO ABOVE THE LEAD PLATES CONTACT LOCAL SERVICING DEALER MiniMac OP EN TROUBLE SHOOTING CENTRAL COMMAND NOTE This machine is operated by a sophisticated electronic controller that has many fail safes within it It self analyzes problems and flashes a four digit alpha numeric code of what is wrong in the LCD window Most of these codes require a technician attention You should not attempt repairs you are unfamiliar with especially if you are not authorized to work on this equipment 1 7601 and 7602 ERROR Scrubdeck current over load This F TEE can occur when driving over a bump in the floor To restart turn E off the key and turn it on again To avoid this error either slow down on bumpy parts of the floor or reduce down pressure on the pads 2 1500 ERROR There is an open in the parking brake circuit Check the parking brake wiring and the parking brake coil to find the open circuit 1500 A E 3 770 7701 7702 and 7703 ERROR The Vacuum Motor has exceeded their auth
14. Remove loose objects from the floor that could be projected from the rotating Brushes Keep your hands and feet away from the rotating Brushes e Do not operate this machine where flammable liquids are present e Use caution when maneuvering BEFORE LEAVING THE MACHINE e Park the machine on a level surface e Turn the machine OFF BEFORE SERVICING THE MACHINE e Disconnect the Batteries ADANGER ADANGER Explosive hydrogen gas forms when Batteries are Flammable materials can cause an explosion or fire Do charging An open flame or spark can cause this gas not use flammable materials in Tank or pick up to explode Serious personal injury or property damage could occur Only charge the Batteries in this machine in a well ventilated area 4 MiniMac OP EN AVVARNING AVVARNING The Batteries in this machine produce hazardous Dress safely Do not wear rings or metal wrist watches voltage which can cause electrical shock burns and when servicing this machine as they can cause an or electrocution Always disconnect Batteries before electrical short circuit which can cause serious burns servicing this machine AWARNING A WARNING Do not remove paint over or destroy warning decals If When climbing or descending ramps always drive warning decals become damaged call 1 262 681 3583 machine forward To avoid overturning the machine Do for free replacements not back down ramps Do not drive across inclines Do not turn while a
15. coverage for 3 Years under the parts section of warranty BATTERIES Warranted through battery manufacturer for One 1 Year pro rated from the date of delivery The battery manufacturer approves or denies the warranty coverage after analysis We rely solely on their review NOTE NOT COVERED Damage from lack of water failure to use OEM charger or non distilled water Battery terminals Battery terminals and cable connections are covered for 30 days from the shipment of the machine Battery terminals tightness should be inspected every 30 days and performed according to the manufacturer s recommendations 40 MiniMac OP EN MACHINE INSTALL WARRANTY REGISTRATION Installing Dealer Installed By Location City State Install Date End User Company Name End User Contact Address City State Zip Phone Fax Email Model Serial Hour Meter BUYER S REPRESENTATIVE HAS RECEIVED INSTRUCTION IN PROPER OPERATION OFTHE FOLLOWING CONTROLS AND FEATURES SCRUBBERS Filling solution tank Solution tank sight tube Solution drain hose or valve for flushing and freezing conditions Adjusting controls amp operation Double scrubbing Squeegee lift delay High Recovery RED Light vacuum switch horn honking and vacuum timer _ Recovery tank draining cleaning in APPROVED locations only Common Squeegee hose clog points vacuum screen removal and cleaning drain saver basket emptied Shroud and pad brush remov
16. key to not allow e of parameters 18 MANAGER DOWN PRESSURE LOCKOUT OPTIONAL Allows ability to set Down Pressure and then remove key to not allow changing of parameters 19 CHARGER PORT Red 50 used to receive charger input for Optional external charger MiniMac OP EN 9 MACHINE COMPONENTS Ci r al 4 az ta a ry k F a yr 11 fed Li m 49 b RES R A A Hala i z ad xs pa H A if V 3 FE i H I gt i 8 gt E 31 4 4 1 Y L x 1 ri F EN gj J i A 1 TRACTION DRIVE Propels machine forward backward 2 SOLUTION FLOW VALVE Controls solution flow rate 3 SOLUTION FILTER Filters water solution prior to scrub bing 4 PAD ASSIST DRIVE ADJUSTMENT KNOB Adjusts amount of offset being applied to Brush 5 WALL ROLLERS Helps protect machine when scrubbing near walls 6 CLEAR COVER For viewing inside Recovery Tank area 7 RECOVERY LID Used for flushing out Recovery Tank area 2 with fresh water 8 SOLUTION FILL LID Fill port for filling Solution Tank 9 VAC SCREEN Protects Vacuum Motor from debris 10 DRAIN SAVER STRAINER Helps prevent clogging of drain ports 10 MiniMac OP EN MACHINE COMPONENTS 1 CONTROL PANEL Machine controls and access to electrical components 2 SOLUTION SIGHT GAUGE 8 DRAIN TUBE Shows precise level of cleaning solut
17. the cables you can damage the battery lead terminal Try again 10 If the problems cannot be solved by any of this solution call your local dealer service department 34 MiniMac OP EN MACHINE SPECS BODY CONSTRUCTION DIMENSIONS TANK MATERIAL CHASSIS CONSTRUCTION FRONT WHEELS REAR CASTERS SIZE Lx W x H WEIGHT WITHOUT BATTERIES WEIGHT WITH BATTERIES SCRUBDECK SYSTEM DISK BRUSH SIZE DISK SCRUBDECK MOTOR OPTIONAL SCRUBDECK MOTOR CYLINDRICAL BRUSH SIZE CYLINDRICAL SCRUBDECK MOTOR EDGE PAD SIZE EDGE SCRUBDECK MOTOR SCRUBDECK DOWN PRESSURE SOLUTION SYSTEM SOL TANK CAPACITY SOLUTION FLOW RATE SOLUTION FILTER RECOVERY SYSTEM REC TANK CAPACITY VACUUM POWER DRAIN HOSE VACUUM SPECS LIFT AIRFLOW DEMISTING CHAMBER DRAIN SAVER BATTERY SYSTEM SYSTEM VOLTAGE STANDARD BATTERY AH RATING OPTIONAL BATTERY AH RATING BATTERY RUN TIME STANDARD CHARGER AUTOMATIC DRIVE SYSTEM STANDARD DRIVE FORWARD SPEED REVERSE SPEED PRODUCTIVITY SCRUBBING WIDTH SCRUBBING RATE HOUR MiniMac OP EN MiniMac PAD ASSIST POLY 9525 cm 6 STEEL 2 cm 2x 9x2 2x 23x5 cm 2x 4 x2 2x 10 x 5 cm 45 x18 x40 114x46x102 cm 242 LB 374 LB 17 D 1x 17 43 cm 20 D 1x 20 51 cm 23 D 1x 23 59 cm 1x 75 HP 559 watts 200 RPM 1x 1 HP 746 watts 200 RPM N A N A 0 125 LB 0 57 kg 17 GAL 64 liters 0 1 0 G
