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EG Processors Table of Contents
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1. C J1W3H XI lo 2 HSA A S IC V1 4 808568 Echo Graph A30 RCIS gt amp RC17 x gt amp JL Z E ie E on XOY RCI9 PS0 2 gt amp HSA J RC14 4 W PROC 1 J SILVA RCI6 ES E 3 Dud JILVA W PROC JP47 45 J RC18 Relay Board Location Drawing 4080101 EG Manual English 7 80 SECTION SEVEN Electronic and Mecanical Diagrams evel sensors DEV Level FIX Level rb TFILTER WASH Level 5 o aj C74 TFILTER CS lt 1 DEV Z E ie E N Fix Repl AOX Repl DEV Sink FIX Sink Level sensor input Drawing 40800b 7 81 EG Manual English SECTION SEVEN Electronic and Mecanical Diagrams Powersupply u36 24 Volt LM2575 VDD 1
2. 324 Volt RelayContro 4 E TFLTER FILTER IFILTER Dev Circ pump LED SMALL Phase_R Fl Neutral y RVIS TFILTER TFILTER LED x AA SGR VARISTOR 250V LED SMALL n Y RVIT IVARISTOR 250V IE x up A LED SMALL D Phase R Relay Board Drawing 4080101a EG Manual English SECTION SEVEN Electronic and Mecanical Diagrams Upper dos VARISTOR 250V RV4 VARISTOR 250V B4 Volt 100 100nF fi T VARISTOR 250 AKT 014 LED SMALL Relay Board Drawing 4080101b 7 79 EG Manual English SECTION SEVEN Electronic and Mecanical Diagrams via 6a A 3 M Col ADT 1 1939 z 1VaH S3 ADT1V3H 43 Sdf Older
3. Black 1 5 BROWN 1 5 53 Brown 25 hite 25 1430 MOL 70W Dryer SC 93UM 5 GZ 1 NMON8 TA xobig TVM SL 2208 Diagrams 1ca d Mecan Ic an Electroni SECTION SEVEN d gren N CN IN 21 3d NE N 27 Jd 1 933 ASL N HOLIMS peidnauequ jou SI ALTI DE ST 4eduun 1 c1 1 N CN IN N dd MOCZ ZN 11 N Z1 IN 1 71 WT an v 9f LL sf OL L3 vi 8 12 13H dIddI ivi pi N F i 2034 SILVA NI 7x2 5mm2 yel gr Jd ADMION WSN ADEZ HE ONINYVM 19 3d 9 cH L
4. Eg PS PERE EN PI IB EVE PEEL E 2912 ES BERSE PA SE MEC iit PANEL EIE Graphic A S 7 85 Main Board Location Drawing 4080100 EG Manual English SECTION 7 Z E Q E on SECTION SEVEN Electronic and Mecanical Diagrams howrz35v uis 0 Display Communication Drawing 4080103a SHIELD WHITE 24V 1 BROWN RxD 2 YELLOW Ltot 500 CM TxD 3 GREEN 4 WHITE SHIELD FLEX 9158 BROWN GREEN YELLOW oX0 25mm w Shield Cable between Mainbox and Panel Part nr 890684 EG Manual English SECTION SEVEN Electronic and Mecanical Diagrams 14 5 210 IR y 022 619 ein E 62 89 LI 93 012 19 812 85 5 c x 059 v2 072 eld D
5. HOLIMS 9 jou S 49 O q 4 D 130 HOLIMS NIVA 429 MSOL ISNVHXI leq anod vol yo AOE OV 4epo no 10 OV 2 Japo no OV uonpjueuutv 4epo no OV NYE A ddng zjnu s jeue uojduj3 aiqisn4 asn4 ALZI 26 19K ZWWIGL XZ QTYPCS PARTNO 20V AC To CPU PCB 3 BTEXT 1 2 3 4 5 6 B t CT 1 e HSA a 3084 AVA 2 amd 231A il pg i st Li NARA kj i a HS UT g 30V BLACK EN Pas m 2 5 75 2 yel gr 8x 75mm2 tyel gr 4 A 1 2 BLUE BLU 4 BROWN BROWN D DEV CIRC 50W FIX CIRC 50W DEV REPL 26W 26W I FIX REPL WASH DRAIN MV Y3 8 5W Interconnection diagram for one section processors drawing 6336a EG Manual English 7 15 49 734 Sjewo q
6. VI Ciel BNXFILTER 1 RVI C127 VI ciee cies 2 700uF 40V 4700uF 40V 7 uF e5V m m MBR340 470uF 25V 100nF ConvACHotor 1 R90 442 B m ConvACMotor 2 u ED 15 Volt me bored R96 100 TRIM 3 1 20 6 HEADER 8x2 lo s ConvMotor_PWM_1 R94 La lt 5 Volt 100nF ConvMotorDir_t Rien ID m 100 TRIM 100nF 3 1 m 7 SH oo STRAP ConvHotor_PWM_2 ConvMotorDir_2 SECTION 7 Fllemotor Film Motor fi ce7 ncn Main Board Film motor Drawing 40800f EG Manual English 7 82 ECTION SEVEN Electronic and Mecanical Diagram 2 24_Volt y37 15 Volt 24 Volt 12_Volt 65 Volt i54 1f vi 7815 VI 1 128 237 17 Cle9 c131 10uF 35V 10uF 35
7. bui F7 L1 130 HOLIMS PE 2 MSOL IS VHX3 vey v9L yo OV Jepo Jo ALZI OV 3d Z no 10 OV 38 Jepo no Jo OV Jd NOE zjnuos jeue uojduu3 aiqisn4 esnj 5 Kiddns 46 194 ZWUWIGL XZ QTYPCS PARTNO BTEXT 31 2 3 4 5 6 il 20V To CPU LLL ona DEV CIRC 50W FIX CIRC 50W WASH CIRC 50W L NOILOYS DEV REPL 26W FIX REPL 26W AOX REPL 26W WASH DRAIN MV YV3 8 5W drawing 6324a 9 Interconnection diagram for two section processors 7 16 EG Manual English SECTION SEVEN Electronic and Mecanical Diagrams 20V AC from Transformer TC1 Main drive motor EG 70161 EGP 70162 2 white wash level probe green fix level probe brown dev level probe Or secondary control of EGP processors gne ANDI T RS232 service computer for softwareupdate IS
8. When testing the relay booth the LED and a measuring can be used to ensure the function 5 10 Testing of sensor inputs The software supports a read out of all inputs with of binary value 0 255 This means that a defective sensor can be tested for varia tions For example if the developer temp is 35 95 F the binary value is 160 To select this option open the service menu and choose the input part BUT Find the read out below TEMP DEV 160 LEVEL DEV TANK 76 REPL 77 114 Input status Temp Level Push the arrow to shift to sensor status Inlet IR Mek US Vacum etc IR1 IR2 226 226 MEK US1 MEK US2 255 0 REWASH EXT REPL VACUUM n 0 1 Input status Pushing the arrow twice will bring up the status for imagesetter communications optional See on line section 8 If the temp Mek sensor cable is dis connected the binary value will be close to 255 The max value for the tempeture ex 50 are displayed If the temp Mek sensor cable has a shortcut the binary value will be close to 0 the min value ex 5 will be displayed If the IR sensor are disconnected the binary value will be 0 If the IR sensor has a shortcut the binary value will be close to 255 5 53 EG Manual English n Z E ie 2 on n Z E ie 2 un SECTION FIVE Maintenance Adjustments and Troubleshoot
9. 45 2118 zo GL 2018 GC GZ uMoJg L NOILOYS Black 1 5 BROWN 1 5 Brown 25 ge hite 25 Black 1 5 5 1 1 1 N ZN IN 1 1 1 N ZN IN 71 N E lt 34 ALZI NE 3 N Jadunj se N ENI 21 N 21 70W Dryer pe Le LER BRBPBSREBGEQEU js x ar nai ie ad BI sa Tt 1N3H N3AU11V3H xis ni of gt r C Qva x 1 E S 0983 zu st ol vt 8 ef DE aah H g n LI 7x2 5mm2 yel gr 1 1 ZN IN 1 ZN 71 lt 2 zi IN LN 41 7 3d 3d 3d 933 ASI N AOMJON WSN 71 Y E dE
10. 4 will be active Press button to refill the selected tank Exitand do the same for the other two tanks C DEV LEVEL LOW Ex pe E TEMF REPL REPL Oo c 32 0 DEV level Low Error massage 3 27 DEV FILLING DEV Filling massage It will take up to 15 min To fill up the tanks When they are full the pumps will automaticaly stop as the level sensors are activated If the pumps run dry they will time after a while d Afterthe processor has filled up all tank wait for the chemestry to be heated up It will take about 30 minutes To continue the operation go to section 4 10 Chemistry Installation is Complete EG Manual English Z p E Q 2 on SECTION 3 SECTION THREE Installation EG Manual English 3 28 SECTION FOUR Operation 4 1 General This section contains the processor s basic Thethree states which the processor can be in are shown at both the right and left top of the operating instructions and guidelines with re spect to photographic supplies panel The panel Shown below is normal stand by Before operating the processor the mode procedures in Section Three Installa tion must be performed Read this entire section before attempting to operate the pro cessor 35 0 35 0 45 0 35 S A 4 2 Night Stand by Process Various system comp
11. E Q 2 N e Recirculating Feed Recirculated chemistry enters the tank here from the recircu lating pump f Water Feed Fresh water enters the tank here whenever processing takes place or in a low level situation Fig 1 E g Temperature Probe This probe submerged in the chemistry senses and con trols the temperature of the chemistry through the interfa ce box and temperature PCB Whenthe temperature reaches its setting the probe sends a signal to shut down the heater The probe also has the ability to display the current chemi cal temperature The wash sta tion does not require a tempe rature probe Fig 1 E h Overflow Pipe As re plenishment occurs the exhau sted chemistry is drained through the overflow pipe thus keeping the chemistry at a prescribed level The chemi cal levels are adjustable by the adjustable overflow piece on top of the overflow Fig 1 F i Low Level Sensors If the chemistry level falls below these three sensors the heat and the transport drive will not operate Also a number indi cating which tank is low will be displayed Fig 1 F Fig 1 1 EG EP and EGP Manual English 1 6 SECTION ONE General Information j Heating Element Heats chemistry to the operator set temperature The wash station 8 does not require a heating element A safety thermostat will act directly on the heating ele ment in case of failure in other systems Fig 1 F
12. Main Board Conveyor sensor Drawing 4080006 83 Main Board Temperature Drawing 40800g i 84 Main Board IR sensors Drawing 4080080 84 Main Board Mechanical amp US sensors Drawing 4080011 84 Main Board Location Drawing 4080100 seen rennen 85 Display Communication Drawing 4080103 seen 86 Cable between Mainbox and Panel Part nr 890684 sse 86 Display Location Drawing 4080103 eiie tari 87 8 Optional On Line Description lirici 89 Rack drawings Specifications 9 Parts List 2001 Echo Graphic A S This manual is intended for information use only Specifications can be subject to change without any prior notice and we do not assume any responsibility for possible errors or omissions in the text SECTION ONE General Information 1 1 Topics Covered This manual provides installation ope ration maintenance and replacement parts information for the series of EG EP and EGP processors prepared for on line operation Figure 1 shows a typical procesor EG 901 Special versions of EG EP and EGP processors for on line processing from exposure units scanners etc are covered in special manuals or sections 1 2 Processor Description General The EG and EP processors are high volume easy to use three bath replenishment processors The EGP processors are also high volume easy to use replenishme
13. operate position and place a piece of film paper under the inlet sensor The film should not engage the inlet rollers Turn the main power switch on and set the dev and fix replenishment dial to max Leave the main power switch on for appx 15 minutes x When the 15 minute rinse is through turn the main power switch OFF Drain water from three stations gt Remove the roller racks one station at a time 10 Clean the roller rack with warm water in a sink Use a soft bristle scrub brush to re move any chemical crustation or sludge 11 Using paper towels wipe out the tank Ens ure no bits of paper are left in the tank If deposits are beginning to build up in the first station then the processor should be cleaned with universal processor 5 cleaner EG Manual English 5 42 SECTION FIVE Maintenance Adjustments and Troubleshooting Discoloration of the rollers is normal especially in the developer rack 12 Return the roller rack to its proper station identified by label 13 Repeat tasks 9 through 12 until all stations have been cleaned 14 Place the developer and fixer drain hoses back into their recollecting containers 15 Add chemistry in accordance with the chemistry installation procedure in Section Three 16 Replace the top covers 17 Complete the processor maintenance log Chemical Cleaner When chemistry is changed or if deposits are observed in the first tank
14. 5 Removethe necessary gearwheels to obtain access to the 3 countersunk screws holding the motor 6 Unscrew the 3 countersunk screws holding the motor keep track of spacers and washers behind the plate between motor Fig 6E eb and plate Gear train and drive motor position in processor 7 7 Note wire locations and disconnect the two electrical connections REPLACEMENT MOTOR INSTALLA TION 8 Reconnectthe two electrical connections to the replacement motor 9 Place the motor into its mounting bolts Remember the distance tubes 10 Place the motor gearwheel onto the motor shaft and mount a new cotter pin 11 Reassemble the cover to the gear train Fig 6 F Drive motor EG Manual English 6 62 SECTION SIX Removal Replacement Procedures 6 2 d Dryer Fans Removal Replacement Procedure Horizontal Dryer Equipment Common screwdriver Required Small common screwdriver 1 Turn the main power switch OFF and lock by a padlock Get access to both sides of the involved EG blowerby lifting offthe upper EG bloweror removing the dryer rack with the EG blower Remove the 6 screws holding the blower to the chassis Note the wire positions and unscrew the three blower wires from the terminal block disconnect the yellow green ground wire Remove and replace the blower make sure to install the new blower with correct flow direction Remount the 4 screws Mount the thre
15. Check receptacle and wiring specification Main board fuse blown Replace fuse Vent blower only operating Pumps OK but rollers do Rollers will not turn in stand by Check mode not turn Drive pulley slipping Check pulley at end of drive shaft and motor Drive gears defective e Check replace gears Drive motor wiring circuit open Check drive motor wires Drive motor defective Check replace drive motor EG Manual English 5 46 SECTION FIVE Maintenance Adjustments and Troubleshooting Control is in night mode Speed control interface defective An error is present Sad Smiley Put control in standby mode Check replace main board Correct the error Tank s not filling Tanks will not fill from container when empty Replenishment container empty Repl pump wiring open circuit Repl pump malfunction Recirculator pump not pumping Pump assembly defective A low level condition for more than 40 seconds Fill tanks partly Ensure container filled Check pump wires Check replace pump Check relay on relay board Pump wiring open circuit Check replace pump See tanks not filling Heater relay led on developer fixer not Heating Heater wiring disconnected Heater defective Check heater electrical Heater relay not working when the processor is turned on No power at receptacle Ambient temperature more than set temperature Chemistry at set temperature Temperature p
16. as possible A shorter hose will prevent problems with replenishment and draining To Drain i drain Hose Fixer Repl Dev Repl From Water BLUE Hose RED Hose Supply Fixer repl Dev repl container container Recollecting BLUE Label RED Label Container Fig 3 P EG Manual English 3 24 C Connect and fully tighten the water inlet hose to the water supply DO NOT TURN THE WATER ON AT THIS TIME The 100 mm diameter exhaust hose should not be longer than 6 m and should run out of the building with as few bends as possible If the distance out of the building is too long extra fans in cabinet 250199 should be or dered drain Hose Recollecting Container SECTION THREE Installation 3 5 2 Connect Electrical Power Remove the two screws holding the cover over the power box fig 3 Q 2 Feed the power cable through the bottom plate and in through the hole in the bottom of the power box a o Fra Fig 3 Q 2 Feed power cable through Each processor is delivered with three short ae circuit beams fig 3 R1 which can be mounted according to the power connection at the customers At delivery the processor is Main connection short circuit equipped with short circuit beam 1 This short circuits N1 N2 N3 for three phase connection with one neutral Europe Fig 3 R If single phase connection is required slide short circuit beam 2 into short circuit 1 wh
