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FP7 PHLS System User`s Manual, WUME-FP7PHLS-03

1. AFPRP2X16D2 59 5 a 15 7 31 5 gt A A e O m EEEREN aa o a p L Q T T T T y L bss esssss e D j Unit mm 7 20 7 4 Dimension Diagram 7 4 3 Slave Unit Compact Type Relay Output Item No AFPRP2Y04R Series E Dimensions AFPRP2Y04R 59 5 18 ARS 31 5 ARRAREE E 0 pi O o t i o e LL 4 e LI
2. Terminal layout and External Internal circuit diagram view TR Transmission O TR T T 2 cable A Puse TR Transformer S Transmission a TR Terminal E cable i A resistance E Terminal resistance selector switch a 3 2 11 co 1 0 24 V wo z Fi Cy XO 24v Fuse DC DC 24voc ET 24V 25A converter ml x Y 24v al Note 1 1 24 V ee 8 Cro f H Load Pea Load Y2 C1 OH abengoagan co 1 Y1 fe Se Load Yo lelete felelelelele a H3 tt r4EkG H e B J Fo z a g z oo Note 1 In order to avoid influence of noise connect the shielded wire of the transmission cable to one functional earth terminal and ground the other functional earth terminal Note 2 For connecting an AC inductive load attach surge absorbers to the both ends of the load For connecting a DC inductive load attach counter EMF absorption diodes to the both ends of the load 7 3 Internal Circuit Diagram Terminal Layout 7 3 4 Slave Unit Compact Type e CON Item No AFPRP2X08D2E Series m AFPRP2X08D
3. Terminal layout and External Internal circuit diagram view TR Transmission TR i 3 3 3 cable J o A Pulse T TR Transformer 5 Transmission TR Terminal C cable yas resistance PA Terminal resistance selector switch 24 V Vsp 24 V fa gt i COC 24vel Fuse DC DC 24V DCE 24 V 2 5A converter XX avy TY 7 24 V ra 24 V NC il NPN output 3 wire sensor if Approx 5 6 K We i ay ae J pl Xn z elelefel Jefe a 24 V 3 7 Fet ee o 24 V 2 a NCo 5 I A e Contact switch i ane Xn Note 1 The power of 24 VDC is output between the and terminals of the input connector from the internal power supply circuit Do not connect any external power supply Note 2 In order to avoid influence of noise connect the shielded wire of the transmission cable to one functional earth terminal and ground the other functional earth terminal Note 3 In the input circuit the maximum current drawable from the internal circuit 24 V DC is 2 A Specifications 7 4 Dimension Diagram 7 4 1 Slave Unit Standard Type Item No AFPRP1 Series E Dimensions AFPRP1X08D2
4. ale Siete en uae eee O tit ni os o eimi A peer A A pt oe Panasonic APPRPROGBD2 A ro Panasonic AFARPN66D2 1 B 5 7 9 no p3 fis 1 B 5 7 g 1 as pS 17 fag 2a 23 25 2729 TR a 24V xo x2 xa x6 TRH a 24V xo x2 x4 x6 xB XA XC XE 2 4 6 8 10 12 14 16 2 4 e 8 10 12 14 16 18 20 22 24 26 28 30 TR 24V x1 x3 X5 X7 LITR pA xa x3 x5 x7 x9 xB xD xF ot 4 e po TTS 8 GSES 2 ee ee ee Cra cou room mo o ma m ee a O a on So o ee es a oe a O He r o o o oe o o o i 5 or os os o7 Os Oe mo oF TOF od o K o 5 A ni 5 e I Panasonic AFPRAWIS6T 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 TR amp 24V vo y2 ya ve ys ya yc YE 2 m e je po fiz p4 pe pe po Jaz pa jae 28 po 6 O m paj x1 x3 xs x7 fa fe vo ve i p v1 v3 v5 7 vo ye vo ve A S E A AFPRP1XY16D2T AFPRP1Y16T m Names and functions of parts 1 Termination resistance selector switch Set to ON when
5. view TR z Transmission O TR i 2 cable V7 A Pulse TR Transformer E Transmission TR Terminal cable resistance Terminal resistance selector switch l CNT o o o o o o o ET 3 2 c1 w 1 o 24 V 24 V Vsp KX 244 Fuse DC DC 24V Det t 24 V 25A converter CY yv 7 af i Note 1 24 V CENE a A G1 Y3 H Load Y2 Load ST Mee es C1 T pE es ee E H i Note 1 i iE BEES EHHE ot FEeteed Y1 g Load vor 1 Load Internal circuit Voy yy Note 1 In order to avoid influence of noise connect the shielded wire of the transmission cable to one functional earth terminal and ground the other functional earth terminal Note 2 For connecting an AC inductive load attach surge absorbers to the both ends of the load For connecting a DC inductive load attach counter EMF absorption diodes to the both ends of the load Specifications E When commons are connected together
6. Unit mm 7 21 Specifications 7 4 4 Slave Unit Compact Type e CON Item No AFPRP2X08D2E Series E Dimensions AFPRP2X08D2E 59 5 9 31 5 ja j Pe A D Gees l pe O J _ J JU fo az i D y 666666666 at i m iH i hw a Unit mm 7 22 Record of changes Manual No Date Record of Changes WUME PHLS 01 Mar 2013 First Edition WUME PHLS 02 Jun 2013 Second Edition Correction in settings of master unit SW2 and SW3 Correction in settings of slave unit dip switch Error correction WUME PHLS 03 Aug 2014 Third Edition Added specifications of transmission cable Correction in settings of slave unit dip switch Corr
7. fi 5588 o e g eeeese 3 2 3 Hard Wiring E Suitable transmission cable Recommended product Shinko Seisen Industry Co Ltd ZHY221PS E Suitable solderless terminal M3 terminal screws are used for the solderless terminal Use the solderless terminal specified below Fork type terminal Round type terminal 6 mm or less 6 mm or less 3 2 mm or more 3 2 mm or more Manufacturer Shape Part no Suitable wires Fork type 1 25 B3A gt J S T Mfg Co Ltd 0 25 to 1 65 mm Round type 1 25 MS3 E Screwing torque for the terminal block 0 5 to 0 6 Nm Installation and Wiring 3 3 Handling of a Slave Unit Standard Type 3 3 1 Clearance E Measures regarding heat discharge e n order to secure clearance for ventilation ensure that the top bottom and sides of the unit are at least 10 mm away from other devices wiring ducts etc ry 10 mm or more 10MM p 10mm or more mme Tor more j ja pappaa lol e eezleeee ST 4 10 mm or more Y e Do not install the unit above devices which generate heat such as heaters transformers or large scale resistors 3 e See the figure below for direction of unit attachment
8. 50 Q Q cia 41 50 Unit mm 7 18 AFPRP1X16D2 Specifications 7 4 2 Slave Unit Compact Type Connector Terminal Block Item No AFPRP2 Series E Dimensions
9. Note 1 The power of 24 VDC is output between the and terminals of the output circuit terminal blocks CN1 and CN2 from the internal power supply circuit Do not connect any external power supply Note 2 The leftmost terminal of the output circuit terminal block CN2 is a N C terminal Do not connect anything Note 3 In order to avoid influence of noise connect the shielded wire of the transmission cable to one functional earth terminal and ground the other functional earth terminal Note 4 For connecting an inductive load attach a counter EMF absorption diode Note 5 In the output circuit the maximum current drawable from the internal circuit 24 V DC is 2 A Specifications m Mixed I O type AFPRP2XY16D2T Terminal layout and External view Internal circuit diagram elelelelelelelelele el eb 2 Neer S Bey 89ABCOD CE F o DiR ceea 2 e O yon Lol ir njoi ajlo Tr Tr an Kok TR Transmission Transmission Contact switch NPN output 3 wire TR i 3 cable PN Pulse lt TR Transformer TR Terminal cable aie resistance mor Terminal resistance s
10. BG aa Gi i E Slave unit terminal block type AFP7PHLSM e Both I O and transmission line can be connected using MP3 screws AFPRP1X8D2 Input 8 points ag ee tere more ls AFPRP1Y16T a E Slave unit compact type Output 16 transistor points s al AFPRP1X16D2 Input 16 points e oe we TS AFPRPIXY16D2T a Input 8 points Output 8 transistor points e Space saving size of W59 5mm x H57 5mm x D40mm e An e CON type input is also available This saves work for wiring AFPRP2X16D2 Input 16 points AFPRP2X08D2E Input 8 points AFPRP2Y16T Output 16 points AFPRP2XY16D2T Input 8 points Output 8 transistor points AFPRP2Y04R Output 4 relay points 1 2 List of System Component Devices 1 2 2 List of Component Units E Master unit Product name Description Model no FPT PHLS maste
11. 3 Scan time of the master unit 220 us 13 75 us x Final slave No 4 Scan time of the CPU unit Varies by the program settings and time Example of calculation When Baud rate 12 Mbps Final slave No 10 and CPU scan time 1ms Input response time 1 ms 29 5 us x 10 220 us 13 75 us x 10 1 ms 2 653 ms E Output response time Response time before signals output through input output refresh by the CPU unit are output from the slave unit are calculated by the following equation Output response time 1 2 3 Models excluding the relay output type 0 5 ms or less 1 Output response time of the slave unit Relay output type OFF ON 10 ms or less ON gt OFF 5 ms or less Baud rate When 12 Mbps 29 5 us x Final slave No Baud rate When 6 Mbps 59 0 us x Final slave No 2 Transmission time of the PHLS system 3 Scan time of the master unit 220 us 13 75 us x Final slave No Startup and Operation of the PHLS System 5 6 6 Troubleshooting Troubleshooting 6 1 Self Diagnosis Function 6 1 1 Operation If an Error Occurs In order to prevent malfunctions at the time of system startup or stop observe the following procedure to start up the PHLS system m Operation of the CPU unit at the time of transmission error Operation mode of the CPU unit at the time of PHLS system transmission error can be set Continue or Stop in the FP7 Configuration
12. 500V AC 1 minute Note 1 I O terminals Between power supply terminals and functional earth terminals I O terminals Between power supply terminals and communication terminals Between communication terminals and functional earth terminals lt Relay output gt 2 300V AC 1 minute Note 1 Between output terminals and power supply terminals Between output terminals and functional earth terminals Between output terminals and communication terminals Between power supply terminals and functional earth terminals Between power supply terminals and communication terminals Between functional earth terminals and communication terminals Between output terminals and output terminals between different commons Note AFPRP2X16D2 should be used within the following voltage range depending on the ambient temperature Voltage V 10 20 30 40 50 55 60 Ambient temperature C 7 1 Common Specifications PHLS Slave unit compact type Connector terminal block Items gt e CON Input type Output type Mixed I O type Relay output AFPRP2X16D2 AFPRP2Y16T AFPRP2XY16D2T AFPRP2X08D2E AFPRP2Y04R lt Connector terminal block e CON gt 100 MQ or more I O terminals Between power supply terminals and functional earth terminal I O terminals Between power supply terminals and communication terminals Between communication terminals and functional earth terminal lt Relay