18. E The in Disk Column Denotes Desk Pad Size 13 15 or 17 DISK PADS DISK LEVEL COLOR Black 422B Back _ Brown 422BR Hign_ Brown Green 422G Green Blue fifi 422BL Moderate Blue _ Red H 420R Moderate Red White 420W Light White _ EDGE PADS AND SCREENS DESCRIPTION 28 x14 24 x14 20 x14 13 x19 SCRUBDECK SCRUBDECK SCRUBDECK 36 MiniMac OP EN Velcro Pad 300 4024 300 4023 NEW STYLE CYLINDRICAL BRUSHES For Machine Serial 750000 amp Greater BRUSHES MODEL 24 CYLINDRICAL OLD STYLE CYLINDRICAL BRUSHES For Machines Prior To Serial 50000 BRUSHES MODEL 24 CYLINDRICAL SQUEEGEE BLADE KITS amp SQUEEGEE ASSEMBLIES SQUEEGEE 17 26 28 DECKS GUM RUBBER LINATEX COMPLETE SIZE DECKS BLADE KIT BLADE KIT SQUEEGEE ASSEMBLIES 32 Squeegee 22 770G 22 770L 23 7180 35 Squeegee 25 770G 25 770L 25 7180 NOTICE Squeegee blade kits include 1 Rear Blade 1 Front Blade and 2 Backup Wheels with hardware NOTICE Size is stamped into the top of the painted steel squeegee body on all squeegee s MiniMac OP EN NOTICE Squeegee Assemblies complete listed above all come vvith Linatex blades NOTICE The 32 squeegee is designed for narrovv aisles and may not have the same vvater control around tight turns as the large squeegees 37 SOAP CHOICES UM E Industrial Commercial Environmentally Saf
19. HE OEM CHARGER PROVIDED WITH THE MA CHINE ALWAYS DISCONNECT THE BATTERY BEFORE ERVICING THE MACHINE REFER TO MANUAL OR CALL 011 262 681 3583 BATTERY CHARGING LABEL PART 253 7280 DANGER EXPLOSION RISK FLAMMABLE MATERIALS CAN CAUSE AN EXPLOSION OR FIRE DO NOT USE FLAM MABLE MATERIALS IN TANK OR PICK UP TO AVOID DAMAGE TO THIS MACHINE e USE APPROVED DETERGENTS ONLY e WATER TEMPERATURE MUST NOT EXCEED 130 F 54 C e DO NOT USE HIGH PERCENTAGE BLEACH MIXTURE REFER TO MANUAL OR CALL 011 262 681 3583 TANK LABEL PART 5 728 tiv ob R b a a oy 1 m I1 mi LL zn F Ima 1 a L r l III y th p m yyn P See Tey w 2 MERE 6 MiniMac OP EN LCD SCREEN MENU DISPLAYS SCREEN 1 OPERATOR SCREEN 2 MAINTENANCE SCREEN 3 WITH ERROR CODE 21509 jg USE GREEN MENU SELECTION BUTTON ON CONTROL PANEL TO CHANGE SCREENS 1 BATTERY LEVEL INDICATOR Indicates the energy level remaining in the Batteries Shown on all menu displays 2 SCRUBDECK DOWN PRESSURE GAUGE Sets the down pressure on the Brushes Pads 3 VACUUM ON Indicates the Vacuum is ON 4 SCRUB MOTORS ON Indicates the Brush Motors are running 5 KEY SWITCH HOUR METER Indicates the total number of hours that the machine has been ON 6 SCRUB BRUSH HOUR METER Indicates the total number of hours that the Brush Motors have been used 7 TRANSPOR
20. LENOID FAULTY SOLUTION SWITCH RECOVERY TANK IS FULL BALL SCREEN IS CLOGGED VACUUM HOSE IS CLOGGED SQUEEGEE IS CLOGGED SQUEEGE BLADE IS WORN FAULTY VACUUM HOSE VACUUM MOTOR GASKET TORN TANK GASKET FAULTY DRAIN PLUG LOOSE VACUUM MOTOR FAULTY BATTERY CHARGE LOW CONTACT LOCAL SERVICING DEALER SEE CHARGING BATTERIES REPLACE BATTERY TIGHTEN LOOSE CABLE WAIT 5 MINUTES FOR AUTO RESET DETERMINE CAUSE AND CORRECT DEPRESS BUTTON ON HANDLE BAR RESET amp REDUCE PRESSURE CONTACT LOCAL SERVICING DEALER REPLACE SWITCH RESET amp CHECK HOSE DETERMINE CAUSE AND CORRECT CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER REFILL SOLUTION TANK TURN LEVER MORE OPEN REMOVE COVER AND CLEAN REMOVE AND BLOW OUT WITH COM PRESSED AIR REMOVE COVER AND CLEAN FILL SOLUTION TANK TURN SOLUTION SWITCH ON REMOVE AND CLEAN SCREEN CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER EMPTY RECOVERY TANK REMOVE SCREEN AND CLEAN REMOVE DEBRIS REMOVE DEBRIS ROTATE OR REPLACE BLADES CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER CONTACT LOCAL SERVICING DEALER TIGHTEN PLUG CONTACT LOCAL SERVICING DEALER CHARGE BATTERIES OVERNIGHT 31 PROBLEM POOR WATER RECOVER ON TURNS CAUSE WIPERS WORN WIPERS CHATTER SQUEEGEE SWING IS BINDING INCORRECT SQUEEGEE SIZE TIRES NOISY BEARING DRY FAULTY HUBS POOR TRACTION EXCESSIVE BRUSH PRESSURE WORN DRIVE TIRE HEAVY SOAP CONCENTRATION SHORT
21. N a CAUTION A Always use the automatic battery charger provided by 28 the manufacturer of this machine to charge the Batter ies of this machine It is designed to charge the Batter ies at the appropriate rate If you must use a different 0 charger disconnect the Batteries before charging to oa avoid damage to the electronic speed controller NC EXTERNAL BATTERY CHARGING 1 Transport machine to a well ventilated area for VA 2 SG na charging A Turn the machine off Tip Tank back o SE Check the water in each battery A Do not charge gt Gm SES the machine unless the water is slightly higher than AS 7 the plates If needed add enough distilled water to o just slightly cover the plates Be careful not to over fill S gi Batteries can overflow during charging Replace caps i B before charging 4 First plug the red 50 Charger plug into the machine s Charger Port B While the Charger plug MiniMac OP EN 25 ON BOARD CHARGER Charger Specifications e Output voltage of 24 Volts e Output current of 12 amps max e Input voltage of 110 Volts 60 Hz 220V 50 Hz available e Automatic shut off circuit e Made for Deep Cycle Batteries ADANGER Explosive hydrogen gas forms when Batteries are charging An open flame or spark can cause this gas to explode Serious personal injury or property damage could occur Only charge the Batteries in this ma
22. ONAL Activates Water Pump for remote Spray Wand 2 ON BOARD SOAP SYSTEM GRAY OPTIONAL Dispenses soap directly to the deck level 3 ECON TOGGLE SWITCH GREEN OPTIONAL Reduces power to give machine a longer run time 4 KEY SWITCH Turns power of the machine ON and OFF 13 5 LOAD TOGGLE SWITCH ORANGE OPTIONAL Engages different Scrubdeck parameters for increased RPM for Stripping and Polishing 6 REVERSE SWITCH Pull back for machine drive reverse 7 SQUEEGEE LIFT LEVER Raises and lowers the Squeegee 8 MENU CONTROL Scrolls through different options on the LCD display there are 3 different screens it will scroll through 14 9 LCD SCREEN Lists functions and settings of the machine 10 SOLUTION FLOW CONTROL TOGGLE BLUE Push down to reduce and push up to increase the solution flow 15 11 DOWN PRESSURE TOGGLE SWITCH BLACK Controls the pressure to the Scrubdeck push up for higher down pressure down for lower pressure 12 SCRUBDECK SWITCH Raises and lowers the Scrubdeck 16 13 SPEED CONTROL KNOB Controls the speed of the Traction Drive Turn counter clockwise to reduce speed 17 14 EMERGENCY SHUT OFF SWITCH Shuts OFF the machine in case of emergency 15 HOUR METER Hour meter to indicate complete time machine has been ON 18 16 RECHARGE CYCLE METER Shows the amount of charges on a machine 17 MANAGER SOLUTION LOCKOUT OPTIONAL Allows ability to set 19 Solution Flow and then remove
