Home

Operations and Calibration Manual

Contents

1. 4586 9120 With Touch Screen Interface SSI TB GROUND oo 5 1000 SST TB ECE TB REKATE E 1002 ED 2 amp RED A E WHT C H amp WMS1DO2 1002 WHT e E A S A a ely j xm O xs UE P m ea e o o E 9 a e D ez E 1171 1080 BLU gt _ gt 080 _ _ f f BLU Fa Fam L Ku I rte Js omisisse p v io PORTA o pon SERIES 9120 Nossas REDUNDANT PROBE SYSTEM 3011311132 SSIH 13454 d O aa a gg a 24A CR 115 1 o o m E 3 1 SS amp CR 115 et gt e PROBE i CR 115 Ut PR e 3 To ROBE CR 115 y La Nr 6 10 1 39 ic A e L u u 2 RS 23 COMMS TO CUMMS TO DM 105 PORT A PLC PORT ol E Li T x z a Ey El o o UH HOST COMMUNICATIONS CRS 485 DUTPUT 5 PROBE SELECT 127 1 OUTPUT 7 PROBE DIFFERENCE ALARM PROBE INPUT
2. 4586 9120 With Touch Screen Interface Page 49 of 80 SSi 9120 Touchscreen Interface changed it is necessary to reset the factory defaults to ensure all parameters have been changed to the new Process Variable Clicking on this value will display an input box with a drop down list from which the user can select a new PVT Type The values for the PVT type are Carbon Dew Point Oxygen Millivolt Redundant Probe Simple Nitrider or Dual Loop Temperature Mode This value determines the specific temperature scale to be used It can be either Degrees F or degrees C Level 1 Code Typically operations used by a supervisor require a level 1 code for access When a supervisor is logged in the lock on the toolbar will be gold The range is 32768 32767 Level 2 Code Typically operations used by an administrator require a level 2 code for access When an administrator is logged in the lock on the toolbar will be green The range is 32768 32767 Web Level 1 Code This value is the supervisor level passcode for any web based operations with the 9120 controller The range for the passcode is 0 to 9999 Web Level 2 Code This value is the administrator level passcode for any web based operations with the 9120 controller The range for the passcode is O to 9999 Web Change Enable This will either enable or disable the web change feature which will allow changes to be made over the web page for the 9120 controller Select
3. Changing the Date Time on the Touchscreen The date and time that is recorded on the flash card and therefore the datalog data is the date and time of the Advantech display not controller so it may sometimes be necessary to change the date and time of the touch screen Use the following steps to change the date and time of the touch screen 1 2 If the 9120 software is running on the unit go to the main menu system Select the Shut down interface menu option and click on the Detail button a Confirm the shut down 3 This will display Windows CE desktop screen 4 Double click on the time displayed this will bring up the Date Time Properties screen a The date can be changed simply by clicking on the new date b The time can be changed by clicking on the appropriate section of the time hours minutes seconds and using the up down arrows to change the time Click on the Apply button in the bottom right corner of the Date Time Properties screen a If necessary the screen can be moved by clicking on the title bar with a pointer and moving the pointer Click on the OK button in the top right corner to close the Date Time Properties screen Start up the 9120 software by cycling power to the Touchscreen or by clicking on the reboot button next to the displayed time 4586 9120 With Touch Screen Interface Page 74 of 80 106 122 123 124 125 SSi 9120 Touchscreen Interface Appendix C Typical Electrical Drawing
4. Example Using quench oil as an example suppose the SP is 200 F The alarm is set as a deviation of 10 F At 210 F the alarm is active and the pump will run to cool the oil With a 4586 9120 With Touch Screen Interface Page 59 of 80 SSi 9120 Touchscreen Interface hysteresis of 8 F the alarm and pump will turn off at 202 oF It will turn back on when it is 10 oF above setpoint If the setpoint is still 200 F then at 210 oF it will turn on again Clicking on this value will display an input box from which the user can select a new value The range is from O to 9999 Smart Alarm This value is a display of the Smart Alarm status A smart alarm is an alarm that works with a Process Variable PV and when enabled it will not be active until the PV is within band of the setpoint The alarm sounding if active will be disabled until within the SP band When it is in band the alarm will go active unless on delay time is set Example If the SP is 1700 and the band is 10 degrees the alarm will not be active until the PV reaches 1690 The value can be either disabled or enabled ON Delay Time This value is the ON Delay Time Clicking on this value will display an input box from which the user can select a new value The range is from O to 9999 0 SP Blocks Alarm This value will allow a O setpoint to block an alarm The options are either no or yes Calibration AAA y Overview l The 9120 can be calibrated using the o
5. Reverse If the PV SP is a negative number and the output would bring the PV up toward setpoint then that is reverse Example If a 12 mA output drives a O degree F temp PV up to a 1200 degree F temp SP this would be REVERSE and since this would take a SINGLE output from the controller the Mode for the Temperature Loop is Single Reverse The mode values can be Dual Reverse Single Reverse Dual Direct Single Direct Integral Preset This field provides an offset for the starting point for PID control also referred to as Load Line or Manual Reset Clicking on the value will allow the user to change the value The range for the integral preset is 100 to 100 Cycle Time Clicking on the value will allow the user to change the value This field is typically set to the valve travel time multiplied by 1 5 The cycle time range can be 0 500 Setpoint Change Limit This is a smart time feature that allows the Process Loop to use PB only without Reset until the Process Variable drops below the percent output set under this category It is used to eliminate overshoot The Output percentage selected under this category must be above the normal operating output percentage of the furnace at heat Clicking on the value will allow the user to change the value Example if the furnace runs at 40 output at heat for the maximum load the setpoint change limit should be set to 60 The value can be OFF 80 9 o
6. 9120 With Touch Screen Interface Page 62 of 80 SSi 9120 Touchscreen Interface Zero Span Input 3 Range Jumper Zero Span Output 1 Zero Span Output 2 Note On the zero span input screens the range listed next to the input will depend on the input type set up in the Analog Input Setup menu option The Calibration screen for the Full Calibration menu option also has a Set Nominal button which will set nominal values for the current screen The user will have to confirm the action Clicking on the Yes button will set the nominal values and clicking on the No button will cancel the action Click the Done button to close the screen down Alternate PID Setup Alternate PID Setup The Alternate PID Setup menu option ES allows for up to 16 sets of PID values to AA Y pe used on all three loops via the Parameter Value programmer Prop Band 0 for On Off 983 2 This menu option is typically used for m vacuum applications with the a Ea programmer ntegral Preset 5120 High Limit 12925 There is a choice of PID 1 16 and LP1 Low Limit 26701 Set 1 LP3 Set 3 Prop Band 0 for On Off This is the proportional band field This represents the P in PID P Proportional This is a field in which you want the process variable to stay around the setpoint Clicking on the value will allow the user to change the value The range of values is 1 0 to 999 0 Reset This is the reset field This represents the
7. example when the RPS is selecting the RESEV Mode 202 TA highest probe with probe 1 as 1055 mV and a band of 20 mV and if probe 2 hits 1076 mV the RPS will start counting down the Alarm Delay timer below When the delay times out probe 2 would be selected If probe 2 comes back in band drops to 1075 the timers starts over again The range is O to 600 Alarm delay min This is the number of minutes that the RPS waits to switch probes when an out of band condition is detected Note There is a 950 mV low limit for an alarm This condition is typically found during a burnoff so the alarm will not be active when the input drops below 950 mV The range is O to 9999 Selected Probe Indicates which probe is selected Vote This field is only editable when the Probe select mode below is set to no auto switch The options are Probe 1 or Probe 2 Probe select mode This determines how the specified probe is selected The options are highest mV lowest mV or no auto switch manual mode RPS PV Mode This will allow the user to select the PV mode for the RPS The options are 9 oC 950 1300 mV 9 002 0 600 mV or mV 0 1300 mV Aux Input Module Offset Correction 4586 9120 With Touch Screen Interface Page 64 of 80 SSi 9120 Touchscreen Interface Parameter Value Enable offsets for SSi AIB no Input 1 0 0 Input 2 0 0 Input 3 0 0 Input 4 0 0 Input 5 0 0 Input 6 0 0 Input 7
8. 1 s high limit is reached then all outputs are turned off The value can either be Yes or No IN2 high limit shuts down ctrl If input 2 s high limit is reached then all outputs are turned off The value can either be Yes or No IN3 high limit shuts down ctrl If input 3 s high limit is reached then all outputs are turned off The value can either be Yes or No PID Auto Switch This is the PID auto switch field The value can either be Yes or No Switch Point PID 1 gt 2 This is the PID Switch Point field The range is 999 to 9999 4586 9120 With Touch Screen Interface Page 48 of 80 SSi 9120 Touchscreen Interface Switch Point PID 2 gt 3 This is the PID Switch Point field The range is 999 to 9999 Setpoint Lower Limit This is the setpoint lower limit for the loop The range is 999 to 9999 Setpoint Upper Limit This is the setpoint upper limit for the loop The range is 999 to 9999 For a list of the factory default settings for each PVT type see Appendix A PID Loop Factory Default Configurations Furnace Setup The Furnace Setup menu option is an administrative access only option Do not make any adjustments on this screen without first contacting Super Systems Inc Date and Time This option will display the current date and time on the 9120 controller only not the local computer or the touch screen if applicable From this menu option the user can change the date time on the
9. 4 4 LP 2 Reset 0 12 LP 2 Rate 2 16 LP 2 Mode Single Reverse LP 2 Integral Preset 0 LP 2 Cyde Time 16 LP 2 Low Limit 0 LP 2 High Limit 100 LP 2 Zero SP stops control NO Dewpoint Loop 1 Prop Band DB ON OFF 20 0 LP 1 Reset 0 10 LP 1 Rate 0 00 LP 1 Mode Dual Direct LP 1 Integral Preset 0 LP 1 Cycle Time 16 LP 1 Low Limit 100 LP1 High Limit 100 LP 1 Zero SP stops control NO Loop 2 Prop Band DB ON OFF 4 4 LP 2 Reset 0 12 LP 2 Rate 2 16 LP 2 Mode Single Reverse LP 2 Integral Preset 0 LP 2 Cyde Time 16 LP 2 Low Limit 0 LP 2 High Limit 100 LP 2 Zero SP stops control NO 9 902 Loop 1 Prop Band DB ON OFF 20 0 4586 9120 With Touch Screen Interface Page 71 of 80 SSi 9120 Touchscreen Interface LP 1 Reset 0 10 LP 1 Rate 0 00 LP 1 Mode Single Reverse LP 1 Integral Preset 0 LP 1 Cycle Time 16 LP 1 Low Limit 0 LP1 High Limit 100 LP 1 Zero SP stops control NO Loop 2 Prop Band DB ON OFF 4 4 LP 2 Reset 0 12 LP 2 Rate 2 16 LP 2 Mode Single Reverse LP 2 Integral Preset 0 LP 2 Cyde Time 16 LP 2 Low Limit 0 LP 2 High Limit 100 LP 2 Zero SP stops control NO Millivolts Loop 1 Prop Band DB ON OFF 20 0 LP 1 Reset 0 10 LP 1 Rate 0 00 LP 1 Mode Dual Reverse LP 1 Integral Preset 0 LP 1 Cyde Time 16 LP 1 Low Limit 100 LP1 High
10. 47 However if Expression was x 0 1 and Format was 0 0 the data value would be logged as 34 7 and display 34 7 If the Format was 0 00 the data value would be displayed as 34 70 The color next to the Format field will allow the user to select which color the trend line will show up as on the chart The Units field will be the description of what kind of data value is being logged This can be any value such as F or C or mV The Line Width field will allow the user to set the thickness of the trend line on the chart Lower numbers equal thinner lines and higher numbers equal thicker lines This may come in handy if both actual temperature and temperature setpoint have the same color Actual temperature can have a line width of 1 and temperature setpoint can have a line width of 2 This will allow similar trends to be grouped by color The Sample field will allow the user to test out if the formatting of the trend line is correct Enter a value in the number box and click on the Test button The Result label will display the result based on the formatting selected Click on the Set button to save the trend line s values Click on the Cancel button to not save any of the changes made Edit Datalogger Note Contact Super Systems before making any changes on this screen since any changes made can have an adverse effect on the data being displayed This menu option will allow the user to m
11. 70 60 9 o 50 9 o 40 9 o 30 9 o 20 Low Limit This is the low limit field Clicking on the value will allow the user to change the value The range is 100 to 100 4586 9120 With Touch Screen Interface Page 14 of 80 SSi 9120 Touchscreen Interface High Limit This is the high limit field Clicking on the value will allow the user to change the value The range is 100 to 100 0 Setpoint Stops Control If the Setpoint is zero then all outputs are turned off Clicking on the value will allow the user to change the value The option is either Yes or No IN1 high stops control If input 1 s high limit is reached then all outputs are turned off The value can either be Yes or No IN2 high stops control If input 2 s high limit is reached then all outputs are turned off The value can either be Yes or No IN3 high stops control If input 3 s high limit is reached then all outputs are turned off The value can either be Yes or No PID Auto Switch This is the PID auto switch field The value can either be Yes or No Switch Point PID 1 gt 2 This is the PID Switch Point field The range is 500 to 4000 Switch Point PID 2 gt 3 This is the PID Switch Point field The range is 500 to 4000 Overshoot Limit Gain This is the Overshoot limit gain field When calculating the control action sometimes the calculation would call for more than 100 which is not possible The output is limited to 100 or
12. 9120 controller Note See the section Appendix B Changing the Date Time on the Touchscreen for Parameter Date and Time Furnace Name Pv1 Name PV2 Name PVT Type Temperature Mode Level 1 Code Level 2 Code Web Level 1 Code Web Level 2 Code Web Change Enable O2 Mode Sample Pump Mode Remote Setpoint Remote Setpoint Hysteresis Minimum temp pump run Input 7 Input 2 Input 3 Loop 1 PV Loop 2 PV instructions on how to change the time on the Touchscreen Furnace Name Roses Sotelo ccc cua ccc cucu Value 5 20 2010 10 43 14 AM Furnace 1 Millivolts Temperature Millivolts F 1 2 111 222 1 with control off none 0 off 2 5v Fixed TC Input Ctrl loop 2 C from Inputs 1 amp 2 Temperature from Input 2 This value will define the name of the furnace Clicking on the Value column will bring up an input box where the user can enter the furnace s name PV1 Name This value will define the name of the first process variable Clicking on the Value column will bring up an input box where the user can enter the PV s name PV2 Name This value will define the name of the second process variable Clicking on the Value column will bring up an input box where the user can enter the PV s name PVT Type The PVT type is the mode the device runs in Carbon Dewpoint etc The mode selected determines the calculations and scaling for the Process Variable Any time this selection is
13. CR PER E coccasececcacesteccdacuasecdeeducuvcescdeceetsese s 18 Furnace SOUND ee casos 20 Iristrument Assigriments c eere eren e eee no eeu e E EN NS Pe eee Fea eee Nee nu e a aaa Pes ooa aeta oe Sy Ne ee sepe uasa Pee eS 22 Atmosphere Instruments 5o sev rep rer vele oes esee de A ne evene rese deren eue depen 22 Temperature Instru rients ocio ciet entes aid 22 EVENTO AUN da A 23 Analog Input Setup dat 23 Analog Output Setup Ae cts 25 Alarm SOUP pe 27 AUX Analog Input Setup inconciente cea destaco medad 29 eu 30 Equipment needed eee eed eaae da ei epe wee cede aaa eee idea era ea EVER 30 Calibration Procedure 3 ooo e AA ete eee e teen 30 4586 9120 With Touch Screen Interface Page 2 of 80 SSi 9120 Touchscreen Interface Input Zero Calibration eee A d Mare e rre deere beds ci ROG 30 Input Span Calibration esi adidas 31 Cold MU o 31 A A NO 31 O RN 31 EQUIPMeENEN Citi A tte nies Mae a asad eee ees 32 Calibration Procedure ci a aes chase nich a is 32 Input Zero CalibratiO Merc iom A resp aet deed eee diag desde eeu Peu eee a 32 Input Span Calibration nr t eet recie he eee nea Era e ERE Rede A TA conte tenia da 33 Output Zero Calibration ccccccccccssssesesececececcescecscssesecssececececsenoecucssesesencuecsscanaucsesscsecenceerccessesaeas 33 Ou
