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MD65 AC Drive User Manual Version 1.0

1. 2 2 MD65 AC Drive User Manual Table 2 1 Drive Ratings Model Numbers Catalog Numbers and Frame Sizes Continued Drive Ratings Output Model Number Input Voltage Current Catalog Number 240V 50 60 Hz 6MDAN 2P3102 6MB300P5 6MDAN 5PO102 6MB30001 6MDAN 8P0102 6MB30002 6MDAN 012102 6MB30003 240V 50 60 Hz 6MDBN 2P3102 6MB200P5 6MDBN 5P0102 6MB20001 6MDBN 8P0102 6MB20002 6MDBN 012102 6MB20003 6MDBN 017102 6MB20005 6MDBN 024102 6MB20007 6MDBN 033102 6MB20010 6MDDN 1P4102 6MB400P5 6MDDN 2P3102 6MB40001 6MDDN 4P0102 6MB40002 6MDDN 6P0102 6MB40003 6MDDN 010102 6MB40005 6MDDN 012102 6MB40007 6MDDN 017102 6MB40010 About the MD65 Drive 2 3 2 4 Kits and Accessories Table 2 2 lists kits and accessories for the MD65 drive Contact Reliance Electric for more information about these kits Table 2 2 Standard Kits and Accessories Kit Description Model Number DeviceNet Communication Module requires a Communication Module Cover purchased separately MDCOMM DNET Communication Module Cover B Frame Drive 6MD COMMCVR B Communication Module Cover C Frame Drive 6MD COMMCVR C Serial Converter Module RS485 to RS232 includes VS Utilities software and cable RECOMM 232 VS Utilities Software CD RECOMM VSUTIL NEMA 1 I
2. 460 VAC 1P4 1 4 A 0 5 HP 2P3 2 3 A 1 HP 4P0 4 A 2 HP 6P0 6 A 3 HP 010 10 5 A 5 HP 012 12 A 7 5 HP 017 17 A 10 HP Figure 2 1 Identifying the Drive by Model Number About the MD65 Drive 2 1 2 2 Identifying the Drive by Catalog Number In addition to the model number MD65 drives can be identified and ordered using a catalog number The catalog number is on the nameplate See figure 2 2 40 005 6MB a HP 005 5 HP Be Hons 0 IP20 Volts 4 460 Product NBS MD65 Drive Figure 2 2 Identifying the Drive by Catalog Number 2 3 MD65 Drive Ratings Model Numbers Catalog Numbers and Frame Sizes Similar MD65 drive sizes are grouped into frame sizes to simplify re ordering and dimensioning Refer to figures 3 2 through 3 4 for the dimensions of each frame size Table 2 1 provides MD65 drive ratings model numbers catalog numbers and frame sizes Table 2 1 Drive Ratings Model Numbers Catalog Numbers and Frame Sizes Drive Ratings Output Model Number Input Voltage Current Catalog Number 120V 50 60 Hz 0 4 0 5 2 3A 6MDVN 2P3102 B 1 Phase 6MB100P5 No Filter 0 75 1 0 5 0A 6MDVN 5P0102 B 6MB10001 1 1 1 5 6 0A 6MDVN 6P0102 B 6MB101P5 240V 50 60 Hz 0 4 0 5 2 3A 6MDAN 2P3112 B 1 Phase N A With Integral 7 1 0 5 0A 6MDAN 5P0112 B S Type EMC Filter u N A 1 5 2 0 8 0A 6MDAN 8P01 12 B N A 2 2 3 0 12 0A 6MDAN 012112 Cc N A
3. Comm Select Input Start Speed and Direction commands aie come from RS485 DSI port Speed commands come from 0 10V 0 10V Override a Enabled and Active Start and Direction Digital Inx Sel 13 follows P036 Start Source or Bi Polar input when enabled 4 20mA Override Speed commands come from 4 20mA Enabled and Active tee Digital Inx Sel 14 Start and Direction follows P036 Start Source Run as specified by PID Enabled A132 PID Ref Select A122 PID i Select Start and Direction commands come from P036 Start Source Run as specified by A071 A077 Preset Freq 1 7 A051 A052 A053 Preset Inputs Active Start and Direction commands come from P036 Start Source Run as specified by P038 Speed Reference Start and Direction commands come from P036 Start Source Figure 6 2 Override Priority for the Speed Reference Command 6 10 MD65 AC Drive User Manual 6 6 Accel Decel Selection The selection of Accel Decel rates can be made through digital inputs RS485 communications and or parameters See figure 6 3 Jog Input ee Enabled and Active Drive will Start and Run A051 A052 A053 en at Jog Speed or A054 2 11 12 Not Running Drive will use A079 Jog Accel Decel Either P039 Accel Time 1 P040 Decel Time 1 RS485 Port or Controls Speed A067 Accel Time 2 A068 Decel Time 2 can be selected when RS485 por
4. 2 r220rsnennnennnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 9 16 Table 9 4 Analog Output Signal Mode Selections 9 17 Table 9 5 Selecting the Reference Source Using Presets 9 20 Table 9 6 Related Parameters for Stp Logic Parameters ATAO AIEAD ae serial 9 40 Table 10 1 Fault Descriptions and Corrective Actions ue 10 3 Table 10 2 Problem Drive Does Not Start From Terminal Block Start or Run INPUtS cise eriein ianaeaieo ainni aia 10 7 Table 10 3 Problem Drive Does Not Start From Integral Keypad 10 8 Table 10 4 Problem Drive Does Not Respond to Changes in Speed Command eeecececeeeeeeeseceeeeeeeeeeeeseeeeeseeesaeeeeeeneees 10 8 Table 10 5 Problem Motor and or Drive Will Not Accelerate to Commanded Speed 22 4444unnsennnnnnnnnnnnnnnnnnnenannnnenn 10 10 Table 10 6 Problem Motor Operation is Unstable 10 10 Table 10 7 Problem Drive Will Not Reverse Motor Direction 10 11 Contents VII VII MD65 AC Drive User Manual Introduction This manual is intended for qualified electrical personnel familiar with installing programming and maintaining AC drives This manual contains information on e Installing and wiring the MD65 drive e Programming the drive e Troubleshooting the drive The latest version of this manual is available from http www theautomatio
5. F3 Power Loss DC bus voltage remained below 85 of nominal e Monitor the incoming AC line for low voltage or line power interruption e Check input fuses F4 UnderVoltage Y DC bus voltage fell below the minimum value Monitor the incoming AC line for low voltage or line power interruption F5 OverVoltage Y DC bus voltage exceeded maximum value Monitor the AC line for high line voltage or transient conditions Bus overvoltage can also be caused by motor regeneration Extend the decel time or install dynamic brake option F6 Motor Stalled Y Drive is unable to accelerate motor Increase Accel Time x P039 A067 or reduce load so drive output current does not exceed the current set by parameter A089 Current Limit 1 F7 Motor Overload Internal electronic overload trip e An excessive motor load exists Reduce load so drive output current does not exceed the current set by parameter P033 Motor OL Current e Verify Boost Select A084 setting Troubleshooting the Drive 10 3 Table 10 1 Fault Descriptions and Corrective Actions Continued So z N Q pa No Fault z Description Action F8 Heatsink Y Heatsink temperature Check for blocked or OverTemp exceeds a predefined dirty heat sink fins value Verify that ambient temperature has not exceeded 40 C 104 F for IP 30 NEMA 1 UL Type 1 installations or
6. wo gt o RS485 MDI Protocol F 5 Reading 03 Feedback The Feedback Output Frequency from the MD65 drive can be read via the network by sending Function Code 03 reads to register address 8451 Feedback Table F 6 Feedback Feedback Address Decimal Description A xxx x decimal value where the decimal point is fixed For 8451 example a decimal 123 equals 12 3 Hz and 300 equals 30 0 Hz 1 Returns the same data as Reading 03 Parameter d001 Output Freq F 6 MD65 AC Drive User Manual Reading 03 Drive Error Codes The MD65 Error Code data can be read via the network by sending Function Code 03 reads to register address 8449 Drive Error Codes Table F 7 Error Codes Logic Status Address Value Decimal Decimal Description No Fault Auxiliary Input Power Loss Undervoltage Overvoltage Motor Stalled Motor Overload Heatsink Overtemperature HW Overcurrent 300 Ground Fault Analog Input Loss Auto Restart Tries Phase U to Ground Short Phase V to Ground Short Phase W to Ground Short Phase UV Short Phase UW Short Phase VW Short Software Overcurrent Drive Overload Power Unit Fail AutoTune Fail Communication Loss Parameter Checksum Error 1 O Board Fail RS485 MDI Protocol F 7 Reading 03 and Writing 06 Drive Parameters To access
7. 2u 2404rn0ennennnnennnnnsnnnnnnnnnnnnnn 3 6 Table 5 1 Corrective Actions for Input Power Conditions 5 4 Table 5 2 Power Wiring Specifications 0r2204rn00nneennnensneennnnnnnnnn 5 4 Table 5 3 Power Terminal Block Specifications 2 r 44 nen 5 5 Table 5 4 Drive Fuse and Circuit Breaker Ratings 5 7 Table 5 5 Shielded Motor Cable Types Acceptable for 200 600 Volt Installations Hs ed ena este 5 9 Table 5 6 Maximum Cable Length Recommendation 5 10 Table 6 1 Recommended Control and Signal Wire 6 3 Table 6 2 I O Terminal Block Specifications urssersnensnnennnnennennnnn 6 3 Table 6 3 Control Terminal Definitions and Related Parameters 6 5 Table 6 4 Typical Multiple Drive Connection Examples 6 9 Table 8 1 LED Descriptions 2 24 4444444444HHHB0R Rn Hann nano nn nme 8 2 Table 8 2 Key Descriptions uu 2244srsnnnnennnnnnnnnnnn ernennen ernennen nennen nn 8 3 Table 8 3 Viewing and Adjusting Basic P and Advanced A Parameters 2 eek ee ie 8 5 Table 8 4 Viewing the Display d Parameters uuunzussrrrnee nennen 8 6 Table 9 1 Trip Points for Digital Output Relay unnennnneneennnen 9 13 Table 9 2 On Off Points for the Opto Outputs n neenseerssennnennnnennnenn 9 16 Table 9 3 A064 Options
8. 10 10 10 2 6 Problem Motor Operation is Unstable 10 10 10 2 7 Problem Drive Will Not Reverse Motor Direction rn arena 10 11 10 2 8 Problem Drive Does Not Power Up 10 11 MD65 AC Drive User Manual Technical Specifications cccsccceeesceeeeeeeeseeeeeeeeeeeseneeeees A 1 Record of User Settings cecceccceseceseeeeeeeeeeeeeeeresneeeeneeeees B 1 Parameters Cross Referenced by Name l n C 1 CE Conformance Requirement u uunsserssensnennnnennnnnnnn D 1 ACCOSSOMOS PERREPRPRTELPEFPEPEFFPERFFFERFEFTEFEFEFFEFFELFLEBEFTFEPEFEFFFSEFEFRSEFLEFR E 1 RS485 MDI Protocol 2 c cccecceeceeseeeeeeeeeeeeeeeeeeeeeeeeeeneees F 1 RJ45 Splitter Cable oo ee eceeeeeeseeeeseeeseeceneeseeeesaeeeseeeeaeeeaes G 1 NE E eee ean ee See ones Index 1 Contents MD65 AC Drive User Manual Figure 2 1 Identifying the Drive by Model Numbet eeseeeseneeeees 2 1 Figure 2 2 Identifying the Drive by Catalog Number n 2 2 Figure 3 1 Minimum Mounting Clearances eee ee nennen 3 2 Figure 3 2 Drive Dimensions and Weights 0 cee ee nennen 3 3 Figure 3 3 Drive Dimensions NEMA 1 IP30 Kit Without Communication Option 204224ernnnennennnnensnnnnnnnnnnnnnnnnnnnnn ran 3 4 Figure 3 4 Drive Dimensions NEMA 1 IP30 Kit With Communication Opladen 3 5 Figure 4 1 Typical Grounding cecceeeseeeeeeee
9. Removing the Jumper Three Phase Rly AC Input S L2 T13 k z i 6 Figure 5 4 Phase to Ground MOV Removal Installing Power Wiring 5 3 5 2 2 Input Power Conditioning The drive is suitable for direct connection to input power within the rated voltage of the drive see table 5 4 Table 5 1 lists certain input power conditions that may cause component damage or reduction in product life If any of the conditions exist install one of the devices listed in the Corrective Action column in table 5 1 on the line side of the drive Important Only one device per branch circuit is required It should be mounted closest to the branch and sized to handle the total current of the branch circuit Table 5 1 Corrective Actions for Input Power Conditions Input Power Condition Corrective Action Install one of the following Line reactor Low line impedance less than 1 line reactance Greater than 120 kVA supply transformer e Isolation transformer Line has power factor correction capacitors Line has frequent power interruptions Line has intermittent noise spikes in excess of 6000V lightning Phase to ground voltage exceeds 125 of normal line to line voltage Remove MOV jumper to ground and install Ungrounded distribution system isolation transformer with grounded secondary if necessary 1 Contact Reliance Electric
10. Table 6 2 I O Terminal Block Specifications Maximum Wire Size Minimum Wire Size Torque 1 3 mm 16 AWG 0 13 mm 26 AWG 0 5100 8Nm 4 4 in Ib to 7 in Ib 1 Maximum minimum that the terminal block will accept These are not recommendations 6 3 1 Maximum Control Wire Length Recommendations Do not exceed control wiring length of 30 meters 100 feet Control signal cable length is highly dependent on electrical environment and installation practices To improve noise immunity the I O terminal block Common must be connected to ground terminal protective earth If using the RS485 port Terminal 16 should also be connected to ground terminal protective earth Installing Control Wiring 6 3 6 4 Wiring the Control Terminal Block Enable 4 Jumper o U RA Typical Stop 4 i SRC Wiring Typical SNK Wiring alo Relay N O Relay Common Relay N C Start Run FWD O Direction Run REV Be Digital Common Digital Input 1 Digital Input 2 Digital Input 3 Digital Input 4 Opto Common 24V DC 10V DC 0 10V or 10V Input Analog Common 4 20mA Input Analog Output Opto Output 1 Pot must be 1 10k ohm 2 Watt Min 3 0 24V Common Opto Output
11. Auto for temporary connections or Slave for permanent connections e If two peripherals will be powered up at the same time one must be configured as the Master and connected to the Master port M and the other must be connected as the Slave and connected to the Slave port S RJ45 Splitter Cable G 1 Cable Accessories Slave Port Master Port PIN 1 PIN8 Figure G 1 RJ45 Splitter Cable M N AK U0 RJ45 SCl Figure G 2 RJ45 Two Position Terminal Block Module M N AK U0 RJ45 TB2P Figure G 3 RJ45 Module With Integrated Termination Resistor M N AK U0 RJ45 TR1 G 2 MD65 AC Drive User Manual Connecting One Temporary Peripheral MD65 Drive j MD65 Serial Converter Handheld OIM A S Parameter 1 Module Cfg set to Auto default or Master and connected to Master port M on RJ45 Splitter Cable Parameter 9 Device Type set to Auto default or Master and connected to Master port M on RJ45 Splitter Cable Figure G 4 Connecting One Temporary Peripheral Connecting One Temporary Peripheral and One Permanent Peripheral NEMA 1 Bezel NEMA 4 with Handheld OIM Panel Mount OIM MD65 Drive or v Para
12. IP30 NEMA 1 UL Use Mounting Option B Type 1 figure 3 1 IP20 Open Type Use Mounting Option B figure 3 1 1 Rating requires installation of the MD65 NEMA 1 IP30 Kit 3 1 2 Minimum Mounting Clearances Refer to figure 3 1 for the minimum mounting clearances Refer to section 3 1 3 for drive mounting dimensions Mounting Option A No clearance required between drives Mounting Option B gt Cr 1 See figure 3 2 for drive dimensions Figure 3 1 Minimum Mounting Clearances 3 2 MD65 AC Drive User Manual 3 1 3 Mounting Dimensions for the MD65 Drive Overall dimensions and weights are illustrated in figures 3 2 3 3 and 3 4 as an aid to calculating the total area required by the MD65 drive Dimensions are in millimeters and inches Weights are in kilograms and pounds See table 2 1 for drive ratings by frame f 115 5 0 22 Front Shipping A B c D E F Weight 100 3 94 180 7 09 136 5 35 87 3 43 168 6 61 187 4 3 44 2 2 4 9 130 5 1 1260 10 2 180 7 1 1116 4 57 246 9 7 1 4 3 9 5 Figure 3 2 Drive Dimensions and Weights 1 C Frame does not have DIN rail mounting Mounting the Drive 3 3 79 1 3 11 le 64 1 2 52
13. 9 End Program Coast to Stop 9 Step if Logic In1 is Active and Logic In2 is Not Active A End Program and Fault F2 A Step if Logic In2 is Active and Logic In1 is Not Active b Step after Stp Logic Time x and Logic In1 is Active C Step after Stp Logic Time x and Logic In2 is Active d Step after Stp Logic Time x and Logic In1 is Not Active E Step after Stp Logic Time x and Logic In2 is Not Active F Do Not Step lgnore Digit 2 Settings Figure 9 13 Digit Settings A150 Stp Logic Time 0 A151 Stp Logic Time 1 A152 Stp Logic Time 2 A153 Stp Logic Time 3 A154 Stp Logic Time 4 A155 Stp Logic Time 5 A156 Stp Logic Time 6 A157 Stp Logic Time 7 Range 0 0 to 999 9 sec Default 30 0 sec See also P038 A055 A058 A061 A070 A077 A140 A147 Sets the time to remain in each step if the corresponding StpLogic command word is set to Step after Time 9 42 MD65 AC Drive User Manual 9 3 Display Group Parameters d001 Output Freq Range 0 0 to Maximum Freq P035 Default Read Only See also d002 d010 P034 P035 P038 Displays the output frequency present at terminals T1 T2 and T3 U V and W d002 Commanded Freq Range 0 0 to Maximum Freq P035 Default Read Only See also d001 d013 P034 P035 P038 Displays the value of the active frequency command The commanded frequency is displayed even if the drive is not running Important
14. Check the motor and Short been detected drive output terminal F42 Phase UW between these two wiring for a shorted Short output terminals condition F43 Phase VW e Replace drive if fault Short cannot be cleared F48 Params N The drive was e Clear the fault or cycle Defaulted commanded to write power to the drive default values to e Program the drive EEPROM parameters as needed F63 SW Y Programmed SW Check load requirements OverCurrent Current Trip A098 and SW Current Trip has been exceeded A098 setting F64 Drive N Drive rating of 150 Reduce load or extend Overload for 1 minute or 200 Accel Time for 3 seconds has been exceeded F70 Power Unit N Failure has been Cycle power detected in the drive Repl drive if fault power section eres a eaten cannot be cleared F80 SVC N The Autotune function Restart procedure Autotune was either cancelled by the user or failed F81 Comm Loss N RS485 port stopped If module was not communicating intentionally disconnected check wiring to the port Replace wiring port expander module or complete drive as required Check connection A module was intentionally disconnected Turn off using Comm Loss Action A105 Troubleshooting the Drive 10 5 Table 10 1 Fault Descriptions and Corrective Actions Continued Fault Description Action Parameter Checksum Z Auto Reset The checksum read from the board
15. 1 includes 1 0 meter cable panel mount with optional Bezel Kit Bezel Kit panel mount for Remote Handheld OIM MDBZL N1 OIM Cable 1 0 meter OIM to RJ45 cable MDCBL CC1 OIM Cable 2 9 meter OIM to RJ45 cable MDCBL CC3 E 6 MD65 AC Drive User Manual EI 24 8 0 19 Dimensions are in mm and in Figure E 4 Remote OIM M N MDALCD PNL Accessories E 7 Dimensions in mm and in Figure E 5 NEMA Type 1 Bezel M N MDBZL N1 Dimensions E 8 MD65 AC Drive User Manual RS485 MDI Protocol MD65 drives support the RS485 MDI protocol to allow efficient operation with Rockwell Automation peripherals In addition some Modbus functions are supported to allow simple networking MD65 drives can be multi dropped on an RS485 network using Modbus protocol in RTU mode EX tame Lay am dobo dobo dobo obo FH area boo o o o Lo I Poo goo Conor IL LN LI Oe PP De Figure F 1 Sample Network For information regarding DeviceNet or other communication protocols refer to the appropriate user manual Network Wi
16. 16 Timer Out The timer has reached the value set in Opto Outx Level A059 or A062 Use A059 or A062 to set the threshold 17 Counter Out The counter has the reached the value set in Opto Outx Level A059 or A062 Use A059 or A062 to set the threshold 18 Above PF Ang The Power Factor angle has exceeded the value set in Opto Outx Level A059 or A062 Use A059 or A062 to set the threshold 19 Anlg In Loss An analog input loss has occurred Program Analog In Loss A122 for action desired when input loss occurs 20 ParamControl Enables the output to be controlled over network communications by writing to Opto Outx Level A059 to A062 0 Off 1 On Parameter Descriptions 9 15 A059 Opto Outi Level A062 Opto Out2 Level Ww Range 0 0 to 9999 Default 0 0 See also A058 A061 Determines the on off point for the opto outputs when Opto Outx Sel A058 or A061 is set to option 6 7 8 10 16 17 18 or 20 Refer to table 9 2 Table 9 2 On Off Points for the Opto Outputs 6 Above Freq 0 to 400 Hz 7 Above Cur 0 to 180 8 Above DC Volt 0 to 815 V 10 Above Anlg V 0 to 100 16 Timer Out 0 1 to 9999 seconds 17 Counter Out 1 to 9999 counts 18 Above PF Ang 1 to 180 degrees 20 ParamControl 0 1 A064 Opto Out Logic Range 0 to 3 see table 9 3 Default 0 See also N A Determines the logic Normally Open NO or Normally Closed NC of the opto outputs Refer to
17. 6 Stp Logic Step Logic Parameters are set to 1 b C d or E A145 Stp Logic 5 A075 Preset Freq 5 A155 Stp Logic Time 5 A146 Stp Logic 6 A076 Preset Freq 6 A156 Stp Logic Time 6 A147 Stp Logic 7 A077 Preset Freq 7 A157 Stp Logic Time 7 How Step Logic Works The step logic sequence begins with a valid start command A normal sequence always begins with Stp Logic 0 A140 Digit 0 Logic For Next Step This digit defines the logic for the next step When the condition is met the program advances to the next step Step 0 follows Step 7 Example Digit 0 is set 3 When Logic In2 becomes active the program advances to the next step Digit 1 Logic to Jump to a Different Step For all settings other than F when the condition is met the program overrides Digit 0 and jumps to the step defined by digit 2 Digit 2 Different Step to Jump When the condition for digit 1 is met the digit 2 setting determines the next step or to end the program Digit 3 Step Settings This digit defines what accel decel profile the soeed command will follow and the direction of the command for the current step In addition if a relay or opto output parameters A055 A058 and A061 is set to 15 StpLogic Out this parameter can control the status of that output Any Step Logic parameter can be programmed to control a relay or opto output but you cannot control different outputs based on the condition
