Intelli-Control V3 - Svenskt Modellflyg
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1. LC Display Ventil Connecting cable Operating keys 12V supply 8 Operating Keys Menu Structure The Intelli Control has three operating keys with the following functions START to start the charging process WS STOP to stop the charging process SET to confirm value settings oe PLUS to set values or to move RIGHT in the menu amp MINUS to set values or to rs move left in the menu LEFT INFO by simultaneously pressing the UP and DOWN keys the Info menu appears Operating the Intelli Control V3 is extremely simple The arrangement of the keys corresponds to the positions of the following menus and functions The Intelli Control V3 is divided into three menu levels In these levels you can select the function using the UP and DOWN keys The menus are always built in a circular form so that by pressing one or other of the keys a number of times you come back to the starting point The key SET STOP starts stops or confirms actions Menu 1 On the first menu level the charging discharging or charge discharge cycles are started using the SET STOP key The keys UP or DOWN are used are used to select the particular charge or discharge programme Menu 2 Settings are made here for battery type sounds number of cycles memory and resetting to the original factory settings Menu 3 his level is exclusively for detailed information on the charging process and can be called up at any time by sim2. STOP key CHARGE START WP c om 0 00 00 AUTOMATIC MODE 7 26V 0 5A AUTO As a result the Intelli Control immediately begins to charge the battery In the first three minutes the battery is carefully measured current swings and the correct current selected automatically The current is set such that a gentle but fast as possible charging takes place Once the battery is fully charged this is recognised by Intelli Control and the charging operation is ended A tone is then emitted and at the top left of the display the charge indicator C for charge is replaced by F for full If the charging is complete you can read off the charging time and the charged capacity in the first line of the display e Discharging Charging If the battery is to be discharged before the charging e g to prevent memory effect or determine the size of the remaining capacity select the charging programme DISCHARGE AUTOMATIC Automatic discharging charging connect Intelli Control to the supply connect the battery press DOWN key then the SET STOP key CHARGE START is DISCHARGE START QS C OMAH 0 00 00 AUTOMATIC MODE AUTOMATIC MODE 7 26V 0 5A AUTO As a result the Intelli Control immediately begins to discharge the battery and a D for discharge appears in the top left corner of the display The discharge current is automatically adjusted so that a gentle but as fast as possible discharging takes place Once the battery is discharged a pause of
3. 1 Fully Automatic Programme only for NiCd Batteries cece 9 9 2 Manual Setting of the Charging Parameters nnn nennen enenen nennen eenn enen ennen enen nnnnn 11 10 ERROR MESSAGES icsssceseseccccscecncesntacetecttacctenstecetenttedetentbeccteuntecctenrbaceteuescetecubectuewued sete cubdvoceuned sete aaa cued 13 11 CHARGING CURRENT RECOMMENDATIONG sccsseeseeeseeseeeeeeeseneseneseneseneseneeseesenesenenenesenesenesenesenenenenenes 13 12 TECHNICAL EXPRESSIONS siaina aaa anaa aa a aAA aa a naaa aAa i aai 14 13 INTELLI CONTROL CHARGING CURRENT TABLE nnee een enneneenneenneenneenneennsennsennsenmennsennmennsennmennvenn 14 14 OTHER MATTERS eos cece sccc ccs cscs cents ccce cnt acca uses ee ee ae cous cubaccudcces todndneadnd area anne 15 15 SAFETY ADVICE I PLEASE TAKE SPECIAL NOTE IN nansnanssansnensnunnnannnennnunnnnnnnennnannnen 16 Dear customer Many thanks for deciding to buy a charger from Simprop electronic Please read carefully through these instructions so that you get to know the functions and get safety advice on its use These instructions describe the device with software version 3 On powering up the Intelli Control the text Simprop Intelli Control V3 appears for 2 seconds 3 Technical Data Input voltage 1 15 VDG Input current ax 12A Output to 25 NiCd NiMH cells 2V to 12V lead acid 3 6V to 11 1V Li lon batteries Charging capacit max 120W Charging current 0 1 to 5A dependent o
