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1. Category Explanation Cmd Field TES nd 3rd Button A O Input Port No Button B 1 Switch 1 4 stitch 2 Switch 2 4 stitch 3 Switch 3 4 stitch 4 Switch 4 4 stitch 5 Left Solenoid Switch 6 Right Solenoid Switch 7 Pressor Foot Lift Switch 8 Counter Switch FOH 9 Button 1 2 switch on P U Box 10 Safety Switch Edge Senso 2 Trimming Disable Switch 3 Wait until the port Roller lift Switch 4 signal detected N AUTO Switch 5 Pedal Start Input 6 Pedal Pressor Foot Input 7 Input Pedal Thread Trimming Input 8 Port External Inpu 19 Check Button A 0 Port No 0 64 address WaitPort Button B 1 0 64 Switch 1 4 stitch 2 0 64 Switch 2 4 stitch 3 0 64 Switch 3 4 stitch 4 0 64 Switch 4 4 stitch 5 0 64 Left Solenoid Switch 6 0 64 Right Solenoid Switch 7 0 64 t Switch 8 0 64 BrChkPort Counter Switch 9 0 64 Button 1 2 switch on P U 10 0 64 Check the Safety Switch 11 0 64 port and Edge Sensor 12 0 64 e Trimming Disable Switch 13 0 64 address Roller lift Switch 14 0 64 N AUTO Switch 15 0 64 Pedal Start Input 16 0 64 Pedal Pressor Foot Input 17 0 64 Pedal Thread Trimming Input 18 0 64 External Input 19 0 64 Branch Branch to given address F2H 0 64 Address Sequence GenSeq General Trimming Sequence F
2. V PULLE Bt sB T EB T NEDLE eve T T Bet Y SIZE SIZE 4000 300 1700 1700 0 1 os 2 ON ON DOWN DOWN ON ON suns 42 111 4000 300 1700 1700 0 1 76 2 ON ON DOWN DOWN ON ON sunsn 42 111 2400 180 800 800 0 1 78 2 ON ON DONN DOWN ON ON SUNSA 42 80 240 180 amp 0 800 0 1 78 2 ON ON DOWN DOWN ON ON SUNSTAR 42 80 240 180 amp 0 amp 0 0 1 79 2 ON ON Down Down ON ON SUNSAN 42 80 240 180 amp 0 800 0 1 80 2 ON ON DOWN DOWN ON ON SUNSTAR 42 80 6000 200 1600 1600 1 0 111 OFF OFF UP DOWN ON ON 36 111 6000 200 1600 600 1 0 83 111 OFF OFF UP Down ON ON 36 111 1720 230 1600 160 0 0 2 OFF OFF UP DOWN ON ON NON 111 4000 280 00 1600 0 1 86 2 ON ON DOWN DOWN ON ON NON 111 4000 200 1600 600 1 o 88 111 OFF OFF UP bown ON ON 36 111 4000 230 1600 00 1 89 2 ON ON ON ON 42 111 3000 230 1600 600 1 9 2 ON ON ON ON 42 111 4000 230
3. Function Initial value Step 50 INPUTOO Button 0 51 INPUTO 1 Button 1 52 INPUTO 1 4 stitch Switch 2 53 INPUTOS 2 4 stitch Switch 3 54 INPUT04 3 4 stitch Switch 4 55 INPUTO5 4 4 stitch Switch 5 56 INPUTOG Left Sol Switch 6 X Output port changing function 57 INPUTO7 Right Sol Switch 7 Write the function number 58 INPUT10 Presser Foot Lift Switch 8 on the output PIN you want 59 INPUT11 Counter Switch 9 to change after referring to 60 INPUT12 P U 1 2 stitch Switch Signal 10 the table below 61 INPUT13 Safety Switch Signal 11 62 INPUT14 Edge Sensor Signal 12 63 INPUT15 Thread trimmer not allowed Signal 13 64 INPUT20 Pedal Start Signal 16 65 INPUT21 Pedal Presser Foot Lift Signal 17 66 INPUT22 Pedal Trim Signal 18 X Input PIN function No Actual Hardware Output Name No Actual Hardware Output Name 0 Button A Switch 100 inv Button A Switch 1 Button B Switch 101 inv Button B Switch 2 1 4 stitch Switch 102 inv 1 4 stitch Switch 3 2 4 stitch Switch 103 inv2 4stitch Switch 4 3 4 stitch Switch 104 inv 3 4 stitch Switch 5 4 4 stitch Switch 105 inv 4 4 stitch Switch 6 Left Solenoid Switch 106 invLeft Solenoid Switch 7 Right Solenoid Switch 107 invRight Solenoid Switch 8 Presser Foot Lift Switch 108 inv Presser Foot Lift Switch 9 Counter Switch
4. 1 11 0000 55 Synchronizer Assemble KM 235 2 16 51 Synchronizer Base KM 235 E 3 16 302 5 51 Synchronizer Shaft KM 235 E 4 16 006 56 53 Synchronizer Cover KM 235 E 5 12 0118 C 53 Synchronizer Film UP E 6 12 0128 53 Synchronizer Film DOWN E 7 01 016B CS55 Cable For Din Connector E 8 11 0068 56 53 Fixed Bushing For Synchronizer Film E 9 11 0078 8 C 53 Screw For Synchronizer Film E 10 11 008 53 Washer For Synchronizer Film E 11 11 0095 5 53 Screw For Photo Sensor Assembly E 12 11 024P 3701 RollPin 3 16 E 13 12 1058 53 P C B Holder 14 11 200 55 P C B Assembly 15 08 015C 3701 Clip4n E 16 16 0085 2000 Screw For Synchronizer Cover E 17 16 0105 2000 Screw For Synchronizer Shaft E 18 09 0425 3701 Screw For Cable Holder E 19 16 0078 53 P C B Holder Plate 20 12 0000 55 Synchronizer Assembly Special Type 21 11 7000 55 Synchronizer Assembly Other Company Type E 22 15 026 1000 BandClip For Cable E 23 16 5 Synchronizer Base Special Type 24 16 5 Synchronizer Shaft Special Type 25 16 00 5600 Synchronizer Cover 560 26 11 0095 53 Lock Screw For Photo Sensor Assembly E 27 06 0098 53 Synchronizer Base Other Company E 28 06 303A C 51 Synchronizer Shaft Other
5. Function Initial Value Range Step 80 STEP 041 Enter stitch count for side 9 0 0 999 1 81 STEP 042 Select change at the beginning of the 9 corner 0 0 1 2 1 82 STEP 043 Select change at the beginning of the 9 corner 0 0 999 1 83 STEP 044 Enter stitch count at the end of the 9 corner 0 0 999 1 84 STEP 045 Select a change at the end of the 9 corner 0 0 1 2 1 85 STEP 046 Enter stitch count for side 10 0 0 999 1 86 STEP 047 Select a change at the beginning of the 10 corner 0 0 1 2 1 87 STEP 048 Select a change at the beginning of the 10 corner 0 0 999 1 88 STEP 049 Enter stitch count at the end of the 10 corner 0 0 999 1 89 STEP 050 Select a change at the end of the 10 corner 0 0 1 2 1 90 STEP 051 Enter stitch count for side 11 0 0 999 1 91 STEP 052 Select a change at the beginning of the 11 corner 0 0 1 2 1 92 STEP 053 Select change at the beginning of the 11 corner 0 0 999 1 93 STEP 054 Enter stitch count at the end of the 11 corner 0 0 999 1 94 STEP 055 Select a change at the end of the 11 corner 0 0 1 2 1 95 STEP 056 Enter stitch count for side 12 0 0 999 1 96 STEP 057 Select a change at the beginning of the 12 corner 0 0 1 2 1 97 STEP 058 Select change at the beginning of the 12 corner 0 0 999 1 98 STEP 059 Enter stitch count at the end of the 12 corner 0 0 999 1 99 STEP 060 Select a change at the end of the 12 corner 0 0 1 2 1 100 STEP 06
6. ims Sewing condition where few backtack Sewing condition where more Classification Correct backtack sewing condition stitches are sewn backtack stitches are sewn 1 BA ala A A1 4A A 3 Ve al af Start backtack Pa Sewing condition i 3 When sides and B each When sides A and B each have 3 When sides A and B each have one less stitch sewn stitches correctly sewn one more stitch sewn i A 1 lo AM 2 End backtack A 2 IEZ a Sewing condition 2120 l4 When sides C and D each have When sides C and D each have 3 When sides C and D each have one less stitch sewn stitches correctly sewn one more stitch sewn B When one more or one less stitch is sewn than the programmed stitch number Classification Correct B T sewing condition comes out shorter Ail gt All Yu all UP 21 83 21 8 2 ah Start backtack 3 3 2 Sewing condition See ow mes When the length of the last three stitches When sides A and B have 3 When sides A and B each have 3 stitches in sides A and B have been sewn short stitches correctly sewn and a half stitch or less than one stitch sewn ft cy End backtack 5 T T D 1 D Sewing condition ds V When the length of the first stitch side
7. 58 2 Fortuna Series 5 Full Function Software Specific Parameters sss 59 3 Method of Use and Explanations for Specific Items ofthe Parameter 76 4 Thread Trimming Sequence Function Method of Use Items no 54 55 56 of Group gt 80 11 Breakdown and troubleshooting cr nem 89 12 How to place for controller sr o t t n n gzg 90 13 Block diagram PEE PE 91 Parts Book w ds Tee ee eode os Soe oS IG ter See ae de oR eee ou 93 SAFETY INSTRUCTION Be sure to read and keep in mind the following instructions before you install and use thr FORTUNA SERVO MOTOR 1 Use and Purpose This product is designed manufactured and sold as an industrial sewing machine It should not be used for other than industrial purpose 2 Working Environment D Power Source It is desirable that voltage of the power source be kept within the range of 10 of the rated voltage It is desirable that frequency of the power source be kept within the rage of 10 of the rated frequency 50 60Hz SERVO MOTOR can be expected to work normaly only in case the foregoing things are kept 2 Electromagnetic Noise t is desirable that those equipments causing strong electromagnetic field or high frequency not use the same electrical outlet as this on and stay away from it 3 Temperatur
8. 1 St CECI Hum b 4 T s ir i i ht E 1 fe ok mE n D E 0 eS S ZA E 15 1 E IE r Q i a AS pag NS y A i E 7 1 7 1 eal 1 yin E HO e 1 TAE eS f i IAE 6 n poe qt uA m Li un na X 1 1S Mes Dn 1O 1g U S np m fram Eum 1 i 2 a NEN PE r 05 1110 Eu Bee UR ig Us uu c m TR 0 0025 E KHOE SD He 4 pL S 2203 100 Ref No Parts No Name of Parts Q ty Assembly No D 1 06 0000 SE55 PedalUni Assembly 1 Ass y D 2 06 1000 SE55 Ass y 1 0 3 12 0098 55 Cable For Pedal Input SE 003 1 0 3 1 11 0178 55 Cable Grounding 1 0 4 11 011A SF55 PedalBase 1 D 5 06 001 55 Rubber Cap For Pedal Unit 1 D 6 06 001M SE55 Screw Set 5X10 CR A Ass y D 7 10 033C SF55 RubberCap For Pedal Base 2 Ass y D 8 10 0288 8S053 ScrwFo
9. XP EJPrg 22 Turn the power by simultaneously pressing the buttons and Initialize only when absolutely necessary When initializing you must run the motor for more than 5 seconds at the speed of 1000RPM in order to make the synchronizer ain to work properly When you initialize you change all the original values that the sewing machine had when it was manufactured in the factory 53 54 2 Programming the Start B T Sewing Conditions with Button This button is used when the user wants to prevent threads from loosening at the end of the sewing work If the user presses this button in sequence the location on the lights will change as shown in the figures below This button offers the following three functions When sewing starts B T sewing can be done When sewing starts B T sewing can be done When sewing starts B T sewing does not 4 4 button M operate with the with the button Use the A B button to program the number of B T stitches in the 4 digit displayer AN Be aware that if the end stitch number is set to 0 in the 4 digit displayer the user will be unable to operate start sewing Caution 3 Programming the Start B T Sewing Conditions with Button This button is used when th
10. 13 4 Mounting the position sensor Synchronizer and L Wrency setting the film 1 Mounting the position sensor Synchronizer D SunStar thread cutting sewing machine All SunStar thread cutting sewing machines are equipped with a position sensor Users therefore are required to the adjust the film position if necessary as shown in the figure Synchro shaft Photo film Adjusted left and right VER P C B Holder co 2 All other sewing machines including other manufacturers brands First attach the position sensor mounting adapter to the upper shaft of the sewing machine Second attach the position sensor fixing plate to the body of the sewing machine as shown below in the figure Third secure the position sensor to the adapter with the fixing screws Sewing machine i screw adoptor Dimension Screw A TYPE SM 11 32n 28 Screw TYPE SM 5 16 24 A TYPE B TYPE Adapter Position Sensor Fixing Bolts Sewing Machine Position Sensor Fixing Plate Type A Position Sensor Fixing Plate Type B Nylon Cable Tie b n Fiixing Bolt for Position Sensor Fixing Plate 2 Adjusting the film of the position sensor D Assemble the films and position sensor the order as shown in the figure Position Sensor Shaft Film Fixing Screw 2 Upon the completion of the assembling position the ne
11. lt gt po lt gt lt Pl gt UJ Assistance Signal Cable SE 008 Cable For Motor Output SE 011 T Do Solenoid Connection Cable SE 009 21 olPlolPelPelClalaolololelelelH Hlaolalelelololale elelel elaololo Cable For DC Power SE 007 22 Joo Solenoid Cable SE 006 23 Option Switch Connector Cable SE 014 24 Right amp Left Switch Connector Cable SE 015 25 Cement Resistor 40W160 2 26 Resistant Connector SE 017 a a es Je J J J 26 1 Screw Pedal P B 27 Screw Control Box Cover Ass y UJ Screw B 7 Ass y Screw For B 8 Ass y w W I ol gt lt Screw 10 Ass y Screw For B 12 Ass y Stude For B 3 Screw For Pedal P C B Ass y Ass y Screw For Pedal P C B Ass y Screw For Solenoid Transformer Ass y Stude For B 4 Ass y Screw For Encoder Cover Ass y ajalla Screw For Encoder Cover gt 4 5 gt Ass y Sticker Main Control Box Left Side Cover KANSAI Control Box Left Side Cover YAMATO p Control Box Left Side Cover SIRUBA p Control Box Left Side Cover KINGTEX p Control Box Left Side Cov
12. 41 is 0 TPM is unused F 41 is 1 Among F 01 09 the TPM set at 1 only is activated 2 Time Setting A Use of hot keys Explanation Remarks 1 When button 1e button are pressed simultaneously the m screen displays r1 In the case of small type PU press the res button 9 button Abbreviation Display of Currently Set Time TPM Remain Time 2 Press the button and the screen is changed to r1 EX Abbreviation Display of Currently Set Time TPM 1 Target Time 3 Continuous pressing of the Q button moves up to next step Pressing the Q button moves to previous steps Able to check the currently set time and remain time When continuously pressing the button i L9 When continuously pressing the F button 4 amp amp VV amp 9 V V Vw 4 During the moves across screens pressing the Q button increases the set value by one while pressing the button decreases the set value by one Unless Parameters F 1 F 9 are set at 1 Enable hot keys cannot be used to change target time and remain time Caution Changing the target time value automatically resets the remain time value to be same as the target time value After the target time value is changed the screen displays the value before the change However after exiting the setup mode by pressing t
13. A convenient pattern for 4 sided sewing Each side be set from 0 to 999 stitches LF Used often in square sewing Or convenient pattern when forward backward sewing is needed continually 1 forward backward sewing is possible 9 times Also each side be set from 0 to 999 stitches This pattern is used for continuous work on back tags of leather belt rings A A convenient pattern when the user wants to make many sided patterns The user ov make patterns of up to 20 sides Each side can be set from 0 990 stitches Method of Use Chain function pattern linking function Hirst press the button and select the pattern sewing function Next press the m button f you press the button the screen will change as the figure shows on the right You can change the number of chains with buttons f you want to program the number of chains in the pattern you want use buttons and to go to the item you want and press the pattern button After programming the chain numbers as explained above press the button and the change of value will be saved Then press the button to come out from the chain programming screen f you operate the programmed sewing work the pattern with the blinking light is the current work being done and the pattern with the light on continuously is the next programmed pattern Xx If the user presses the when using the pattern sewing funct
14. X Items No 1 5 Equal division of pedal stroke in 64 steps The speed curve of the pedal Stroke changes according to how many steps are set up for the divided pedal stroke of each forward pedal step Used when adjusting pedal sensor Pedal Stoks x No 20 If a synchronizer signal comes but the next synchronizer signal does not come within the sensing time an error message will appear No 21 If a speed instruction was sent to the motor but the motor does not reach the value of the speed instruction an error message will appear If the specific items of the parameter are changed carelessly they could break down or damage the machine so the user must be well trained before using it A Caution 66 x This item is operated by the factory only so general users and A S technicians should not use it No Function Initial value Step 30 OUTPUTO0 Solenoid Low Active O Fixed 31 OUTPUT01 P F Solenoid Low Active 1 Fixed 32 OUTPUTO02 T T Solenoid Low Active 2 33 OUTPUTO3 W P Solenoid Low Active 3 34 OUTPUT04 T R Solenoid Low Active 4 35 OUTPUT05 Left Solenoid Low Active 5 Output port changing function 36 OUTPUTOS Right Solenoid Low Active 6 the output PIN you want to 37 OUTPUT07 AUX Solenoid Low Active 7 change after
15. The maximum speed and minimum speed limits can be changed by changing the parameter s specific items B Sewing Speed Changing Method D When you want to change the sewing speed you can see the screen that shows the current sewing speed by pressing the A button or button 2 If you see the current speed on the screen you can change the speed by using the 9 button before going back to the initial screen When you press the buttons twice in sequence The sewing speed increases decreases by 40RPM When you keep pressing the button The sewing speed increases decreases rapidly Caution 34 Be aware that if you don t press the A or 7 button the screen will automatically go back to the initial screen The maximum speed and minimum speed limits can be changed by changing the parameter s specific items 3 Start and End Backtack Stitch Correction Method Since backtack stitches may vary according to the type of sewing machine use the following stitch correction method To adjust the stitch fast and clean users should check the stitch condition before commencing the correction D Classification according to backtack sewing condition The backtack sewing condition can be classified as follows When A 3 stitches B 3 stitches 3 stitches D 3 stitches A When one more or less stitch than the set stitch number is sewn
16. eae NE NP 2 Y egere i ya 7 1 1 gt C a DUUUUOOv000000o0000 e ees al 1 lt 1 1 8 0 m 1 1 1 1 o N e 1 1 1 9 oo e I H 1 1 i c m LO i is 1 1 1 BTE ID a Boo 1 1 8 n l 52 p ex E e a gos Y 1 P 1 1 lt 5 lt lt VE N 1 2 1 a 4 2 S m 5 M 1 wo 1 b M 0 lt E a e A ES 1 ul 1 1 m e g iw se ul oN pe Ge 0 eo deas Ioi O F e Lo 1 LLI 1 1 1 e 1 1 1 EM 3 19 i N 8 8 i 1 w ere E Lp E res 4 eee e E 102 Ref No Parts No Name of Parts Assembly No
17. and buttons to change parameter values A Group Function Initial Value Scope Stage 0 When the edge is sensed 5 V output Active High Sensor type select 0 d yp 1 When the edge is sensed output Active Low 42 Atter the edge is sensed set the stitch 3 stitches 9 259 stitches stitches count to proceed 43 edge is sensed set the sewing 1000 rom 20 2000 spm 10 spm speed for the stitches 3 Change each parameter value and save the new value by pressing the button A 1 Note that a new value is not saved without pressing the button after parameter value reset Caution 5 Edge Sensor Motion 2 I the system is initialized all data is recovered back to the initial values D Press the button to activate the edge sensor EDGE gt EDGE 2 If the edge sensor is activated when the sewing material edge is detected the sewing is suspended distance between the needle and the sewing material edge some 20 mm 3 When the sewing is suspended as in 2 move the pedal from Neutral to Forward and then the sewing is resumed at the stitch count set at Parameter A 42 at the speed set at Parameter A 43 After completing the process 3 and conducting trimming pedal backward the backtack sewing for finish in the case where the backtack lamp is blinking and trimming are performed in
18. E B38 yp it B 33 BAT 96 Ref No Name of Parts Assembly No 1 Phase 110V Control Box 1 Phase 220V Control Box 3 Phase 220V Control Box Power Board Ass y 220V co EN n5 Cable For Power Input T Bridge Diode 3510 CPU Board Ass y 00 fw ak IPM PM20CSJ060 gt 5 5 P U B D Assy ms Front cover c Membrane Switch gt P U Connector Cable SE 013 o v v v gt Screw P U P U PCB XE w W a Rear cover gt lt gt die o U Control Box Control Box Front Cover Control Box Rear Cover Solenoid Transformer 53 Control Box Left Side Cover EA K eem TC de mie me Control Box Right Side Cover Tn TIT TT irr rn rn j mij gj Control Box Holder Name Panel Sticker Ww u u u 9 2 5 jo Warning Panel Sticker UJ Cable Rubber Guide UJ Sticker MOTOR INPUT UJ Option Sticker w 1
19. 62 2 Group Parameter All types of output Full on Time PWM Duty checking input output operations sewing machine models and thread trimming sequence programming x These are functions not used by general users and must be regulated by an A S technician No CO NI o O1 gt Oo PO a oV DO DO NINI gt Cl KY S SG a Ga NY cd S Ga KY co PO ao 37 38 39 Function Back Tack Solenoid Initial Full On Time Presser Foot Lift Solenoid Initial Full On Time T T Solenoid Initial Full On Time Wiper Solenoid Initial Full On Time Tension Release Solenoid Initial Full On Time Left Solenoid Initial Full On Time For Twin Needle Right Solenoid Initial Full On Time For Twin Needle Auxiliary Solenoid Initial Full On Time Left LED Initial Full On Time For Twin Needle Right LED Initial Full On Time For Twin Needle Needle plate up stop signal Initial Full On Time Needle plate down stop signal Initial Full On Time Signal notifying motor running Full On Time Signal notifying target speed achieved Full On Time Back Tack Solenoid Duty Ratio Presser Foot Lift Solenoid Duty Ratio Thread Trimming Solenoid Duty Ratio Wiper Solenoid Duty Ratio Tension Release Solenoid Duty Ratio Left Solenoid Duty Ratio For Twin Needle Right Solenoid Duty Ratio For Twin Needle Aux Solenoid Duty Ratio Left LED
20. Enter stitch count the end of the 5 corner 0 0 999 1 64 STEP 025 Select a change at the end of the 5 corner 0 0 1 2 1 65 STEP 026 Enter stitch count for side 6 0 0 999 1 66 STEP 027 Select a change at the beginning of the 6 corner 0 0 1 2 1 67 STEP 028 Select change at the beginning of the 6 corner 0 0 999 1 68 STEP 029 Enter stitch count at the end of the 6 corner 0 0 999 1 69 STEP 030 Select a change at the end of the 6 corner 0 0 1 2 1 70 STEP 031 Enter stitch count for side 7 0 0 999 1 71 STEP 032 Select change at the beginning of the 7 corner 0 0 1 2 1 72 STEP 033 Select change at the beginning of the 8 corner 0 0 999 1 73 STEP 034 Enter stitch count at the end of the 8 corner 0 0 999 1 74 STEP 035 Select a change at the end of the 8 corner 0 0 1 2 1 75 STEP 036 Enter stitch count for side 8 0 0 999 1 76 STEP 037 Select change at the beginning of the 8 corner 0 0 1 2 1 STEP 038 Select a change at the beginning of the 8 corner 0 0 999 1 78 STEP 039 Enter stitch count at the end of the 8 corner 0 0 999 1 79 STEP 040 Select a change at the end of the 8 corner 0 0 1 2 1 Changing set values without thorough understanding of parameter details may lead to machine breakdown or physical damage Users are recommended to have a full understanding of functions before use A Caution