17. off any dirt or dried chemistry that may have settled on the roll ers overnight 4 6 c The End of a Work Day 1 Turn the water supply OFF 2 Turn the processor OFF 4 7 Processing General When the chemistry is installed and the heater lamps are out the operator may set the speed control check the temperatures set the replenishment rates press the mode switch to stand by fold the paper and insert the paper into the processor The processor will NOT go into PROCESS MODE if a low chemistry water level exists or if the processor is in night mode Processing Procedure a Place the processor in day mode b Adjust the transport speed to the desired rate c Check the temperature of the developer and fixer d Set the developer and fixer replenishment rates e Fold the leading edge of the phototypeset ting paper and then insert it under one of the sensors as straight as possible The photo sensors are activated by the mate rial causing the processor to go into Process Mode When processing sheet film place the film on the feed table and insert it into the processor as straight as possible The film photo sensor will be activated 4 31 EG Manual English Z E ie E on 4 SECTION FOUR Operation Sheet film except daylight film requires processing in a darkroom f Afterthe material completely exits the pro cessor remove it from the receiving basket g
18. ready signal is transmit ted to the imagesetter if connected Worried Nothing is wrong but the processor is in a state where it is not pos sible to feed material Not ready will be trans mitted to the imagesetter if connected Unhappy Something is wrong and Celis will tell you what is wrong in the dis play It could be low temperature low chemis try level or some other things Not ready will be transmitted to the imagesetter if connected 4 10 Shifting between Modes When the processor is switched on the compu ter will initalize and transfer settings between the main computer and the panel This opera tion takes approximately 30 seconds When fin ished it will enter the stand by mode OG 45 0 35 gt S EN Stand by mode 96 35 0 35 0 If night mode is wanted just push the button close to the night 5 icon and the processor will enter night mode Night mode It is also possible to force the processor into process mode by pushing The drive motor will start and both the upper and lower part of the dryer section will be ON 35 0 35 0 Dev lt lose Forced process mode Leave the forced process mode by pushing 4 33 EG Manual English Z E ie E un 4 SECTION FOUR Operation 4 11 Setting up the computer Region When the processor is delivered the computer has to be setup fo
19. the drive runs for a few seconds to prevent that the rollers sticks together SECTION ONE General Information INTERNAL CONTROLS The internal con A trols are described in paragraphs a through k Z bi E Q 2 N a Power on off Switch The power ON OFf switch controls the main power to the processor Any time the power switch is turned OFF for an extended time the top cover schould be lifted so that chemical moisture does not accumulate The power switch should always be turned OFF and the top cover liftet at the end of each work day The power switch is located at the rear of the maschine Fig 1 B Fig 1 C b Main Fuse This 16 Amp 230 volts fuse protects the processor from a possible power surge or a short circuit The main fuse is accesible from the left side of the machine when the side cover is removed c Gear Train This series of sprockets are driven by the drive motor When the system requires the rollers to be turning the gear train transmits turning power from the drive motor to the roller racks through a series of sprockets and gears Fig 1 D d Drive Motor The drive motor speed is controlled by the electronics The drive motor turns the rollers to transport the film through the processor geartrain situated behind plate RA wi Fig 1 E d drive motor d drive motor 1 5 EG EP and EGP Manual English SECTION ONE General Information Z p
20. the processor should remain fastened until the installation location has been reached Unscrew the four transportation bolts wrench 19 remove the four side panels the two covers all racks and slide the processor sidewards related to the pallet long edge so that the holes in the bottom frame along the long side of the processor are free of the pallet Fig 3 C Racks on wood blocks Screw in the adjustment bolts user kit box until 50 mm 2 remain free under the frame bottom Use two adjustment bolts under the wet section and one under the rear of the dryer At each side each adjustment bolt should have one nut and one disc below the fram and one nut and one disc above the frame inside the processor Slide the proces sor further sidewards until the proces sor tilts by itself Make sure to hold contra to prevent damage Screw in the remaining adjustment bolt until 50 mm 2 remain free under the frame bottom Fig 3 D Processor on pallet Screws are holding it on EG Manual English 3 20 SECTION THREE Installation Tilt the processor until the shipping 6MG bolts pallet is free and pull it away Carefully lower the processor again Slide the processor to the foreseen installation place Level the processor by adjusting the adjustment bolts 3 5 c Processor Split in Sections Only for two frame models en Z p E e 2 un If the processor has to come through a narrow doorway it can easi
21. this film is 30 5 73 x 500 100 60 2348cc n EG Manual English 4 30 SECTION FOUR Operation 4 5 Daily Operation Performing the basic daily operation guide lines outlined below along with preventive maintenance will aid in the the troublefree performance of the processor 4 6 General Operation 1 NEVER RUN THE PROCESSOR DRY 2 Remove the top cover over the wet section whenever the units power supply is turned OFF This will prevent chemical condensa tion inside the processor 3 Always turn the building s water supply to processor OFF at night if the automatic drain refill function of the watertank 1s not used 4 Check hose connections tighten any that may have come loose 5 Keep processor CLEAN Keeping the pro cessor clean inside and out will produce better results and extend the life of the processor and components see Section Five 4 6 b Each Morning 1 Check the level in the developer and fixer tanks 2 Check the replenishment containers and refill if necessary 3 Wipe off any dried or spilled chemistry 4 Turn the processor ON and put the proces sor into night mode 5 Turn ON the water supply to refill the wash station 6 Place the top covers on the processor 7 Verify the temperature when the warning goes out 8 When the set temperature is achieved put the processor into day mode and process a piece of Cleaning Film in the full width of the processor to clean
22. water supply must be supplied by the customer The hose must have a 3 4 female pipe thread at the processor end minimum inner diameter 3 8 10 mm A water supply hose for washing ma chines or dish washers will offen do one water drain hose Inner diameter 1 25 4 mm to be connected inside the processor Can come out of the proces sor through the bottom The hose should be connected to the drain system wit hout any loops Must be supplied by the customer one developer drain hose and one fixer drain hose both have inner diameter 1 25 4 mm to be connected inside the machine Can come out through the bottom of the processor The tubes should be connected to recol lecting container which must be supplied by the customer EG Manual English 2 22 Developer drain connection Fixer drain connection Water drain connection SECTION THREE Installation 100 mm diameter hose for exhaust The hose supplied by the customer is secured to the stud on the rear below the receiving basket Inside of the processor below the tank section the hose connections are mount ed Place each hose on its respective connection and push all hoses on as far as they will go Place the hose clamps on the hoses Slide the hose clamps up to the connec tions and fully tighten them Connect and fully tighten the water inlet hose supplied by the customer to the 3 A standard hose fitting below the tank section insid
23. which must be performed during preven tive maintenence mechanical electronic ad justments and troubleshooting Before performing any task read through the entire subsection By doing so you will gain a betterunderstanding of each procedure and any other procedures that may also have to be performed plus tools and or parts which may be needed If a procedure is labeled for technicians only either a trained service engineer or a qualified technician should be called to perform the procedure Finally always take care when performing any procedure SAFETY is the most important concern Always turn off the main switch and lock by a padlock where stated before starting a procedure Always drain the chemistry when working on the recirculation system Never allow loose clothing or jewelry to come into close proximity with the gear train or media transport area 5 2 Preventive Maintenance Customer Responsibility The objective of preventive maintenance is to maintain the reliable troublefree performance of the processor There are specific preventive maintenance tasks which must be performed on a scheduled basis to meet this objective These tasks are identified in Table 5A Table 5A Recommended Preventive Maintenance Schedule Daily Maintenance Clean the feed tray or inlet if it is an on line processor Clean all rollers and guides above liquid level with a wet sponge and check that the guides again are in correct
24. 0 600ml m 2 600ml m 2 setting paper developer 95 F 95 F Fixer with hardener Line Film Rapid Access Dev 35 C 35 C 35 600ml m 2 600ml m 2 Rapid Access Fix 95 F 90 Thetemperature speed and replenishment settings are only recommended Since ambient conditions vary settings may be slightly different f you notice a significant drop in density compared to using fresh chemistry then increase the replenishment rates Replenishment rates is by 5090 density Temperature will affect the quality of the result If the processor s ambient temperature is consistently higher than the set temperature the operator should take the appropriate action to provide cooling of the processor s environment until the ideal ambient temperature range is achieved and remains constant 4 4 Replenishment Settings The replenishment must be proportional to the amount area of film passing the processor and it depends on the overall average density The area of film processed is determined by the input sensors Every time a certain amount of material 15 60 cm depending on model and film width has passed the input sensors the replenishment system is activated The dura tion of the replenishment programme can now be set by the operator depending on film width film width processor width cc n x 100 setting average density in 90 The necessary replenishment setting for
25. 1 NE ciae 31 4 8 Changing Exhausted Chemistry collinari 32 4 9 Panel Operations ERR 33 4 10 Shifting between Modes p 33 4 11 Setting up the computer sai sli rai 34 4 12 Setting up the Computer Changing Programme Entry Number 34 4 13 Setting up the Computer Temperature Replenishment and AOX 35 4 14 Setting up the Computer Timer 37 4 15 Setting up the Computer General urina ira 38 4 16 Setting up the computer Day Operation e 39 M ssen 30 4 15 Daily Maintenance Massages reo ee eredi tena sie ctt nd Rep ar ironica para 40 4 19 Setting up Dryer temperature eene edet etse alii 40 2 Introduction Tc 41 5 2 Preventive Maintenance T 41 5 3 Troublesh oting secu Quae idilliaca ita 45 5 4 Electrical Troubleshooting m 49 5 5 Printed Circuit Measurements 2 50 5 6 Repair COINS e iii 51 4 8 5 PA 1 5 6 D Z E ie 2 on 8 9 5 7 Accessing the configuration Utility eoe ala 51 5 8 Service Men SEC UNS T 52 5 10 Testing of sensor inputs eM 52 BR tiber e aae a a des
26. 4268 ba 35 O Center Lock 10mm 66248 36 O Center Lock R 10 2mm 217424 36 O Center Lock S 10mm 65502 2 36 O Center Lock Hexagon 217384 37 O Center Lock W 10mm 66263 40 O Center Lock B1 10mm 65981 42 O CenterLcok J 10 2mm 217464 48 O Center Lock 10 2mm 233454 48 Hexagon Hexagon 217347 79 O Center Lock V 10mm 63186 79 Hexagon H Hexagon 65960 80 O Center Lock U 10mm 65456 80 Hexagon Hexagon 65959 80 O Center Lock T 10 2mm 65139 80 O Center Lock F Microswitch 60210 80 Special 276017 With hole for Cotter Pin 6 73 EG Manual English 6 SECTION SIX Removal Replacement Procedures Number Type Drawing Shaft Part NO of Teeth of Gearwheel Identification Diameter 16418 O Center Lock D 16 2mm Dual Gear 233434 16418 O Center Lock D1 10mm Dual Gear 68807 36424 Gearwheel for Rewinder Special 250064 48432 O Center Lock C 10 2mm 276104 484 36 O Center Lock 10 2mm 276114 32 36 Hexagon SX Hexagon 68216 Steel Gearwheels 25 O Center Lock 15mm 65888 32 Hexagon Hexagon 117528 34 D Center Lock 15mm 270517 36 O Center Lock Hexagon 117518 60 O Center Lock 15mm 65218 62 O Center Lock 15mm 65707 NOTE All partnumber are always printed on the gearwheel it self EG Manual English 6 74 iagrams 1D Ica d Mecan IC an Electroni SECTION SEVEN 7 1 Drawings Electrical 49 734 48410 MOL 9
27. 55453 650453 1 7 8 Foam Roller 54130 1 7 8 Soft Rubber Roller EPDM 129273 136274 330274 155274 650274 1 7 8 Steel Roller 650243 6 5 Axle Overview Type Name Part number D Axle D 276044 O Axle O gt 276034 LO Axle O gt 1 4 x 47 8 Long 235184 DI Axle D Long F 1 Gear Wheel 276074 D2 Axle D Long F 2 Gear Wheel 276084 Axle D 1 4 IN Long F 1 G W 235234 1 47 Starlock 117337 On location drawings the letter reference only refers to type NOT how long the axle is Please check the sequence number in the part list when ordering for a specific roller EG Manual English 6 72 SECTION SIX Removal Replacement Procedures 6 6 Complete Gearwheel View Number Type Drawing Shaft Part NO of Teeth of Gearwheel Identification Diameter 10 D Center Lock A 1 4 D 217524 13 D Center Lock B 1 4 D 217484 16 D Center Lock M 1 4 D 217374 16 O Center Lock L 1 4 O 217364 16 D Center Lock 1 4 D 217504 18 D Center Lock E 1 4 D 217474 18 O Center Lock Y 1 4 O 217354 20 276037 24 O Center Lock Gl 10 2mm 276154 24 O Center Lock 14 2mm 217534 24 O Center Lock N 1 2 65268 24 O Center Lock NI 1 2 O 17mm wide type 68011 25 O Center Lock 10mm 66689 30 O Center Lock 10 2mm 54266 30 D Center Lock P 1 4 D 217414 30 O Center Lock O 1 4 O 217344 32 O Center Lock X 10mm 217434 32 O Center Lock 10 2mm 65993 32 O Center Lock X 10 2mm 275155 32 Hexagon Hexagon 217394 34 O Center Lock 10mm 5
