USER MANUAL HANDLING COMPONENTS BA-100035
Contents
1. Air supply M5 MON ECH Operating instructions Handling Components gripper GPP GPP 2 ISO 61 Clamping sleeve for proximity switch 6 5 LO Air supply Exhaust throttles D with plug 4 Mm air max 0 M3x6 4x J 46 4 5 min 38 aa Fix F F Fit B min 75 max 871 Stroke 12 Viewt X 21 Gripping jaw DHB 20 0 01 gape M5x12 F 2 O Q E LN N oo E ol lt See gripping force diagram 1 Dimension of jaws closed min and open max 2 Position of proximity switch when jaws fully closed ae 3 Position of proximity switch when jaws fully open Ref No GPP 2 ISO 39817 13 MON ECH Operating instructions Handling Components gripper GPP 2 5 Technical data for gripper GPP 3 GPPI 3 GPP ISO 3 Gripping distance total travel of jaws Gripping distance adjustable opening closing Piston diameter Gripping force F1 F2 Mass moment of inertia Jz Repeatability Opening pressure Weight Operating medium Pneumatic connection Check on end position open closed Opening Closing time Thread for mounting positioners Ambient Temperature Rel humidity Air purity Warranty Maintenance Mounting position Material Noise level mm mm N kgcm2 mm bar kg s C dBA GPP GPPI GPP IS2. M4x9 4x max 70 5 F2 Fo _ _ Fi B min 100 max 1201 Stroke 20 View X 9996 Gripping jaw i 5H8 Max7 See gripping force diagram 1 Dimension of jaws closed min and open max 2 Position of proximity switch when jaws fully closed 3 Position of proximity switch when jaws fully Ref No GPP 3 ISO 45094 open 18 MON ECH Operating instructions Handling Components gripper GPP 2 7 Definition and calculation Mx Fz Ly Fy Lz My F1 2 Lz Fz Lx Mz F1 2 Ly Fy Lx Combined loading Mx My M lt 1 K K2 K3 K1 K2 K3 GPP 1 2 3 1 9 1 9 GPP 2 9 7 5 7 5 GPP 3 22 18 18 F1 2 Gripping force N as gripping force diagram Fy Fz Forces acting N Lx Ly Lz Distances of force application m Mx My Mz Load moments Nm K1 K2 K3 Load limit constants b Load factor MUST NOT EXCEED THE VALUE 1 19 MON ECH Operating instructions Handling Components gripper GPP 3 Commissioning 3 1 Installed position GPP grippers can be installed in any position 3 2 Mounting The GPP GPPI grippers can be mounted quickly and easily by QUICK SET components If no QUICK SET components are used the GPP can be screwed on direct Attachment using bolts or QUICK SET 20 MON ECH Operating instructions Handling Components gripper GPP GPP ISO attachment gripper attachment in compliance with ISO 9409 1 A40 GPP ISO Gripper fixed as per ISO 9409 1 A40 3 3 Operating
3. O RR 20 Operating modes closed open depressurized ss 21 Maintenance OF gripping TOC sri eirin inean asa aip ai planes paEs o 22 Stroke Limitation when Opening GPP GPPI GPP ISO ss 24 Stroke Limitation when Closing GPP GPPI GPP ISO sise 24 Opening And Closing RAS te 25 Shifting the gripper jaws in the X direction 25 Shifting the Gripper Fingers in the Y Direction sis 26 Connecting and Setting the Proximity Switches ss 27 Replacing the GPP gripper guide system ss 28 Maintenance ssisiccssosenssrsevsdesatectasassessseannsasnssaaeseonsnsnsenssnavsdsesebasuendesasunbutecvasaseaskensonseverveasesbessansiessss 29 PARES SES 0221551 cpeseccesscenesesssonscosscaswesseqandosecegsssexensssasesesoneoanassudrosonseseiennsnessesosuanesesdsseuseeserossnanestesecase 30 e ore OI SP di 30 FS MISTS SPP OR pap RR e RR RMC R ERRAR ce cRS RR RS RR 31 mb do ojo cio VIS WGI nd E T E PRO CORRO RPE PRE COR RR e RO RD 32 ROS SES CPR aids nei 33 MON ECH Operating instructions Handling Components gripper GPP 5 5 5 6 Exploded view Parts lists GPPI GPP O ee E E E E EE rere Environmental Compatability and Disposal sssssssssscooseoscesessssssssssssooosssssesecesesssssessssosssssese MON ECH Operating instructions Handling Components gripper GPP 1 Important Information EC Declaration of Conformity see MRL Appendix II A TA Manufacturer explanation Rules and standards complied with Machinery guide