18. 600V 90 C 194 F XHHW2 RHW 2 Anixter B209500 B209507 Belden 29501 29507 or equivalent Description e Four tinned copper conductors with XLPE insulation Copper braid aluminum foil combination shield land tinned copper drain wire e PVC jacket Standard Option 2 Tray rated 600V 90 C 194 F RHH RHW 2 Anixter OLF 7xxxxx or equivalent Three tinned copper conductors with XLPE insulation 5 mil single helical copper tape 25 overlap min with three bare copper grounds in contact with shield PVC jacket Class amp Il Division I amp Il Tray rated 600V 90 C 194 F RHH RHW 2 Anixter 7V 7xxxx 3G or equivalent Three bare copper conductors with XLPE insulation with impervious corrugated continuously welded aluminum armor Black sunlight resistant PVC jacket overall Three copper grounds on 10 AWG and smaller Installing Power Wiring 5 9 5 7 5 8 Reflected Wave Protection The drive should be installed as close to the motor as possible Installations with long motor cables may require the addition of external devices such as reactors to limit voltage reflections at the motor reflected wave phenomena Contact Reliance Electric for recommendations The reflected wave data applies to all frequencies 2 to16 kHz For 240 V ratings reflected wave effects do not need to be considered Table 5 6 Maximum Cable Length Recommendation Reflected Wave 380 48
19. At Frequency Drive reaches commanded frequency 2 MotorRunning A061 Default Motor is receiving power from the drive 3 Reverse Drive is commanded to run in reverse direction 4 Motor Overld Motor overload condition exists 5 Ramp Reg Ramp regulator is modifying the programmed accel decel times to avoid an overcurrent or overvoltage fault from occurring 6 Above Freq Drive exceeds the frequency Hz value set in Opto Outx Level A059 or A062 Use A059 or A062 to set the threshold Important The value for A059 or A062 must be entered in percent of drive rated output current MD65 AC Drive User Manual 8 Above DCVolt Drive exceeds the DC bus voltage value set in Opto Outx Level A059 or A062 Use A059 or A062 to set the threshold 9 Retries Exst The value set in Auto Rstrt Tries A092 is exceeded 10 Above Anlg V The analog input voltage I O Terminal 13 exceeds the value set in Relay Out Level A056 Do not use if 10 V Bipolar Enbl A123 is set to 1 Bi Polar In 11 Logic In 1 An input is programmed as Logic In 1 and is active 12 Logic In 2 An input is programmed as Logic In 2 and is active 13 Logic 1 amp 2 Both logic inputs are programmed and active 14 Logic 1 or 2 One or both logic inputs are programmed and one or both is active 15 StpLogic Out Drive enters Step Logic step with digit 3 of the Command Word A140 A147 set to enable the Step Logic output
20. Decel Time 1 P040 9 6 Decel Time 2 A068 9 18 DeviceNet Communication Module 2 4 Digital In1 Sel A051 9 8 Digital In2 Sel A052 9 8 Digital In3 Sel A053 9 8 Digital In4 Sel A054 9 8 dimensions drive 3 3 display description 8 2 Display parameters 9 43 to 9 48 drive catalog numbers 2 2 frame size 2 2 grounding 4 1 to 4 2 model numbers 2 2 mounting 3 1 to 3 6 Index Index 1 operating conditions 3 2 powering up after installing 7 2 ratings 2 2 storage guidelines 2 5 troubleshooting 10 1 to 10 11 Drive Overload fault 10 5 Drive Status d006 9 44 Drive Temp d024 9 49 Drive Type d017 9 47 Dynamic Brake Modules E 1 E Elapsed Run Time d018 9 47 EMC Line Filters E 3 F fault buffers see Fault n Code d007 d009 clearing automatically 10 2 clearing manually 10 2 codes about 10 1 descriptions and corrective actions 10 3 log see Fault n Code d007 d009 Fault 1 Code d007 9 44 Fault 2 Code d008 9 44 Fault 3 Code d009 9 44 Fault Clear A100 9 29 faults Analog Input Loss 10 4 Auto Restart Tries 10 4 Auxiliary Input 10 3 Comm Loss 10 5 Drive Overload 10 5 Ground Fault 10 4 Heatsink OverTemp 10 4 HW OverCurrent 10 4 V O Board Fail 10 6 Motor Overload 10 3 Motor Stalled 10 3 OverVoltage 10 3 Parameter Checksum 10 6 Params Defaulted 10 5 Phase Short 10 5 Phase to Ground Short 10 4 Phase UW Short 10 5 Phase V to Gnd 10 4 Ph
21. Default Read Only See also d001 A099 Displays the output frequency scaled by Process Factor A099 Output Frequency x Process Factor Process Display d012 Control Source Range 0t09 See figure 9 15 Default Read Only See also P036 P038 A051 A054 Displays the active source of the Start Command and Speed Command which are normally defined by the settings of Start Source P036 and Speed Reference P038 but may be overridden by digital inputs Refer to the flowcharts in sections 6 6 and 6 7 for details 3 2 Wire Level Sensitive 4 2 Wire High Speed 5 RS485 Port 9 Jog Speed Command 0 Drive Potentiometer 1 Internal Freq A069 2 0 10 V Input Remote Potentiometer 3 4 20 mA Input 4 Preset Freq x A070 A077 Digital Inx Sel A051 A050 must be set to 4 5 RS485 Port 6 Step Logic Control A140 A147 9 Jog Freq Reserved Digit 2 Reserved Digit 3 Figure 9 15 Control Source d012 Bit Definitions Parameter Descriptions 9 45 d013 Contrl In Status Range 0 Input Present 1 Input Not Present See figure 9 16 Default Read Only See also d002 P034 P035 Displays the status of the control terminal block control inputs Important Actual control commands may come from a source other than the control terminal block qin u 1 Input Present 0 Input Not Present Start Run FWD Input I O Terminal 02 Bit 0
22. Drive continues operating at communication commanded speed saved in RAM 9 30 MD65 AC Drive User Manual A106 Comm Loss Time Sets the time that the drive will remain in communication loss before implementing the option selected in Comm Loss Action A105 A107 Comm Format Selects the protocol RTU only data bits 8 data bits only parity None Even Odd and stop bits 1 stop bit only used by the drive s RS485 port Important Power to the drive must be cycled before any changes will affect drive operation A108 Language O Selects the language displayed by the remote communications option Parameter Descriptions 9 31 A110 5 A111 Ko A112 o Anlg In 0 10V Lo Range 0 0 to 100 0 Default 0 0 See also d020 P034 P038 A122 Sets the analog input level that corresponds to Minimum Freq P034 if a 0 10V input is used by Speed Reference P038 Setting this value larger than Anlg In 0 10V Hi A111 inverts the analog signal P035 Maximum Freq P034 Minimum Freq A110 Anlg In 0 10V Lo A111 Anlg In 0 10V Hi Figure 9 11 Anlg In 0 10V Lo A110 Anlg In 0 10V Hi Range 0 0 to 100 0 Default 100 0 See also d020 P035 P038 A122 A123 Sets the analog input level that corresponds to Maximum Freq P035 if a 0 10 V input is used by Speed Reference P038 Setting this value smaller than Anlg In 0 10V Lo A110 inverts the analog signal A
23. Removing the Finger Guard 5 2 Verifying Drive AC Input Ratings Match Available Power It is important to verity that plant power meets the input power requirements of the drive s circuitry Refer to table 5 4 for input power rating specifications Be sure input power to the drive corresponds to the drive nameplate voltage and frequency 5 2 1 Ungrounded Distribution Systems ATTENTION MD65 drives contain protective MOVs that are referenced to ground These devices should be disconnected if the drive is installed on an ungrounded distribution system To prevent drive damage the MOVs connected to ground should be disconnected if the drive is installed on an ungrounded distribution system where the line to ground voltages on any phase could exceed 125 of the nominal line to line voltage 5 2 MD65 AC Drive User Manual Disconnecting MOVs To disconnect MOVs you must remove the external jumper located on the lower left side of the front of the drive To remove the jumper use the following procedure and refer to figures 5 3 and 5 4 Step 1 Step 2 Step 3 Step 4 Step 5 T Open the cover Locate the screw below and to the left of the power terminal block Turn the screw counterclockwise to loosen Do not remove screw Pull the jumper completely out of the drive chassis Tighten the screw to keep it in place Important Tighten screw after jumper removal Figure 5 3
24. S 2 S gt Ss gt Ss gt S D9 S n S v S of P033 Motor OL Curent S S o S e 5 S 2 g 3 amp 5 ae of P033 Motor OL Curent o Figure 9 9 Motor OL Select A090 Parameter Descriptions 9 25 A091 PWM Frequency Range 2 0 to 16 0 kHz Default 4 0 kHz See also A124 Sets the carrier frequency for the PWM output waveform Figure 9 10 provides derating guidelines based on the PWM frequency setting Important Ignoring derating guidelines can cause reduced drive performance 12 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Carrier Frequency kHz Figure 9 10 Derating Guidelines Based on PWM Frequency A091 Selection A092 Auto Rstrt Tries Range 0t09 Default 0 See also A055 A058 A061 A093 Sets the maximum number of times the drive attempts to reset a fault and restart Refer to section 10 1 2 for more information on the Auto Restart Run feature ATTENTION Equipmentdamage and or personal injury may result if this parameter is used in an inappropriate application Do not use this function without considering applicable local national and international codes standards regulations or industry guidelines 9 26 MD65 AC Drive User Manual A093 Auto Rstrt Delay Range 0 0 to 300 0 sec Default 1 0 sec See also A092 Sets the time between restart attempts when Auto Rstrt Tries A092 is set to a value other than zero Refer to se
25. Stp Logic Digits 0 3 for each parameter Stp Logic x must be programmed according to the desired profile A logic input is established by setting a digital input Digital Inx Sel A051 A054 to 23 Logic In1 and or 24 Logic In2 A time interval between steps can be programmed using Stp Logic Time x A150 A157 See table 9 6 for related parameters The speed for any step is programmed using Preset Freq x A070 A077 Table 9 6 Related Parameters for Stp Logic Parameters A140 A147 Step Logic Parameter Active when P038 6 Stp Logic Related Preset Frequency Parameter Related Step Logic Time Parameter Can be activated independent of Active when A140 A147 Digit 0 or 1 Step Logic Parameters are set to 1 b C d or E A140 Stp Logic 0 A070 Preset Freq 0 A150 Stp Logic Time 0 A141 Stp Logic 1 A071 Preset Freq 1 A151 Stp Logic Time 1 A142 Stp Logic 2 A072 Preset Freq 2 A152 Stp Logic Time 2 A153 Stp Logic Time 3 A143 Stp Logic 3 A144 Stp Logic 4 A073 Preset Freq 3 A074 Preset Freq 4 A154 Stp Logic Time 4 9 40 MD65 AC Drive User Manual Table 9 6 Related Parameters for Stp Logic Parameters A140 A147 Continued Related Preset Frequency Parameter Related Step Logic Time Parameter Step Logic Parameter Can be activated independent of Active when A140 A147 Digit 0 or 1 Active when P038
26. 0 10V d020 9 48 Analog In Loss A122 9 35 Analog Input 4 20mA d021 9 48 Analog Input Loss fault 10 4 Analog Out High A066 9 17 Analog Out Sel A065 9 17 Anlg In 0 10V Hi A111 9 32 Anlg In 0 10V Lo A110 9 32 Anlg In4 20mA Hi A113 9 33 Anlg In4 20mA Lo A112 9 32 Auto Restart feature 10 2 Auto Restart Tries fault 10 4 Auto Rstrt Delay A093 9 27 Auto Rstrt Tries A092 9 26 Autotune A127 9 36 Auxiliary Input fault 10 3 B Basic parameters 9 2 to 9 7 Bezel Kit 2 4 E 6 E 8 Boost Select A084 9 23 Break Frequency A087 9 25 Break Voltage A086 9 24 C cables 2 4 catalog number 2 2 CE conformance requirements D 1 to D 3 circuit breakers 5 6 to 5 7 A 2 Comm Data Rate A103 9 30 Comm Format A107 9 31 Comm Loss Action A105 9 30 Comm Loss fault 10 5 Comm Loss Time A106 9 31 Comm Node Addr A104 9 30 Comm Status d015 9 47 Commanded Freq d002 9 43 Compensation A097 9 28 Contrl In Status d013 9 46 control and signal wiring recommendations 6 3 Control Source d012 9 45 Control SW Ver d016 9 47 control terminal block wiring 6 4 control wiring installing 6 1 to 6 11 control 2 and 3 wire 6 9 Counter Status d025 9 49 cover opening 5 1 Current Limit 1 A089 9 25 Current Limit 2 A118 9 33 D d parameters 9 43 to 9 48 DB Resistor Sel A082 9 22 DC Brake Level A081 9 21 DC Brake Time A080 9 21 DC Bus Voltage d005 9 44
27. 2 30V DC w 50mA Non inductive RS485 Shield vV Resistive lt Analog Output Select 7 7 ENBL 5 per 01 02 03 04 05 06 07 08 0 Inductive Important I O Terminal 01 is always stop input except when Start Source to 3 Wire Control In three wire control I O Terminal 01 is controlled by Stop Mode P037 All other stop sources are controlled by Stop Mode P037 Important The drive is shipped with apd jumper when using I O Terminal 01 as a stop or enable input Two wire control shown For three wire control use a momentary input 6 command a start a coast to P036 is set Keypad Top Per P037 3 Wire Per P037 Per P0374 2 Wire Per P037 Coast a jumper installe RS485 Port Use a maintained input oo for I O Terminal 03 to change direction SWhen using an opto output with an inductive load such as a relay install recovery diode parallel to the relay as shown to prevent damage to the output Per P037 Coast on I O Terminal 02 to 4When the ENBL enable jumper is removed I O Terminal 01 will always act as a hardware enable causing a coast to stop without software interpretation Figure 6 1 Control Terminal Block 6 4 MD65 AC Drive User Manual Table 6 3
28. 40 6 1 60 20 6 1 60 25 6 1 01 Side View Bottom View Frame B 107 0 4 21 66 0 2 60 gt 24 0 0 94 gt Side View Bottom View Frame C All dimensions are in mm in Figure 3 3 Drive Dimensions NEMA 1 IP30 Kit Without Communication Option 3 4 MD65 AC Drive User Manual 177 5 3 05 150 0 1 97 gt 4 12 5 0 89 O pi ZIS Side View Bottom Vlew Frame B 108 7 4 28 gt 92 2 3 63 e 69 2 2 72 gt 28 5 45 7 1 80 Va 1 12 122 2 0 87 22 FEN p SRN i NS B y Side View Bottom Vlew Frame C Dimensions shown in mm in Figure 3 4 Drive Dimensions NEMA 1 IP30 Kit With Communication Option Mounting the Drive 3 5 3 2 Mounting the Drive Mount the drive upright on a flat vertical and level surface Table 3 2 Mounting Specifications Frame ScrewSize
29. AK R2 xxx RJ45 Splitter Cable RJ45 one to two port AK U0 RJ45 SCl splitter cable Terminating Resistors RJ45 120 Ohm AK U0 RJ45 TRI resistors 2 pieces Terminal Block RJ45 two position terminal AK U0 TB2P block 5 pieces 2 5 Storage Guidelines If you need to store the drive follow these recommendations to prolong drive life and performance e Store the drive within an ambient temperature range of 40 to 85 C e Store the drive within a relative humidity range of 0 to 95 non condensing Do not expose the drive to a corrosive atmosphere About the MD65 Drive 2 5 2 6 MD65 AC Drive User Manual Mounting the Drive This chapter provides information that must be considered when planning an MD65 drive installation and provides drive mounting information and installation site requirements ATTENTION Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this manual and other applicable manuals in their entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life ATTENTION Use of power correction capacitors on the output of the drive can result in erratic operation of the motor nuisance tripping and or permanent damage to the drive Remove power correction capacitors before proceedi
30. Control Terminal Definitions and Related Parameters Default Description Parameter R1 Relay N O Fault Normally open contact for output relay A055 R2 Relay Common Common for output relay Relay N C Fault Normally closed contact for output relay A055 Switch Analog Output Select DIP 0 10 V Sets analog ou Out Sel A065 put to either voltage or current Setting must match Analog Sink Source DIP Switch Source SRC Inputs can be wired as Sink SNK or Source SRC via DIP Switch setting The factory installed jumper or a normally closed input 1 4 1 4 Stop Coast must be present for the drive to start POS 02 Start Run FWD Not Active Command comes from the integral keypad by default To P036 P037 03 Dir Run REV Not Active disable reverse operation see Reverse Disable A095 P036 P037 A095 un _ For digital inputs Electronically isolated with digital 04 Digital Common inputs from analog I O and opto outputs 05 Digital Input 1 Preset Freq Program with Digital In1 Sel A051 A051 06 Digital Input 2 Preset Freq Program with Digital In2 Sel A052 A052 07 Digital Input 3 Local Program with Digital In3 Sel A053 A053 08 Digital Input 4 Jog Forward Program with Digital In4 Sel A054 A054 For opto coupled outputs Electr
31. Direction Run REV Input I O Terminal 03 Bit 1 Stop Input I O Terminal 01 Bit 2 Dynamic Brake Transistor On Bit 3 The stop input must be present in order to start the drive When this bit is a 1 the drive can be started When this bit is a 0 the drive will stop Figure 9 16 Contrl In Status d013 Bit Definitions d014 Dig In Status Range 0 Input Not Present 1 Input Present See figure 9 17 Default Read Only See also A051 A054 Displays the status of the control terminal block digital inputs OG Digital In1 Sel I O Terminal 05 Bit 0 Digital In2 Sel I O Terminal 06 Bit 1 Digital In3 Sel I O Terminal 07 Bit 2 Digital In4 Sel I O Terminal 08 Bit 3 Figure 9 17 Dig In Status d014 Bit Definitions 9 46 MD65 AC Drive User Manual d015 Comm Status Range 0 Condition False 1 Condition True See figure 9 18 Default Read Only See also A103 through A107 Displays the status of the communications ports Receiving Data Transmitting Data RS485 Option Connected Communication Error Occurred Figure 9 18 Comm Status d015 Bit Definitions d016 Control SW Ver Range 1 00 to 99 99 Default Read Only See also N A Displays the Main Control Board software version d017 Drive Type Range 1001 to 9999 Default Read Only See also N A Used by Rockwell Automation fi
32. P il 000 Bipolar Unipolar Voltage Unipolar Current P038 Speed P038 Speed P038 Speed Reference 2 0 10V Reference 2 0 10V Reference 3 4 20mA Input and A123 10V Input Input Bipolar Enbl 1 Bi Polar In PS tov Bie g S 3 O00 8 O00 O00 2 Wire SRC Control Internal Supply SRC External Supply SRC Non Reversing P036 Start Source 2 3 0r4 Input must be active for Stop Run the drive to run When input is opened the drive will stop as specified by P037 Stop Mode If desired a user supplied 24 VDC power source can be used Refer to the External Supply SRC example 11 Stop Run 24V Common 8 OKARA 088 8 0 Each digital input draws 6 mA 6 6 MD65 AC Drive User Manual Input Output 2 Wire SNK Control Non Reversing Internal Supply SNK Connection Example Stop Run i 8 0 8 00 a 2 Wire SRC Control Run FWD Run REV P036 Start Source 2 3 0r4 Input must be active for the drive to run When input is opened the drive will stop as specified by P037 Stop Mode If both Run Forward and Run Revers
33. Parameter Name Value User Setting Stp Logic Time 5 30 0 sec Stp Logic Time 6 30 0 sec Stp Logic Time 7 30 0 sec Record of User Settings B 5 B 6 MD65 AC Drive User Manual Parameters Cross Referenced by Name Parameter Default Parameter Name i Group Value 10V Bipolar Enbl Advanced 0 Uni Polar In Accel Time 1 Basic 5 0 sec Accel Time 2 Advanced 10 0 sec Analog In 0 10V Display Read Only Analog In 4 20mA Display Read Only Analog In Loss Advanced 0 Disabled Analog Out High Advanced 100 Analog Out Sel Advanced 0 Anlg In 0 10V Hi Advanced 100 0 Anlg In 1 10V Lo Advanced 0 0 Anlg In4 20mA Hi Advanced 100 0 Anlg In4 20mA Lo Advanced 0 0 Auto Rstrt Delay Advanced 1 0 sec Auto Rstrt Tries Advanced 0 Autotune Advanced 0 Ready Idle Boost Select Advanced 8 5 0 CT 7 2 5 CT for 5 0 7 5 and 10 0 HP drives only Break Frequency Advanced 15 0 Hz Break Voltage Advanced 25 0 Comm Data Rate Advanced 4 19 2K Comm Format Advanced 0 RTU 8 N 1 Comm Loss Action Advanced 0 Fault Comm Loss Time Advanced 5 0 sec Parameters Cross Referenced by Name C 1 Parameter Name Comm Node Addr Parameter Group Advanced Default Value 1 Comm Status Disp Read Only Commanded Freq Disp Read Only Compensation Advanced 1 Electrical Contrl In Status Di
34. Screw Torque B 1 56 1 96 N m 14 17 in Ib 2 45 2 94 N m 22 26 in Ib 3 2 1 Protecting the Drive from Debris A plastic top panel is included with the drive Install the panel to prevent debris from falling through the vent of the drive housing during installation Remove the panel for IP20 Open Type applications 3 6 MD65 AC Drive User Manual Grounding the Drive ATTENTION The following information is merely a guide for proper installation Rockwell Automation cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this drive or associated equipment A hazard of personal injury and or equipment damage exists if codes are ignored during installation The drive Safety Ground PE must be connected to system ground Ground impedance must conform to the requirements of national and local industrial safety regulations and or electrical codes The integrity of all ground connections should be periodically checked Figure 4 1 Typical Grounding Ground Fault Monitoring If a system ground fault monitor is to be used only Type B adjustable devices should be used to avoid nuisance tripping Grounding the Drive 4 1 4 1 Safety Ground PE This is the safety ground for the drive that is required by code One of these point