28. D CHECK ROLLERS GUIDE POS CHECK REPL TANKS When a message is shown at the display and the suggested operation is done the massage has to be cleared This is done by pushing and the display will look like this OO CLEAN AND CHECK ROLLERS GUIDE POS CHECK REPL TANKS X Now press and the message will be cleared 4 19 Setting up the Dryer temperature To change the dryer temperature for stand by and the process replenishment rates for developer push 1 followed by and the 30 0 55 0 ACTUAL 48 4 Alarm you SAI Limit Dryer temperature adjustment screen will change 6 38 DRY FF Sellect CQ to change the standby temperature or press to change the process temperature and the display will look like this 30 0 1 32 1 4 OPERATE TEMP SETTING ACTUAL Dryer temperature adjustment Setting shows the desired temperature in the dryer and actual shows the current temperature in the dryer If the processor has been on for a while the max difference between the two figures should be 5 degr celcius or less To change the settings use the two arrows on the right side J Use the back key T to go back The key can be used to change the alarm limit EG Manual English 4 40 SECTION FIVE Maintenance Adjustments and Troubleshooting 5 1 Introduction This section details the general and specific tasks
29. EG Processors Table of Contents Contents Section Page 1 1 Topics H 3 IM Processor mnm 3 2l Processor sonia lalla 9 2 2 Electrical and Mechanical Hazards eo pecie Ihre alo Ron nds 9 2 3 Fir Prevention T eri T 9 24 Chemical Hazards and Handling cipria licia 9 2 5 Chemical Lisposal Ebo apa oreste ca tradu aiar 10 2 6 Exhaust Temperature and eui eben lira nta ana 10 2 7 Important safty aida 11 3 1 Pre Installation 17 3 2 Electrical Pre Installation rca 18 3 3 When the Shipment Arrives 19 3 4 Pre Installation Verification M 19 3 5 Set Up and Operational 19 3 6 Operational Bie Me rp asides PO 26 3 7 Chemistry Installation M 27 dd 29 4 2 Nish sStand Dy PEOOESS 29 4 3 Temperature Speed Replenishiment eco 30 4 4 Replenishment Settings iui elica iii 30 45 Daily Operation LT 31 4 6 Operati n eur PP 3
30. IE 91 LI 81 855 In 3 COLLE I 3 ZR gr R33 R32 S oS Qe 159 cm Lin O x 19 a RIN Ta 179 LL Ed 8 le a C B mmu 162 gt Seo DI Ina I 059 es 5 CP PO RR a 679 LEI fo 2 5 z 7 MO 5 Ch N o ki 5 Si 2 Id I phic m A td 7 87 Display Location Drawing 4080103 EG Manual English SECTION SEVEN Electronic and Mecanical Diagrams D Z E ie E on EG Manual English 7 88
31. Operation CONI CON2 CON3 CON4 0 0 0 PHO1 PHO2 PHO4 1 1 1 1 Information screen 3 This screen displays information about signals comming from and going to the imagesetter if connected These three screens can be very helpful to lo cate a problem on the processor When finished viewing the use the back button aM twice to go back to nformationscreen 1 and leave by using esi The computer will now perfom a reset which will bring the processor back to stand by mode within approx 30 seconds 4 16 Setting up the computer Day Operation Itis now time to feed a film into the processor Before doing this make sure the processor is ready and in stand by mode OO 35 0 35 0 45 0 gt 35 S A Stand by mode Introduce a film into the processor and observe the display E c 35 0 35 0 45 0 35 POS dla s TIME Operate mode Notice that is indicated in both upper corners showing that there is film under the input sensor When the film has passed the in put sensor the symbol will change to showing that the processor is ready for the next O film c 35 0 35 0 45 0 pos 35 55 Ready for the next film Also notice the bar moving next to the This bar indicates the position and length of the film inside the processor When the film has left the processor the processor wil
32. Operational Verification Procedure If any of the above conditions do not hold true advise the customer of your findings and call your dealer for further instructions 3 5 Set Up and Operational Verification Customer and Dealer Responsibility Table 3B is the sequential list of paragraphs to complete the set up and operational verifica tion for the processor TABLE 3B Set Up and Operational Verification Sequence Description 1 Unpacking and Initial Set Up Operational Check 3 Chemistry Installation In the event that the processor should ever need moving or troubleshooting the customer should become familiar with these procedures Unpacking and Initial Set Up When un packing the unit take care not to throw away any documentation that is included Ensure that bits of packing material do not remain in the tanks or roller assemblies 3 19 EG Manual English en Z E Q 2 SECTION THREE Installation 3 5 a Install the Processor Unpack the Processor The upper plywood crating is fastened to the pallet by a number of screws along the upper pallet edge When the screws have been unscrewed in with a screwdriver the upper plywood crating is free of the pallet can be lifted upwards and then removed from the crate en Z E ie 2 un 2 Dismantle the Processor from the Shipping Pallet The processor is fastened to the ship ping pallet by four transportation bolts If possible
33. Preset speed temp and prg displayed Dev Fix and Dry temperature can be displayed AOX ml h amp 24h Water valve ON Drive motor ON at the preset speed Dryer Both upper and lower part ON Continuous replenishment ON while material is present at feed sensor Exhaust fan ON After the material has been processed the processor will return to Stand by mode EG Manual English 4 SECTION FOUR Operation 4 3 Temperature Speed Replenishment Depending on the chemistry used and the materials being processed the operator accessible temperature speed and replenish ment may need adjusting Adjustment of each of the controls will have an affect on the output copy see Section One Controls and Indicators The Control Panel Settings Table recommends the ideal temperature speed and replenishment settings with respect to the chemistry and material being used overall average density of the film and the necessary max replenishment per m of 100 black as informed by the manufacturer of che micals Example The manufacturer specifies that 500 cc m replenishment is necessary by 100 black material The material developed is 30 5 cm 12 wide and has an average density of 6090 and the processor has a 73cm 29 inlet with Paper and Film Processing Specifications Material Chemistry Dev Fix Speed Dev Fix Temp Temp Repl Repl Phototype Rapid Access 35 C 35 C 2
34. The processor should berinsed with water every time the chemistry is changed The roller racks and tanks should also be cleaned at this time This cleaning will not only keep the processor and output copy clean but also aid in the prevention of chemical contamination Water Cleaning Procedure Soft bristle scrub brush Paper towels Equipment required Equipment Drip tray for racks recommended available from your dealer as optional accessory see Optio nal Part List Section 9 Rack hoist especially for wi der models 91 cm 36 135 cm 54 and models with tank size 2 and 3 A rack hoist is available from your dealer as optional acces sory See Optional Part List Section 9 1 Turn the main power switch OFF and remove the top covers 2 Open the drain valves and drain the chem istry Ensure the drain containers are in place and are empty enough to accommo date the chemistry being drained table 5B X 75X 90X 114X 0 29L 16L 180 1 26L 29L 36L 2 39L 50L Table 5B polyester 3 When the chemistry is completely drained close the drain valves Place the developer and fixer drain hoses into the drain 4 Dispose all chemistry in the replenishment containers Fill the replenishment containers with clean warm water and re connect them to the processor Fill the developer fixer and wash stations with clean warm water p When positing the mode switch in day
35. The processor will return to stand by mode in approximately 30 Sec The water supply can be left ON until the end ofthe work day 4 8 Changing Exhausted Chemistry Chemistry life is greatly extended by the pro cessor s stand by and AOX features The Chemistry Change Table provides the approxi mate chemistry life with respect to the ma terials processed TABLE 4B Chemistry Change Schedule Phototypesetting paper every 1 2 months ine or Daylight film every 1 2 months These are only recommended times Ambient conditions vary therefore the frequency of your chemistry changes may have to be altered Thechemistry shouldalso be changed before or when the operator observes e Phototypeset copy characters and lead edge appearing gray rather than black e Pinkish tint on film or paper background e Phototypeset copy characters face with time contaminated dirty wash Change wash water more frequently Gray characters can also be caused by a low typesetter intensity or a low developer temperature If the galley s lead edge is black check typesetter Always recirculate clean warm water and clean the roller racks whenever the chemistry is changed See Section Five Maintenance their nature and consistent wit the best manufacturing processes we employ some of the chemical products you purchase may be subject to certain laws regarding their proper handling and disposal You should fami
36. V R84 10uF 735V 2UF 35V 100nF m m 100nF Main Board Power supply Drawing 40800c 130 415 Volt Lo 5 Volt Filmsensors Unused gotes _ gt Convsens_1 HEADER 8X2 _ gt Convsens_2 gt Convsens_3 _ gt ConvSens_4 Main Board Conveyor sensor Drawing 40800e EG Manual English SECTION SEVEN Electronic and Mecanical Diagrams emperature BENE 2 1 TFILT 100p TFILT 100p o TFILT 100p SECTION 7 EG Manual English 7 84 SECTION SEVEN Electronic and Mecanical Diagrams CONVEYOR 187 988 C E s m a NK L PI Reiss
37. Z hi E Q 2 N k Media Feed Sensors When material is fed into the processor the sensors turn on the no feed light only in offline position circulating pumps transport system dryer and auto re plenishment Fig 1 G I EG Blower There two blowers one under and one over the dryer rack which blow hot air on the dryer rack rollers and on the film m Replenishment Feed When replenish ment takes place fresh chemistry enters the tanks here 1 3 To Order Accessories and Supplies Contact your dealer for accessories supplies technical service and spare parts Fig 1 K IE EG EP and EGP Manual English 1 SECTION ONE General Information EG EP and EGP Manual English 1 8 SECTION TWO Safety and Health 2 1 Processor Operation Never allow loose clothing or jewelry to come close to the gear train media transport area an electrical connection or any terminal block Service work that must be performed while the processor is operating or that necessitates removing the processor s panels should be per formed only by qualified service technicians The main powerto the processor must be turned off and the main switch locked by a padlock before panels are removed by anyone but trained service personnel When the processor is in stand by mode it will periodically start up run and then shut down The processor must be turned off before servicing drive motor and gear trai
38. amms con taining different settings for each parameter To choose which program to set up press the button PN Notice that the big on the panel will change number showing the programme number which is currently active Programme number 1 6 45 0 35 S Change program by pushing PN 35 0 35 0 When the program number is chosen the set tings can be changed EG Manual English 4 34 SECTION FOUR Operation 4 13 Setting up the Computer Tempera ture Replenishment and AOX To change temperature and replenishment rates for developer push and the screen will change cC 5 l 1 uU TEMP REPL REPL Settings for developer The screen now shows the current settings wich are 32 0 degr celcius and 300 ml m replen ishment for developer To change the temperature push and the display will look like this 32 0 1 32 1 4 DEV TEMP SETTING ACTUAL Developer temperature adjustment Setting shows the desired temperature in the developer bath and actual shows the actual temperature is in the developer right now If the machine has been on for a while the max difference between the two figures should be 0 2 degr celcius or less To change the setting use the two arrows on the right side J To set up the dryer temperature please see section 4 19 Al t and the screen will Limi Choose alarm li
39. ard version and ask if you wish to proceed with the update Press Y for Yes or N for No The update process will last several minutes Proceed with the next rom file if desired After completing both Main and Panel quit the Flashbrn exe program The Celis Control will now start up using the new software If main changes are made the setup txt equal to the product number should also be up dated in the same way If you update the setup file the proc essor should be calibrated See page 55 and 56 in the manual for calibra tion of pumps dev time and in some instances sensors Reboot the processor and your Hope Carnfeldt processor will start to use the new software Please refer to release notes on each software version regarding special parameters WAITING FOR MAIN LLLI cot am bla io handa Mu aaea Bi m fa fn TEZEN EG Manual English 5 58 SECTION SIX Removal Replacement Procedures 6 1 General This section details the general and specific tasks which are to be performed by a trained service engineer for removal and replacement of the processor s components Before starting any procedure read the WARNINGS listed below B WARNINGS a Turn off the main switch and lock by a padlock before starting a procedure b Never allow loose clothing or jewelry to come close to the gear train media transport area an electrical connection or any termi nal
40. ature is consistently out of the specified range the operator should take appropriate action to provide either heating or cooling of the pro cessor s environment until the ideal ambient temperature range is achieved and remains constant Physical Location The processor should be placed on a floor that is uniform enough for leveling and firmly enough to accommodate the weight without movement The floor should have a hard surface that is easy to clean e g concrete linoleum vinyl or hard wood Do not use carpets near the processor as spilled chemicals will be difficult to remove Consider installing the processor on a floor drip tray A connection for the air from the built in ex haust fan should be available to be connected to the processor with max 6 m of g 100 mm tube The exhaust fumes are corrosive and should be ventilated out of the building There should be a sufficient working area around the processor to allow the operator or a service engineer accessibility for cleaning pre ventative maintenance or if necessary repair Allow at least 60 cm of working space on all sides ofthe processor Fig 3 A and the electri cal outlet and switch should be placed near the machine on the outside of the darkroom wall Inatwo room installation the water supply and outlet should be placed on the inside of an darkroom wall if possible When the processor is fully plumbed the wash inlet and drain hoses must be straight no ben