23. PM 0 4 Ipm STAINLESS INLINE 17 GAL 64 liters 0 75 HP 559 watts 1 5 DIAMETER 4 cm 70 70 cfm 178 cm 21cmm 1 25 GAL 5 liters 30 in 70 cm 24 VOLTS 2x 130 AH UP TO 2x 225 AH UP TO 3 5 HRS 8 AMP PAD ASSIST 0 230 FT MIN 4 mph 6 kph 0 130 FT MIN 2 mph 3 kph 1700 23 22 124 FT HR 6 743 m hr MiniMac TRACTION POLY 9525 cm 6 STEEL 2 cm 2x 9 x 3 2x 23 x 8 cm 2x 4 x 2 2x 10 x 5 cm 45 x18 x40 114x46x102 cm 152 LB 387 LB 17 43 cm 20 51 cm 20 51 cm 51 cm 1 75 r 559 watts 200 RPM 1x 1 HP 746 watts 200 RPM 2x 22 x 5 5 2x 75 HP 559 watts 750 RPM 20 E 1x 20 x14 24 E 1x 24 x14 28 E 1x 28 x14 1x 1 2 HP 895 watts 2900 RPM 0 150 LB 0 68 kg 17 GAL 64 liters 0 1 0 GPM 0 4 Ipm STAINLESS INLINE 17 GAL 64 liters 0 75 HP 559 watts 1 5 DIAMETER 4 cm 70 70 cfm 178 cm 21cmm 1 25 GAL 5 liters 30 in 70 cm 24 VOLTS 2x 155 AH UP TO 2x 225 AH UP TO 3 5 HRS 8 AMP 0 75 hp 559 watts ALL GEAR SEALED 0 230 FT MIN 4 mph 6 kph 0 130 FT MIN 2 mph 3 kph 17 20 23 24 26 28 25 543 FT HR 7 786 m hr 35 COMMON WEAR PARTS ROUND DISK BRUSHES BRUSHES MODEL 17 MODEL 20 MODEL 23 MODEL MODEL 28 DISK DISK DISK 26 DISK DISK MidiGrit 117 4216 204210 23 421c 13 4210 14 4210 ROUND DISK PADS NOTIC
24. T HOUR METER Indicates the total number of hours the drive system has been used 8 ERROR WARNING SYMBOL Indicates when there has been a diagnostic code error 9 DIAGNOSTIC CODE When the machine has detected an error it will display the warning symbol and a diagnostic code which tells you what s wrong 10 WATER ON Indicates the solution flow is ON 11 SOLUTION LEVEL Indicates the gallons per minute GPM O 1 0 MiniMac OP EN 7 OPERATION CONTROLS PAD ASSIST 6 7 8 910 1 CIRCUIT BREAKER 40 AMP resettable circuit breaker 2 CIRCUIT BREAKER 25 AMP resettable circuit breaker 3 CIRCUIT BREAKER 2 AMP resettable circuit breaker 4 KEY SWITCH OPTIONAL Turns the machine ON and OFF 5 SQUEEGEE LIFT LEVER Lowers and raises the Squeegee 6 MAIN POWER SWITCH Turns the machine ON and OFF 7 BATTERY GAUGE HOUR METER Indicates the amount of battery charge remaining along with total hours used 8 SCRUBDECK DOWN PRESSURE GAUGE Indicates the amount of down pressure being applied to Scrubdeck 9 SOLUTION FLOW SWITCH Turns solution flow ON or OFF 10 SCRUBDECK SWITCH Turns the Scrubdeck ON or OFF and UP or DOWN 11 HANDLE BAR Smooth ergonomic Handlebar 12 DRIVE BUTTON Depress to drive forward release to stop 13 CHARGER PORT Red 50 used to receive charger input for optional external charger 24V ONLY 8 MiniMac OP EN OPERATION CONTROLS TRACTION 6 7 8 9 10 11 12 1 SPRAY JET BLUE OPTI
25. achine application Consult your local dealer for assistance Off 4 Remove any Pad previously attached to the EDGE 2 Ensure that Scrubdeck is in full upright position Grip Face by pulling down from the corners SEE BELOW m 4 3 Turn on machine and depress the brush switch W Just before the Scrubdeck s EDGE Pad touches the YU 2 ground turn machine OFF AN 4 Tip Machine Tank back to gain access to the Scrubdeck s Adjustable arms 5 Loosen the Locking Nut A on the Adjustable Deck Arms Turn the Hexagonal Arm B on each side of the Scrubdeck to level it Use the levels built into the deck SEE BELOW AMS Be ASA 1 y ALDRE N I 5 Once Grip Face is clear of any Pads place pad want ed for application centered on the Grip Face This will leave a 77 overhang on all sides o T 6 Press upvvards on the Pad to secure it in place SEE o w LAS BERO Y PIS
26. al and installation L1 Side Wiper and Curtain adjustment and maintenance for water control Solution valve and filter operation removal and cleaning LCD display operation 4 hour meters key switch brush traction drive vacuum 1 Tank tilt back feature only when both tanks are fully drained Squeegee hose removal and checking for clogs BURNISHERS L1 Train and have customer demonstrate proper removal and replacement of burnishing pad _ Pad pressure gauge and proper operating range to avoid tripping the circuit breaker SWEEPERS Demonstrate proper removal and replacement of main broom and side brooms Method for cleaning the dust filter emptying out the debris hopper and correct installation Correct operation of the main broom and side broom levers and understands to park with brushes in UP position Trained on the Wet Sweep bypass door and not to operate through standing water EDGE ORBITZ MACHINES EDGE ORBITZ scrubbers must have their isolators amp deck hour meter replaced every 1 000 hours of use Customer understands the Grip Face is not warranted against damage from improper use or direct contact with the floor ALL MACHINES Checking for proper battery electrolyte level electrolyte condition monthly and check that battery terminals are properly torqued to 10ft lbs _ Parking Brake works and Park Brake Override functions if installed Always park on a solid a
27. automatically begin charging When finished the Charger will automatically shut off as well as the green indicator light check Battery gauge After the Charger has turned off unplug the Charger from the wall outlet Recheck the cell level after charging If needed add distilled water up to the correct level Be certain to replace the caps securely and to wipe off the top of the batteries with a clean cloth GN WATER LEVEL SHOULD BE 1 8 ABOVE PLATES MiniMac OP EN BATTERY MAINTENANCE GUIDE SAFETY ADANGER Explosive hydrogen gas forms when Batteries are charging An open flame or spark can cause this gas to explode Serious personal injury or property damage could occur Only charge the Batteries in this machine in a well ventilated area AWARNING Before you service a Battery always wear face protec tion protective gloves and protective clothing Battery acid or battery explosion can cause serious injuries AVVARNING The Batteries in this machine produce hazardous voltage which can cause electrical shock burns and or electrocution Always disconnect Batteries before servicing this machine AWARNING The batteries in this machine contain sulfuric acid which causes burns to skin If battery acid contacts clothing or skin rinse the effected area with cold water immediately If battery acid gets on your face or in your eyes flush the area immediately with cold water and seek medical attent
