Bosky F25-F30 Installation, Maintenance and User Guide
Contents
1. se Q THERMOROSS eee 4 3 WIRING DIAGRAM 25 30 The electrical connections must be made before mounting the left side panel as the terminal block is located behind the left side panel see the figure below on the right 1 id 15 2 lo S E 4 0 fF Legenda Key 60 gt pompa pump g circolatore circulating pump 1779 d anticondensa anticondensation thermostat gt Soc I o C cp 5 Ree ee een 6 A 50 C dl C ch M m Ov CIRCOLATORE CAUTION IT IS MANDATORY TO EARTH THE CENTRAL HEATING COOKER AS ILLUSTRATED IN THE ABOVE DIAGRAM IF THIS INSTRUCTION IS NOT OBSERVED SERIOUS DAMAGE WHICH IS NOT COVERED WARRANTY WILL RESULT TO THE BODY OF THE CENTRAL HEATING COOKER HAVE AN ELECTRICIAN CHECK THE EARTHING THERE MUST BE NO ELECTRIC POTENTIAL VOLTS BETWEEN THE EARTH OF THE CENTRAL HEATING COOKER EARTH AND THE ACTUAL EARTH OF THE PLANT 4 4 WIRING DIAGRAM 25 electrical connections must be made before mounting the left sid2. To lower the grate pull the handle O 7 until the grate lifts slightly lift the grate adjustment lever release mechanism N 15 and shift the handle O 7 until the grate is lowered 5 5 HOW TO USE THE OVEN IN CENTRAL HEATING COOKERS F25 F30 60 90 920 Only heating Heating and cooking By acting on the smoke deviator flap Drwg on right the central heating cooker can have 2 operating modes Only heating in this mode the oven cannot be heated only the left side of the cook top plate is heated In this operating mode the maximum heat output is transferred to the water Heating and cooking in this mode the oven can be heated the entire cook top plate is heated 5 6 THE FOLD AWAY TOWEL RACK ONLY FOR 25 30 F25 F30 Central heating cookers models 25 30 F25 F30 are fitted with 2 practical foldaway racks for hanging your washing on to dry To extend them simply pull out as indicated in the figure on the right 6 CLEANING AND MAINTENANCE 6 1 GENERAL CLEANING Before commencing any operation disconnect the central heating cooker from the electrical power outlet Your central heating cooker does not require any special maintenance simply adhere to the simple and basic b
3. 4 6 Wiring diagram 60 65 650 90 95 920 WII SIECIHO Eege geet 4 7 Guidelines for the hydraulic connections of the central heating cooker to the boiler coils 4 8 Guidelines for the hydraulic connections of the central heating cooker to the boiler tubes with interspacing 4 9 Recommendations for the execution of the hydraulic and electric system 4 10 Installation or casing Tor Bosky 25 30 F25 F u ua E OPERATION P 99 e U9 Del Description of parts and main controls of the central heating cookers 0 2 Lighting and starting the central heating cookers u dud Operation of the central heating cookers rr GE RUA URGE 5 4 Grate positions in the central heating cookers Goal Rm tet UE DR KU x RU 5 5 How to use the oven in central heating cookers F25 F30 60 90 920 2 6 The fold away towel rack only for 25 30 F25 F30 Jee CLEANING AND MAINTENANCE uuu IIIa i RR ura ci tbc nd 6 1 e e NR RR Eon 6 2 p T D un s usss O 6 3 eieiei 6 4 Flow 10 replace ine Oven Ot DUD EE 6 5 eegene SMOKE EXHAUST PIPE R
4. time the fire use the riddling tool move the grate Move the indicated 6 2 The air passage through the firebox grate must always be unobstructed Every 10 hours of operation at least or whenever necessary clean the ash pans G and P as described in paragraph 6 2 Every 2 weeks or whenever necessary clean the internal surfaces of the heat exchanger the oven and the door K under the oven Always ensure that the fuel fed into the firebox catches fire normally Always ensure that this occurs to prevent dangerous explosions in the firebox caused by the accumulation of unburnt gases If these explosions prove to be rather violent the manufacturer declines all responsibility for the mechanical resistance of the glass and heater parts Adhere strictly to the declared consumption max 8 5 Kg hour for models 25 F25 60 65 650 max 10 Kg hour for models 30 F30 90 95 920 Thoroughly clean the heater and smoke evacuation pipes at least twice each season THERMOROSSI SPA DECLINES ALL RESPONSIBILITY FOR DAMAGES TO THINGS AND OR PERSONS CAUSED BY THE FAILURE TO OBSERVE THESE INSTRUCTIONS spe QINERM RUSSD zr 7 SMOKE EXHAUST TUBE Due to the frequent accidents caused by poor functioning of flue outlets installed in private dwellings we have prepared the following paragraph to assist the installer in his inspection of the parts concerned with
5. 2 2 RE ge xN 60004226 60004239 sue Q THERMOROSS q 9 12 SPARE PARTS FOR BOSKY 65 95 650 ELECTRIC PANEL 70006038 60004238 20 12 0 9 13 SPARE PARTS FOR BOSKY 920 ELECTRIC PANEL Z0009548 70009020 50005706 In OQ 50004286 6020 40 106 S 20 12 0 EE ut 60008121 N 50009401 Jesse vm THERMOROSS ses 9 14 SPARE PARTS FOR BOSKY 65 95 INSULATION COVERS 7 2 7000 90 95 60002125 865 60002124 B95 9 15 SPARE PARTS FOR 60 90 INSULATION COVERS icem Sa 70004481 860 65 70004482 B90 95 60002121 B60 60002122 B90 spe QIHERM RUSSD m
6. 0290 0892100 C 90v 60007 enboy Legenda Key P S S P Vin Wine Acqua Water Beige Beige Fino ad aprile 2005 To April 2005 Da aprile 2005 Portarullino Kit maniglie laterali From April 2005 Fixed hinge element Side handle kit 70 70 70 70 009436 P S 010885 ACQUA 010886 BEIGE 010887 VIN 6000976 6000994 6000994 6000994 60010157 O c 60010015 lt gt 010015 60010157 SPARE PARTS FOR 920 PART 1 60009940 ACQUA 60009938 BEIGE VIN 60009996 P S 70012481 DISCO 60010762 Pad 70010883 B 70010884 P S 70010593 ACQUA E VIN 1521 22 60009407 OR ze PORTARULLINO 60005445 70006018 70008650 B920 70010598 LATERALI 6000421 FIN AD APRILE 2005 50011559 DA APRILE 2005 Su A 60009940 ACQUA 60009938 60009996 P S 60010137
