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PT2060-53-User Manual

1. Save Save As System Setup Rack Setup Exit Figure 4 Menu item Communication gt Upload is used to upload all messages of the PT2060 rack currently connected to the computer and Communication gt Download is used to download all messages configured in the computer to the currently connected PT2060 rack From Communication Setup connection with PT2060 monitor can be established Setup communication parameters and click button Download to re set the parameters for the PT2060 rack da PI2060 CORFICURATION tee Hack Calibration Upload Download Communication Setup Figure 5 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 10 PT2060 53 O SPEED Over speed System Communication Setup Protocol e MODBUS RTU C MODBUS TCP Figure 6 Menu item Rack relates to rack operations Its sub items are listed below Rack Clock Setup Setup system clock for the PT2060 rack Rack Reset Reset all alarms of the PT2060 rack Factory Information Operations related to factory information Configurable Modbus Registers Operations related to Modbus Registers of the rack Signal Module Control Operations related to alarm bypass and Alarms Trip multiply alarms Self Test To make the rack go into self test mode This is useful for troubleshooting IGURATION on Bee Calibration Status Event Securit Rack Clock Setup Rack Reset
2. Mrovib lech Innovative Machine Monitoring PT2060 Monitor PT2060 53 O SPEED Over speed System User Manual Installation Operation Maintenance PT2060 D S Se KC m PT2060 MEA e ProvibTech Inc 11011 Brooklet Drive Suite 300 Houston Texas 77099 USA Phone 1 713 830 7601 Fax 1 281 754 4972 Email pvt provibtech com Web www provibtech com PT2060 53 USR A 11 COPY RIGHT PROVIBTECH 2007 N PT2060 53 O SPEED Over speed System Contents Receiving Inspection and Handling CGude 3 Jee e E 3 Handling and Storing Consideratons 3 PRT2000 593 VIC OUST OCCU OA WEE 4 Sie Wall MT ORM le e EE 4 Noaue ESS ai e TEE 6 m ll EE 6 EE 6 IS CIN CANONS ee 6 Set er EE 6 SEENEN ee 8 Seu le 8 Module Configuration and Channel Setup ccccseeccceceeeeeeeeeeeeseeeeeeeeeeeeeseeeeeeseeueeesseeeeeeseeseesseeeeesseeseeesaees 9 Hardware Configuration EE 9 Module Type Channel Configuration Setting cccccccsceeceesseeeeseeeeeeseeeeeeeseeseeesseeeeeeseeeeeeseeeeesaeeeesanaeeees 9 Configuration Software General Operation cccccccseeceeeeeeeeeeeeeeeeeeseeeeeeeeeeeesaaeeeeeaaeeeesseneeesaeeeeeeaaees 9 PT2060 53 O SPEED Module Function Descrpton 12 Parameter Configuration cccccccccseeeceeceeeeeeceeeeeeseeeeeeeeeeeeesaeeeesaeeeeeeseaseeessaeeesseeeeeeseaeeeesaeeeeesaaeeees 13 Transducer Mm ete eee SE E E E aE a a E a 19 Module Control and Real time Montong 20 Hardware Mod
3. Signal Module Control self Test Factory Information Customized Modbus Registers Figure 7 Menu item Calibration contains two subs User Calibration and Factory Calibration Users could perform User calibration only ck DRARQS Staton StatusfEvent Sect User Calibration Factory Calibration d Figure 8 Menu item Status Event contains operations related to current status and alarm history recent 500 records such as reading or deleting Its sub item Real time Value and Status is used to display the messages of all channels Sub item Modbus Range Setup is used to set a coefficient to PT2060 in order to make it compatible with other devices based on the standard Modbus ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 11 PT2060 53 O SPEED Over speed System ion LTE Security Help Modbus Range Setup Real Time Value And Status gt Overall Record Channel Status Record Module Status Record Rack Status Record Alarm Event System Event Rack Event Reset Figure 9 Item Security is used for security consideration Here you can enter different passwords for different permissions The Factory Password allows factory permission and is for the factory staff only However you can modify the passwords here and set effective time for them If the period is expired password should be reentered to go on wor
4. The maintenance of PT2060 53 O SPEED Over speed System includes two parts PT2060 53 O SPEED module and PT2060 43 R RELAY module The former is described in this section and the latter is referred to PT2060 43 R RELAY Redundant Relay Module User Manual Components inside a PT2060 53 O SPEED module can not be repaired in the field The maintenance mentioned here means to check channel working status and determine whether it is in good condition If the linearity of some channels is not perfect user could perform current calibration If other faults are discovered please substitute for it with another spare part It is described how to check channel working status and how to calibrate output current in several sections v Periodic maintenance Tool preparation Build of maintenance environment Software operation Module check Current calibration Ss SS SN e ON Exceptional module treatment Periodic Maintenance The time interval is very important for PT2060 maintenance Generally a yearly maintenance is sufficient If the equipment is used in an extraordinary circumstance user should shorten the maintenance interval according to the situation in the field Extraordinary circumstance means that v _ PT2060 is used to monitor some critical equipment v __PT2060 works in high temperature high humidity and high corrosive environment Besides the maintenance interval should be adjusted according to the present result Preparations
5. Transducer input Module output TM0180 5m TM0180 9m TM0105 5m TM0105 9m TMO0110 5m TMO0110 9m 3300 8mm 5m 5mm 5m 3300 8mm 9m 5mm 9m Proximity Transducer 7200 8mm 5m 5mm 5m 7200 8mm 9m 5mm 9m Over speed 3300 11mm 5m 3300 11mm 9m 7200 11mm 5m 7200 11mm 9m Other 8mm Proximity probe transducer Other 5mm Proximity probe transducer Other 11mm Proximity probe transducer Magnetic pickup TMO0605 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 19 sales provibtech com www provibtech com PT2060 53 O SPEED Over speed System Module Control and Real time Monitoring PT2060 53 O SPEED Over speed System can measure rotation speed and give out high speed alarm via the PT2060 System Configuration software The description in this section is based on PT2060 System Configuration software For more detailed information please refer to PT2060 System Configuration software user manual ea PT2060 CONFIGURATION File Communication Rack Calibration ARATO SONA Security Help Modbus Range Setup e Peak Value Setup et Real Time Value And Status P List BarGr aph Single channel Overall Record Channel Status Record Module Status Record Rack Status Record Save Alarm Event a System Event PT2060 d Rack Event Reset D re Download 8 e w E Report vr A PT2060 A A A a A A A N N N SV N N 1 Exit S K K K L A e e e ge E Help
6. H Figure 17 Calibration control and maintenance of PT2060 53 O SPEED module are performed with PT2060 System Configuration software which is shown in above figure When PT2060 is in RUN state from menu item Status Event gt Real Time Value and Status gt List open the real time monitoring window as shown in the following figure Real time Value And Status 19 0 RPM 10 0 v False False False 40 um 10 3 v False False False 314 um 7 5 True True False ch b b b anna awn Figure 18 In this window Real time value GAP value alarm message are shown Rack number slot number channel number are seen at a glance Besides PT2060 53 O SPEED modules can save various history events and working status including alarm events system events channel status records module status records and rack status records Refer to section Troubleshooting PT2060 53 O SPEED modules support alarm bypass self test functions Alarm bypass is segregated into software bypass and hardware bypass Self test is implemented through software control In the PT2060 53 O SPEED Over speed System PT2060 53 O SPEED module channels which is set to measuring speed ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 20 PT2060 53 O SPEED Over speed System does not support Alarms Trip multiply alarm Working in other type of systems it behaves the same as PT2060 10 PROX module See section PT2060 10 PRO