14. Mask This option will allow the user to modify the IP subnet mask of the 9720 Instrument only Contact Super Systems at 800 666 4330 or your IT department before changing any of the IP addresses Gateway This option will allow the user to modify the IP gateway of the 9120 Instrument only Contact Super Systems at 800 666 4330 or your IT department before changing any of the IP addresses 232 2 Baud This will allow the user to set the 232 2 baud rate This must be set to 19200 for the Touchscreen Note This option is fixed at 19200 and is not currently used in the 9120 Touchscreen The options are 1200 14400 57600 2400 19200 76800 4800 28800 115200 9600 38400 232 2 Mode This will allow the user to set the 232 2 mode This must be set to Modbus for the Touchscreen The options are Modbus Cal Term and Televac Vote This option is fixed at 19200 and is not currently used in the 9120 Touchscreen Slave Instrument Setup bu Slave Instrument Setup This menu option will allow the user to set up any of the slave instruments Instrument Instrument 4 All devices on the same slave port oia must utilize the same protocol ee An address of zero 0 will disable the Instrumento instrument Instrument 11 Instrument 12 Some controllers AC20 for example instrument 13 Instrument 14 can provide dual functions atmosphere RIS and events and must have the same Instrument 16 a Instrument 17 address assigned for b
15. Once selected click OK and the displayed Input type under Value will be the current type The following is a list of the options T CB T CS 12 5 volts T CC T CT 781 25mv T CE 2 56 volts 195 3125 mV T CJ 1 28 volts T CK 78 125 mV T CN 19 53125 mV T C NNM 4 20 mA T CR 25 volts When the specified input type is selected a jumper located inside the case will need to be placed on that specific input for reading this selection If jumper is not placed on input then damage could occur to the board Filter time The filter time is a factory applied averaging tool used to help maintain steady control in high EMI environments The filter time should not be adjusted with consulting SSI The range is O to 32767 Initial Scale This is the initial scale value Clicking on this value will display an input box from which the user can select a new value This could also be referred to as the starting value For example the initial value is the value when 0 volts is on the selected input or on a 4 20 mA input it would be the value at the selected input of 4 mA The range is 32768 to 32767 Full scale This is the full scale value Clicking on this value will display an input box from which the user can select a new value The range is 32768 to 32767 Decimal Point Location This is the decimal point location value Clicking on this value will display an input box from which the user can select a new value This will affe
16. Setup menu will be listed as well Home Operator PID Tuning Probe Supervisor Help AUX Al s The buttons across the top and bottom of the screen will allow interaction with the specific item on the 9120 No modifications can be 946 1663 made from the main screen SERIES 9120 CONTROLLER Furnace 1 Millivolts Temperature F 950 1675 AUTO 100 AUTO 35 First Previous Next Last OK Super Systems Inc www supersystems com 1 800 666 4330 The Operator button will allow the user to modify the PV setpoints as well as SERIES 39120 CONTROLLER the manual on the PV To make any changes the user will have to enter the supervisor or administrator web passwords first Furnace Setup menu Home Operator PID Tuning Probe Supenisor Help AUXAI s Once the password has been entered select the option to modify Setpoint 1 Setpoint 2 Output Pwr 1 PV 1 control percent output or Output idas 3 Pwr 2 PV 2 control percent output 0 1668 MM and enter the value in the Value FE aes v memes box Note The security box will turn green when the Set Value button is pressed and the password is correct If it is not correct the box will stay red F st Previous Ne Lat OK The Output Pwr 1 and Output Pwr 2 Super Systems Inc www supersystems com 1 800 666 4330 options can only be modified when the furnace PV is set to Manual To set the PV to manual click on the MAN 1 butt
17. TO ATMOSPHERE CONTROLLER PROBE mV INPUT 2 WIRE DIRECT Page 75 of 80 SSi 9120 Touchscreen Interface Appendix D Spare Parts Description Part Number Power Supply 31135 Gold Probes Check the current part number of your SSi Probe 4586 9120 With Touch Screen Interface Page 76 of 80 SSi 9120 Touchscreen Interface Appendix E Installing SD Recorder The SDRecorder Installation installs the SDRecorder program and associated files onto the PC SDRecorder is used to allow the user to view and print data logged data in a chart or tabular format To install the program follow the steps listed below From the Installation CD double click on the SD_SDRecetup exe file The following screen will appear i SD_Recorder Setup XI y 2 Welcome to the SD_Recorder ET e Setup Wizard The Setup Wizard will install SD Recorder on your computer Click Next to continue or Cancel to exit the Setup Wizard WARNING This program is protected by copyright law and international treaties SuperData For Taking Control Click on the Next button The following screen will appear 3 E Choose Destination Location ri SuperData Select the Folder you would like Setup SE t For ipe nat E Setup will install SD Recorder in the Following directory To install to this directory click Next To install into a different directory click Browse and select another directory You can choose not to inst
18. above the buttons The user can select the tuning option from the top left of the screen The choices are Relay and Limited Relay This option will allow the user l to limit the output value while the az controller is controlling the furnace Normal operation will typically use 100 9o output When the limited relay option is selected the Tuning Delta label and an edit box will be displayed When the Relay option is selected the Tuning Delta label and the edit box will be hidden The Tuning Delta value will be the amount to limit the controller by Pressing the edit box will display the numeric keypad which will allow the user to enter the limiting value 4586 9120 With Touch Screen Interface Page 34 of 80 SSi 9120 Touchscreen Interface The Conservative option will allow the user to minimize if not remove the possibility for an overshoot of the setpoint If a small overshoot is acceptable leave the Conservative checkbox unchecked If however no overshoot is desired then checking the Conservative checkbox will accomplish this The epee variable as well as the Setpoint for the selected loop will be displayed below the i Conservative option Pressing the Start button will begin the auto tune process Vote The process may take a few seconds to start The Idle line will change to display the calibration process for the auto tune Note The Start button will become the Abort button while
19. are Modbus master or Modbus RS 232A Baud This will allow the user to set the RS 232A baud rate This must be set to 19200 for the Touchscreen Note This option Is fixed at 19200 and is not currently used in the 9120 Touchscreen The options are 1200 14400 57600 2400 19200 76800 4800 28800 115200 9600 38400 RS232A Mode This will allow the user to set the RS232A mode This must be set to Modbus for the Touchscreen The options are Modbus Cal Term and Televac Vote This option is fixed at 19200 and is not currently used in the 9120 Touchscreen Host 485 Baud This will allow the user to set the Host 485 baud rate This must be set to 19200 for the Touchscreen The options are 1200 14400 57600 2400 19200 76800 4586 9120 With Touch Screen Interface Page 18 of 80 SSi 9120 Touchscreen Interface 4800 28800 115200 9600 38400 Host 485 Mode This will allow the user to set the Host 485 mode This setting is fixed to Modbus for the Touchscreen Host 485 Address This will allow the user to set the Host 485 address The range is 0 to 249 Slave 1 Baud This will allow the user to set the Slave 1 baud rate The options are 1200 14400 57600 2400 19200 76800 4800 28800 115200 9600 38400 Slave 1 Mode This will allow the user to set the Slave 1 mode The options are MMI Modbus master Yokogawa or Modbus host Slave 2 Baud This will allow the user to set the Slave 2 baud rate The options are 120
20. be able to read from and write to the 9120 s registers When the screen is first displayed it will read the first 100 registers from the 9120 and display them in a column format The top of the list Return will show 0 10 20 etc These are the column headers Each value in the column will be a logical increment of the header where the first value in the column equals the header value For instance column 0 will start with register 0 which in the picture has a value of 113 The next value down is register 1 which has a value of 5 The next value down is register 2 which has a value of 1 etc So column 40 4 values down is register is register 43 which has a value of 2000 The number box in the top left of the screen is the beginning register to read from This will default to 0 when the screen starts To read registers 100 199 edit the value to read 100 Note changing the value will automatically begin the read process This process could take a few seconds to complete The Write offset value will allow the user to write a specific value listed in the Write value box to the register listed in the Write offset box Click on the Write button to write the value to the register Click on the Return button to return to the Configuration menu Edit Trend Charts This menu option will allow the user to add modify or delete a trend chart from the Touchscreen A trend chart is what displays the data logg
21. either a O Web Change Disable or a 1 Web Change Enable 02 Mode This value will allow the operator to select the oxygen mode The options are with control monitor or offset with control Sample Pump Mode This menu option will allow the user to turn the sample pump On or Off For the HP PVT types Carbon Dewpoint Oxygen Millivolt and Redundant Probe there is the option to set a minimum temperature in order for the pump to run See the Minimum Temp Pump Run description below Remote Setpoint This option will allow the user to select where the remote setpoint will come from The options are None Slave 1 PV Slave 2 PV Slave 1 SP 4586 9120 With Touch Screen Interface Page 50 of 80 SSi 9120 Touchscreen Interface Slave 2 SP Input 3 Value Remote Setpoint Hysteresis This option will allow the user to enter the remote setpoint hysteresis The range is O to 9999 Minimum temp pump run This option will set the minimum temperature for the pump to run if that feature is used AO value will disable the minimum temperature feature Note The furnace that is being sampled must have its temperature connected to input 3 for the pump minimum temperature feature to work The range is 0 9999 Input 1 This value will display the Input 1 type This value cannot be changed from this screen Input 2 This value will display the Input 2 type This value cannot be changed from this screen Input 3 This value will d
22. indicates data is not being received However if in the browser lower status line the number after the words h tne PU ARA IEEE e A c III IS lt First Previous Next Last OK Super Systems Inc www supersystems com 1 800 666 4330 4586 9120 With Touch Screen Interface Page 69 of 80 SSi 9120 Touchscreen Interface The AUX A T s button will display a list if any of the auxiliary analog inputs First Previous Next Last OK Super Systems Inc www supersystems com 1 800 666 4330 The First button will display the first screen in the list which is the main page The Previous button will display the previous screen in the list The Next button will display the next screen in the list The Last button will display the last screen in the list which is the AUX A T s screen The order of the screens is as follows Home Operator PID Tuning Probe Supervisor Help AUX A I s 4586 9120 With Touch Screen Interface Page 70 of 80 SSi 9120 Touchscreen Interface Appendix A PID Loop Factory Default Configurations Carbon Loop 1 Prop Band DB ON OFF 20 0 LP 1 Reset 0 10 LP 1 Rate 0 00 LP 1 Mode Dual Reverse LP 1 Integral Preset 0 LP 1 Cyde Time 16 LP 1 Low Limit 100 LP1 High Limit 100 LP 1 Zero SP stops control YES Loop 2 Prop Band DB ON OFF
23. is correct If it is not correct the box will stay red The Output Pwr 1 and Output Pwr 2 options can only be modified when the furnace PV is set to Manual To set the PV to manual click on the MAN 1 button for PV 1 or click on MAN 2 button for PV 2 Once the change has been made the buttons will change to AUTO 1 or AUTO 2 as well as change color from red to green The changes may take a few seconds to be updated on the screen Home Operator PID Tuning Probe Supervisor Help AUX All s The Probe button will allow the user to view the burnoff values as well as start a burnoff or impedance test To make any changes the user will have to enter the administrator web passwords first Furnace Setup menu To start a burnoff click on the Start BO button To start an impedance test click on the Start IMP button The screen will update with the current test s timer and information 4586 9120 With Touch Screen Interface Page 67 of 80 SSi 9120 Touchscreen Interface SERIES 9120 CONTROLLER Furnace 1 Home Operator PID Tuning Probe Supervisor Help AUX All s Last BO 06 01 2010 16 18 38 Time to next BO 719 Min Last Min MV 956 Last Max TC 1653 Boron Last Imp Test 00 00 1900 0 00 00 STARTBO Impedance Test Last IMP 0 0K Last Rec Time 0 Sec STARTIMP BO int 720 Min BO Time 90 Sec BO REC Time 120 Sec 5 Security Min MV 800 Max TC 2000 Burn Off MV 956 TC 1714 Timer 47 Start M
24. the calibration is running Pressing the Abort button will abort the process If the Abort button is pressed while a calibration is running a message box will be displayed confirming the action Return Pressing the Yes button will stop the auto tune calibration and exit the screen The No button will cancel the Tuning Assistant Loop 2 Limited Relay Conservative SP 1500 abort When the calibration is finished the PID settings list will be populated with suggested values and the four buttons underneath will be enabled The line below the PID settings list will read Idle again as well The user has the option to select only one of these sets of values the Under Damped set Use UD the Critically Damped set Use CD the Over Damped set Use OD or the PI set Use PI To select the set of values press the corresponding button For example to select the Critically Damped set of values press the Use CD button The under damped values will reach the setpoint faster but there will be more overshoot involved The over damped values will work to minimize the overshoot but it will be slower than the under damped values The critically damped values are considered the optimum values because they are a balance between the under damped and over damped values with regards to time and overshoot The PI values are just the proportional band and the reset value the P and the 7from PID This could be applicable in an atmosph
25. value during a burnoff test TC This value is a display of the current probe thermocouple input value during a burnoff test Start mV This value is a display of the millivolt input value at the beginning of the Burnoff test Start TC This value is a display of the probe thermocouple value at the beginning of the burnoff test Last Burnoff 4586 9120 With Touch Screen Interface Page 44 of 80 SSi 9120 Touchscreen Interface This value shows the date and time of the last burnoff Last Min mV This value is a display of the minimum millivolts measured during the last burnoff or impedance test Last Max TC This value is a display of the maximum measured probe thermocouple input value during the last burnoff Slave Instruments EA This page is a display of the Parameter Value current process variables of N A each of the slave instruments rn a communicating with the 9120 instrument 4 INIA controller Vote None of Instrument 6 N A these values can be modified inauumera e mara 7 Ins ment 9 N A on this screen ee te te quo Instrument 17 N A Instrument 12 N A For set up of the slave insrument 131011 instruments go to the menu Instrument 15 Bad item Save Instrument Setup meca aa Instrument 18 Bad Instrument 19 Bad Instrument 20 Bad Instrument 27 Bad Instrument 22 Bad Instrument 23 Bad Instrument 24 Bad Instrument 25 Bad 000000000000000000
26. whatever was set in the High Limit field The difference of the unlimited minus the limited is multiplied by the overshoot limit gain and divided by 100 This is subtracted from the control output If the gain is 0 there is no effect Under normal control the unlimited equals the limited and there is no effect If there is a big change where the control loop drives hard then the effect is to limit the drive as it approaches setpoint and limit the overshoot The limited is the values set in the upper and lower limits fields The unlimited would be what is calculated before limiting For a big setpoint change the calculations may compute 150 output but the true output is limited to the upper limit The range is O to 9999 Setpoint Lower Limit This is the setpoint lower limit for the loop The range is 500 to 4000 Setpoint Upper Limit This is the setpoint upper limit for the loop The range is 500 to 4000 4586 9120 With Touch Screen Interface Page 15 of 80 SSi 9120 Touchscreen Interface Use Input 3 as remote SP This will allow the user to use input 3 as a remote setpoint The options are yes or no Control Input This will allow the user to view the input that will act as a control T C This setting is fixed and cannot be changed by the user Burnoff Setup This menu option allows the user to modify the settings that are associated T Burnoff Burnoff time sec 90 Burnoff Time sec BO rec wait time sec 120 The