7. 6001081 HNDt2 2007 SZ AMSOG et 8001557 Guarniz Seal Scambiatore alettato Finned exchanger Cerchi in ghisa Cast iron rings Distanziale Spacer Sportello Door E jJSDNDNHIII 6 eB Fermo Retainer 9 3 SPARE PARTS FOR BOSKY 25 F30 PART 1 7001960 BAD 7001961 700963 MERONRUME COE gt 7001964 2 700839 BNO gt 7001877 7001878 MRNA lt TOBA 7 lt Tu Q 7001480 BNO ED 7001868 701881 CNARMLE GE OI BNO 7001884 RO 7001867 706E MRNA 7O E 7001860 Legenda Key Bianco White Canna fucile Rifle barrel grey Marron fume Smoky brown Beige Beige Rosso Red Vetro est Ext glass Vetro in
8. i VNR lt gt VI PC VI S _ A VS UE et VNR cz NE bd Ch gt lt E VST R gt lt c Installation of the 5 X i TA optional boiler Y discharge 4 8 GUIDELINES FOR THE HYDRAULIC CONNECTIONS OF THE CENTRAL HEATING COOKER TO THE AIR CASED BOILER A heating plant delivery Ee lt d boiler to the open expansion tank FE S boiler discharge U PC plant circulating pump V on off valve VNR nonreturn valve VST thermal relief valve VS safety valve D AVS lt m VNR E VI pc V R gt lt cu S X e 4 9 RECOMMENDATIONS FOR THE EXECUTION OF THE HYDRAULIC AND ELECTRIC SYSTEM Before installing your central heating cooker we recommend that your flue outlet has a suitable draught We recommend connecting the plant circulating pump to the central heating cooker s control panel We recommend installing nonreturn valves to prevent natural circulation phenomena between the central heating cooker and the plant see drawing par 4 5 4 6 4 7 4 8 The presence of open boilers causes natural circulation on the water surface with subsequent oxygenation of the water The presence of natural circulation produces condensation and can consequently cause corrosion to parts of the central heating cooker We recommend you earth the central heating cooker and check the efficiency of the earthing of the electrical system t
9. mou p ECH 60004189 BIANCO LAS 29899 Co EH 5528 lt lt A cc S gt lt o lt SW T sr dO QS mm N 2 C c oe 70006600 70006018 CO cO CO 60004423 0008700 60 65 70008650 B90 95 70004376 B60 65 60004209 60010335 0004377 B90 95 2 0006778 PER B60 65 LI 0006779 PER B90 95 mee THERMOROSS a 650 PART 1 SPARE PARTS FOR BOSKY 9 7 C Uu 86 lt 0100 0 1009 39138 5960100 vn09v 79601007 6020009 5 4 960100 91220000 0079000 GE VE 8 090007 CNIA 39138 8 660009 02 0 660009 5 4 96660009 __ 02 07660009 27660009 39138 07660009 6 60009 5 4 9 60009 5555505 001009 5 4 1960100 m THERMUROSSI CNIA 39138 0960100 5 4 4 60100 02 6560100 L 101009 1 60100 35138 0 60100 vn02Vv 6960100 S d S d y 08000 ud d 74080002 5
10. ai 6000994 6000994 6000994 llb aerea ZA 60009303 A N 60010005 50009950 BEIGE B ACQUA m 6001001 9 S 60010137 70010594 BEIGE 70010602 ACQUA 70010601 70010603 P S se QINERMURUSSD a Legenda Key 60010137 P S S P 70010026 P S ech Wis 70009376 VIN 760010012 Beige Beige 70009375 ACQUA 70009374 BEIGE 60009957 60009765 PR N CQUA EIGE 60009767 60009766 A V A B M 9 9 SPARE PARTS FOR BOSKY 60 65 90 95 650 920 PART 2 80005352 80005359 60 90 920 80005356 B60 65 650 N 80005355 390 95 920 60005353 80005554 0007 80005560 80005558 60 65 650 80005357 B90 95 920 lt 7 2 70008658 90 95 70008659 60 65 70005620 60 65 650 70005621 90 95 9207 SS con Q THERMOROSS se 9 10 SPARE PARTS FOR BOSKY 60 90 ELECTRIC PANEL amen 66004240 60007102 60004286 9 11 SPARE PARTS FOR BOSKY 60 90 ELECTRIC PANEL WITH ELECTRIC OVEN 70006036 60004286 x
11. TT ma E F Eye mm gt F T a Legenda Key i Rc Etgen YER Les pompa pump i p es are interruttore pump i 5 L I LATA pompa switch rit Eod T i Cae i ponte bridge i linea power i alimentazione line i PUMP CONNECTION D i GE Bes i Connect the pump to terminals no 4 and 5 Pump i and make a bridge connection for terminals anticondensa anticondensation i no 5 and 6 thermostat I L termostato anticondensation anticondensa thermostat i i i D LET e EE a I i INTER The CAUTION IT ISMANDATORY EARTH THE CENTRAL HEATING COOKER AS ILLUSTRATED IN THE ABOVE DIAGRAM IF THIS INSTRUCTION IS NOT OBSERVED SERIOUS DAMAGE WHICH IS NOT COVERED BY WARRANTY WILL RESULT THE BODY OF THE CENTRAL HEATING COOKER HAVE AN ELECTRICAIN CHECK THE EARTHING THERE MUST BE NO ELECTRIC POTENTIAL VOLTS BETWEEN THE EARTH OF THE CENTRAL HEATING COOKER EARTH AND THE ACTUAL EARTH OF THE PLANT 4 6 WIRING DIAGRAM 60 65 90 95 650 920 WITH ELECTRIC OVEN Connect the wiring to the terminal block located in the left side Legenda KEY pompa pump interruttore pompa pump switch ponte bridge linea alimentazione power line resistenza oven heating forno element linea alimentazione power line Connect the pump to terminals no 4 and 5 and make a bridge connection for
12. A Automatic combustion air thermostat adjustment knob B Oven light switch only F25 F30 G Water thermometer D Anticondensation thermostat E Pump active illuminated indicator F Starter G Smoke deviator flap only F25 F30 H Thermostat probe and thermometer pocket Adjustment ring for rekindling the fire L Ash door M Inspection door N Grate adjustment handle release mechanism O Grate adjustment handle P Safety heat exchanger Q Feed door m THERMOROSS ges 5 1 2 DESCRIPTION OF MAIN CONTROLS AND COMPONENTS OF CENTRAL HEATING COOKERS 60 65 650 90 95 920 The main controls and components of the central heating cooker are listed below 1 Automatic primary air regulator 2 Secondary air inlet 3 Front feed door 4 Three position grate 5 Combustion chamber 6 Top
13. Q THERMOROSS USE AND MAINTENANCE GUIDE CENTRAL HEATING COOKER 25 30 F25 F30 60 65 650 90 95 920 36011 Arsiero vi ITALY Grumolo 4 tel 0445 741310 fax 0445741657 www thermorossi com DECLARATION OF CONFORMITY 1 rovro i 1 1 GETS QUIS NOS T 1 2 65 1 9 Slandards and 1 4 por and ee TECHNICAL CHARACTERISTICS uuu u uu iln Vira iu cw c cU RD ER Rd wn A 2 1 dudes GENERAL DESCRIPTION isis ll l l l lll ll ll lll ll lll l ll Gi nc a RO dV da dol didt n dd 221 CER RR ebe 3 2 E INSTALLATION 4 1 Locating your Bosky central heating EE 4 2 Installing the safety heat exchanger only for 25 30 F25 F30 4 3 Wiring diagram ee 4 4 VV eere sois E Rocco 4 5 Wiring diagram 60 65 650 90 95 920 without elecitiC Lis osse eee