7. Tool Preparation The following tools are needed for PT2060 53 maintenance v One Personal Computer Two digital multi meters for voltage measuring and current measuring Signal generator Oscilloscope Some terminals Ss SS ON ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com Zi PT2060 53 O SPEED Over speed System Build of Maintenance Environment Follow these steps to build maintenance environment 1 Make test terminals Refer to Appendix for the procedure 2 Make bypass terminals Refer to appendix for the procedure 3 Install PT2060 System Configuration software in a PC 4 Connect the PT2060 to a PC using a communication cable 5 Save the configuration setting of PT2060 to maintain to a file Power it off demount it from the equipment and move it to a workbench Application Advisory ProvioTech recommends strongly that the original configuration setting must be uploaded and saved before performing any modification to it and restore it after maintenance has been done 6 Geta signal generator set and the oscilloscope ready 7 Get two multimeters ready Software Preparation You should be familiar with these functions v Upload download save configuration parameters v __Enable disable channels and alarms latching v Bypass channels latching v Observe real time value and status On powering on and open the configuration software the system upload
8. enabled channels are ok No digital communication This means the PT2060 53 O SPEED module has a problem with communication Off One or more channels are not ok lf OK IO green LED is off the reason may be some of enabled channels have GAP alarms the connection to transducers has broken the proximity transducers are damaged module is damaged If the first reason caused the problem there is a 15s delay before the module changes from NOT OK status to OK status Try these to solve the problems adjust transducers position to make the GAP value normalized remount the module reset check probes and connection cable Alarm LED On One or more channels have alarms When alarm type is Alert the alarms can be either alert or danger or both When alarm type is GAP the alarms can be either GAP or danger Off All channels on the module are in normal status No alarms engaged If Alarm red LED does not work it may be caused by that the module is failed transducers are broken Try these to solve the problem remount the module reset check probes and connection cable Bypass LED On PT2060 system is in hardware Bypass mode All alarms on this module are inhibited from alarming no alarms will be engaged PT2060 53 O SPEED module s real time values and current outputs are not affected Off Abnormal operation mode e ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 34 PT2060 5
9. maximum input frequency of 10 kHz Start at 1RPM 0 0167Hz for proximity probes Start at 200RPM 3 3Hz for magnetic pickup ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 6 PT2060 53 O SPEED Over speed System Sensors Proximity probes Magnetic pickups Overall in 4 20mA Output Maximum distance 300m 1000ft Proportional to monitor full scale each channel has its own overall speed output The short of the 4 20mA will not affect system performance Maximum Load 3000 Accuracy 0 1RPM lt 100RPM 1 0RPM gt 100 and lt 10 000RPM 0 01 gt 10 000 and lt 60 000RPM Threshold Auto gt 1 0 V pk pk Manual gt 0 5 V pk pk Trigger level can be programmed from 17VDC to 3VDC Hysteresis 0 5 2 5 V user selectable Alarm Time Delay lt 30ms for frequency pulses over 300Hz Rack Space Require four slots for an over speed protection system Buffered Output On the front panel each channel has one BNC connector The output is the unfiltered raw signal Output impedance 5500 Maximum distance 300m 1000ft Proximity Transducer Power 24V DC current limited Less than 50mA on each channel Alarm Alarm set point Each channel has single alarm set point which can be field adjusted from 0 to 100 FS Set point accuracy 1 RPM LED Indicators OK IO green Alarms red Bypass red Approvals CE ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972
10. nominal voltage that the Hysteresis is centered about The system gives a default value When Manual Threshold is selected user could modify it manually or by clicking the button Adjust to let the system get it automatically Default is 10V Full Scale High Full Scale Low These determine the low limit and high limit of full scale Full scale low is set to 0 by default Full scale high can be set by user as per actual situation After these are set the alarm hysteresis is determined Alarm hysteresis default is 1ORPM constantly Notes All set points have an Alarm Hysteresis value The Alarm Hysteresis band for an over set point is below the set point and the Alarm Hysteresis band for an under set point is above the set point For example if an over speed set point is set at 3 000 rpm the hysteresis is 10RPM The module would enter over speed alarm at 3 000 rpm but would not go out of alarm until the speed has fallen to 2 990 rpm Measurement Type User could choose desired type from the drop list Default is NA Measurement Unit From the menu item File System Setup a window like the following figure can be opened where user could alternate the measurement unit For over speed measuring it is RPM constantly C English Unit Figure 13 Alert Type Alert type means that PT2060 53 O SPEED modules give out alarm message when the measured value exceeds or equals to alert and or danger set point assigned by PT2060 System Configuration Eve
11. with a signal correspond to 50 of full scale the output current should be 12 0 16mA Demount the lower power module and observe the output current whether it is stable Remount the lower power module and demount the upper power module and observe the output current Current Calibration Users should not repair the components inside PT2060 53 O SPEED modules However if some channels linearity is not satisfied after the testing user can perform current calibration 1 Connect the red pen of an ampere meter to OUT pin of the current output port connect the black pen to COM pin of that port 2 Click menu item Calibration gt User Calibration and enter password to open calibration window See the following figure Select the slot number and channel number to be calibrated User Calibration Slot 5 Channel H 4 20mA Calibration Full scale low Zero Calibration Full Scale high Calibration Figure 28 3 The whole procedure is implemented in the 4 20mA Calibration Click the button Full scale low Zero Calibration to open the zero calibration window figure 29 Follow the steps showed in the window to perform calibration First click the button Start Calibration in step1 then read the output current value from multimeter after it settled down Enter this value three significant decimal digits in the text area in step2 After that click the button Full scale low Calibration in step3 to download Wait till the multimete
