USER MANUAL - Innovative Cleaning Equipment
Contents
1. Metering Tip Color Ounces Gallon Ratios oz gal Turquoise 0 40 320 1 Pink 0 80 160 1 Light Blue 0 95 135 1 Brown 1 30 98 1 Red 1 40 92 1 White 1 85 69 1 Green 1 90 67 1 Blue 2 65 48 1 Yellow 2 95 43 1 Black 4 80 27 1 Purple 6 40 20 1 Gray 6 80 19 1 No Tip 9 20 14 1 Injection rate based on e Chemical viscosity of 1 cp water viscosity 1 cp e Internal air regulator pressure setting of 50 psi 3 4 bar e Medium foam consistency Injection rates will vary if above settings are not used Model No FI CN 15N FI CN 15NK FI CN 15NV AND RELATED PRODUCTS Page 3 of 7 06102014 User Manual 15 Gallon Air Operated Portable Foam Unit for Concentrate Products English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Maintenance Instructions To keep your foam unit operating properly periodically perform the following maintenance procedures Note Before performing any maintenance ensure that the unit has been disconnected from the air and water supply and depressurized according to the After Use Instructions e Inspect the pump P56 P56K P56V for wear and leaks e Inspect all hoses for leaks or excessive wear Make sure all hose clamps are in good condition and properly secured e Replace the filter AFR25 located within the air regulator R25 as needed Clean by unthreading the air regulator bowl ABR25 from the air regulator R25 e Check the chemical meter2. Chemical Requirements Follow all instructions from chemical manufacturer and Material Safety Data Sheet MSDS Air Operated Double Diaphragm Pump Models Offered P56 Polypropylene body with Santoprene diaphragm P56V Polypropylene body with Viton diaphragm P56K Polypropylene body with Kalrez diaphragm Acceptable Products Alkaline cleaners Caustic cleaners Sanitizers and Acids D Limonene may only be used with Kalrez pump Chlorine may only be used with Viton or Kalrez pump DO NOT USE All hydrocarbons Page 2 of 7 06102014 User Manual 15 Gallon Air Operated Portable Foam Unit for Concentrate Products English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Operation Instructions 1 2 3 Verify that the drain plug DP is securely closed Fill the tank with water Open the unit back plate Insert the proper metering tip and connect the chemical intake line to the injector inlet barb P203CT Note Use the included metering tip color chart to determine the appropriate metering tip based on the product and dilution rate you will be using Follow all instructions from chemical manufacturer Fill the chemical container with chemical concentrate Note The unit can hold two FILL iT chemical jugs for example the J2 5BKS 2 5 gallon jug with suction fittings one 5 gallon bucket or another compatible container Connect the chemical intake line to the chemical container Verify that the valve PVCV
3. 34FM at the base of the suction line is open to allow fluid into the suction line With the discharge ball valve HV60 in the closed position plug an air line into the air fitting AP25 Slowly open the discharge ball valve HV60 to begin foaming The discharge ball valve HV60 should be completely open while foaming While the unit is running and discharging product adjust the needle valve NV14Y as needed to regulate the wetness or dryness of the foam following the steps below a Close needle valve completely in clockwise direction b Open needle valve in counter clockwise direction 3 complete turns c Continue to open needle valve in turn increments allowing 30 seconds between adjustments until desired consistency of foam is achieved 10 Close the discharge ball valve HV60 to stop foaming After Use Instructions 1 Disconnect the chemical intake line from the chemical container and connect it to a container of clean water Make sure that the unit tank still contains water Activate the unit and allow it to run for 2 4 minutes or untill all chemical has been flushed from the system 3 Disconnect the air line from the air fitting AP25 Open the discharge ball valve HV60 to relieve any pressure remaining in the system Close the ball valve HV60 after all pressure has been relieved from the system Store the unit with the discharge ball valve HV60 in the closed position
