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secom 737ce - 3D Automazione Prodotti SETEX Italia SETEX GMBH

1. The functionality of the function keys as well as the contents of the menus can be different according to the state of the controller The various menu entries can be selected via the cursor keys followed by pressing OK On the following page you will find an overview over the menu structure and the menu items 737CE 1 94 01 Introduction 1 13 Chapter 1 Service Configuration PLC Parameter Controller Constants Scales Timer PLC Configuration download Clear PLC PLC Service Latch Memory PLC Configuration download Instruction List iList from PLC up download gt Flash disk iList fram PLC gt USB stick IList from Flash disk gt PLC System Constants gt Standalone Project Info iList fram USB stick PLC Change to Standalone mode Host Network Change to Language Standalone mode Passcode Copy Config Service Flash gt USB Copy Config USB gt Flash Delete Batch directories Free Memory 1 14 Introduction 737CE 1 94 01 Introduction CE Tools Windows Explorer Command Prompt Touch Calibrate Passcode Remote Display Language Reboot System Date and Time Diagnostic Change to Standalone mode Copy Configuration Plash gt USB Copy logging data gt USB Version PLC Info 737CE 1 94 01 Introduction 1 15 Chapter 1 CG eeeeesgeeemeege 1 DU U D H gt N
2. d 100 120 m mi 1 2 003 Inject AT a CO 004 Temperature Control 005 Temperature Control 006 Fill level batch no RED 0566 customer NICE COLORS wt r em TTT e E A SERVICE INFO 1 PROGRAM The display content is composed from a status line function key information and areas for the function display step list and batch process information Depending on the situation additional windows will be opened and messages will be shown Also the operator can open other pictures lists and information windows 2 2 1 1 Status line Picture 2 9 Example Status line This line includes the following information from left to right e Temperature symbol can also be configured to show other symbols icons e Actual temperature value of the main tank can also be configured to show other values e Time symbol can also be configured to show other symbols icons e Remaining time for the current main function if applicable can also be configured to show other values 1 10 Introduction 737CE 1 94 01 Introduction e Program name of the actual running program or alarm number and total number of all active alarms if any e Status of the controller dye process e Program No of the actual running or of the last running program e Actual program step number If an alarm is active the alarm number will be shown Alarm display Picture 2 10 Example Alarm display If more than
3. es 3 76 153 MANUAL INTERVENTION gd Eee gege Eed 3 11 3 1 Manual intervention by pressing the hot key 3 77 11 3 1 1 Changing the actual main function and its parameters 3 78 11 3 1 2 Changing the parallel functions and their parameters 3 78 11 3 1 3 Return to the automatic mode 3 79 11 3 1 4 Changing the program Steps cccceeeeseeeeeeeeeseeeeeaeeeens 3 79 E SOME SX OIA MANOS geseet Steeg 3 80 11 4 DISPLAY OF OPERATOR CALLS scccsccceccceecaeecaeeceeeseneceescess 3 81 1124 1 Operator Call ne EE 3 81 11 4 1 1 Sample is EE 3 81 11 4 1 2 An addition is reouired 3 82 IEAS e le E deg 3 83 737CE 1 94 01 Operation 3 61 Chapter 3 11 4 1 4 Select a certain step for an addition eens 3 84 TRS PROGRAM END stcnsticctamstimctatecacetetiia nea eedatud tated ataseteademectansd 3 84 12 INTERRUPTING A PROGRAM ee EN NEEN EN 3 85 12 1 PRESSING THE STOP BUTTON 3 85 12 2 STOP ALAPM EE 3 85 T23 POWER TER 3 86 12 4 RESTARTING THE BROGRAM 3 86 13 MANUAL OPERATION MODE ee ENER ENNEN ENNEN ENKEN EN 3 88 13 1 CONDITIONS ee See ee 3 88 13 2 HOW TO ACTIVATE THE MANUAL OPERATION MODE cececeees 3 88 13 3 HOW TO LEAVE THE MANUAL ORERATIONMODE 3 89 3 62 Operation 737CE 1 94 01 10 Starting a batch 10 1 General Information To collect batch data it is necessary to start batches First of all a batch has to be created and a program has to be assigned to every batch Depending
4. History Act temperature History details Description Value Unit 11 07 40 Mo 29 05 Controller state Fill Quantity PLC Communicatiol Temperature 0 Reference No 000008 FG 5983 ABE 0005 Program created 15 02 04 Mo 22 05 Start time 15 53 34 Mo 22 05 Termination time 00 00 00 I gt S6 SOCERERKR EH AAA The following information is displayed e Date and time of the current cursor position controller state function alarm if any temperature batch reference number assigned program date of batch creation start time end time batch runtime stop time and logging cycle time By selecting the curve selection field with the help of the cursor and the OK key a menu will be opened where different diagrams can be selected Please note that the availability of more than one diagram depends on the machine configuration and may vary from machine to machine Also machine dependent is the data that will be shown in the additional diagrams It may be analog values like pressure tank levels etc binary information like pump status off on winch status etc or a combination of both analog and digital values Select Diagram Act temperature Set Act temperature Drives Drives Digital Levels 737CE 1 94 01 Batch information Batch information A ez Pwr i amp g z Picture 14 12 Batch information at the current cursor position z
5. Malni Heite EEN 2 22 3 1 1 1 1 System functions EE 2 23 S12 Parallel TUMCIONS E 2 25 4 CREATING A PROGRAM ccccccssceeseeeeseeneeenesenseeeeeseneees 2 26 4 1 ENTERING THE PROGRAM HEADER anssnsennnnsnnsnrnnrrrnnrrnrrnrrnnnnee 2 2 4 2 ENTERING PROGRAM S TEPS crnan annn n nanan sadaiiesatecas 2 28 4 2 1 Programming main Tunchonsg 2 29 4 2 2 Programming parallel functions cccecseeeceeeeeeeeneees 2 33 4 2 2 1 More than 8 parallel function Oroupe 2 34 4 3 SAVING PROGRAM STEPS cccsscecesceceseeceseecseesaeeesaseesaseesaes 2 35 4 4 SAVING PROGRAMS asaaasnuunnunnnnnnnnunnnnnnnnnnnnnnnnnnnnnnrnnnnnnnnnnnnrnnn 2 35 737CE 1 94 01 Table of contents Table of contents 5 MODIFYING PROGRAMS ccccceeeeeeeeeeeeeeeeeeneseneeeeeeseneees 2 36 e SELECTING A PROGRAMM E 2 37 5 2 CHANGING PROGRAM NAMES AND COMMENTS 2 38 5 3 MODIFYING A PROGRAM STEP 2 39 5 3 1 Modifying the main function parameters aesseeeeeeenen 2 40 9 3 2 Exchange delete main functions seesseenseeneeeenseeneeen 2 40 533 ou Davallel UNCION S acie ol eucueerdeaes 2 40 5 3 3 1 Change parameters of parallel functions ees 2 41 5 3 3 2 Delete parallel functions cc eecesseecseeseeeseesenseeseneens 2 41 5 3 3 3 Program new parallel functions cecceeeeeeeeeeeeeeeeeeeeees 2 41 5 4 INSERTING A PROGRAM STEP 2 42 5 5 DELETING A PROGRAIWS eege 2 43 G6 COPYING A e d 2 44 6 1
6. Modify Copy Delete START Select the menu item Batch list A window with the list of all available batches on the controller will be shown select batch Secom Host gt INTERVEN NEXT gt SELECT The actually active or selected batch will be shown marked by a green rectangle In order to select or start another batch please select the corresponding line first by using the cursor keys Then press the OK key or the F4 key to select the batch The window will be closed the batch program will be created and the controller changes to the state READY The batch can now be started by pressing the green start button 737CE 1 94 01 Operation Operation Picture 10 13 Program action window Picture 10 14 Batch selection window 3 71 Chapter 3 Cp To get additional information about the selected batch please press the F2 function key A selection window will be shown Picture 10 15 Selection window Cancel Batch ej Delete Batch Create new Batch INTERVENT Select the menu item Batch Info A window with additional batch information will be shown Picture 10 16 Batch information batch info Description ate Unit E Reference No 000001 Program 0001 TEST created 22 07 2009 14 18 Start time 22 07 2009 14 18 Termination time 05 08 2009 09 12 01 batch no ABC1 02 customer E E Ma D e The window will be closed by pressing t
7. Picture 13 2 Selection window for function groups 3 88 13 Manual operation mode With the manual operation mode the user has the option to start certain functions without having to start a program or a batch 13 1 Conditions The manual operation mode can only be activated under the following conditions 1 Functions must be enabled for manual operation in the configuration 2 The system constant No 49 must be set to 1 3 The controller must be in the stop mode message SELECT or BREAK in the status line 13 2 How to activate the manual operation mode To activate the manual operation mode press the manual operation key in the stop mode The yellow LED in the key is lit as long as the manual operation mode is active In the status line gt MANUAL is displayed as controller mode As current program step and program 0 is displayed xk MANUAL Su At the same time the selection window for the function groups that are enabled for manual operation is displayed Manual 000 Please select In order to select a main function group please select the 0 key first and then enter the related number of the desired function group to finally select the function you wish to run You may also select parallel functions to the main functions by selecting the empty parallel function window and by selecting the desired function s Operation 737CE 1 94 01 If you wish to execute parallel function
8. Safety advices A General notice several icons are used in this manual to point out warnings possible errors and hints The icons have the following meanings Reference This icon is used for general references Attention Parts in the manual marked with this symbol refer to possible error conditions or dangerous situations that might occur when working with the controller Warning This symbol is used to point out dangers for the user s health S I Safety advices A The operating instructions should be read carefully before installing and setting the controller into operation Wrong handling can lead to injuries and or damages of equipment The proper and safe function of the controllers requires a correct transport and storage of the equipment as well as a professional installation and maintenance In principle electronic appliances are not fail safe The user must take care that the machine is in a safe mode if a failure on the controller occurs Otherwise this could cause injuries to persons or damages to the equipment When opening covers or removing parts from the controller parts connected to the supply voltage may be uncovered and could be touched Before working on it or exchanging parts of the controller if it becomes necessary to open the controller s housing the controller must be disconnected from power Repairs of the controller which have to be done while the housing is open while power is applied to the
9. 150 liters At the time of interruption 100 liters have already been filled After pressing the OK key the remaining quantity of 50 liters will be filled 2 Press the Esc key no to continue the program with the current program step 2 and the programmed set values Example A hold time of 10 minutes had been programmed At the point of interruption 4 minutes have been elapsed After pressing the ESC key the complete hold time of 10 minutes is running down again An asynchronous parallel function in this case will also be restarted This can lead to the situation that such a function is processed several times The start characteristics of asynchronous parallel functions can be influenced by the system constant No 14 Mode of asynchronous functions Further information about system constants can be found in the SECOM Service Manual 3 86 Operation 737CE 1 94 01 Each program interruption is an exceptional situation The measures to be taken to continue the current process in an appropriate way depend on the failure that led to the program interruption Only authorized and qualified personnel only will be in a position to check the current situation and to take the necessary decision and action The SECOM can only provide useful information in order to resume the interrupted process 737CE 1 94 01 Operation Operation A 3 87 Chapter 3 Sch Picture 13 1 Display in the status line during manual operation
10. 2 gege Temperature Profile f CANCEL i SAVE 5 2 43 Chapter 2 Picture 6 1 Program action window 2 44 6 Copying a program When creating a program that is quite similar to an already existing program you can use the copying function to simplify the programming work After having copied the program you can modify the steps and functions that are different Moreover it is possible to copy programs from or to a USB memory stick and to transfer the copied programs to other controllers If the controller is connected to a host system it is also possible to copy programs from or to the host Thus a program created on one controller can run on other controllers as well if the machines and the functions are similar without the need to write it over and over again It is possible to copy programs from the main menu while a batch is running or if the controller is stopped To avoid that every operator can invoke the program editor the SECOM offers the possibility to lock this function with a pass code lf the standard access is not set at least to level 4 Edit the operator only gets access to this function by entering the correct pass code After pressing the lock key the controller opens a window and you must enter the code A yellow LED indicates that access to the corresponding level has been granted Press key PROGRAM F4 when in the main menu Batch A selection window is shown Batch
11. KAH 21 TTHM P 0004 FG 5983 MED 0005 FG 5933 ABE 737CE 1 94 01 09 05 2006 11 05 2006 11 05 2006 09 05 2006 09 05 2006 Editing programs Batch Picture 7 1 Program action window Batch List New Modify Copy Picture 7 2 Program selection window 2 51 Chapter 2 Select the program you want to delete by using the cursor keys followed by OK Before the program is actually deleted a confirmation window will be shown Picture 7 3 Confirmation window are you sure 7 delete no 0005 FG 5983 ABE Ka E Press the ESC key to cancel the deleting process d Press the OK key to delete the selected program 2 52 Editing programs 737CE 1 94 01 8 Addition treatment The daily work in a dye house often requires using addition treatments while a batch is running When writing new dyeing programs addition treatments that might become necessary during the dye process can already be implemented When a program is running and the function Operator call Sample is active it is possible to select addition treatments Only the additions that have been set up with the program are displayed Additionally reasons for addition treatments can be selected and assigned When the addition is finished the SECOM automatically jumps back to the function Operator call sample where it came from The advantages of this kind of additional treatment are obvious e All different additional tre
12. Oy Alternatively you can also press the alarm key while in the main window The window below is opened directly showing the active alarms sorted by the alarm time Picture 15 6 Alarm list Alarm list Thu 18 05 rt 011 Thu 18 05 14 18 59 Temp gt 85 C Safty Temp For every alarm the alarm number the timestamp when the alarm appeared the alarm text the alarm description as well as an alarm icon will be shown The alarm icon describes the reaction STOP HOLD indication only After the reason for the alarm is eliminated the alarm will be deleted from the list above 5 108 Messages 737CE 1 94 01 Messages Press the F1 key to display the machine alarms that occurred earlier The number of displayed alarms depends on the configuration of the system constant no 002 max number of alarms the default value is 50 Picture 15 7 List of Alarm list historical alarms 13 54 34 14 13 10 Temp gt 85 C 13 54 33 14 13 10 Press gt 0 2 bar 11 47 56 13 54 21 Press gt 0 2 bar 11 47 56 13 54 21 Temp gt 85 C 10 56 30 10 56 54 Press gt 0 2 bar 10 56 30 10 56 54 Temp gt 85 C 09 18 34 09 22 58 Dosing pump off 08 48 26 08 51 16 Dosing pump off 08 44 46 08 45 26 Dosing pump off PaE Le k ieke A eer h Besse o A be L Ki Ki L As Ds L This list is very similar to the actual alarm list except that a time stamp for the alarm end will be shown additionally gt e Press
13. Picture 14 13 Selection diagram 4 99 Chapter 4 14 4 3 Copy historical batch data Historical batch data can be copied to a USB stick inserted into the front USB connector and can later be analyzed and printed by a computer equipped with the required software The data can be copied for single or for all batches 14 4 3 1 Only one batch To copy the data press the F1 key in the Batch selection window see Picture 14 9 on page 4 97 Picture 14 14 Batch data copy menu History select batch 000001 ooo007 0001 ABC1 000008 00093 AB 235 Kunde A progress bar is shown and the batch data of the selected batch is copied to the USB Stick If there is a problem with the USB stick either not inserted or defect unformatted then the following message will be shown Press the OK key eliminate the problem regarding the USB stick and try again Picture 14 15 USB stick not ready Drive not ready gene 7 Hard Disk REPORTS If the USB stick is out of memory the following error message will be shown In this case please delete unnecessary data from the stick and try the copy process again Picture 14 16 USB Error copy history data stick out of memory e 4 100 Batch information 737CE 1 94 01 14 4 3 2 All batches In order to copy all available historical batch data to the USB stick another menu is used From the main window please press the F1 key Confirm
