User Manual - Crowcon Detection Instruments
Contents
1. F e Tightness Tightness Tightness ji I 14 44 27 08 Feb 2006 14 44 27 08 Feb 2006 14 44 27 08 Feb 2006 f 44 27 08 Feb 2006 I Start P5 Start P5 o l Start P5 0 0 i Start P5 0 0 Finish P6 0 Finish P6 aa Finish P6 0 0 Finish P6 0 0 i Diff press Dit press 0 0 Diff press 0 0 I l Diff press 0 0 Duration 00 25 Duration 00 54 Duration 00 54 I I rose mss mad sf J J e vy lee J Screen 1 2 Screen 3 Screen 4 Duration 00 00 o J TELEGAN 29 gas monitoring Appendix A UK specific Tests Sprint V2 V3 V4 V5 2 To stop test press the soft key m 3 Press the soft key v to pass test You may fail the test by pressing the key x to indicate test has failed At the end of the tightness test you can log or print the results Press the ESC key to return to Press menu Press ESC again to return to Test menu 2 Timed CO safety test Ensure the unit has been zeroed in clean air during switch on before performing this test 1 Select CO Room safety from the Test menu Sprint will display the Appliance menu Select the appliance from the list The appliance will be displayed on the screen during the room CO safety test 2 Connect probe if required to the Sprint unit and place at the recommended height Refer to British Standard BS7967 if necessary 3 The pump will switch on in readiness for test NB The sound of the pump operating does not2. SLD V2V3V4 amp V5 Multi function flue gas analyser Tel 44 0 1235 557700 www telegangas co uk lt your company name gt lt your Tel number here gt V300EG03072 i S INS 29615 March 2009 TELEGAN Issue 5 gas monitoring Summary of Screen Icons Select pick or action Up item or entry Down item or entry Left field Right field Zero pressure Start Pressure amp CO Room Safety tests v MVNA Stop Pressure amp CO Room Safety tests Restart Pressure amp CO room tests Yes pass or done No or fail or cancel Purge icon Hold pause readings BS Olxisie Select temp 1 flow Differential Temperature test Select temp 2 return Differential Temperature test Save log Print c9 imk E Send XML report to Bluetooth V3 V5 only Serial communications with PC in progress please wait Delete Darker contrast Lighter contrast Restore default contrast Edit value Increment value Decrement value Decrement through character list String edit Increment through character list String edit Logging busy CO Alarm 3 EMS Titi iva a Select Net NetC Gross Efficiency UK instruments only Bluetooth is a trademark owned by Bluetooth SIG Inc and licensed to Crowcon Detection Instruments Ltd
3. Sprint is supplied with a rubber boot for protection of your Sprint unit A mag net on the reverse of the rubber boot can be used to place the Sprint unit in location on the boiler system for easy hands free operation 4 TELEGAN gas monitoring Sprint V2 V3 V4 V5 Quickstart guide Quickstart Guide Important please connect flue probe first before switching on your Sprint unit ensure the water trap is empty and is fitted in the right direction Do not insert probe in flue till after auto zero Always start in clean air Press and hold the ON OFF ENTER key for two seconds Sprint will emit a few ris ing beeps performs a screen test and starts the pump to purge any residual gas from the unit Ensure the gas exhaust outlet is not blocked i i5 The welcoming splash screen is displayed for approxi Main Menu i mately 30 seconds and will automatically go to the Auto 14 44 27 08 Feb 2006 zero screen When Auto zero is complete the display will i change to the Test menu Warm up will be extended if sensor needs to recover from previous gas exposure He 7 Settings Tip see soft key Logs f icon list on the inside front cover of this manual Auto zero When Sprint has completed warm up the auto zero screen will be displayed Ensure you are in clean air before proceeding Tip auto zero Sprint outside of the building or well away from the heating appliance to avoid any potenti
4. total time the CO readings exceeded the maximum allowed CO level The pass fail criteria are applied as before based on this information Sprint V does not expect to record multiple peaks of CO where the reading goes up and down more than once Unstable or Rising Levels of CO If there is a significant build up of CO levels at the end of the test and levels are still rising the test will fail The result code is FAILED 1 CO Level Exceeds Max Allowable Level and Peaks for Unknown Duration If the CO level exceeds the maximum allowed too close to the end of the test then the test is failed This can occur if there is a build up of CO levels towards the end of the test or the appliance fires up late on in the test or the test is stopped too early The test should be repeated if this occurs The result code is FAILED 2 CO Level Does Not Start Close to Zero 34 It is important that the instrument is zeroed in clean air at switch on Failure to do so will invalidate the test result BS 7967 2 2005 also requires that the room is well ventilated prior to starting the test However it is possible that there may be a residual background CO level eg due to traffic fumes The instrument will display a pop up box prior to starting the test if the CO level is more than 3 ppm TELEGAN gas monitoring Sprint V2 V3 V4 V5 Appendix B Generic non UK Tests Appendix B Generic non UK Tests 1 Timed pressure test Pressure L
5. Safety information Read and understand all instructions in the operation section of this manual before use e Do not substitute components as this may impair safety and invalidate warranty e Observe all warnings and instructions marked on the unit and within this manual e If this product is not working properly read the trouble shooting guide or call Telegan e Ensure qualified service personnel change sensors and provide maintenance and calibration Additional information Sprint is designed to support the working practices defined in British Standard BS7967 and the Design Standard EN50379 for flue gas analysers It is highly recommended that users are fully conversant with relevant standards when using a flue gas analyser for servicing or installing a boiler system IMPORTANT Switch on in clean air When switching on the analyzer needs to be in fresh air for zeroing A suitable location for sampling clean air will be outside of the building where the boiler system is installed 1 Repair of this equipment and gas sensor replacement shall be carried out by the manufacturer or certified service centre in accordance with the applicable code of practice 2 If the equipment is likely to come into contact with aggressive substances then it is the responsibility of the user to take suitable precautions that prevent it from being adversely affected 3 The equipment is designed for use in ambient tempera tures in t