4. CHAR 0 31 21 CHAR Charging time DISC 0 28 14 DISC Discharging time 5 5 1 21 ACL 2400 Charge parameter setting for 5 gt C 4 0A D 3 0A manual mode in memory 5 Y 1 CHAR 2123mAh A D gt DISC 2036mAh Data logger CA K These 5 displays are the last 5 A 2 CHAR 2036mAh Q K cahrging cycles with cahrging and gt DISC 1954mAh A discharging capacities and so 5 provide useful assistance in 3 CHAR 2006mAh assessing the battery state gt DISC 1903mAh These memories are reset when the Ss device is disconnected 4 CHAR 1930mAh A gt DISC 1851mAh k CHAR Charging capacity DISC Discharging capacity 5 CHAR 1888mAh X gt DISC 1801mAh With the key oP you can return at any time to the previous menu 9 Operation Charging Discharging The Intelli Control is a device with a large variety of charging and discharging possibilities There are 5 charging programmes each of which can be started from Menu 1 using the SET STOP key Charging programme Menu 1 gt DISCHARGE AUTOMATIC MODE lt Discharge and charge with automatic switch off and automatic parameter setting gt CHARGE AUTOMATIC MODE lt Charge with automatic switch off and automatic parameter setting gt MANUAL CHARGE lt Charge with automatic switch off and manual parameter setting gt MANUAL DISCHARGE lt Discharge with automatic switch off and manual parameter setting gt MANUAL CYCLE lt Multiple 1 to 99 times dischar
5. Simprop electronic ELECTRONIG Walter Claas GmbH amp Co KG SIMPROP gt Eee Ostheide 5 D 33428 Harsewinkel www simprop de Operating Instructions Battery Manager Intelli Control V3 Best Nr 010 103 6 Technische nderungen vorbehalten Technical content subject to change File Manual_IntelliControl_V3_030311 doc 1 Contents Ts CONTENTS 1 zeen ans aezaan 22 2 2 as a dane dend anda a dant dend dan ecn dane denne nd vans ade act wach aan ade ech nad een a dekt 2 25 GENERAL 2 2 2220 sc ee a eS rr gS BD SS oS ES 2 3 TECHNICAL DATA RAA ARAT AA See aca acba ada zee coat ect nce AAL 3 4 SUPPLY VOLTAGE 12V CAR BATTERY OR SUITABLE MAINS ADAPTER nnn annnaneneneneneeeneenneneneenneennen 3 5 CONNECT THE INTELLI CONTROL TO THE 12V POWER SUPPLY cssscsscseeseeeeeeeeeeeeseeseeeeeeeeeeeseneseneeeeeeeeeeen 3 6 WHICH BATTERIES CAN BE CHARGED ccssccseesseeseeeseeeeeeeeeneeeeeeseeseneeeneeeeeeneeseeesenessnesenessnesseeseeesneeseneseneseneeees 4 Te CONNECTING THE BATTERY 540 esin ene ccetecit 20 nn ecto weds cde node ccna AEEA AARAA 4 8 OPERATING KEYS MENU STRUCTURE nanne aneia aandaa aaaea ananena aa aa Ana daa Aaaa a aaa Aaaa aaea 5 8 1 Overview Menu 1 and 2 tee eeen ene eee Ee 6 8 2 Overview INFO Menu Menu 3 sis 4 22 hace 222 ee aeelelieiden 7 9 OPERATION CHARGING DISCHARGING nanne nneenneenneenneenneenneenneenneenneeeneenneneneenneenneenneennnenneennnennnennnennen 8 9
6. alidated claim based on this declaration SIMPROP electronic will either remove the defect in the equipment repair or supply a defect free equipment solely at its own discretion The consumer cannotmake any further claims or interpret further rights into this declaration 3 Period of Validity This declaration is only valid during the claim period and for claims that have been accepted by SIMPROP electronic on the basis of this declaration The claim period is 24 months from the date of equipment purchase by the consumer from a dealer in the Federal Republic of Germany date of purchase it ends however in any case 30 months at the latest after the manufacturing date of the equipment as printed on the device 4 Enforcement is wrongly on this Declaration To establish a claim based on this declaration the following must be sent in at the cost and risk of the consumer e the equipment which is the subject of the complaint detailed description of the claimed defect e the bill delivery note or other suitable documents the original in each case as proof of date and place of purchase The shipment shall be made to the company address above 6 Lapsing of Claim Period If SIMPROP electronic does not acknowledge a properly asserted claim based on this declaration within the claim period all claims based on this declaration lapse 6 months after the time of the assertion not however before the end of the claim period 7 Law Apply