27. will be useful for troubleshooting when communicating 4 with an SSi representative This screen will display the EEEE EAR 9120 instrument s version number the Touchscreen label1 software s version number SSi s phone number and a Screen Version 1 0 0 2 REE RIO link to the SSi website Www SUpersy siems com Return Alarm Log This screen will display any active alarms as well as any historical alarms When the Active check box is checked the screen will display only the active alarms When the checkbox is unchecked the screen will display historical alarms eum The historical alarms can be displayed by day using the date u m the green arrow um BIETEN E UE Event Log This screen will display any awe Ka soos 3 MN E Suba ANAZOO 120 ANARO 12D A o UN ES active events as well as any Output 5 4 14 2009 12 0 4 14 2009 12 0 historical events When the Active check box is checked the screen will display only the active events When the checkbox is unchecked the screen will display historical 4586 9120 With Touch Screen Interface Page 11 of 80 SSi 9120 Touchscreen Interface events The historical events can be displayed by day using the date control and the green arrow buttons Shut down interface This option will shut down the 9120 unit interface This option should be used before turning off the 7 power to the 9120 unit to verify that all the MU Been M in
28. 0 0 Input 8 0 0 Input 9 0 0 Input 10 0 0 Input 11 0 0 Input 12 0 0 Input 13 0 0 Input 14 0 0 Input 15 0 0 Input 16 0 0 Input 17 0 0 Input 18 0 0 Input 19 0 0 Input 20 0 0 Input 21 0 0 Input 22 0 0 Input 23 0 0 Input 24 0 0 Input 25 0 0 Input 26 0 0 Input 27 0 0 Input 28 0 0 v is This menu will allow the user to enter input offsets for the SSi analog input boards Enable offsets for SSi AIB This will determine if the offsets are used or not The options are No or Yes Input 1 Input 40 This will allow the user to enter the specific offset to use on the specified input The range is 50 0 to 50 0 4586 9120 With Touch Screen Interface Page 65 of 80 SSi 9120 Touchscreen Interface Section 3 9120 Web Pages The 9120 controller has a simple website that will display some of the information associated with the 9120 including current PV values and setpoints among others The website can be accessed by any computer that is on the same network as the 9120 directly through a crossover Ethernet cable or on a local company network To access the website just type in the IP address of the controller not the Touchscreen into an web browser s address bar 9 Super Systems Inc Innovative Solutions Worldwide 4 http 192 168 1 48 The main page will be displayed which will display the PVT values as well as the current setpoints The name of the furnace from Furnace
29. 0 14400 57600 2400 19200 76800 4800 28800 115200 9600 38400 Slave 2 Mode This will allow the user to set the Slave 2 mode The options are MMI Modbus ADAM SSi Analog Input Board or Yokogawa IP Address This option will allow the user to modify the IP address of the 9120 Instrument only The address must be supplied in a 999 999 999 999 format or it will not be accepted Contact Super Systems at 800 666 4330 or your IT department before changing any of the IP addresses Note Communications may go down once the IP address has been changed and before the rest of the settings i e the Configuration menu gt Communication Setup menu have been updated 4586 9120 With Touch Screen Interface Page 19 of 80 SSi 9120 Touchscreen Interface Subnet Mask This option will allow the user to modify the IP subnet mask of the 9720 Instrument only The address must be supplied in a 999 999 999 999 format or it will not be accepted Contact Super Systems at 800 666 4330 or your IT department before changing any of the IP addresses Gateway This option will allow the user to modify the IP gateway of the 9720 Instrument only The address must be supplied in a 999 999 999 999 format or it will not be accepted Contact Super Systems at 800 666 4330 or your IT department before changing any of the IP addresses Furnace Setup This screen will allow the user to configure the furnace settings Do not make any adjustments on this s
30. 00 Setpoint Lower Limit 600 Setpoint Upper Limit 4500 Reset This is the reset field I Integral Reset This is the actual temperature being monitored over a period of time and then averaged to keep within the Proportional band The reset is in repeats per minute This affects the output of the controller It will be proportional to the amount of time the error is present This helps to eliminate offset The range 0 100 00 Rate This is the rate field D Derivative Rate This is the sudden change or rate in the temperature This rate is in minutes This affects the controller output which is proportional to the rate of change of the measurement and will control the amount of output by time restraints Thus derivative takes action to inhibit more rapid changes of the measurement than proportional action Derivative is often used to avoid overshoot The range is O 100 00 The rate is not typically used for heating carbon Mode This is the mode of the loop The values are Dual Reverse Single Reverse Dual Direct or Single Direct Dual This has two output relays which can increase and decrease to achieve your SP Single This has one relay which works in only one direction to achieve your SP Direct If the PV SP equals a positive number and the output would bring the PV down toward setpoint that is direct Reverse If the PV SP equals a negative number and the output would bring the PV up toward setpoint th
31. 0000000 4586 9120 With Touch Screen Interface Page 45 of 80 SSi 9120 Touchscreen Interface ES Aux Analog Inputs This menu option shows the P Vi a oe vean process variables for the 3 analog bad coms inputs of the 9200 dual loop bad coms bad coms controller It also shows the de input types and any information Bed come from attached slave analog input a coms bad coms modules Vote None of these panas values can be modified on this bad coms screen bad coms bad coms bad coms bad coms bad coms bad coms bad coms bad coms bad coms bad coms bad coms bad coms bad coms bad coms bad coms bad coms bad coms Ww Burnoff Setup BumofSewp y This menu option allows the user to modify the settings that are associated g Parameter Value with the probe burnoff menu option Burnoff Time sec 90 Burnoff Burnoff Rec Wait Time sec 110 Burnoff Interval min 745 A Burnoff Minimum Millivolts 825 Burnoff Time Burnoff Maximum Temperature 2500 The amount of time from the beginning of the burnoff to the end of the burnoff measured in seconds Clicking on the value will allow the user to change the value Burnoff Recovery Wait Time The amount of time allotted to allow the probe measurements to return to a stable accurate range after the burnoff is complete This is measured in seconds The control output is held until this time is elapsed Clicking on the value will allo
32. I in PID I Integral This is the actual temperature being monitored over a period of time and then averaged to keep within the Proportional band The reset is in repeats per minute This helps to eliminate offset The range is 0 00 through 10 00 Rate This is the rate field This represents the D in PID D Derivative This is the sudden change or rate in the temperature This rate is in minutes This affects the controller output which is proportional to the rate of change of the measurement and will control the amount of output by time restraints Thus derivative takes action to inhibit more rapid changes of the measurement than proportional action Derivative is often used to avoid overshoot The range is 0 00 through 10 00 Integral Preset 4586 9120 With Touch Screen Interface Page 63 of 80 SSi 9120 Touchscreen Interface This field provides an offset for the starting point for PID control also referred to as Load Line or Manual Reset The range is 100 to 100 High Limit This is the high limit value The range is 100 to 100 Low Limit This is the low limit value The range is 100 to 100 RPS Configuration J This menu option will allow the user to configure the 9120 for RPS functionality Parameter Value Alarm band mV Alarm band mV 0 au mo i Alarm delay min 0 This is the millivolt difference that must be Selected prabe 1 observed for the RPS to change probes For Probe select mode highest mV
33. Limit 100 LP 1 Zero SP stops control YES Loop 2 Prop Band DB ON OFF 4 4 LP 2 Reset 0 12 LP 2 Rate 2 16 LP 2 Mode Single Reverse LP 2 Integral Preset 0 LP 2 Cycle Time 16 LP 2 Low Limit 0 LP 2 High Limit 100 LP 2 Zero SP stops control NO Redundant Probe Loop 1 Prop Band DB ON OFF 20 0 LP 1 Reset 0 10 LP 1 Rate 0 00 LP 1 Mode Dual Reverse LP 1 Integral Preset 0 4586 9120 With Touch Screen Interface Page 72 of 80 SSi 9120 Touchscreen Interface LP 1 Cycle Time 16 LP 1 Low Limit 100 LP1 High Limit 100 LP 1 Zero SP stops control YES Simple Nitrider Loop 1 Prop Band DB ON OFF 20 0 LP 1 Reset 0 10 LP 1 Rate 0 00 LP 1 Mode Dual Reverse LP 1 Integral Preset 0 LP 1 Cyde Time 16 LP 1 Low Limit 100 LP1 High Limit 100 LP 1 Zero SP stops control YES Dual Loop Loop 1 Prop Band DB ON OFF 20 0 LP 1 Reset 0 10 LP 1 Rate 0 00 LP 1 Mode Single Reverse LP 1 Integral Preset 0 LP 1 Cyde Time 60 LP 1 Low Limit 0 LP1 High Limit 100 LP 1 Zero SP stops control NO Loop 2 Prop Band DB ON OFF 4 4 LP 2 Reset 0 12 LP 2 Rate 2 16 LP 2 Mode Single Reverse LP 2 Integral Preset 0 LP 2 Cyde Time 16 LP 2 Low Limit 0 LP 2 High Limit 100 LP 2 Zero SP stops control NO 4586 9120 With Touch Screen Interface Page 73 of 80 SSi 9120 Touchscreen Interface Appendix B
34. SD Recorder application Mote When in ZOOM mode the Restore button will become visible Restore will restore the chart to its original dimensions Note This will allow the user to enter a note on the chart at the cursor s location The user can enter a note either with a stylus or with the onscreen keyboard Vote When using the stylus it s better to move slowly Moving quicker may not pick up the entire entered note A note icon will be displayed on the chart at the location of the note Clicking on the icon will display the note Jump the Jump feature allows the operator to select a date and time for variables to be displayed Choose a date from the calendar then press the right or left arrow keys in the time display for the time desired Press OK to set the screen to the selected date and time Vote Jumping to any point in the future will only put the cursor at the latest point on the graph Statistics Choosing this option allows the operator to view statistics on any variable displayed on the touch screen The statistics are based on the screen image displayed whether looking at seven days of data or zoomed in on a few minutes The statistics will display Name of the trend line Minimum value of the trend line Maximum value of the trend line The number of data points The average value of the trend line The standard deviation of the values 4586 9120 With Touch Screen Interface Page 42 of 80 SSi 9120 Touchscre
35. V 956 START TC 1653 robe Maintenance First Previous Next Last OK Super Systems Inc www supersystems com 1 800 666 4330 The Supervisor button will allow the user to modify the PV SERIES 9120 CONTROLLER setpoints the manual on the PV the PID parameters for both loops as well as the alarm Furnaca 24 parameters and the burnoff parameters Home Operator PID Tuning Probe Supervisor Help AUX All s Note The user MUST enter the administrator password to make any changes on this screen To make any changes Millivolts 956 950 AUTO 52 code to er the user will have to enter the Temperature F 1657 1665 AUTO 47 this page IN1 range 2 5V IN2 range 19 53mV CO factor 200 Value 0000 administrator web passwords IN1 value 0 IN2 value 956 H factor 400 Selection Setpoint 1 NA first Furnace Setup menu E Note Not all of the PID AL Hys 1 5 parameters are shown on the IN 2 Proc High Viewtime 53 Security MEME page but all are modifiable Once the password has been entered select the option to Fist Previous Next Last OK modify Super Systems Inc www supersystems com 1 800 666 4330 Setpoint 1 Setpoint 2 Output Pwr 1 PV 1 control percent output Output Pwr 2 PV 2 control percent output Prop Band 1 4586 9120 With Touch Screen Interface Page 68 of 80 SSi 9120 Touchscreen Interface Reset 1 Rate 1 Cycle Time 1 Integral Preset 1 High Limit 1 Low Lim
36. a 4 20 milliamp signal or a 0 20 milliamp signal Each output comes with a factory default configuration dependent on the application Each output can be modified prior to shipment to your facility or in the field by a supervisor D Analog Output Terminals 2 utp ut 1 Analog output 1 terminals 24 and 25 Assignment PV1 retrans Analog output 2 terminals 25 and 26 Offset 0 Range 200 Current selection 4 20 mA O2 Exponent Range 0 Assignment The analog output assignment can be modified depending on your system requirements To change the Assignment first select which analog output you want to change by selecting it in the pull down menu Select the desired assignment from the list and click OK The following is a list of the options Return 4586 9120 With Touch Screen Interface Page 25 of 80 SSi 9120 Touchscreen Interface PV 1 retrans Input 1 retrans Loop 1 inc Input 2 retrans Loop 1 dec Input 3 retrans Loop 1 combo Not Used PV 2 retrans O2 offset log Loop 2 inc SP1 retrans Loop 2 dec SP2 retrans Loop 2 combo SP3 retrans PV3 retrans Programmer ID number Loop 3 inc Loop 3 dec Loop 3 combo Combo example for carbon 4 12 mA Air 12 20 mA Gas Offset This is the starting point the Process Variable value at which you get 4 milliamps Clicking on this value will display an input box from which the user can select a new value The range is 32767 to 32767 Range This is a Pr
37. ac Modbus Master or Sorensen Host 485 3 4 Baud This will allow the user to set the Host 485 baud rate This must be set to 19200 for the Touchscreen The options are 1200 14400 57600 2400 19200 76800 4800 28800 115200 9600 38400 Host 485 3 4 Mode This will allow the user to set the Host 485 mode The options are MMI Modbus or ADAM Host 485 Address This will allow the user to set the Host 485 address The range is 1 to 249 Slave 1 5 6 Baud This will allow the user to set the Slave 1 baud rate The options are 1200 14400 57600 2400 19200 76800 4800 28800 115200 9600 38400 Slave 1 5 6 Mode This will allow the user to set the Slave 1 mode The options are MMI Modbus ADAM Yokogawa or Modbus host Slave 2 Baud This will allow the user to set the Slave 2 baud rate The options are 1200 14400 57600 2400 19200 76800 4800 28800 115200 9600 38400 Slave 2 Mode This will allow the user to set the Slave 2 mode The options are MMI Modbus ADAM SSi Analog Input Board or Yokogawa IP Address 4586 9120 With Touch Screen Interface Page 52 of 80 SSi 9120 Touchscreen Interface This option will allow the user to modify the IP address of the 9120 Instrument only Contact Super Systems at 800 666 4330 or your IT department before changing any of the IP addresses Note Communications may go down once the IP address has been changed and before the rest of the settings have been updated Subnet
38. alarm This condition is typically found during a 2 burnoff so the alarm will not be active when the input drops below 950 mV The range is 0 to 9999 Selected Probe Indicates which probe is selected Wote This field is only editable when the Probe select mode below is set to no auto switch The options are O or 1 Note The number of the probe is 0 based so 0 probe 1 and 1 probe 2 4586 9120 With Touch Screen Interface Page 17 of 80 SSi 9120 Touchscreen Interface Probe select mode This determines how the specified probe is selected The options are highest mV lowest mV or no auto switch manual mode Communications Setup This menu option will allow the user to configure the communications settings Communications Setup for the 9120 unit It is strongly recommended that none of these RS 232B Baud 19200 settings be modified without RS 232B Mode Modbus assistance from Super Systems at ns 222A Baud 19200 800 666 4330 RS 232A Mode Modbus 8 Host 485 Baud 19200 RS 232B Baud Host 485 Mode Modbus This will allow the user to set the RS Host 485 Address 1 232B baud rate This must be set to Slave 1 Baud 19200 19200 for the Touchscreen Slave 1 Mode Modbus The options are z sm 1200 14400 57600 2400 19200 76800 4800 28800 115200 9600 38400 RS232B Mode This will allow the user to set the RS232B mode Note This must be set to Modbus for the Touchscreen The options