13. Select the slot where the PHLS master unit is registered and press the Advanced button The PHLS master unit settings dialog box is displayed i W PHLS Master Unit Setting mE End slave No T a Communications retry count 3 9 7 PHLS slave connection wait time 0 0 to 300 sec Save Setting Specify 0 for unlimited wait Select connection slave Read Setting O J01 16 0i 02 03 04 Jos 06 07 08 Elo E10 11 Aji Bliz 14 fis M16 E 17 32 P17 118 19 F 20 21 22 23 E 24 25 26 27 E 2s 29 30 31 32 33 48 E 33 34 35 E 36 37 38 39 40 j41 E 42 43 Elj44 4s 46 47 148 I 49 63 149 50 51 s2 53 54 55 E56 E s7 58 59 leo M e z 63 EJ ALL Enter the slave final address communication retry times and PHLS slave communication waiting time Select the slave to be connected Press OK button The set values become valid when the mode is switched to RUN after downloading the values in a project together with the program 4 3 Configuration Concerning PHLS E Setting item Items Default Setting range Settings End slave No Communications retry count 63 1 to 63 3 to7 Among the slave units to be connected specify the slave number that has the largest value The master unit does not communicate with slaves that have larger values than the above Specify retry times in the case where communication cannot be established between the master
14. 1 Pull out the attachment lever using a flathead screwdriver Alternatively press the lever from the opposite side 2 While pulling up the unit remove it from the DIN rail far a H h 5 _P Push Installation and Wiring 3 4 3 Precautions for Wiring E Internal circuit diagram Examples of the mixed input output unit AFPRP2XY16D2T TR Transmission TR i i 3 E cable PN Pule TR Transformer 5 Transmission j TR Terminal cable PN resistance A Terminal resistance selector switch I 24 V VspP 24 V 2 gt t OOA 24v Fuse Dc DC 2avocLT 24 V 2 5A converter O XXX 2I lA 7 24 V 7 24V Z Contact switch T Xn 7 Approx 5 6 Xn F404 NPN output 3 wire eee sensor Pe 3 NC 24 V O T Relay valve o 5 2 Yn Yn E Display lamp is 77 gt L eH E Wiring the power supply For the purpose of internal circuit driving supply 24 V DC from outside to the 24 V and 24 V terminals These are connected to the terminals and terminals inside
15. PROCEDURE 1 From the menu bar select Debug Force I O functions The Force I O dialog box is displayed Force I O PB comment Type i m dose Key operation PBname Slot No Device Force state Comment Release Input Device 2 Press the Input device button Startup and Operation of the PHLS System The Force I O devices dialog box is displayed f Force I O device Global devices Cx Local devices PB1 Slot No Device type OT direct output zj No 0 0 62F Number of continuous registrations 16 1 32 E Register devices in use only 3 Enter the device type and no slot no and number of consecutive registrations and press the OK button Setting item Setting method Device type Select OT direct output No In accordance with the I O allocation specify the numbers Note that the initial word number is 0 Specify a value subtracting 1 from the relevant slave number Slot No Enter the slot number where the master unit is installed No of continuous Enter the number of input output points to be registered Enter 16 to registrations enable registrations for one slave The registered settings are indicated r Force I O PB comment Key operation PBname Slot No Device Force state Comment a On 1 Ctrl 0 1 OTO OFF Ctrl 1 1 OTI OFF OfF 2 C
16. Surge absorber No Relay socket No 7 8 7 3 Internal Circuit Diagram Terminal Layout 7 3 Internal Circuit Diagram Terminal Layout 7 3 1 Slave Unit Standard Type Item No AFPRP1 Series E Input type AFPRP1X08D2 AFPRP1X16D2 Terminal layout AFPRP1X08D2 1 3 5 7 9 11 13 15 TR amp 24V xo x2 x4 x6 2 4 6 8 10 12 14 16 TR 24V x1 x3 x5 x7 AFPRP1X16D2 3 5 9 11 13 15 17 19 21 23 25 27 29 TRH 24V xo x2 X4 x6 X8 XA XC XE 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 TR 24V x1 x3 x5 x7 X9 XB XD XF Internal circuit diagram Transmission TR cable t TR g meye c Pulse Transmission A Transformer cable Terminal 7 resistance Terminal resistance selector switch Fuse 5 24 V 2 5A i E t DC DC o 2AN DGT 24 V converter o p COM COM 2 a Boa COM K Contact switch Xn Approx 7 5 ki z he U hg COM COM NPN output 3 wire COM Fa sensor Xn Approx 7 5 ki ae K Note 1 In order to avoid influence of noise connect the shielded wire of the tra
17. 16 points Slave No 1 Slave No 2 Slave No 3 X100 to X107 X110 to Y11F Y120 to Y12F Y108 to Y10F E yun 4 SeW The example above indicates a case where the initial word number allocated to the master unit is 10 E O numbers allocated when 4 point type and 8 point type are mixed Because numbers for 16 points are allocated whether the unit is 4 point type or 8 point type numbers from the final allocated I O number to the subsequent slave number become dead E g If X100 to X107 are allocated to a slave No 1 of 8 point type X108 to X10F become dead numbers I O numbers for Slave No 2 start with X110 or Y110 Input Input Output Output 8 points 16 points 4 points 16 points Slave No 1 Slave No 2 Slave No 3 Slave No 4 X100 to X107 X110 to X11F Y120 to Y123 Y130 to Y13F yun selsey The example above indicates a case where the initial word number allocated to the master unit is 10 E O numbers allocated when slave numbers are not consecutive Dead numbers also occur in cases where slave numbers allocated to the connected slaves are not consecutive E g If Slaves No 1 and No 3 are allocated and No 2 does not exist X110 to X11F and Y110 to Y11F become dead numbers Input Input Output 16 points 16 points 16 points Slave No 1 Dead numbers Slave No 3 Slave No 4 X100 to X10F X110 to X11F X120 to X12F Y130 to Y13F Y110 to Y11F yun Jelsey The example above i
18. AFPRP2X08D2E e CON Input 8 points X100 to X107 AFPRP1X16D2 AFPRP2X16D2 Input 16 points X100 to X10F Input 8 points AFPRP1XY16D2T AFPRP2XY16D2T 3 X100 to X107 Y108 to Y10F Output 8 points AFPRP1Y16T AFPRP2Y16T Output 16 points Y100 to Y10F AFPRP2Y04R Relay Output 4 points Y100 to Y103 E Order of allocated I O numbers I O numbers for slaves are allocated in the order of slave numbers specified by the switch on the relevant slave units Input Output Input Output 16 points 16 points 16 points 16 points Slave No 2 Slave No 3 Slave No 4 Slave No 1 X100 to X10F Y110toY11F X120 to X12F Y130 to Y13F pun Jalsey I O numbers for slaves are allocated in the order of slave numbers regardless of the order of connection of the relevant slave units Input Output Input Output 16 points 16 points 16 points 16 points Slave No 2 Slave No 4 Slave No 1 Slave No 3 X100 to X10F Y120toY12F X110 to X11F Y130 to Y13F yun Jalsey 4 5 Unit Settings and Configuration E I O numbers allocated to slaves of the mixed input output type In the case of the mixed input output type consecutive numbers are allocated in the order of Input gt Output E g In the case of a slave with 8 input points and 8 output points X100 to X107 are allocated to Input and Y108 to Y10F are allocated to Output Input 8 points Input Output Output points 16 points
19. J O Vertically installed Horizontally Installed in vertically installed reversed orientation e n order to eliminate any effects from noise emission power wires and electromagnetic devices should be kept at a sufficient distance from the surfaces of the unit 3 4 3 3 Handling of a Slave Unit Standard Type 3 3 2 Attachment Methods E Attachment to the DIN rail 1 Hang the slave unit over the DIN rail 2 Press in the unit E Removal from the DIN rail 1 Pull out the attachment lever using a flathead screwdriver 2 While pulling up the unit remove it from the DIN rail E Installation with screws 2 S as 1 1 washer built in screw Washer size 29mm or less e Tightening torque 0 6 to 1 08Nem M4 tap Model no A mm B mm AFPRP1X08D2 7540 4 4140 4 AFPRP1X16D2 AFPRP1Y16T 128 0 4 41 0 4 AFPRP1XY16D2T Installation and Wiring 3 3 3 Precautions on Wiring E Internal circuit diagram Transmission cable X TR 7 TR 3 Pulse Transmission cable DO A Transformer e Terminal
20. and power is supplied to I O devices E Wiring of the input circuit In the case of contact input or no voltage input connect to the respective input terminals and terminals In the case of an input device that requires power supply e g sensor terminals can be used E Wiring of the output circuit In the case of rated 24 V DC load connect to the respective output terminals and terminals In the case of relay output AFPRP2Y04R power supply for load driving is required As a DC type inductive load attach a counter EMF absorption diode E Wiring of transmission Lines Terminals for connection to the transmission line TR TR and earth terminals should be connected in a daisy chain wiring Avoid T letter wiring or octopus wiring In order to avoid influence of noise connect the shielded wire of the transmission cable to the functional earth terminal on one side and make sure to ground the functional earth terminal on the other side 3 4 Handling of a Slave Unit Compact Type p KEY POINTS e Do not supply power from outside to the terminals and the terminals e Inthe input circuit or the output circuit the maximum current that can be withdrawn from the internal circuit 24 V DC is 2 A REFERENCE In the internal circuit diagram on the previous page a typical example of the mixed input output unit AFPRP2XY16D2T is indicated For specifications of individual slave unit please see 7 3 Internal Circuit Dia
21. current consumption by a unit is as indicated below Make sure that the total consumption including other units is within the power supply capacity to be used on Up to 63 Name Model no Current consumption FP7 PHLS master unit AFP7PHLSM 100 mA or less 2 Names and Functions of Parts Names and Functions of Parts 2 1 FP7 PHLS Master Unit 2 1 1 Names and Functions of Parts Ho Eo ho beeeeal m Names and functions of parts 1 Operation monitor LEDs Shows communication conditions and error occurrence 2 Operation mode switch Used for setting Baud rate and indications of operation monitor LEDs 3 Terminal block for connection to the transmission line Used for connecting transmission cables From each of the two ports one transmission line can be connected 2 1 FP7 PHLS Master Unit 2 1 2 Operation Monitor LEDs E LED indications and their meanings Signs and LED colors Description PWR Blue Turns on when the power is ON 1xn 16xn Indicates the setting status or the communication status of each slave unit Green Depending on settings of the operation mode switch the slave number to be monitored varies COMM Green Turns on while communicating with the slave ERR Red Turns on when an error occurs in communication with the sp