21. USER S MANUAL PARTS BOOK FORTUNA series 5 ISO 9001 Certification of Quality System 1 FOR MOST USE WITH EASINESS PLEASE CERTAINLY READ THIS MANUAL BEFORE STARTING USE 2 KEEP THIS MANUAL IN SAFE PLACE FOR REFERENCE WHEN THE MACHINE BREAKS DOWN 1 Thank you for purchasing our product Based on the rich expertise and experience accumulated in industrial sewing machine production SUNSTAR will manufacture industrial sewing machines which deliver more diverse functions high performance powerful operation enhanced durability and more sophisticated design to meet a number of user s needs Please read this user s manual thoroughly before using the machine Make sure to properly use the machine to enjoy its full performance The specifications of the machine are subject to change aimed to enhance product performance without prior notice This product is designed manufactured and sold as an industrial sewing machine It should not be used for other than industrial purpose SUNSTAR CO LTD DAS Certification Scope of Quality Approval The following Company SUNSTAR ELECTRIC LTD The Company has been approved for the following scope of operation Manufacture Sale and Servicing of Motors and Controllers for Sewing Machines and Embroidery Machines Scope of approval 19 Electrical and optical equipment Date of Certificate Issue 26 November 2003 Cer
22. 3 3 3 t0 4 4 4 4 A Caution Be aware that if you don t press the button for 0 5 seconds the screen will not return to the B T stitch programming screen but will remain in the sewing conditions program change items 1 4 functions section 55 56 8 Sewing Speed and Rotating Direction Programming Method D If you press the button for 0 5 seconds you will see the screen that enables you to change the sewing speed If you press the same button again for 0 5 seconds you will see the screen that enables you to change the rotating direction If you press the button one more time you will return to the initial screen Initial screen Speed programming screen Rotating direction programming screen Initial screen 2 If you want to change the sewing speed press the button After seeing the speed programming screen press buttons and to program the speed you want 3 If you want to program the rotating direction press the button to see the rotating direction programming screen then press buttons and B_ to change the rotation to the direction you want reverse direction dir 0 normal direction dir 1 A Caution Be aware that if you don t press the button for 0 5 seconds the screen will not return to the B T programming screen but will remain in the sewing conditions programming screen Items 1 4 functions 9
23. 3 SunStar Special specification models The same mounting procedure for KM 235 model is applicable for other models listed below No Solenoid No Applicable Models 1 KM 750 7 KM 750BL 7 2 SPF 3 KM 790 7 KM 790BL 7 3 KM 8577 KM 8677 4 SPF 4 KM 560 7 5 SPF 6 957 7 967 7 Oil Pan Insertion Surface 6 SPF 8 KM 757 7 Mounting Position 4 7 SPF 9 KM 640BL 7 foj Automati Foot Lift Solenoid 4 Adjusting the stroke Gap of the automatic foot lift Belt Holes solenoid x Specification viewed from the table bottom Check point Check to make sure that the stroke adjusting screw is located at the center of the solenoid axis i e the solenoid should be assembled in parallel with the bottom surface of the table If the solenoid is not in paralle make an adjustment so that the screw is in parallel with the center of Connection Link the solenoid axis using the connection link fixing screw Fixing Screw 2 Adjusting Procedure The verical travel distance of the presser foot can be adjusted by the stroke adjusting screw First Loosen the two fixing screws and adjsut the vertical stroke using the stroke adjusting screw Solenoid Axis loosening and tightening the stroke adjusting screw will decrease Fixing Nuts and increase the verical stroke of the presser foot respectively After the adjustment fasten the fixing screw tightly
24. Changing set values without thorough understanding of parameter details may lead to machine breakdown physical damage Users are recommended to have a full understanding of functions before use 2 No 100 135 is overlapped as No 00 35 on the screen display so be careful with that A Caution 6 Group F Parameter TPM Total Production Maintenance related Parameters No Function Initial Value Range Step 1 TPM 1 Enable Disalble 0 0 1 0 Disable 1 Enable 2 TPM 2 Enable Disalble 0 0 1 0 Disable 1 Enable 3 TPM 3 Enable Disalble 0 0 1 0 Disable 1 Enable 4 TPM 4 Enable Disalble 0 0 1 0 Disable 1 Enable 5 TPM 5 Enable Disalble 0 0 1 0 Disable 1 Enable 6 TPM 6 Enable Disalble 0 0 1 0 Disable 1 Enable 7 TPM 7 Enable Disalble 0 0 1 0 Disable 1 Enable 8 TPM 8 Enable Disalble 0 0 1 0 Disable 1 Enable 9 TPM 9 Enable Disalble 0 0 1 0 Disable 1 Enable 10 Not Used 11 TPM 1 time setting 750 1 9999 1 Hour 12 TPM 2 time setting 1 1 9999 1 Hour 13 TPM 3 time setting 1 1 9999 1 Hour 14 TPM 4 time setting 1 1 9999 1 Hour 15 TPM 5 time setting 1 1 9999 1 Hour 16 TPM 6 time setting 1 1 9999 1 Hour 17 TPM 7 time setting 1 1 9999 1 Hour 18 TPM 8 time setting 1 1 9999 1 Hour 19 TPM 9 time setting 1 1 9999 1 Hour 20 Not Used 21 Initialize the remain time when changing the TPM 1 set time 1 0 1 0 Disab
25. Control Box Left Side Cover KINGTEX 1 45 10 046 5 55 Control Box Left Side Cover DINO Thread Trimming Machine 1 C 46 91 55 Connector Other Company Type KANSAI 1 C 47 91 013A SE55 Connector Other Company YAMATO 1 C 48 91 008A SE55 Connector Other Company Type SIRUBA 1 C 49 91 032 55 Connector Other Company Type KINGTEX 1 C 50 91 046A SE55 Connector Other Company DINO Thread Trimming Machine 1 51 91 001A SE E55 Connector Other Company 1 99 D PEDAL ACCESSORIES 1 1 1 1 1 1 1 1 Sr od ET i E i E a ppm T 3 2 pE DE ie lt e I Ge Fog 4 B _ 4 ee ems 522 s dg e T E L TUT TT PSSST E o NS 55 i gt N ET i 5 E 2 1 1 S l 1 1 gt 1 fei fa gt m d e ieg c 27 7 1 E 1 1 1 lt T cU 1 D 1 a i m 2 i E ier Cree Wear mu ve 1 1 IgA 1 eo 1 1 2 io lt T 2 18 i y eri e m NE a ES po ic i 1 Re 1 zr ei a 2 Jr
26. D When product counter and bobbin counter are not used COUNT lt When the lamp is off gt 2 When product is set e COUNT lt When the lamp is on gt 3 When is set x To use the counter function set the detailed functions under parameter B Group When the lamp is flashing 27 28 2 How to use detailed functions of product counter and bobbin counter A How to use the detailed functions of product counter To use the counter function set the detailed functions beforehand D To use the product counter function first set the value of the parameter group B item 35 as desired 0 Set the external counter switch on Set the automatic counter on after trimming X As the default value is set 0 the counter will not run if there is no external counter switch 2 Set the parameter to select the type of product counter 1 Up counter 0 Down Counter XX The default value is set at 1 3 Press the counter Q button to set the counter function Press the button to check and set the detailed data of the counter Cn The current counter amount rn The remaining amount The progress tn Total target amount Default 100 Press button repeatedly to see the above detailed data in order The user may set up the current counter amount Cn and the total target amount tn as desired After the total target amount is set use and to set the
27. so use caution when using it If the specific items of the parameter are changed carelessly they could cause breakdown or damage the Caution UNS machine Therefore the user must be well trained before using it If you don t press the button after changing the parameter item set up value the set up value will not be Thread Trimming Sequence Selection Function Method of Use Item B 54 D This function is used when the user wants to use other sequences apart from the sequences that are basically provided If you want to use this function first enter Item 29 O 202 OG No 54 in parameter Group Then you will see the screen shown in the figure 2 The starting value is set to 0 If you change this number to a value in the sequence of Item No B 55 you can now use the extra programmed sequence ae EE Use the Q buttons Ex if you want to use the fourth sequence and change the sequence set up JOOU QU 3 The user use Item No 55 to save and use several frequently used sequences lf the specific items of the parameter are changed carelessly they could cause breakdown or damage the Caution machine Therefore the user must be well trained before using it whenever he needs them If you don t press the button after changing the parameter item set up value the set up value will not be A saved so use caution when using it C Thr
28. 00 Name Panel Sticker 1 6 14 GP 011049 01 Panel Sticker 1 C 15 12 3 6 70 1 0 31 Cable Rubber Guide C 1 C 16 01 0205 5 55 Stcker VOTOR INPUT 1 C 17 10 011 5 551 Option Sticker 1 C 18 01 008B CS 55 Assistance Signal Cable 1 C 19 CA 002483 00 Cable For Motor Output SE 011 1 C 20 01 009B CS55 Solenoid Connection Cable SE 009 1 C 21 CA 002487 00 Cable For DC Power SE 007 1 6 22 01 0068 555 Solenoid Cable SE 006 1 C 25 09 007A HB10 Cement Resistor 40W160 2 1 C 26 01 017B CS55 Resistant Connector SE 017 1 26 1 10 002S SW66 Screw For Pedal P C B 1 C 27 02 013 55 Screw Control Box Cover 4 Ass C 29 10 003M PT01 ScrewForC 7 2 Ass y C 30 10 003M PT01 ScrewForC 8 2 Ass y C 31 02 0135 CS 55 ScrewForC 10 4 Ass y C 32 02 0105 555 ScrewForC 12 4 Ass y C 33 02 0268 0CS S55 Stude For C 3 A Ass y C 34 10 002S SW66 Screw For Pedal P C B 5 Ass y C 35 10 002S SW66 Screw For Pedal P 5 Ass y C 36 02 0115 555 Screw For Solenoid Transformer 4 Ass y C 37 02 026S CS 55 StudeForC 4 5 Ass y 38 01 003 2070 Screw For Encoder Cover 2 5 y C 39 02 009 55 ScrewForEncoder Cover 2 5 y C 40 10 008 55 Sticker Main 1 C 41 10 024 55 Control Box Left Side Cover KANSAI 1 C 42 10 4 55 Control Box Left Side Cover YAMATO 1 43 10 044 55 Control Box Left Side Cover SIRUBA 1 44 10 064A SE55
29. 1600 600 0 1 98 2 ON ON DOWN DOWN ON ON 42 111 4000 230 1600 1600 0 1 94 2 ON ON DOWN DOWN ON ON 42 111 2480 200 1600 1600 1 0 96 111 OFF OFF UP bown ON ON 439 111 2600 300 1600 1600 0 1 97 2 ON ON DOWN DOWN ON ON SUNSTAR 42 111 2800 230 1600 600 0 1 4 2 ON ON DOWN DOWN ON ON 42 111 5400 200 1600 1600 1 0 99 11 OFF OFF UP DOWN ON ON OMER 40 111 4800 300 1600 1600 0 o 100 11 OFF OFF UP DOWN ON ON 43 111 6000 200 1600 600 1 0 111 OFF OFF UP DOWN ON ON ome 36 111 600 230 1600 600 2 o 12 111 OFF OFF UP bown ON ON 36 111 600 200 1600 160 1 0 103 11 OFF OFF UP bown ON ON 40 111 4480 200 1600 1600 1 o 104 iii OFF OFF UP Down ON ON 38 111 2000 200 800 80 o 1 165 2 ON ON DOWN DOWN ON ON 43 60 3000 180 800 0 0 1 16 2 ON ON Down Down ON ON SUNTAN 41 80 3000 180 800 80 0 1 2 ON ON DOWN DOWN ON ON SUNSTAR 44 90 4000 200 1600 1600 0 MM 2 ON ON DOWN DOWN ON ON 44 90 2000 280 1600 160 0 1 2 2 ON ON DOWN DOWN ON ON OTHER 44 80 2400 200 1600 1600 0 1 3 2 ON ON DOWN DOW
30. 1degree Turn the pulley manually and stop it in the position the user wants 99 Manual and automatic set up of solenoid operation 1 0 1 O manual set up 1 automatic set up Caution user must be well trained before using it If the specific items of the parameter are changed carelessly they could break down or damage the machine so the 65 3 Group Parameter Pedal acceleration deceleration curve slow starting speed and input output change related parameter x These are functions not used by general users and must be regulated by an after sales service engineer No Function Initial value Range Step 1 1 step section where pedal moves forward 10 0 64 1 2 2 step section where pedal moves forward 15 0 64 1 3 3 step section where pedal moves forward 31 0 64 1 4 4 step section where pedal moves forward 40 0 64 1 5 5 step section where pedal moves forward 52 0 64 1 6 Sewing speed value in the 1 step where pedal moves forward 440spm 40 9960 40spm 7 Sewing speed value in the 2 step where pedal moves forward 920spm 40 9960 40spm 8 Sewing speed value in the 3 step where pedal moves forward 4000spm 40 9960 40spm 9 Sewing speed value in the 4 step where pedal moves forward 5480spm 40 9960 40spm 10 Sewing speed value in the 5 step where pedal moves forward 9960spm 40 9960 40spm Select slow start after thread trimming 0 Afte
31. 6 MOSS 006 Double KM 790 7 KM790BL 7 797 7 KM797BL 7 7 S5AC55 LIXLI 007 Chain ELEC Solenoid UNION 34700 SIRUBA UTP UTQ 8 S5AC55 LIXLI 008 Stitch AIR Solenoid UNION 34700 YAMATO 2700 SIRUBA UTP UTQ 9 S5AC55 LIXLI 010 aier Unitas D1376 10 S5AC55 LIXE 011 PFAFF 563 11 S5AC55 LIXLJ 013 Chain ELEC Solenoid YAMATO VC2700 12 85 655 0 0 014 Single CAM BROTHER DB2 B737 JUKI DDL550N 13 S5AC55 LIXEL 016 CAM DURKOPP 273 140042 9 14 S5AC55 LIXE 018 CAM DAE WOO 015 640 KM 640UBL 7 15 5 55 0 0 019 Single CAM TOYOTA LS2 AD341 102 16 S5AC55 LIXEL 021 ELEC Solenoid STROBEL 170 2 17 S5AC55 022 iride CAM 250 AU 7 18 S5AC55 052 250 7 KM 250BL 7 19 SSAC55 LIXLI 024 Chain AIR Solenoid KANSAI RX DX WX Series 20 55 55 025 DURKOPP 271 140042 21 S5AC55 LIXLI 026 ELEC Solenoid PEGASUS W500 UT100 400 W600 UT100 400 22 S5AC55 LIXLI 030 Chain AIR Solenoid PEGASUS W500 UT200 W600 UT200 23 5 031 stitch AIR Solenoid KANSAI RX DX WX Series 24 S5AC55 LIXLI 032 AIR Solenoid KINGTEX 6500 0 56 25 55 55 033 KM640BL 7 26 55 55 034 KM967B 7 Roller HIGH Post back tack 27 55 55 036 KM 1060BL 7 KM 1062BL 7 28 S5AC55 LIXL 035 Single CAM TYPE of TANAKA 29 S5AC5b5 LIXL 037 PUNCHING CAM Pastel Punc
32. A 11 07 0140C 3701 Bearing Bending Spring A12 04 002 5 55 Frame Cover 13 02 017 55 Screw Frame Cover 4 Ass y A 14 GP 023539 00 Name Plate 1 15 03 0000 SM5S F GAssembly A 16 C 001080 00 Screw For F G Assembly M6 x L6 wrench bolt 2 Ass y A47 BD 000413 00 Encoder Board A 18 1 36 01 0 2 2 StudFor Encoder P C B 3 Ass y A 19 02 021 55 ScrewForEncoderP C B 3 Ass y 20 10 072S SW70 Screw For MR Sensor 2 21 01 021 55 MR Sensor Cable Connector A 22 14 002B S 0C53 MRSensor Assy A 23 11 010 5 55 Encoder Cable SE 04 A 24 1 36 01 0 2 3 Encoder Cover A 25 02 009 55 Screw For Encoder Cover 3 Ass y A 26 1 36 01 024 FanCover 1 A 27 02 018S CS55 ScrewFor Fixing Plate y A 28 08 001A SM5S FAN 1 29 03 004 5 Screw For Fan 5 15 wrench bolt 30 011811 00 Base A31 1 36 01 048 Key Parallel Type A 32 03 0045 5 55 Base Shaft Screw Ass y M5 x L5 wrench A 33 011812 00 A 34 1 36 01 035 Base Rubber 3 Ass y A 35 1 36 01 0 7 8 ClampBolt A 36 1 3 6 01 07 5 Anchor Bolt SET A 37 06 001A 9000 Pulley 111 38 1 36 01 077 Fixing Nut For Pulley 39 1 36 01 045 Fixing Washer For Flywheel A 40 02 0195 55 Screw For Holder 4 Ass y 95 CONTROL BOX FULL Function TYPE B 5 5 PCB Ass y B 2 1 7 B 34 Se 4 ES M
33. Company Type E 29 06 008B C 53 Synchronizer Cover Other Company Type E 30 12 105 5 Lock Nut For Photo Sensor Assembly E 31 16 012A 2000 Bearing 60012 E 32 12 102 6 56 51 Stopper For Bearing E 33 12 102 6 56 51 Stopper Bushing For Bearing E 34 11 011 53 Connection Bushing For Synchronizer Other Company Type 35 11 0125 5 53 Screw A For 34 11 32 n 28 36 11 0135 5 53 Screw B For E 34 5 16 n 24 37 11 104 6 56 51 Connection For Synchronizer 38 11 105 6 56 51 Lock Rubber For Synchronizer E 39 12 101C C51 Fixing Plate For Cable E 40 06 006C SE50 ScrewForE 39 E 41 16 0105 2000 ScrewForE 34 42 12 1035 5 51 Screw Photo Sensor Assembly Other Company Type E 43 09 046W 3701 Spring Washer For Photo Sensor Assembly Other Company Type 44 12 104C C51 Bearing Stopper 45 91 007A 3701 Pedal Control Rod Assembly E 46 1 91 201 5 5 1 Power Source For Switch Box 1 220V E 46 2 91 201A SE53 Power Source For Switch Box 3 220V E 46 3 91 5 1 Power Source For Switch Box 1 110V E 47 91 008C 1701 Staple 103 SUPPLEMENTARY CONTROL BOX KM 757 TC cap ribbon cutter 104 Ref No Parts No Name of Parts Q ty Assembly No F4 000223 00 SMPS24V 1 F 2 EP 000221 00 BLDC Motor Driver 1 F 3 BD 000558 00 DDV B D 1
34. Duty Ratio For Twin Needle Right LED Duty Ratio For Twin Needle Signal for up stopping needle Duty Ratio Signal for low stopping needle Duty Ratio Signal notifying motor running Duty Ratio Signal notifying target speed reached Duty Ratio NOT USED Start Back Tack A number of stitches correction value Start Back Tack B number of stitches correction value End Back Tack C stitch correction value End Back Tack D stitch correction value Selection for maintaining reverse solenoid movement when thread trimming C Only Programming count condition program whether or not automatic counter will be operated When automatically counting select Up Down count after thread trimming thread trimming function must be enabled When count in completeded the next operation is programmed When count is completed select the counter auto clear preset NOT USED Initial value 1020ms 200ms 100ms 100ms 100ms 100ms 100ms 100ms 100ms 100ms 100ms 100ms 100ms 100ms 50 20 100 100 100 50 50 100 100 100 100 100 100 100 00 30 00 30 00 40 00 40 Range 4 1020 4 1020 4 1020 4 1020 4 1020 4 1020 4 1020 4 1020 4 1020 4 1020 4 1020 4 1020 4 1020 4 1020 0 100 0 100 0 100 0 100 0 100 0 100 0 100 0 100 0 100 0 100 0 100 0 100 0 100 0 100 6 6 6 6 6 6 6 6 0 1 0 1 0 1 0 1 2 0 1 Step 4ms 4ms 4ms 4ms 4ms 4ms 4ms 4ms 4ms 4ms 4ms 4ms 4ms 4ms 10 10 10 10 10 10 1
35. F 4 GP 023512 00 Box Body 1 F 5 CA 002900 00 Cooling Fan 1 F 6 CA 002899 00 Cable for External Power Input 1 F 7 CA 002897 00 Cable for Motor Power 1 F 8 CA 002896 00 Cable for Driver Input Signal 1 F 9 CA 00289 8 00 Cable for Driver Power 1 F 10 000207 00 Cable for Fix 1 F 11 15 026M 1000 CableTie 2 F 12 C 000565 00 Screw for Fan M5 x L10 4 F 13 10 002S S W66 Screw for PCB M3 x L8 4 F 14 10 002S S W66 Screw for SMPS M3 x L8 4 F 15 10 002S SW66 Screw for Driver M3 x L8 2 F 16 01 0035 Caution Stcker 1 F 17 09 023 5 53 QCSticker 1 F 18 Model Sticker 1 105
36. Method to Change Parameter Specific Items D To change the parameter s detailed items press the and buttons simultaneously and return to the parameter detailed item s initial screen parameter specific item initial screen 2 If you see the PrEn screen select a parameter group using buttons A D e button A group button B group button C group D button D group Initial screen for group gt Initial screen for group B 3 After selecting the group you want use buttons A and to select the specific item you want Ex Select No 2 item of Group A Limiting the maximum sewing speed If you selected the specific item you wanted press button C The value you selected will then appear on the screen The current maximum sewing speed 400RPM 5 Using the buttons value Change the maximum sewing speed from 4000RPM to gt 3000RPM and change the current programmed value to another 6 If you completed your selection press the to save the value you chose You can change other specific items of the parameter in the same manner value will not be saved A Caution Be aware that if you changed the specific items of the parameter and didn t press the C button the changed If you change the parameter specific items carelessly this may cause breakdown or physical damage to the m
37. No 13 D Set 11 stitches for No 1 pattern No 14 E No 15 F Set 10 stitches for No 14 pattern When one among set patterns is used E Use and buttons to move to a desired pattern and begin sewing 9 In the event of conducting chain sewing in the set pattern order W Press button to turn on CHAIN LED and then begin sewing Start sewing from No 1 Possible to use and buttons to change the start position 6 Notice During the chain sewing if an encountered pattern s stitch count is zero 0 itis automatically converted to No 1 pattern and sewing continues When using the pattern extension function and buttons indicate the pattern number currently under work To release the function press button to turn off PATTERN LED and set A 76 at zero 0 47 8 Automatic Change Function of Twin Needles applicable to the models supporting twin needles 1 Related Parameters Parameter No Parameter Name Set Value O disable 77 Setting automatic change function for twin needles 1 enable E 0 E 135 Detailed settings for automatic change of twin needles See Parameter Group E From 100 to 135 they are redundantly displayed from 00 to 35 A Caution 2 Features of Function Description Supporting existing pattern If Parameter A 77 is set at 0 for Disable the ex
38. ONS 2 21 22 s LENTUM e gt eS 3 Fu OVS f i 5 98 Ref No Parts No Name of Parts Q ty Assembly No C 1 EE 001515 00 1 110V Control Box 1 C 1 EE 001516 00 1 Phase 110V for other companies 1 C 2 EE 001517 00 1 Phase220V Control Box 3 Phase 220V Control Box 1 C 2 001518 00 1 Phase220Vforother companies 1 C 3 01 0000 SE55 PowerBoard Ass y 1 Ass y C 3 11 007B SE55 Cable For Power Input 1 7322 09 003A SC51 Bridge Diode 3510 2 C 4 BD 000518 00 CPUBoardAss y 1 Ass C 4 10 009A SF55 IPM PM20CSJ060 1 Ass y C 5 03 1000 SE55 55 1 5 2 10 006A SE55 Control Box Display Panel 1 C 5 3 10 002B SC55 Display Panel Membrane 1 5 4 01 001B C8 55 Controller Cable SE 002 4 Ass y C 5 5 01 002B CS 55 Controller Cable SE 001 1 C 6 GP 013914 00 Control Box 1 2 1 10 212 55 Control Box Front Cover Economic Type 1 C 8 10 113A SE55 Control Box Rear Cover 1 C 9 10 008A SE55 Solenoid Transformer S3 1 C 10 10 004 55 Control Box Left Side Cover 1 C 11 10 005 55 Control Box Right Side Cover 1 C 12 013180 00 Control Box Holder 1 C 13 GP 023540