41. block c Before starting any procedure that in volves working on one of the fluid circu lating stations always drain the system thoroughly 6 2 Removal Replacement Procedures Below is an alphabetical list of all the Removal Replacement Procedures outlined in this sec tion PROCEDURE DESCRIPTION Chemistry Heating Elements PCBs Drive Motor Dryer Fans Dryer Heating Elements Fuses Gearwheel Interface box Low Level Sensors Pumps Rollers Gears Bearings and Transport Sensor Temperature Probe Water Valve 2 E ie E un 6 59 EG Manual English 6 SECTION SIX Removal Replacement Procedures Remove wires 14 MG nuts and gaskets Fig 6 A 6 2 a Chemistry Heating Elements Removal Replacement Procedure Equipment Small screwdriver 5 Disconnect the wires from the heating ele Required Open end wrench ments by the two 4 MG nuts Tubular wrench 19 6 Remove the two 14 MG nuts holding the heating element in the tank Use a pair of pliers to hold the element on the inner side 1 Turnthe main power switch OFF and lock Clean the surfaces around the holes in the by a padlock tank and mount the new element with new gaskets inside the tank Tighten the 14 MG 2 Drain the chemistry nuts while holding counter inside the tank 3 Remove roller rack in the relevant tank 7 Replace the wires into the terminals and tighten the screws fig 6 A See task 5 4 Rem
42. cable to the Celis Control Start the update of software and settings Cek programme version 1 1 by Echo Graphic A S To make it easier to use the program you can copy the Celis softwarefolder ex v1_27 and v2_05 to the same directory where you installed the program The latest version can always be found at our homepage www echographic dk service 5 57 EG Manual English n Z E ie E un n Z E ie 2 N SECTION FIVE Maintenance Adjustments and Troubleshooting 5 16 Updating the Software in the Celis Control The software in the Celis Control is stored in a flash memory on the main CPU board and on the display board Note The software for the two boards is not the same Tools needed to perform the update Celis programming software Romfile for main cpu board Romfile for display board PC or Laptop with a communication port COM 1 4 Windows 95 98 2000 NT operating system Standard 0 modem cable Can be ordered at Echo Graphic part nr 365088 Xo Xx X Connect the PC COM to the connector P1 on the main CPU board with the cable Now turn off on the Celis Control The display should look like this software can be downloaded from Echo Graphic s service homepage www echographic dk or be supplied on a disk Press the Prog icon on the Celis Programmer and select the rom file to update and press ENTER The PC will now compare the file version with the bo
43. ceeded 200 ml the processor will pump 200 ml into the proces sor When the processor is switched off the counter is reset Use the back key a once to go back to the settings for developer screen If the is pushed the computer will supply 400ml of developer into the tank This manual replenishment function can be used to top off the tank C EXTRA REPL 1 c 32 0 gt T m LI R 5 net Manual replenishment active The temperature and replenishment setting for fixer is done the same way Dryer temperature is done the same way as for developer and fixer temperature Use the backkey M to return to the standby screen EG Manual English 4 36 SECTION FOUR Operation Setting up the Computer Developing Speed 4 14 Setting up the Computer Timer Setup To change the developing speed push the screen will look like this DEV TIME SETTING Developer speed setting Developing speed means the time that the film spends in the developer bath and only devel oper bath The travel through the entire ma chine will take aprox 4 times as much time To change the setting use the two arrows on the right side L Use the a key to go back The computer is equipped with a timer which can switch the processor on and off up to two times a day If your processor has a water drain valve mounted the timer can also drain your
44. ds in the hoses when in use Maintenance Facilities A sink with hot and Processor Fig 3 A cold water large enough to accommodate the racks should be installed near the processor 17 63 x 30x 10 29 91 30 x 15 36 110 x30x5 54 160 x 30x 15 Equipment recommended Drip tray for racks are available from your dealer as optional accessory see optional accessories in section nine 3 17 EG Manual English en Z p E Q 2 en Z E Q 2 on SECTION THREE Installation Rack hoist especially for wider models 91 cm 36 135 cm 54 and models with tank size 2 and 3 A rack hoist is available from your dealer as optional accessory see Section nine Before plumbing check your local environmental specifications on waste disposal a Water Supply and Hose Information The water supply to the processor must be at least 0 3 10 bar 4 3 145 PSI pounds per square inch with a shut off valve at its source Itis recommended that inline filters be used in areas where water purity is a problem Filters should also be considered to prevent the small water inlets from clogging If the photographic materials to be used require a certain wash temperature then a temperature mixing valve should also be installed The hose must be rated and capable of handling a pressure applicable to local building codes DO NOT use an ordinary hose The inner diameter of the hose mu
45. e jaws against the end ofthe roller Now the axle can be worked out Take care not to damage the part of the axle running in the bearing The bearings are pushed into the rack sides and can only be exchanged when the rollers have been removed When a rack is being serviced all bearings with more than one mm play should be replaced The axles are tapped into the end of the rollers with a hammer normally so far that the knurling just disappears The axial play of the gearwheels on the roller should be closely examined It may be necessary to tap some of the axles further in to secure correct mesh of gearwheels and prevent collision When the rollers are remounted be careful to install the correct washers pulleys and springs if any Lock the gears with new lock washers and the other end can be lifted out from the 10 Turn the rack by hand and make sure that it rack turns smoothly and easily with no jumps Fig 6 L 6 67 EG Manual English N Z E ie 2 un 6 SECTION SIX Removal Replacement Procedures 6 2 j Feed Sensor Removal Replacement Procedure Equipment Common screwdriver Required Small screwdriver Side cutting pliers Cable straps 1 Turnthe main power switch OFF and lock by a padlock 2 Remove the top cover 3 Disconnect the cable from the sensor 4 Exchange now the sensors 5 Plug the cable into the new sensor Remember the small tube must bee aro
46. e settings press button WSH TEMP SENSOR Enables or Disables the water temperature control LEVEL SENSOR DEV REPL SOURCE Enables or Disables the low level sensor in the dev repl container FIX REPL SOURCE As above AOX REPL SOURCE As above DEV SINK OVERFLOW Enables or Disables the high level sensor in the dev overflow container FIX SINK OVERFLOW As above INPUT SENSOR FILM INPUT IR 3 Selects channels to use for sensor input 1 2 or 3 IR sensors Mechanical Ultrasonic Or receive signal from Primary control Shift between mechanical and ultrasonic is done by jumper 2 on the main board Refer to Jumper settings on the Mainboard page 5 53 OUTPUT SENSOR FILM OUTPUT 1 MEK US Enables or Disables output sensor Refers to Mech sens2 channel on the motherboard Shift between mechanical and ultrasonic is done by jumper 3 on the main board Refer to Jumper settings on the main board page 5 53 5 14 Calibration menu To enter this menu press the key n Z E ie 2 un Calibration menu Pump calibration menu To enter this menu press the keypump OQ L SELECT PUMP TO START CALI ERATE E 38 38 PUMP NO Pump calibration menu In this menu it is possible to calibrate the three possible pumps When pressing one of the three buttons the chosen pump will be activated for a fixed ti
47. e the processor One frame models Fig 3 M Repl hose connection Fresh water supply Fig 3 K Exhaust hose connection Two frame models Fig 3 1 Fresh water supply Two frame models Fig 3 N Repl hose connection 3 23 EG Manual English Z E ie 2 un SECTION 3 SECTION THREE Installation 3 5 f Connect Opposite End Of The Hoses 1 Placethe fixer blue drain hose and the developer red drain hoses into two plied by the customer near or under the separate recollecting containers sup processor The recollecting containers should have covers with a hole for the drain hoses covers will help eliminate fumes ALWAYS use two containers DONOT allow any ofthe drain hoses to bend in any way cut them to fit fig 3 O 2 Two replishment containers and two replishment container covers are supplied with the processor Place the replenishment hoses onto the angled end of the PVC tube and clamp the hose fig 3 P Fig 3 O Extending the replenisher hoses will affect the capacity of the replenishment system Extending the tubes may only 3 be allowed depending on the amount of replenishment needed by the specific chemicals and photographic job A hig her setting than normal of the replenish ment dial may be necessary Using 4 larger diameter hoses will minimize the effect of long hoses Cut the drain and replenishment hoses as short
48. e wires in the correct posi of the terminal block Remove the paint where the yellow green ground wire is mounted and secure the wire with its screw Reinstall dryer rack and blower channel 6 63 EG Manual English N Z E ie E un 6 SECTION SIX Removal Replacement Procedures 6 2 Dryer Heating Elements Removal Replacement Procedure Horizontal Equipment screwdriver Required Small common screwdriver 5 Replace it with the new heating element 1 Turn the main power switch OFF and lock by a padlock 6 Reconnect the wires and the yellow green ground wire 2 Getaccessto both sides of the involved EG blower by liftingofftheupperEGbloweror 7 Reinstall dryer rack and blower removing the dryer rack with the blower 3 Remove the 4 screws holding the heating element 4 Note the wire positions and disconnect the two three wires from the heating element and unscrew the yellow green ground wire EG Manual English 6 64 SECTION SIX Removal Replacement Procedures 6 2 f Fuse Removal Replacement Procedure The processor has a total of three fuses 1 Turnthe main power switch OFF and lock by a padlock 1 4 pole main circuit breaker 2 Main power fuse Internal e The interface box is situated above the 3 Conv motor fuse Internal receiving basket e Removethe interface box cover andreplace the blown fuse When a fuse has failed replace
49. eck ensures that the system is operating properly Exercise extreme care when operating the processor with the cover open Keep cloth Important Notes ing and jewelry away from the media trans e tis IMPERATIVE that the processor is port and terminal block ares flushed with water before chemistry is in stalled Therefore the operational check procedure requires the use of water not chemistry EG Manual English 3 26 SECTION THREE Installation 3 7 Chemistry Installation A NOTES Safety glasses a chemical apron and rubber gloves should be worn when changing chemistry To Prevent chemical contamination Never allow chemistries to intermix Always change the fixer first as this will help eliminating the possibility of chemical contamination See section four for chemical disposal information The processor should be rinsed with water each time the chemistry is changed see section five Cap any unused chemistry and check replenishment containers every morn ing Chemistry Installation Procedure Chemistry Installation a Fill the replenishment containers with chemistry Fixer and Develiper b Make sure that the level sensors do not touch any part of the processor c Turn on the processor After it has initialised it will start to refill DEV FIX and WASH After minute an error massage will show DEV FIX or WASH levellow Enter the DEV FIX WSH menu now the refill button
50. ed within 10 feet of the processor BURN HAZARD DRYER COMPARTMENT PRODUCES HEAT DRYER PANELS AND GUARDS GET HOT Do not touch dryer panels or guards when dryer is operating Do not lean against dryer panels or guards when dryer is operating CORROSIVE LIQUIDS CHEMICALS MAY IRRITATE EYES LUNGS SKIN AND DIGESTIVE TRACT Wear safety goggles protective glove and chemical aprons as indicated on Material Safety Data Sheets MSDSs when handling film chemistry Drain tanks carefully avoiding splashing Always drain the system thoroughly before starting any procedure that involves working on one of the fluid circulating systems Read the MSDSs for more information regarding the proper safety procedures for working with photoprocessing chemicals Do not allow untrained personnel to handle photoprocessing chemicals or operate the processor EG Manual English 2 14 SECTION TWO Safety and Health CORROSIVE VAPORS CHEMICAL VAPORS IRRITATE EYES LUNGS AND SKIN LN IF ALLOWED TO ACCUMULATE IN WORK AREA The most effective engineering control for prevention of indoor air quality problems is assuring an adequate supply of fresh outdoor air through natural or mechanical ventilation The American Society of Heating Refrigeration and Air conditioning Engineers ASHRAE recommends 50 cubic feet per minute CFM of outdoor air per occupant for darkrooms or 0 5 cfm square foot whichever is higher At the beginning of each shift verif
51. fold No poor water flow Ensure the crossover guides are properly seated Clean rollers Fold lead edge Check water flow Blowers works but no heat Loose heater terminal connection Heater defective Defective heater relay Check heater connections Check replace heater Check replace relay Heater works but no blower Loose blower terminal connection Blower defective Check blower connections Check replace blower EG Manual English 5 48 SECTION FIVE Maintenance Adjustments and Troubleshooting 5 4 Electrical Troubleshooting Technicians only The processor is equipped with an advanced electronic control system CELIS CONTROL which roughly can be divided into four parts A Relay Board C Interface Board B Main CPU Board D Control Display The electronics are designed for multiple use solutions Therefore a number of features may not be in use on every model Please see a general description of the different boards below A Relay Board The relay board handles all the high voltage controls of circulation pumps replenish pumps water solenoids dryer section etc All relays are mounted on sockets and have a LED to indicate that the relay is active With jumpers the relay board can be coded to support external replenish systems for dev fix and wash B Main CPU Board The main board is the centre of the Celis Control system A Phillips CPU 80C552 operates all tasks in the proces
52. he power cord and contact a qualified service representative to inspect the system A control panel PCB b Aninterface box relay c The actual hardware component n Z E ie 2 un Troubleshooting Chart Symptom Probable Cause Recommended Action Output copy characters gray Developer temperature low Check developer temperature Light or gray type Developer replenishment Increase replenishment rate Positive media only rate too low Developer replenishment container empty Developer replenish pump not operating Developer circulator pump not operating Developer nearly exhausted Phototypesetter low intensity lead edge black characters gray Speed control set too fast Contaminated chemistry Check refill container Check pump Check circulator pump Replace with fresh chemistry Consult area service office adjust typesetter exposure control Slow down transport speed Change chemistry 5 45 EG Manual English SECTION FIVE Maintenance Adjustments and Troubleshooting Gray background Developer temperature Check developer temperature Positive media only too high Developer contamination Dispose of developer clean developer station Fixer replenishment rate set ncrease replenishment rate too low Fixer replenishment e Check refill container container empty Fixer replenish pump not operating Check pump Fixercirculator pump Check circulator pump n