4. HOLE H14B H 1 4 INCH BLUE HOSE GOODYEAR HORIZON Available SSST SCREEN DISC 687 DIA 10 X 10 MESH 020 DIA 300 SERIES S S H34B H 3 4 INCH BLUE GOODYEAR HORIZON HOSE Available SST12HB38 STAINLESS TEE COMBO 1 2in FPT X 3 8 in BARB WITH SSST AND S S MESH H38B H 3 8 INCH BLUE GOODYEAR HORIZON HOSE Available ST80200 VEEJET NOZZLE 80200 HBELF3838 HOSE BARB ELBOW 3 8 BY FPT 3 8 STR38 IL IN LINE STRAINER 3 8 BARB 20 MESH 304 STAINLESS EDPM GSKT HBSS1234 STAINLESS HOSE BARB 1 2 X 3 4 TANK 15N C 15 GALLON CONCENTRATE TANK NATURAL IN COLOR D xo oO D D D m om HBSS1438 STAINLESS HOSE BARB 1 4 MPT X 3 8 BARB TANK 15NC BRKT 14G SS BRACKET FOR TANK 15NC HBSSEL1438 STAINLESS HOSE BARB ELBOW 1 4 INCH NPT X 3 8 HOSE BARB TW916 1 2 INT TOOTH L W 410SS HBSSEL1814 304 STAINLESS ELBOW 1 8 INCH NPT X 1 4 INCH HOSE NONMARKING WHEEL FOR PORTABLE UNITS BARB W387 S S 304 SPRAY WAND 3 8in MPT X 7in LONG THREAD ON HHPB3414 HEX HEAD POLY REDUCER BUSHING 3 4 X 1 4 ONE END HHSB1238 HEX HEAD S S REDUCER BUSHING 1 2in X 3 8 HV60 1 2in STAINLESS BALL VALVE w WELDED NUT Model No FI CN 15N FI CN 15NK FI CN 15NV AND RELATED PRODUCTS Page 7 of 7 06102014
5. LE FOAMER PLATE WITH HINGE W O HOLES DFP7 C 7 INCH FILL CAP POLYPRO BLACK PLPF PIN 302 STAINLESS PORTABLE PLATE HINGE PIN DFP7 F 7 INCH TANK LID FLANGE POLYPRO PVCV34FM PVC VALVE 3 4in FPT X 3 4in MPT DFP7 PIN HINGE PIN FOR DFP7 C amp DFP7 C PW10 3 4in BLACK POLY PRO X 10in FPTBE SCH 80 DFP7 C BL 7 INCH FILL CAP POLYPRO BLUE PANTONE R25 AIR REGULATOR 1 4fpt TWO PORT 1 8fpt TWO PORT DFP7 C GN 7 INCH FILL CAP POLYPRO GREEN PANTONE INCLUDES FILTER AND BOWL DFP7 C RD 7 INCH FILL CAP POLYPRO RED PANTONE ABR25 METAL AIR BOWL for R25 DFP7 C YL 7 INCH FILL CAP POLYPRO YELLOW PANTONE AFR25 AIR FILTER for R25 DP A DRAIN PLUG ASSEMBLY FOR NATURAL PORTABLE UNITS S142058 VS 1 4 20 X 5 8 PHIL TRUSS MACHINE SCREW 18 8 W 516 VIBRASEAL ORANGE PATCH pp FRONT DRAIN PLUG FOR PORTABLE UNIT POLYPRO 5161812 5 16 18 x 1 2 Phil Pan 18 8 DP G FKM LATHE CUT 60 DUROMETER FKM SN1212 1 2in HEX STAINLESS STEEL NIPPLE DP INSERT 304 STAINLESS DRAIN PLUG INSERT SSA14 SS304 MALE FEMALE ADAPTOR 1 4 NPT X 1 4 NPT EC14 2 OETIKER CLAMP 13 8 SSAXLE581858 SS Axle T304 5 8in dia x 18 625 063 2 11 64in F34SS L SS CRIMP FERRULE 1 90inches X 1 5 inches LONG tes a EN omicarivend SSC34 WORM GEAR CLAMP S S 75 1 25 FW14 1 4 X 5 8 OD FLAT WASHER 18 8 PLN SSC38 WORM GEAR CLAMP S S 25 63 FWAX15 FLAT AXLE WASHER SSMESH STAINLESS STEEL MESH 1 ball FWP12 7 8 ID X 1 5 OD X 0 05 THK SSFW SSP12 STAINLESS STEEL AXLE PLATE 2 5 inch X 1 inch 2
6. SEL1438 Available per ft EC14 2 P203CT SSC38 HBELF3838 FWP12 STR38 IL SST12HB38 SSC38 HBSSEL1438 H38B H HHPB3414 Available per ft BACK PLATE ASSEMBLY OPTIONAL COMPONENTS Outside View aki WATER SEPARATOR 30 ft 9 m AIR HOSE ASSEMBLY FWP12 HBSS1234 ITEM NUMBER WS 20CFM ITEM NUMBER AH30 Model No FI CN 15N FI CN 15NK FI CN 15NV AND RELATED PRODUCTS Page 6o0f7 06102014 User Manual 15 Gallon Air Operated Portable Foam Unit for Concentrate Products English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT ITEM NUMBER DESCRIPTION NV14Y FLOW CONTROL VALVE INCLUDES BLACK KNOB AG100 1 5 INCH DRY MODEL 20 DUAL SCALE GAUGE NV14Y HNDL BLACK KNOB FOR NEEDLE VALVE 2839 1 4 AKSS34 SS Anti Kink spring for 3 4 inch