4. further information about our services support and downloads please visit our homepage at www montech com or contact your local representative 29 MON ECH Operating instructions Handling Components gripper GPP 5 Parts lists 5 1 Exploded view GPP 130 120 60 O N O O 30 MON ECH Operating instructions Handling Components gripper GPP 5 2 Parts lists GPP gripper No Sym Part Ref No Material Size 1 Size 2 Size 3 a GPP gripper 41357 41359 41363 Various 10 Casting GPP 48735 48731 48708 Aluminium 20 e Set of jaws 56895 56905 56906 Steel 30 Piston 38006 37927 38049 Bronze 40 Slide valve 43802 40913 40914 Steel 50 Roller 43803 Steel 50 e Needle bearing 503597 503597 Steel 60 Cover GPP 38012 37933 38054 Aluminium 70 Jib 47641 47641 47641 POM 80 e Clamping sleeve 42009 42009 42009 POM 100 e Seal kit for 507249 507250 507251 NBR 100 10 O Ring 504819 501466 505031 NBR 100 20 O Ring 503109 503140 503803 NBR 110 e Comp spring 503011 503142 503334 Steel 120 Ribbed washer 3 2 502363 502363 502363 Steel 130 Chhd screw M3x8 501603 501603 501603 Steel 140 O Set screw M5 501913 501914 501915 Steel 150 O Set screw M3 501887 501889 501888 Steel 160 O Set screw M3 501884 501889 501890 Steel 170 O Set screw M5 501908 501910 506005 Steel 180 Chhd screw M3 501603 501621 501622 Steel 190 Cyl pin 03x10h6 502020 Steel 190 Bearing pin 4
5. proximity switch when jaws fully closed 3 Position of proximity switch when jaws fully open MON ECH Operating instructions Handling Components gripper GPP View X Gripping jaw Ref No GPP 1 41357 Ref No GPPI 1 41358 View Y GPPI View Y GPP Air supply per mounting part Air supply M5 MON ECH Operating instructions Handling Components gripper GPP GPP 1 ISO 50 20 0 01 Clamping sleeve for proximity switch 6 5 Air supply Exhaust throttles with plug 9 4 M3x5 4x B min 50 max 561 Ft Stroke 6 VO 14 25 Gripping jaw nu 14 1 24 5 78 66 51 14 1 See gripping force diagram 1 Dimension of jaws closed min and open max 2 Position of proximity switch when jaws fully closed 3 Position of proximity switch when jaws fully open Ref No GPP 1 ISO 39814 MON ECH Operating instructions Handling Components gripper GPP 2 3 Technical data for gripper GPP 2 GPPI 2 GPP ISO 2 Gripping distance stroke Gripping dis tance total travel of jaws Gripping distance adjustable opening closing Piston diameter Gripping force F1 F2 Mass moment of inertia Jz Repetability Operating pressure Weight Operating medium Pneumatic connection Check on end position open closed Open
6. 0915 40915 Steel 200 Prot stopper 503536 503536 503536 Polyurethan e These are wearing parts and available ex stock Not available ex stock individually upon request o Price listed items available ex stock 31 MON ECH Operating instructions Handling Components gripper GPP 5 3 Exploded view GPPI m E TER N D NE om gt o SS a 7 N amp Mrs b d rae Ps a f O Ca D 32 MON ECH Operating instructions Handling Components gripper GPP 5 4 Parts lists GPPI No Sym Part Ref No Material Size 1 Size 2 Size 3 a GPPI gripper 41358 41361 41365 Various 10 Casting GPPI 41185 41186 41187 Aluminium 20 e Set of jaws 56895 56905 56906 Steel 30 Piston 38006 37927 38049 Bronze 40 Slide valve 43802 40913 40914 Steel 50 Roller 43803 Steel 50 e Needle bearing 503597 503597 Steel 60 Deckel GPPI 