6. Telegan 5 Use only the appropriate Telegan supplied cables for connection to the sockets on the instrument Auto zero setting Allow the Sprint unit to auto zero during switch on in clean air before per forming any of the following tests flue gas analysis and room CO safety test Ensure all tubes and probes are connected before switch on and zero outside in clean air Pump Sprint runs the internal pump during purge at switch on and switch off and during and after some tests A rotating purge icon will appear on the screen when purging The speed and therefore the sound emitted by the pump may vary depending on the test being conducted To save on the battery life Sprint will turn off the pump when it is not required When the pump is running ensure the exit gas exhaust is not blocked and do not breath in the exhaust gases 12 TELEGAN gas monitoring Sprint V2 V3 V4 V5 Operation Use the soft keys to navigate menus select start and end tests change options and select actions such as print log or zero Use the escape key to exit menus exit tests and step back through screens ON OFF ENTER switch Use this key to finish edits save changes and view next page of multiple paged screens 1 1 Menu and operator button overview Sprint provides a large graphic LCD with blue backlight Navigation and func tions are provided by three soft key buttons which change according to what you are do
7. condensing efficiency calculation via the efficiency option NetC The result of this calculation takes into account the recovered latent heat Settings The Analyser settings menu allows you to alter the settings for the display auto off timeout back light key pad and Supervisor settings To change any of these settings press the ESC key to enter the Main menu and select Settings Use the soft keys to select the submenus TELEGAN 15 gas monitoring Setting Up Sprint V2 V3 V4 V5 Display contrast On the display contrast screen a bar graph is displayed showing the level of contrast Use the soft keys lt and gt to reduce or increase the level of contrast Press the M key to accept the change or ESC to cancel Auto off timeout On the auto off timeout screen the number of minutes at which the unit will automatically switch off is shown Use the soft keys and to reduce or increase the number of minutes Press the M key to accept the change or ESC to cancel To disable Auto off timeout press key until disabled is displayed Back light The back light can be set to four options off dim bright or controlled Use the soft keys to scroll and select the option desired Press the M key to accept the change or ESC to cancel Back light options are Off switches the backlight off Dim lowers the light intensity Bright increases the light intensity Controlled Sprint monitors the ambient light level and adjusts
8. guide e User manual on CD e Certificate of calibration e 2x1 m tubes for pressure Natural gas or LPG Options to include e Gas leak probe e Additional thermocouple probes e In car charger e Infra red printer Warning Do not attempt to use any other charger power supply with this unit except the one s supplied Failure to comply could invalidate the war ranty and may result in permanent damage to the unit 2 TELEGAN gas monitoring Sprint V2 V3 V4 V5 Overview Overview Display Showing start up TELEGAN splash screen Tel 44 0 1235 557700 www telegangas co uk lt your company name gt Battery icon lt your Tel number here gt Soft keys va00EG03072 Three bars show gs complete charge Use these unmarked buttons P 9 to make selections from the Purge icon menu start and stop tests Rotating icon shows print and store results pump is purging See section Operation for more details ON OFF ENTER key Press and hold button for two seconds to switch on and switch off Sprint unit Use this key to finish edits save changes and view next page of multiple paged screens ESCAPE key Use this button to quit tests and step back through menus Thermocouple sockets K type connectors Pressure inlets Power jack Flue sample inlet USB connector Connect gas leak probe here Also used for communications to PC Exhaust exit Warning do not inhale
9. indicate the test has begun Press the gt soft key to start test During the test the screen will display the CO reading peak CO reading duration of test and maximum allowed CO for the test The test will run for the required duration by appliance according to BS7967 Sprint will emit an alarm if 30ppm or 90ppm for cookers threshold is exceeded Sprint is programmed with pass fail criteria for this test Refer to British Standard BS7967 for further details on performing room CO safety tests When the minimum test period for an appliance has been reached as defined by BS 7967 2005 the ON OFF ENTER key can then be used to cycle through the CO Room Safety screens The test can be completed by pressing the W soft key to finish Use the soft keys to log or print the results To stop test at any time press the ESC key Use the soft keys v or x to select Quit test When printing Room CO safety test results Sprint will also provide data showing for how long the recommended level of CO was exceeded This is expressed as hh mm gt allowed 30 TELEGAN gas monitoring Sprint V2 V3 V4 V5 Section 2 Technical reference Section 2 Technical reference Sprint V instruments are designed to assist heating engineers to work to the BS 7967 2005 specification for carbon monoxide room safety testing You should refer to BS7967 which defines the requirements details the methods as well as the pass and fail criteria for various types
10. keys and to select header text one or two and to edit text Use the gz and az keys to scroll through character lists and character values Press to move on to the next letter in the header text Press ON OFF ENTER to delete all characters to the right Press gt to move the cursor to the end of the text and M to accept change and return to Edit report header screen Press ESC to exit edit without saving changes Change password press the soft key to edit password Use the gz and az keys to scroll through character lists and character values Press gt to move on to the next letter in the password Press to move the cursor to the end of the text and M to accept change and return to Password screen Press ENTER to store the change Print Cal Due Enable or disable printing of calibration due on reports Flue CO Alarm During flue gas analysis a carbon monoxide alarm can be set to activate at 300ppm of CO or disabled Retrieving stored logs From the Main menu select Logs and one of the following options Select a log use the soft keys to scroll and select log Find a log by number use the soft keys to scroll up and down the numbered logs database Delete all logs this option will delete all stored logs Press accept M Are you sure to clear logs or press ESC to cancel Switch off Turn off unit in clean air and ensure any gas is purged from sensors Press and hold the ON OFF ENTER button for approximately two seconds The