35. Time x Figure 9 4 Decel Time 2 A068 9 18 MD65 AC Drive User Manual A069 Internal Freq Range 0 0 to 400 0 Hz Default 0 0 Hz See also P038 Provides the frequency command to the drive when Speed Reference P038 is set to 1 Internal Frequency When enabled this parameter will change the frequency command in real time using the integral keypad A V keys when in program mode Important Once the desired command frequency is reached the ej key must be pressed to store this value to EEPROM memory Ifthe eroe key is used before the i key the frequency will return to the original value following the normal accel decel curve If Digital Inx Sel A 051 A054 is set to 16 MOP Up or 17 MOP Down this parameter acts as the MOP frequency reference Parameter Descriptions 9 19 A070 A071 A072 A073 A074 A075 A076 A077 Input State Input State Input State of Digital In 1 of Digital In 2 of Digital In 3 I O Terminal 05 I O Terminal 06 I O Terminal 07 Preset Freq 0 Preset Freq 1 Preset Freq 2 Preset Freq 3 Preset Freq 4 Preset Freq 5 Preset Freq 6 Preset Freq 7 Range 0 0 to 400 0 Hz Default 0 0 Hz See also P038 P039 P040 A051 A053 A067 A068 A140 A147 A150 A157 1 To activate Preset Freq 0 set P038 Speed Reference to 4 Preset Freq Provides a fixed frequency command value when Digital Inx Sel A051 A053 is set to 4 Preset Frequencies An active preset in
36. also be connected to PE ground there are two PE terminals on the drive Parameter Configuration The following MD65 parameters are used to configure the drive to operate on a network Table F 1 MD65 Network Parameters Parameter Details Start Source Set to 5 RS485 MDI Port if Start is controlled from the network Speed Reference _ Set to 5 RS485 MDI Port if the Speed Reference is controlled from the network Comm Data Rate Sets the data rate for the RS485 MDI Port All nodes on the network must be set to the same data rate Comm Node Addr Sets the node address for the drive on the network Each device on the network requires a unique node address Comm Loss Action Selects the drive s response to communication problems Comm Loss Time Sets the time that the drive will remain in communication loss before the drive implements A105 Comm Loss Action A107 Comm Format Sets the transmission mode data bits parity and stop bits for the RS485 MDI Port All nodes on the network must be set to the same setting F 2 MD65 AC Drive User Manual Supported Modbus Function Codes The peripheral interface MDI used on MD65 drives supports some of the Modbus function codes Table F 2 Supported Modbus Function Codes Modbus Function Code Read Holding Registers Preset Write Single Register Important Modbus devices can be 0 based registers are nu
37. does not match the checksum calculated Set Reset to Defalts P041 to 1 Reset Defaults O Board Fail Failure has been detected in the drive control and I O section e Cycle power e Replace drive if fault cannot be cleared 1 Refer to section 10 1 2 for information about the Auto Restart Feature 10 6 MD65 AC Drive User Manual 10 2 Troubleshooting Tables Use the following tables to troubleshoot the drive If you cannot resolve the problem using these tables contact Reliance Electric 10 2 1 Problem Drive Does Not Start From Terminal Block Start or Run Inputs Table 10 2 Problem Drive Does Not Start From Terminal Block Start or Run Inputs Possible Cause s Indication Corrective Action Drive is faulted Flashing red FAULT LED Clear fault by using one of the following methods e Press Stop e Cycle power e Set Fault Clear A100 to 1 Clear Faults Cycle digital input if Digital Inx Sel A051 A054 is set to 7 Clear Fault Incorrect programming e Start Source P0386 is set to 0 Keypad or 5 RS485 Port Digital Inx Sel A051 A054 is set to 5 Local and the input is active Check parameter settings Incorrect input wiring See section 6 4 1 for wiring examples e 2 wire control requires Run Forward Run Reverse or Jog input 3 wire control requires Start and Stop inputs Stop input is always required Wire inputs correctly an
38. drive parameters the Modbus register address equals the parameter number For example a decimal 1 is used to address parameter d001 Output Freq and decimal 39 is used to address parameter P039 Accel Time 1 F 8 MD65 AC Drive User Manual RJ45 Splitter Cable The MD65 drive provides a RJ45 port to allow the connection of a single peripheral device The RJ45 Splitter Cable can be used to connect a second MDI peripheral device to the drive Connectivity Guidelines ATTENTION The peripherals may not perform as intended if these Connectivity Guidelines are not followed Precautions should be taken to follow these Connectivity Guidelines Failure to observe these precaution may result in damage to or destruction of the equipment e Two peripherals maximum can be attached to a drive e Ifa single peripheral is used it must be connected to the Master port M on the splitter and configured for Auto default or Master Parameter 9 Device Type on the OIM keypads and parameter 1 Module Cfg on the Serial Converter are used to select the type Auto Master Slave e Do not use the RJ45 Splitter Cable with a drive that has an internal network communication module installed Since only one additional peripheral can be added the second peripheral can be connected directly to the RJ45 port on the drive The internal Comm is always the Master therefore the external peripheral must be configured as
39. fault will occur when the input is removed 4 Preset Freq Default for A051 A052 and A053 Refer to Preset Freq x A070 to A077 Important Digital inputs have priority for frequency control when programmed as Preset Speed and are active Refer to the flowchart in figure 6 2 for more information on speed reference control priority 5 Local Default for A054 When active sets the integral keypad as the start source and the potentiometer on the integral keypad as the speed source 6 Comm Port When active sets communications device as default start speed command source This can only be tied to one input 7 Clear Fault When active clears an active fault 8 RampStop CF Causes drive to immediately ramp to a stop regardless of how Stop Mode P037 is set Stop input clears active fault 9 CoastStop CF Causes drive to immediately coast to a stop regardless of how Stop Mode P037 is set Stop input clears active fault 10 DCInjStop CF Causes drive to immediately begin a DC injection stop regardless of how Stop Mode P037 is set Stop input clears active fault 11 Jog Forward Drive accelerates to Jog Frequency A078 according to Jog Accel Decel A079 and ramps to stop when input becomes inactive A valid start will override this command 12 Jog Reverse Drive accelerates to Jog Frequency A078 according to Jog Accel Decel A079 and ramps to stop when the input becomes inactive A valid start will
40. for application and ordering information 5 3 Power Wiring Specifications Table 5 2 Power Wiring Specifications Power Wiring Rating Unshielded 600 V 75 C 167 F THHN THWN Recommended Copper Wire 15 mils insulated dry location Shielded 600 V 90 C 194 F RHH RHW 2 Belden 29501 29507 or equivalent Shielded Tray rated 600 V 90 C 194 F RHH RHW 2 Shawflex 2ACD 3ACD or equivalent MD65 AC Drive User Manual 5 4 Power Terminal Block Connections Table 5 3 Power Terminal Block Specifications co Maximum Wire Size Minimum Wire Size Torque 5 3mm 10 AWG 1 3 mm 16 AWG 8 4 mm 8 AWG 1 3 mm 16 AWG 1 Maximum minimum sizes that the terminal block will accept These are not recommendations B Frame C Frame RILI S L2 T L3 UTi V T2 W T3 RILI S L2 TIL LLELE DC DC BR BR DC DC B Terminal Description R L1 S L2 1 Phase Input R L1 S L2 T L3 3 Phase Input To Motor U T1 Switch any two motor To Motor V T2 a leads to change To Motor W T3 forward direction DC Bus Inductor Connection C Frame drives only The C Frame drive is shipped with a jumper between U U Terminals P2 and P1 Remove this jumper only when a DC Bus Inductor will be connected Drive will not power up without a jump
41. i 180 265 DBN 033102 B20010 7 i 180 265 ase Input 0 460V 3 Phase Output 6MDDN 1P4102 6MB400P5 0 4 0 5 14 340 528 14 18 3 10 30 6MDDN 2P3102 6MB40001 0 75 1 0 2 3 340 528 23 3 2 6 10 40 6MDDN 4P0102 6MB40002 1 5 2 0 4 0 340 528 4 0 57 10 15 60 6MDDN 6P0102 6MB40003 2 2 3 0 6 0 340 528 5 9 7 5 15 15 90 6MDDN 010102 6MB40005 4 0 5 0 10 5 340 528 10 3 13 0 20 25 150 6MDDN 012102 6MB40007 5 5 7 5 12 0 340 528 11 8 14 2 25 30 160 6MDDN 017102 6MB40010 7 5 10 0 17 0 340 528 16 8 18 4 30 30 200 1 200 240V AC 1 Phase drives are also available with an integral EMC filter Fuse ratings are the minimuim recommended values for use with each drive rating Recommended fuse type UL Class J CC T or Type BS88 600 V 550 V or equivalent Circuit breaker ratings are the minimum recommended values for use with each drive rating Note For carrier frequencies above 4 kHz see figure 9 10 Installing Power Wiring 5 7 5 6 Motor Cable Types Acceptable for 200 600 Volt Installations General A variety of cable types are acceptable for drive installations For many installations unshielded cable is adequate provided it can be separated from sensitive circuits As an approximate guide allow a spacing of 0 3 meters 1 foot for every 10 meters 32 8 feet of length In all cases long parallel runs must be avoided Do not use cable
42. plug or socket that would permit inadvertent disconnection Some local codes may require redundant ground connections The integrity of all connections should be periodically checked 4 2 MD65 AC Drive User Manual Installing Power Wiring ATTENTION The user is responsible for conforming with all applicable local and national codes Failure to observe this precaution could result in damage to or destruction of the equipment ATTENTION To avoid a possible shock hazard caused by induced voltages unused wires in the conduit must be grounded at both ends For the same reason if a drive sharing a conduit is being serviced or installed all drives using this conduit should be disabled This will help minimize the possible shock hazard from cross coupled power leads This chapter provides instructions on wiring output wiring to the motor and installing AC input power wiring 5 1 Opening the Cover To access the power terminal block Step 1 Open the cover a Press and hold in the tabs on each side of the cover b Pull the cover out and up to release refer to figure 5 1 Figure 5 1 Opening the Cover Installing Power Wiring 5 1 Step 2 Remove the finger guard refer to figure 5 2 a Press in and hold the locking tab b Slide finger guard down and out Replace the finger guard and cover when wiring is complete Figure 5 2
43. table 9 3 Table 9 3 A064 Options A064 Option Opto Out1 Logic Opto Out2 Logic NO Normally Open NO Normally Open NC Normally Closed NO Normally Open NO Normally Open NC Normally Closed NC Normally Closed NC Normally Closed 9 16 MD65 AC Drive User Manual A065 Analog Out Sel Range Oto 14 Default 0 See also A066 P035 Sets the analog output signal mode 0 10 V 0 20 mA or 4 20 mA The output is used to provide a signal that is proportional to several drive conditions Table 9 4 Analog Output Signal Mode Selections DIP Output Minimum Maximum Output Value Switch Range Output Value A066 Analog Out High Position 0 OutFreq 0 10 0 10V 0 V 0 Hz P035 Maximum Freq 0 10 V 1 OutCurr 0 10 0 10V 0V 0Amps 200 Drive Rated Output Current 0 10 V 2 OutVolt 0 10 0 10V 0V 0 Volts 120 Drive Rated Output Volts 10 10 V 3 0 10V OV 0kW 200 Drive Rated Power 0 10 V 4 0 10 V 10 V 0000 65535 Hex FFFF 0 10 V 5 0 20 mA 0mA 0Hz P035 Maximum Freq 0 20 mA 0 20 mA 0 mA 0 Amps 200 Drive Rated Output Current 0 20 mA 7 0 20 mA 0 mA 0 Volts 120 Drive Rated Output Volts 0 20 mA 8 OutPowr 0 20 0 20 mA OmA 0kW 200 Drive Rated Power 0 20 mA 9 TstData 0 20 0 20 mA 0 mA 0000 65535 Hex FFFF 0 20 mA 10 OutFreq 4 20 14 20 mA 4mA 0Hz P035 Maximum Freq 0 20 mA 11 OutCurr 4 20 4 20 mA 4 mA 0 Amps 200 Drive Rated Output Current 0 20 mA 12 Ou
44. than 12 5 mm 0 5 in and top openings less than 1 0 mm 0 04 in to maintain compliance with the LV Directive e The motor cable should be kept as short as possible in order to avoid electromagnetic emission as well as capacitive currents e The use of line filters in ungrounded systems is not recommended e Conformity of the drive with CE EMC requirements does not guarantee an entire machine installation complies with the CE EMC requirements Many factors can influence total machine installation compliance CE Conformance Requirements D 1 Essential Requirements for CE Compliance The following conditions must be satisfied for MD65 drives to meet the requirements of EN61800 3 e Grounding as described in figure D 1 Refer to chapter 4 for additional grounding recommendations Output power control I O and signal wiring must be braided shielded cable with a coverage of 75 or better metal conduit or equivalent attenuation e Allowable cable length in table D 1 is not exceeded Filter Type Integral Table D 1 Allowable Cable Length EN61800 3 First Environment Restricted Distribution or Second Environment 10 meters 33 feet EN61800 3 First Environment Unrestricted Distribution 1 meter 3 feet External Short 10 meters 33 feet 1 meter 3 feet External Long 100 meters 328 feet 5 meters 16 feet 1 Contact Reliance Electric for details on optional exte
45. to the motor nameplate full load amps before running the Autotune procedure If the Autotune procedure fails an F80 SVC Autotune fault is displayed 0 Ready ldle The parameter returns to this setting following a Static Tune or Rotate Tune 9 36 MD65 AC Drive User Manual 1 Static Tune A temporary command that initiates a non rotational motor stator resistance test for the best possible automatic setting of IR Voltage Drop A128 A start command is required following the initiation of this setting The parameter returns to 0 Ready Idle following the test at which time another start transition is required to operate the drive in normal mode Used when the motor cannot be uncoupled from the load 2 Rotate Tune A temporary command that initiates a Static Tune followed by a rotational test for the best possible automatic setting of Flux Current Ref A129 A start command is required following the initiation of this setting The parameter returns to 0 Ready Idle following the test at which time another start transition is required to operate the drive in normal mode Important Used when the motor is uncoupled from the load The results may not be valid if a load is coupled to the motor during this procedure ATTENTION Rotation of the motor in an undesired direction can occur during this procedure To guard against possible injury and or equipment damage it is recommended that the motor be disconnected from the lo
46. unerssnsneensnennnnennnnnnnnnnnnnnnn nn 8 1 8 1 1 Display Description ursssseennenennennnnnennnnn ernennen 8 2 8 1 2 LED Descriptions uurner nenne nnnnn nennen nnnen nenn 8 2 8 1 3 Key Descriptions eeeesersennennennennnnnnnennnnn ernennen 8 3 8 2 About Parameters nnenennnernnnnnsennnnnennnnnnnnnen nenne nenn 8 4 8 3 How Parameters are Organized uenen 8 4 8 4 Viewing and Adjusting Basic P and Advanced A EEE ENILE E een ae rare 8 5 8 5 Viewing the Display d Parameters cesses 8 6 Parameter Descriptions 9 1 Basic Program Group Parameters nn 9 2 9 2 Advanced Group Parameters uusenseennnennnennnnnn 9 8 9 3 Display Group Parameters nennenn 9 43 Troubleshooting the Drive 10 1 Fault Codes hing at nei 10 1 10 1 1 Manually Clearing Faults 10 2 10 1 2 Automatically Clearing Faults Auto Restart Feature area 10 2 10 2 Troubleshooting Tables 0 00 ee eeeeeeeseeeeeneeeeeneeeees 10 7 10 2 1 Problem Drive Does Not Start From Terminal Block Start or Run Inputs eenennnn 10 7 10 2 2 Problem Drive Does Not Start From Integral Keypad een 10 8 10 2 3 Problem Drive Does Not Respond to Changes in Speed Command 10 8 10 2 4 Problem Motor Does Not Start 10 9 10 2 5 Problem Motor and or Drive Will Not Accelerate to Commanded Speed
47. with an insulation thickness less than 15 mils 0 4 mm 0 015 in e UL installations in 50 C ambient must use 600 V 75 C or 90 C wire e For UL installations in 40 C ambient 600 V 75 C or 90 C wire is recommended Unshielded THHN THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and or conduit fill rates limits are provided Do not use THHN or similarly coated wire in wet areas Any wire chosen must have a minimum insulation thickness of 15 mil and should not have large variations in insulation concentricity Shielded Armored Cable Shielded cable contains all of the general benefits of multi conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC drive Strong consideration for shielded cable should be given in installations with sensitive equipment such as weigh scales Capacitive proximity switches and other devices that may be affected by electrical noise in the distribution system Applications with large numbers of drives in a similar location imposed EMC regulations or a high degree of communications networking are also good candidates for shielded cable Shielded cable may also help reduce shaft voltage and induced bearing currents for some applications In addition the increased impedance of shielded cable may help extend the distance that the motor can be located from the drive wi
48. 003 with Current Limit drive into current limit A089 slowing or stopping acceleration Remove excess load or reprogram Accel Time 1 P039 or Accel Time 2 A067 Check for improper Boost Select A084 setting Speed command source or Verify Commanded Freq value is not as expected d002 Check Control Source d012 for the proper Speed Command Programming is preventing Check Maximum Freq P035 the drive output from to ensure that speed is not exceeding limiting values limited by programming Torque performance does e Set motor nameplate full not match motor load amps in Motor NP FLA characteristics A126 e Perform Autotune procedure A127 Static Tune or Rotate Tune Set Torque Perf Mode A125 to 0 V Hz 10 2 6 Problem Motor Operation is Unstable Table 10 6 Problem Motor Operation is Unstable Cause s Indication Corrective Action Motor data was incorrectly None 1 Correctly enter motor entered nameplate data into P031 P032 and P033 2 Enable Compensation A097 3 Use Boost Select A084 to reduce boost level 10 10 MD65 AC Drive User Manual 10 2 7 Problem Drive Will Not Reverse Motor Direction Table 10 7 Problem Drive Will Not Reverse Motor Direction Cause s Indication Corrective Action Digital input is not selected for reversing control None Check Digital Inx Sel Choose correct input and program for reversin
49. 041 Reset To Defalts a Range 0 Ready Idle LO 1 Factory Rset Default 0 Ready ldle See also N A Setting this parameter to 1 resets all parameter values to factory defaults After the reset function is complete this parameter sets itself back to 0 This selection causes an F48 Params Defaulted fault Parameter Descriptions 9 7 9 2 Advanced Group Parameters A051 Digital In1 Sel I O Terminal 05 A052 Digital In2 Sel I O Terminal 06 A053 Digital In3 Sel I O Terminal 07 A054 Digital In4 Sel I O Terminal 08 Selects the function for the digital inputs Refer to the flowchart in section 6 6 for more information on speed reference control priority 0 Not Used Terminal has no function but can be read over network communications using Dig In Status d014 1 Acc amp Dec 2 When this option is selected Accel Time 2 A067 and Decel Time 2 A068 are used for all ramp rates except Jog This can only be tied to one input Refer to the flowchart in figure 6 3 for more information about accel decel selection 9 8 MD65 AC Drive User Manual 2 Jog When the input is present the drive accelerates according to the value set in Jog Accel Decel A079 and ramps to the value set in Jog Frequency A078 When the input is removed the drive ramps to a stop according to the value set in Jog Accel Decel A079 A valid Start command will override this input 3 Aux Fault When enabled an F2 Auxiliary Input