14. m TETTO 45 GO A chimney cap is device that is normally placed on top of a flue outlet for the purpose of facilitating dispersion of the combustion products it must satisfy the following requirements have a useful exhaust section that is at least double the section of the flue outlet on which it is inserted have a shape that prevents the entry of snow or rain into the flue outlet be built in such a way that venting of the combustion products is guaranteed regardless of wind direction The diagrams show how the chimney should be constructed seus QIHERM RUSSD 7 3 VENTILATION OF THE ROOMS It is essential for the room in which the appliance is installed to be well ventilated also to guarantee secondary air for combustion in the central heating cooker The natural air flow occurs directly through permanent apertures to the outside made in the walls of the room or by means of single or multiple ventilation ducting The ventilating air must come from outside and if possible away from sources of pollution Indirect ventilation is also allowed by taking in air from rooms adjacent the one where the heater is installed taking into account all the warnings and limitations specified below The apertures in the walls must comply with the following requirements have an unobstructed section of at least 6cm for each Kw of installed thermal power with a minimum limit of 100
15. 5 3 3 8 6 VEU LD 1 1 4 1 1 4 NLP ze Ze Uu 7 6 6 8 3 SELAN PEPE PU A 44 3 3 2 5 O deit mar mm O O 5 O 2 3 1 s 2 2 OV ZZZZZZ A LT HE 2 O O 2 5 O O O O O pg 6 THERMOROSSI POLE Z J uA E gt ACOG DID IA 221072525 RE LEE gt MAR MM MARO MM EE M VII Le EA uM LS REM x 221 2 1 VITRIFICATION The central heating cookers series 25 30 F25 F30 60 65 90 95 can be supplied boiler body with vitrification treatment This treatment occurs at very high temperatures that permit the glass and steel to melt into an alloy that is completely impervious to corrosion attack caused by acid combustion smoke Vitrification protects the boiler body from corrosion caused by acid smoke and condensation developed by the combustion of the wood fuel The presence of surface defects such as indents scratches etc do not affect the life or resistance of the corrosion proofing treatment 3 GENERAL DESCRIPTION 3 1 OPERATING PRINCIPLE Your central heating cooker has been constructed to satisfy in full all your heating and practical needs 3 2 THE FUEL Special attention must be given to the characteristics of the wood like all biomass generators The good performance of the generat
16. H 60004223 TESTA MORO B60 65 60004224 TESTA MORO B90 95 Maniglia t moro Per Disco Grigio Disco Smaltato Da Aprile 2005 Fino Aprile 2005 70006018 60004423 90006780 lj 70008700 B60 65 Legenda Key 70008650 90 95 z Cerchi in ghisa Cast iron rings 60010335 60004182 Nero BLACK 70004376 B60 65 een 980 95 70006778 PER B60 65 60005311 SERIE CERCHI IN GHISA ec 70006779 PER B90 95 duabus UAE BU Testa grigia Grey grigia Grey Maniglia grigia Grey handle Dark brown handle For Grey Disk Enamelled Disk From April 2005 To April 2005 SPARE PARTS FOR BOSKY 65 95 PART 1 Legenda Key Disco Grigio Grey Disk Disco Smalto Enamelled Disk Satinato Satin finish Grigio Grey Testa moro Dark brown Testa grigia Grey Nero Black Bianco White 70008825 B65 Serie cerchiin ghisa Castiron ring set 70008827 95 60005311 SERIE CERCHI IN GHISA B65 60007111 B65VETR 895 60007113 B95VETR DISCO GRIGIO 70006791 70012480 DISCO SMALIO 60004248 SATINATO 60009435 GRIGIO z 70006790 70008656 60004188
17. of gases and vapours that are only partially burned The gases condense in the central heating cooker and in the tubes and create tarry deposits seu THERMOROSS 5 4 GRATE POSITIONS IN THE CENTRAL HEATING COOKERS During the winter period the grate must remain in the lowest position in order to guarantee the maximum heat exchange from the combustion to the boiler and consequently to the water There 3 grate positions Lowered grate and only heating All the heat is transferred to the water to take full advantage of the wet surfaces Grate all up with flap para 5 5 on oven S All the heat is transferred to the cook top the flame envelopes the oven completely Intermediate grate and flap positions Intermediate situations are possible by simply positioning the grate and flap in intermediate positions To lift the grate pull the grate handle down gently O 7 When the grate is in the desired position return the lever to its home position The grate will be lifted to one of its 3 positions If the movement is hard pull the handle back and forth several times in order to free the grate before taking it to the top position It is easier to perform this operation when there is little fuel
18. only for F25 F30 Fix the hooks C to the hinges D on the oven door see figure on right Slide the oven door into the lodgings as indicated in the figures on the side Release the lock E as indicated in the figure below Next mount the wood drawer front only for F25 F30 see figure on next page on the right Slide in the wood drawer front F complete with handle Fasten the front with 9 self tapping screws 3 9X13 black z se QINERM RUSSD zV Then mount the left side panel complete with insulation see figure on left Fit the tabs G into the rectangular holes under the left side cornice Fit the tabs H into the holes in the base and push the side panel back until it locks in then secure using the 2 screws indicated Mount the right side panel using the same procedure 5 OPERATION 5 1 DESCRIPTION OF MAIN CONTROLS AND COMPONENTS 5 1 1 DESCRIPTION OF MAIN CONTROLS AND COMPONENTS OF CENTRAL HEATING COOKERS 25 30 F25 F30 The main controls and components listed below are located behind the enamelled door on the boiler side and on the top surface