39. ScrewForP U Box 3 Ass y D 37 01 039W 1701 Spring Washer For P U box Bracket 2 Ass y 0 38 91 030 1000 ScrewForP U Box Bracket 2 Ass y 0 39 91 100 5 Bracket For P U Box 1 0 40 91 200 55 Bracket For 250 P U Box 1 0 41 18 1078 9000 Knee lifting case 1 0 42 18 1088 9000 Kneelifting case cover 1 0 43 18 1098 9000 Stroke fixing plate stamp 1 0 44 18 0238 5607 Rubberwasher 1 0 45 17 017C 3000 Stopper rubber 1 0 46 01 134C 1701 Middle bracket screw 2 Ass y D 47 12 015M 2350 Greycable 1 0 48 02 001A SM5C Knee lifting ground wire assembly 1 0 49 17 0168 3000 Green plug 1490P1C 1 0 50 08 014C 3701 1 0 51 25 006 3200 Levershaftjoint coupling rod 1 0 52 18 021A 5607 Balljoint 68 1 0 53 18 0158 5607 iddle coupling bar fixation nut left 1 0 54 18 018 5607 iddle coupling rod 1 0 55 18 0168 5607 iddle coupling bar fixation nut right 1 0 56 18 020A 5607 Baljoit 61 1 0 57 18 0118 5607 Shaftcoupling bar 1 0 58 18 0195 5607 Shaft coupling bar fixation nut 1 0 59 E A 00002 3 Edge sensor box assembly 1 101 SYNCHRONIZER E 1 9i D 1 Lu e LLI 7 Lu o 2 a 10 j fas gt lt T 4 ae lee Im E CO Lu E Lo 1 i i T 85 cal
40. Software Specific Parameters 1 Group A Parameter General functions of sewing machine No Function Initial value Range Step 1 Minimum speed of pedal limit of sewing machine s minimum speed 200spm 20 510 2spm 2 Maximum speed of pedal limit of sewing machine s maximum speed 4000spm 40 9960 405 3 Thread trimmer speed 300spm 20 510 2spm Sewing machine speed from beginning to end of thread trimming when using CAM type 4 Program Unit 1 stitch speed 4 Key s performance speed 100spm 20 510 2spm 5 Lifting of needle plate with button A dropping speed 12 5 performance speed 300spm 20 510 2spm 6 Pedal degree of acceleration Pedal Curve 255 1 255 1 22 When the maximum speed is put in 255 steps 7 Start Back Tack Speed 1700spm 20 2000 10spm 8 End Back Tack Speed 1700spm 20 2000 10spm 9 Thread trimming operation time 100ms 4 1020 When doing an aging test The A24 used in PNEUMATIC must be 1 the value is equal to the running time The Solenoid operation time 10 Tension release operation time The A24 used in PNEUMATIC must be 1 200ms 4 1020 When doing an aging test the value is equal to the thread trimming time 11 Tension release time In CAM type the used A24 must be 0 255 0 255 In CAM type the tension release is the value of the moving CAM angle 12 Waiting time for the next operation after thread trimming 4
41. Solenoid Connector Switch and Lamp Foot lift Solenoid Green Right lift Solenoid Blue Encoder Connector Green OPTION Connector for Position Sensor Black Program Unit Connector White Tension release and Auxiliary solenoid White 2 Rear panel D Caution WARNING a Hazardous voltage will cause injury Be sure to wait at least 360 seconds before opening this cover after turn off main switch and unplug power cord Det 40 9161 29 AWS g Hgg Hen 48 428 0 LIM 360021 ANA 2 3 AC INPUT 4 INSTALLATION 1 Mounting your Servo Motor on the table Make sure that the holes are bored on the table as shown in the figure Table 3 09 Hole 159 57 Belt Hole 41 Cable Hole 2 Insert three motor fixing bolts through the three holes on the table Attach the motor base padded with vibration proof rubber and slide flat and spring washers over the bolt stems and then fasten the bolts with nuts Table Motor Fixing Bolts 3ea Vibration Proof rubber Flat Waser Spring Waser gt Nut CD m PORTUNA s gt Controller Motor Fixing Bo
42. Trimming notifying signal without duty 114 inv Trimming without duty 15 End Back Tack notifying signal without duty 115 inv End Back Tack without duty 16 Emergency stop notifiying signal without duty 116 inv Emergency Stopped without duty Asignal appears when the motor stops for any error A signal appears when the motor stops for any error 17 Roller Lift Solenoid without duty 117 inv Roller Lift Solenoid without duty 18 Hemming Device Output without duty 118 inv Hemming Device Output without duty 19 First step forward pedal notifying signal without duty 119 inv Pedal Start without duty 200 Lowsignal without duty 201 High signal without duty X If an output signal has been sent twice in the OUTPUT00 OUTPUT15 output pin the same signal will appear in two different output pins Ex ifO UTPUTOO 0 amp OUTPUTOS 0 then signal is output from both OUTPUTOO amp OUTPUTOS pin When setting up other functions apart from the function numbers listed above the pertinent output pin functions are disregarded Roller Lift Solenoid Presser Foot Lift solenoid Back Tack solenoid Roller Lift Switch 43 USED 49 USED Caution user must be well trained before using it If the specific items of the parameter are changed carelessly they could break down or damage the machine so the 67 68
43. attached edge sensor bracket EDGE SENSOR d D Attach the edge sensor bracket to the sewing machine head as in the figure KM 235 250 gt 60 KM 750 790 gt 2 Link the edge sensor connector to the switch connector Shape of pin D Attach the edge sensor box ass y connected to the edge sensor to the table No of pin Old GND 4 4 N C 3 4 N C 2 4 N C 1 4 N C N C 39 2 Edge Sensor Setup D While the button is being pressed turn on the power 2 While the switch is being pressed press button to enter the Parameter Group i After going through the above processes 0 2Q press to save the new value 11444 Press the button to exit the parameter setup mode 5 After undergoing the above processes 0 press button When the LED is 9 wu gt on the sensor is working 3 Use the and buttons to set the Parameter C Group at 52 Use and buttons to change the dalue of 2 to 12 Pressing the edge sensor button makes sewing motion stop when the sewing material edge is detected For proper implementation of the function have a thorough understanding of Section 4 Use of Detailed Edge Sensor Functions in the manual before
44. caa Move to B 55 TTA 80 ms Boye WIP Sol ON Sequence End cmi X Use and buttons when changing the value of sequence X Use and buttons to move to the next sequence 43 How to use the imbedded handy controller Program Start Group B B 55 Sequence O gt gt Em FERE Sequence Start T T Sol ON Lapsed Time Unit 1 ms 80 ms gt gt gt EE BB T T Sol OFF Lapsed Time Unit 1 ms 66 ms WIP Sol ON gt gt gt b0 SEE Lapsed Time Unit 1 ms WIP Sol OFF Sequence End 0 ms gt gt gt SER Sequence Save Group B gt X Use and buttons when changing the value of sequence 4 55 X Use amp and buttons to move to the next sequence Note When modifying the sequence by using the handy controller the change in the sequence number is not displayed so more care should be exercised in conducting the modification 44 3 Trimming Sequence of Chain type Machine When installing the controller which has an older program version see the following and correct th
45. can change the value of sides A B C D The programmed value in the beginning A 3 B 3 C 4 D 4 Program range 0 9 Method of use and explanation A1 2 33 75 1 1 uA Y 1 D 3 2 If the stitch correction values is changed using the program unit the item value will automatically change Reversely if you change the programmed value of the items above the stitch correction values will also automatically change Detailed correction principles and methods of use are the same as the program unit s stitch correction method Please refer to the program unit method of use of start end B T stitch correction method C Counter function method of use Item No Name of function Method of use and explanation B 35 Counter condition set up B 36 When using automatic counter after trimming select increasing decreasing counter For detailed method of use and explanation of counter function refer to the B 37 After counter operation is over set up the next operation Program unit s counter set up button method of use B 38 After counter operation is over select the automatic erasing operation UN If the specific items of the parameter are changed carelessly they could break down or damage the machine so the user must be well trained before using it Caution 3 Group Parame
46. factory connected ground wire between the controller box and motor is securely in place Caution Failure to ground the motor can cause abnormal operations such as overspeed rotation or unwanted stitching THINGS TO BE CHECKED AFTER INSTALLATION 1 Before the power is on D Make sure that the incoming voltage is in accordance with that shown the name plate of the Control box 2 Check whether the following connectors are connected Connector for incoming AC power source Connector for motor power Connector for motor encoder Connector for position detector e Connector for others option knee lift program unit etc 3 Check to see whether the belts are in touch with the wiring Check the tensile strength of the belts Check to see the fixing nuts for pulley are tightly fastened 6 Check whether the sewing machines are right kinds Chain Stitch S M Lock Stitch S M Check the rated voltage for Solenoid Refer to How to change the electric voltage supplied for Solenoid 2 After the power is on D Check whether the lamp for the position detector is on Except in the case of built in position detector 2 Check whether the program unit is working 3 Check the direction of rotation of the Sewing Machine n case the direction of rotation is not right action shall be taken to change set it right referring to the methods of changing the program and the list of chan
47. has to be set again This item allows user to set up the end B T speed If the speed is changed the stitch A 8 End B T speed set up P p 4 2 correction value also has to be set again D Selection method of thread trimming location with pedal Item No Name of function Method of use and explanation You can change the thread trimming operation through pedal position by making the following changes to the set up values A 19 Start B T speed set up 0 When the pedal position is backward 2 gear operate thread trimming Starting set up value 1 When pedal position is backward 1 gear operate thread trimming 2 When pedal position is neutral operate thread trimming E Edge Sensor method of use Item No Item No Name of function Method of use and explanation A 40 Selection of edge sensor type The set up method changes according to the set up parts of edge sensor 0 When edge is sensed and using high output sensor 1 When edge is sensed and using low output sensor A 41 Stitches performed after edge sensor sensing A function that programs the machine to stop after sewing a programmed amount of stitches when edge is sensed A 42 Sewing speed of stitches performed after edge sensor sensing A function that programs the sewing speed after sewing a programmed amount of stitches when edge is sensed A 46 Selection of edge sensing sewing mode select N stitch mod
48. is impossible 4 Method of use End B T Button This button is used when the user wants to prevent threads from loosening at the end of the sewing work If the user presses this button in sequence the location on the lights will change This button offers the following three functions When sewing ends 47 sewing can be operated o When sewing ends B T 2 with the M sewing does not operate f N Ic IC Sear button When sewing ends Vo sewing can be operated with the 2 button Using the C D buttons in the 4 digit displayer the user can program the B T number of stitches he wants Caution A Be aware that if the end B T stitch is set to 0 in the 4 digit displayer the start B T sewing is impossible 5 Method of Use The Needle Plate Position Selection Button When the Sewing Machine Stops When the user turns the power on one of the up stop or down stop lights in the program unit panel needle plate is always left on The user can change the stop location by pressing the button When machine stops while sewing the needle plate makes an up stop When machine stops while sewing the needle plate makes a down stop J 6 Method of Use The Presser Foot lift Location Selection Button When the Sewing Machine Stops When the user turns the power on one of the up stop or down stop lights in the progra
49. movements Set value of B 37 gt 0 When work is finished the buzzer will go off and sewing may begin 1 When work is finished the buzzer will go off and sewing may begin only when the button is pressed 2 When work is finished the buzzer will not go off and sewing may begin lt Set value of B 38 gt 0 No returning to automatic initial value when counting is complete Returning to automatic initial value when counting is complete The current amount The remaining amount The progress Total target amount Caution When B 38 is set at 0 the value will keep on going up down even when counting is complete The user will need to re set the value of Cn to restart How to use the detailed functions of bobbin counter Bobbin counter is designed to check the remaining amount of the lower thread a To use the counter set detailed functions beforehand D To use the bobbin counter function first set the value of the parameter Group B item 39 0 Bobbin counter function not used 1 Bobbin counter function used XX The default value is set at 0 At this point the bobbin counter will not start even 29 when the counter button in the program unit is set at bobbin counter function b Detailed functions of bobbin counter D Select the bobbin counter function by pressing button to get the lamp flashing 4 8 Press button and the dis
50. order 6 Deactivating Edge Sensor D Press the button to turn off the lamp and then the edge sensor is deactivated 41 6 Motor Controller Setting 1 Controller Setting by Machine Type Classification Machine Type Set Value for Parameter B 56 Model 1 SC 7300 Series 88 2 SC 7500 Series 124 3 SC 7310 Series 125 Remarks Parameters are set according to the ordered specifications before machine s shipment from the factory Model Number Setting prop X Version Program Enable Initial Screen POWER ees 2 33 Select the Model Desired 206 gt gt Note setting according to the machine type display Parameter B Group 2 0 P Soc Li LI Move to B 56 D Before the product is shipped out from the factory all settings are completed line with the machine type ordered Q In case where the controller which is different from the ordered specifications is installed to the chain type machine Set the value of parameter B 56 according to the concerned machine type Depending on the program version of controller it may not be applicable to some machines See the following to make the EJ When the power is turned on CPU version is displayed as below P U for a moment and then the screen moves to the initial screen 333
51. the same time sewing machine is unable to accelerate or decelerate quickly Caution AN Inertia tuning is carried out only when the controller is attached to the sewing machine for the first time and when the 57 10 FORTUNA SERIES 5 FULL FUNCTION SOFTWARE METHOD OF USE 1 Basic Functions of the Fortuna Series 5 Full Function Software 1 Initializing This function is used when the user randomly changes the parameter s programmed value and forgets the original program contents Sunstar ES 4 OD oe 1 0 2 PATTERN Method of initializing Turn the power on by simultaneously pressing the buttons in the figure above which are the start B T button end B T button needle plate up down stop button A Caution If you initialize the changes made by the user changed to the original values programmed when the machine was delivered from the factory therefore only change the value if absolutely necessary After initializing rotate the machine for 1000RPM or more for approximately 5 seconds You must make the machine remember the location of the FILM 2 Sewing Machine Up Down Stop Location Automatic Recalling Function When first purchasing the controller if the user steps on the pedal for 5 seconds and runs the mot
52. you choose at which point you can apply slow start If you 11 nep y all point y pply y 2 want to apply it after thread trimming set item No 11 value to 1 If you want to apply it after when you start sewing after stopping set item No 12 to 1 If both 012 Slow Start after sewing machine stops these items are set to 0 the slow starting function will not operate When using the slow start function this item gives you the option of maintaining C 13 When Slow Starting change Slow starting speed the same starting speed or setting up a new speed If you want to set up a new speed use items No C 14 C 18 and set up a new speed C 14 When Slow Starting the operation speed of beginning stitch e SER OLOR SUIT When the item No C 13 set up value is 1 the slow start beginning values C 16 When Slow Starting the operation speed of third stitch the specific items that change the set up value are C 17 When Slow Starting the operation speed of fourth stitch C 18 When Slow Starting the operation speed of fifth stitch C Motor maximum speed limit set up method Item No Name of function Method of use and explanation 5 T This function allows you to limit the maximum motor speed and the starting value is C 19 Set up motor maximum speed limit set to 3000 rpm A If the specific items of the parameter are changed carelessly they co
53. 0 10 10 10 10 10 10 10 0 05 Stitch 0 05 Stitch 0 05 Stitch 0 05 Stitch 1 reverse direction maintained O counter used 1 automatic counter after thread trimming 1 Up COUNT 0 DOWN COUNT O buzzer rings sewing is allowed 1 buzzer rings sewing is not allowed If you press the Prog Key set up is cancelled 2 No buzzer ring sewing is allowed 1 AUTO CLEAR PRESET Items No 30 33 These are the items that make the number of stitches match when back tack number of stitches do not match Solenoid Duty Ratio The power that holds and maintains the solenoid Solenoid initial full on time The time it takes to pull the solenoid to the maximum in the outset Caution user must be well trained before using it If the specific items of the parameter are changed carelessly they could break down or damage the machine so the Function Initial value Range Step 40 Checks operation of B T solenoid OUTPUTOO 41 Checks operation of P F solenoid OUTPUT01 42 Checks operation of T T solenoid OUTPUTO2 43 Checks operation of W P solenoid OUTPUTOS3 44 Checks operation of T R solenoid QUTPUT04 After matching the number of the solenoid being 45 Checks operation of left solenoid OCUTPUTO5 tested press the 1stitch y key button 46 Checks operation of right solenoid OUTPUTO6 in case of simplified 47 Checks operation of Aux solenoi
54. 1 Enter stitch count for side 13 0 0 999 1 101 STEP 062 Select a change at the beginning of the 13 corner 0 0 1 2 1 102 STEP 063 Select a change at the beginning of the 13 corner 0 0 999 1 103 STEP 064 Enter stitch count at the end of the 13 corner 0 0 999 1 104 STEP 065 Select a change at the end of the 13 corner 0 0 1 2 1 105 STEP 066 Enter stitch count for side 14 0 0 999 1 106 STEP 067 Select a change at the beginning of the 14 corner 0 0 1 2 1 107 STEP 068 Select a change at the beginning of the 14 corner 0 0 999 1 108 STEP 069 Select a change at the end of the 14 corner 0 0 999 1 109 STEP 070 Select a change at the end of the 14 corner 0 0 1 2 1 110 STEP 071 Enter stitch count for side 15 0 0 999 1 111 STEP 072 Select a change the beginning of the 15 corner 0 0 1 2 1 112 STEP 073 Select a change the beginning of the 15 corner 0 0 999 1 113 STEP 074 Select change at the end of the 15 corner 0 0 999 1 114 STEP 075 Select a change at the end of the 15 corner 0 0 1 2 1 115 STEP 076 Enter stitch count for side 16 0 0 999 1 116 STEP 077 Select change at the beginning of the 16 corner 0 0 1 2 1 117 STEP 078 Select change the beginning of the 16 corner 0 0 999 1 118 STEP 079 Select change at the end of the 16 corner 0 0 999 1 119 STEP 080 Select a change at the end of the 16 corner 0 0 1 2 1 1 If set values are changed without a thorough understanding of d
55. 1 OFF OFF UP pown ON ON x 42 tf 5000 200 1600 60 1 o 12 t or OFF UP bowl ON ON X 88 111 2400 180 800 800 o 1 78 2 ON ON DOWN DOWN ON ON SUNSN 55 60 4000 30 1700 170 0 1 0 2 ON ON DOWN DOWN ON ON 42 111 4000 200 1600 1600 1 0 125 i OFF OFF UP DOWN ON ON X 42 tf 11 BREAKDOWN AND TROUBLESHOOTING x If the machine breaks down while using the servo motor due to an unforseen change in the machine the error indicators mentioned below will appear in the displayer of the program unit or simple program unit according to the self checking function of the machine The machine will then stop along with the sound of a warning buzzer When an error indicator appears follow the solution steps described below and resume work If the problem is not solved after taking these measures contact a company branch office Order Cause of breakdown Troubleshooting indicator 1 SF22Er Safety switch error Check safety switch cable and connector 2 26 Er Trouble with program unit connection Check program unit cable and connector e Check the simple program unit cable 3 PU27Er Trouble with simple program unit connection and connector This error sign is see
56. 109 inv Counter Switch 10 Program Unit 1 2 stitch Switch 110 inv Program Unit 1 2 stitch Switch 11 Safety Switch 111 invSafety Switch 12 Edge Sensor Signal 112 invEdgeSensor Signal 13 Thread Trimmer Signal 113 inv Trimming Disabled Signal 14 Roller Lift Switch 114 inv Roller Lift Switch 15 N_AUTO Switch 115 invN_AUTO Switch 16 Pedal Start Signal 116 inv Pedal Start Signal 17 Pedal Presser Foot Lift Signal 117 inv Pedal Presser Foot Lift Signal 18 Pedal Thread Trimming Signal 118 inv Pedal Thread Trimming Signal 19 External Signal 119 inv Extemal Signal Xx The hardware of input switches and sensors are done with a point of contact Active High input as the standard When setting up other functions numbers apart from the ones listed above the pertinent output pin functions are disregarded A x Caution When any inputs PIN No INPUTOO INPUT22 are overlapped it works as the OR circuit Ex if INPUTOO 0 amp INPUTO1 0 then it is recognized as button A INPUTOO INPUTO1 Caution 70 Output Signal Level Collective Reverse Function 0 0 1 d Output signa Collective Reverse selection 71 Input Signal Level Collective Reverse Function 0 0 1 1 signal Collective Reverse selection 72 NOT USED 99 NOT USED A Caution user must be well trained before using it If the specific items of the parameter are changed carelessly they could break down or damage the machine so the
