User Manual - Syil America Bench Top CNC Mills
Contents
1. www syil com k es 9 9 H H 9 9 4U 1 U 4U 14 0 H H AJ AT4G 10104 9935 APATIG 4OJOW 4935 AAATIG 1010 4935 J9AIJ 1010 4935 08 08 08 08 08 AUS ta AUS AUS UN W dHA ENG 0 IND CN IW 512810027 53923002 domu AS as 7 quy HA HY INA xat NO ES 7 2 AS 6 10 k i Ao 1 gt 4 2 E d 31 SS fil 5 2 Electrical layout plan Layout plan for x7 The layout is as Figure 6 3 4 H Figure 6 3 X axis driver y axis driver Z axis driver switch 4th axis driver filter2. Enable 4 EE Output 4 The recommended configuration of computer CPU is 1GHZ EMS memory is 256MB hard disk space is 150MB if the computer is old mach3 may not will run unlicensed software When you run program in mach3 the program may limited in 999 lines because yours is demo version you will need to buy the license and there will no line limiting Unexplained stop This may be caused by electrical noise this can be caused by the homing switch it is important to use good quality shielded cables 45 www syil com 7 1 2 1 4 Syil support support syil com cn sales syil com cn 0086 574 62735995 You can send email for troubleshooting in anytime or call us in work time the work time is 8 00 17 00 GMT 08 00 prior to contacting us be sure you have the following information Serial number of your machine Located on the top of column f you have found a problem the machine and may need to replace some parts from Syil we will need to know the date of purchase you the syil Machines carry a One year warranty If the warranty has expired you will need to purchase new components Analyze what might have changed since the machine worked properly Make sure you can repeat the problems Describe the problem as detailed as possible it will help us to diagnose what will need to be fixed 6 2 Troubleshooting 46 www syil com EIL no Is there
3. Index 1 Safety advice 1 1 Applications of the machine 1 2 Attention of the machine 1 3 Nameplate 1 4 Read before operating this machine 1 5 Safety warning logo 1 5 1 Observe all of the warnings and cautions below 1 5 2 Safety warning logo 1 6 Operator safety notes 1 6 1 Proper operators position 1 6 2 Operator safety notes 2 X7 series Specs 2 1 Technical parameters 2 2 Parts 2 3 Installation 2 3 1 Moving the machine 2 3 2 Installation 3 The operation of the machine 3 1 Instruction of the user interface panel 3 2 Pinout diagram for plug 3 3 Software setup 3 3 1 Mach3 driver 3 3 2 Interface of mach3 3 3 3 how to use xml file 3 3 4 pin config of mach3 3 4 Instruction of mach3 3 4 1 The Mach3 interface screen 3 4 2 MDI screen 3 4 3 X Y Z axis motor Tuning interface 3 4 4 Tool path Display interface 3 4 5 Mach3 Diagnostics 3 4 6 home the machine 4 Maintenance 4 1 Machine maintenance and cleaning 4 2 The list of replacement parts 4 3 Common Faults 4 4 The list of tools for Maintenance l www syil com EIL 5 Electrical Diagrams 5 1 Electrical schematic 5 2 Electrical layout plan 5 3 Coolant setup 5 4 Electrical parts list 5 5 Electrical parts instruction 5 5 1 Five axis interface board instruction 5 5 2 Stepper motor driver instruction 5 5 3 Transformer instruction 6 Troubleshooting 6 1 Overview 6 1 1 Attention 6 1 2 Troubleshooting overview 6 2 Troubleshooting 6 2 1 Power dis
4. ni d gt tid 5 1 100 E 55 110 EIN 5 2 tt BIL SUWNBISEF FLECIRBIC COR JUHA BBE APRS 81 O57 1 88994699 6 6 4 Transformer instruction The Transformer is for X7 series 40 www syil com hf The transformer 15 Isolation transformer the power 15 2200w t support 220vac 110vac input t has three output 12vac output the power Is 50w the point of 12 24vac output the power 1s 100w the point of 24 40vac output the power is 2050w the point of 80 6 Troubleshooting 41 www syil com 6 1 Overview This section is very important if your machine has issues 6 1 1 Attention Our machine is an intergration of mechanical components Digital components electrical components personal computer and software The following are some events which may cause the machine not work correctly The machine was transported and wiring may have come loose There was a thunderstorm w lightning since the machine was last used and now the electronics do not work There has been water in the area where the machine is located The machine is in unheated outside building 6 1 2 Troubleshooting overview Tools for troubleshooting Frequently problems yes Do you need schematic Refer to schematic 6 2 no
5. 52600 79 6930 Ref B 8 Pos 00000 0000 00000 50 0000 Ref C l C Pos DDDD 0 0000 ___ 0 0000 53 3130 Edit d 2 Flood Jog oworr curars rz rz tz lz z z tz Ea Es Ea Bs Pulse Frequency res feos Mist Toggle Qum Time in Int 7 1 mmmmumEMEENME Blended Spd 0 00 Signals current State 23832 B Active o GRAM NAME B us Buffer Load 0 of B EJogZ4 L 1 IM E J EJagX EJagZ EJngA MT0DG21 Tool Request Queue Depth A 0 B di Limit Cycle Start Wortcase 0 000082 Input 2 imit M2Home FeedHold Base 1250 E Input 3 Mab Input 4 4 Rewind Time Scale 0 Rewind 0 000 Bl M5Hame Reduced E B imit B B iHome BH Torch UP Boch Dn Look amp head 20 Limitov Torch on CPU Speed 2532 0000 Emergency signals current State Enable1 Enable Enables BMN Enables enables NE Enables EN oss Sapa outputs NE outputs B G Codes M Codes History Clear 10 BALL ENDMILL TOOL 1 1 LEN 1 DIA 10 Ad Digonstic interface This screen is very useful in knowing what your machine is doing this is extremely helpful in case you are having issues with the machine This screen is set up to allow you to still run your program an
6. If the problem solved Refer to troubleshooting If the problem solved yes yes Well done no Call syil support Figure 6 1 This is the troubleshooting overview as Figure 7 1 you can try to solve the problem as above the next will instruct the all process detailed Attention for troubleshooting Have knowledge of how machine is supposed to work 42 www syil com EIL Divide and conquer focus on one area Analyze what has changed Work smart do the easy and obvious tests first Complete one test before starting another 6 1 2 1 Tools for troubleshooting 6 1 2 1 1 Safety Never do anything with machine power on that can be done with machine power off Wear eye protection and use appropriate protective clothing such as gloves Don t wear loose clothing Don t wear jewelry as this can contact electrical componants Do not do any electrical testing if the floor is wet Do not plug machine in to receptacle if floor is wet Be very cautious on which electrical components your are going to touch as capacitors can hold a charge even with the machine powered off Think about each move you are going to make prior to doing so and if you are unsure do not proceed Focus on the specific task as working on electrical components can be very dangerous 6 1 2 1 2 Tools for troubleshooting Good lighting trouble light or a headlamp or flashlight digital