38012 37933 38054 Aluminium 70 Jib 47641 47641 47641 POM 80 e Clamping sleeve 42009 42009 42009 POM 100 e Seal kit for 507249 507250 507251 NBR 100 10 O ring 504819 501466 505031 NBR 100 20 O ring 503109 503140 503803 NBR 110 e Comp spring 503011 503142 503334 Steel 120 Ribbed washer 3 2 502363 502363 502363 Steel 130 Chhd screw M3x8 501603 501603 501603 Steel 140 O Set screw M5 501913 501914 501915 Steel 150 O Set screw M3 501887 501889 501888 Steel 160 O Set screw M3 501884 501889 501890 Steel 170 O Set screw M5 501908 501910 50600
7. 2 O D 120 180 O 5 200 E o 100 0 y 9 240 e 5 80 280 e 60 O O 40 20 100 104 108 112 116 120 P Gripping direction 120 116 112 108 104 100 F PPS Bin gripped state mm p pneumat Pressure Fed Spring 15 MON ECH Operating instructions Handl 2 6 ing Components gripper GPP Dimension diagram GPP 3 GPPI 3 63 GPP 68 GPPI min 50 5 1 max 70 5 E Fi Fee F2 Eq ai B min 100 max 1201 Stroke 20 z Lx N gt S 16 Clamping sleeve a for proximity switch 6 5 See gripping force diagram Dimension of jaws closed min and open max Position of proximity switch when jaws fully closed 3 Position of proximity switch when jaws fully open N xww MON ECH Operating instructions Handling Components gripper GPP View Y om Air supply per mounting part View X Gripping jaw View Y GPP Air supply M5 Ref No GPP 3 41363 Ref No GPPI 3 41365 17 MON ECH Operating instructions Handling Components gripper GPP Clamping sleeve for proximity switch 6 5 3 Air supply M5 T
8. 5 Steel 180 Chhd screw M3 501603 501621 501622 Steel 190 Cyl pin 03x10h6 502020 Steel 190 Bearing pin 40915 40915 Steel 210 O Set screw M3x3 501885 501885 501885 Steel 220 O Set screw M3 501886 501885 501885 Steel e These are wearing parts and available ex stock Not available ex stock individually upon request o Price listed items available ex stock 33 MON ECH Operating instructions Handling Components gripper GPP 5 5 Exploded view GPP ISO 34 MON ECH Operating instructions Handling Components gripper GPP 5 6 Parts lists GPPI No Sym Part Ref No Material Size 1 Size 2 Size 3 a GPP ISO gripper 39814 39817 45094 Various 10 Casting GPP ISO 39815 39818 45093 Aluminium 20 e Set of jaws 56895 56905 56906 Steel 30 Piston 38006 37927 38049 Bronze 40 Slide valve 43802 40913 40914 Steel 50 Roller 43803 Steel 50 e Needle bearing 503597 503597 Steel 60 Deckel GPPI 40195 40196 38054 Aluminium 70 Jib 47641 47641 47641 POM 80 e Clamping sleeve 42009 42009 42009 POM 90 Seal kit for 39816 39816 39816 Steel 100 e Seal kit for 507249 507250 507251 NBR 100 10 O ring 504819 501466 505031 NBR 100 20 O ring 503109 503140 503803 NBR 110 e Comp spring 50301 1 503142 503334 Steel 120 Ribbed washer 3 2 502363 502363 502363 Steel 130 Chhd screw M3x8 501603 501603 501603 Steel 140 O Set screw M5 501913 501914 501915 Steel 150 O Set screw M3 501887 5018
9. 89 501888 Steel 160 O Set screw M3 501884 501889 501890 Steel 170 O Set screw M5 501908 501910 506005 Steel 180 Chhd screw M3 501603 501621 501622 Steel 190 Cyl pin 03x10h6 502020 Steel 190 Bearing pin 40915 40915 Steel 200 Prot stopper 503536 Polyurethan 230 Non return throttle valve M5x4 505023 505023 brass e These are wearing parts and available ex stock Not available ex stock individually upon request o Price listed items available ex stock 35 MON ECH Operating instructions Handling Components gripper GPP 6 Environmental Compatability and Disposal Materials used Aluminium Steel Bronze Acrylnitrile butadiene rubber NBR to ISO 1629 Polyoxymethylene polyacetal POM Paraffinic mineral oil synthetic hydrocarbnon oil