50. 0V Ratings Motor Insulation Rating Motor Cable Only 1000 Vp p 15 meters 49 feet 1200 Vp p 40 meters 131 feet 1600 Vp p 170 meters 558 feet 1 Longer cable lengths can be achieved by installing devices on the output of the drive Consult factory for recommendations Output Disconnect The drive is intended to be commanded by control input signals that will start and stop the motor A device that routinely disconnects then reapplies output power to the motor for the purpose of starting and stopping the motor should not be used If it is necessary to disconnect power to the motor with the drive outputting power an auxiliary contact should be used to simultaneously disable drive control run commands 5 10 MD65 AC Drive User Manual 6 1 Installing Control Wiring This chapter describes how to wire the signal and I O terminal strip for stop speed feedback and remote control signals To access the control terminal block remove the drive cover refer to chapter 5 Terminal block connections are detailed in figure 6 1 Stop Circuit Requirements ATTENTION You must provide an external hardwired emergency stop circuit outside of the drive circuitry This circuit must disable the system in case of improper operation Uncontrolled machine operation can result if this procedure is not followed Failure to observe this precaution could result in bodily injury Depending upon the requi
51. 4 Advanced 30 0 sec Stp Logic Time 5 Advanced 30 0 sec Stp Logic Time 6 Advanced 30 0 sec Stp Logic Time 7 Advanced 30 0 sec SW Current Trip Advanced 0 0 Disabled Testpoint Data Display Read On y Testpoint Sel Advanced 400 Timer Status Display Read On y Torque Perf Mode Advanced 1 Sensris Vect Var PWM Disable Advanced 0 Enab ed Parameters Cross Referenced by Name C 5 C 6 MD65 AC Drive User Manual CE Conformance Requirements Conformity with the Low Voltage LV Directive and Electromagnetic Compatibility EMC Directive has been demonstrated using harmonized European Norm EN standards published in the Official Journal of the European Communities The MD65 AC drive complies with the EN standards listed below when installed according to the User Manual CE Declarations of Conformity are available online at http www reliance com certification Low Voltage Directive 73 23 EEC e EN50178 Electronic equipment for use in power installations EMC Directive 89 336 EEC e EN61800 3 Second Environment Adjustable speed electrical power drive systems Part 3 EMC product standard including specific test methods General Notes e If the plastic top panel is removed or the optional conduit box is not installed the drive must be installed in an enclosure with side openings less
52. 5 A086 Break Voltage Range 0 0 to 100 0 Default 25 0 See also P031 P032 P034 P035 A084 A085 A087 A088 A125 Sets the frequency where break voltage is applied when Boost Select A084 is set to 0 Custom V Hz and Torque Perf Mode A125 is set to 0 V Hz 9 24 MD65 AC Drive User Manual A087 Break Frequency Range 0 0 to 400 0 Hz Default 15 0 Hz See also P031 P032 P034 P035 A084 A085 A086 A088 A125 Sets the frequency where the break frequency is applied when Boost Select A084 is set to 0 Custom V Hz and Torque Perf Mode A125 is set to 0 V Hz A088 Maximum Voltage Range 20 to Drive Rated Volts Default Drive Rated Volts See also d004 A085 A086 A087 Sets the highest voltage the drive will output A089 Current Limit 1 Range 0 1 to Drive Rated Amps x 1 8 Default Drive Rated Amps x 1 8 See also P033 A118 Maximum output current allowed before current limiting occurs A090 Motor OL Select Range 0 No Derate 1 Min Derate 2 Max Derate Default 0 No Derate See also P032 The drive provides Class 10 motor overload protection Settings 0 2 select the derating factor for the I t overload function See figure 9 9 No Derate Min Derate Max Derate 0 0 0 25 50 75 100 125 150 175 200 0 25 50 75 100 125150175200 0 25 50 75 100 125 150 175 200 of P032 Motor NP Hertz of P032 Motor NP Hertz of P032 Motor NP Hertz 100 Ss S Ss S a
53. 50 C 122 F for Open type installations e Check fan Fi2 HW N The drive output Check programming OverCurrent current has exceeded Check for excess load the hardware current improper Boost Select limit A084 setting DC brake volts set too high or other causes of excess current F13 Ground Fault N A current path to earth Check the motor and ground has been detected at one or more of the drive output terminals external wiring to the drive output terminals for a grounded condition F29 Analog Input Y An analog input is Check parameters Loss configured to fault on signal loss A signal e Check for broken loose loss has occurred connections at inputs Configure with Analog In Loss A122 F33 Auto Rstrt N Drive unsuccessfully Correct the cause of the Tries attempted to reseta fault and manually clear fault and resume running for the programmed number of Auto Rstrt Tries A092 F38 Phase U to N A phase to ground fault Check the wiring Gnd has been detected between the drive and F39 Phase V to between the drive and motor Gnd motor in this phase e Check motor for F40 Phase W to grounded phase Gnd Replace drive if fault cannot be cleared 10 4 MD65 AC Drive User Manual Table 10 1 Fault Descriptions and Corrective Actions Continued fou z N O oc g No Fault z Description Action F41 Phase UV N Excessive current has
54. L 6MDF 012BS 6MDF 012BL 6MDF 018CS 6MDF 018CL 6MDF 018CS 6MDF 018CL This filter is suitable for use with a cable length of at least 10 meters 33 feet for Class A and 1 meter for Class B environments These ratings can be ordered with internal S Type filters Filter must be Series B or later This filter is suitable for use with a cable length of at least 100 meters for Class A and 5 meters for Class B environments A O N Accessories E 3 100 79 3 94 3 07 I dssseei A BER gt 5 5 0 22 II Dimensions are in mm and in Model Numbers 6MDF 012BS BL 6MDF 021BS BL 6MDF 018BS BL Figure E 2 Frame B EMC Line Filters Dimensions E 4 MD65 AC Drive User Manual o F A en La 1 18 II Dimensions are in mm and in Model Numbers 6MDF 018CS CL 6MDF 034CS CL 6MDF 025CL Figure E 3 Frame C EMC Line Filters Dimensions Accessories E 5 E 3 Operator Interface Modules OIMs Table E 3 Operator Interface Modules Accessories Description Model Number Remote Panel Mount OIM digital speed control MD4LCD PNL CopyCat capable IP66 NEMA 4x12 indoor use only includes 2 9 meter cable Remote Handheld OIM digital speed control full MD1CC numeric keypad CopyCat capable IP30 NEMA Type
55. Operating 15 G peak for 11 ms duration 1 0 ms Vibration Operating Control Carrier Frequency 1 G peak 5 to 2000 Hz 2 16 kHz Drive rating based on 4 kHz Frequency Accuracy e Digital Input Within 0 05 of set output frequency Analog Input Within 0 5 of maximum output frequency 10 bit resolution e Analog Output 2 of full scale 10 bit resolution Speed Regulation Open Loop with Slip Compensation 1 of base speed across a 60 1 speed range Stop Modes Multiple programmable stop modes including Ramp Coast DC Brake Ramp to Hold S Curve and Dynamic Braking 1 HP and above Technical Specifications A 1 Accel Decel Two independently programmable accel and decel times Each time may be programmed from 0 600 seconds in 0 1 second increments Intermittent 150 Overload capability for up to 1 minute Overload 200 Overload capacity for up to 3 seconds Electronic Motor Class 10 protection with speed sensitive response Overload Protection Input Output Rating Output Frequency 0 400 Hz Programmable Efficiency 97 5 Typical Digital Control Inputs Inputs Current 6 mA SRC Source 18 24 V ON ace 0 6 V OFF SNK Sink Mode 0 6 V ON 18 24 V OFF Analog Control Inputs 4 20 mA Analog 250 ohm input impedance 0 10 V DC Analog 100k ohm input impedance External Pot 1 10 k ohm 2 Watt minimum Co
56. P30 Kit B Frame drive includes 6MD NM1B conduit box with mounting screws and plastic top panel NEMA 1 IP30 Kit C Frame drive includes 6MD NM1C conduit box with mounting screws and plastic top panel NEMA 1 IP30 Kit for Communication Option B Frame Drive includes communication option conduit box with mounting screws and plastic top panel 6MD NM1COMMB NEMA 1 IP30 Kit for Communication Option C Frame Drive includes communication option conduit box with mounting screws and plastic top panel 6MD NM1COMMC Remote Panel Mount OIM digital speed MD4LCD PNL control CopyCat capable IP66 NEMA 4X 12 indoor use only includes 2 9 meter cable Remote Handheld OIM digital speed control MD1CC full numeric keypad CopyCat capable IP30 NEMA Type 1 includes 1 0 meter cable panel mount with optional Bezel Kit Bezel Kit panel mount for Remote Handheld MDBZL N1 OIM OIM Cable 1 0 meter OIM to RJ45 cable MDCBL CC1 OIM Cable 2 9 meter OIM to RJ45 cable MDCBL CC3 RJ45 Cable 2 0 meter RJ45 to RJ45 cable MDCBL RJ45 male to male connectors 2 4 MD65 AC Drive User Manual Table 2 2 Standard Kits and Accessories Continued Kit Description Model Number Serial Cable 2 0 meter serial cable with a RECBL SFC locking low profile connector to connect to the serial converter and a 9 pin sub miniature D female connector to connect to a computer Dynamic Brake Resistors
57. REVO HERTZ PROGRAM FAULT Bo 556 Av en ytd LO aol MIN MAX PT ee PROG Refer to tables 8 1 and 8 2 for the LED and key descriptions noted by through Figure 8 1 Integral Keypad Using the Integral Keypad to Program and Control the Drive 8 1 The alpha numeric display indicates the following 8 1 1 Display Description e Parameter number e Parameter value e Fault code 8 1 2 LED Descriptions Refer to figure 8 1 for the location of the LEDs described in table 8 1 LED State Steady Red Table 8 1 LED Descriptions Description Indicates the drive is running Flashing Red Drive has been commanded to change direction Indicates actual motor direction while decelerating to zero Steady Red Indicates the commanded motor direction VOLTS AMPS HERTZ Steady Red Indicates the units of the parameter value being displayed PROGRAM Steady Red Indicates the drive is in program mode and the parameter value can be changed FAULT Flashing Red Indicates the drive is faulted Pot Status Steady Green Indicates the potentiometer on integral keypad is active Start Key Status Steady Green Indicates the Start key on integral keypad is active The Reverse key is also active unless disabled by A095 Reverse Disable 8 2 MD65 AC Drive User Manual 8 1 3 Key Descriptions Ref
58. Sigil i ELECTRICS MD65 AC Drive User Manual Version 1 0 Instruction Manual D2 3519 1 Rockwell The information in this manual is subject to change without notice Throughout this manual the following notes are used to alert you to safety considerations ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Important Identifies information that is critical for successful application and understanding of the product The thick black bar shown on the outside margin of this page is used throughout this manual to signify new or revised text or figures ATTENTION Only qualified personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this document in its entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life ATTENTION The drive contains high voltage capacitors that take time to discharge after removal of mains supply Before working on the drive ensure isolation of mains supply from line inputs R S T L1 L2 L3 Wait three 3 minutes for capacitors to discharge to safe voltage levels Darkened display LEDs is not an indication that capacitors have discharged to safe voltage levels Failure to observe this precaution could result in severe
59. Status W Range 0 0 to 9999 seconds Default Read Only See also N A Displays the current value of the timer when the timer is enabled d028 Sip Logic Status Range 0t07 Default Read Only Seealso N A When Speed Reference P038 is set to 6 Stp Logic this parameter displays the current step of the step logic profile as defined by parameters Stp Logic x A140 A147 Parameter Descriptions 9 49 9 50 MD65 AC Drive User Manual 10 1 Troubleshooting the Drive ATTENTION Thedrivecontains high voltage capacitors that take time to discharge after removal of mains supply Before working on the drive ensure isolation of mains supply from line inputs R S T L1 L2 L3 Wait three 3 minutes for capacitors to discharge to safe voltage levels Darkened display LEDs is not an indication that capacitors have discharged to safe voltage levels Failure to observe this precaution could result in severe bodily injury or loss of life ATTENTION Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this manual and other applicable manuals in their entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life The MD65 constantly monitors its status and provides the following ways to determine the status of the drive and
60. The frequency command can come from a number of sources Refer to section 6 6 Start and Speed Reference Control for more information d003 Output Current Range 0 00 to Drive Rated Amps x 2 Default Read Only See also N A Displays the output current present at terminals T1 T2 and T3 U V and W d004 Output Voltage Range 0 to Drive Rated Volts Default Read Only See also P031 A084 A088 Displays the output voltage present at terminals T1 T2 and T3 U V and W Parameter Descriptions 9 43 d005 DC Bus Voltage Range Based on Drive Rating Default Read Only See also N A Displays the present DC bus voltage level d006 Drive Status Range 0 Condition False 1 Condition True See figure 9 14 Default Read Only See also A095 Displays the present operating status of the drive Loo Running Forward Accelerating Decelerating Figure 9 14 Drive Status d006 Bit Definitions d007 Fault 1 Code d008 Fault 2 Code d009 Fault 3 Code Range F2 to F122 Default Read Only See also N A Displays a code that represents a drive fault The codes will appear in these parameters in the order they occur that is Fault 1 Code in d007 will contain the more recent fault Repetitive faults will be recorded only once Refer to chapter 10 for the fault code descriptions 9 44 MD65 AC Drive User Manual d010 Process Display W Range 0 00 to 9999
61. V 50 60 Hz a 1 Phase AK R2 091P500 AK R2 091P500 240V 50 60 Hz 2 1 Phase AK R2 091P500 AK R2 091P500 AK R2 047P500 2 AK R2 091P500 AK R2 091P500 AK R2 047P500 AK R2 047P500 AK R2 030P1K2 AK R2 030P1K2 2 AK R2 360P500 AK R2 360P500 AK R2 120P1K2 AK R2 120P1K2 AK R2 120P1K2 AK R2 120P1K2 1 The resistors listed in this table are rated for 5 duty cycle 2 Drive does not support dynamic braking Accessories E 1 AK R2 091P500 AK R2 047P500 AK R2 360P500 AK R2 030P1K2 AK R2 120P1K2 Figure E 1 Dynamic Brake Modules Dimensions E 2 MD65 AC Drive User Manual E 2 EMC Line Filters Table E 2 EMC Line Filters Drive Ratings Input Voltage kW 120V 50 60 Hz S Type Filter Model Number L Type Filter Model Number 4 6MDF 018BL 1 Phase 6MDF 018BL 6MDF 018BL 240V 50 60 Hz 6MDF 018BL 1 Phase 6MDF 018BL 6MDF 018BL 6MDF 025CL 6MDF 021B5 MDF 021BL 6MDF 021B5 MDF 021BL 6MDF 021B5 MDF 021BL 6MDF 021B5 6MDF 021B5 MDF 021BL 6MDF 034CS MDF 034CL 6MDF 034CS 6 6 6 6MDF 021BL 6 6 6 MDF 034CL 6MDF 012BS 6MDF 012BL 6MDF 012BS 6MDF 012BL 6MDF 012BS 6MDF 012BL 6MDF 012BS 6MDF 012B
62. Volt Drive exceeds the DC bus voltage value set in Relay Output Level A056 Use A056 to set the threshold Parameter Descriptions 9 11 9 Retries Exst Number of retries set in Auto Rstrt Tries A092 is exhausted 10 Above Anlg V The analog input voltage I O Terminal 13 exceeds the value set in Relay Out Level A056 Do not use if 10V Bipolar Enbl A123 is set to 1 Bi Polar In 11 Logic In 1 An input is programmed as Logic In 1 and is active 12 Logic In 2 An input is programmed as Logic In 2 and is active 13 Logic 1 amp 2 Both logic inputs are programmed and active 14 Logic 1 or 2 One or both logic inputs are programmed and one or both is active 15 StpLogic Out Drive enters Step Logic step with digit 3 of the Command Word A140 A147 set to enable the Step Logic output 16 Timer Out The timer has reach the value set in Relay Out Level A056 Use A056 to set the threshold 17 Counter Out The counter has reached the value set in Relay Out Level A056 Use A056 to set the threshold 18 Above PF Ang The Power Factor angle has exceeded the value set in Relay Out Level A056 Use A056 to set the threshold 19 Anlg In Loss Analog input loss has occurred Program Analog In Loss A122 for the desired action when input loss occurs 20 ParamControl Enables the output to be controlled over network communications by writing to Relay Out Level A056 0 Off 1 On MD65 AC Dri
63. ability for the drive to automatically perform a fault reset followed by a start attempt without user or application intervention This allows remote or unattended operation This feature can only be used for auto resettable faults see table 10 1 When this type of fault occurs and Auto Rstrt Tries A092 is set to a value greater than 0 a user configurable timer Auto Rstrt Delay A093 begins When the timer reaches zero the drive attempts to automatically reset the fault If the condition that caused the fault is no longer present the fault will be reset and the drive will be restarted To automatically clear an auto resettable fault and restart the drive Step 1 Set A092 Auto Rstrt Tries to a value other than 0 Step 2 Set A093 Auto Rstrt Delay to a value other than 0 To automatically clear an OverVoltage UnderVoltage or Heatsink OverTemp fault without restarting the drive Step 1 Set A092 Auto Rstrt Tries to a value other than 0 Step 2 Set A093 Auto Rstrt Delay to 0 Use caution when enabling this feature since the drive will attempt to issue its own start command based on user selected programming 10 2 MD65 AC Drive User Manual Table 10 1 Fault Descriptions and Corrective Actions No Fault Description Action lt Auto Reset F2 Auxiliary Input Auxiliary input interlock is open Check remote wiring e Verify communications programming for intentional fault
64. ad before proceeding A128 IR Voltage Drop Range 0 0 to 230 0 VAC Default Based on Drive Rating See also A127 The value of volts dropped across the resistance of the motor stator A129 Flux Current Ref Range 0 00 to Motor NP Volts P031 Default Based on Drive Rating See also A127 The value of amps for full motor flux Parameter Descriptions 9 37 A130 PID Trim Hi Range 0 0 to 400 0 Default 0 0 See also N A Sets the maximum positive value that is added to a PID reference when PID trim is used A131 PID Trim Lo Range 0 0 to 400 0 Default 0 0 See also N A Sets the minimum positive value that is added to a PID reference when PID trim is used A132 PID Ref Select O Range 0 PID Disabled 1 PID Setpoint 2 0 10V Input 3 4 20mA Input 4 Comm Port 5 Setpnt Trim 6 0 10V Trim 7 4 20mA Trim 8 Comm Trim Default 0 PID Disabled See also P038 A122 Enables Disables PID mode and selects the source of the PID reference A133 PID Feedback Sel Range 0 0 10V Input 1 4 20mA Input 2 Comm Port Default 0 0 10V Input See also N A Selects the source of the PID feedback When A133 0 the PID will not function with a bipolar input Negative voltages are treated as 0 volts 9 38 MD65 AC Drive User Manual A134 PID Prop Gain Range 0 00 to 99 99 Default 0 00 See also N A Sets the value for the PID proportional component when the PID m
65. ase VW Short 10 5 Phase W to Gnd 10 4 Power Loss 10 3 Power Unit 10 5 SVC Autotune 10 5 SW OverCurrent 10 5 UnderVoltage 10 3 filter RFI 4 2 Flux Current Ref A129 9 37 Flying Start En A096 9 28 frames and ratings 2 2 fuses 5 6 to 5 7 A 2 G Ground Fault 10 4 ground fault monitoring 4 1 grounding the drive 4 1 to 4 2 H Heatsink OverTemp fault 10 4 HW OverCurrent fault 10 4 I O Board Fail fault 10 6 I O wiring 6 4 I O wiring examples 6 6 6 9 input potentiometer 6 6 input power conditioning 5 4 installation 7 1 Internal Freq A069 9 19 IR Voltage Drop A128 9 37 J Jog Accel Decel A079 9 21 Jog Frequency A078 9 20 jumper removing 5 3 K key descriptions 8 3 keypad components 8 1 kits 2 4 L Language A108 9 31 LED descriptions 8 2 Index 2 MD65 AC Drive User Manual Maximum Freq P035 9 2 Maximum Voltage A088 9 25 Minimum Freq P034 9 2 model numbers 2 1 motor cable length 5 10 motor cable types 200 600 V installations 5 8 Motor NP FLA A126 9 36 Motor NP Hertz P032 9 2 Motor NP Volts P031 9 2 Motor OL Current P033 9 2 Motor OL Select A090 9 25 Motor Overload fault 10 3 Motor Stalled fault 10 3 motor start stop precautions 6 2 mounting specifications 3 6 mounting the drive 3 1 to 3 6 MOVs 5 3 multiple drive connection examples 6 9 N NEMA 1 IP30 Kit 2 4 O OIMs E 6 operating conditions 3 2 Operat
66. available amp ratings do not match the tables provided the closest fuse rating that exceeds the drive rating should be chosen IEC BS88 British Standard Parts 1 amp 2 UL UL Class CC T or J must be used Circuit Breakers The circuit breaker ratings in table 5 4 are for the highest rated devices that supply drive protection 1 Typical designations include but may not be limited to the following Parts 1 amp 2 AC AD BC BD CD DD ED EFS EF FF FG GF GG GH Typical designations include Type CC KTK R FNQ R Type J JKS LPJ Type T JJS JUN 5 6 MD65 AC Drive User Manual Table 5 4 Drive Fuse and Circuit Breaker Ratings Drive Ratings Branch Circuit Output Ratings Input Ratings Protection Model Catalog Number Number Circuit Breaker Voltage 2 kW HP Amps Range kVA Amps Fuses 100 120V AC 1 Phase Input 0 230V 3 Phase Output DVN 2P3102 B100P5 DVN 5P0102 6MB10001 DVN 6P0102 6MB101P5 2P3102 6MB300P5 T 180 265 DAN 5P0102 6MB30001 0 75 1 i 180 265 DAN 8P0102 6MB30002 1 5 180 265 DAN 012102 6MB30003 180 265 240V AC 3 Phase mie 0 230V 3 Phase Output DBN 2P3102 B200P5 180 265 DBN 5P0102 B20001 0 i 180 265 DBN 8P0102 B20002 1 5 2 180 265 DBN 012102 B20003 2 2 3 180 265 DBN 017102 B20005 3 7 5 180 265 DBN 024102 B20007 5 5 7