39. all 5D Recorder by clicking Cancel to exit Setup Destination Folder CSS Browse Installer2Go Click on the Next button The following screen will appear 4586 9120 With Touch Screen Interface Page 77 of 80 SSi 9120 Touchscreen Interface f i SD_Recorder Setup xf Ready to Install D x Su erData The Setup Wizard is ready to toon he E ate ale Comtrol Click on the Install button Once the Program has finished being installed the following screen will appear Click on the Finish button fe SD_Recorder Setup For Taking Control SuperData 4586 9120 With Touch Screen Interface Page 78 of 80 SSi 9120 Touchscreen Interface Appendix F Flash Card Management This appendix will show the user how to pull logged data from an Advantech screen and view it on the PC using a flash card reader and SD Recorder This option requires SDRecorder to be installed on the local computer If SDRecorder is not installed see Appendix E SDRecorder Installation for instructions on how to install the SDRecorder software If SDRecorder is installed continue on with these instructions 1 9 Shut down the screen software To shut down the screen software press the Menu button from the Default Display Screen This will display the main menu list Select the Shutdown menu option and confirm the shutdown process See the section Shutdown Interface in the Section 1 9120 Touchs
40. amount of time from the beginning of BO interval min 720 the burnoff to the end of the burnoff BO minimum mV 800 measured in seconds The range is 0 to BO max temperature 2000 600 Burnoff Recovery Wait Time sec The amount of time allotted to allow the probe measurements to return to a stable accurate range after the burnoff is Return complete This is measured in seconds The control output is held until this time is elapsed The range is O to 300 Burnoff Interval min The amount of time between the beginning of one burnoff and the beginning of the next scheduled burnoff measured in minutes The range is O to 10080 Burnoff Minimum Millivolts The minimum measured millivolt tolerance of the probe required to start a burnoff If the millivolts value is exceeded the burnoff will stop This is done to help maintain the life and the accuracy of your probe The range is O to 2000 Burnoff Maximum Temperature The maximum measured temperature allowed during a burnoff If the temperature value is exceeded the burnoff will stop This is done to help maintain the life and the accuracy of your probe The range is O to 4000 Relay Assignments 4586 9120 With Touch Screen Interface Page 16 of 80 SSi 9120 Touchscreen Interface This screen will display a description of Relay Assignments the eight relay assignments The eight ewe Outputs on the front of the unit Relay Assignment 1 loop 2 control L represent the eight re
41. creen without first contacting Super Systems Inc at 800 666 4330 Date and Time 3 24 2009 10 55 05 PVT type Redundant probe Temperature F Web level 1 code Furnace Setup Date and Time This option will allow the user to change the current date and time on the 9120 controller not the touch screen The date and time that is recorded on the flash card and therefore the datalog data is the date and time of the Advantech Return display not the 9120 instrument To change the date and time of the touch screen see Appendix B Changing the Date Time on the Touchscreen Note The initial date and time displayed will be the system time of the Touchscreen not the current time on the 9120 instrument Web level 2 code Web change enable 02 mode Sample pump mode off PVT Type The PVT type is the mode the device runs in Carbon Dewpoint etc The mode selected determines the calculations and scaling for the Process Variable The values for the PVT type are Carbon Dew Point Oxygen Millivolt Redundant Probe Simple Nitrider Dual Loop Temperature This value determines the specific temperature scale to be used Clicking on the value will allow the operator to change the value It can be either Degrees F or degrees C Web Level 1 Code 4586 9120 With Touch Screen Interface Page 20 of 80 SSi 9120 Touchscreen Interface This value is the supervisor level passcode for any web based operations
42. creen Interface section of this manual for more information on shutting down the screen software When the Windows desktop is visible turn off the screen using the power switch located on the back of the screen just above the power connector Remove the compact flash card from the rear side of the screen Note Be sure to remember the orientation of the compact flash card with respect to the screen The compact flash card will only fit into the screen one way Read the flash card with a compact flash card reader onto a PC Copy the contents of the SSi COMP folder and the SSi LOG folder into a folder on the PC Note The location of this folder can be anywhere on the PC however it is recommended that the user keep the location of this folder simple i e directly on the main drive CA For example the location C 9120 DataV is better than C SSi Temp Devices 9120 Data It is also helpful to include the INTPARMS x files chlist txt file and any associated chart files CTM into the selected folder These files should be located on the installation CD Note The default ctm file for the instrument is located in the Comp folder Open SD Recorder From the Options menu on SD Alternate Data Path Recorder select A ternate Data With this option you may select and use an alternate data path as the The user will have to enter the source for datalogged data The pati Pe ees aaah lel aaa files comp
43. ct the PV value and the location of the decimal when it is displayed The range is O to 4 Open TC behavior This is the open TC value The options are up scale down scale one trip point or two trip points Input Offset 4586 9120 With Touch Screen Interface Page 24 of 80 SSi 9120 Touchscreen Interface The input offset value is algebraically added to the input value to adjust the input curve on read out Note The input offsets are unscaled The range is 32767 to 32767 Trip Point 1 Setpoint This is the trip point 1 setpoint value The range is 32767 to 32767 Trip Point 1 Force Value This is the trip point 1 force value The range is 32767 to 32767 Trip Point 1 Direction This is the trip point 1 direction The options are input above setpoint or input below setpoint Trip Point 2 Setpoint This is the trip point 2 setpoint value The range is 32767 to 32767 Trip Point 2 Force Value This is the trip point 2 force value The range is 32767 to 32767 Trip Point 2 Direction This is the trip point 2 direction The options are input above setpoint or input below setpoint High Input Limit Setpoint This is the setpoint for the high input limit The range for this can be 32767 to 32767 High Input Limit Hysteresis This is the hysteresis for the high input limit The range for this can be 32767 to 32767 Analog Output Setup The 9120 controller has the option of two analog outputs The outputs are ranged for
44. d 25 Output 2 terminals 25 and 26 User Calibration Click on the click value next to the User Calibration field to start the user calibration The Calibration screen will be displayed For complete calibration of Analog Inputs start with Zero and Span Input 1 Calibration not Cold Junction Calibration The user calibration will calibrate the following items Cold Junction Zero Span Input 1 Zero Span Input 2 Zero Span Input 3 Zero Span Output 1 Zero Span Output 2 Note On the zero span input screens the range listed next to the input will depend on the input type set up in the Analog Input Setup menu option Cold Junction Calibration 2225522 If adjusting the input by a Calibrate Cold Junction preset amou nt for all Enter temperature of terminals temperature points please calibrate the cold junction by entering a new value plus or gt E CJ Value 31 2 minus the difference of the ae as ears Averaging input value value indicated Wait 120 CEECEE seconds and verify with a source calibration device with the correct T C type In the Calibrate Cold Junction section enter the temperature of the terminals and click on the Calibrate button This will calibrate the cold junction value Wote During a normal calibration procedure the user should zero and span all of the inputs first and then perform a cold junction calibration if necessary Zero Span Inputs Calibration Clicking on the Next gt b
45. dtzx xx and the channel list file chlst t t It is also helpful to location of the alternate data place the associated Intparms x files and chart files CTM in this i i i directory This option is useful when viewing data that has been archived ui p Hn on in mque did al electo i Le i Data Enter Alt Data Path 9700 Data Click the OK button to use the alternate data that was pulled off Cancel Ok of the compact flash card Open the default chart for the instrument by clicking on the Open menu item from the e menu option If necessary navigate to the alternate data folder i e C 9120 Data and open the Comp folder The default chart file will be in this folder It will be named after the instrument i e 9120Data CTM for a 9120 instrument Now the data from the instrument will be available to view 4586 9120 With Touch Screen Interface Page 79 of 80 SSi 9120 Touchscreen Interface Revision History Rev Description Date MCO Initial Release 01 4 2011 N A 4586 9120 With Touch Screen Interface Page 80 of 80
46. e None of these values can be modified on this screen The slave instruments can be set up in the Jnstrument Assignments menu option Instrument 6 Instrument 7 Instrument 8 Instrument 9 4586 9120 With Touch Screen Interface Page 12 of 80 SSi 9120 Touchscreen Interface A N A displayed means that the slave instrument has not been set up yet A Bad means that communications are not functioning properly or that the instrument has been set up improperly Note Twenty five 25 slave instrument statuses will be displayed on this screen Auxiliary Analog Input This menu option shows the process variables for the auxiliary analog inputs of the 9120 controller Vote Input 1082 None of these values can be modified on this screen Input2 984 The auxiliary analog inputs can be set up in the Aux eU GM Analog Input Setup menu option Auxiliary Analog Input Return PID Loop Setup PID is the tuning parameters entered for each Process Variable loop Prop Band 0 for On Off This is the proportional band field This represents the P in PID P Proportional This is a field in which you want the process variable to stay around the setpoint Clicking on the value will allow the user to change the value The range for the proportional band E as ba A ycle time value is 0 9999 0 Setpoint change limit Low limit Reset High limit This is the reset field This represents the I in PID I Integral This is
47. e 9120 Wiring Terminals 1 24VDC COM 2 24VDC 3 RS485 RT 4 RS485 RT 5 SLAVE 1 RS485 6 SLAVE 1 RS485 7 RELAY COMMON B RELAY OUT 1 9 RELAY OUT 2 10 RELAY OUT 3 11 RELAY OUT 4 4586 9120 With Touch Screen Interface 12 RELAY OUT 5 13 RELAY OUT 6 14 RELAY OUT 7 15 RELAY OUT 8 NC 16 RELAY OUT 8 NO 17 DIGITAL IN 1 18 DIGITAL IN 2 19 DIGITAL IN 3 20 DIGITAL IN 4 21 DIGITAL IN COM SUPER SYSTEMS INC 800 666 4330 www supersystems com 22 SLAVE 2 RS485 23 SLAVE 2 RS485 24 4 20mA OUT 1 25 4 20mA OUT COM 26 4 20mA OUT 2 27 ANALOG IN 3 28 ANALOG IN 3 4 29 ANALOG IN 2 30 ANALOG IN 2 31 ANALOG IN 1 32 ANALOG IN 1 Page 6 of 80 SSi 9120 Touchscreen Interface About the Model 9120 The SSi 9120 is a single or dual loop blind controller signal conditioning data concentrating device that can be used in carbon oxygen millivolt SSi redundant probe simple nitriding and universal dual loop applications The 9120 is supplied with Ethernet communications capability and has a limited web server for thin client control and supports ModbusTCP host communications Serial I O includes two 2 RS 232 ports and three 3 RS 485 ports As a data concentrator the 9120 is capable of communication to SSi s analog input modules as well as up to 25 slave serial instruments and supports host communicati
48. e button to finish the calibration The calibration status will be displayed on 4586 9120 With Touch Screen Interface Input 1 Calibration Enter target mV 2000 mV recommended 2000 00 1998 6270 mV Calibrate To perform a zero calibration on an output verify that the Zero option at the top is selected Press the Ready button to begin the process Enter the mA value that is being measured at the appropriate terminals see the 9720 Wiring Terminals section the appropriate terminals to measure will also be displayed on the screen Press the Calibrate button to finish the calibration The calibration status will be displayed on screen When it is over the screen will display idle once again Once the zero calibration has finished the span calibration can be performed Output 1 Calibration Enter the measured current at terminals 25 positive and 24 negative Ready mm n Averaging input value Calibrate Return Page 33 of 80 SSi 9120 Touchscreen Interface screen When it is over the screen will display idle once again Cold Junction i The cold junction should be performed Cold Junction Calibration after any zero span calibration To perform a cold junction the corresponding T C wire will need to be setup on the inputs A specific temperature will need to be sourced to the selected input Return to the main screen by pressing the Return button three times to read the input s PV value Ma
49. e can be selected when both inputs are less than 950 mV e Input 7 over 1300 mV The indicated input is over range e Both inputs over 1300 mV Both inputs are over range e Probe Deviation The selected alarm is active See the alarms section for instructions on setting up the alarms The list of error conditions is e Alarm 1 Alarm 2 or Alarm 3 The selected alarm is active See the alarms section for instructions on setting up the alarms Note The alarm text will always be displayed if an alarm is active regardless of the 9120 s setup The Menu button will display the menu options that will allow the user to configure the 9120 unit The Chart button will display the chart screen See the Menus Screens sections for instructions on the menus and the Chart Screen 4586 9120 With Touch Screen Interface Page 9 of 80 SSi 9120 Touchscreen Interface Menu Screens The menu screen will allow the user to configure the 9120 unit based on the login level When the menu list is first displayed the user will be automatically logged in at the Operator level The number of menus will vary based on the login level The default login for Supervisor is a 1 The default login for Administrator is 2 The Operator level will have the following menu items System Information Alarm Log Event Log Shut down interface Burnoff Slave Communications Status e Auxiliary Analog Input System Information Alarm Log Event Log Shut dow
50. e mV value will be displayed on the screen Press the GUTES MV Calibrate button to begin the calibration The calibration status will be displayed on screen poom When it is over the screen will display idle once again Once the zero calibration has finished the span calibration can be performed Enter target mV 0 recommended Calibrate Return 4586 9120 With Touch Screen Interface Page 32 of 80 SSi 9120 Touchscreen Interface Input Span Calibration To perform a span calibration on an input verify that the Span option at the top is selected Select the target millivolts that will be sourced Note For a span calibration it is recommended that 90 of the full range be sourced The recommended millivolt source value will be displayed as well The mV value will be displayed on the screen Press the Calibrate button to begin the calibration The calibration status will be displayed on screen When it is over the screen will display idle once again Output Zero Calibration Output 1 Calibration Calibrate Output Span Calibration To perform a zero calibration on an output verify that the Span option at the top is selected Press the Ready button to begin the process Enter the mA value that is being measured at the appropriate terminals see the 9120 Wiring Terminals section the appropriate terminals to measure will also be displayed on the screen Press the Calibrat
51. e regular thermocouple wiring Instead use any kind of regular sensor wire or even regular copper wire To perform the calibrations the user will need a calibrator that is capable of sourcing volts millivolts and temperature Calibration Procedure The calibration procedure for an input or output will be the same regardless of which operation is being performed 1 Zero Input Source a zero mV value to the terminals Press the Calibrate button 2 Span Input Source a specific mV value to the terminals and enter the value in the box Press the Calibrate button 3 Zero Output Press the Ready button which will set the output to 0 or 4 mA Measure the current at the terminals and input the measured value In the number box use the arrows or tap the box to enter the value with the key pad Press the Calibrate button 4 Span Output Press the Ready button which will set the output to 100 or 20 mA Measure the current at the terminals and input the measured value In the box use the arrows or tap the box to enter the value with the key pad Press the Calibrate button 5 Cold Junction Trim Enter the temperature of the input tal Zero Calibration To perform a zero calibration on an input verify that the Zero option at the top is selected Select the target millivolts that will be sourced Note For a zero calibration it is recommended that 0 mV be sourced The recommended millivolt source value will be displayed as well Th
