digital incontrol vacuum wax injector multi function
Contents
1. 004 for 4 seconds 005 for 5 seconds and on or down Remarks 1 Both vacuum and injection time can set from 1 second to 990 seconds working time 2 l njection time must be set from one second and up Do not set at 0 second and the machine will not founction 3 YOU ARE READY TO WORK 1 Make sure wax has fully melted and ready to work 2 Increasing pressure by adjust the NO 2 air regulator to read NO 4 vacuum gauge to your desire pressure 4 HOW TO READ DAILY PRODUCTION RATE COUNTER Pressing NO 14 button 4 times NO 8Pressing NO 16 one time and all You must set counter back 0 lights will on and same time both counter will show 0 000 now you 000 to start work otherwise NO 3 and NO 4 display will shows can start a day work all will start with factory set 1 1 204 this is means there are 204 when next power on 1204 injections been made 5 DOUBLE PRESSURES I NJECTION FOUNCTION SET Pressing NO 14 button 4 times and Pressing NO 13 once one time You may change back to single NO 8 and NO 3 display will show 2 0 injection work by pressing lights will be on NO 3 display will It is ready to work combined with NO 12 button one time NO 3 Show our NO 0634 120V 0635 240V display will read 1 O 10 TECHTROL PRO ROBUT CLAMP to work 6 SET DOUBLE PRESSURE I NJECTION TI ME Pressing NO 14 button 3 times Pressing NO 15 button to increasing and injection time as show 005 for 5 seconds NO 7 lights will on2. wax in tank could cause air bubbles in wax pattern 10 It is not necessary to shut down the unit everyday after work Keep unit warmed up over night will save you time and electricity 11 Call service personnel if you have problems that can not be resolved MAINTENANCE 1 Keep a minimum space distance of 8 from back and all sides of unit 2 Turn off unit completely if it is not going to be used within 24 hours 3 Always release vacuum by loosening air release valve 12 before shutting off vacuum pump Otherwise due to in balance of air pressure wax can be sucked into vacuum pump and hence damage the pump 4 Vacuum pot has to be cleared regularly at least once a day to maintain the best performance of the unit Too much leftover wax in vacuum tank may disable vacuum cycle To clean wax turn on Vacuum chamber heater switch 21 wait for wax to meet completely about 10 min make sure vacuum pump is off and then open wax drain valve 14 to have wax drained out Until wax drained and close wax drain valve 14 and must to shut off heater switch 21 5 1f No 0449 0450 vacuum pump is used change vacuum pump oil every three months CAUTIONS For the safety of a person who operates the unit the following safety guidelines have to be followed and good judgement has to be utilized at all times 1 Release air pressure if the unit is not operated 2 Do not remove cover lid with air pressure in wax pot 3 Do not use bottle
3. 084 O Ring G100 O Ring G100 S o 0660 090 Filter Stainless steel 31 0660 090 _ Filter Stainless stee Vacuum chamber wax drain valve Rocker 0473 003 Vacuum chamber wax drain valve Rocker 0473 003 hende handle 0660 061 Fitting union for vacuum bot 0660 061 Fitting union for vacuum pot 0661 088 Band heater for fitting union 60W 240V Band heater for fitting union 60W 24 0660 088 Band i 0660 083 0660 083 va EE dS 0661 082 Band heater for vacuum pot 50W 240V 36 0660 082 Band heater for vacuum pot 50W 120V 0662 002 board 0662 002 PC board 0662 004 PVC sheet 0662 004 PVC sheet 0660 112 Connector 3pins 0660 112 Connector 3pins 40 0590 028 Vacuum chamber heater switch 40 0590 028 Vacuum chamber heater switch 0660 101 0660 101 2220 911 Wee porran toak 42 10590 011 Wax pot drain cock 43 YLC 004 Main power line cord 240V YLC 004 Main power line cord 120V 44 0661 086 Wax pot heater fuse 240V 5A 44 0660 086 Wax pot heater fuse 120V 10A 0660 110 Fuse holder 0660 110 Fuse holder 46 0660 112 Connector 3pins 46 0660 112 Connector 3pins 47 0660 065 Foot pad switch socket 2pins 0660 065 Foot pad switch socket 2pins 48 0660 063 Main power switch 48 0660 063 Main power switch 49 0660 085 Acrylic lid vacuum chamber 49 0660 085 Acrylic lid vacuum chamber 0660 102 6 pins terminal 0660 102 6 pins termina 10660 060 daston ooo 0660 060 oa Rubber foot 1298 014 Rubbe