12. 060 rack Click one of these items to get its detail event list in the right field By browsing this event list you will be able to know what happened recently It may help you to solve your problem If you could not solve the problem by yourself please save these messages for ProvibTech service staff Exceptional Module Treatment If you find PT2060 53 O SPEED modules in problem from the above analyses please contact ProvibTech office ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 37 PT2060 53 O SPEED Over speed System Additional Information Ordering Information A PT2060 53 O SPEED module consists of a front panel and a back panel Please make your order as per the code PT2060 53 AX AX Back panel IO module AO Basic IO module Optional Accessories There are several accessories for selecting PT2060 005300 PT2060 53 Front panel PT2060 005301 PT2060 53 Back panel Examination The encapsulation of PT2060 can protect modules from all kind of damage As soon as the reception user should examine the conducts whether it is damaged and whether it is caused by transportation Please contact the carrier if it happened If no damage is found and the system does not work properly please check the user manual first If the problem can not solve please contact the closer ProvibTech office Factory Default Configuration When customers purchase PT2060 53 O SPEED Over speed
13. 14 59 98C The module entered the run model 2009 4 30 13 14 59 98C The module entered the run model 2009 4 30 13 14 59 98C The module entered the run model 2009 4 30 13 14 59 98C The module entered the run model 2009 4 30 13 15 00 OY Figure 34 OOWNIA OO Bw 4 pare ES oo Click the button Upload at left bottom corner of the window to obtain the new system events In the left area there is a list of upload time which is the time you perform an upload from PT2060 rack Click one of these items to get its detail event list in the right field Event without channel number means it does not concern any channel Take the highlighted line in figure above for example the PT2060 53 O SPEED module in slot 6 entered run model sometime By browsing this event list you will be able to know what happened recently It may help the user to solve some problems If you could not solve the problem by yourself please save all information for ProvibTech service staff Alarm Event List Like system event the software deals with alarm event list in the same way It also keeps 500 recent alarm events Click menu item Status Event gt Alarm Event of the software to open a new window like the figure below ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 36 PT2060 53 O SPEED Over speed System Alarm Event Record Upload Time Check Value 2009 04 30 11 10 24 Alarm Time 2009 04 30 11 15 02 Entered Dange
14. 3 O SPEED Over speed System lf Bypass red LED does not work it may be caused by that the PT2060 53 O SPEED module fails In this case please contact ProvibTech office Real time Value and Status From Real time Value and Status interface you may acquire something useful Real time Value And Status 19 0 RPM 10 0 v False False False 40 um 10 3 False False False 4 314 um 7 5 True True False ech b ech b annn LA P Figure 33 Alert False When alarm type is Alert it means there is no Alert alarm When alarm type is GAP it means there is no GAP alarm True When alarm type is Alert it means there is an Alert alarm When alarm type is GAP it means there is a GAP alarm Danger False There is no Danger alarm in despite of the alarm type True There is a Danger alarm in despite of the alarm type GAP not OK False The channel is in okay status True The channel is in GAP not OK status The reason may be that the transducers GAP voltage is out of range some transducers are broken the connection cable is not reliable If the first reason caused the problem there is a 15s delay before the module changes from GAP not OK status to OK status System Event List PT2060 53 O SPEED modules system event list will be displayed in the software PT2060 System Configuration It lists 500 recent events Select Status Event gt System Event from the main menu go into this interface as shown
15. AP voltage and 4 20mA current to users It also provides alarm status and OK status to PT2060 43 R RELAY Redundant Relay module of the system The PT2060 43 R RELAY module receives the messages from PT2060 53 modules and conducts Boolean calculation of these messages and output calculated result trough the LEDs and the relays Working in the over speed system PT2060 43 R RELAY Redundant Relay module can run in Default 53 Mode or Individual Mode For more details please refer to PT2060 43 R RELAY Redundant Relay Module User Manual Warning When the 3 and the AT channel of a PT2060 53 O SPEED module are used as PT2060 10 module its operation and configuration are the same as the normal PT2060 10 PROX module Please refer to PT2060 10 PROX manual for more information This manual describes the application of PT2060 53 O SPEED module in O SPEED system mainly The system should be installed in the rack and configured by software PT2060 System Configuration PT2060 System Configuration configures parameters for PT2060 53 O SPEED System It will also display various messages including real time value GAP voltage and alarm status alarm event and system event ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 5 2 PT2060 53 O SPEED Over speed System Module Description Hardware The hardware of PT2060 53 O SPEED Over speed System consists of up to three PT2060 53 O SPEED modules and one P
16. IE ours A ol E CONI 74 ours E ovt E oe Si 1 RS485 SHIELD SHIELD ay I On O 0 O CH Oh O C4 dr i Ke A d Ke V ome f f d Oo d o A o ER o oO _ Mees o E IT AJ A 3 ei UN Figure 2 Module Type Channel Configuration Setting Configuration Software General Operation PT2060 System Configuration software is an important part of configuring controlling and maintaining the PT2060 system The software is used to configure PT2060 internal parameters and display PT2060 running status Refer to PT2060 System Configure User Manual for its details ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 9 PT2060 53 O SPEED Over speed System The figure below is the main frame window of PT2060 System Configuration where are seven main menu items ea PT2060 CONFIGURATION File Communication Rack Calibration Status Event Security Help Wy Proviblech Save Upload 3 3 4 PT2060 G Download Report e ERT 2060 Ay Ay A A SAS A SAS A A A A d d d Exit lt lt lt L Ss Ss Ss L lt lt E F e 7 Help H K Figure 3 Menu item File relates to file operations such as open save and save as of a configuration file Also the item System Setup in it is used to alternate the system measurement unit See the figure below ra PT2060 CONFIGURATION SOR Communication Rack Ca Open
17. It needs configuration password when first download or The default password is 1234 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 13 PT2060 53 O SPEED Over speed System Configuration Password Password Figure 12 Warning PT2060 is unable to alarm and protect in configuration status Warning ProvioTech recommends strongly that the original configuration setting must be uploaded and saved before performing any modifications to PT2060 53 inner parameters In PT2060 53 O SPEED Over speed System the configuration procedure of PI2060 43 R RELAY Redundant Relay module is referred to PT2060 43 R RELAY Redundant Relay Module User Manual PT2060 53 O SPEED modules support over speed measure Proximity probes or magnetic pickups should be mounted in radial direction PT2060 53 O SPEED modules measure the shaft rotation speed provide measured message to the user and give alarm messages to the PT2060 43 R RELAY Redundant Relay module to implement the function of over speed protection While working in the PT2060 53 O SPEED Over speed System only the first channel of PT2060 53 O SPEED module is in use Its configuration procedure is the same as of PT2060 10 Speed Configuration Considerations Consider the following items before configuring a PT2060 53 O SPEED Over speed System 1 All modules in the Over speed system must have identical configurations 2 Athree modul