14. Temperature Control SE EEN 008 Drain Level i SAVE E An empty step is inserted at the marked position and all following steps are moved one step down Press the OK key in order to select the function and to program and save the step as described earlier lt gt You have to use the cursor keys left right to switch between the step list and the fields The active field will be shown with red letters and a frame A v With the up down cursor keys the different fields can be selected Pressing the OK key executes the selected function 2 42 Editing programs 737CE 1 94 01 5 5 Deleting a program step Mark the program step to be deleted in the program step window by using the cursor keys Then press the F2 key or select the DELETE field with the cursor keys and confirm with the OK key Edit 0100 PES WO 2bath106 102 002 Inject AT 003 Temperature Control Fill level Load inject AT1 ei Temperature Control __ 002 Inject AT zl 003 Temperature Control Load Inject AT Temperature Control Temperature Control 737CE 1 94 01 Editing programs Editing programs Picture 5 12 Program step window Ba em INSERT r DELETE i Step 4 marked for deletion EEN NAME J Temperature Profile CANCEL d SAVE ji f are moved up one step Picture 5 13 Program step window Step 4 has been deleted P 3 H DELETE wg a NAME
15. alarms A 011 2 dispensing error Ed Depending on the machine configuration an alarm can have different effects on the running program Messages 737CE 1 94 01 Messages There are three alarm effects on a running process STOP gt The running program will be stopped and must be started again with the green start key after the reason for the alarm is removed INFO gt The occurring alarm does not have any effect on the running program This kind of alarm gives a hint to the operator that there is an irregularity within the process HOLD gt The advance to next step function is locked in the running program The status of the controller display in status line 2 changes to HOLD The alarm number is displayed in the status line 1 and the green LED on the start key is flashing By pressing the OK key the user confirms that he has noticed the alarm However the alarm is still active The displayed alarm number in the status line also shows this Only after the reason for the alarm is eliminated the alarm indication will be cleared 737CE 1 94 01 Messages 5 107 Chapter 5 15 1 1 Alarm list 4 You can display the alarm list which contains all current active alarms after pressing the F2 key Picture 15 5 Alarm list selected n Process Info Alarm List SES Use the cursor keys and the OK key to select 74 History the menu item Alarm list Program List Batch Info
16. and store the changes or you can delete finish the parallel function by using the F1 key 3 78 Operation 737CE 1 94 01 11 3 1 3 Return to the automatic mode After all the necessary changes have been made and after pressing the F1 key or F2 key you will return to the manual intervention window If you use the Esc key the controller takes over the new values and or the finished functions and resumes the automatic operation The controller returns to RUN mode and the yellow LED is switched on During manual intervention on the SECOM the yellow LED in the intervention hot key is flashing The controller cannot advance to the next step The actual functions of the current step are processed normally 11 3 1 4 Changing the program steps Via the manual intervention editor changes can be made to the active program step as well as to the following steps By selecting the List field or pressing the F4 key as shown in the Picture 11 6 a window showing all the steps of the program will be opened The next upcoming step is marked From there onwards all the steps and their function can be changed It is also possible by selecting the fields INSERT and DELETE to insert new empty steps that need to be filled with functions later or to delete complete steps with all its functions Select the program step you want to change and do the modification as shown in chapter 2 item 5 3 Modifying a program step on page 2 39 Edit 000
17. comments Repeat the procedure shown above to enter the second line of text After you entered the program name and eventually the comments please press F2 or use the cursor keys followed by the OK key to store the program header information At the same time the window for the input of program steps will be shown 4 2 Entering program steps The program steps have to be entered in the same sequence they are to be processed later in the program Each step has one main function and up to 12 parallel functions depending on the configuration Thus using relatively few steps can create a complete program and it is guaranteed that the parallel processes are running optimized next to the main functions Editing programs 737CE 1 94 01 Editing programs 4 2 1 Programming main functions For the programming of the main function you have to select the function group first Then the desired function is selected Picture 4 5 i F t Edit 0003 KAH 21 TTHM See REH Step 2 is marked f CANCEL j SAVE Program start is inserted automatically as the first program step The step marked with the cursor can be programmed after pressing the OK key A new window for the selection of the function groups is shown Picture 4 6 Selection of function groups no comment 737CE 1 94 01 Editing programs 2 29 Chapter 2 Selecting main function groups Picture 4 7 Example of a main function group window 2 30 Press
18. continued at the programmed label There is no automatic return Label Label This function marks the target of the program jump A maximum of 100 jump labels can be defined 2 24 Editing programs 737CE 1 94 01 Editing programs 3 1 1 2 Parallel functions The SECOM provides a parallel function group for each peripheral equipment like e g addition tanks preparation tank dye kitchen tank etc Like the main functions all parallel functions of the same type are combined in function groups For each group there is a function group text and an icon The standard configuration for a jet for instance provides the following parallel function Parallel function groups groups e Pump Material flow e Addition tank 1 e Addition tank 2 You will find a detailed description of these functions in a separate function list During the project work for your machine the required parallel function groups are Assignment of selected If necessary new groups can be added A maximum of 12 parallel function parallel functions groups can be programmed Up to 8 parallel functions can be assigned to each function group Only these functions are visible during the programming and the production process 737CE 1 94 01 Editing programs 2 25 Chapter 2 Picture 4 1 Main menu Picture 4 2 Program action window 2 26 4 Creating a program A program can be created while a batch is running or if the controller is in the
19. key While the controller is in the manual operation mode the controller can be started although a stop alarm is active lf a stop alarm occurs after the controller has been started it will be stopped 737CE 1 94 01 Operation Operation Picture 13 3 Display while manual operation mode is active and controller is started Picture 13 4 Display of the finished functions while the manual operation mode is active 3 89 Chapter 3 3 90 Operation 737CE 1 94 01 Chapter 4 Batch information 14 INFO MENU WEE 4 92 14 1 PROCESS INFORMATION 4 92 14 2 ALARM LOT ee vedere conden de pes oes a ee 4 93 E WEE CM BEE 4 95 ye Fa oa Sa nee YB SO TO ETE NT A PT 4 96 144 1 ren EE en WEEN 4 97 14 4 2 Display of process values 2 c c cececceeeeeeeeeeeeeeeeeeeeees 4 97 14 4 3 Copy historical batch data 4 100 1A Aol ONV ONC Date RER 4 100 E E Ril 02 e EE 4 101 14 5 PROGRAM LIS EE 4 102 er DI Te EEN 4 104 737CE 1 94 01 Batch information 4 91 Chapter 4 14 Info menu Starting from the main window you can get information on the machine the process and the current program at any time Press the F2 key from the main window An Info menu will be shown 14 1 Process information For the process information of the machine or of related equipment like the color kitchen etc pictures with the actual values of the running batch can be displayed if configured accordingly Picture 14 1 Inf
20. line After the alarm reason is eliminated open the alarm list by pressing the alarm key or by selecting menu item Alarm list function key F2 in the info menu When the alarm list is displayed press the function key F2 QUIT The controller mode changes to RUN and the green LED on the start key is on Messages 737CE 1 94 01 Messages 15 3 Alarm classification A total of 400 alarms are available on the SECOM They are classified as follows e User alarms No 001 100 e System alarms PLC No 101 150 e Controller and measurement alarms No 151 300 e System alarms SECOM No 301 400 15 3 1 User alarms Depending on the machine up to 100 different alarms can be configured by your supplier during the project work The alarm text and the effect of the alarms can be set up in the configuration Example Fabric flow problem overload winch drive Dye kitchen tank not ready Level sensor defective You should find a list of your specific user alarms in your suppliers machine documentation 15 3 2 Controller and measurement system alarms The control and analog process routines of the connected PLC transfer alarms to the SECOM when errors occur in the control loops and the analog channels Example Gradient alarms temperature control dye machine Measurement system failures dosing ADD 1 PT100 channel 2 defective You should find a list of your specific controller and measurement system alarms in your supplier
21. marked with a stop sign The alarm number as well as the alarm text is shown Error messages Error messages of the system software point out illegal actions or malfunctions within the system like e g Program not found These messages are marked with a caution sign 737CE 1 94 01 Introduction Introduction G 002 Chapter 1 2 2 3 Startup screen After the SECOM is switched on and Windows CE is started the startup screen is shown during the initialization of the SECOM application software Depending on the supplier of the controller the screen may look different Picture 2 17 Example of a start up screen RF SETEX WillkOmMRRh Icome Hosgeldiniz Jdv z lj k V tejt enven ue ihe ST Bienvenida Bem vindo FEA Ei After the application software is running the screen changes to the main window automatically 1 18 Introduction 737CE 1 94 01 Chapter 2 Editing programs 3 BASIC INECC IEN 2 21 Sab PROGRAM STRUCTURE EE 2 21 Selicl PUNCU taseancasncsse acne a E a E R 2 21 eech MaM UNCUONS pasne 2 22 3 1 1 1 System ht Lee saree aces 2 23 gdek Ge ME ee ciann AERE 2 25 4 CREATING A PROGRAM ccccceseceeeeeseeseeeeensenseeeeenseeeenaes 2 26 4 1 ENTERING THE PROGRAM HEADER sssssssnonnensnrerrnrenrrrsrrrrrrreene 2 2 4 2 ENTERING PROGRAM STEPS lt vscsciesusenesussarseivseasvetwnweeneiuieacveievads 2 28 4 2 1 Programming main functions sessssssesseeneeeresreeerre
22. max cycle run time e g by an infinite loop Remedy check the PLC program and correct it Battery empty DISPLAY Remedy insert a new battery 737CE 1 94 01 Messages 5 117 Chapter 5 Alarm group Alarm Description Reaction Z Oo 108 Problem when burning the EEPROM Remedy burn EEPROM again DISPLAY O STOP O 109 Faulty function number on step download Remedy check and correct controller configuration STOP O 110 Faulty parameter number on step download Remedy check and correct controller configuration 111 communication error module 1 DISPLAY 10 112 communication error module 2 DISPLAY 10 113 communication error module 3 DISPLAY 10 114 communication error module 4 DISPLAY 10 115 communication error module 5 DISPLAY 10 116 communication error module 6 DISPLAY 10 117 communication error module 7 DISPLAY 10 118 communication error module 8 DISPLAY 10 119 communication error module 9 DISPLAY 10 120 communication error module 10 DISPLAY 10 121 communication error module 11 DISPLAY 10 122 communication error module 12 DISPLAY 10 123 communication error module 13 DISPLAY 10 124 communication error module 14 DISPLAY 10 5 118 Messages 737CE 1 94 01 Messages Alarm Description Reaction Alarm No group 737CE 1 94 01 Messages 5 119 Chapter 5 Description Wrong PLC placement DISPLAY The alarm will be set if in the PL
23. of contents 737CE 1 94 01 Introduction 1 GENERAL INFORMATION cccccsssecesseeeeeeenseenseeeeeeeneees 1 2 2 OPERAT ION EE 1 3 2 1 OPERATING ELEMENTS decatceecedetaedetetale cadena ee Eege 1 4 2il Sie Lelleg RE 1 4 2 1 2 Special function keys Hot keys with LED 1 4 OA Nk E E 1 5 OMe Oe Ala EE 1 6 21203 eege NEE 1 6 e EE WIRE 1 7 2 1 2 5 Manual operation key 1 7 E E E E 1 8 CaN OORE ana 1 8 2 1 5 Numeric keypad tee 1 8 26 EES EE ai 1 8 ZAler Other fancio KOV Sea 1 9 EE TE EE 1 10 22 D e E VOU EE 1 10 21s EE a E 1 10 22 k2 Programm StatUS eege ieee tu 1 11 En MG Process ei e eccna 1 12 2 2 1 4 Batch information window 1 12 2 2 1 5 Program function key line cecceecseeeeeeeeeeeeeeeeeeeeeeeeess 1 13 2 2 2 Message windows 1 17 Peer OUD SCLC CM easar o E E E 1 18 737CE 1 94 01 Introduction Chapter 1 1 1 Chapter 1 Features Application Safety concept Alarm processing 1 2 1 General information The program controller SECOM is an industrial PC designed and developed for applications in the textile finishing field The most important feature for the operator is the graphical user interface using Windows CE It allows the user to get acquainted with the system in a fast and comfortable way The SECOM can be used as a single program controller as well as in a PC network The main field of operation for the SECOM is the automation of all discontinuous program co
24. one alarm is active the alarm number with the highest priority will be displayed and the total number of all active alarms is shown Picture 2 11 Example Alarm display 011 2 dispensing error RUN 2 2 1 2 Program status The controller can be in one of the following states SELECT READY RUN BREAK gt END HOLD gt INTERVENT gt MANUAL MAN ACTIVE gt 737CE 1 94 01 No batch program has been selected A batch program is selected but has not been started yet A batch program is running A batch program is interrupted by stop key or stop alarm A batch program has been finished A batch program is on hold hold alarm Manual intervention is active Manual operation mode is active controller in STOP mode Manual operation mode is active controller in RUN mode Introduction 1 11 Chapter 1 Picture 2 12 Function display main and parallel functions Picture 2 13 Display of the step list step 3 is active Picture 2 14 Batch information window 2 2 1 3 Process information The middle part of the screen shows information about the actual running program respectively of the actual running batch and of the dye process in general This part of the screen is divided into four sections The upper left section shows the active main and parallel functions with the related icons For the main function the function set and actual parameters are shown For the paralle
25. please press the F2 key GC 5 3 3 2 Delete parallel functions First enter the number shown underneath the desired function A window to enter the function parameters will be shown Please press the F1 key The function will be deleted and you get back to the step Cp window If necessary you can now select a new function function exchange Picture 5 9 Function Edit Valve ADD window Fill Level ADD1 Fresh water Backflow En A DELETE STORE 5 3 3 3 Program new parallel functions If no function is programmed on the selected resource is the case if the parallel function icon is grayed out then you can program a new parallel function This is done in the same way as already described in chapter Programming parallel functions 737CE 1 94 01 Editing programs 2 41 Chapter 2 5 4 Inserting a program step Mark the step in the program step window by using the cursor keys to insert a step above the selected one Picture 5 10 Program step window Step 5 has been marked Program Start Fill Quantity Load Inject ADD CT 006 Temperature Control 007 Drain Level 008 Program End Cp Press the F1 key or select the INSERT field by using the cursor keys followed by the OK key Picture 5 11 Program step window An empty step has been inserted on step 5 002 Fill Quantity 003 Load 004 Inject ADD oo 006 Temperature Control CANCEL Ga 007
26. stop mode 5 Sa Temperature Control 100 E 120 m mi 1 2 003 Inject AT1 e e dl 004 Temperature Contro 005 Temperature Control 006 Fill level batch no RED 0566 customer NICE COLORS Taservice VO wro gt l a PROGRAM 2 To avoid that every operator can invoke the program editor the SECOM offers the possibility to lock this function with a pass code If the default access is not set at least to level A Edit the operator only gets access to this function by entering the correct pass code After pressing the lock key the controller opens a window and you must enter the code A yellow LED indicates that access to the corresponding level has been granted Press key PROGRAM F4 in the main window A selection menu appears Batch With the cursor keys select line New Batch List A window to enter the program header data will be shown Modify Copy Delete START Editing programs 737CE 1 94 01 4 1 Entering the program header A program header is automatically generated for each new program Accessible for the operator are the fields for the program number the program name and the comments A number maximum 4 digits must be assigned to each program By default the controller shows the lowest free number can be changed This number is the main key for the program administration create new program No Name 0003 IKAH 3