67. bodily injury or loss of life ATTENTION The drive can operate at and maintain zero speed The user is responsible for assuring safe conditions for operating personnel by providing suitable guards audible or visual alarms or other devices to indicate that the drive is operating or may operate at or near zero speed Failure to observe this precaution could result in severe bodily injury or loss of life ATTENTION The drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing the drive Erratic machine operation and damage to or destruction of equipment can result if this precaution is not followed Failure to observe this precaution can result in bodily injury ATTENTION The user must provide an external hardwired emergency stop circuit outside of the drive circuitry This circuitry must disable the system in case of improper operation Uncontrolled machine operation may result if this precaution is not followed Failure to observe this precaution could result in bodily injury ATTENTION The user is responsible for conforming with all applicable local and national codes Failure to observe this precaution could result in damage to or destruction of the equipment ATTENTION An incorrectly applied or installed drive can result in component damage or reduction in product life Wiring or application errors such as undersizin
68. communications 1 Reset Fault Clears the active fault and resets the drive 2 Clear Buffer Clears fault codes from parameters d007 through d009 A101 Program Lock Range 0 Unlocked 1 Locked Default 0 Unlocked See also N A When set to 1 Locked protects parameters against change by unauthorized personnel A102 Testpoint Sel Range 0 to FFFF Default 400 See also d019 Used by Rockwell Automation field service personnel Parameter Descriptions 9 29 A103 Comm Data Rate Range 0 1200 1 2400 2 4800 3 9600 4 19 2K 5 38 4 K Default 4 19 2K See also d015 Sets the serial port rate for the RS485 port Important Power to the drive must be cycled before any changes will affect drive operation A104 Comm Node Addr Range 1 to 247 Default 1 See also d015 Sets the drive node address for the RS485 port if using a network connection Important Power to the drive must be cycled before any changes will affect drive operation A105 Comm Loss Action Range 0 Fault 1 Coast Stop 2 Stop 3 Continu Last Default 0 Fault See also d015 P037 A106 Selects the drive s response to a loss of the communication connection or excessive communication errors 0 Fault Default Drive will fault on an F81 Comm Loss and coast to stop 1 Coast Stop Stops the drive via coast to stop 2 Stop Stops the drive via the setting in Stop Mode P037 3 Continu Last
69. conds See figure 9 6 for an example Accel Time 10 sec S Curve 50 S Curve Time 10 x 0 5 5 sec Total Time 10 5 15 sec 50 S Curve Target T I i 7 l a l 1 2 S Curve Ti Accel Ti 1 2 S Ti 4 S Curve Time D4 ccel Time D4 Curve ime p 2 5 Seconds 10 Seconds 2 5 Seconds 4 Total Time to Accelerate Accel Time S Curve Time gt Figure 9 6 S Curve A083 Example 9 22 MD65 AC Drive User Manual A084 Boost Select Sets the boost voltage of Motor NP Volts P031 and redefines the Volts per Hz curve Active when Torque Perf Mode A125 is set to 0 V Hz Note that the drive may add additional voltage unless option 5 is selected See figure 9 7 1 2 Motor NP Volts P031 Motor NP Volts a 4 3 2 1 Motor NP Hertz P032 Motor NP Hertz Figure 9 7 Boost Select A084 Parameter Descriptions 9 23 A085 Start Boost Range 0 0 to 25 0 Default 5 0 See also P031 P032 P034 P035 A084 A086 A087 A088 A125 Sets the boost voltage of Motor NP Volts P031 and redefines the Volts per Hz curve when Boost Select A084 is set to 0 Cust V Hz and Torque Perf Mode A125 is set to 0 V Hz A088 Maximum Voltage P031 Motor NP Volts A086 Break Voltage A085 Start Boost b MM A087 Break Frequency P032 Motor NP Hertz A034 Minimum Freq Frequency P035 Maximum Freq Figure 9 8 Start Boost A08
70. control shown For three wire control use a momentary input command a start Important I O Terminal 01 is always a coast to stop input except when Start Source P036 is set o 3 Wire Control In three wire control I O Terminal 01 is controlled by Stop Mode P037 All other stop sources are controlled by Stop Mode Top O Terminal 01 Stop Per P037 Coast 3 Wire Per P037 Per P0374 2 Wire Per P037 Coast RS485 Port Per P037 Coast Use a maintained input oo for I O Terminal 03 to change direction 3When using an opto output with an inductive load such as a relay install recovery diode parallel to the relay as shown to prevent damage to the output When the ENBL enable jumper is removed I O Terminal 01 will always act as a hardware enable causing a coast to stop without software interpretation 50 10 V In and 4 20 mA In are distinct input channels and may be connected simultaneously Inputs may be used independently for speed control or jointly when operating in PID mode Important The drive is shipped with a jumper installed between VO Terminals OT and 11 Remove this jumper when using I O Terminal 01 as a stop or enable input on I O Terminal 02 to Installing Control Wiring 6 5 6 4 1 I O Wiring Examples Input Output Connection Example Potentiometer P038 Speed Reference 2 0 10V Input 1 10k Ohm Pot Recommended 2 Watt minimum J
71. ction 10 1 2 for more information on the Auto Restart Run feature A094 Start At PowerUp O Range 0 Disabled 1 Enabled Default 0 Disabled See also N A Enables disables a feature that allows a Start or Run command to automatically cause the drive to resume running at commanded speed after drive input power is restored Requires a digital input configured for Run or Start and a valid start contact This parameter will not function if Start Source P036 is set to 4 2 W High Speed ATTENTION Equipment damage and or personal injury may result if this parameter is used in an inappropriate application Do not use this function without considering applicable local national and international codes standards regulations or industry guidelines A095 Reverse Disable Range 0 Rev Enabled LO 1 Rev Disabled Default 0 Rev Enabled See also d006 Enables disables the function that allows the direction of motor rotation to be changed The reverse command may come from a digital command the keypad or a serial command All reverse inputs including two wire Run Reverse will be ignored with reverse disabled Parameter Descriptions 9 27 A096 Flying Start En Range 0 Disabled 1 Enabled Default 0 Disabled See also N A Enables disables feature that allows the drive to reconnect to a spinning motor at actual RPM ATTENTION When starting with this feature enabled the motor may tem
72. d 0 0 Hz Preset Freq 2 Advanced 0 0 Hz Preset Freq 3 Advanced 0 0 Hz Preset Freq 4 Advanced 0 0 Hz Preset Freq 5 Advanced 0 0 Hz Preset Freq 6 Advanced 0 0 Hz Preset Freq 7 Advanced 0 0 Hz Process Display Display Read Only Process Factor Advanced 30 0 Program Lock Advanced 0 Unlocked PWM Frequency Advanced 4 0 kHz Relay Out Level Advanced 0 0 Relay Out Sel Advanced 0 Ready Fault Reset to Defalts Basic 0 Ready Idle Reverse Disable Advanced 0 Rev Enabled S Curve Advanced 0 Disabled Skip Freq Band Advanced 0 0 Hz Skip Frequency Advanced 0 Hz Slip Hertz FLA Advanced 2 0 Hz Speed Reference Basic 0 Drive Pot Stall Fault Time Advan ced 0 60 sec Start At PowerUp Advanced 0 Disabled Start Boost Advanced 5 0 Start Source Basic 0 Keypad Stop Mode Basic 1 Coast CF Stp Logic 0 Advanced 00F1 Stp Logic 1 Advanced 00F1 Stp Logic 2 Advanced 00F1 Stp Logic 3 Advanced 00F1 Stp Logic 4 Advanced 00F1 Stp Logic 5 Advanced 00F1 Stp Logic 6 Advanced 00F1 Stp Logic 7 Advanced 00F1 Stp Logic Status Display Read Only MD65 AC Drive User Manual Parameter Name Stp Logic Time 0 Parameter Group Advanced Default Value 30 0 sec Stp Logic Time 1 Advanced 30 0 sec Stp Logic Time 2 Advanced 30 0 sec Stp Logic Time 3 Advanced 30 0 sec Stp Logic Time
73. d or install jumper Incorrect Sink Source DIP switch setting Set switch to match wiring scheme Troubleshooting the Drive 10 7 10 2 2 Problem Drive Does Not Start From Integral Keypad Table 10 3 Problem Drive Does Not Start From Integral Keypad Cause s Indication Corrective Action Integral keypad is not enabled Start Key Status LED is not on e Set Start Source P036 to 0 Keypad e Set Digital Inx Sel A051 to A054 to 5 Local and activate the input I O Terminal 01 Stop input is not present Wire inputs correctly and or install jumper 10 2 3 Problem Drive Does Not Respond to Changes in Speed Command Table 10 4 Problem Drive Does Not Respond to Changes in Speed Command Cause s Indication Corrective Action No value is coming from the source of the command The RUN LED is on and output is 0 Hz Check Control Source d012 for correct source If the source is an analog input check wiring and use a meter to check for presence of signal Check Commanded Frequency d002 to verify correct command Incorrect reference source is being selected via remote device or digital inputs Check Control Source d012 for correct source Check Digital Input Status d014 to see if inputs are selecting an alternate source Verify settings for Digital Inx Sel A051 A054 Check Speed Reference P038 for
74. de Through Minimum ride through is 0 5 sec typical value 2 sec Faultless Power Ride Through Dynamic Braking 100 milliseconds Internal brake IGBT included with all ratings 0 75 kW 1 HP and larger Approvals uso Q csaz2 me P g ENC Directive 89 336 LV EN 50178 EN 60204 EMC EN 61800 3 EN 50081 1 EN 50082 2 Technical Specifications A 3 A 4 MD65 AC Drive User Manual Record of User Settings B 1 Basic Parameter Group Default Parameter Name Value User Setting Motor NP Volts Varies Motor NP Hertz 60 Hz Motor OL Current Varies Minimum Freq 0 0 Hz Maximum Freq 60 Hz Start Source 0 Keypad Stop Mode 1 Coast CF Speed Reference 0 Drive Pot Accel Time 1 5 0 sec Decel Time 1 5 0 sec Reset to Defalts 0 Read Idle Record of User Settings B 1 Parameter Name Digital In1 Sel B 2 Advanced Parameter Group Default Value 4 Preset Freq User Setting Digital In2 Sel 4 Preset Freq Digital In3 Sel 4 Preset Freq Digital In4 Sel 5 Local Relay Out Sel 0 Ready Fault Relay Out Level 0 0 Opto Outi Se 0 Ready Fault Opto Out1 Level 0 0 Opto Out2 Se 2 Motor Running Opto Out2 Level 0 0 Opto Out Logic 0 Analog Out Sel 0 Analog Out High 100 Accel Time 2 10 0 sec Decel Tim
75. e inputs are closed at the same time an undetermined state could occur Internal Supply SRC External Supply SRC 11 Stop Run Forward Stop Run Reverse 88 Stop Run Forward Stop Run Reverse 24V Common 9909 999 8000 Each digital input draws 6 mA 2 Wire SNK Control Run FWD Run REV Internal Supply SNK Stop Run Forward Stop Run Reverse 3 Wire SRC Control Non Reversing P036 Start Source 1 A momentary input will start the drive A stop input to I O Terminal 01 will stop the drive as specified by P037 Stop Mode Internal Supply SRC External Supply SRC G OOOOOOe 24V Common Each digital input draws 6 mA Installing Control Wiring 6 7 Input Output Connection Example 3 Wire SNK Control Non Reversing Internal Supply S 80 008 3 Wire SRC Control Reversing P036 Start Source 1 A momentary input will start the drive A stop input to I O Terminal 01 will stop the drive as specified by P037 Stop Mode I O Terminal 03 determines direction Internal Supply SRC External Supply SRC 00 Direction 0 80 0o00 8080 Each digital input draws 6 mA 3 W
76. e isolation of mains supply from line inputs R S T L1 L2 L3 Wait three 3 minutes for capacitors to discharge to safe voltage levels Darkened display LEDs is not an indication that capacitors have discharged to safe voltage levels Failure to observe this precaution could result in severe bodily injury or loss of life ATTENTION You must provide an external hardwired emergency stop circuit outside of the drive circuitry This circuit must disable the system in case of improper operation Uncontrolled machine operation can result if this procedure is not followed Failure to observe this precaution could result in bodily injury To verify the condition of the installation e Confirm that all inputs are connected to the correct terminals and are secure e Verify that AC line power at the disconnect device is within the rated value of the drive e Verify that any external digital control power is 24 volts DC Completing the Installation 7 1 7 2 e Verify that the Sink SNK Source SRC Setup DIP Switch is set to match your control wiring scheme See figure 6 1 for the location of this switch Important The default control scheme is Source SRC The Stop terminal is jumpered I O Terminals 01 and 11 to allow starting from the keypad If the control scheme is changed to Sink SNK the jumper must be removed from I O Terminals 01 and 11 and installed between I O Terminals 01 and 04 e Verify that the Stop i
77. e 2 10 0 sec Internal Freq 0 0 Hz Preset Freq 0 0 0 Hz Preset Freq 1 0 0 Hz Preset Freq 2 0 0 Hz Preset Freq 3 0 0 Hz Preset Freq 4 0 0 Hz Preset Freq 5 0 0 Hz Preset Freq 6 0 0 Hz Preset Freq 7 0 0 Hz Jog Frequency 10 0 Hz Jog Accel Decel 10 0 sec DC Brake Time 0 0 sec DC Brake Level Drive Rated Amps x 0 5 DB Resistor Sel 0 Disabled S Curve 0 Disabled MD65 AC Drive User Manual Parameter Name Boost Select Default Value 8 5 0 CT 7 2 5 CT for 5 0 7 5 and 10 0 HP drives only User Setting Start Boost 5 0 Break Voltage 25 0 Break Frequency 15 0 Hz Maximum Voltage Drive Rated Volts Current Limit 1 Drive Rated Amps x 1 8 Motor OL Select 0 No Derate PWM Frequency 4 0 kHz Auto Rstrt Tries 0 Auto Rstrt Delay 1 0 sec Start At PowerUp 0 Disabled Reverse Disable 0 Rev Enabled Flying Start En 0 Disabled Compensation 1 Electrical SW Current Trip 0 0 Disabled Process Factor 30 0 Fault Clear 0 Ready Idle Program Lock 0 Unlocked Testpoint Sel 400 Comm Data Rate 4 19 2K Comm Node Addr 1 Comm Loss Action 0 Fault Comm Loss Time 5 0 sec Comm Format 0 RTU 8 N 1 Language 1 En
78. e Time A080 or the drive shuts off when the drive detects that the motor is stopped Stop command clears active fault 4 Ramp Ramp to stop 5 Coast Coast to stop 1 Stop Input also clears active fault MD65 AC Drive User Manual 6 DC Brake DC injection braking stop 7 DC BrakeAuto DC injection braking stop with auto shutoff Standard DC injection braking for the amount of time set in DC Brake Time A080 or the drive shuts off if current limit is exceeded P038 Speed Reference Range 0 Drive Pot 1 InternalFreq 2 0 10V Input 3 4 20mA Input 4 Preset Freq 5 Comm Port 6 Stp Logic Default 0 Drive Pot See also d001 d002 d012 P039 P040 A051 A054 A069 A070 A077 A110 A113 A123 A132 A140 A147 A150 A157 Sets the source of the speed reference to the drive The drive speed command can be obtained from a number of different sources The source is normally determined by Speed Reference P038 However when Digital Inx Sel A051 A054 is set to option 2 4 5 6 11 12 13 14 or 15 and the digital input is active or if PID Ref Sel A132 is not set to option 0 the speed reference commanded by Speed Reference P038 will be overridden Refer to the flowchart in figure 6 2 for more information on speed reference control priority 0 Drive Pot Default Internal frequency command from the potentiometer on the integral keypad 1 InternalFreq Internal frequency command from I
79. ect A084 00 eeececceeeeeeeeeeseeeeereseneeteeeeneeeteeeeaeeeaa 9 23 Figure 9 8 Start Boost A085 0 0 ceeeceeceeeeeeeeeeseeeeeeeeeeeeeeaeeeaeesteeeeeeeea 9 24 Figure 9 9 Motor OL Select A090 eceeeceeeeeeeeeeseeeeeeeeteeeeeeeeeeeeeetens 9 25 Figure 9 10 Derating Guidelines Based on PWM Frequency A091 Selecli nns ns ersten 9 26 Figure 9 11 Anlg In 0 10V Lo A110 u 22022204s2ennnnnnnnnnnennnnnnnnnnnnn 9 32 Figure 9 12 Skip Freq Band A120 220442204420nsnnnnnnnnnnennnnnnnnnnnn 9 34 Figure 9 13 Digit SettingS c ce eeeesseseseeseeeseeeeseeeeeeteneeeeeeeeaeeeseeenaeeeee 9 42 Figure 9 14 Drive Status d006 Bit Definitions 9 44 Figure 9 15 Control Source d012 Bit Definitions 0 0 0 eee u 9 45 Figure 9 16 Contrl In Status d013 Bit Definitions 9 46 Figure 9 17 Dig In Status d014 Bit Definitions u ne 9 46 Figure 9 18 Comm Status d015 Bit Definitions en 9 47 Contents V VI MD65 AC Drive User Manual Table 2 1 Drive Ratings Model Numbers Catalog Numbers and e alee dE 2 525255 cc05c22 2205 ehe ker E 2 2 Table 2 2 Standard Kits and Accessories uurnsennsennseennnnnsnnnnnnnnnnnnn 2 4 Table 3 1 Ambient Operating Temperatures and Mounting Clearance nn en man 3 2 Table 3 2 Mounting Specifications
80. ed 10 0 sec Jog Frequency Advanced 10 0 Hz Language Advanced 1 English Maximum Freq Basic 60 Hz Maximum Voltage Advanced Drive Rated Volts Minimum Freq Basic 0 0 Hz Motor NP FLA Advanced Drive Rated Amps Motor NP Hertz Basic 60 Hz Motor NP Volts Basic Varies Motor OL Current Basic Varies Motor OL Select Advanced 0 No Derate Opto Out Logic Advanced 0 Opto Out1 Level Advanced 0 0 Opto Out Sel Advanced 0 Ready Fault Opto Out2 Level Advanced 0 0 Opto Out2 Sel Advanced 2 Motor Running Output Current Display Read Only Output Freq Display Read Only Output Power Display Read Only Output Power Fetr Display Read Only Output Voltage Display Read Only PID Deadband Advanced 0 0 PID Diff Rate Advanced 0 0 1 sec PID Feedback Sel Advanced 0 1 10V Input PID Integ Time Advanced 0 0 sec PID Preload Advanced 0 0Hz PID Prop Gain Advanced 0 00 PID Ref Select Advanced 0 PID Disabled PID Setpoint Advanced 0 0 PID Trim Hi Advanced 0 0 PID Trim Lo Advanced 0 0 Parameters Cross Referenced by Name 0 3 Parameter Default Parameter Name i Group Value Preset Freq 0 Advanced 0 0 Hz Preset Freq 1 Advance
81. eeeeeeeeeeeneeseeeeneeeteeeeneetsaes 4 1 Figure 5 1 Opening the Oover uunsnssssensnnensnennnnsnnnnnnnnnnennnnnnnnnn nenn 5 1 Figure 5 2 Removing the Finger Guard 2 22044440nnennnnen nennen nn 5 2 Figure 5 3 Removing the Jumper uuesssserssnnennennnnennnnen nenne nnnnnnnennner nn 5 3 Figure 5 4 Phase to Ground MOV Removal 20 2244044044n nennen 5 3 Figure 5 5 Power Terminal Block Connections r r44 nn 5 5 Figure 6 1 Control Terminal Block 0 20440044044nnnnnnnnnnnnnnnnennnnnn 6 4 Figure 6 2 Override Priority for the Speed Reference Command 6 10 Figure 6 3 Accel Decel Selection cccccsccceeseceeeeeeeseneeeeseneeeseneeess 6 11 Figure 8 1 Integral Keypad cesseeeessseeeseceeeeeeeneeneeneseeeeseeeeneneeeersaces 8 1 Figure 9 1 Accel Time 1 P039 0 eee eeeeeeeeneeeeeneeeeeneeeeseneeteneeeenenaeereaas 9 6 Figure 9 2 Decel Time 1 PO40 eesecceeeeseeeseeeeeseneeenereeenseeeessenenenaes 9 6 Figure 9 3 Accel Time 2 A067 eeeeeeeceeeeneeeeeeeeteneeeeteneeeeenneereeeees 9 18 Figure 9 4 Decel Time 2 A068 esc ceeeceeeesneeeeeneeeeeneeeeenaeeeesaeeeseneeees 9 18 Figure 9 5 DC Brake Level A081 cceeceseseeeeeeeeeeeeeeeeeeeeeeeeaeeeeeenea 9 21 Figure 9 6 S Curve A083 Example uurssunssennsnnsnnnnnnnnnnnnnnnnnnn 9 22 Figure 9 7 Boost Sel
82. eld service personnel d018 Elapsed Run Time Range 0 to 9999 Hours Default Read Only See also N A Displays the accumulated time drive is outputting power The time is displayed in 10 hour increments that is 1 10 hours Parameter Descriptions 9 47 d019 Testpoint Data Range 0 to FFFF Default Read Only See also A102 Displays the present value of the function selected in Testpoint Select A102 d020 Analog In 0 10V Range 0 0 to 100 0 Default Read Only See also A110 A111 Displays the present value of the voltage at I O Terminal 13 100 0 10 V d021 Analog In 4 20mA Range 0 0 to 100 0 Default Read Only Seealso A112 A113 Displays the present value of the current at I O Terminal 15 0 0 4 mA 100 0 20 mA d022 Output Power Range 0 00 to Drive Rated Power x 2 Default Read Only See also N A Displays the output power present at T1 T2 and T3 U V and W d023 Output Powr Fcir Range 0 0 to 180 0 deg Default Read Only See also N A Displays the angle in electrical degrees between motor voltage and motor current 9 48 MD65 AC Drive User Manual d024 Drive Temp Range 0 to 120 degree C Default Read Only See also N A Displays the present operating temperature of the drive power section d025 Counter Status Range 0 to 9999 Default Read Only See also N A Displays the current value of the counter when the counter is enabled d026 Timer