18. It is also directly output to the redundant alarm module for process ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 4 N PT2060 53 O SPEED Over speed System A PT2060 53 O SPEED System consists of three PT2060 53 O SPEED modules and one PT2060 43 R RELAY Redundant Relay module A standard 19 PT2060 rack can contain three such systems at most slot 1 4 slot 5 8 and slot 9 12 are the defined slots to hold the sub systems PT2060 43 R RELAY modules can be mounted in slot 4 slot 8 or slot 12 only A standard 12 PT2060 rack can contain one such system slot 1 4 In the case PT2060 43 R RELAY module is mounted in slot 4 Three PT2060 53 O SPEED modules must be installed in three adjacent slots For example three PT2060 53 O SPEED modules installed in slot 1 3 and a PT2060 43 R RELAY module installed in slot 4 constitute an over speed system A PT2060 53 O SPEED module contains three channels the first channel is an over speed protection channel channel 3 and 4 can be used as two PT2060 10 channels Any PT2060 10 mode can be configured into these two channels For PT2060 53 O SPEED Over speed System the PT2060 43 R RELAY Redundant Relay module works only with the first channel of the PT2060 53 module The rest of the channels will have no effect to the relay module In PT2060 53 O SPEED Over speed System PT2060 53 O SPEED modules measure machine rotation speed and provide real time value G
19. System if no detailed request it will be configured with the following setting and shipped to the customers PT2060 53 O SPEED Module Configuration Setting Channel 1 Channel Type Overspeed Transducer Type TM0180 5mm Channel Enabled checked Transducer Sensitivity 8 Omv um Alarm Latching checked Teeth per Cycle 60 Danger High 4500RPM Hysteresis Voltage 1V Alert High 3000RPM Full Scale High 6000RPM GAP High 24V Full Scale Low ORPM GAP Low 1V Measurement Unit RPM Threshold Type Auto Alert Type Alert Signal Polarity Notch ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 38 2 PT2060 53 O SPEED Over speed System Appendix Terminal for Proximity Probe Take an 8 pin plug pin distance 3 8mm like what is shown in the figure below a potentianmeter of 10KOhm and an electrolytic capacitor of 220UF 50V 1000UF 35V if used for low frequency testing Solder the movable pin of the potentialmeter and the negative pin of the electrolytic capacitor together and then connect it to SIG pin on the port Connect the other two pins of the potentialmeter to PWR and COM respectively Left the positive pin of the electrolytic capacitor float through which the signal will come in Potentialmeter Signal Generator G be L PWR XX XXXXXX HZ COM O SHD moomoo PWR a Figure 36 Terminal for Magnetic Pickup Take an 8 pin plug pin distance 3 8mm like what is shown in the
20. T2060 43 R RELAY Redundant Relay module PT2060 53 O SPEED module has status indication on board There are three LEDs that display different status of the monitored channels on front panel There are four BUFs of the four channels and 4 20mA current output port on the back panel This manual mainly describes the application of PT2060 53 O SPEED module in PT2060 53 O SPEED Over speed System The functions of PI2060 43 R RELAY Redundant Relay module are described in PT2060 43 R RELAY Redundant Relay Module User Manual Software PT2060 53 O SPEED Over speed System needs PT2060 System Configuration to cooperate with it Relevant introduction of the software is described in PT2060 10 PROX Proximity Module User Manual and PT2060 system Configuration User Manual PT2060 43 R RELAY Redundant Relay module relevant introduction of the software is described in PT2060 43 R RELAY Redundant Relay Module User Manual and PT2060 system Configuration User Manual Specifications Electrical PT2060 53 O SPEED Over speed System includes three PT2060 53 O SPEED modules and a PT2060 43 R RELAY Redundant Relay module PT2060 53 O SPEED Over speed Module Power supply Internally converted by the rack power supply module 8 0W total typically for each module Signal Input Input impedance gt 20KQ Input voltage range 10 to 24VDC Input frequency The PT2060 53 module will support 1 255 events per revolution with a maximum full scale range of 60000 rpm and a
21. X module maintenance In PT2060 53 O SPEED Over speed System PT2060 43 R RELAY Redundant Relay module should be configured to 53 Default type or 53 Individual type The procedure of configuration is referred to PT2060 43 R RELAY Redundant Relay Module User Manual ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 21 PT2060 53 O SPEED Over speed System Hardware Module Operation Besides the software monitoring PT2060 53 O SPEED module hardware can directly provide some messages of monitored equipment There are four BUF on the front panel and four current output ports on the back panel corresponding to the four channels This enhanced the versatility of the module User could acquire desired signals from these ports in the field In PT2060 53 O SPEED over speed system only the first BUF is used on PT2060 53 module Front Back Panels and Functions Front Panel Via i N Y A WK Fr gensz LL O SPEED H N f J d un aa e SE E F E ECH et VU W N pag i hon J gt l 1 BYPASS N P Al S L ATIN W lii jj SNL LY VW ji V D Figure 19 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 22 PT2060 53 O SPEED Over speed System 1 OK IOLED 2 Alarm LED 3 Bypass LED 4 Buffered output The output is raw unfilt
22. aims for damages must be claimed without delay against the shipper and before the installation Handling and Storing Considerations PT2060 should be handled with care during unpacking and installation Damage to PT2060 is typically caused by rough handling shock or electrostatic discharge ESD Be aware of the following precautions when unpacking and handling PT2060 Rack or any module v Please have attention about the sharp corners sides of the rack to avoid any of injuries during the installation transporting and un installation v All circuit boards and electronic modules associated with this rack contain components which are susceptible to damage caused by electrostatic discharge It should be necessary to discharge any static electricity from yourself and your clothing before handling the rack v Whenever the module is not installed in a system always keep it in the protective antistatic bag ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 3 PT2060 53 O SPEED Over speed System PT2060 53 Module Introduction General Information ProvibTech s PT2060 53 O SPEED over speed System provides a highly reliable triple redundant over speed protection system PT2060 53 O SPEED over speed module can accept speed from both proximity probe and magnetic pickup signal input It can output the following measurements v Over speed protection The following function only for channel 3 a