28. chine in a well ventilated area Before you service a Battery always wear face protec tion protective gloves and protective clothing Battery acid or battery explosion can cause serious injuries AWARNING The batteries in this machine contain sulfuric acid which causes burns to skin If battery acid contacts clothing or skin rinse the effected area with cold water immediately If battery acid gets on your face or in your eyes flush the area immediately with cold water and seek medical attention ACAUTION Always use the automatic battery charger provided by the manufacturer of this machine to charge the Batter les of this machine It is designed to charge the Batter ies at the appropriate rate If you must use a different charger disconnect the Batteries before charging to avoid damage to the electronic speed controller ON BOARD BATTERY CHARGING OPTIONAL 1 Transport machine to a well ventilated area for charging 2 Turn the machine off Tip Tank back 3 Check the water in each battery A Do not charge the machine unless the water is slightly higher than the plates f needed add enough distilled water to just slightly cover the plates Be careful not to over fill Batteries can overflow during charging Replace caps before charging 4 Plug the Charger power cord into a grounded standard 26 vvall outlet B The green ndicator Light C will come on and the Charger will
29. ds and Screens 36 New Style Cylindrical Brushes 37 Old Style Cylindrical Brushes of Squeegee Blade Kits amp Squeegee Assemblies 37 38 Standard Warranty Policy 40 Machine Install Warranty Registration 41 28 SAFETY MESSAGES You will see four kinds of safety reminders in this manual ADANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided could result in minor or moderate injury or damage to this machine or nearby objects CAU TION also can be used to alert against unsafe practices NOTICE NOTICE indicates information considered important but not hazard related This safety message may be related to property damage or warranty warnings Your safety and that of others is very important Operating this machine safely is an important responsibility DO NOT OPERATE THIS MACHINE UNLESS e You are trained and authorized to do so e You have read and understood this Operators Manual e On surfaces with greater than a 2 grade unless this machine is equipped with a functional parking brake WHEN OPERATING THIS MACHINE e
30. e TRADITIONAL DRUMS TOTES DEMO RENTAL QUARTS ONBOARD AUTO DISPENSING lt e rn Bi epa 4 re 3 K Bl ai R 6 I CE P at 4 Q 1 1 2 A 2 8 x et 4 4 y 4 38 MiNiMAG OP E Ed Availability FORMULAS 707 Citrus Green An environmentally cleaner that works t is a solvent free degreaser that works on oil carbon even rubber marks Incorporates the latest technology in Green Cleaning 733 Low pH Safe on most surfaces not harmed by water alone Low scale formula to prevent alkali buildup in cleaning equipment while offer detergent to emulsify oil 755 High Power Ideal solvent fortified degreaser This butyl based detergent is penetrating fast acting and deep cleaning with built in corrosion inhibitors It is our most effective degreaser 757 Gloss A high gloss detergent designed to dry to a bright shine It is ideal for use on finished surfaces tile epoxy or enamel The special formula removes salt residue scuff marks and dirt while leaving no residue behind The result is a clean non slip surface ready for immediate use The Heavy Duty concentrate is a Super alkaline detergent formulated for heavy soil grease and thick buildup Popular in machine shops auto and truck repair and other facilities with oil hydraulic fluids and cutting oils ie Below Sold in bulk concent
31. eed 135 F 57 C 3 000 Hours OEM Parts 90 Day New Part Warranty Validity Fully completed Machine Delivery Form online or fax is on record at RPS and machine is serviced by Factory Authorized Personnel Limitation Warranty will begin on date of machine installation to end user or 6 months after shipment from RPS Corp to the distributor if unsold at that time This warranty includes all parts on the machine except normal wear parts Some examples of wear parts are e EDGE ORBITZ isolators with evidence of deck damage images required or gt 1 000 hours e Squeegee Blades Wiper Blades Skirts and Curtains e Caster Wheels Squeegee Wheels and Bumpers e Lights Strobe Headlights or Bulbs e Chains and Belts e Filters Screens and Vacuum Bags e Motor Brushes and commutater wear e Brooms Brushes Pads and Pad Retainers e Hoses and Tubing e Drive Tires Pneumatic Wheels and Tubes e Rubber Floor Seals and Gaskets e Vacuum motors with evidence of moisture or debris intrusion or gt 400 hours e The Batteries see below NOT COVERED Routine maintenance adjustments or parts damaged from abuse neglect improper use of the machine or lack of scheduled daily weekly monthly maintenance in accordance with our published PM Sheets POLY TANKS 7 Years Coverage against leakage due to manufacturer s defect in materials or workmanship Tank warranty void if water used exceeds 135 F 57 C NOTE Freight