hose WITH PIN P203CT PLASTIC INJECTOR KIT INCLUDES INJECTOR INTAKE HOSE FOOT STRAINER AND WEIGHT TIP KIT AKSS34 P SS Anti Kink spring for 3 4 inch hose P56 5700 PUMP WITH SANTOPRENE SEALS INCLUDES HOSE AKSS HPC ANTI KINK STAINLESS STEEL HITCH PIN CLIP BARBS AIR FITTING AND AIR PORT AP25 PLUG 1 4 NPTM AIR FITTING BRASS P56K 5700 PUMP WITH KALREZ SEALS INCLUDES HOSE BARBS AIR FITTING AND AIR PORT AS1 VS 1 4 20 X 1 2 PHIL TRUSS MACH SCREW 19 8 W 516 ORANGE VIBRASEAL PATCH P56V FLOJET G57 PUMP WITH VITON INCLUDES HOSE BARBS AIR FITTING AND AIR PORT 7 INCH HINGED CAP ASSEMBLY INCLUDES BLACK CAP LID FLANGE AND HINGE PIN PLPF B BLANK PORTAB
7. USER MANUAL MODEL NUMBER FI CN 15N FI CN 15NK FI CN I5NV AND RELATED UNITS 15 Gallon Air Operated Portable Foam Unit for Concentrate Products English Original Instructions User Manual 15 Gallon Air Operated Portable Foam Unit for Concentrate Products English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT JA WARNING 0 o 0 Read this manual completely and understand the machine before operating or servicing it Read all instructions before installing or operating unit Always wear appropriate personal protective equipment PPE when operating or servicing unit Always follow all chemical safety precautions and handling instructions provided by the chemical manufacturer and Material Safety Data Sheet MSDS If this unit is modified or serviced with parts not listed in this manual dilution rates may vary or the unit may not operate correctly Never point the discharge wand at yourself another person or any object you do not want covered in chemical Always depressurize unit after use as described in the After Use Instructions Always store unit depressurized with the discharge ball valve in the closed position Do not exceed an incoming air pressure of 100 psi 7 bar Do not exceed a fluid temperature of 100 F 37 C Always flush the unit with fresh water for 5 minutes when switching from an alkaline to an acid or an acid to an alkaline Only use clean and dry air Air must be filte
8. ange is 40 to 80 psi 3 to 5 bar with 5 to 10 CFM 141 6 to 283 3 I min e fthe unit operates at a reduced pressure o Check the air compressor supplying the unit If the Model No FI CN 15N FI CN 15NK FI CN 15NV AND RELATED PRODUCTS pressure is less than 40 psi turn the unit off until the compressor can catch up o Ifthe air supply is 50 psi 3 4 bar or above check the air gauge AG100 which should read near 50 psi 3 4 bar If the air gauge reads more or less than 50 psi 3 4 bar adjust the pressure by turning the knob on the top of the air regulator R25 o If both of the above are okay the stainless steel mixing mesh SS MESH could be plugged Remove and clean it by following the instructions below 1 Be sure the foam unit is not plugged into an air supply and be sure to relieve all stored pressure in the unit by having the ball valve HV60 in the open position 2 Remove the stainless adaptor SSA12 from the tee fitting SST12HB38 3 Remove the screen and the mixing mesh from inside the tee fitting SST12HB38 4 Clean any particles from the mixing mesh and the screen 5 Replace the mixing mesh and then the screen into the back of the tee and screw the stainless adaptor back into the tee It is recommended to use a pipe thread sealant when reinstalling the stainless adaptor back into the tee fitting SST12HB38 If the mixing mesh has a lot of foreign particles in it make sure the strainer STR38 IL i