23. below ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 35 PT2060 53 O SPEED Over speed System System Event Record Upload Time Check Value 2009 430 13 17 22 EL los Een Type ___ Event Time Relay was TITT 2009 4 30 13 14 59 94C Relay was configured 2009 4 30 13 14 59 94C The module entered the run model 2009 4 30 13 14 59 94C Relay was configured 2009 4 30 13 14 59 94C Relay was configured 2009 4 30 13 14 59 94C Relay was configured 2009 4 30 13 14 59 94C Relay was configured 2009 4 30 13 14 59 94C Relay was configured 2009 4 30 13 14 59 94C Relay was configured 2009 4 30 13 14 59 94C Relay was configured 2009 4 30 13 14 59 94C Relay was configured 2009 4 30 13 14 59 94C Relay was configured 2009 4 30 13 14 59 96C The module entered the run model 2009 4 30 13 14 59 96C Relay was configured 2009 4 30 13 14 59 96C The module entered the run model 2009 4 30 13 14 59 96C The module entered the run model 2009 4 30 13 14 59 96C The module entered the run model 2009 4 30 13 14 59 96C 68 RER REESEN 2009 4 30 13 14 59 960 The module mmer the run model 2009 4 30 13 14 59 96C The module entered the run model 2009 4 30 13 14 59 96C The module entered the run model 2009 4 30 13 14 59 98C The module entered the run model 2009 4 30 13 14 59 98C The module entered the run model 2009 4 30 13 14 59 98C The module entered the run model 2009 4 30 13 14 59 98C The module entered the run model 2009 4 30 13
24. current output port and connect the black pen to GND pin on that port Set the ampere meter to measure direct current Feed a signal to the terminal Connect an oscilloscope to the BUF of the first channel Turn on the PC and invoke the configuration software 2 Test of powering on On powering OK IO LED and Alarm LED should be on for 3s or so that indicates that the channel is operating correctly 3 Test of communication Click the button Upload to obtain the parameters and save them in a safe place If the upload failed check whether PC and PT2060 are set correctly and connected reliably 4 Test of parameter setting Click the picture of the tested module in the PT2060 System Configuration software main frame window to open its configuration window where you could make some modifications After that you could download it and re upload it again to compare whether they are changed correctly 5 Test of OK status Disable PT2060 53 O SPEED modules channel 3 and 4 lf transducer type is one of proximity probes tune the variable resistor 10kKOhm of the terminal plugged in the first channel Observe OK IO LED status it flashes only when all enabled channel are OK When the variable resistor is out of the assigned OK range the OK IO LED will go off At this time the output current is 3 0 0 16mA If transducer type is magnetic pickup the OK IO LED is always on 6 Test of linearity According to the configured full scale and fre
25. e Over speed protection System is the most reliable 3 When a full scale range is modified the set points associated with this proportional value should be re adjusted 4 PT2060 53 Over speed protection System provides fast response relays for shutdown purposes Do not use any other PT2060 system relays for Over speed shutdown 5 PT2060 53 Over speed protection System is only one of several components in an Over speed Shutdown System All components must be verified for proper operation ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 14 2 PT2060 53 O SPEED Over speed System Over speed Parameter Setting Typical full scale cam be set to 3000 3600 6000 10000 GOOOORPM Channel Type Over speed Transducer Type PT2060 53 O SPEED modules can interface with many kinds of transducers TMO0180 5m TMO0180 9m TMO0105 5m TMO0105 9m TM0110 5m TM0110 9m 3300 8mm 5m 5mm 5m 3300 8mm 9m 5mm 9m 7200 8mm 5m 5mm 5m 7200 8mm 9m 5mm 9m 3300 11mm 5m 3300 11mm 9m 7200 11mm 5m 7200 11mm 9m Other 8mm Proximity probe transducer Other 5mm Proximity probe transducer Other 11mm Proximity probe transducer Magnetic pickup Transducer Sensitivity This is the most important parameter in monitoring process The value is related to the transducer type When the transducer type is anyone of proximity probes this value is set by the system and also can be modified manually This valu
26. e is typically expressed as millivolt per unit for example mV mil for displacement Default value is 8mv um When the transducer type is magnetic pickup this item invalidates Alert Time Delay Danger Time Delay PT2060 53 O SPEED Over speed System doesn t support alarm time delay Teeth Per Cycle Teeth number on the gear The number of input pulses per shaft revolution when observing an integral multi event signal source such as a gear The Events per Revolution may be specified as a number between 1 and 255 with four decimals Default is 60 User could set it according to the actual value in the field For example if there are 24 teeth on the gear teeth per cycle can be set to 23 9998 to slightly adjust the rotation speed according to the need in the field Hysteresis Voltage The voltage level above and below the threshold value which is required to trigger the input signal from the transducer The larger the hysteresis the greater the immunity to noise on the input signal When the input Signal passes the threshold voltage plus 1 2 of the Hysteresis voltage the signal goes high When the input signal returns to the threshold voltage minus 1 2 of the Hysteresis voltage the signal goes low The default ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 15 N PT2060 53 O SPEED Over speed System value is 1V and user could modify it between 0 5 2 5V Trigger Voltage The Trigger Value is the
27. ent output Full Scale High and enter into below field Figure 32 5 Click the button Exit to go back to the RUN state You could optionally do linearity test again to check the calibrating result If you does not satisfy you could redo it Exceptional Module Treatment Some exceptions may be discovered through the testing mentioned above Except the linearity problem which could be solved by recalibrating users sould treat it in no case Please substitute it by a spare part and contact ProvibTech office ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 33 2 PT2060 53 O SPEED Over speed System Troubleshooting PT2060 53 O SPEED Over speed System Troubleshooting consists of two parts PT2060 53 O SPEED module Troubleshooting and PT2060 43 R RELAY Redundant Relay module Troubleshooting Troubleshooting relative to PT2060 43 R RELAY modules is described in PT2060 43 R RELAY Redundant Relay Module User Manual This section describes how to solve the problems in operation and analyze the status from the LED Real time Value and Status system event list and alarm event list LED There are OK IO LED Alarm LED and Bypass LED on the front panel They directly reflect the status of PT2060 53 O SPEED modules If something abnormal happened users could make a simple judgment OK IO LED Flash All enabled channel are okay Digital communication is ok On without flash All
28. ered sensor signal to portable data collector 5 Channel label Customer is able to mark channels on the label in the field Label can be marked by removing the front plastic cover with a flat screw driver Back Panel SIGNAL PROCESS 53 0 SPRED z THERE PWR SC SIG SHD PWR LOCH SIG SHD o E 2 b S SS Figure 20 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com KK PT2060 53 O SPEED Over speed System 1 Signal port The arrow is pointing the port which the channel 1 receives the signal PT2060 53 module in the over speed system has only a channel 2 4 20mA output Be proportional to the full scale standard 4 20mA output Connect with PLC or DCS Field wiring Diagram Field wiring Diagram for all 5mm 8mm and 11mm Probe Systems NEP SIGNAL PROCESS 10 PROX PROBE PWR D Sic enn E mp ON E siej seg enn JI Z COM 4 20mA to PLCIDCS oN Figure 21 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 24 PT2060 53 O SPEED Over speed System Field wiring Diagram for Magnetic P