Surface treatment Anodizing of aluminium Surface hardening of alloy steels Blackening of steel Shaping processes Machining of Al Steel POM Bronze Moulding of NBR seals Emissions during operation None When the equipment is used with oiled air it is advisable to return the exhaustair to atmosphere through an oil filter or separator Disposal Grippers which cannot be used any more should be recycled not as complete units but dismantled to components and disposed of according to the type of material The kind of material used for each part is shown in the spare parts list Material whic
10. MON ECH USER MANUAL HANDLING COMPONENTS Gripper GPP BA 100035 starting from serial number 425533 english edition 06 2007 MON ECH Operating instructions Handling Components gripper GPP Table of contents Ti 1 2 1 3 1 4 1 5 2 1 2 2 2 3 2 4 2 5 2 6 2 7 3 1 3 2 3 0 3 4 3 5 3 6 3 7 3 8 3 9 3 10 3 11 5 1 5 2 Deda 5 4 Important Information 2 aaan anse ten a aaaea a anai 3 Manufacturer eExplanatioM sas secacesuesexssicsoctassepeatektvocetooesnsatyetstucsacaneyuctceupcosraose sb aptaseeteoetaeuatseuteacsoessuedee 3 FE 6 EEE 3 Fei O E A E E E E E EE OR A E CR RA 3 Additional information sccsccssccsscsssescesscesecescesceeceeseeecsescecessceseesssesceeeeseeaseeacenaceseenaeesceseeeseeeseseeneenes 3 Valid ol the USSR O R REENEN EA SRE 4 Technical DATA capas a a E dE and an dna eee Cosan ts 4 Technical data for gripper GPP 1 GPPI 1 GPPISO 1 eres 4 Dimension diagram GPP 1 GPPI 1 ce reeereeereeeneceaeeranerenereceneceaaceaaa 6 Technical data for gripper GPP 2 GPPI 2 GPP ISO 2 rene 9 Dimension diagrami GPP Z HGP RL sadsad iae Ee eea a E EAA A Eii 11 Technical data for gripper GPP 3 GPPI 3 GPP S0 3 rss 14 Dimension diagram GPP 3 GPPI 3 a 16 Definition and calculation sise 19 CommISsIONINg s s s nc cantines pi Caia se sc need aandika tenons etes sense 20 SES BOSTON a ee ee 20 MACRO E
11. O 20 20 20 yes yes yes 25 25 25 see gripping force diagram 14 14 14 0 03 0 03 0 03 3 6 1 32 1 42 1 42 air oiled or unoiled filtered to Sum dew point lt 6 C induktive proximity switches 0 12 0 12 0 12 4xM4 4xM4 4xM4 10 50 5 85 without condensation normal workshop atmosphere 2 years from the date of delivery see maintenance any aluminium Steel bronze plastic lt 60 1 Variation of the gripped end position in 100 successive strokes without the effect of additional exter nal forces 2 GPP M5 connection see accessories GPPI pneumatic connection via Quick Set clamping collar GPP ISO M5 connection see accessories 3 See accessories 4 Measured at maximum stroke between 3 and 6 bar without spring MON ECH Operating instructions Handling Components gripper GPP Accessories Inductive proximity switch PNP 6 5 mm dia with LED proof against short circuit and wrong polarity with a switching clearance of 2 mm and a cable 2 m long Ref No 508842 plug in Ref No 508843 M5 straight screw in connection with plug in connection for 4 mm hose Ref No 504928 M5 angle screw in connection with plug in connection for 4 mm hose Ref No 506319 Adapter for finger attachment Ref No 39027 Gripping force diagram gripper GPP 3 GPPI 3 GPP ISO 3 260 24 0 90 Z 220 100 D 200 1804 P 4barsFeg 120 E S l lt E 160 40 T o 140 160