32. esult in product or personal injury or severe injury resulting in death OPERATION CONTROLS MACHINE COMPONENTS Shows you the different machine controls and features MACHINE SETUP Tells you how to setup machine from un crating to installing squeegee and brushes MACHINE OPERATION Section is to familiarize the operator with the operation and function of the machine BATTERY CHARGING Shows you how to charge the Batteries on board and off board charging MAINTENANCE This section contains preventative maintenance to keep the machine and it s components in good work ing condition They are listed in this general order Batteries e Scrub Brushes e Adjusting Squeegee e Service Schedule e Machine Trouble Shooting TROUBLE SHOOTING A list of common problems that may occur MACHINE SPECS Tells you Machine Specifications for the various parts of the machine MACHINE INSTALL FORM Should be filled out upon machine installation and faxed to 1 866 632 6961 or online at www rpscorporation com WARRANTY POLICY Tells you coverage exclusions and limitations to warranty NOTE The Serial Number of your machine is located on the lower half of the control panel of the machine SERIAL NUMBER AS OUR POLICY IS ONE OF CONSTANT IMPROVEMENT ALL INFORMATION AND SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE 2 MiniMac OP EN TABLE OF CONTENTS Introduction 2 About This Manual 2 Table of Contents 3 Safety Messages
33. ion AWARNING Dress safely Do not wear rings or metal wrist watches when servicing this machine as they can cause an electrical short circuit which can cause serious burns INSPECTION AND CLEANING Keep Batteries clean and dry from residue Check that all vent caps are tight Use a solution of baking soda and water to clean if acid residue on Batteries or corrosion on the terminals Protective spray of petroleum jelly should be applied to terminals to reduce corrosion STORAGE Batteries should be fully charged prior to and during storage Never store discharged Batteries Store batteries in a cool dry place but never below freezing Recharge in storage a minimum of every 30 days Recharge Batteries before putting them back into service MiniMac OP EN WATERING Add water NEVER ACID to cells distilled water recommended Do not over water Before charging the Batteries only add water if the plates are exposed Add just enough water to cover the plates then charge the Batteries Once fully charged add water to the proper level as indicated below For full charge plus series Batteries add water to the maximum water level indicator A Water watering secure vent caps back on Batteries WATER LEVEL SHOULD BE 1 8 ABOVE PLATES 27 MAINTENANCE DAILY MAINTENANCE 1 Remove the clean Pads or Brushes Never use soiled Pads when cleaning Replace Pads when they become packed with residue
34. ion in Tank while also used as a Solution Tank drain hose 3 VACUUM HOSE Creates vacuum for Squeegee NOTE Keep free and clear of blockage 4 SQUEEGEE PITCH ADJUSTMENT Adjusts pitch of Squeegee Deflection should be even across entire blade 5 SQUEEGEE BLADE Recovers dirty water from floor to be recovered by Vacuum Hose 6 ON BOARD BATTERY CHARGER Recharges Batteries 7 REAR CASTERS Twin rear casters for stability 8 MAINTIRE Drive tire 9 JAWS Protects Scrubdeck from collision damage 10 WALL ROLLERS Helps protect machine when scrubbing near walls 11 TANK LATCH Secures Tank to frame MiniMac OP EN 11 MACHINE SETUP UN CRATING MACHINE Carefully check the crate for any signs of damage and that the batteries are in the unit To un crate the machine remove banding strips from around the crate Take off the top and sides and dispose properly Remove brackets from machine wheels Remove bolts from pallet then remove board Carefully roll the machine off of the base Notify the carrier immediately if concealed damage is discovered CONNECTING BATTERIES Your machine is equipped with 2x 12 Volt 85 AH 2x 12 Volt 130 AH or 2x 12 Volt 150 AH Wet Lead Acid AGM or Deep Cycle Batteries which form a 24 Volt system SEE PICTURE BELOW OR BATTERY DISCONNECT LABEL FOR CORRECT CABLE CONNECTIONS 1 Turn all switches to the OFF position and remove Key if machine is equipped with optional key swi
35. ive gloves and protective clothing Battery acid or Battery explosion can cause serious injuries To avoid damage to this machine use only cleaning Always use the automatic battery charger provided by solutions and replacement parts recommended by the the manufacturer of this machine to charge the Batter manufacturer ies of this machine t is designed to charge the Batter les at the appropriate rate f you must use a different A CAUTION charger disconnect the Batteries before charging to avoid damage to the electronic speed controller Do not operate this machine if any parts have been damaged or removed CAUTI O N To avoid damage to the electronic control components of this machine Do not store this machine outdoors Do not pressure wash this machine MiniMac OP EN 5 SAFETY LABEL LOCATIONS Read and obey all Safety Labels on your M x Mac Floor Scrubber If you have questions about these labels ask your supervisor These images indicate where on the MiniMac Safety Labels are located If ever the labels become illegible worn off or torn promptly report it to your supervisor and replace it DANGER Li EXPLOSION RISK Ne EXPLOSIVE HYDROGEN GAS FORMS WHEN P E BATTERIES ARE CHARGING AN OPEN FLAME OR SPARK CAN CAUSE THIS GAS TO EXPLODE ONLY CHARGE THE BATTERIES IN THIS MA CHINE IN A WELL VENTILATED AREA USE ONLY DISTILLED WATER IN THE BATTERIES USE ONLY T
36. nd level surface NEVER on a movable or inclinded surface Charging operation and customer understands batteries have limited cycles and recharging 1 cycle Seat and steering wheel adjustment Customer has read and understands the list of WARNINGS CAUTIONS in the Operator manual Battery and Machine Maintenance Guide posters hung up and reviewed Manufacturers website is a good source of information Videos PM Sheets and sign up for quarterly newsletters J Operators and Parts manuals were delivered reviewed understood and confirmation preventive maintenance is done every 100 hours of use and recorded on PM Sheets provided online or in manuals Installed By print Signature Buyers Representative print 801 xmv XV Signature Buyer agrees to pay for any repairs adjustments or secondary training that manufacturer determines is excluded from the warranty Complete and Fax form to 1 866 632 6961 or Online at www rpscorporation com M n Mac OP EN 41 CORPORA TION 1711 South Street Racine WI 53404 www rpscorporation com www factorycat com www tomcatequip com Tel US 800 634 4060 Tel Int 011 262 681 3583 Fax 866 901 3335 RPS Corporation 2014