29. figure above and two short wires Connect one wire to SIG and other wire to COM Bypass Terminal Take a six pin plug centre distance 3 8mm and short RST_BY and GND pins according to the label on the back panel of the PT2060 91 SIM module Alarms Trip multiply Terminal Take a six pin plug centre distance 3 8mm and short ALM_MU and GND pins according to the label on the back panel of the PT2060 91 SIM module ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 39
30. ges in the input signal Auto threshold requires minimum signal amplitude of 1Vpp and minimum frequency of 0 0167 Hz Manual The trigger threshold is set by the user to any value in the range of 8V to 14V Manual threshold requires that the minimum signal amplitude would be 500 millivolt with peak to peak Signal Polarity Notch An output pulse produced for use by the modules that is triggered by the leading edge of a negative going pulse in the input signal If a magnetic pickup is used set Notch Projection setting to Notch Projection An output pulse produced for use by the modules that is triggered by the leading edge of a positive going pulse in the input signal Peak Value The maximum speed recorded by the PT2060 53 since the last peak value reset occurred Click the drop down list Peak Value Setup of menu status Event to open Peak value window where peak value is present see figure 14 and 15 Calibration Ra Security Help Modbus Range Setup Peak Value Setup d Real Time Value And Status gt Overall Record Channel Status Record 1 Module Status Record Rack Status Record Alarm Event System Event Rack Event Reset Figure 14 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 17 PT2060 53 O SPEED Over speed System PT2060 53 retains the peak value even after loss of module power Click the the Reset button in configurati
31. iable resistor to make it outputs a voltage of about 10V and check the BUF output noise which should be less than 50mV If transducer type is magnetic pickup check the BUF directly the output noise should be less than 50mV This figure shows how to connect an oscilloscope to the BUF Figure 26 9 Test of software bypass Checking the Channel Bypass switch will cause the module to indicate a bypass status but can not illuminate the module bypass LED Set Alert bypass and or danger bypass for the tested channel and adjust the input signal When the signal reaches the magnitude corresponding to alarm threshold the machine does not give alarm signal i e it is prohibited 10 Test of hardware bypass Provide a signal to make the system alarm Plug in a bypass terminal into the socket on the back panel of PT2060 91 SIM module Bypass LED of the PT2060 53 O SPEED module should be on and Alarm LED should be off The alarm status in Real time Value and Status window disapear Unplug the terminal and the system goes on to alarm 11 Test of voltage Power supply is critical for PT2060 53 O SPEED module to work properly Measure the voltages of the channels as per the figure below They should be about 24V EZ NI ml ml ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 31 PT2060 53 O SPEED Over speed System Figure 27 12 Test of redundant power Provide channel 1
32. ickup Systems e D UY SIGNAL PROCESS 10 PROX m PROBE C White CABLE _ Rel L ae 1 Shield e NIO EROR WH z ATO LACH oO CS diy El al Z 4 20mA to PLC DCS Figure 22 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 25 PT2060 53 O SPEED Over speed System Field wiring Diagram for Hazardous Area Application With TM0412 as the barrier For other barriers please consult Provib Tech for tech support 24V DC Se J 4 et NEO FEO s O S SAFE AREA N HAZARDOUS AREA x Se N A PROVIBTECH O BEQ wna oe Figure 23 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 26 PT2060 53 O SPEED Over speed System Module Maintenance
33. king Help Control Password Configuration Password I n Factory Password Modify Control Password Modify Configuration Password Password Effective Time Period Figure 10 The item Help introduces detailed operation steps to the user It is a quick way to become acquainted with the software pecurity Help i OVI itive Mach About Figure 11 PT2060 53 O SPEED Module Function Description GAP not OK When the GAP voltage is above the Upper OK limit and below the Lower OK limit the OK IO LED on the front panel is off The GAP not OK status in the window Real Time Value and Status is true If alarms are true and those alarms have been configured as latching after GAP becomes not OK they retain true Once a channel has gone not OK status the output current of this channel is 3 0 0 16mA Notes Usually Alert type can be configured as either alert or gap alarm When PT2060 53 module is used for PT2060 53 O SPEED Over speed System it does not support GAP alarm _ ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 12 PT2060 53 O SPEED Over speed System Bypass This indicates when the module has bypassed alarming Both digital port and hardware port can trigger bypass mode When it is hardware bypassed the Bypass LED on the front panel comes on When it is software bypassed the LED does not come on No matter what i
34. ld There are two levels of alert alarm It can be set to some certain percentage of full scale Danger High is set to 75 and Alert High is set to 50 by default PT2060 53 O SPEED modules in PT2060 53 O SPEED Over speed System do not support GAP alarm The GAP OK voltage range is related to the transducer type When the transducer type is anyone of proximity probes this value is set by the system and also can be modified manually The default settings are 24V and 1V for GAP High and GAP Low respectively When the transducer type is magnetic pickup this item invalidates Notes Timed OK Channel Defeat an option that prevents a channel from returning to an OK status until that channel s transducer has remained in an OK state for the specified period of time The time is set to 15 seconds The time protects against false trips caused by intermittent transducers Threshold Type The threshold options are Auto and Manual The threshold type is related to the transducer type When the transducer type is anyone of proximity probes there are two choices Auto and Manual If the expected average running speed of the machine is less than 200 RPM Manual threshold is suggested When the transducer type is magnetic pickup the default value is Auto The value can t be modified manually Auto The trigger threshold is automatically set to a value that is midway between the most positive peak and the most negative peak of the input signal This value tracks any chan
35. nd channel 4 v Radial vibration monitoring shaft vibration single or dual XY 2 channels v Axial Thrust position monitoring shaft thrust position with 5mm 8mm and 11 mm proximity probes 2 channels Eccentricity 1 channel Differential expansion 2 channels Low frequency vibration 2 channels Speed output 1 channel Zero speed and speed 1 channel Reverse rotational protection output 1 channel ZS SN Se NN Voting PT2060 53 O SPEED Over speed System supports two out of three voting Redundancy Requirement To reach the maximum system reliability PT2060 53 requires redundant power supplies Alarms Trip multiply PT2060 53 modules are required With three over speed modules system will perform two out of three redundant logic Figure 1 To maximum system reliability Proviob Tech highly recommend customer utilize three over speed modules and one redundant alarm module as an over speed protection system Alarm Option PT2060 53 of O SPEED System will output alarms to drive the redundant PT2060 43 module The redundant alarm module will perform redundant logic or simply deliver the individual alarms from each channel to up level control system for logic output The main task for PT2060 53 O SPEED module is to process the incoming signal compare it with the alarm set point and output the appropriate status information The status information will be routed to PT2060 internal bus for other modules to sharing