4. DIGITAL INCONTROL VACUUM WAX INJECTOR MULTI FUNCTION SYSTEM No 0662 120V No 0663 240V USER S MANUAL FEATURES Digital Incontrol Vacuum Wax injector Designed inject consistent repeatable wax patterns draws air out of the mold before inject the wax eliminating the air bubbles and voids all cause pattern defects and shrinkage increas You are incontrol the following steps of the process 1 Wax pot temperature 4 Applied air pressure 2 Injection nozzle temperature 5 Counts each day of total production rate 3 Vacuum and injection time SPECIFICATIONS Power 120V 10A No 0662 240V 5A No 0663 Air pressure 30 psi maximum Air compressor not supplied Vacuum High vacuum 27 Hg or higher Vacuum pump order separately Wax capacity 6 lbs 2 7kg Overall 22 1 4 W x 14 1 4 D x 16 3 8 H Machine weight 51lbs 23kgs Shipping weight 57Ibs 26K9s NOTE For better performance usd No 0449 oil type vacuum pump for No 0662 injector No 0450 vacuum pump for No 0663 injector 3No 0660 023B Assembly Y No 0662 120V No 0663 240V Parts No Parts Description 0596 028 Compressed air inlet barb 120V SAT Parts No Parts Description Pl 0660 003 elt pressure contre valve regulator 0610 071 Compressed air inlet barb 240V 3 0596 023 Air pressure indicator gauge 2 0660 003 Air pressure control valve regulator 7 4 0660 008 Long nipple 3 0596 023 0596 002 oti amp pressure
5. NO 4 display and you may increasing up to 990 seconds will for large big mold and decreasing by pressing shows 002 for 2 seconds NO 16 button USEFUL GUIDELINES 1 Different waxes inject at different temperatures actual injection temperature depends on the wax being used 2 Temperature of wax in tank and nozzle are significant and must be adjusted by experienced operator and according to wax property and test result The same is true of vacuum ant injection time 3 Keep molds clean and free of wax residues at all times 4 Lubricate mold with very light application of mold release compound as required 5 Air pressure very depending on the size shape and delicacy of a wax pattern and its mold Such information can be written on each mold as reference for later use 6 From time to time wax pot should be drained and kept clean Old contaminated wax should be discarded and replaced Do not re use dirty or contaminated wax because this could cause nozzle stoppage and poor fidelity in patterns 7 If nozzle stoppage is caused by contaminated wax wax pot has to be emptied and cleaned Set maximum air pressure and activate injection cycle several times to force out foreign objects that might be jammed inside the nozzle 8 Raising wax pot temperature 10 20 F above operating temperature for about one hour may speed up the melting process of newly added wax 9 Do not allow wax level to get below 2 Ibs 1 kg because low level of
6. Press NO 14 button once one temperature It shows present temp time NO 5 light will on and same NO 4 indicate nozzle temperature It time both NO 34 display will shows shows present temp NO 12NO 9 72 5 Factory set temperature lights are brinking at same Wax pot temp set by pressing Nozzle temp set by pressing NO 15 Stop and waite for 10 seconds the NO 12 button for increasing up button for increasing up temp and both NO 3 and NO 4 will Shows and NO 13 button for decreasing NO 16 button for decreasing temp to present temperature and NO 9 to your desire set temperature your desire set temperature lights Shows power on will on will show on NO 3 dispay Remark 1 When heating both wax pot and nozzle temp and both NO 1 and NO 2 indicate lights will be on 2 Your desire set temp please confirm the correct temperature with your wax supplier for best use with WW DIVWI 2 SET VACUUM AND INJECTION TIME Pressing NO 14 button Set vacuum time pressing Set injection time Stop and waite for 10 TWICE and NO 6 lights NO 12 to increasing and pressing NO 15 to seconds the NO 9 light will will on NO 34 will show NO 13 to decreasing set to increasing and NO 16 to on and NO 34 will shows 002 factory set time your desire vacuum time as decreasing set to your continue of wax pot and show on NO 3 display 003 desire injection time as injection nozzle for 3 seconds 004 for 4 show on NO 4 display temperatures seconds and on or down
7. RIES CONTROL PANEL INSTRUCTION D D GSE SET UP INSTRUCTION Place machine ona working bench Connect foot pad switch to NO 18 connector Open NO 6 lid from wax Unpack wax drain filter pot accessories No 1 from the Wax tank Connect PU hose Connect the other end of accessories No 3 to NO PU hose to vacuum pump 13 Vacuum chamber out let barb Make sure it is tie fit and no leaking air during vacuum is in processing Make sure NO 19 main power switch in OFF position Fill in waxes to the full line mark inside wax pot Loosing NO 5 screw nuts from lid of wax pot Close NO 14 wax drain cock for the wax pot before wax is heated Connect air hose to NO 1 compressed air inlet barb Insert the wax drain filter into the wax drain hole inside the wax tank Close NO 20 Vacuum Check both NO 9 lid of chamber wax drain vacuum chamber and NO 12 valve and NO 21 Vacuum chamber air release Vacuum chamber heater valve are tightened switch is in OFF position bommen Close the wax pot lid Plug NO 15 Main power line with 2 NO 5 screw nuts cord to power source Note Elecrical outlet of power source must be well grounded 1 SET WORKING TEMPERATURE FOR WAX POT AND INJ ECTION NOZZLE oh head Fy Fa an mn OTER Eee 4 ra dy Hi HE fam me Switch NO 19 power on Both NO 3 indicate wax pot