57. 3 Classification Fortuna Series III CPU version 11 Fortuna Series IV CPU version 7 Program Unit P U SEES m4 Li i Handy Controller ha EJ This is an old version where the CPU version is not displayed 42 2 Incase where the top thread trimming device is installed Make a setting based on the check points below to ensure proper operation of the top thread trimming device when the top thread trimming device is installed D Make the setting as below depending on the program version of the controller Program version Setting 5 version 11 or above 1 Set the value of Parameter A 73 at 1 S IV version 7 or above 2 Lower than 5 1 version 11 Modify the trimmi fP ter B 55 odify the trimming sequence of Parameter 55 2 Modification of the sequence of Parameter B 55 E Using the external program unit POWER ON ES Initial Screen 2227 Sequence Start T T Sol ON gt CE T T Sol OFF Lapsed Time Unit 1 ms gt Lapsed Time Unit 1 ms O ms gt 909 gt Parameter Group Pr amp Lapsed Time Unit 1 ms 66 ms WIP Sol OFF
58. 3 Name and description on the outside connector of control box 21 4 How to change the electric voltage supplied for solenoid The factory installed setting is J2 gt 21 6 Connection the earth wire of the sewing machine andmotor 23 T Things to be checked after installation rne 23 8 Program unit part names and method of use se 24 1 Program unit part names 24 2 Program Unit Method of Use o o e 24 3 Start and End Backtack Stitch Correction Method 35 4 Method of Use Inertia Tuning Function o t t t t t t n n zn 38 5 How to Use Edge Sensor o o o o o e e o roh n n on on 39 6 Motor Controller Setting our tain edocet ze E mp us Dur dm Ay ce et Ay der eden 42 T Advanced Pattern Sewing Functions 46 8 Automatic Change Function of Twin Needles applicable to the models supporting twin needles 48 9 Use of Detailed TPM Total Production Maintenance Functions 50 9 Simple operation unit part names method of use 53 1 Names of Each Part in Simple Operation Unit 53 2 Simple Program Unit Method of Use 53 10 Fortuna series 5 full function software method of use 58 1 Basic Functions of the Fortuna Series 5 Full Function Software
59. 3H Control StartSeq Start of the sequence 80H EndSeq End of the sequence 00H Caution AN Every the conditional Branch is made to the appropriate number when it is on No False Caution When makingthe sequence program please check and use its function because the wrong sequence program can cause the mechanical trouble and the physical damage 85 5 Examples of the Function of Thread Trimming Sequence Yamato Three needle Trimming Timing of Thread Trimming Sequence Needle T T T R W P P F 2 Flow Chart of Tread Trimming Sequence amp Program Code Code Comm Data field Flow chart Explanation number field ist 2nd 3rd START of Sequence 01 80 Start of 1 02 C8 Stop after moving to needle of upstop Needle Up Stop with 200spm 03 200 at 200spm Wait for 5 ms wait for 5ms 05 5 TT sol on 06 83 Thread Trimming solenoid l 07 0 wait for 10005 08 100 Wait for 100 ms TIT sol of 09 9 T T sol off 10 0 wait for 5ms 1 5 Wait for 5 ms sol on 12 85 sol on wait fort 00ms TN Wait for 100 ms I 4 100 T R sol off 15 9 T R sol off wait for 5ms 4 980 Wait for 5 ms WIP sol on 18 84 WP sol on on wait for 100ms x
60. 4 Group D Parameter All types of gain parameter related motor control x These are functions not used by general users and must be regulated by an A S technician No Function Initial Value Range Step 1 speed P gain Kvp 30 0 30 1 2 speed D gain Kvd 0 0 3000 1 3 location P gain Kpp 200 0 1000 1 4 location D gain Kpd 1000 0 5000 1 5 acceleration A accelA 65 1 100 1 6 acceleration B accelB 70 1 100 1 7 acceleration C accelC 30 1 100 1 8 acceleration D accelD 10 1 100 1 9 sewing machine inertia value Inertia 40 0 255 1 10 positioning speed Wpos 220rpm 100 510 2rpm 11 stopping speed Wstop 75rpm 0 255 2rpm 12 Stop delaying time StopDelay 80ms 4 1020 4ms 13 Positioning distance DIST1 110degree 24 255 1degree 14 upper speed instruction unit spd unit 100spm 17100 15 15 Positioning P gain Kpp2 270 0 9999 1 16 Positioning D gain Kpd2 2027 0 9999 1 17 Positioning P gain Kpp3 200 0 9999 1 18 Positioning D gain Kpd3 1000 0 9999 1 19 NOT USED 20 Overload rate limit function setting 0 0 1 21 Pre set overload rate 100 0 255 In case where the rated voltage of motor is 100 l it can be set by 1 22 Pre set overload rate limit duration Depending on the pre set overload rate Parameter exit and re entry should be limit duration is conducted automatically calculated 23 NOT USED 99 NOT USED N If the specific items of the parameter are changed carelessly they could break down or damage the machine so
61. 7 An example of installing the SunStar sewing machine FORTUNA 19 WIRING AND GROUNDING 1 Specification of the power plug 1 Single phase 100V 120V Switch Box Control Box 19 UE 110V Protective Earth EARTHV 2 Single phase 200V 240V Ox L 220V EARTHV Control Box 3 Three phase 200V 240V Switch Box 38 Control Box AC 220V PE Protective Earth EARTHV Be sure to connect Protective Earth 2 Specification of electric current in wiring of power plug Be sure to use wiring materials which can stand electric current of higher than 15A 20 3 Name and description on the outside connector of control box D Standard solenoid connector 4 Tension release and auxiliary solenoid Shape of pin of pin Connector Color White aM Auxiliary Solenoid LLLI Eze 1 5 Back Tack Solenoid 4 8 GND VDC 2 6 Thread Cutting Solenoid DC 46V or DC 32V Tension Release Solenoid 3 7 Wiper Solenoid 9 10 Button 8 to insert delete the back tack operation 11 12 Button for manual back tack operation 2 Foot lift solenoid 5 Switch and lamp Used in twin needle sewing machine Connector Color Green Shape of pin No of pin Foot
62. BO Wait for 100 ms W P sol ef 21 9 Wiper solenoid off 23 5 End Sequence D 24 0 End of Sequence Operates Presser Foot Solenoid by Lefting Up function of Automatic Presser Foot after Trimming being set to A18 1 x As every command field is displayed close to it is distinguishable from Data Field x All Data Fields are displayed easily enough to distinguish them from others differently from 5 and there s no necessity of transforming the number and conversing the unit 86 6 List of Codes by Machine Model able to choose from 56 of GROUP B ORDER NO NO Model Name TYPE of Sewing Tm OR Sewing Machine GSP Code Sub Code 1 S5AC55 001 250 7 KM 235A KM 250AL 7 2 S5AC55 002 250 7 3 003 Single needle CAM 750 7 KM750BL 7 KM 757BL 7 KM 757 7 KM 650 7 4 S5AC55 004 560 7 5 1 005 957 7
63. Install the servomotor away from noise sources such as high power strip frequency equipments and welding machines 7 Avoid electrical shock when servicing the controller box Wait for 6 8 When an error message Er sppears on the digital display minutes before opening the cover after turning off the power take a note of the code and then turn on and off before resuming operation Contact the local dealer if Er message persists on the display 9 Adjust the belt tension to the optimum level 10 Clean it every two or three weeks so that no dirt or a dirty substance may be piled up Belt tension adjustment should be performed after the motor is mounted on the table First loosen both the upper and lower anchoring bolts D The belt tension will then be adjusted by the weight of servo motor itself Fasten both anchoring bolts FORTUNA n 11 When replacing the fuse use a standard item opening the 12 Make the length of the cable connected with an outside parts cover as shown in the diagram like stand up pedal as short as possible F1 200V 15A F2 200V 15A F3 250V 6 3A 250VAA LOCATING AND USING PARTS OF THE CONTROLLER BOX 1 Left and right side of control box Control box left side Control box right side Motor Power Cable AC Power switch Standard
64. Lift Solenoid Switch Foot Lift Solenoid GND 4 4 N C 3 4 NC 2 4 N C 1 4 N C 9 3 Right Left solenoid Used in twin needle sewing machine Connector Color Blue Right Needle Control Solenoid t Left Needle Control Solenoid 4 How to change the electric voltage supplied for solenoid The factory installed setting is J6 X This is to make the movement of solenoid smooth in times of fluctuation in the incoming electric voltage D Set Value for electric voltage supplied for 220V series for Solenoid against the incoming voltage For 30V regular Solenoid For 24V regular Solenoid Incoming Voltage Set Value Incoming Voltage Set Value Below 210V J5 Below 180V J5 210V 230V J6 180V 190V J6 Above 230V J7 Above 190V J7 21 22 2 Set Value for electric voltage suplied for 110V series for Solenoid against the incoming voltage For 30V regular Solenoid For 24V regular Solenoid Incoming Voltage Set Value Incoming Voltage Set Value Below 100V J5 Below 90V J5 100V 120V J6 90V 100V J6 Above 120V J7 Above 100V J7 3 Setting of pin 6 CONNECTION THE EARTH WIRE OF THE SEWING MACHINE AND MOTOR gt Method Connect the motor and sewing machine using the ground wire green green yellow as shown in the figure Make sure that the
65. N ON ON OTHER 55 80 6000 280 1600 1600 2 0 118 i OFF OFF UP DOWN ON ON 36 111 4000 300 1600 160 1 1 115 12 ON ON DOWN DOWN ON ON OTER 36 111 8000 300 1600 1600 1 0 0 16 OFF OFF UP bown ON ON 36 111 4000 300 1700 1700 0 1 75 2 ON ON DOW DOWN ON ON 42 111 4480 200 1600 1600 1 0 104 111 OFF OFF UP bown ON ON ome 42 111 2000 20 800 s0 0 1 165 2 ON ON DOWN DOWN ON ON SUNSA 43 60 4000 20 160 160 1 o 8 111 OFF OF UP pow ON ON X 22 111 4000 200 1600 1600 1 o 88 t OFF OFF UP bow ON ON X 39 111 240 180 800 amp 0 0 1 78 2 ON ON DOWN DOWN ON ON 42 80 3520 230 1600 160 0 1 122 2 ON ON DOWN DOWN ON ON sunsn 42 111 3520 230 1600 1600 1 0 2 ON ON DOWN DOWN ON ON SUNSMN 42 111 3000 230 1600 600 0 1 121 2 ON ON DOWN DOWN ON ON sunsa 42 111 2400 10 800 800 o 1 78 2 ON ON DOWN DOWN ON ON SUNS 55 80 3520 300 1700 i700 0 1 92 2 ON ON DOWN DOWN ON ON 950 42 411 4000 200 1600 160 1 123 11 OFF OFF UP bown ON ON X 42 1M 4000 200 1600 160 1 0 123 111 OFF OFF UP bown ON ON X 39 111 5000 200 1600 100 1 0 124 11
66. Off A6H Motor End Tacking Signal Off Emergency Stop Signal Off A8H Roller Lift Solenoid Off Hemming Device Outout Off AAH Pedal Forward Step1 Signal Off ABH Delay 1 ms unit BOH sare Delay by 2 ms unit BIH 051015 Time Delay Delay by 4 ms unit B2H Delay by 0 5 s unit B3H 9298 83 Data Field Category Explanation Cmd Field Tst 2nd 3rd On Hold Motor Holding Start Off Hold Motor Holding Stop Set Dir CW Set CW direction C2H Set Dir CCW Set CCW direction C3H Set Speed ake Motor Run with given Speed C4H 0 5000 spm 20spm Set SpdByPed ake Motor Run with Speed given by pedal C5H Up Stop ake Stop in Needle Up stop C6H DN Stop ake Stop in Needle Down stop C7H Up Stop InSpd ake Up Stop with given Speed stop C8H 0 500 spm 2spm Dn Stop InSpd ake Dn Stop with given Speed stop C9H 0 500 spm 2spm Motor Dacc Up Edge Decel in Speed at Up Edge not stop CAH 0 500 spm Control spm Dacc Dn Edge Decel in Speed at Dn Edge not stop CBH 0 500 spm 2spm ove Up Edge ove to Up Edge with given Speed not stop CCH 0 500 spm 2spm ove DnEdge ove to Dn Edge with given Speed not stop CDH 0 500 spm 2spm Pos Stop Up Up Stop after sewing given stitch with given Speed CEH 0 5000 spm 0 255 stitc
67. achine Therefore the user must be well trained before changing items in the parameter group 10 Start and End B T Stitch Number Correction Method D Corrections in the initial screen are the same as those in item 13 of the program unit manual Correcting method for when the B T number differs by one stitch a Check the present sewing condition B D b Change the value of the part that needs correction use buttons c Save the programmed value press the and B buttons simultaneously You will go to the screen The buzzer will sound three times and you will return to the initial screen 2 When making corrections of less than one stitch use items 30 33 of parameter Group B and will correct to stage 0 05 11 Method of Use of the Inertia Tuning Function X For detailed B T stitch number correction method refer to the section 13 of the Program Unit manual DThe inertia tuning function is to find the motor s gain value that match the weights inertia Press buttons and simultaneously to return to the initial screen of the inertia tuning lt Inertia tuning initial screen gt 2 If the initial screen comes on press the pedal until you hear the buzzer ring During inertia tuning the sewing machine will operate and stop 10 times nitial screen 3 If the inertia tuning is completed the buzzer will ring and the initial screen will come on at
68. ase of a reverse rotation sewing machine X It is the same as that used for the normal rotation direction The highest position of take up lever Reverse rotation Reverse rotation direction 9 Locate detector 2mm turning around synchronizer from the lowest position of needle bar controller can remember the location Caution AN After adjusting a location detector rotate the motor by stepping on the pedal for 3 5 seconds so that a 17 6 Mounting the Program Unit P U 1 SunStar KM 235 Sewing Machine First attach the P U bracket to P U using three fixing screws and a supporting bolt with nut attached on it as shown in the figure Second securely attach the P U to the head of the sewing machine using two fixing screws and washers keeping a 3 4mm distance between the bottom surface of the nut and the base of the supporting bolt 2 Other SunStar thread machine First attach the P U bracket to the P U using the four fixing screws Second attach the P U to the main body of the sewing machine using the three bracket fixing screws as shown in the figure Program Unit Program Unit P U Bracket AADA ales eoo P U Bracket Fixing Screw 3 SunStar A Caution Fix the cable using the cable tie so that cable is not in the way of the belt
69. at the Controller may remember location of the film 15 5 How to equip and adjust a built in location detector synchronizer synchronizer Locate detector Position magnetic up 1 How to equip the built in location detector synchronizer gt In case of a SunStar thread trimmer When a built in location detector synchronizer for the sewing machine with the SunStar thread trimmer is equipped all that the users need to do is to simply adjust the location of magnetic for detection according to their needs xcu Position magnetic dawn Position magnetic up Locate detector Sewing machine synchronizer pulley Sewing machine Position magnetic down 2 How to adjust the magnet of the location detector Assemble the detector in order following the pictures Locate detector synchronizer 2 Once assembling is completed power the controller on and step on the pedal At this time make sure that the needle moves up and down Stop the needle at a desired location by moving the magnet back and forth along the location where the needle stops The highest position of take up lever Normal rotation Normal rotation ae direction direction y Q Locate detector 2mm turning around synchronizer from the lowest position of needle bar 3 How to adjust a location detector in c
70. ated Parameter Method of Use and Explanations A Thread Trimming Sequence Data Input Function Item No B 55 D This function allows the user to compose the thread trimming sequence himself In Frog order to do this the user must first enter parameter Group 90693030 OG 2 the screen changes go to the specific items and choose item No 55 from Group Then the user will see the letter Seq blink 55 Use buttons 79 gt 236 3 If you press the button where it says Seq 55 you can now choose the thread trimming sequence In the figure you can see the command 80 which indicates the sequence start The command 01 is a number within the sequence 01 64 of ae If you use buttons to increase the numbers you can see the sequence that 79769 89 097 OG was set up in the start Their contents explained below 01 08 Sequence starting code I F3 Lic 02 F3 General sequence 03 00 Sequence ending code 9 O OG 5 Now the user can change the sequence function according to his objectives but the remember that the program size cannot exceed 64 bytes Also you can set up several 09 short sequences and then use the sequences you want by using item No B 54 When 90 903 GG you setting this up each sequence must always have starting and ending code Refer to sequence code list saved
71. atically AUTO CLEAR PRESET Caution To use the bobbin counter function first set B Group 39 to 1 x Use Q button to change the display to set clear the value of bobbin counter during sewing x Wind the lower thread with consistency to ensure the proper use of bobbin counter functions Counter functions may work differently depending on lower thread and sewing conditions 31 32 9 Method of Use Pattern Work Selection Button A Method to Set Up the Pattern Work Function This function is used when you need to continuously work on a sewing material If the light goes on after pressing the button you can use the pattern sewing function 9 e PATTERN PATTERN B Method of Use of Pattern Sewing Specific Functions D Cautionary words when using the pattern function Before using the pattern function finish the trimming work and turn on the pattern switch light If the user presses the pattern switch twice when he she is not using the pattern function the light will go off and he she will be able to go back to normal sewing However if the pattern mode has not been completely finished the pattern light will not go off The pattern function sewing speed will be the programmed speed The value set in each pattern mode is not erased when the power is turned off Therefore if you want to use the same pattern again press the same mode again to use it However if the program
72. creen shows PASS ED and then 0000 is pressed after wrong password entry short beep sound is issued three times and the screen stands by for password entry Caution In the case of using the password function without proper password entry the screen exit is not possible The screen lock is not released even after power off and power on Displaying an alarm issued for the first TPM time Abbreviation of Password E in Ed represents W Alarm Issuance Bl When the TPM function is used an alarm is issued in the set time Displayed as XX XX represents concerned TPM number and is displayed as one among 0 9 indicating the checkup number subject to alarm If multiple TPMs are set over time alarm timings could coincide to be same In this case the alarm of a lower number is issued first After machine check and alarm release Press e the alarm of next number is issued for checking out other parts of the machine 51 52 4 Detailed Description on Time Setting Classification Explanation Related Parameters W F 43 Setting the rated speed of a machine F 44 Applicable environmental variable when the set time is reduced W F 45 Speed adjustment unit when adjusting time depending on current speed Detailed Description on F 43 By comparing the current speed with the rated speed a value is set to refle
73. ct time variables against the current speed the current speed is higher than the rated speed the remainder of the set time is reduced and otherwise the remainder of the set time is increased The remainder of the set time be increased decreased at the degree set in F 44 45 Detailed Description on F 44 When the remainder of the set time is reduced the applicable environmental variable can be set at 1 20 0 50 The reduction ratio of a set time can be adjusted in reflection of current speed temperature and humidity Detailed Description on F 45 The parameter takes into consideration the current speed vs the rated speed as part of the time reduction factors Wi The parameter sets the speed range Example W F 43 Set 3000 spm rated speed W F 45 Set 400 spm When adjusting time in line with the current speed this is the speed adjustment unit Current user speed 2500 spm WB Result Between 3000 2600 spm Step 1 for extending the speed reduction time and 2600 2300 Step 2 for extending the speed reduction time the current speed belongs to Step 2 so that the concerned amount of speed reduction time will be extended 1 Due to the environmental factors as stated above actually an alarm is issued not at the set time but according to the value considered at F 43 44 45 2 Unless special change is made F 43 44 45 is set at default values and their values ar
74. curely fixed Pulley Belt Guide Fixing Screw Controller Box i Belt Guide JPG UNA wns Belt Cover Belt Cover Fixing Screw Upper Nut for the Anchor Bolt Lower Nut for the Anchor Bolt 3 Mounting and adjusting the foot lift solenoid 1 SunStar KM 235 Model Attach the main power switch first since the power switch is located normally in between the solenoid brackets By referring to the figure on the right and the mounting instructions enclosed in the packaging box locate the insertion Oil Pan Insertion Surface surface of the oil pan and then attach the foot lift solenoid Mounting Position 4 65 for Automatic 5 Foot Lift Solenoid 8 09 No Solenoid No Applicable Models Belt Holes p4 1 SPF 2 235 x Specification viewed from the table bottom 2 SunStar KM 250 Model D First assemble a panel for the attachment of presser foot Solenoid Bracket A Cover for Foot Lift Solenoid solenoid on the back of KM 250 2 Attach the presser foot solenoid to a bracket 3 Attach the bracket A with the presser foot solenoid to the panel above Attch a crank to a solenoid shaft and then connect it to a sewing machine 5 Place a cover on the solenoid x KM 250 Rear Panel