36. on software as the figure 15 shows the Peak value will be reset to the present speed Clicking the Reset button can reset the peak values of the current corresponding slots and channels while Reset All can reset the peak values of all the speed type channels Peak Value Slot No H Channel No f1 Peak Value Upload Figure 15 The following figure is an example of configuration 53 Overspeed Module Configuration Slot No 11 Channel No fi copy Parameter Channel Type Overspeed D jw Channel Enabled Transducer Type TM0180 5m D Iw Alarm Latching Transducer Sensitivity i ora l Danger High a500 RPM Alert Time Delay Alert High 3000 RPM Danger Time Delay Alert Low 0 RPM RPM Danger Low Zero Position Gap 10 Adiust SS GAP High EI v Hysteresis Voltage GAP Low AN S Trigger Yoltage Gap Teeth Per Cycle Transducer Direction Full Scale High rd Probe Full Scale Low C Threshold Type Measurement Type C Manual Auto Measurement Unit Rotate Speed Alarm Type Alert Type Signal Polarity e Notch C Projection Frequency Type Primary PR wa e Ka BE Backup PR na Alarm Hysteresis Figure 16 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 18 PT2060 53 O SPEED Over speed System Transducer List The transducers PT2060 53 O SPEED modules can be connected with
37. quency in the field provide a signal to the first channel using a generator set Check the output current to see whether it suffices the linearity requirement If it is not perfect you can perform recalibration 4 20mA mA 4 00 0 16 8 00 0 16 12 00 0 16 16 00 0 16 20 00 0 16 Notes The magnitude of the input signal is 8V Change the frequency as per the full scale If the current full scale is 0 6000RPM number of teeth is 1 then the frequency should be in the range 0 100Hz 7 Test of alarm Disable the PT2060 53 O SPEED module s channel 3 and 4 Provide a signal to the first channel Observe the change of the Alarm LED when the signal exceed or equal to any set point and check the status in the Real time Value and Status window If the channel is not alarm latched the alarm status will be reset after the input signal is removed Otherwise it can be reset only by pressing the button RESET or clicking menu item RACK gt Rack Reset Setup Check the status in the Real time Value and Status window This part has also relation to alarm hysteresis 8 Test of BUF If necessary users can perform BUF testing Tune the signal generator and monitor the BUF output with an oscilloscope which should be conformable with e ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 30 PT2060 53 O SPEED Over speed System the input one If transducer type is one of proximity probes adjust the var
38. r High 2009 04 30 8 48 34 4 Entered Danger High 2009 04 30 8 48 34 Entered Alert High 2009 04 30 8 46 36 Entered Alert High 2009 04 30 8 48 36 Left Danger High 2009 04 30 10 15 34 Left Alert High 2009 04 30 10 15 34 Left Danger High 2009 04 30 10 15 35 Left Alert High 2009 04 30 10 15 35 Entered Danger High 2009 04 30 10 54 54 Left Danger High 2009 04 30 10 54 55 Entered Alert High 2009 04 30 10 55 14 Left Alert High 2009 04 30 11 2 e A TEE TET Entered Alert High 2009 03 18 14 48 a Left Danger High 2009 03 18 14 58 25 Left Alert High 2009 03 18 14 56 25 Entered Danger High 2009 03 18 14 58 26 Entered Alert High 2009 03 18 14 58 28 Left Danger High 2009 03 18 14 58 31 Left Alert High 2009 03 18 14 58 31 Entered Danger High 2009 03 18 14 56 32 Entered Alert High 2009 03 18 14 58 34 Left Danger High 2009 03 18 14 59 13 Left Alert High 2009 03 18 14 59 13 Entered Danger High 2009 03 18 14 59 15 Entered Alert High 2009 03 18 14 59 17 Left Danger High 2009 03 18 15 01 45 Left Alert High 2009 03 18 15 01 45 Entered Danger High 2009 03 18 15 02 41 FAA AT AG Ar en am E OO JO Om P D 3 4 d 3 3 4 4 3 3 3 3 ho Oo oO Oo OO Oo Oo OO Oo OO O AGO GO GO GO Gi GO GD GO GO Gi GO Di GO GO GD L Figure 35 Click the button Upload at left bottom corner of the window to obtain the new Alarm events In the left field there is a list of upload time which is the time you perform an upload from PT2
39. r outputs a right value Click Exit to exit the zero calibration Full Scale Low Calibration Start Calibration Step2 Read current output Full Scale Low and enter into below field Figure 29 4 Click the button Full scale high Calibration Click OK button in the WARNING window figure 30 Enter YES in the Warning dialogue figure 31 and click OK to open the calibration window figure 32 Follow the steps showed in the window to implement calibration First click the button Start Calibration in step1 then TTT ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 32 PT2060 53 O SPEED Over speed System read the output current value from multimeter after it settled down Enter this value three significant decimal digits in the text area in step2 After that click the button Full scale high Calibration in step3 to download Wait till the multimeter outputs a right value Click Exit to exit the high calibration WARNING 1 Fullscale calibration may cause system malunction if operation improperty o Make sure 1 Understand he calibration peocodune OI Hiring peteesiey calitvalion instruments ready For example slali cabrian ch k table and signal generator ole Figure 30 Barong Please input YES in the edit below if you confirm to continue your calibration operation Figure 31 Full Scale High Calibration Start Calibration Step2 Read curr
40. ry channel of a monitor is capable of producing an Alert indication These indications can be used in relay alarm drive logic which is configured in the Relay When a PT2060 53 O SPEED module works in PT2060 53 O SPEED Over speed System it does not support GAP alarm Channel Enabled Channel Enabled lets you control whether or not the monitor channel is used If the box is checked V the channel is used Its default status is checked User could modify it as need Alarm Latching Causes the PT2060 53 O SPEED module to retain an alarm status after the alarm condition has gone away The latching alarm mode allows you to determine if an alarm set point has been exceeded or equaled since the last rack reset The rack reset contact or reset button on the PT2060 91 SIM module will reset all latched alarms in the PT2060 rack if the current proportional value is less than the set point value You can also reset the rack by using the PT2060 System Configuration software Non latching alarm causes the PT2060 monitor to remove an alarm status after the alarm condition has gone away The Event list for the monitor will provide ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 16 PT2060 53 O SPEED Over speed System information about faulted transducers even if non latching is selected The default status is latched User could modify it Set Point This is set for PT2060 53 O SPEED modules alarm thresho