27. the 0 key and the group selection window for the main functions will be shown Each function group has an icon that symbolizes the corresponding group Edit 003 Dos Inj 5 During the project work for your machine 8 main function groups can be selected as a maximum They may be different depending on the machine type and your special requests Examples of main function groups e Dyeing e Filling e Rinsing e Draining e Dosing ADD 1 e Inject ADD e Operator Call e System Select the requested main function by entering the function group number of the requested main function group or use the cursor keys to select it followed by the OK key In case that a function group contains only one function the window to enter the parameters will be displayed directly Editing programs 737CE 1 94 01 Editing programs Select the desired function by entering the related number on the keypad example temperature control A window with the function picture and a keypad to enter the parameters will be shown Picture 4 8 Example Edit Temperature 0 115 C of a function display Temperature Control Temperature control SM r DELETE STORE For the function temperature control you can enter the following values into the three Entering function input fields parameters e Upper field temperature e Middle field gt gradient e Lower field gt hold time It might be possible that certain
28. the setting into operation and the operation of the controller and who possess the qualifications related to their profession Use of the controllers The SECOM controllers are electrical equipment for the installation in control cabinets of electrical facilities or machines Please find the technical data and the information on the connection of the controller in the documentation These instructions must strictly be observed Transport storage Please observe the advice for the transport the storage and the proper handling of the controllers Installation The installation and measures for adequate air ventilation of the controllers must be done in accordance with the instructions in the related documentation Make sure that no components are bend during transport and handling Avoid touching the electrical components and contacts S II A S IV Safety advices A 5 Electrical connection The electrical installation has to be done according to the relevant regulations e g wire cross section fuse protection protective conductor connection etc Advice about this matter is included in the documentation Operation Production facilities with integrated computer controllers must be equipped in certain cases with additional supervising and protective equipment in accordance with the relevant safety regulations regulations for prevention of accidents etc The machine construction must include measu
29. time while a program is running Press the related function number key Step no 2 Material Flow The function text the function picture and the corresponding set and actual parameters if the controller is on RUN are displayed In the line underneath the icon the function set time and the actual function runtime will be shown Press the Esc key to close this window Operation 737CE 1 94 01 11 3 Manual Intervention It is possible to modify the current program step as well as following steps of the running program with the help of the manual intervention function build into the SECOM The following modifications can be made All parameters can be changed Functions can be deleted Functions can be inserted Functions can be replaced In order to prevent that every operator is able to modify the running program with the help of the manual intervention function of the SECOM it is possible to lock the access to the manual intervention by a pass code There are three different ways to make a manual intervention and they are listed below 11 3 1 Manual intervention by pressing the hot key While the controller is in RUN mode press the Manual Intervention hot key The yellow LED in the button starts blinking and the status changes to Intervent Depending on the access level the manual intervention editor can be started directly from the program menu window or after entering the appropriate
30. 1 15 3 2 Controller and measurement system alarms 5 111 15 3 3 System alarms of the GECOM 5 112 15 3 4 System alarms of felt 5 117 737CE 1 94 01 Messages 5 105 Chapter 5 Picture 15 1 Alarm window Stop alarm Picture 15 2 Alarm window Info alarm Picture 15 3 Status line during active alarm Picture 15 4 Status line with more than one alarm 5 106 15 Alarms Alarms are announcements and alerts for the operator They are announcing irregularities or problems with the dyeing process regarding the machine or with the control system 15 1 Alarm display If the SECOM recognizes an alarm an alarm window is opened An alarm text is displayed in the window 241 PT100 No 1 faulty Temperature probe faulty PT 100 channel 1 041 operator call time operator call time After the OK key or the Alarm key is pressed to confirm the alarm the alarm window is closed again and the alarm confirmation time is stored Depending on the PLC program the alarm window is closed automatically and the alarm message is confirmed automatically after the reason for the alarm has been removed If an alarm appears then next to the alarm window the alarm number will be displayed in the status line f A 041 operator call time k RUN lf more than one are active at the same time the alarm number with the highest priority will be shown in the status line followed by the total number of active
31. 1 FG 5983 HUK 004 Inject ADD 005 Temperature Control 006 Temperature Control 007 Drain Level 008 Program End If you are finished please select the SAVE field by using the cursor and press the OK key the controller stores all the changes and returns to the main window changing the status from Intervent to Run and continues by processing the modified program 737CE 1 94 01 Operation Operation Picture 11 9 Changing program steps 3 9 Chapter 3 3 80 A 11 3 2 Some explanations All modifications are immediately executed while the controller is in the manual intervention mode However the controller will not advance to the next program step Please note that the manual interventions as described above be it changing the actual active functions or be it adding deleting and changing steps will in no way change the original program as stored in the controller memory or on the OrgaTEX host system All the changes will be effective on the batch program only Will say that a copy of the original program that has been assigned to the batch during batch creation will be used This program with all its eventual changes is valid until program batch end If logging is switched on the actual program including changes will be stored together with the other logging and batch data for later reference Another batch using the same program will start with the original version So if the chang
32. 445 95C 120M Comment es LN g amp ett CANCEL SAVE Confirm the number or enter a new one Each program can have a name with a maximum of 20 characters Thus the operator has the possibility to enter meaningful program names distinguishing similar programs one from another After having entered the program number the window for the input of the program name is displayed Use the cursor keys and or the numerical keypad to select the required characters digits and special of the program name Name max 20 Digits W sse 95C 120M e T RA CANCEL 737CE 1 94 01 Editing programs Editing programs Setting up the program number Picture 4 3 Program header window Entering the program name Picture 4 4 Program name input window 2 2 Chapter 2 Entering program comments Saving the program header 2 28 Every program can have a comment of up to 60 characters This gives you the possibility to save important information with each program like e g Tor light color shades only After entering the program name press the OK key to close the character selection window If you do not wish to enter comments press F2 or use the cursor keys to select SAVE and press OK Enter your comments in the first line as explained under program name above To enter text in the second line you have to close the selection window by pressing the OK key and to move to the second line for
33. 5 112 Messages 737CE 1 94 01 Messages Description Reaction Alarm group the machine configuration is not correct or has STOP the wrong structure remedy transfer a correct machine configuration Wrong PLC type connected that is not supported STOP by the controller remedy connect a different PLC The PLC memory can t be initialized or the STOP control parameter machine constants timers etc can t be transferred to the PLC remedy check the machine configuration incorrect dye program STOP remedy acknowledge the alarm in the alarm list Change the dye program create a new batch with the correct program dye program does not correspond to the STOP configuration remedy acknowledge the alarm in the alarm list Change the dye program create a new batch with the correct program the executable dye program is incorrect STOP remedy acknowledge the alarm in the alarm list create and start a new batch a program step can t be downloaded to the PLC STOP remedy acknowledge the alarm in the alarm list restart the program on the same step invalid controller state in the program execution STOP 1 of the SECOM controller remedy will be reset automatically by the controller 10 10 10 10 10 0 737CE 1 94 01 Messages 5 113 Chapter 5 Alarm Description Reaction Alarm No group 326 power fail during the step change the program STOP 0 step hasn t been activated in the PLC re
34. C placement a difference between pleid and Secomld appears Please check if all modules are switched on or inserted correctly Eventually adapt the placement on the controller Faulty controller configuration in the PLC DISPLAY The alarm will be set if in the PLC placement a difference between CoDeSysld and the Secomld appears Adapt the placement on the controller PLC was new initialized DISPLAY short power drop Remedy will be reset automatically if the controller recognized the alarm You will find a description of how to display and to quit alarms in item 15 1 1 Alarm list on page 5 108 5 120 Messages 737CE 1 94 01 Messages
35. COPYING A PROGRAM ON THE CONTRBOLLER 2 45 6 2 COPY TO AN EXTERNAL DRIVE 2 47 6 2 1 Copy via USB USB memory sttckel cece eeeeee seers 2 47 6 2 2 Copy via the network host operation 6 cceeeeeees 2 49 6 38 COPYING ALL PROGRAMS IBACKURPI 2 49 6 4 GOPYMESSAGF S arrei dee 2 50 7 DELETING A PROGRAM ee ste ease 2 51 8 ADDITION TREATMENT wcssiccssiost cost ses ebkese eebe gege 2 53 SCT MARKING THE ADDITION G eege R OA 2 53 8 2 PROGRAM STRUCTURE OF ADDITION TBEATMENTS 2 94 8 3 CREATING AN ADDITION TREATMENT sseeeeeeeeeeeeereeerr renren 2 54 G4 DEFINING ADDITION TEXTS uisi ie in ant ani eee eee as 2 56 9 VARIABLE FUNCTION PARAMETER cccesscesseeeeeees 2 57 9 1 DEFINITION OF VARIABLE FUNCTION PARAMETERS FORMULAS 2 57 9 2 EDITING VARIABLE FUNCTION PADAMETERS 2 58 CAIUS E 3 61 OPERATION 3 61 TO STARTING A BATOH eeeereererer ttre tree rere rrr cere Street ree rr errr srr mr rrr err rrr 3 63 10 1 GENERAL INFORMATION veces crus tes eege Seegen 3 63 10 2 OPENING THE BATCH CREATION WINDOW s nsssnssnnsenenerrsrerenenn 3 64 1 023 PROGRAM SELECTION sicari leva tend vetoes ee 3 65 1055721 Selection EE 3 65 10 3 2 Entering the program number 3 66 10 4 EDITING BATCH INFORMATION 3 67 10AT Entering Dat texs rieien n 3 67 10 4 2 Entering batch parameierg 3 68 10 5 BATCH PROGRAM GENERATION 3 69 10 6 STARTING THE PROGRAM deeg 3 70 10 6 1 Possible errors when starting the program 3 70 RR d BATCH E E
36. Copied parallel functions Ka 2 34 lf a parallel function group includes more than one function a selection window with the available functions will be shown first Edit 002 Temperature Control select function Che Colour Fill Ley Temp 2 3 4 Drain 5 B The requested function can be selected by pressing the related number key or by using the cursor keys followed by the OK key If you want to program a step with a parallel function only you must program the function No Operation as a main function first This function can be found in the main function group System After this is done you can select and program the parallel function s as described above Some parallel functions like pump and material flow that are needed in nearly all steps are marked as copied functions for easier programming If these functions are programmed in one step they will automatically be copied to all following steps Thus it is not necessary to program them over and over again In case you need other parameter values for these functions from a certain program step onwards you can change of course the parameters at any time 4 2 2 1 More than 8 parallel function groups If more than 8 parallel function groups are available in the configuration for your machine an arrowhead is shown at the right hand side of the window Editing programs 737CE 1 94 01 Editing programs 4 3 Saving program steps After
37. Description 12 00 45 MEIER Login Configuration MUELLER Logout Configuration Program started Batch stopped Program selected MUELLER Login Configuration Alarm 145 PLC reset finished Alarm 145 PLC reset activated Login Info Power on Power off Batch information Batch information Picture 14 6 Event list selection Picture 14 7 Event list display 4 95 Chapter 4 Picture 14 8 History has been selected 4 96 14 4 History For the daily work in a dye house it becomes more and more important to record and to analyze the complete batch dyeing process With the recorded information the dye house staff is able to control the dyeing process and to localize reasons for off shade dyes The SECOM records data of the running process permanently and provides a process protocol for each batch With analyzing programs available on a host system and on the controller the dyeing process can be analyzed either online or in retrospective The logging is done on the controller During logging of the data the information related to the active batch is clearly assigned Following data will be written cyclic to the batch protocol file Analog values e g temperature pressure speed etc Digital values e g mode of valves pump on off etc Active alarms Current machine status start stop addition etc In addition to the cyclic logging the following asynchronous information is record
38. E 3 71 10 7 1 Loading an OrgaTEX bath nannnannnnnnennnennnnnnnnnnnnnni 3 73 I Table of contents 737CE 1 94 01 Table of contents 11 THE PROGRAM IS RUNNING essseekeREERREERREENRR EEN EEN RR EE 3 74 fa ah DISPLAYSTATUS TT 3 74 Hise WIS PLAY OP FUNCTIONS eege 3 74 11 2 1 Display of actual values annnnnnannennnnnnennnnnnnnnnnsnnnnnnnne 3 74 RE ege tel EE 3 75 JL PALAU MUG ee None ese aud sane desis hate tae ae dase thaw dans 3 75 11 2 3 1 Display of parallel function Garameiers es 3 76 11 3 MANUAL INTERVENTION guest deeg dree deeg 3 11 3 1 Manual intervention by pressing the hot key 3 77 11 3 1 1 Changing the actual main function and its parameters 3 78 11 3 1 2 Changing the parallel functions and their parameters 3 78 11 3 1 3 Return to the automatic mode 3 79 11 3 1 4 Changing the program Steps cccceeeeseeeeeeeeeeeeeetaeeeees 3 79 112322 SOME SX el e A EE 3 80 11 4 DISPLAY OF OPERATOR CALLS wineries anew 3 81 11 4 1 Operator Call Sample csecsenc 3 81 EE EE el EC e EE 3 81 11 4 1 2 An addition is reouired 3 82 IANS e Ela E 3 83 11 4 1 4 Select a certain step for an Addition ceeceeeeeeee eens 3 84 DS ee RE 3 84 12 INTERRUPTING A PROGRAM cccscceseeeeseeeeeeeneeeeeeeees 3 85 12 V PRESSING THE STOP BUTTON EE 3 85 12 2 OTOP ALARM E 3 85 dee OWE Re AI le ee 3 86 12 4 RESTARTING THE PROGRAM s ssnsnssnnnrrrrrennrnnrnnrnn
39. List 8 Select menu item Copy by using the cursor keys ZS followed by the OK key Modify A window for the copy will be opened Delete Editing programs 737CE 1 94 01 Editing programs 6 1 Copying a program on the controller Make sure that all drives for the source and the target program are set to Intern Picture 6 2 Program Copy selected programs copying window ia Copy all source program 0000 Please select program destination program 0000 Picture 6 3 Select drive With the help of the cursor keys and the OK key you can activate the different input and key fields Activate the field for the Source program to select the program that will be copied A list of all available programs in the SECOM will be displayed Picture 6 4 Program select program selection window J 0001 FG 5983 HUK 09 05 2006 008 Ei 0002 GHZ 455 GFR 11 05 2006 g 0003 KAH 21 TTHM 11 05 2006 Select the program to be copied by using the cursor keys and OK 737CE 1 94 01 Editing programs 2 45 Chapter 2 Picture 6 5 Program copy window the target program has been specified Picture 6 6 Program copy window Copying was successful 2 46 The selected program is shown in the program source field as well as in the destination field The controller will automatically assign a new program number next lowest unused number for the target program By selecting the d