11. of appliances CO Room Safety Test in the Sprint V instruments is designed to measure the build up of carbon monoxide levels in a room where a gas appliance is in use and record those values each minute for the duration of the test In addition at the end of the test it assists the engineer in an advisory capacity only to deter mine whether the test has passed or failed or if the results are invalid In certain circumstances where the results are borderline or open to interpretation the instrument will ask the operator to decide if the test has passed or failed and will record the operators decision Please note ultimately it is the responsibility of the operator to ensure that the test is correctly performed to the BS 7967 2005 specification If the data does not support the result or the operator suspects it is not reliable due to local conditions such as carbon monoxide level changes due to cigarette smoke or vehicle traffic or incorrect then either the test should be repeated or the operator should seek expert advice CO Room Test Pass and Fail Test Specifications Type C Type B Type A Type A Type A Room sealed Boiler Cooker Water heater Space heater appliance open flue flueless flueless flueless Max Allowed CO 10 ppm 10 ppm 30 ppm 10 ppm 10 ppm Max Peak Duration 60 secs 60 secs 20 mins 30 secs 60 secs exceeding Max Allowed CO CO Alarm Level 30 ppm 30 ppm 90 ppm 30 ppm 30 ppm Min Test Duration
12. power off screen will be displayed and the pump will run to purge the sensors The pump will run for up to 30 or 40 seconds to purge unit if gas is present Sprint will normally switch off in 10 seconds Press the ESC key to cancel the switch off sequence Charging battery Plug the supplied charger into the charger socket The batteries will recharge in six hours from flat You may leave the unit on charge for longer periods e g overnight without damaging the unit A fully charged unit will give up to nine hours of operation A shorter charge time can be applied such as 1 2 hour to allow a more limited length of operation TELEGAN gas monitoring N Performing tests Sprint V2 V3 V4 V5 Performing tests From the Main menu select Test Menu Refer to section Operation for more details Warning During testing ensure the combined filter and water trap is not blocked or full Failure to do so may result in a flow failure or damage 1 Flue gas analysis Before performing the flue gas analysis test check the water trap is clean and is upright arrow should point in direction of gas flow To begin test select Flue gas analysis from the Test menu Sprint will switch on the pump and begin making measurements Check the fuel type displayed on the screen is correct Use the soft keys to log or print the results Press the ON OFF ENTER button to display the three screens available Screen 1 CO CO2 CO CO2 rati
13. so long as it remains below the maximum allowed CO level The result code is PASSED Very Low Levels of CO If the CO levels remain below 3 ppm ie close to clean air or background noise levels for the duration of the test then the test is considered to have passed The result code is PASSED Failure Cases Excessive Levels of CO If the CO level exceeds the CO alarm level then the test is considered to have failed and should be immediately aborted The CO alarm may be triggered at any stage before during and after completion of the test and continues to annunciate until the CO level returns to a safe level The result code is FAILED 3 NB The alarm should prompt the operator to take appropriate action according to 32 TELEGAN gas monitoring Sprint V2 V3 V4 V5 Section 2 Technical reference BS7967 and safety procedures The sensors in the instrument should be purged with clean air and allowed to recover Unacceptable Levels of CO A peak duration timer records whenever the CO level exceeds the maximum allowed CO level during the test If the total peak duration time exceeds the max peak duration allowed then the test fails due to unacceptable levels of CO The result code is FAILED 2 Operator Pass Fail Cases The following results are considered to be operator determined whether the test passes or fails Acceptable Levels of CO with no Peak For some appliances CO levels may rise to a value beneath
14. the screen To stop test press the soft key I 7 Press the soft key v to pass test and proceed to Stabilisation test You may fail the test by pressing the key x to indicate test has failed you can only print the results Let by Let by Let by 14 44 27 08 Feb 2006 14 44 27 08 Feb 2006 14 44 27 08 Feb 2006 Start Pi Pp a NS Ly I Start P1 0 0 Start PI 0 0 Finish P2 0 0 o Finish P2 0 0 Finish P2 0 0 Dit press 0 0 oier 0 0 Dir a 0 0 5 00 54 Durafion 00 00 Duration 00 25 Duration Passed gt S a v a I D SSS 28 TELEGAN gas monitoring Sprint V2 V3 V4 V5 Appendix A UK specific Tests Stabilisation Test 1 Press the soft key p to start test Sprint displays the duration time on the screen Stabilisation f stetitsaion Tr 14 44 27 08 Feb 2006 14 44 27 08 Feb 2006 14 44 27 08 Feb 2006 Stages 0 0 Start P3 0 0 sexes 0 0 Finish P4 0 0 Finish P4 0 0 Finish P4 0 0 Diff press 0 0 Diff press 0 0 Diff press 0 0 f Duration 00 00 I Duration 00 25 I Duration 00 54 Stabilised lt gt x L x v g 2 To stop test press the soft key I 3 Press the soft key v to proceed to Tightness test You may repeat the test by pressing the key x Tightness Test 1 Press the soft key p to start test Sprint displays the duration time on the screen
15. 15 mins 15 mins 20 mins 5 mins 30 mins Max Test Duration 30 mins 30 mins 30 mins 10 mins 30 mins Result Codes The pass or fail result is displayed when the test completes and is printed on the report as well as recorded in the log If the test fails a code number is also displayed printed on the report and recorded in the log This fail code identi fies the way in which the test failed and can help identify the cause Also when the test completes a short text message associated to this code is displayed in a pop up prompt dialog screen to explain the reason for failure TELEGAN 31 gas monitoring Section 2 Technical reference Sprint V2 V3 V4 V5 The result codes and associated prompt dialogue messages are as follows RESULT amp CODE POP UP PROMPT ON SCREEN PASSED None PASSED 2 None ANY FAILED Warning CO Room Safety test failed FAILED 1 CO levels did not fall or unstable FAILED 2 CO unacceptably high for too long FAILED 3 CO dangerously high FAILED 4 Unacceptable or incomplete Press ESC key to continue Pass Cases Normal Acceptable Peak of CO Normally for a test to pass the CO levels must peak without exceeding the maximum allowed CO level and then fall by at least 1 ppm below the peak value before the end of the test Note that it is not necessary for the CO level to reach or be close to zero at the end of the test