75. d A Setting by parameter adjustment Howtoset E Parameter A 76 can be setin two ways a Press to move to Parameter Group b Use 9 to move to A 76 c Use to change set value d Press to save a set value and press to revert to the initial screen B Setting with hotkeys a Press to move to Parameter Group A b Use and to change a set value Press to save a set value and then press to revert to the initial screen Considerations When using hotkey functions press PATTERN to turn off LED before use E When using extended pattern functions make sure of using No 1 pattern 3 Detailed Functional Setting and Use Sequence Description Remarks Enable the Pattern Extension Set A 76 at 1 and use hotkey functions to amend the set value from Function Oto 1 2 Check No 1 pattern setting Check if Pattern No 1 LED is on In the event that LED is on for other patterns press No 1 button to select 9 Enter the set values for pattern stitch buttons Move around patterns from 1 to 15 to select a desired count as many as desired among 15 pattern No 10 A parems buttons Enter the stitch count into the pattern number currently one marked The set value is automatically saved No 11 B Yes is displayed on the screen No 12 C
76. d 15 140 Er Initial current sensing error voltage setting values 16 200 Er Excessive error of a motor load factor Check motor load factor 89 HOW PLACE CONTROLLER S5AC55 a Sub classification according the details of the medal b Distinction of the SunStar models from others F FULL Function TYPE E Economic TYPE A SunStar KM 235A B 250A B 7 250BH 7 250AU 7 506 7 530 7 350 7A B SunStar 750 7 750BL 7 857 7 867 7 560 7 967 7 957 7 650BL 7 640BL 7 967B 7 757 7 757BL 7 1060BL 7 SunStar 790 7 790BL 7 797BL 7 797 7 890 7 D SunStar SC 7300 Series Chain Stitch 1 14 110V Only control box is classified 2 1 220 by applied voltage and motor 3 3 220 is used in all voltages OREDER Ex 55 55 2 refers to SERIESS 1Phase 220V FULL FUNCTION CONTROL BOX for normal drop feed 90 13 BLOCK DIAGRAM FORTUNA SERIES 5 BLOCK DIAGRAM CPU BOARD FRONT BOARD SOLENOID Servo Motor with Encoder 91 PARTS BOOK 94 Control Box FULL Function 96 Control Box Economic TYPE 98 4 4 Pedal Accessories 100 li a e l PE T E LLL LL 102 UO C UJ 2 P Supplementary control box f KM 757 TC cap ribbon cutter 104 a R
77. d OUTPUTO7 operation and check the condition of the 48 Checks operation of Left LED solenoid OUTPUT10 movement 49 Checksoperation of Right LED solenoid OUTPUTI1 long with the output it will say or off 50 Checks operation of needle when signal notifies up stop OUTPUT12 51 Checks operation of needle when signal notifies down stop OUTPUT13 52 Checks operation of signal notifying motor running OUTPUT14 53 Checks operation signal notifying target speed has been reached OUTPUT15 Select Thread trimming sequence The default is set to 0 If you wish to input another sequence apart 54 from the thread trimming sequence provided in 0 0 64 1 the system input the newly composed sequence number Refer to the sequence composition method 55 Thread trimming sequence data writing function Selecting sewing machine model write the number that fits the sewing machine model provided in the full function manual 1 56 thread trimming sequence in the pertinent machine is copied 0 0 127 0 74 if you want to correct the thread trimming sequence change non order made the contents of item B 55 However be aware that if you initialize 75 118 the parameter the newly programmed changes will disappear and order made the thread trimming sequence will change to that of SunStar 235 250 Refer to attached material 57 Independent operation of trimming sequence 0 0 1 alar timing 1 independent operation 58 Pre
78. d notwithstanding the number of stitch corrections However if this function is used B T will no operate naturally This item selects whether or not to use the end B T s exact number of stitches function operation A51 Selection of end B T conditions 0 exact number of stitches function disabled Initial value 0 1 exact number of stitches function enabled If this function is used reverse sewing will no operate naturally 52 The speed of the first stitch during This item selects the speed of the initial reverse stitch when user has selected the exact B T exact performance number of stitches function in the B T operation 20 1000rpm Initial value 200rpm H Method to select buttons A B functions Item No Name of function Method of use and explanation 54 Selection of button A function Initial value 2 The function of button A can be one of the following four operations according to their set up value 0 If user presses A button while sewing B T sewing is operated while user keeps on pressing it 1 If user presses the A button while sewing B T sewing is operated If user stops sewing and presses A button once the needle plate is lifted If user presses it once more the needle plate is dropped 2 lf user presses the A button while sewing B T sewing is operated while user keeps on pressing it If user stops sewing and presses A button once the needle plate is lifted If user presses it twice con
79. e A function that programs the edge sensor to operate normally even when other sensor signals are inputted in the edge sensor port Caution If the specific items of the parameter are changed carelessly they could break down or damage the machine so the user must be well trained before using it 76 F Pre stitch function method of use and explanation Item No Name of function Method of use and explanation The pre stitch function is a function that programs the machine to sew a certain amount of stitches before A47 Selection of pre stitch function commencing the actual sewing work 0 disable 1 enable A48 Setpre stitching stitch number This item sets the number of stitches when using the pre stitch function 0 255 stitches Initial value 3 stitches us This item sets the sewing speed when using the pre stitch function A49 Setpre stitch 20 2000rpm Initial value 2000rpm G Method to select beginning ending reverse sewing conditions Item No Name of function Method of use and explanation The start B T function can be one of the following three operations according to their set up value M 0 If user releases pedal during B T operation sewing stops 50 Selection of start B T conditions 1 If user releases pedal during B T operation sewing stops after finishing work Initial value 1 2 The exact amount of stitches is operate
80. e and Humidity Keep the ambient temperature above 5 degrees and below 40 degrees Centigrade Never use it outdoors and avoid direct ray of light Keep it away from an hot object like a stove Keep the ambient humidity above 30 and below 95 4 Never use it near gases and explosives 5 Do not use it at a spot located 1 000m or higer above sea level 6 Keep the storage temperature higher than 25 degrees below zero and lower than 55 degrees Centigrade when not in use 3 Installation Follow the instruction carefully when installing it Be sure to start installing it after pulling the power plug off the outlet 2 Fix the cable so that it may not move and do not allow the moving parts like belts to be interfered with keep distance of at least 25mm from them 3 Be sure to have the Controller the Motor and the sewing Machine grounded 4 Be sure that the voltage of power source fits the specification of the Controller before the power is on 5 Be sure to use Safety Extra Low Voltage when an extra item or an accessory is fitted into the Controller 4 Disassembly Indisassembling it be sure to wait at least 360 seconds before taking any action after pulling the plug off the power source after turning it off 2 When pulling off the plug from the power source be sure to hole the plug itself instead of the wire connected to the plug Gunsitar 5 Service and Maintenance D Make sure that service and maintena
81. e reduced at a certain Caution reduction ratio In the event that mismatch between the actual checkout time and the alarming time occurs the set time can be adjusted 9 SIMPLE OPERATION UNIT PART NAMES AND METHOD OF USE 1 Names of Each Part in the Simple Operation Unit Simple operation unit is attached in the front of the control box and used when there is no program unit panel eJ Thread Trimming and Wiper Programming Displayer 4 Digit Displayer Button Switch for Program Changes Start B T Programming Displayer Presser Foot lift Up Stop and Down Stop Programming Displayer A Button Switch D Button Switch End B T Programming Displayer Needle Plate Up Stop and Down Stop Programming Displayer B But on Switch p stop p Prog g Display C Button Switch 2 Simple Program Unit Method of Use 1 Initializing This function is used when the user randomly corrects the programmed value and forgets the initial programmed value C E 001 001
82. e trimming sequence Work Flow Program Code b Data Part 6 Start of Sequence Number Command Explanation 15 2nd 3rd 01 80 Sequence Start T T Solenoid ON x T T Solenoid ON 80 ms of Time Lapse 04 80 Wait for 801115 05 9 T T Solenoid OFF ait for 80 06 0 66 ms of Time Lapse 07 66 08 84 WIP Solenoid ON T T Solenoid OFF 09 B3 1 of Time Lapse i 10 10 11 9B Solenoid OFF Wait for 66 ms 12 00 Trimming Sequence End Y 00 W P Solenoid ON 64 00 Sequence Close Wait for 1 s W P Solenoid OFF C End of Sequence Note When installing the top thread trimming device change the trimming sequence value in No 09 from to BO and the value in No 10 to 0 gt If the program version is 5 111 11 and S IV 7 or above set the value of A 73 at 1 45 7 Advanced Pattern Sewing Functions 46 1 Related Parameters Parameter No A 76 Parameter Name Pattern Advanced Function O Disable 1 Enable Set Value 2 Features of Function Item Description Supporting existing pattern functions Wi If Parameter A 76 is set at 0 for Disable the existing pattern functions can be used as same Max Pattern Value 3 How to set E Up to 15 patterns can be use
83. e user wants to prevent threads from loosening at the end of the sewing work If the user presses this button in sequence the location on the lights will change as shown in the figures below This button offers the following three functions When sewing starts B T sewing can be operated When sewing starts B T sewing can be operated When sewing starts B T sewing does not ID 23 1 with the button with the lt button Use the C D button to program the number of B T stitches in the 4 digit displayer B T sewing AN Be aware that if the end stitch number is set to 0 in the 4 digit displayer the user will be unable to carry out start Caution 4 Programming the Needle Plate Position when Sewing Stops with Button When you turn the power on one of needle plate s up stop and down stop lights in the simple operation unit will always be on If you press the button you can select the stopping location If the machine stops while sewing the needle If the machine stops while sewing the needle plate makes an up stop plate makes a down stop un B 5 Programming the Presser Foot lift Location when Sewing Stops with the Button D When you turn the power on one of presser foot lift s up stop and down stop lights in the simple operation unit will always be on If you press the button you can select the stopping location If the mac
84. ead Trimming Sequence Automatic Change According to Sewing Machine Model Selection D This function allows automatic change of thread trimming sequence when user attaches the controller to a sewing machine other than the one being currently used If NEU 7962 9 OG you want to use this function first enter Item No 56 in parameter Group You will see then the screen shown in the figure 2 If you press the button after changing the set up value to fit the new sewing machine model number the matching thread trimming sequence is duplicated BU 55 X Refer to the sewing machine list Ex when using the SunStar KM 790BL 7 sewing machine UU QU 3 The duplicated thread trimming sequence can be check in the Item No B 55 and if you want to change the contents you can do so using Item No B 55 Caution If you don t press the button after changing the parameter item set up value the set up value will not be saved so use caution when using it If the specific items of the parameter are changed carelessly they could cause breakdown or damage the machine Therefore the user must be well trained before using it 2 Thread Trimming Sequence Function Related Parameter Method of Use and Explanations Economic A Changing the Trimming Sequence with the Simplified Operation Panel When changing the thread trimming sequence by using the simplified operation panel the method is a bit different f
85. ead must be m i C consistent Begin sewing The more you sew the higher the value of UP will be Continue sewing until you run out of the lower thread When there is no lower thread left during sewing press button to store the counted value Before saving subtract some 10 20 from the value in order to reflect the counted value after the lower thread ran out 2 When the bobbin counter setting is complete move to bc display 3 The value of BC Bobbin Counter increases gradually when sewing begins after completing set up Caution Before using the bobbin counter function move to bc display or initial display If you start working from UP display the value of counter will go up 4 When bobbin counter is complete D Replace the old lower thread with the new one and start sewing then the value of BC Bobbin Counter will go up gradually 2 Take note that the buzzer will go off when the value goes up and the gap between that value and setting value narrows under 20 This is to warn that there is little lower thread left 3 The value of Bobbin Counter is reached at setting value the stitching will be stopped and the buzzer will go off and the monitor will start blinking L 4 When sewing stops after counting is complete use the following method to return Press the button to change the value of BC to the 0 autom
86. edle shaft tight at the rising point from the lowest needle position by manually rotating the pulley Loosen the film fixing screw and adjust the DOWN film so that the film adjsting line and the sensor housing calibration line are matched Tighten the film fixing screw just to the extent that the film can not be rotated Likewise position the thread take up at the highest position Loosen the film fixing screw and adjust the UP film as shown in the figure while using caution not to move the DOWN film which is already adjusted earlier Tighten the adjusted film with the fixing screw Setting Position Sensor Calibration Line Film Adjusting Line Fixing Nut Fixing Nut i Sensor Housin Down Film Adjustment Amm tumingaround Up Fim adjustment highest position position of needle bar of take up lever 3 Adjustion the films of reverse rotation sewing machines X For reverse rotation sewing machines the film adjusting lines located at right edge of the UP and DOWN film should be matched to the center line of the sensor Setting Position Sensor Calibration Line Film Adjusting Line Reverse Rotation Fixing Nut Fixing Nut Sensor Housin Down Film Adjustment 2mm turning around Film Adjustment highest position 9 from the lowest of take up lever position of needle bar Caution After adjustment the film of the position detector be sure to rotate the motor for 3 5 seconds by pedalling so th
87. emarks Please let us get the additional details according to the itemized list below for the better service when ordering spare parts for SunStar motors X Order for spare parts for servo motor 1 Serial number 2 Type of control box amp model name 3 Electric specification Phase Volt 4 Machines s model name NOTE Parts are Subject to change in Design Without Prior Notice 1 2501 Sst HES WS Ze Al MBS WE SE MS SSO HS 9101 ole HEA Hist ADE A asegat rgo Mise LICH 2 Parts MAULE hase NS SIEU 1 The parts classified as ass y items may cause damage to the machine or bad sewing when they are separately assembled Hence when they are ordered they can be purchased as ass y items only 2 This is a parts book It cannot be used as a manual 1 zl 24 A29 pS 94 Ref No Parts No Name of Parts Q ty Assembly No 1 000318 00 Motorass y 1 2 000082 00 Stator Assembly A 3 1 36 01 033 FramePlug A 4 1 36 01 03 4 Cable Guide Rubber A AS GP 023421 00 Connector LLR 04 Red A6 01 012B CS 55 S Earth Cable A 7 01 037 1701 Screw For Fixing Flate A 8 55 100 5555 Rotor Assembly SERVO 3 9 55 101 555 Bearing 6203 A 10 55 102B CS55 Bearing 6302
88. er D Press the button and as you press it also press the button Then you can either check or change the programming items for the parameter of group A A group group group Q D group X Users should turn the machine off to select B C or D group While pressing the button turn the power switch on The screen will be changed to the initial screen after showing the PrEn message Then the users can select B C or D group by pressing B C or D button while holding program button 2 You can move to the parameter item you want with the buttons The parameter item number will appear in the 2 digit displayer and the wanted value will appear in the 4 digit displayer Ex Screen showing the maximum speed limit preset in the item 2 of A group 3 After using the increase button and decrease button to choose the value you want press the Enter button and save the value you chose Ex Reducing the maximum sewing speed limit from 4000RPM to 3000 After saving press the button and go back to the initial screen Be aware that if you don t press after changing the programmed value for the parameter item the value will not be saved group Caution e When the B C or D group selection is completed users should turn off the machine first and restart to secure the selected If the user changes the programmed value from the parameter specifics carelessly
89. er DINO Thread Trimming Machine p Connector Other Company Type KANSAI p Connector Other Company Type YAMATO p Connector Other Company Connector Other Company Type SIRUBA KINGTEX Connector Other Company DINO Thread Trimming Machine U2 U2 U2 U2 U2 U2 U2 U2 U2 U2 U2 U2 pe NO On amp lt gt lt NWN gt lt gt Joo J OJ lt gt lt gt lt gt lt gt lt gt SIR IFPI lt gt lt gt gt gt gt gt 111 r mme gt COCO gt n PM gt 1 NJ 2 O2 5 S n O9 OF PO JF gt gt gt gt gt lt lt gt lt gt 2 gt lt gt OCl FITS IClo lt lt lt ci 7 7 7 7 O o C o C o e
90. er and 2 Digit Displayer Functions Use D When you turn the power on you will see a screen as shown in the figure The 4 digit displayer shows the start and end B T sewing and the 2 digit displayer shows the current abbreviation for the letters or numbers shown in the 4 digit displayer bt the abbreviation for back tack lt Initializing screen gt 2 The 4 digit displayer shows the error number for each type of error discovered and also shows the programmed value after it has been programmed The 2 digit displayer shows the number of the parameter specific item s content or name which is shown in the 4 digit displayer lt Example of error detection gt lt Example of selection of number 2 item in Group A gt before using the machine Caution The 4 digit displayer and 2 digit displayer show the current condition Therefore the user should always check it 24 Method of Use 4 Digit Displayer and 2 Digit Displayer a Method to change the start and end B T stitch numbers In order to change the start B T stitch numbers which is programmed when you first purchase this machine you must use the buttons If you want to change the end B T stitch numbers you must use the buttons The program range is from 0 to 9 Ex How the screen looks when changing both start and end B T stitch numbers to 4 b Method to check or change the specifics of the paramet
91. etailed parameter items mechanical breakdown or physical damage may result Users are recommended to have a thorough understanding before use 2 that No 100 to135 are displayed as00 to 35 due to space issue A Caution Function Initial Value Range Step 120 STEP 081 Enter stitch count for side 17 0 0 999 1 121 STEP 082 Select change the beginning of the 17 corner 0 0 1 2 1 122 STEP 083 Enter stitch count the beginning of the 17 corner 0 0 999 1 123 STEP 084 Enter stitch count the end of the 17 corner 0 0 999 1 124 STEP 085 Select a change at the end of the 17 corner 0 0 1 2 1 125 STEP 086 Enter stitch count for side 18 0 0 999 1 126 STEP 087 Select change the beginning of the 18 corner 0 0 1 2 1 127 STEP 088 Select change the beginning of the 18 corner 0 0 999 1 128 STEP 089 Enter stitch count the end of the 18 corner 0 0 999 1 129 STEP 090 Select change at the end of the 18 corner 0 0 1 2 1 130 STEP 091 Enter stitch count for side 19 0 0 999 1 131 STEP 092 Select change at the beginning of the 19 corner 0 0 1 2 1 132 STEP 093 Select change at the beginning of the 19 corner 0 0 999 1 133 STEP 094 Enter stitch count at the end of the 19 corner 0 0 999 1 134 STEP 095 Select a change at the end of the 19 corner 0 0 1 2 1 135 STEP 096 Enter stitch count for side 20 0 0 999 1 1
92. fault is auxiliary 67 Delay start setup 0 0 1 start 1 Delay start 68 Delay start time duration setup 3 3 250 1x100 ms 69 Setup of needle bar s stop at the lowest position after trimming when the 0 0 1 O disabled pedal is pressed 1 enabled 70 Setup of the duration of needle bar s stop at the lowest position after 100 100 250 1 ms trimming when the pedal pressed 71 75 NotUsed E s 76 Setting pattern sewing extension 0 0 1 0 No pattern extension 1 Pattern extension i Automatic changes of twin needles 0 0 1 0 Teach stitch not used 1 Teach stitch used 78 Start Backtack ON Duration 4 ms 4 1020 ms 79 Start Backtack OFF Duration aims 4 1020 ms 41791 80 End Backtack ON Duration 4 ms 4 1024 ms accuracy function is used 81 End Backtack OFF Duration 100 ms 4 1020 ms 82 Stitch width reduction during backtacking 0 0 1 O disabled 1 enabled 83 Sewing speed screen display 0 0 1 O disabled 1 enabled 84 87 Not Used 88 Automatic PF lift and left right needle solenoid 1 0 Enable in the event of using an electronic solenoid Enable disable the solenoid OFF function after maintain 1 Disable in the event of using a pneumatic solenoid 89 Upon trimming for a chain type model enable disable the needle auto lift 0 0 1 pus AN If the specific items of the parameter are changed carelessly they could break down or damage the machine so the user must be well trained before using it Caution 61