8. d oxygen as air pressure supplier 4 Electrical plug must be properly grounded at electrical outlet 5 Do not use you hand to touch liquid wax in tank Hot wax can cause painful burns 6 Do not depress foot pad switch and activate injection process while not injecting wax patterns Spilled wax on body especially on eyes and face could cause serious injry 7 Do not sit or stand right in front of injection nozzle to prevent from possible harm particularly while doing maintenance or troubleshooting the unit TROUBLESHOOTING Possible Causes Solution _ _ _ _ 1 MACHINE DOES NOT OPERTE 2 WAX POT NOT MELTING WAX 3 NOZZLE DOES NOT HEAT 4 VACUUM PUMP DOES NOT OPERATE 5 UNIT HAS NO VACUUM 6 UNIT VACUUMS BUT CAN NOT INJ ECT WAX Check circuit breaker or fuse Check if unit is plugged in properly NO POMET Check Main power fuse 16 Check fuse 10Amp 250V if necessary SE DER Check Main power fuse 16 Replace fuse 10Amp 250V if necessary Incorrect temperature Check wax pot temperature 3 Ber Check Main power fuse 6 Change fuse 10Amp 250V if necessary Check injection nozzle temperature 3 Incorrect temperature properly Vacuum pump not Use another vacuum pump working Check that vacuum release valve 12 is shut Air leakage Check if vacuum chamber O ring is properly sealed Check vacuum hose connection for tightness Too much wax In Check
9. if there is too much wax left in the vacuum chamber vacuum chamber and needs to be cleaned Incorrect injection time Check Nozzle injection time Check wax in pot If not melted raise Wax in pot not melted temperature slightly Allow enough time for wax to melt Also refer to the solution of problem 2 Injection nozzle not Refer to the solution of problem 3 heated Check air pressure indicator gauge 4 for Air pressure in wax pot correctness Adjust air pressure control 2 to is too small desired pressure Check all air hoses and connection for leakage
10. r foot No 0660 023B No 0660 023B 4 0660 023B 1 O Ring P5 4 0660 023B 1 O Ring P5 3 0660 023B 6 Three way block lid 0660 023B 6 Three way block lid 6 0660 049B Solenoid valve 6 0660 049B Solenoid valve PARTS NAME 1 Compress air inlet barb 2 Air pressure regulator 3 Safety amp preesure release valve 4 Pressure gauge 5 Serew nuts 2 for wax pot 6 Lid 7 Vacuum gauge 8 Win nuts 2 for vacuum chamber 9 Lid for vacuum chamber 10 Control pane 1 panel 11 Injection nozzle 12 Vacuum release valve 13 Vacuum outlet barb 14 Wax drain cock 15 Main power line cord 16 Main power fuse 10A 17 Connector for No 0634 0635 TECHTROL PRO 18 Foot pad switch 19 Main power switch 20 Wax drain valve for vacuum chamber 21 Heat switch for wax drain Front ii a 15 16 17 18 19 Right Left 1 WOONOAUBWNE Wax pot heater indicator light Nozzle heater indicator light Wax pot temperature and vacuum time Nozzle temperature and injection time Set temperature indicator light Single injection time set Multi injection time set Single or multi injection set light Power on Vacuum on Injection on Wax pot temperature and vacuum time increasing button Wax pot temperature and vacuum time decreasing button Function set Nozzle temperature and injection time increasing button Nozzle temperature and injection time decreasing button ACCESSO
11. release valve for wax 0660 008 Long nipple G p 5 0596 002 Safety amp pressure release valve for wax pot i 0590 015 C lid hold d ts 2 gt er rs f elle TE nuts 6 0590 015 Cover lid hold dawn nuts 2 0660 010 ax OF SOVET IG 7 0660 010 Wax Pot Cover Lid 0660 011 Stainless steel inner lid 0660 011 Stainless steel inner lid ullen mr er ax po 0660 012 11 0590 008 Band heater for wax pot 800W 120V ira 0591 008 Band heater for wax pot 800W 240V Ke 0660 114 B filt 0660 113 e n ae 12 0660 114 Brass filter screw 2 filter screw E rass er oes 0660 113 Brass filter for wax 0660 121 E Type ring stopper 0660 121 E Tvpe ring stopper ea 0660 023B 2 O Ring G25 16 0660 0238 Solenoid valve ass 0660 023B Solenoid valve assy 17 o TT Th EREE k 0662 003 Thermocouple eres 0660 022 Three way block 19 10660 034 pnjection nozze ig fo6so 034 injection nozzle myr emnet 21 10960 035 Pipe heater fl nozzle 120V 171 0661 035 Pipe heater nozzle 2800 Vacuum chamber air release valve Fr 0660 093 Vacuum gauge 0660 094 Four way fitting TFT vacuum gauge 25 0625 035 V hamber air outlet Four way fitting 0660 005 0625 035 Vacuum chamber air outlet barb ior 1 0660 005 O RingP14 0610 01 21 04 O RingP14 2 0660 092 Cover lid nuts 2 for vacuum chamber er DEE ee 2 or ar chamber 0660 085 Acrylic lid vacuum chamber FETE Acrylic lid vacuum chamber l E chamber i 3 ing 0660
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