19. terminals no 5 and 6 circolatore circulating pump interruttore forno electric oven elettrico switch termostato anticondensation anticondensa thermostat termostato comando oven element resistenza forno control thermostat INTERRUTTORE INTERRUTTORE POMPA FORNO ELETTRICO TERMOSTATO RESISTENZA FANG TEHMOSTATO CAUTION IT IS MANDATORY EARTH THE CENTRAL HEATING COOKER AS ILLUSTRATED IN THE ABOVE DIAGRAM f IF THIS INSTRUCTION IS NOT OBSERVED SERIOUS DAMAGE WHICH IS NOT COVERED BY WARRANTY WILL RESULT TO THE BODY OF THE CENTRAL HEATING COOKER HAVE AN ELECTRICAIN CHECK THE EARTHING THERE MUST BE NO ELECTRIC POTENTIAL VOLTS BETWEEN THE EARTH OF THE CENTRAL HEATING COOKER EARTH AND THE ACTUAL EARTH OF THE PLANT se Q THERMOROSS s 4 7 GUIDELINES FOR THE HYDRAULIC CONNECTIONS OF THE CENTRAL HEATING COOKER TO THE BOILER COILS
20. 1 LOCATING THE CENTRAL HEATING COOKER vital aspect to consider is that the flooring of the room which the central 450 mm timber wall heating cooker is installed must capable of bearing weight of the central heating cooker CAUTION The room in which the central heating cooker is installed must be adequately ventilated 1300 m h Ensure that there is always a minimum 75mm safety gap between the central heating cooker and walls or combustable materials lfinflammable items are positioned near the central heating cooker matchboarding furniture curtains wall hangings sofas etc this gap mustbe increased considerably Adhere to the recommended minimum distances illustrated in the drawing on the right It is permissible to install the heater near materials that are sensitive to heat as long as suitable c insulating protection is placed between the material and the heater ref UNI 10683 For inset installations ensure that the top cast iron cornice is insulated from the surrounding E furnishings by means of lateral air spaces or compressed vermiculite insullation board 4 1 1 INSET CENTRAL HEATING COOKER If you wish to integrate your central heating cooker with your kitchen furnishings or with a particular furnishing arrangement remove the fold away towel rack by undoing the 2 screws as illustrated in the figure b
21. GENCE BY THE USER IF THE STARTER IS LEFT OPEN THE RESULT IS LESS HEAT TRANSFER TO THE WATER IN THE CENTRAL HEATING COOKER AS THE ADDITIONAL HEAT EXCHANGER IS NOT UTILISED 5 3 OPERATION OF THE CENTRAL HEATING COOKERS Once the heater has been lit and started the combustion can be increased or reduced by acting on the automatic combustion air thermostat adjustment knob to adapt the central heating cooker to your heating or cooking needs In models 60 65 90 95 650 920 a secondary air slide is located on the loading door for the ingress of secondary air The heating pump starts up as soon as the anticondensation thermostat calibrated at 60 C gives the start signal to the plant circulating pump The pump switch only for models 60 65 650 90 95 920 must be positioned on 1 ON The maximum thermal value is achieved by using fuel having a diameter of 5 7 cm obviously bigger pieces can be used but at the expense of less power To rekindle the fire move the grate to the lowest position Move the handle O 7 forward and backward several times this will free the grate slots of the combustion ash CAUTION The wood load must always be suitable for the actual thermal absorption requirements of the plant Large firewood loads in limited absorption conditions result in the unburnt wood remaining in the forebox for long periods of time This situation encourages the distillation of the wood resulting in the formation of large quantities
22. M Y 7 1 rS 7 2 Essential requirements for the chimney cap rr L3 Vera Or Te TOONS u u anasu TP 7 4 Conneccion win the Mue DUIGI eege TROUBLESHOOTING uuu uu E wve 8 1 Problems causes and remedies for Bosky central heating COOKELSS SPARE PARED ees EC DECLARATION OF CONFORMITY In accordance with the following directives European Directive 73 23 EEC and its amending directive 93 68 EEC 89 336 EEC its amending directives 93 68 EEC 92 31 EEC 93 97 Thermorossi S p A of Via Grumolo 4 ARSIERO VI on its own responsibility declares that the central heating cookers of the F25 F30 25 30 60 65 650 90 95 920 series have been designed and built in compliance with the safety requirements of CE marking standards This declaration refers to the complete range of products in the specified series ARSIERO 1 March 2003 THERMOROSSI S p A ka S s QIHERM RUSSD m 1 INTRODUCTION 1 1 GENERAL GUIDELINES This installation use and maintenance guide is an integral and essential part of the product and must be kept by the user Before commencing with the installation use and maintenance of the product carefully read all the instructions contained in this booklet This applian
23. amp zaricotenico 12 E i EE SDE C D N Ke n EN of 2 le D 8 71 e 118 f f Ftaro 1 14 4e AtaxocmiroO 8 s QINERM RUSSD VISTA POSTERIORE MODELLO B 650 Legenda Attacco Camino Andata Ritorno Scarico termico Modello Vista posteriore Vista laterale Vista dall alto Caratteristiche tecniche Key Flue outlet connection Delivery Return Thermal discharge Model Rear view Side view View from above Technical Characteristics VISTA LATERALE E VISTA DALL ALTO VISTA DALL ALTO THERM RUSS i EHPHCHTM 20 9 A Dum m s E omm es O 2 4 5 O m _ ER x p 5 5 3 5 amp MMC ZZ Uu 25 2 4 3 5 1 1 4 marama I s 2 uM OV ZZZZZZ 2 ME 2 7 4 2 PE CLLNAICZAL ZO BOSAY OF BOSAT O gt 7 5 4 7 Z Z lt ZZ COON LBP 7 7 A 4 2 Z We H 162 xL 184 2 1 55 H 162 x L 184 H 162 x L 184 3 3 7 L ODELA W MEC ZZ