7. 0000 0 0000 0 0000 0 0000 Home Meg M Auto zero Speed gt a a a zi 10 10 www syil com vF L 4 Maintenance 4 1 Machine regular maintenance and cleaning Keep the work place clear and dry make sure there is good lighting in working room e Make the machine keep clear swarf this is especially true if you are cutting hard metals These metals can over time act like sand paper and damage the machine Lubricate all moving parts before working and run the machine three minutes without cutting anything this allow the machine to warm up Clean the machine after working pooling of some coolant can lead to rusting of the machine Maintain the machine table surface and rails Periodocily you may need to tighten the gibbs Do not over tighten After you have completed the program remember to shut down your machine cut off power supply And clean the excess coolant off the keyboard monitor Periodic removal of the table check bed table wear track surface conditions If the situation is not normal wear and tear should be re adjusted bed table of lubricating oil 4 2 The list of regular replacement parts The list is as figure 4 3 He Om uw fne Figure 4 3 4 3 Common Faults Failure1 even on the data lines connected to power open the power switch the exigency stop switches machines do not accept computer signals Solution Check whether th
8. can t be parallel cable controlled between by computer computer and machine 2 check the parallel port 3 check mach3 stepper motor looses steps when machining 2 check step motor and wiring For example x axis have some problem you can do as Figure 6 6 1 check the power supply for driver stepper motor driver is not work 2 do as Figure 6 5 to check the cable of control signal 1 make sure the connection is good If the cable has issues replace it 2 if the parallel port is broken replace it 3 if the software is broken by unknown problem reinstall it 2 if stepper motor have having issues replace it Do not unplug stepper motor with machine on and computer on This will cause 5 axis card to not work 1 if the driver is no power check the wiring refer to 5 5 3 2 if the cable is broken replace it 53 www syil com Ert The driver and the stepper motor working but the axis is not moving axis IS limited limit switch or e stop switch Mechanical problem 1 Check the coupling on the motor 1 check the homing switch 2 check the e stop switch 1 Gibbs are too tight or too loose 2 oil not getting to the ways 3 debris on ballscrew 1 if the coupling is broken replace it 1 If the homing switch not working replace it Refer to 7 1 2 1 3 Frequently problems 2 if the e stop switch is not working replace immedia
9. make sure the connection are good If the cable have suspected problems replace it 2 if the parallel port is broken replace it 3 if the software is broken by unknown problem reinstall it 6 if the spindle control board is broken replace it To test check that the board is getting power 7 if the motor is broken replace it 1 Make sure the pulley is 200 to 3600 moror L OILY 2L W Use Spindle Motor We PHM Control Step lir Mato PWMBase Freq 1200 Minimum PM D y 2 Make sure the PWMbase freq is 1000 to 1500 58 www syil com
10. motors Always wear approved steel toe safety boots Make sure all long hair is tied back and be cautious of loose clothing As loose hair or clothing could be come entangled in the spindle and cause serious injury or death Always know what the machine is going to do prior to starting a program this achieved by knowing and understanding g code if you are unfamiliar with G code it is strongly suggested the you do not operate a computer numerical control machine until you full understand G code Prior to operating a CNC understand speed and feeds and the effect that improper feed and speeds can impact your tooling ie if your speeds and feeds are incorrect it can break your tooling HSS high speed steel or carbide tooling be fatal when it breaks 11 www syil com vF L 2 X7 series Specs 2 1 Technical parameters Specification of X7 Face mill capacity Packing size LxWxH 2 2 Parts in packing Include Options Mill chuck set 4t axis kit Coolant system stand 4 axis kit Coolant system 12 www syil com 2 3 Installation 2 3 1 Attention At in the shipping crate the machine is bolted to the base it is best to move the machine with a forklift Do not lift the machine via the spindle head this can cause permanent damage to the machine Keep level and avoid bumps this may cause the machine to tilt unexpectedy 2 3 2 Installation 2 3 2 1 Th
11. of the machine But don t over tighten as this can damage the machine deformation prior to machining it is extremely important to lubricate moving parts 2 machine oil 13 www syil com u t 3 Operation of the machine 3 1 Instruction of the user interface panel Interface panel for X7 The keys of the panel is as Figure 3 1 Figure 3 1 e t Increase the rpm of spindle e reduce the rpm of spindle Start make the spindle begin to run Forward make the spindle run forward Reverse make the spindle run reverse Stop make the spindle stop to run LCD Display Will show the true rpm of the machine E stop switch red button switch when the switch is pressed the machine will emergency stop CNC Manual switch black switch when the switch is open circuit the spindle will controlled by the key on panel when it s close circuit the spindle will controlled by mach3 14 www syil com IL 3 2 Pinout diagram for plug Layout plan for X7 3 Q Figure 3 5 The plugs is as Figure 3 5 plug1 is for x limit switch plug2 15 for y limit switch plug3 is for 4th axis plug4 is for x axis plug5 is for y axis switch6 is the switch for 4 axis power supply Attention Pay special attention to the Connection or the machine will not work 15 www syil com Eds 3 3 Software setup If you don t have a copy of mach3 first do