22. on electricity It could lead to an electric shock Use the external devices to function the emergency stop and interlock circuit Connect the wires or connectors securely The loose connection could cause excessive exothermic heat or smoke generation Do not allow foreign matters such as liquid flammable materials metals to go into the inside of the product It could cause excessive exothermic heat or smoke generation Do not undertake construction such as connection and disconnection while the power supply is on It could lead to an electric shock Copyright Trademarks This manual and its contents are copyrighted You may not copy this manual in whole or part without written consent of Panasonic Industrial Devices SUNX Co Ltd Windows is a registered trademark of Microsoft Corporation in the United States and other countries All other company names and product names are trademarks or registered trademarks of their respective owners PLC_ORG Introduction Thank you for buying a Panasonic product Before you use the product please carefully read the installation instructions and the users manual and understand their contents in detail to use the product properly Types of Manual e There are different types of users manual for the FP7 series as listed below Please refer to a relevant manual for the unit and purpose of your use e The manuals can be downloaded on our website http industrial panasonic com ac
23. the slave becomes a terminal unit of the transmission line 2 Operation mode setting switches Used for setting slave numbers Baud rate and output status during error 3 Unit mounting hole Used for mounting with screws 4 Power supply and I O terminal block Used for connecting transmission cables power supply for unit driving and I O devices 5 DIN rail attachment hook Used for attachment to the DIN rail 6 I O circuit operation monitor LEDs Shows ON OFF status of the input circuit or the output circuit 7 POWER LED Turns on when the slave unit power is ON 2 4 2 2 PHLS Slave Unit Terminal Block Type 8 Communication status LED Shows the status of communication with the master unit 2 2 2 Operation Mode Setting Switches Turn off the power supply before making settings or changes OFF H 12 ON 45557 Slide switch ON DIP switch gt Cc 6 OFF ps 2 18 A 9 ys Rotary switch 0 No E Settings of DIP switches H 12 _ON S Seat part Settings C 6 OFF RUENO No Set slave numbers by a combination of the settings of the rotary No switch Refer to the table below 49 Set Baud rate 6 12 12 Mbps 6 6 Mbps T Set the output status when a transmission error occurs c H Hold Outputs are retained C Clea
24. 0 bb cents a a E Oa E EE a EER 3 4 3 3 2 Attachment Methods 000 cecccecccceeeeeteeeeeee ce cess eeeeeeaeeeeeeeeesesensieeeeeeess 3 5 3 3 3 Precautions on Wiring 0 cece eeceeeeeeeneeeeeeeeneeeeeeaeeeeeeaeeeeeeneeeeetieeeeeeaaes 3 6 33 4 APG WINING ards tsreseds tabed ec tie cedeetakoces tana defhadadt cecetatlegs suantede RA 3 7 3 4 Handling of a Slave Unit Compact Type eee ceeeseeeeeeeeeeeeeeeeeeeeeeeeees 3 8 SAV CICALANCE E ated E EE tlie neta t asbel ee 3 3 8 3 4 2 Attachment Methods 20 0 0 ceccceecce cece ee eeeeecae cece eeeeeecacaeeeeeeesessnsaaeeeeeess 3 9 3 4 3 Precautions for Witing 00 2 cece eee ee ee eeneee ee tneeeeetneeeeetneeeeetieeeeeeaa 3 10 3 4 4 Hard Wiring for Connector Terminal BIOCKS 2 ccceeeeeeeeeeeeeees 3 12 3 4 5 Wiring of Connector Terminal BIOCK 0 cccceceeeeeeeteeeeeeeneeeeetnneeeeees 3 13 3 4 6 Hard Wiring for e CON Connector 0 ce ceceeeeeteeeeesieeeeeenieeeeeenieeeerens 3 14 Unit Settings and Configuration cccccccesseeeeeeeeeeeeeeees 4 1 4 1 Switch Settings for Slave Units ce ccccccecceeeceeeeeeeeeeeeeeeeeeseeeeeeeeeeees 4 2 4 1 1 Slave No SettingS o rriaire aia E tetas nae tide 4 2 41 2 Seting Baud Rate ecoin a A Seat bbacdeten RET 4 3 4 1 3 Output Hold Clear Settings during Transmission Error 4 3 4 2 WO NO AllOCAtION cece ccc ecccccccccecceeeeeeeeeceeeceeeeeeeeeeeceeeceeeceeeeeeeeeeeeseeeeeness 4 4 4 2 1 A
25. 1 1473562 4 0 9 to 61 0 mm Orange 3 1473562 4 0 6 to 60 9 mm E Terminal layout for the connector part 4321 Terminal no Terminal name bed i me 2 Ne 3 S 4 Input E Connection method 1 Prepare the cable as illustrated below Do not remove the wire s insulation 2 Insert the wire into the wire inlet of the connector until the end of the wire hits the inner wall 3 Pressure weld the connector using pliers etc 4 Gently pull the wire to check that the wire has been securely welded 3 4 Handling of a Slave Unit Compact Type E Attachment to the slave unit Straightly insert the connector into the input connector part of the unit E5 LK me eles elelelelels aaa HETET E Removal from the slave unit While pressing down the lock release lever on the connector body pull out the connector Lock release lever _ me Erei EEE 24244 3 15 4 Unit Settings and Configuration Unit Settings and Configuration 4 1 Switch Settings for Slave Units 4 1 1 Slave No Settings Slave numbers are used by the master unit to identify slave units For each of the slave units connected to the same master unit specify a unique number between 1 and 63 m How to set slave numbers for a standard type Specify slave numbers using a co
26. 2 Performance Specifications Items Description Transmission system Insulation system Baud rate Synchronous method Two wire half duplex communication Pulse transformer insulation 6 Mbps 12 Mbps Bit synchronization Error detection CRC 12 Transmission distance Total length 200 m 6 Mbps 100 m 12 Mbps Note 1 Connection method Multi drop method Impedance Terminal resistance External interface 100Q Mounted on the product Master unit Terminal block 2 CH Slave unit terminal block type Terminal block Slave unit compact type Connector terminal block Note 1 Configure all the wiring systems using the same type of cable Do not mix different types of cables Note 1 The performance values assume the use of a recommended cable The indicated performance e g Max transmission distance Max slave units may not be available if a recommended cable is not used 7 6 7 2 Common Specifications of Slave Units 7 2 Common Specifications of Slave Units 7 2 1 Input Specifications Compact type Standard type Connector terminal ane block ECON Input Mixed I O Input Mixed I O Input AFPRP1X08D2 AFPRP1X16D2 AFPRP1XY16D2T AFPRP2X16D2 AFPRP2XY16D2T AFPRP2X08D2E Insulation system Optical coupler Non isolated Rated input voltage 24V DC Rated input current Approx 3 mA Approx 4 3 mA Input impedance Approx 7 5 KQ Appro
27. 25 MS3 gt 0 25 to 1 65 mm Fork type 1 25 B3A J S T Mfg Co Ltd Round type 2 MS3 5 1 04 to 2 63 mm Fork type 2 N3A E Screwing torque for the terminal block 0 6 to 0 8N m 3 7 Installation and Wiring 3 4 Handling of a Slave Unit Compact Type 3 4 1 Clearance E Measures regarding heat discharge e In order to secure clearance for ventilation ensure that the top and sides of the unit are at least 10 mm away from other devices wiring ducts etc In order to secure clearance for power supply and transmission cables ensure that the bottom of the unit is at least 50 mm away from other devices 10 mm or more 50 mm or more e Do not install the unit above devices which generate heat such as heaters transformers or large scale resistors e See the figure below for direction of unit attachment O 0 ak i Vertically installed Horizontally installed Installed in vertically reversed orientation e In order to eliminate any effects from noise emission power wires and electromagnetic devices should be kept at a sufficient distance from the surfaces of the unit 3 4 Handling of a Slave Unit Compact Type 3 4 2 Attachment Methods E Attachment to the DIN rail 1 Hang the slave unit over the DIN rail 2 Press in the unit E Removal from the DIN rail
28. 3 Check the operation mode switch on the slave unit and confirm that the slave numbers are specified correctly Troubleshooting 6 2 3 PWR LED Does Not Turn On on the Slave Unit E Situation It is possible that sufficient power is not supplied E Solution Confirm the status in the following procedure aeg PROCEDURE 1 Power off the slave unit and double check the wiring status e g Is there any loose terminal 2 Disconnect the power supply wiring to the other devices if the power supplied to the unit is shared with them If LED on the slave unit turns on following the above step undercapacity of power supply is possible Review the power supply design 6 2 4 If Expected Output Is Not Available E Situation Both hardware reasons e g wiring power supply and software reasons e g program I O allocation are possible E Solution check of the output side Proceed from the check of the output side to the check of the input side y PROCEDURE 1 Check if output indication LED on the slave unit is on If it is on proceed to the next step If it is not proceed to Step 4 2 Check the wiring of the load e g Is there any loose terminal If LED on the slave unit turns on following the above step undercapacity of power supply is possible Review the power supply design 3 Check if the power is properly supplied to both ends of the load If the power is properly supplied to the load the
29. N following power up in the RUN mode or when the mode is switched from PROG to RUN e An error is reported if the time before the slave unit selected in Select slaves to be connected is started up exceeds the specified connection waiting time In this case the ERROR LED on the PHLS master unit turns on e The operation mode of the CPU unit at the time of error varies depending on settings of CPU configuration Select operation when a self test error occurs A unit error occurred Select operation when a self test error occurs A unit error occurred Operation when the time before the slave unit selected in Select slaves to be connected is started up exceeds the specified connection waiting time Stop operation A unit error is reported The CPU unit remains in the PROG mode Continue operation A unit error is reported The CPU unit is switched to the RUN mode E CPU configuration setting Be Setting item Select Programmable Display Programmable display Type 3 Select operation At detection of a DF instruction in the MG RTC error alarm Battery error alarm Enabling duplicated output L T C DT LD K E unit alarm occurred unit error occurred Unit verification error detection Registered unit count mismatch Unit initialization complete wait timeout Unit configuration data target unit mismatch Operation error Bus current error E 1 Bun Save Setting Read