24. ast once a year Poor draft causes poor combustion which results in a reduced power It is important to be aware of the fact that in terms of correct functioning and safe usage the flue outlet is just as important as the central heating cooker The smoke pipes must be connected to the flue outlet in the same room in which the heater is installed or in an adjacent room and must satisfy the following requirements be airtight and be capable of resisting normal mechanical stress heat and the action of the combustion products and condensate over long periods of time The temperature of the gases at any point in the channel must be above dew point the joints must be sealed tight if materials are used for this purpose they must be capable of resisting high temperatures be in full view easily accessed for removal and installed in such a way as to be capable of resisting normal thermal expansion be installed in such a way that end of the tube with the smaller diameter faces the smoke vent and the end with the larger diameter faces the flue outlet have a horizontal run with a minimum upward slope of 3 596 3 5 cm for each metre of tube The horizontal sloped part must not be longer than 1 4 of the height of the flue outlet and in any case must have a maximum length of 2 5m have no more than 3 changes of direction including the flue outlet connector and with internal corners that are a minimum of 90 The changes of direction must only be made with c
25. ce must only be used as intended by the manufacturer Any other use is considered incorrect and therefore hazardous consequently the user shall be totally liable for the product if used improperly Installation maintenance and repairs must be carried out by personnel with professional qualifications and in compliance with current regulatory standards and in accordance with the instructions of the manufacturer of the appliance Use only original spare parts Incorrect installation or poor maintenance could injure or damage people animals or things in this case the manufacturer shall be relieved of all responsibility Before commencing any cleaning or maintenance operation ensure that the appliance has been disconnected from the mains power supply by means of the main system switch or some other disconnecting device installed upstream from the appliance The product must be installed in locations suitable for fire fighting and furnished with all the services power and outlets which the appliance requires for a correct and safe operation If the appliance is sold or transferred to another user ensure that the guide is handed over with it Thermorossi S p A maintains the author s rights on these service instructions The information in this booklet may not be reproduced or given to third parties or used for competitive purposes without the appropriate authorization 1 2 SAFETY GUIDELINES PERSONAL INJURY This safety symbol identifies important messa
26. cm be made in such a way that the vent openings both on the inside and outside of the wall cannot be obstructed be protected with grills or similar systems in order not to reduce the section described above be situated at floor level The air flow can also be obtained from an adjacent room as long as the adjacent room is equipped with direct ventilation in compliance with the points described above in the room to be ventilated the installed appliances are only connected to one flue outlet the adjacent room is not used as a bedroom or a common area of the building the adjacent room is not a room with a fire hazard such as storage sheds garages combustible material store rooms etc the adjacent room does not become a vacuum compared to the room to be ventilated due to an opposite draught effect the air flow from the adjacent room to the room to be ventilated is unobstructed through the permanent apertures having an overall net section of no less than that indicated above These apertures can be obtained by enlarging the space between the door and the floor 7 4 CONNECTION TO THE FLUE OUTLET A YES Before connecting the central heating cooker to the flue outlet it is advisable to check the flue outlet draft This operation can be carried out using a draft gauge the vacuum must measure 1 5 2 mm water gauge We recommend having an expert technician control the flue outlet at le
27. condensate Replace thermostat thermostat Tendancy to generate condensation presence of humidity water in the ash pan and under the heater Poor araught See causes remedies Poor draft below Low boiler temperature Connect pumps to panel The boiler does not heat sufficiently DEES gt ig BIEHEO Split the firewood into smaller pieces Smoke in the room Difficulty keeping the fire alight Difficulty reaching the temperature in the oven Low temperature of cook top Flame insensitive to variations in draft Puffs of smoke while operating Soot deposits in hood Impossible to operate during the night fuel remains unburnt s Create adequate opening for air inlet cooktop Clean and maintain cook top as described top in para 6 3 Impossible to operate at night the fuel burns too quickly Draft too strong Uncontrolled combustion Poor draft See causes remedies Poor draft below Reduce the draft by installing a register in the chimney Raise the flue outlet install an anti downdraft cap on the chimney top Difficulty in controlling the temperature Draft too strong the Inspect the draft Presence of constrictions int he chimney too many curves poor insulation section too small clean the flue outlet lift the cook top and thoroughly clean the smoke passage and in particular the additional heat exchanger Puffs of smoke issue from the
28. e panel as the terminal block is located behind the left side panel see the figure below on the right S1B 2 18 LUCE FORNO S __7 81 9 C 60 ANTICONDENSA _ 9 S Ee Legenda Key s 1 0 5 circolatore circulating pump Eeer anticondensa anticondensation lt 09 E s thermostat i I luce forno oven light C SS CD 5 T C C cDpDc co CO C p C CS E CH Coco gt di 4 5 v CIRCOLATORE V CAUTION IT IS MANDATORY TO EARTH THE CENTRAL HEATING COOKER AS ILLUSTRATED IN THE ABOVE DIAGRAM IF THIS INSTRUCTION IS NOT OBSERVED SERIOUS DAMAGE WHICH IS NOT COVERED BY WARRANTY WILL RESULT TO THE BODY OF THE CENTRAL HEATING COOKER HAVE AN ELECTRICAIN CHECK THE EARTHING THERE MUST BE NO ELECTRIC POTENTIAL VOLTS BETWEEN THE EARTH OF THE CENTRAL HEATING COOKER EARTH AND THE ACTUAL EARTH OF THE PLANT m Q THERMOROSS ges 4 5 WIRING DIAGRAM 60 65 90 95 650 920 WITHOUT ELECTRIC OVEN Connect the wiring to the terminal block located in the left side Li IK eege emm