12. two ways to solved the problem 1 Change the mother board of your computer or change another computer and test again 2 Purchase PCI Parallel board and install it on the PCI port of your motherboard Be aware that the port address will change you will need to change this address in the ports and pins settings in mach3 Engine Configuration Ports amp Pins a E X Port s and Asis Selection Motor Outputs Input Signals Signals Encader MPG s Spindle Setup Mill Options Port Enabled 8 Fort Address Entry in Hes 0 9 only Pins 2 9 as inputs Port Enabled 04378 Port Address Entry in Hex 0 9 4 F only Max CL Made enabled NC 10 Wave Drive Program restart necessary Restart if changed Sherine 1 2 Pulse made Speed ModBus InputQutput Support 7 25000Hz 35DDUHz 45000Hz BUDDUHz ModBus Plugin Supported C C 75000hz C 100khz m TCP Modbus support Event Driven Serial Control Mate Software must be restarted and motors retuned if B ees lite hA kernel speed is changed Canca os SYIL DOES NOT ADVISE USING A LAPTOP COMPUTER RUN AS LAPTOP COMPUTERS PARELLEL PORTS CAN HAVE ISSUES WITH KEEPING THE PROPER 5V SIGNAL REQUIRED You will see the same warning on the mach3 web site Sensors The homing sensors are in
13. 40G49G80G90G54X0Y0Z0 ES MMM 1 0000 X TOOL 1 DIA OFF 1 LEN 1 Dl N104T1M6 al dd J sa N106G0G90X 37 979Y3 459A0 S1909M3 N108G43H1Z50 _Load Wizards Last Wizard Conversational _ Edit G Code Rewind CtrlW Spindle Speec RecentFile _ Single BLK AIC EU Close G Code Reverse Run INI 100 Load G Code Block Delete MM u g fr D Set Next Line Optional Stop Jl FRO 6 00 Line 259 Flood Ctrl F m Auto Tool Zero EE RPM 0 _Run From Remember Return vici S ov 0 Based 00 00 00 pum UnitsiMn 0 00 Spindle Speed UnitsiRev 0 00 0 This will send all axis home to the switches for this function to work properly you must have the auto Zero set under config homing and limits NOTE it is always best to make sure that your tool is completely clear of the work piece prior to homing the machine 27 www syil com Motor Home SottLimits Axis Reversed x a Y uf 2 7 B a C a x 8 Y B z u 628 home location coordinates Soft 100 00 399 00 399 00 399 00 5 3399 00 Entries in setup uniks Soft Min 100 00 999 00 999 00 999 00 999 00 999 00 Slow 1 00 1 00 1 00 1 00 1 00 1 00 28 Home OFF 0 0000 0 0000 0
14. G54 G49 099 G64 397 w n 77 File Loaded Load Wizards LastWizard 1 Regen conversationat Edit G Code Rewint Tnnldnfnrmatinn SOME TM 4 gx es E Recent Fil Single BLK Alt ITs Close G Reverse Run Load G Block Delete Next Line M1 Optional Stop Ling Flood Ctrl E Z7 Run Erom Hera Dwell Lhe Mode _Run From Here n O Inhibit G Codes M Codes __ 0 000 ty _ 0 007 Histo Clear 1 Mach3 Gcode window user this will display the current active gcode program the white bars shows the line that is currently active 2 DRO this digital read out shows the current location of each axis in either work piece coordinates or machine coordinates 3 this will display the tool cutting path this window can be very useful If your program is loaded you should see the similar part if you do not you might not want to push the start button The mouse can be used to change the perspective 4 interface procedures Cycle start To run current loaded program Feed hold program suspended Stop stop program do not use as estop in emergency use ESTOP Edit G code Edit current program Recent file the recent run off procedures document Close G code Close the program 20 www syil com Load G code loading program files Set next line a set of enforcement procedures Line is curr
15. any Proceed to the power Power distribution yes no Is software Proceed to the work ok Computer control yes Does AxIs Proceed to the Axis work ok driver yes no Is spindle Proceed to the ok Spindle driver yes end Figure 6 2 The flowchart in figure 9 18 will guide you where to start troubleshooting the electrical system 47 www syil com i L This is the power switch when it switch to 0 the power is disconnect and when the switch is on 1 the machine will get power supply as Figure 7 3 Most problem of the power supply is caused by the switch The following is power distribution check list 6 2 1 Power distribution Power supply 220 110 5vdc supplies power to X7 plus only the X7 plus control board Transformer 220vac 110vac 40vac Supplies power to X7 series the stepper motor driver 24vac supplies power to the A C contactor 12vac supplies power to the interface board Power supply 220vac 110vac 12vdc supplies power to X7 speed the X7 plus control board master only 6 2 1 2 Problem resolution checklist for power distribution Problem Action to identify How to solve Remark cause of problem After turning 1 Check the 1 make sure the on the power power plug connection is good If the there is no power plug have any power in problems replace it circuit immediately 48 www syil com IH Loose wires in circuit The board
16. aocumnOOceoo odqco eqy lt gt REKHRBOTDO GON HET SOEUR NOCO HISO NOOH caeca OOK A C Fiqure 1 1 3 www syil com vF L C Verification Of MD amp LVD COMPLIANCE LT VARIFICATION MD080901 01CN MD090513 03 Date issued MAY 13 09 TCF SL0805A27 Applicable Standards ENISO 12100 1 2003 EN ISO 12100 2 EN 13128 2001 EN 60204 1 2006 1 4 Read before operating this machine Only authorized personnel should work on this machine Untrained personnel present a hazard to themselves and the machine and improper operation will void the warranty Check for damaged parts and tools before operating the machine Any part tool that is damaged should be properly repaired or replaced by authormed personnel Do not operate the machine if any component does not appear to be functioning correctly Contact your shop supervisor Use appropriate eye and ear protection while operating the machine ANSI approved impact safety goggles and OSHA approved ear protection are recommended reduce the risks of sight damage and hearing loss Do not aperate the machine unless the doors are closed and the door interlocks are functioning properly Rotating cutting toals can cause severe injury When a program is running the mill table and spindle head can rapidly at any time in any direction The Emergency Stop but