83. election from two or more options Each item is represented by a number Example Start Source P036 Bit Parameters Bit parameters have individual bits associated with features or conditions If the bit is 0 the feature is off or the condition is false If the bit is 1 the feature is on or the condition is true Example Drive Status d006 e Numeric Parameters These parameters have a single numerical value for example 0 1 volts Example Motor NP Volts P031 Parameters are also either configurable or tunable or read only Configurable parameters can be adjusted or changed only while the drive is stopped Tunable parameters can be adjusted or changed while the drive is running or stopped Read only parameters cannot be adjusted How Parameters are Organized Parameters are organized into three Parameter Groups e The Basic Parameter Group Pnnn contains the most commonly used parameters to simplify the start up process e The Advanced Parameter Group Annn contains parameters used for more advanced applications e The Display Parameter Group dnnn contains parameters that indicate actual drive conditions 8 4 MD65 AC Drive User Manual 8 4 Viewing and Adjusting Basic P and Advanced A Parameters Use the following procedure to view and adjust the Basic and Advanced parameters Table 8 3 Viewing and Adjusting Basic P and Advanced A Parameters Procedure Sample Display f Pre
84. eq 1 110 A072 Preset Freq 2 111 A073 Preset Freq 3 Not Used F 4 MD65 AC Drive User Manual Writing 06 Reference The Speed Reference to a MD65 drive can be controlled via the network by sending Function Code 06 writes to register address 8193 Reference P038 Speed Reference must be set to 5 RS485 MDI Port in order to accept the Speed Reference Table F 4 Reference Reference Address Decimal Description A decimal value entered as xxx x where the decimal point is 8193 fixed For example a decimal 100 equals 10 0 Hz and 543 equals 54 3 Hz Reading 03 Logic Status Data The MD65 Logic Status data can be read via the network by sending Function Code 03 reads to register address 8448 Logic Status Table F 5 Logic Status Data Logic Status Address Decimal Description 1 Ready 0 Not Ready 1 Active Running 0 Not Active 1 Cmd Forward 0 Cmd Reverse 1 Rotating Forward 0 Rotating Reverse 1 Accelerating 0 Not Accelerating 1 Decelerating 0 Not Decelerating 1 Alarm 0 No Alarm 1 Faulted 0 Not Faulted 1 At Reference 0 Not At Reference 1 Reference Controlled by Comm 1 Operation Cmd Controlled by Comm 1 Parameters have been locked Digital Input 1 Status Digital Input 2 Status Not Used Not Used oO CO NI oO On PO MD co k oO _ _ m
85. er or inductor connected DC Bus Connection Dynamic Brake Resistor Connection 0 75 kW 1 HP ratings and higher Safety Ground PE Figure 5 5 Power Terminal Block Connections Important Terminal screws may become loose during shipment Ensure that all terminal screws are tightened to the recommended torque before applying power to the drive Installing Power Wiring 5 5 5 5 Fuses and Circuit Breakers The MD65 drive does not provide branch short circuit protection This product should be installed with either input fuses or an input circuit breaker National and local industrial safety regulations and or electrical codes may determine additional requirements for these installations ATTENTION To guard against personal injury and or equipment damage caused by improper fusing or circuit breaker selection use onlytherecommended line fuses circuit breakers specified in table 5 4 Fuses The MD65 drive has been UL tested and approved for use with input fuses The ratings in table 5 4 are the minimum recommended values for use with each drive rating The devices listed in this table are provided to serve as a guide Other devices that meet the requirements of UL508C and UL489 with similar trip characteristics may be used in order to meet local or national electrical codes If fuses are chosen as the desired protection method refer to the recommended types listed below If
86. er to figure 8 1 for the location of the keys described in table 8 2 Table 8 2 Key Descriptions Description Program Enter exit program mode Scroll through parameter groups Back up one step in programming menu Cancel a change to a parameter value Up Arrow Scroll through P and A Down Arrow parameters Increase decrease the value of a flashing digit In Display Mode increases decreases internal frequency parameter if that parameter is currently controlling the drive commanded speed Display value of P or A parameter Save a change to a parameter value Scroll through display d parameters Potentiometer Control drive speed Default is active Controlled by parameter P038 Start Start the drive Default is active Controlled by parameter P036 Reverse Reverse direction of the motor Default is active Controlled by parameters P036 and A095 Stop e Stop the drive if drive is running e Clear fault if drive is stopped if Stop is set up as Stop Clear Fault P037 0 1 2 or 3 Controlled by parameter P037 Using the Integral Keypad to Program and Control the Drive 8 3 8 2 8 3 About Parameters To program the drive for a specific application you adjust the appropriate parameters The parameters are used to define characteristics of the drive There are three types of parameters Numbered List Parameters Numbered list parameters allow a s
87. erate continuously also called an avoidance frequency A setting of 0 disables this parameter Parameter Descriptions 9 33 A120 Skip Freq Band Range 0 0 to 30 0 Hz Default 0 0 Hz See also A119 Determines the bandwidth around Skip Frequency A119 half the band above and half the band below the skip frequency Refer to figure 9 12 A setting of 0 disables this parameter Frequency Command Frequency Drive Output Frequency Skip Frequency gt 7 Frequency Band i 1 y _ 7 Figure 9 12 Skip Freq Band A120 A121 Stall Fault Time Range 0 60 sec 1 120 sec 2 240 sec 3 360 sec 4 480 sec 5 Fit Disabled Default 0 60 sec See also A089 A118 Sets the time that the drive will remain in stall mode before a fault is issued 9 34 MD65 AC Drive User Manual A122 Analog In Loss Range 0 Disabled 1 Fault F29 2 Stop 3 Zero Ref 4 Min Freq Ref 5 Max Freq Ref 6 Int Freq Ref Default 0 Disabled See also A110 A111 A132 Selects the drive action when an input signal loss is detected Signal loss is defined as an analog signal less than 1 V or 2 mA The signal loss event ends and normal operation resumes when the input signal level is greater than or equal to 1 5 V or 3 mA If using a 0 10 V analog input set Anlg In 0 10V Lo A110 to a minimum of 20 i e 2 V 1 Fault F29 F29 Analog Input Loss 2 Stop Uses Stop Mode P037 3 Ze
88. g mode Digital input is incorrectly wired None Check input wiring Motor wiring is improperly phased for reverse None Switch two motor leads Reverse is disabled None Check Reverse Disable A095 10 2 8 Problem Drive Does Not Power Up Cause s Indication Corrective Action No input power to the drive None Check the power circuit e Check the supply voltage e Check all fuses and disconnects Jumper between I O Terminals P2 and P1 not installed and or DC Bus Inductor not connected Install jumper or connect DC Bus Inductor Troubleshooting the Drive 10 11 10 12 MD65 AC Drive User Manual Technical Specifications Environment Altitude 1000 m 3300 ft maximum without derating Ambient Operating Temperature Open Type IP 20 10 C 14 F to 50 C 122 F NEMA 1 IP30 UL Type 1 10 C 14 F to 40 C 104 F Storage Temperature all const 40 C 40 F to 85 C 185 F Cooling Method 0 5 HP drives Convection 1 HP and above Fan Relative Humidity 0 to 95 non condensing Atmosphere Important The drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas vapors or dust If the drive is not going to be installed for a period of time it must be stored in an area where it will not be exposed to a corrosive atmosphere Shock
89. g the motor incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the system MD65 VS Utilities and Reliance are trademarks of Rockwell Automation 2003 Rockwell Automation All rights reserved Introduction 1 1 Getting Assistance from Reliance Electric 1 1 About the MD65 Drive 2 1 Identifying the Drive by Model Number u 4 4 2 1 2 2 Identifying the Drive by Catalog Number 2 2 2 3 MD65 Drive Ratings Model Numbers Catalog Numbers and Frame SiZe S ccccccccccecsesesseeeeeeseeees 2 2 2 4 Kits and Accessories uerssnnnensnnnennnnnnennnnnennnnnnnnnen nenn 2 4 2 5 Storage Guidelines 204r404rnennnnennnnnnnnnnnennnnnn nn 2 5 Mounting the Drive 3 1 General Requirements for the Installation Site 3 1 3 1 1 Operating Conditions srsersnnnnennnnnnnnnnn 3 2 3 1 2 Minimum Mounting Clearances 3 2 3 1 3 Mounting Dimensions for the MD65 Drive 3 3 3 2 Mounting the Driveri riri abrisse irinse dying 3 6 3 2 1 Protecting the Drive from Debris aeee 3 6 Grounding the Drive 4 1 RFI Filter Grounding 0 cecceeceeeeeeeeeeeeeeeeeeeeeeeeeeeenees 4 2 Installing Power Wiring 5 1 Opening the Cover nunssnnsnssennsnennnennnnennnnnnnnnnnnennnnn 5 1 5 2 Verifying Drive AC Input Ratings Match Available Power a eiea a a a E 5 2 5 2 1 Ung
90. ge 0 0 to Drive Rated Amps x 1 8 Default Drive Rated Amps x 0 05 See also P037 A080 Defines the maximum DC brake current in amps applied to the motor when Stop Mode P037 is set to either DC Brake or Ramp See figure 9 5 ATTENTION If a hazard of injury due to movement of equipment or material exists an auxiliary mechanical braking device must be used ATTENTION This feature should not be used with synchronous or permanent magnet motors Motors may be demagnetized during braking Ramp to Stop Mode DC Injection Braking Mode lt o a a Speed DC Brake Time a 2 2 2 gt Volts Speed DC Brake Level Time Stop Command Stop Command Figure 9 5 DC Brake Level A081 Parameter Descriptions 9 21 A082 DB Resistor Sel rm Range 0 Disabled LO 2 1 Normal RA Resistor 5 Duty Cycle 2 No Protection 100 Duty Cycle 3 to 99 Duty Cycle Limited 3 to 99 Duty Cycle Default 0 Disabled See also P037 Enables disables external dynamic braking A083 S Curve Range 0 to 100 Default 0 Disabled See also N A Sets the percentage of acceleration or deceleration time that is applied to the ramp as an S Curve Time is added 1 2 at the beginning and 1 2 at the end of the ramp For example If Accel Time 10 seconds and the S Curve setting is 50 the S Curve time will be 10 x 0 5 5 seconds The total time will be 10 5 15 se
91. gic 7 A147 9 40 Stp Logic Status d028 9 49 SVC Autotune fault 10 5 SW Current Trip A098 9 28 SW OverCurrent fault 10 5 T technical assistance 1 1 terminal block control 6 4 power 5 5 Testpoint Data d019 9 48 Testpoint Select A102 9 29 three wire control 6 9 Timer Status d026 9 49 Torque Perf Mode A125 9 36 troubleshooting tables 10 7 to 10 11 troubleshooting the drive 10 1 to 10 11 two wire control 6 9 U UnderVoltage fault 10 3 ungrounded distribution systems 5 2 unshielded power cables 5 8 V Var PWM Disable A124 9 36 VS Utilities Software 2 4 W weight drive 3 3 wiring I O examples 6 9 potentiometer 6 6 wiring specifications control and signal 6 3 power 5 8 Index 4 MD65 AC Drive User Manual This document as well as more information about Reliance Electric products can be found at www reliance com drives www rockwellautomation com Corporate Headquarters Rockwell Automation 777 East Wisconsin Avenue Suite 1400 Milwaukee WI 53202 5302 USA Tel 1 414 212 5200 Fax 1 414 212 5201 Headquarters for Dodge and Reliance Electric Products Americas Rockwell Automation 6040 Ponders Court Greenville SC 29615 4617 USA Tel 1 864 297 4800 Fax 1 864 281 2433 Europe Rockwell Automation Br hlstra e 22 D 74834 Elztal Dallau Germany Tel 49 6261 9410 Fax 49 6261 1774 Asia Pacific Rockwell Automation 55 Newton Road 11 01 02 Reven
92. glish Anlg In 1 10V Lo 0 0 Anig In 0 10V Hi 100 0 Anlg In4 20mA Lo 0 0 Anlg In4 20mA Hi 100 0 Slip Hertz FLA 2 0 Hz Current Limit 2 Drive Rated Amps x 1 8 Record of User Settings B 3 Parameter Name Skip Frequency Default Value 0 Hz User Setting Skip Freq Band 0 0 Hz Stall Fault Time 0 60 sec Analog In Loss 0 Disabled 10V Bipolar Enbl 0 Uni Polar In Var PWM Disable 0 Enabled Torque Perf Mode 1 Sensrls Vect Motor NP FLA Drive Rated Amps Autotune 0 Ready Idle IR Voltage Drop Based on Drive Rating Flux Current Ref Based on Drive Rating PID Trim Hi 0 0 PID Trim Lo 0 0 PID Ref Select 0 PID Disabled PID Feedback Sel 0 0 10V Input PID Prop Gain 0 00 PID Integ Time 0 0 sec PID Diff Rate 0 0 1 sec PID Setpoint 0 0 PID Deadband 0 0 PID Preload 0 0 Hz Stp Logic 0 00F1 Stp Logic 1 00F1 Stp Logic 2 00F1 Stp Logic 3 00F1 Stp Logic 4 00F1 Stp Logic 5 00F1 Stp Logic 6 00F1 Stp Logic 7 00F1 Stp Logic Time 0 30 0 sec Stp Logic Time 1 30 0 sec Stp Logic Time 2 30 0 sec Stp Logic Time 3 30 0 sec Stp Logic Time 4 30 0 sec B 4 MD65 AC Drive User Manual Default
93. into another common such as earth ground or separate apparatus ground only one point of he daisy chain of I O Terminal 04 should be connected Multiple Analog Connections Q Q OOOOOOD OBOOODOOD 12 13 14 13 14 13 14 S OOO OO 888080 OOG Remote Potentiometer 7 7 Optional Ground Connection When connecting a single potentiometer to multiple drives it is important to connect I O Terminal 14 common together for all drives I O Terminal 14 common and I O Terminal 13 potentiometer wiper should be daisy chained to each drive All drives must be powered up for the analog signal to be read correctly Installing Control Wiring 6 9 6 5 Start and Speed Reference Control The drive speed command can be obtained from a number of different sources The source is normally determined by P038 Speed Reference However when A051 or A052 Digital Inx Select is set to option 2 4 5 or 6 and the digital input is active A051 or A052 will override the speed reference commanded by P038 Speed Reference See figure 6 2 for the override priority Drive will Start and Run ind Input at Jog Speed napod and Activo Drive Stopped Direction comes from poh gt nn Not Running 1O Terminal 03 Dir Run REV Jog Forward Jog Reverse command Local Remote Input Enabled and Active Digital Inx Sel 5 Start Speed and Direction commands come from Integral Keypad
94. ire SNK Control Reversing Internal Supply S i 0 8080 Direction Opto Output 1 amp 2 A058 Opto Out1 Sel determines Opto Output 1 I O Terminal 17 operation A061 Opto Out2 Sel determines Opto Output 2 I O Terminal 18 operation When using Opto Output with an inductive load such as a relay install a recovery diode parallel Opto Output 1 00000 8 24V Common Each Opto Output is rated 30 VDC 50 mA Non inductive 6 8 MD65 AC Drive User Manual Input Output Connection Example Analog Output A065 Analog Out Sel 0 through 14 A065 Analog Out Sel The Analog Output Select DIP Switch must be set to match the analog output determines analog signal mode set in A065 Analog Out Sel output type and drive conditions 0 10V 1k ohm minimum 0 20mA 4 20mA 525 ohm maximum if Common 00000 6 4 2 Typical Multiple Drive Connection Examples Table 6 4 Typical Multiple Drive Connection Examples Multiple Digital Input Connections O O Customer Inputs 7 7 7 Optional Ground Connection When connecting a single input such as Run Stop Reverse or Preset Speeds to multiple drives it is important to connect I O Terminal 04 common together for all drives If they are to be tied
95. is displayed o HERTZ PROGRAM FAULT The parameter value will be displayed 3 seconds after fi p 2 AMPS PROGRAM FAULT is released O O To view additional Display parameters press lt to return to the Display Group parameter list and scroll through the parameter list as described in step 2 Note that the last user selected Display parameter is saved when power is removed and is displayed by default when power is re applied 8 6 MD65 AC Drive User Manual Parameter Descriptions The following information is provided for each parameter along with its description Parameter Number Parameter Name Range Default See also Unique number assigned to each parameter Unique name assigned to each parameter Predefined parameter limits or selections Factory default setting Associated parameters that may provide additional or related information What the Symbols Mean Symbol Meaning N Drive must be stopped before changing O parameter value 32 bit parameter Parameters marked 32 bit will have two parameter numbers when using RS485 communications and programming software The parameters are presented in numerical order in the sections that follow Refer to Appendix C for a list of parameters cross referenced by parameter name Parameter Descriptions 9 1 9 1 P031 Oo Basic Program Group Parameters The Basic Program Group c
96. ks 7 1 Preset Freq 0 A070 9 20 Preset Freq 1 A071 9 20 Preset Freq 2 A072 9 20 Preset Freq 3 A073 9 20 Preset Freq 4 A074 9 20 Preset Freq 5 A075 9 20 Preset Freq 6 A076 9 20 Preset Freq 7 A077 9 20 Process Display d010 9 45 Process Factor A099 9 29 Program Lock A101 9 29 protective features A 3 PWM Frequency A091 9 26 u Pe Se NH Index Index 3 R reflected wave protection 5 10 Relay Out Sel A055 9 11 Relay Output Level A056 9 13 Reliance Electric contacting 1 1 Remote Handheld OIM 2 4 Remote Panel Mount OIM 2 4 Reset to Defalts P041 9 7 Reverse Disable A095 9 27 RFI filter grounding 4 2 RJ45 Splitter Cable G 1 to G 4 RS485 MDI protocol F 1 to F 8 S S Curve A083 9 22 safety ground 4 2 Serial Converter Module 2 4 shield termination 4 2 shielded motor cable 5 9 Skip Freq Band A120 9 34 Skip Frequency A119 9 33 Slip Hertz FLA A114 9 33 specifications technical A 1 Speed Reference P038 9 5 speed reference control 6 10 Stall Fault Time A121 9 34 Start At PowerUp A094 9 27 Start Boost A085 9 24 Start Source P036 9 3 starting up the drive 7 1 stop circuit requirements 6 1 Stop Mode P037 9 4 storage guidelines 2 5 Stp Logic 0 A140 9 40 Stp Logic 1 A141 9 40 Stp Logic 2 A142 9 40 Stp Logic 3 A143 9 40 Stp Logic 4 A144 9 40 Stp Logic 5 A145 9 40 Stp Logic 6 A146 9 40 u on Stp Lo
97. mbered starting at 0 or 1 based registers are numbered starting at 1 Depending on the Modbus Master used the register addresses listed on the following pages may need to be offset by 1 For example Logic Command may be register address 8192 for some master devices e g ProSoft 3150 MCM SLC Modbus scanner and 8193 for others e g PanelViews RS485 MDI Protocol F 3 Writing 06 Logic Command Data The MD65 drive can be controlled via the network by sending Function Code 06 writes to register address 8192 Logic Command P036 Start Source must be set to 5 RS485 MDI Port in order to accept the commands Table F 3 Logic Commands Logic Command Address Decimal Description 1 Stop 0 Not Stop 1 Start 0 Not Start 1 Jog 0 No Jog 1 Clear Faults 0 Not Clear Faults 00 No Command 01 Forward Command 10 Reverse Command 11 Change Direction Toggle Not Used Not Used 00 No Command 01 Accel Rate 1 Enable 10 Accel Rate 2 Enable 11 Hold Accel Rate Selected 00 No Command 01 Decel Rate 1 Enable 10 Decel Rate 2 Enable 11 Hold Decel Rate Selected 14 13 12 000 No Command 001 Freq Source P036 Start Source 010 Freq Source A069 Internal Freq 011 Freq Source Comms Addr 8193 100 A070 Preset Freq 0 101 A071 Preset Fr
98. meter 9 Device Type set to Master and connected to Master port Parameter 1 Module Cfg M on RJ45 Splitter Cable set to Auto default or Slave and connected to Slave port S on Serial Converter RJ45 Splitter Cable Figure G 5 Connecting One Temporary Peripheral and One Permanent Peripheral RJ45 Splitter Cable G 3 Connecting Two Permanent Peripherals NEMA 1 Bezel NEMA 4 with Handheld OIM Panel Mount OIM MD65 Drive m Parameter 9 Device Type set to Master a connected to Master port M on RJ45 Splitter Cable Parameter 9 Device Type set to Slave and connected to Slave port S on RJ45 Splitter Cable Figure G 6 Connecting Two Permanent Peripherals Connecting an RS485 Network MD65 Drives AK U0 RJ45 TB2P Two position Terminal Block AK UO RJ45 TR1 Terminating Resistor end of network Customer supplied RJ45 male to RJ45 male cables with wires connected at pins 4 and 5 only Both the Master M and Slave S ports on the RJ45 Splitter Cable operate as standard RS 485 ports in this configuration Figure G 7 Connecting an RS485 Network G 4 MD65 AC Drive User Manual Numerics 10V Bipolar Enbl A123 9 35 A A parameters 9 8 to 9 33 Accel Time 1 P039 9 6 Accel Time 2 A067 9 18 accel decel selection 6 11 accessories 2 4 E 1 to E 8 Advanced parameters 9 8 to 9 33 Analog In
99. nbookstore com or http www reliance com docs_onl online_stdrv htm 1 1 Getting Assistance from Reliance Electric If you have any questions or problems with the products described in this instruction manual contact your local Reliance Electric sales office For technical assistance call 1 800 726 8112 Before calling please review the troubleshooting section of this manual and check the Reliance Standard Drives website for additional information When you call this number you will be asked for the drive model number or catalog number and this instruction manual number Introduction 1 1 1 2 MD65 AC Drive User Manual About the MD65 Drive This chapter provides general information about the MD65 AC drive including how to identify the drive 2 1 Identifying the Drive by Model Number Each drive can be identified by its model number as shown in figure 2 1 The model number is on the shipping label and the drive nameplate The model number includes the drive and any options Drive model numbers are provided in table 2 1 6MD VN 2P3102 6MD Product Family Lo 1 MD60 Drive 2 MD65 Drive Phase 240 VAC A 1 V 1 Phase 120 VAC 0 No Filter B 3 Phase 240 VAC 1 Internal Filter D 3 Phase 460VAC N IP20 Open Reserved 115V 230 VAC 2P3 2 3 A 0 5 HP 5P0 5 0 A 1 HP 6PO 6 0 A 1 5 HP 8P0 8A 2 HP 012 12 A 3 HP 017 17 5 A 5 HP 024 24 A 7 5 HP 033 33 A 10 HP