37. ng the Scrubdeck Switch on the Control Panel D 4 Press the Solution Flow Toggle button E ON to regulate the amount of solution flow 5 Begin scrubbing by pressing one of the green Drive Buttons F on the Handlebars Adjust the Speed Control Knob B to the desired setting 6 Once the machine begins to move check the down pressure on the LCD screen G To adjust the down pressure push toggle switch H forward to increase pressure backward to decrease pressure Start scrubbing at the 1 or 2 marks Do not use the 4 or 5 marks without management s approval 7 To operate the machine in reverse simply pull the Reverse switch 1 back towards the Handlebar The reverse speed is set to approximately 50 of the forward speed 8 To stop the machine let go of the Drive Buttons F SCRUB ONLY 6 Turn on machine Power Switch A while making sure the Speed Control Knob B is at a lower setting Lower Scrubdeck head to the floor by pressing the Scrubdeck Switch on the Control Panel D Press the Solution Flow Toggle button E ON to regulate the amount of solution flow Begin scrubbing by pressing one of the green Drive Buttons F on the Handlebars Adjust the speed control knob B to the desired setting To operate the machine in reverse simply pull the Reverse Switch 1 back towards the Handlebar The reverse speed is set to approximately 50 of the forward speed To stop the machine let go of the
38. o see if battery cables are tightened Tighten 28 if needed 8 10 ft lb MAX 4 Grease caster swivel and squeegee pivot point YEARLY MAINTENANCE Call your local dealer for yearly maintenance STORING MACHINE 1 Be sure to flush the tanks out completely To thoroughly flush out any solution chemicals in solution line and valves refill solution tank with a few gallons of warm clean water and run machine until tank is empty 2 Open the recovery tank lid to promote air circulation 3 Raise pad and squeegee CHECKING BATTERY SPECIFIC GRAVITY Use a hydrometer to check the battery specific gravity Checking Gravity e Hydrometer Battery NOTICE Do not take readings immediately after adding distilled water f water and acid are not thoroughly mixed the reading may not be accurate Check the hydrometer against this chart SPECIFIC GRAVITY 80 27 C CONDITION 50 Charged 1 155 25 Charged 1 120 Discharged NOTICE If the readings are taken when the battery electrolyte is any temperature other than 80 F 27 C the reading must be temperature corrected To find the corrected specific gravity reading when the temperature of the battery electrolyte is other than 80 F 27 C add to the specific gravity reading 0 004 4 points for each 10 F 6 C above 80 F 27 C Subtract from the specific reading 0 004 4 points for each 10 F 6 C below 80 F 27 C MiniMac OP EN PM RECORDS
39. ollowing steps SEE BELOW 1 Pull the clear Sight Tube Drain Hose F off barbed fitting 2 Rinse out Tank and solution flow system with clean water 5 S a DRAINING RECOVERY TANK Always empty Recovery Tank when refilling the Solution Tank You can refill the Solution Tank while the Recovery Tank is draining 1 To drain the Recovery Tank remove Drain Hose G from hook at rear of Tank and pop off cap SEE BELOW NOTICE Leave Recovery Lid open while draining Tanks Rinse thoroughly NOTICE Get Supervisor APPROVAL first and drain at APPROVED locations only OPEN RECOVERY LID 1 Release both latches A on Recovery Tank lid SEE BELOW 2 Rotate lid fully open FLUSH RECOVERY TANK 1 Rinse the Recovery Tank after every use B This will prevent heavy build up on the bottom of the tank foul odors as well as clogging of the drain hose SEE BELOW y 2 Remove Drain Hose C and open to allow for drainage of the Recovery Tank SEE BELOW 3 Flush Recovery Tank with water hose 4 After rinsing reattach the Drain Hose C on hook SEE ABOVE 22 NOTICE Keep water off of Control Panel CLEAN DRAIN SAVER With Recovery Lid open and Tank fully drained 1 Remove 2 Squeegee intake hose D from Drain Saver strainer E SEE BELOW 2 Remove stainless screen and dispose of debris 3 Rinse screen with fresh water from
40. oor by pressing 3 Turn ON the Solution Flow switch E the Scrubdeck Switch on the Control Panel D Turn ON the Solution Flow switch E 4 Begin scrubbing by pressing one of the green Drive Buttons G on the Handlebars Adjust the Pad 5 Begin scrubbing by pressing the green Drive Assist adjustment knob B to the desired setting Button F on the handle bar Adjust the Pad Assist Adjustment Knob B to the desired setting 5 Once the machine begins to move check the Down Pressure Gauge G Start scrubbing at the middle 6 Once the machine begins to move check the Down Do not scrub in the red or the circuit breaker will blow Pressure Gauge G Start scrubbing at the middle 7 To stop the machine shutoff scrub switch F VACUUM ONLY 1 Turn ON machine Power Switch A 2 Lower the Squeegee by rotating the Squeegee Lift Lever C all the way to the right the Vacuum Motor will turn on automatically gt lt A vaz 1 3 Begin vacuuming by pressing one of the green MN E a Drive Buttons F on the Handlebars E m T MP MiNIMAG OP EN 19 ONE PASS SCRUBBING TRACTION 1 Turn on machine Power Switch A make sure the Speed Control Knob B is at a lower setting 2 Lower the Squeegee by rotating the Squeegee Lift Lever C all the way to the right Vacuum Motor will turn on automatically 3 Lower Scrubdeck head to the floor by pressi
41. ore the Scrubdeck s Brushes touch the ground turn 1 Drive machine to a flat level surface and turn machine machine OFF off 4 Tip Machine Tank back to gain access to the 2 Ensure that Scrubdeck is in full upright position Scrubdeck s Adjustable arms 3 Turn on machine and depress the Brush switch Just 5 Loosen the Locking Nut A on the Adjustable Deck before the Scrubdeck s Brushes touch the ground turn Arms Turn the Hexagonal Arm B on each side of the machine OFF Scrubdeck to level it Use the levels built into the deck SEE BELOW 4 Tip Machine Tank back to gain access to the mu Scrubdeck s Adjustable arms A 5 Loosen the Locking Nut A on the Adjustable Deck