17. connections are tight If the parallel cable appears to have issues replace it 50 www syil com Eds If the machine and the computer is ok but the machine still not able to be controled 2 Check that if the mach3 Driver has install properly 3 Make sure that mach3 is working correctly 1 check the power for interface board 2 check the charge pump 3 if you are using a parallel port card check the address of port1 2 Make sure the mach3 driver installed In the mach3 folder there is a test program for the driver 3 if suspected that mach3 is not working properly reinstall 1 if there is no power check the power supply as 5 6 1 2 make sure the charge pump is working if the charge pump is not working refer to 5 6 1 as the entire machine will not work 3 make sure your address is as same as the parallel port card 51 IURE LLL L 1 xp Mach X Pulsing Mach3 Driver TL Pm TP Ox378 Fart Entry in Hex 0 9 www syil com SrA 6 2 3 Axis driver 6 2 2 1 Overview Control signal X axis e command Control signal Y axis LM p vs command Control signal Z axis noms 7 axis driver command Control signal axis driver command Figure 6 4 52 www syil com T r 6 2 2 2 Problem resolution checklist Problem Action to identify How to solve Remark cause of problem specific 1 check the axis
18. d see exactly what you machine is doing 1 Displays current gcode program 2 Shows input and out put signals from your machine and computer 3 MDI manual data input line allows for manual input of gcode This screen can be very useful to check communication between the machine and the computer simply depress one of the x or y homing switches and you will see the corresponding light illuminate 26 www syil com Edd rts 3 4 6 home the machine Homing the machine is when you send the X Y and Z to the homing switches this crucial the producing precise parts and components The machine knows is positioning in space due to mathematical calculations on how far away it is from its homing switch It is extremely important to home the machine every time you power up the machine and or the computer This is achieved by going to the main mach3 screen set 1 push the machine crord s button you will know it is active when the light around it is red 2 then push the REF ALL HOME button Macha CNC Controller File Config Function View Wizards Operator PlugIn Control Help Program Run Alt 1 MDI Alt2 ToolPath Alt4 Offsets Alt5 Setting fan Diagnostics Alt 7 Mil G15 G80 010 G17 G40 G21 G90 G94 054 G49 099 084 097 n X ee 00000 cee 7777777777773 PROGRAM NAME T A Q DATE DD MM Y Y 27 03 09 TIME HH IV N100G21 N102G0G17G
19. down the list until you see EA briverTest 15 07 2008 8 15 Application 328 KB By opening this software Mach3 will do a test on the driver if this fails you must reinstall Mach3 or use In the same directory SpecialDriver 2209 2005 1 23 Windows Batch File 1 www syil com IH 3 3 2 Interface of mach3 After you start the software the interface of mach3 is as Figure 3 10 Mach3 CNC Controller File Config Function Cfg s View Wizards Operator PlugIn Control Help Program Run Alt 1 MDI Alt ToolPath 4 Offsets A5 Settings Diagnostics Alt 7 Mil gt G15 G80 517 G40 G20 G80 G84 554 G49 599 G64 GY MET 0 0000 i 0 0000 1 x 0 0000 Scale asss Scale mmm Scale sss Load Wizards Conversational File Loaded Wizard kg isp ko Follow Edit G Code Rewind p Sta pinaie op R gt Recent File Single BLK de dden FRO SRO Close G Code Reverse Run W Tool 100 100 tentent Dia 0 0000 9 amp amp g amp lt Block Delete m 0000 Set Next Line M1 Optional Stop I PAD 0 FRO 6 00 Es Line Flood CtiF Auto Tool Zero NEIGE RPM Remember Reum 8890 o S ov 0 a Elapsed 00 00 00 i Spindle S d i Reset Z Inhibit Units Min Q 00 Spee GCodes M Code
20. e software emergency stop is depressed if the RESET button is flashing and machines will not cannot be moved Fault 2 X Y Z axis one cannot be moved or moving very smoothly Solution Check stepper motor drive and a connection between the general problem for off line 29 www syil com fault3 X Y Z axis can be moved smoothly but cannot control the spindle Solution Check front the panel switch has switched to computer controlled state if switch fails the machine will not engage in cnc mode failure 4 The ball screw is making noise Solution add to the axle lubricant adjusting the stepper motor drive output current to an appropriate value Ballscrew will be quieter Also check for and metal chips material lodged in the nut of the ballscrew fault5 After time the machine has lost it s percision 2 Solution Adjustment of Gibbs wedge tapers Fault6 Table cannot be moved Solution check table locking nut or check the stepper motor wiring Fault7 spindle using manual and computer control cannot be activated Solution Open emergency stop switch 4 4 The list of tools for Maintenance The list is as Figure 4 4 Qw uns a TENERE im DENT NER Figure 4 4 30 www syil com ion tructi TH Ins iCi Schematic for X7 5 Electr 5 1 Electricity schematic 1081002 o purdg FW D 50 GO
21. e working environment This high precision CNC machine require a dust free working environment other things that will increase the production of high quality parts are good lighting adequate ventilation no vibration no corrosion and operating in normal room temperature Solid mounting can make a major difference it the parts you can produce vibration can lead to tool chatter This chatter will affect the finish of the parts you are producing 2 3 2 2 Installation All functions of this machine are pre installed except for the 47 axis kit coolant system and base t is best to installing the machine in natural light or well light area In order to ensure the accuracy of machine the machine should be installed in the stable table It is very important to level the machine this done by adjusting the leveling feet on the base of the machine Place a long level flat on the table and adjust all feet until the vertical and horizontal level of error in 0 04 1000 mm range 2 3 2 3 Disassembly If the Machine must be Disassemble disconnect lockout power During the disassembly process the parts should placed by the order and labeled to avoid confusion when assembly 2 3 2 4 Adjustment of machine during the manufacturing process of the X7 our precision machinery has already aligned and adjusted the machine for initial use there is no need for any adjustments e Before working Check all non moving parts it will increase the rigidity