12. PP 3 ISO C1 Gewinde M5 C2 Gewinde M5 Do not use grippers without non return throttle valve For all size If C1 is pressurized the jaws move in direction A If C2 is pressurized the jaws move in direction B 23 MON ECH Operating instructions Handling Components gripper GPP 3 5 Stroke Limitation when Opening GPP GPPI GPP ISO Setting procedure Setting should be carried out when the gripper is opened by pneumatic pressure and or spring action Open blocking screw 380 0 by 360 Turn the adjusting screw 390 O to the desired position Re tighten the blocking screw 380 0 Stroke Limitation when Opening 380 0 Innensechskant Socket head 2 5mm key 390 0 Socket head 2 5mm key 3 6 Stroke Limitation when Closing GPP GPPI GPP ISO Setting procedure Setting should be carried out when the gripper is opened by pneumatic pressure and or spring action Open blocking screw 380 S by 360 Turn the adjusting screw 390 S to the desired position Re tighten the blocking screw 380 S Stroke Limitation when Closing 380 S Socket head 2 5mm key 390 S Socket head 2 5mm key 24 MON ECH Operating instructions Handling Components gripper GPP 3 7 Opening and Closing Rate The grippers GPP 1 to GPP 3 GPPI 1 to GPPI 3 and GPP 3 ISO contain internal throttle holes for safety The integrated throttles protect the gripping jaws against abrupt opening and
13. ces 2 GPP M5 supply see accessories GPPI pneumatic connection via Quick Set clamping collar GPP ISO with adjustable M5 exhaust throttles pluggable 4 mm hose included in the scope of supply 3 See accessories 4 Measured at maximum stroke between 3 and 6 bar without spring Accessories Inductive proximity switch PNP 6 5 mm dia with LED proof against short circuit and wrong polarity with a switching clearance of 2 mm and a cable 2 m long Ref No 508842 plug in Ref No 508843 M5 straight screw in connection with plug in connection for 4 mm hose Ref No 504928 M5 angle screw in connection with plug in connection for 4 mm hose Ref No 506319 Adapter for finger attachment Ref No 39025 Gripping force diagram gripper GPP 1 GPPI 1 GPP ISO 1 Z D 50 D 60 F E o 70 E 5 50 E o 90 S o 100 5 5 2 120 E E E 140 5 200 30 O 32 33 De 33 0 rare ence 56 55 54 53 52 51 50 em OPP Ing MENT B in gripped state mm p pneumat Pressure Fed Spring MON ECH Operating instructions Handling Components gripper GPP 2 2 Dimension diagram GPP 1 GPPI 1 Stroke 6 26 0 02 B min 50 max 56 1 Clamping sleeve for proximity switch 6 5 M3x5 4x 39 9 2 29 See gripping force diagram 1 Dimension of jaws closed min and open max 2 Position of
14. ches used must have a switching distance Sn of 2 mm be designed for flush mount ing and have a hous ing of 6 5 mm Connection diagram for inductive proximity switch Direct current DC braun brown braun schwarz black blau blue Direct current DC braun 3 11 Replacing the GPP gripper guide system Important Always replace the complete guide system incl balls Loosen grub screw 340 do not unscrew completely Remove screws 120 60 Lift off complete guide system from the gripper In the event of damage during the guarantee period seal the guide system incl balls in a bag and send to the Montech national agent Lubricate all individual parts of the new guide system with Paraliq P460 Art No 504721 before installing For the content of the new guide system Fasten inside end piece 120 30 assembly 1 or 120 20 assemblies 2 and 3 on the inside of the left and right gripping jaws Temporarily fix rail guides 120 10 on the housing support surface 10 To do this completely screw in the screws 120 60 and loosen by 0 5 a turn Insert gripping jaw with end pieces 120 30 or 120 20 facing inwards Ensure that the roller 60 comes to rest on the slide 30 in the oblique groove of the gripping jaw Push gripping jaws by hand outwards to the open position so that the drive unit piston slide 30 also moves Introduce balls and then mount the end pieces on the o