29. e the glass components Storage The central heating cooker must be stored in humid free environments sheltered from the weather it is inadvisable to store the central heating cooker directly on the floor masa Q THERMOROSS i 2 TECHNICAL CHARACTERISTICS 26 Szriooternioo 12 y K m 8 O f 14 Legenda Key Attacco Flue outlet Camino connection Andata Delivery Ritorno Return Scarico Thermal termico discharge 635 482 e i 264 Ata t 14
30. eliminating the gases produced by combustion The smoke exhaust pipe must be installed according to UNI 7129 92 and UNI 10683 98 7 1 GENERAL A flue outlet for the evacuation of combustion products into the atmosphere must satisfy the following requirements be sealed against the penetration of combustion products watertight and thermally insulated be made from materials capable of resisting normal mechanical stress heat and the action of the combustion products and condensate produced by them over long periods of time have vertical runs and be completely free of any narrow sections along its entire length be clean all times soot or unburnt oil deposits reduce its section and could if the deposits are large catch fire inside the outlet be suitably insulated to avoid phenomena of condensate or cooling of tubes particularly if located on the external wall of a building at a suitable distance from combustible or easily inflammable materials separated by means of an air gap or insulation have a clean out chamber for the collection of solid materials and condensate below the first smoke pipe Access to this chamber must be possible by means of an opening fitted with an airtight metal door have a circular square or rectangular internal section in the latter two the corners must be rounded with a radius measuring a minimum of 20mm have an internal section that is slightly larger than the section of the a
31. elow and then mount the enamelled casing only for models 25 30 F25 F30 lt is also advisable to apply 75mm spacers to the sides of the central heating cooker to prevent the heat from the top cast iron cornice from damaging the adjacent furniture 4 2 MOUNTING THE SAFETY HEAT EXCHANGER OPTIONAL ONLY FOR 25 30 F25 F30 To install the safety heat exchanger remove the vertical door the left side together with its insulation and the vertical upright that holds the door together with its screws as indicated Slide in the heat exchanger 1 and secure it to the boiler using the hardware 2 provided Close the hole with the plug 3 By installing a thermal relief valve the excess heat is absorbed 9 as soon as the central heating cooker rises to excessive temperature values due to external causes This function is called fast disconnection phase
32. even to third parties if the instructions for installation use and maintenance of the appliance are not followed scrupulously Modifications made to the appliance by the user or on his behalf must be considered to be under his complete responsibility The user is responsible for all the operations required for the installation and maintenance of the appliance before and during its use GENERAL WARNINGS Caution the appliance must be connected to a system provided with a PE conductor in compliance with the specifications of 73 23 EEC 93 98 EEC concerning low voltage equipment Before installing the appliance check the efficiency of the earth circuit of the power supply system Caution the power supply line must have a section which is suitable for the power of the equipment The cable section must in any case be no less than 1 5 The central heating cooker requires a power supply of 220 240 V and 50 Hz Voltage variations 1096 above or below the nominal value can cause irregular operation or damage to the electrical device Ensure that a suitable differential switch is installed upstream from the equipment 1 4 TRANSPORT AND STORAGE Packaging The central heating cookers models 25 30 F25 F30 are packaged in a wooden crate whereas the other models are packaged in a cardboard box eTransport and handling The central heating cooker must be kept in a vertical position and moved exclusively by means of trolleys take particular care not to damag
33. feed hole 7 Grate adjustment lever 8 Oven temperature adjustment lever 9 Starter 10 Oven grill positioner 11 Second oven 12 Oven 13 Boiler thermometer 14 Supplementary air 15 Grate control release lever 16 Anticondensation thermostat 17 Pump switch 5 2 LIGHTING AND STARTING THE CENTRAL HEATING COOKERS Before using the central heating cooker make sure that all the movable parts are in position also remove any labels and stickers from the glass to avoid having permanent traces remain on the surfaces Verify that the hydraulic and electric connections have been made perfectly REMOVE THE PROTECTIVE ADHESIVE FILM FROM THE COOKTOP To start the central heating cooker firstly activate the starter by lifting the pin until it hooks onto the plate by means of the groove on it see fig above and on page 9 use the tool provided Leave the adjustment ring I 14 open Now make a small fire using paper cardboard together with wood chips or small pieces of wood and keep adding bigger pieces of wood as the fire gets going When the combustion is well underway turn the starter F 9 to the home position and close the adjustment ring 1 14 CAUTION DO NOT FORGET TO CLOSE THE ADJUSTMENT RING IF IT IS LEFT OPEN THERE IS A SERIOUS RISK OF THE BOILER OVERHEATING AND SUBSEQUENTLY DAMAGING THE BOILER ITSELF THIS DAMAGE IS NOT COVERED BY WARRANTY AS IT WOULD BE THE RESULT OF NEGLI