40. Program start not possible stop alarm is active 3 70 10 6 Starting the program Press the green Start button on the SECOM to start the program The batch status is set on RUN and the green LED in the start button is lit The program start function is processed and the program automatically advances to the next program step All following programmed functions are processed in sequence 10 6 1 Possible errors when starting the program Under certain error conditions e g PLC is offline or a stop alarm is active it is not possible to start a program plc is offline start impossible Information about alarm No 301 PLC Offline can be found in chapter 5 item 15 3 3 System alarms of the SECOM on page 5 112 stop alarm active start impossible d D The alarm number is displayed in the status line of the SECOM You will find a complete list of all SECOM and PLC system alarms in chapter 5 First eliminate the problem and then quit the alarm message As soon as there is no stop alarm active anymore the program can be started by pressing the start button again Operation 737CE 1 94 01 10 7 Batch list With the help of the batch list you have the possibility to schedule batches on the controller or to download batches from the central control system OrgaTEX If the option Batch list is enabled please press the F4 key a selection window will be shown Batch List New
41. a SETEX SECOM 737c User Manual Version 1 94 01 sc hermul y Lexvttle computer User Manual SECOM 737CE Copyright 2009 SETEX Schermuly textile computer GmbH SETEX schermuly textile computer GmbH Hauptstr 23 25 35794 Mengerskirchen Germany Version 1 94 01 date 15 01 2010 The content of this user manual is subject to changes without notice This user manual may contain copyright information No part of this manual should be copied or duplicated without the written approval from SETEX Document number 737CE KEA 001 0194 1 Article number SD2125001 P SETEX 2008 Schermuly textile computer EG declaration of conformity for the CE marking Product s Industrial PC SECOM 737CE If used as directed the indicated product is in line with the regulation of the following European Directives 93 68 EWG Directive for CE Marking 89 336 EWG Directive for Electromagnetic Compatibility EMC 73 23 EWG Low Voltage Directive LVD The conformity of the indicated product with the regulations of the above mentioned directives is proven by the compliance with the following harmonised standards Emitted Interference DIN EN 55022 09 03 DIN EN 61000 6 4 08 02 Interference resistance DIN EN 61000 6 2 08 02 Security DIN EN 60950 1 03 03 Oliver Schermuly Managing Director for SETEX Schermuly textile computer GmbH Hauptstra e 23 25 35794 Mengerskirchen Germany Safety advices
42. a selection window with the functions available functions will be shown first Picture 4 9 Function selection window Main function group Operator call H202 K pe 5 6 Select the requested function by pressing the related number on the keypad 2 32 Editing programs 737CE 1 94 01 Editing programs 4 2 2 Programming parallel functions Parallel functions are processed parallel to the main functions The configuration of the controller contains parallel function groups for the peripheral equipment of the machine like e g preparation tank addition tank dye kitchen tank pump winch etc Picture 4 10 Select parallel function Edit 002 group Temperature Control Enter the number of the parallel function group you want to select In case that a function group contains only one function the window to enter the parameters will be displayed directly Picture 4 11 Enter EE AB te A AE parallel function parameter Pump Set Value DELETE STORE Enter the parameter s and press the F2 key to save this parallel function In case that you do not wish to enter a parallel function at this stage or if you have Cp selected a wrong function you can deselect delete the parallel function by using the F1 key 737CE 1 94 01 Editing programs 2 33 Chapter 2 Selection of parallel functions Picture 4 12 Example of a function selection window Programming parallel functions only
43. ally if enough disk space is available parameter can t be transferred to the PLC STOP remedy acknowledge the alarm in the alarm list start batch once again correct configuration if necessary parameter can t be saved in a program STOP remedy acknowledge the alarm in the alarm list please check program memory and configuration start batch once again parameter can t be saved in a program STOP remedy acknowledge the alarm in the alarm list please check program memory and configuration start batch once again batch can t be started STOP remedy acknowledge the alarm in the alarm list start batch once again not enough disk space on the ram disk the error DISPLAY 10 log protocol will be interrupted until enough space will be available remedy please check if there is an error log file ERROR LOG on the RAM disk If yes than copy this file to a memory card and give the information to SETEX after that reboot the controller The ram disk will be deleted automatically 737CE 1 94 01 Messages 5 115 Chapter 5 5 116 Description error reading the configuration error reading one of the configuration data records remedy Check the configuration with the Typeconf Tool and correct it if necessary Not enough memory to store the status information remedy Finish batch normally delete batch data Check if alarm 330 exists and correct if necessary Warning Batch change not
44. ame from If no addition treatment program has been programmed the addition selection window will be empty and can be closed by using the Esc key Operation 737CE 1 94 01 11 4 1 3 Possible errors If an addition is started directly and not from the program step SAMPLE the controller cannot return to SAMPLE after the addition treatment has been finished The controller stops the program and the alarm 327 wrong label address is displayed Solution Confirm the alarm message You will find information on how to display the alarm list and how to quit alarms in chapter 4 item 14 2 Alarm list on page 4 93 Use the cursor keys to move to the corresponding program step Sample and press the green start button If the function Addition end has not been programmed the controller advances to the next program step if available After the last program step has been processed the program status is set to END This means that the program for the current batch cannot be started again Solution Correct the program immediately First of all check up to which point the program has been processed If the program status has already been set to END you have to restart a new batch with the corrected program Press the cursor keys to move to the corresponding program step Sample and press the green start button 737CE 1 94 01 Operation Operation A 3 83 Chapter 3 Picture 11 14 Step selection has
45. ances specified in the machine configuration the controller automatically uses the minimum or the maximum value respectively Either use these values or overwrite it with a correct one By pressing the OK key the entered value will be stored 3 68 Operation 737CE 1 94 01 Operation 10 5 Batch program generation After finishing the input of all batch information data and after pressing the OK key a window showing the generation of the batch program will be shown Create Batch Picture 10 9 Information window during batch gene ration Picture 10 10 Main menu before program start Program Start Program Name FG 5983 HUK E Batch Ho Temp ADD1 fame ner nextOPC W a50 e mm Ee Start gi L 002 Fill Quantity 003 Load 004 Inject ADD 18 00 19 00 O if wegen S emmmmmmgeg a ar ARANG WA SERVICE _ INFO gi PROGRAM The program number and the number of the actual step step 1 at this point are shown in the status line The batch status is set to READY This means that a batch program has been selected but has not been started yet On the left side of the window the function symbol of the first program step start function is shown The right side of the window shows the program name The window of the step list shows the steps of the actual selected program 737CE 1 94 01 Operation 3 69 Chapter 3 Picture 10 11 Program start not possible PLC offline Picture 10 12
46. ation on the current status of the process at any time 11 1 Display status line During a running program the left side of the status line shows two symbols with the actual values of the process Example Program RUN Normally the status line shows the actual temperature of the dyeing machine and eventually the remaining time in minutes What the time value represents depends on the actual running main function It may represent hold times delay times or operator call times etc Depending on the main function of the current step it is also possible to display other symbols or actual values However this has to be configured by the machine supplier during the projecting works for your machine 11 2 Display of functions While a program is running all active functions are displayed on the screen 11 2 1 Display of actual values Next to the function picture the programmed set values of each en function parameter are displayed The set values are displayed with blue characters on gray ground If the controller is running and the function is active the actual values are also displayed The actual values are displayed with green characters on yellow 50 ground Operation 737CE 1 94 01 Operation 11 2 2 Main functions The programmed main function of the current program step is displayed on the left side of the window The information includes the function text the function picture and the parameters i
47. atments are processed in the same way e The number of additions and the run time thereof can clearly be registered e Reasons for additions can be registered and analyzed 8 1 Marking the additions In order for the SECOM to recognize additions the system function Addition Start has to be programmed as the first step and the function Addition End has to be programmed as the last step of the addition treatment You may enter an addition name for each system function addition start to clearly specify all different additions lt is possible to edit up to 100 different addition texts like e g e SUBST 98 C 15 MIN e DISP 130 C 20 MIN e REACTIVE 50 C 30 MIN e ADDING SALT 15 MIN e ADDING ACID 10 MIN 737CE 1 94 01 Editing programs Editing programs From Sample to Addition and back Advantages Defining additions Addition texts 2 53 Chapter 2 8 2 Program structure of addition treatments Basic rules to be observed e All addition treatment steps have to be programmed after the system function Program End e Every addition treatment has to start with the system function Addition Start and has to end with system function Addition End e Several additions can be programmed one after another 8 3 Creating an addition treatment You can create an addition treatment while writing a program or by modifying an existing program Picture 8 1 Program step window Edit addi
48. been choosen Picture 11 15 Program list for the step selection 3 84 11 4 1 4 Select a certain step for an addition From the operator call Sample you can also go to any other step The program is then processed from that step onwards Asynchronous functions that were active at the time of sample continue to be processed To go to a certain program step press the function key F3 A selection window is shown Go to next step Select addition EISE Select the menu item Select Step press the OK key A window with the actual dye program is shown Program List 0001 FG 5983 HUK Fal 001 lt Program Start gt 007 lt Sample gt mmm We E Select the desired step by using the cursor keys and confirm with OK The controller continues the dye program on the selected step Such a correction of dye process is not treated or logged as an addition The dye program will be continued from the selected step onwards There is no jump back to any sample step If the program reaches the program end function the batch will be ended and cannot be started again 11 5 Program end As soon as the system function Program End is reached the program status changes to END The SECOM and all active functions are stopped The green LED in the start button is off The program for this batch cannot be started again Operation 737CE 1 94 01 Operation 12 Interrupting a program The run
49. can clearly be displayed on the SECOM on a diagram with a maximum of 20 analog values and 20 digital values How many and which curves and diagrams are available depends on the supplier of the controller machine With the help of the cursor keys and OK press the left or right field to move the line cursor along the time axis The values on the time axis represent the batch run time It starts with the batch start time As a default 6 hours are shown in one window By selecting the double cursor fields you can move trough the time temperature curve page by page By selecting the tab fields you can move the cursor to the start and to the end of the time temperature curve When moving the time cursor the date of the actual recorded process values is displayed on top of the window in the example shown above it is 22 05 2006 At the right hand side next to the curve scale selection the time at the cursor position on the time axis is displayed in the example shown above it is 14 09 02 For each position of the line cursor the process values recorded at that time are displayed lf an alarm occurs during the process an additional bar is displayed This bar is displayed as long as the alarm is active If you move the cursor to an alarm bar the number and eventually the description of the alarm is shown History Act temperature a ea 24 5 2006 10 20 11 20 3 20 20 15 20 16 20 Select t
50. controller this must only be done by trained and qualified personnel If one can assume that a safe operation is no longer possible the appliance must be switched off Make sure that it cannot be switched on accidentally in this case It can be assumed that a safe operation is no longer possible in the following conditions lf there are visible damages on the controller lf the controller does not work lf the controller has been stored under inadequate conditions for a longer period of time After unsuitable transportation conditions safety advices A Safety advices Safety advices A 1 General information During operation the SECOM controllers might have corresponding to their protection class parts with live voltages hot surfaces or eventually moving parts There is a risk of injuries to persons and damages of the equipment if the protective covers are opened if the controller is not properly installed or when operating errors occur You will find more information on this subject in the documentation All work in regard to the transport the installation the setting into operation and the maintenance should be done by authorized and qualified personnel only the relevant IEC DIN VDE and national regulations for prevention of accidents and electrical hazards must be observed Qualified personnel in this sense are persons who are familiar with the installation the mounting
51. cture as the actual alarm list Only an additional time stamp for the time the alarm was cancelled has been added Use the cursor keys to scroll trough the list or to scroll horizontally Press parallel the up down cursor keys and the Alt key to scroll through the historical alarm list page by page Press F1 to return to the list of current active alarms In order to confirm an alarm please press the F2 key The time of confirmation will be displayed If applicable active system alarms are quit at the same time Press the Esc key or the alarm key to close the alarm list window and to return to the main window Batch information 737CE 1 94 01 14 3 Event list Next to alarms there is other vital information available that will give on overall impression about the dye process This information for instance includes under more if the power was switched off if settings were changed or if someone switched from automatic to manual mode Select the menu item Event List n Process Info Alarm List Event List 74 History g Program List Batch Info A list with events will be shown With the default settings the last 100 events will be stored This value can be changed via the system constant No 65 max No of events from 50 to 10 000 Event List 12 00 45 58 44 59 44 759 30 159 06 58 33 58 31 58 29 758 29 56 56 D lt gt H A Ri AA A we O A 737CE 1 94 01