7. atteries are the most common type used in the model field and can be charged and discharged in automatic mode or manually cell type NiCd Nickel Metal Hydride batteries are generally charged discharged using a manual setting cell type NiMH Lead acid batteries are generally charged using the manual setting cell type PB The discharge function is blocked for this battery type as they are very sensitive to 100 discharge mostly with loss of capacity Lithium lon batteries may only be charged using the manual setting cell tape Li lon The discharge function is blocked here too The batteries have a very good capacity weight ratio are however very sensitive and must be handled with great care They can be damaged by overcharging low discharge too large current drain short circuit overheating It is therefore very important that you use the correct settings You can read the description of this in section 9 Operation Charging Discharging 7 Connecting the Battery Please keep to the following sequence when starting e Connect the Intelli Control to the car battery or mains adapter e Stick the banana plugs of the charging cable the right way round black minus red plus into the sockets of the Intelli Control e Connect the battery to be charged and set up using the operating keys e Once the charging is complete always disconnect the charged battery first and then the banana plugs to avoid a short circuit
8. ble has too low cross sectional area We recommend a minimum of 0 75mm Plug internal resistance too high We recommend gold plated contacts Battery has not been charged for some time or has memory effect Wrong battery type connected e g dry batteries lead acid NiMH Battery defective Charging Battery defective process With some transmitters a diode is soldered into the charging cable The diode does broken off prevent charging in the wrong direction but makes discharging impossible Wrong battery type connected e g dry batteries lead acid NiMH 10 9 2 Manual Setting of the Charging Parameters Always check the charging discharging currents allowed by the manufacturer before starting to charge the battery Incorrectly set currents or cell types can damage the battery set it on fire or even cause it to explode Take special care with Li Ion batteries as these are not forgiving of mistakes e Setting the Battery Type Before charging or discharging the battery type must be set or selected from memory e Selection of the Battery from Memory The Intelli Control has ten battery memories following parameters are stored in each memory Battery type NiCd NiMH PB Li lon Number of cells Capacity Charging current Discharge current not for PB and Li Ion The memories are numbered from O to 9 and can be selected from Menu 2 gt SELECT BATTERY The battery settings are shown there in abbreviated form The
9. e ea er Se I a 13 12 Technical Expressions Nickel Metal Hydride Pb Pumbumseedadbattery 13 Intelli Control Charging Current Table The charging discharge currents are automatically limited by Intelli Control in order to prevent an overheating of the device Maximum Maximum charging current discharge current 14 14 Other Matters Manufacturer s declaration in favour of consumers Simprop products are manufactured or sold by Company SIMPROP electronic Walter Claas GmbH amp Co KG Ostheide 5 D 33428 Harsewinkel Should this equipment acquired by a consumer and sold by SIMPROP electronic in the Federal Republic of Germany 13 BGB be defective we undertake to repair the defects in the equipment to the extent as described below This manufacturer s declaration does not affect the claims or legal rights of the consumer in the purchase contract with the seller dealer 1 Extent of the Protection This declaration is only valid when the equipment is unusable or the usability is considerably impaired defect as a consequence of a design manufacturing or material fault already present in the equipment at the time of handing over to the consumer It is not valid especially when the impairment of the equipment s usability is due to natural wear and tear improper use including installation or external influences 2 Consumer Claims Based on this Declaration In the case of a properly v