30. Panasonic Wire Saving Field Network PHLS System User s Manual WUME FP7PHLS 03 2014 8 panasonic net id pidsx global Safety Precautions Observe the following notices to ensure personal safety or to prevent accidents To ensure that you use this product correctly read this User s Manual thoroughly before use Make sure that you fully understand the product and information on safety This manual uses two safety flags to indicate different levels of danger WARNING If critical situations that could lead to user s death or serious injury is assumed by mishandling of the product Always take precautions to ensure the overall safety of your system so that the whole system remains safe in the event of failure of this product or other external factor Do not use this product in areas with inflammable gas It could lead to an explosion Exposing this product to excessive heat or open flames could cause damage to the lithium battery or other electronic parts CAUTION If critical situations that could lead to user s injury or only property damage is assumed by mishandling of the product To prevent excessive exothermic heat or smoke generation use this product at the values less than the maximum of the characteristics and performance that are assured in these specifications Do not dismantle or remodel the product It could cause excessive exothermic heat or smoke generation Do not touch the terminal while turning
31. Setting o Setting description Not selected Hold the last value Generate alarm Generate alarm Not allow Select operation based on the memory initialization command R hiitialize hitialize hitialize hitialize hitialize hitialize hitialize Select operation when a self diagnostic error occurs Stop operation Stop operation Stop operation Stop operation Stop operation Stop operation Stop operation Continue operation OK J Cancel initialize CPU configuration menu Unit Settings and Configuration 4 12 9 Startup and Operation of the PHLS System Startup and Operation of the PHLS System 5 1 Startup of the PHLS System 5 1 1 Check Before Turning On the Power In order to prevent malfunctions and accidents check the following items before starting up the system E Items to be checked 1 Check to make sure the various devices have been connected as indicated by the design 2 Make sure settings have been entered so that power supplies will be turned on according to the procedure outlined in section Procedure for Turning On the Power 3 Ensure that the CPU unit is started up in the PROG mode by default 5 1 2 Procedure for Turning On Off the Power In order to prevent malfunctions at the time of system startup or stop observe the following procedure to start up the PHLS system E Procedure for turning on the power 1 Power on I O d
32. al Circuit Diagram Terminal Layout ccceeeeeeeeeeeeeeeeeeeeeeeeees 7 9 7 3 1 Slave Unit Standard Type Item No AFPRP1 Series 7 9 7 3 2 Slave Unit Compact Type Connector Terminal Block tem No AFPRP2 Series icc nith acini aie ellen es 7 12 7 3 3 Slave Unit Compact Type Relay Output Item No AFPRP2Y04R SOMOS coca ial eehiedeawel T E O indeed 7 15 7 3 4 Slave Unit Compact Type e CON Item No AFPRP2X08D2E Series c cccccceeseeeeeeeeeeeeeeseeeeeenseeeees 7 17 Dim nsion Di gr M ssiri Se Sse petra nts dai dnt att at ahs Geen E Eaa 7 18 7 4 1 Slave Unit Standard Type Item No AFPRP1 Series 0 eee 7 18 7 4 2 Slave Unit Compact Type Connector Terminal Block itom NovAEPRP2 Series roreka raean ER EARRAN EEA ARE 7 20 7 4 3 Slave Unit Compact Type Relay Output Item No AFPRP2Y04R SOMES aii R RO eE O E ROE ete ASA 7 21 7 4 4 Slave Unit Compact Type e CON Item No AFPRP2X08D2E Series cccecceseeeeeeeeeeeeeeseteeeeneeeeees 7 22 Table of Contents vi 1 System Configuration and Restrictions on Combination System Configuration and Restrictions on Combination 1 1 Overview of the PHLS System 1 1 1 Function and Operation of the PHLS System E Functions of the PHLS System e The PHLS system is a high speed remote I O system that can be connected to the FP7 series Input output units connected to the network can be controlled by way of the shielded
33. blocks CN1 and CN2 from the internal power supply circuit Do not connect any external power supply Note 2 The leftmost terminal of the input circuit terminal block CN2 is a N C terminal Do not connect anything Note 3 In order to avoid influence of noise connect the shielded wire of the transmission cable to one functional earth terminal and ground the other functional earth terminal Note 4 In the input circuit the maximum current drawable from the internal circuit 24 V DC is 2 A 7 12 7 3 Internal Circuit Diagram Terminal Layout E Output type AFPRP2Y16T Terminal layout and External Internal circuit diagram view TR x Transmission O TR l I 3 cable A Pulse k TR Transformer 5 Trensmission H TR Terminal E cable resistance Pee prym J Terminal resistance selector switch O siame ET 24 V Bea 5i me xX XX 24ve Fuse DC DC a 24vDC 24V 25A __ converter CO AAA av 24 V ae i Relay valve Foen wo F Yn Ly THUG Upset Display lamp P ejejele mae ee a TETTE Relay valve Foe ao Yn a H Display lamp SnI
34. e dl_center manual Unit name or purpose of use Manual name Manual code FP7 Power Supply Unit FP7 CPU Unit User s Manual Hardware WUME FP7CPUH FP7 CPU Unit Command Reference Manual WUME FP7CPUPGR FP7 CPU Unit FP7 CPU Unit User s Manual Logging Trace Function WUME FP7CPULOG FP7 CPU Unit User s Manual Security Function WUME FP7CPUSEC Instructions for Built in LAN Port FP7 CPU Unit Users Manual LAN Port Communication WUME FP7LAN Instructions for Built in COM Port FP7 Extension Cassette Communication RS 232C RS485 type FP7 series User s Manual SCU communication WUME FP7COM FP7 Extension Cassette Communication Ethernet type FP7 series User s Manual Communication cassette Ethernet type WUME FP7CCET FP7 Extension Function Cassette Analog Cassette FP7 Analog Cassette User s Manual WUME FP7FCA FP7 Digital Input Output Unit FP7 Digital Input Output Unit User s Manual WUME FP7DIO FP7 Analog Input Unit FP7 Analog Input Unit User s Manual WUME FP7AIH FP7 Analog Output Unit FP7 Analog Output Unit User s Manual WUME FP7AOH FP7 High speed counter Unit FP7 High speed counter Unit User s Manual WUME FP7HSC FP7 Pulse Output Unit FP7 Pulse Output Unit User s Manual WUME FP7PG FP7 Positioning Unit FP7 Serial Communication Unit FP7 Positioning Unit User s Manual FP7 series Us
35. ecified slave Turns on when an error in communication with the specified slave does not recover ALM Red after retry PHLSM 0 7 8 F ERROR COMM ALARM 2 1 3 Operation Mode Switch E Settings of switches Switch no Settings ON The slave number as specified in the Select a connected slave Status dialog box under the configuration menu of FPWIN GR7 turns on Swi dey by OFF The slave number that is currently communicating turns on monitor LEDs Slave numbers larger than the Max slave number does not turn on Switching becomes possible while the power supply is ON Used for setting slave numbers to be monitored by operation monitor LEDs Switching becomes possible while the power supply is ON swe ene by When SW2 OFF and SW3 OFF Slave No 1 to No 15 SW3 operation When SW2 OFF and SW3 ON Slave No 16 to No 31 monitor LEDS when Sw2 ON and SW3 OFF Slave No 32 to No 47 When SW2 ON and SW3 ON Slave No 48 to No 63 Used for switching Baud rate While the power is ON switching is invalid sw4 Baud rate Settings become valid during the power supply OFF gt ON ON 12 Mbps OFF 6 Mbps 1 0 20 MODE soo 4 0 ON OFF 2 3 Names and Functions of Parts 2 2 PHLS Slave Unit Terminal Block Type 2 2 1 Names and Functions of Parts cr Ae ix TS ie
36. ection in terminal layout of compact type slave unit Please contact Panasonic Industrial Devices SUNX Co Ltd E Overseas Sales Division Head Office 2431 1 Ushiyama cho Kasugai shi Aichi 486 0901 Japan E Telephone 81 568 33 7861 W Facsimile 81 568 33 8591 panasonic net id pidsx global About our sale network please visit our website Panasonic Industrial Devices SUNX Co Ltd 2014 Aug 2014 PRINTED IN JAPAN WUME FP7PHLS 03
37. ed are not turned on as long as their slave numbers are smaller than the final slave number Operation is continued without detecting an error even if such slave units are turned on or off during the RUN mode 4 10 4 3 Configuration Concerning PHLS 4 3 3 Settings and Operations of PHLS Slave Connection Waiting Time Depending on settings of PHLS slave connection waiting time operations following power up or when the mode is switched from PROG to RUN after downloading the FP7 configuration or project as follows E Operation when the connection waiting time is set to 0 e The master unit continues waiting until the slave unit selected in Select slaves to be connected is started up While waiting the PROG LED on the CPU unit flashes During this time the RUN mode cannot be used e The mode is set to RUN when the slave is started up following power up in the RUN mode or when the mode is switched from PROG to RUN E Operation when the connection waiting time is set to 1 to 300 seconds e The master unit continues waiting within the specified range of waiting time until the slave unit selected in Select slaves to be connected is started up During this time the PROG LED on the CPU unit flashes During this time the RUN mode cannot be used e The mode is set to RUN when the registered slave is started up within the specified waiting time The mode can be switched to RUN The mode is automatically set to RU
38. elector switch SANE 24 V Vsp T FP X 24vel Fuse DC DC 24 V 25A converter ad gml 24v AN i 24 V J Approx 5 6 ki xn ee APE Xn 24V Approx sensor 5 6 ka ka 3 NG 24 V 5 es E Rel I S elay valve z yn gt E Yn m fat Display lamp Ex Note 1 The power of 24 VDC is output between the and terminals of the I O circuit terminal blocks CN1 and CN2 from the internal power supply circuit Do not connect any external power supply Note 2 The terminal markings 0 to 7 indicate input numbers and the terminal markings 8 to F indicate output numbers Note 3 The leftmost terminal of the output circuit terminal block CN2 is a N C terminal Do not connect anything Note 4 In order to avoid influence of noise connect the shielded wire of the transmission cable to one functional earth terminal and ground the other functional earth terminal Note 5 For connecting an inductive load attach a counter EMF absorption diode Note 6 In the input circuit or output circuit the maximum current drawable from the internal circuit 24 V DC is 2 A 7 3 Internal Circuit Diagram Terminal Layout 7 3 3 Slave Unit Compact Type Relay Output Item No AFPRP2Y04R Series E When commons are connected separately Terminal layout and External Internal circuit diagram