52. e with the database Communications Setup This menu option will allow the user to determine how the Touchscreen will communicate with the 9120 instrument The Media option will be the type of connection the Touchscreen is using to connect to the 9120 The options are e COM1 e COM2 e COM3 i COMA Return e Ethernet If COM1 through COM4 is selected the user will have to set the Address and the Baud rate as well If Ethernet is selected then user will have to enter the IP address of the 9120 instrument The Address option is the slave address of the 9120 instrument for the COM port communications or the Ethernet IP address for Ethernet communications For the COM port communications the address will range from 1 to 250 For Ethernet communications the address must be supplied in a 999 999 999 999 format or it will not be accepted The Baud option is the baud rate for the COM port communications The options are 1200 2400 4800 9600 14400 19200 28800 38400 57600 76800 115200 4586 9120 With Touch Screen Interface Page 37 of 80 SSi 9120 Touchscreen Interface Read Write Data pu his menu option is protected by the SSi special wp 1 passcode Contact SSi at 800 666 4330 to obtain this passcode and before making any changes This menu option is used mainly for technical support reasons It will read the registers from the 9120 and display those registers on the screen The user will
53. ed data on the Touchscreen chart Each trend chart file is made up of at least one trend which represents one data value to display such as temperature setpoint or actual temperature value The menu starts off with a blank Delete new trend chart file The buttons at the top will affect the trend chart file itself Open will allow the user to open a selected trend chart Delete will allow the user to delete a selected trend chart Save will save the opened trend chart s changes Save As will allow the user to save the opened trend chart under a new file name Once a chart has been opened the buttons under the list of trends can be used Add will add a new CUTEM trend to the chart file Edit will allow the user to edit a selected trend Delete will allow the user to delete a Open men Delete Save SaveAs Cancel selected trend 4586 9120 With Touch Screen Interface Page 38 of 80 SSi 9120 Touchscreen Interface Each trend will have the same number of fields to be filled out when adding or editing The Name is merely the name of the trend This is how the trend will be identified on the chart screen It will also be the physical name of the trend chart file The list of values in the Data list are the specific registers that are being data logged This list can be modified in the Edit Datalogger section that follows this section Select the register that corresponds to the desired point to view The Min field
54. en Interface Exit This will hide the chart menu The Chart Select button will allow the user to select another trend chart to view 4586 9120 With Touch Screen Interface Page 43 of 80 SSi 9120 Touchscreen Interface Section 2 9120 Configurator 2 0 Menus Burnoff Burnoff When a probe is in a furnace Parameter Value soot will collect in the end of the LEEN probe which will have a negative Next Burnoff In 745 effect on the performance of the a pama probe Burnoffs are used to mV 1023 clean out the built up carbon by TC 1537 Sitio 1023 burning it off of the probe Start TC 1510 Last Burnoff 5 19 2010 3 04 33 PM Last Min mV 1023 Burnoff Last Max TC 1510 Clicking on this value allows users to manually initiate burnoff procedure The user will have to confirm this action The Test Status will display the status of the burnoff Cancel Clicking on this value will manually shut off the burnoff test The user will have to confirm this action Next Burnoff In This value is a displayed calculation based on the burnoff time set in the Burnoff Setup menu option It displays the number of minutes until the next burnoff will be automatically initiated Test Status This value displays the current testing status The list of possible values are Burnoff Burnoff Recovery or Idle Timer sec This value shows the remaining time in seconds for the Burnoff MV This value is a display of the current millivolt input
55. en that is reverse 4586 9120 With Touch Screen Interface Page 47 of 80 SSi 9120 Touchscreen Interface Example If a 12 mA output drives a 0 degree F temp PV up to a 1200 degree F temp SP this would be REVERSE and since this would take a SINGLE output from the controller the Mode for the Temperature Loop is Single Reverse Integral Preset This field provides an offset for the starting point for PID control also referred to as Load Line or Manual Reset The range is 100 to 100 Cycle Time This field is typically set to the valve travel time multiplied by 1 5 The range is O 300 Setpoint Change Limit This is a smart time feature that allows Process Loop to use PB only without Reset until the Process Variable drops below the percent output set under this category It is used to eliminate overshoot The Output percentage selected under this category must be above the normal operating output percentage of the furnace at heat Example if the furnace runs at 40 output at heat for the maximum load the setpoint change limit should be set to 60 The options are OFF 80 70 60 9 o 50 9 o 40 9 o 30 9 o or 20 Low Limit This is the low limit field The range is 100 to 100 High Limit This is the high limit field The range is 100 to 100 0 Setpoint Stops Control If the Setpoint is zero then all outputs are turned off The option is either Yes or No IN1 high limit shuts down ctrl If input
56. epending on the PVT Relay4 loni izey type Relay 5 N A Relay 6 burn off This screen will display a description of the a Ee Relay 8 program alm1 alm2 alm3 eight relay assignments Most of the relay assignments are fixed in the unit Relay 1 is the loop 2 control relay Relay 2 is the input 2 high limit relay Relay 3 is the loop 1 increase relay Relay 4 is the loop 1 decrease relay Relay 6 is the probe burnoff relay Relay 8 is the any alarm relay Relay 7 is the only relay that can be assigned If the assignment can be modified the user will have following options Loop 1 Fwd Event 3 Burnoff Loop 1 Rev Event 4 IN1 Relay SPA Loop 2 Fwd Event 5 IN1 Relay SP B Loop 2 Rev Event 6 IN1 Relay SP C Loop 3 Fwd Event 7 IN2 Relay SPA Loop 3 Rev Event 8 IN2 Relay SP B Programmer Alarm Event 9 IN2 Relay SP C Alarm 1 Event 10 IN3 Relay SP A Alarm 2 Event 11 IN3 Relay SP B Alarm 3 Event 12 IN3 Relay SP C Event 0 Event 13 Alarm Combination Event 1 Event 14 N A Event 2 Event 15 Relay Assignment Selection The Alarm Combination option will enable the checkboxes on the screen for selection Any or all of the options can be selected Programmer Alarm Alarm 1 Alarm 2 Alarm 3 or T C Check C Programmer Alarm C Alarm 1 C Alarm 2 C Alarm 3 C TIC Check seal 4586 9120 With Touch Screen Interface Page 58 of 80 SSi 9120 Touchscreen Interface Alarm Setup Alarm Setup v The 9120 controller can be con
57. er 123 holds the calculated dew point for PVT types Carbon Dewpoint O2 and Millivolts To add a new description click on the Add button To insert a new description click on the Insert button To delete a description click on the Delete button To edit an existing description click on the Edit button The Add or Insert feature will only create valid descriptions if there are existing data values without descriptions Click on the OK button to save the description changes Click on the Return button to cancel any changes and return to the previous screen Reset Datalogger This menu option will reset all datalog data values and text descriptions back to their default values Note This menu option performs the same function as the Reset button on the Edit Datalogger menu screen The main difference between the Reset Datalogger button and the Reset button on the Fait Datalogger menu screen is that the Reset Datalogger button will change the register descriptions back to their default text while the Reset button will replace the text with the register number This button is useful if the PVT type is changed and a reset is in order Add Insert Delete Edit Shut Down Interface This menu option will shut down the Touchscreen interface without having to exit out of the Configuration screen and selecting Shut down interface from the main menu Return This option will return the user to the main menu screen 4586 9120 With Touch Sc
58. ere loop where the rate won t have much effect Once a set of values has been accepted the user can press the Return button to exit the screen The accepted values can be viewed on the PID Loop Setup menu option Note Once the screen is closed out the PID settings values will be lost To populate these values again another auto tune routine will need to be run Configuration This option will allow the user to set some general configuration settings The list of configurable items is Alarm Text Edit Event Text Compact Database Communications Setup Read Write Data 4586 9120 With Touch Screen Interface Page 35 of 80 SSi 9120 Touchscreen Interface Edit Trend Charts Edit Datalogger Reset Datalogger Shut Down Interface Alarm Text This menu option will allow the user to Main Alarm 1 configure the text for the three main alarms on Main Alarm 2 the 9120 Highlight the alarm to be changed Main Alarm 3 and click on the Edit button This action will display the on screen keyboard which will allow the user to modify the alarm text To save the changes to the alarm text click on the OK button Clicking on the Cancel button will not save any of the changes made Cancel Input events O Output events Checked event is logged Edit Event Text SSI Input Event 0 This menu option will allow the user to configure the text for the input and output events for the Wis 9120 Select whether to edit the Input events or inpu
59. figured to use pa o s three different alarms Each of the alarms consists of an alarm setpoint alarm type alarm Parameter Have hysteresis smart alarm ON delay time and a 0 ion m Sidi SP blocks alarm value The alarms come from Hysteresis 1 the factory with a default configuration Smart Alarm disabled dependent on the application but also can be ON Delay Time G50 9 0 SP blocks alarm no modified prior to shipment to your facility or in the field by a supervisor Setpoint This value is the setpoint for the alarm Clicking on this value will display an input box from which the user can select a new value The range is from 9999 00 to 9999 00 Alarm Type This value is the type of alarms used Clicking on this value will display an input box with two 2 drop down lists from which the user can select a new value The values in the first top list box are PV 1 Value PV 2 Value PV 3 Value Input 1 Value Input 2 Value Input 3 Value PO1 Value PO2 Value PO3 Value The values in the second bottom list box are Process High Process Low Band Normally Open or Out of Band Band Normally Closed or In Band Deviation Normally Open or Outside Deviation Deviation Normally Closed or Within Deviation Hysteresis This value is the Hysteresis value The Hysteresis is a set number that works with the alarm to help control a motor or pump longer to reach a set amount to come back into band before it will shut off motor or pump
60. formation has been saved The user will need to M Em verify the shutdown process Once the interface a has been shut down it can be restored simply by Recycle Bin m TNANTECH cycling power to the unit or by pressing the reboot vedelle button on the screen circled in red on the picture 4 ie Remote Desktop Internet Explorer Burnoff When a probe is in a furnace soot will collect in the end of the probe which will have a negative effect on the performance of the probe Burnoffs are used to clean out the built up carbon by burning it off of the probe This screen will display the current millivolts T C temperature reading the start millivolts and start T C temperature reading the date of the last burnoff Next burnoff in 4 hours 21 minutes 147mV 1053 F Start mV 1409 Start T C 1675 F Last burnoff 3 16 2009 8 47 29 AM Last min mV 1409mV Last max TC 1675 F idle Burnoff 7 Return the last minimum millivolts reading and the last maximum T C temperature reading The last line will display the status of the burnoff The options can be Burnoff Burnoff Recovery or Idle The burnoff settings can be modified in the Burnoff Setup menu Slave Communications Status Instrument 1 Instrument 2 Instrument 3 Instrument 4 Instrument 5 option Slave Communications Status This page is a display of the current process variables of each of the slave instruments communicating with the 9120 controller Mot
61. gured to use three different alarms Each of the alarms consists of an alarm setpoint alarm source alarm type Setpoint 1800 hysteresis smart alarm alarm on Alarm source PV 2 Value delay time and a zero SP blocks alarm Alarm type process high value The alarms come from the Hysteresis 4 factory with a default configuration Smart alarm No dependent on the application but also Alarm on delay time 0 can be modified prior to shipment to Zero setpoint blocks alarm No your facility or in the field by a supervisor Setpoint Return This value is the setpoint for the alarm The range is from 32767 to 32767 Alarm Source This value is the source of alarms used The options are PV 1 Value PV 2 Value PV 3 Value Input 1 Value Input 2 Value Input 3 Value Percent output 1 Value Percent output 2 Value Percent output 3 Value Alarm Type This value is the type of alarms used The options are Process High Process Low Band Normally Open Band Normally Closed Deviation Normally Open Deviation Normally Closed 4586 9120 With Touch Screen Interface Page 27 of 80 SSi 9120 Touchscreen Interface Deviation alarm is single sided i e a 10 deviation will alarm when the PV is greater than SP 10 but not neg A 10 deviation will alarm when the PV is less than SP 10 but not on the positive side The actual relay setup with that alarm will only energize depending on the setpoint For the standard alarms 1 2 a
62. he range is 32768 to 32768 Trip Point 2 Direction This is the trip point 2 direction The options are input above setpoint or input below setpoint High Input Limit Setpoint This is the setpoint for the high input limit The range for this can be 32768 to 32768 High Input Limit Hysteresis This is the hysteresis for the high input limit The range for this can be 32768 to 32768 4586 9120 With Touch Screen Interface Page 56 of 80 SSi 9120 Touchscreen Interface Analog Output Setup Analog Output Setup The controller has the option of two analog Nc outputs The outputs are ranged for a 4 20 mal TUS milliamp signal or a 0 20 milliamp signal EEE DIGGS Each output comes with a factory default Offset 0 configuration dependent on the application ae Each output can be modified prior to me i oo shipment to your facility or in the field by a supervisor Analog Output Terminals Analog output 1 terminals 24 and 25 Analog output 2 terminals 25 and 26 Assignment The analog output assignment can be modified depending on your system requirements To change the Assignment first select which analog output you want to change by selecting it in the pull down menu just below the main menu list Clicking on this value will display an input box and then you can use the pull down menu to select the desired parameter Once selected click OK and the displayed assignment under Value will be the current assignment t
63. is the minimum display value for the chart The Max field is the maximum display value for the chart The Expression field will format how the data value will be displayed on the screen To display the data value as it is enter an x as the expression Note Data values are stored in the 9120 without any decimal places so formatting will be necessary for some values If the data value was monitoring 9o Carbon then the expression would be x 0 01 since 9o Carbon values will need decimal places shown on the display The Format field will control how the data value is displayed This field works with the Expression field for display purposes To display the data value as it is enter a 0 Vote Data values are stored in the 9120 without any decimal places so formatting will be necessary for some values If the data value was monitoring Carbon then the format would be 0 00 since Carbon values will need decimal places shown on the display The following example will illustrate the difference between Expression and Format Assume that the data value represents a 9o Carbon value and it s value is 3 47 This will be saved in the 9120 register as 347 Assume that Expression is set up as x 0 01 and Format is set up as 0 0 Whenever the data value is logged it will be logged as 3 47 but it will display 3 8 since the Format only allows for 1 decimal place If Format was 0 00 then the data value will display 3