10. er no circumstances be charged with the automatic programme danger of explosion Protect the Intelli Control against moisture The length of the charging cable should not be more than 25cm as according to CE The use of a car battery is only allowed when the engine is not running Vv VV WV The simultaneous operation of the Intelli Control and a car battery charging device on a car battery is not permitted gt Using an unsuitably stabilised mains adapter can impair the functioning of the Intelli Control and damage it and also damage the battery gt fire and explosion danger gt Defective batteries can be disposed of at your dealer they are special refuse and do not belong in the household refuse gt The charging and discharging of single cells in battery packs should only be made using the current permitted by the manufacturer With larger currents the spring contacts are often damaged 16
11. first place is the number of the memory then follows the battery type and the nominal capacity The second row shows the charging current and the discharge current You can switch between memories using the UP DOWN keys You can select the desired memory using SET STOP key The last selected memory is stored even after the Intelli Control is switched off and is called up when the device is again in operation Examples of several memories 5 NICD 24CL 1300 gt C 5 0A D 2 0A 6 NIMH 4CL 3000 gt C 3 0A D 2 0A 7 PB 12V 6000 gt C 3 2A e Setting Battery Memory Setting the parameters always overwrites the currently selected memory The following parameters can be set for each memory in Menu 2 gt SET BATTERY BATTERY TYPE Battery type NiCd NiMH PB Li Ion BATTERY CELLS Number of cells BATT CAPACITY Nominal capacity of the battery CHARGE CURRENT Charging current DISCH CURRENT Discharge current not for PB and Li Ion e Charging The charging process is started by pressing the SET STOP key with the display MANUAL CHARGE in Menu 1 The battery is then charged using the settings in the current memory When the battery is fully charged the current is automatically switched off and a tone is emitted The sound can be switched off by pressing the SET STOP key e Discharging only for NiCd and NiMH batteries The discharge process is started by pressing the SET STOP key with the display MANUAL DISCHARGE
12. ge and charge with automatic switch off and manual parameter setting When charging batteries it is very important that you as the user know which battery types you are using and which charging currents discharging currents are allowed Intelli Control has ten memories in which you can store ten battery types You can however also set parameters before each charging process When using nicads you also have the possibility of allowing Intelli Control to make all the settings automatic charge More about this in section 9 1 Fully Automatic Programme or section 9 2 Manual Setting of Charging Parameters Get acquainted however first with section 8 Operating Keys Menu Structure Especially the menus 1 and 2 that are used in normal operation 9 1 Fully Automatic Program only for NiCd Batteries The fully automatic programme is only suitable for NiCd batteries NiMH lead acid and Li lon batteries are not to be charged using the fully automatic programme as they could be damaged by incorrectly set parameters with the consequent danger of fire and explosion e CHARGING The fully automatic programme is the simplest way to charge or discharge a battery After connecting the charger to the car battery it is always the fully automatic programme that is preset To start the charging process simply press the SET STOP key Automatic charging connect Intelli Control to the supply connect the battery press the SET
13. in Menu 1 The battery is then discharged using the settings in the current memory and automatically switches off when the battery is discharged and a tone is emitted The sound can be switched off by pressing the SET STOP key Die The discharge end voltage corresponds to 0 85V per cell e Multiple Discharging Charging gt Cycles only NiCd and NiMH batteries he multiple charging cycles are started by pressing the SET STOP key with the display MANUAL CYCLE in Menu 1 The battery is then discharged using the settings in the current memory and re charged How often this operation takes place depends on the setting CYCLE in Menu 2 The number can be set from 1 to 99 A tone is emitted to indicate the end of the cycles The sound can be switched off by pressing the SET STOP key e Data logger Intelli Control stores the last five charging cycles with charged and discharged capacities in the INFO menu Menu 3 This can be accessed by simultaneously pressing the UP and DOWN keys Then use the UP or DOWN key to call up the desired memory See also Overview Menu 3 These displays are of valuable assistance in judging the state of the battery Once the device is disconnected these memories are reset LC display on charging discharging or in cycle Charging or discharging capacity B Battery Check Charging time C Charge C 421mAh 0 15 12 F En mpl Se complete 4 96V 2 52A 43 Charge status in procent Charging vol