93. foot lift Switch Along with the input it will say or off 69 Checks the signal input INPUT11 Counter Switch 70 Checks the signal input INPUT12 PU 1 2 stitch Button 71 Checks the signal input INPUT13 Safety Switch 72 Checks the signal input INPUT14 Edge Sensor 73 Checks the signal input INPUT15 Thread trimming not allowed 74 Checks the signal input INPUT20 First step for pedal going forward 75 Checks the signal input INPUT21 First step for pedal going backwards 76 Checks the signal input INPUT22 Second step for pedal going backwards 77 Checks the solenoid movement voltage 0 64 78 Checks external volume value 0 64 79 Checks the pedal analog output 0 64 80 Checks the synchronizer signal p Ep 81 Checks the signal from encoder A B 1 when sewing machine 2 decreases when sewing machine rotates in counterclockwise 1 When sewing machine is rotating clockwise 101 gt 100 gt 110 gt 010 gt 0112001101 82 Checks the signal from encoder R S T mnn 2 When sewing machine is rotating counterclockwise 101 gt 001 011 010 110 gt 100 101 83 NOT USED 89 NOT USED x Items No 60 76 functions that check individual normal movement X Items No 77 79 functions that check each analog input normal movement No 80 function that checks whether the synchronizer signal is working properly X Item No 81 function that checks whether the encoder is working properly No 82 functio
94. g speed limit or the minimum sewing speed given whenthe pedal is pressed 20 510rpm Initial value 200rpm 2 Maximum sewing speed limit set up This item allows user to set up the maximum sewing speed limit or the maximum sewing speed given when the pedal is pressed 40 9960rpm Initial value 4000rpm 3 Thread trimming speed set up This item allows the user to set up the thread trimming speed when the thread trimming function is operating after sewing B Set up method of stitch speed by program unit P U and needle plate lift drop by button A Item No Name of function Method of use and explanation 4 Set up method of stitch speed by program unit P U This item allows user to set up the stitch speed by program unit P U and hence sets up the stitch operating speed However if set up to a rapid speed many stitches may be sewn after pressing the button 5 Set up the speed of lift drop of needle plate with button A This item allows user to set up the speed of lift drop of the needle plate with button A However if set to a rapid speed many stitches may be sewn after pressing the button C Start B T sewing speed and end B T sewing speed set up method No Name of function Method of use and explanation This item allows user to set up the start B T speed If the speed is changed the stitch A 7 Start B T speed set up p p p 9 correction value also
95. ging functions 65 in Group A Check to see whether there are abnormal heat smell or noise nearby Incase there are turn the power off and call our regional office 23 8 PROGRAM UNIT PART NAMES AND METHOD OF USE 1 Program unit part names Location When Machine Stops Location When Machine Stops Button to Change the Sewing Speed Installation Pattern Work Connecting Button Constant Sewing Speed Selection Button Button for Counter Use after Counter Programming Button to use Edge Sensor Selection after Edge Sensor Programming Button to Save Program Changes Start B T Selection Button 5 B T Selection Button 2 Digit Displayer Button to Select Needle Plate ame Button to Select Presser Foot li 4 Digit Displayer Thread trimmer and Wiper Selection EDENA 4h ge 4 SPEED 9 5 i CHAIN e l 9 9 ae E PROG COUNT EDGE ENTER PATTERN 1 2 Stitch Button Button for Program Change Pattern Work Selection Button 2 Program Unit Method of Use 1 4 Digit Displayer and 2 Digit Displayer Functions and Method of A 4 Digit Display
96. h 20spm Pos Stop Dn Dn Stop after sewing given stitch with given Speed CFH 0 5000 spm 0 255 stitch 20spm Pos Dacc Up Dacc Dn Edge after sewing given stitch with given Speed DOH 0 5000 spm 0 500 spm 0 255 stitch 20spm 2spm Pos Dacc Dn Dacc Up Edge after sewing given stitch with given Speed D1H 0 5000 spm 0 500 spm 0 255 stitch 20spm 2spm L Move Stop ove given distance with given Speed D2H 0 500 som 0 357 deg 2spm SpdinPos ake motor given Speed in given Position D3H 0 5000 spm 0 357 deg 20spm Random Stop Stop randomly D4H Wait 1 When position aleady passed return 0 357 deg When position aleady passed wait next position Wait Pos2 anda EIE E1H 0 357 deg Wait Up Edge Wait until Up Edge detected E2H Wait Dn Edge Wait until Dn Edge detected E3H M Chk Pos Check the posiiton passed amp branch to the address E4H 0 357 deg 0 64 address Position Chk Up Edge Check Up Edge detected amp branch to the address E5H 0 64 address ee Chk Dn Edge Check Dn Edge detected amp branch to the address E6H 0 64 address Clr Up Edge Clear Up Edge FG mark UpEdge not detected E7H Clr Dn Edge Clear Dn Edge FG mark DnEdge not detected E8H 0 5000 spm Wait Speed Wait until motor speed is target soeed E9H 20spm Check if motor speed is target speed amp Chk Speed EAH 0 357 deg 0 64 address branch to the address 84 Data Field
97. he TPM 6 password entry function 0 0 1 0 Disable 1 Enable 37 Set the TPM 7 password entry function 0 0 1 0 Disable 1 Enable 38 Set the TPM 8 password entry function 0 0 1 0 Disable 1 Enable 39 Set the TPM 9 password entry function 0 0 1 0 Disable 1 Enable 40 Not Used 41 Enable the TPM function 1 0 1 0 Disable 1 Enable 42 Set the TPM password entry function 1 0 1 0 Disable 1 Enable 43 Machine rated speed 3600 spm 40 5000 spm 40 spm 44 Environmental variable applied in the event of the set time reduction 20 0 20 1 45 Speed adjustment unit when adjusting time in line with current speed 400 spm 400 2000 5 40 spm 46 TPM test mode 900 Stitch 1 Hour 0 0 1 0 Disable 1 Enable 47 Not Used 48 Not Used 49 Not Used 50 User password 0000 0000 9999 1 Changing set values without thorough understanding of parameter details may lead to machine breakdown or physical damage Users are recommended to have a full understanding of functions before use A Caution 3 Method of Use and Explanations for Specific Items of the Parameter 1 Method of Use and Explanations for Specific Items of the Group A Parameter General functions of sewing machine A Minimum maximum sewing speed limit set up method and thread trimming speed set up method Item No Name of function Method of use and explanation 1 Minimum sewing speed limit set up This item allows user to set up the minimum sewin
98. he button and making re entry the changed value is displayed AN time Caution Unless Parameters F 1 F 9 are set at 1 Enable hot keys cannot be used to change target time and remain Use of Parameters Explanation Remarks D With the button pressed turn on the power 2 Press button to move to Parameter Group F 3 Use the Dn buttons to move to F 11 19 4 Set TPM time respectively at F 11 19 3 Password Setting Classification Explanation Remarks Move to Parameter F 50 and the screen displays 0000 initial password 3 O OW 0 Password Setting oe B en to te ih s of 2 Bs 0 9 Button A Set the first digit t eplace the initi prs with the desired one and press the Bulloi B Sct fe second digit button to save the setting eee Button Set the third digit Button D Set the fourth digit When a password is unused and an Enabling Password Set Parameter F 42 to decide enable disable of a password function alarm is issued simply pressing Function W Set Parameter F 31 39 to enable a password function for TPM Enter leads to the reset to default value and the alarm is stopped 3 Features of Password Function When sewing is conducted after TPM setup TPM alarm is issued a certain time W To stop alarming by pressing the password function is enabled The s
99. he extra part of the stitch sewn on side C Side D program value currently programmed correction value the length of the extra part of the stitch sewn on side D Caution T shadowed part is the currently saved correct value 1 After programming press the button and save the programmed value Ex When the Start End B T stitch length is shorter than the programmed stitch length by around half a stitch alnthe initial screen press the button and then also press the button can change the length of each side A B C and D in this screen b The screen will then go to the stitch number correction screen Using the buttons you If you have finished programming the new correction values sidesA B and D press the button and save the corrected value If you press the button you will return to the initial screen A 00 30 B 00 30 C 00 40 D 00 40 00 50 B 00 50 C 00 75 D 00 75 d Commence sewing and check the B T sewing condition repeat steps a d and continue correction If the corrected sewing condition still shows differences between the programmed value the LYRE 03 IG A Caution and D s new correction value If each side s corrected value has been corrected to the minimum or maximum value limit between 6 stitches to 6 stitches and the sewing condition is still not c
100. hile he she sews at a slow speed or sews half stitches Screen showing thef programming of Stitch numbers for each side P When the AUTO light is off the machine Stops when the pedal is released while sewing A When the AUTO light is on the machine will finish sewing the pattern section even if user releases pedal while sewing After programming is finished press the button and save the set up value Then press the button After the stitch numbers of each side disappear from the screen you can start sewing with the programmed value in the pattern sewing function The pattern sewing speed is constant because it sews at a programmed speed not by the acceleration or deceleration of the pedal If you press the pedal after pressing the button and see the light blink sewing will continue until it is finished even if you release the pedal When the pattern has more than one side the pattern work only operates for the number of stitches programmed Caution for each side After setting each side of the stitches the user must press the button to save the programmed value 3 Specific items of each pattern A convenient pattern for straight sewing at constant speed for a definite length The pls sides can be set from 0 to 999 stitches A convenient pattern for repetitive 3 sided sewing Each side can be set from 0 to 999 1 a js stitches 9
101. hine stops while sewing the presser foot lift makes an up stop ly ly E If the machine stops while sewing the presser foot lift makes a down stop Ly 6 Programming the Automatic Thread Trimmer and Wiper Movements with the Button This button programs the automatic trimmer and wiper after sewing If the user presses this button in sequence the location on the lights will change as shown in the figures below This button offers the following three functions gt Automatic trimmer and wiper are not operating Only the automatic trimmer is operating gt ae Both the automatic trimmer and wiper are operating 7 Programming the Start and End B T Stitches D Press the appropriate button for 0 5 seconds for the place you wish to program the new B T stitch value The light will blink in that place Programming buttons for number of start B T stitches buttons B Programming buttons for number of end B T stitches buttons D E nitial Screen 2 If the number is blinking you can change the programmed value by pressing the appropriate button Ex If you press the A button for 0 5 seconds the first number in the screen will blink When the button A has been pressed for 0 5 seconds 3 If programming is completed press the same button for 0 5 seconds once more and you will return to the initial screen Ex Changing the value of A B C D from 3
102. hing for TANAKA 30 S5AC55 LIXL 038 Heavy CAM SEIKO 31 55 55 040 Chain PEGASUS W664 01CB M UT333 32 85 55 0 0 041 Chain PEGASUS 664 08 UT312 33 S5AC55 LIXL 042 Chain PEGASUS 5214 34 S5AC55 LIXL 045 Single CAM GEMSY 35 5265558 046 Chain stitch AIR Solenoid DINO Thread Trimming Machine for Kingtex 36 585 m 048 Heaw AIR Solenoid KM591BL 7 37 S5AC55 LIDE 49A Chain stitch AIR Solenoid SC 7300 Table A TYPE 38 S5AC55 LIDE 49B Chain stitch AIR Solenoid SC 7300 Table B TYPE 39 S5AC55 050 SINGLE CAM 967 7 967 7 40 S5AC55 051 506 7 530 7 41 S5AC55 053 350 7 42 55 55 054 350 7 43 S5AC55 055 857 7 890 7 44 S5AC55 056 235 45 55 55 57A Chain stitch AIR Solenoid 5 7300 for tinsel trimming Table A TYPE 46 S5AC55 LIDE 57 Chain stitch AIR Solenoid SC 7300 for tinsel trimming Table B TYPE 47 S5AC55 LIDE 58A Chain stitch AIR Solenoid SF 7500 Table A TYPE 48 S5AC55 LIDE 58 Chain stitch AIR Solenoid SC 7500 Table B TYPE 49 S5AC55 059 SINGLE CAM 867 7 50 5576555 060 Waist Band Device for Homan Sewing Machin 51 S5AC55 LIDE 061 Chain stitch AIR Solenoid SC 7310 left blade Table A TYPE 87 GROUP PROGRAM UNIT SETTING
103. ion the e light will go on and the machine will automatically sew the programmed pattern section even if the user releases the pedal 792 OG Caution After programming the chain function and pressing the button the set up value is saved If you change the pattern program while sewing it will sew with the new programmed pattern If the last chain pattern is finished it will automatically go to the first sewing pattern 33 10 Method of Use Constant Speed Sewing AUTO Selection Button This button is used to choose the sewing speed It offers two functions according to where the light turns on When the light is blinking If the user presses on the pedal the machine will sew at the programmed When the light is off The machine will sew according to the amount of pressure given to the pedal by the user sewing speed Caution This button works in a different way when using the pattern function Please refer to section 10 11 Method of Use Sewing Speed Program Changing Button A Method to Check Sewing Speed If you want to check the current programmed sewing speed you must press the y button If you briefly press the a button button once the screen shown on your right will appear briefly and then return to the initial screen The speed on the screen is the limit of the maximum sewing speed Caution
104. irst corner 0 0 999 1 24 STEP 005 Select a change at the end of the first corner 0 0 1 2 1 25 STEP 006 Enter stitch count for side 2 0 0 999 1 26 STEP 007 Select a change at the beginning of the second corner 0 0 1 2 1 27 5 008 Enter stitch count at the beginning ofthe second comer 0 0 99 1 28 STEP 009 Enter stitch count at the end the second corner 0 0 999 1 29 STEP 010 Select a change at the end of the second corner 0 0 1 2 1 30 STEP 011 Enter stitch count for side 3 0 0 999 1 31 STEP 012 Select a change at the beginning of the 3 corner 0 0 1 2 1 32 STEP 013 Enter stitch count the beginning of the 3 corner 0 0 999 1 33 STEP 014 Enter stitch count at the end of the 3 corner 0 0 999 1 34 STEP 015 Select a change at the end of the 3 corner 0 0 1 2 1 35 STEP 016 Enter stitch count for side 4 0 0 999 1 36 not used 37 not used 38 not used 39 not used CAUUGE physical damage Users are recommended to have a full understanding of functions before use A Changing set values without thorough understanding of parameter details may lead to machine breakdown or Function Initial Value Range Step 40 STEP 001 Enter stitch count for side 1 0 0 999 1 41 STEP 002 Select change at the beginning of the first corner 0 0 1 2 1 42 STEP 003 Enter st
105. is initialized all the formerly programmed information will be erased and the user must reset the information again 2 Method of use function first press the button and select the pattern sewing function b Select the pattern you want and the light will go on the pattern you selected c If you press the button the screen will change and you can use the stitches of each side of the pattern you chose to program the value lt Method to program the value of each pattern side gt Method by using the Q Q buttons Inputting directly the number of stitch the user wants by using the buttons C and D This method is used when the user already knows the length of the stitches he she is choosing Method using the pedal movement This is a function used when the user does not know the stitch length and sews directly to check the number of stitches for the pattern he she wishes to program If the user presses on the pedal after the programming screen comes on the pedal can program the number of stitches by using the accelerating and decelerating characteristics through the pedal s sensors The standard for choosing the number of stitches here is slower than the normal sewing speed and the programmed pattern sewing speed Method using the button and 1 2 stitch button This function is used when the user needs to make small adjustments at the end of the pattern work It allows the user to check and program the pattern length w
106. isting pattern functions can be used as same functions 2 No of pattern in use Pattern No 2 3 5 requiring changes can be set 3 Use of Functions Set A 77 at 1 and set Parameter Group E s data If set values are changed without through understanding of Parameter Group E set values and 3 Example of Changes for Each Step mechanical breakdown or physical damage may result Therefore users are Caution recommended to have a thorough understanding before use 48 3 Example of Changes for Each Step Example of No 2 pattern 3 sides STEP 1 Stitch count for side 1 STEP 11 Stitch count for side 3 STEP 2 Set each change when STEP 10 corner 1 begins a each T lt 5 change when Eg 3 5 corner 2 ends o 88 x 255 5595 PET ras io STEP 4 STEP6 Stitch count Stitch count for side 2 Stitch count when when corner 1 STEP 5 STEP 7 corner 2 begins ends Set each Set each change change when when corner 2 begins corner 1 ends Step ee Description Details Pedal Start Frequency Remarks STEP 1 01 Stitch count entry for side 1 Pattern speed STEP2 02 22 change the beginning H e 2 When a pedal is stepped 2 i ht S iud automatic execution of 18 i Step 1 to 3 takes place STEP 3 E 03 Enter stitch count at the beginning of the first corner SBT speed 7 STEP 4 E 04 Enter s
107. itch count the beginning of the first corner 0 0 999 1 43 STEP 004 Enter stitch count at the end of the first corner 0 0 999 1 44 STEP 005 Select a change at the end of the first corner 0 0 1 2 1 45 STEP 006 Enter stitch count for side 2 0 0 999 1 46 STEP 007 Select a change at the beginning of the second corner 0 0 1 2 1 47 STEP 008 Enter stitch count the beginning the second corner 0 0 999 1 48 STEP 009 Enter stitch count at the end of the second corner 0 0 999 1 49 STEP 010 Select a change at the end of the second corner 0 0 1 2 1 50 STEP 011 Enter stitch count for side 3 0 0 999 1 51 STEP 012 Select change at the beginning of the 3 corner 0 0 1 2 1 52 STEP 013 Enter stitch count the beginning of the 3 corner 0 0 999 1 53 STEP 014 Enter stitch count the end of the 3 corner 0 0 999 1 54 STEP 015 Select a change at the end of the 3 corner 0 0 1 2 1 55 STEP 016 Enter stitch count for side 4 0 0 999 1 56 STEP 017 Select a change at the beginning of the 4 corner 0 0 1 2 1 57 STEP 018 Enter stitch count the beginning of the 4 corner 0 0 999 1 58 STEP 019 Enter stitch count the end of the 4 corner 0 0 999 1 59 STEP 020 Select a change at the end of the 4 corner 0 0 1 2 1 60 STEP 021 Enter stitch count for side 5 0 0 999 1 61 STEP 022 Select change at the beginning of the 5 corner 0 0 1 2 1 62 STEP 023 Enter stitch count the beginning of the 5 corner 0 0 999 1 63 STEP 024
108. l stitch number sewn on side Side C programmed value 3 programmed stitch number 3 actual stitch number sewn on side DABI OLD Side D programmed value 3 programmed stitch number 3 actual stitch number sewn on side D After programming press the and buttons simultaneously Ex When there is one less Start or End B T stitch sewn 22 O 92 UJ ail 9 2K a In the initial screen use buttons Q Q to change it from 3 3 3 3 to 4444 b After programming it to 4 4 4 4 press the button Then press the 1 2 stitch button You will see the letters bt C and the buzzer will ring three times and the screen will automatically return to the initial screen c The changed initial screen will continue to display the wanted B T programmed value of 3 3 3 3 d Recommence sewing and check the corrected stitch number e If the corrected sewing condition continues to show more than one stitch difference repeat steps a d and make corrections The example above is an explanation of when one stitch number comes less than one When there is more than one stitch is added or missing you can correct the stitch number as explained above The stitch number correction value program range is between 6 stitches to 6 stitches You cannot see the currently applied c