64. isplay the Input 3 type This value cannot be changed from this screen Loop 1 PV This value will display the Loop 1 PV type This value cannot be changed from this screen Loop 2 PV This value will display the Loop 2 PV type This value cannot be changed from this screen SS Communications Setu Communications Setup is the DE Value communications definitions for the Host 232 Baud 19200 controller Please contact Super Host 232 Mode Modbus Systems Inc for more information Host 485 3 4 Baud 19200 sack 0d Modi odas regarding port setup It is strongly Host 485 Address 1 recommended that none of the Slave 1 5 6 Baud 19200 settings be modified without Slave 1 5 6 Mode Modbus technical support from Super Slave 2 22 23 Baud 19200 elei Slave 2 22 23 Mode Mio Systems Inc Clicking on any of the IP Address 192 168 148 values will display an input box that IP Mask 255 255 255 0 will allow the user to modify the IP Gateway 192 168 1 1 current settings 232 2 Baud 19200 232 2 Mode Modbus Host 232 Baud This will allow the user to set the Host 232 baud rate This must be set to 19200 for the Touchscreen The options are 1200 14400 57600 4586 9120 With Touch Screen Interface Page 51 of 80 SSi 9120 Touchscreen Interface 2400 19200 76800 4800 28800 115200 9600 38400 Host 232 Mode This will allow the user to set the RS232B mode Vote This must be set to Modbus for the Touchscreen The options are Modbus Cal Term Telev
65. it 1 Prop Band 2 Reset 2 Rate 2 Cycle Time 2 Integral Preset 2 High Limit 2 Low Limit 2 Alarm Setpt Alarm Hys BO Interval BO Time BO Rec time BO Min MV BO Max TC and enter the value in the Value box Note The security box will turn green when the Set Value button is pressed and the password is correct If it is not correct the box will stay red The Output Pwr 1 and Output Pwr 2 options can only be modified when the furnace PV is set to Manual To set the PV to manual click on the MAN 1 button for PV 1 or click on MAN 2 button for PV 2 Once the change has been made the buttons will change to AUTO 1 or AUTO 2 as well as change color from red to green The changes may take a few seconds to be updated on the screen The Help button will display some SERIES 9120 CONTROLLER general information on how to use the web page Furnace 1 Home Operator PID Tuning Probe Supervisor AUX All s Use the top row of buttons to directly select a screen Use the bottom row of buttons to step thru the screens Security codes are required to make changes There are two security codes operator and supervisor The security code must be entered on the screen on which a button is first pres The security code is then valid on all screens as long as the entry box is green Excessive attemps with invalid codes will lock out the buttons The blue OK in the lower right hand corner indicates data is being received A red BAD
66. lay assignments Relay Assignment 2 input 2 high limit where Output 1 Relay Assignment 1 Relay Assignment 3 loop 1 inc etc Most of the relay assignments are Relay Assignment 4 loop 1 dec fixed in the unit Relay 1 is the loop 2 Relay Assignment 5 not used L control relay Relay 2 is the input 2 high Relay Assignment 6 probe burn off limit relay Relay 3 is the loop 1 Relay Assignment 7 alarm 3 increase relay Relay 4 is the loop 1 Relay Assignment 8 any alarm decrease relay Relay 6 is the probe burnoff relay Relay 8 is the any alarm relay Relay 7 is the only relay that can Return be assigned Redundant Probe Setup This menu option will allow the user to configure the 9120 for RPS functionality Alarm band mV This is the millivolt difference that must be observed for the RPS to change probes For example when the RPS is selecting the highest probe with probe 1 as 1055 mV and a Redundant Probe Setup band of 20 mV and if probe 2 hits 1076 mV the RPS will start counting down the Alarm band mV 10 Alarm Delay timer below When the Alarm delay min 20 delay times out probe 2 would be Selected probe 1 selected If probe 2 comes back in band Probe select mode highest mV drops to 1075 the timers starts over again The range is O to 600 Alarm delay min This is the number of minutes that the RPS waits to switch probes when an out of band condition is detected Vote Return There is a 950 mV low limit for an
67. lts is on the selected input or on a 4 20 mA input it would be the value at the selected input of 4 mA The range is 32768 to 32767 Full scale This is the full scale value Clicking on this value will display an input box from which the user can select a new value The range is 32768 to 32767 Decimal Point Location This is the decimal point location value Clicking on this value will display an input box from which the user can select a new value This will affect the PV value and the location of the decimal when it is displayed The range is O to 4 Open TC This is the open TC value Clicking on this value will toggle between up scale down scale one trip point and two trip points Input Offset The input offset value is algebraically added to the input value to adjust the input curve on read out The input offset value is algebraically added to the input value to adjust the input curve on read out Note The input offsets are unscaled The range is 5000 to 5000 Trip Point 1 Setpoint This is the trip point 1 setpoint value The range is 32768 to 32768 Trip Point 1 Force Value This is the trip point 1 force value The range is 32768 to 32768 Trip Point 1 Direction This is the trip point 1 direction The options are input above setpoint or input below setpoint Trip Point 2 Setpoint This is the trip point 2 setpoint value The range is 32768 to 32768 Trip Point 2 Force Value This is the trip point 2 force value T
68. n output 1 you must first attach your Zero Output 1 measuring device then select Prep for Enter zero output current mA Prep for Zero 0 00 Zero Let the unit output what it has set Span Output 1 for the zero measurement then enter Enter measured output curren Prep for Span 0 00 what you are measuring coming out of the terminals Once entered select Calibrate idle and let the procedure finish This will be l the same for the Span output Then click on the Next gt button to continue to the sixth screen Zero Span Output 2 Clicking on the lt Back button will display the previous screen Calibrate the zero span range for output 2 following the same procedure as before with output 1 Clicking on the lt Back button will display the previous screen This is the last screen for user calibration Click on the Done button to close the screen down or return to the first screen for cold junction calibration Full Calibration The Calibration screen for the Full Calibration menu option is identical in function and layout to the User Calibration s Ca ibration screen The only difference is the Full Calibration s Ca ibration screen contains more screens The user calibration will calibrate the following items Cold Junction Zero Span Input 0 Input 1 All 4 Ranges Zero Span Input 1 Input 2 All 4 Ranges Zero Span Input 2 Input 3 All 4 Ranges Zero Span Input 1 Range Jumper Zero Span Input 2 Range Jumper 4586
69. n interface Burnoff Slave Communications Status Auxiliary Analog Input Detail The Supervisor level will have the following menu items Alarm Log Event Log Shut down interface Burnoff Auxiliary Analog Input PID Loop Setup Burnoff Setup Relay Assignments Redundant Probe Setup Slave Communications Status The Administrator level will have the following items Alarm Log Event Log Shut down interface Burnoff Auxiliary Analog Input PID Loop Setup Burnoff Setup Relay Assignments Redundant Probe Setup Communications Setup Furnace Setup Instrument Assignments Analog Input Setup Analog Output Setup 4586 9120 With Touch Screen Interface Slave Communications Status Return Page 10 of 80 SSi 9120 Touchscreen Interface Alarm Setup Aux Analog Input Setup Calibration Tuning Assistant Configuration There is also an SSi special level that can only be accessed with the passcode that can be provided by Super Systems Inc at 800 666 4330 Currently the menu list for this level is the same as the list for the Administrator level To select a menu item highlight the item by clicking on it and pressing the Detail button The Login button will allow the user to login as a different access level The Return button will allow the user to return to the main screen System Information This screen will display some general system Uf SuperSystems information about the 9120 Touchscreen This screen Es
70. nd 3 the user can select if the alarm condition is for above or below This will dictate when the relay will energize Example alarm 1 set to plus 10F will alarm 11 degrees above setpoint and pull in the relay It will show alarm 10 degrees below but not pull in the relay A Band alarm will activate and energize the relay on both sides and Note some alarm types may be fixed at the current value Hysteresis The hysteresis is in degrees i e 10 hysteresis 10 degrees Alarm hysteresis should not have a decimal place It is in units If it is a control loop doing on off control then the decimal place on the reset hysteresis should be ignored The Hysteresis is a set number that works with the alarm to help control a motor or pump longer to reach a set amount to come back into band before it will shut off motor or pump Example Using quench oil as an example assume the SP is 200F The alarm is set as a deviation of 10F At 210 the alarm is active and the pump will run to cool the oil With a hysteresis of 8 degrees the alarm and pump will turn off at 202F It will turn back on when it is 10 degrees above setpoint If the setpoint is still 200 then at 210 it is on again Clicking on this value will display an input box from which the user can select a new value The range is from 32767 to 32767 Smart Alarm This value is a display of the Smart Alarm status A smart alarm is an alarm that works with a Process Variable and
71. ocess Variable value between 4 and 20 milliamps Clicking on this value will display an input box from which the user can select a new value The range is 32767 to 32767 Note The range although not displayed with a decimal point contains a decimal point that is dependent on the process variable selected For example If the offset is 20 mV for 4 mA and you want 100 mV to be 20 mA then your range should be 80 If the process variable is temperature then the range will be 80 since temperature PVs do not have a decimal If the PV is Carbon then the range will need to include the two decimal points for Carbon So a range of 80 will be entered as 8000 See below for more examples Current Selection Provides the option of 4 20 mA or 0 20 mA control Offset and Range when assigned to a control loop Inc 0 4mA 100 20mA Dec 0 4mA 100 20mA Example if 4 20 mA 800 mV 1200 mV and PV is Temperature Offset 800 starting point Range 400 Example if 4 20 mA 800 mV 1200 mV and PV is O2 Offset 800 starting point Range 4000 400 0 Example if 4 20 mA 800 mV 1200 mV and PV is Carbon 4586 9120 With Touch Screen Interface Page 26 of 80 SSi 9120 Touchscreen Interface Offset 800 starting point Range 40000 400 00 O2 Exponent Range This menu option will allow the user to set the Oxygen exponent range The range is 32767 to 32768 Alarm Setup The 9120 controller can be confi
72. odify which registers in the 9120 will be used as Descriptions Save datalog data i 4586 9120 With Touch Screen Interface Page 39 of 80 SSi 9120 Touchscreen Interface This list of data values is shown at the top of the screen Click on the Add button to add a new set of data values or click on the Edit button to edit an existing set of data values Click on the Delete Atmosphere PV button to delete a set of values To add or edit data values enter the initial offset of the register 126 as well as the number of sequential registers to 127 read for Using the example from the image the T data values added would be 850 851 852 853 130 854 and 855 Clicking on the Save button will save the new data value registers Mote The Save button must be clicked on to save any changes to the datalog data including resetting the EA SK configuration Clicking on the Cancel button will cancel the action Clicking on the Reset button will M reset the values to the original configuration Note any changes made to the data values will need a restart of the application before those changes will take effect Clicking on the Descriptions button will display any descriptions for the data values The default description for a data value is the data value s register So the default description for data value 123 is 123 Changing this to Calculated DP for example would make it more descriptive Regist
73. odule PLC5 DF1 SLK DF1 16 User defined instruments User 1 User 16 Address This value allows the user to select the address that corresponds with the controller selected with a range of 0 to 249 Port The only option for this field is Slave 1 4586 9120 With Touch Screen Interface Page 54 of 80 SSi 9120 Touchscreen Interface Slave 1 terminals 5 6 RS 232 Analog Input Setup The 9120 controller has three analog inputs Each of the inputs comes with a factory default configuration dependent on the application It can be modified prior to shipment to your facility or in the field by a technician or qualified trained person with the proper security code Analog Input Terminals Analog Input 1 terminals 31 and 32 Analog Input 2 terminals 29 and 30 Analog Input 3 terminals 27 and 28 Input Type The thermocouple type for most Analog Input Setup Y Parameter Value Input Type 2 5 volts Filter Time 8 Initial Scale 0 Full Scale 2500 Decimal Point Location 0 Open TC up scale Input Offset 0 Trip Point 1 Setpoint Trip Point 1 Force Value Trip Point 1 Direction Trip Point 2 Setpoint Trip Point 2 Force Value Trip Point 2 Direction High Input Limit Setpoint High Input Limit Hysteresis 0 0 input above setpoint 0 0 input above setpoint 9999 1 applications can be modified depending on your specific needs Please note that in some applications some of
74. on for PV 1 or click on MAN 2 button for PV 2 Once the change has been made the buttons will change to AUTO 1 or AUTO 2 as well as change color from red to green The changes may take a few seconds to be updated on the screen Millivolts Temperature F 4586 9120 With Touch Screen Interface Page 66 of 80 SSi 9120 Touchscreen Interface The PID Tuning button will allow the user to modify the PV setpoints SERIES 9120 CONTROLLER the manual on the PV as well as the PID parameters for both loops To make any changes the user will Furnaces have to enter the supervisor or administrator web passwords first Furnace Setup menu Note Not all of the PID pararneters are shown on the page but all are modifiable Once the password has been Loopt Loop2 entered select the option to modify 7 1 vaue 48 SP 950 1665 Setpoint 1 Out AUTO 67 AUTO 100 pc uota 1 Setpoint 2 PB 200 48 Output Pwr 1 PV 1 control ES ie security MMMM percent output Ojdeime 46 46 Output Pwr 2 PV 2 control percent output Prop Band 1 First Previous Next Last oK Reset 1 Super Systems Inc www supersystems com 1 800 666 4330 Rate 1 Cycle Time 1 Integral Preset 1 High Limit 1 Low Limit 1 Prop Band 2 Reset 2 Rate 2 Cycle Time 2 Integral Preset 2 High Limit 2 Low Limit 2 and enter the value in the Value box Vote The security box will turn green when the Set Value button is pressed and the password
75. ons via Modbus over RS232 or RS485 or ModbusTCP communications The SSi 9120 Controller is a single or two loop device that can be configured to be used for control of 9 o Carbon Dew Point Oxygen Millivolt Redundant Probe Simple Nitrider Dual Loop Temperature Mode Electrical Installation The Model 9120 comes mounted on a DIN rail pre wired and tested AC power needs to be connected to the 24VDC power supply See the section 7ypica Electrical Drawing for other required connections 4586 9120 With Touch Screen Interface Page 7 of 80 SSi 9120 Touchscreen Interface Main Overview Screen Using the operator interface shown below you can configure the Model 9120 Loop 1 Type Loop 2 Type Loop 1 Millivoits Temperature Loop 2 Setpoint Setpoint P4 Loop 1 Loop 2 Current Current Value Value Loop 1 iio Loop 2 Output Mode Output amp Output Mode S amp ia Output Menu Chart sal f Message Area Command Buttons On Off Inputs amp Outputs The Main Overview screen will be the initial screen that is displayed when the Touchscreen is first started up The Main Overview screen will display each loop s type setpoint current value output mode output the activated deactivated inputs and outputs any messages as well as the Menu button and the Chart button Any activated inputs or outputs will be lit up In the picture above no inputs are activated and outputs 0 and 7 are activated Vote on In