39. eleration 9 8 m s X Y and Z axes 10 sweeps each 1 octave mm Shock Based on JIS B 3502 and IEC 61131 2 resistance 147 m s or more X Y and Z axes 3 sweeps each Noise 3 resistance 1 000V P P with pulse widths of 50 ns or 1 us Environment Free from corrosive gases and excessive dust EU Directive applicable EMC Directive EN 61131 2u standard Overvallage Category II or lower category Pollution degree Pollution degree 2 or lower Weight main unit Approx 110 g Approx 140 g Approx 210 g Note 1 Cutoff current 5 mA This excludes the protective varistor Factory default setting Note 2 Power supply terminal and functional earth terminal of the control unit Specifications PHLS Slave unit compact type Connector terminal block Items e CON Relay output Input type Output type Mixed I O type AFPRP2X16D2 AFPRP2Y16T AFPRP2XY16D2T AFPRP2X08D2E AFPRP2Y04R Current 170 mA or less 40 mA or less 110 mA or less 100 mA or less 85 mA or less consumption Rated voltage 24V DC Operating voltage range 20 4 to 28 8 V DC Operating ambient temperature 0 to 55 C Storage ambient temperature 40 to 70 C Operating ambient humidity 10 to 95 RH at 25 C no condensing Storage ambient humidity Breakdown voltage 10 to 95 RH at 25 C no condensing lt Connector terminal block e CON gt
40. er s Manual SCU communication WUME FP7POSP WUME FP7COM PHLS System PHLS System User s Manual WUME PHLS Programming Software FPWIN GR7 FPWIN GR7 Introduction Guidance WUME FPWINGR7 Table of Contents Table of Contents 1 System Configuration and Restrictions on Combination 1 1 1 1 Overview of the PHLS SySte micckvextestegassrsscdhocves hdvgeesnuecdeaeartauee suedetar eens 1 2 1 1 1 Function and Operation of the PHLS System ec eeeeeeeeenteeeeenees 1 2 1 2 List of System Component Devices ccceceesesencceeeeeeeneeneeeeeeeeeees 1 4 12 400 B o E ONAT EA Saket ee ee ov ek ae ade 1 4 1 2 2 List of Component Units cccccccceeeeeeeeee cece ee eeeeeeaeceeeeeeesesetnaeeeeeneees 1 5 1 2 35 Selection Of GableSessecec ee Siete tweet eevee ate ee 1 5 1 3 Restrictions ON Combination 0 ce cece cee eeseeeeeseeeeeeueeeaeeeeeeeneneeeens 1 6 1 3 1 Restrictions on Transmission Lines ccc cccsceeececsee cesses ee eeesaueeeeeeaaes 1 6 1 3 2 Restrictions on Terminal Units 00 ccc es cece eecesee ee esse ee eeeeeeeeeeeas 1 7 1 3 3 Restrictions on Transmission Distance cccccccee cece ce eeeeeseeeeeeeeeeeeeeeas 1 8 1 3 4 Restrictions on Slave Units ccc ccs cee ceseee ee esesueeeeeseeeeeeeenee eens 1 8 1 3 5 Restrictions on Installation of Master Units cece eseeeeeeeeaee 1 8 Names and Functions of Parts ccccssssscssensesese
41. essneees 2 1 2 1 FP7 PHLS Master Unit ccc ceccceecee eee eeeeeeeeseeseeeseeeseeeeaeeeas 2 2 2 1 1 Names and Functions of Parts ccc cc cecceseee ee eeesaeee sees ee eeeeeeeeeeeeaa 2 2 Z2 1 2 Operation Monitor LEDS sii aeniea aa aaa a eaaa aa aaiae 2 3 2 1 3 Operation Mode SWiItch ccccceeceeeeeeecceeeeeeeeeeecceeeeeeeeeeseseenieeeeeeeeetes 2 3 2 2 PHLS Slave Unit Terminal Block Type cccccecceeeceeeeeeeeeeeeeeeeeeeeeees 2 4 2 2 1 Names and Functions of PartSie msie esna a a E eens 2 4 2 2 2 Operation Mode Setting Switches ec cceeeeeeeeeeeneeeeeeneeeeeeneeeeeeaaes 2 5 2 3 PHLS Slave Unit Compact Type ccccccccccccccececeeeeeeeeeeeeeeeeeeeeeeeteeees 2 6 2 3 1 Names and Functions of Parts cece cecccsseeeeccesaueeeeeeseeeeeeeeeeeeas 2 6 2 3 2 Operation Mode Setting Switches 0 ec ceeceeeneeeeeeneeeeeeneeeeeeneeeeeeaaes 2 8 Table of Contents Installation and Wiring ccceceeeeeeeeeeeeeeeeeeeeeeeeeeeeneeeees 3 1 3 1 Installation Environment and Handling of Environment 0 ee 3 2 3 2 Installation and Wiring of the Master Unit 3 3 3 21 Installation 4 aes A SaaS es 3 3 3 222 WIIN aiid dean tae Seve Grteerett ance Ain dress namaste ued ete eA aes 3 3 i223 Ar WINING e aE E i cele ngnceetedl cbeedancee 3 3 3 3 Handling of a Slave Unit Standard Type ceeeceeeeeeeeeeeeeeeeeeeeeees 3 4 3 31 CIC ALANCErtiahictheed satee hateettes Meek 00
42. etter wiring or octopus wiring Example of correct connection Master unit Example of T letter wiring and octopus wiring Slave unit 1 3 Restrictions on Combination 1 3 2 Restrictions on Terminal Units eA master unit has two ports For both ports the master unit should always be a terminal unit A master unit cannot be connected in the middle of a transmission line Correct connection Example using Port 1 Terminal unit Terminal unit u U Slave unit Correct connection Example using Port 1 and Port 2 Terminal unit Terminal unit Terminal unit O Connection where the master unit is not a terminal unit Terminal unit Terminal unit U System Configuration and Restrictions on Combination 1 3 3 Restrictions on Transmission Distance Transmission distance refers to the length of a single transmission line 31 or 32 units units 31 or 32 units Slave unit Max transmission distance 100 m with 12 Mbps 200 m with 6 Mbps 1 3 4 Restrictions on Slave Units E Max number of connectable slave units e Up to 63 slave units can be connected to one master unit e Up to 32 slave units can be connected to one transmission line 1 3 5 Restrictions on Installation of Master Units E Max number of installable master units Up to 16 FP7 PHLS master units can be controlled by the FP7 CPU unit E Restrictions based on current consumption Internal
43. evices connected to the PHLS slave unit Power on the PLHS slave unit Power on FP7 where the PHLS master unit is installed Power off FP7 where the PHLS master unit is installed 2 3 E Procedure for turning off the power 1 2 Power off the PLHS slave unit 3 Power off I O devices connected to the PHLS slave unit 5 2 Pre Operation Checks Before Switching to the RUN Mode 5 2 Pre Operation Checks Before Switching to the RUN Mode 5 2 1 Check of Communication Status e While the slave unit and the master unit are communicating normally the COMM LED flashes The numbers of the connected slaves can be confirmed by checking the operation monitor LEDs of the master unit e Check that the COMM LEDs on the master unit and all the slave units are turned on Subsequently check that the numbers of the connected slaves are correct by checking the operation monitor LEDs of the master unit REFERENCE e For the operation monitor LEDs of the master unit please see 6 2 What to Do If an Error Occurs e If there is abnormality e g ERR LED or ALARM LED is turned on please see 6 2 What to Do If an Error Occurs 5 2 2 Check of Output Status The output status of the PHLS system can be checked using the tool software FPWIN GR7 E Setting method In the following procedure it is assumed that the tool software FPWIN GR7 has already been started up and the PHLS master unit is already allocated in the I O map
44. gram Terminal Layout 3 11 Installation and Wiring 3 4 4 Hard Wiring for Connector Terminal Blocks E Suitable wire Transmission cable Item Specifications Classification Two wire shielded twisted pair cable Conductor size AWG 22 Characteristic impedance 100 Q Insulator Cross linked formed polyethylene Recommended Cable ZHY221PS manufactured by Shinko Seisen Industry Co Ltd Note 1 Configure all the wiring systems using the same type of cable Do not mix different types of cables The indicated performance e g Max transmission distance Max slave units may not be available if a recommended cable is not used E Recommended cable transmission cable ZHY221PS manufactured by Shinko Seisen Industry Co Ltd E Suitable wire Power supply and I O Name sd Connector terminal block type Relay output type AWG24 to 16 Copper strand wire Rated temperature 60 to 75 C ESA ET Nee ee Rated temperature 60 to 75 C AWG22 to 14 Copper strand wire Rated temperature 60 to 75 C Connector terminal block type Relay output type Power supply terminal block 0 22 to 0 25 N m Communication terminal block Output terminal block 0 5 to 0 6 Nm 3 12 3 4 Handling of a Slave Unit Compact Type 3 4 5 Wiring of Connector Terminal Block 1 Remove a potion of the wire s insulation 7mm 2 Insert wire into terminal hole until it stops Tighten screw c
45. is being reported depends on settings under Select operation when a self test error occurs A unit error occurred in the CPU configuration Select slaves to be connected No check 01 to 63 Turn on the check box for the number of slave to be connected If the slave of the specified number is not connected an error is reported after PHLS slave connection waiting time has passed 4 9 Unit Settings and Configuration 4 3 2 Final Slave No and Settings and Operations Concerning Select Slaves to be Connected e The master unit does not communicate with slave units that have slave numbers larger than the specified final slave number Among the slave units to be connected specify the slave number that has the largest value for the final slave number e The master unit also communicates with units whose check boxes in Select slaves to be connected are not turned on as long as their slave numbers are smaller than the specified final slave number No connection waiting check is conducted for such commutation No error is reported either even if the relevant units are not connected p KEY POINTS e Among the slave units to be connected specify the slave number that has the largest value for the final slave number If this value is excessively large the transmission time will be longer e Please note that slave units are activated even if their check boxes in Select slaves to be connect
46. llocation of the Master Unit in the I O Map cccecseeesereeeeeeeeees 4 4 4 2 2 VO Number Allocated to Slaves c ccccccceceeceeceeceeeeeeeseeeeaeeeeeeeeeeeees 4 5 4 3 Configuration Concerning PHLS ccccccccecceeeceeeeeeeeeeeeeeeeeeeeeeeeeeneeees 4 8 4 3 1 Settings Using Tool Software FPWIN GR7 ccccceeeeeeeeeeeeeeeeeeeeees 4 8 Table of Contents 4 3 2 Final Slave No and Settings and Operations Concerning Select Slaves t be CONNECtEG ccs eth ee ec eceeeta oe ar fete eaa eaa 4 10 4 3 3 Settings and Operations of PHLS Slave Connection Waiting Time 4 11 5 Startup and Operation of the PHLS System 5 1 5 1 Startup of the PHLS System isc cscsd teacmccecpee capes Ie deieceed uaaaenac dec cagebceoeed 5 2 5 1 1 Check Before Turning On the Power cceceeeceeeeeeeeeeeeteeeteeneeeeeeeaees 5 2 5 1 2 Procedure for Turning On Off the Power eee eeeeeeeeeeeeteeeeeeaeees 5 2 5 2 Pre Operation Checks Before Switching to the RUN Mode n 5 3 5 2 1 Check of Communication Status 0 cccccceececceeeeeeeeeeeecencaeeeeeeeeeeeees 5 3 5 2 2 Check of Output Status 0 ce cee cece cece ee eeeeceaeceeeeeeeeeseeeeeeeeeeeeennanes 5 3 5 3 Response Times in the PHLS System seeen 5 5 5 3 1 Input Output Response Times ccccceeeeeeeeceeeceeeeeeeeeneaeeeeeeeeeeeenaees 5 5 6 Troubleshooting ssssesssssssnnnnnnnnnnnnnn