14. ing This declaration and the claims rights and obligations resulting therefrom are subject solely to German material law to the exclusion of the standards of international private law and to the exclusion of the UN purchasing law Please note in addition A detailed description of the fault can simplify enormously the search for the fault and assists in reducing the repair costs So please include an extensive fault description with every repair and complaint 15 15 Safety Advice I Please take special note gt When charging or discharging a battery never leave the Intelli Control unsupervised gt In an unfavourable situation e g charging a defective battery overheating of the battery can occur because of incorrect current settings This gives rise to a danger of fire and explosion gt Place the Intelli Control and the battery so that no damage can arise from overheating place the charger and the battery on an electrically non conducting and non combustible surface e g tiles or an a glass plate Do not place the equipment directly in the sun the openings in the housing should not be restricted in any way gt The battery terminals should not make contact with the housing of the charger otherwise a short circuit could occur In the case of a battery short circuit overheating can cause the battery to catch fire with the danger of an explosion gt The following batteries chargeable batteries cells may NOT be cha
15. n the battery voltage Discharge capacit max 20W Discharge current 0 5 to 3A dependent on the battery voltage Discharge end voltage 0 9V per cell only for NiCd and MiMH batteries LCD 2 x 16 characters Dimensions 145 x 92 x 40mm Weight 600 grams 4 Supply Voltage 12V Car Battery or Suitable Mains Adapter The car battery should have a capacity of at least 7Ah As the battery discharges the Intelli Control displays Input Power Low Voltage when the supply voltage drops below 10V Using an unsuitably stabilised mains adapter can impair the functioning of the Intelli Control and even damage it Suitable mains adapters from Simprop 12V 10A Order No 010 101 0 12V 20A Order No 010 114 1 5 Connect the Intelli Control to the 12V Power Supply If a mains adapter is used it should be switched on before connecting up the Intelli Control The red and black insulating ring can be screwed off to allow easier fitting of the pole terminals The Intelli Control is connected the right way round to the terminals of the battery or those of the mains adapter using pole clips red plus black minus Red plus black minus If connected the wrong way round the Intelli Control does not work but is not damaged 6 Which Batteries Can be Charged Each rechargeable battery requires its own charging method Find out exactly what type of battery you want to charge The Intelli Control V3 can charge the following types Nickel Cadmium b
16. rged with this equipment e Batteries that consist of different cells or of new and old cells e Batteries that are built into equipment e Batteries that are electrically in contact with other parts e Batteries with integral charging and switch off devices often in Li Ion batteries e g in mobile phones e Defects mechanically damaged or oxidised batteries e Already fully charged or hot batteries e Battery cells connected in parallel or two batteries simultaneously e Batteries that are not expressly approved by the manufacturer for charging currents that occur with this equipment gt Only Li lon batteries that are expressly declared as drive or receiver batteries can be charged by Intelli Control V3 Li lon batteries with built in charging safety electronics may not be charged using the Intelli Control gt The current automatically set by the device must be monitored in every case If the current is greater than that approved by the manufacturer the charging process must be stopped immediately If not the battery can be overcharged and in an unfavourable situation catch fire or explode gt With manual current setting the charging current may never be set higher than that value approved by the manufacturer gt The setting for the charging current in the Li Ion and lead acid charging programme must correspond to that of the batteries otherwise there is danger of explosion gt Li lon and lead acid batteries may und