76. oth Instrument 18 Instrument 19 Instrument 20 Instrument 21 Instrument 22 Instrument 23 Instrument 24 Instrument 25 4586 9120 With Touch Screen Interface Page 53 of 80 SSi 9120 Touchscreen Interface Edit Slave Instrument Instrument SSi AC20 Address 0 Port Slave 1 Instrument This value will allow the user to select the slave instrument type List of Instruments The following is the list of instruments available as slave instruments SSi AC20 T Eurotherm 2500 SSi Quad AO2 A Yokogawa 750 Unipro v3 5 SSi Quad AO3 A Honeywell UDC3300 Unipro v3 0 SSi Quad AO4 A Dualpro LP1 Modbus A Dualpro LP2 Modbus A Dualpro LP1 MMI A Dualpro LP2 MMI A Eurotherm 2404 A Eurotherm 2500 A Cabpro v3 5 A Cabpro v3 0 CarbPC A 9200 LP1 IR Base MGA SSi 7EK T Yokogawa 750 T Honeywell UDC3300 T Dualpro LP1 Modbus T Dualpro LP2 Modbus T Dualpro LP1 MMI T Dualpro LP2 MMI T Eurotherm 2404 T Carbpro v3 5 Slave T Carbpro v3 0 Slave 10Pro Dualpro IN C T 9200 LP1 T 9200 LP2 T 9200 LP3 9100 LP2 Eurotherm 2704 LP1 Eurotherm 2704 LP2 Eurotherm 2704 LP3 VC Base 1 VC Base 2 VC Base 3 VC Base 4 AIPC SSi 7SL SSi Flow Board UMC800 LP1 SSi Quad AO1 Yokogawa UT350 Yokogawa 750 Lp 2 Yokogawa UP350 Honeywell DCP551 Ascon 08 SSi ACE Yokogawa 750E Mod Mux Dualpro E Modbus Dualpro E MMI Carbpro E v3 5 Carbpro E v3 0 Eurotherm 2500 SSi 8 8 SSi 9200 E Micrologix PLC MCM M
77. ours 4 hours etc Pressing the trend names that are on top of the menu buttons will enable or disable the trend lines on the chart This is useful if the user wishes to only view one or two trend lines on the chart Disabled trend names will be in gray Chart Menu The chart menu button will display more options for the displayed data Note The Chart Menu can also be displayed by pressing on the chart area for a couple of seconds The options are e Realtime e Sample 4586 9120 With Touch Screen Interface Page 41 of 80 SSi 9120 Touchscreen Interface e ZOOM e Note e Jump e Statistics e Exit Realtime Selecting this option will set the chart back in realtime mode Sample This will set the sample rate of the chart The options are 30 Minutes 1 hour 2 hours 4 hours 8 hours 12 hours 1 day 2 days 7 days ZOOM This will allow the user to zoom in on a specific area of the chart When in ZOOM mode the word ZOOM will be visible in the middle of the chart The user can zoom by using the stylus or a finger on the screen to create a box around the desired area of the chart The zoom box will also display decimal values for the low and high variables inside the box It will also display the start and end time for the zoom box itself The zoom feature can be used as often as desired allowing the user to drill down on the variable to show a specific value displayed on the screen This is similar to the Zoom feature on SSi s
78. perator interface Configurator software usually supplied with the system Parameter 8 Before performing this procedure on a newly installed i pam iss controller the unit needs to be powered on for at least ull Calibration click 30 minutes for a warm up period The 9120 has three analog inputs Each range has a zero and span calibration value A cold junction trim value must be calibrated for thermocouple inputs There are two analog outputs each with a zero and span value The cold junction trim value must be performed if necessary after the zero and span calibration Equipment needed A certified calibrator s with the ability to input and read millivolts milliamps and thermocouples is required The appropriate connection leads are also required A 24VDC 75 watt power supply is required The operator interface method requires a PC with the Configurator software loaded An Ethernet crossover cable is required It is important to note that when performing a zero or span calibration do not use regular thermocouple wiring Instead use any kind of regular sensor wire or even regular copper wire To perform the calibrations the user will need a calibrator that is capable of sourcing volts millivolts and temperature Notes Input 1 terminals 31 and 32 Input 2 terminals 29 and 30 4586 9120 With Touch Screen Interface Page 60 of 80 SSi 9120 Touchscreen Interface Input 3 terminals 27 and 28 Output 1 terminals 24 an
79. puts and Outputs The numbering on the display starts at 0 instead of 1 so input 2 shown above is actually input 3 and output 4 is actually output 5 Any activated output will also be lit up on the Touchscreen unit The red bar will display any messages The list of runtime messages displayed depends on the setup of the 9120 instrument Nitrider e H2 cell communications failure There is a problem with the communications with the H2 cell C e Next burnoff in XX hours XX minutes This will display the time left until the next burnoff is performed The screen will also display any burnoff messages such as the current remaining time of a burnoff if a burnoff is being performed Redundant Probe e Probe n active indicates which probe is selected This message may be followed by o Selection n forced by digital input Indicates that the selected probe has been forced by digital input Digital input 1 selects probe 1 input 2 selects probe 2 o User controlled Indicates that the probe has been manually selected by the operator 4586 9120 With Touch Screen Interface Page 8 of 80 SSi 9120 Touchscreen Interface o Out of band condition detected Indicates that the current probe has just gone out of band o Changing to probe nin sss seconds Indicates that the specified probe will be selected in the time frame provided The message will count down while the timer is active e Both inputs less than 950 mV Neither prob
80. rature sourced 1000 F PV value 1002 F 2 F Press the Calibrate button to finish off the cold junction calibration Return to the main screen to see if the selected input s PV value is now displaying the correct value of what is being sourced If necessary repeat these steps to further calibrate the cold junction value Calibration Overview The series 9120 controller can be calibrated using the touch screen and a calibrator Before performing this procedure on a newly installed controller the unit needs to be powered on for at least thirty 30 minutes for a warm up period to allow the inputs outputs to stabilize with the environment 4586 9120 With Touch Screen Interface Page 31 of 80 SSi 9120 Touchscreen Interface The series 9120 has three analog inputs Each range has a zero and span calibration calibration calibrated for thermocouple inputs The Cold Nicllon cold junction trim value must be Input 1 Sensor mVProbe 1 performed if necessary after the zero Input 2 Sensor mVProbe 2 and span calibration There are two em m used analog outputs each with a zero and span value Output 2 Equipment needed A certified calibrator s with the ability to source and measure millivolts milliamps and thermocouples is required The appropriate connection leads are also required A 24VDC 75 watt power supply is required It is important to note that when performing a zero or span calibration do not us
81. reen Interface Page 40 of 80 SSi 9120 Touchscreen Interface Chart Screen Current Template Cursor Date Time Scale of trend A lines es Trend line values 1327172009 D 41AM gt Input 1Input 21 VG Chart Menu Chart Select Return d p SA Move the displayed information Multiple choices for forward backward in time displayed data The Chart Screen will display the trend lines for the selected trend chart The chart can be viewed either in real time mode or in historical mode The left side of the screen will display the selected trend line s scaling as set up in the Edit Trend Chart section of the Configuration menu A trend line s scaling name and data will all be in the same color for ease of viewing Pressing the scale bar left side of screen Scale of trend lines on image will allow the user to cycle through the available trend scales Even though multiple trend lines will have different scales the lines will all be displayed on the same screen The trend chart s name will be displayed at the top of the screen The red vertical line is the chart s cursor In realtime mode the cursor is at the far right of the screen The cursor can be moved by pressing on it and moving it left or right Moving the cursor will display the trend values for the selected time The chart can also be panned by pressing the green arrows to move forward or backward by the selected sample rate 2 h
82. rk Enter temperature of terminals Averaging input value using new cal value down the displayed PV value and determine the difference between the displayed PV value Calibrate Return and the value that is being sourced For example assume that input 3 is setup for T C type K and 1000 F is being sourced in On the main display the PV for input 3 is 1002 F Return to the Cold Junction menu under the Calibration menu The value displayed on the Co d Junction Calibration screen is the current temperature of the terminals Assume this value is 95 5 F In the number box the user would enter a 2 degree difference or 93 5 F since the temperature sourced 1000 F PV value 1002 F 2 F Press the Calibrate button to finish off the cold junction calibration Return to the main screen to see if the selected input s PV value is now displaying the correct value of what is being sourced If necessary repeat these steps to further calibrate the cold junction value Tuning Assistant The tuning assistant menu option will allow the user to automatically Tuning Assistant Loop 2 generate the PID loop settings for the Relay O Limited Relay control loops in the 9120 controller Ona The tuning assistant can be performed V 1501 SP 151 on either Loop 1 or Loop 2 Note The four buttons at the bottom of the screen Use UD Use CD Use OD and Use PI will be inaccessible until some PID settings are loaded into the PID settings list
83. s menu option will allow the user to calibrate the auxiliary analog inputs 4586 9120 With Touch Screen Interface Page 29 of 80 SSi 9120 Touchscreen Interface Overview The auxiliary analog inputs can be calibrated using the touch screen and a calibrator Before performing this procedure on a newly installed controller the unit needs to be powered on for at least thirty 30 minutes for a warm up period to allow the inputs outputs to stabilize with the environment Each auxiliary analog input has a zero and span calibration value A cold junction trim value must be calibrated for thermocouple inputs The cold junction trim value must be performed if necessary after the zero and span calibration Equipment needed A certified calibrator s with the ability to source and measure millivolts milliamps and thermocouples is required The appropriate connection leads are also required A 24VDC 75 watt power supply is required It is important to note that when performing a zero or span calibration do not use regular thermocouple wiring Instead use any kind of regular sensor wire or even regular copper wire To perform the calibrations the user will need a calibrator that is capable of sourcing volts millivolts and temperature Calibration Procedure The calibration procedure for an auxiliary analog input will be the same regardless of which operation is being performed 1 Zero Input Source a zero mV value to the terminals Pres
84. s the Calibrate button 2 Span Input Source a specific mV value to the terminals and enter the value in the box Press the Calibrate button 3 Cold Junction Trim Enter the Calibrate x a Analog input board calibration Board 1 temperature of the input The user will need to select which calibration type Zero Span or Cold Junction is to be performed and press the appropriate button from the main calibration screen The cold Y M2 03 04 5 junction trim value must be performed if 1 02mV 1 07mV 79 99mV 79 99mV 79 99mV necessary after the zero and span Waiting to start zero span calibration calibration Input Zero Calibration To perform a zero calibration on an input verify that the Zero option at the left is selected Select the target millivolts that will be sourced Wote For a zero calibration it is recommended that 0 mV be sourced The recommended millivolt source value will be displayed as well The mV value will be displayed on the screen under the appropriate input Select the input s to be calibrated Press the Calibrate button to begin the calibration The calibration status will be displayed on screen When it is over the screen will display Waiting to start zero span 4586 9120 With Touch Screen Interface Page 30 of 80 SSi 9120 Touchscreen Interface calibration once again Once the zero calibration has finished the span calibration can be performed Input Span Calibration To perform a
85. span calibration on an input verify that the Span option at the left is selected Select the target millivolts that will be sourced Note For a span calibration it is recommended that 90 of the full range be sourced The recommended millivolt source value will be displayed as well The mV value will be i Ex Iis 04 05 displayed on the screen under the Waiting to start zero span calibration calibrated Press the Calibrate button to begin the calibration The calibration status will be displayed on screen When it is over the screen will display Waiting to start zero span calibration once again Once the zero and span calibration have finished a cold junction trim can be performed if necessary Return Cold Junction The cold junction should be performed after any zero span calibration To perform a cold junction the corresponding T C wire will need to be setup on the inputs A specific temperature will need to be sourced to the selected input The input s PV value will be displayed on the screen Determine the difference between the displayed PV value and the value that is being sourced For example assume that input 3 is setup for T C type K and 1000 F is being sourced in The PV for input 3 is 1002 F The value displayed on the cold junction screen is the current temperature of the terminals Assume this value is 95 5 F In the number box the user would enter a 2 degree difference or 93 5 F since the tempe
86. ssa aaa sess asas aan 79 REVISION HISEOSY NN 80 4586 9120 With Touch Screen Interface Page 4 of 80 SSi 9120 Touchscreen Interface Section 1 9120 Touchscreen Interface Safety Safety Symbols Various symbols are used on the instrument They have the following meaning Caution refer to the accompanying documents Grounding of the temperature sensor shield In some installations it is common practice to replace the temperature sensor while the controller is still powered up Under these conditions as additional protection against electric shock it is recommended that the shield of the temperature sensor be grounded Do not rely on grounding through the framework of the machine Installation requirements for EMC To ensure compliance with the European EMC directive certain installation precautions are necessary When using relay or triac outputs it may be necessary to fit a filter suitable for suppressing the emissions The filter requirements will depend on the type of load For typical applications it is recommended to use Schaffner FN321 or FN612 Routing of wires The wiring for the low voltage DC and particularly the sensor input should be routed away from high current power cables This will minimize the pick up of electrical noise When it is impractical to do this use shielded cables with the shield grounded at one end 4586 9120 With Touch Screen Interface Page 5 of 80 SSi 9120 Touchscreen Interfac
87. su perSystems 9120 System With Touch Screen Interface USER S MANUAL Super Systems Inc 7205 Edington Drive Cincinnati OH 45249 Ph 513 772 0060 800 666 4330 Fax 513 772 9466 www supersystems com SSi 9120 Touchscreen Interface Table of Contents Table of Contents sssziceieesseesteicenssescssiceccvossciscsssoasuesies cbesesistessiosbusdsveieecbssivsiseoceassssseeecesitesssooseze gt 2 Section 1 9120 Touchscreen Interface ccccccssssssccccscnsssccccccssssssscccccsssssccccnsssssccccccesssssesceaaees 5 Aus ES 5 9120 Wiring Terminals ER 6 About the A O 7 Electrical INS EMANAN A A A vives SES EN ERDEPRI MIN RAE YA TERRE Ue 7 Main Overview Screen RR H 8 V ELITR TT C 10 System Infortmation iii ceo ee ee enero sa s a rea tana nana noun asas da c aa da an EN Nn E52 490005 d I aaa a Nee enano ausa sa da aaa iu go 11 PALIN LOB bM EDD 11 Event o EA 11 Shut down JI RR E 12 BUM dia DEREN ATUM ERE EE 12 Slave Communications Status eese eese eese eeeee nennen eene e ttn thhtssssssnnnnnu ein tent ttti t sans sn nnnnn renta 12 Auxiliary Analog Inputs ECC EE 13 A NN 13 A OO 16 Relay Assignimerits 3 1 1 1 O 16 Redundant Probe Setup AAA 17 COMMUNICATIONS Setup 3 ree eren ee EE SES ERR E PUR UNE RN ER
88. t 0 the Output Events Vote The list of events can puta take a few seconds to load The screen will ES refresh after the list has been loaded There are a Input O total of 148 input events and 296 output events Highlight the event to be changed and click on the Return Edit button This action will display the on screen keyboard which will allow the user to modify the event text To have that event data logged check the checkbox next to the event number To save the changes to the event text click on the Save button Clicking on the Return button will not save any of the changes made Vote Clicking on the Save button will not close the Edit Event Text screen Compact Database This menu option will automatically compact the TS9120 sdf database This database will keep track of all of the alarms events recipes and system events that occur on the 9120 When records are added space is reserved in the database table for the maximum amount of characters regardless of the actual number of characters in the record Once the record is added this space is not released Instead it will still be associated with the record thereby adding to the total disk space and slowing down the communication time with the database 4586 9120 With Touch Screen Interface Page 36 of 80 SSi 9120 Touchscreen Interface Compacting the database will free up this extra space which will speed up the amount of time it takes the software to communicat