34. ges throughout the manual When you come across this symbol read the following message carefully Users of the central heating cooker must adhere strictly to the instructions to avoid serious injury DAMAGE TO PROPERTY This safety symbol identifies messages or instructions that are essential for the correct operation of the cooker and heating system These guidelines must be observed scrupulously to avoid serious damage to both the cooker and the heating system INFORMATION This safety symbol signals instructions that are important for the good operation of the cooker and or heating system The appliances will not function correctly if the instructions are not observed correctly 1 3 STANDARDS AND RECOMMENDATIONS Normative references national and international standards used as reference guides for the design industrialization and production of the products indicated in this manual European Directive 73 23 EEC standard CEI 61 50 European Directive 93 68 EEC standard 60204 European Directive 89 336 standard 64 8 IEC364 RECOMMENDATIONS Before using appliance carefully read every section of this instruction manual as knowledge of the information and the regulations contained in it are essential for a correct use of the appliance The entire operation concerning the connection of the electric panel must be carried out by expert personnel no responsibility will be accepted for damages
35. he output as well 6 3 CLEANING THE HOT PLATES Clean the hot plates with a normal gentle detergent After cleaning for the models with non vitrified hot plate protect the plate by applying a film of oil to keep it clean and shiny As an alternative to the oil apply a thin film of protective chrome paste readily available from your local hardware store Take care when applying the paste not to indelibly dirty the cast iron side cornices If you detect any rust use a lightly abrasive scouring pad to remove it and then proceed to apply the protective oil or chrome paste 6 4 HOW TO REPLACE THE OVEN LAMP V ONLY MODELS F25 F 30 7 Wa D To replace the oven lamp firstly open the oven door Use a screwdriver or round tip blunt knife to lever gently between the glass V and the oven back until the glass V 4 comes off its fastening hooks Then remove the lamp L and replace it with a new one type E 14 25 W 230 240 V 300 C The lamp is not covered by warranty as it is a consumable object d J 6 5 RECOMMENDATIONS
36. heating cooker to the flue outlet The joints must be completely airtight The number of elbows used must be kept to a minimum Horizontal runs must be kept to a minimum and have a minimum slope of 4 Never use the same flue outlet for more than one appliance m Q THERMOROSS se DISTANZA 5 7 2 ESSENTIAL REQUIREMENTS FOR THE CHIMNEY CAP 2 DISTANZA om 2 Key Tetto piano Flat roof Tetto Roof Distanza dist Distance dist Ostacolo Obstacle Oltre il Beyond the 5 O SIAC O LO camino chimney Zona di Flow back reflusso zone Minimo Minimum ES C2 Dist 1 5m Dist gt 1 85m E Dist 1 5m Dist 1 85m re il camino a 0 5m oltre i O 5m olt 15 Dist gt 1 5 Dist gt 1 2m Dist 1 5m 0 5m oltre il camino 0 5m oltre il camino Zona di reflusso
37. o which the central heating cooker is connected THERMOROSSI DECLINES ALL RESPONSIBILITY FOR THE CORRECT FUNCTIONING AND DURATION OF THE APPLIANCE IF ALL OF THE ABOVE GUIDELINES ARE NOT OBSERVED NO TECHNICAL SERVICING BY OR ON BEHALF OF THERMOROSSI CAUSED BY THE NON OBSERVANCE OF THESE RECOMMENDATIONS WILL BE COVERED BY WARRANTY lt lt lt vm Q THERMOROSS sa 4 10 INSTALLATION OF CASING FOR BOSKY 25 30 F25 F30 After positioning the central heating cooker connecting the electrical system and the hydraulic system only if using the rear delivery and return outlets see para 4 2 4 3 4 4 4 5 4 6 4 7 4 8 4 9 proceed with the installation of the casing as illustrated in the images below Firstly mount the front profile figure below right Lift and move away the cooktop Insert the front profile B in the cast iron housing Fix the profile with the hardware specified below Next replace the cooktop A Then mount the vertical door figure below left Mount the door on the hinges as indicated by the arrows in the drawing on the left Align the vertical door by adjusting the hinges Legenda Key vite screw A dado nut VITE TSP 5x20 Next mount the oven door
38. or depends on the type of wood used and on its degree of seasoning The recommended fuel is normal wood having a moisture content of 10 2096 and a thermal value of 2500 3500 Kcal Kg Using the right fuel and knowing which is in fact the most appropriate wood to use is one of the most important aspects concerning the use of your central heating cooker in order to prevent damaging it and the flue outlet All types of solid fuel are suitable but we recommend using only hard and well seasoned wood We advise against using wet wood or wood that has been seasoned for less than 18 20 months as it can cause malfunctions and the formation of tarry deposits as well as not giving the correct thermal performance All woods have different heat outputs for example 1Kg of beech equals 1 15Kg of birch 1 6 Kg of fir 0 5 Kg of briquettes The heat outputs can also vary considerably depending on the type of fuel used and on the size of the piece of wood Using pieces of wood that are too thick cannot guarantee the declared power yield Do not burn generic waste or plastic but above all never use petrol or other inflammable liquids When using briquettes it is mandatory to halve the fuel consumption The use of fuel that does not conform to the specifications set out above immediately invalidates the warranty on the central heating cooker THERM ROSSI eg 4 INSTALLATION 450 mm for a timber ceiling 250 mm for a masonry ceiling 4
