family of cabinet blasters instruction and assembly manual
Contents
1. FAMILY CABINET BLASTERS INSTRUCTION AND ASSEMBLY MANUAL THESE INSTRUCTIONS PERTAIN TO ALL OF THE MODELS BELOW PLEASE NOTE THAT SOME MODELS HAVE OPTIONAL FEATURES OR SLIGHTLY DIFFERENT FEATURES MODEL AREA DOOR OPTIONS GUN OPTIONS WEIGHT 155657 Dust collector Optional 1 o PLEASE READ INSI RUCTIONS COMPLETELY BEFORE STARTING ANY ASSEMBLY DIVISION OF S amp H INDUSTHRIES 5200 Richmond Road e Cleveland OH 44146 Phone 216 831 0550 e Toll Free 800 253 9726 e Fax 216 831 9573 WWW shindustries com E mail www service shindustries com ALG Instructions Page 2 WARNING Do not use an ALC Cabinet Blaster until you have read this manual and you understand its contents and warnings These warnings are included for the health and safety of the operator and those in the immediate vicinity Keep this manual for future reference Dust created by power sanding sawing grinding drilling and other construction activities may contain chemicals known to cause cancer birth defects or other reproductive harm and respiratory illnesses Some examples of the chemicals include Lead from lead based paints e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a ventilated area and2. gasket between cabinet wall and light base using two 8 32 x 1 machine screws and two 8 32 hex nuts secure white wire from light and white wire from power cord with wire nut and leave in box The electrical switch has two screws on the side of the switch Attach black lead from light to one screw and black lead from power cord to other screw Attach switch to box and install box cover to switch Before installing bulb 60 Watt maximum not included and plugging in power cord it is recommended that all connections be checked and light fixture hot neutral and ground connections be checked using appropriate testing meters ALG Instructions Page 10 ASSEMBLY DIAGRAM FOR BLAST CABINET Below is the component breakdown for ALC Cabinet Blasters Please see separate instructions and parts breakdowns for light assembly siphon gun optional foot pedal and dust collector Description Description 11635 Window frame 6 11161 8 32hexnut 2 40251 40248 Gloves pair 4025300 Window lens underlayment 40240 Glove clamp pair 4 11601 1 2 x 1 sealing foam per 10904 Drain plug foot 5 10199 1 4 20 x 1 machine screw 11574 Grommet for dust collector 18 hose 10201 1 4 20 hex nut 18 11589 Side door optional 10218 1 4 USS washer 4 11610 Handle for side door optional 11109 11611 CAM for side door handle optional EB 11160 8 32 x 1 2 machine screw 40343 Pick up tube optional 2 You
3. may have the optional second side door 42 x ma B c Page 11 3 3 N3A Dd 09 WON 4931 2974 3428 NADG 2 1 2e g ALIM OL 39119 LON 1931 N3389 ANIM ayn NSMOd NV ERN Xan 5 8 Lawwoso LHOIT wos 4 80931 1843559 LHOIT A 8 MINIS 3NIHOVN 22 l X 26 8 IJ SV 7491519313 3495 3NIHOVW 2 1 X 2 8 18011 3 0931 2 914 L3NISVO 30 401 idNISVOJ JU 3015 1437 Maximum 60 watt bulb not included Instructions Page 12 SIPHON GUN PARTS Replacement Parts and Optional Accessories 40050 40051 40047 40052 40048 401 40049 LLL 40345 REPLACEMENT PARTS ALC Part Description No Blast gun with 1 4 nozzle 1 8 air jet 13 64 Steel nozzle gold 7 CFM 9 80 PSI Nozzle Kit 1 4 Steel nozzle silver 15 80 PSI Nozzle Kit 5 6 hit jet gold Inc in Nozzle Kt 1 8 Air jet silver Inc in Nozzle Kit 40142 Air jet washer 13 64 Ceramic nozzle 7 80 PSI Nozzle Kit 155512 1 4 Ceramic nozzle 15 80 PSI Nozzle Kit 40345 Siphon head 40370 7 x 3 8 hose with 90 molded end optional not included ALG Instructions Page 13 ASSEMBLY DIAGRAM FOR DUST COLLECTOR OPTIONAL Below is the component breakdown for ALC 100 CFM dust collector The dust collector is assembled and ready for use Du
4. 2 air hose or metal piping from your air compressor to the blaster If your compressor is creating an excessive amount of moisture we recommend using a water trap or a moisture separator The air compressor should be drained at the bottom of the supply tank through a drain valve and should be blown down daily It is not unusual to drain three or four gallons of water from the supply tank on a high humidity day An additional supply tank will help Keep dust and media created by blasting away from the air compressor unit Observe maximum air pressure requirements for the blaster and either set your compressor to run within these limits or use a pressure regulator valve to reduce the air pressure to the appropriate range ABRASIVE MEDIA USAGE 1 If moisture is in the media it will eventually damage the blaster tank or plug the system Keep the media and compressor air dry to avoid this problem If media is moist screen it and dry it before using Do not leave media in the tank after blasting because it can absorb moisture and impair blasting performance otore media in a dry place keep media off the ground or concrete floors Put it on a wooden skid If the humidity is excessively high it may not be advisable to blast at that time Consider using different grades or different types of media to prevent nozzle clogging due to high moisture content Do not use sand Instructions Page 5 WARNING AND SAFETY INFORMATION