52. dition selected Go to next step Select step Select the line Go to next step from the menu confirm with the OK key The SECOM advances to the next program step and continues to process the program It is also possible to press key operator call only if system constant 47 is set on 1 The controller continues with the next step 737CE 1 94 01 Operation 3 81 Chapter 3 Picture 11 12 addition has been selected SCH Picture 11 13 Selection window for programmed additions Automatic program return 3 82 11 4 1 2 An addition is required Press the function key F3 A selection window is shown Go to next step Select addition Select step Select the line Select addition from the menu press OK to confirm Another window is shown As a shortcut it is also possible to press the addition key hot key instead of F3 only if the system constant 28 is set to O The window shown in Picture 11 13 will then be displayed directly All programmed addition treatments are displayed select addition 14 Adding salt 15min Select the requested addition treatment by using the cursor keys and OK The controller jumps to the selected addition treatment and starts it The yellow LED in the addition key is illuminated as long as the addition is active After the addition treatment has been finished the controller automatically returns to program step Sample it c
53. e are two possibilities to select programs 1 Select programs from a list of all existing programs in the SECOM 2 Enter the program number 10 3 1 Selection list From the batch start creation window press the OK key Batch Picture 10 4 Batch creation window i Program Name Referenz No g No 0000 Please select program n 000009 e 01 batch no e 02 customer e 03 article e 04 colour number e 05 shade rat 06 load Ee Picture 10 5 Program selection list g 0002 GHZ 455 GFR 11 05 2006 0003 KAH 21 TTHM 11 05 2006 737CE 1 94 01 Operation 3 65 Chapter 3 Use the cursor keys and OK to select the required program The batch creation window is displayed again The program name and the program number of the selected program are shown Make sure that the selected program name and program number is the correct one and enter additional batch data After this is done please press the OK key to confirm the selection and entries lf a wrong program has been selected you can use the OK key again to correct your selection 10 3 2 Entering the program number Select the program number field by using the cursor keys and press OK Then enter the desired program number The controller will select the desired program lf a program number has been entered that does not exist on the SECOM the controller will open the list of all programs positioned on the closest match to the entered n
54. e cursor keys the OK field and press the OK key to save the modified text Editing programs 737CE 1 94 01 9 Variable function parameter When making up the machine configuration formulas can be created that use certain batch data in order to calculate specific function parameter values These parameters then become variable ones During programming a function for which a formula exists the operator has the choice to either enter a fixed value or to choose the result from the formula as function parameter e g filling quantity With these variable function parameters it is possible to adapt and to optimize standard programs for different batch weights different materials and shades When starting a batch the required parameters like batch weight and liquor ratio are entered When the controller comes to a function that uses the related formula filling with counter for instance the batch parameters are processed and the filling value as a result in this case is automatically calculated and used as parameter value rather than a fixed value 9 1 Definition of variable function parameters formulas Variable function parameters have formulas assigned in the machine configuration These formulas may include the following components e Batch parameters e Set values function parameters e Actual values e Timer values e Machine constants e Numerical constants All values can be combined with each other Due to this numer
55. ed Start and end of an alarm Start of function and end of function including function parameters Start of addition and end of addition Changes to the set values due to manual intervention Start of batch and end of batch Start Stop To display the process values of the running batch or of a historical batch press the F2 key HA Process Info Select menu item History a Alarm List o Event List Program List Batch Info E n Batch information 737CE 1 94 01 Batch information 14 4 1 Batch selection A window with the current running and the historical batches is displayed The number of the displayed batches depends on the configuration of the system constant no 001 Max number of batches The default value is 3 Picture 14 9 Batch selection for the display of process charts Suede Salana You will find the current batch marked with a green rectangle Select the desired batch by using the cursor keys Confirm the selection by pressing the F4 key A window with the process values will be opened 14 4 2 Display of process values Picture 14 10 History Act temperature ud Display of process 1 Temperature Ce EZA E I vainos a 22 5 2006 gt A 12 40 13 40 14 40 15 40 16 40 17 40 18 40 CN 4 97 737CE 1 94 01 Batch information Chapter 4 Picture 14 11 Display of the process charts 4 98 ala The recorded data
56. ed together for an easy reference 737CE 1 94 01 Editing programs 2 21 Chapter 2 Main function groups Assignment of main functions 2 22 3 1 1 1 Main functions The main functions control the processes which are directly related to the dyeing machine All machine functions of the same type are grouped together in main function groups Each function group includes a function group text and an icon The following main functions are included in the standard configuration e System e Filling e Rinsing e Draining e Dosing inject Add1 e Dosing inject Add e Operator Call e Dyeing You will find a detailed description of all the functions in a separate list During the project work for your machine the required main function groups are selected If necessary new groups can be added A maximum of 8 functions can be assigned to each group Only the functions that have been selected will be visible during the programming and the production process Editing programs 737CE 1 94 01 Editing programs 3 1 1 1 1 System functions Among the main functions the systems functions have a special purpose These functions do not control the machine but are used to trigger certain actions in the SECOM The following system functions are implemented in the SECOM Program start Program Start Li This function must be programmed in the first program step The program start function initializes the controll
57. er in order to start a new batch After the program is started the function is confirmed automatically by the PLC and the program advances to the next step Program end Program End This function must be programmed in the last program step The program end function stops the program and the mode of the controller changes to END After that it is not possible anymore to start the program of the current batch again No operation No Operation This function is needed when a step consists of parallel functions only and does not include any main function Eu The step confirmation then depends on the programmed parallel functions Addition start Addition Start This function marks an addition start within a program s Each addition must be started with this function E When an addition is started this function will automatically be confirmed and the program advances to the next step Addition end Addition End This function is programmed at the end of an addition Each addition must be finished with this function When an addition is processed and reaches addition end the function will automatically be confirmed and the program returns to the SAMPLE step it came from 737CE 1 94 01 Editing programs 2 23 Chapter 2 vamp Jump This function is used to skip parts of the program or to program a loop A label function is used as a target to jump to When the program reaches the function Jump the process will be
58. erneene 2 29 4 2 2 Programming parallel functions ccceccseeeeeeeeeeeneees 2 33 4 2 2 1 More than 8 parallel function Oroupe eres 2 34 4 3 SAVING PROGRAM STEPS RANNER 2 35 Ava SAVING ee 2 35 5 MODIFYING PROGRAM esekkKKRENREE RENE R ENKEN EEN KEREN R KKK 2 36 5 1 SELECTING EIERE 2 37 5 2 CHANGING PROGRAM NAMES AND COMMENTS 2 38 5 3 MODIFYING A PROGRAM STEP 2 39 5 3 1 Modifying the main function parameters aessaaseeennen 2 40 9 3 2 Exchange delete main functions 0cceceeeeeeseeeeeeeeees 2 40 5 3 3 ele Ee UE ht ul edel EE 2 40 5 3 3 1 Change parameters of parallel functions 00n000n00n0000nn 2 41 5 3 3 2 Delete parallel functions ce ecccsecceseeseeeseetensenseneens 2 41 5 3 3 3 Program new parallel functions ccceseeeseeeseeeseeeneeenes 2 41 5 4 INSERTING A PROGRAM STEP 2 42 5 5 DELETING A PROGRAM STEP 2 43 6 COPYING A PROGRAM vcsebccistesicecesacssnteiecnensetenetedesacsintatecntesstsis 2 44 6 1 COPYING A PROGRAM ON THE CONTRBOLLER 2 45 6 2 COPYTOANEXTERNAL DRIVE 2 tege 2 47 6 2 1 Copy via USB USB memory spckel 2 47 6 2 2 Copy via the network host operaton 2 49 737CE 1 94 01 Editing programs 2 19 Chapter 2 6 3 COPYING ALL PROGRAMS IBACKUR 2 49 GA CORY MESSAGES AAA AE Ed 2 50 7 DELETING A PROGRAM sek KKK ENNEN ENNEN EEN EN ENNEN EN 2 51 8 ADDITION TREATMENT enee KN KKK ENKEN EN ENNEN EEN EN ENKEN EN EN 2 53 8 1 MARKING THE ADDITIONS naannnan
59. es have to be permanent then the original dye program must be modified Operation 737CE 1 94 01 Operation 11 4 Display of operator calls When a program is processed and the controller comes to an operator call function the window confirm operator call please is displayed Picture 11 10 confirm operator call please Message Conii Function Load operator call The message must be confirmed either by pressing the OK key or the operator call key As long as the operator call is active the yellow LED in the operator call key is flashing When the operator call has been finished please use the function key F3 and the controller advances to the next program step If the system constant 47 has been set to 1 it is also possible to go to the next step by pressing the operator call key hot key You will find more information on the system constants in the SECOM Service Manual 11 4 1 Operator call Sample The operator call SAMPLE allows either continuing the dye program or to select and start an already programmed addition treatment As long as the function Sample is active the operator call LED and the addition LED are flashing After an eventually necessary addition treatment the controller returns automatically to the Sample step it came from 11 4 1 1 Sample is O K Press the function key F3 A selection window is shown Picture 11 11 next step has been Select ad
60. ess the alarm key while in the main window The screen below will then directly be shown The window is showing all alarms that are currently active sorted by the start time of the alarms E Alarm list tr 011 Thu 18 05 14 18 59 Temp gt 85 C Safty Temp i HISTORY e 737CE 1 94 01 Batch information Batch information Picture 14 3 Alarm list has been selected Picture 14 4 Alarm list 4 93 Chapter 4 Picture 14 5 List of historical alarms 4 94 For every alarm an alarm number a time stamp the alarm text an alarm description and an alarm icon will be shown The alarm icon describes the reaction STOP HOLD indication only After the reason for an alarm has been removed the alarm will automatically be reset and removed from the list Press the F1 key to obtain information on previously occurred alarms In system constant no 002 max number of alarms the number of displayed alarms in the history list is limited the default value is 50 Alarm list 13 54 34 14 13 10 Temp gt 85 C 13 54 33 14 13 10 Press gt 0 2 bar 11 47 56 13 54 21 Press gt 0 2 bar 11 47 56 13 54 21 Temp gt 85 C 10 56 30 10 56 54 Press gt 0 2 bar 10 56 30 10 56 54 Temp gt 85 C 09 18 34 09 22 58 Dosing pump off 08 48 26 08 51 16 Dosing pump off 08 44 46 08 45 26 Dosing pump off Da Le De kdir ke Dy Le De kill Dis z s amp s A Jhar gt QUIT This list has a similar stru
61. estination field you can modify the program name and you can also choose a different number if you want to Copy selected programs Ed ian Copy all source program Drive 0009 FG 5983 HUK Racin intern v destination program Drive 0010 FG 5983 MED intern SH CANCEL COPY Select the COPY field by using the cursor keys followed by the OK key The program is copied with the new name to the new program number on the internal flash disk Every time you copy a program a message will be shown The displayed text either indicates that the copy process has been successful or that an error occurred 7 0004 FG 5983 MED 4 Editing programs 737CE 1 94 01 Editing programs 6 2 Copy to an external drive In order to create backups of programs or to exchange dye programs between controllers that have the same function configuration programs can be written and read to from external media 6 2 1 Copy via USB USB memory sticks Dye programs from controllers can be stored on USB memory sticks and can be read back from there For this the memory stick needs to be connected to the USB port of the controller For the copy process the source or destination drive must be set to USB instead of intern Picture 6 7 Copy selected programs Progr am copy s window E ian Copy all USB has been selected source program Drive 0009 ES 2bath106 102 aen H Intern a
62. ext U H RUN STOP P seeeeeeegeeeee CG eeeeeeeeeegee V 1 VW D D i i Program Intervention OR gt Batch Batch List OR P START 1 16 Introduction 737CE 1 94 01 2 2 2 Message windows Message windows are displayed on the SECOM providing information and guidance for the user They point out different events or necessary steps to be taken Each message window includes a message text as well as an icon The icon shows the kind of displayed message The following information is shown in the message windows Inquiries Inquiries are mostly used for the interactive user guidance to guide the user step by step through the necessary measures or to point out different possible measures to be taken Messages which include an inquiry are marked with a question mark general inquiries or an exclamation mark safety inquiries Process messages Process messages are generated by the PLC program and include certain information for the user like e g Color kitchen ready Process messages are marked with the caution sign In addition the number of the process message is shown as well Alarms Alarm messages point out errors or faults within the process or within the system There are 3 different kinds of alarms 1 Info alarms 2 Hold alarms 3 Stop alarms Info and hold alarms like e g Motor protection addition tank pump are marked with a warning sign A stop alarm like e g PLC communication error is
63. f any Picture 11 4 Program running Temperature Control lf a function parameter includes a formula F is displayed in front of the calculated set F 560 value See chapter 2 9 Variable function parameter 11 2 3 Parallel functions The active parallel functions their function icon and their function name are displayed on the right side of the window Depending on the machine configuration an additional set parameter value might be displayed with white characters on blue ground The parallel function group number is displayed below this value Parallel functions which have already been finished or are inactive are displayed in light color Be 3 Example Function Preparation of a tank in the dye kitchen The function is shown as active until the preparation of the tank has been confirmed When the function is confirmed the symbol and the function name are displayed in light color until the contents of the tank is transferred to the machine in a later step If this takes place the tank function Preparation is deleted This provides clear information on the current status of the function Preparation and the situation around the tank 737CE 1 94 01 Operation 3 75 Chapter 3 Picture 11 5 Displaying parameters and actual values of parallel functions 3 76 11 2 3 1 Display of parallel function parameters You can get information on the programmed parameters of parallel functions at any
64. grams 2 55 Chapter 2 A Picture 8 4 Addition text window Addition text has been edited 2 56 If more addition treatments are required they have to be programmed directly after the system function Addition End Possible errors In case you forgot to program Addition End the controller advances to the next program step if available instead of jumping back to the Sample step If there is no more step available the controller changes the status to END the batch is finished and cannot be started again 8 4 Defining addition texts In case that further addition texts are needed or if it is necessary to modify an existing text you have to open the program editor You get to the addition text window if you edit an existing step where the system function Addition start is programmed If the Addition Start function is selected press OK to open the list with the addition texts A window with a list of all existing addition texts will be opened Select the text to be modified by using the cursor keys Then press the F1 key or select the Modify field by using the cursor keys followed by OK The addition texts are edited with the help of the keyboard window Enter the required characters as described earlier in item 4 1 Entering the program header on page 2 27 LABEL max 20 Digits Subst 98C 20min 7 ws e he w w us fa wa ic w ip w iw lel e Select with th