109. le 1 Enable 22 Initialize the remain time when changing the TPM 2 set time 1 0 1 0 Disable 1 Enable 23 Initialize the remain time when changing the TPM 3 set time 1 0 1 0 Disable 1 Enable 24 Initialize the remain time when changing the TPM 4 set time 1 0 1 0 Disable 1 Enable 25 Initialize the remain time when changing the TPM 5 set time 1 0 1 0 Disable 1 Enable 26 Initialize the remain time when changing the TPM 6 set time 1 0 1 0 Disable 1 Enable 27 Initialize the remain time when changing the TPM 7 set time 1 0 1 0 Disable 1 Enable 28 Initialize the remain time when changing the TPM 8 set time 1 0 1 0 Disable 1 Enable 29 Initialize the remain time when changing the TPM 9 set time 1 0 1 0 Disable 1 Enable 30 Not Used Changing set values without thorough understanding of parameter details may lead to machine breakdown or physical damage Users are recommended to have a full understanding of functions before use A Caution Function Initial Value Range Step 31 Set the TPM 1 password entry function 0 0 1 0 Disable 1 Enable 32 Set the TPM 2 password entry function 0 0 1 0 Disable 1 Enable 33 Set the TPM 3 password entry function 0 0 1 0 Disable 1 Enable 34 Set the TPM 4 password entry function 0 0 1 0 Disable 1 Enable 35 Set the TPM 5 password entry function 0 0 1 0 Disable 1 Enable 36 Set t
110. lts 3ea 3 Make sure that the center of motor pulley is matched to that of the sewing machine before tightening the motor fixing bolts and nuts 11 2 Assembling the belt cover and adjusting the belt tension 1 Belt cover assembling procedure D Upon the completion of the motor mounting bring the two pulleys of motor and sewing machine closer to each other by pulling back the sewing machine You can then mount the belt easily as shown in the figure Warning Make sure that the power is off before assembly 2 Place the belt cover making sure that the belt cover does not contact the belt and then fasten the cover with the fixing screw Do not remove the belt cover If a finger slips into the belt it might be broken or Warning cut off 2 Adjusting the belt tension D Optimum Tension Level The optimum tention level is achieved when the belt is pushed by 5 10mm when the top surface portion of the belt at about 30 50mm above the tabletip is pressed by a finger with a force of 1kgm sec or 1 Newton 2 Adjusting the Tension Level If the tension level is out of the optimum range adjust the tension as follows First loosen both the upper and lower nuts for the anchor bolt letting the belt be stretched by the motor weight itself Second tighten the upper nut only to the extent that the motor does not move Third fasten the bottom nut tightly so that the motor is se
111. ly when used after selecting number 30 33 After selecting the left needle the second sewing stitch 3 stitches 0 255 1 stitch parameter used only when used after selecting number 30 34 After selecting the right needle the first sewing stitch 3 stitches 0 255 1 stitch parameter used only when used after selecting number 30 35 After selecting the right needle the second sewing stitch 3 stitches 0 255 1 stitch parameter used only when used after selecting number 30 36 Maintaining time for the left right needle solenoid 450 0 15 50 1000 0 5sec After the programmed time the solenoid is automatically released 37 NOT USED 38 NOT USED 39 Stopping function during AUTO mode and while pedal is neutral 1 0 1 0 00 5 not stop 1 stops 40 Selection of type of N stitch Sensor 0 0 active high 1 active low 4 The number of stitches done after the N stitch Sensor has finished sensing 3 stitches 0 255 1 stitch After sensing it will sew the programmed number of stitches and stop 42 N stitch sewing speed 1000spm 20 2000 10spm 43 Selection of One Touch function replaced by AUTO Key function 0 0 1 1 Auto Mode Used in the sewing mode that uses the auto function 4 Selection of One Touch function replaced by AUTO sewing mode programming 0 0 1 1 One Shot Mode lf there is no thread trimming signal when selected sewing will continue even if user releases pedal 45 One Shot sewing speed gt When using AUTO function itis programmed with the speed Up Dn Ke
112. m unit panel pressser foot lift is always left on The user can change the stop location by pressing the button presser foot lift stops at the top When the machine stops while sewing the ly When the machine stops while sewing the presser foot lift stops at the bottom Caution time passes If the user uses the automatic up stop function of the presser foot lift when the sewing machine stops while sewing it may cause damage to it because it has been left up for an unnecessarily long time Be aware that to prevent the foot presser solenoid from being damaged it is programmed to automatically come down when a certain amount of 7 Method of Use Automatic Thread Trimmer and Wiper Selection Buttons These buttons offer the function of automatic trimming and wiping after sewing By pressing these buttons in sequence the user can use one of the following three functions The light shows the function that is currently being used Automatic trimmer and wiper do not operate Only automatic function is operate 8 How to use product counter and bobbin counter How to set product counter and bobbin counter trimmer Both automatic trimmer and wiper operate A Set clear product counter and bobbin counter using the button in the program unit Repeatedly press the button in the program unit to change the status of the lamp and functions as below
113. ms 4 1020 This is the delaying time to carry out the next operation after thread trimming is finished 13 Wiper operation time Wiper Solenoid operating time 48ms 4 1020 4ms 14 Waiting time after wiper operation presser foot lift etc 40ms 4 1020 4ms 15 Automatic presser foot lift delaying time 100ms 4 1020 4ms 16 Automatic presser foot lift maintaining time 300X0 1sec 5 1000 0 5sec After programmed time the presser foot lift is automatically released 17 Automatic presser foot lift drop waiting time for next operation 100ms 4 1020 4ms The delaying time or the time that the foot presser lift is maintained the pedal is started until the presser foot lift drops and the sewing machine is started 18 Selection for automatic foot presser lift after thread trimming 0 0 1 1 lift selection O step backward thread trimming 19 Selection for pedal thread trimming position 0 Qe O step backward thread trimming 1 1 step backward thread trimming 2 thread trimming at neutral position 20 The maximum sewing speed for the KM 1060BL 7 presser foot lift 2000spm 200 2000 10spm with mutual crossing quantity of 4 8 7 0 21 Delaying time for complete release of KM 1060BL 7 Solenoid 200ms 4 1020ms 4ms 22 Select to operate 2 start B T 0 0 1 Choose between 1 or 2 25 ae Ss 23 Select to operate 2 end 0 0 1 Choose between 1 or 2 fx s wg eus o 24 Selection of thread trimming conditions 0 0 1 2 0 CAM type machine
114. n that checks whether the encoder R S T is working properly Caution If the specific items of the parameter are changed carelessly they could break down or damage the machine so the user must be well trained before using it 64 the standard is the pulley s normal direction rotation Turn the pulley manually and stop it in the position you want No Function Initial value Range Step 90 Sewing machine pulley size 0 9999 1pulse 91 Distance between up stop low stop the standard is the pulley s normal direction rotation 0 9999 1pulse 92 Programming the upper stop location the standard is the pulley s normal direction rotation 0 359 1degree Not valid for model S IIl 93 Programming the low stop location the standard is the pulley s normal direction rotation 0 359 1degree Not valid for model S III 94 Index pulse occurring position 0 359 1degree release position in CAM type thread trimming 95 CAM type thread release solenoid operation position 0 359 1degree Turn the pulley manually and stop it in the position you want 96 CAM type thread release solenoid release position 0 359 1degree Turn the pulley manually and stop it in the position you want 97 CAM type thread trimming solenoid operation position 0 359 1degree Turn the pulley manually and stop it in the position you want 98 CAM type thread trimming solenoid release position 0 359
115. n when the user connects Turn the power off and on E the location sensor while the power is still again before using it This error sign is seen when the user the user the power off and on 5 61 Er removes the location sensor while the power is still on again before using it This error sign is seen when the motor s rotor magnet Check the condition of the motor s 6 126 Er and stator coil s electric current flow does not match This error sign appears when the direction of encoders Check the encoder cable and j RST and the direction of A do not match the connector Check the encoder cable and 8 128 Er When there is no signal from encoders R S T the connector Turn the machine manually and 9 129 Er When the motor is overloaded check the machine load Check the location sensor cable 10 130 Er When there is no signal from the location sensor and connector T 131 Er When there is an electric current overflow in the motor lt Check the motor cable and the connector and problems with the connector Turn the power off and on again 12 132 Er When does not follow a speed before using it PM Turn the power off and on again 13 133 Er When theelectric current overflow of the stops before using it At the time of the brake which was caused by with Input voltage confirmation 14 135 overvoltage input or fuse damage Brake resistance and fuse confirmation Of shift use 2 Check initial current sensing relate
116. nce are carried out by a skilled technician 2 Never try to operate with the Motor and the Controller open 3 When inserting a thread into or touching the machine be sure to turn the power off and step down from the platform Be sure to use standard products specified for replacement of parts 6 Other Safety Instructions D Tack care not to let your fingers touch any moving parts including belts 2 In case of remodelling or fitting of additional device be sure to follow safety standards and do not ever try to go ahead based on your own judgments 3 Do not try to operate with the safety device removed Take care not to let water or coffee or something like those admitted into the Controller or the Motor 5 Never drop the Controller or the Motor to the ground The instructions presented above are for the safer and more proper operation of the Fortuna Servo Motor Ignoring such instructions could cause damage to the machine or physical injury of the user Please follow all the instructions when operating the machine PRECAUTIONS BEFORE USE 1 Do not turn on the power while stepping on the pedal 2 Turn off the power when leaving the servomotor overnight 3 Turn off the power when servicing the servomotor or changing 4 Be sure to keep the servomotor securely grouned the needle 5 Do not connect multiple servomotor power plugs to the 6
117. or before beginning the sewing work the machine will automatically remember the sewing machine s up down stop location However when using a synchronizer this step is not necessary 3 Method of Use and Functions of the Program Unit and the General Control Box s Simple Operation Box When there is a program unit P U use it to program or change all the functions of the machine When there is no program unit use the general control box operation panel to program or change all the functions of the machine X For detailed information on the method of use of program units and simple operation panel refer to the explanation in the last section 4 Function Parameter Parameter group Functions Group A General functions of the sewing machine 2 Group B All types of output Full on Time PWM Duty checking input output operations sewing machine models and thread trimming sequence programming 3 Group C Pedal acceleration deceleration curve slow starting speed and input output port change related parameters 5 Group D All types of gain parameter related motor control 5 Group E Automatic Change Function of Twin Needles Related Parameters Group F TPM Total Production Maintenance related Parameters X If the specific items of the parameter are changed carelessly they could cause breakdown or damage the machine Therefore the user must be well trained before using it 58 2 Fortuna Series 5 Full Function
118. orrect reduce the B T sewing speed x Generally can correct for when there is more than one stitch difference with item A However with item B you can correct when there is either more or less than one stitch difference x Make sure to press the button and save the programmed value when you finish programming sides A B C 37 38 4 Method of Use Inertia Tuning Function D inertia tuning function enables the machine to save the gain value of the motor that matches the loaded inertia If you simultaneously press buttons and you will see the inertia tuning screen Then you will see the words TUNE blinking 2 When the screen changes you must press the pedal until the buzzer rings If you release the pedal before the buzzer rings the inertia tuning won t be completed Therefore you must press on the pedal until the buzzer rings When doing inertia tuning the sewing machine will operate and stop 10 times 3 When inertia tuning is completed the buzzer will ring and it will automatically return to the initial screen lt Inertia tuning initial screen gt Ed nitial screen the sewing machine does not accelerate or decelerate quickly Caution A Inertia tuning can only be carried out when the controller is attached to the sewing machine for the first time and when 5 How to Use Edge Sensor 1 Installing the Edge Sensor 2 Insert the edge sensor into the
119. orrection value on the initial screen If you want to see the currently applied correction value press the button and then the button and either check the programmed value of each side or check items 30 side A s correction value 31 side B s correction value 32 side C s correction value and 33 side D s correction value from Group B of the parameter x If each side s corrected value has been corrected to the minimum or maximum value limit between 6 stitches to 6 stitches and the sewing condition is still not correct reduce the B T sewing speed Generally you can correct in the manner mentioned above when there is more than one stitch difference And you can correct when there is less than one stitch difference with the item mentioned in the next page A Caution When the machine sews less than a stitch more or less than the one programmed If there are still problems with the B T sewing condition even after correcting the stitch numbers for more than one stitch difference based on item A refer to figure D B and check the sewing condition again Initial screen D Look at the sewing condition and make the correction as follows Program range for making stitch corrections for less than one stitch Prog Auto 6 stitches 6 stitches Program unit 0 05 stitches Corrections are done by dividing one stitch into 20 parts Initial program A 00 30 B 00 30 C 00 40 D 00 40 Correc
120. play will change as shown in the right bc stands for bobbin counter FIG LIH 2 At this point press button to change the display to UP Press button again to go back to the initial display of 3333 bt Press again to change to bc as explained in D The display will change by pressing button It stands for the Bobbin Counter the value will be increased from 0 be Initial value 0 Set range 0 9999 How to set use Q button UP initial value ofi BC Bobbin Counter Initial value 0 Set range 0 9999 Set manual increase decrease function with C D button This value will go up in proportion to the increasing ratio of BC Bobbin Counter Use this value to get the bt Back tack function that is shown in the initial display Caution x Pay caution when using button designed to perform special functions for bobbin counter will be stored as value of bobbin counter button Store counter value Press button when bc or UP is shown on the display The current indicated value 29 30 Setting Bobbin Counter Functions D When you start new sewing work you must re set the value of bobbin counter Refer to the following if you do not know your re set value First move to UP display and use button to change the value to 0 Replace old lower thread with the new one The amount of the lower thr
121. r PedalP C B Set 2 0 8 1 10 002S SW66 ScrewForP C BSet 1 D 9 10 107 56 53 Pedal Control Lever 1 D 10 10 026A SC53 Magnet Holder 1 0 11 10 027 53 Pedal Magnet 1 0 12 03 0048 S8M58S Fixing Bolt For Pedal Magnet amp film Base 2 Ass y D 13 10 024 53 Parallel Washer For Pedal Shaft 1 0 14 11 012C 3701 Bushing For Pedal Control Lever Shaft 1 0 15 11 012C 3701 Bushing For Pedal Control Lever Shaft 1 0 16 10 018 53 Tension Spring For Pedal 1 0 17 03 0048 S9M58S Fixing Bolt For Pedal Control Lever 1 0 18 10 53 Stopper B For Pressure Spring 1 0 19 10 029P 0C 53 Stopper A For Pressure Spring 1 0 20 10 019G8 86C53 Pressure Spring For Presser Foot 1 0 21 10 0202 53 Pressure Spring For Thread Trimming 1 0 22 10 025P SC53 Spring Guide B 1 0 23 10 024 5 53 Spring Guide 1 0 24 10 031 53 ScrewFor Spring Housing 2 Ass y 0 25 10 16 53 Spring Housing 1 0 26 10 021 53 Pressure Control Screw For Spring Ass y 2 Ass y 0 27 18 0165 5607 Joint coupling rod fixation nut right 1 0 28 20 106 6100 Solenoid sticker 1 0 29 18 029 5607 Cable guide bushing 1 0 30 91 001A 3701 BelCove B 1 0 31 91 101A SA53 BeltCover New 1 0 32 91 004C SA53 SNBel Guide 1 0 33 09 0315 3701 Screw For Belt Guide 1 0 34 07 0275 3701 5 Cover A 2 0 35 01 1358 1701 ScrewForBelt Cover B 2 0 36 91 029S 1000
122. r performing thread trimming start the next sewing work slowly 42 Select slow start after sewing machine stops 0 oi ween After performing sewing machine stops start the next sewing work slowly 1 Use C14 C18 value 13 When starting slowly select sewing speed change 0 0 1 0 Use default value 14 The speed of the first stitch when starting slow 400spm 40 9960 40spm 15 The speed of the second stitch when starting slow 400spm 40 9960 40spm 16 The speed of the third stitch when starting slow 640spm 40 9960 40spm 17 The speed of the fourth stitch when starting slow 1000spm 40 9960 40spm 18 The speed of the fifth stitch when starting slow 1680spm 40 9960 40spm 19 Limited maximum motor speed 3000rpm 20 3400 20 20 Synchronizer sensor rotation sensing time 40 x0 1sec 5 1275 0 5sec 21 Overload sensing time 30 X 0 1sec 5 1275 0 5sec 22 Solenoid electric overflow sensing time 100ms 4 1020 4ms 23 Power off sensing time 4ms 4 1020 4ms 24 USED 25 Bad siginal of the Encoder A and phase detecting number of time 4 1 255 1 26 Back siginal of the Encoder R S and T phase detecting number of time 4 1 255 1 27 Bad siginal of the Encoder R S and T phase detecting number of time 4 1 255 1 28 NOT USED Automatic scaling to the speed curve selected by each set mode Mode 0 Use a curve based on the set values from C 1 to C 10 a Mode 1 Scaling to the speed set at A 2 i 272 Mode 2 Scaling to the speed set using the Speed Up Dn key
123. referring to the 38 OUTPUT10 Left LED High Active 8 table below 39 OUTPUT11 Right LED High Active 9 40 OUTPUT12 Needle upper stop notifying signal High Active 10 41 OUTPUT13 Needle lower stop notifying signal High Active 11 42 OUTPUT 14 Signal notifying motor is running High Active 12 43 OUTPUT15 Signal notifying target has been reached High Active 13 Output PIN function Function No H W type actual output name Funcion No H W type actual output name 0 Solenoid with duty 100 inv B T Solenoid with duty 1 Solenoid with duty 101 inv P F Solenoid with duty 2 T T Solenoid with duty 102 inv T T Solenoid with duty 3 W P Solenoid with duty 103 inv WP Solenoid with duty 4 Solenoid with duty 104 inv T R Solenoid with duty 5 Left Solenoid with duty 105 inv Left Solenoid with duty 6 Right Solenoid with duty 106 inv Right Solenoid with duty 7 AUX Solenoid with duty 107 AUX Solenoid with duty 8 Left LED with duty 108 inv Left LED with duty 9 Right LED with duty 109 inv Right LED with duty 10 Needle Up stop notifying signal with duty 110 inv Needle Up Stopped with duty 11 Needle Down stop notifying signal with duty 111 inv Needle Down Stopped with duty 12 Sewing machine running notifying signal with duty 112 inv Motor Running with duty 13 Target speed notifying signal with duty 113 inv Target Speed with duty 14
124. rom when changing other parameters Check the following manual and make the changes in a correct manner E Prg lt S 5 Simplified Operation Panel gt 81 How to Operate Display Remarks Press E Prg button and A button simultaneously Then the screen for changing parameters appears Program Enable 2 Press B button and it moves to the parameter B group Parameter B 01 Use A button and B button to move to the No 55 trimming sequence of the B Parameter B 55 group 4 Press C button when b 55 is displayed Then SEQ blinks on the screen Sequence Press C button once again and the screen displays the starting location 30 a 5 d Trimming sequence number of trimming sequence start command Press A button and button to change the location number of the current The starting location number 6 trimming sequence of trimming sequence has ex When A is pressed 80 is changed to 81 changed from 80 to 81 When C button or D button is pressed the trimming sequence location number In case where Model increases decreases The screen displays the values stored in the 88 the 83 command is 7 concerned sequence location to d in
125. s 7 c O e 4 ex O 9 19 e e es lt co o oo o o o O n O O I O O O O O O 9 lclejolmimjm m mfF mfalo T e o c o c ojopre rm rm rn rn rm rm rmi rn rmi rir lt lt lt lt o 1 I gt O1 gt lt gt O aA lt lt O lt gt lt gt O O n lt O gt lt gt gt OD OT O1 O lt gt lt gt lt gt lt gt lt gt O lt gt lt gt O lt gt C Power Board Ass y 110V 1 Ass y 97 CONTROL BOX Economic TYPE T 38 1 um ual he e w 1 1 1 1 i lt i Y CX amp m NS 3 1 1 2 L