17. tage Charging current Discharging current 12 10 Error messages Error message Explanation Possible causes Output Battery Connect error Battery is not correctly connected Break in charging cable or battery defect Input Power Low Voltage Input voltage is smaller as 10 0V Car battery is discharged or mains adapter is overloaded Output Power Over Voltage Battery voltage is too large for the Actual number of cells does not set number of cells agree with the set value Output Power Over Voltage Battery voltage is too low for the set Actual number of cells does not number of cells agree with the set value Output Battery Reverse Polarity Battery voltage is reverse connected Polarity of the charging plug reversed Input Power Over Voltage Input voltage is higher than 15V Mains adapter is wrongly set or 24V supply in the truck 11 Charging Current Recommendations Battery manufacturers are as a rule very careful in any information they issue on charging and discharge currents If one kept to these recommendations the result would be a very long lifetime but a relatively long charging time of about an hour In the following table we would like to give several recommendations that are a good compromise between lifetime and charging time Cell Type Fast Charge Charge Time Discharge current Discharge Time Current approx approx Saft Li lon 2200 Simpr 1 5A Shr AZV OAR Weadacids IN SDR fif
18. three minutes is made The battery is then automatically re charged At the end of the charging a tone is emitted and at the top left of the display the charge indicator C for charge is replaced by F for full If the charging is complete you can read off the charging time and the charged capacity in the first line of the display LC Display during Charging Discharging D Discharge C Charge Charging capacity discharge capacity F End complete 7 C OMAH 0 00 00 Charging time 7 26V 0 5A AUTO Battery voltage Charging current discharge current Automatic Operation Override Intelli Control has as of version 3 an interesting special feature The automatic operation can be as it were overridden using the UP and DOWN keys without interrupting the charging process Pressing one of these keys causes a selection menu for current adjustment to be opened The new desired current value can be entered here Pressing the SET STOP key confirms this current and returns to the charging menu The battery is then charged with this current till the charging is completed Automatic Current Setting The evaluated charging discharging current is dependent on the cell type charging cable plug and socket connection and charged state In case of doubt a lower charging discharging current is always set to prevent damage to the battery The following list gives several hints on avoiding and repairing faults Charge current e Charging ca
19. ultaneously pressing the UP and DOWN keys and be ended by pressing the SET STOP key The individual displays are described in Overview Menu 3 8 1 Overview Menu 1 and 2 Charge Simprop Intelli Control V3 0 Manual Charge OINiCD 6CL 2400 Switch on menu 2 seconds Automatic CHARGE START charging BS AUTOMATIC MODE Men 1 charge discharge GRA A or Discharge Automatic Discharge Guy DISCHARGE START Charge Automatic Mode Multiple or A Pischalge Charge an ey Settting battery gt SET BATTERY charge current discharge current etc Select WS battery Return A Sor A gt MAIN MENU 1 to Manual Charge memory in Meni A Men 2 setting 6 gt Reset Per MEMORY BS 3 Pe Set numb memories cycles a Ww 5 Melodies can be set or switched off 6 8 2 Overview INFO Menu Menu 3 Menu 3 can be called up at any time by simultaneously pressing the UP and DOWN keys and be ended by pressing the SET STOP key amp Q gt IN OUT VOLTAGE Vi Input voltage voltage of the car battery 11 022vi 5 210Vo Vo Voltage of the battery at the output gt CHARGE VOLTAGE Vp maximm charging current peak 5 201Vp 5 190Va Va current charging volatge measured with no current flowing gt DISCH VOLTAGE Vs maximum discharge voltage 5 201Vs 5 190Vc Ve current discharge voltage gt CHAR 2123mAh CHAR Charging capacity DISC 2036mAh DISC Discahrge capacity gt
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