22. ently running a number of Run from here from the current line running show that in the white bar Rewind re start procedures Single BLK a single operation this will advance 1 line each time cycle start button Is pushed Reverse run repeat run Block delete delete breakpoint M1 optional stop to stop the use of M1 code Flood turn on coolant 5 Tool information This information is crucial to proper tool changes and setting up tools in the tool table The tool displayed is the tool that is currently active as well as the current height offsets 6 Feed interface FRO this displays the current programmed feed This number can be manually changed only if a M48 is used in your starting lines of code 7 spindle speed control interface Spindle F5 CW this butto is used to start the spindle manually RPM spindle speed feedback display interface In the absence of spindle speed feedback which will appear as 0 S ov Theory should reach spindle speed RPM and that can be compared Spindle speed spindle speed manual adjustment interface You can also manually enter the spindle speed 8 Mach3 Tabs Program run Comprehensive program control interface MDI manual data Input Toolpath tool path control interface Offsets used to set up work piece cords g54 and tool length offsets Settings Alter mach3 settings Diagnostic Used to diagnose mach in case of problems 21 www syil com EX 3 4 2 MDI screen File Co
23. erating the machine is thoroughly acquainted with the installation operation and safety instructions provided with the machine BEFORE they perform any actual work The ultimate responsibility for safety rests with the shop owner and the individuals who work with the machine This machine is automatically controlled and may start at any time This machine can cause severe bodily injury Do not operate with the door open 1 5 Safety warning logo 1 5 1 Observe all of the warnings cautions below Do not operate without proper training Always wear safety goggles Never place your hand on the tool in the spindle and press spindle FWD spindle REV Im mode M06 causes a tool change cycle The mill could start and crush your hand The electrical power must meet the specifications in this manual Attempting to run the machine from any other source can cause severe damage and will void the warranty DO NOT press POWER UP RESTART on the control panel until after the installation is complete DO NOT attempt to operate the machine before all of the installation instructions have been completed NEVER service the machine with the power connected Improperly clamped parts machined at high speeds feeds may be ejected and puncture the safety door Machining oversized or marginally clamped parts is not safe Windows must be replaced if damaged or severely scra
24. isplay interface i Mach3 CNC Controller File Config Function View Wizards Operator PlugIn Control Help Program Run Alt 1 MDI Alt2 ToolPath Alt4 Offsets AIS Settings AH6 Diagnostics Alt 7 Mill G15 G80 G17 G40 G21 G90 G94 G54 G49 099 G64 097 7576531 50 0000 50 0000 BEN Cu 0 0000 40 0000 Simulate Program Run w Run From Here Estimated Program Run 0 00 00 00 History Clear Status 10 BALL ENDMILL TOOL 1 DIA OFF 1 LEN 1 DIA 10 Profile 4 This is the tool path observation interface integrated interface corresponding to 1 2 3 4 This screen is larger and can aid in observation of the current program also the simulate program is helpful as I can give a estimated program run time 25 www syil com fit L 3 4 5 Mach3 Diagnostics f gt Mach3 Controller d File Config Function CFgs view Wizards Operator PlugIn Control Help Program Run Alt 1 ToolPath Alt4 Offsets AWS Settings Alt Diagnostics 7 Mill G15 G80 G17 G40 G21 G90 G94 G54 G49 099 664 097 Zero All Current Position Machine Coord Work Offset 592 Offset Tool Offset ans _ 79 7070 Ref X XPos 0 0000 0 0000 0 0000 ____ 0 0000 ____ 9 0000 50 0000 _ Ref _ Pos fal 0 0000 00000 50 0000 RefZ z Pos E 000008 0 0000 00000 _ 0 0808 Min Ref A I l Pos 0 0000
25. multi meter that can test AC volts DC volts and resistance Assorted non magnetic rubberized screwdrivers wire stripper Measuring tools Tape measure Calipers Dial Indicator Optional 6 1 2 1 3 Frequently problems There are several problems frequiently if your machine has issues you can try to solve the problem by doing the following Loose wires There are many wiring connections it only takes one loose connection to cause the whole machine to fail Syil has ensured the wiring connections are tight at the factory but when the machine is shipped to you the connection may come loose The first thing to always check is the wiring connections tighten all harnesses Poor cable connections As the same reasons for above the cable also may become broken or loose if 43 www syil com Ed L the machine cannot function normally please check all cables include all the cables inside of the control box and the parallel port cable if you find that a wiering harness is broken contact your local regional dealer or Sales syil com cn Software and parallel port problem It is best to restart software or reinstall mach3 the problem may be solved if you change any setting in mach3 this may also cause a mach3 error If mach3 works and the machine works but there is still no communication to the machine You should check your computers parallel port It is possible for the personal computer port to be broken there is
26. nfig Function Cfg s view Wizards Operator Flugin Control Help Offsets Alt Settings Altb 1 Diagnostics Mil G15 G80 G17 G40 G21 G90 694 654 G49 699 584 097 C L N G 0 F F zi Spindle CW F5 f m em indle 5 w 100 Units Min 9 g ds OverRide 100 History Clear Status No Shuttle Detected of type selected Profile f MDI manual data input This screen is very helpful simply type in the a code command in to the white line this allow for quick and easy manoeuvrability eg to move all axis to work piece home just type in g00 x0y0z0 or to send machine to home position type in G28 This is a complete list of MACH3 gcodes 22 www syil com vF L G code Functions G code Functions i eee G19 G20 521 528 530 528 1 Offset coordinates and set parameters This a complete list of mach3 M codes Functions M1 M3 M4 M6 Tool Change by two macros M9 All coolant off eo 0 23 www syil com it L 3 4 3 X Y Z axis motor Tuning interface Program Pun Alt 1 MDI Alt2 ToolPath Alt4 Offsets gt Diagnostics Alt 7 Mil G15 G80 G17 G40 G21 G90 094 054 G49 G99 G64 097 R f T Scale EN ETT o APTE f Scalc keeap Zero Y Motor Tuning and Setup e Settings AltG Axis Selection Parasa re X AXIS MOTOR MOVEMENT PROFILE Velocit