89. t that the slave instrument will use The options are Slave 1 or Slave 2 Slave 1 terminals 5 6 Slave 2 terminals 22 23 Analog Input Setup The 9120 controller has two analog inputs Each of the inputs comes with a factory default configuration dependent on the application refer to PVT type under the Furnace Setup section It can be modified prior to shipment to your facility or in the field by a technician or qualified trained person with the proper security code Analog Input Terminals Analog Input 1 terminals 31 and 32 Analog Input 2 terminals 29 and 30 4586 9120 With Touch Screen Interface Input type Filter time sec Initial scale Full scale Decimal point location Open T C behavior Input offset Trip point 1 Setpoint 2 56 Volts 0 0 2500 0 up scale 0 0 Page 23 of 80 SSi 9120 Touchscreen Interface Input Type The thermocouple type for most applications can be modified depending on your specific needs Please note that in some applications some of the inputs DO NOT allow the user to modify the Input type Vote Before changing the input type make sure to set the appropriate jumpers if necessary The jumper will need to be manually changed on the input board before changing the input type to a 10 1 setting non thermocouple types To change the Input type first select which input you want to change by selecting it in the pull down menu at the top of the screen
90. the actual temperature being monitored over a period of time and then averaged to keep within the Proportional band The reset is in repeats per minute This helps to eliminate offset Clicking on the value will allow the user to change the value The reset range O 10000 00 Return Rate This is the rate field This represents the D in PID D Derivative This is the sudden change or rate in the temperature This rate is in minutes This affects the controller output which is proportional to the rate of change of the measurement and will control the amount of output by time restraints Thus derivative takes action to inhibit more rapid changes of the measurement than proportional action Derivative is often used to avoid overshoot Clicking on the value will allow the user to change the value The range for the rate is 0 10000 00 The rate is not typically used for heating carbon Mode This is the mode of the loop Clicking on the value will allow the user to change the value 4586 9120 With Touch Screen Interface Page 13 of 80 SSi 9120 Touchscreen Interface The following is an explanation of the dual single and direct reverse properties Dual This has two output relays which can increase and decrease to achieve your SP Single This has one relay which works in only one direction to achieve your SP Direct If the PV SP is a positive number and the output would bring the PV down toward setpoint then that is direct
91. the inputs DO NOT allow the user to modify the Input type To change the Input type first select which input you want to change by selecting it in the pull down menu just below the main menu list Clicking on the Value will display an input box and then you can use the pull down menu to select the desired parameter Once selected click OK and the displayed Input type under Value will be the current type The following is a list of the options S T 2 5 volts 1 25 volts 78 125 mV 19 53125 mV NM 4 20 mA 25 volts AZZAVTMAW 12 5 volts 781 25mv 195 3125 mV When the specified input type is selected a jumper located inside the case will need to be placed on that specific input for reading this selection If jumper is not placed on input then damage could occur to the board Filter time The filter time is a factory applied averaging tool used to help maintain steady control in high EMI environments The filter time should not be adjusted with consulting SSI Clicking on this value will display an input box from which the user can select a new value The range is O to 32767 Initial Scale This is the initial scale value Clicking on this value will display an input box from which the user can select a new value This could also be referred to as the starting value For example the 4586 9120 With Touch Screen Interface Page 55 of 80 SSi 9120 Touchscreen Interface initial value is the value when 0 vo
92. tput Span Calibrationz i iai eee uui aa 33 Cold JUlictiom oe emicat a eM ee ee 34 TUNING cuc ame m 34 AAA O 35 AO TOA di ee easet a ies gee tread tes A AA E daa n RR 36 Edit Event Ti A A a ba ve eee teens 36 Compact Database it nte Ad icem A e Mees 36 COMMUNICATIONS Set iii abit 37 Read Write Dita dba lali 38 EditTrend Ghartes s n oar cote GNE e rre e AR IE REN RUNS 38 c PECES m 39 Reset Datalogger s xe eee eri a deci eee ae ah ws ota antes Rok 40 ShutiDown Interface simu aequ tbe o D 40 Madii P MR 40 CHAE Screen EMEN M M 41 Chart MenUW R neon nuo none epa N se Ua asoe E ades es ao eausa Ya een ea aee e 0a Grae o EE Pura Y eno sae 41 Section 2 9120 Configurator 2 0 Menus eee lees eese s e neas anna a een n ssa sata sees asas a assess sa saa 44 nume E 44 Slave Instr mients 5 eo ee eres TN 45 PP Analog iurc t 46 B rnoff SETUP 46 PID LOOP SOTUP p 47 dari Edi R M M 49 COMMUNICATIONS Setubp 1 NO 51 Slave INStruMeNnt SCtUp EET S 53 Analog Input Setup iic 3ssccecedecns sk feccececcccecsacecadecaasussececeticcctecsiedessccsdessasdegenescesecatuo
93. truments Atmosphere Instruments SSi AC20 Yokogawa 750 Kara ie TH Honeywell UDC3300 Honeywell UDC3300 D ualpro LP1 Modbus Dualpro LP1 Modbus Dualpro LP2 Modbus Dualpro LP2 Modbus Dualpro LP1 MMI Dualpro LPL MMI Dualpro LP2 MMI Dualpro LP2 MMI Eurotherm 2402 Eurotherm 2402 Blue 4tmosphere Pink Temperature Yellow Event Eurotherm 2500 Cabpro v3 5 Cabpro v3 0 wo wm Slave i CarbPC 9200 LP1 Cancel IR Base MGA Temperature Instruments SSi 7EK 9200 LP1 SSi Quad AO1 Yokogawa 750 9200 LP2 SSi Quad AO2 Honeywell UDC3300 9200 LP3 SSi Quad AO3 Dualpro LP1 Modbus 9100 LP2 SSi Quad AO4 Dualpro LP2 Modbus Eurotherm 2704 LP1 Yokogawa UT350 Dualpro LP1 MMI Eurotherm 2704 LP2 Yokogawa 750 Lp 2 4586 9120 With Touch Screen Interface Page 22 of 80 Dualpro LP2 MMI SSi 9120 Touchscreen Interface Eurotherm 2704 LP3 Yokogawa UP350 Eurotherm 2402 VC Base 1 Honeywell DCP551 Eurotherm 2500 VC Base 2 Ascon 08 Unipro v3 5 VC Base 3 Unipro v3 0 VC Base 4 Carbpro v3 5 Slave AIPC Carbpro v3 0 Slave SSi 7SL 10Pro AEC Flow Board Dualpro IN C UMCSOO LP1 Event Instruments SSi ACE Yokogawa 750E Mod Mux Dualpro E Modbus Dualpro E MMI Carbpro E v3 5 Carbpro E v3 0 Eurotherm 2500 SSi 8 8 SSi 9200 E Micrologix PLC MCM Module PLC5 DF1 SLC DFi Address This value allows the user to select the address that corresponds with the controller selected with a range of O to 255 Port This is the por
94. ure feature to work The range is O to 32767 Remote Setpoint This option will allow the user to select where the remote setpoint will come from The options are None Slave 1 PV Slave 2 PV Slave 1 SP Slave 2 SP Input 3 Remote Setpoint Hysteresis This option will allow the user to enter the remote setpoint hysteresis The range is O to 32767 Loop 2 PV source 4586 9120 With Touch Screen Interface Page 21 of 80 SSi 9120 Touchscreen Interface This option will allow the user to select the loop 2 PV source The options are Input 3 or Input 2 Instrument Assignments This menu option will allow the user to Instrument Assignments _ set up the slave instruments for the 9120 All devices on the same slave port ined a ml UR sve t must utilize the same protocol Instrument 2 Honeywell UDC3300 3 On SI An address of zero 0 will disable Instrument 3 the instrument ra Some controllers AC20 for example Game can provide dual functions atmosphere instrument 7 and events and must have the same Instrument 8 address assigned for both Instrument 9 Instruments The 9120 unit breaks down the instruments into three different types i atmosphere temperature and event The atmosphere instruments are listed with a blue background The temperature instruments are listed with a pink background The event instruments are listed with a yellow background The following is the list of instruments available as slave ins
95. utton will display the second screen zero span calibration for the user calibration begin here for only calibrating the inputs terminals 27 32 cold junction will be completed as a final step 4586 9120 With Touch Screen Interface Page 61 of 80 SSi 9120 Touchscreen Interface Calibration Zero Input 1 Range 1 Enter zero voltage mw 10 a Calibrate Span Input 1 Range 1 Enter span voltage sugg 1000 m y Calibrate Current input value 1257 9441 3m idle i lt Back Next gt In the Zero Input 1 Range X section enter the zero voltage and click on the Calibrate button This will calibrate the zero range In the Span Input 1 Range X section enter the span voltage that you are sourcing in and click on the Calibrate button This will calibrate the span range Clicking on the Next gt button will display the third screen for the user calibration Zero Span input 2 Clicking on the lt Back button will display the previous screen Calibrate the zero span range for input 2 and click on the Next gt button to continue to the fourth screen Zero Span for input 3 Clicking on the lt Back button will display the previous screen Calibrate the zero span range for input 3 and click on the Next gt button to continue to the fifth screen Zero Span Output 1 Clicking on the lt Back button will display the previous screen To calibrate the zero span range for Calibratio
96. vasecconsuccecensesssascsses 55 Durex ct 57 Relay Assignimerits edere O 58 AE EA AAA tM SM 59 4586 9120 With Touch Screen Interface Page 3 of 80 SSi 9120 Touchscreen Interface bcm 60 User Calibratior E ee eredi eei NET age e e a eese des 61 dulse ilqcubnere ER 62 Alternate PID Setup 1 rS veo poo r ene e o esearon SY SUNNY R Ee Ep UP EN ba FEES R NENNEN E REPE EN UR OR Se dep ias 63 RPS ConfigUratiON me L 8 64 Aux Input Module Offset Correction ssssssccccceccccccccsssnssssssceeseeccececcccccesssssseseseeceecescceoeessseees 64 Section 3 9120 Web P g s eter ee plene vs ee eoru ea no nee e yea a eae epa aee ee aka eee eet au carenado 66 Appendix A PID Loop Factory Default Configurations 4 eee e eee eese eee eniin nnn nnn 71 Appendix B Changing the Date Time on the Touchscreen oooomomommoccccccnnnccnncccncan cnn conos 74 Appendix C Typical Electrical Drawing eee esee eese eese eene eene nens nannte nauta sees suas aas 75 Appendix D Sp re Parts ied eee eie ero eee eee ee leyes qe KKE deua eyes KERE Dok aene resa uec or cede ico 76 Appendix E Installing SD Recorder eee eee esee eese esee seen nine naa saa n sehn anta sess ssa an 77 Appendix F Flash Card Management esee eee esee essen sees seen aaa teen assa states e
97. w the user to change the value Burnoff Interval The amount of time between the beginning of one burnoff and the beginning of the next scheduled burnoff measured in minutes Clicking on the value will allow the user to change the value Burnoff Minimum Millivolts 4586 9120 With Touch Screen Interface Page 46 of 80 SSi 9120 Touchscreen Interface The minimum measured millivolt tolerance of the probe required to start a burnoff Clicking on the value will allow the user to change the value Burnoff Maximum Temperature The maximum measured temperature allowed during a burnoff If the temperature value is exceeded the burnoff will stop This is done to help maintain the life and the accuracy of your probe Clicking on the value will allow the user to change the value i PID Loop Setu ss Maia id PID is the tuning parameters A A Ae entered for each Process Prop Band 0 for On Off 20 0 K Reset 0 10 Variable loop Rate 0 00 Mode Dual Reverse intor Preset o Prop Band 0 for On Off ycle Time PIPEH Setpoint Change Limit OFF This is the proportional band Low Limit 100 2 RO LESE ob field P Proportional Prop 0 set point stops control yes Band This is a field in which IN 1 high limit shuts down ctrl no IN2 high limit shuts down ctrl no you want to stay around the IN3 high limit shuts down ctrl no setpoint PID auto switch no 5 Switch Point PID 1 gt 2 1200 The range 0 999 0 Switch Point PID 2 73 15
98. when enabled it will not be active until the process variable is within band of the setpoint Example If the SP is 1700 and the band is 10 degrees the alarm will not be active until the PV reaches 1690 The value can be either Yes or No Alarm on delay time This value is the on Delay Time for the Smart Alarm in seconds If the timer is utilized the alarm will not be active until in band and the timer has timed out this is in seconds Example If you select 30 the output will not energize until 30 seconds after the alarm is active Clicking on this value will display an input box from which the user can select a new value Note This value is fixed at No for Alarm 1 4586 9120 With Touch Screen Interface Page 28 of 80 SSi 9120 Touchscreen Interface The range is from 32767 to 32767 seconds Zero SP Blocks Alarm This value will allow a 0 setpoint to block an alarm Vote This value is fixed at No for Alarm 1 The options are either No or Yes Vote Setting this value to Yes will force the Smart Alarm value to be set to No Calibration This option will allow the user to select the input type for the auxiliary analog input boards as well as calibrate the boards Input 1 Input 5 This will set the input type for the selected input The options are T CB 2 5 Volts T CC 1 25 Volts T CE 160 mV T CJ 80 mV T CK 40 mV T CN 20 mV T C NNM 4 20 mA 124Q T CR 4 20 mA 620 T CS T CT Calibration Thi
99. with the 9120 controller Clicking on the value will allow the operator to change the value The range for the passcode is 32767 to 32767 Web Level 2 Code This value is the administrator level passcode for any web based operations with the 9120 controller Clicking on the value will allow the operator to change the value The range for the passcode is 32767 to 32767 Web Change Enable This will either enable or disable the web change feature which will allow changes to be made over the web page for the 9120 controller Clicking on the value will allow the operator to change the value Select either a O Web Change Disable or a 1 Web Change Enable 02 Mode This value will allow the operator to select the oxygen mode Clicking on the value will allow the operator to change the value The options are 9 o with control Monitor Offset log with control Sample Pump Mode This menu option will allow the user to turn the sample pump On or Off For the HP PVT types 9 Carbon Dewpoint Oxygen Millivolt and Redundant Probe there is the option to set a minimum temperature in order for the pump to run See the Minimum Temp Pump Run description below Minimum temp pump run This option will set the minimum temperature for the pump to run if that feature is used AO value will disable the minimum temperature feature Vote The furnace that is being sampled must have its temperature connected to input 3 for the pump minimum temperat
100. ype The following is a list of the options PV 1 retrans Input 1 retrans Loop 1 inc Input 2 retrans Loop 1 dec Input 3 retrans Loop 1 combo PV1 retrans w expo range PV 2 retrans O2 offset log Loop 2 inc SP1 retrans Loop 2 dec SP2 retrans Loop 2 combo DP retrans Disassociation Nit Pot Hydrogen Note If a blank line is displayed DO NOT select it The will only display an error for the output assignment field Offset This is the starting point the Process Variable value at which you get 4 milliamps Clicking on this value will display an input box from which the user can select a new value The range is 32768 to 32767 Range This is a Process Variable value between 4 and 20 milliamps Clicking on this value will display an input box from which the user can select a new value The range is 32768 to 32767 Current Selection This option will display the output option that is currently selected The options are 4 20 mA or 0 20 mA 4586 9120 With Touch Screen Interface Page 57 of 80 SSi 9120 Touchscreen Interface O2 Exponent Range This will set the exponent range for Oxygen The range is O 10 Relay Assignments Relay 1 Relay 8 Relay Assignments v This value will display what the relay is assigned as The value cannot be changed from this menu option Parameter Value Relay 1 loop 2 fwd Note Only some of the relay assignments pem d Relay3 loop 1 fwd can be modified d

Download Pdf Manuals

Related Search

Related Contents

イ吏 用 上 の 芸主 意 (必ずお守りください)  Untitled - Bienvenidos a Protos Lighting  Instruction Manual - Aqua-Quip  Yamaha RX-497 Owner's Manual    Preparación de medios con FlexAct® MP  Bedienungsanleitung (Operator Manual)  open the User Guide - Nestlé Professional Beverages  Betriebsanleitung Operating instructions WISI MINI HEADEND  Eglo RAIANO  

Copyright © All rights reserved. Failed to retrieve file