53. i ode ASTE AA 53 5 11 Technical information stipulata ie 54 5 12 1 elia iii 54 5 13 Sensor configuration setup 55 5 4 C librati n MENU c 55 5 15 Updating the software in the Celis Control ST 5 16 Updating the Software in the Celis Control 58 6 1 SUP 59 6 2 Removal Replacement Procedures ear ii 59 6 3 5 81 EG c 71 6 4 Complete Roller Overview ia 72 0 5 C iLIB ar AC e 72 6 6 Complete Gearwheel View mee 73 7 1 Drawings Electrical 75 Interconnection diagram for one section processors drawing 6336 75 Interconnection diagram for two section processors drawing 6324a 76 Interconnection diagram drawing 6324 and 6336 TI Relay Board Drawing 4080 10 a aae da opea a een dac ipsu Ia du du 78 Relay Board Drawing 40301016 Ses 79 Relay Board Location Drawing 4080101 seen eene 80 Main Board Communication Drawing 40800 sse 81 Level sensor input Drawing 40800 tra iaia 81 Main Board Power supply Drawing 40800 sees enne 82 Main Board Conveyor motor Drawing 4080094 82
54. ich results in a short circuit of L1 L2 and L3 Hereafter just connect the phases to L3 and N3 If three phase connection without neutral is required USA Norway mount short circuit 3 and connect the phases to L1 L2 and L3 Fig 3 RI Please also turn to chapter 7 page 30 3 Reinstall the cover for the power box by its two screws fig 3 Q 3 25 EG Manual English en Z E ie 2 N SECTION THREE Installation 3 5 h Clean Trays With a damp sponge clean all three tanks Be sure to remove all dust and shipping debris before operating the unit 3 51 Level the Processor Ensure the processor is in its permanent location 2 Carefully pour water do not splash into the developer tank until the over flow level is reached Use the rollers to visually level the processor from right to left From front to back a spirit level must be used on top of the frame en Z E ie 2 un 3 Iflevelingisnecessary use 19 open end wrench to adjust the processor s leveling feets fig 3 S until the water appears level Rotating the wrench in a clockwise manner will raise the proces sor leveling feet must make con tact with the floor so that rocking cannot occur umm LA Levelling feets Unpacking and Set up is Complete Perform the Operational Check Procedure 3 6 Operational Check NEVER RUN THE PROCESSOR DRY The operational ch
55. ifying tag to the circuit breaker Relieve disconnect restrain or make safe all potentially stored hazardous or residual energy in the equipment by methods such as grounding reposi tioning blocking or bleeding down Verify that equipment is disconnected from energy source by pushing the power ON OFF switch ELECTRICAL HAZARD HAZARDOUS VOLTAGE CAN CAUSE ELECTRIC SHOCK BURNS OR EVEN DEATH Do not connect processor to main power source unless an emergency shutdown switch which can disconnect all power to the system is present Do not service electrical components while processor is in night stand by or operation modes Remove all jewelry while servicing equipment EG Manual English 2 12 SECTION TWO Safety and Health ELECTRICAL HAZARD HAZARDOUS VOLTAGE CAN CAUSE ELECTRIC SHOCK BURNS OR EVEN DEATH N Z p E Q 2 un At the beginning of each week check all wiring for loose connections and worn or frayed insulation At the beginning of each week check that grounding cable is connected Servicing that must be performed while processor is operating or that requires removing processor panels must be performed by authorized service technicians only When cleaning reservoirs or changing water or liquid chemistry do not splash liquids on electrical components IN STAND BY MODE THE PROCESSOR STARTS UP AND RUNS PERIODICALLY PINCHING ACCIDENTS POSSIBLE Do not service processor while
56. ing 5 11 Technical information setup To enter the technical setup Press from the service menu OD Technical Service Echo Graphic A S Haandvaerkervej 2 DK 9560 Hadsund Phone 45 9857 1955 4 SE R gt NR In this menu it is possible to change the technical informtion screen This information should be changed at installation to show the name of the suplier or servicecompany who installed the machine Use the arrowkeys to change the characters Setup of serialnumber by pressing the key NR Oo Oo 4 gt Serialnumber setup Here the serial number can be changed The correct serialnumber will normally be programmed from the factory 5 12 Mechanical machine setup To enter the mechanical machine setup press the key RACK WIDTH cm gt Mechanical setup menu This menu is used to tell the controlunit all the details about the hardware which is connected to it Below find a list of the menu options To step through the diffrent option use the left and right arrow keys To change any value use the up and down keys RACK WIDTH cm Specifies the width of the racks mounted in the machine SENS TO DEV cm Specifies the distance from the inut sensor to the inlet roller in the dev rack DEV LENGTH cm Specifices the length of the developer rack FIX LENGTH cm As above WSH LENGTH cm As ab
57. ing this part please refer to the Interconnection diagram in section 7 A Relay Board 1 Make sure that the high voltage power supply 208 230 Volt is on the R S T fase pin no 33 38 2 Verify the voltage on the primary side of the main trafo pin 32 pin 33 34 208 230 Volt 3 Check the operation of all relays via the service menu As described in section 5 7 Jumper Settings on Relay Board The relay board supports different jumper options for configuring of the output power supply For setting locations of the jumpers please refer to the diagram and location draw ing of the relay board in section 7 SW Bypass of DI is used when a diode is already build in the dev replenish pump SW2 Bypass of D2 is used when a diode is already build in the fix replenish pump SW3 Bypass of D3 is used when a diode is already build in the aox replenish pump SW4 Bypass of D7 is used when a diode is already build in the wash replenish pump SW5 SW8 Used for disconnection of RC out filter Must be cut when an external replenish or mixer system is used SW9 Used to configure 208V or 230V power supply EG Manual English Input Output from Relay Board For output to pumps dryer sections heat ele ments please refer to the relay diagram and the interconnection diagram in section 7 B Main Board To make sure that the main board is running please follow the guidelines below Before measuring refer to diag
58. it is in stand by mode If the processor is hardwired to the buildings electrical system perform lockout tagout according to an OSHA approved procedure before servicing drive motor and gear train dryer compartment If the processor is cord and plug equipment unplug before servicing drive motor or gear train dryer compartment GEAR TRAIN MOVES AND TURNS PINCHING ACCIDENTS POSSIBLE Keep hands clear of gear train while processor is operating or in stand by mode If the processor is hardwired to the building s electrical system do not remove guards on the processor unless an OSHA approved lockout tagout procedure is followed If the processor is cord and plug equipment unplug before removing guards Never operate processor after using mind altering drugs or alcohol Do not wear jewelry or loose clothing while operating the processor Atthe beginning of each shift check mechanical parts for loose hardware and broken parts 2 13 EG Manual English SECTION 2 SECTION TWO Safety and Health AN gt FIRE HAZARD DRYER COMPARTMENT PRODUCES HEAT PAPER OR OTHER COMBUSTIBLES CAN BE IGNITED Keep the area within 10 feet of the processor clean Do not store combustible materials including paper within 10 feet of the processor Clean dust wood shavings paper cuttings waste materials or other combustibles out of the dryer compartment at the beginning of each shift Verify that a functional 10 Ib ABC fire extinguisher is locat
59. it with one of the same type size and rating If Mount the interface box cover again the replacement fuse fails remove the power immediatly from the system by turning off the main switch and contact a qualified ser vice representative to inspect the system 2 E ie E un samme HLTH Fig 6 1 Low voltage fuses Main power and Conv motor fuse 6 65 EG Manual English SECTION SIX Removal Replacement Procedures 6 2 h Pump Removal Replacement Procedure Equipment 7 mm box screwdriver required wrench Common screwdriver Pliers Screw clamp for squeezing hose 1 Turnthe main power switch OFF andlock 4 Disconnect the electrical wires by a padlock 5 Remove the 4 pc 4MG set screws holding 2 Drain the tank associated with the pump to the pump bereplaced Thechemistry remaining in the tubes and the pump housing may beremo 6 Reinstallation goes in reverse order ved by carefully blowing compressed air into the suction studs in the tank Be careful not to blow too hard or chemistry drops will splash all over Instead of draining the tank both tubes to the pump may be closed by squeezing the tubes with a screw clamp 20 cm from the pump in this case be ready to collect chemistry draining out when the tubes are removed from the pump One Frame model 3 Remove the hose clamps from the tubes on the pump and remove the tubes be ready to collect chemistry draining out fro
60. l retur to stand by mode As long as there is film inside the processor it is possible to enter dev and fix settings but it is not possible to change anything only ob serve To stop the processor Press the lovver right buttem 5 X It will then return to standby If an inlet sensor is activated it will restart 4 17 Error Massages J 201 DEV LEVEL LOW 10 7 P 3 1 c 35 0 35 0 45 0 gt 35 S A Error Massage The computer is monitoring all the sensors in theprocessor all the time If something fails the computer will let you know by displaying the fault and Celis will be unhappy 4 39 EG Manual English Z E ie E un 4 SECTION FOUR Operation The computer will also give an acoustic mes sage every 10 minute If an error appears it is not possible to intro duce a film into the processor It will not start and a not ready signal will be sent to the imagesetter if connected and further jobs will not be sent Correct the error displayed and the processor will return to stand by mode 4 18 Daily Maintenance Massages The computer will remind you to maintain your processor Only through regular maintainance you can achieve troublefree running of the pro cessor Below is an example of one of these maintenance messages 9c 35 0 35 0 45 0 gt 35 O OX Maintenance messages CLEAN AN
61. liarize yourself with our material safety data sheets and with any laws which may be applicable to wastes generated from use of our products or resulting from the discard of any products unused Overexposure to photographic chemistry may cause skin irritation to certain individuals PHOTOGRAPHIC CHEMISTRY EMERG ENCY AND FIRST AID PROCEDURES e SKIN Flush thoroughly with water e EYES Flush thoroughly with water and consult a physician e INGESTION Consult a physician im mediately EG Manual English 4 32 SECTION FOUR Operation 4 9 Panel Operations The EG processor is equipped with Celis Control which is an advanced mirco processor controled unit with a LCD screen user inter face The Celis Control consists of two com puters one that controls the processor itself and one which enable you control the processor the control panel It has a lot of advanced func tions which will be explained in this section Along the lower and right part of the panel there are membrane push buttons The icon closest to the button shows which function the button has If is pushed the functions regarding the fixer bath are shown in the panel Fig 4B shows the panel in stand by mode NZ Standby Screen Push buttons Inside the Celis Control there is a little guy named Celis He is normally happy but if he is worried or unhappy he will let you know Happy Everything is OK Film feeding is possible and
62. ly be split in two sections Remove the dryer section from the wet section in the following way fig 3 E to 3 Remove the two 6MG bolts in the top of each side Fig 3 E Remove the allen bolts in the bottom of each side Fig 3 E Remove the cover from the main interconnection box located on the pump bridge and unplug the two plug in terminals Fig 3 F and 3 G Unscrew the bolts fastening the pump rig 3 bridge to the dryer section Fig 3 H Remove the temperature and the level sensors from the main CPU PCB and pull them out of the box Fig 3 1 The two sections can now be split Assembling is made in the reverse order Fig 3 G 3 21 EG Manual English en Z E ie 2 un SECTION THREE Installation 3 5 e Connect The Processor Hoses In the bottom plate hoies io feed all the hoses except exhaust are provided If drains are notat floor level a better installation will result if the hoses are fed through the front or rear panel In these cases holes must be drilled or cut approx 19 mm 3 3 and 32 mm 5 4 The seven hoses that should be connected to the processor at the installation are fig 3 G 3 H 3 I one 3 8 developer replenishment tube 3 5 m is supplied along with the dev replenishment container one 3 8 replenishment tube 3 5 m is supplied along with the fix replenish ment container Abhoseapprovedby the local authorities for
63. m the tubes Fig 6 J N Z E ie E un Two Frame model X3 EG Manual English 6 66 SECTION SIX Removal Replacement Procedures 6 2 k Rollers Gears Bearings and Transport Guides Removal Replacement Procedure Equipment Common screwdriver 5 With a few of the rollers which have two required Side cutting pliers Pliers 1 Turnthe main power switch OFF andlock 6 by a padlock 2 Liftthe rack to be repaired out of the proces sor and place it in a tray or a sink It is recommended to flush developer and fixer racks with water before any 7 major work to protect against skin irritation and tools from rusting 3 Removing Main Rack Gearwheels The main gearwheels are retained on the studs on the rack side with a plastic lock 8 washer which can be lifted off with a screwdriver or a small pair of pliers The number and position of distance washers should carefully be noted When the gear wheel is reinstalled it is recommended to use a new lock washer 4 Removing Rollers The stainless steell lock washers on each 9 end should be cut off with side cutting pliers In the dryer rack nylon lock washers are used Now with most of the rollers they can be pushed to the end with the D axle long axles it is necessary to remove one of the axles from the rollers to remove the rollers The axles can be pulled out from the roller by gripping the axles with a side cutting pliers resting th
