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Contents
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3. 8 2 2 1 Connecting the front suspension 8 2 2 2 Connecting the rear suspension 8 2 2 3 Connecting the brake pressure 9 2 2 4 Connecting the 2D Laptime receiver 10 AC DOC_SY KIT SensorOptions 08 000 page 2 13 P 2D Debus amp Diebold Me systeme GmbH Alte Karlsruher Str 8 76227 Karlsruhe www 2d kil system com Tel 49 0 721 944850 Fax 49 0 721 9448529 Preface This documentation contains the necessary information to setup and to work with the 2D kit system In order to achieve the optimum result when working with the 2D Kit System we recommend to read the instructions carefully and follow them step by step Symbols used in the text In the paragraphs highlighted with this symbol you will find tips and practical advice to work with the 2D Kit System In the paragraphs highlighted with this symbol you will find additional information and it is very important that you follow the instructions given Documentation reference 6 The user get an unique item number for an user manual to find further assistance Additional information about manuals datasheets software updates or new calculation files can be downloaded from our homepage The specific download area for the Kit system can be found at http www 2d kit system com gt See Downloads Basic Kit Sensor options
4. www 2d kit system com Art No AC DOC_SY KIT SensorOptions_08 000 modified 01 04 2009 P Een 2D Debus amp Diebold Me systeme GmbH Alte Karlsruher Str 8 76227 Karlsruhe www 2d kit system com Tel 49 0 721 944850 Fax 49 0 721 9448529 Table of content ee 2 SYMBOLS USED IN THE aa an en 1 Basic information of all modules and their 4 2 Av ilable sensor OP ONE 5 2 1 MOUNTING THE DIFFERENT SENSORS nenn 5 2 1 1 Mounting the front suspension 5 2 1 2 Mounting the rear suspension Sensor 6 2 1 3 Mounting the brake pressure senSOr ceeeeeeeeeeseseseeeeeessnnnnnnnnnnsnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnsssnsnnnsnnnnnssnnsssssssnnnnnnn 7 2 2 CONNECTING THE DIFFERENT
5. A F lambda add on Kit 4 stroke with ICH or 2 Deto add on Kit 2 stroke Possible Updates Kit software user manual delivered with the CD SW CD oLLLLL 2 Debus amp Diebold MeBsysteme GmbH Alte Karlsruher StraBe 8 76227 Karlsruhe Tel 49 0 721 94485 0 Fax 49 0 721 94485 29 EMAIL mail 2D datarecording com Homepage http www 2D Datarecording com Homepage http www 2D Kit System com AC DOC_SY KIT SensorOptions 08 000 page 3 13 P Een 2D Debus amp Diebold Me systeme GmbH Alte Karlsruher Str 8 76227 Karlsruhe www 2d kit system com Tel 49 0 721 944850 Fax 49 0 721 9448529 1 Basic information of all modules and their features SY KITSusp_Bike 000 KIT suspension sensor add on This sensor package expands the system for full chassis recording so good balance and drivability are no longer miracles This sensor Kit comes with a 150mm and 75mm high end suspension travel sensor This sensor kit allows to analysing suspension travel and damper speed to set up your bike suspension SY KITPBrake 000 KIT brake pressure add on Very small and lightweight 100 bar pressure sensor to measure front brake usage The Sensor comes with an adapter for easy fitting to the bike brake system For proper suspension setup the brake pressure sensor is a MUST as braking influences the front fork setting most SY KITSens_race 000 KIT sensor add on Special Sensor pac
6. must be equal or even longer than your maximum suspension travel 150mm range is usual for front fork Special mounting kit to fix the upper part of the front suspension senor Special mounting kit to fix the lower part of the front suspension senor The picture above shows a clamp which is designed as a folding ring and offers an easy and parallel sensor support mounting V Please check very carefully that neither the sensor nor the supports will limit the steering angle or might get caught by any cable or line or damage them AC DOC_SY KIT SensorOptions 08 000 page 5 13 P dB Elan 2D Debus amp Diebold Me systeme GmbH Alte Karlsruher Str 8 76227 Karlsruhe www 2d kil system com Tel 49 0 721 944850 Fax 49 0 721 9448529 2 1 2 Mounting the rear suspension sensor Q To measure the suspension travel of the rear wing in some cases for example R6 it is ee impossible to mount the sensor directly parallel to the standard shock So you have to put it somewhere between the rear frame and the wing This causes big differences of usable sensor measure length depending on the location of the of mounting 50 mm or 75mm will work in most cases To avoid water entering the housing please mount the grinder bar down below 300 mm View of the rear suspension sensor linear potentiometer 75mm example mounted at a Yamaha R1 V Also in this case please check very carefully that neither the sensor nor the supports