100. ng Failure to observe this precaution could result in damage to or destruction of the equipment ATTENTION The user is responsible for conforming with all applicable local national and international codes Failure to observe this precaution could result in damage to or destruction of the equipment 3 1 General Requirements for the Installation Site It is important to properly plan before installing an MD65 drive to ensure that the drive s environment and operating conditions are satisfactory The area behind the drive must be kept clear of all control and power wiring Power connections may create electromagnetic fields that may interfere with control wiring or components when run in close proximity to the drive Read the recommendations in the following sections before continuing with the drive installation Mounting the Drive 3 1 3 1 1 Operating Conditions Before deciding on an installation site consider the following guidelines e Protect the cooling fan by avoiding dust or metallic particles e Do not expose the drive to a corrosive atmosphere e Protect the drive from moisture and direct sunlight e Verify that the drive location will meet the environmental conditions specified in table 3 1 Table 3 1 Ambient Operating Temperatures and Mounting Clearances Ambient Temperature Enclosure Minimum Mounting Minimum Maximum Rating Clearances IP20 Open Type Use Mounting Option A figure 3 1
101. nlg In4 20mA Lo Range 0 0 to 100 0 Default 0 0 See also d021 P034 P038 Sets the analog input level that corresponds to Minimum Freq P034 if a 40 20 mA input is used by Speed Reference P038 Setting this value larger than Anlg In4 20mA Hi A113 inverts the analog signal 9 32 MD65 AC Drive User Manual A113 Anlg In4 20mA Hi O Range 0 0 to 100 0 Default 100 0 See also d021 P035 P038 Sets the analog input level that corresponds to Maximum Freq P035 if a 4 20 mA input is used by Speed Reference P038 Setting this parameter to a value less than Anlg In4 20mA Lo A112 inverts the analog signal A114 Slip Hertz FLA Range 0 0 to 10 0 Hz Default 2 0 Hz See also P033 Enables compensation for the inherent slip in an induction motor This frequency is added to the commanded output frequency based on motor current If motor shaft speed decreases significantly under heavy loads then increase the value of this parameter Setting this parameter to 0 0 disables this function A118 Current Limit 2 Range 0 1 to Drive Rated Amps x 1 8 Default Drive Rated Amps x 1 8 See also P033 A051 A054 A089 Maximum output current allowed before current limiting occurs This parameter is only active if Digital Inx Sel A051 A054 is set to 25 Current Lmt2 and is active A119 Skip Frequency Range 0 to 400 Hz Default 0 Hz See also A120 Sets the center of a frequency band at which the drive will not op
102. nput is present or the drive will not start Important If I O Terminal 01 is used as a stop input the jumper between I O Terminals 01 and 11 must be removed Powering Up After Installation is Complete To verify that the drive is installed correctly and is receiving the proper line voltage apply AC power and control voltages to the drive Factory default parameter values allow the drive to be controlled from the integral keypad No programming is required to start stop change direction and control speed directly from the integral keypad Become familiar with the integral keypad features before setting any parameters Refer to chapter 8 for information about the integral keypad and programming the drive To simplify drive setup the most commonly programmed parameters are organized in the Basic parameter group If a fault code appears on power up refer to chapter 10 Troubleshooting the Drive for an explanation of the fault code 7 2 MD65 AC Drive User Manual Using the Integral Keypad to Program and Control the Drive Factory default parameter values allow the drive to be controlled from the integral keypad No programming is required to start stop change direction or control speed directly from the integral keypad This chapter provides an overview of the integrated keypad and how to use it to program and control the MD65 drive Parameter descriptions are provided in chapter 9 8 1 Keypad Components
103. nternal Freq A069 2 0 10V Input External frequency command from the 0 to 10 V or 10 V analog input or remote potentiometer 3 4 20mA Input External frequency command from the 4 to 20 mA analog input 4 Preset Freq External frequency command as defined by Preset Freq x A070 A077 when Digital Inx Sel A051 A054 are programmed as Preset Frequencies and the digital inputs are active 5 Comm Port External frequency command from the communications port 6 Stp Logic External frequency command as defined by Preset Freq x A070 A077 and Stp Logic x A140 A147 Parameter Descriptions 9 5 P039 Accel Time 1 Range 0 0 to 600 0 sec Default 5 0 sec See also P038 P040 A051 A054 A067 A070 A077 A140 A147 Sets the rate of acceleration for all speed increases See figure 9 1 Maximum Frequency Accel Time Accel Rate P035 Maximum Freq Speed I P039 or A067 I P040 or A068 0 Accel Time x l Time Decel Time x Figure 9 1 Accel Time 1 P039 P040 Decel Time 1 Range 0 1 to 600 0 sec Default 5 0 sec See also P038 P039 A051 A054 A068 A070 A077 A140 A147 Sets the rate of deceleration for all speed decreases See figure 9 2 Maximum Frequency Decel Time Decel Rate P035 Maximum Freq f P039 or A067 Accel Time x 4 p P040 or A068 le Time Decel Time x Figure 9 2 Decel Time 1 P040 9 6 MD65 AC Drive User Manual P
104. ntrol Output Programmable Output form C relay Resistive Rating 3 0 A at 30 V DC 3 0 A at 125 V AC 3 0 A at 240 V AC Inductive Rating 0 5 A at 30 V DC 0 5 A at 125 V AC 0 5 A Opto Outputs Resistive Rating 30 V DC 50 mA Inductive Rating Recover diode Refer to figure 6 1 for details Analog Outputs 10 bit Rating 0 10 V 1k ohm min 4 20 mA 525 ohm max Fuses and Circuit Breakers Recommended UL Class J CC T or Type BS88 600 V 550 V o Fuse Type equivalent Recommended HMCP circuit breakers or equivalent Circuit Breakers A 2 MD65 AC Drive User Manual Protective Features Motor Protection Programmable I t overload protection provides Class 10 protection See parameter P033 Overcurrent 200 hardware limit 300 instantaneous fault Over Voltage Under Voltage e 100 120 V AC Input Trip occurs at 405 V DC bus voltage equivalent to 150 V AC incoming line 200 240 V AC Input Trip occurs at 405 V DC bus voltage equivalent to 290 V AC incoming line 380 460 V AC Input Trip occurs at 810 V DC bus voltage equivalent to 575 V AC incoming line 100 120 V AC Input Trip occurs at 210 V DC bus voltage equivalent to 75 V AC incoming line 200 240 V AC Input Trip occurs at 210 V DC bus voltage equivalent to 150 V AC incoming line 380 480 V AC Input Trip occurs at 390 V DC bus voltage equivalent to 275 V AC incoming line Control Ri
105. nual A055 Relay Out Sel Range 0 Ready Fault 1 At Frequency 2 MotorRunning 3 Reverse 4 Motor Overld 5 Ramp Reg 6 Above Freq 7 Above Cur 8 Above DCVolt 9 Retries Exst 10 Above Anlg V 11 Logic In 1 12 Logic In 2 13 Login 1 amp 2 14 Logic 1 or 2 15 StpLogic Out 16 Timer Out 17 Counter Out 18 Above PF Ang 19 Anlg In Loss 20 ParamControl Default 0 Ready Fault See also P033 A056 A092 A140 A147 A150 A157 Sets the condition that changes the state of the output relay contacts 0 Ready Fault Default Relay changes state when power is applied This indicates that the drive is ready for operation Relay returns drive to shelf state when power is removed or a fault occurs 1 At Frequency Drive reaches commanded frequency 2 MotorRunning Motor is receiving power from the drive 3 Reverse Drive is commanded to run in reverse direction 4 Motor Overload Motor overload condition exists 5 Ramp Reg Ramp regulator is modifying the programmed accel decel times to avoid an overcurrent or overvoltage fault 6 Above Freq Drive exceeds the frequency Hz value set in Relay Output Level A056 Use A056 to set the threshold 7 Above Cur Drive exceeds the current Amps value set in Relay Output Level A056 Use A056 to set the threshold Important The value for Relay Output Level must be entered in percent of drive rated output current 8 Above DC
106. ode is enabled by PID Ref Select A132 A135 PID Integ Time Range 0 0 to 999 9 sec Default 0 0 sec See also N A Sets the value for the PID integral component when the PID mode is enabled by PID Ref Select A132 A136 PID Diff Rate Range 0 00 to 99 99 1 sec Default 0 00 1 sec See also N A Sets the value for the PID differential component when the PID mode is enabled by PID Ref Select A132 A137 PID Setpoint Range 0 0 to 100 0 Default 0 0 See also N A Provides an internal fixed value for the process setpoint when the PID mode is enabled by PID Ref Select A132 A138 PID Deadband Range 0 0 to 10 0 Default 0 0 See also N A Sets the lower limit of the PID output Parameter Descriptions 9 39 A139 PID Preload Range 0 0 to 400 0 Hz Default 0 0 Hz See also N A Sets the value used to preload the integral component on start or enable A140 A141 A142 A143 A144 A145 A146 A147 Sip Logic 0 Stp Logic 1 Stp Logic 2 Sip Logic 3 Sip Logic 4 Sip Logic 5 Stp Logic 6 Stp Logic 7 Range 0001 to DAFF Default OOF1 See also P038 P039 Po40 A051 A054 A055 A058 A061 A067 A068 A070 A077 A150 A157 Parameters A140 A147 can be used to create a custom profile of frequency commands Each step can be based on time status of a logic input or a combination of time and the status of a logic input These parameters are only active if Soeed Reference P038 is set to 6
107. of different Step Logic commands Step Logic Settings The logic for each function is determined by the four digits for each step logic parameter Figure 9 13 shows the available settings for each digit Parameter Descriptions 9 41 Bes pe u Logic For Next Step Logic to Jump to a Different Step Different Step to Jump Step Settings Digit 3 Settings Required Accel Decel Step Logic Commanded Setting Param Used Output State Direction Accel Decel 1 Off FWD Accel Decel 1 Off REV Accel Decel 1 No Outpu Accel Decel 1 FWD Accel Decel 1 REV Accel Decel 1 No Outpu Accel Decel 2 FWD Accel Decel 2 REV 2 2 2 2 Accel Dece No Outpu Acce FWD Acce Acce Dece Dece Dece REV No Outpu 0 1 2 3 4 5 6 7 8 9 A b Digit 2 Settings Digit 1 and Digit 0 Settings 0 Jump to Step 0 0 Skip Step Jump Immediately 1 Jump to Step 1 1 Step Based on Stp Logic Time x 2 Jump to Step 2 2 Step if Logic In1 is Active 3 Jump to Step 3 3 Step if Logic In2 is Active 4 Jump to Step 4 4 Step if Logic In1 is Not Active 5 Jump to Step 5 5 Step if Logic In2 is Not Active 6 Jump to Step 6 6 Step if either Logic In1 or Logic In2 is Active 7 Jump to Step 7 7 Step if both Logic In1 and Logic In2 is Active 8 End Program Normal Stop 8 Step if neither Logic In1 or Logic In2 is Active
108. onically isolated with 09 Opto Common opto outputs from analog I O and digital inputs 1 24V DC x Referenced to Digital Common Drive supplied power for i digital inputs Maximum output current is 100 mA Referenced to Analog Common Drive supplied power 2 10V DC for digital 0 10 V external potentiometer Maximum P038 output current is 15 mA For external 0 10 V unipolar or 10 V bipolar input 3 4 10V In Not Active supply input impedance 100 k Ohm or potentiometer ee wiper For 0 10 V In or 4 20 mA In Electronically isolated with 4 Analog Common analog inputs and outputs from digital I O and opto outputs 5 4 20mA m Not Active For external 4 20 mA input supply P038 A051 A054 input impedance 250 Ohm A132 6 Analog Output OutFreq 1 10 The default analog output is 0 10 V To convert to a current value change the Analog Output Select DIP Switch to 0 20 mA Program with Analog Out Sel A065 Max analog value can be scaled with Analog Out High A066 Maximum Load 4 20 mA 525 ohm 10 5 V 0 10 V 1k ohm 10 mA A065 A066 7 Opto Output 1 MotorRunning Program with A058 Opto Out1 Sel A058 A059 A064 8 Opto Output 2 At Frequency Program with A061 Opto Out2 Sel A061 A062 A064 9 RS485 Shield Terminal should be connected to safety ground PE when using the RS485 communications port 1 P037 Two wire
109. ontains the most commonly used parameters to simplify the start up process Motor NP Volts Range 20 VAC to Drive Rated Volts Default Based on Drive Rating See also d004 A084 A087 Set to the motor nameplate rated volts P032 Motor NP Hertz oO Range 15 to 400 Hz Default 60 Hz See also A084 A087 A090 Set to the motor nameplate rated frequency P033 Motor OL Current Range 0 0 to Drive Rated Amps x 2 Default Based on Drive Rating See also A055 A058 A061 A089 A090 A098 A114 A118 Set to the maximum allowable motor current The drive will fault on an F7 Motor Overload if the value of this parameter is exceeded by 150 for 60 seconds or 200 for 3 sec P034 Minimum Freq Range 0 0 to 400 0 Hz Default 0 0 Hz See also d001 d002 d013 P035 A085 A087 A110 A112 Sets the lowest frequency the drive will output continuously P035 Maximum Freq Range 0 to 400 Hz Default 60 Hz See also d001 d002 d013 P034 A065 A078 A085 A087 A111 A113 Sets the highest frequency the drive will output MD65 AC Drive User Manual P036 Start Source can Range Keypad ke 1 3 Wire 2 2 Wire 3 2 W Lvl Sens 4 2 W Hi Speed 5 Comm Port Default 0 Keypad See also d012 P037 Sets the control scheme used to start the drive Refer to section 6 5 Start and Speed Reference Control for details about how other drive settings can override the setting of this parameter Impor
110. op Parameter Descriptions 9 3 P037 Stop Mode Range 0 Ramp CF 1 Coast CF 2 DC Brake CF 3 DCBrkAuto CF 4 Ramp 5 Coast 6 DC Brake 7 DC BrakeAuto Default 1 Coast CF See also P036 A080 A081 A082 A105 Active stop mode for all stop sources for example keypad run forward I O Terminal 02 run reverse I O Terminal 03 RS485 port except as noted below Important 1 O Terminal 01 is always a coast to stop input except when Start Source P036 is set for three wire control When three wire control is selected I O Terminal 01 is controlled by Stop Mode P037 Hardware Enable Circuitry By default I O Terminal 01 is a coast to stop input The status of the input is interpreted by drive software If the application requires the drive to be disabled without software interpretation a dedicated hardware enable configuration can be used This is accomplished by removing the ENBL enable jumper on the control board In this case the drive will always coast to a stop regardless of the setting of Start Source P036 and Stop Mode P037 0 Ramp CF Default Ramp to stop Stop command clears active fault 1 Coast CF Coast to stop Stop command clears active fault 2 DC Brake CF DC injection braking stop Stop command clears active fault 3 DC BrkAuto CF DC injection braking stop with auto shutoff Standard DC injection braking for the amount of time set in DC Brak
111. or Interface Modules OIMs E 6 Opto Out Logic A064 9 16 Opto Outi Level A059 9 16 Opto Out1 Sel A058 9 14 Opto Out2 Level A062 9 16 Opto Out2 Sel A061 9 14 Output Current d003 9 43 output disconnect 5 10 Output Freq d001 9 43 Output Power d022 9 48 Output Power Fctr d023 9 48 Output Voltage d004 9 43 OverVoltage fault 10 3 P P parameters 9 2 to 9 7 Parameter Checksum fault 10 6 Parameter Groups 8 4 parameters A 9 8 to 9 33 about 8 4 Advanced 9 8 to 9 33 Basic 9 2 to 9 7 cross referenced by name C 1 to C 5 d 9 43 to 9 48 descriptions 9 1 to 9 48 Display 9 43 to 9 48 P 9 2 to 9 7 record of user settings B 1 to B 5 viewing and adjusting Basic P and Advanced A 8 5 viewing Display d 8 6 Params Defaulted fault 10 5 PE ground 4 2 Phase Short fault 10 5 Phase to Ground fault 10 4 Phase UW Short fault 10 5 Phase V to Gnd fault 10 4 Phase VW Short fault 10 5 Phase W to Gnd fault 10 4 PID Deadband A138 9 39 PID Diff Rate A136 9 39 PID Feedback Sel A133 9 38 PID Integ Time A135 9 39 PID Preload A139 9 40 PID Prop Gain A134 9 39 PID Ref Select A132 9 38 PID Setpoint A137 9 39 PID Trim Hi A130 9 38 PID Trim Lo A131 9 38 potentiometer wiring 6 6 Power Loss fault 10 3 power terminal block connections 5 5 specifications 5 5 Power Unit fault 10 5 power wiring specifications 5 8 power wiring installing 5 1 to 5 10 power off chec
112. override this command 13 10V In Cirl Selects 0 10 V or 10 V control as the frequency reference Start source is not changed 14 20mA In Ctrl Selects 4 20 mA control as the frequency reference Start source is not changed Parameter Descriptions 9 9 15 PID Disable Disables PID function Drive uses the next valid non PID speed reference 16 MOP Up Increases the value of Internal Freq A069 at a rate of 2 Hz per second Default for A069 is 60 Hz 17 MOP Down Decreases the value of Internal Freq A069 at a rate of 2 Hz per second Default for A069 is 60 Hz 18 Timer Start Clears and starts the timer function May be used to control the relay or opto outputs 19 Counter In Starts the counter function May be used to control the relay or opto outputs 20 Reset Timer Clears the active timer 21 Reset Countr Clears the active counter 22 Rset Tm amp Cnt Clears the active time and counter 23 Logic In1 Logic function input number 1 May be used to control the relay or opto outputs see parameters A055 A058 A061 options 11 14 May be used with Step Logic parameters A140 A147 24 Logic In2 Logic function input number 2 May be used to control the relay or opto outputs see parameters A055 A058 A061 options 11 14 May be used with Step Logic parameters A140 A147 25 Current Lmt2 When active Current Limit 2 A118 determines the drive current limit level MD65 AC Drive User Ma
113. porarily run up to the maximum speed setting before settling at the speed setpoint Stay clear of rotating machinery Failure to observe this precaution could result in bodily injury A097 Compensation Range 0 Disabled 1 Electrical 2 Mechanical 3 Both Default 1 Electrical See also N A Enables disables correction options that may improve problems with motor instability 1 Electrical Some drive motor combinations have inherent instabilities that are exhibited as non sinusoidal motor currents This setting attempts to correct this condition 2 Mechanical Some motor load combinations have mechanical resonances that can be excited by the drive current regulator This setting slows down the current regulator response and attempts to correct this condition A098 SW Current Trip Range 0 0 to Drive Rated Amps x 2 Default 0 0 Disabled See also P033 Enables disables a software instantaneous within 100 ms current trip 9 28 MD65 AC Drive User Manual A099 Process Factor Range 0 1 to 999 9 Default 30 0 See also d010 Scales the value displayed by Process Display d010 Output Frequency x Process Factor Process Display A100 Fault Clear O Range 0 Ready Idle Le 1 Reset Fault 2 Clear Buffer d007 d009 Default 0 Ready Idle See also d007 d009 Resets a fault and clears the fault buffer parameters d007 through d009 Used primarily to clear a fault over network
114. put will override the speed command as shown in the flowchart in figure 6 2 See table 9 5 Table 9 5 Selecting the Reference Source Using Presets when A051 4 when A052 4 when A053 4 Frequency Source Accel Decel Parameter Used A070 Prese Time 1 Decel Ti A071 Prese Time 1 Decel A072 Prese Time 2 Decel Ti A073 Prese Time 2 Decel Ti A074 Prese Time 1 Decel A075 Prese Time 1 Decel A076 Prese Time 2 Decel Ti 1 table A077 Prese Time 2 Decel Ti When a digital input is set to Accel 2 amp Decel 2 and the input is active that input overrides the settings in this A078 Jog Frequency Range 0 0 to Maximum Frequency P035 Default 10 0 Hz See also P035 A051 A054 A079 Sets the output frequency when a jog command is issued See parameters A051 A054 for information on how to jog the drive 9 20 MD65 AC Drive User Manual A079 Jog Accel Decel Range 0 1 to 600 0 sec Default 10 0 sec See also A051 A054 A078 Sets the acceleration and deceleration time when a jog command is issued Refer to parameters A051 A054 for information on how to jog the drive A080 DC Brake Time Range 0 0 to 99 9 sec A setting of 99 9 Continuous Default 0 0 sec See also P037 A081 Sets the length of time that DC brake current is injected into the motor Refer to DC Brake Level A081 A081 DC Brake Level Ran