64. me period When the pump has stopped the machine will ask for the volume supplied Use a measurring bucket It tries to supply 800ml 5 55 EG Manual English n Z E ie 2 un SECTION FIVE Maintenance Adjustments and Troubleshooting Q MEASURED VOLUME t i Now check the volume supplied in the bucket and change the value with the arrow keys To exit press the a key and proceed with the next pump if wanted It may be necesary to repeat the operation Sensor calibration menu To enter this menu press the key INPUT SENSOR IR 1 TRIGGER LEVEL 10 CURRENT INPUT 225 Sensor calibration menu In this menu the trigger levels for the diffrent input and output sensors can be setup Use arrow keys to change values Right arrow key to select sensor Dev time Calibration To enter this menu press the key the motor will stop and a new flashing message will be displayed CAL INSERT FILM Now insert exactly one meter of film into the inlet of the processor Introduce the film fast into the first set of rollers The motor will start again and CAL IN PROCESS will be flashing When the film has left the input sensor the speed will be calibrated The motor will run until the film has left the processor Reset time counter menu To enter this menu press the key unr RESET COUNT NIGHT STANDBY OPERATE LE Reset time counter menu In this menu the
65. mit look like this t DEV TEMP AL SETTING Alarm limit adjustment The Alarm Limit is a function which will give you and the imagesetter if connected a warn ing if the actual temperature is out of a certain limit To change the setting use the two arrows on the right side 4 range is 0 5 5 0 degr celcius Use the back key lE twice to go back to the settings for developer screen To change the replenishment rate for developer push amp L the screen looks like this QU DEV REPL 1 SETTING Developer replenishment adjustment The amount of replenishment can now be ad justed To change the setting use the two ar rows on the right hand side 4 Use the back key a once to go back to the settings for developer screen 4 35 EG Manual English Z E ie E on 4 SECTION FOUR Operation Push and the screen looks like this 24H c 1 100 R CONT SUPPL Developer AOX setting AOX definition There are two ways to control the AOX The amount of chemistry that the processor should supply can be entered as 1 ml hour or and 2 Percent of the tank volume that should be replaced over a 24 hour period To change any of these two setting push the cT button or the sv button On most processors there is only one pump for Dev repl which is used both for reple
66. n dryer compartment and electrical components 2 2 Electrical and Mechanical Hazards Follow safety precautions to minimize the risk of electrical shock burns and equipment dam age when operating any equipment Photo graphic processing machines are mechanically and electrically complex and contain volumes of chemicals for which reason extreme caution is required Periodical check of all wiring for loose connec tions and worn or frayed insulation To prevent accidents check mechanical parts for loose hardware and broken parts Therisk of receiving electrical shock is reduced by removing all jewelry while servicing equip ment Turn off and lock the main switch by a padlock before making repairs Make sure the processor has good electrical grounding 2 3 Fire Prevention The area around the processor must be kept clean Keep dust wood shavings paper cuttings and waste materials out of the dryer compartment Do not remove dryer blower channel from an operating processor Intheroom where the processor is operated and where paper and chemicals are stored fire ex tinquishers must be available 2 4 Chemical Hazards and Handling Misuse of almost any chemical may create a hazard of some type Generally photochemi cals are no more hazardous than many common cleaning products however there is still a risk of danger When handling and storing chemi cals follow the precautions and procedures below a Never sniff a contai
67. n power switch OFF and lock by a padlock 3 Allow all cleaned surfaces to DRY before turning on the power again 2 Usealint free cloth dampened with a mild detergent to wipe down all external sur faces EG Manual English 5 44 SECTION FIVE Maintenance Adjustments and Troubleshooting To help determine which of the above three points are causing the failure keep in mind 5 3 Troubleshooting The Troubleshooting Chart contains symp toms which may occur and recommended actions to take if these symptoms do occur a Ifthe display responds to the operator controls then the failure 15 at either the interface box or the hardware compo nent If the display does not respond to the controls then check the PCB NOTES b If the display responds to the operator In general check the simplest items first and perform replacements last Electrical troubleshooting should be per formed by a qualified technician as haz ardous voltages exist on some components controls and a click is heard from the interface box then the failure is prob ably at the hardware component check voltage to component If no click is heard check for voltage then check the interface box and terminal blocks When a fuse has failed replace it with one of the same type size and rating If the replacement fuse or a reset circuit 3 Afailure can be caused by breaker fails remove the power immediately rom the system by unplugging t
68. ner or open bottle to determine its contents A cautious sniff of the cap or lid is safer b Whenneeded wear protective clothing and equipment Wear safety goggles when servicing equipment and rubber gloves when handling chemicals c Label storage containers properly Avoid storing hazardous chemical on high shelves or in unprotected glass containers Keep chemicals away from children Do not store chemicals in a refrigerator used for food because they may contaminate food or be mistaken for edibles d Ensure proper ventilation in the area where chemicals are being used or stored e Observe the manufacturer s recommenda tions for using and mixing chemicals Overexposure to photographic chemistry may cause skin irritation to certain individuals 2 9 EG Manual English N Z p E Q 2 un N Z E Q 2 un SECTION TWO Safety and Health PHOTOGRAPHIC CHEMISTRY EMER GENCY AND FIRST AID PROCEDURES SKIN Flush thoroughly with water EYES Flush thoroughly with water and consult a physician e INGESTION Consult a physisian imme diately 2 5 Chemical Disposal Photographic processing wastes normally contain diluted chemicals These chemicals should be collected and disposed of in accor dance with local environmental codes Dump ing chemicals into a drain system could lead to a pollution problem Contact local water treat ment and sewer district authorities before dis p
69. nish for films feed through the processor and for anti oxidation replenish AOX The 2 programs will individually calculate replenishment and add to the same software counter The celis software has variable that indicate a replenish portion size The minimum position is 200ml before Sw version 2 06 100ml The processor will add 200ml every time the software counter indicates that 200ml or more has to be added This means the pump will always pump a portion size dividable with 200ml Ex if the program is adjusted to 500ml m2 the pump will always pump 200 ml But the pump will start more often than if it was set up to 100 ml m2 c ml h When the processor has been in standby in 20 min 1 3 of the adjusted value is added to the software counter Every 20 min in standby the processor will repeat this When this sw counter exceeded 200 ml The processor will pump 200 ml in to the proces sor When the processor is switch off the counter is reset tank capacity 24 h 20 min after the processor has been switched on the processor will check that the set up percentage of a full tank volume that has been added the last 24 hours In the calcula tion it will include both replenish and AOX ml h and 46 tank capacity 24 h If the set up value has not been added the processor will add 1 72 position to the software coun ter It will repeat this every 20 min When this sw counter ex
70. nt processors butequipped with six baths The EG processors are ideal for Rapid Access processes Contact and Line work as well as for photo typesetting Among the range of possible film types and applications we can mention contact work camera work scanner work laser or conventional photo typesetting and camera projections Standard Accessories Replenishment con tainers for dev and fix customer spare parts kit assortment of gears bearings etc Fea tures include chemical replenishment auto matic and manual with recirculation variable speed control separate developer and fixer temperature controls automatic monitoring of chemical levels automatic anti oxidation pro gramme AOX built in exhaust blower stan dard plumbing anda built in dryer that delivers completely dry output Optional Accessories For two room installa tion in a darkroom wall a set of darkroom panels can be supplied on order For use with two room installations also a top feed from outside the darkroom into the developer rack and a rewash feed into the wash rack can be supplied 29 and wider If the daylight inlet to the developer rack is to be used intensively An optional photocell for this inlet will start and stop and replenish automati cally A standard daylight lid accepts various sized cassettes and allows processing in normal room lighting using a take up cassette thus elimi nating the need for a darkroom Chemical Solu
71. o a 22 pe j 4 TT 5885583 5288858 Ion S 9 2iudo49 bu33 5 9999999 To Control panel To Imagesetter Echo Graphic For Secondary INterconn part please see on line section 2 EG 1 amp EG Interconnection diagram drawing 6324 and 6336 7 77 EG Manual English SECTION 7 SECTION SEVEN Electronic and Mecanical Diagrams ilie 10 221 nt Vive LED SMALL LEDI VARISTOR 250V n Eu ll VARISTOR 250V 4 RC6 Y l ARISTOR 250V VARISTOR 250v E 8
72. of any other equipment Voltage and Frequency The voltage and frequency must be 220 380 V 1096 50 Hz 3 phases with ground and neutral x 220 V 1090 50 Hz or 2 x 115 V 1090 090 50 Hz is available on request 60 Hz on request Wiring The processor must be hard wired to the building supply by an electrician In through the wall installations a breaker should be installed on the right side near the processor NOTE proper grounding is essen tial for safety and operation Circuit Breaker A 16 32 Ampere industrial rated circuit breaker must be in series with the power distribution hot line so that all wires are dead at the outlet when the breaker is tripped Circuit Breakers 3 phases 220 220 3x164A 2 phases 220 V 2 32 2 115 2 32 Optional Transformer If voltage is outside specified ranges you can order an optional transformer at your dealer EG Manual English 3 18 SECTION THREE Installation 3 3 When the Shipment Arrives Customer Responsibility Package Inspection Although the processor is shipped in a wooden crate that has been carefully designed and tested to provide opti mum protection the processor should be examined closely upon delivery to determine if any shipping damage has occured Check all the items received against the order forms invoices and shipping documents If missing or wrong items are received or your shipment arrives visibly damaged sign for the shipment as ei
73. olenoid valve inside the processor and remove the two 4 MG screws that holds the solenoid valve One Frame model Two Frames model N Z E ie E un Fig 6 Q EG Manual English 6 70 SECTION SIX Removal Replacement Procedures 6 3 Sensors in EG models 6095 320298 320299 305119 305036 305136 305236 Micro Switch Reed Angled Arm Feed Sensor IR 260cm EG cel Feed Sensor IR 330cm EG cel e 2 E Q 2 N Temp Probe NI1000 210cm plug Level Sensor 69 mm EG Fix Wash and EP Act Level Sensor 56 mm EP Stab and Wash Level Sensor 83 mm EG Dev 6 71 EG Manual English 6 SECTION SIX Removal Replacement Procedures 6 4 Complete Roller Overview Part number Roller Types 29 36 45 54 65 5 8 PU Roller 129534 136533 5 8 Steel Roller 136544 155536 13 16 Soft Rubber EPDM 129064 136374 330034 155027 25mm Aluminium Roller 155474 650504 25mm Steel Roller Solid 650044 25 2mm Soft Rubber EPDM 129074 136484 330044 155084 25 4mm ALUstar 129275 136275 330275 1 PU Roller 61131 1 PU Roller smoot 129013 136163 330003 155023 1 Roller PU rough 129003 330012 54454 1 PVC Roller 129223 1 Soft Rubber EPDM 129054 136354 330354 155355 650234 31 5mm Hard Rubber 136294 330294 155294 650293 1 1 4 steel Roller 155007 650253 1 1 4 Hard Rubber 155227 1 1 4 Soft Rubber Roller 129283 136284 330284 155284 650284 1 7 8 PU Roller smoot 129453 136453 330453 1
74. on cable for errors After checking the cable check the following points 1 Check that the power supply is present 24 volt DC can be measured from JP6 to JP4 Gnd on the display board 2 Check the test points TP1 24 Volt DC TP2 12 Volt DC 5 Volt DC TP4 15 Volt DC umper Settings on the Display Board SW Watchdog default mounted 5 6 Repair instructions Do not try to repair a PCB The PCB will be out of warranty if unauthorised soldering or exchanged of components are made For correct repair return the com plete PCB to your dealer Relay PCBs inter face PCBs main board and display boards can be repaired Remember to state the serial number of the processor 5 7 Accessing the configuration Utility Access to the Service Menu Switch off and on the processor and press S when the processor is in stand by mode OQ 35 0 35 0 45 0 35 S Stand by mode When the setup menu appears press the three right buttons in the following order Top Middle Bottom The service menu will appear IN PUT OUT PUT OUT TECH MACH SEN CALI RESET SETUP SETUP SOR BRATE COUNT RESET Service menu 5 51 EG Manual English SECTION 5 n Z E ie 2 un SECTION FIVE Maintenance Adjustments and Troubleshooting 5 8 Service menu structure Technical information screen setup Serial number set
75. onents will be opera tional in each of the three modes The Night Stand by Process table below illustrates the operational components in each mode Z E ie E un Night Stand by Process With Main Power Switch ON Night Process Dev Fix heat ON OFF Dev Fix heat ON OFF Dev Fix heat ON OFF Circulator pumps ON Circulator pumps ON Circulator pumps ON Level control when a low level is present heater in the actual tank turnes OFF Dev Fix is replenished max 70 seconds Low level message flashes and tank with low level is showed AOX ml h amp 24h Drive motor running slow if motor creep is enabled otherwise it will be off Exhaust fan ON Level control when a low level is present heater in the actual tank turnes OFF Dev Fix is replenished max 70 seconds Low level message flashes and tank with low level is showed Manual replenishment possible Preset speed temp and prg displayed Dev Fix and Dry temperature can be displayed AOX ml h amp 24h Drive motor running slow if motor creep is enabled otherwise it will be off Dryer Lower part ON The pre set standby tempeture is obtained Upper part OFF Exhaust fan ON Level control when a low level is present heater in the actual tank turnes OFF Dev Fix is replenished max 70 seconds Low level message flashes and tank with low level is showed Manual replenishment possible