65. he Esc key You get back to the batch selection window Via the selection menu additional tasks can be selected like deleting a batch or creating a new one The batch list is only available if the value for the system constant 6 Is set to 2 3 2 Operation 737CE 1 94 01 Operation 10 7 1 Loading an OrgaTEX batch lf the controller is connected to the OrgaTEX host system then it is possible via the batch list to select and load batches that were created and queued in OrgaTEX to the controller If the batch list is shown please press the F1 key The batch list with the scheduled gr batches for this machine which are enabled for download will be shown A Picture 10 17 OrgaTEX batch list select batch Host 0719 3 2 0100 2107 100 a g SECOM INTERVENT NEXT SELECT Mark the desired batch by using the cursor keys By pressing F4 or the OK key the batch will be selected and transferred from the host system to the controller The controller shows the status READY and the batch can be stated by pressing the green start key If the desired batch cannot be found in the host batch list you can switch back to the local batch list by pressing the F1 key 737CE 1 94 01 Operation 3 73 Chapter 3 Picture 11 1 Status line Picture 11 2 Display of set values Picture 11 3 Display of actual values 3 74 11 The program is running While a program is running the operator gets inform
66. he zoom fields by using the cursor keys and press OK With the zoom fields you can change the horizontal time scale You can zoom in to display a minimum of 6 minutes on screen and you can zoom out to display up to 4 days If the SECOM is switched off and a batch has not yet been finished this might be the case at the end of a shift a message is shown It says that no data is available for this time period If there is a white vertical line and the text nd of data after the last data record this means that there is no more data recorded for this batch For a historical batch this means that the batch was finished at that point of time For a running batch it means that this is the last data record that has been logged Batch information 737CE 1 94 01 In addition to zoom into the curve horizontally the SECOM provides also the feature to spread the vertical axis By selecting the fields shown here with the help of the cursor and the OK key you can zoom into the vertical axis up to 8x If the vertical axis is spread you can use the fields shown on the side to move the display up and down the vertical axis so being able to investigate the time temperature curves etc in detail For selection please use the cursor keys followed by the OK key Select the INFO field with the cursor and the OK key to get more information of the currently selected batch or to go to the actual cursor position within the curve A window will be opened
67. i destination program Drive 0009 ESO 2bath106 102 juss Ti CANCEL r COPY Please note that it will take some time until the external USB memory stick is recognized and the controller can start the copy process 737CE 1 94 01 Editing programs 2 4 Chapter 2 lf the COPY field is selected too early the following message will be shown Picture 6 8 Drive not ready Copy selected programs Ki E Copy all source program Drive 0009 FG 5983 HUK Cw intern v Ka abs vey T A ev z Drive not ready ee ee a a Hard Disk Programs Press the OK key and check the color of the USB selection As long as it is shown in red color the stick is not recognized and it will change to black if it is Then you can try to start the copy process again Picture 6 9 Select drives drive not Copy selected programs recognized i L it Copy all source program Drive 0009 PES WO 2bath106 102 en D intern v destination program 0009 PES WO 2bath106 102 Other reason for drive not ready could be that the USB stick is not formatted defective or not correctly inserted 2 48 Editing programs 737CE 1 94 01 6 2 2 Copy via the network host operation Under network operation the controller can store and read dye programs from to a network drive All controllers of a certain machine group machines with the same function configuration will acce
68. isplays an alarm message First of all you have to quit the alarm message Then you have to analyze the reason of the failure and to remove the problem If this is done press the green start button to start the program again 737CE 1 94 01 Operation 3 85 Chapter 3 12 3 Power failure H a power failure occurs the SECOM is switched off and all active functions are stopped After the power is restored the controller boots again and the machine configuration is loaded After the startup screen the main window will be shown The program step that was active at the time of power loss will automatically be displayed The program status indicates gt BREAK Press the green start button to restart the program 12 4 Restarting the program To restart an interrupted program press the green start button If you restart the program on the same step it was interrupted at a window with the following text is shown resume program Picture 12 1 Inquiry resume program rezume program 7 2 h e There are two possibilities 1 Press the OK key yes to continue the program All functions that were active when the program was interrupted are continued with the current actual values Example A program step with a hold time of 30 minutes has been interrupted after 20 minutes runtime After pressing the OK key the remaining 10 minutes are running down The programmed filling volume of the preparation tank is
69. ist New A selection menu is shown Select menu item Modify by using the cursor keys and confirm with the OK key A window showing all programs stored in the SECOM will be displayed Copy Delete START Editing programs 737CE 1 94 01 Editing programs 5 1 Selecting a program Picture 5 2 Program select program selection window 0001 FG 5983 HUK 09 05 2006 003 0002 GHZ 455 GFR 11 05 2006 001 g 0003 KAH 21 TTHM 11 05 2006 003 Select the program to be modified by using the cursor keys followed by the OK key The program step window of the selected program will be shown Picture 5 3 Program window a qp yyy INSERT 001 Program Start e 002 Fill Quantity DELETE j Load ae NAME 004 Inject AT1 ere 005 Temperature Control Temperature Profile 006 Temperature Control P ee Z CANCEL 007 Temperature Control O H 008 Drain SAVE J L L L L WS On the left side of the window the various program steps will be shown main functions on the right side you can find 6 fields You have to use the cursor keys left right to switch between the step list and the q fields The active field will be shown with red letters and a frame With the up down cursor keys the different fields can be selected Pressing the a OK key start the selected function lt 737CE 1 94 01 Editing programs S CH Chapter 2 5 2 Changing program na
70. ition function is running if the addition is finished it jumps back to the sample step it came from and is switched off as soon as the sample function has been confirmed This key has different functions depending on the current controller mode e Ifthe operator call window is active The operator call will be confirmed e Function Sample is active When pressing the addition key the window for the addition selection will be displayed this is the Hot key for the addition selection See also chapter 3 item 11 4 1 2 An addition is required on page 3 82 If the system constant 28 addition key is set to 1 and the controller is in any other state as mentioned above then the extended program list will be shown if the button is pressed 2 1 2 5 Manual operation key During manual operation the yellow LED is flashing After pressing this key the window with the manual operation editor will be displayed this is the Hot key for manual operation See also chapter 3 item 11 3 1 Manual intervention on page 3 77 737CE 1 94 01 Introduction 1 7 Chapter 1 2 1 3 Start key Press the green start key to start a selected program or to continue an interrupted program RUN is displayed in the status line and the green LED is on 2 1 4 Stop key Press the red stop key to interrupt the running program BREAK is displayed in the status line The green start key LED is off 2 1 5 Numeric keypad Picture 2 6 N
71. key or select the COPY field with the help of the cursor keys and the OK key 6 4 Copy messages The following errors may occur There is not enough space on the flash disk to save another program The USB stick has been selected as drive but has not been inserted You will find more information on the USB stick in chapter 1 item 2 Operation on page 1 3 A host as drive has been selected but there is no connection to a fileserver Picture 6 13 Error message No USB stick Drive not ready Hard DiskiPROGRAMS 2 50 Editing programs 737CE 1 94 01 7 Deleting a program Editing programs You can delete a program from the main menu either if the controller is stopped or while a batch is running To avoid that every operator can invoke the program editor the SECOM offers the possibility to lock this function with a pass code If the standard access is not set at least to level 4 Edit the operator only gets access to this function by entering the correct pass code After pressing the lock key the controller opens a window and you must enter the code A yellow LED indicates that access to the corresponding level has been granted Press key PROGRAM F4 in the main menu A selection window will be shown Select menu item Delete by using the cursor keys and press OK A list of all programs in the SECOM is displayed Delete 0001 FG 5983 HUK 0002 GHZ 455 GFR 0003
72. l functions the set values are shown By pressing the related numerical key a window is opened that shows the set as well as the actual parameters of the parallel functions Temperature Control am 80 00 66 78 Se E 1 5 The middle right section shows the step list of the dye program from the actual batch The actual processed step is marked with a blue line Selecting the program list with the cursor keys followed by the OK key will open a larger more detailed list screen L 002 Inject AT1 Bee 004 Temperature Control L 005 Filllevel 2 2 1 4 Batch information window The batch information window can optionally be configured to show batch information time information and process information etc of the actual running batch batch no RED 0566 customer NICE COLORS Introduction 737CE 1 94 01 Introduction 2 2 1 5 Program function key line Located in the lower part of the screen is the function key line Via the keys certain program functions can be started or menus can be opened Picture 2 15 Example mg Leewen A P r i Wa SERVICE p INFO gi PROGRAM program function key line The actual valid function for the keys F1 F4 is displayed program controlled in the function key line Picture 2 16 F KN Example for an k ia F Temperature Control Alarm List Event List History Program List Batch Info EE FE 7 g e i w k a 8 A 4 Ea SERVICE i 3 1 ei PROGRAM
73. medy acknowledge the alarm in the alarm list restart the program on the same step 327 error during return from an addition routine STOP 0 wrong return address remedy acknowledge the alarm in the alarm list restart the program on the desired step 328 error during calculation of a parameter formula STOP 0 formula is wrong reasons wrong formula wrong values for example machine constants are not set remedy acknowledge the alarm in the alarm list check used values and correct formula if necessary start batch on another step or create and start a new batch 329 error during calculation of a function set time DISPLAY 0 formula formula is wrong reasons wrong formula wrong values for example machine constants are not set remedy acknowledge the alarm in the alarm list check used values and correct formula if necessary 330 problem in accessing the file server directories DISPLAY 10 remedy check the connection to the file server cables cards check that the directories are available and if the access right for the controller are set correctly The controller cyclical tests this access If the reason for the alarm has been removed the alarm will be reset automatically 5 114 Messages 737CE 1 94 01 Messages Description not enough disk space for data logging The DISPLAY logging will be interrupted until enough space is available remedy delete old batches The alarm is reset automatic
74. mes and comments Picture 5 4 Program window 7 001 Program Start 002 Fill Quantity Load Inject ADD Temperature Control Temperature Control e CANCEL 5 Drain Level Program End Gi SAWE E Press the F3 key or select the NAME field by using the cursor keys and press OK Program name and comments of the program are displayed UiViTiVivivivig Picture 5 5 Program name and comment Program Name window No mom R m Comment poms e CANCEL a SAVE Select the field to be modified by using the cursor keys The character selection window appears Enter change or delete the characters as described above for creating a program If you are done press the F2 key or select the SAVE field with the cursor keys and confirm with OK This stores your modification and the window will be closed H you changed the program number then you have created a copy of the program under a new program number 2 38 Editing programs 737CE 1 94 01 Editing programs 5 3 Modifying a program step Picture 5 6 Program step window Program Start Fill Quantity Load Inject ADD EI 006 Temperature Control __ 007 Drain Level C 008 Program End Select the program step to be modified by using the cursor keys You now have the possibility to modify or to delete an existing step or to insert a new step at this point of the program Press the OK key to confirm the program step
75. ning program can be interrupted due to the following reasons e The red stop button on SECOM has been pressed e A stop alarm occurs e Power failure 12 1 Pressing the stop button Pressing the red stop button causes the program running on the SECOM to be stopped The program status changes to gt BREAK and all active functions are interrupted If necessary you may press the cursor keys to advance to another program step After that you can restart the program by pressing the green start button Parallel functions that were active and not dependent on a step before the stop button was pressed will continue to run after the controller is restarted Hint If you wish to switch off these parallel functions move to the step Program Start and start the program from there All active functions are reset Then press the Stop button immediately and move on to the desired program step Continue the program by pressing the start button The start characteristics of asynchronous parallel functions can be influenced by the system constant No 14 Mode of asynchronous functions Further information about system constants can be found in the Service Manual of the SECOM 12 2 Stop alarm Due to failures in the process alarms may occur which will stop the program The program status changes to gt BREAK and all active functions are stopped An alarm number is displayed in the status line At the same time an alarm window d
76. nnnnnnnnnnnnnnnnnnnnnnnnnnnrnnnnrrnnnnrrnnnnns 2 53 8 2 PROGRAM STRUCTURE OF ADDITION TREATMENTS ccecceceeeeee 2 54 8 3 CREATING AN ADDITION TREATMENT osesaassannunnnnnnnnnnnnnnnnnnrnnnnnns 2 54 8 4 DEFINING ADDITION TEXT 2 56 9 VARIABLE FUNCTION PARAMETER Q cccsccececscseeeeeees 2 57 9 1 DEFINITION OF VARIABLE FUNCTION PARAMETERS FORMULAS 2 57 9 2 EDITING VARIABLE FUNCTION PARAMETERS nnaaaasnsnnnnnnnnnnnnnrnnnnns 2 58 2 20 Editing programs 737CE 1 94 01 Editing programs 3 Basic information 3 1 Program structure Programs which are edited and run on a controller consist of a program header and sequential program steps For program administration so called header information data is required for each program This information includes e Program number e Program name e Comments e Date of creation e Date of last change e Number of steps Each program step consists of a main function and up to 12 parallel functions The main functions control the main process Le related to the main tank of the dyeing machine The peripheral equipment of the machine like preparation tank addition tanks color kitchen tanks pumps etc are controlled by the parallel functions 3 1 1 Functions The SECOM offers a function range that suits all kind of dyeing machines Each function has a specific function name function graphics and several parameters All functions of a specific type like rinsing are group
77. ntrolled processes in a dye house Due to its flexibility and the possibility to be adapted to various systems the program controller can be applied to all production and laboratory facilities of wet finishing like e g Jet Jigger Beam machine Yarn machine Foulard Programs installed on the SECOM can be saved on a USB memory stick and can be transferred to other machines or if necessary copied back to the controller The important machine related information stored on the SECOM like e Machine functions e Configuration are saved on a CompactFlash disk which is plugged into the SECOM The safety concept of the controller includes a power fail recognition which ensures that the SECOM will be in a safe mode in case of power failure After restarting the controller the SECOM automatically returns to the interrupted program step and can be restarted at that point Failures that occur during the operation of the SECOM are announced by a displayed text and are recorded at the same time Depending on the severity of the failure the alarms may stop or interrupt the running process There are different alarms announcing different failures e Machine specific alarms e System alarms of SECOM e System alarms of the connected PLCs Introduction 737CE 1 94 01 Introduction 2 Operation Due to the various possibilities offered by a PC based controller the operation of the SECOM is very easy and is achieved by using only a fe