16. INC WATER TRAP WITH FILTER RINT V Neoprene Tube 1 4 ID x 3 8 OD 6 35 mm x 9 53 mm RINT V PROTECTIVE BOOT WITH MAGNETS RINT V UK CHARGER RINT V WATER TRAP INC FILTER RINT V2 V3 V4 V5 INSTRUCTION CARD A5 FILTER ELEMENT CHARGING LEAD FOR VEHICLE LIGHTER SOCKET SP PA RINTER RECHARGEABLE IR PRINTER PER ROLL FOR SPRINTER Logging Sprint V2 V3 V4 V5 Vil Logging Sprint provides the option to log the results of tests When a test is complete use the soft key ll to log the results The display will show the Create log screen detailing the log number log title date and time Press the accept key v to Store log The log details recorded are then displayed on the screen Press the M key to continue or the soft keys to print or delete the log Recalling logs To recall a log use the ESC key to display the Main menu Logs can be recalled either by viewing and selecting from the log list or by entering the log number The log list displays the log number test title and date Use the soft keys to choose Select a log or Find a log by number When the log has been selected Sprint will display the log on the screen The log data may be displayed on more than one screen Press the button to scroll through screens Use the soft key options to Print or delete the log Use the ESC key to exit the log list and Stored logs menu Printing logs using IR comms Logs can be printed instantly from the Stored logs or dir
17. Sprint will display a warning if the probe is not connected Sprint will display sensor stabilising for approximately 30 seconds When the sensor is stable the unit will ask in clean air before zeroing Press v to zero the unit Sprint will display a bar graph on the screen as gas levels are monitored 10 TELEGAN 3 gas monitoring Sprint V2 V3 V4 V5 Performing tests Place the probe in the area of inspection for several seconds before moving it to other locations Sprint will emit continuous clicks like a Geiger counter If higher gas levels are detected the bar graph will increase in readings and the sounder will increase in pitch TELEGAN 11 gas monitoring Operation Sprint V2 V3 V4 V5 I Operation Before using the Sprint flue gas analyser on any heating appliance installation ensure you are familiar with the relevant working practices for the tests to be performed 1 Repair of this equipment and gas sensor replacement shall be carried out by the manufacturer or certified service centre in accordance with the applica ble code of practice 2 If the equipment is likely to come into contact with aggressive substances then it is the responsibility of the user to take suitable precautions that pre vent it from being adversely affected 3 The equipment is designed for use in ambient temperatures in the range 10 C to 50 C and should not be used outside this range 4 Use only charger s supplied by
18. al gases in the vicinity affecting the auto zero process Ensure the sensor reading is stable then press the proceed v key to complete auto zero After a successful auto zero Sprint will dis peA play the Test menu screen and switch off the pump ff Auto zero f 2 14 44 27 08 Feb 2006 Note Sprint will switch off the pump when not performing tests or purging I co no _ Tip check sensor reading is stable Otherwise Sprint will I Stable I display Not stable and arrow ee ies eh os pi Purged in clean air will tilt up or down and stable y ace Note image is of V4 V5 Auto zero screen with NO sensor TELEGAN 5 gas monitoring Quickstart guide Sprint V2 V3 V4 V5 Using the menu From the Test menu press the ESC key to display the Main menu Use the soft keys to scroll select and edit menu items see icon list inside front cover Press accept M to make change or the ESC key to cancel Press the ESC key to return again to the Main menu Changing fuel units and efficiency options From the Main menu select Fuels or Units Fuels select one of the following options natural gas LPG heavy oil light oil coal wood wood pellet dry coke Biomass and Bagasse NOx Factor Sprint V4 amp V5 only on selecting the Fuel press accept M Sprint will display the Fuel Constants To edit the NOx Factor use the scroll soft key to select the NOx Factor Press M and the NOx Factor sc
19. ce ASAP Sometimes negative gas readings are dis played Previously zeroed with gas present Turn off and on and repeat auto zero in clean outside air allowing time for the CO sen sor to recover and stabilise Sometimes gt or I lt is displayed in place of a number Sensor is out of range Contact support for advice Return for service if problem persists or other failures are observed Cal due date has changed Time date has been amended Check current date and time is correct If the cal due date is set to more than a year s time then return for service ASAP TELEGAN gas monitoring 27 Appendix A UK specific Tests Sprint V2 V3 V4 V5 Appendix A UK specific Tests Section 1 1 Timed pressure test Sprint offers a timed let by tightness test in accordance with the UK s Institute of Gas Engineers procedure IGE 11 UP 1B Let by test Before carrying out the test the pressure must be zeroed with the tube con nected to the instrument but not the pressure source Note in these tests Diff press is the difference between start and finish pressures Press the Tests menu and select Let by Tightness Connect tube to positive pressure inlet but not pressure source Zero pressure use the soft key marked Connect tube to pressure source to begin pressure test Press the soft key p to start test Sprint displays the duration time on
20. ction 1 for Generic non UK Tests 3 Pressure and Differential pressure tests Before carrying out the test the pressure must be zeroed with the tubes con nected to the instrument but not the pressure source A thermocouple may be connected to provide temperature readings in these tests Tip plug in the Thermocouple Connect tube s to pressure inlet s probe to view 2 3 Zero pressure use the soft key marked amp ne ar oak 4 1 From the Test menu select Pressure screen Connect tube s to pressure source s to begin pressure test i I Pressure 5 There is an option to time this test Sprint 144427 08 Feb 2006 displays the duration time on the screen Press the soft key p to start test and timer Pressure 0 0 6 To stop timed test press the soft key m aia 00 00 7 To restart test press the soft key T44 I Tip To re zero the unit press gt a Press the ESC key to return to the Test menu screen To perform the Differential Pressure test repeat steps 2 to 7 above Press ESC to return to the Test menu 4 Differential temperature test Sprint can perform a differential temperature test with one or two thermocou ple probes To begin test select Diff Temperature from the Test menu Check the units displayed are the correct temperature scale If no probes are con nected Sprint will display Two probe test Connect both probes to the k type connectors See label on bac