7. touch any moving parts or might block them Check for maximal and minimal travel AC DOC_SY KIT SensorOptions 08 000 page 6 13 P dB E 2D Debus amp Diebold Me systeme GmbH Alte Karlsruher Str 8 76227 Karlsruhe www 2d kil system com Tel 49 0 721 944850 Fax 49 0 721 9448529 2 1 3 Mounting the brake pressure sensor Q The picture below shows a possibility to fix the pressure sensor to the brake line system m For this a special mounting kit is included in the sensor add on kit which fixes the pressure sensor with a double hollow screw to the main brake cylinder 2D Adapter for brake pressure sensor AC DOC_SY KIT SensorOptions 08 000 page 7 13 P Een 2D Debus amp Diebold Me systeme GmbH Alte Karlsruher Str 8 76227 Karlsruhe www 2d kit system com Tel 49 0 721 944850 Fax 49 0 721 9448529 2 2 Connecting the different sensors 2 2 1 Connecting the front suspension sensor The wires of both suspension sensors are delivered by 2D with the Tyco contact pins already crimped Just insert the individual contacts into the 34pin AMP connector The following table gives you the correct positions for the pins Interface unit 34pin AMP connector 600mm isolated 40mm stripped PUR cable Tyco crimp contacts Pin 10 gt gt see appendix gt gt see appendix 20 Suspension sensors 150mm Front 75mm Rear 24pin AMP connector Front suspension Rear suspension 2 2 2 Connect
8. ing the rear Suspension sensor Technical information Interface unit 34pin AMP connector 1200mm isolated 40mm stripped PUR cable Tyco crimp contacts Pin 11 gt gt see appendix Pin 19 gt gt see appendix Pin 27 gt gt see appendix AC DOC_SY KIT SensorOptions 08 000 page 8 13 P dB Een 2D Debus amp Diebold Me systeme GmbH Alte Karlsruher Str 8 76227 Karlsruhe www 2d kil system com Tel 49 0 721 944850 Fax 49 0 721 9448529 2 2 3 Connecting the brake pressure sensor The wires of the brake pressure sensor are delivered from 2D with the Tyco contact pins already crimped Just insert the individual contacts into the 34pin AMP connector The following table gives you the correct positions for the pins 20 Brake pressure sensor Scale 1 1 500mm isolated 40mm stripped PUR cable Tyco crimp contacts gt gt see appendix AGND black Pin 21 gt gt see appendix 12V red Pin 30 gt gt see appendix AC DOC_SY KIT SensorOptions 08 000 page 9 13 P Een 2D Debus amp Diebold Me systeme GmbH Alte Karlsruher Str 8 76227 Karlsruhe www 2d kit system com Tel 49 0 721 944850 Fax 49 0 721 9448529 2 2 4 Connecting the 2D Laptime receiver The wires of the laptime receiver are delivered by 2D with the Tyco contact pins already crimped Just insert the individual contacts into the 34pin AMP connector The following table gives you the correct positions for
9. kage for racing application Unlike the KITSusp_Bike and KITPBrake equivalents the sensors are not connected directly to the data logger but to a small separate connection box Connection and exchange of sensors is simplified This package includes a 150mm and a 75mm high end suspension travel sensor 1 small and lightweight brake pressure sensor and a Box mini for the connection This sensor kit allows analyzing suspension travel damper speed and brake pressure to set up your bike suspension more properly SY KIT_LR05 000 KIT Laptime Receiver For higher precission in Laptime compared to the GPS Laptimeing the IR Laptrigger receiver is available This receiver will provide 0 0025 sec accuracy in Laptime AC DOC_SY KIT_IR Laptriggerset 000 AC KIT_LT05 000 Laptrigger transmitter KIT System One IR Transmitter is needed on the Pit wall if you use the IR Laptrigger receiver Only one IR Transmitter is needed per Racetrack AC DOC_SY KIT_IR Laptriggerset 000 AC DOC_SY KIT SensorOptions 08 000 page 4 13 P 2D Debus 4 Diebold Me systeme GmbH Alte Karlsruher Str 8 76227 Karlsruhe www 2d kit system com Tel 49 0 721 944850 Fax 49 0 721 9448529 2 Available sensor options 2 1 Mounting the different sensors 2 1 1 Mounting the front suspension sensor The potentiometer has to fitted parallel to the tubes of the fork to give correct values The maximum measure range of the used sensor
10. the pins Technical information Interface unit 34pin AMP connector Cable length 500mm isolated 40mm stripped PUR cable Tyco crimp contacts Signal white Pin 14 gt gt see appendix DGND black Pin 22 gt gt see appendix 12V red Pin 31 gt gt see appendix 20 Laptime receiver You will get a start up reference for the IR laptrigger set transmitter receiver at the 2D KIT system website located in the download area Take a look at AC DOC_SY KIT_IR Laptriggerset 000 AC DOC_SY KIT SensorOptions 08 000 page 10 13 P 2D Debus amp Diebold Me systeme GmbH Alte Karlsruher Str 8 76227 Karlsruhe www 2d kil system com Tel 49 0 721 944850 Fax 49 0 721 9448529 SY KITSusp_Bike 000 KIT suspension sensor add on SY KITSens_race 000 KIT sensor add on Din 1 SPEED1 PUG SV V_Front DOUT oc max 200mA Pressure 5 il 20 protected P AirBox 20V protected Suspension Ain 7 Brake F 0 51 20 protected V_Front Ain 6 Throttle PUES switchable de Lapsignal _ switchable Bike signals PU SV switchable 20V protected ep pepe Ain 5 T Water AC DOC_SY KIT SensorOptions 08 000 page 11 13 0 N 19 55 Jedy 4 A
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