76. osing of chemical solutions 2 6 Exhaust Temperature and Humidity It is important to establish correct exhaust to obtain troublefree processing Make sure that the exhaust hose from the built in exhaust blower in the processor is properly connected to the stud at the rear end below the receiwing basket fig 2 A The built in exhaust removes chemical fumes from processor and installa tion site Chemical fumes are corrosive and if the processor is switched off at night the wet section top cover must be opened to ventilate condensation or order an external exhaust blower our order no 250199 with separate power connection which cannot be switched off Room temperatures between 18 26 C 65 80 F with a relative humidity between 35 and 7590 are ideal for photographic processing and comfortable working conditions Fig 2 A EG Manual English 2 10 SECTION TWO Safety and Health 2 7 Important safty information IMPORTANT SAFETY INFORMATION READ BEFORE OPERATING AN EG PROCESSOR The processor is a complex machine with moving parts such as the gear train and media transfer components It uses photoprocessing chemicals which are irritating to eyes lungs and skin High voltage is used to power the processor The dryer compartment produces heat High voltage may cause electric shocks burns or even death Hands or fingers may be pinched or injured by moving parts or while handling heavy parts Dryer compartment heat ma
77. ot operating Fixer nearly exhausted Replace with fresh chemistry Speed control set too low Speed up transport speed e Background has pinkish tint Fixer nearly exhausted Replace with fresh chemistry film or paper Fixer temperature Check reset fixer temperature e Fixer replenishment container Check refill container empty Fixer replenishment ncrease replenishment rate rate set too low Fixerrepl pump not operating Check pump Fixercirculator pump not Check circulator pump operating Z Yellow stain or off white Low fixer temperature Check temperature 5 background Wash water loaded with fixer Change wash water in recir Positve media only culator more frequently n Wash recirculator water Turnon recirculator water supply not on e Processed material has no Wash water in recirculator dirty Change wash water more fre keeping properties or contaminated with fixer quently to optimize keeping properties e Wash recirculator water supply Turn on recirculator water not on Background turns yellow Wash recirculator s water Change wash more frequently with age exhausted Noelectrical activity Main switch tripped Place main switch ON Power plug fell out Check power plug receptacle Main fuse blown Check replace fuse House circuit breaker Check house circuit breaker Main switch circuitry Check wiring at switch replace Power receptacle out of
78. ours and in operate mode 850 hours This is simply used to get an idea of how much the processor has been used since instal lation Push and the screen will look like this OO VERSION PANEL 1 08 MAIN 1 10 SERIAL 99061745 Software version and serial number This screen shows the software version for the panel and the main computer It also shows the serial number of the processor Always have the serial number at hand when calling your supplier for assistance To find out who to call if you need help or have questions use the bottom and the screen will display your suppliers name and contact phone number Oo E MAIL INFO ECHOGRAPHIC DK WWW ECHOGRAPHIC DK TECHNICAL SERVICE ECHO GRAPHIC A S TEL 45 98 57 19 55 Supplier information When calling for help or answers you may be asked to enter the input information screen Use SL to enter this information screen OO TEMP DEV FIX WSH DRY 185 173 249 190 LEVEL DEV 76 76 76 113 Information screen 1 This screen displays information about tem perature and level sensors Use to enter the 8 1 IR2 IR3 CT 225 225 225 MEK US1 MEK US2 255 0 REWASH EXT REPL VACUUM wo next screen Information screen 2 This screen displays information about the in put sensors and other sensors Use gt to enter the next screen EG Manual English 4 38 SECTION FOUR
79. ove WSH TO DRY cm Specifies the length from the wash rack to the dryer rack Only used in Combi processors DRY LENGTH cm Specifies the length of the dryer rack DEV VOLUME L Specifies the size of the developer tank in liters FIX VOLUME L As above WSH VOLUME L As above CONV MOTOR SPEED 25 255 Specifies the speed of the conveyor motor if connected MOTOR CREEP Enables or Disables the motor creep option Creep enabled will cause the rollers to turn slowly in standby mode AOX PUMP Enables or Disables external AOX pump VACUUM SWITCH NO or NC Specifies the type of vacuumswitch Normaly open or Normaly closed If no sensor is connected NC should be selected IR FILM SENSOR Selects type of inlet film sensors IR or REED NC or NO EG Manual English 5 54 SECTION FIVE Maintenance Adjustments and Troubleshooting CONVEYOR PHOTOSET Selects type of online COMBI SELECT Selects if the control unit is a single system Or a primary or secondary in a combi processor CONV TIMER 1 Through CONV TIMER 6 These parameters specifies the online bridge timing for the diffrent online options Detailed information can be found in the online section 8 To exit press M 5 13 Sensor configuration setu To enter this menu press the key 28 Q SEN WSH TEMP SENSOR SOR DISABLED e gt Sensor setup menu Step through the menu options with the arrow keys To toggl
80. ove the cover on the right side of the machine 8 Placethecoverontheright side again by its 4 screws EG Manual English 6 60 SECTION SIX Removal Replacement Procedures 6 2 b PCBs Removal Replacement Procedure Equipment Common screwdriver required 1 Turn the main power switch OFF and lock by a padlock The power cord can be left connected if an electronic adjustment is being performed 2 Remove the two screws on the front of the interface box fig 6 B Fig 6 B Remove the 2 screws shown Fig 6 C view of Main and Relay board N Z E Q E un To prevent damage to the PCBs always turn the processor off and wait 15 sec before pulling out or plugging PCBs or con nectors 3 The PCBs can now be replaced 4 Place the front and mount the two screws removed in task 2 6 61 EG Manual English SECTION SIX Removal Replacement Procedures 6 2 c Drive Motor and Gearwheel in Dry Gear Train Removal Replacement Procedure Equipment 7mm wrench Required Common screwdriver one framed model A pair of pliers Side cutting pliers 1 Turnthe main power switch OFF and lock by a padlock 2 Remove side panel on the left side of the dryer section 3 Remove the 4 screws holding the plastic cover and remove the cover two frames model OMM VARESE 4 4 Remove the cotter pin holding the gear mj wheel to the motor axle and remove the gearwheel
81. position Check the replenishment tanks the pumps may not run dry Remember hardener in fixer Before start of processing check that tem perature speed and water flow are correct cleaning film through the processor every morning to ensure that the chemical activity level in baths is correct Check that the exhaust system is working Weekly Maintenance Cleanthe processor for chemical stains with a wet cloth or sponge Empty the wash tank before the weekend and refill after the weekend to avoid algae growth Onlyuse anti algae agents without chlorine bleach and clean as required Preventive Maintenance Good developing quality and troublefree processing are conditioned by regular clean ing and maintenance Use only qualified personnel Exchange chemistry and clean racks and tanks with warm water max 40 C Every 2 4 months depending on how intensively the processor is used A maintenance record should be held in order to control the change of chemistry and cleaning This should be illed in every time a maintenance function is performed This will aid the operator in pro cessor operation and technical personnel to know if the processor needs servicing 5 41 EG Manual English n Z E ie 2 un n Z E ie 2 un SECTION FIVE Maintenance Adjustments and Troubleshooting CLEANING PROCEDURES Customer Responsibility 5 2 Water Cleaning
82. r your requirements That means temperature speed replenishment and AOX rates clock and language The regionsettings can be changed by pushing S amp then rej The screen will now look like this Ox 10 3 UK 0 one R DS di A Region settings The region settings can now be changed Changes the contrast in the display X Changes the brightness in the display ABC Changes the prefered language UK English D German F French js Adjust the backlight Off time 0 is always on 180 3min Changes between celcius and Fahrenheit Choose your personal needs When finished push aM twice to return to the normal stand by screen Now the internal clock has to be setup Push the S and D The screen will now look like this Dre D HO MI DA DA MO YE t gt X Clock and date adjustment The arrow mm is used to choose which param eter should be changed When pushed the small arrow will move to indicate which parameter can be changed use the two arrows on the right J to increase or decrease parameters The day setting is as follows Monday Tuesday Wednesday Thursday Friday Saturday Sunday The rest should be straight forward When finished push a twice to return to the normal stand by screen 4 12 Setting up the Computer Changing Programme Entry Number You can set up six different progr
83. ram 40800 and the loca tion drawing in section 7 when controlling the operation of the main board 1 Make sure that the voltage power sup plies from the main trafo is min 22 volt AC It can be controlled on pin 62 63 2 Check fuse F1 4A for main power supply 2 Check fuse F4 4A for AC power supply to conveyor motors 3 Check fuse F5 4A 6 3 on Combi forfilm motor 4 Check the test points 5 Volt DC TP2 15 Volt DC TP3 6 5 Volt DC TP4 12 Volt DC 5 Check the power supply to the panel P1 on pin 1 24 volt DC and pin 4 0 voltDC Jumper Settings on the Main Board The main board has a number of different jumpers which are used to control the start sequence and various sensors For location of the jumpers please refer to the diagram and location drawing in section 7 SW Watchdog default mounted SW2 Ultra sonic or mechanical film switch sensor input is selected mechanical 15 default SW3 Ultra sonic or mechanical film switch sensor input is selected mechanical 15 default 5 50 SECTION FIVE Maintenance Adjustments and Troubleshooting SWA Fixed conveyor motor speed power limit DC default mounted SWS Fixed conveyor 2 motor speed power limit DC default mounted SW6 Batt backup default mounted C Interface Board Please refer to the on line section 8 for setting up this board D Control Display To make sure that the display is working please check the connecti
84. rial exits the dryer at EG EP and EGP Manual English 1 4 which time the processor will automatically return to the stand by mode Solution Temperatures The firsttwo stations are separately maintained at the operator set temperature by two efficient heaters in line with the recirculation pumps The heaters are monitored and controlled by two temperature sensors which turn the heaters on and off as required The temperatures of each station can be displayed at any given time by the toggling of the temperature display switch Roller Drive Transport Speed The three rol ler assemblies and dryer rollers are driven by an operator controlled variable speed DC motor drive shaft gears and a series of sprockets The transport system will only function in the operating mode NOTE The transport system will not operate if a low level of chemistry is present or if the processor is in night mode Pumps The processors is equipped with three pumps The pumps circulate the developer activator and fixer stabilizator chemistry with its own tank bath Their pumping rate is preset at the factory and requires no operator adjustments The circulation of the water in the wash station is controlled by the water valve AOX The anti oxidation programme AOX automatically replenishes the chemistry as ml h or per 24h This not only keeps fresh chemistry in the tanks but also helps eliminate a low tank level condition With every AOX signal
85. robe not working Open circuit Relay board relay defective Check replace heater N Z See no electrical activity 5 Cool down processor environment No action reset temperature Check replace probe Check wires Check replace relay board Material wraps around rollers Jumping rollers Rollers dirty sticky Contaminated wash water Contaminated or weak chemistry No poor water flow Lead edge need fold Too much silver in fix gt 7 g l No hardener in fix pH 5 5 Ensure the transport guides are clicked into place Clean rollers Change wash water more frequently Change chemistry Check water flow Fold lead edge Replace fixer Add hardener Foaming Replenishment container empty Developer depleted Fixer depleted Air in pump Ensure container filled Change developer Change fixer Check hose connections for air leak Hluid leakage Cracked hose connection Cracked tank connector Hose leaking 5 47 Repair hose connection Check replace tank connector Check hose and hose clamps EG Manual English n Z E ie 2 un A bend in drain hose Tank drain clogged Drain hose too long SECTION FIVE Maintenance Adjustments and Troubleshooting replace if necessary Ensure all drain hoses are straight Unclog drain Cut hose to fit Material wraps around dryer rollers Jumping rollers Dryer entrance roller are dirty sticky Lead edge requires
86. sor The general programme can be upgraded by either the boot Eprom U8 or by downloading new software via the serial port On the main cpu board the connections to analog and digital input are located together with output for film motor conveyor motors and extra analog outputs The binary status 0 255 can be displayed in a service menu Service technicians only The main board is connected to the relay board and the interface board C Interface Board The interface board is connected to the imagesetter The multi set up board ensures correct and protected communication to any imagesetter Read more about setting up this board in the on line section 8 D Control Display 5 49 The control display is used to set up and ob serve the status of the processor It is connected through a cable that can be up to 10 m long The operating of the processor does not require that the control display is connected Relay PCB Main CPU board PCB Interface PCB Display PCB EG Manual English n Z E ie E un n Z E Q E un SECTION FIVE Maintenance Adjustments and Troubleshooting 5 5 Printed Circuit Measurements Technicians only This section describes how to make sure that the electronics up running It is intended to help when using the electrical troubleshooting guide The following measurements are to determine if one or more PCBs are defective When read