42. orized povver limits Turn off Key and turn on again to clear 4 BOOST ON Allows front wheel drive to draw more power when needed to climb ramps for 30 seconds MiniMac OP EN 33 5 7700 Vacuum Motor circuit is open 6 Throttle ERROR You pressed the foot pedal before turning on the Key Turn off the Key and try again leaving foot off of the pedal 7 2C00 and 2C01 ERROR Low voltage warning Voltage has dropped down below the minimum required to operate the ma chine If you wait a few minutes the Batteries may come up in voltage allowing you to drive very slowly to the recharge station If not you will have to release the parking brake on the front wheel pull lever toward the front of the machine to release and push the machine to recharging station You must disconnect the traction motor cable first 8 7802 ERROR The traction motor pulled excessive current perhaps running a ramp for more than the 60 seconds allovving for this Turn off the Key turn on again and continue You should not use this machine to climb ramps so steep and so long that this code comes up repeatedly or you could overheat the traction motor 9 All other ERROR codes Turn off the Key and disconnect the positive battery cable from the Batteries for more than one minute the time is needed to drain the controller on board capacitor Reconnect cables being sure that it is tight Too loose and you will burn battery If you over tighten
43. r will automatically begin charging and e Output current of 18 amps max Optional automatically shut off when fully charged check Battery gauge f 110 Vol H 6 After the Charger has turned off First unplug the Charger from the vvall outlet Second unplug the red Automatic shut off circuit 50 Charger plug from the machine 7 Recheck the cell level after charging If needed add distilled water up to the correct level Be certain to replace the caps securely and to wipe off the top of the ADANG ER Batteries with a clean cloth Explosive hydrogen gas forms when Batteries are charging An open flame or spark can cause this gas to explode Serious personal injury or property damage could occur Only charge the Batteries in this machine e Made for Deep Cycle Batteries 3 f a in a well ventilated area WATER LEVEL SHOULD BE e 1 8 ABOVE PLATES AR 2 AWARNING NSX Before you service a Battery always wear face protec tion protective gloves and protective clothing Battery laa SF acid or battery explosion can cause serious injuries a gt A AWARNING OP The Batteries in this machine contain sulfuric acid which causes burns to skin If battery acid contacts clothing or skin rinse the effected area with cold water immediately If battery acid gets on your face or in your 5 eyes flush the area immediately with cold water and 46 TE gt JE T seek medical attention
44. rate only Not available as a SuperCon PowerDose or SUDS product 727 Pretreat Designed to quickly remove tire marks oil stains and buildup that has accumulated This pretreat uses the powerful cleaning of natural citrus extract and is intended to be used directly on the floor at 100 concentrate 744 Tough Stuff Ideal for applications with Hard Water problems It is safe to use in pressure washers and automatic scrubbers The formulation enhances soil suspension digests oil and K grease while supporting extra water conditioner Distributeci by PowerCat P O Box 503 Racine WI 53404 0503 Phone 414 745 9337 Fax 262 632 1630 www powercatsolutions com MiniMac OP EN 39 STANDARD WARRANTY POLICY RPS Corporation warrants its machines parts and accessories to be free of manufacturer s defects for the periods specified below Warranty will be granted at the sole discretion of RPS Corporation and is subject to final claim and parts review by R P S Corporation and its vendors This policy is effective January 1 2014 and is subject to change on production units at a future date COVERAGE EXCLUSIONS AND LIMITATIONS Coverage All Models Except Floor Machines 1 Year Parts 2 Years 1 500 hrs Motor 90 Days Labor No Travel ZerO3 Wall Mount Units 6 Months Parts Parts 36 months 1 500 hours on Power On hour meter Labor 12 months Travel 3 months 150 mile maximum Poly Tanks 7 Years Water must not exc
45. scending or descending ramps Over AVVARN 1 Ne turning the machine can cause serious injury or death Dress safely Do not wear a neck tie scarf or any 44 WARN Me loose or dangling clothing while operating this machine Loose or dangling clothing or neck wear can tangle in Do not use water that exceeds 135 F 57 C If wa rotating parts causing serious injury or death ter is above said temperature this will void the Tank Warranty AWARN NG WARNING Always turn off this machine before leaving it unat tended Do not allow untrained persons to operate this Do not park this machine on ramps or slopes Always machine park this machine on a level hard surface Do not oper ate this machine outdoors or on uneven surfaces A WARN 1 Ne 2 VVARN NO RIDERS Do not carry passengers on this ma chine Do not use this machine as a stepladder or work The Batteries in this machine contain sulfuric acid platform which causes burns to skin If battery acid contacts clothing or skin rinse the effected area with cold water AWARN ING immediately If battery acid gets on your face or in your eyes flush the area immediately with cold water and Understand the dynamic braking system before you seek medical attention operate the machine on ramps Machine may coast AWARNING AWARNING To avoid electrical shock do not operate this machine Before you service a Battery always wear face protec over electrical floor outlets tion protect