5. Do not operate cabinet or air flow with cabinet door open or with cabinet lens removed Do not use fluids or mix fluids with blast media This cabinet is designed for dry blasting only Do not exceed maximum operating pressure of 110 PSI WARNING Disconnecting hose while Unit is under pressure could cause serious injury or death Use safety lock pins and safety cables in all coupling connections to help prevent hose couplings from accidental disconnection If twist on type air hose couplings are used they must be secured by safety lock pins or wires to prevent accidental disconnection while under pressure Hose disconnection while under pressure could cause serious injury CABINET BLASTER SAFETY PROCEDURES CAUTION READ THESE SAFETY PROCEDURES IN THEIR ENTIRETY PARTS OF THE OPERATING INSTRUCTIONS ARE WITHIN THESE WARNINGS These procedures are not intended to be exhaustive due to the many variables in the abrasive blasting field Therefore we INSIST that the hands ears mouth nose and eyes be covered with appropriate safety protection at all times ADDITIONAL WARNINGS CAUTION MUST BE EXERCISED BY USER AT ALL TIMES 1 Do not exceed maximum working pressure of 110 PSI Failure to keep maximum working pressure below 110 PSI can cause the blast machine to burst causing death or serious injury 2 Everyone in the blast area including the equipment operator should correctly use and maintain a NIOSH approved air supplied respi
6. IRED MODIFIED OR ALTERED ITEMS ARE PURCHASED AS IS AND WITH ALL FAULTS Indemnification Agreement Buyer agrees to the fullest extent permitted by the law to fully indemnify hold harmless and defend Seller its parent subsidiary and affiliated companies its owners officers directors employees agents representatives and insurers collectively Indemnities from and against any and all claims demands suits damages judgments of sums of money losses and expenses including but limited to attorney s fees and costs collectively referred to herein as Claims arising out of or resulting from any bodily injury sickness disease or death or injury to or destruction of tangible property arising out of or resulting from the use sale or distribution of any and all products purchased from Seller by Buyer regardless of whether or not such claim arises in whole or in part out of Seller s alleged fault including but not limited to Seller s negligence strict liability products liability breach of warranty or any other act or omission Buyer expressly waives any and all immunity from suit by Seller its parent subsidiary and affiliated companies and its owners officers directors employees agents representatives and insurers by operation of any workers compensation law or statute By purchasing from S amp H Industries Inc Buyer acknowledges and represents that Buyer has read fully understands and agrees to the Indemnification prov
7. check to see that all components have been received with cabinet mos 11007 Light fixture 11012 11008 11014 Grommet plastic plug Wiren 02 Electrical box 11160 8 32 x 1 2 machine screw 11161 8 32 hex nut NOTE Gasket and 8 32 x 1 machine screws are in light assembly Wire nut Follow all electrical and safety codes as well as the National Electric Code NEC and OSHA regulations Please read and follow instructions in sequence for proper installation Refer to schematic for help in installation Install light bulb not included maximum 60 watt ALG Instructions Page 8 OF CABINET HOLE PATTERN FOR LIGHT ASSEMBLY LIGHT FIXTURE HOLE FLECTRICAL BOX HOLE LIGHT FIXTURE HE gt O bw GROMMET HOLE PEECIRICAL BUX HOLE 2 01 Instructions Page 9 LIGHT ASSEMBLY INSTRUCTIONS Press grommet plastic plug into 3 4 diameter hole from inside of cabinet The purpose of the grommet is to prevent abrasion of the light wires Install electrical box to outside of cabinet using two 8 32 x 1 2 machine screws and two 8 32 hex nuts Holes in box and cabinet are prepunched NOTE Use one of the machine screws to secure ground wire green wire to back of box Power cord is secured to box and should face down when box is properly attached Route wires from light base through gasket and center of grommet into electrical box Install light with
8. e light and siphon gun Trigger gun or foot pedal per instructions 2 Attach gloves to inner glove hole collar and secure with glove clamps included in parts kit 3 Plug the light s electric cord into your 110 volt 60 cycle electric line Install light bulb not included 60 watt maximum 4 f an optional dust collector was purchased with the cabinet remove dust collector hose from bottom tank insert one end of the hose near bottom of dust collector and the other end into the hole provided at the upper right side of the cabinet 5 Pour 25 to 50 pounds of dry abrasive blasting material into cabinet through door opening 6 Attach air line to air inlet to blast gun Maximum air pressure 110 PSI 7 Connect siphon hose to blast gun and inner tube of pick up tube 8 Place open end of pick up tube into bottom of hopper base approximately 1 from the bottom of the cabinet 9 Most blasting operations will be performed between 60 and 100 PSI Regulate pressure at compressor as necessary Maximum 110 PSI ALG Instructions Page 4 AIR COMPRESSOR RECOMMENDATION To permit efficient operation of your air compressor follow these guidelines 1 2 Use a smaller size nozzle jet to control the demand of air Do not blast continuously Stop blasting operation periodically to allow the compressor to cool No compressor is designed to constantly run at full RPM Use 70 of the rated output Use a minimum 1