15. closing are non adjustable and eliminate the need for an external throttle The grippers GPP 1 ISO and GPP 2 ISO require a non return throttle valve which must be set so that the gripping jaws do not cause a hard impact either when opening or closing 3 8 Shifting the gripper jaws in the X direction The X direction is the axis of the opening or closing movement For applications which demand exact concentricity between the axis of the gripped part and for instance the axis of rotation of a rotary unit it may be necessary for the two gripping jaws to be corrected in the X direction Setting Undo screw 320 The two jaws can now be shifted synchronously in the X axis the distance C and the Y direction are retained When the exact position of the clamping fingers has been determined tighten screw 320 with the torque Md given in the following table AX max Md GPP 1 GPPI 1 GPP 1 ISO 0 6 mm 2 Nm GPP 2 GPPI 2 GPP 2 ISO 0 8 mm 4 Nm GPP 3 GPPI 3 GPP 3 ISO 0 8 mm 4 Nm Shifting the gripper jaws in the X direction 320 Thread for positioner 25 MON ECH Operating instructions Handling Components gripper GPP 3 9 Shifting the Gripper Fingers in the Y Direction The Y direction is the axis perpendicular to the opening and closing movements For applications which demand exact concentricity between the axis of the gripped part and for in stance the axis of rotation of a rotary unit it may be necessa
16. f No 504928 M5 angle screw in connection with plug in connection for 4 mm hose Ref No 506319 Adapter for finger attachment Ref No 39026 Gripping force diagram gripper GPP 2 GPPI 2 GPP ISO 2 160 Gripping force per gripper finger F1 F2 N max finger length L mm 15 76 78 80 82 84 86 87 F 87 86 84 82 80 T8 16 Fa PF B in gripped state mm p pneumat Pressure Fed Spring Gripping direction 10 MON ECH Operating instructions Handling Components gripper GPP 2 4 Dimension diagram GPP 2 GPPI 2 7 iim tour of GPPI 40 GPP 240 GPPI 50 GPP 57 GPPI 42 GPP mM a Fok Fr i B min 75 max 871 Stroke 12 26 0 02 Thread M4x8 1 i ai a E MNS O O N i 3H7x5 26 0 1 Hole 11 Housing con Clamping sleeve 55 for proximity switch 6 5 M3x6 4x 46 See gripping force diagram 4 5 1 Dimension of jaws closed min and open max 2 Position of proximity switch when jaws fully closed 3 Position of proximity switch when jaws fully open MON ECH Operating instructions Handling Components gripper GPP View Y GPPI View X Gripping jaw View Y GPP Ref No GPP 2 41359 Ref No GPPI 2 41361 12 Air supply per mounting part d
17. h cannot be recycled should be appropriately disposed of 36
18. ing Closing time Thread for mounting positioners Ambient Temperatue Rel humidity Air purity Warranty Maintenance Mounting position Material Noise level mm mm N kgcm2 mm bar kg s C dBA GPP GPPI GPP ISO 12 12 12 yes yes yes 20 20 20 see gripping force diagram 4 3 4 3 4 3 0 02 0 02 0 02 3 6 0 68 0 68 0 72 air oiled or unoiled filtered to 5um dew point lt 6 C Induktive proximity switches 0 045 0 045 0 045 4xM3 4xM3 4xM3 10 50 5 85 without condensation Normal workshop atmosphere 2 years from the date of delivery see maintenance any aluminium steel bronze plastic lt 60 1 Variation of the gripped end position in 100 successive strokes without the effect of additional external forces 2 GPP M5 for connection see accessories GPPI pneumatic connection via Quick Set clamping collar GPP ISO with adjustable M5 exhaust throttles pluggable 4 mm hose included in the scope of supply 3 See accessories 4 Measured at maximum stroke between 3 and 6 bar without spring MON ECH Operating instructions Handling Components gripper GPP Accessories Inductive proximity switch PNP 6 5 mm dia with LED proof against short circuit and wrong polarity with a switching clearance of 2 mm and a cable 2 m long Ref No 508842 plug in Ref No 508843 M5 straight screw in connection with plug in connection for 4 mm hose Re