47. lock for connection to the transmission line Used for connecting transmission cables The two TR terminals TR terminals and earth terminals are respectively connected inside Names and Functions of Parts 2 3 2 Operation Mode Setting Switches Turn off the power supply before making settings or changes E Settings of switches f Switch part sign Switch no Settings ON OFF 1 2 Set slave numbers in accordance with the sum of the five dip switches i 1 to 63 5 6 7 8 9 10 For example in order to set the total slave number to 10 make settings 8 as follows 16 1 OFF 2 ON 4 OFF 8 ON 16 OFF 32 OFF 32 Used for switching Baud rate 4 6 12 ON 6 M bps OFF 12 M bps Set the output status when a transmission error occurs 3 Cc H C Clear All outputs are turned off H Hold Outputs are retained 1 2 Not used e gE Ae ga ADW OAN gt i t NO BA IN o 2 8 3 Installation and Wiring Installation and Wiring 3 1 Installation Environment and Handling of Environment E Ambient environment Use the unit within the range of the general specifications when installing e Ambient temperatures 0 to 55 C e Ambient humidity 10 to 95 RH at 25 C no condensing e Altitude up to 2 000 m e Location Inside the control board e For u
48. lockwise to fix wire in place E Precautions on wiring The following precautions should be observed to avoid broken or disconnected wires e When removing the wire s insulation be careful not to scratch the core wire e Do not twist the wires to connect them e Do not solder the wires to connect them The solder may break due to vibration e After wiring make sure stress is not applied to the wire e In the terminal block socket construction if the wire is fastened upon counter clockwise rotation of the screw the connection is faulty Disconnect the wire check the terminal hole and then re connect the wire Clockwise Counter clockwise 3 13 Installation and Wiring 3 4 6 Hard Wiring for e CON Connector E Recommended connector and suitable wires Use a connector as prescribed below Panasonic Industrial Devices SUNX Co Ltd Suitable wires Cover color Model AWG Nominal cross Finished outside sectional area diameter Yellow CN EP2 gt 1 0 to 61 15 mm 27 to 20 0 1 to 0 5 mm Orange CN EP3 0 6 to 0 9 mm Tyco Electronics Japan G K Suitable wires covet Part no Nominal cross Finished outside color AWG A sectional area diameter Green 4 1473562 4 1 35 to 61 6 mm Blue 2 1473562 4 1 15 to 61 35 mm Yellow 1473562 4 28 to 20 0 08 to 0 6 mm 1 0 to 61 15 mm Red
49. mbination of DIP switch and rotary switch ne ERs Slide switch H12 ON i p DIP switch B Rotary switch c6 or 20 No DIP switch ON Rotary switch settings and allocated slave numbers E omine EASE ETAB TECTED TETEE ON ON 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ON OFF 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 OFF ON 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 OFF OFF 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 Note Slave No 0 cannot be used m How to set slave numbers for a compact type To each slave number to be allocated an address is provided by adding corresponding bit figures from 1 2 4 8 16 and 32 Switches for the relevant figures are turned on the slave unit E g When a slave number is set to 5 1 and 2 are turned on and the other figures are turned off S o 7 AWW SOBRN 1 No I o O p KEY POINTS e It is recommended to allocate slave numbers using consecutive numbers starting with 1 e Because the PHLS master unit does not communicate with slaves that have numbers larger than the Ma
50. menu of the tool software FPWIN GR7 E Output of the slave unit at the time of transmission error Output of the slave unit can be switched using the operation mode switch on the relevant slave unit REFERENCE For details of settings please see 4 1 3 Output Hold Clear Settings during Transmission Error 6 2 What to Do If an Error Occurs 6 2 What to Do If an Error Occurs 6 2 1 ALM LED Turns On on the Master Unit E Situation It is probable that an error has occurred on the master unit E Solution aeg PROCEDURE 1 Set the CPU unit to the PROG mode and turn off the power supply and then on again on the FP7 system where the master unit is installed If the ALM LED lights again there may be a problem with the unit If the ALARM LED goes out after the power supply is turned off and then on again the problem may have been caused by noise or another temporary phenomenon 6 2 2 ERR LED Turns On on the Master Unit E Situation It is probable that there is an error in the settings of the master unit slave unit and or tool software FPWIN GR E Solution Confirm the status in the following procedure aeg PROCEDURE 1 Check the operation mode switches on the master unit and the slave unit and confirm that the Baud rate settings are consistent 2 Check the FP7 configuration menu in FPWIN GR7 and confirm that the slave numbers of the slave units to be used are consistent with design
51. n the input circuit or output circuit the maximum current drawable from the internal circuit 24 V DC is 2 A Specifications 7 3 2 Slave Unit Compact Type Connector Terminal Block Item No AFPRP2 Series E Input type AFPRP2X16D2 Terminal layout and External Internal circuit diagram view TR Transmission TR t t 8 cable E Pulse TR Transformer E Transmission i TR Terminal cable ER resistance tlelelelelelelelelele moe Terminal resistance selector switch l ist 24 V VsP O es Aube bok F 24 V Ba gt I big Ik X Xx 24v T Fuse DC DC 24V DC 24 V 2 5A converter pee Taan et 24 V ieee ciara as ie Contact switch JE t a pi Approx 5 6 KO Xn a 24V NPN output 3 wire Approx THM pce Sensor 15 6 KO 7 NC Bot E ie r fedee Contact switch T Xn zt Approx 5 6 ki Xn e 24 V wi Approx NPN output 3 wire sensor I 5 6 ko Note 1 The power of 24 VDC is output between the and terminals of the input circuit terminal
52. ndicates a case where the initial word number allocated to the master unit is 10 4 2 I O No Allocation p KEY POINTS e The initial word number of a slave unit should be calculated as follows e Initial word No Slave No 1 Slave word No E g If the initial word number allocated to the master unit is 10 and the slave number is 5 the I O word number allocated to the relevant slave is 14 Item number for Item number for the No of I O 1 0 No the standard type compact type points Input Output AFPRP1X08D2 AFPRP2X08D2E e CON Input 8 points X140 to X147 AFPRP1X16D2 AFPRP2X16D2 Input 16 points X140 to X14F AFPRP1XY16D2T AFPRP2XY16D2T Input 8 points X140 to X147 Y148 to Y14F Output 8 points AFPRP1Y16T AFPRP2Y16T Output 16 points Y140 to Y14F 4 AFPRP2Y04R Relay Output 4 points Y140 to Y143 4 7 Unit Settings and Configuration 4 3 Configuration Concerning PHLS 4 3 1 Settings Using Tool Software FPWIN GR7 Parameters to be used in the PHLS system e g slave unit registration connection waiting time should be set in the tool software FPWIN GR7 E Setting method In the following procedure it is assumed that the PHLS master unit is already allocated in the I O map under the configuration menu neg PROCEDURE 1 2 From the menu bar select Option gt FP7 Configuration In the left pane select I O Map
53. nnnnnnnnnnnnnnnnnnnnnn nnmnnn 6 1 6 1 Self Diagnosis FUNGHON siressa aaie de sted rendre a a aa aeea ea daoa 6 2 6 1 1 Operation If an Error Occurs 0 ecccceceeceeeeeeeeeeeeeeeeeeeeeeeeennaeeeeeeteeennaees 6 2 6 2 What to Do If an Error Occurs ssssssssesrrrerrtrrrrrrttrrtttrrtrrrtrrttrrrrrrrennt 6 3 6 2 1 ALM LED Turns On on the Master Unit cceceeceeeeeeeeeeceeeeeeeeeeteees 6 3 6 2 2 ERR LED Turns On on the Master Unit ccceececeeeeeeeeeecteeeeeeeeeteees 6 3 6 2 3 PWR LED Does Not Turn On on the Slave Unit ccceeeeeeeeeeee 6 4 6 2 4 If Expected Output Is Not Available 0 cececeecececeeeeeeeceeceeeeeeeeeeeeees 6 4 T Specifications aces cere cs cig secs ep cccee dininde aeann aiana 7 1 7 1 Common Specifications cece ceceeceeee cece eeeee eens cece tees seeeeseeeeeeeeeeeeeeeeeees 7 2 7 1 1 General Specifications c cccceceeeeeccceceeeeeeeeeeceeeeeeeeeeseeeenaeeeeeeseeeesaees 7 2 7 1 2 Performance Specifications ccccccccceceeeeeeeceeceeeeeseseceaaeeeeeeeseneesaees 7 6 7 2 Common Specifications of Slave Units 2 0 0 0 ceeeeeeeeeeeeeeeeeeeeeeeeeeees 7 7 7 2 1 Input Specifica ONS aa aeaa a a a aaa T a aa aa Aaa AeA EERE 7 7 Table of Contents 7 3 7 4 7 2 2 Output Specifications Excluding the Relay Output Type 7 8 7 2 3 Output Specifications Relay Output Type ceeeeeeeeeneeeeeenteeeeeees 7 8 Intern
54. nsmission cable to one functional earth terminal and ground the other functional earth terminal Note 2 In the input circuit the maximum current drawable from the internal circuit 24 V DC is 2 A 7 9 Specifications Output type AFPRP1Y16T Terminal layout 1 ki 5 7 9 1 13 15 17 19 21 23 25 27 29 TR gt 24V yo y2 ya v6 ya ya YC YE 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 TR 24V y1 y3 ys Y7 Yy YB YD YF Internal circuit diagram Transmission cable DOCX TR g TR 3 Pulse Transmission cable A Transformer z Terminal a resistance Terminal resistance selector switch Fuse 24 V 2 5A i d L f DC DC 2A VDOT 24 V 7 converter is 1 ys COM When using the internal oah COM power supply Yn pi e g display lam e g display lamp Note 1 x COM Load power supply 24 V DC bal p COM PN D COM COM When using the external a power supply e g relay n mr T Note 1 a Note 1 As an inductive load attach a counter EMF absorption diode Note 2 In order to avoid influence of noise connect the shielded wi