115. rements of the application the MD65 drive can be configured to provide either a coast to rest or a ramp to rest operational stop without physical separation of the power source from the motor A coast to rest stop turns off the transistor power device drivers A ramp to rest stop fires the transistor power device drivers until the motor comes to a stop and then turns off the power devices In addition to the operational stop you must provide a hardwired emergency stop external to the drive The emergency stop circuit must contain only hardwired electromechanical components Operation of the emergency stop must not depend on electronic logic hardware or software or on the communication of commands over an electronic network or link Note that the hardwired emergency stop you install can be used at any time to stop the drive Installing Control Wiring 6 1 6 2 Motor Start Stop Precautions ATTENTION A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage The drive is designed to use control input signals that will start and stop the motor If used the input device must not exceed one operation per minute or drive damage can occur Failure to observe this precaution can result in damage to or destruction of equipment ATTENTION The drive start stop control circuitry includes solid state components If hazards due to accidental con
116. ring Network wiring consists of a shielded 2 conductor cable that is daisy chained from node to node See figure F 2 MD65 Drive MD65 Drive MD65 Drive Node 1 Node 2 Node n Master TxRxD _______ 4 Dr 4 RD 4 120 ohm resistor 120 ohm resistor TxRxD TxRxD TxRxD 5 5 5 PIN 1 Shield Shield Shield y PIN 8 xX e X NOTE The shield is connected at ONLY ONE end of each cable segment Figure F 2 Network Wiring Diagram Only pins 4 and 5 on the RJ45 plug should be wired The other pins on the MD65 RJ45 socket contain power etc for other Rockwell Automation peripheral devices and must not be connected RS485 MDI Protocol F 1 Wiring terminations on the master controller will vary depending on the master controller used and TxRxD and TxRxD are shown for illustration purposes only Refer to the master controller s user manual for network terminations Note that there is no standard for the and wires and consequently Modbus device manufacturers interpret them differently If you have problems with initially establishing communications try swapping the two network wires at the master controller Standard RS485 wiring practices apply Termination resistors need to be applied at each end of the network cable RS485 repeaters may need to be used for long cable runs or if greater than 32 nodes are needed on the network Control Terminal 16 on the MD65 must
117. rnal filters 2 Equivalent to EN55011 Class A 3 Equivalent to EN55011 Class B f Shielded Enclosure 2 EMI Filter ET L1 NEMA 1 IP30 Kit EMI Fittings and Metal Conduit L2 L2 L3 L3 Enclosure Ground Connection Shielded Motor Cable Building Structure Steel 1 First Environment Unrestricted Distribution installations require a shielded enclosure Keep wire length as short as possible between the enclosure entry point and the EMI filter 2 Integral EMI filters are available on 240 V 1 phase drives Figure D 1 Connections and Grounding D 2 MD60 AC Drive User Manual EN61000 3 2 e 0 75 kW 1 HP 240 V 1 phase and 3 phase drives and 0 37 kW 0 5 HP 240 V 1 phase drives are suitable for installation on a private low voltage power network Installations on a public low voltage power network may require additional harmonic mitigation e Other drive ratings meet the current harmonic requirements of EN61000 3 2 without additional external mitigation CE Conformance Requirements D 3 D 4 MD60 AC Drive User Manual Accessories E 1 Dynamic Brake Modules Table E 1 Dynamic Brake Modules Drive Ratings Input Voltage kW Model Number 120
118. ro Ref Drive runs at zero speed reference 4 Min Freq Ref Drive runs at minimum frequency 5 Max Freq Ref Drive runs at maximum frequency 6 Int Freq Ref Drive runs at internal frequency A123 10V Bipolar Enbl Range 0 Uni Polar In 0 to 10 V only 1 Bi Polar In 10 V Default 0 Uni Polar In See also P038 A111 Enables disables bipolar control In bipolar mode direction is commanded by the sign of the reference Parameter Descriptions 9 35 A124 Var PWM Disable o Range 0 Enabled 1 Disabled Default 0 Enabled See also A091 Enables disables a feature that varies the carrier frequency for the PWM output waveform defined by PWM Frequency A091 Disabling this feature when low frequency conditions exist may result in IGBT stress and nuisance tripping A125 Torque Perf Mode O Range 0 V Hz 1 Sensrls Vect Default 1 Sensrls Vect See also A084 A085 A086 A087 A127 Enables disables sensorless vector control operation A126 Motor NP FLA Range 0 1 to Drive Rated Amps x 2 Default Drive Rated Amps See also A127 Set to the motor nameplate rated full load amps A127 Autotune o Range 0 Ready ldle 1 Static Tune 2 Rotate Tune Default 0 Ready ldle See also A125 A126 A128 A129 Provides an automatic method for setting IR Voltage Drop A128 and Flux Current Ref A129 which affect sensorless vector performance Motor NP FLA A126 must be set
119. rounded Distribution Systems 5 2 5 2 2 Input Power Conditioning e ne 5 4 5 3 Power Wiring Specifications 20ss0nnsnenneennnenn nen 5 4 5 4 Power Terminal Block Connections 5 5 5 5 Fuses and Circuit Breakers u nnenennnennnen 5 6 5 6 Motor Cable Types Acceptable for 200 600 Volt Installations 22 2 ee ae 5 8 5 7 Reflected Wave Protection cecer 5 10 5 8 Output Disconnect ernsnsneerneennnnennnnnnnnnnnnnnnnnnnnnn 5 10 Installing Control Wiring 6 1 Stop Circuit Requirements nensensnsensnennneennnennnenn nn 6 1 6 2 Motor Start Stop Precautions ersnnnennennennnn 6 2 6 3 I O Wiring Recommendations 24mnenneenn nen 6 3 6 3 1 Maximum Control Wire Length Recommendations uussr44eer nenne nnnnnnnen nn 6 3 Contents 6 4 Wiring the Control Terminal Block 0 6 4 6 4 1 VO Wiring Examples neennennennnneennenn 6 6 6 4 2 Typical Multiple Drive Connection Examples 6 9 6 5 Start and Speed Reference Control 6 10 6 6 Accel Decel Selection 220nnensnnnnnnsnnennnnnnnnn 6 11 Completing the Installation 7 1 Checking the Installation Before Applying Power to the Drives ans tar te de etna neteegth 7 1 7 2 Powering Up After Installation is Complete 7 2 Using the Integral Keypad to Program and Conirol the Drive 8 1 Keypad Component
120. s must be connected to adjacent building steel girder joist a floor ground rod or bus bar Grounding points must comply with national and local industrial safety regulations and or electrical codes Motor Ground The motor ground must be connected to one of the ground terminals on the drive Shield Termination SHLD Either of the safety ground terminals located on the power terminal block provides a grounding point for the motor cable shield The motor cable shield connected to one of these terminals drive end should also be connected to the motor frame motor end Use a shield terminating or EMI clamp to connect the shield to the safety ground terminal The NEMA 1 IP30 Kit may be used with a cable clamp for a grounding point for the cable shield When shielded cable is used for control and signal wiring the shield should be grounded at the source end only not at the drive end RFI Filter Grounding Using single phase drives with integral filter or an external filter with any drive rating may result in relatively high ground leakage currents Therefore the filter must only be used in installations with grounded AC supply systems and be permanently installed and solidly grounded bonded to the building power distribution ground Ensure that the incoming supply neutral is solidly connected bonded to the same building power distribution ground Grounding must not rely on flexible cables and should not include any form of
121. splay Read Only Control Source Display Read Only Control SW Ver Display Read Only Counter Status Display Read Only Current Limit 1 Advanced Drive Rated Amps x 1 8 Current Limit 2 Advanced Drive Rated Amps x 1 8 DB Resistor Sel Advanced 0 Disabled DC Brake Level Advanced Drive Rated Amps x 0 5 DC Brake Time Advanced 0 0 sec DC Bus Voltage Display Read Only Decel Time 1 Basic 5 0 sec Decel Time 2 Advanced 10 0 sec Dig In Status Display Read Only Digital In1 Sel Advanced 4 Preset Freq Digital In2 Sel Advanced 4 Preset Freq Digital In3 Sel Advanced 4 Preset Freq Digital in4 Sel Advanced 5 Local Drive Status Disp Read On Drive Temp Disp Read On Drive Type Disp Elapsed Run Time Disp Read On Fault 1 Code Disp Read On Fault 2 Code Disp y y Read Only y y y Read On Fault 3 Code Disp Read Only Fault Clear Advanced 0 Ready Idle Flux Current Ref Advanced Based on Drive Rating Flying Start En Advanced 0 Disabled Internal Freq Advanced 0 0 Hz MD65 AC Drive User Manual Parameter Name IR Voltage Drop Parameter Group Advanced Default Value Based on Drive Rating Jog Accel Decel Advanc
122. ss until the desired p fl AMPS parameter group is displayed ar The PROGRAM LED will turn e on to indicate the drive is in program mode Press A Vv to scroll i Sues through the parameters in the ne selected parameter group PROGRAM FAULT e VOLTS Press to view the value AMPS of the displayed parameter Press or A Vv I i o HERTZ The adjustable value will flash on the display Use A v to adjust the VOLTS value Press to accept the e yours value The value stops HERTZ flashing o VOLTS Press to return to the 2 AMPS parameter number Fr PROGRAM FAULT e O To adjust additional parameters repeat steps 2 through 7 n PROG To exit a parameter without saving the value press instead of a E Using the Integral Keypad to Program and Control the Drive 8 5 8 5 Viewing the Display d Parameters Use the procedure in table 8 4 to view Display parameters Table 8 4 Viewing the Display d Parameters Procedure Sample Display Press to scroll through d F E pe s the parameter menus until the PROGRAM FAULT Display Group parameters are O O displayed The PROGRAM LED will be off to indicate the drive is in display mode Hy MM less du LI 1 Press to scroll through the Display Group parameters until the desired Display O O parameter
123. t is active Input is programmed A067 Accel Time 2 A068 Decel Time 2 ee is active when input is active P039 Accel Time 1 P040 Decel Time 1 A067 Accel Time 2 A068 Decel Time 2 determined by the active Preset Frequency See A070 A077 Preset Freq 0 7 Speed is controlled by Preset Freq x Either P039 Accel Time 1 P040 Decel Time 1 or A067 Accel Time 2 A068 Decel Time 2 can be selected by the Digit 3 setting of the Step Logic parameters See A140 A147 Stp Logic 0 7 Speed is controlled by Stp Logic P039 Accel Time 1 P040 Decel Time 1 are used Figure 6 3 Accel Decel Selection Installing Control Wiring 6 11 6 12 MD65 AC Drive User Manual Completing the Installation This chapter provides instructions on how to perform a final check of the installation before and after power is applied to the drive ATTENTION Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should start and adjust it Read and understand this manual in its entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life 7 1 Checking the Installation Before Applying Power to the Drive ATTENTION The drive contains high voltage capacitors that take time to discharge after removal of mains supply Before working on the drive ensur
124. tVolt 4 20 4 20 mA 4 mA 0 Volts 120 Drive Rated Output Volts 0 20 mA 13 OutPowr 4 20 4 20 mA 4mA 0kW 200 Drive Rated Power 0 20 mA 14 TstData 4 20 4 20 mA 4mA 0000 65535 Hex FFFF 0 20 mA A066 Analog Out High Range 0 to 800 Default 100 See also A065 Scales the Maximum Output Value for the Analog Out Sel A065 source setting For example A066 Setting A065 Setting A065 Max Output Value 50 1 OutCurr 0 10 5 V for 200 Drive Rated Output Current 90 8 OutPowr 0 20 18 mA for 200 Drive Rated Power Parameter Descriptions 9 17 A067 Accel Time 2 Range 0 0 to 600 0 sec Default 10 0 sec See also P039 A051 A054 A070 A077 A140 A147 Sets the rate of acceleration for speed increases except jog Refer to the flowchart in figure 6 3 for details Refer to figure 9 3 Maximum Frequency Accel Time Accel Rate P035 Maximum Freq P P039 or A067 J g P040 or A068 0 Accel Time x la Time Decel Time x Figure 9 3 Accel Time 2 A067 A068 Decel Time 2 Range 0 1 to 600 0 sec Default 10 0 sec See also P040 A051 A054 A070 A077 A140 A147 Sets the rate of deceleration for speed decreases except jog Refer to the flowchart in figure 6 3 for details See figure 9 4 Maximum Frequency Decel Time Decel Rate P035 Maximum Freq Speed 0 P039 or A067 ul Accel Time x D P040 or A068 le ae Decel
125. tact with moving machinery or unintentional flow of liquid gas or solids exist an additional hardwired stop circuit may be required to remove the AC line to the drive When the AC line is removed there will be a loss of any inherent regenerative braking effect that might be present the motor will coast to a stop An auxiliary braking method may be required Important points to remember about I O wiring e Always use copper wire e Wire with an insulation rating of 600V or greater is recommended e Control and signal wires should be separated from power wires by at least 0 3 meters 1 foot Important I O terminals labeled Common are not referenced to the safety ground PE terminal and are designed to greatly reduce common mode interference ATTENTION Driving the 4 20 mA analog input from a voltage source could cause component damage Verify proper configuration prior to applying input signals 6 2 MD65 AC Drive User Manual 6 3 I O Wiring Recommendations Table 6 1 Recommended Control and Signal Wire Minimum Insulation Wire Type s Description Rating Belden 8760 0 8 mm 18AWG twisted pair 100 9460 or equiv shield with drain Belden 8770 0 8 mm 18AWG 3 conductor or equiv shielded for remote pot only 1 If the wires are short and contained within a cabinet that has no sensitive circuits the use of shielded wire may not be necessary but is always recommended
126. tant For all settings except option 3 the drive must receive a leading edge from the start input for the drive to start after a stop input loss of power or fault condition 0 Keypad Default Integral keypad controls drive operation I O Terminal 01 Stop on terminal block coast to stop When 0 is selected the Reverse key is also active unless disabled by Reverse Disable A095 1 3 Wire I O Terminal 01 Stop stop according to the value set in Stop Mode P037 Refer to section 6 4 1 for wiring examples 2 2 Wire I O Terminal 01 Stop coast to stop Refer to section 6 4 1 for wiring examples 3 2 W Lvl Sens Two wire level sensitive Drive will restart after a Stop command when Stop is removed and Start is held active ATTENTION When Start Source P036 is set to 3 2 W Lvl Sens and the Run input is maintained the Run inputs do not need to be toggled after a Stop input for the drive to run again A Stop function is provided only when the Stop input is active open Failure to observe this precaution could result in severe bodily injury 4 2 W Hi Speed Two wire high speed Outputs are kept in a ready to run state The drive will respond to a Start command within 10 ms I O Terminal 01 Stop coast to stop Important There is greater potential voltage on the power output terminals U TI V T2 W T3 when using this option 5 Comm Port Remote communications I O Terminal 01 Stop coast to st
127. the source of the speed reference Reprogram as necessary Review the Speed Reference Control chart in figure 6 2 10 8 MD65 AC Drive User Manual 10 2 4 Problem Motor Does Not Start Cause s Indication Corrective Action No output voltage to the motor None Check the power circuit e Check the supply voltage e Check all the fuses and disconnects Check the motor e Verify that the motor is connected properly Check the control input signals e Verify that a Start signal is present If 2 Wire control is used verify that either the Run Forward or Run Reverse signal is active but not both Verify that I O Terminal 01 is active Verify that Start Source P036 matches your configuration Verify that Reverse Disable A095 is not prohibiting movement Drive is faulted Flashing red STATUS LED Clear fault e Press Stop e Cycle power e Set Fault Clear A100 to 1 Clear Faults e Cycle digital input if Digital Inx Sel A051 A054 is set to 7 Clear Fault Troubleshooting the Drive 10 9 10 2 5 Problem Motor and or Drive Will Not Accelerate to Commanded Speed Table 10 5 Problem Motor and or Drive Will Not Accelerate to Commanded Speed Cause s Indication Corrective Action Acceleration time is None Reprogram P039 Accel Time excessive 1 or A067 Accel Time 2 Excess load or short None e Compare Output Current acceleration times force the d
128. thout the addition of motor protective devices such as terminator networks Consideration should be given to all of the general specifications dictated by the environment of the installation including temperature flexibility moisture characteristics and chemical resistance In addition a braided shield should be included and be specified by the cable manufacturer as having coverage of at least 75 An additional foil shield can greatly improve noise containment MD65 AC Drive User Manual A good example of recommended cable is Belden 295xx xx determines gauge This cable has four XLPE insulated conductors with a 100 coverage foil and an 85 coverage copper braided shield with drain wire surrounded by a PVC jacket Other types of shielded cable are available but the selection of these types may limit the allowable cable length Particularly some of the newer cables twist four conductors of THHN wire and wrap them tightly with a foil shield This construction can greatly increase the cable charging current required and reduce the overall drive performance Unless specified in the individual distance tables as tested with the drive these cables are not recommended and their performance against the lead length limits supplied is not known Refer to table 5 5 for acceptable shielded motor cable types Table 5 5 Shielded Motor Cable Types Acceptable for 200 600 Volt Installations Location Standard Option 1 Rating Type
129. to troubleshoot problems that may occur e LEDs on the drive refer to figure 8 1 and table 8 1 fora description of the LEDs e Fault codes Fault Codes Faults codes indicate conditions within the drive that require immediate attention The drive responds to a fault by initiating a coast to stop sequence and turning off output power to the motor The integral keypad provides visual notification of a fault condition by displaying the following e Flashing fault number code on the display See table 10 1 for the fault code descriptions e Flashing FAULT LED In addition parameters d007 d009 act as a fault log See the parameter descriptions in chapter 9 for more information Troubleshooting the Drive 10 1 10 1 1 Manually Clearing Faults Step 1 Note the number of the fault code flashing on the display Step 2 Address the condition that caused the fault Refer to table 10 1 for a description of the fault and corrective actions The cause must be corrected before the fault can be cleared Step 3 After corrective action has been taken clear the fault and reset the drive using one of the following methods e Press O if P037 Stop Mode is set to a value between 0 and 3 e Cycle drive power Set A100 Fault Clear to 1 Cycle digital input if A051 A054 Digital Inx Sel is set to 7 Clear Fault 10 1 2 Automatically Clearing Faults Auto Restart Feature The Auto Restart feature provides the
130. ue House Singapore 307987 Tel 65 351 6723 Fax 65 355 1733 Reliance Electric Standard Drives Business P O Box 248019 Mayfield Heights OH 44124 8019 USA Tel 1 888 374 8370 Fax 440 646 7317 Publication D2 3519 1 May 2003 2003 Rockwell Automation All rights reserved Printed in USA
131. ve User Manual A056 Relay Out Level W Range 0 0 to 9999 see table 9 1 Default 0 0 See also A055 A058 A061 Sets the trip point for the output relay if the value of Relay Out Sel A055 is 6 7 8 10 16 17 18 or 20 See table 9 1 Table 9 1 Trip Points for Digital Output Relay A055 Setting A056 Range Above Freq 0 to 400 Hz Above Cur 0 to 180 Above DC Volt 0 to 815 V Above Anlg V 0 to 100 Timer Out 0 1 to 9999 seconds Counter Out 1 to 9999 counts 6 7 8 1 1 1 0 6 7 Power Factor Angle 1 to 180 degrees ParamControl 0 1 18 20 Parameter Descriptions 9 13 A058 Opto Outi Sel A061 Opto Out2 Sel Range Default See also 0 Ready Fault 1 At Frequency 2 MotorRunning 3 Reverse 4 Motor Overld 5 Ramp Reg 6 Above Freq 7 Above Cur 8 Above DCVolt 9 Retries Exst 10 Above Anlg V 11 Logic In 1 12 Logic In 2 13 Logic 1 amp 2 14 Logic 1 or 2 15 StpLogic Out 16 Timer Out 17 Counter Out 18 Above PF Ang 19 Anlg In Loss 20 ParamControl A058 0 Ready Fault A061 2 MotorRunning A056 A092 A140 A147 A150 A157 P033 Determines the operation of the programmable opto outputs 0 Ready Fault A058 Default Opto outputs are active when power is applied This indicates that the drive is ready for operation Opto outputs are inactive when power is removed or a fault occurs 1

MD65 AC Drive User Manual Version 1.0

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