27. r Supply Maximum output current of 6A AC servo motor using the current control mode accurate sinusoidal current output so that the performance of stepper motor will be close to AC servo motor The performance of motor driver is only a little dependence of different motors different stepper motor will work well Have a variety of sub mode Have the off line FREE control signal Memory location when Electrical power failure Auto lock of half current when stop nput and output signal is isolation 6 6 3 2 Motor Adapter 86 90 110BYG Series Two phase hybrid stepping motor 6 6 3 3 Input and output signals Step signal input Optocoupler opened is effective Step signal input minimum pulse width is 2us opened is reverse current output is 0A Jj Apuseotpt J A A pulse output p Rated voltage AC80V 24 90V kasi ER DC36V 120V Attention Optocoupler is for 5V signal 6 6 3 4 Single or double pulse setting Switch DIP1 Signal setting 38 www syil com _ is pulse DIR DIR is pulse CP CP is pulse signal DIR DIR is direction signal 6 6 3 5 Output current Switch DIP2 34 Output current max units A 6 6 3 6 Sub setting Hue s o Attention Switch ON is 0 6 6 3 7 Hardware connection 39 www syil com HB2065 6 6 3 8 Installation size TT Eb pl
28. s 0 000 Units Rev 0 00 0 History Clear Mach3Mill Figure 3 10 Attention Before you attempt to control the machine with mach3 the button of RESET must be inactive 3 3 3 how to use xml file Your syil distributor should have provided you with a syil XML file this file is a setup file for mach3 This file will make your installation plug and play locate this xml file and copy it by right clicking and select COPY Open MY COMPUTER select the C DRIVE mach3 Paste this xml file in to a open place in the directory do not paste in to any internal mach3 folders MACH3 LOADER Open the mach3 loader and select the X7 profile as Figure 3 11 18 www syil com E L Session Profile x Current Profiles Create Profile Delete Profile Cancel Figure 3 11 3 3 4 config of mach3 After get into the mach3 interface please check the pin config make sure they are right the pin of X7 is as Figure 3 12 5 16 i 12 1 1 1 0 5 E stop 11 Figure 3 12 The information should all ready be pre set in the X7 xml file 3 19 www syil com vF L 3 4 Instruction of mach3 3 4 1 The Mach3 interface screen n Mach3 CNC Controller e File Config Function CFgs View Wizards Operate Plugin Control Help rogram Run 1 MDI Alt ToolPath Offsets Alt5 Settings Diagnostics Alt 7 Mil G15 G80 G17 G40 G21 690 094
29. s have no power Coolant pump IS no power supply 2 Check the Switch 1 Remove power from machine than check ALL connections wires 1 the spindle control board has no power 2 the five axis board in no power 1 Check the power plug 2 Check the second relay 2 if the switch is broken replace the switch This can be confirmed via volt meter 1 Find loose wires and re insert 1 Check the fuse or filter if the board is broken replace it 2 check the fuse on the board or the power supply to the if the board is broken replace it 1 if the plug is loose tight it 2 If the relay is not working replace it 49 www syil com IH 6 2 2 Computer control 6 2 2 1 Overview Mach3 can work well in windows xp Mach3 controller H Parallel port cable of 25pin 5 axis interface board Parallel port Figure 6 4 6 2 2 2 Problem resolution checklist Problem Action to identify How to solve Remark cause of problem The machine 1 check the can t be parallel cable controlled by between computer computer and machine 2 check the parallel port Mach3 1 check the works but parallel cable machine will not work 1 make sure the connection is good If the cable has problems replace it with high quality shielded cable 2 If the parallel port on the machine is broken replace it 1 Make sure all
30. stall on each axis these switches are used for homing the machine if the sensors is broken the machine will loose the homing function To Test go to the diagnostic screen in mach3 depress the switch on the x or y axis You will see the lights light up 44 www syil com EIL These are not limit switches and by default will not stop you machine from going past them Mach3 has a function called soft limits this function can be turned on from the main screen for mach3 and set up in the homing limits settings This is found under the Config menu in mach3 For more reference please check the http Port 1 Pins current State Input Signals current State Elags EJags Input 1 Input 2 Input 3 input 4 D igitize Emergency EJog EJaq Limit Limit 4 Limit Limit WB Limit Torch On Output Signals current State Computer xd This is also a good way to test the communication to the computer BE Enable 2 Enables output 2 outputs mach3 manual this can be found www machsupport com documentation ph Au Fulse Frequency 32700 EJog EJog 1 2 3 4 Limit Lirnit Lirnit Limit Lirnit cel T C Enable 3 output 3 BE Diuitize m L 1 Home L Mz ES M 3Harne E m Tarch Dn
31. tating signs Cc ba be Fut Grounding symbol Grounding signal PE signal D 1 5 Attention of the operator 1 5 1 Operators position it s shown in Figure 1 6 e L2 machine V ER c ss 100 Figure 1 6 10 www syil com firr 1 6 2 Operator safety notes Machines in operation must be installed before the commissioning and run time noise does not exceed 85 DB can damage hearing During the course of operation of machinery the operator is required to wear approved protective eye wear to avoid foreign debris Do not operate without gloves do not contact cutters endmills without protective gloves sharp endmills can easily cut un protected skin When the machine in starts it is imperative have all body parts out of the machines work area When the machine is powered DO NOT open the back of the machine to expose the electronics as there as serious risk of electrical shock and could result in death Always know where the emergency stop button is located E STOP the event of a emergency depress Emergency stop button This button will terminate the electrical current to the machine including all stepper motors and the spindle Be aware that there is always a slight delay from the time the buttons is depressed to the actual stop of the