19. lect the latest state of the art and practical experience In line with product developments our User Manuals are continually updated Every User Manual has an order number e g BA 100035 and an edition number e g 06 2007 The or der number and the addition number are shown on the title page 2 Technical Data 2 1 Technical data for gripper GPP 1 GPPI 1 GPP ISO 1 GPP GPPI GPP ISO distance total travel ofjaua sm 6 Gripping distance adjustable opening closing Aga ye yes Piston diameter mm 12 12 12 Gripping force F1 F2 N see gripping force diagram Mass moment of inertia Jz kgcm2 0 87 0 87 0 87 Repetability 1 mm 0 005 0 005 0 005 Operating pressure bar 3 6 Weight kg 0 25 0 26 0 28 air oiled or unoiled filtered to 5um Operating medium den paire SE Pneumatic connection 2 Check on end position open closed 3 d tecteur de proximit inductif Opening Closing time 4 Ts 0 015 0 015 0 015 Thread for mounting positioners 4xM3 4xM3 4xM3 Ambient Temperatue C 10 50 Rel humidity 5 85 without condensation Air purity atmosph re d atelier normale Warranty 2 ans partir de la date de livraison Maintenance see maintenance Mounting position any Material aluminium steel bronze plastic Noise level dBA lt 60 MON ECH Operating instructions Handling Components gripper GPP 1 Variation of the gripped end position in 100 successive strokes without the effect of additional external for
20. lines 89 392 EWG 91 368 EWG Manufacturer Montech AG Gewerbestrasse 12 CH 4552 Derendingen Tel 41 32 681 55 00 Fax 41 32 682 19 77 1 2 Purpose GPP grippers are used where workpieces have to be regularly gripped internally or externally for material handling purposes Under all circumstances attention must be paid to the performance limits as given in the technical data in these instructions 1 3 Hazards The use of GPP grippers in an installation is only permissible when they are guarded by MOVING ISO LATING PROTECTIVE DEVICES as per EN 292 2 para 4 2 2 3 Failure to comply with this protective measure can result in injury due to fingers being squeezed for example 1 4 Additional information The aim of the present User Manual is to enable users to employ gripper GPP correctly and safely Should further information be required in relation to your particular application please contact the manufacturer When reordering User Manuals it is essential to quote the reference number the product name and serial number This document can be obtained from our homepage www montech com Nameplate MONTECH CH 4552 DERENDINGEN GERWERBESTRASSE 12 100000 000 Reference number Product name Serial number Montech AG Management Y LA U D Wagner C Wullschleger 3 MON ECH Operating instructions Handling Components gripper GPP 1 5 Validity of the User Manual Our products are continually updated to ref