9. ing tip suction line and strainer for debris and clean as needed e Drain your air compressor tank on a regular basis to help extend pump life An air source with a high moisture content will accelerate pump wear Note If your air source has a high moisture content you may wish to install a water separator WS 20CFM before the unit Troubleshooting Instructions e Check to ensure that the discharge hose is uncoiled properly and that there are no kinks that could obstruct fluid flow e Check the air regulator bowl ABR25 and air filter AFR25 for debris such as water oil or rust particles Clean by unthreading the air regulator bowl ABR25 from the air regulator R25 e If the needle valve NV14Y is open too far the pump P56 P56K P56V may cycle improperly due to lack of air pressure If this occurs close and readjust the needle valve NV14Y as described in the Operation Instructions e Make sure proper foaming chemical and concentration are being used e lf air passes through the pump P56 P56K P56V without cycling the pump needs to be replaced e If solution backs up into the air regulator bowl ABR25 the check valve CV38 needs to be replaced e If foam comes out wet no matter where the needle valve NV14Y is positioned the check valve CV38 may need to be replaced e Check for proper air pressure on the air gauge AG100 The air regulator R25 is factory set at 50 psi 3 4 bar Operating r
10. red and free of moisture or pump life will be diminished If needed install a water separator WS 20CFM before the unit Do not use an air lubricator before the unit PROTECT THE ENVIRONMENT Please dispose of packaging materials old machine components and hazardous fluids in an environmentally safe way according to local waste disposal regulations fog u Always remember to recycle w F hy ell hast all z Specifications and parts are subject to change without notice Model No FI CN 15N FI CN 15NK FI CN 15NV AND RELATED PRODUCTS Specifications HOSE 00 30 feet reinforced hose 3 4 inch inside diameter 9 meters reinforced hose 19 mm inside diameter Foam Output ccceecccssseeecsseeeeeees 20 to 45 gallons minute 75 to 170 liters minute Foaming Distance oeer 25 to 30 feet 7 to 9 meters Dimensions Lengt wsssiiveacsatatcodesaaraneebiaisaicpeteis 28 in 711 mm approximately Width cccceeccceeseccceeceeeeneseeees 19 in 483 mm approximately Height wicsaetcanssinccnaneanalansbianwiandents 35 in 889 mm approximately Weight including discharge hose and wand EMPU senina 70 Ibs 31 6 kg approximately Requirements Compressed Air Pressure Requirements Air regulator R25 is factory set at 50 psi 3 4 bar Operating range is 40 to 80 psi 3 to 5 bar with 5 to 10 CFM 141 6 to 283 3 l min Liquid Temperature ccccceeeee 40 F to 100 F 4 4 C to 37 C
11. s still in place Check the chemical metering tip suction line and strainer for debris or damage Clean or replace as needed To prevent damage to the unit the strainer must always be used Page 4of 7 06102014 User Manual 15 Gallon Air Operated Portable Foam Unit for Concentrate Products English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT TANK ASSEMBLY DFP7 C see parts list for color options AS1 VS TANK 15NC BRKT AS1 VS SSP 12 SSAXLE581858 FWAX15 W15 FWAX15 ir i i lt O lt WW Z HOSE AND WAND ASSEMBLY ITEM NUMBER SSWA38 HA30 30 ft 9 m HOSE ASSEMBLY ZERO TIP FOAM WAND ASSEMBLY ITEM NUMBER H34 30 ITEM NUMBER SSWA38 am HA4BH Available per ft a a Zou HBSS1234 e HBSS1234 HHSB1238 W387 scm ANTI KINK SPRING WITH RETAINING PIN FAN TIP FOAM WAND ASSEMBLY ITEM NUMBER AKSS34 ITEM NUMBER PWA34 ST HV60 SN1212 PW10 ST80200 Model No FI CN 15N FI CN 15NK FI CN 15NV AND RELATED PRODUCTS Page5o0of7 06102014 User Manual 15 Gallon Air Operated Portable Foam Unit for Concentrate Products English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT BACK PLATE ASSEMBLY Inside View HBSSEL1438 NV14Y HBSS1438 HBSSEL1814 P56 BRKT SCREW R25 P56 P56K or P56V SSA14 P56 BRKT TW916 BPS 58SO BPS SSR CV38 AG100 sae HBS
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