32. tched Replace damaged windows immediately Do not process toxic or flammable material Deadly fumes can be present Consult material manufacturer for safe handling of material by products before processing The spindle head can drop without notice Personnel must avoid the area directly under the spindle head 5 www syil com 1 5 2 Safety warning logo USES AND GUIDELINES FOR PROPER MACHINE OPERATION All milling machines contain hazards from rotating cutting tools belts and pulleys high voltage electricity noise and compressed air When using milling machines and their components basic safety precautions should always be followed to reduce the risk of personal injury and mechanical damage READ ALL APPROPRIATE WARNINGS CAUTIONS AND INSTRUCTIONS BEFORE OPERATING THIS MACHINE MODIFICATIONS TO THE MACHINE DO NOT modify or alter this equipment in any way If modifications are necessary all such requests must be handled or instructed by a syil or a syil distributor modification or alteration of any Syll machining center could lead to personal injury and or mechanical damage and will void your warranty windcum avra bellis and kuka allaniearaaa wan apami i mmchina moma olia cover mura u dioe abun zin oF ccd Poured Seley ules en lal pem 6 www syil com Unattended Operation Enclosed 5 CNC machines can be operated unattended however yo
33. tely clamped parts be thrown with deadly force Securely Clamp workpieces and fixtures Impact hazard Machine components can crush and cut Do nct handie any part of the machine during automatic operation Always koop deer of moving parts Moving parta can crush The tool changer will move In and crush your hand Never place your hand on the spindie and press ATC FWD ATC REV NEXT TOOL or cause a tool change www syil com Severe injury can occur Moving parts can entangle and trap Always secure loose clothing and long halr Risk of serious bodily injury Inadequately camped parts can be thrown with deadly force High RPM reduces chuck clamping force net machine using an unsafe setup or exceed rated chuck RPM Moving parts can cut Sharp tools can cut skin De not handle any part of the machine during automatic operation Do nat touch rotating work pieces Risk of sarious bodily injury and impact hazard Unsupported bar can whlp with deadly results Do not extend barstock pest end of without achaqumta support not machining forces doing can dislodge tha bur from support De not allow the or tool to strike the steady reat tallatock the part may come loose Do not over tighten steady rest www syil com l L Strong signs Motors on the two phase ro
34. tely do not change settings in mach3 to disable switch 1 Adjust Gibb set SCrews 2 investigate oiling system for lack of oil and or plugged lines 3 clean ballscrew 54 www syil com EIL Control signal X axis x axis driver command Y axis Control y axis driver command signal Control sienal Z axis p command Control signal A axis hh driver command Figure 6 5 55 www syil com EIL Control signal X axis x axis driver command Control signal Y axis 0 drive DA S command PANY Control signal F axis driver Control signal Q axis ate command Figure 6 6 56 www syil com EIL 6 2 4 Spindle driver 6 2 4 1 Overview 220v 110v power input Spindle control board 5 axis Interface board Computer Figure 6 7 6 2 4 2 Problem resolution checklist 57 www syil com EIL Problem cause of problem 1 check the parallel cable between computer and machine The spindle can t be controlled by computer 2 check the parallel port 3 check mach3 6 check the spindle control board 7 check the Spindle motor The does achieve programmed RPM For 1 check set of pulleys in mach3 spindle not 2 check motor control in mach3 example use m3s1500 but the true RPM 1000 is only Action to identify How to solve Remark 1
35. ton also known as an Emergency Power Off button is the large circular red switch lacated on the front Control Panel Pressing the Emergency Stop button will instantly stop all mation of the machine the servo motors the tool changer and the coolant pump Use the Emergency Stop button only in emergencies to avaid crashing the machine The electrical panel shauld be clased and the key and latches on the control cabinet should be secured at all times except during installation and service At those times only qualified electricians should have access to the panel When the main circuit breaker is on there is high voltage throughout the electrical panel including the circuit boards and logic circuits and some components operate at high temperatures Therefore extreme caution is required Once the machine is installed the control cabinet must be closed and only serviced by qualified electricians DO NOT modify or alter this equipment in way If madifications are necessary all such requests must be handled by Syil electronic Inc Any modification or alteration of any Syil Milling or Turning Center could lead to personal injury and or mechanical damage and will void your warranty Consult your lacal safety codes and regulations before operating the machine Contact you dealer anytime safety issues need to be addressed 4 www syil com It 15 the shop owner s responsibility to make sure that everyone who is involved in installing and op
36. transformer Leakage circuit breaker 9 Fuse 10 AC contactor for e stop 11 AC contactor for coolant 12 connection for GND 13 spindle control board 14 five axis interfaceboard 15 Trunking 16 system fan Co M OY U1 Q N 32 www syil com 5 3 Coolant setup Pump wiring as Figure 6 5 supply 220v 110vto U1 and 02 which on the pump then connect Capacitance to W1 and Z2 the wiring of pump wiring is completed Relay wiring now we use two relays the first relay is on the 5 axis interface board Figure 6 7 which is controlled by 5vdc it control the s econd relay the second relay Figure 6 7 is use as switch for the power of pump the wiring is follow Figure 6 7 The install place of coolant pump is as figure 6 8 This is only to be done by a qualified electrician 220VAC 01 SF ANZ vI9dHO lt a gt m 69 109 05 IC 0L Ot d HS E b Figure 6 6 Figure 6 7 Figure 6 8 33 www syil com EIL 5 4 Electricity parts list e Parts list for X7 NO parts Remark 00 1 VFD M E 2 mowe 12v output TC 4 Saxisinterfaceboard 1 5 Step motor 3 Hs 6 57stepmotr 2 ForXaxsandYaxs 8 Leakage circuit breaker 1 QFO 0 9 __ home limit switch 3 Z home plug a T power wire Trunking switch Switch for 4 axis E 15 24 2 KMLKM2 0 00 16 24