9. isions set forth above LIMITED WARRANTY 5 amp H Industries Inc warrants this product to be free from defects in materials or workmanship for two years after the date of original purchase If the product should become defective within that warranty period SHI will repair or replace it at SHI S option free of charge including return transportation to Buyer provided Buyer delivers it prepaid to S amp H Industries Inc 5200 Richmond Road Bedford Hts Ohio 44146 This warranty does not include damage resulting from accident abuse or misuse of the product Nor does it apply to parts subject to abrasive wear i e nozzles air jets seal blocks valves hose connections and hoses Implied warranties including those of merchantability and fitness for a particular purpose are excluded to the extent permitted by law and any and all implied warranties are excluded This is the exclusive remedy and liability for consequential damages under any and all warranties are excluded to the extent exclusion is permitted by law
10. l gold medium medium silver and large large black Replace media when worn or excessive dusting occurs Check and clean dust collector and filter frequently WARNING The threads on the Siphon head and set screws must be inspected each time the nozzle is secured to the holder Check the threads for wear and make sure nozzle set screw securely grips the nozzle The nozzle washer must also be inspected for wear Worn nozzle washers cause erosion A loose fitting nozzle may eject from the holder under pressure and could cause severe injury ALG Instructions Page 7 WARNING Failure to observe the following before performing any maintenance could cause serious injury or death from the sudden release of compressed air e Disconnect power supply e Lockout and tagout the compressed air supply e Bleed the air supply line to the blast gun Immediate replacement of worn components is required Failure to replace worn components could expose the operator or bystanders to high speed media and compressed air could cause death or serious injury Leaks around couplings and nozzle holders indicate worn or loose fitting parts Siphon head and couplings that do not fit tightly on hose and nozzles that do not fit tightly in nozzle holders could disconnect while under pressure Impact from nozzles couplings hoses or abrasive and parts disconnected while under pressure could cause severe injury LIGHT ASSEMBLY INSTRUCTIONS Before assembly
11. rator even after blasting has ceased Harmful dust can remain suspended in the air for long periods of time after blasting has ceased causing injury or death ALG Instructions Page 6 3 Before using the pressure blaster Put on eye protection gloves and NIOSH approved respirator Always wear these protective items when operating and while servicing your abrasive blaster A well maintained air supplied blasting respirator must be used by anyone blasting 4 For safe operation perform recommended preventive maintenance on blaster cabinet and accessories Replace all worn parts before they fail Immediate replacement of worn components is required Failure to replace worn components could result in exposing the operator or bystanders to high speed media and compressed air causing serious injury 9 Do not use corrosive materials of any type in unit Use only clean dry media 6 Static electricity can be created by the use of this equipment Do not use within fifty feet of any explosive potentially explosive substances or their vapors as an explosion can occur 7 Do not use this equipment any area that might be considered hazardous or where flammable gases or liquids are present Failure to do so may cause an explosion resulting in serious injury MAINTENANCE Check siphon gun nozzle and air jet for wear when replacing Proper matching of nozzle and air jet is very important for effective blasting Match size or color small smal