21. current list in use Use the az and az keys to scroll through char acter values in each list and gt to move on to the next letter in the header text The character lists are shown below Press ON OFF ENTER to delete characters to the right Press gt to move the cursor to the end of the text and M to accept change and return to Edit report header screen Print Calibration Due Enable or disable printing of calibration due on reports CO Alarm During flue gas analysis a carbon monoxide alarm can be set to activate at 300ppm of CO or disabled Change password Press the soft key to edit password Use the gz and az keys to edit or create a password as described above in Edit report header Press M to accept change and return to Password screen Press ON OFF ENTER to store the change When a password has been created Sprint will display the Supervisor pass word screen on entering Supervisor settings l amp _ A Z Uppercase alphabet Lowercase alphabet Space TELEGAN 17 gas monitoring Battery Charging Sprint V2 V3 V4 V5 lll Battery Charging The Sprint has a lithium ion rechargeable battery and will operate for up to 9 hours when fully charged depending on the type of test used Low battery When the battery is low Sprint will display a low battery icon If the battery gets too low then Sprint will give further warning before switching off _ Use of the cha
22. d from the Report menu The Print button will now display the Bluetooth symbol Data can be transferred to a suitable Bluetooth enabled PDA with the Sprint PDA application installed or PC running Sprint PC Lite TELEGAN 25 gas monitoring Troubleshooting guide Sprint V2 V3 V4 V5 IX Troubleshooting guide Sprint will provide on screen messages which advise clear actions Contact Telegan if unsure on how to proceed turn on and charger symbol is not displayed when charger is con nected Symptom Cause Recommended User Action Instrument will not Battery flat Connect charger and retry turn on when on off Battery may be flat The instru button is pressed and ment is designed to prevent held for 2 seconds deep discharge occurring and will turn it self off when battery level gets too low Instrument will not Battery flattened Ensure charger is correct type beyond standard charging point If so plug in and leave con nected Check to see if charg ing symbol appears every 4 6 hours If it does not and unit does not switch on return both unit and charger for serv ice Pump sometimes oper ates at a faster rate Smart purge is oper ating CO sensor is recovering from expo sure to gas Remove probe from flue dur ing purge Continue to use the instrument as normal Pump flow fail alert Filter water trap or sample line blocked Empty and clean filter water trap Ensure sample l
23. eak Test Before carrying out the test the pressure must be zeroed with the tube con nected to the instrument but not the pressure source Note in these tests Diff press is the difference between start and finish pressures 1 Select Pressure Leak from the Test menu 2 Connect tube to positive pressure inlet but not pressure source 3 Zero pressure use the soft key marked 4 Connect tube to pressure source to begin pressure test 5 Press the soft key p to start test Sprint displays the duration time on the screen 6 To stop test press the soft key I 7 Press the soft key v to pass test You may fail the test by pressing the key x to indicate test has failed At the end of the pressure test you can log or print the results Repeat the test as needed Press the ESC key to return to Test menu Presure Leak Pressure Leak Pressure Leak pese Leak 14 44 27 08 Feb 2006 14 44 27 08 Feb 2006 14 44 27 08 Feb 2006 pe 44 27 08 Feb 2006 Start P1 St rt PI art PI 0 0 ja 0 0 Start PI oo Start PI 0 0 Finish P2 sd Finish 2 0 0 Finish P2 00 Finish P2 0 0 Diff press 0 0 Diff press 0 0 Diff ff press 0 0 Diff press 0 0 Duration Duration 00 25 Duration 00 54 Duration 00 54 wes nazo Screen 1 Screen 2 Screen 3 Sareen 4 TELEGAN 35 gas monitoring Appendix B Generic non UK Tests Sprint V2 V3 V4 V5 2 Timed CO Room safey test Ensure the unit has been z
24. ectly after a log has been recorded and the log is displayed on the screen Press the Print soft key E to send the log file to the printer Deleting logs Single logs can be deleted either via the Stored logs menu or directly after a log has been recorded when the log is displayed on the screen From the Stored logs menu choose Select a log or Find a log by number to find the log you wish to delete Delete the log using the ij soft icon All logs can be deleted from the Stored logs menu Scroll and select Delete all logs and press the M soft key Press the yes Y key Are you sure to delete all logs or press ESC to cancel Deleting all logs resets next log number to one 24 TELEGAN gas monitoring Sprint V2 V3 V4 V5 Printing and Data Transfer VIII Printing and Data Transfer Printing using IR comms Ensure your selected printer is switched on with paper roll installed and ready for use Ensure that the IR window on Sprint is aligned with the IR window on the printer The printer may be up to 1 m away from the Sprint unit If a report can be printed a printer icon will appear on the screen Press the soft key under the icon for an instant print Ensure printer is set to PC mode From software version i2 00 Printing can be aborted by a second press of the print soft key when the print icon is reversed or by pressing ESC to exit the screen Data Transfer V3 amp V5 only Ensure Bluetooth has been selecte
25. eroed in clean air during switch on before performing this test Refer to the standard appropriate to your region for further details on performing room CO safety tests 1 Select CO Room safety from the Test menu 2 Connect probe if required to the Sprint unit and place at the recommended height 3 The pump will switch on in readiness for test NB The sound of the pump operating does not indicate the test has begun 4 Press the gt soft key to start test During the test the screen will display the CO reading peak CO reading the time from the start of the test at which the last peak occurred and the duration of test The ON OFF ENTER key can be used to cycle through the CO Room Safety screens which will display CO readings for each minute of the test Sprint will emit an alarm if 35ppm CO is exceeded The test will run for up to 30 minutes and then stop automatically You may choose to terminate the test earlier by pressing mi soft key Press ESC key to abort test and return to the Test menu CO Room 1 CO Room 2 CO Room 3 12 57 24 23 Feb 2009 12 57 24 23 Feb 2009 12 57 24 23 Feb 2009 Water heater flueless Time Min CO ppm Time Min CO ppm 6 7 4 8 HHHH Allowed 10 9 HHHH 10 HHHH Durati of test 07 12 Duration Duranen 07 12 of test of test Use the soft keys v or x to pass or fail the test You may then use the amp or Gisoft keys to print or log the results The results include read