78. o menu while a program is running Alarm List Process Info Use the cursor keys and OK for the selection of Event List the menu item Process Info History Program List Batch Info The first window of the process information normally a machine diagram will be shown Picture 14 2 Process info Overview Display of the current actual values Different analog values temperature speed filling volumes etc and time values can be configured during the project work for your machine according to the specific machine and the sensors available 4 92 Batch information 737CE 1 94 01 Different fields are available for each picture graphic to display the actual values actual values set values batch texts batch parameters and time values with their related units The actual values are constantly updated Press the Esc key to close this window and to return to the main menu If more than one process picture has been configured there will be action fields in the graphics that allow changing to the other picture s via the cursor keys and the function keys In the example above there is an action field clock symbol in the upper left corner 14 2 Alarm list If you want to display active alarms you have to press the F2 key to open the info menu o Process Info Alarm List Select the menu item Alarm list by using the o Event List cursor keys and OK History Program List Batch Info You can also pr
79. on your machine configuration it is possible to enter additional information for every batch like batch texts and batch parameters After all entries have been made using the Start key can start a batch Ca i Batch xi Program Name Referenz No ong FG 5983 HUK Es No Batch Parameter e 03 article Kantakka Text e 04 colour number 12345 Text o 05 shade light blue Text Zz 06 load 50 00 Kg di 07 length 1900 0 m Co CANCEL D gt OK Di Batch texts are entered as alphanumeric values and are stored as batch info They will help to assign a certain batch to a customer or order You will find more information on batch texts in item 10 4 1 Entering batch texts on page 3 67 in this chapter Batch parameters are entered as numeric values which are used for the calculation of variable function parameters Using these parameters make the programs more universal and the filling quantity can be calculated in accordance with the batch weight and the liquor ratio You will find more information on the batch parameters in item 10 4 2 Entering batch parameters on page 3 68 in this chapter The SECOM provides a maximum of 20 input fields for the input of batch texts like customer name order number etc and a maximum of 20 input fields for the input of batch parameters like batch weight fabric length or liquor ratio etc Please note that the number of texts and parameters if any depends on the particular configu
80. ous variations of formulas are possible from a very simple assignment up to a complex calculation You will find a description of the programmed formulas in your machine configuration in your supplier s documentation 737CE 1 94 01 Editing programs Editing programs 2 5 Chapter 2 9 2 Editing variable function parameters When editing a function and an input field for a variable function parameter is reached the field FORMULA is displayed in the program function key line Picture 9 1 Edit variable function Edit Fillquantity 0 9999 L parameters Fill Quantity z Press the F3 key or select the gt FORMULA field with the cursor keys and the OK key tochoose the input for this parameter The formula s available for this parameter are displayed Picture 9 2 Formula select formula Fillquantity list Select the required formula by using the E Tene COC cursor and the OK key Press the F2 key or select the STORE 92 fillameunt me wet field to save the step h D Full Flottenmenge The following entry will be shown in the parameter field after having selected a formula 2 58 Editing programs 737CE 1 94 01 Editing programs Picture 9 3 A formula has been Edit 002 selected Fill Quantity L Cold water L is 50 250 m min 50 D 1 2 3 no comment lf a set value is included in the formula then in addition to select a formula you have to enter the
81. p 2 fill quantity a v Picture 14 21 Step information Set values of parallel functions are displayed A 4 103 Chapter 4 Picture 14 22 Batch info selection Picture 14 23 Display of batch info 4 104 14 6 Batch info In order to display general batch related information please select Batch info from the info menu or the F2 key Use the cursor keys and the OK key Process Info Alarm List Event List Select the menu item Batch info History Program List ca EG A list of batch related information like reference number program number batch creation start and end time as well as batch texts and batch parameters will be shown You can use the cursor keys to scroll through the information Please note that available information depends on the machine configuration and may vary from machine to machine batch info Description Vale Unit Reference No 000001 Program 0001 TEST created 22 07 2009 14 18 Start time 22 07 2009 14 18 Termination time 05 08 2009 09 12 batch no ABC1 customer E e e Batch information 737CE 1 94 01 Chapter 5 Messages ES ALAM KEEN 5 106 Oe AAR EE Ee 5 106 1511 SAAT St ena tanec aoe eee 5 108 15 2 STARTING THE CONTROLLER AFTER ALARMS OCCURRED 5 110 15 2 1 Start the controller after a stop aam 5 110 15 2 2 Start the controller after a hold aam 5 110 15 3 ALARM CLASSIFICATION EE 5 111 To E Ed ee 5 11
82. p different authorization level can restrict the access to different operations like e g program editor manual operation or the configuration menu To get access to the different authorization levels a pass code must be entered after pressing the lock key After the lock key is pressed a window is displayed in which the pass code has to be entered Picture 2 4 Window for pass code input After having entered the numeric code max 8 digits and after having confirmed the actuel Level input with the OK key the Service Le window will be closed and access to the corresponding ee level is granted The code entered is displayed AS RREKKKEK enter your code Ka TM A 5 i HHHH VEE CANCEL 5 OK 5 A yellow LED in the lock key indicates that the program lock has been opened In case you do not wish to enter a pass code the window can be closed by pressing the Esc key If the lock key is pressed again the access rights to the selected level will be removed The yellow LED is switched off In case that a wrong pass code has been entered the following message will be shown Picture 2 5 Wrong code After pressing the OK key this window will be closed and the pass code can be entered again 737CE 1 94 01 Introduction 1 5 Chapter 1 1 6 2 1 2 2 Alarm key The red LED is flashing when a stop alarm occurs The red LED is on when an info alarm or a hold alarm occur
83. parallel the up down cursor keys and the Alt key to scroll through the list of historical alarms Press the F1 key to go back to the actual alarms In order to confirm an alarm please press the F2 key The time of confirmation will be displayed Sg arr 4 If applicable active system alarms are quit at the same time Press the Esc key to leave the alarm window 737CE 1 94 01 Messages 5 109 Chapter 5 5 110 QY OR 15 2 Starting the controller after alarms occurred 15 2 1 Start the controller after a stop alarm In order to restart the controller after a stop alarm occurred you must confirm the alarm message on the display by pressing the OK key lf this is done you must eliminate the alarm reason You will find more information on alarms and how to remove them in this chapter item 15 3 3 System alarms of the SECOM from page 5 112 onwards The alarm number is displayed in the status line You can restart the controller by pressing the start key after the alarm reason has been eliminated 15 2 2 Start the controller after a hold alarm To restart the controller after a hold alarm occurred you must confirm the alarm message on the display by pressing the OK key lf this is done you must eliminate the alarm reason You will find more information on alarms and how to remove them in this chapter 5 item 15 3 3 System alarms of the SECOM from page 5 112 onwards The alarm number is displayed in the status
84. parameter fields contain already some values If this is the case then default values have been assigned in the configuration of the controller representing common settings The values are automatically inserted if you select a function This may ease your programming work Of course you can overwrite the default value by any other value within specified limits However the value entered by you is only valid for the current program step When you select the same function in another step you will note that the default values are shown again During the project work for your machine the minimum and maximum values of each Min and Max parameter are set in the configuration When a parameter is entered that is not within values the programmed limits the input is rejected and the configured minimum or maximum values will be used instead You can overwrite those values again by entering a value that is within the limits The name and the minimum maximum value of the actual edited parameter will be shown in the upper line of the window The selection of the parameters takes place by using the cursor keys 737CE 1 94 01 Editing programs 2 31 Chapter 2 Enter the parameter s and press the F2 key to save this function In case that you do not wish to enter a value at this stage or if you have selected a f wrong function you can delete the function by using the F1 key Selecting main If a main function group includes more than one function
85. pass code A window will be shown where you can choose to modify main or parallel functions and their parameters or to insert delete or exchange programs steps within the remaining steps Manual 002 Fill Quantity L S warm water e 50 D 250 m min 50 D 1 2 3 737CE 1 94 01 Operation Operation Picture 11 6 Manual intervention window 3 7 Chapter 3 11 3 1 1 Changing the actual main function and its parameters In order to modify the actual main function please press the 0 key For the main function the following window appears Picture 11 7 Edit Water Type Function intervention window Fill Quantity Cold water Warm water Hot water DELETE gt STORE Here you can modify the function parameters by entering different numerical values and or by selecting different text parameters Press the F2 key to save the changes You can also delete finish the function by using the F1 key This will end the main function and after returning to automatic mode will cause the controller to go to the next main step 11 3 1 2 Changing the parallel functions and their parameters In order to modify the parallel functions please enter the number that is shown underneath the function icon A window as shown below appears Picture 11 8 Parallel st IR LLC TALL Fe a ea Pe function intervention window Pump Set Value e DELETE STORE Also here you can change the parameters
86. possible Changing the log file after the set log time could not be performed error reading transferring module parameters remedy Check placement modules and correct if necessary Messages STOP DISPLAY DISPLAY DISPLAY 737CE 1 94 01 Messages 15 3 4 System alarms of the PLC The SECOM announces errors of the connected PLC The SECOM distinguishes between system alarm of the software and hardware installed on the PLC Examples Communication problem to PLC Battery PLC empty You will find a complete list of all system alarms of the PLC below Description Communication problem between controller and STOP PLC e g defective cable Remedy check and repair cable connection Fault in communication to the analog board STOP No analog processing possible No calibration data available Remedy exchange analog board Power fail gt 2 sec cold start occurred while the STOP controller was on RUN Remedy is automatically reset after the controller recognizes the alarm Faulty instruction list STOP Remedy switch off PLC and restart If this is not successful the PLC program has to be transferred again from the programming station into the PLC Faulty placement of cards modules STOP During the instruction list processing a board was not recognized or not found Remedy switch off PLC and restart if necessary exchange boards Timeout of the PLC program STOP The PLC program exceeded the
87. ration and may vary from configuration to configuration In case that your machine configuration includes formulas see chapter 2 9 Variable function parameter these parameters are assigned when starting the batch Depending on the configuration the calculation of the formulas takes place either at batch creation time or when the particular function is activated 737CE 1 94 01 Operation Operation Picture 10 1 Example Creating a batch with batch texts and parameters 3 63 Chapter 3 10 2 Opening the batch creation window FD If the controller is in the stop mode press the F4 function key A menu is shown Please use the cursor and the OK key to select the Batch menu item Depending on the configured program access level the batch creation window will be opened immediately or after entering the appropriate pass code Picture 10 2 Program action window Batch List New Modify Copy Delete START The creation of a new batch first assigns a new reference number on the SECOM that allows for a definite assignment of actual and historical data for this batch Picture 10 3 Batch Z creation window Batch Program Name Referenz No No 0000 Please select program mae 000009 No___ Batch Parameter pValue Unit batch no P customer article colour number CANCEL Select the desired dye program 3 64 Operation 737CE 1 94 01 Operation 10 3 Program selection Ther
88. res limiting the consequences of a malfunction or a damage of the controller in order to avoid injuries to persons or damages to the equipment All covers and doors must be shut during the operation These safety instructions must be kept Please observe also the specific safety instructions and the operating instructions Safety advices Table of contents GMA DCP E 1 1 INTRODUCTION 1 1 1 GENERAL INE ORIN THON DE 1 2 2 aA d OG Rane ene ae ne aR et ae ee ae ne ee nen oe ene eee ne ae ere 1 3 2 1 OPERATING ELEMENTS eicccecevdvucceensenctvandencdeuncauaceenteustveyeaueeeeyect 1 4 2 1 1 Program function keys cccccccceeeceececseeseeeceeeeeeeeseesees 1 4 2 1 2 Special function keys Hot keys with LEID 1 4 22T WAC EE 1 5 2 1 2 2 Reese EE 1 6 E D ODETAVOL Call CY ears scale ate ae ies eet meg al eeindns ten 1 6 2124 Addition CV cesses saci th teeta ata ee its eta ne a 1 7 2 1 2 5 Manual operation key 1 7 Dida Sala EE 1 8 2A DOPRE EE 1 8 Zale NUMCICKOYPA ecaa 1 8 am EE 1 8 23lef Other TUNCION EE 1 9 Dee NIGP UAY et dee seated 1 10 22 1 Display TAY OULU E 1 10 EN E WE E Wa EEN 1 10 EN EE ele 1 11 2 2 13 Process INIOFMATION E 1 12 2 2 1 4 Batch information window 1 12 2 2 1 5 Program function key me 1 13 2 2 2 Message windows 1 17 2 29 SAANUD SChE WEE 1 18 6 92 0 2 Ge ee eebe ee 2 19 EDITING PROGRAMS 2 19 3 BASIC INFORMATION E 2 21 Gel GEELEN 2 21 Se SNE Ee e del EEN 2 21 Sted
89. rnrenrrrernrnne 3 86 13 MANUAL OPERATION MODE cccsceeeeceseensecneeeneeeneeeees 3 88 RE kee lenger 3 88 13 2 HOW TO ACTIVATE THE MANUAL OPERATION MODE naassen 3 88 13 3 HOW TO LEAVE THE MANUAL OPERATION MODE seeen 3 89 NOUS ee 4 91 BATCH INFORMATION 4 91 14 INFO MENU siscesceui cosntaise cox ssexcaesccaiccasecsssccucsvaaveanccaastassvanvesiauaisuaws 4 92 14 1 PROCESS INFORMATION D 4 92 gs ET RE E 4 93 E SC E VENT LIGT E 4 95 1AA TISTORY osisssa e SSS 4 96 144 1 Baten S leCtON EE 4 97 14 4 2 Display of process values s sssssennseenneserrrser treerne n 4 97 14 4 3 Copy historical batch data 4 100 14 4 3 1 Only one e e RBE 4 100 1443 2 A te 4 101 14o PROGRAM ISM E 4 102 E BAT CHINE EE 4 104 737CE 1 94 01 Table of contents Table of contents Eege 5 105 MESSAGES 5 105 15 ALARMS ccccecececcccececececececececencaceceseeeneneneaceeeeeeeneaeneeesaeeeaeneas 5 106 15 1 ALARM DISPLAY arcsin E E 5 106 k Alarm liS EE 5 108 15 2 STARTING THE CONTROLLER AFTER ALARMS OCCURRED 5 110 15 2 1 Start the controller after a stop aam 5 110 15 2 2 Start the controller after a hold aam 5 110 15 3 ALARM CLASSIFICATION eesdeeseeviveveecesecesweusudeseaciedvedeusadenseeiadess 5 111 SC Ge WE EE EEN 5 111 15 3 2 Controller and measurement system alarms 5 111 15 3 3 System alarms of the SECOM sannnannnannnnnnnnnnennnennnnnnn 5 112 15 3 4 System alarms of felt 5 117 IV Table