12. s Aluminum Oxide is rougher than glass bead and can be used over and over again It is one of the most economical abrasives you can use in any reclaim systems or cabinets 4 25 Lb container Plastic Grit 155686 Primarily used to strip aluminum and fiberglass Great for stripping paint light oxidation and surface rust Recommended for use in blast cabinets because it creates very little dust Works quickly last a long time and increases visibility within the cabinet 10 Lb container Walnut Shells 51588 Walnut shells are recommended for use on soft surfaces such as aluminum glass wood and other areas where no pitting is desired Leaves a smooth dull finish 10 Lb container ALG Instructions Page 16 Disclaimer of Warranties S amp H Industries Inc Seller makes no warranties with respect to any goods delivered to Buyer or users except as specifically set forth within this manual S amp H INDUSTRIES INC MAKES NO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ANY OF THE GOODS AND S amp H INDUSTRIES INC EXPRESSLY DISCLAIMS ANY IMPLIED WARRANTIES AGAINST INFRINGEMENT S amp H INDUSTRIES INC WARRANTIES SHALL NOT APPLY TO ANY DAMAGE OR NON CONFORMITY RESULTING FROM THE NEGLIGENT OF IMPROPER ASSEMBLY OR USE OF ANY GOODS BY USERS OR BUYER ITS EMPLOYEES OR AGENTS OR FROM ALTERATION OR ATTEMPTED REPAIR BY ANY PERSON OTHER THAN S amp H INDUSTRIES INC ALL USED REPA
13. size Use larger nozzle and correct Dry media drain water from air Change or use dry media Drain water from air lines Keep media as dry as possible Use drier or moisture separator Avoid that period of use if possible Restrict time used Use smaller size Seal and tighten plumbing Replace hose Clean or replace filter Use smaller nozzle Open valves Use smaller size Seal and tighten plumbing Replace hose Clean or replace filter Fill cabinet Dry media Check system Straighten hose Clean or screen media ALG Instructions Page 15 Coal Slag 51584 Coal Slag is used when paint and rust has to be removed from steel such as car bodies tanks or heavy machinery Coal Slag is faster cutting can be re used is moisture free and will not pack or absorb moisture 25 Lb container Steel Grit 1587 Steel grit is extremely fast cutting on rusty metal and hard to remove paint Steel Grit is popular because it leaves a very smooth finish It is also comparable in price to most other specialty abrasives Steel Grit is recommended in reclaim systems or cabinets 25 Lb container Glass Bead 51586 Glass Bead is used in creating a satin or matte finish Glass Bead is recommended in reclaim systems or cabinets 25 Lb container Aluminum Oxide 51585 Aluminum Oxide is a high quality abrasive that is sharper than sand not recommended and cuts twice as fast as sand It leaves a smooth textured finish with no pits or burr
14. st collector hose is located in the bottom drum of the collector and must be removed and attached to dust collector and cabinet Item No PartNo Description PartNo Description 1 11568 Capfordustcollector 6 1157 Motor screen 2 1187 Swith 8 11602 Motor support bracket 232 11012 Connector 9 11564P Top drum 11008 Electric cord 10a 40267 Filter bag 11565P Bottom drum SM X 6 OPTIONAL DUST COLLECTOR ALG Instructions Page 14 TROUBLESHOOTING TIPS PROBLEM CAUSE Surging of blast flow Air pressure too low Excessive media consumption Air pressure too low Clogging and plugging of blast flow Debris in media Media size too large Nozzle plugs Wet media Moisture in abrasive media Wet media Water in air Humid weather Moderate humidity Moderate humidity High humidity Overtaxed Compressor Compressor too small Nozzle size too large Too many leaks in plumbing Holes in abrasive hose Air filter on compressor plugged Lack of air pressure Compressor too small Supply valves not on full position Nozzle size too large Leaks in plumbing Holes in abrasive hose Air filter on compressor plugged Lack of abrasive flow Blaster empty Moisture in media Not enough air pressure Abrasive hose kinked Debris in media POSSIBLE SOLUTION Check pressure gauge on compressor Check pressure gauge on compressor Purge and screen Use smaller grit
15. work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles Abrasive blasting produces harmful dust Everyone in the blasting area must wear a properly fitted and properly maintained NIOSH approved air supplied respirator SILICOSIS AND OTHER DUST WARNINGS Breathing dust from silica sand may cause silicosis a fatal lung disease Breathing dust during blasting operations may also cause asbestosis and or other serious or fatal diseases A NIOSH approved well maintained air supplied abrasive blasting respirator must be used by anyone blasting anyone handling or using media containing toxic substances or media with more than point one percent 001 free crystalline silica and anyone in the area of the dust Harmful dust can remain suspended in the air for long periods of time after blasting has ceased causing serious injury or death Before removing respirator use an air monitoring instrument to determine if atmosphere is safe to breathe Contact local OHSA or NIOSH office to determine the proper respirator for your particular application Air supplied respirators do not remove or protect against carbon monoxide CO or any other toxic gas Use a carbon monoxide removal device and monitoring device with the respirator to ensure grade D quality air Follow all applicable OSHA standards and OSHA regulation 1910 134 d Instructions Page 3 CABINET OPERATION 1 Assembl
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