26. exit gas exhaust or block exit IR window Printer output senses ambient light t control backlight Tip to quickly activate backlight cover this window Note V3 and V5 have Bluetooth communications TELEGAN 3 gas monitoring Probe connections Sprint V2 V3 V4 V5 PRESSURE 2 DRAUGHT 4 FLUE SAMPLE Tip see label z Gy PRESSURE underneath unit w for details of probe g 2 FLOW connections g EAEN 4 S LRETURN a fe Probe connections Flue gas analysis Connect the flue probe to the flue sample inlet and the thermocouple to the k connector marked FLOW Efficiency To measure flue draught pressure connect pressure tube to Pressure inlet marked draught Differential pressure let by and tightness test UK specific Pressure leak test non UK Connect tubing to pressure inlet s Differential temperature test Connect one or two thermocouple probes to the k type connectors When using one probe Sprint will display a soft key option to switch between T1 and T2 snapshot measuring points Room CO safety test Connect CO room safety test probe optional where suitable to the flue sample inlet Gas escape test Connect gas leak probe to the USB connector Note The pump may operate at different speeds or switch off depending on the test being performed This will vary the pitch of the sound from the pump and does not indicate the pump is performing incorrectly Accessories
27. he range 10 C to 50 C and should not be used outside this range 4 Use only charger s supplied by Telegan Use only the appropriate Telegan supplied cables for connection to the sockets on the instrument Copyright Telegan Gas Monitoring 2009 All rights are reserved No part of the document may be photo copied reproduced or translated to another language without the prior written consent of Telegan Gas Monitoring Publication number INS 29615 Fifth edition March 2009 Contents Sprint V2 V3 V4 V5Multi function Flue Gas Analyser 2 WIA CK IN Gls aceasta nen cettecma cui eens eenneer cctrayescanarer ETEA ES 2 OV EIN EWE aonne e a E E E 3 Prope CONNMECUONS ictevnedsduareeduacsvagcvbavededenwetoddchacaracsanstnadshadsnensianmddthacandiie 4 Quickstart GUO iiviciistavisnnextieountavededsteraineneseGouaddeniedadaceaundonate 5 Operation as linet espns ucts eb taccateatancysin cise aa ictenttoeutea ae didbens editing 12 1 1 Menu and operator button Overview ccccccccceccccecseceeeesseeeeeesenees 13 Ue Seting Wr irrien a aula E aoa 15 2 1 COMMG UratlOMy OPON Sedme eana E EREE NE 15 2 2 SUPENMISON SEUNS akiran eee EERE E E E E E EER 17 Ill Battery Charging sic tontensdaranniaantaeintedadanieentaeameakiawad 18 Charging the batteries can icara 18 IV Maintenance and calibration 0 cccccccccccececeeeeeeeeeeees 19 A MUI sited Sepas Seat ces dence atta ata manasa ee eae 19 AED WN AMET UIA O A AE EA E AA sin
28. ine is free from blockage Printer does not respond or report con tains odd characters Printer may be off faulty out of range incorrectly set up have a low battery or not facing Sprint Ensure printer is charged up and turned on working set up correctly with PC protocol within physical range usually 1m and with the IR window facing the IR window on Sprint Other IR sources such as a PC or sunlight may give odd char acter print out 26 TELEGAN gas monitoring Sprint V2 V3 V4 V5 Troubleshooting guide Symptom Cause Recommended User Action Auto zero failed Sensors exposed to gas or faulty Switch off and on ensuring you zero in clean air and sen sors are purged If unit contin ues to fail auto zero return for service Alarm activates in CO Room safety test CO is reading greater than preset alarm see Appendix A or Appendix B whichever is applicable Dependant on safety proce dures Cannot remember the supervisor password Forgotten Supervisor password prevents alteration of report header which identifies owner of the instrument This provides secu rity against theft So there is no method to remotely unlock the instrument Return for reset During auto zero the gas reading does not stabilise Recovering from high gas exposure or gas sensor faulty Ensure unit is purged and allow sensor to recover or return for servi
29. ing After your Sprint unit has been switched on and performed an auto zero the display will show the Test menu screen ready for use To display the Main menu press the ESC key To enter a menu item use the soft keys below the and screen icons to scroll the menu list and press the soft key underneath the M screen icon to select Some menus have their own submenu Press the ESC key to exit a menu press ESC twice to return to the Main menu from a submenu The soft keys control the function displayed above them on the screen These will change depending on the test or menu or if the ESC key is pressed TELEGAN 13 gas monitoring Operation Menu Structure Sprint V2 V3 V4 V5 Main menu Press ESC to go to Main menu Test Menu l Flue Gas Let by Pressure Diff CO Room Gas Escape Analysis Tightness Temperature Safety Detection Pressure Appliance Leak PP Fuels Fuel NOx Factor Constant V4 V5 only Units Pressure Temperature Efficiency Settings I I I Display Contrast Auto off Back light Key click Reports Supervisor timeout V3 V5 only settings I I I Set date Edit report Print Flue CO Change amp time header Cal Due alarm password Logs I Selecta log Find a log by number Delete all logs In Europe this is termed Pressure Leak How to display unit serial number identity and software ve
30. ings of CO taken every minute as well as the peak CO reading when it occurred and the duration of the test Press ESC key to return to the Jest menu 36 TELEGAN gas monitoring UK Office Telegan a division of Crowcon Detection Instruments Ltd 2 Blacklands Way Abingdon Business Park Abingdon Oxfordshire OX14 1DY United Kingdom Tel 44 0 1235 557700 Fax 44 0 1235 557749 Email sales crowcon com Web site www crowcon com Rotterdam Office Crowcon Detection Instruments Ltd Vlambloem 129 3068JG Rotterdam Netherlands Tel 31 10 421 1232 Fax 31 10 421 0542 Email eu crowcon com Web site www crowcon com USA Office Crowcon Detection Instruments Ltd 21 Kenton Lands Road Erlanger Kentucky 41018 1845 USA Tel 1 859 957 1039 or 1 800 527 6926 1 800 5 CROWCON Fax 1 859 957 1044 Email salesusa crowcon com Web site www crowcon com Singapore Office Crowcon Detection Instruments Ltd Block 194 Pandan Loop 06 20 Pantech Industrial Complex Singapore 128383 Tel 65 6745 2936 Fax 65 6745 0467 Email sales crowcon com sg Web site www crowcon com A HALMA COMPANY
31. k of unit for FLOW and RETURN Place probes in position The screen will display the tem TELEGAN 9 gas monitoring Performing tests Sprint V2 V3 V4 V5 perature of probe 1 and probe 2 and the differential temperature Use the soft keys to log or print the results To end test press the ESC key Single probe test When only a single probe is available Sprint will display an additional icon on the screen to represent the first and second reading a Temperature 1 Place probe in position to make measurement 14 44 27 o feb 2006 TI I royn Hise 2 Press the soft key icon to take a snapshot Ret T2 st reading of T1 Do not remove probe until this Diem ra snapshot is taken 3 Move the probe into position to take second reading T2 The screen will display the icon to show temperature reading T2 is being taken The screen will display the snapshot temperature Tip this icon will i 3 h the live probe temperature and the differential See ae 7 temperature avaialble Use the soft keys to log or print the results To end test press the ESC key 5 Timed CO safety test See Appendix A Section 1 for UK Specific Tests See Appendix B Section 1 for Generic non UK Tests 6 Gas escape test Note Battery power will be used at a higher rate under this test Select Gas escape from the Test menu Connect the Gas leak probe to the USB connector the light will illuminate on the probe