55. output gt Insulation resistance 100 MQ or more Test voltage Between output terminals and power supply terminals SOOV DG Between output terminals and functional earth terminals Between output terminals and communication terminals Between power supply terminals and functional earth terminals Between power supply terminals and communication terminals Between functional earth terminals and communication terminals Between output terminals and output terminals between different commons Based on JIS B 3502 and IEC 61131 2 Vibration 5 to 8 4 Hz half amplitude 3 5 mm resistance 8 4 to 150 Hz constant acceleration 9 8 m s X Y and Z axes 10 sweeps each 1 octave mm Shock Based on JIS B 3502 and IEC 61131 2 resistance 147 m s or more X Y and Z axes 3 sweeps each lt Connector terminal block e CON gt Noise 1 000V P P with pulse widths of 50 ns or 1 us resistance lt Relay output gt 1 500V P P with pulse widths of 50 ns or 1 us Environment Free from corrosive gases and excessive dust EU Directive applicable EMC Directive EN 61131 2 standard Overvoltage category Category II or lower Pollution Pollution degree 2 or lower degree Weight main unit Approx 75g Note 1 Cutoff current 5 mA This excludes the protective varistor Factory default setting Note 2 Power supply terminal and functional earth terminal of the control unit Specifications 7 1
56. pe Terminal Block HARE i a 00000000000 ielelelel lellei a el a EEqEE 4 e CON type 2 6 2 3 PHLS Slave Unit Compact Type m Names and functions of parts 1 POWER LED Turns on when the slave unit power is ON 2 Communication status LED Shows the status of communication with the master unit 3 Mode selector switches Used for setting slave numbers Baud rate and output status during error 4 I O circuit operation monitor LEDs Shows ON OFF status of the input circuit or the output circuit 5 DIN rail attachment hook Used for attachment to the DIN rail 6 Terminal block for connection of the I O circuit CN1 10P CN2 11P Used for connecting I O devices 7 Terminal block for connection of the relay output circuit 7P Used for connecting output devices 8 e CON socket for connection of the input circuit 4P 8 Used for connecting input devices e CON should be used for connection 9 Termination resistance selector switch Set to ON when the slave becomes a terminal unit of the transmission line 10 Terminal block for power supply Used for connecting a unit driving power supply 24 V 11 Terminal b
57. r All outputs are turned off E Switch settings and slave numbers DIP switch ON Rotary switch settings and allocated slave numbers oe 0 1 A4 3 4 5 6 7 e oO A Ee GI oO el ON ON 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ON OFF 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 OFF ON 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 OFF OFF 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 Note Slave No 0 cannot be used 2 5 Names and Functions of Parts 2 3 PHLS Slave Unit Compact Type 2 3 1 Names and Functions of Parts NU ete C lt _ ACCCRCCCCECI bik elelelel PEGE ES ee EEGERE Relay Output type Ley Connector Ty
58. r unit PROCEDURE 1 From the menu bar select Option gt FP7 Configuration In the left pane select I O Map Double click a slot to which the PHLS master unit is to be installed The Unit selection dialog box is displayed 4 In the field for selection of units to be used select Communications and PHLS master unit Unit selection Slot No 1 5em Select unit to use Unit type Communications z Unit name PHL Input time constant 0 Installation location setting Starting word No 10 0 511 Number of input words 63 0 128 Number of output words 63 0 128 Option Exclude this unit from the target for verification Exclude this unit from the target for I O refresh For input words and output words enter the same value as End slave no Press OK button p KEY POINTS e Inthe PHLS system each slave occupies I O numbers for 16 points 4 4 4 2 I O No Allocation 4 2 2 1 0 Number Allocated to Slaves I O numbers allocated to slaves of the PHLS system are determined based on the initial word number of the connected master unit and the slave number E Slave types and allocated I O numbers I O numbers listed below indicate cases where the initial word number is 10 and the slave number is 1 Item number for Item number for the No of I O 1 0 No the standard type compact type points Input Output AFPRP1X08D2
59. r unit tatane unito a he lS eyele AFP7PHLSM E Slave unit Type POA No of I O points Output type Model no Input 8 points AFPRP1X08D2 Teina Serena Input 16 points AFPRP1X16D2 Block Type block M3 Adaa cite Transistor sink type AFPRP1XY16D2T utput 8points Output 16 points Transistor sink type AFPRP1Y16T e CON connector Input 8 points AFPRP2X08D2E Input 16 points AFPRP2X16D2 Compact type A e eTEN eats ete Transistor sink type AFPRP2XY16D2T Output 16 points Transistor sink type AFPRP2Y16T Relay output Output 4 points Relay output AFPRP2Y04R 1 2 3 Selection of Cables Use the cable indicated below E Recommended cables Item Specifications Classification Two wire shielded twisted pair cable Conductor size AWG 22 Characteristic impedance 100 Q Insulator Cross linked formed polyethylene Note 1 Configure all the wiring systems using the same type of cable Do not mix different types of cables Note 2 The indicated performance e g Max transmission distance Max slave units may not be available if a recommended cable is not used E Recommended cable ZHY221PS manufactured by Shinko Seisen Industry Co Ltd 1 5 System Configuration and Restrictions on Combination 1 3 Restrictions on Combination 1 3 1 Restrictions on Transmission Lines E How to connect transmission lines Connect the lines so that there is no branch Avoid T l
60. re is probably an abnormality in the load If the power is not supplied to the load there is probably an abnormality in the unit s output part 4 Monitor the output status using the tool software FPWIN GR7 If the output monitored is turned on there is probably a duplicated output error etc 6 4 6 2 What to Do If an Error Occurs 5 Forcibly turn on and off the relevant output using the forced input output functions of the tool software FPWIN GR7 If the output indicator LED of the slave unit is turned on go to input condition check If the output indicator LED remains off there is probably an abnormality in the unit s output part E Solution check of the input side Clarify the situation in the following procedure a PROCEDURE 1 p KEY POINTS Check if input indication LED on the slave unit is on If it is off proceed to the next step If it is on proceed to Step 3 Check the wiring of the input device e g Is there any loose terminal If LED on the slave unit turns on following the above step undercapacity of power supply is possible Review the power supply design Check that the power is properly supplied to the input terminals If the power is properly supplied to the input terminals there is probably an abnormality in the unit s input part If the power is not supplied to the input terminal there is probably an abnormality in the power supply or the input device Monitor the input
61. re of the transmission cable to one functional earth terminal and ground the other functional earth terminal Note 3 In the output circuit the maximum current drawable from the internal circuit 24 V DC is 2 A 7 10 7 3 Internal Circuit Diagram Terminal Layout m Mixed I O type AFPRP1XY16D2T Terminal layout TR A gt 24V xo X2 X4 x6 Y8 YA YC YE TR 24V x1 x3 x5 x7 va YB YD YF Internal circuit diagram Transmission cable X TR TR l Pulse Transmission cable A Transformer E Terminal 7 resistance Terminal resistance selector switch Fuse 5 24 V 25A si 2E t DC DC 0 ANDO 24 V converter COM COM Eai t Contact switch COM tz K Xn Approx 7 5 kW l Ip COM When using the lt COM internal power supply 90 F e g display lamp Yn a COM amp COM Note 1 As a DC type inductive load attach a counter EMF absorption diode Note 2 In order to avoid influence of noise connect the shielded wire of the transmission cable to one functional earth terminal and ground the other functional earth terminal Note 3 I
62. resistance Terminal resistance selector switch Fuse 24 V 2 5A CE d ele t DC DC 5 2AN DOET 24 N3 R converter COM COM S gt IN le Contact switch E LET EON vik Xn Approx 7 5 kW l I p COM When using the COM internal power supply E ies lt e g display lamp Yn sa COM a COM E Wiring the power supply For the purpose of internal circuit driving supply 24 V DC from outside to the 24 V and 24 V terminals These are connected to the terminals and terminals inside and power is supplied to I O devices E Wiring of the input circuit In the case of contact input or no voltage input connect to the respective input terminals and terminals In the case of an input device that requires power supply e g sensor terminals can be used E Wiring of the output circuit In the case of rated 24 V DC load connect to the respective output terminals and terminals As a DC type inductive load attach a counter EMF absorption diode E Wiring of transmission Lines Terminals for connection to the transmission line TR TR and earth terminals should be connected in a daisy chain wiring Avoid T letter wiring or octopus wiring In order to avoid influence of noise connect the shielded wire of the transmission cable on one side to the functional earth terminal and make sure to ground the functional earth terminal p KEY POINTS e Do not supply power from outside to the terminals and
63. se in pollution degree 2 environment Do not use it in the following environments e Direct sunlight Sudden temperature changes causing condensation e Inflammable or corrosive gas e Excessive airborne dust metal particles or saline matter e Benzine paint thinner alcohol or other organic solvents or strong alkaline solutions such as ammonia or caustic soda e Direct vibration shock or direct drop of water e Influence from power transmission lines high voltage equipment power cables power equipment radio transmitters or any other equipment that would generate high switching surges 100 mm or more m Handling Do not touch connector pins directly to prevent static electricity from causing damage Always rid yourself of any static electricity before handling this product 3 2 Installation and Wiring of the Master Unit 3 2 Installation and Wiring of the Master Unit 3 2 1 Installation For installation of the master unit please see the FP7 CPU Unit Users Manual Hardware 3 2 2 Wiring Respectively connect TR and TR of the PHLS master unit with TR and TR of the PHLS slave unit Connect the shielded wire of the transmission cable to the functional earth terminal of the slave unit PHLS master unit PHLS slave unit ETA amena aa ga aa O 1 30 so 70 0 80 o 0 PHLSM l F RT COMM ALARM