46. se OEM Parts Change or turn over Brushes Pads when dirty Stay clear of objects protruding from the floor such as sockets grates etc for they will damage the Brushes Pads and Squeegee Blades Always keep an eye on your gauges They let you know the status of a particular system at a glance If your battery gauge is reading low you much stop immediately and recharge Running the Batteries dead will result in damage to the Batteries When you run out of solution raise the Scrubdeck and continue to Vacuum the remaining water until it is all consumed The Solution Sight Tube is used to indicate the level of detergent remaining in the Tank When you are ready to stop raise the Scrubdeck turn OFF the solution switch raise the Squeegee and drive the machine back to the charging area Be sure to drain both Tanks before storing the machine MiniMac OP EN ONE PASS SCRUBBING PAD ASSIST SCRUB ONLY 1 Turn on machine Povver Svvitch A if machine is 1 equipped with optional Key Switch make sure the Pad Assist Adjustment Knob B is at a lower setting Turn ON machine Power Switch A while making sure the Pad Assist adjustment knob B is at a lower setting 2 Lower the Squeegee by rotating the Squeegee Lift Lever C all the way to the right the 2 Lower Scrubdeck head to the floor by pressing Vacuum Motor will turn on automatically the Scrubdeck Switch on the Control Panel D 3 Lower Scrubdeck head to the fl
47. st meet your cleaning application needs Consult your local dealer for assistance 4 If the machine is equipped with a Shroud unscrew 2 Pad Installation Attach pads to Pad Drivers before Shroud Star Knobs C and pull Shroud forwards away connecting drivers to motor hub Screw center clip E from the front of the Scrubdeck SEE BELOW into place SEE BELOW 5 a 1 onl TL SCRUB BRUSHES PADS There are many different types of Brushes available to cover applications from cleaning heavily soiled floors to polishing A Pad Driver is also available to take advantage of the many cleaning Pads on the market Please refer to the Common Wear Parts page to assist in selecting the proper Brush or Pad for the work at hand 14 MiniMac OP EN INSTALLING CYLINDRICAL BRUSH 7 Brush Drivers shown misaligned SEE BELOW 1 Turn on machine power 2 Raise the Scrubdeck by depressing the Brush switch to the up and OFF position and turn machine power back off Remove Key Disconnect the batteries OLD STYLE DRIVER NEW STYLE DRIVER 3 Remove side access door on each side of the Scrub 8 Brush Driver shown properly aligned SEE BELOW deck by depressing latch A and unscrewing the Thumb Screw B SEE BELOW 4 Slide brush C into Brush area and engage onto the VL r D x s sx o A OLD STYLE DRIVER NEVV STYLE DRIVER yu 9 To adjust the tension of the belts t
48. tch 2 Attach all Battery Cables to Terminals as shown below 3 Turn ON main power switch and check the battery condition meter to ensure correct installation Charge Batteries if needed SEE BATTERY CHARGING NOTICE Batteries are a possible environmental hazard Consult your Battery supplier for safe disposal methods NOTICE Orientation of batteries is critical for cables to reach 24 VOLTS o Sr 000009 12 1 Lower the Squeegee Mounting Plate by rotating the Squeegee Lift Lever A in a clockwise motion SEE BELOW 2 Loosen the two knobs B on the squeegee and slide them into the slots in the Squeegee Mounting Plate SEE BELOW 3 Tighten the two knobs and connect the Vacuum Hose C from the machine to the Squeegee SEE BELOW 4 You mav have to adiust the Saueeaee Pitch SEE ADJUSTING SQUEEGEE ON THE NEXT PAGE MiniMac OP EN ADJUSTING SQUEEGEE 1 Turning adjustment knob A clockwise tightening will lower tips and raise the center of the Squeegee SEE BELOW 2 This Squeegee is adjusted too far back and will not pick up on the corners SEE BELOW NOTE Tips off of the floor 3 This Squeegee is adjusted too far forward and will not pick up in the center SEE BELOW NOTE Center spaced off the floor 4 This Squeegee is adjusted just right with good deflection across the entire rear blade SEE BELOW MiniMac OP EN REMOVING SQUEEGEE
49. the outside while holding the screen upside down This will allow for better cleaning 4 Replace the screen into the bracket 5 Replace 2 squeegee intake hose With Recovery Lid open and Tank fully drained 1 Remove Vacuum Screen retaining clip F SEE BELOW 2 Pull Vacuum Screen and float ball assembly G off of the vacuum box Rinse with hot water Dry thoroughly Replace the Vacuum Screen onto box mo o q Replace and tighten retaining clip MiniMac OP EN TIP TANK SQUEEGEE UP 1 Fully drain Solution Tank and the Recovery Tank 1 To raise the Squeegee off the floor rotate 2 Remove Squeegee Squeegee Lift Lever C counter clockwise 3 Unlatch Tank Latch A on each side all the vvay to the left SEE BELOVV of the machine SEE BELOVV ACAUTION Casters need to be swiveled back B as shown other wise machine will tip 4 Open Jaws SEE BELOW SQUEEGEE DOWN 1 To Lower the Squeegee to the floor rotate Squeegee Lift Lever C clockwise all the way to the right SEE BELOW Vacuum Motor will turn on automatically Use with remote Vacuum Wand 5 Tip Tank Back carefully until supported by strap SEE BELOW MiniMac OP EN 23 DECK HEIGHT ADJUSTMENT 1 To adjust deck height for Brush Pad clearance loosen jam nut on adjustment bolt A turn adjustment bolt clockwise to raise Scrubdeck counterclockwise to lower Scrubdeck Retighten jam nut SEE BELOW
50. urn adjustment screw D clockwise to tighten and counterclockwise to L A LO loosen SEE BELOW 10 To adjust the height of the wipers loosen the 3 screws E and slide wiper blades up or down in the slots SEE BELOW Brush Driver on the opposite side SEE BELOW D 5 When Brushes are engaged replace the side access door 6 Lift up on the Wipers first to close the side door and then depress the latch until the door is secured NOTICE If the Brushes are not fully engaged with the Drivers the Brushes will be damaged Do NOT force the access door back on This usually indicates improper Brush installation 4 a y 1 g 4 d F1 4 l lt lA ee EN Xa 4 A ID 1 Y gt gt HE JA i V i t Er A i I y F N j N t Le bi Mig kt 07 Y Mis amp A 5 a L gt AAN ve AA kusa 4 A MiniMac OP EN 15 INSTALLING EDGE PADS LEVELING EDGE DECKS 1 Turn on machine power NOTICE 2 Raise the Scrubdeck by depressing the Brush switch All Scrubdeck s should be level at time of machine to the UP and OFF position and turn machine power delivery If machine Scrubdeck is not level Contact your back olf Servicing Dealer 3 Selectthe correct Pads that best meet your cleaning 1 Drive machine to a flat level surface and turn m
Download Pdf Manuals
Related Search