32. n you when calibration due date is drawing near If the calibration due date has passed the Sprint unit will display a message Calibration overdue 4 2 Water trap The combined filter and watertrap is used in line between the probe and the unit Before performing any tests check that the filter is clean and there is no water inside the trap Arrow indicates intended direction of gas flow AEN A KN MAW A Max water mark Empty water before it reaches this mark N eNi a bp I D i 7 Residual water Filter The filter element should be changed if the filter has Warning Filters become contaminated or dirty If the filter has become must be used at all soaked with water remove from trap and leave to dry times Failure to do before reusing Ensure O ring remains in place 50 mey IN aees the warranty To change the filter unscrew the filter housing remove the old filter and replace To empty the water trap unscrew the filter housing remove the bung and empty Replace bung after emptying TELEGAN 19 gas monitoring Specification Sprint V2 V3 V4 V5 V Specification Instrument Operating temperature range 10 C to 50 C 14 F to 122 F Battery Lithium lon Life up to 9 hours dependant on test used 15 left warning Recharge time Minimum 6 hours from flat Charger input voltage 230 V 50 Hz AC Standard Fuels Natural ga
33. o and pressure Screen 2 O2 excess air temperature and efficiency Extra screen for V4 amp V5 02 CO NO NOX Flue Gas 14 44 27 08 Feb 2006 Natural gas Pressure mBar Tip The screen number is displayed here Tip If symbol is displayed flue probe is not in flue or not connected Tip Press the ON OFFIENTER oe to cycle through the Final screen combines elements from previous screens To perform a pressure zero use the soft key marked To end test press the ESC key Natural gas Flue Gas Flue Gas 2 14 44 27 08 Feb 2006 14 44 27 08 Feb 2006 Natural gas Flue Gas FlueGas 4 14 44 27 08 Feb 2006 14 44 27 08 Feb 2006 screens Natural gas Natural gas Chom o 20 9 0 9 o3 ai CO ppm co2 HHHH XS gir 0 0 a 0 ii cog Peas Ratio a Ratio HHH I Tee fue HHE A o Kair gaan Temp A HH I Pressure 0 00 te HHHH NOx 0 eFicenay fee Ht E Be al n ta J Gl n A lacy Se P oe Screen 1 Screen 2 Screen 3 Screen 4 TELEGAN gas monitoring Sprint V2 V3 VA4 V5 Performing tests Note for personal safety a carbon monoxide alarm will activate at 300ppm CO This will deactivate when CO levels drop below 150ppm This is to protect the user from potential hazardous exhaust gas levels 2 Let by Tightness test See Appendix A Section 1 for UK Specific Tests See Appendix B Se
34. pm 45 sec 60 sec Monoxide lt 100ppm Optional max 4000ppm H2 3 of Compatible measured val gt 100ppm CO CO2 0 to 0 9999 0 0001 ratio Nitrogen 0 1000ppm 1ppm 5ppm 5ppm 90 sec 60 sec Monoxide or 5 of V4 amp V5 reading only Other Measurements Measurement Range Temperature selectable C or F 50 to 1100 C 58 to 2012 F Efficiency 0 100 Net or Gross UK instruments only 0 120 Net Condensing Efficiency XSAir 0 100 Draught Pressure Measurement Integrity Test UK specific Let by tightness Generic version Timed leakage test Dedicated test and report print structure for combined test to IGE 1 1 UP 1B TELEGAN gas monitoring 21 Specification Pressure Scale Sprint V2 V3 V4 V5 Range 150 mBar to 150 mBar Resolution 0 1 mBar Accuracy 0 5 of reading calibration at 50 mBar equivalent to 0 5 mBar Equivalent scales Pa hPa kPa PSI inWG mmWG inHG mmHG Communications IR Port USB 22 TELEGAN gas monitoring Sprint V2 V3 V4 V5 Accessories and spare parts VI Accessories and spare parts Accessory list Telegan part number Description General Spares CAS29002 SFW29001 PRB29002 PRB29000 TUB29000 ENC29001 CHG29001 FIL29001 INS29608 FIL99008 C01296 PRT29004 PAP26001 TELEGAN gas monitoring RINT V CARRY CASE RINT V CD ROM RINT V LEAK PROBE RINT V MAIN PROBE
35. reen will be displayed Use the soft keys and to adjust the NOx factor value press W to accept the change or ESC to cancel Units select one of the following options Pressure units mBar Pa hPa kPa PSI inWG mmWG inHG or mmHG Temperature Centigrade or Fahrenheit Efficiency Net NetC or Gross NetC may be used for condensing boilers NetC not available on all fuel types Gross efficiency UK instruments only See section Il Setting up for more details Changing display and key pad settings From the Main menu select Settings and one of the following options Display contrast use the soft keys to adjust the contrast level Auto off timeout use the soft keys to adjust or disable the timeout period Back light use the soft keys to select one of the following options off dim bright or controlled Key click use the soft keys to enable or disable audible key click Report Allows selection between Printer and Bluetooth for report output Changing date amp time report header and password From the Main menu select Settings then Supervisor settings if the password has been set enter the password now select one of the following options TELEGAN gas monitoring Sprint V2 V3 VA4 V5 Quickstart guide Set date amp time use the soft keys and to change units of date and time and gt to select hours minutes day month and year Press ESC to save Edit report header use the soft
36. rger as a power adaptor The Sprint charger can be used to power the unit and will continue to charge whilst operating the unit Automatic battery saver The Sprint unit will automatically power down if left unused unless Auto off disabled The auto off timeout can be set in Analyser settings Sprint will warn user when power down is imminent Charging the batteries Warning Do not attempt to use any other charger with this unit except the one s supplied Failure to comply could invalidate the warranty and may result in permanent damage to the unit 1 Plug the charger into a mains socket 2 Connect the charger to the Sprint using the power jack on the side of the unit Switch on the power at the mains socket The unit would normally be left switched off for charging The display will show the battery charging mains connection icon When the battery is full both icons will flash 18 TELEGAN gas monitoring Sprint V2 V3 V4 V5 Maintenance and calibration IV Maintenance and calibration General To keep the display panel and operator buttons free from dirt build up regularly wipe over your Sprint unit with a slightly damp cloth Protective boot To protect Sprint from dirt and knocks a rubber boot is supplied This boot is supplied with concealed magnetics in the rear 4 1 Unit The Sprint should be calibrated once a year Your Sprint unit will also display the calibration due date at switch on and will war