39. ppliance exhaust pipe in any case have the following minimum sections for a height of up to 5m 600cm for a height between 5 7m 400cm for a height greater than 7m 300cm If the section is too small it reduces the flue outlet draft If the section is too big it can cause inadequate draft if the section is not insulated Whereas if it is well insulated it can increase the draft be at least 4m from the floor on which the appliance is installed be fitted at the top with a cap that fulfils definite requirements must not be installed in inhabited locations as the flue outlet is always slightly more pressurised that its surroundings If you use a large pre existing chimney you can adapt it by installing a stainless steel chimney liner then filling in the spaces between the liner and the chimney with insulating material Legenda Key 7 1 1 CONNECTION TO THE vite screw CHIMNEY dado nut rondella washer The smoke outlet can be connected at the top of the plate or at the back of the central heating cooker using the hardware provided as illustrated in the figure on the right If you wish to connect the chimney to the back of the heater then you need to close the top smoke with the cover provided remove the perforated cover from the back and remove the fixed cover by undoing the screws Next connect the cast iron flue collar using the hardware provided There must be no narrowing of the pipes that connect the central
40. t Int glass Termometro Thermometer m Q THERMOROSS ge E jJOSDHNDNHR JWII 6 Cast iron rings From To Scambiatore alettato Finned exchanger a 9 5 ONSE oss _ gt o e E 5 O Q u 624 AMSOS 6 6 60005409 B60 60005411 B90 ed 70009805 DISCO GRIGIO 70012480 DISCO SMALTO 70008703 B60 70008671 890 60004225 TESTA MORO 60007110 B6OVETR 60009368 GRIGIA 60007112 B9OVETR 60009303 70009806 DISCO GRIGIO 70012481 DISCO SMALTO 70006025 MANIGLIA GRIGIA s 6000420H E 2 0010005 70006790 7 x 60004188 NERO 60004225 TESTA MORO 60004189 BIANCO 60009368 GRIGIA 60004246 PORTARULLINO 2 70005647 FINO APRILE 22 60004174 70011835 DA APRILE 2005 7 60005443 x et e lt sl e lt st P 70004791 L LMVd 06 09 AMSOG SSH
41. top of the heater when Create an adequate opening for air inlet the door is slammed shut see PARA 7 3 Raise the flue outlet install an anti downdraft cap on the chimney top Create an adequate opening for air inlet see PARA 7 3 THERM RUSS een Poor draft Variable combustion rhythm Good combustion only occasionally almost appears Insufficient air in the room to depend on the wind conditions 9 SPARE PARTS 9 1 SPARE PARTS FOR BOSKY 25 30 PART 1 Legenda Key Bianco White Canna Rifle barrel fucile grey 7001155 uu uM 701068 s r E Rosso Red 700109 RED 700189 7001877 GNNAFLOLE 7001878 7001879 7001880 5 7001840 BNA 2 7001881 7001882 7001683 77001894 7001709 gt 7001857 7001958 MNAE 700189 7001860 mama Q THERMOROSS se 6 6001627 02008 6001528 72008 d
42. urved elements have as described in the figure above the axis of the female end perpendicular to the opposite wall of the flue outlet without protruding into the pipe Have along its entire length a section which is equal to or greater than that of the appliance s exhaust tube fitting Have no shut off devices damper if devices such as these are already installed they must be eliminated The previous chapter does not replace UNI 7129 92 and UNI 10683 98 to which it makes reference The qualified installer must in any case be fully aware of this standard and its amending versions m Q THERMOROSS se 8 TROUBLESHOOTING 8 1 PROBLEMS CAUSES AND REMEDIES FOR BOSKY BOILERS Clean the burner by shifting the grate to the Burner is clogged winter position and riddle until the ash drops through Moisture content of wood is Use smaller pieces of firewood and more too high or pieces too large seasoned firewood VW eg Create an adequate opening for air inlet Difficulty igniting the fire Insufficient air in the room see PARA 7 3 Poor draft See causes remedies Poor draft below Firewood has not yet caught Open the fire rekinaling ring para 5 1 and alight wait for it to catch alight The ash pan door and or inspection fire rekindling ring Close the ash pan door and or the flame rekinaling ring is open The water in the boiler has a tendancy to boil The pumps are not working Inspect the pumps Faulty anti
43. ut regular controls and general cleaning This will guarantee regular operation and optimal output at all times As for all machines that run on solid fuel the main enemy is undoubtedly the dirt generated by ash condensation poor fuels consequently it is important to clean the entire central heating cooker twice a year The air inlets can be cleaned with an ordinary vacuum cleaner However we recommend having the flue outlet cleaned by a professional chimney sweep Caution The glass and all the glazed steel parts must be cleaned with water and a gentle detergent when the oven has cooled 6 2 ASH The central heating cookers are fitted with 2 ash pans placed under the firebox base To access the pans you need to open the enamelled door of your central heating cooker completely To collect the ash simply shift the grate riddling handle O see drwg on right We recommend emptying the ash pans G and P on a regular basis to prevent them from filling up completely It is necessary to regularly clean under the oven by opening the plug K and vacuuming the ash deposits To ensure that your central heating cooker performs efficiently it is advisable to regularly clean the surfaces of the heat exchanger and of the smoke passages towards the chimney using the special equipment provided to access them remove the cook top plates X as illustrated in the drawing on the right The tarry deposits reduce the exchange and consequently t
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