64. status using the tool software FPWIN GR7 If the input monitored is off there is probably an abnormality with the unit s input part Modify the program if the input monitored is on If the input device is a two wire sensor influence of leaked current is possible When the program is to be reviewed check the following points 1 Check if output specifications are rewritten e g duplicated output use 2 Check if the program flow has been changed due to an MCR command JMP command or other control commands 3 Check if the I O map allocation agrees with the actual mount status Troubleshooting 6 6 l Specifications Specifications 7 1 Common Specifications 7 1 1 General Specifications PHLS master PHLS slave unit standard type Items unit Input type Output type Mixed I O type AFP7PHLSM AFPRP1X08D2 AFPRP1X16D2 AFPRP1Y16T AFPRP1XY16D2T Internal current consumption 85 mA or less with 24 V pune P 100 mA or less 150 mA or less 75 mA or less 120 mA or less consumption Rated voltage 24V DC Operating i 20 4 to 28 8 V DC voltage range Operating ambient 0 to 55 C temperature Storage ambient 40 to 70 C temperature Operating ambient 10 to 95 RH at 25 C no condensing humidity Storage ambient 10 to 95 RH at 25 C no condensing humidity lt PHLS Master unit gt 500 V AC 1 minute Note 1 Between Communication channel 1 and power
65. supply terminals Functional earth terminals Note 2 Between Communication channel 2 and power supply terminals Functional earth terminals Note 2 Breakdown Between Communication channel 1 and Communication channel 2 voltage lt PHLS Slave unit gt 500V AC 1 minute Note 1 I O terminals Between power supply terminals and functional earth terminals I O terminals Between power supply terminals and communication terminals Between communication terminals and functional earth terminals 7 2 7 1 Common Specifications PHLS master PHLS slave unit standard type Items unit Input type Output type Mixed I O type AFP7PHLSM AFPRP1X08D2 AFPRP1X16D2 AFPRP1Y16T AFPRP1XY16D2T lt PHLS Master unit gt 100 MQ or more Between Communication channel 1 and power supply terminals Functional earth terminals Note 2 Insulation Between Communication channel 2 and power supply terminals Functional earth terminals Note 2 resistance Between Communication channel 1 and Communication channel 2 Test voltage lt PHLS Slave unit gt ae Re 100 MQ or more I O terminals Between power supply terminals and functional earth terminals I O terminals Between power supply terminals and communication terminals Between communication terminals and functional earth terminals Based on JIS B 3502 and IEC 61131 2 Vibration 5 to 8 4 Hz half amplitude 3 5 mm resistance 8 4 to 150 Hz constant acc
66. the terminals e Inthe input circuit or the output circuit the maximum current that can be withdrawn from the internal circuit 24 V DC is 2 A 3 3 Handling of a Slave Unit Standard Type REFERENCE In the internal circuit diagram on the previous page a typical example of the mixed input output unit AFPRP1XY16D2T is indicated For specifications of individual slave unit please see 7 3 Internal Circuit Diagram Terminal Layout 3 3 4 Hard Wiring E Suitable wire Transmission cable Item Specifications Classification Two wire shielded twisted pair cable Conductor size AWG 22 Characteristic impedance 100 Q Insulator Cross linked formed polyethylene Note 1 Configure all the wiring systems using the same type of cable Do not mix different types of cables The indicated performance e g Max transmission distance Max slave units may not be available if a recommended cable is not used E Recommended cable transmission cable ZHY221PS manufactured by Shinko Seisen Industry Co Ltd E Suitable wire Power supply and I O Item Specifications Conductor size AWG22 to 14 Rated temperature 60 to 75 C E Suitable solderless terminal M3 terminal screws are used for the terminal The following suitable solderless terminals are recommended for wiring to the terminals Manufacturer Shape Part no Suitable wires Round type 1
67. trl 2 1 OT2 OFF ae Ctrl 3 1 OT3 OFF l Baai ae i Tok o Release Ctrl 5 1 OT5 OFF Omes 1 ors OFF Ctrl S 1 OT OFF Ctrl 8 1 OT8 OFF Delete Ctrl 9 1 OT9 OFF Ctrl A 1 OTA OFF Ctrl B 1 OTB OFF Ctrl C 1 OTC OFF Se 4 w r 16 contacts were registered with the PLC 4 Select Output and press the ON or OFF button The settings are output to the specified slave unit The process above can also be carried out by pressing lt Ctrl gt key Number key 5 In order to cancel the force input output press the Release button 5 4 5 3 Response Times in the PHLS System 5 3 Response Times in the PHLS System 5 3 1 Input Output Response Times e The PHLS system undertakes input output processing asynchronously from the I O refresh operation by the CPU unit e Input output response times during use of the PHLS system are specified as follows depending on settings of Baud rate final slave No and scan time of the CPU unit E Input response time Response time before input signals received by the slave unit are incorporated through input output refresh by the CPU unit is calculated by the following equation Input response time 1 2 3 4 1 Input response time of the slave unit 1 ms or less 2 Transmission time of the PHLS Baud rate When 12 Mbps 29 5 us x Final slave No system Baud rate When 6 Mbps 59 0 us x Final slave No
68. twisted pair cable thereby relieving work for input output wiring and saving space 31 or 32 units Up to 63 units 31 or 32 units Max transmission distance 100 m with 12 Mbps 200 m with 6 Mbps e The PHLS system can be handled as an ordinary I O on the FP7 CPU unit thereby dispensing with complicated programming eA fixed time communication method is used This retains a constant scan time even when a transmission error occurs 1 1 Overview of the PHLS System e Key specifications of PHLS Items Description Transmission line Shielded twisted pair cable Baud rate 12 Mbps 6 Mbps Use the switch on the body Transmission scan time 0 03 ms 1 slave 1 86 ms 63slave with Baud rate 12 Mbps Max transmission distance 100 m with 12 Mbps 200 m with 6 Mbps Controllable I O points Max 1 008 points per master unit Slave units Max 63 units per master unit Note 1 Configure all the wiring systems using the same type of cable Do not mix different types of cables Note 2 The figure above indicates performance using a recommended cable The indicated performance may not be available if a recommended cable is not used 1 3 System Configuration and Restrictions on Combination 1 2 List of System Component Devices 1 2 1 List of Units E Master unit Used in combination with the FP7 CPU unit
69. unit and the slave unit An error is detected if communication with the slave cannot be established after retry has been made for the specified times Even if a communication error is recorded communication is automatically restarted once the cause of the error is removed When this happens the Error LED remains in the same status PHLS slave connection waiting time 0 to 300 sec Specify waiting time before communication is established with the slave unit selected in the Select slaves to be connected field following power up The above is valid not only following power up but also when the mode is switched from PROG to RUN after downloading the FP7 configuration or project While waiting for communication with the slave unit the PROG LED on the CPU unit flashes While this LED is flashing the RUN mode cannot be used Once communication with the slave unit is established within this time the CPU unit becomes ready for transition to the RUN mode The unit automatically transits to the RUN mode if power is turned on in the RUN mode or when the mode is switched from PROG to RUN If communication with the slave unit cannot be established within this time the master unit reports an error If the time is set to 0 the master unit continues waiting until communication with the slave unit is established No error is reported Whether the master unit allows transition to the RUN mode while an error
70. x 5 6 kQ Operating voltage range 20 4 to 28 8 V DC Min ON voltage Min ON current 15V 2 mA ATIA Max OFF current 5Y 05 mA Response aC K 1 ms or less i ope 1 ms or less 7 7 Specifications 7 2 2 Output Specifications Excluding the Relay Output Type Compact type Standard type Connector Items terminal block Output Mixed I O Output Mixed I O AFPRP1X08D2 AFPRP1XY16D2T AFPRP2X16D2 AFPRP2XY16D2T Insulation system Optical coupler Non isolated Output type Sink type open collector output Rated load voltage 20 4 to 28 8 V DC Max restricted capacity 0 1 A point ae 0 5A 0 8A 1 6A 0 8A Max inrush current 0 5A ee leakage 0 1 mA or less On state voltage drop 0 5V Response OFF gt ON 0 05 ms or less time ON OFF 0 5 ms or less Surge absorber Zener diode Short circuit protection Off 7 2 3 Output Specifications Relay Output Type Compact type Relay output Output AFPRP2X16D2 Insulation system Relay insulation Rated control capacity 1A 250 V AC resistance load 250 VA 2 A Common 1A 30 V DC resistance load 30 W 2 A Common Min load 0 1 mA 100 mV resistance load Response OFF gt ON 10 ms or less time ON gt OFF 5 ms or less Mechanical Min 20 000 000 operations lifetime Life Al 100 000 times or more Frequency of switching 20 times min
71. x slave number it is recommended to set the Max slave number as small as possible to enable speedy scanning 4 1 Switch Settings for Slave Units 4 1 2 Setting Baud Rate Baud rate of the PHLS system should be set using the operation mode switches on the master unit and the slave unit Make sure that Baud rates of the master unit and all the slave units are consistent Switch position Baud rate 12 12 Mbps 6 6 Mbps 4 1 3 Output Hold Clear Settings during Transmission Error Specify how to handle output at the time of system transmission error Switch position Output operation at the time of transmission error H Hold Output status before the transmission error occurred is retained Cc Clear The OFF signal is output REFERENCE e Turn off the power supply before making settings or changes e For settings of the operation mode switch on the master unit please see 2 1 3 Operation Mode Switch e For settings of the operation mode switch on the Slave unit Standard type please see 2 2 2 Operation Mode Setting Switches e For settings of the operation mode switch on the Slave unit Compact type please see 2 3 2 Operation Mode Setting Switches Unit Settings and Configuration 4 2 I O No Allocation 4 2 1 Allocation of the Master Unit in the I O Map The PHLS master unit should be allocated in the I O map using the tool software FPWIN GR7 m How to allocate the maste

FP7 PHLS System User`s Manual, WUME-FP7PHLS-03

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