21. modes closed open depressurized The spring is not installed but is included with each gripper Conversion procedure to Gripper depressurized when closed Depressurize the gripper Remove the four screws 250 G and remove the cover 70 G Insert the spring 250 supplied loose in the bottom of the piston Fix the cover 70 G to casing 10 with the four screws 250 G Conversion to Gripper depressurized when closed open Compressed air input 21 MON ECH Operating instructions Handling Components gripper GPP Conversion procedure to Gripper depressurized when open Depressurize the gripper Remove the four screws 250 O and remove the cover 70 O Insert the spring 250 supplied loose in the bottom of the piston Fix the cover 70 O to casing 10 with the four screws 250 0 3 4 Maintenance of gripping force To secure the gripping force e g in the event of an emergency stop we recommend the use of the stop valve ref no 46582 Compared with the use of springs to secure the gripping force this has the advan tage of maintaining the gripping force at 100 Diagram of connections for non return throttle valve Do o J Two way valve If a single action load is fitted the connection B1 must be closed 7 22 MON ECH Operating instructions Handling Components gripper GPP Internal air supply GPP 1 to GPP 3 and G
22. ry for the two gripping fingers to be cor rected in the Y direction Procedure Undo the finger mounting screws SF The fingers can now be shifted in the Y direction the X direction is retained AY max represents the screw play in the through hole found in the attached finger Shifting the Gripper Fingers in the Y Direction 320 Thread for positioner 26 MON ECH Operating instructions Handling Components gripper GPP 3 10 Connecting and Setting the Proximity Switches The inductive proximity switches may not be set before the stroke limitation has been finalized The proximity switches used must have a switching distance Sn of 2 mm be intended for flush mounting and have a casing 6 5 mm in diameter Setting procedure Jaws open closed TT Um LED 430 360 360 430 LED Jaws closed Jaws open Setting procedure Jaws open Open the jaws Insert proximity switch i1 in clamping sleeve 430 and together with the sleeve push in as far as the stop Lightly secure the proximity switch with set screw 360 Setting procedure Jaws closed Close the jaws Insert proximity switch i2 in clamping sleeve 430 and together with the sleeve push in as far as the stop Lightly secure the proximity switch with set screw 360 27 MON ECH Operating instructions Handling Components gripper GPP Connecting and adjusting the inductive proximity switches The proximity swit
23. utside 120 20 28 MON ECH Operating instructions Handling Components gripper GPP Replacing the GPP gripper guide system 120 10 10 120 20 120 10 Push gripping jaws by hand a few times to the left and right and then to both end positions Pretension guide system by screwing in the grub screws 340 The following tightening torques must be complied with exactly Gripper side tightening torque GPP 1 10 Ncm GPP 2 12 Ncm GPP 3 15 Nem Tighten screws 120 60 Note If during operation of the GPP gripper with compressed air impacts or clearly audible impact noi ses occur for example due to heavy gripping fingers and high opening and closing speeds the straight screw connections should be replaced by exhaust throttles by means of which the opening and closing speed can be somewhat reduced The throttling is optimally performed only to such an extent that the impacts or impact noises disappear This measure has only a slight effect on the opening and closing time but considerable effect on the service life 4 Maintenance The gripper is generally maintenance free up to 10 mio cycles We recommend the following preventa tive maintenance to ensure optimum performance of the unit Periodic cleaning of the unit particularly the mechanical guide Inspection of the seals possible replacement Lubricate with Paraliq P460 Montech article no 504721 particularly the mechanical guide For
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