87. st be at least 3 8 and itmusthave a female hose fitting to attach to the processor The other end is hooked to the building s water supply It is recommendable to install an additional water hose near the tank section for cleaning of the tanks b Floor Drain A floor drain should be installed under the processor s drain fitting so the drain tubing must slope down from the processor to the drain Avoid traps created by tubing sag because foam may back up in the tubing overflow from the standpipes into the processor and contaminate the chemistry Do not use brass copper and aluminium in the processor s drain system Black iron tile ABS PVC and cast iron are acceptable drain materi als A drain system using asump pump requires aunit with no brass aluminium or copper parts contacting the effluent If a silver recovery unit is used connect the input on the silver recovery unit to the output on the fixer overflow standpipe The output ofthe silverrecoveryunit goes to the recollecting container Service engineers are not authorized to perform any plumbing other than the connections outlined in the installation procedures of this manual 3 2 Electrical Pre Installation Customer Responsibility Operational stability of the processor depends upon proper electrical installation In accord ance with warranty requirements each pro cessor must be on an individual power distribu tion branch dedicated line that is free
88. station the customer should clean the processor with universal processor cleaner The chemical cleaner removes normal chemi cal build up from the pumps hoses and tanks n Z E ie 2 un To order the processor cleaner contact your dealer 5 43 EG Manual English SECTION FIVE Maintenance Adjustments and Troubleshooting 5 2 b Dryer Roller Cleaning The entrance dryer rollers should be cleaned each time the processor is rinsed with water or every chemi cal change Always turn off the main switch and lock by a padlock when cleaning the dryer rollers Dryer Entrance Roller Cleaning Procedure Equipment Lint free cloth required 1 Turnthe main power switch OFF and lock by a padlock 2 Usealintfree cloth dampened with water to wipe down the surfaces of the dryer s two entrance rollers DO NOT spray any water or cleaning solution on the surfaces of the rollers VA pmi n Dampen the cleaning cloth with water only 5 2 c External Surface Cleaner The external surfaces of the processor should be cleaned on a periodic basis or any time the surfaces come in contact with chemistry Always turn off and lock the main switch when cleaning the external surfaces External Surface Cleaning Procedure Equipment Lintfree cloth DO NOT spray any cleaning solution required Mild detergent on the surfaces of the processor Dam pen the cleaning cloth only 1 Turnthe mai
89. stem of the EG EP and EGP processors has proven to give a very safe transport Night Mode The night mode heats up the chemistry in the processor s first two sta tions and maintains it at an operator set tem perature This mode also ensures that the chem istry does not oxidize or drop to a low level circulates all chemical fumes and de activates the transport system This mode will automatically turn the heaters recirculating pumps and replenishment pumps on and off as needed The built in exhaust blower will always be ON The night mode extends the life of the chemistry reduces wear on the system s components and saves energy The daylight lid should always be left open in night mode Stand by Mode stand by mode operates exactly as the night mode The only difference is that the dryer s upper heaters are on and the processor s transport system can be activated by the presence of film or polyester plate This mode also extends the life of the chemistry reduces wear on the system s components and saves energy The daylight lid should always be left open in stand by mode Process Mode The process mode will only operate with the presence of film or poly ester plate When either film or polyeser plate is inserted into the processor a sensor is activated and the recirculating pumps plumbing valve transport rollers and both dryer heaters with fans all turn on The processor will remain in this mode until the mate
90. ther damaged or open and request an inspection by the delivery carrier In the event of concealed loss or damage notify both the delivery carrier and your dealer Refer to Paragraph 1 3 DO NOT return accepted shipments until authorization is established by your dealer Otherwise credit and or replacement may be delayed Packages On Site The processor shipment should be on site in the room where it 15 to be unpacked and installed When moving the pro cessor with a fork lift reference the symbols on the outside of the box to ensure it is lifted properly If the processor package s have come from a very cold or very hot shipping environment allow a sufficient amount of time for the packages to stabilize to room tempera ture before opening 3 4 Pre Installation Verification Before unpacking inspecting or installing the processor the service engineer will verify that the following exist a A220 380 V 10 50 Hz 3 phase line or a line with the supply ordered and confirmed is available b Earth grounding of all dedicated lines c A 16 32 amp fuse or circuit breaker protec tion for the dedicated line s d The processor s environmental conditions plumbing requirements included are within the specifications listed in Paragraph 3 1 Pre Installation e All shipping containers are in the proper area Upon verification of all the above the service engineer should next complete the Set Up and
91. time counter can be reset Pressing the reset key will reset all the counters to 0 Exiting the configuration utilit OO OUT PUT OUT TECH MACH SEN caLI RESET SETUPSETUP SOR BRATE COUNT RESET Motor calibration menu Before starting the motor calibration make sure that the the rack lengths have been setup correctly as explanied previous in this chapter Press the 221 button Now the machine will start the arive motor and a show a flashing message CAL INITIALIZING shortly after Service menu OUT Press the RESET button The machine will now perform a reset and return to standby mode EG Manual English 5 56 SECTION FIVE Maintenance Adjustments and Troubleshooting 5 15 Updating the software in the Celis Control To install the Celis software update program please follow these instructions 1 Copy the file D Software celis zip to the directory where the Celis program shall be installed Ex C echo celis zip 2 Extract the file Celis zip to the same directory 3 Run the installation file from the loca tion Ex C echo disks setup exe 4 Select installation directory 5 Press Finish to install the program Reboot the computer The installation program creates a shortcut in the start menu Press the Celis icon to start the program and follow the instructions in the program Select COM port default com1 Connect the 0 modem seriel
92. tions The processor will pro cess a wide range of Rapid Access and RALI Rapid Access Lith chemicals such as Kodak Ultratec Agfastar Typon Typotec Fuji Gran dex etc Always check with the supplier of developer fixer and film that the materials used are compatible Replenishment and Recirculation Two individual replenishment pumps add fresh chemistry either automatically or manually to the exhausted chemistry As the replenishment takes place the excess exhausted chemistry drains into holding containers The replenish ment chemistry is drawn up by replenishment pumps and recirculated by the recirculating pumps when the relays of the two individual replenishment pumps are activated ensuring thorough mixing This produces a consistent density throughout the sheet or galley being processed regardless of its length and reduces chemical build up on the rollers 1 3 EG EP and EGP Manual English Z bi E Q 2 N SECTION 1 SECTION ONE General Information Material Path The EG series of processors feature four sizes of input width 75 cm 29 91 cm 36 114 cm 45 135 cm 54 The EP and EGP processsors feature three sizes of input width 75 cm 29 91 cm 36 and 114 cm 45 The processors come in four different tank sizes path lengths 20 cm for polyester operation 32 cm for normal film capacity 44 cm for medium film capacity or 67 cm for high capacity film processing The transport sy
93. und the connection Fig 6 M EG Manual English 6 68 SECTION SIX Removal Replacement Procedures 6 2 k Temperature Probe Removal Replacement Procedure quipment Common screwdriver Required Small screwdriver 13 open end wrench 1 Turnthe main power switch OFF and lock by a padlock 2 Remove the 4 four screws holding the cover over the interface box Fig 6 N 4 Unplug the sensor plug jp 9 or 10 from the mother board 5 Dismount the side cover on the right the plastic cover and the small covers holding the temp sensor Remove screws 6 Remove the old sensor cable 7 Reinstallation goes in reverse order e Z E Q E N Fig 6 O Temp sensor cover 6 69 EG Manual English SECTION SIX Removal Replacement Procedures 6 2 n Water Valve Removal Replacement Procedure Equipment Common screwdriver required Adjustable wrench Small pipe wrench Universal pliers 1 Turnthe main power switch OFFandlock 5 Mount the new valve its position by its two by a padlock 4 MG screws and push on the electrical connection 2 Turn off the water supply and disconnect the water supply hose from the solenoid 6 Reinstall the two hoses valve The hose clamp on the internal tube must be retightened a week later 3 Unscrew the housing for the solenoid valve from pump support under the wash tank 4 Pull off the electrical connections from the solenoid valve disconnect the hose from the s
94. up EG Manual English OO TECH MACH SEN CALI RESET SETUP SETUP SOR BRATE COUNT IN PUT OUT PUT Rack width setup Sens to DEV Setup DEV Length setup FIX Length setup Wash Length setup Wash to dry setup DRY Length setup DEV Volume setup FIX Volume setup Wash Volume setup Conv Motor Speed setup Motor Creep setup AOX Pump setup Vaccum switch setup IR film sensor setup Conv Photoset setup Combi select setup Conv timer setup DEV repl source sensor FIX repl source sensor AOX repl source sensor DEV sink Overflow FIX sink Overflow Input sensor setup Output sensor setup 5 52 Repl pump calibration Input Sensor calibration DEV time Calibration Input monitor Relay test Reset time Counter SECTION FIVE Maintenance Adjustments and Troubleshooting 5 9 Relay test OUT To access the output test press Pur and the menu for testing outputs will appear RELAY OUTPUT 1 UPPER BLOW Output status menu Use on and orrto test the relay The arrows and 4 are used to select relay or fixed conveyor motor The gt arrow shifts to the conveyor test mode The OLB test and setup are described in the on line section 8 When using the relay test option it is possible to bypass the low level alert Heat elements in dev fix and wash must heat when dry Make sure that the processo has chemistry and water
95. water tank automaticaly to avoid alge growth in the tank To enter the timer setup press S D The screen will look like this OO STANDBY 07 NIGHT 16 STANDBY 18 NIGHT 22 00 4 dde Timer setting The above screen tells that the machine will enter standby mode at 07 00 Monday and back to night mode at 16 00 At 18 00 the machine will enter standby again and turn back to night mode at 22 00 At 22 00 when the machine enters night mode the machine will also drain the water tank The tank will be filled up again 1 hour before entering standby mode again OO MODE STANDBY 07 NIGHT 16 STANDBY 18 NIGHT 22 t 00 4 1d Timer setting To change the settings use to choose the day the button to choose between hour minute the to enable disable the drain wa ter tank function if mounted and the left ar rows If a setting is not wanted i can be used to to change the hour minutes erease the setting 4 37 EG Manual English Z E ie E on 4 SECTION FOUR Operation 4 15 Setting up the Computer General The computer saves statistics which can be viewed Push S The screen will look like this NIGHT STANDBY OPERATE Uc Statistics In this case we can see that the processor has been in night mode for 680 hours standby mode for 1576 h
96. y ignite combustible materials and cause fires Eyes skin and lungs may be irritated by photochemicals Before using photo processing chemicals always read the Material Safety Data Sheets MSDSs for information about the hazards of the particular chemicals and how to use them safely This alert symbol indicates specific safety hazards and ways to avoid accidents Ignoring safety information may lead to serious injury or property damage 2 11 EG Manual English N Z E Q 2 SECTION 2 SECTION TWO Safety and Health AN ELECTRICAL HAZARD HAZARDOUS VOLTAGE CAN CAUSE ELECTRIC SHOCK BURNS OR EVEN DEATH Processor must be permanently and continuously grounded according to standards in the National Electrical Code and manufacturer requirements If the processor is hardwired to building s electrical system do not remove processor panels unless an OSHA approved lockout tagout procedure is followed If the processor is cord and plug equipment unplug the processor before removing processor panels LOCKOUT TAGOUT Lockout Tagout procedures must include these steps Training for employees conducting servicing or operating or using the processor Employees are notified that servicing or maintenance is required Turn off the processor using the power ON OFF switch Turn off the circuit breaker at the main power source for the processor Employee servicing processor affixes a lock or ident
97. y that the exhaust hose for the built in exhaust blower is connected to the stud in the front of the feed tray box Verify that the built in exhaust system is operating Read the Material Safety Data Sheets MSDSs for more information regarding the proper safety procedures for working with photoprocessing chemicals N Z E Q 2 un 2 15 EG Manual English SECTION 2 SECTION TWO Safety and Health EG Manual English 2 16 SECTION THREE Installation The specific sequence of tasks necessary to accomplish the installation of the processor are listed in the table below Table 3A Processor Installation Sequence Paragraph Description 3 1 Pre Installation Environ mental 3 2 Pre Installation Electrical 3 3 When Shipment Arrives 3 4 Pre Installation Verification 3 5 Set Up and Operational Verifi cation The customer is responsible for these tasks customer may be responsible and so noted for certain tasks in this paragraph 3 1 Pre Installation Environmental Customer Responsibility Ambient Conditions The processor s oper ation area should be dust free and maintained at a controlled temperature and humidity This will help ensure that the best possible output is achieved The processor s recommended tem perature and humidity ranges are Tempera ture 18 to 26 C 65 to 80 F Humidity 35 to 7590 non condensing Temperature will affect the quality of the copy If the temper
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