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1. you want to adjust the wheel into the edge of the die opening a few tenths at a time while pushing the plugger unit down and allowing it to come up causing the grinding bit to go up and down grinding December 5 2014 12 46 PM Page 3 Company DTC Products Q Project User Manual Slug Keeper Sc pt Time Wideo ho a precision retention groove into the die edge The recommended depth is shown in the operation manual The deeper you can go without causing a burr on the final stamped part the better Shot of row of surface The Slug Keeper Machine can be used on grinders any standard surface grinder Place the Shot of SK Machine on surface grinder long shot CU shot magnet the surface grinder magnet will hold Machine and the die insert or bushing on the Place bushing on magnet the insert or bushing in place while the Slug Keeper Machine is putting the slug retention groove into the opening Show SK Machine in action With the slug keeper machine magnet on we on surface grinder wide now place the die insert or bushing in position under the grinding wheel Position it close to the edge that you would like to grind CU of groove in bushing Turn on the surface grinder magnet and move the grinding wheel using the micrometer to closely position where you want to grind At this time turn on the grinding wheel and begin to move it up and down until you see a slight groove on the die opening edge Once that is a2. Company DTC Products Q Project User Manual Slug Keeper Sc pt Time ideo SSC iWo SSS 00 00 360 view of machine Congratulations on your recent purchase of DTC Products Slug Keeper Machine Shot of slug pulling In the stamping environment one of the biggest Shot of slug on die mold problems is slugs pulling during the production process This small but significant problem can Worker sorting through cause damage to both parts and the die Slugs can parts Shot of box w parts also cause additional costs by the rejection of CG REJECTED stamped parts and the painstaking process of sorting parts by hand Cut back to shot of SK Machine in action This machine will help to eliminate the problem of slugs pulling during stamping operations by putting Shot of press running precise grooves into die openings keeping slugs in the die opening where they belong This allows you to keep your presses running making you MONEY Shot of Jeff taking case to The portable Slug Retention Machine can be used work area in press on the anywhere you need it Whether in a stamping grinder press in the tool room or on a surface grinder the Slug Keeper is easy to set up and gets the job done quickly and accurately CUs of each part Step one is to select the proper slug retention mentioned grinding bit Your new Slug Keeper Machine comes with 3 borzon wheels for all steels and 3 diamond wheels for carbide material Grindin
3. This up and down will allow the air grinder to slide up or down so you can get the grinding wheel positioned Shot of SK on die block close to the work pieces Then lock the grinder in place by using one of the wrenches to be sure the air grinder does not slide up or down during the grinding operation CU of screw being loosened Shot of SK on surface Shot of Side stop Now you can fine tune the stop position by using the side stop Loosen the 2 screws and push the spring loaded plugger head down until the wheel is into the opening at the desired depth We recommend you go the full depth allowed on DTC Products grinding bit approximately three sixteenths of an inch deep Now slide the stop against the plugger and Back to CU of screws hand hand tighten the screws Check the stop tightening them position by pushing the plugger unit up and down verifying the grind depth looks correct Using the SK in the press Keeping your press running all day without putting it on press using it slugs pulling and stopping valuable taking it off amp starting production time is essential for a profitable production backup business Your new Slug Keeper Machine is small enough to be used inside a press saving you the time of pulling the die out of Removal of strip the press and taking it to the tool room when slug problems arise Simply begin by cutting Shot of cutting strip and December 5 2014 12 46 PM Page 2 C
4. ccomplished reset the micrometer to zero and adjusting a few tenths at a time come up and down until you get the groove the desired depth shown on the micrometer readout Shot of bushing on magnet Shot on Tool bench Because the Slug Retention Machine is Close lid of case lightweight and portable you can use it anywhere in your shop anytime Return your Machine to the handy carrying case that holds and protects your Machine when it s December 5 2014 12 46 PM Page 4 Company DTC Products Q Project User Manual Slug Keeper Sc pt Hand holding damaged part Slugs are small but can cost your company Beauty shot of SK Machine big money Use your Slug Keeper Machine to make sure your dies and stamped parts are free of this nuisance every time Logo website phone Contact DTC Products at 630 513 3323 if number you have any questions or need additional information December 5 2014 12 46 PM Page 5
5. g bits are thirty five thousandths sixty two thousandths and ninety three thousandths diameter Special wrenches which are attached to the top of the Slug CG Installing and Keeper for easy retrieval are used for uninstalling the grinding installing the grinding bits bit Depending on the material thickness you are stamping choose the bit that is right Then to install the bit loosen the screw knob and remove the two wrenches Put the wrenches on the flats and loosen the screw This will allow the current bit to slide out and a new one put in Again put the wrench on the flat snug it with your fingers and then tighten it with the wrench locking it in position Then take the two wrenches and place them back in the wrench holder x HO XX Keia December 5 2014 12 46 PM Page 1 Company DTC Products Q Project User Manual Slug Keeper Sc pt Time ideo SS i oS position screwing the knob back on As you have seen installing or replacing the grinding bit is simple and quick Use the handy position able LED light that comes with your Slug Keeper as well as two attached lights to illuminate your grinding surface precisely CG Adjusting the air The second step in preparing to use the Slug grinder height Keeper machine is adjusting the air grinder height Using the same wrenches used for the installation of the grinding bits or just Shot of air grinder moving YOUr fingers to loosen the front knob
6. ompany DTC Products Q Project User Manual Slug Keeper Sc pt time Mideo puo y o the strip and removing the strip from the tool Shot of slug keeper on die Place the slug keeper machine into the die Shot of positioning the on a flat surface positioning it perpendicular grinder to the edge you want to grind Adjust top of machine back and forth Graphic Zero to om 5 degrees movement Adjust the grinder to the position you want before you grind Check grinding wheel position Turn magnet on Plug in air hose Move it close so that the grinding bit is near the edge Turn the magnet on to hold it in Turn on grinder get some position Verify that the grinding wheel will go nat sound deep enough approximately a 3 16 of an inch below the top of your die surface At that point plug in your air hose and turn on your air grinder CU of grinder making groove in die Turn on micrometer set to zero Adjust the grinder up and down Using the micrometer adjustment move the grinding wheel close to the edge of the die block At the same time move it up and down until you see a slight groove on the edge of the block Graphic about 3 to 5 of Material thickness Turn on the micrometer and set it to zero by holding the on off zero set button in for about 30 seconds you will see the numbers change to all zeros BE SURE THE MICROMETER LOCK IS SNUG or the micrometer can vibrate causing it to move on its own Now
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