90. s machine documentation 737CE 1 94 01 Messages 5 111 Chapter 5 15 3 3 System alarms of the SECOM System alarms of the SECOM are generated if the software of the controller discovers problems which are not directly related to the dyeing process The SECOM distinguished between software and hardware problems Examples Communication error to PLC Wrong type of configuration You will find a complete list of all system alarms below Description no communication between SECOM controller and STOP PLC reasons PLC is switched off faulty cable connection Arcnet terminator is not connected remedy check and exchange cabling check Arcnet terminators PLC has been exchanged STOP remedy will be reset automatically after the PLC has been initialized battery of the CPU is empty DISPLAY remedy exchange battery the PLC does not have the required system STOP software no program execution possible remedy exchange PLC system software the PLC does not have the required system DISPLAY 10 software program execution possible but not all features supported remedy exchange PLC system software the PLC is not equipped with the PLC boards that DISPLAY 10 are configured in the machine configuration remedy check boards in the PLC or adapt the machine configuration to the actual equipment the type configuration is not correct or has the STOP 10 wrong structure remedy transfer a correct type configuration
91. s Press the alarm key to close the alarm window and to quit the alarm See also chapter 5 item 15 1 Alarm display on page 5 106 If the alarm key is pressed in the main or in a selection menu the alarm list will be displayed this is the Hot key for the alarm list of the info menu See also chapter 4 item 14 2 Alarm list on page 4 93 2 1 2 3 Operator call key The yellow LED is flashing when an operator call occurs This key has different functions depending on the current controller mode e Ifthe operator call window is active The operator call will be confirmed e fa function stop like e g load unload chemicals color sample is active The function or the step is confirmed provided that the step confirmation has been initiated and the system constant no 47 mode operator call key is set to 1 e lf the controller is in any other state like than the two described above and if it is in the main menu in a selection menu or in the alarm list The process picture No 9 will be displayed provided that it has been configured As per definition this process picture should contain time and batch information for the operator see chapter 4 Picture 14 3 on page 4 93 Introduction 737CE 1 94 01 Introduction 2 1 2 4 Addition key The yellow LED is flashing if the controller is in RUN mode and in function SAMPLE and provided that the addition selection has been enabled The yellow LED is on while the add
92. s only parallel track then you can simply select a parallel function There is no need to program an additional main function No operation in the manual operation mode You will find more information on how to select functions in chapter 2 item 4 2 1 Programming main functions on page 2 29 After the required functions are selected and the function parameters are inserted the manual operation for this function can be initiated by pressing the green start button MANUAL RUN is displayed in the status line While the manual operation mode is active the functions are processed normally until the PLC program quits them The functions that have been quit are displayed in light color Runtime Batch Ho Time next OPC 00 00 After the controller has been started the actual parameter values are shown next to the set parameters As it is not possible to run a program in the manual operation mode but single functions only there is no function program end for this mode For this reason the controller mode does not automatically change to stop when the functions are finished The controller has to be stopped manually by pressing the red stop button 13 3 How to leave the manual operation mode The manual operation mode can only be left in the stop mode To stop the controller press the red stop button When the controller is in the stop mode you can quit the manual operation mode by pressing the manual operation
93. selection The step function window is displayed Picture 5 7 Programmed step Edit 002 Temperature Control no comment 737CE 1 94 01 Editing programs 2 39 Chapter 2 Picture 5 8 Function step window 2 40 5 3 1 Modifying the main function parameters Press the 0 key The function window will be opened You can modify the values if the field is displayed in inverted colors white text on blue background Edit Temperature 0 115 C Temperature Control a If you are finished with your modification press the F2 key to save the changes 5 3 2 Exchange delete main functions In order to delete or exchange a main function please press the 0 key The window to enter the function parameters will be shown Press the F1 key The function will be deleted and you get back to the step window If necessary you can now program a new main function function exchange 5 3 3 Edit parallel functions You can edit the parameters of programmed parallel functions or you can delete functions or insert new ones Editing programs 737CE 1 94 01 Editing programs 5 3 3 1 Change parameters of parallel functions Enter the number shown underneath the desired function A window to enter the function parameters will be shown Now select the parameter which value you want to change the selected parameter is shown with a blue background and enter the new value via the numeric keypad In order to save the changes
94. set value into the parameter field Picture 9 4 A set value has been Edit 002 entered Fill Quantity a J Cold water Li 50 D 250 m min 50 1 2 3 F 200 no comment The following entry will be shown in the parameter field when a formula has been selected and a set value has been entered Xxx set value entered lf this concludes programming this step press the OK key 737CE 1 94 01 Editing programs 2 59 Chapter 2 2 60 Editing programs 737CE 1 94 01 Chapter 3 Operation 10 STARTING A BAI CH WEE 3 63 10 1 GENERAL INFORMATION cccccsesccesscsssseusesecsrensrscersausscanseseserenens 3 63 10 2 OPENING THE BATCH CREATION WINDOW 3 64 10 3 EREM 3 65 UOC al Ee HEEN 3 65 10 3 2 Entering the program number 3 66 10 4 EDITING BATCH INFORMATION 3 67 RE NW EMenng erer BC Xl sanna 3 6 7 10 4 2 Entering batch p arameterg kk 3 68 10 5 BATCH PROGRAM GENERATION 3 69 10 6 STARTING THE PROGRAM ssssssssrssrerrerrrrrrnrrrorrerrerrerrrrrrrrrrene gt 3 70 10 6 1 Possible errors when starting the program 3 70 WORF EE 3 71 10 7 1 Loading an OrgaTEX batch sssnssensesnnssenrernresrrrerreeeni 3 73 11 THE PROGRAM IS RUNNING 0 0 0 ee eee e cess eeeeeeeeeeneeeeeeeees 3 74 Viet DISPLAY STATUS Zeene 3 74 Wize DISPLAY EUREN 3 74 11 2 1 Display of actual values AAA 3 74 WIZ S VIANA TU elen CG 3 75 1d Ne CUM CUOMS EE 3 75 11 2 3 1 Display of parallel function Darameiers
95. ss the same network directory which allows exchanging programs directly via the network For the copy process the source or destination drive must be set to Host instead of intern 6 3 Copying all programs backup This function allows copying all available programs without the need to selecting them This functionality is mainly used to create a backup of the dye programs on a memory stick or to exchange complete sets of programs between controllers Press key Program F4 in the main menu A selection window will be shown Batch i i Batch List Select menu item Copy by using the cursor keys E ER and the OK key i New 7 Modify Delete START A window for the copy operation will be shown Copy selected programs Copy all source program 0000 Please select program we destination program 0000 E i em i CANCEL COPY Please use the cursor right key 737CE 1 94 01 Editing programs Editing programs Picture 6 10 Program action window Picture 6 11 Program copy window 2 49 Chapter 2 The next window will be opened where you can select the source and destination drive As an example we will copy all internally stored programs to the USB stick Picture 6 12 Select drives Copy all programs source program directory Intern target program directory USB e CANCEL GC To start the copy process press the F2
96. the Setup field by using the cursor keys followed by OK and then the menu item Copy logging data gt USB You can use the cursor keys and the OK key to select the desired menu items as well The data of all batches is written to the directory Reports on the USB stick a Passcode Language K Date and Time Change to network mode Copy configuration Copy system texts Ge Copy logging data gt USB The errors and error messages that can appear during copying all batches are the same as described under section 14 4 3 1 Only one batch The directory Reports will be created automatically if not available on the USB stick 737CE 1 94 01 Batch information Batch information Picture 14 17 Batch data copy menu 4 101 Chapter 4 Picture 14 18 Program list selected Picture 14 19 Program step list The actual active step 2 is marked 4 102 14 5 Program list The program list is displayed after pressing the F2 key and selecting it from the info menu The window shows all program steps of the running or selected program He Process Info Alarm List E Event List Use the cursor keys and the OK key to select 2 History the menu item Program list All programmed steps of the current program will be shown The step currenily processed is marked with a blue line Program List 0005 FG 5983 ABE stepno Descnption JP e JE A 001 Program Start 002 Fill Quantity Cold
97. the selection and programming of main and parallel functions the current program step can be saved Select with the cursor keys the SAVE button and use the OK key to confirm and store the step Picture 4 13 Programmed step Edit 002 Temperature Control no comment The step is saved in the SECOM intermediate memory and the program step window is shown again The main function text of the step that has just been saved will be displayed and the next program step will be marked All following steps are programmed as described above 4 4 Saving programs You can leave the program editor by pressing the Esc key The current edited program will automatically be stored in the SECOM 737CE 1 94 01 Editing programs 2 35 Chapter 2 5 Modifying programs All existing programs can be modified either if the controller is stopped or while a batch Is running To avoid that every operator can invoke the program editor the SECOM offers the possibility to lock this function with a pass code lf the standard access is not set at least to level 4 Edit the operator only gets access to this function by entering the correct pass code After pressing the lock key the controller opens a window and you must enter the code A yellow LED indicates that access to the corresponding level has been granted Press key PROGRAM F4 when in the main menu Picture 5 1 Program action window 2 36 Batch Batch L
98. tion i treatment i INSERT 014 Unload a A 015 Drain e DELETE 016 Program End ee S NAME 017 Addition Start Yee N Temperature Profile aa i CANCEL j emm emm SAVE After the function Program End in the program step window the system function Addition Start has to be programmed 2 54 Editing programs 737CE 1 94 01 Editing programs Picture 8 2 Edit Addition Start window Addition Start A DELETE j i SAVE l If the Addition Start function is selected press OK to open the list with the addition texts A list with all existing addition texts is shown Picture 8 3 Addition select label text window No Description 01 Reactive 50C 30min S 02 Adding salt 15min Generated Label 3 e ll UN II OH i Generated Label 4 hb D Generated Label 5 Generated Label 6 Select the matching addition name by using the cursor keys Press the OK key You will find a description on how to modify addition texts and how to set up new addition texts under 8 4 Defining addition texts on page 2 56 The step can now be completed with eventually necessary parallel function and then be saved After that the next steps of the addition treatment can be programmed as well The system function Addition End has to be programmed as the last step of the addition treatment 737CE 1 94 01 Editing pro
99. umber 3 66 Operation 737CE 1 94 01 Operation 10 4 Editing batch information Depending on the machine configuration it will be possible to enter batch texts and batch parameters G Picture 10 6 Input SAS of batch texts and Program Name Referenz No S parameters No 0100 FG 5983 HUK ees 7 1000009 No Batch Parameter Value unit article Kantakka D colour number 12345 shade light blue load length Activate the field you want to edit with the cursor keys followed by the OK key and depending on the kind of field alphanumeric or numerical the keyboard or the numerical keypad will be shown 10 4 1 Entering batch texts For the input of batch texts an alohanumerical keypad will be displayed The maximum number of characters will be shown Enter the required characters as described earlier in item 4 1 Entering the program header on page 2 27 Select with the cursor keys the OK field and press the OK key to store the text Picture 10 7 Input of batch texts article 0 20 Characters 737CE 1 94 01 Operation 3 67 Chapter 3 10 4 2 Entering batch parameters Depending on the machine configuration it is possible to enter up to 20 batch parameters for every batch A numerical keypad will be shown and can be used for input Picture 10 8 Input of batch parameters min 50 00 Kg max 125 00 Kg Zoo Kg TTT CANCEL If the entered values are not within the toler
100. umeric keypad 2 1 6 Cursor keys Picture 2 7 Cursor keys The numeric keys are used to enter the numbers when editing programs The numeric keys can also be used as a shortcut to select function groups and functions during programming as well as to open an info window of the parallel functions from the main menu The cursor keys are used to select an element in a selection window Within a list window these keys are used to scroll up or down line by line If the main window is shown and the controller is in the STOP state then the cursor keys can be used to scroll through the program step by step 1 8 Introduction 737CE 1 94 01 2 1 7 Other function keys Esc key Press the Esc key to cancel your entries or to close open windows Backspace delete key In an active input field characters and numbers can be deleted one by one by pressing the Backspace key Alt key This key is used to open various windows OK key This key has the same function as Enter key of a standard PC Any input into a programmable field has to be confirmed by pressing OK If you are in a selection or list window you have to press the OK key to confirm the selection made with the cursor keys 737CE 1 94 01 Introduction Introduction CB AY 1 9 Chapter 1 2 2 Display The LCD screen works in VGA mode with a resolution 640x480 pixel and 256 colors 2 2 1 Display layout Picture 2 8 Main menu SR
101. w operating elements At the bottom of the screen the current available functions of the 4 function keys F1 to F4 are displayed Below the function keys you can find additional keys so called Hot Keys They are used to open certain windows directly or to start certain actions Further below to the left there is the numerical keyboard To the right you find keys to start and stop the controller cursor keys page up and page down keys as well as ESC Alt backspace and OK Enter keys which functions are similar to those on a normal PC On the left side of the SECOM you will find a USB port that can be used for USB memory sticks keyboards etc A cover closes it SECOM 737CE Picture 2 1 Front view USB connector 737CE 1 94 01 Introduction 1 3 Chapter 1 Picture 2 2 Example program function key line Picture 2 3 Special function keys Hot Keys 1 4 2 1 Operating elements 2 1 1 Program function keys The keys F1 to F4 are not fixed assigned to special program functions F3 SERVICE NFO ai PROGRAM Cp CP Cp GC The current functions of each of these four keys are displayed in the lower part of the screen function key line 2 1 2 Special function keys Hot keys with LED With the help of the special function keys it is possible to open certain windows directly or to start certain program actions Introduction 737CE 1 94 01 Introduction 2 1 2 1 Lock key Setting u
102. water 2000 L Pump Set Value 50 Vo an Fill Level ADD1 Fresh water 50 D Material Flow 250 m min 003 Load 20 min Each line includes information from left to right Step number function description main and parallel functions function parameter and function set time You can use the cursor to scroll trough the program horizontally and vertically Use parallel the up or down cursor and the Alt key to scroll through the steps page by page Batch information 737CE 1 94 01 You will get a complete display of all the step information after selecting the step with the cursors and pressing the OK key Fa Program List 0005 FG 5983 ABE LS Info 002 Fill Quantity 50 D i 250 m min 50 D i 1 2 d ler 250 Press parallel the up down cursor keys and the Alt key to move to the next or to the previous program step Press the related number key to open a window showing the parallel function details Step no 2 Fill Level ADD1 Ba Fresh water a 50 Press the Esc key to return to the main window step by step The displayed program step information is related to the programmed functions The displayed parallel functions might be different from the current running parallel function as shown in the main window as they may run asynchronous to the step they are programmed in 737CE 1 94 01 Batch information Batch information Picture 14 20 Step information Ste

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