37. tribution 6 2 2 Computer control 6 2 3 Axis driver 6 2 4 Spindle driver www syil com vF L 1 Safety advice 1 1 Applications of the machine The machine can be used for drilling and milling processing the machine is controlled Mach3 software which is install in the personal computer with parallel port Its applicable to producing the small parts and it can be also used for Teaching Training or a model machine 1 2 Attention of the machine Do not exceed maximum processing capacity Do not use in humid environment or in poor lighting Don t start the Machine without lubrication No one without professional training shall not be allowed to operating the machine directly Do not to operate the machine in the influence of alcohol drugs or fatigue 1 3 Nameplate Company Name Syil Electronic amp Hardware Co ltd e Machine name CNC milling machine drilling Machine types X7 standard Machinery factory code Machinery factory date Machinery weight 1000 kg Machinery Size L W H 1200X1050X1800mm Address 207 Yuyao City Zhejiang Province Xiao Dong Fan Road industrial area Website www syil cn Tel 86 574 62735995 996 997 Nameplate is shown in Figure 1 1 2 gt DEO OP OCOY E CO HO mem cmm ma t 09401008 E ozo KW gt Cr ACION CD cH 90 E Q uanb T COPOUEHH Gdagm
38. ur machining process may not be safe to operate unmonitored All programs must be proofed and tested with a operator present Be aware if the program you are running is a aggressive or time consuming program this can cause thermal overload on the stepper motors If the stepper motors thermal overload this can cause the motors or cnc to loose steps this can result in a major crash These types of crashes can cause damage to the machine tooling and work piece As it is the shop owner s responsibility to set up the machines safely and use best practice machining techniques it is also their responsibility to manage the progress of these methods The machining process must be monitored to prevent damage if a hazardous condition occurs For example if there is the risk of fire due to the material machined then an appropriate fire suppression system must be installed to reduce the risk of harm to personnel equipment and the building suitable specialist must be contacted to install monitoring tools before machines are allowed to run unattended It is especially important to select monitoring equipment that can immediately perform an appropriate action without human intervention to prevent an accident should a problem be detected 7 www syil com Sevara injury can occur Moving partes can entangle and trap Always secure clothing long halr Risk of serious bodily injury Follow safe camping practices Inadequa
39. vdcreay 1 KAO 5 5 Circuit board reference 5 5 1 Five axis interface board This board is for X7 series 34 www syil com p n Ta a gt p p e 12VAC VDC power input Spindle control port O 10v output signal X ref 5V S GND Y ref 5V S GND Z ref 5V S GND A ref 5V S GND E stop port S GND Connect to parallel port 10 Jumper use pin 1 2 open charge pump use pin 2 3 close charge pump 11 Port for X Y Z A B step motor driver 12 Relay for coolant pump FWD 6 6 2 Spindle control board 6 6 2 1 Interview 35 www syil com 1 the product must be installation commissioning operation and maintenance by professional and technical person the product is electrical equipment incorrect using or wiring will cause electrical shock fire explosion or other dangerous 6 6 2 2 Spindle driver Voltage 220V 2 2KW You can get more detail from VFD M manual 6 6 2 3 Motor Features Voltage 220v 380v Max Frequency 200HZ 36 www syil com 6 6 2 4 mounting dimensions Unit mrn inch Model Name 2142 VFDOO4M 2 1A 23A VFDOO7M2 14 234 i ye be VFD015M21A 23A VFD002M11A VFDOOAMT 1A 21B 10 5 VFDO0O M11A 21B A3B 53A 0 4 1 VFDO015M21B 43B 534A VFD022M23B 43B 53A 6 6 3 Stepper motor driver instruction 6 6 3 1 Specialty 37 www syil com Id AC24 90V or DC36 120V Powe
40. wnload a copy at http www machsupport com downloads php make sure to download the newest version Lockdown Mach3 R2 63 After downloading and installing the software it is vital to reboot the computer as the installer will prompt Do not start up mach3 without this vital reboot if you do not do this you will have to manually remove mach3 from your system and reinstall It is best to install mach3 in to the default directory C drive as this can make things easier for trouble shooting Motion Control Hardware Plugin sensedli X Tour system 15 showing more than one control device Please pick the one you would like this profile to use f Normal Printer port Operation DeskPod McPod hlovement Plugln Fen C No Device C Device C Device Dont ask me this again OK Figure 3 8 After install you may see this screen as Figure 3 8 if you don t see this screen don t worry about it Printer port operation will be set as then click OK and Don t ask me this again 16 www syil com SEX LT 3 3 1 Mach3 driver T LUL ALA L mynd x i gt Mach 3 Fulsing Engines Machi Driver cm Tab rm Figure 3 9 After you have completed the installation of mach3 see mach3 driver MACH3 DRIVER in device manager as Figure 3 9 or the machine will be out of control check see if the drive installed properly you then confirm this by drive mach3 look
41. y File File Loaded Velocity mm s per Minute 0 25 20 252 063 Time in Seconds 0 35 Step Pulse Dir Pulse Gs 1 5us 0 5 0 0203952 lo Cancel de Speed wa LJ m LJ LJ adi Accel Histo Clear 23 This is the X Y Z axis adjust the speed of the interface located in the motor tuning config settings 1 Pulse settings this drives the need to set for the syil products the default setting is for 400 metric and 10160 for imperial These numbers are imperative to the proper operation of your machine 2 velocity This directly controls the inches or mm per min in your rapid movements G00 If you tune this to quickly this can result in lost steps and damage to your work piece and can result in a major crash Contact your distributor prior to changing this setting 3 Acceleration adjustment This setting controls how fast the stepper motor get to the designated Velocity again too fast and this can result in lost steps 4 Switch axis This allows you select each individual axis to tune you must select save axis in order to use the changed parameters This must be done on each axis NOTE Motor tuning is like tuning a guitar it is a perfect balance between steps velocity and acceleration If you do not know what you are doing we do not suggest 24 www syil com Ed L altering these setting without contacting a dealer 3 4 4 Tool path D
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