126. s When the sides of C and D have 3 stitches When the sides of C and D each have 3 stitches C and D have been sewn short correctly sewn and a half stitch or less than one stitch sewn A The figures above show each representative sewing condition And there may be some differences according to the e conditions of the sewing machine and it is normal that two types of conditions occur at the same time aution 35 Start End B T stitch number correction method X The method to correct B T stitch numbers may differ according to the user However it is basically done in the following order A When the machine sews one less or one more stitch than the programmed number of stitches Initial screen 8 First fully check the B T sewing condition Commence sewing and check the current sewing condition Refer to the figure above hr 79 2 0 OG D If you have checked the sewing condition first correct the stitch number that differs by one or more stitches to the programmed stitch number X Correction method for stitch numbers with more than one stitch difference EEEE Program range 6 stitches 6 stitches MCCOY l Program unit 1 stitch Method to apply correct stitch number program using buttons A B C and D Side A programmed value 3 programmed stitch number 3 actual stitch number sewn on side EEEE bil Side B programmed value 3 programmed stitch number 3 actua
127. secutively the needle plate is dropped 3 If user presses A button while sewing B T sewing is operated while user keeps on pressing it When user stops sewing and presses the A button 1 2 stitch speed is operated 55 Selection of button function Initial value 0 The function of button A can be one of the following four operations according to their set up value 0 This item has the function of inserting deleting the B T sewing when user presses the B button If the user presses the button where there is no B T sewing section B T sewing is inserted and when it is pressed where there is a B T sewing section B T sewing is deleted 1 If user presses the button once the needle plate is lifted and if user presses it once more itis dropped 2 When user stops sewing and presses the button 1 2 stitch speed is operated while user presses it 9 When sewing B T sewing is operated while user presses B button Method of use of motor rotating direction selection function Item No Name of function Method of use and explanation Selecting the motors rotating TS tem sets up the set up value according to the motor s rotating direction 65 0 clockwise rotation 1 counterclockwise rotation Initial value ow low If the specific items of the parameter are changed carelessly they could break down or damage the machine so the user must be well trained before using i
128. selection according to sewing machine type 1 thread trimming after up stop 2 thread trimming after low stop 25 Whether or not to use default sequence when 24 1 0 0 1 0 55 exclusive sequence is used This is a sequence determined on A9 A10 value 1 default sequence is used A If the specific items of the parameter are changed carelessly they could cause breakdown or damage the machine Therefore the user must be well trained before using it Caution 59 60 Function Initial value Range Step 26 Selection of B T Solenoid operation position 0 0 1 0 lower position 1 upper position 27 Setting the maximum sewing speed of the machine according to 7 7 program P1xx P2xx P3xx presser foot lift height of the KM 1060BL sewing machine in order Less than P1xx 3500 spm Less than P2xx 3000 spm Less than P3xx 2500 spm More than P3xx A20 spm 28 Needle bar s automatic stop at the highest position 0 0 1 29 Pedal analog filtering difference 15 1 200 1 30 When using an angle 2 needle select the semi automatic comer operation 0 0 1 1 selection of semi automatic 31 Speed when selecting a semi automatic corner 200spm 20 2000 10spm parameter used only when used after selecting number 30 32 After selecting the left needle the first sewing stitch 3 stitches 0 255 1 stitch parameter used on
129. sser foot lift solenoid slowing down time 1 2 510ms a Applied only when it is full on condition 59 Presser foot lift solenoid slowing down time 2 Bm 2 510ms ds Applied only when itis PWM Items No 40 53 functions that check if solenoid and other output signals are working properly Select Item No 55 and press the Enter key Along with the buzzer sound you will see the words Seq 55 appear on the screen Thread trimming sequence composition permitting condition is now possible You can program a thread trimming sequence to a maximum of 64 bytes For thread trimming sequence program method refer to attached material A Caution user must be well trained before using it If the specific items of the parameter are changed carelessly they could break down or damage the machine so the 63 Function Initial value Range Step 60 Checks the signal input INPUTOO Button A 61 Checks the signal input INPUTO1 Button B 62 Checks the signal input INPUTO2 1 4 stitch Switch 63 Checks the signal input 2 4 stitch Switch 64 Checks the signal input INPUTO4 3 4 stitch Switch 65 Checks the signal input INPUTOS 4 4 stitch Switch 66 Checks the signal input INPUTOG Left Switch 67 Checks the signal input INPUTO7 Right Switch 68 Checks the signal input INPUT10 Manual presser
130. st first select the command code and set up the data value according to the command code In other words the given sewing speed is the first data and the given stitch numbers is the second data and both of these form the data field Depending on the command code there can exist a data field or exist three data in the data field 82 4 Thread Trimming Sequence Program Code List Category Explanation Field Tsi 3rd B T Solenoid On 81H P F Solenoid On 82H T T Solenoid On 83H W P Solenoid On 84H T R Solenoid On 85H Left Solenoid On 86H Right Solenoid On 87H AUX Solenoid On 88H Left LED On 89H Right LED On 8AH Needle Up Signal On 8BH Needle Down Signal On 8CH Motor Runing Signal On 8DH Reaching Target Speed Signal On 8EH Motor Trimming Signal On 8FH Motor End Tacking Signal On 90H Emergency Stop Signal On 91H Roller Lift Solenoid On 92H Output Hemming Device Output On 93H Port Pedal Forward Step1 Signal On 94H Control B T Solenoid Off 98H Total 40 P F Solenoid Of 99H T T Solenoid Off 9AH W P Solenoid Off 9BH T R Solenoid Off 9CH Left Solenoid Off 9DH Right Solenoid Off 9EH AUX Solenoid Off 9FH Left LED Off AOH Right LED Off Needle Up Signal Off A2H Needle Down Signal Off Motor Runing Signal Off A4H Reaching Target Speed Signal Off Motor Trimming Signal
131. t Caution 77 78 2 Group B Parameter Specific Method of Use and Explanation All types of output Full on Time PWM Duty checking the input output movements sewing machine models and thread trimming sequence programming x These are functions not used by general users and should be regulated by an A S technician A All types of output Full on Time PWM Duty time set up method all types of solenoids LED and signals Item No B 1 B 28 Full on Time Ex On Off Type of wave that has a certain amount of Full on Time and 5096 duty This figure explains the Full on Time and PWM Duty This figure shows the wave type graph where the machine maintains the power ON for a certain amount of time and when that Full on Time passes changes itself to a PWM signal with a certain duty In other words the certain amount of time that each device starts operating until they become completely the output wave type maintains itself On and when it maintains itself operating the output becomes the duty PWM wave type to maintain operation B stitch correction set up method Item No Name of function B 30 Start B T A side stitch correction value B 31 Start B T B side stitch correction value B 32 End B T C side stitch correction value B 33 End B T D side stitch correction value This item has the function of correcting the B T sewing stitch that has not been shaped well and you
132. t stitch number application method use C and D buttons for programming 3 When the stitch length comes out short the third stitch of sides A and the 1st stitch of sides C and D Side A program value Currently programmed corrected value lt When the stitch length comes out short gt AMD Sc B 31 Vf When the stitch length 01 00 the length of the 3rd stitch sewn in side Side B program value NENNEN Currently programmed corrected value 01 00 the length of the 3rd stitch sewn in side B Side C program value Currently programmed corrected value 01 00 the length of the 1st stitch sewn in side C Side D program value NENNEN Currently programmed corrected value 01 00 the length of the 1st stitch sewn in side D i 1 D 2 3j 72 z 4 1 D 25 2 4 X When the stitch comes out less than one stitch longer the last stitch of sides A and B and the first stitch of sides C and D Side A program value currently programmed correction value the length of the extra part of the stitch sewn on side A Side B program value ERG em currently programmed correction value the length of the extra part of the stitch sewn on side B Side C program value MAATEN currently programmed correction value the length of t
133. ter Specifics Method of Use and Explanation Pedal acceleration deceleration curve slow starting speed input output port change related parameter x These are functions not used by general users and should be regulated by an A S technician A Pedal stroke step by step section and speed set up method Item No Name of function Pod Method of use and explanation 1 pedal forward first step section 10 2 pedal forward second step section 15 After dividing the pedal stroke to 64 steps the pedal stroke s acceleration deceleration curve changes according to which ks pedal onward third Step Secon 5 stroke step is programmed from pedal forward steps 1 through C4 pedal forward fourth step section 40 5 5 pedal forward fifth step section 52 C 6 sewing speed during pedal forward first step 440rpm C 7 sewing speed during pedal forward second step 920rpm The pedal stroke s acceleration deceleration curve changes C 8 sewing speed during pedal forward third step 4000rpm according to how the pedal forward step by step sewing speed set up is done C 9 sewing speed during pedal forward fourth step 5480rpm C 10 sewing speed during pedal forward fifth step 9960rpm B Slow start sewing method of use this function allows to start the sewing slowly and the user can set up the following specific items Item No Name of function Method of use and explanation immi These items help
134. th d ex When C is pressed the screen displays 83 the value which is in the dE rd second trimming sequence location trimming location 8 When the trimming sequence change is complete following the above Trimming sequence is procedure press E Prg button to store the sequence stored Notice Please make sure that in case of a simplified operation panel the location value of the current trimming sequence is not shown Please make sure that in case of a simplified operation panel the functions of the buttons A B C D E are a bit different from those when they are used in other context In order to exit the trimming sequence change mode press E Then all the changed values will be stored If you want to make several changes press E one time after all changes are made to save the changed values 3 Basic Structure of Thread Trimming Sequence Program Code A The thread trimming sequence program code is basically composed of the command field and data field which comes according to the command field The size of the program cannot exceed 64 bytes field tst 2nd 3rd PosStopup Needle plate up stopattersewinggiven Q 5000 rpm 20rpm 0 255 stitch stitch numbers at given speed B The table above is an example of the program code structure If you want to use the function Needle plate up stop after sewing given stitches at given speed you mu
135. the user must be well trained before using it Caution 69 5 Group Parameters Parameters relating to change functions of each needle pair No Function Initial Value Range Step 1 STEP 001 Enter stitch count for side 1 0 0 999 1 2 STEP 002 Select a change at the beginning of the first corner 0 0 1 2 1 3 STEP 003 Enter stitch count at the beginning of the first corner 0 0 999 1 4 STEP 004 Enter stitch count at the end of the first corner 0 0 999 1 5 STEP 005 Select a change at the end of the first corner 0 0 1 2 1 6 STEP 006 Enter stitch count for side 2 0 0 999 1 7 STEP 007 Select a change at the beginning of the second corner 0 0 1 2 1 8 STEP 008 Enter stitch count the beginning of the second corner 0 0 999 1 9 STEP 009 Enter stitch count at the end of the second corner 0 0 999 1 10 STEP 010 Select a change at the end of the second corner 0 0 1 2 1 11 STEP 011 Enter stitch count for side 3 0 0 999 1 12 not used 13 not used 14 not used 15 not used 16 not used 17 not used 18 not used 19 not used 20 STEP 001 Enter stitch count for side 1 0 0 999 1 21 STEP 002 Select a change at the beginning of the first corner 0 0 1 2 1 22 STEP 003 Enter stitch count the beginning of the first corner 0 0 999 1 23 STEP 004 Enter stitch count at the end of the f
136. the user may cause break down or physical damage to the machine The user must therefore be well trained before changing the parameter group 2 Method of Use 15 Stitch Button Function D When necessary make 1 stitches by pressing the 14 stitch button 2 When the needle plate makes a down stop shortly press the 14 stitch button once and the needle plate will make an up stop And when the needle plate makes an up stop shortly press the 1 stitch button once and the needle plate will make a down stop Caution 9Peed A Be aware that if you are continuously pressing the 14 button the machine will keep on moving at the 1 stitch 25 26 3 Method of Use Start B T Button This button is used when the user wants to prevent threads from loosening at the end of the sewing work If the user presses this button in sequence the location on the lights will change This button offers the following three functions When sewing starts B T sewing is operated with When sewing starts B T the TEM sewing does not operate cy jj button When sewing starts B T sewing is operated with i 5 m ue 2 button Using the A B buttons in the 4 digit displayer the user can program the B T number of stitches he she wants Caution Be aware that if the start B T stitch is set to 0 in the 4 digit displayer the start B T sewing
137. tificate Valid until 26 November 2006 Certificate Number K01 1714 Authorized 2 gt dr TA Date 03 December 2003 DAS CERTIFICATION Ltd Company Number 3384526 6 Amber Court Crich Lane D AS Gig Belper Certification v Derbyshire DE56 1 HG ISO 9001 2000 Telephone amp Fax 44 0 1773 828586 Approval UKAS QUALITY MANAGEMENT CONTENTS 1 Safety instruction ee rrr o ee ee ee ntn 6 2 Precautions before use e e e e a a a e a e 8 Locating and using parts of the controller box sce 10 4 Installation rrr 11 1 Mounting your Servo Motor on the table 11 2 Assembling the belt cover and adjusting the belt tension sss tees 12 3 Mounting and adjusting the foot lift solenoid gt sss ttt e 13 4 Mounting the position sensor Synchronizer and setting the film 14 5 How to equip and adjust a built in location detector synchronizer 16 6 Mounting the Program Unit P U t t o t t t t t tg ntl ng s 18 7 An example of installing the SunStar sewing machine 19 5 Wiring and grounding Xn SAE Venus anos cM ute ee ghia Me LUE A 20 1 Specification of the power plug IC WD ae eae REP AD 20 2 Specification of electric current in wiring of power plug 20
138. titch count at the end of the first corner SBT speed A 7 STEP 5 E 05 Select each change at the end of the first corner 0 No setting 1 Left Sol motion 2 Right Sol motion 2 STEP6 E 06 Enter stitch count for side 2 Pattern speed Whena pegal S stepped automatic execution of STEP 7 E 07 Select each change at the beginning of the 0 No setting Step 4 to 8 takes place second corner 1 Left Sol motion 2 Right Sol motion STEP 8 E 08 Enter stitch count at the beginning of the second corner SBT speed 7 STEP9 09 Enter stitch count at the end of the second corner SBT speed A 7 3 STEP 10 10 Select each change at the end of the 0 No setting When pedal is stepped second corner 1 Left Sol motion ionof 2 Right Sol motion automatic execution o STEP 9 to 11 takes place STEP 11 E 11 Enter stitch count for side Pattern speed 49 1 Activating TPM Functions 9 Use of Detailed TPM Total Production Maintenance Functions Explanation Remarks D Use parameters F 01 F 09 to set a desired TPM number at 1 Users can selectively set desired TPMs only Example Set TPM 1 TPM 3 and TPM 5 only while the rests remain unused 2 Up to 9 can be simultaneously set When setting multiple TPMs alarms for each TPM could be issued simultaneously see the code entry function 3 Check if F 41 Parameter is set at 1
139. ton A function 2 0 Only operates 1 Lift and drop needle plate with one movement 2 Lift needle plate with one movement Drop needle plate with two movements 3 Slow performance when stopped 1 2 stitch speed 55 Selection of Button function 0 0 B T delete insertion 1 Lift and drop needle plate with one movement 2 Slow performance when stopped 1 2 stitch speed 3 Only operates 56 Selection of speed during manual back tack during sewing 0 0 1 0 current sewing speed 1 initial reverse speed 57 NOT USED 58 Thread Trimming Sequence Selection of SunStar Chain Stitch Machine 1 0 1 1 59 Thread Trimming Sequence Selection of other Company chain Stitch Machine 0 1 60 Selection of reverse rotation after trimming 0 0 1 1 selection of reverse direction 61 Reverse rotation distance when selecting reverse rotation after thread trimming 20degree 0 250 degree 62 When machine stops fix pulley When machine stops fix the motor by force 0 0 1 1 fix when machine stops 63 Power to fix the A number 62 Pulley 40 10 100 1 64 Distance recovered after fixing A number 62 Pulley and rotating it by force 20degree 10 100 1degree 65 Select the motor rotating direction E IP 1 01 1 clockwise clockwise counterclockwise 0 counterclockwise 66 Target speed If this speed is reached or passed a signal saying 1000spm 40 9960 40spm Target speed has been reached will appear As an interior Port it is alloted and used in the C GROUP De
140. uld break down or damage the machine so the user must be well trained before using it Caution 79 4 Thread Trimming Sequence Function Method of Use Items 54 55 56 of Group 80 Thread trimming sequence function characteristics thread trimming sequence is a user programming function of PLC control type used for thread trimming or when a special simple repetitive function is required The user composes the thread trimming sequence he wants and can program the machine motor s operation during thread trimming When necessary the user can change it to exclusive mode and can program all types of special operations The program size is 64 bytes so compose the program within this size limit The program code is composed of the command field and the data field The thread trimming related parameters are items No 54 55 56 from Group Item No Function This item that provides the function of thread trimming sequence selection which allows the user to select and use the Es sequence from item No B 55 B 55 This item provides the function of allowing the user to compose the thread trimming sequence himself This item provides the function of allowing the user to select other company sewing machine models and makes automatic Pop changes in the thread trimming sequence that fit the selected sewing machine 1 Thread Trimming Sequence Function Rel
141. use 3 Edge Sensor Sensitivity Setup J 4p D Without a sewing material located under the sensor set the operating mode on the e n back of the sensor at L ON 559 ae 2 Press the button and the lamp blinks Place a sewing material under the sensor r and check if the STB lamp amber in front of the sensor blinks el VI 3 In the event that the STB lamp amber in front of the sensor is not turned on change ark the operating mode on the back of the sensor to D ON and repeat the process amp again LESS The reason of the lamp turned off is the edge sensor reacts depending sewing Sac ds material types TEY After undergoing the above processes 0 ag adjust the SENS volume on the sensor front to make sure that the OPL lamp Red remains turned off when the sewing g 77 E material is below the sensor and that the OPL lamp Red blinks when the sewing S i material is not below the sensor 9 At this time the blinking of STB lamp amber does not matter 4 Use of Detailed Edge Sensor Functions D While the button is being pressed press the button to enter the Parameter Group A Entry into the parameter group is allowed only after trimming 2 Use the and buttons to set the parameter numbers subject to revision Use the
142. y 2000spm 40 9960 40spm 46 N stitch sewing mode selection a sewing mode that inputs a sensor signal 0 0 1 1 N stitch Mode in the edge sensor port and uses it as an edge sensor 47 Selection of pre stitch function When selected it will perform only 0 0 1 1 selection the programmed stitches before the actual sewing work starts 48 Pre stitch number of stitches 3 stitches 0 255 1 stitch 49 Pre stitch speed 2000spm 20 2000 10spm 50 Selection of start operating conditions 0 B T stop function selected 0 if pedal is released during back tack it will stop 1 1 B T work completion 1 if pedal is released during back tack the work will still be completed 2 B T exact stitch performance 2 it will perform the exact amount of back tack stitches 51 Selection of end back tack performance condition 0 0 1 1 exact stitch performance It will perform the exact amount of stitches for end back tack 52 Back tack initial first stitch speed during back tack exact performance 200spm 20 1000 105 A If the specific items of the parameter are changed carelessly they could break down or damage the machine so the user must be well trained before using it Caution Function Initial value Range Step 53 Change between B T and switch with buttons A or during sewing 0 0 1 1 Select with button B 54 Selection of but

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