37. rsion Press the ESC key from the Main menu 14 TELEGAN gas monitoring Sprint V2 V3 V4 V5 Setting Up ll Setting Up 2 1 Configuration Options Fuels Sprint displays the current fuel option on the screen To change the fuel option press the ESC key to enter the Main menu and select Fuels Use the soft keys to scroll and select the desired fuel using v The new fuel option will be displayed on the test screens Fuel options available are natural gas LPG heavy oil light oil coal wood wood pellet dry coke Biomass and Bagasse Note NetC only available for fuels natural gas LPG and light oil NetC also available for heavy oil in UK only From software versions i2 00 fuel types can be changed using Sprint PC Lite Units To change the units of pressure temperature or efficiency press the ESC key to enter the Main menu and select Units Use the soft keys to select the submenu and units for Pressure Temperature or Efficiency Temperature units are degrees Celsius C or degrees Fahrenheit F Pressure units are mBar Pa hPa kPa PSI inWG mmWG inHG and mmHG Efficiency units are Net NetC or Gross Note the formulae and constants used for Gross and Net efficiency calcu lations are those specified in BS845 UK specific or EN50379 Europe In general it is Net efficiency which is normally quoted For modern condensing boilers the Net efficiency calculated may exceed 100 Sprint V provides a
38. s LPG heavy oil light oil coal wood wood pellet dry coke Biomass and Bagasse Display Blue back lit graphic LCD Menu Intuitive structure tab selection on screen Dimensions 75 x 168 x 65 mm Function buttons key pad 5 button keypad Weight 440 g 0 97lbs Pump Flow fail indication SmartPurge Enclosure Integrated robust protective case Protective rubber boot with integral magnets Standards EN50379 BS7967 BS845 Data Logging Reports Up to 200 reports depending on type Probes Standard Efficiency Flue Probe Insertion length 250 mm 9 9 with adjustable depth gauge Maximum temperature 800 C 1472 F Construction Ergonomic pistol grip with stainless steel shaft in built with thermocouple in line water trap filter K type thermocouple Accuracy 1 C or 0 3 of reading whichever is best Protective shaft for thermocouple Hose length 2500 mm 8 2 Gas Leak Sensor Probe Gas Leak Sensor 0 10 000ppm natural gas 20 TELEGAN gas monitoring Sprint V2 V3 V4 V5 Specification Gases Range Display Accuracy Detection Response Recovery Diagnostics Resolution limit time time t90 Oxygen 0 25 0 1 0 2 0 3 vv 50 sec 30 sec Carbon 0 10 000ppm 1ppm lt 20ppm 1ppm 90 sec 60 sec monoxide 3ppm gt 20ppm 3 Carbon 0 25 0 1 0 2 vv 0 2 vv 50 sec 30 sec dioxide Calculated Carbon 0 2000ppm 1ppm 3ppm 3p
39. the light intensity accordingly Reports V3 amp V5 only Allows selection of Printer IR comms or Bluetooth Use the soft keys to toggle between these and the M key to accept Key click The Key click settings allows you to enable or disable the key pad from making audible clicks when pressed Use the soft keys to select enabled or disabled from the submenu Press the M key to accept the change or ESC to cancel NOx Factor Sprint V4 amp V5 only The NOx Factor can be viewed and edited from the Fuels menu To view the NOx Factor and other fuel constants select the Fue menu from the Main menu Select the Fuel and press accept M Sprint will display the Fuel Constants To edit the NOx Factor use the scroll soft key to select the NOx Factor Press M and the NOx Factor screen will be displayed Use the soft keys and to adjust the NOx factor value press M to accept the change or ESC to cancel TELEGAN gas monitoring Sprint V2 V3 V4 V5 Setting Up 2 2 Supervisor settings Set date amp time On the Time amp Date screen the current time and date are shown Use the soft keys and to alter the values of hours minutes day month and year Use the gt key to select each unit Press the ESC key to accept the change Edit report header Use the soft keys 8 and to select the report header text line one or two Press key to edit text The screen displays the character lists and high lights the
40. the specified limit and stabilise rather then fall In this case it is up to the operator to determine PASS or FAIL If operator chooses to fail the test the result code is FAILED 4 otherwise the result code is PASSED 2 CO Level Exceeds Max Allowable Level for a Short Duration For some appliances eg cooker a peak exceeding the maximum allowed CO level may be acceptable provided the CO level falls back below this level within the max peak duration time It is up to the operator to determine if the result is acceptable or not If the operator chooses to fail the test the result code is FAILED 4 Otherwise the result code is PASSED 2 Other Cases When a test is not performed correctly the results are inconclusive or there is insufficient or unreliable data Sprint V attempts to interpret the readings detected and fail the test It is possible for the results of a test to appear to be valid when it was performed incorrectly or the data collected was unreliable in some way Please refer to BS7967 2005 and ensure tests are carried out cor rectly Sprint V tries to reject incorrectly taken test readings but should not be relied on to instruct engineers on correct working practice TELEGAN 33 gas monitoring Section 2 Technical reference Sprint V2 V3 V4 V5 Multiple Peaks of CO The overall peak CO reading recorded will be the latest peak CO reading that was higher than any previous The peak duration recorded will be the
41. us basssaateaasesbusasseaaseaagesbubonseacteane 19 VSG Fat OM saat sineronacncasi E A 20 VI Accessories and spare parts 0 ccccceeeeseeeeeteeeeeseeeeees 23 Accesso liS Entenana aan a e e EA EA 23 VIL Lagg seamsain 24 VIII Printing and Data Transter ccs cccsriistesesesenctios 25 IX Troubleshooting guide cecceeeecseeeeeteeeeeenteeeeeees 26 Appendix A UK specific Tests cccceceeeteeeeeeeeeeeneeeeees 28 Section 2 Technical reference 31 Appendix B Generic NON UK TeSts ccccceeeeeeeeeeeeeees 35 Unpacking Sprint V2 V3 V4 V5 Sprint V2 V3 V4 V5 Multi function Flue Gas Analyser Thank you for purchasing the Sprint V2 V3 V4 V5 Multi function Flue Gas Analyser Sprint has redefined flue gas analysis and will give you years of unpar alleled service and reliability There are four versions covered in this manual as follows Sprint V2 Standard full function flue gas analyser Sprint V3 V2 with Bluetooth Sprint V4 V2 with NO sensor included Sprint V5 V4 with Bluetooth Please read the instructions carefully before use Keep the manual for future reference Unpacking Important ensure unit is fully charged Remove the Sprint unit from the packaging The Sprint accessories will be located in the carry case Check the contents are complete you should have e Carry case e Sprint unit e Mains battery charger power supply e Rubber boot e Flue probe including water trap e A5 user
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