41. s A standard 19 rack can contain three such sub systems at most A 12 rack can contain one such sub systems only To configure PT2060 53 communication between PT2060 CFG software and PT2060 53 module has to be established This communication is normally setup via PT2060 91 the system interface module As Figure 2 shows Computer will connects PT2060 91 the System Interface Module via the RS232 on the front panel or RS485 or RS232 on the back panel Please consult PT 1060 91 SIM User Manual for more details TT D Q D 0 Q Q O O O O CH CO 0 Q Q SYSTEM KH sabes en Gi O INTERFACE Osod Ae SEN 91 SIM iad Ss _ ETHERNET E L 1 Be ay 2 L Si B r D E Ge D A D Gd CO CA Loaf ad gn I Kl er zd bee Ges RS485 a d E Ez z g 3 SS x pz Z T d d D pa E z Pi Pover Pa me 2 Es a we vA ee ol a e P By pwr GV com EY com E SIG E93 sic u fy SHD EX Sun EP pwr Edd pwr Ou com Eag com Eg sig E sic E fy am 31 sn Gi f bg bg J 5 bg NI com E COM Nee Ki outi E OUTI S ZS ol E COMI os K outa El Io i i vu E conl IE ovT3
42. s configuration parameters automatically You could also click the button Upload in the main frame window of the software to get all of the configuration parameters and click the button Download to save them to the machine after you have done your modifications Click on the picture of PT2060 53 O SPEED module to open PT2060 53 O SPEED Module Configuration window At the right up corner there are items Channel enable and alarm latching They are checked by default ae Slot No 6 Channel No fi Parameter Channel Type lQverspeed W Channel Enabled Transducer Typis Tratten ht Alam Latching peas ek Set Point Transducer enges E reesei E Dargar Hgh 4500 RP Figure 24 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 28 PT2060 53 O SPEED Over speed System From menu item Rack gt Signal Module Controf open the status control window where slot number and alarm set point multiplication and bypass status are specified Click the button Download to save it to PT2060 53 O SPEED module The PT2060 53 O SPEED module has no relation to alarm set point multiplication function when it works in PT2060 53 O SPEED Over speed System Signal Module State Control PT2060 Rack Mode Slot No 11 Channel No 1 Trip Multiply Bypass e None Alert Bypass C Double Multiply C Danger Bypass C Trip Multiply Figure 25 Module Testing When PT2060 53 O SPEED mod
43. s the case the measured value will not be affected except the alarms on the module Bypass is valid for Alert type and GAP type alarms Bypass has higher priority than alarm latching does The system is not bypassed by default A channel bypass status may result from the following conditions PT2060 53 O SPEED module has never been configured PT2060 53 O SPEED module is in configuration mode Channel of PT2060 53 O SPEED module has an invalid configuration PT2060 53 O SPEED module is in power up self test Fatal error found during self test Alarming is bypassed via PT2060 System Configuration software Channel of PT2060 53 O SPEED module is disable Ze ZS e e e SS Alarms Trip multiply In PT2060 53 O SPEED Over speed System PT2060 53 O SPEED module channels working in speed measuring mode does not support Alarms Trip multiply alarm Channel Disable If PT2060 53 O SPEED module is configured into channel disable status The GAP not OK is False Alarms are False GAP value is 10 0V and real time value is full scale low Parameter Configuration After the host computer and the PT2060 are connected Start PT2060 CFG configuration software In the main window of the software click the button Up oad to upload all PT2060 messages Click the picture of the module you want to configure to open a configuration window for that module where all parameters can be edited Download or upload the configuration information according to the need
44. sales provibtech com www provibtech com T PT2060 53 O SPEED Over speed System CSA Non incendive class div 2 Gros ABCD T4 Ta 40 C to 75 C Certificate Number 2011996 PT2060 43 R RELAY Redundant Relay Module Please refer to PT2060 43 R RELAY Redundant Relay Module User Manual Environmental Temperature Operation 20 C to 65 C Storage 40 C to 85 C Humidity 95 non condensing Physical PT2060 53 O SPEED Over speed Module Each module comes with two components the front panel assembly and the back panel assembly Dimensions 241mm 9 5in X 24 5mm 0 96in For 19 rack mounts in any one of the following slots 1 3 5 7 9 11 For 12 rack mounts in slot 1 3 Weight 1 0 kg 2 0 Ibs PT2060 43 R RELAY Redundant Relay Module Please refer to PT2060 43 R RELAY Redundant Relay Module User Manual ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 8 PT2060 53 O SPEED Over speed System Module Configuration and Channel Setup In a PT2060 53 O SPEED Over speed System PT2060 53 O SPEED module can accept either proximity probe or magnetic pickup signal input Monitor function has to be configured by the software PT2060 System Configuration before using The following description of software configuration setting is based on PT2060 System Configuration software Hardware Configuration Each PT2060 53 O SPEED Over speed System occupies four slot
45. ule Operation ccccccceccceeececeeececeeeeeceeeeeeeeeesseeeeaeeceeseecesseeeeeeeeeeseeeeseecessaeeesseeeesageeeseneeeseeeenas 22 Front Back Panels and Functions escenesctcnetencccensecnatesmiciadenctanadeceeaiedsnetinntasaeinstaaesanaddeemniadanetneeasabadaeseseenues 22 Reicg Su ER Elei E 23 FEAN MIEN INC EI el 24 Mo du le EE NET e EE 27 Perngdi MaintenanCE EE 27 Bee EN 27 Reie D ON EEN 27 Build of Maintenance Environment 28 Sonware Preparation eege 28 VOG TOSIN rae EEN 29 C rrent Calibration EE 32 Exceptional Module Treatmment A 33 Ural flet SOO GAG EE 34 Dee ee 34 Real time Value and KEE 35 VEVO EE 35 Alarm ug E 36 Exceptional Module Treatmment 37 Additional ATT un Ne E 38 Ordering Information EE 38 Optional ACCesSsorieS ee eee eee ee 38 ug e E 38 Factory Default Confguraton E 38 APOORO X ee r a E E A RE 39 Terminal for Proximity Free oesgteeseeeggieebseeg ie eege sa unsmodteecsd aE AEE AAAA REAREN ERAO aadA 39 Terminal for Magnetic PICKUD EE 39 Bypass Terminal sn etd b mn fj alien nll fe hn fact ed dai ca hacen so i dt dla R 39 Alarms HPI GUNN WC EE 39 ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 2 PT2060 53 O SPEED Over speed System Receiving Inspection and Handling Guide Inspection Check the devices for possible damage that may have occurred from improper transport Damages in transit must be recorded on the transport documents All cl
46. ule works in the PT2060 53 O SPEED Over speed System it is only the first channel that needs to be tested When it works as other modules the channel 3 and 4 are also need to be test For the latter testing refer to the relevant section of PT2060 10 PROX Proximity Module User Manual Warning High voltage Contact could cause shock burns or death Do not touch exposed wires or terminals Application Alert Tests will exceed alarm set point levels causing alarms to activate This could result in a relay contact state change Application Alert Disconnecting field wiring will cause a not OK condition 1 System construction If transducer type is anyone of proximity probes take one proximity terminal Plug the terminal into the first channel of PT2060 53 back panel Connect the red pen of an ampere meter to OUT pin of the current output ProvibTech Phone 1 713 830 7601 Fax 1 281 754 4972 sales provibtech com www provibtech com 29 N PT2060 53 O SPEED Over speed System port and connect the black pen to GND pin on that port Set the ampere meter to measure direct current Feed a signal to the channel through the positive pin of the electrolytic capacitor 220uF 50V of the terminal Connect an oscilloscope to the BUF of the first channel If transducer type is magnetic pickup take one magnetic terminal Plug the terminal into the first channel of PT2060 53 back panel Connect the red pen of an ampere meter to OUT pin of the

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